Polymer Insulators for 46kV to 765kV Applications IEC Standard
Transcription
Polymer Insulators for 46kV to 765kV Applications IEC Standard
CATALO G 014 Polymer Insulators for 46kV to 765kV Applications IEC Standard NGK-Locke Polymer Insulators, Inc. Virginia Beach, Virginia, U.S.A. NGK-Locke Polymer Insulators, Inc. Line Post Insulators TABLE of CONTENTS NGK-Locke Polymer Insulator Design ..............................................................................2 Research and Development ............................................................................................3 Suspension Insulator Design and Technical Information ................................................4-5 • IEC 70kN - 120kN Class / SC Sheds Series ................................................................6 • IEC 210kN Class / SC Sheds Series ............................................................................7 • IEC 70kN - 120kN Class / SS, SL, and SE Sheds Series ..........................................8-9 • IEC 210kN Class / SS, SL, and SE Sheds Series ..................................................10-11 • IEC 160kN Class / SC, SS, and SL Sheds Series ..................................................12-13 • IEC 300kN Class / SS, SL, and SE Sheds Series........................................................14 • Standard Insulation Level ............................................................................................15 Line Post Insulator Design and Technical Information ................................................16-17 • 44mm Core Series ................................................................................................18-19 • 63mm Core Series ................................................................................................20-23 • 76mm Core Series ................................................................................................24-25 • 88mm Core Series ................................................................................................26-27 Packaging ......................................................................................................................28 NGK-Locke Polymer Insulators, Inc. is ISO 9001 and ISO 14001 certified by the British Standards Institutes, BSI. BSI is accredited by NACCA, RAB, and RvC. 1 NGK-LOCKE Polymer Insulators NGK-Locke Polymer Insulators, Inc. NGK’s polymer insulators are the result of more than 40 years of research and development. Our ISO 9001 certification has been achieved due to our vast engineering expertise, stringent quality control processes, advanced manufacturing capabilities, and our selection of the best materials and optimum designs. All of these are essential in order to meet NGK’s traditional policy of commitment to producing insulators of the highest quality. DESIGN • Materials End-fittings • Forged steel or ductile cast iron (hot dip galvanized). Housing • Silicone rubber with excellent hydrophobicity and anti-tracking performance. The material passes not only IEC/ANSI tracking erosion test but also other standard aging tests such as CSA / tracking wheel test. • • Core • High quality pultruded epoxy FRP (Fiberglass Reinforced Plastics) rod. Interfaces Housing to Core Excellent chemical bonding stronger than rubber’s inherent strength. No sheath-to-shed interface and no joint in housing up to 800 kV class application because of direct one-piece molding. • Housing to End-Fitting Water-tight sealing ensured by double O-rings built into housing structure and silicone sealant with positive contact by crimping the end-fitting. • • •• • End fitting to Core • Superior gripping of core due to pressure controlled multiple step circumferential compression which enables excellent mechanical performance because of less stress concentration. End Fitting Dies • • FRP Crimping Method (NGK Pat. No. 4654478 (U.S.)) 2 Crimping Machine Molding NGK-Locke Polymer Insulators, Inc. Research and Development High performance and quality of our polymer insulators have been proven by extensive research. At both NGK’s High Voltage Laboratory and our other testing facilities, we have conducted the standard tests specified in international standards, such as IEC. Various tests, from chemical analysis of the materials to full-scale electrical and mechanical tests on polymer insulators, also have been performed. These results indicate the continuous improvement of our polymer insulator technology. Combined aging test as per IEC Pub. 61109 Annex C Dynamic mechanical load testing on line post insulator Partial discharge during tracking wheel test Contamination test on polymer suspension insulator Tracking and erosion test as per CSA-C411.4 (tracking wheel test: method 2) 3 Suspension Insulators NGK-Locke Polymer Insulators, Inc. Suspension Insulator Catalog Number System Shed Type of