mycenter® Series

*
THE PREMIER MACHINING CENTER
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Adv
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CFRP
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mycenter®
G
Series
machining centers
Mycenter-HX250G
Mycenter-HX400G
Kitamura Machinery Co., Ltd. (Headquarters)
Mycenter-HX500G (#40/#50)
1870-Toide, Takaoka-City, Toyama Pref., Japan 939-1192
TEL: (0766)63-1100 FAX: (0766)63-1128
www.kitamura-machinery.co.jp E-mail: [email protected]
Mycenter-3XG Sparkchanger
Kitamura Machinery of U.S.A., Inc. (Chicago)
78 East Century Drive, Wheeling, Illinois 60090 U.S.A.
TEL: (847)520-7755 FAX: (847)520-7763
www.kitamura-machinery.com E-mail: [email protected]
GOOD
DESIGN
Kitamura Machinery GmbH (Düsseldorf)
Wahlerstrasse 39, 40472 Düsseldorf, Germany
TEL: (0211)65-6077 FAX: (0211)904-7916
www.kitamura-machinery.de Email: [email protected]
Unparalleled Accuracy, Productivity and Quality
Positioning Accuracy: +/- 0.000079"
Kitamura -Machining Center Experts / More Models Than Any Other Manufacturer
PRINTED IN USA 03/14 4000 REV 3
I
Repeatability: +/- 0.000039"
Mycenter
GSeries
Machining Centers
Enter…a new dimension in Machining
Centers.
Designed using advanced
materials along with ultra-high precision
techniques, the Kitamura Mycenter-G Series
line of machining centers offers an exclusive
blend of performance, ergonomics, style and
Mycenter HX250G
The Mycenter-HX250G utilizes a
powerful 15HP 15,000min -1
(Optional 30,000min -1), #30 dual
contact spindle offering up to 51.6
ft • lbs of max torque and
pre-plumbed for coolant through the
spindle to easily handle high
velocity machining on a wide range
of materials. Kitamura’s Intelligent
Advanced Control System coupled
with a spindle oil-cooling unit
promote efficiency and reduce heat
displacement while allowing for
maximum cutting gains in precision
cutting operations.
affordability all wrapped into one smart
Mycenter
design. Manufactured in Kitamura’s state-
SP EC I F I C AT IO N S
Table
HX250G
The HX250G features a generous work envelope for a machine of its size
(13.8" Dia x 15.8"H). A full 4th Axis coupled with super high speed rapids of
2,362ipm offer flexibility in a wide variety of applications and optimum
reliability within the smallest of footprints.
Standard with a 40-Tool
automatic tool changer, the
Mycenter-HX250G minimizes
tool change time and
maximizes cutting time with
Kitamura’s exclusive fixed pot
ATC system whereby each tool
is always returned to the same
pot and the next tool to be
used is kept in a “stand-by”
pot. For increased capability,
an optional 102 tools (total)
ATC can be added to the
Mycenter-HX250G in the field.
G-Series continues to carry on the Kitamura
tradition of quality and reliability with
uncompromising attention to detail.
handscraping
254 x 254mm (10.0" x 10.0")
Table Indexing
0.001 Degree (4th Axis)
Tapped Hole Size
M12 -1.75 x 8
Max.Table Load
100kg (220 lbs.)
Max. Workpiece Dia.
350mm (13.8")
Max. Workpiece Height
400mm (15.8")
Travels
of-the-art factory in Japan, The Kitamura
With
Table Size
production
techniques and Kitamura stand-out features
lending way to accuracies of ±0.000079” full
stroke, ±0.000039” repeatability, Kitamura’s
Mycenter-G Series machining centers
deliver unmatched performance, spacesaving footprints and a sensitivity in ease of
use for the operator.
Within Kitamura’s smart design lies the
X-Axis Travel
305mm (12.0")
Y-Axis Travel
305mm (12.0")
Z-Axis Travel
330mm (13.0")
B-Axis Travel
0 to 360 Degrees
Dist. from Table Surface 60 to 365mm (2.4" to 14.4")
to Spindle Center
Dist. from Table Center
to Spindle Nose
60 to 390mm (2.4" to 15.4")
Spindle
Spindle Taper
#30 NST (HSK-E40 Option/30k)
Spindle Speed
150 to 15,000min-1 (30,000min-1 Option)
Drive Method
Direct Drive System
Spindle Motor
11kW (15HP AC/30 min)
7.5kW (10HP AC/Cont.)
