Brighton S-Box - Step 7-8

BRIGHTON SANDBOX
A S S E M B L Y
I N S T R U C T I O N S
49”
49”
1-2 Hrs
Jan 08/08
Please call toll free: 1 - 8 7 7 - WO O D S E T ( 9 6 6 - 3 7 3 8 )
For questions, assembly help or assistance with missing or defective parts.
Solowave Design
375 Sligo Rd. West • PO Box 10 • N0G 2L1 • Mount Forest, Ontario • Canada
General Inquiries: 8:00am - 4:30pm EST
Toll Free: 1-877-966-3738 • Email: [email protected]
Important Information: Please ensure page is read
ABOUT OUR WOOD
Solowave Design™ uses only Premium playground lumber, ensuring the safest product for your children’s use. Although great care has
been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the
aesthetics of the wood). A light sanding may be required to remove minor splinters. For your information, we have described some
changes that may occur as a result of weathering:
1. Checking Checks are surface cracks in the wood along the grain. 4” x 4” material will experience more checking than 2”, 1-1/4”
or 1” material be cause the surface and interior moisture content will vary more widely than in thinner wood.
2. Warping Warping refers to any distortion (twisting, cupping) from the true plane that may take place during weathering.
3. Fading Wood exposed to sunlight, will over time, turn a grey color.
Note: The above changes will not affect the strength of the product
What causes weathering?
One of the main reasons for weathering is the effects of water (moisture); the moisture content of the
wood at the surface is different than the interior of the wood. As the moisture moves in or out of the
wood (result of climate changes), the different moisture content causes tension in the wood, which can
result in checking and/or warping.
Due to changes in the climate
moisture moves in and out
of the wood
How can I reduce the amount of weathering to my Play System?
Moisture content will vary
At the factory we have added water repellent to the stain. This water repellent decreases the amount of water
throughout any piece of wood
absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the water
repellent, so we recommend applying a water repellent on a yearly basis (see your local stain and paint supplier for a recommended
product). Also if storing the product before installation, make sure you store out of direct sunlight in a cool dry place.
Will weathering affect the strength of my Play System?
Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned
that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.
Tools Required
Measuring Tape
Drill
Safety Glasses
Level
#2 Robertson
and #1 Phillips
Ratchet 1/2”,
7/16” & 9/16”
Square Ruler
Limited Warranty
Solowave Design Inc. warrants that this product is free from
defect in materials and workmanship for a period of one year from
the original date of purchase. This warranty applies to the original
owner and registrant and is non-transferable.
Regular maintenance such as periodic re-staining, retightening of
screws is required to assure maximum life of your Play House.
This Limited Warranty does not cover:
• Labor for replacement of any defective item(s);
•Incidental or consequential damages;
• Cosmetic defects which do not affect performance or integrity;
• Vandalism; improper use or installation; acts of nature;
• Minor twisting, warping, checking, or any other natural occurring
properties of wood that do not affect perfor mance or integrity.
Big Backyard products have been designed for safety and quality.
Any modifications made to the original product could damage
the structural integrity of the unit leading to failure and possible
injury. Solowave Design Inc. cannot assume any responsibility for
modified products. Furthermore, modification voids any and
all warranties.
This product is warranted for RESIDENTIAL USE ONLY. Under no
circumstance should a Big Backyard Play House be used in public
settings such as schools, churches, playgrounds, parks, day cares
and the like. Such use may lead to product failure and potential
injury. Any and all public use will void this warranty.
© Solowave Design. All rights reserved.
Wood Parts List (Reduced Size)
•Profile dimensions denoted in these instructions are based
on wood size before machining and finishing.
Actual size will be smaller.
(2) Long Side 5/4 x 6 x 49-1/4" 3620902
A
(2) Short Side 5/4 x 6 x 42-1/8" 3620907
B
(2) Seat 1 x 5 x 48-7/8" 3620905
F
C
(4) Seat Side 1 x 4 x 12-1/4" 3620906
G
D
E
J
(2) Trellis Support 5/4 x 2 x 49-1/4" 3620908
2" x 2"
1-1/2" x 1-1/2"
5/4" x 6"
1" x 5-1/2"
1" x 4"
5/8" x 3-3/8"
1" x 5"
5/8" x 4-1/2"
1" x 2"
5/8" x 1-3/8"
5/4" x 2½"
1" x 2"
(5) Trellis 2 x 2 x 46" 3620901
(4) Upright 2 x 2 x 51-1/8" 3620910
H
I
(2) Roof Arch 5/4 x 2½ x 25-1/4" 3620904
NOMINAL ACTUAL
SIZE
SIZE
(2) Trim 1 x 2 x 12-7/8" 3620909
(8) Brace 2 x 2 x 12-7/8" 3620903
Accessory List (Reduced Size)
K1
K2
L
(2) Sunburst Side 3320900
with hardware
Brighton Tarp Set 3750900
•(1) K1 (Canopy)
•(1) K2 (Liner)
3
Hardware Parts List (Actual Size)
S1
S4
(8) #8 x 1-1/8" Wood Screw 9220514
(38) #8 x 1-1/2" Wood Screw
Yellow Zinc 9260512
S2
(4) #8 x 2-1/2" Wood Screw 9220522
S3
(12) #8 x 3" Wood Screw 9220530
K3
W
P1
(4) #8 x 1/2" Pan Quadrex
Screw 9224502
(4)#8 Flat Washer
9211500
(12) Snaps with screws
3300701
P2
(8) #12 x 2" Pan Scew 9224620
(12) 1/4 x 2-1/2" Hex Bolt
9237222
(12) 1/4" Lock Washer (20 )1/4" Flat Washer (12) 1/4" T-Nut
9213200
9245200
9211200
(8) 1/4 x 3" Lag Screw 9222230
Hardware Assembly Configuration
HB
1/4 x 2-1/2" Hex Bolt, (1/4 Lock Washer, 1/4 Flat Washer, 1/4 T-Nut)
LS
1/4 x 3" Lag Screw (1/4 Flat Washer)
4
Symbol Reference
Below is a sample of the part counts that can be found on each page.
