A ROUGH GUIDE TO THE "NUTS AND BOLTS" OF AN MGA

A ROUGH GUIDE TO THE "NUTS AND BOLTS" OF AN MGA

CHAPTER SIX
A ROUGH GUIDE TO THE "NUTS AND BOLTS" OF AN MGA.
This guide is very orientated
a 1500 model Roadster
with
to my own MGA, and that is :-
left hand drive
early ten spline
without
(Although
it is based
owners of 1600
torsion
on a 1500 it will
bar.
still be a good guide for
and Mk.2's., Ed).
As all these factors
(and others)
Nuts, screws, bolts and washers
differential,
gearbox
affect
inside
etc. are not included.
Notes
the engine,
Neither
on nomenclature
This refers to the nomenclature
list (second edition),
refer to this edition.
the numbers
Feb.
of bolts
gearbox,
are special
used by BMC.
1960. Page numbers
refered
Bolts and set screws
First letter.
=
hexagonal head
countersunk head
P
=
pan head
=
Second and third letters
B
=
bolt
S
=
set screw
M
N
=
?
=
non coated
Z
=
zinc coated
P as second
letter
P as third letter
pointed
=
=
chrome
plated
Examples:
HBZ HZS HPZ CMZ CPZ PMZ HNS CMP PMP
First and second digit.
Diameter
of bolt or screw in sixteenths
133
types.
used by BMC in their service
H
C
etc.
of an inch.
parts
to also
NB. If second digit is a "2" it is not UNF but UNC No.6.
Third and fourth digit.
Length of bolt or screw in eighths
head or
the
length
Eg. HBZ0509
of an inch, excluding
point, on;y if it has a hexagonal
in sixteenths of an inch.
=
Hex headed bolt,
zinc coated,
head,
the
otherwise
5/16" dia. 9/8"
it is
(1
long
CPZ0412
= Countersunk
screw, pointed,
zinc plated,4j16"(1j4")
dia.
12/16", (3/4") long.
Washers
First
letter.
L
=
locking
P
=
plain
W
=
washer
N
=
non coated
Z
=
zinc coated
Second letter
Third
letter
First digit
Plain washers
Spring washers
1
=
small old
1
=
thickness
2
=
large old
2
=
thickness is 20% of i/d
3
=
thickness is 25% of i/d
is 15% of i/d
Second and third digits
Diameter
of bolt or screw in sixteenths
of an inch.
Nuts
Letters used for the three common types:FNZ
=
full nut zinc (or probably fine nut zinc, UNF).
LNZ = locking
CNZ
=
nut zinc (nyloc).
coarse nut zinc, UNC.
134
First digit
Second
and
1
=
thick
2
=
thin
3
=
slotted
thick
4
=
slotted
thin
5
=
(looks like a number
third
1 to me?)
digits.
Diameter
of bolt or screw in sixteenths
of an inch.
Nuts
Letters used for the three common types:-
First
FNZ
=
Full nut zinc or probably
LNZ
= Locking
CNZ
=
nut
zinc
fine nut zinc, UNF
(nyloc)
Coarse nut zinc, UNC
digit.
1 = Thick
2 = Thin
3
=
Slotted thick
4
=
Slotted thin
5
=
Possibly No.1.
Second and third digits.
Diameter
of bolt or screw in sixteenths
of an inch.
New system
In the current cataloguesthere
seem to be a blend of the new and
old nomenclature. However UNF bolts begin with BH6
begin with SH6
and screws
. Both always end with the number one and
otherwise follow a similar pattern to the old system. (UNC threads
use digitS
instead
of 6).
TPI
SPANNER
1/4"
28
7/16"
5/16"
3/8"
7/16"
24
24
1/2"
9/16"
5/8" (NUTS 11/16")
3/4"
BOLT
1/2"
DIA.