grading ring (Top/Bottom) Design E 12 1 - S L 50 0 - SB - 41 Core size Number of sheds Type of (Side View) (Top View) Grading Ring General Recommendation on Grading Rings* Typical Highest Voltage 145 kV and below Top (Tower side) None Grading Ring Application Bottom (Line side) None 345 kV 550 kV None 100 mmø 200 mmø 200 mmø 280 mmø 380 mmø 08 for 200 mmø at bottom 41 for 100ø mm at top and 280 mmø at bottom 85 for 200 mmø at top and 380 mmø at bottom None** Catalog # Suffix (Examples) 245 kV *For more detailed information, contact NGK. **Corona Ring may be required under specific condition. Ring Size Suffix Ring size Catalog # Suffix Ring size Catalog # Suffix None 0 240 mm (9.5”) ø 9 100 mm (4”) ø 4 280 mm (11”) ø 1 200 mm (8”) ø 8 380 mm (15”) ø 5 Other size of ring is also available. End Fitting Design (IEC Type Coupling Dimensions) SML, kN Catalog # Suffix 70/80 E071/E081 120 E121 160 E162 210 E212 300 E302 Oval-eye Clevis Tongue Ball-socket A B C D F (min) B A B (min) C A B C 26 51 16 16 39 19 20 46 19 13.5 13.3 17.5 IEC 16 26 51 22 22 40 22 20 53 22 22.8 14.9 24 IEC 20 _ _ _ _ _ _ 26 57.5 25 _ _ _ IEC 24 For more detailed information, contact NGK. 4 Y-clevis Suspension Insulators NGK-Locke Polymer Insulators, Inc. Design Variety of Weather Sheds (Examples) Our shed profile variation can cover wide insulator design application from clean to harsh environments. Other shed designs are also available to match various customer requirements. All NGK shed designs comply with IEC pub. 60815 Catalog # Suffix of Shed Type (for silicone) Applicable area (Pollution level) Max. line voltage BIL, kV SML and coupling Specific creepage distance, mm/kVH (Required creepage distance, mm) 120 kN 145 kV ≥550 Clean SML, IEC Section length of insulator unit,mm 16 (2320) 1260 [33] 20 (2900) 1500 [41] 25 (3625) 16 Ball & Heavy pollution 1290 [34] 1560 [43] 31 (4495) Socket 1260 [33] 1500 [41] 40 (5800) 120 kN 245 kV ≥850 SML, IEC 1620 [45] 16 (3920) 1950 [56] 20 (4900) 2370 [70] 25 (6125) 16 Ball & 1980 [57] 2430 [72] 31 (7595) Socket * 1920 [55] 2340 [69] 40 (9800) 210 kN 362 kV ≥1050 (S.I. :850 withstand) SML, IEC 16 (5792) 2850 [82] 20 (7240) 3450 [102] 2940 [85] 3570 [106] 31 (11222) Socket** 2850 [82] 3420 [101] 40 (14480) 210 kN 525 kV ≥1425 (S.I. :1175 withstand) SML, IEC 3960 [119] 20 (10500) 4830 [148] 4080 [123] 5010 [154] 31 (16275) Socket*** 3000 [87] 3750 [112] 16 (8400) 25 (13125) 20 Ball & 2040 [59] 2555 [76] 25 (9050) 20 Ball & 1320 [35] 40 (21000) 3930 [118] 4770 [146] 4140 [125] 5250 [162] * : 200 mm ring equipped at bottom end ** : 100 mm and 280 mm rings equipped at top and bottom ends, respectively. *** : 200 mm and 380 mm rings equipped at top and bottom ends, respectively. (Reference) IEC Definition of Pollution Level (IEC Pub. 60815) Min. nominal specific creepage distance, mm/kVH Pollution Level 16 Light 20 Medium 25 Heavy 31 Very Heavy 40 — kVH : Max. phase-to-phase voltage in kV For more detailed information, contact NGK. 5 Suspension Insulators NGK-Locke Polymer Insulators, Inc. IEC 70 kN – 120 kN Class / SC Sheds Series Applied Standard: IEC Pub. 61109 latest issue 345 kV 400 kV 220 - 230 kV 100 - 138 kV 66 -69 kV Typical System Voltage Catalog No. Section length, mm Approximate Nominal creepage Dry arc E__-SC210-SB 900 1490 675 240 400 2.8 E__-SC250-SB 1020 1775 790 275 465 3.1 E__-SC280-SB 1110 1985 880 300 510 3.3 E__-SS310-SB 1200 2200 970 325 560 3.5 E__-SC340-SB 1290 2415 1060 350 610 3.6 E__-SC350-SB 1320 2485 1090 360 625 3.7 E__-SC390-SB 1440 2770 1210 390 690 4.0 E__-SC410-SB 1500 2910 1270 405 720 4.1 E__-SC450-SB 1620 3195 1390 435 785 4.4 E__-SC500-SB 1770 3550 1540 475 870 4.7 E__-SC550-SB 1920 3905 1690 510 950 5.0 E__-SC590-SB 2040 4190 1815 535 1015 5.3 E__-SC640-SB 2190 4545 1965 565 1095 5.6 E__-SC690-SB 2340 4900 2115 600 1175 6.0 E__-SC740-SB 2490 5255 2265 630 1260 6.3 E__-SC780-SB 2615 5535 2385 655 1325 6.5 E__-SC810-SB 2705 5750 2475 670 1370 6.7 E__-SC860-SB 2855 6105 2625 700 1450 7.1 E__-SC880-SB 2915 6245 2685 710 1485 7.2 E__-SC910-SB 3005 6460 2775 725 1535 7.4 E__-SC930-SB 3065 6600 2835 735 1565 7.5 E__-SC1000-SB SML Rating Cat.# suffix (E__-) 70 kN E071- 80 kN E081- 8.0 Adjustment for different types of end-fitting couplings Ball & Socket Coupling IEC 16 Fitting type Y-clevis & Ball Oval eye & Ball Clevis & Clevis Adjustment +15 mm / +0.4 kg +26 mm / -0.2 kg +48 mm / +0.6 kg (IEC 19L) Cat. # suffix YB EB CC Adjustment for electrical values when equipping grading rings Applicable Drv Arc Distance (DAD) Adjustment of Tabular values with no grading rings Dry arc distance, mm AC wet withstand voltage, kV Lightning impulse withstand voltage, kV Net weight, kg (Approx.) Applicable standard Catalog # suffix of grading rings - 40 -10* - 20 08 NOTES: –The above adjustments electrical values are just for guided ones because of non-linearity of electrical characteristics. –For more detailed values and end-fitting availability, contact NGK. 6 - 60 -15** -30 +2.5 kg 41 -130 - 25*** - 65 +6.5 kg 85 *: ** : *** : DAD > approx. 