Netting Solutions for Erosion Control Applications
Transcription
Netting Solutions for Erosion Control Applications
Netting Solutions for Erosion Control Applications NETTING SOLUTIONS FOR EROSION CONTROL APPLICATIONS Our netting components provide flexible containment and protection functionalities that keep erosion in check. Conwed netting plays an essential function in rolled erosion control products (RECPs). Our customers use our plastic netting as the containment element in their Erosion Control Blankets (ECBs), Turf Reinforcement Mats (TRMs) and Sediment Retention Fiber Rolls (SRFRs), usually known as wattles. We also manufacture an entire portfolio of Prostran® synthetic fibers which are used as a filler in TRMs. Depending on the final application, we can customize a wide range of netting characteristics to meet specific product requirements and performance. UNDERSTANDING EROSION CONTROL Erosion Control is the practice of preventing or controlling wind or water erosion in agriculture, land development and construction. Vegetation, such as grasses and windflowers, and other materials such as straw, fiber, stabilizing emulsion, protective blankets, etc., are placed to stabilize areas disturbed by grading operations, reduce loss of soil due to the action of water or wind, and prevent water pollution. TYPES OF EROSION CONTROL PRODUCTS Based on information gathered through the Erosion Control Technology Council (ECTC), erosion control products can be classified in three main categories: 1.Rolled Erosion Control Products (RECPs) 2.Hydraulic Erosion Control Products (HECPs) 3.Sediment Retention Fiber Rolls (SRFRs) Conwed manufactures the plastic netting and synthetic fibers used by manufacturers in the assembly of their final erosion control products. Our netting portfolio is an essential component to contain the matrix materials in RECPs and SRFRs. 800.426.0149| [email protected]| www.conwedplastics.com CONWED NETTING PORFTOLIO ORIENTED NETTING Oriented netting is initially manufactured through a single-step continuous extrusion process that yields a plastic material with integral joints called extruded netting. Once the extruded netting is produced, a secondary process called orientation takes place. Through orientation, the extruded netting is reheated and stretched in either the machine direction (MD), cross direction (CD) or both directions, generating a lighter netting configuration with similar strength. Oriented netting is predominantly used as the containment material in Erosion Control Blankets (ECBs), Turf Reinforcement Mats (TRMs) and Sediment Retention Fiber Rolls (SRFRs). KNITTED NETTING Knitted netting is manufactured with a technology different from that of extruded netting. It offers enough flexibility and movement without sacrificing tensile strength. The high-tenacity multi-filament yarn provides superior strength with lightweight features. Knitted netting is predominantly used as the containment material in Sediment Retention Fiber Rolls (SRFRs), also commonly known as wattles or socks. PROSTRAN® SYNTHETIC FIBERS PROSTRAN® synthetic fibers are designed and manufactured to provide excellent loft and matrix fill in Turf Reinforcement Mats (TRMs) for permanent erosion control applications. Our Prostran portfolio includes a variety of colors, chemical formulations and recycled material that adapts to the requirements of the final erosion control application. These synthetic fibers offer excellent UV resistance to withstand the ultraviolet radiation exposure that fibers experience in its intended use and have superior crimping features to provide optimum loading and distribution in the TRM matrix. 