20
20
135
SIZE A/F
UNF
0-
L-
1/48
18
0 P
PART NUMBER
NEW
OLD
BOLT
PAGE QTY
WASHERS
PLAIN
HBZO408
M3
18 BH604081
1/48 1.12S8 BH604091
HBZO408
R17
2
I
HBZO409
02
2
I
1/48
1/4"
28
BH604161
1/48 2.7S8 BH604221
1/48 2.7S8 BH604221
1/48
4"
BH604361
HBZO416
1
03
2
HBZO422
A18
1
HBZO422
03
2
HBZO436
M1
1
S/1681.12S"BH60S091 HBZOSO9 A11
2
A12
J2
M4
A11
K3
A7
A12
J3
A18
R12
N2
E2
1
2
1
2
4
2
1
2
1
4
2
2
S/168 1.12S8BH60S091
S/16' 1.12S8BH605091
S/168 1.2S8 BH60S101
S/168 1.5' BH60S121
S/168 1.5" BH60S121
S/168 .62S BH60S131
5/168 .62S BH60S131
S/168 2.2S8 BH60S181
S/16' 2.7S8 BH60S221
3/88 1.2S8 BH606101
3/88 h.62S BH606131
3/88 h.87S BH6061S1
3/88
HBZO61S
HBZO616
R20
2
3/88 2.58 BH606201
3/88 2.7S8 BH606221
HBZO620
HBZO622
R20
M1
2
1
3/88
HBZO624
M2
2
28
38
BH606161
HBZOSO9
HBZOSO9
HBZOS10
HBZOS12
HBZOS12
HBZOS13
HBZOS13
HBZOS18
HBZOS22
HBZO610
HBZO613
BH606241
7/168 3.58 BH607281 HBZO728
7/168 3.7S8 BH607301
HBZO730
SPRING
I
BH604081
NUTS
FULL
NYLOC
I
LWZ204I 1 FNZ104I 1
BONNETCATCH TO BODY
2
I
PETROL PUMP MTG.SPEClAL WASHER AJD7212+2 NUTS FNZ204
2
I
PETROL TANK REAR MOUNTING
FNZ104 I 1
I
REAR MOUNTINGEXHAUST TAIL PIPE
FNZ104
I
LWZ204 I
2
I
PWZ104 1 LWZ204! 1
PWZ104I 2 LWZ204 2
I
LWZ204 I 1
I
2K5319
I
2K5319
I
I2
1
LWZ20512
I
FNZ104 I
FNZ104 I 2
FNZ104 I 1
I
I
I
I
L1
4
2
PETROL TANK STRAP MOUNTINGASSEMBLY
I
FOR BRAKE PEDAL DISTANCE TUBE
I
WATER PUMP BODY TO CRANKCASE (SHORT)
LNZ205 1 DYNAMOTO BRACKET
LNZ205I 2 STEERINGRACK TO BRACKET (FRONT)
I
LWZ20511 FNZ105I 1
2K5319 2
PWZ106I 2 LWZ20514 FNZ105I 4
I
FOR HANDBRAKEOPERATINGLEVER
WATERPUMP BODY
I
TO CRANKCASE (LONG>
FRONT SUSPENSIONCHECKRUBBERTO MEMBER
ENGINEBLOCK SIDE COVER
2K4958I 2
I
,
2K5319 1
LNZ205 1 DYNAMOTO WATER PUMP
I
STEERING CLAMPS
PWZ205' 4 LWZ205I 4 FNZ105 I 2
I
.
I
PWZ106'
I
I
4
LWZ20511 FNZ105I 1
'
LWZ206 4
I
LWZ20612
LWZ206 I 2
LWZ206 2
AHH5494I 2
AHH5494!2 LWZ206! 2
I
I
I
BUSH AND HOUSINGTO EXHAUST PIPE AMIDSHIPS
WINDSCREENSTANCHIONTO BODY
I
I
STARTER MOTOR TO MOUNTING PLATE
CLUTCHSLAVE CYLINDERTO GEARBOXUP TO CHASSIS21513
REAR BUMPER,OVERRIDERTO BUMPERBAR
!
