PDF Koganei Solenoid Valves 040 Series
Transcription
PDF Koganei Solenoid Valves 040 Series
Presenting our CAD drawing data catalog VALVES GENERAL CATALOG SOLENOID VALVES SERIES INDEX Characteristics Basic Models and Configuration 040 Series Specifications Solenoid Valve Order Code Manifold Order Code Operating Principle, Major Parts and Materials Dimensions of Solenoid Valve Dimensions of Manifold Handling Instructions and Precautions PC Board Manifold 040 Series Specifications Order Code Dimensions Made to Order Handling Instructions and Precautions 98 100 102 104 105 106 107 110 115 118 119 120 122 123 97 POWERFUL & LOW POWER CONSUMPTION SOLENOID VALVES SERIES The solenoid valve 040 series achieves its highly reliable, powerful and low current basic performance into a thin body with valve width of 10mm. These reliable 2-, 3-, 5-port pilot type solenoid valve has features of flywheel diodes for surge suppression as standard equipment. Moreover, the 040 series line-up features detailed improvements in utility, including an AJ type manifold that offers excellent ease of assembly and maintenance, a twin solenoid whose length, wiring, and piping are the same as the single solenoid while maintaining functions of a double solenoid, and a PC board manifold containing a print circuit board with connector. SOLENOID VALVES 040 SERIES ● Pilot type solenoid valve ● 2-, 3-, 5-port ● Effective area 1.5mm2 ● Power consumption 0.7W Optimum for operation of φ6∼φ25 double acting and single acting cylinders, pilot-operated valves and actuators, etc. 98 SOLENOID VALVES 040 SERIES PC BOARD MANIFOLD 040 SERIES ●Pilot type solenoid valve ●2-, 3-, 5-port ●Effective area 1.5mm2 ●Power consumption 0.7W ●Only available for 8 stations and 16 stations. TWIN SOLENOID VALVES 040 SERIES New space-saving type valve is installable with the solenoid valve 040 series and the 040 series PC board manifold. Retains the basic performance and functions of a double solenoid while also achieving the piping and wiring configuration of a single solenoid. ●Pilot type solenoid valve ●5-port ●Effective area 1.5mm2 ●Power consumption 0.7W 99 Basic Models and Configuration of 040 Series Single unit Pilot type solenoid valve 040 series 2-, 3-port Normally closed (NC) 5-port, 2-position Single solenoid Double solenoid Twin solenoid 041E1 (□040E1Note ) 041E1-11 (□040E1-11Note ) 040-4E1 040-4E2 □040-4KE2 Note Normally closed (NC) Normally open (NO) Single solenoid Double solenoid A041E1-25 A041E1-11-25 A040-4E1-25 A040-4E2-25 Sub-base piping Direct piping Normally open (NO) Note: The 040E1, A040E1, and 040-4KE2, A040-4KE2 are for manifolds for combined mounting of 2-, 3-, 5-port valves. They cannot be used as a single unit. When using 2-, 3-port valves as a single unit, please use 041E1, A041E1-25. 100 Manifold 041M□F—F type (P, R) manifold 041M□A—A type (all port) manifold 041E1 A041E1 041E1-11 A041E1-11 R P R P A 040M□F—F type (P, R) manifold A041E1 A041E1-11 R P A(quick fitting) 040M□A—A type (all port) manifold 040M□AJ— AJ type (all port, with quick fitting) manifold 040-4E2 A040-4E2 A040-4E2 040-4E1 A040-4E1 A040-4E1 A040E1, A040E1-11 040E1, 040E1-11 valve (2-,for 3-port manifold only ) 3・5 (R) 1 (P) 4 (A) 2 (B) 3・5 (R) 1 (P) 040M□FP—F type (P, R) manifold PC board manifold Note A040E1,A040E1-11 valve ( 2-,for 3-port manifold only ) 3-port valve ( 2-,for manifold only) Manifold for combined mounting for 2-, 3-, 5-port valve 041M□AJ— AJ type (all port, with quick fitting) manifold 3・5 (R) 1 (P) 2 (B) 4 (A) 040M□AP—A type (all port) manifold 040E1, 040E1-11 040-4E1 A040E1, A040E1-11 2-, 3-port valve for manifold only A040-4E1 040-4E2 A040-4E2 3・5 (R) 1 (P) 3・5 (R) 1 (P) valve ( 2-,for 3-port manifold only ) ( ) 4 (A) 2 (B) Twin solenoid valve 040M□F—F type (P, R) manifold 040E1,040E1-11 3-port valve ( 2-,for manifold only) 040-4E1 040-4KE2 Twin solenoid valve for manifold only ( 3・5 (R) 1 (P) Note: Only available for 8 stations or 16 stations. ) 040M□A—A type (all port) manifold 040M□AJ—AJ type (all port, with quick fitting) manifold A040E1,A040E1-11 A040E1, A040E1-11 valve ( 2-,for 3-port manifold only ) valve ( 2-,for 3-port manifold only ) A040-4E1 A040-4KE2 Twin solenoid valve for manifold only 3・5 (R) 1 (P) 4 (A) 2 (B) A040-4E1 A040-4KE2 Twin solenoid valve for manifold only ( ) ( ) 3・5 (R) 1 (P) 4 (A) 2 (B) 101 SOLENOID VALVES 040 SERIES Small sized manifold for 2-, 3-port valve 040 series SOLENOID VALVES 040 SERIES Cylinder operating speed 040-4E2 040-4KE2Note A041E1 (A040E1Note) A040-4E1 A040-4E2 A040-4KE2Note 2 positions Number of positions 2, 3 ports Number of ports 5 ports Normally closed (NC, standard) or Normally open (NO, option) Valve function Single solenoid Double solenoid How to obtain cylinder speed Twin solenoid t1 Remark: For optional specifications and order code, see p. 104∼105. Note: The 040E1, A040E1, and 040-4KE2, A040-4KE2 are manifolds for combined mounting of 2-, 3-, 5port valves. They cannot be used as a single unit. When using 2-, 3-port valves as a single unit, please use 041E1, A041E1-25. Direct piping, F type