1.5 m DAD > approx. 2 m DAD > approx. 2.5 m (Example of Cat. #) For 120 kN SML, Ball & Socket, 55 sheds, 230 kV application: E121-SC550-SB-08 Suspension Insulators NGK-Locke Polymer Insulators, Inc. IEC 210 kN Class / SC Sheds Series Applied Standard: IEC Pub. 61109 latest issue Typical System Voltage 500 kV 400 kV 345 kV 220 - 230 kV 100 - 138 kV Catalog No. Section length, mm Approximate Nominal creepage Dry arc E212-SC310-SB 1315 2200 970 325 560 6.2 E212-SC350-SB 1435 2485 1090 360 625 6.5 E212-SC390-SB 1555 2770 1210 390 690 6.9 E212-SC410-SB 1615 2910 1270 405 720 7.1 E212-SC450-SB 1735 3195 1390 435 785 7.4 E212-SC500-SB 1885 3550 1540 475 870 7.9 E212-SC550-SB 2035 3950 1690 510 950 8.3 E212-SC590-SB 2155 4190 1815 535 1015 8.7 E212-SC640-SB 2305 4545 1965 565 1095 9.2 E212-SC690-SB 2455 4900 2115 600 1175 9.6 E212-SC740-SB 2610 5255 2265 630 1260 10.1 E212-SC780-SB 2730 5535 2385 655 1325 10.4 E212-SC810-SB 2820 5750 2475 670 1370 10.7 E212-SC860-SB 2970 6105 2625 700 1450 11.2 E212-SC880-SB 3030 6245 2685 710 1485 11.3 E212-SC910-SB 3120 6460 2775 725 1535 11.6 E212-SC930-SB 3180 6600 2835 735 1565 11.8 E212-SC1000-SB 3390 7100 3045 770 1680 12.4 E212-SC1090-SB 3660 7740 3315 815 1825 13.2 E212-SC1170-SB 3900 8305 3555 855 1955 14.0 E212-SC1310-SB 4320 9300 3975 915 2180 15.2 E212-SC1410-SB 4620 10010 4275 960 2345 16.1 E212-SC1530-SB 4980 10860 4635 1005 2540 17.2 Adjustment for different types of end-fitting couplings SML Rating Cat.# suffix (E__-) Ball & Socket Coupling 210 kN E212- IEC 20 Adjustment for electrical values when equipping grading rings Fitting type Y-clevis & Ball Oval eye & Ball Clevis & Clevis Adjustment +4 mm / +0.4 kg +14 mm / -0.4 kg +51 mm / +1.6 kg (IEC 22L) Cat. # suffix YB EB CC Applicable Drv Arc Distance (DAD) Adjustment of Tabular values with no grading rings Dry arc distance, mm AC wet withstand voltage, kV Lightning impulse withstand voltage, kV Net weight, kg (Approx.) Applicable standard Catalog # suffix of grading rings -40 -10* -20 08 NOTES: –The above adjustments electrical values are just for guided ones because of non-linearity of electrical characteristics. –For more detailed values and end-fitting availability, contact NGK. -60 -15** -30 +2.5 kg 41 -130 -25*** -65 +6.5 kg 85 *: ** : *** : DAD > approx. 1.5 m DAD > approx. 2 m DAD > approx. 2.5 m (Example of Cat. #) For 210 kN SML, Ball & Socket, 81 sheds, 345 kV application: E212-SC810-SB-41 7 Suspension Insulators NGK-Locke Polymer Insulators, Inc. IEC 70 kN – 120 kN Class / SS, SL, and SE Sheds Series Shed Suffix # Maximum nominal shed diameter D,mm SS SL SE 106 132 Applied Standard: IEC pub. 61109 latest issue Typical System Voltage Catalog No. Section length, mm E__-SS210-SB 66 - 69kV E__-SL210-SB 1815 900 3.3 685 240 405 4.2 5.0 E__-SS250-SB 2160 3.7 1020 2800 805 280 470 4.8 E__-SE250-SB 3270 5.7 E__-SS280-SB 2400 3.9 1110 E__-SE280-SB E__-SL310-SB 3120 890 305 515 3645 E__-SS310-SB 6.2 2675 1200 3470 5.1 4.2 985 330 570 5.5 E__-SE310-SB 4055 6.7 E__-SS340-SB 2915 4.4 E__-SL340-SB 1290 E__-SE340-SB E__-SL350-SB 3790 1070 355 615 4430 E__-SS350-SB 7.2 3015 1320 3915 5.9 4.5 1105 365 635 6.1 E__-SE350-SB 4575 7.4 E__-SS390-SB 3360 4.9 E__-SL390-SB 1440 E__-SE390-SB E__-SL410-SB 4365 1225 395 700 5095 E__-SS410-SB 8.1 3530 1500 4585 6.6 5.1 1285 410 730 6.8 E__-SE410-SB 5355 8.4 E__-SS450-SB 3875 5.4 E__-SL450-SB 1620 E__-SE450-SB E__-SL500-SB 5030 1405 440 795 5875 E__-SS500-SB 220-230 kV 2355 2750 E__-SL250-SB 100 - 138 kV Approximate Dry arc E__-SE210-SB E__-SL280-SB 9.1 4290 1770 5575 7.4 5.8 1550 475 875 8.0 E__-SE500-SB 6515 9.9 E__-SS550-SB 4730 6.3 E__-SL550-SB 1920 6145 1705 510 960 8.7 E__-SE550-SB 7180 10.8 E__-SS590-SB 5075 6.6 E__-SL590-SB E__-SE590-SB 8 Nominal creepage 2040 6590 7700 1825 540 1020 9.2 11.4 Suspension Insulators NGK-Locke Polymer Insulators, Inc. Typical System Voltage Catalog No. Section length, mm Nominal creepage E__-SS640-SB E__-SL640-SB 5490 2190 1100 9.8 12.2 5930 2340 7.5 2125 7710 600 1185 10.5 9000 13.1 E__-SS740-SB 6345 7.9 2490 630 1260 11.1 9640 E__-SS780-SB E__-SL780-SB 2270 8250 E__-SE740-SB 13.9 6690 2615 8.2 2390 8695 655 1325 11.6 E__-SE780-SB 10160 14.6 E__-SS810-SB 6960 8.5 E__-SL810-SB 2705 675 1380 12.0 10565 E__-SS860-SB E__-SL860-SB 2485 9045 E__-SE810-SB 15.1 7375 2855 8.9 2630 9590 700 1455 12.7 E__-SE860-SB 11200 15.9 E__-SS880-SB 7545 9.1 E__-SL880-SB 2915 2690 9810 710 1490 12.9 E__-SE880-SB 11460 16.3 E__-SS910-SB 7820 9.4 E__-SL910-SB 400 kV 570 E__-SE690-SB E__-SL740-SB 230 kV 1970 8335 E__-SS690-SB 345 kV 7.0 7135 E__-SE640-SB E__-SL690-SB Approximate Dry arc 3005 10160 2785 730 1540 13.3 E__-SE910-SB 11870 16.8 E__-SS930-SB 7990 9.6 E__-SL930-SB 3065 10385 2845 740 1575 13.6 E__-SE930-SB 12125 17.2 E__-SS1000-SB 8575 10.1 E__-SL1000-SB 3275 11150 E__-SE1000-SB SML Rating Cat.