Feed
Rapid Feed X,Y,Z
60m/min (2,362ipm)
Cutting Feed Rate X,Y,Z 60m/min (2,362ipm)
Rapid Feed (B-Axis)
12,000 deg/min (33.3rpm)
APC
Number of Pallets
2
APC Change Time
8 seconds
ATC
Arumatik®-Mi control, offering the flexibility
for demanding high precision cutting and
Tool Storage Capacity
40 Tools (Opt. 52, 90, 102)
super fine finish capabilities with standard
Tool Selection Method
Random Bi-Directional, Fixed Pot
Tool Holder Style
BT 30 (HSK-E40 Option)
Max. Tool Dia.
Ø50mm (Ø2.0") / Ø70mm (Ø2.8")
Max. Tool Length
200mm (7.9")
Max. Tool Weight
2kg (4.4 lbs.)
Tool to Tool
1.3 seconds
Chip to Chip
3.5 seconds, min.
The advanced high speed
Arumatik ®-Mi controller allows
for the potential to add 5th
axis simultaneous machining
capabilities on both pallets.
features that include 1680-block look ahead,
incredible processing speeds of 2800
blocks/sec, expanded memory, large 19” CRT
and various methods for quick and easy data
transfer – all you need for today’s varied and
complex workpieces.
* Advanced CFRP
Utilities
Composite
Patented Carbon Fiber Reinforced Polymer
(CFRP) doors deliver the strength of steel at a
fraction of the weight. They are easier to open
and close and provide enhanced operator
convenience and safety.
2
GOOD
DESIGN
If you produce medium to long run small parts and desire a higher level
of productivity, the Mycenter-HX250G is your machine! The fact is, it’s
the only #30 taper horizontal available in this space-saving size. This
compact powerhouse features a high-speed 15,000min-1 spindle
(Optional 30,000min-1) and efficient rotary 2-station APC with a full 4th
axis rotary table for optimum productivity.
Power Requirement
30KVA, 200v AC, 3 Phase
Air Requirement
90psi, 6cfm
Machine Dimensions
Required Space (W x D) 2,832 x 2,948mm (111.5" x 116.1")
Machine Height
2,284mm (89.9")
Machine Net Weight
5,370kg (11,814 lbs.)
Control
Arumatik®-Mi Control
All specifications subject to change without notice.
3
Mycenter HX400G
The Mycenter-HX400G's high
performance, high speed #40,
15,000min -1 grease packed
spindle offers efficiency in
reduced oil consumption and
superior strength in its dual
contact design.
SP EC I F I C AT IO N S
Table
Table Size
400 x 400mm (15.8" x 15.8")
Table Indexing
0.001 Degree (4th Axis)
Tapped Hole Size
M16 x 2.0 x 25
Max.Table Load
350 /400kg / (770/880 lbs.)
Max.Workpiece Dia.
630mm (24.8")
Max.Workpiece Height
745mm (29.3")
Travels
Mycenter
HX400G
The HX400G promotes the smart design concept with exceptional chip
management. Single piece way covers protect the X & Z axes from chip
contaminants and reduce labor and maintenance costs. Internal dual chip coils
and a rear discharge hinge belt chip conveyor ensure efficient chip evacuation to
keep you up and running.
X-Axis Travel
610mm (24.0")
Y-Axis Travel
610mm (24.0")
Z-Axis Travel
610mm (24.0")
B-Axis Travel
0 to 360 Degrees
Dist. from Table Surface 40 to 650mm (1.6" to 25.6")
to Spindle Center
Dist. from Table Center
to Spindle Nose
100 to 710mm (3.9" to 28.0")
Spindle
The HX400G’s generous work
envelope houses a full 4th axis
rotary table with rotary scale
offering high accuracy
positioning for your parts.
12,000 deg/min rotation, 8.5
second APC change time and
up to 880Lbs table load
capacity give you the tools you
need for high production, high
quality machining.
Spindle Taper
#40 NST
Spindle Speed
40 ~ 15,000min-1
Drive Method
Direct Drive System
Spindle Motor
15.0kW (20HP AC/10 min)
7.5kW (10HP AC/Cont.)
Feed
Rapid Feed X,Y,Z
60m/min (2,362ipm)
Cutting Feed Rate X,Y,Z 60m/min (2,362ipm)
Rapid Feed (B Axis)
12,000 deg/min (33.3rpm)
APC
Number of Pallets
2
APC Change Time
8.5 seconds
ATC
Tool Storage Capacity
GOOD
DESIGN
We designed the HX400G for total convenience and
optimum work flow. One piece sliding front door,
larger windows and easy grip door handles reduce
operator work load and promotes a safe work
environment. The feature packed Arumatik ®-Mi CNC
swings toward the extra-large operator window for
convenient and mobile work set-up and inspection.
