PDF Koganei Solenoid Valves 040 Series

Transcription

PDF Koganei Solenoid Valves 040 Series
Presenting our CAD drawing
data catalog
VALVES GENERAL CATALOG
SOLENOID VALVES
SERIES
INDEX
Characteristics
Basic Models and Configuration
040 Series
Specifications
Solenoid Valve Order Code
Manifold Order Code
Operating Principle, Major Parts
and Materials
Dimensions of Solenoid Valve
Dimensions of Manifold
Handling Instructions and Precautions
PC Board Manifold 040 Series
Specifications
Order Code
Dimensions
Made to Order
Handling Instructions and Precautions
98
100
102
104
105
106
107
110
115
118
119
120
122
123
97
POWERFUL & LOW POWER CONSUMPTION
SOLENOID VALVES
SERIES
The solenoid valve 040 series achieves its highly reliable, powerful and low current basic
performance into a thin body with valve width of 10mm.
These reliable 2-, 3-, 5-port pilot type solenoid valve has features of flywheel diodes for surge
suppression as standard equipment.
Moreover, the 040 series line-up features detailed improvements in utility, including an AJ type
manifold that offers excellent ease of assembly and maintenance, a twin solenoid whose length,
wiring, and piping are the same as the single solenoid while maintaining functions of a double
solenoid, and a PC board manifold containing a print circuit board with connector.
SOLENOID VALVES 040 SERIES
● Pilot type solenoid
valve
● 2-, 3-, 5-port
● Effective area
1.5mm2
● Power consumption
0.7W
Optimum for operation of φ6∼φ25 double acting and single acting
cylinders, pilot-operated valves and actuators, etc.
98
SOLENOID VALVES 040 SERIES
PC BOARD MANIFOLD 040 SERIES
●Pilot type solenoid
valve
●2-, 3-, 5-port
●Effective area 1.5mm2
●Power consumption
0.7W
●Only available for
8 stations and
16 stations.
TWIN SOLENOID VALVES 040 SERIES
New space-saving type valve is installable with the solenoid valve 040 series
and the 040 series PC board manifold.
Retains the basic performance and functions of a double solenoid while also
achieving the piping and wiring configuration of a single solenoid.
●Pilot type solenoid
valve
●5-port
●Effective area 1.5mm2
●Power consumption
0.7W
99
Basic Models and Configuration of 040 Series
Single unit
Pilot type solenoid valve
040 series
2-, 3-port
Normally
closed (NC)
5-port, 2-position
Single solenoid
Double solenoid
Twin solenoid
041E1
(□040E1Note )
041E1-11
(□040E1-11Note )
040-4E1
040-4E2
□040-4KE2 Note
Normally
closed (NC)
Normally
open (NO)
Single solenoid
Double solenoid
A041E1-25
A041E1-11-25
A040-4E1-25
A040-4E2-25
Sub-base piping
Direct piping
Normally
open (NO)
Note: The 040E1, A040E1, and 040-4KE2, A040-4KE2 are for manifolds for combined mounting of 2-, 3-, 5-port valves. They cannot be used as a single unit.
When using 2-, 3-port valves as a single unit, please use 041E1, A041E1-25.
100
Manifold
041M□F—F type (P, R) manifold
041M□A—A type (all port)
manifold
041E1
A041E1
041E1-11
A041E1-11
R
P
R
P
A
040M□F—F type (P, R) manifold
A041E1
A041E1-11
R
P
A(quick fitting)
040M□A—A type (all port)
manifold
040M□AJ— AJ type (all port, with quick fitting)
manifold
040-4E2
A040-4E2
A040-4E2
040-4E1
A040-4E1
A040-4E1
A040E1, A040E1-11
040E1, 040E1-11
valve
(2-,for 3-port
manifold only )
3・5 (R)
1 (P)
4 (A)
2 (B)
3・5 (R)
1 (P)
040M□FP—F type (P, R) manifold
PC board manifold Note
A040E1,A040E1-11
valve
( 2-,for 3-port
manifold only )
3-port valve
( 2-,for manifold
only)
Manifold for combined mounting for 2-, 3-, 5-port valve
041M□AJ— AJ type (all port, with quick fitting)
manifold
3・5 (R)
1 (P)
2 (B)
4 (A)
040M□AP—A type (all port) manifold
040E1, 040E1-11
040-4E1
A040E1, A040E1-11
2-, 3-port valve
for manifold only
A040-4E1
040-4E2
A040-4E2
3・5 (R)
1 (P)
3・5 (R)
1 (P)
valve
( 2-,for 3-port
manifold only )
(
)
4 (A)
2 (B)
Twin solenoid valve
040M□F—F type (P, R) manifold
040E1,040E1-11
3-port valve
( 2-,for manifold
only)
040-4E1
040-4KE2
Twin solenoid valve
for manifold only
(
3・5 (R)
1 (P)
Note: Only available for 8 stations or 16 stations.
)
040M□A—A type (all port)
manifold
040M□AJ—AJ type (all port, with quick fitting)
manifold
A040E1,A040E1-11
A040E1, A040E1-11
valve
( 2-,for 3-port
manifold only )
valve
( 2-,for 3-port
manifold only )
A040-4E1
A040-4KE2
Twin solenoid valve
for manifold only
3・5 (R)
1 (P)
4 (A)
2 (B)
A040-4E1
A040-4KE2
Twin solenoid valve
for manifold only
(
)
(
)
3・5 (R)
1 (P)
4 (A)
2 (B)
101
SOLENOID VALVES 040 SERIES
Small sized manifold for 2-, 3-port valve
040 series
SOLENOID VALVES
040 SERIES
Cylinder operating speed
040-4E2
040-4KE2Note
A041E1
(A040E1Note)
A040-4E1
A040-4E2
A040-4KE2Note
2 positions
Number of positions
2, 3 ports
Number of ports
5 ports
Normally closed
(NC, standard) or
Normally open (NO, option)
Valve function
Single
solenoid
Double
solenoid
How to obtain cylinder speed
Twin
solenoid
t1
Remark: For optional specifications and order code, see p. 104∼105.
Note: The 040E1, A040E1, and 040-4KE2, A040-4KE2 are manifolds for combined mounting of 2-, 3-, 5port valves.
They cannot be used as a single unit. When using 2-, 3-port valves as a single unit, please use
041E1, A041E1-25.
Direct piping,
F type manifold
Sub-base piping,
A, AJ type manifold
Item
041E1
(040E1)
040-4E1
040-4E2
040-4KE2
A041E1
(A040E1)
A040-4E1
A040-4E2
A040-4KE2
t3
Time
To obtain the time required for the cylinder to
complete 1 stroke, add cylinder's delay time, t1
(time between energizing of solenoid valve and
actual starting of cylinder), to the cylinder’s
max. operating time, t2.
When a cushion is used, add the cushioning
time, t 3 , to the above calculation. Standard
cushioning time t3 is approximately 0.2 seconds.