# suffix (E__-) 70 kN E071- 80 kN E081- 3050 775 1685 14.5 13025 Adjustment for different types of end-fitting couplings Ball & Socket Coupling IEC 16 Adjustment for electrical values when equipping grading rings Fitting type Y-clevis & Ball Oval eye & Ball Clevis & Clevis Adjustment +15 mm / +0.4 kg +26 mm / -0.2 kg +48 mm / +0.6 kg (IEC 19L) Cat. # suffix YB EB CC Applicable Drv Arc Distance (DAD) Adjustment of Tabular values with no grading rings Dry arc distance, mm AC wet withstand voltage, kV Lightning impulse withstand voltage, kV Net weight, kg (Approx.) Applicable standard Catalog # suffix of grading rings Shed Type -45 -10* -25 SS 08 SL SE 09 01 -65 -15** -35 +2.5 kg -140 -25*** -75 +7 kg 85 41 95 15 *: ** : *** : DAD > approx. 1.5 m DAD > approx. 2 m DAD > approx. 2.5 m (Example of Cat. #) For 120 kN SML, Ball & Socket, 55 SS sheds, 230 kV application: E121-SS550-SB-08 NOTES: –The above adjustments electrical values are just for guided ones because of non-linearity of electrical characteristics. –For more detailed values and end-fitting availability, contact NGK. 9 Suspension Insulators NGK-Locke Polymer Insulators, Inc. IEC 210 kN Class / SS, SL and SE Sheds Series Shed Suffix # Maximum nominal shed diameter D,mm SS SL SE 114 140 Applied Standard: IEC Pub. 61109 latest issue Typical System Voltage Catalog No. Section length, mm E212-SS310-SB E212-SL310-SB 100 - 138 kV 2675 1315 3470 6.9 985 330 570 8.5 4055 9.8 E212-SS350-SB 3015 7.4 1435 3915 1105 365 635 9.1 E212-SE350-SB 4575 10.6 E212-SS390-SB 3360 7.9 E212-SL390-SB 1555 1225 395 700 1615 4585 9.8 11.4 3530 E212-SS410-SB E212-SL410-SB 4365 5095 E212-SE390-SB 8.1 1285 410 730 10.1 E212-SE410-SB 5355 11.8 E212-SS450-SB 3875 8.6 E212-SL450-SB 1735 1405 440 795 1885 5575 10.8 12.6 4290 E212-SS500-SB E212-SL500-SB 5030 5875 E212-SE450-SB 9.1 1550 475 875 11.5 E212-SE500-SB 6515 13.6 E212-SS550-SB 4730 9.7 E212-SL550-SB 2035 1705 510 960 2125 6590 12.4 14.7 5075 E212-SS590-SB E212-SL590-SB 6145 7180 E212-SE550-SB 220 - 230 kV Approximate Dry arc E212-SE310-SB E212-SL350-SB 10.2 1825 540 1020 13.0 E212-SE590-SB 7700 15.5 E212-SS640-SB 5490 10.7 E212-SL640-SB 2305 1970 570 1100 2455 7710 13.8 16.5 5930 E212-SS690-SB E212-SL690-SB 7135 8335 E212-SE640-SB 11.3 2125 600 1185 14.7 E212-SE690-SB 9000 17.6 E212-SS740-SB 6345 11.9 E212-SL740-SB 2610 8250 2270 630 1260 15.5 E212-SE740-SB 9640 18.6 E212-SS780-SB 6690 12.3 E212-SL780-SB E212-SE780-SB 10 Nominal creepage 2730 8695 10160 2390 655 1325 16.1 19.4 Suspension Insulators NGK-Locke Polymer Insulators, Inc. Typical System Voltage Catalog No. Nominal creepage Section length, mm E212-SS810-SB E212-SL810-SB 9045 16.6 1380 10565 20.1 7375 13.2 2970 700 2630 9590 1455 17.4 E212-SE860-SB 11200 21.1 E212-SS880-SB 7545 13.5 3030 710 2690 9810 1490 17.8 E212-SE880-SB 11460 21.5 E212-SS910-SB 7820 13.8 E212-SL910-SB 3120 18.6 22.5 14.9 11150 775 3050 1685 19.7 23.9 13025 15.9 9360 3660 12170 E212-SE1090-SB 820 3330 1835 21.2 25.8 14210 E212-SS1170-SB 16.8 10050 13060 3900 E212-SE1170-SB 855 3570 22.5 1960 27.5 15255 E212-SS1310-SB 18.4 11250 14620 4320 E212-SE1310-SB 3990 24.8 2190 920 30.3 17080 E212-SS1410-SB E212-SL1410-SB 2845 1575 8575 3390 E212-SS1090-SB E212-SL1310-SB 14.1 740 12125 E212-SE1000-SB E212-SL1170-SB 18.3 22.1 10385 E212-SS1000-SB E212-SL1090-SB 1540 7990 3180 E212-SE930-SB E212-SL1000-SB 730 11870 E212-SS930-SB E212-SL930-SB 2785 10160 E212-SE910-SB 500 kV 675 2485 E212-SE810-SB E212-SL880-SB 345 kV 12.7 6960 2820 E212-SS860-SB E212-SL860-SB 400 kV Approximate Dry arc 19.6 12105 15735 4620 4290 26.5 2350 960 E212-SE1410-SB 18380 32.4 E212-SS1530-SB 13135 21.0 E212-SL1530-SB 4980 17075 2545 1010 4650 28.4 19945 E212-SE1530-SB SML Rating Cat.# suffix (E__-) Ball & Socket Coupling 210 kN E212- IEC 20 Adjustment for different types of end-fitting couplings Adjustment for electrical values when equipping grading rings Fitting type Y-clevis & Ball Oval eye & Ball Clevis & Clevis Adjustment +4 mm / +0.4 kg +14 mm / -0.4 kg +51 mm / +1.6 kg (IEC 22L) Cat. # suffix YB EB CC Applicable Drv Arc Distance (DAD) Adjustment of Tabular values with no grading rings Dry arc distance, mm AC wet withstand voltage, kV Lightning impulse withstand voltage, kV Net weight, kg (Approx.) Applicable standard Catalog # suffix of grading rings Shed Type -50 -10* -25 SS 08 SL SE 09 01 NOTES: –The above adjustments electrical values are just for guided ones because of non-linearity of electrical characteristics. –For more detailed values and end-fitting availability, contact NGK. -70 -15** -35 +2.5 kg -140 -25*** -75 +7 kg 85 41 95 15 *: ** : *** : DAD > approx. 1.5 m DAD > approx. 2 m DAD > approx. 