Even the maintenance cabinet is conveniently located
next to the operation station.
4
The Mycenter-HX400G is sure to set the new standard in 400mm machining
centers, delivering the ultimate in state-of-the-art HMC performance. Solid
box guideways are equipped with linear scale feedback on all axes for
unmatched accuracy and optimum stability. A standard 2-station APC
coupled with full 360 degree 4th axis capability means faster part turn
around and more production per pallet load. Standard features such as
2,362ipm rapid feedrates, rear discharge hinge belt chip conveyor and a
variety of hi-tech control features make this compact mid-size HMC your go
to for a variety of machining applications.
A standard 50-Tool Fixed Pot
ATC offers flexibility with the
potential to expand tools in the
field as your needs change.
Up to 300 total tools available.
An ultra-fast tool change time
of 1.8 seconds (T-T) optimizes
machine performance.
50 Tools (Opt. 60,100,150, 200, 300)
Tool Selection Method
Random bi-directional, Fixed Pot
Tool Holder Style
CT (BT) 40
Max. Tool Dia.
Ø95mm (Ø3.7") / Ø150mm (Ø5.9")
Max. Tool Length
370mm (14.6")
Max. Tool Weight
10kg (22.0 lbs.)
Tool to Tool
1.8 seconds
Chip to Chip
3.2 seconds, min.
Utilities
Power Requirement
45KVA, 200v AC, 3 Phase
Air Requirement
90psi, 12cfm
Machine Dimensions
Required Space (W x D) 3,035 x 4,065mm (119.5" x 160")
Machine Height
2,686mm (105.7")
Machine Net Weight
13,800kg (30,360 lbs.)
Control
Arumatik®-Mi Control
All specifications subject to change without notice.
5
Highly efficient and productive with your choice of #40, 20,000min-1
and #50, 12,000min-1 configurations, the Mycenter-HX500G offers
the power, speed and size to handle your larger and heavier work
pieces. Solid box way construction, linear scales on all axes and a
twin ballscrew design in the X & Y axes offer the highest accuracy
levels available on the market today along with the rigidity
necessary for true, heavy-duty, medium to large part machining.
Mycenter HX500G
Large work envelope! 31.5" maximum
work piece diameter and 43.3" max height.
The Mycenter-HX500G offers travels of
(X) 34.4", (Y) 31.5", (Z) 36.6" that beat the
competition in stroke. You can count on
the flexibility of the Mycenter-HX500G to
handle a variety of different parts for a
multitude of complex applications.
SP EC I F I C ATI ON S
Table
HX500G#40
Table Size
HX500G#50
500 x 500mm (19.7" x 19.7")
Table Indexing
0.001 Degree (4th Axis)
Tapped Hole Size
M16 x 2.0 x 24
Max. Table Load
800kg (1,760 lbs.)
Max. Workpiece Dia.
800mm (31.5")
Max. Workpiece Height
1,100mm (43.3")
Travel
Mycenter
HX500G
The Mycenter-HX500G utilizes Kitamura’s 4-step
geared spindle technology coupled with a dual
contact design for the rigidity required in the
toughest cutting scenarios. Delivering strong
low-end torque and high-end fine finish capability,
the Mycenter-HX500G spindle options combine
best-in-class performance with the flexibility of two
machines in one. Kitamura now offers optional HSK
spindle design on the Mycenter -HX500G (#40 / #50).
X-Axis Travel
870mm (34.3")
Y-Axis Travel
800mm (31.5")
Z-Axis Travel
930mm (36.6")
B-Axis Travel
0 to 360 Degrees
Distance from Table Surface
to Spindle Center
50 ~ 850mm (2.0" ~ 33.5")
Distance from Table Center
to Spindle Nose
140~1,070mm (5.5"~42.1")
The Mycenter-HX500G comes standard
with a two station APC and offers the
ability to add pallets and pallet pool
systems in the field. A standard 4th axis
rotary table allows for full 360° 4th axis
capability in the machining of more complex,
multi-sided parts.
60~990mm (2.4"~39.0")
Spindle
Spindle Taper
#40 NST (HSK-A63 Option)
#50 NST (HSK-A100 Option)
Spindle Speed
20~20,000min-1
35~12,000min-1
Drive Method
Spindle Motor
Gear Drive, 4-Step
22kW (30HP AC/15 min)
40kW (54HP AC/15 min)
15kW (20HP AC/Cont.)
22kW (30HP AC / Cont.)