Specifications
Basic model
t2
Cylinder stop
040-4E1
Cushioning impact
Sub-base piping,
A, AJ type manifold
Item
041E1
(040E1Note)
Cylinder start
Direct piping,
F type manifold
Solenoid valve
energized
Basic model
Cylinder stroke
Basic Models and Valve Functions
Air
Media
Internal pilot type
Operation method
Effective area〔Cv〕Note 1
040-4E1
1.5〔0.08〕
mm2
Port size Note 2
Measurement conditions
M3×0.5
● Air pressure: 0.5MPa {5.1kgf/cm2}
● Piping inner diameter and length: φ2.5×
1000mm
● Fitting: Barb fitting BF4BU-M3
Load
(%)
● Load ratio =
Cylinder theoretical thrust
● Cylinder stroke: 60mm (φ10, φ16)
100 mm (φ20 ∼φ32)
Load
Not required
Lubrication
Operating pressure range MPa {kgf/cm2 }
0.2∼0.7 {2.0∼7.1}
MPa {kgf/cm2}
Proof pressure
Note 3
1.05 {10.7}
DC5V, DC12V
Response time
ms
ON/OFF
DC6V, DC24V
Maximum operating frequency
Hz
Minimum time to energize for self holding
ms
Max. 12/18
12
Max. 12
Max. 12/18
12
Max. 12
5
─
50
Operating temperature range(atmosphere and media) °C
5∼50
m/s2{G}
Shock resistance
Solenoid valve 040-4E1
1373.0 {140.0} (axial direction 245.0 {25.0})
Any
Mounting direction
Notes: 1. For details, see the effective area on p. 103.
2. For details, see the port size on p. 103.
3. Values when air pressure is 0.5MPa {5.1kgf/cm2}.
Values of 040-4E2 and 040-4KE2 are switching from the opposite position.
0.5MPa
Fitting BF4BU-M3
Remark: Conversion to psi., 1MPa=145psi., 1kgf/cm2=14.2psi., e.g. 0.2MPa=29psi.
Maximum operating speed
mm/s 1200
Rated voltage
DC 5V
Item
DC 24V
DC V
Current
mA
(Power consumption when
rated voltage is applied: W)
〔
4.5∼5.5
(5±10%)
5.4∼6.6
(6±10%)
10.8∼13.2
(12±10%)
21.6∼26.4
(24±10%)
120 (0.6)
With LED indicator 121 (0.6)
105 (0.6)
With LED indicator 106 (0.6)
55 (0.7)
With LED indicator 56 (0.7)
28 (0.7)
With LED indicator 29 (0.7)
10
Maximum allowable leakage current mA
Insulation resistance
〕〔
7
5
MΩ
〕〔
2
Lead wire length Note
300mm
Green (+)
Black (–)
Color of LED indicator
Surge suppression (as standard)
Note: See made to order on p. 105.
Blue (+)
Black (–)
Brown (+)
Black (–)
Red
Flywheel diode
Red (+)
Black (–)
800
600
φ10
φ16
400
φ20
φ25
φ32
200
0
10
20
30 40 50
Load ratio
60
70
%
Delay time
Grommet type
Plug connector type
Option
1000
〕
Min. 100
Standard
Color of lead wire
〕〔
Delay time
Operating voltage range
102
DC 12V
With built-in flywheel diode for surge suppression
Type
Wiring Note
DC 6V
Maximum operating speed
Solenoid Specifications
S 1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
φ32
φ25
φ20
φ16
φ10
10
20
30 40 50
Load ratio
60
70
%
Flow Rate
Effective Area〔Cv〕
Basic model
mm2
Standard (single valve)
Remarks
Valve outlet pressure
0.7
Supply pressure
(MPa)
0.6
0.7
0.5
0.6
0.5
0.4
0.4
0.3
0.3
0.2
0.1
0.2
0.1
0
30
041E1
(040E1)
040-4E1
040-4E2
040-4KE2
A041E1
(A040E1)
A040-4E1
A040-4E2
A040-4KE2
041E1
(040E1)
040-4E1
040-4E2
040-4KE2
1.5〔0.08〕
● When the quick fitting TS3-M3M is installed to P, A, B ports,
the value becomes 0.75〔0.04〕.
● When the quick fitting TS3-M3M is installed to P, A, B ports
on F type manifold, the value becomes 0.80〔0.05〕.
A041E1
(A040E1)
A040-4E1
A040-4E2
A040-4KE2
1.5〔0.08〕
● When the quick fitting TS4-M5M is installed to P, A, B ports
on A type manifold, the value becomes 1.30〔0.07〕.
SOLENOID VALVES 040 SERIES
MPa
60 90 120 150
Flow rate R/min(ANR)
How to read the graph
If supply pressure is 0.5MPa and flow is
75R/min (ANR), the valve outlet pressure
becomes 0.4 MPa.
Solenoid Valve Port Size
Basic model
Port
Port specifications
Port size
P, A, R
Female
thread
M3×0.5
P, A, B, R
Female
thread
M3×0.5
Female
thread
M5×0.8
041E1
(040E1 Note)
040-4E1
040-4E2
040-4KE2
P
A041E1-25
A040-4E1-25
A040-4E2-25
A, B
R
PR
Note: 040E1 is dedicated valve for manifold. Cannot be connected to the P port with fitting.
Manifold Connection Port Size
Manifold model
041M□F
040M□F
Port
Location of piping connection
Port size
P
Manifold
M5×0.8
A, B
Valve
M3×0.5
R
Manifold
Rc1/8
P
041M□A
040M□A
Rc1/8
A, B
M5×0.8
Manifold
R
Rc1/8
(Common for R, PR)
PR
041M□AJ
040M□AJ
P
Rc1/8
A, B
Quick fitting for φ4
Manifold
R
Rc1/8
(Common for R, PR)
PR
Valve Mass
Basic model
041E1
g
Mass
20
Manifold Mass
Manifold model
g
Mass calculation of
each unit
(n=number of units)
(10.5×n)+15
(040E1)
22
041M□F
040-4E1
22
041M□A
(12.5×n)+19
040-4E2
37
041M□AJ
(14×n)+24
040-4KE2
A041E1
(A040E1)
45
040M□F
(9×n)+15
21 (38)
040M□A
(18×n)+38
22
040M□AJ
(27.5×n)+50
A040-4E1
22 (45)
A040-4E2
37 (60)
A040-4KE2
Block-off
plate
2
3
3
4
45
Remark: Figures in parentheses ( ) are
the mass with sub-base: -25.
103
040 Series Solenoid Valve Order Code
■ 2-, 3-port valve
■ 2-, 3-port valve
Number of valves
■ Mounting base
Normally closed
(NC)
3-port
A
P
A
■ Wiring
Without mounting
base
● Lead wire length
300mm is standard.
Without sub-base
Without muffler
Grommet type
R
R
Blank
Blank
Normally open
(NO)
A
A
■ Muffler
P
Blank
2-port
■ Sub-base
Valve function
With mounting
base
Blank
Blank
Blank
With sub-base
With muffler for
direct piping
Straight connector
with LED indicator
-25
-75
-PSL
P
P
R
-2
-11
-21
● Attached to
valve body at
time of delivery.