2.5 m (Example of Cat. #) For 210 kN SML, Ball & Socket, 86 SS sheds, 345 kV application: E212-SS860-SB-41 11 Suspension Insulators NGK-Locke Polymer Insulators, Inc. IEC 160 kN Class / SC, SS and SL Sheds Series Shed Suffix # Maximum nominal shed diameter D,mm SC SL SE 76 140 Applied Standard: IEC Pub. 61109 latest issue Typical System Voltage Catalog No. Section length, mm E168-SC310-EB E168-SS310-EB 100 - 138 kV E168-SC410-EB 360 625 3359 3531 4.9 1214 390 690 5 1274 405 725 E168-SL450-EB 5.3 1394 435 790 5.6 3550 1912 4288 6.3 8.3 5032 E168-SC500-EB 6 7.8 3195 3874 5.8 7.5 4586 1762 5.4 7 2911 1642 E168-SC450-EB 1544 475 870 6.7 E168-SL500-EB 5575 8.9 E168-SC550-EB 3905 6 E168-SS550-EB 2062 E168-SL550-EB E168-SS590-EB 4731 1695 510 950 6.2 4189 2182 5074 7.2 9.6 6147 E168-SC590-EB 220 - 230 kV 4.6 1094 4363 E168-SL410-EB 1815 535 1015 7.5 E168-SL590-EB 6593 10.1 E168-SC640-EB 4544 6.6 E168-SS640-EB 2332 5488 1965 570 1150 8 E168-SL640-EB 7136 10.8 E168-SC690-EB 4899 6.9 E168-SS690-EB 2483 5932 2115 600 1175 8.4 E168-SL690-EB 7708 11.5 E168-SC740-EB 5254 7.2 E168-SS740-EB 2633 6346 2265 630 1260 8.8 E168-SL740-EB 8251 12.1 E168-SC780-EB 5538 7.5 E168-SS780-EB E168-SL780-EB 12 3016 5.1 6.4 2769 1582 E168-SL390-EB E168-SS500-EB 560 3917 E168-SC390-EB E168-SS450-EB 2673 325 2485 1462 E168-SL350-EB E168-SS410-EB 4.4 974 3471 E168-SC350-EB E168-SS390-EB Approximate Dry arc 2201 1341 E168-SL310-EB E168-SS350-EB Nominal creepage 2753 6689 8697 2385 655 1325 9.2 12.6 Suspension Insulators NGK-Locke Polymer Insulators, Inc. Typical System Voltage Catalog No. Section length, mm Nominal creepage E168-SC810-EB E168-SS810-EB 2843 6961 2475 670 1370 9.5 9046 13.1 E168-SC850-EB 6035 7.9 2963 7304 E168-SL850-EB E168-SC890-EB E168-SS890-EB 3083 2596 695 1435 9.8 9492 13.6 6319 8.2 7647 2716 715 1500 10.2 E168-SL890-EB 9938 14.1 E168-SC910-EB 6461 8.3 E168-SS910-EB 3143 7818 E168-SL910-EB E168-SS950-EB 725 1535 8161 10.3 14.4 8.6 6745 3263 E168-SL950-EB 2896 745 1600 10.7 10607 14.9 7029 8.9 E168-SC990-EB E168-SS990-EB 2776 10161 E168-SC950-EB 3384 8504 3016 765 1665 11 E168-SL990-EB 11053 15.4 E168-SC1010-EB 7171 9 E168-SS1010-EB 400 - 500 kV 7.7 5751 E168-SL810-EB E168-SS850-EB 345 kV Approximate Dry arc 3444 8676 E168-SL1010-EB 1695 9019 9.3 3196 795 1760 16.2 7810 9.6 3714 9433 3346 820 1840 Cat.# suffix (E__-) Ball Coupling 160 kN E168- IEC 20 12 16.9 12265 SML Rating 11.6 11722 E168-SC1100-EB E168-SL1100-EB 11.2 15.7 7455 3564 E168-SL1050-EB E168-SS1100-EB 775 11276 E168-SC1050-EB E168-SS1050-EB 3076 Adjustment for electrical values when equipping grading rings Applicable Drv Arc Distance (DAD) Adjustment of Tabular values with no grading rings Dry arc distance, mm AC wet withstand voltage, kV Lightning impulse withstand voltage, kV Net weight, kg (Approx.) Applicable standard Catalog # suffix of grading rings Shed Type SC SS SL -50 -10* -25 08 09 -70 -15** -35 +2.5 kg 41 -140 -25*** -75 +7 kg *: ** : *** : DAD > approx. 1.5 m DAD > approx. 2 m DAD > approx. 2.5 m 85 (Example of Cat. #) For 160kN SML, Ball & Eye, 85SS sheds, 345kV application 95 E168-SS850-EB-41 NOTES: –The above adjustments electrical values are just for guided ones because of non-linearity of electrical characteristics. –For more detailed values and end-fitting availability, contact NGK. 13 Suspension Insulators NGK-Locke Polymer Insulators, Inc. IEC 300 kN Class / SS, SL and SE Sheds Series Shed Suffix # Maximum nominal shed diameter D,mm SS SL SE 114 140 Applied Standard: IEC Pub. 61109 latest issue Typical System Voltage Catalog No. Section length, mm 5932 E302-SS690-CC 230 kV E302-SL690-CC 2610 7708 2970 9046 345 kV 3271 10161 3541 11150 E302-SS1090-CC 22.8 16.6 2790 1540 730 21.0 24.9 17.6 3054 1685 775 22.5 26.7 18.7 9362 3811 12168 3330 1835 820 24.0 28.6 14212 E302-SE1090-CC 19.6 10048 E302-SS1170-CC 4052 13060 3570 1960 855 25.3 30.3 15254 E302-SE1170-CC 500 kV 19.4 13025 E302-SE1000-CC 400 kV 1380 675 8575 E302-SS1000-CC 21.2 11248 E302-SS1310-CC E302-SL1310-CC 15.4 2489 11868 E302-SE910-CC E302-SL1170-CC 20.4 7818 E302-SS910-CC E302-SL1090-CC 17.4 10565 E302-SE810-CC E302-SL1000-CC 1185 600 6961 E302-SS810-CC E302-SL910-CC 14.0 2129 9002 E302-SE690-CC E302-SL810-CC Approximate Nominal creepage Dry arc 4472 14621 3991 27.6 2190 920 E302-SE1310-CC 17078 33.1 E302-SS1410-CC 12106 22.3 E302-SL1410-CC 15736 4772 4291 29.2 2350 960 E302-SE1410-CC 18380 35.2 E302-SS1530-CC 13135 23.7 E302-SL1530-CC 17074 5133 4652 31.2 2545 1010 37.7 19943 E302-SE1530-CC SML Rating Cat.# suffix (E__-) Clevis Coupling 300 kN E302- IEC 60471 25L Adjustment for electrical values when equipping grading rings Applicable Drv Arc Distance (DAD) Adjustment of Tabular values with no grading rings Dry arc distance, mm AC wet withstand voltage, kV Lightning impulse withstand voltage, kV Net weight, kg (Approx.) Applicable standard Catalog # suffix of grading rings 14 Shed Type NOTES: –The above adjustments electrical values are just for guided ones because of non-linearity of electrical characteristics. –For more detailed values and end-fitting availability, contact NGK. SS SL SE -50 -10* -25 09 01 -70 -15** -35 +2.5 kg 41 -140 -25*** -75 +7 kg 95 15 *: ** : *** : DAD > approx. 