Feed
Rapid Feed X, Y, Z
60m/min (2,362ipm)
Cutting Feed Rate X, Y, Z
60m/min (2,362ipm)
Rapid Feed (B Axis)
12,000 deg/min (33.3rpm)
APC
Number of Pallets
2
APC Change Time
10 seconds
ATC
The Mycenter-HX500G offers efficient
chip evacuation and increased
productivity with internal chip augers
on either side of the bed casting
coupled with a rear discharge hinge
belt style chip conveyor.
Tool Storage Capacity
50 Tools (Opt. 62, 100, 150, 200)
Tool Selection Method
Random bi-directional, Fixed Pot
Tool Holder Style
CT (BT) 40 (HSK-A63 Option)
CT (BT) 50 (HSK-A100 Option)
Max. Tool Dia.
Ø95mm (Ø3.7")/ Ø150mm (Ø5.9")
Ø125mm (Ø4.9") /Ø300mm (Ø11.8")
Max Tool Length
600mm (23.6")
Max. Tool Weight
10kg (22 lbs.)
30kg (66 lbs.)
Tool to Tool
1.8 seconds
3.0 seconds
Chip to Chip
2.8 seconds, min.
7.0 seconds, min.
Utilities
GOOD
DESIGN
Flexibility meets profitability with Kitamura’s
patented high speed, fixed pot ATC system.
Accurate and effective tool changes and tool
identification are ensured - minimizing tool
change time. The 50 tool standard magazine
can easily be upgraded in the file with up to
200 tools for easy expandability as your
needs grow.
Power Requirement
55KVA
Air Requirement
90psi, 15cfm
Machine Dimensions
Required Space (W x D)
Machine Height
3,620 x 5,450mm (142.5"x214.6")
3,178mm (125.1" )
Machine Net Weight
Control
All specifications subject to change without notice.
3,499mm (137.8")
19,000kg (41,800 lbs.)
Arumatik®-Mi
7
Mycenter
3XG Sparkchanger
SP EC I FIC AT IO N S
Table
Table Size
408.9 x 864mm (16.1" x 34.0")
T-Slot (Width x Qty.)
18mm (0.71") x 3
Maximum Table Load
220kg (440 lbs.)
Travels)
X-Axis Travel
Mycenter
3X G
Sparkchanger
Designed to maximize the safety and efficiency of workpiece handling, Kitamura’s
factory installed 2-station, 180 degree rotating pallet changer incorporates fully
automatic operation with a quick and consistent 8.9 second pallet change time. With
the integration of the pallet changer into a space saving work envelope, the
Mycenter-3XG Sparkchanger is ready for applications that require fast change over
at a moment's notice.
GOOD
DESIGN
The Mycenter-3XG Sparkchanger utilizes
a 15hp AC direct drive spindle. The dual
contact spindle system provides
simultaneous taper and flange contact for
optimum rigidity and reduced vibration.
Add its high-speed 15,000min-1
capability and the Mycenter-3XG
Sparkchanger delivers outstanding
super-fine finish capability, eliminating
the hand polishing of work pieces and
make it ideal for heavy duty cutting of
molds to the high-speed accuracy cutting
required for high precision parts.
760mm (29.9")
Y-Axis Travel
455mm (17.9")
Z-Axis Travel
460mm (18.1")
Dist.from Table Top
to Spindle Nose
130 to 590mm (5.1" to 23.2")
Dist.from Table Cntr.
to Column Slideway
215 to 670mm (8.5" to 26.4")
Spindle
Spindle Taper
#40 NST
Spindle Speed
40 to15,000min-1
Drive Method
Direct Drive System
Spindle Motor
15kW (20 HP AC/10 min)
11kW (15 HP AC/30 min)
7.5kW (10 HP AC/Cont.)
Feed
Rapid Feed X, Y
50m/min (1,969ipm)
Rapid Feed Z
36m/min (1,417ipm)
Cutting Feed Rate X, Y
36m/min (1,417ipm)
APC
Number of Pallets
2
APC Change Time
8.9 seconds
ATC
Efficient tool handling slashes idle time
to maximize machining profit. The
Mycenter-3XG Sparkchanger uses a
memory-random tool selection system
for smooth idle-free tool changes. Its
generous 30 tool ATC enhances
machining capability.
The Mycenter-3XG Sparkchanger's expansive
work envelope easily handles a wide variety of
machining applications. Dual pallets allow for the
fixturing of single or multiple workpieces. Up to
5-axis simultaneous machining can be achieved by
adding 5th axis rotary tables in the field on
one or both pallets.