● Attached to
valve body at
time of delivery.
With muffler for
sub-base piping
L connector with
LED indicator
-75
-PLL
Basic model
2-, 3-port
Direct piping
Sub-base piping
040-4E1
5-port
double solenoid
040-4E2
2-, 3-port
A041E1
-2
-2
5-port
single solenoid
A040-4E1
5-port
double solenoid
A040-4E2
2-, 3-port for 040M□F
For manifold for
combined mounting of 2-, 3-, 5-port
valves Note
041E1
5-port
single solenoid
5-port twin solenoid
for 040M□F
2-, 3-port for 040M□A,
AJ
5-port twin solenoid
for 040M□A, AJ
Voltage
040E1
-11
DC5V
DC6V
DC12V
DC24V
-75
-PSL
-PLL
DC5V
DC6V
DC12V
DC24V
-PSL
-PLL
DC5V
DC6V
DC12V
DC24V
-11
040-4KE2
-2
-75
-PSL
-PLL
-11
-25
-2
A040E1
-21
-11
A040-4KE2
Note: Cannot be used as a single unit.
● The muffler for direct piping is
M3×0.5, cannot be used for subbase piping.
● The muffler for sub-base piping is
M5×0.8, cannot be used for direct
piping.
Additional Parts (Sold Separately)
Muffler
Block-off plate
KM-03
KM-05
●For direct piping ● For sub-base
piping
104
● 040 M F -BP
F—For F type manifold
A—For A, AJ type manifold
041—For 041M
040—For 040M
040 Series Manifold Order Code
Number of valves
■ 2-, 3-port valve
■ Wiring
● Lead wire length
300mm is standard.
Valve function
Normally closed
(NC)
3-port
A
P
A
Grommet type
P
R
R
Blank
Blank
Normally open
(NO)
2-port
Straight connector
with LED indicator
A
A
Blank
SOLENOID VALVES 040 SERIES
■ 2-, 3-port valve
P
P
R
-2
-11
-PSL
L connector with
LED indicator
-PLL
Manifold
for combined mounting of 2-, 3-, 5-port valve
Small sized manifold
for 2-, 3-port valve
Manifold model
Number of units
2
⋮
20
041M
Station
F
A
AJ
F
stn.□
⋮
stn.□
Voltage
-041E1
-2
-2
-11
-040E1
-2
-11
-040-4E1
stn.□
-040-4E2
-040-4KE2
-A040E1
A
AJ
-2
stn.□
⋮
-A040-4E1
stn.□
-A040-4E2
-A040-4KE2
● Valve mounting location from the left-hand side when facing
A, B port (□:1∼ 20)
● Since twin solenoid valve needs two stations per valve to
mount, the second station (solenoid S1 side) should
be blank.
-11
-A041E1
stn.□
⋮
2
⋮
20
040M
Basic model
-PSL
-PLL
DC5V
DC6V
DC12V
DC24V
-PSL
-PLL
DC5V
DC6V
DC12V
DC24V
-PSL
-PLL
DC5V
DC6V
DC12V
DC24V
-11
● Specify the valve type for each
station.
● Enter -BP when closing a station
with a block-off plate without mounting
a valve.
● □040-4KE2 cannot be assigned to
the last station when ordering.
Made to Order
Lead wire length
-1L
-3L
Grommet type with
LED indicator
-L
Locking type
manual override
-81
● For plug connector
● Length -1L: 1000
(mm) -3L: 3000
105
Operating Principle, Major Parts and Materials
3-port
Normally closed
(NC)
A
041E1
A
P
R
P
R
041E1-11
Solenoid cover
De-energized
Normally
open (NO)
De-energized
Column
Solenoid
Plunger
Plunger spring
Plunger pin
Flapper
Manual override
Major Parts and Materials
Piston
Pilot valve body
Body
Parts
Body
PR
PR
R
Stem
Lip seal
R
A
A
Flapper
Valve
P
P
Steel (zinc plated)
Sub-base
Aluminum alloy (anodized)
Column
Stem
End cover
Manifold
Synthetic rubber
Mounting base
Plunger
Lip seal
Materials
Aluminum alloy
(anodized)
Magnetic stainless
Body
Aluminum alloy (anodized)
Block-off plate
Steel (nickel plated)
Seal
Synthetic rubber
5-port
Single solenoid
Double solenoid
14(S2)
5
(R1)
1
(P)
3
(R2)
4
(A)
2
(B)
040-4E1
Solenoid cover
Column
5
(R1)
1
(P)
3
(R2)
4
(A)
2
(B)
040-4E2
(De-energized condition after
energizing of solenoid S1)
12(S1)
040-4KE2
(De-energized condition after
energizing of solenoid S1)
Solenoid
14(S2) 12(S1)
14(S2)
Plunger
Plunger spring
Plunger pin
Flapper
Manual override
Piston
Pilot valve body
Body
5
(R1)
PR1
PR
5
(R1)
(A)
4
5
(R1)
4
(A)
4
(A)
3
(R2)
1
(P)
1
(P)
2
(B)
2
(B)
3
(R2)
3
(R2)
Lip seal
PR2
Stem
End cover
12
(S1)
106
1
(P)
(B)
2
Dimensions of Solenoid Valve for 2-, 3-port
10
041E1
(Scale 3/4, Unit mm)
(300)
041E1
19.6
Manual override
PR
51.1
3-M3×0.5
10.75
(Mounting hole)
14
6
A041E1-25
A041E1
5
PR
02.A041E1-25
17
14.3
Manual override
10
2.7
(300)
6
35.1
14.5
19.6
23.1
1
2.7
4-M5×0.8
8
P
14
17
22.6
30.2
A
28
R
51.1
5
5
2-φ3.1
(Mounting hole)
Options
9.5
14
29.5
Made to Order
●Locking type manual
override: -81
A
1.2
12
φ6
2.5
●Mounting base: -21
56.1
5(To the top of the valve)
040MUFF
●Muffler: -75
For direct piping
Order code for sold
separately: KM-03
M3×0.5
For sub-base piping
Order code for sold
separately: KM-05
14
■オーダーメイド
ロ ク型手動ボタン 83
φ8
14
3.5
14
2-φ3.5
(Mounting hole)
M5×0.8
For wiring options and made to order, see p. 109.