1.5 m DAD > approx. 2 m DAD > approx. 2.5 m (Example of Cat. #) For 300 kN SML, Clevis & Clevis, 153 SL sheds, 500 kV application: E302-SL1530-CC-95 Suspension Insulators NGK-Locke Polymer Insulators, Inc. Standard Insulation Level (Reference) (52 kV ≤ Um<300 kV : IEC Pub. 60071) 1 2 3 4 Base for p.u. values 2 U √ m√ 3 (peak) Rated lightning impulse withstand voltage (peak) Rated power frequency short duration withstand voltage kV kV kV kV 52 42.5 250 95 72.5 59 325 140 123 100 450 185 145 118 550 230 170 139 650 275 245 200 750 325 850 360 950 395 1050 460 Highest voltage for equipment, U (r.m.s.) m (Um ≥ 300 kV : IEC Pub. 60071) 1 2 3 4 Highest voltage for equipment, U (r.m.s.) m Base for p.u. values 2 U √ m√ 3 (peak) Rated switching impulse withstand voltage (peak) Rated lightning impulse withstand (peak) kV kV kV kV 850 300 245 750 362 296 850 1050 420 343 950 1175 525 429 1050 1300 1175 1425 1300 1550 1425 1800 1550 1950 765 625 950 2100 2400 15 Line Post Insulators NGK-Locke Polymer Insulators, Inc. Line Post Insulator Catalog Number System L2-SN471-13-W Number of Sheds Type of Insulator Grading Ring Application None : 161kV & Below W : 230 kV X : 345 kV L : Line Post Shed Shape SN : Standard Leakage SL : High Leakage Core Dia. 1 : ø44mm 2 : ø63mm 3 : ø76mm 4 : ø88mm Mounting Base Design Variation Line End-Fitting 1 : Drop Tongue 2 : Clamp Top, Horizontal 4 : Clamp Top, Vertical 5 : 127mm Bolt Circle (Short) 6 : 127mm Bolt Circle (Long) R : Clevis 1 : Rigid Curved Base 2 : Rigid Flat Base 3 : Bendable Curved Base 5 : 127mm Bolt Circle (Long) 6 : 3/4”-10 UFS Stud Base 7 : 7/8”-9 UFS Stud Base 8 : Bendable Flat Base R : Clevis Suffix code for end fitting is also noted in end fitting details section. Corona Ring Recommendation Unit: mm Catalog # Line Side Tower Side Line Side Tower Side Line Side Tower Side 230 kV LC211 None LC311 None None None -W 345 kV LC215 None LC315 None LC415 None -X For more detailed information, contact NGK. Cap Screw 1/2” - 13 UNC Mounting Arm Energized End Fitting Stop Ring Clamp Spring Washer Side View Corona Ring Front View Corona Ring for 230 kV Part # : LC211 / LC311 Nut This spherical surface must face the rubber weathershed. Bottom View Corona Ring for 345 kV Part # : LC215/LC315/LC415 16 Line Post Insulators NGK-Locke Polymer Insulators, Inc. Maximum Design Cantilever Load (MDCL) The strength rating of line post insulators is usually designated as cantilever strength because of the structural application in transmission lines. And since the cantilever strength is decided by the bending movement applied to the insulator, the rating varies as the length of insulator changes in the same core size. MDCL is the mechanical rating of the line post insulators. The general relation of MDCL, insulator length, and typical system voltage is shown below. General Application of Line Post Insulators Typical System Voltage 161 kV 115 kV 138 kV 69 kV 10 230 kV ø 76mm Polymer LP 345 kV ø 88mm Polymer LP ø 63mm Polymer LP MDLC, kN ø 44m Polymer LP 5 ø 44 ø 63 ø 76 Typical Polymer Line Post Applications 0 0.5 1 1.5 ø 88 Braced LP / Horizontal Vee 2 2.5 3 Dry Arching Distance, m 17 Line Post Insulators NGK-Locke Polymer Insulators, Inc. ø44mm LINE POST CATALOG NUMBER SYSTEM L1-SN151-47 Line End-Fitting 1 : Drop Tongue 2 : Clamp Top, Horizontal 4 : Clamp Top, Vertical Mounting Base (Type of Base, Hole Spacing, Hole Size) 1 : Rigid Curved Base 6 : 3/4”-10 UFS Stud Base 7 : 7/8”-9 UFS Stud Base Suffix code for end fitting is also noted in end fitting details section. 109 20 135 25x38 SLOT 127 305 254 84 353 25 13 19 22 11 ø44mm Vertical Line Post Insulator for 69 kV 18 Line Post Insulators NGK-Locke Polymer Insulators, Inc. 44mm Core Standard Leakage Shed (SN) Series Horizontal Line Post Rigid Curved Base Mounting (Cat. No. L1-SNXX1-21) Tensile Mechanical Rating SML Min RTL 44.4 kN 22.2 kN 22.2 kN 11.1 kN Drop Tongue: Clamp Top: Typical System Voltage Catalog Number No. of Sheds kV Arcing Distance Leakage Distance mm mm Wet Power Frequency Withstand,* kV Dry Lightning Impulse Withstand,* kV Maximum Design Cantilever Load** (MDCL), kN Approximate Weight, kg 46 L1-SN091-21 9 330 879 115 185 6.7 8.9 46 L1-SN111-21 11 390 1071 130 215 5.8 9.3 46/69 L1-SN131-21 13 450 1263 150 245 5.1 9.7 69 L1-SN151-21 15 510 1455 165 280 4.5 10.1 69 L1-SN171-21 17 570 1647 180 310 4.1 10.6 69 L1-SN191-21 19 630 1839 200 340 3.7 11.0 69 L1-SN211-21 21 690 2031 215 375 3.4 11.4 * The tests are comply with IEC Pub. 61952. ** MDCL is 50% of the minimum average cantilever breaking load. 19 NGK-Locke Polymer Insulators, Inc. Line Post Insulators ø63mm LINE POST CATALOG NUMBER SYSTEM L2-SN471-13-W Line End-Fitting 1 : Drop Tongue 2 : Clamp Top, Horizontal 4 : Clamp Top, Vertical 5 : Flange with 127mm Bolt Circle (Short) 6 : Flange with 127mm Bolt Circle (Long) R : Clevis Suffix code for end fitting is also noted in end fitting details section. 