manifold Sub-base piping, A, AJ type manifold Item 041E1 (040E1) 040-4E1 040-4E2 040-4KE2 A041E1 (A040E1) A040-4E1 A040-4E2 A040-4KE2 t3 Time To obtain the time required for the cylinder to complete 1 stroke, add cylinder's delay time, t1 (time between energizing of solenoid valve and actual starting of cylinder), to the cylinder’s max. operating time, t2. When a cushion is used, add the cushioning time, t 3 , to the above calculation. Standard cushioning time t3 is approximately 0.2 seconds. Specifications Basic model t2 Cylinder stop 040-4E1 Cushioning impact Sub-base piping, A, AJ type manifold Item 041E1 (040E1Note) Cylinder start Direct piping, F type manifold Solenoid valve energized Basic model Cylinder stroke Basic Models and Valve Functions Air Media Internal pilot type Operation method Effective area〔Cv〕Note 1 040-4E1 1.5〔0.08〕 mm2 Port size Note 2 Measurement conditions M3×0.5 ● Air pressure: 0.5MPa {5.1kgf/cm2} ● Piping inner diameter and length: φ2.5× 1000mm ● Fitting: Barb fitting BF4BU-M3 Load (%) ● Load ratio = Cylinder theoretical thrust ● Cylinder stroke: 60mm (φ10, φ16) 100 mm (φ20 ∼φ32) Load Not required Lubrication Operating pressure range MPa {kgf/cm2 } 0.2∼0.7 {2.0∼7.1} MPa {kgf/cm2} Proof pressure Note 3 1.05 {10.7} DC5V, DC12V Response time ms ON/OFF DC6V, DC24V Maximum operating frequency Hz Minimum time to energize for self holding ms Max. 12/18 12 Max. 12 Max. 12/18 12 Max. 12 5 ─ 50 Operating temperature range(atmosphere and media) °C 5∼50 m/s2{G} Shock resistance Solenoid valve 040-4E1 1373.0 {140.0} (axial direction 245.0 {25.0}) Any Mounting direction Notes: 1. For details, see the effective area on p. 103. 2. For details, see the port size on p. 103. 3. Values when air pressure is 0.5MPa {5.1kgf/cm2}. Values of 040-4E2 and 040-4KE2 are switching from the opposite position. 0.5MPa Fitting BF4BU-M3 Remark: Conversion to psi., 1MPa=145psi., 1kgf/cm2=14.2psi., e.g. 0.2MPa=29psi. Maximum operating speed mm/s 1200 Rated voltage DC 5V Item DC 24V DC V Current mA (Power consumption when rated voltage is applied: W) 〔 4.5∼5.5 (5±10%) 5.4∼6.6 (6±10%) 10.8∼13.2 (12±10%) 21.6∼26.4 (24±10%) 120 (0.6) With LED indicator 121 (0.6) 105 (0.6) With LED indicator 106 (0.6) 55 (0.7) With LED indicator 56 (0.7) 28 (0.7) With LED indicator 29 (0.7) 10 Maximum allowable leakage current mA Insulation resistance 〕〔 7 5 MΩ 〕〔 2 Lead wire length Note 300mm Green (+) Black (–) Color of LED indicator Surge suppression (as standard) Note: See made to order on p. 105. Blue (+) Black (–) Brown (+) Black (–) Red Flywheel diode Red (+) Black (–) 800 600 φ10 φ16 400 φ20 φ25 φ32 200 0 10 20 30 40 50 Load ratio 60 70 % Delay time Grommet type Plug connector type Option 1000 〕 Min. 100 Standard Color of lead wire 〕〔 Delay time Operating voltage range 102 DC 12V With built-in flywheel diode for surge suppression Type Wiring Note DC 6V Maximum operating speed Solenoid Specifications S 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 φ32 φ25 φ20 φ16 φ10 10 20 30 40 50 Load ratio 60 70 % Flow Rate Effective Area〔Cv〕 Basic model mm2 Standard (single valve) Remarks Valve outlet pressure 0.7 Supply pressure (MPa) 0.6 0.7 0.5 0.6 0.5 0.4 0.4 0.3 0.3 0.2 0.1 0.2 0.1 0 30 041E1 (040E1) 040-4E1 040-4E2 040-4KE2 A041E1 (A040E1) A040-4E1 A040-4E2 A040-4KE2 041E1 (040E1) 040-4E1 040-4E2 040-4KE2 1.5〔0.08〕 ● When the quick fitting TS3-M3M is installed to P, A, B ports, the value becomes 0.75〔0.04〕. ● When the quick fitting TS3-M3M is installed to P, A, B ports on F type manifold, the value becomes 0.80〔0.05〕. A041E1 (A040E1) A040-4E1 A040-4E2 A040-4KE2 1.5〔0.08〕 ● When the quick fitting TS4-M5M is installed to P, A, B ports on A type manifold, the value becomes 1.30〔0.07〕. SOLENOID VALVES 040 SERIES MPa 60 90 120 150 Flow rate R/min(ANR) How to read the graph If supply pressure is 0.5MPa and flow is 75R/min (ANR), the valve outlet pressure becomes 0.4 MPa. Solenoid Valve Port Size Basic model Port Port specifications Port size P, A, R Female thread M3×0.5 P, A, B, R Female thread M3×0.5 Female thread M5×0.8 041E1 (040E1 Note) 040-4E1 040-4E2 040-4KE2 P A041E1-25 A040-4E1-25 A040-4E2-25 A, B R PR Note: 040E1 is dedicated valve for manifold. Cannot be connected to the P port with fitting. Manifold Connection Port Size Manifold model 041M□F 040M□F Port Location of piping connection Port size P Manifold M5×0.8 A, B Valve M3×0.5 R Manifold Rc1/8 P 041M□A 040M□A Rc1/8 A, B M5×0.8 Manifold R Rc1/8 (Common for R, PR) PR 041M□AJ 040M□AJ P Rc1/8 A, B Quick fitting for φ4 Manifold R Rc1/8 (Common for R, PR) PR Valve Mass Basic model 041E1 g Mass 20 Manifold Mass Manifold model g Mass calculation of each unit (n=number of units) (10.5×n)+15 (040E1) 22 041M□F 040-4E1 22 041M□A (12.5×n)+19 040-4E2 37 041M□AJ (14×n)+24 040-4KE2 A041E1 (A040E1) 45 040M□F (9×n)+15 21 (38) 040M□A (18×n)+38 22 040M□AJ (27.5×n)+50 A040-4E1 22 (45) A040-4E2 37 (60) A040-4KE2 Block-off plate 2 3 3 4 45 Remark: Figures in parentheses ( ) are the mass with sub-base: -25. 