FRONT BUMPER.OVERRIDERTO BUMPERBAR
1 FNZ106 I 1
I
BRAKE PEDAL BRACKET & DISTANCEWASHER185798
2 FNZ106I 2
PWZ107 I 8 LWZ20714 FNZ107I 4
I
REAR SHOCKABSORBERSTO FRAME
I
REAR BUMPER FIXING BRACKET TO FRAME
I
LWZ206 I
I
LWZ206I
R21
3 WAY PIECE BRAKE PIPE TO BACK AXLE
I
I
LWZ204! 2
I
APPLlCA TION
LWZ207 I 2 FNZ107 I 2
SEE SHEET 19 FOR TOTAL NUMBER OF BOLTS.
I
I
SHEET 3
UNF
0"
L"
7/16"
4"
0
BOLT
PART NUMBER
NEW
OLD
PAGE OTY
BH607321
HBZO732
R21
2
112" 3.25" BH608261
HBZO826
A17
1
WASHERS
PLAIN
NUTS
SPRING
I
LWZ20811 FNZ10811
I
FNZ107
I
APPLlCA TION
NYLOC
2
PWZ107I 2 LWZ207 12
I
FULL
I
REAR BUMPERFIXINGBRACKET TO FRAME
REAR
ENGINE
MOUNTING
(GEARBOX)
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
.
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
II
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
SEE SHEET 19 FOR TOTAL NUMBER OF BOLTS.
)
-
I
SHEET 4
,
,
UNF
0"
1/4'
1/4'
1/4'
L"
0
SET SCREW
PART NUMBER
NEW
3/8' SH604031
1/2" SH604041
1/2" SH604041
OLD
HZSO403
HZSO404
HZSO404
PAGE aTY
A7
A18
A18
3
2
4
WASHERS
PLAIN
2KS197I 3
I
I
NUTS
SPRING
LWN204I 3
FULL
LWZ204! 2
LWZ204
4
FNZ104 I 2
I
I
NYLOC
I
FNZ104
I
I
4
I
I
I
APPLICATION
TIMINGCHAINCOVERTO ENGINEFRONT PLATE
EXHAUST-HOUSINGTO INTERMEDIATEFRAME
EXHAUST-REAR
MOUNTING TO FRAMEE FRAME
I
GEARBOX-EXTENSION
I
REAR AXLE. HANDBRAKE-FORCOMPENSATINGLEVER
1/4' 5/8' SH604051 HZSO405 F2
1/4' 5/8" SH604051 HZSO405 M4
6
1
1/4'
5/8"
SH604051
HZSO405
N6
4
PWZ204
1/4'
5/8"
SH604051
HZSO405
R3
8
PWZ204 I 8
LWZ204 I 8
I
I
BODYSHELL-FIXINGREAR SPLASHPLATES
1/4'
1/4'
1/4'
1/4'
1/4'
1/4'
1/4'
5/16"
5/16'
5/16"
5/16"
5/8"
5/8'
3/4"
3/4"
3/4"
3/4"
7/8"
1/2'
1/2"
1/2"
5/8"
SH604051
SH604051
SH604061
SH604061
SH604061
SH604061
SH604071
SH605041
SH605041
SH605041
SH605051
HZSO405
HZSO405
HZSO406
HZSO406
HZSO406
HZSO406
HZSO407
HZSO504
HZSO504
HZSO504
HZSO505
R4
R18
A7
A12
81
03
N8
K3
M4
N10
A18
4
2
2
4
1
1
4
2
5
1
1
PWZ204I 4 LWZ20414
PWZ204 2 LWZ204 2
2KS197I 2 LWN20412
I
I
BODYSHELL-FIXINGFRONT SPLASHPLATES
5/16' 5/8" SH605051 HZSO505
03
2
5/16' 5/8'
SH605051
HZSO505
H5
4
5/16'
SH605051
HZSO505
J3
1
5/16' 5/8'
SH605051
HZSO505
J3
5/16'
SH605051
HZSO505
M1
5/16'
5/8'
5/8'
5/8'
SH605051
I
LWZ204
r
FNZ104 I 1
4
.
r
SIDE COVER
REARLlGHTS-PLlNTHTO REAR WING
FNZ104 2
I
.