8
Don’t be fooled by the compact design of the Mycenter-3XG Sparkchanger.
This VMC is designed to deliver maximum performance with a lightningquick 180 degree rotating 2-pallet system. For optimum performance and
time savings, operators can load/unload pallets even while machining.
Solid box ways and high speed rapids of 1,969ipm (X&Y), 1,417ipm (Z)
boosts work throughput. Ballscrew cooling and IAC system work together
to deliver superb accuracy of ±0.000079” and ±0.000039” repeatability.
Internal chip augers on either side of the bed casting coupled with wash
and shower coolant and a rear/side discharge Double Decker style chip
conveyor/filtration system keep the machine free of chips for your
high-volume production requirements.
Tool Storage Capacity
30 Tools
Tool Selection Method
Memory Random
Tool Holder Style
CT 40
Max. Tool Dia.
Ø79mm(Ø3.1")/Ø125mm (Ø4.9")
Max. Tool Length
300mm (11.8")
Max. Tool Weight
8kg (17.6 lbs.)
Tool to Tool
1.6 seconds
Chip to Chip
3.3 seconds, min.
Utilities
Power Requirement
30KVA, 200v AC, 3 Phase
Air Requirement
90psi, 11cfm
Machine Dimensions
Required Space (W x D) 3,736 x3,602mm (147.1" x 141.8")
Machine Height
Machine Net Weight
Control
3,038mm (119.6")
7,676kg (16,918 lbs.)
Arumatik®-Mi Control
All specifications subject to change without notice.
9
Control
Kitamura’s original Arumatik®-Mi control is as powerful as it is
user friendly. By utilizing unique features such as visual work
setting screens, maintenance support functions and video
guidance on the 19” LCD the Arumatik-Mi control has been
designed to maximize operator potential and performance.
Advanced operation and ultra-high speed CNC technology mean
smoother and faster machining of complex work pieces thanks
to the power of High Precision Contour Control
with 1680-block look ahead, 2800/blocks per second
processing speeds. Designed to handle a variety of
machining applications from highly mixed lot, small runs
to high volume production work, the Arumatik-Mi is
loaded with a variety of standard control features such as
1280M Memory, 2GB CF/USB Data Server, 600 Custom
Macro Variables, Inverse Time Feed, Coordinate System
Rotation, 102 pairs Workpiece Coordinate System, 200
tool offsets – Just to name a few. More standard features
mean more flexibility for you and the parts you produce
helping to promote performance synergy and streamline
the overall machining process.
FEATURES
Maintenance Support Function
CONTROL SPECIFIC ATIONS
Mycenter-HX250G 4-Axes Controllable*
16-Million Pulse Encoder Feedback System
Mycenter-HX400G 4-Axes Controllable*
Background Editing
Mycenter-HX500G 4-Axes Controllable*
Corner Chamfering / Corner Rounding
Mycenter-3XG Sparkchanger 3-Axes Controllable*
Custom Macro B
*All models expandable in the field to 5-Axes
Simultaneous
Custom Macro Common Variables, 700 Pcs
19” Color LCD
Ethernet Interface
Fine Accel/Decel after Interpolation
Extended Editing (Copy, Move, Change, Merge)
Linear Interpolation (G01)
Registerable Programs, 1,000 Sets
Circular/Helical/Spline Interpolation (G02, G03)
1280M Memory
Conical Interpolation (G02.1, G03.1)
Geometric Command
3-D Circular Interpolation (G02.4, G03.4)
Inverse Time Feed
Circular Cutting (G12, G13)
Operation Screen Display
Dwell (G04)
Optional Block Skip
Scaling (G50, G51)
Playback Function
Extended Workpiece Coordinate System (102 Pairs)
Program Restart
Single Direction Positioning (G60)
Tangential Speed Constant Control
Coordinate System Rotation (G68, G69)
Tool Life Management, 400 Sets
Rigid Tapping
Tool Offset Memory C
Deep-Hole Tapping Cycle
Tool Offset Pairs, 200 Pairs
Pecking Tapping Cycle
Tool Retract and Return
Small-Diameter Deep-Hold Drilling Cycle
USB Memory Interface
3-D Tool Compensation (G40, G41, G42)
Backlash Compensation
2GB Data Server
High Speed, High Accuracy Control
Nurbs Interpolations
High-Precision Contour Control
(1680 - block look ahead control)
Kitamura's Maintenance Support System offers operator
convenience in displaying methods of machine
maintenance, repair and parts support on the NC screen.
Visual Programming Screens
10
Offers the operator more visual work setting methods for
easier and faster processing.
11