103 040 Series Solenoid Valve Order Code ■ 2-, 3-port valve ■ 2-, 3-port valve Number of valves ■ Mounting base Normally closed (NC) 3-port A P A ■ Wiring Without mounting base ● Lead wire length 300mm is standard. Without sub-base Without muffler Grommet type R R Blank Blank Normally open (NO) A A ■ Muffler P Blank 2-port ■ Sub-base Valve function With mounting base Blank Blank Blank With sub-base With muffler for direct piping Straight connector with LED indicator -25 -75 -PSL P P R -2 -11 -21 ● Attached to valve body at time of delivery. ● Attached to valve body at time of delivery. With muffler for sub-base piping L connector with LED indicator -75 -PLL Basic model 2-, 3-port Direct piping Sub-base piping 040-4E1 5-port double solenoid 040-4E2 2-, 3-port A041E1 -2 -2 5-port single solenoid A040-4E1 5-port double solenoid A040-4E2 2-, 3-port for 040M□F For manifold for combined mounting of 2-, 3-, 5-port valves Note 041E1 5-port single solenoid 5-port twin solenoid for 040M□F 2-, 3-port for 040M□A, AJ 5-port twin solenoid for 040M□A, AJ Voltage 040E1 -11 DC5V DC6V DC12V DC24V -75 -PSL -PLL DC5V DC6V DC12V DC24V -PSL -PLL DC5V DC6V DC12V DC24V -11 040-4KE2 -2 -75 -PSL -PLL -11 -25 -2 A040E1 -21 -11 A040-4KE2 Note: Cannot be used as a single unit. ● The muffler for direct piping is M3×0.5, cannot be used for subbase piping. ● The muffler for sub-base piping is M5×0.8, cannot be used for direct piping. Additional Parts (Sold Separately) Muffler Block-off plate KM-03 KM-05 ●For direct piping ● For sub-base piping 104 ● 040 M F -BP F—For F type manifold A—For A, AJ type manifold 041—For 041M 040—For 040M 040 Series Manifold Order Code Number of valves ■ 2-, 3-port valve ■ Wiring ● Lead wire length 300mm is standard. Valve function Normally closed (NC) 3-port A P A Grommet type P R R Blank Blank Normally open (NO) 2-port Straight connector with LED indicator A A Blank SOLENOID VALVES 040 SERIES ■ 2-, 3-port valve P P R -2 -11 -PSL L connector with LED indicator -PLL Manifold for combined mounting of 2-, 3-, 5-port valve Small sized manifold for 2-, 3-port valve Manifold model Number of units 2 ⋮ 20 041M Station F A AJ F stn.□ ⋮ stn.□ Voltage -041E1 -2 -2 -11 -040E1 -2 -11 -040-4E1 stn.□ -040-4E2 -040-4KE2 -A040E1 A AJ -2 stn.□ ⋮ -A040-4E1 stn.□ -A040-4E2 -A040-4KE2 ● Valve mounting location from the left-hand side when facing A, B port (□:1∼ 20) ● Since twin solenoid valve needs two stations per valve to mount, the second station (solenoid S1 side) should be blank. -11 -A041E1 stn.□ ⋮ 2 ⋮ 20 040M Basic model -PSL -PLL DC5V DC6V DC12V DC24V -PSL -PLL DC5V DC6V DC12V DC24V -PSL -PLL DC5V DC6V DC12V DC24V -11 ● Specify the valve type for each station. ● Enter -BP when closing a station with a block-off plate without mounting a valve. ● □040-4KE2 cannot be assigned to the last station when ordering. Made to Order Lead wire length -1L -3L Grommet type with LED indicator -L Locking type manual override -81 ● For plug connector ● Length -1L: 1000 (mm) -3L: 3000 105 Operating Principle, Major Parts and Materials 3-port Normally closed (NC) A 041E1 A P R P R 041E1-11 Solenoid cover De-energized Normally open (NO) De-energized Column Solenoid Plunger Plunger spring Plunger pin Flapper Manual override Major Parts and Materials Piston Pilot valve body Body Parts Body PR PR R Stem Lip seal R A A Flapper Valve P P Steel (zinc plated) Sub-base Aluminum alloy (anodized) Column Stem End cover Manifold Synthetic rubber Mounting base Plunger Lip seal Materials Aluminum alloy (anodized) Magnetic stainless Body Aluminum alloy (anodized) Block-off plate Steel (nickel plated) Seal Synthetic rubber 5-port Single solenoid Double solenoid 14(S2) 5 (R1) 1 (P) 3 (R2) 4 (A) 2 (B) 040-4E1 Solenoid cover Column 5 (R1) 1 (P) 3 (R2) 4 (A) 2 (B) 040-4E2 (De-energized condition after energizing of solenoid S1) 12(S1) 040-4KE2 (De-energized condition after energizing of solenoid S1) Solenoid 14(S2) 12(S1) 14(S2) Plunger Plunger spring Plunger pin Flapper Manual override Piston Pilot valve body Body 5 (R1) PR1 PR 5 (R1) (A) 4 5 (R1) 4 (A) 4 (A) 3 (R2) 1 (P) 1 (P) 2 (B) 2 (B) 3 (R2) 3 (R2) Lip seal PR2 Stem End cover 12 (S1) 106 1 (P) (B) 2 Dimensions of Solenoid Valve for 2-, 3-port 10 041E1 (Scale 3/4, Unit mm) (300) 041E1 19.6 Manual override PR 51.1 3-M3×0.5 10.75 (Mounting hole) 14 6 A041E1-25 A041E1 5 PR 02.A041E1-25 17 14.3 Manual override 10 2.7 (300) 6 35.1 14.5 19.6 23.1 1 2.7 4-M5×0.8 8 P 14 17 22.6 30.2 A 28 R 51.1 5 5 2-φ3.1 (Mounting hole) Options 9.5 14 29.5 Made to Order ●Locking type manual override: -81 A 1.2 12 φ6 2.5 ●Mounting base: -21 56.1 5(To the top of the valve) 040MUFF ●Muffler: -75 For direct piping Order code for sold separately: KM-03 M3×0.5 For sub-base piping Order code for sold separately: KM-05 14 ■オーダーメイド ロ ク型手動ボタン 83 φ8 14 3.5 14 2-φ3.5 (Mounting hole) M5×0.8 For wiring options and made to order, see p. 109. 