20 Mounting Base (Type of Base, Hole Spacing, Hole Size) 1 : Rigid Curved Base, 305, 24 2 : Rigid Flat Base, 305, 24 3 : Bendable Curved Base, 305, 25 (LA230-B) 5 : Flange with 127mm Bolt Circle (Long) 7 : 7/8"-9 UFS Stud Base 8 : Bendable Flat Base, 305, 25 w/4-21 (LA231-B) R : Clevis Line Post Insulators NGK-Locke Polymer Insulators, Inc. 63mm Core Polymer Line Post / End Fitting Variety of End Fittings for Line Side [1-] [2-] [4-] [5-] [R-] ø21 Drop Tongue The coupling dimensions are in accordance with ANSI C29.7 - 1992. The coupling dimensions are in accordance with ANSI C29.7 - 1992. Horizontal Clamp Top Vertical Clamp Top Flange Clevis Variety of End-Fittings for Line Side [-2] [-1] [-5] Rigid Curved Base Rigid Flat Base [-See list below] Flange Base [-See list below] Bendable Curved Base Bendable Flat Base Dimensions A B C D E (ø) F (Slot) Bendable Curved Base (LA230-B) [-3] 305 360 127 210 25 25 x 38 – Bendable Flat Base (LA231-B) [-8] 305 360 102 254 25 25 x 38 254 G H I J – – 12° 203 21 x 25 12° (Units: mm) 21 Line Post Insulators NGK-Locke Polymer Insulators, Inc. 63mm Core – Standard Leakage Shed (SN) Series 230 kV Corona Ring Application Horizontal Alternate End Fitting The dimensions are in millimeters. Drop Tongue: Clamp Top: Typical System Voltage Catalog Number No. of Sheds kV “X” Length Arcing Distance Leakage Distance mm mm mm Dry Lightning Impulse Withstand,* kV Maximum Design Cantilever Load** (MDCL), kN Approximate Weight, kg 69 L2-SN141-13 14 816 567 1470 195 325 12.7 23.3 69/115 L2-SN181-13 18 963 717 1890 245 405 10.6 24.9 69/115 L2-SN211-13 21 1073 830 2205 280 465 9.6 26.1 115 L2-SN251-13 25 1220 980 2625 315 545 8.5 27.8 115/138 L2-SN291-13 29 1366 1130 3045 360 620 7.4 29.4 115/138 L2-SN321-13 32 1476 1242 3360 385 675 6.8 30.7 138 L2-SN361-13 36 1623 1392 3780 425 755 6.1 32.3 161 L2-SN391-13 39 1733 1505 4095 450 815 5.7 33.5 161 L2-SN431-13 43 1880 1655 4515 485 895 5.2 35.2 230 L2-SN471-13 47 2027 1805 4935 515 970 4.8 36.8 230 L2-SN511-13 51 2173 1995 5335 545 1050 4.4 38.5 230 L2-SN551-13 55 2320 2105 5775 575 1125 4.1 40.1 230 L2-SN581-13 58 2430 2217 6090 600 1185 3.9 41.3 * The tests comply with IEC Pub. 61952. ** MDCL is 50% of the minimum average cantilever breaking load. 22 Wet Power Frequency Withstand,* kV Tensile Mechanical Rating SML Min RTL 66.7 kN 33.4kN 22.2kN 11.1 kN Line Post Insulators NGK-Locke Polymer Insulators, Inc. 63 mm Core – High Leakage Shed (SL) Series 230 kV Corona Ring Application Horizontal Alternate End Fitting The dimensions are in millimeters. Drop Tongue: Clamp Top: Typical System Voltage Catalog Number No. of Sheds kV “X” Length Arcing Distance Leakage Distance mm mm mm Tensile Mechanical Rating SML Min RTL 66.7 kN 33.4 kN 22.2 kN 11.1 kN Wet Power Frequency Withstand,* kV Dry Lightning Impulse Withstand,* kV Maximum Design Cantilever Load** (MDCL), kN Approximate Weight, kg 69 L2-SL171-13 17 809 560 1750 195 325 12.9 23.8 69/115 L2-SL221-13 22 955 710 2244 240 405 10.7 25.6 69/115 L2-SL261-13 26 1073 830 2652 280 465 9.6 27.1 115 L2-SL311-13 31 1220 980 3178 315 545 8.5 28.9 115/138 L2-SL361-13 36 1366 1130 3672 360 620 7.4 30.7 115/138 L2-SL401-13 40 1484 1250 4080 390 680 6.8 32.2 138 L2-SL451-13 45 1630 1400 4606 425 760 6.1 34.1 161 L2-SL491-13 49 1748 1520 5014 455 825 5.6 35.5 161 L2-SL541-13 54 1895 1670 5508 485 900 5.1 37.3 230 L2-SL581-13 58 2012 1790 5916 515 960 4.8 38.8 230 L2-SL631-13 63 2159 1940 6442 545 1040 4.5 40.6 230 L2-SL681-13 68 2305 2090 6936 575 1120 4.2 42.4 230 L2-SL721-13 72 2423 2210 7344 600 1180 3.9 43.9 * The tests comply with IEC Pub. 61952. ** MDCL is 50% of the minimum average cantilever breaking load. 23 Suspension Insulators NGK-Locke Polymer Insulators, Inc. ø76mm LINE POST CATALOG NUMBER SYSTEM L3-SN471-13-W Line End-Fitting 1 : Drop Tongue 2 : Clamp Top, Horizontal Mounting Base (Type of Base, Hole Spacing, Hole Size) 3 : Bendable Curved Base, 356, 27 (LA301-B) 8 : Bendable Flat Base, 356, 27 w/4-24x28, (LA302-B) 157 19 Suffix code for end fitting is also noted in end fitting details section. 