22
28
■オ
取付
107
SOLENOID VALVES 040 SERIES
2-φ2.1 Counter bore φ3.2 Depth 1
10.1
P
7.7
9
2
7.4
6.4
R
8.5
A
13.3
5.9
30.2
2-φ2.1
(Mounting hole)
Dimensions of Solenoid Valve 5-port , 2-position
040-4E1
(Scale 3/4, Unit mm)
040-4E1
10
(300)
19.6
Manual override
PR
2-φ2.1
(Mounting hole)
2
7.4
2-φ2.1 Counter bore φ3.2 Depth 1
(Mounting hole)
1(P)
3(R2)
7.4
10.6
10.6
2
13.8
6.4
5(R1)
6.4
9.6
9
33.9
4(A)
2(B)
12.8
54.8
5-M3×0.5
2.9
14
03.040-4E1
A040-4E1
A040-4E1-25
17
14.3
Manual override
1
10
2.7
36.6
(300)
6
19.6
23.5
11
16
4 A
︵
PR
54.8
58.5
5
1P
9.9
3 5R
︵
・
︵
5-M5×0.8
2.7
3.7
︶
5
2-φ3.1
(Mounting hole)
10
14
11
31
Options
Made to Order
●Locking type manual
override: -81
A
1.2
12
φ6
2.5
●Mounting base: -21
56.1
5(To the top of the valve)
040MUFF
●Muffler: -75
For direct piping
Order code for sold
separately: KM-03
M3×0.5
For sub-base piping
Order code for sold
separately: KM-05
14
φ8
14
3.5
14
2-φ3.5
(Mounting hole)
M5×0.8
22
28
108
■オ
取付ベ
■オーダーメイド
ロック型手動ボタン: 83
27.5
17.5
35
︶
2 B
12.3
20
29.6
︵
37.6
︶
︶
Dimensions of Solenoid Valve 5-port , 2-position
(Scale 3/4, Unit mm)
040-4E2
040-4E2
10
(300)
19.6
2-Manual override
82
1(P)
3.2
4.8
3.2
3(R2)
SOLENOID VALVES 040 SERIES
5(R1)
2(B)
6.4 6.4
3.2
3.2
20.1
4.8
4(A)
2-PR
2-φ2.1
(Mounting hole)
5-M3×0.5
41
2-φ2.1 Counter bore φ3.2 Depth 1
(Mounting hole)
2
2
2.9
7.4
14
A040-4E2
A040-4E2-25
17
2.7
14.3
2-Manual override
1
10
36.6
(300)
6
19.6
16
11
1 P
41
2.7
︶
5-M5×0.8
17.5
9.9
︵
5
10
2-φ3.1
(Mounting hole)
11
14
31
Options
Made to Order
A040SOL
A040SOL
24
●Solenoid with straight
connector: -PSL
●Solenoid with L connector: -PLL
10
30
R
R
●Grommet type with LED indicator: -L
16
C
21.5
+ −
LED indicator
A
B
C
041E1,A041E1-25
57.7
51.7
51.1
040-4E1,040-4KE2
61.4
55.4
54.8
A040-4E1-25,A040-4KE2
65.1
59.1
58.5
040-4E2,A040-4E2-25
95.2
83.2
82
Model
Code
R(Lead wire length)
-PSL,-PLL,-L: 300 (standard length)
Made to order -1L: 1000, -3L: 3000
(Total length of valve)
B
27.5
LED indicator
(Total length of valve)
A
(Total length of valve)
(300)
19.6
LED indicator
Remarks
Length to the end of the valve or sub-base
Total length to the end of the opposite side solenoid
109
27.5
35
29.6
82
3 5R
20
2 B
12.3
︵
・
︵
︶
︶
︵
︶
4 A
20.1
PR
5
Dimensions of Manifold for 2-, 3-port
(Scale 3/4, Unit mm)
041MF
041M□F
L
3.5
3.5
P
10.2
13
Manual override
10.2
10
8
13
10
37.6
(300)
8
17
19.6
8.5
2-Rc1/8
(With 1 plug)
12.5
R
26.5
2.7
5.5
P
13.3
10.5
15.7
51.1
2-φ3.3
(Mounting hole)
14
2
2-M5×0.8
M3×0.5
stn.1
stn.2
stn.3
stn.4
32
stn.5
(With 1 plug)
041E1, 041E1-11
Unit dimensions
Model
L
P
Model
L
P
041M2F 36.2 29.2 041M12F 138.2 131.2
3F 46.4 39.4
13F 148.4 141.4
4F 56.6 49.6
14F 158.6 151.6
5F 66.8 59.8
15F 168.8 161.8
6F 77
70
16F 179 172
7F 87.2 80.2
17F 189.2 182.2
8F 97.4 90.4
18F 199.4 192.4
9F 107.6 100.6
19F 209.6 202.6
10F 117.8 110.8
20F 219.8 212.8
—
—
—
11F 128 121
Block-off plate
(-BP)
041MA
041M□A
L
4
10.2
15.6
Manual override
4
P
10.2
10
10.6
10
37.6
(300)
17
19.6
15.6
10.6
10.6
8.5
10
17.2
P
32
14.5
22
55
R
4-Rc1/8
(With 2 plugs)
3.9
14
2-φ3.3
(Mounting hole)
stn.1
stn.2
stn.3
stn.4
32
stn.5
A041E1, A041E1-11
Unit dimensions
Block-off plate
M5×0.8
(-BP)
041M□A
6
A
17.6
10.2
For wiring options and made to order, see p. 114.
110
Model
041M2A
3A
4A
5A
6A
7A
8A
9A
10A
11A
L
P
Model
L
P
41.4 33.4 041M12A 143.4 135.4
51.6 43.6
13A 153.6 145.6
61.8 53.8
14A 163.8 155.8
72
64
15A 174 166
82.2 74.2
16A 184.2 176.2
92.4 84.4
17A 194.4 186.4
102.6 94.6
18A 204.6 196.6
112.8 104.8
19A 214.8 206.8
123 115
20A 225 217
—
—
—
133.2 125.2
Dimensions of Manifold for 2-, 3-port
(Scale 3/4, Unit mm)
041MAJ
041M□AJ
L
4
10.2
15.6
Manual override
4
P
10.2
10
10.6
10
37.6
(300)
17
19.6
15.6
10.6
10.6
8.5
10
17.2
P
32
14.5
22
55
R
SOLENOID VALVES 040 SERIES
4-Rc1/8
(With 2 plugs)
2-φ3.3
(Mounting hole)
6.7
3.9
14
stn.1
stn.2
stn.3
stn.4
32
stn.5
A041E1, A041E1-11
Unit dimensions
Block-off plate
Quick fitting
(-BP)
6
A
17.6
10.2
Model
041M2AJ
3AJ
4AJ
5AJ
6AJ
09.041M□AJ 7AJ
8AJ
9AJ
10AJ
11AJ
L
P
Model
L
P
41.4 33.4 041M12AJ 143.4 135.4
51.6 43.6
13AJ 153.6 145.6
61.8 53.8
14AJ 163.8 155.8
72
64
15AJ 174 166
82.2 74.2
16AJ 184.2 176.2
92.4 84.4
17AJ 194.4 186.4
102.6 94.6
18AJ 204.6 196.6
112.8 104.8
19AJ 214.8 206.8
123 115
20AJ 225 217
—
—
—
133.2 125.2
For wiring options and made to order, see p. 114.