22 28 ■オ 取付 107 SOLENOID VALVES 040 SERIES 2-φ2.1 Counter bore φ3.2 Depth 1 10.1 P 7.7 9 2 7.4 6.4 R 8.5 A 13.3 5.9 30.2 2-φ2.1 (Mounting hole) Dimensions of Solenoid Valve 5-port , 2-position 040-4E1 (Scale 3/4, Unit mm) 040-4E1 10 (300) 19.6 Manual override PR 2-φ2.1 (Mounting hole) 2 7.4 2-φ2.1 Counter bore φ3.2 Depth 1 (Mounting hole) 1(P) 3(R2) 7.4 10.6 10.6 2 13.8 6.4 5(R1) 6.4 9.6 9 33.9 4(A) 2(B) 12.8 54.8 5-M3×0.5 2.9 14 03.040-4E1 A040-4E1 A040-4E1-25 17 14.3 Manual override 1 10 2.7 36.6 (300) 6 19.6 23.5 11 16 4 A ︵ PR 54.8 58.5 5 1P 9.9 3 5R ︵ ・ ︵ 5-M5×0.8 2.7 3.7 ︶ 5 2-φ3.1 (Mounting hole) 10 14 11 31 Options Made to Order ●Locking type manual override: -81 A 1.2 12 φ6 2.5 ●Mounting base: -21 56.1 5(To the top of the valve) 040MUFF ●Muffler: -75 For direct piping Order code for sold separately: KM-03 M3×0.5 For sub-base piping Order code for sold separately: KM-05 14 φ8 14 3.5 14 2-φ3.5 (Mounting hole) M5×0.8 22 28 108 ■オ 取付ベ ■オーダーメイド ロック型手動ボタン: 83 27.5 17.5 35 ︶ 2 B 12.3 20 29.6 ︵ 37.6 ︶ ︶ Dimensions of Solenoid Valve 5-port , 2-position (Scale 3/4, Unit mm) 040-4E2 040-4E2 10 (300) 19.6 2-Manual override 82 1(P) 3.2 4.8 3.2 3(R2) SOLENOID VALVES 040 SERIES 5(R1) 2(B) 6.4 6.4 3.2 3.2 20.1 4.8 4(A) 2-PR 2-φ2.1 (Mounting hole) 5-M3×0.5 41 2-φ2.1 Counter bore φ3.2 Depth 1 (Mounting hole) 2 2 2.9 7.4 14 A040-4E2 A040-4E2-25 17 2.7 14.3 2-Manual override 1 10 36.6 (300) 6 19.6 16 11 1 P 41 2.7 ︶ 5-M5×0.8 17.5 9.9 ︵ 5 10 2-φ3.1 (Mounting hole) 11 14 31 Options Made to Order A040SOL A040SOL 24 ●Solenoid with straight connector: -PSL ●Solenoid with L connector: -PLL 10 30 R R ●Grommet type with LED indicator: -L 16 C 21.5 + − LED indicator A B C 041E1,A041E1-25 57.7 51.7 51.1 040-4E1,040-4KE2 61.4 55.4 54.8 A040-4E1-25,A040-4KE2 65.1 59.1 58.5 040-4E2,A040-4E2-25 95.2 83.2 82 Model Code R(Lead wire length) -PSL,-PLL,-L: 300 (standard length) Made to order -1L: 1000, -3L: 3000 (Total length of valve) B 27.5 LED indicator (Total length of valve) A (Total length of valve) (300) 19.6 LED indicator Remarks Length to the end of the valve or sub-base Total length to the end of the opposite side solenoid 109 27.5 35 29.6 82 3 5R 20 2 B 12.3 ︵ ・ ︵ ︶ ︶ ︵ ︶ 4 A 20.1 PR 5 Dimensions of Manifold for 2-, 3-port (Scale 3/4, Unit mm) 041MF 041M□F L 3.5 3.5 P 10.2 13 Manual override 10.2 10 8 13 10 37.6 (300) 8 17 19.6 8.5 2-Rc1/8 (With 1 plug) 12.5 R 26.5 2.7 5.5 P 13.3 10.5 15.7 51.1 2-φ3.3 (Mounting hole) 14 2 2-M5×0.8 M3×0.5 stn.1 stn.2 stn.3 stn.4 32 stn.5 (With 1 plug) 041E1, 041E1-11 Unit dimensions Model L P Model L P 041M2F 36.2 29.2 041M12F 138.2 131.2 3F 46.4 39.4 13F 148.4 141.4 4F 56.6 49.6 14F 158.6 151.6 5F 66.8 59.8 15F 168.8 161.8 6F 77 70 16F 179 172 7F 87.2 80.2 17F 189.2 182.2 8F 97.4 90.4 18F 199.4 192.4 9F 107.6 100.6 19F 209.6 202.6 10F 117.8 110.8 20F 219.8 212.8 — — — 11F 128 121 Block-off plate (-BP) 041MA 041M□A L 4 10.2 15.6 Manual override 4 P 10.2 10 10.6 10 37.6 (300) 17 19.6 15.6 10.6 10.6 8.5 10 17.2 P 32 14.5 22 55 R 4-Rc1/8 (With 2 plugs) 3.9 14 2-φ3.3 (Mounting hole) stn.1 stn.2 stn.3 stn.4 32 stn.5 A041E1, A041E1-11 Unit dimensions Block-off plate M5×0.8 (-BP) 041M□A 6 A 17.6 10.2 For wiring options and made to order, see p. 114. 110 Model 041M2A 3A 4A 5A 6A 7A 8A 9A 10A 11A L P Model L P 41.4 33.4 041M12A 143.4 135.4 51.6 43.6 13A 153.6 145.6 61.8 53.8 14A 163.8 155.8 72 64 15A 174 166 82.2 74.2 16A 184.2 176.2 92.4 84.4 17A 194.4 186.4 102.6 94.6 18A 204.6 196.6 112.8 104.8 19A 214.8 206.8 123 115 20A 225 217 — — — 133.2 125.2 Dimensions of Manifold for 2-, 3-port (Scale 3/4, Unit mm) 041MAJ 041M□AJ L 4 10.2 15.6 Manual override 4 P 10.2 10 10.6 10 37.6 (300) 17 19.6 15.6 10.6 10.6 8.5 10 17.2 P 32 14.5 22 55 R SOLENOID VALVES 040 SERIES 4-Rc1/8 (With 2 plugs) 2-φ3.3 (Mounting hole) 6.7 3.9 14 stn.1 stn.2 stn.3 stn.4 32 stn.5 A041E1, A041E1-11 Unit dimensions Block-off plate Quick fitting (-BP) 6 A 17.6 10.2 Model 041M2AJ 3AJ 4AJ 5AJ 6AJ 09.041M□AJ 7AJ 8AJ 9AJ 10AJ 11AJ L P Model L P 41.4 33.4 041M12AJ 143.4 135.4 51.6 43.6 13AJ 153.6 145.6 61.8 53.8 14AJ 163.8 155.8 72 64 15AJ 174 166 82.2 74.2 16AJ 184.2 176.2 92.4 84.4 17AJ 194.4 186.4 102.6 94.6 18AJ 204.6 196.6 112.8 104.8 19AJ 214.8 206.8 123 115 20AJ 225 217 — — — 133.2 125.2 For wiring options and made to order, see p. 114. 111 Dimensions of Manifold for Combined Mounting of 2-, 3-, 5-port Valves (Scale 3/4, Unit mm) 040MF 040M□F L 4 P 4 13.1 Manual override 10.2 10.2 10 10 15 19.6 8.1 9.7 2-φ3.3 (Mounting hole) 8 2-Rc1/8 (With 1 plug) 3 5 R 0.8 2 2 2 2-M5×0.8 (With 1 plug) 28 M3×0.5 11 1 P 16 30 82 19 6.4 ︵ 10.6 2(B) ︶ 2(B) 4(A) ・ ︵ 2(B) 4(A) ︶ 4(A) A 12.5 54.8 24 8.1 35.6 (300) 13.1 14 040-4E1 040E1, 040E1-11 040-4E2 30 Block-off plate (-BP) stn.1 stn.2 stn.3 stn.4 stn.5 Example of twin solenoid valve combined mounting L 4 P 15.3 20.2 2-φ3.3 (Mounting hole) 13.1 8.1 54 24 10 30 19 2(B) M3×0.5 2 2 1.2 10.6 16 6.4 4(A) ツインソレノイドバルブ混合取付例 040M□F For wiring options and made to order, see p. 114. 