21 26 103 26x38 SLOT 356 356 Note: Flange base is available upon request. For more detailed information, contact NGK. 24 Line Post Insulators NGK-Locke Polymer Insulators, Inc. 76mm Core – Standard Leakage Shed (SN) Series 230 kV Corona Ring Application Horizontal Alternate End Fitting The dimensions are in millimeters Drop Tongue: Clamp Top: Typical System Voltage Catalog Number No. of Sheds kV “X” Length Arcing Distance Leakage Distance mm mm mm Wet Power Frequency Withstand,* kV Dry Lightning Impulse Withstand,* kV Tensile Mechanical Rating SML Min RTL 66.7 kN 33.4 kN 22.2 kN 11.1 kN Maximum Design Cantilever Load** (MDCL), kN Approximate Weight, kg 69 L3-SN231-13 23 1180 905 2588 300 505 14.3 38.0 115 L3-SN301-13 30 1431 1168 3375 370 635 11.3 41.9 138 L3-SN341-13 34 1574 1318 3825 405 715 10.1 44.2 161 L3-SN391-13 39 1754 1505 4388 450 815 8.9 47.1 161 L3-SN441-13 44 1933 1693 4950 490 910 8.0 49.9 230 L3-SN471-13 47 2041 1805 5288 515 970 7.5 51.6 230 L3-SN501-13 50 2148 1918 5625 540 1025 7.1 53.4 230 L3-SN531-13 53 2256 2030 5963 565 1090 6.7 55.1 230 L3-SN581-13 58 2435 2218 6525 600 1185 6.2 57.9 230 L3-SN611-13 61 2543 2330 6863 620 1245 5.9 59.6 230 L3-SN641-13 64 2650 2443 7200 640 1300 5.6 61.3 * The tests are comply with IEC Pub. 61952. ** MDCL is 50% of the minimum average cantilever breaking load. 25 Line Post Insulators NGK-Locke Polymer Insulators, Inc. ø88mm LINE POST CATALOG NUMBER SYSTEM L4-SN621-13-X Line End-Fitting 1 : Drop Tongue 2 : Clamp Top, Horizontal Mounting Base (Type of Base, Hole Spacing, Hole Size) 3 : Bendable Curved Base, 356, 27 (LA405-B) 8 : Bendable Flat Base, 356, 27, w/4-24x32 (LA406-B) Suffix code for end fitting is also noted in end fitting details section. 25.4 176.5 26 21 108 26x38.5 356 356 Note: Flange base is available upon request. For more detailed information, contact NGK. 26 Line Post Insulators NGK-Locke Polymer Insulators, Inc. 88mm Core Standard Leakage Shed (SN) Series Drop Tongue: Clamp Top: Typical System Voltage Catalog Number No. of Sheds kV “X” Length Arcing Distance Leakage Distance mm mm mm Wet Power Frequency Withstand,* kV Dry Lightning Impulse Withstand,* kV Tensile Mechanical Rating SML Min RTL 66.7 kN 33.4 kN 22.2 kN 11.1 kN Maximum Design Cantilever Load** (MDCL), kN Approximate Weight, kg 69/115 L4-SN231-13 23 1223 905 2588 300 505 21.9 60.7 115 L4-SN281-13 28 1404 1093 3150 345 600 18.5 64.3 115/138 L4-SN321-13 32 1549 1243 3600 385 675 16.4 67.3 138 L4-SN361-13 36 1693 1393 4050 425 755 14.8 70.2 161 L4-SN391-13 39 1802 1505 4388 450 815 13.7 72.3 161 L4-SN441-13 44 1983 1693 4950 490 910 12.3 75.9 230 L4-SN501-13 50 2201 1918 5625 540 1025 10.9 80.3 230 L4-SN561-13 56 2418 2143 6300 585 1145 9.8 84.6 230 L4-SN621-13 62 2635 2368 6975 630 1260 8.9 88.9 345 L4-SN701-13 70 2925 2668 7875 685 1415 8.0 94.7 345/500 L4-SN791-13 79 3251 3005 8888 740 1595 7.1 101.2 * The tests comply with IEC Pub. 61952. ** MDCL is 50% of the minimum average cantilever breaking load. 27 NGK-Locke Polymer Insulators, Inc. Packaging All of NLPI’s insulators are packed in weatherproof containers in order to protect the products during land, air, and sea transportation. Several different grades of packaging can be offered depending on the mode of transport and the expected storage conditions. The packaging options that we offer are shown below. Since the user best knows their crate requirements, they should select the option that is most suited to their needs and include that information in the purchasing specification. Special packaging arrangements can be accommodated upon request. Each container is marked with the number of insulators it contains, the catalog number, description of the containers, the manufacturer’s name, and any other customer requests. Also, a “Polymer Insulator Handling Instruction” sheet is included with all containers. This sheet states any necessary cautions during handling, transportation, and installation. If corona rings are to be included, a corona ring installation sheet is also provided. Standard Grade: Prefabricated Packaging Suitable for: • Moderate Amount of Handling • Outdoor Storage • Careful Stacking Superior Grade: Closed Wooden Crate Suitable for: • • • • • 28 Excessive Amount of handling Long Term Outdoor Storage Crate Stacking Large Quantities of Large Insulators Transportation over Rough Roads NGK-Locke Polymer Insulators, Inc. 1609 Diamond Springs Road, Virginia B each, Virginia 23455, U.S. A. Tel: + 1(757) 460-3649 Fax: + 1(757) 460-3550 NGK INSULATORS, LTD. U.S.A. N G K-Locke, Inc. 2525 Insulator Drive Baltimore, M aryland 21230, U.S. A. Tel: + 1(410) 347-1700 Fax: + 1(410) 347-1724 Canada N G K Insulators of Canada, Ltd. Toronto Office 2700 M atheson Blvd. East, Suite 700 East To w er, Mississauga L4 W 4V9, O ntario, Canada Tel: + 1(905) 602-1266 Fax: + 1(905) 238-8247 Montreal Office 1501, avenue M cGill College Bureau 515 M ontreal (Q uebec) H3A 3 M 8, Canada Tel: + 1(514) 281-8488 Fax: + 1(514) 281-8596 M A02005 Europe N G K Europe, S.A. Rue d’H erchies 184, B-7331 Baudour, B elgium Tel: + 32(65) 76-1440 Fax: + 32(65) 64-3554 All Other Countries N G K Insulators, Ltd. O verseas Departm ent M arunouchi Bldg. 25F 2-4-1, M arunouchi, Chiyoda-ku, Tokyo 100-6325, Japan Tel: 81(3) 6213-8813 Fax: 81(3) 6213-8888
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