111
Dimensions of Manifold for Combined Mounting of 2-, 3-, 5-port Valves
(Scale 3/4, Unit mm)
040MF
040M□F
L
4
P
4
13.1
Manual override
10.2
10.2
10
10
15
19.6
8.1
9.7
2-φ3.3
(Mounting hole)
8
2-Rc1/8
(With 1 plug)
3 5 R
0.8
2
2
2
2-M5×0.8
(With 1 plug)
28
M3×0.5
11
1 P
16
30
82
19
6.4
︵
10.6
2(B)
︶
2(B)
4(A)
・
︵
2(B)
4(A)
︶
4(A)
A
12.5
54.8
24
8.1
35.6
(300)
13.1
14
040-4E1
040E1, 040E1-11
040-4E2
30
Block-off plate
(-BP)
stn.1
stn.2
stn.3
stn.4
stn.5
Example of twin solenoid valve combined mounting
L
4
P
15.3
20.2
2-φ3.3
(Mounting hole)
13.1
8.1
54
24
10
30
19
2(B)
M3×0.5
2
2
1.2
10.6
16
6.4
4(A)
ツインソレノイドバルブ混合取付例 040M□F
For wiring options and made to order, see p. 114.
112
Unit dimensions
Model
L
P
Model
L
P
040M2F 36.4 28.4 040M12F 138.4 130.4
3F 46.6 38.6
13F 148.6 140.6
4F 56.8 48.8
14F 158.8 150.8
5F 67
59
15F 169 161
6F 77.2 69.2
16F 179.2 171.2
7F 87.4 79.4
17F 189.4 181.4
8F 97.6 89.6
18F 199.6 191.6
9F 107.8 99.8
19F 209.8 201.8
10F 118 110
20F 220 212
—
—
—
11F 128.2 120.2
Dimensions of Manifold for Combined Mounting of 2-, 3-, 5-port Valves
(Scale 3/4, Unit mm)
040MA
040M□A
L
10.2
10
10
41.6
(300)
15.6
21
19.6
2-φ3.3
(Mounting hole)
10.6
11
10
4-Rc1/8
(With 2 plugs)
61
23
10.6
10.2
SOLENOID VALVES 040 SERIES
15.6
Manual override
4
P
4
82
︵
21
3.1
6.2
16
1 P
23
︶
32
・
︵
38
14.5
3 5R
︶
A040-4E1
14
A040E1,A040E1-11
A040-4E2
36
Block-off plate
(-BP)
Plug to B for mounting A040E1
Plug to A for mounting A040E1-11
2-M5×0.8(for each unit)
9.5
2(B)
12.040M□A
6
4
(A)
12.6
3 3
stn.1
stn.2
stn.3
stn.4
stn.5
Example of twin solenoid valve combined mounting
L
4
P
15.3
10
2-φ3.3
(Mounting hole)
10.6
6.2
23
32
38
61
23
20.2
15.6
040M□A ツインソレノイドバルブ混合取付例
For wiring options and made to order, see p. 114.
Unit dimensions
Model
040M2A
3A
4A
5A
6A
7A
8A
9A
10A
11A
L
P
Model
L
P
41.4 33.4 040M12A 143.4 135.4
51.6 43.6
13A 153.6 145.6
61.8 53.8
14A 163.8 155.8
72
64
15A 174 166
82.2 74.2
16A 184.2 176.2
92.4 84.4
17A 194.4 186.4
102.6 94.6
18A 204.6 196.6
112.8 104.8
19A 214.8 206.8
123 115
20A 225 217
—
—
—
133.2 125.2
113
Dimensions of Manifold for 5-port, 2-position
040M□AJ
(Scale 3/4, Unit mm)
040MAJ
L
15.6
10.2
10.2
10
10.6
43.6
15.6
10
23
19.6
10.6
13
4-φ3.3
(Mounting hole)
4-Rc1/8
(With 2 plugs)
11
23
Manual override
(300)
4
P
4
3 5 R
︶
46
14.5
82
32
69
・
︵
24
1 P
︶
13
17
2.5
7
14.2
24
︵
14
A040-4E1
38
A040E1, A040E1-11
A040-4E2
Unit dimensions
Model
040M2AJ
3AJ
4AJ
5AJ
6AJ
7AJ
8AJ
9AJ
10AJ
11AJ
Block-off plate
(-BP)
2-Quick fitting(for each unit)
Plug to B for mounting A040E1
Plug to A for mounting A040E1-11
11
2(B)
6
4(A)
12.6
L
P
Model
L
P
41.4 33.4 040M12AJ 143.4 135.4
51.6 43.6
13AJ 153.6 145.6
61.8 53.8
14AJ 163.8 155.8
72
64
15AJ 174 166
82.2 74.2
16AJ 184.2 176.2
92.4 84.4
17AJ 194.4 186.4
102.6 94.6
18AJ 204.6 196.6
112.8 104.8
19AJ 214.8 206.8
123 115
20AJ 225 217
—
—
—
133.2 125.2
3 3
stn.1
stn.2
stn.3
stn.4
stn.5
Combined mounting of twin solenoid valve is acceptable. See p. 112.
A040SOL
Options
●Solenoid with straight
connector: -PSL
Made to Order
A040SOL
●Grommet type with LED indicator: -L
●Solenoid with L connector: -PLL
24
10
30
(300)
19.6
C
21.5
+ −
(Total length of valve)
B
27.5
LED indicator
(Total length of valve)
16
(Total length of valve)
A
R
R
LED indicator
LED indicator
オプション
Code
A
B
C
041E1, A041E1
57.7
51.7
51.1
040E1, A040E1, 040-4E1, A040-4E1 ,040-4KE2, A040-4KE2
61.4
55.4
54.8
040-4E2, A040-4E2
95.2
83.2
82
Model
114
R(Lead wire length)
-PSL, -PLL, -L: 300 (standard length)
Made to order -1L: 1000, -3L: 3000
Remarks
Length to the end of the valve
Total length to the end of the opposite side solenoid
Handling Instructions and Precautions
Attaching and removing plug connector
Internal circuit
●DC5V, DC6V, DC12V, DC24V
Standard solenoid (surge suppression)
Lead wire DC5V :Green
DC6V :Blue(+)
DC12V:Brown
DC24V:Red
Short circuit protection diode
Solenoid
Use fingers to insert the connector into the
pin, push in until the lever claw catches on the
convex section on the connector housing, and
complete the connection.
To remove the connector, squeeze the lever
along with the connector, lift the lever claw up
from the convex section on the connector
housing, and pull out.
Flywheel
diode
Convex section
Lead wire: Black(―)
Pin
Connector housing
Lever
Solenoid with LED indicator (surge
suppression)
Order code:-PSL, -PLL
Lead wire DC5V :Green
DC6V :Blue(+)
DC12V:Brown
DC24V:Red
Manual override
Non-lock type
To operate, press the manual override all the
way down. The valve works the same as an
energized state as long as the manual override is
pushed down, and returns to the rest position
upon release.
In the double solenoid and twin solenoid,
pressing the manual override on the S1 (S2) side
switches the state of the S1 (S2) to energized
state, and the unit remains in that state even
after the manual override is released. To return
to the rest position, operate the manual override
on the S2 (S1) side.