112 Unit dimensions Model L P Model L P 040M2F 36.4 28.4 040M12F 138.4 130.4 3F 46.6 38.6 13F 148.6 140.6 4F 56.8 48.8 14F 158.8 150.8 5F 67 59 15F 169 161 6F 77.2 69.2 16F 179.2 171.2 7F 87.4 79.4 17F 189.4 181.4 8F 97.6 89.6 18F 199.6 191.6 9F 107.8 99.8 19F 209.8 201.8 10F 118 110 20F 220 212 — — — 11F 128.2 120.2 Dimensions of Manifold for Combined Mounting of 2-, 3-, 5-port Valves (Scale 3/4, Unit mm) 040MA 040M□A L 10.2 10 10 41.6 (300) 15.6 21 19.6 2-φ3.3 (Mounting hole) 10.6 11 10 4-Rc1/8 (With 2 plugs) 61 23 10.6 10.2 SOLENOID VALVES 040 SERIES 15.6 Manual override 4 P 4 82 ︵ 21 3.1 6.2 16 1 P 23 ︶ 32 ・ ︵ 38 14.5 3 5R ︶ A040-4E1 14 A040E1,A040E1-11 A040-4E2 36 Block-off plate (-BP) Plug to B for mounting A040E1 Plug to A for mounting A040E1-11 2-M5×0.8(for each unit) 9.5 2(B) 12.040M□A 6 4 (A) 12.6 3 3 stn.1 stn.2 stn.3 stn.4 stn.5 Example of twin solenoid valve combined mounting L 4 P 15.3 10 2-φ3.3 (Mounting hole) 10.6 6.2 23 32 38 61 23 20.2 15.6 040M□A ツインソレノイドバルブ混合取付例 For wiring options and made to order, see p. 114. Unit dimensions Model 040M2A 3A 4A 5A 6A 7A 8A 9A 10A 11A L P Model L P 41.4 33.4 040M12A 143.4 135.4 51.6 43.6 13A 153.6 145.6 61.8 53.8 14A 163.8 155.8 72 64 15A 174 166 82.2 74.2 16A 184.2 176.2 92.4 84.4 17A 194.4 186.4 102.6 94.6 18A 204.6 196.6 112.8 104.8 19A 214.8 206.8 123 115 20A 225 217 — — — 133.2 125.2 113 Dimensions of Manifold for 5-port, 2-position 040M□AJ (Scale 3/4, Unit mm) 040MAJ L 15.6 10.2 10.2 10 10.6 43.6 15.6 10 23 19.6 10.6 13 4-φ3.3 (Mounting hole) 4-Rc1/8 (With 2 plugs) 11 23 Manual override (300) 4 P 4 3 5 R ︶ 46 14.5 82 32 69 ・ ︵ 24 1 P ︶ 13 17 2.5 7 14.2 24 ︵ 14 A040-4E1 38 A040E1, A040E1-11 A040-4E2 Unit dimensions Model 040M2AJ 3AJ 4AJ 5AJ 6AJ 7AJ 8AJ 9AJ 10AJ 11AJ Block-off plate (-BP) 2-Quick fitting(for each unit) Plug to B for mounting A040E1 Plug to A for mounting A040E1-11 11 2(B) 6 4(A) 12.6 L P Model L P 41.4 33.4 040M12AJ 143.4 135.4 51.6 43.6 13AJ 153.6 145.6 61.8 53.8 14AJ 163.8 155.8 72 64 15AJ 174 166 82.2 74.2 16AJ 184.2 176.2 92.4 84.4 17AJ 194.4 186.4 102.6 94.6 18AJ 204.6 196.6 112.8 104.8 19AJ 214.8 206.8 123 115 20AJ 225 217 — — — 133.2 125.2 3 3 stn.1 stn.2 stn.3 stn.4 stn.5 Combined mounting of twin solenoid valve is acceptable. See p. 112. A040SOL Options ●Solenoid with straight connector: -PSL Made to Order A040SOL ●Grommet type with LED indicator: -L ●Solenoid with L connector: -PLL 24 10 30 (300) 19.6 C 21.5 + − (Total length of valve) B 27.5 LED indicator (Total length of valve) 16 (Total length of valve) A R R LED indicator LED indicator オプション Code A B C 041E1, A041E1 57.7 51.7 51.1 040E1, A040E1, 040-4E1, A040-4E1 ,040-4KE2, A040-4KE2 61.4 55.4 54.8 040-4E2, A040-4E2 95.2 83.2 82 Model 114 R(Lead wire length) -PSL, -PLL, -L: 300 (standard length) Made to order -1L: 1000, -3L: 3000 Remarks Length to the end of the valve Total length to the end of the opposite side solenoid Handling Instructions and Precautions Attaching and removing plug connector Internal circuit ●DC5V, DC6V, DC12V, DC24V Standard solenoid (surge suppression) Lead wire DC5V :Green DC6V :Blue(+) DC12V:Brown DC24V:Red Short circuit protection diode Solenoid Use fingers to insert the connector into the pin, push in until the lever claw catches on the convex section on the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the convex section on the connector housing, and pull out. Flywheel diode Convex section Lead wire: Black(―) Pin Connector housing Lever Solenoid with LED indicator (surge suppression) Order code:-PSL, -PLL Lead wire DC5V :Green DC6V :Blue(+) DC12V:Brown DC24V:Red Manual override Non-lock type To operate, press the manual override all the way down. The valve works the same as an energized state as long as the manual override is pushed down, and returns to the rest position upon release. In the double solenoid and twin solenoid, pressing the manual override on the S1 (S2) side switches the state of the S1 (S2) to energized state, and the unit remains in that state even after the manual override is released. To return to the rest position, operate the manual override on the S2 (S1) side. Connector assembly LED indicator (Light emitting diode) Indication of polarity (DC) Connector Contact C Lead wire: Black(―) LED indicator: Red ※The PC board manifold is DC24V only. Cautions: 1. Do not apply megger between the lead wires. 2. While there is no danger with a DC solenoid of a short circuit due to the wrong polarity, the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return or in other erratic operation. Always use within the range of the allowable leakage current. If circuit conditions, etc., cause the leakage current to exceed the maximum allowable leakage current, consult us. 4. For double solenoid and twin solenoid, avoid energizing both solenoids simultaneously. The valve could fall into a neutral state. ※Illustration shows the110 series. Crimping of connecting lead wire and contact To crimp lead wires into contacts, strip off 4 mm of the insulation from the tip of the lead wire, insert into the contact, and crimp it. Be sure at this time to avoid catching the insulation on the wire as crimping section. Expose wire 4mm Contact Hook Lead wire Equivalent to AWG22∼26 Insulation crimp tab Insulation(Maximum outer diameterφ1.7) Expose wire crimping section Cautions: 1. Do not pull hard on the lead wire. 2. Always use the dedicated tool for crimping of connecting lead wire and contact. Contact: Model 702062-2M