2X A1 (36xxxxx)
Quantity
Part Number
Key Number
This symbol denotes that it is time to tighten bolts,
but not too tight! Do not crush wood!
This symbol denotes that 2 people are required
to safely complete the step. When you see this
symbol, make sure to get help!
This symbol denotes that the assembly should be
squared before tightening bolts.
Hex Bolt
Bolt Assembly
T-Nut
(Hammer into place)
Do not crush wood!
Lock Washer
Flat Washer
Lag Screw
Flat Washer
Lag Assembly
Before mounting Lag Screws,
use factory drilled holes as
guides to drill 1/8" pilot holes.
5
HAVE YOU SORTED, IDENTIFIED, AND COUNTED ALL
YOUR HARDWARE, WOOD PIECES AND ACCESSORIES?
THIS WILL ASSIST YOU IN YOUR ASSEMBLY.
WHEN THE PARTS IDENTIFICATION IS COMPLETED,
YOU ARE READY TO START ASSEMBLY.
IF YOU NEED ASSISTANCE CONTACT THE
CONSUMER RELATIONS DEPARTMENT AT
1-877-966-3738 or
[email protected]
6
Step 1 Wall Assembly x2
8x
S3
9220530
8x
8x
P2
9224620
HB
8x
I
3620903
4x
2x
G
3620910
3620902
A
Square
Assembly
G
Tighten
Bolts
S3
I
18¾"
HB
P2
A
FLUSH LINE
I
A
SIDE VIEW
7
Step 2 Sides Assembly
2x
B
8x
LS
Use
Help
3620907
Square
Assembly
Tighten
Lags
LS
B
LS
IMPORTANT!
Pre-drill with 3/16"
drill bit prior to fastening
with lag screws.
LS
8
Step 3 Liner Assembly
8x
S1
9220514
1x
K2
3750900
S1
S1
S1
K2
Align corners with
inside corners of sandbox
& fasten with screws shown.
Step 4 Seat Sides & Trim Assembly
20x
S4
4x
2x
D
H
9260512
S4
3620906
3620909
H
D
H
9
Step 5 Snap Assembly
12x
K3
3300701
2x
C
3620905
2x
F
3620901
18"
Align Snap
to this hole
18"
C
K3
1 1/4"
18"
18"
F
3/4"
23"
NOTE: The Trellis'will be installed later in Step 9.
Step 6 Seat Assembly
14x
S4
9260512
Note: Snap
faces down.
S4
C
S4
10
Step 7 Sunburst Assembly
2x
L
3320900
L
Attach hardware
to these areas
as shown.
Step 8 Trellis Support & Roof Arch Assembly x2
4x
4x
2x
2x
S4
9260512
Square
Assembly
HB
E
J
3620908
3620904
Note: Hex Bolts
fasten from
the outside
HB
J
S4
E
11
Tighten
Bolts
Step 9 Trellis Assembly
4x
S3
9220530
4x
S2
9220522
3x
F
3620901
2x
F
3620901(from step 5)
S2
S3
S3
IMPORTANT!
Middle Trellis does
not attach.
NOTE: Snaps
face down for
both end Trellis'.
11"
MIN.
11"
MIN.
F
End Trellis'are taken from step 5
F
12
Step 10 Canopy Assembly
1x
K1
3750900
Bottom view showing
Canopy connecting
to Snaps.
Step 11 Fasten Middle Trellis
4x
P1
9224502
4x
W
9211500
W
P1
13
Step 12 Cover for Sandbox
•Use the roof canopy to cover the sandbox after use.
•Level the Sandbox before adding the sand.
•The Brighton Sandbox requires 9@20 kg(44lbs)bags or 5.6 ft³ of
play sand to fill to top.
Attach to the Snaps
from underneath on
both sides.
14
ATTENTION
*DURING PEAK PLAY SEASON, PERIODICALLY CHECK
AND RE-TIGHTEN ALL HEX BOLTS, LAG BOLTS, AND
WOOD SCREWS TO ENSURE SAFETY. DO NOT OVER
TIGHTEN TO AVOID CRUSHING WOOD.
*THOROUGHLY READ INSTRUCTIONS AND THE OWNERS
MANUAL BEFORE USING PLAY CENTER.
PLEASE FILL THIS OUT BEFORE YOU DISCARD
YOUR CARTONS. YOU WILL NEED THIS INFORMATION
IF YOU CALL THE CONSUMER RELATIONS DEPARTMENT.
PRODUCT NUMBER:
DATE STAMP:
(BOX No. 1)
(BOX No. 2)
(BOX No. 3)
(BOX No. 4)
15