I
TIMINGCHAIN COVERTO MAIN BEARINGCAP
I
LWN20414
I
PWZ204 1 LWN204 1 FNZ104 1
I
PWZ104I 1
FNZ104I 1
I
FAN BLADESTO PULLEY
I
I
LWN20414 FNZ104I 4
LWZ20S 2
LWZ20s15 FNZ10S I 5
I
LWZ20S1 1 FNZ10S I 1
PWZ10S' 1 LWZ20S 1 FNZ10S' 1
I LWZ20s12
I
4
BONNET STRIKER PIN TO LID
IGNITIONCOIL TO DYNAMOCLAMP
I
OIL GAUGEPIPE CONNECTORTO STARTER BRACKET
I
HORNTO BRACKET-TWOHORNS
FRONT SUSPENSION-CHECKRUBBERTO MEMBER
I
HANDBRAKE TO GEARBOX COVER
I.
BATTERYEARTHCABLE
EXHAUST-STRAP
TO FRONTPIPE
I
FUEL TANK-FRONT MOUNTING
I
LWZ205 I
I
REAR SPRINGS-SCREWFOR BUMP RUBBERTO FRAME
2
I
LWZ205 1 FNZ10SI 1
LWZ20s1 2 FNZ10S!2
I
STEERINGCOLUMN-SEALAND RETAINER TO DASH
STEERINGCOLUMN-BLANKINGPLATE AND SEAL
4
PWZ20S I
4 LWZ20S I 4 FNZ10S I 4
I
BRAKE AND CLUTCHBOX TO BULKHEAD
I
I
M3
1
M4
3
I
5/16' 5/8'
N8
4
I
HZSO505
LWZ2041 1
4
5/16" 5/8' SH605051 HZSO505
SH605051
HZSO505
6
LWN204'
LWZ20S
I
1
I
FNZ10S
I
I
1
LWZ2os13 FNZ10S 3
LWZ20S I 4
FNZ10S I 4
I
FORTHREEWAYBRAKEPIECEAND CLIPTO BACKAXLE
I
HANDBRAKETO GEARBOXCOVER
I
HORN BRACKET TO L/H AND R/H FRONT EXTENSION
SEE SHEET 20 FOR TOTAL NUMBER OF THESE SCREWS
SHEET 5
UNF
0' L'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5116'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
5/16'
3/8'
3/8'
3/8'
OQc=DSET SCREW
PART NUMBER
:
NEW
SH605051
OLD
HZSOSO5 R19
2
3/4' SH605061 HZSO506 A7
4
5/8'
A7
5/3
3/4' SH60S061 HZSO506 A7
3/4' SH605061 HZSO506 A7
4
2
3/4'
2
3/4'
SH605061
SH605061
WASHERS
PAGE aTY
HZSO506
HZSO506
A12
PLAIN
PWZ10S
I
SPRING
I
LWZ30s1 4
I
I
FULL
2 LWZ20S I 2 FNZ20S I 2
I
2F7440 I
NUTS
4
I
NYLOC I
I
APPLlCA TION
FIXING REAR NUMBER PLATE
LAMP BRKT TO MOUNTING BRKT.
I
ENGINE MOUNTING PLATE.
SCREW MTG PLATE TO CRANKCASE.aTY REDUCED AT GB2S9
REAR PLATE
TO CRANKCASE.