Manufactured by Sumiko Tech, Inc. Crimping tool: Model F1-702062 Manufactured by Sumiko Tech, Inc. PU SH Lock type To lock the manual override, use a small screwdriver to push down on the manual override all the way down and turn it clockwise 45 degrees. When locked, turning the manual override 45 degrees in a counterclockwise direction returns it to its original position, and releases the lock. TURN Attaching and removing contact and connector Insert the contact with lead wire into a plug connector □ hole until the contact hook catches and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove, insert a tool with a fine tip (such as a small screwdriver) into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. ※Illustration shows the 240 series. Cautions: 1. The 040 series are pilot type solenoid valves. As the result, the manual override cannot switch the main valve without supplying air from the P port. 2. Always release the lock on the locking type before commencing normal operation. 3. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. Cautions: 1. Do not pull hard on the lead wire. It could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc., to gently straighten out the pin, and then complete the connection to the plug connector. 115 SOLENOID VALVES 040 SERIES Plug connector Solenoid Fitting Recommended fittings 041E1 Port A port P, R port Note 1 P port Note 2 R port TS3-M3M TL3-M3M TLL3-M3M TS3-M3M TL3-M3M TLL3-M3M TS3-M3M — For urethane tube BF4BU-M3 BF3BU-M3 BF4BU-M3 BF3BU-M3 BF4BU-M3 BF3BU-M3 For nylon tube BF4-M3 BF3.2-M3 BF4-M3 BF3.2-M3 BF4-M3 BF3.2-M3 — — — KM-03 A, B port P, R port Note 1 P port Note 2 R port TS3-M3M TS3-M3M TL3-M3M TLL3-M3M TS3-M3M — For urethane tube BF4BU-M3 BF3BU-M3 BF4BU-M3 BF3BU-M3 BF4BU-M3 BF3BU-M3 For nylon tube BF4-M3 BF3.2-M3 BF4-M3 BF3.2-M3 BF4-M3 BF3.2-M3 — — — Parts Quick fitting TAC fitting — Muffler 040-4E1, 040-4E2, 040-4KE2 Port Parts Quick fitting TAC fitting — Muffler KM-03 Notes :1. For piping to the P port only, TSH4-M3M may also be used. 2. These fittings may be used for mounting a muffler to the R port. A041E1-25 Port A port P port R, PR port TS4-M50 TS4-M5M TSH4-M5M TS4-M50 TS4-M5M TSH4-M5M TS4-M50 TS4-M5M TSH4-M5M Muffler — — KM-03 150-30A Speed controller (for reference) — — SCE-M5 A, B port P port R, PR port TS4-M50 TSH4-M5 TS4-M5M TSH4-M5M TS4-M50 TSH4-M5 TS4-M5M TSH4-M5M TS4-M50 TSH4-M5 TS4-M5M TSH4-M5M — — KM-03 150-30A Parts Quick fitting A040-4E1-25, A040-4E2-25 Port Parts Quick fitting Muffler 116 117 SOLENOID VALVES 040 SERIES PC BOARD MANIFOLD 040 SERIES Manifold Basic Models and Specifications Manifold function P, R manifold All port manifold Number of 8 stations units 16 stations 040M8FP 040M8AP 040M16FP 040M16AP 2-, 3-port 040E1 A040E1 040-4E1 A040-4E1 040-4E2 A040-4E2 Basic model Item 5-port, single solenoid Type of mounting valve 5-port, double solenoid A040-4KE2 040-4KE2 5-port, twin solenoid Connector type for flat cable (AWG28) Wiring Note 1 : With short clip (standard) With long clip (option)Note 2 Plus common (standard) Minus common (option: -CM) Note Common wiring °C 5∼50 m/s2{G} Shock resistance 245.2 {25.0} Mounting direction Flow Rate Any Notes: 1. For details about specifications, see the specifications of connector for flat cable. 2. For order codes, see p. 119. MPa 0.7 Valve outlet pressure Operating temperature range (atmosphere and media) Solenoid Valve Specifications Basic model Item For FP type manifold 040E1 040-4E1 040-4E2 040-4KE2 For AP type manifold A040E1 A040-4E1 A040-4E2 A040-KE2 Media Air Operation method Internal pilot type mm2 Effective area〔Cv〕 Supply pressure (MPa) 0.6 0.7 0.5 0.6 0.5 0.4 0.3 0.2 0.2 0.1 1.5〔0.08〕 0.1 0 30 Not required Lubrication Operating pressure range MPa {kgf/cm2} Max. 12/15 Maximum operating frequency Hz Minimum time to energize for self holding ms 90 120 150 How to read the graph 1.05 {10.7} Max. 12/15 Response time Note DC5V, DC12V ms ON/OFF DC6V, DC24V 60 Flow rate R/min(ANR) 0.2∼0.7 {2.0∼7.1} MPa {kgf/cm2} Proof pressure 040E1 040-4E1 040-4E2 040-4KE2 A040E1 A040-4E1 A040-4E2 A040-4KE2 0.4 0.3 12 Max. 12 12 Max. 12 If supply pressure is 0.5MPa and flow rate is 75R/min (ANR), the valve outlet pressure becomes 0.4 MPa. 5 50 — Note: Values when air pressure is 0.5MPa {5.1kgf/cm2}. Values of □040-4E2 and □040-4KE2 are switching from the opposite position. Remark: Conversion to psi., 1MPa=145psi., 1kgf/cm2=14.2psi., e.g. 0.2MPa=29psi. Solenoid Specifications Rated voltage Manifold Connection Port Size DC6V DC5V Item Type DC12V DC24V With built-in flywheel diode for surge suppression Operating voltage range 4.5∼5.5 (5 ±10%) DC V Current (Power consumption when rated voltage is applied: W) mA Maximum allowable leakage current mA Insulation resistance MΩ Wiring Color of lead wire 5.4∼6.6 (6 ±10%) 10.8∼13.2 (12 ±10%) Blank -LC Port size Manifold M5×0.8 Valve M3×0.5 R Manifold Rc1/8 P Rc1/8 A, B M5×0.8 115 (0.7) 65 (0.8) 40 (1.0) 10 7 5 2 040M□AP R Manifold PR Rc1/8 (Common for R, PR) Min. 100 Plug connector type straight connector -PSL: With dedicated lead wire for PC board connection, with connector Red (+), Black (–) Red Mass Header SocketNote Strain reliefNote Standard Box type, with short clip (Product number: 36625002SCSC) Open end type, with nose — MIL-C-83503 conformity (made by Sumitomo 3M Ltd.) Box type, with long clip (Product number: 36625002LCSC) (Product number: 7910-6500SC) With attached (Product number: 3448-7910J) Remark: While the connector has a center slot (groove), note that it has no key grooves for prevention of erroneous insertion. Note: Included at time of delivery. 