Connector assembly
LED indicator
(Light emitting diode)
Indication of polarity
(DC)
Connector
Contact
C
Lead wire: Black(―)
LED indicator: Red
※The PC board manifold is DC24V only.
Cautions: 1. Do not apply megger between the
lead wires.
2. While there is no danger with a DC
solenoid of a short circuit due to the
wrong polarity, the valve will not
operate.
3. Leakage current inside the circuit
could result in failure of the solenoid
valve to return or in other erratic
operation. Always use within the
range of the allowable leakage
current. If circuit conditions, etc.,
cause the leakage current to exceed
the maximum allowable leakage
current, consult us.
4. For double solenoid and twin solenoid,
avoid energizing both solenoids
simultaneously. The valve could fall
into a neutral state.
※Illustration shows the110 series.
Crimping of connecting lead wire and contact
To crimp lead wires into contacts, strip off 4
mm of the insulation from the tip of the lead
wire, insert into the contact, and crimp it. Be
sure at this time to avoid catching the
insulation on the wire as crimping section.
Expose wire 4mm
Contact
Hook
Lead wire
Equivalent to
AWG22∼26
Insulation crimp tab
Insulation(Maximum outer
diameterφ1.7)
Expose wire
crimping section
Cautions: 1. Do not pull hard on the lead wire.
2. Always use the dedicated tool for
crimping of connecting lead wire
and contact.
Contact: Model 702062-2M
Manufactured by Sumiko Tech, Inc.
Crimping tool: Model F1-702062
Manufactured by Sumiko Tech, Inc.
PU
SH
Lock type
To lock the manual override, use a small
screwdriver to push down on the manual
override all the way down and turn it clockwise
45 degrees. When locked, turning the manual
override 45 degrees in a counterclockwise
direction returns it to its original position, and
releases the lock.
TURN
Attaching and removing contact and connector
Insert the contact with lead wire into a plug
connector □ hole until the contact hook
catches and is secured to the plug
connector. Confirm that the lead wire cannot
be easily pulled out.
To remove, insert a tool with a fine tip (such
as a small screwdriver) into the rectangular
hole on the side of the plug connector to
push up on the hook, and then pull out the
lead wire.
※Illustration shows the 240 series.
Cautions: 1. The 040 series are pilot type solenoid
valves. As the result, the manual
override cannot switch the main valve
without supplying air from the P port.
2. Always release the lock on the
locking type before commencing
normal operation.
3. Do not attempt to operate the manual
override with a pin or other object
having an extremely fine tip. It could
damage the manual override button.
Cautions: 1. Do not pull hard on the lead wire. It
could result in defective contacts,
breaking wires, etc.
2. If the pin is bent, use a small
screwdriver, etc., to gently
straighten out the pin, and then
complete the connection to the plug
connector.
115
SOLENOID VALVES 040 SERIES
Plug connector
Solenoid
Fitting
Recommended fittings
041E1
Port
A port
P, R port Note 1
P port Note 2
R port
TS3-M3M
TL3-M3M
TLL3-M3M
TS3-M3M
TL3-M3M
TLL3-M3M
TS3-M3M
—
For urethane tube
BF4BU-M3
BF3BU-M3
BF4BU-M3
BF3BU-M3
BF4BU-M3
BF3BU-M3
For nylon tube
BF4-M3
BF3.2-M3
BF4-M3
BF3.2-M3
BF4-M3
BF3.2-M3
—
—
—
KM-03
A, B port
P, R port Note 1
P port Note 2
R port
TS3-M3M
TS3-M3M
TL3-M3M
TLL3-M3M
TS3-M3M
—
For urethane tube
BF4BU-M3
BF3BU-M3
BF4BU-M3
BF3BU-M3
BF4BU-M3
BF3BU-M3
For nylon tube
BF4-M3
BF3.2-M3
BF4-M3
BF3.2-M3
BF4-M3
BF3.2-M3
—
—
—
Parts
Quick fitting
TAC fitting
—
Muffler
040-4E1, 040-4E2, 040-4KE2
Port
Parts
Quick fitting
TAC fitting
—
Muffler
KM-03
Notes :1. For piping to the P port only, TSH4-M3M may also be used.
2. These fittings may be used for mounting a muffler to the R port.
A041E1-25
Port
A port
P port
R, PR port
TS4-M50
TS4-M5M
TSH4-M5M
TS4-M50
TS4-M5M
TSH4-M5M
TS4-M50
TS4-M5M
TSH4-M5M
Muffler
—
—
KM-03
150-30A
Speed controller (for reference)
—
—
SCE-M5
A, B port
P port
R, PR port
TS4-M50
TSH4-M5
TS4-M5M
TSH4-M5M
TS4-M50
TSH4-M5
TS4-M5M
TSH4-M5M
TS4-M50
TSH4-M5
TS4-M5M
TSH4-M5M
—
—
KM-03
150-30A
Parts
Quick fitting
A040-4E1-25, A040-4E2-25
Port
Parts
Quick fitting
Muffler
116
117
SOLENOID VALVES 040 SERIES
PC BOARD MANIFOLD
040 SERIES
Manifold Basic Models and Specifications
Manifold function
P, R manifold
All port manifold
Number of 8 stations
units
16 stations
040M8FP
040M8AP
040M16FP
040M16AP
2-, 3-port
040E1
A040E1
040-4E1
A040-4E1
040-4E2
A040-4E2
Basic model
Item
5-port, single solenoid
Type of
mounting valve 5-port, double solenoid
A040-4KE2
040-4KE2
5-port, twin solenoid
Connector type for flat cable (AWG28)
Wiring
Note 1
: With short clip (standard)
With long clip (option)Note 2
Plus common (standard)
Minus common (option: -CM) Note
Common wiring
°C
5∼50
m/s2{G}
Shock resistance
245.2 {25.0}
Mounting direction
Flow Rate
Any
Notes: 1. For details about specifications, see the specifications of connector for flat cable.
2. For order codes, see p. 119.
MPa
0.7
Valve outlet pressure
Operating temperature range (atmosphere and media)
Solenoid Valve Specifications
Basic model
Item
For FP type manifold
040E1
040-4E1
040-4E2
040-4KE2
For AP type manifold
A040E1
A040-4E1
A040-4E2
A040-KE2
Media
Air
Operation method
Internal pilot type
mm2
Effective area〔Cv〕
Supply pressure
(MPa)
0.6
0.7
0.5
0.6
0.5
0.4
0.3
0.2
0.2
0.1
1.5〔0.08〕
0.1
0
30
Not required
Lubrication
Operating pressure range MPa {kgf/cm2}
Max. 12/15
Maximum operating frequency
Hz
Minimum time to energize for self holding
ms
90
120 150
How to read the graph
1.05 {10.7}
Max. 12/15
Response time Note DC5V, DC12V
ms
ON/OFF
DC6V, DC24V
60
Flow rate R/min(ANR)
0.2∼0.7 {2.0∼7.1}
MPa {kgf/cm2}
Proof pressure
040E1
040-4E1
040-4E2
040-4KE2
A040E1
A040-4E1
A040-4E2
A040-4KE2
0.4
0.3
12
Max. 12
12
Max. 12
If supply pressure is 0.5MPa and flow
rate is 75R/min (ANR), the valve outlet
pressure becomes 0.4 MPa.