800.426.0149| [email protected]| www.conwedplastics.com CONWED NETTING IN EROSION CONTROL PRODUCTS EROSION CONTROL BLANKETS (ECBs) ECBs are used for temporary applications. They are degradable RECPs composed of processed natural or polymer fibers mechanically, structurally or chemically bound together to form a continuous matrix to provide erosion control and facilitate vegetation establishment¹. Conwed netting is the essential mesh element used to contain the matrix. Our engineering teams are able to customize netting configurations to meet specific performance requirements. TURF REINFORCEMENT MATS (TRMs) TRMs are permanent RECPs composed of non-degradable synthetic fibers, filaments, nets, wire mesh and/or other elements, processed into a permanent, three-dimensional matrix of sufficient thickness. TRMs are typically used in hydraulic applications, such as high flow ditches and channels, steep slopes, stream banks, and shorelines, where erosive forces may exceed the limits of natural, unreinforced vegetation or in areas where limited vegetation establishment is anticipated². Conwed manufactures two TRM components, the Prostran synthetic fibers used as a matrix and the plastic netting containing them. SEDIMENT RETENTION FIBER ROLLS (SRFRs) SRFRs are manufactured 3-dimensional devices of a specified filler matrix encapsulated within a flexible containment material utilized in sediment and flow control applications. SRFRs are also known as wattles, logs, socks, tubes or fiber rolls. SRFRs, available as prefabricated units, are constructed into tubular configurations comprised of rice straw, wheat straw, excelsior fiber, wood fiber, coconut fiber, compost, flax or a similar matrix material. The matrix material is encapsulated within plastic netting, yielding an approximate functional life of 1 - 3 years³. Conwed manufactures the plastic netting containing the matrix materials and can modify netting configurations for diverse erosion control applications. 800.426.0149| [email protected]| www.conwedplastics.com CONWED NETTING IN EROSION CONTROL PRODUCTS CATEGORY ROLLED EROSION CONTROL PRODUCTS (RECPs) SEDIMENT RETENTION FIBER ROLLS (SRFRS) OR WATTLES PRODUCT TYPES APPLICATIONS FUNCTIONAL LONGEVITY CONWED COMPONENTS EROSION CONTROL BLANKET (ECB) Where natural vegetation alone will provide sufficient long term erosion protection. Temporary RECPs PLASTIC NETTING TURF REINFORCEMENT MAT (TRM) Where natural vegetation alone will not provide sufficient long term erosion protection or sustain expected flow conditions. Permanent RECPs PLASTIC NETTING + PROSTRAN® SYNTHETIC FIBERS SEDIMENT RETENTION FIBER ROLL (SRFR) OR WATTLE SRFRs slow and disperse runoff, thereby reducing soil erosion, and increasing infiltration. SRFRs are also known as “wattles,” “socks,” or “tubes.” Temporary PLASTIC NETTING *Conwed offers plastic netting with degradability features. Contact our team for specific information about our manufacturing capabilities, resins, additives and products’ functional life. Conwed is a member of the International Erosion Control Association (IECA) (www.ieca.org) and the Erosion Control Technology Council (ECTC) (www.ectc.org). REFERENCES: ¹ Source: Erosion Control Technology Council www.ectc.org ² Source: Erosion Control Technology Council www.ectc.org ³ Source: Erosion Control Technology Council www.ectc.org 800.426.0149| [email protected]| www.conwedplastics.com ABOUT CONWED WHO WE ARE Conwed is the leading plastic netting manufacturer in the world. Headquartered in Minneapolis, Minnesota, Conwed has five manufacturing locations on two continents and a global distribution network. We have more than 45 years of experience developing netting solutions to help our customers improve their products in a wide range of industries. WHAT WE DO Among our core products and technologies we manufacture extruded, oriented and knitted netting with unique customization capabilities. Our engineering and R&D teams solve product development challenges for our customers and we specialize in customizing our netting products to meet strict specifications and performance targets. HOW WE DO IT We focus on business development opportunities and work closely with our customers from concept to commercialization. We understand the importance of exploring, analyzing and testing components and materials during our customers’ product development processes, so we tailor our products to meet their performance requirements and uncover potential innovation through ongoing testing and experimentation. 0015_0618 GLOBAL HEADQUARTERS EUROPEAN HEADQUARTERS 2810 WEEKS AVE SE MINNEAPOLIS, MN 55414 TEL 800.426.0149 FAX 800.426.0137 EMAIL [email protected] MARCEL HABETSLAAN 20 3600 GENK, BELGIUM TEL +32.89.848310 FAX +32.89.848320 EMAIL [email protected] www.conwedplastics.com
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