118 Location of piping connection P A, B Specifications of Connector for Flat Cable Order code 040M□FP Port 21.6∼26.4 (24 ±10%) 130 (0.7) Color of LED indicator Item Manifold model Manifold model g Manifold Mass 040M8FP 122 040M16FP 229 040M8AP 217 040M16AP 396 Mounting valve mass □040E1 □040-4E1 □040-4E2 □040-4KE2 Block-off plate 22 22 37 45 3 22 22 37 45 4 PC Board Manifold 040 Series Order Code ■ Connector ■ 2-, 3-port valve Number of ports Plus common With short clip ■ 2-, 3-port valve Normally closed (NC) 3-port A P A Blank Minus common R Blank With long clip Straight connector with LED indicator P R Blank ■ Wiring Valve function Blank -PSL Normally open (NO) 2-port A A P SOLENOID VALVES 040 SERIES ■ Common wiring P R -CM -LC PC board manifold for combined mounting of 2-, 3-, 5-port valve Manifold model Number of units Station -2 040M -CM -LC stn.□ ⋮ -040-4E1 stn.□ -040-4E2 -040-4KE2 8 16 -A040E1 AP -CM -LC Voltage Basic model -040E1 -2 FP -11 stn.□ ⋮ -A040-4E1 stn.□ -A040-4E2 -A040-4KE2 Remark: 040E1 is 3-port, and normally closed (NC) as standard. -2 -2 -11 -PSL DC5V DC6V DC12V DC24V -PSL DC5V DC6V DC12V DC24V -11 ●Specify the valve type for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●□040-4E2 cannot be mounted to the last station. ●□040-4KE2 cannot be assigned to the last station when ordering. ●Valve mounting location from the left-hand side when facing A, B port (□: 1∼ 16) ●Since twin solenoid valve needs two stations per valve to mount, the second station (solenoid S1 side) should be blank. ●When selecting □040-4E2, always enter -BP for the next station. Additional Parts (Sold Separately) Made to Order Block-off plate AJP type manifold For details, see p. 122. AJP ● 040 M F -BP F—For FP type manifold A—AP, AJP type manifold 119 Dimensions (Scale 1/2, Unit mm) 040M8FP 040M16FP 8.3 7 D 61.3 7 8.3 84.1 33.8 Connector for flat cable With short clip: Standard With long clip: -LC L 4 P 4 13.1 10.2 10.2 13.1 10 10 8.1 43 24 8.1 18 2‐Rc1/8 M3×0.5 2 2 2 2-φ3.3 (Mounting hole) 11 1(P) 23.5 3・5(R) 50 47.6 30 16 13.8 19 6.4 41 A (With 1 plug) 11 12.7 2-M5×0.8 (With 1 plug) 041E1, 041E1-11 040-4E1 Unit dimensions 040-4E2 Block-off plate (-BP) Model 040M8FP 040M16FP L 97.6 179.2 P 89.6 171.2 Option dimensions 15.040M8FP 040M16FP Type 3 Short clip Long clip Example of twin solenoid valve combined mounting L P 4 10.2 13.1 10 8.1 1.4 16 30 16.040M8FP 040M16FP 120 47.6 41 2-φ3.3 (Mounting hole) A 12.5 15.5 D 67 148.6 Dimensions (Scale 1/2, Unit mm) 040M8AP 040M16AP 10.8 7 D 7 10.8 79.1 (Only 16 stations) 68.8 36.3 SOLENOID VALVES 040 SERIES Connector for flat cable With short clip: Standard With long clip: -LC L 4 P 4 15.6 10.2 10.2 15.6 10 10 49 24 10.6 24 A040-4E1 (-BP) Plug to B for mounting A040E1 Plug to A for mounting A040E1-11 4(A) 3 18.5 2(B) 9 30.5 14 4‐Rc1/8 (Both sides) Unit dimensions A040-4E2 Block-off plate 3 16 13 2-φ3.3 (Mounting hole) A041E1, A041E1-11 58.5 47.6 1(P)3・5(R) 19 23 6.2 13.8 38 41 A 10.6 Model 040M8AP 040M16AP L 102.6 184.2 P 94.6 176.2 D 67 148.6 Option dimensions Type Short clip Long clip A 12.5 15.5 3 Example of twin solenoid valve combined mounting L 4 P 10.2 15.6 10 10.6 47.6 23 38 41 2-φ3.3 (Mounting hole) 18 040M8AP 040M16AP 121 Made to Order Order Code A variety of made to order items are available to further expansion of the range of applications for the PC board manifolds compatible with the solenoid valve 040 series. 040M AJP AJP type manifold ・ ・ ・ ・ ・ ・ Voltage Type of mounting valve Station Number of units AJP AJP type manifold 040 series manifold Specifications The manifold, solenoid valve, and solenoid specifications are the same as the AP type manifold specifications. See p. 118. Manifold Connection Port Size Manifold model Location of piping connection Port 040M□AJP P Rc1/8 Quick fitting for φ4 R Manifold model g Manifold Mass 040M8AJP 305 040M16AJP 560 □040E1 □040-4E1 □040-4E2 □040-4KE2 Block-off plate 22 37 22 4 45 Rc1/8 (R, PR common) PR Dimensions Manifold Mass Piping size A, B Manifold Remarks 1. For the type of mounting valve, see p. 119. 