5
50
—
Note: Values when air pressure is 0.5MPa {5.1kgf/cm2}. Values of □040-4E2 and
□040-4KE2 are switching from the opposite position.
Remark: Conversion to psi., 1MPa=145psi., 1kgf/cm2=14.2psi., e.g. 0.2MPa=29psi.
Solenoid Specifications
Rated voltage
Manifold Connection Port Size
DC6V
DC5V
Item
Type
DC12V
DC24V
With built-in flywheel diode for surge suppression
Operating voltage range
4.5∼5.5
(5 ±10%)
DC V
Current
(Power consumption when
rated voltage is applied: W)
mA
Maximum allowable leakage current mA
Insulation resistance
MΩ
Wiring
Color of lead wire
5.4∼6.6
(6 ±10%)
10.8∼13.2
(12 ±10%)
Blank
-LC
Port size
Manifold
M5×0.8
Valve
M3×0.5
R
Manifold
Rc1/8
P
Rc1/8
A, B
M5×0.8
115
(0.7)
65
(0.8)
40
(1.0)
10
7
5
2
040M□AP
R
Manifold
PR
Rc1/8
(Common for R, PR)
Min. 100
Plug connector type straight connector -PSL:
With dedicated lead wire for PC board connection,
with connector
Red (+), Black (–)
Red
Mass
Header
SocketNote
Strain reliefNote
Standard
Box type, with short clip
(Product number: 36625002SCSC)
Open end type,
with nose
—
MIL-C-83503
conformity
(made by
Sumitomo 3M Ltd.)
Box type, with long clip
(Product number: 36625002LCSC)
(Product number:
7910-6500SC)
With attached
(Product number:
3448-7910J)
Remark: While the connector has a center slot (groove), note that it has no key grooves for
prevention of erroneous insertion.
Note:
Included at time of delivery.
118
Location of piping connection
P
A, B
Specifications of Connector for Flat Cable
Order code
040M□FP
Port
21.6∼26.4
(24 ±10%)
130
(0.7)
Color of LED indicator
Item
Manifold model
Manifold
model
g
Manifold
Mass
040M8FP
122
040M16FP
229
040M8AP
217
040M16AP
396
Mounting valve mass
□040E1 □040-4E1 □040-4E2 □040-4KE2
Block-off
plate
22
22
37
45
3
22
22
37
45
4
PC Board Manifold 040 Series Order Code
■ Connector
■ 2-, 3-port valve
Number of ports
Plus common
With short clip
■ 2-, 3-port valve
Normally closed
(NC)
3-port
A
P
A
Blank
Minus common
R
Blank
With long clip
Straight connector
with LED indicator
P
R
Blank
■ Wiring
Valve function
Blank
-PSL
Normally open
(NO)
2-port
A
A
P
SOLENOID VALVES 040 SERIES
■ Common wiring
P
R
-CM
-LC
PC board manifold
for combined mounting of 2-, 3-, 5-port valve
Manifold model
Number of units
Station
-2
040M
-CM
-LC
stn.□
⋮
-040-4E1
stn.□
-040-4E2
-040-4KE2
8
16
-A040E1
AP
-CM
-LC
Voltage
Basic model
-040E1 -2
FP
-11
stn.□
⋮
-A040-4E1
stn.□
-A040-4E2
-A040-4KE2
Remark: 040E1 is 3-port, and normally closed (NC) as standard.
-2
-2
-11
-PSL
DC5V
DC6V
DC12V
DC24V
-PSL
DC5V
DC6V
DC12V
DC24V
-11
●Specify the valve type for each station.
●Enter -BP when closing a station with a block-off plate
without mounting a valve.
●□040-4E2 cannot be mounted to the last station.
●□040-4KE2 cannot be assigned to the last station
when ordering.
●Valve mounting location from the left-hand
side when facing A, B port (□: 1∼ 16)
●Since twin solenoid valve needs two
stations per valve to mount, the second
station (solenoid S1 side) should be blank.
●When selecting □040-4E2, always enter
-BP for the next station.
Additional Parts (Sold Separately)
Made to Order
Block-off plate
AJP type manifold
For details, see p. 122.
AJP
● 040 M F -BP
F—For FP type manifold
A—AP, AJP type manifold
119
Dimensions
(Scale 1/2, Unit mm)
040M8FP
040M16FP
8.3 7
D
61.3
7 8.3
84.1
33.8
Connector for flat cable
With short clip: Standard
With long clip: -LC
L
4
P
4
13.1 10.2
10.2 13.1
10
10
8.1
43
24
8.1
18
2‐Rc1/8
M3×0.5
2
2
2
2-φ3.3
(Mounting hole)
11
1(P)
23.5
3・5(R)
50
47.6
30
16
13.8
19
6.4
41
A
(With 1 plug)
11
12.7
2-M5×0.8
(With 1 plug)
041E1, 041E1-11
040-4E1
Unit dimensions
040-4E2
Block-off plate
(-BP)
Model
040M8FP
040M16FP
L
97.6
179.2
P
89.6
171.2
Option
dimensions
15.040M8FP
040M16FP
Type
3
Short clip
Long clip
Example of twin solenoid valve combined mounting
L
P
4
10.2 13.1
10
8.1
1.4
16
30
16.040M8FP
040M16FP
120
47.6
41
2-φ3.3
(Mounting hole)
A
12.5
15.5
D
67
148.6
Dimensions
(Scale 1/2, Unit mm)
040M8AP
040M16AP
10.8 7
D
7 10.8
79.1
(Only 16 stations)
68.8
36.3
SOLENOID VALVES 040 SERIES
Connector for flat cable
With short clip: Standard
With long clip: -LC
L
4
P
4
15.6 10.2
10.2 15.6
10
10
49
24
10.6
24
A040-4E1
(-BP)
Plug to B for mounting A040E1
Plug to A for mounting A040E1-11
4(A)
3
18.5
2(B)
9
30.5
14
4‐Rc1/8
(Both sides)
Unit dimensions
A040-4E2
Block-off plate
3
16
13
2-φ3.3
(Mounting hole)
A041E1, A041E1-11
58.5
47.6
1(P)3・5(R)
19
23
6.2 13.8
38
41
A
10.6
Model
040M8AP
040M16AP
L
102.6
184.2
P
94.6
176.2
D
67
148.6
Option dimensions
Type
Short clip
Long clip
A
12.5
15.5
3
Example of twin solenoid valve combined mounting
L
4
P
10.2
15.6
10
10.6
47.6
23
38
41
2-φ3.3
(Mounting hole)
18 040M8AP 040M16AP
121
Made to Order
Order Code
A variety of made to order items are available to further expansion
of the range of applications for the PC board manifolds compatible
with the solenoid valve 040 series.
040M
AJP
AJP type manifold
・
・
・
・
・
・
Voltage
Type of mounting valve
Station
Number of units
AJP
AJP type manifold
040 series manifold
Specifications
The manifold, solenoid valve, and solenoid specifications are
the same as the AP type manifold specifications.
See p. 118.
Manifold Connection Port Size
Manifold model
Location of piping connection
Port
040M□AJP
P
Rc1/8
Quick fitting for φ4
R
Manifold model
g
Manifold Mass
040M8AJP
305
040M16AJP
560
□040E1 □040-4E1 □040-4E2 □040-4KE2 Block-off plate
22
37
22
4
45
Rc1/8
(R, PR common)
PR
Dimensions
Manifold Mass
Piping size
A, B
Manifold
Remarks 1. For the type of mounting valve, see p. 119.
2. The order code for the block-off plate sold separately is
040MA-BP.
(Scale 1/2, Unit mm)
Unit dimensions
040M8AJP
040M16AJP
10.8 7
D
68.8
79.1
(Only 16 stations)
7 10.8
Model
36.3
L
P
040M8AJP
102.6
94.6
D
67
040M16AJP
184.2
176.2
148.6
Option dimensions
Connector for flat cable
With short clip: Standard
With long clip: -LC
Type
A
Short clip
12.5
Long clip
15.5
L
4
P
15.6 10.2
10
51
15.6
10
24
10.6
26
66.5
24
38.5
47.6
3・5(R)
1(P)
24
7
46
13.8
2.5
14.2
32
41
A
10.6
4
10.2
4-φ3.3
(Mounting hole)
14
16
A041E1, A041E1-11
A040-4E1
A040-4E2
Block-off plate
(-BP)
2-quick fitting(for each unit)
Plug to B for mounting A040E1
Plug to A for mounting A040E1-11
20
2(B)
3
9
4(A)
122
3
3
4‐Rc1/8
(Both sides)
Handling Instructions and Precautions
(PC Board Manifold)
Plug connector
Circuit configurations
Attaching and removing plug connector
Use fingers to insert the connector into the
pin, push in until the lever claw catches on
the convex section on the connector
housing, and complete the connection.
To remove the connector, squeeze the lever
along with the connector, lift the lever claw
up from the convex section on the
connector housing, and pull out.
● For plus common type (standard)
Operation example
Lead wire: Red
Solenoid q
w
i
Lead wire: Black
Control signal
01
Manifold
08
02
Connector
Lever
Indication of polarity
+
Corresponding to sequencer
+
Output module is minus common type.
C
C
Print circuit board
Avoid use in the locations listed below, as it
may result in deterioration of the print circuit
board or shorts in the wiring. If use in such
conditions is unavoidable, always provide a
cover or other adequate protective
measures.
1. Locations subject to high levels of dust or
oil mists.
2. Locations subjected to salt, corrosive
gases or conductive particles.
3. Locations directly subject to condensation, direct sunlight or other weather
effects.
–
Exclusive lead wire for
PC board connection
–
Connector assembly
COM
q
w
e
r
01
02
03
04
Minus common
t
y
u
i
05
06
07
08
q∼i: Solenoid
01∼08: Sequencer output
terminal
●For minus common type(option: -CM)
Operation example
Lead wire: Black
Solenoid q
w
i
Connector housing
Convex section
Pin
Cautions: 1. Do not pull hard on the lead wire.It
could result in defective contacts,
shorted lines, etc.
2. If the pin is bent, use a small
screwdriver, etc., to gently
straighten out the pin, and then
complete the connection to the plug
connector.
Lead wire: Red
Control signal
01
Dedicated lead wire for PC board connection
08
02
Order code by one unit
Order code
Corresponding to sequencer
For
-CM
q
w
e
r
t
y
1
1
1
2
Y160209
0
0
1
0
Y160225
1
1
1
2
Y160226Note
0
0
1
0
Y160208
For
standard
Note
Output module is plus common type.
u
i
(Number of wires to use)
□040E1 □040-4E1 □040-4E2 □040-4KE2
Note: Y160209 and Y160226 are for dedicated lead
wires for double solenoid (solenoid S1 side).
COM
01
Plus common
02
03
04
05
06
07
08
q∼i: Solenoid
01∼08: Sequencer output
terminal
Cautions: 1. Do not apply megger between the
lead wires.
2. While there is no danger with a DC
solenoid of a short circuit due to the
wrong polarity, the valve will not
operate.
3. Leakage current inside the circuit
could result in failure of the solenoid
valve to return or in other erratic
operation. Always use within the
range of the allowable leakage
current. If circuit conditions, etc.,
cause the leakage current to exceed
the maximum allowable leakage
current, consult us.
4. For double solenoid and twin
solenoid, avoid energizing both
solenoids simultaneously. The valve
could fall into a neutral state.
5. Ensure that voltage drops due to
resistance in the cable used remains
within the voltage range for the
solenoid valve.
If the supplied voltage fails to reach
the minimum required voltage, the
valve could fail to operate properly.
Connector for flat cable
Product number Header
Triangle mark
(First contact pin indication)
Socket
Flat cable
(Equivalent to AWG 28:
MAX. 10m)
Clip
MIL-C-83503 conformity
(Made by Sumitomo 3M Ltd.)
123
SOLENOID VALVES 040 SERIES
Solenoid
Combined mounting for different type of valves
In the 040 Series manifold for combined
mounting of 2-, 3-, 5-port valves and PC board
manifold for combined mounting of 2-, 3-, 5port valves, single solenoids may be combined
with double solenoids, or with twin solenoids,
and a total number of up to 8 or 16 solenoids
can be mounted.
In this case, observe the following precautions.
1. Always use a block-off plate (-BP) to close
the right station (the side with the higher
numbered station) of the station where the
double solenoid valve is mounted.
2. If using block-off plates (-BP) for some
reason other than the above Item 1, place
them on the higher numbered stations side.
3. Connector pin numbers are allocated to
stations in order from the left end of the
manifold. For a double solenoid mounting,
the upper pins are allocated to S2 and the
lower ones to S1, with the upper S2
numbers being allocated the smaller pin
numbers. And for a twin solenoid mounting,
the left side is allocated to S2 and the right
side to S1, with the left-side S2 numbers
being the smaller pin numbers.
Example of an 8 units manifold, with 4 single
solenoid valves and 2 double solenoid valves
mounted
q w e r t
u
S2
S2
stn.1 stn.2 stn.3 stn.4 stn.5 stn.6 stn.7 stn.8
S1
S1
y
i
COM.
Connector pin locations for 8 units
u t e q
i y r w
Remark: The standard is plus common wiring.
Minus common wiring is optional (-CM).
Example of an 8 units manifold, with 3 single
solenoid valves and 2 double solenoid valves
mounted
q w e r t y u
S2
stn.1 stn.2stn.3
S1
stn.4
S2
S1
stn.6
stn.8
COM.
Connector pin locations for 8 units
u t e q
y r w
Remark: The standard is plus common wiring.
Minus common wiring is optional (-CM).
124