2. The order code for the block-off plate sold separately is 040MA-BP. (Scale 1/2, Unit mm) Unit dimensions 040M8AJP 040M16AJP 10.8 7 D 68.8 79.1 (Only 16 stations) 7 10.8 Model 36.3 L P 040M8AJP 102.6 94.6 D 67 040M16AJP 184.2 176.2 148.6 Option dimensions Connector for flat cable With short clip: Standard With long clip: -LC Type A Short clip 12.5 Long clip 15.5 L 4 P 15.6 10.2 10 51 15.6 10 24 10.6 26 66.5 24 38.5 47.6 3・5(R) 1(P) 24 7 46 13.8 2.5 14.2 32 41 A 10.6 4 10.2 4-φ3.3 (Mounting hole) 14 16 A041E1, A041E1-11 A040-4E1 A040-4E2 Block-off plate (-BP) 2-quick fitting(for each unit) Plug to B for mounting A040E1 Plug to A for mounting A040E1-11 20 2(B) 3 9 4(A) 122 3 3 4‐Rc1/8 (Both sides) Handling Instructions and Precautions (PC Board Manifold) Plug connector Circuit configurations Attaching and removing plug connector Use fingers to insert the connector into the pin, push in until the lever claw catches on the convex section on the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the convex section on the connector housing, and pull out. ● For plus common type (standard) Operation example Lead wire: Red Solenoid q w i Lead wire: Black Control signal 01 Manifold 08 02 Connector Lever Indication of polarity + Corresponding to sequencer + Output module is minus common type. C C Print circuit board Avoid use in the locations listed below, as it may result in deterioration of the print circuit board or shorts in the wiring. If use in such conditions is unavoidable, always provide a cover or other adequate protective measures. 1. Locations subject to high levels of dust or oil mists. 2. Locations subjected to salt, corrosive gases or conductive particles. 3. Locations directly subject to condensation, direct sunlight or other weather effects. – Exclusive lead wire for PC board connection – Connector assembly COM q w e r 01 02 03 04 Minus common t y u i 05 06 07 08 q∼i: Solenoid 01∼08: Sequencer output terminal ●For minus common type(option: -CM) Operation example Lead wire: Black Solenoid q w i Connector housing Convex section Pin Cautions: 1. Do not pull hard on the lead wire.It could result in defective contacts, shorted lines, etc. 2. If the pin is bent, use a small screwdriver, etc., to gently straighten out the pin, and then complete the connection to the plug connector. Lead wire: Red Control signal 01 Dedicated lead wire for PC board connection 08 02 Order code by one unit Order code Corresponding to sequencer For -CM q w e r t y 1 1 1 2 Y160209 0 0 1 0 Y160225 1 1 1 2 Y160226Note 0 0 1 0 Y160208 For standard Note Output module is plus common type. u i (Number of wires to use) □040E1 □040-4E1 □040-4E2 □040-4KE2 Note: Y160209 and Y160226 are for dedicated lead wires for double solenoid (solenoid S1 side). COM 01 Plus common 02 03 04 05 06 07 08 q∼i: Solenoid 01∼08: Sequencer output terminal Cautions: 1. Do not apply megger between the lead wires. 2. While there is no danger with a DC solenoid of a short circuit due to the wrong polarity, the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return or in other erratic operation. Always use within the range of the allowable leakage current. If circuit conditions, etc., cause the leakage current to exceed the maximum allowable leakage current, consult us. 4. For double solenoid and twin solenoid, avoid energizing both solenoids simultaneously. The valve could fall into a neutral state. 5. Ensure that voltage drops due to resistance in the cable used remains within the voltage range for the solenoid valve. If the supplied voltage fails to reach the minimum required voltage, the valve could fail to operate properly. Connector for flat cable Product number Header Triangle mark (First contact pin indication) Socket Flat cable (Equivalent to AWG 28: MAX. 10m) Clip MIL-C-83503 conformity (Made by Sumitomo 3M Ltd.) 123 SOLENOID VALVES 040 SERIES Solenoid Combined mounting for different type of valves In the 040 Series manifold for combined mounting of 2-, 3-, 5-port valves and PC board manifold for combined mounting of 2-, 3-, 5port valves, single solenoids may be combined with double solenoids, or with twin solenoids, and a total number of up to 8 or 16 solenoids can be mounted. In this case, observe the following precautions. 1. Always use a block-off plate (-BP) to close the right station (the side with the higher numbered station) of the station where the double solenoid valve is mounted. 2. If using block-off plates (-BP) for some reason other than the above Item 1, place them on the higher numbered stations side. 3. Connector pin numbers are allocated to stations in order from the left end of the manifold. For a double solenoid mounting, the upper pins are allocated to S2 and the lower ones to S1, with the upper S2 numbers being allocated the smaller pin numbers. And for a twin solenoid mounting, the left side is allocated to S2 and the right side to S1, with the left-side S2 numbers being the smaller pin numbers. Example of an 8 units manifold, with 4 single solenoid valves and 2 double solenoid valves mounted q w e r t u S2 S2 stn.1 stn.2 stn.3 stn.4 stn.5 stn.6 stn.7 stn.8 S1 S1 y i COM. Connector pin locations for 8 units u t e q i y r w Remark: The standard is plus common wiring. Minus common wiring is optional (-CM). Example of an 8 units manifold, with 3 single solenoid valves and 2 double solenoid valves mounted q w e r t y u S2 stn.1 stn.2stn.3 S1 stn.4 S2 S1 stn.6 stn.8 COM. Connector pin locations for 8 units u t e q y r w Remark: The standard is plus common wiring. Minus common wiring is optional (-CM). 124