2KS319 I 5/3
LWN20S I 4
I
I
I
I
TIMINGCHAINCOVER TO CRANKCASE
LWZ30s1 2
2KS319 2
LWZ20s1 4
I
I
CRANKCASE VENT PIPE TO CRANKCASE. COMMENCED GD101
I
I
AIR CLEANERS TO CARBURETTERS
STEERING: FOR BEARINGTO STEERING BOX
DYNAMO BRACKET TO CRANKCASE
3/4'
SH605061
HZSO506
07
4
I
3/4'
3/4'
SH605061
SH605061
HZSO506
HZSOSO6
J1
J3
2
2
I
LWZ20S!2
I
PWZ20S 2 LWZ20S 2 FNZ10S 0
!
3/4'
SH605061
2
PWZ20SI 2 LWZ20s1 2
FNZ10SI 2
I
BLANKINGCOVER FOR PEDALS
3/4'
3/4'
SH605061 HZSO506
SH60S061 HZSOSO6
FNZ10SI 2
I
3/4'
3/4'
3/4'
FNZ10SI 2
I
PEDALBOXTO BRACKET- REAR
PEDALBOXBRACKETTO TAPPINGPLATE
PEDALBOXBRACKETTO BASE PLATE
LWZ20S12 FNZ10SI 2
LWZ20S 8 FNZ10S 8
LWZ20SI 1 FNZ10SI 1
I
FOG LAMP BRACKET TO BUMPER BLADE: OPTIONAL EXTRA
I
STEERING COLUMN SEAL AND RETAINER TO DASH
LWZ20s1 2 FNZ10SI 2
PWZ10S 6 LWZ20S' 6
I LWZ20s1 4 FNZ10SI 4
I
BRACKET TO ENGINE MOUNTING PLATE
SH605061
SH60S061
SH605061
HZSO506
HZSOSO6
HZSO506
M1
M1
M1
M1
N7
A17
4
2
2
8
3/4'
7/8'
SH605061
SH605071
HZSO506 J3
HZSOSO7 A17
1
2
7/8'
7/8'
SH605071
SH605071
7/8'
SH60S071
(1
K3
M1
J2
6
4
2
2
HZSO506
2
I
LWZ20s1 2
LWZ20S 4
PWZ20SI 2 LWZ20s1 2
I
I
I
l'
SH605081
HZSO507
HZSO507
HZSOSO7
HZSO508
l'
SH605081
HZSO508
K3
4
3/4'
3/4'
SH605061
SH605061
HZSO606
HZSO606
A7
A17
8
2
I
3/4' SH605061 HZSO606 Q1
8
I
---
PWZ20SI 2 LWZ20S12 FNZ10SI 2
LWZ20SI 2 FNZ10S 2
I LWZ20s14 FNZ10SI 4
SEE SHEET
8
LWZ206I 2
LWZ306 I
LWZ2061 8 FNZ106
I
STEERING COLUMN BRACKET TO FRAME
ENGINE MOUNTINGRUBBERS TO FRAME BRACKETS
I
I
20 FOR TOTAL NUMBER OF THESE
R/H
RADIATORBLOCK TO BODY
I
BOTTOM WISHBONE ASSEMBLY: SPRINGPAN TO WISHBONE
I
PEDAL BOX TO BRACKET
- FRONT
STEERING RACK TO BRACKET
- REAR
I
BOTTOMWISHBONEASSEMBLY: SPRINGPAN TO WISHBONE
I
ENGINE MOUNTING PLATE.
I
I8
-
I
REAR PLATE
TO CRANKCASE
ENGINE MOUNTING BRACKET TO BLOCK
FRONT EXTENSION TO FRAME BRACKET
I
SCREWS
SHEET 6
UNF
0P
PART NUMBER
01
L1
NEW
1/4" 112"
1/4" 5/8"
WASHERS
PLAIN
SPRING
PAGE QTY
[1
A19
6
2
PWZ204
I6
I
LWZ2041
HPZ0405
A19
3
HPZ040S
HPZ0405
HPZ040S
A19
R4
R27
2
12
8
1/4" 3/4"
HPZ0406
01
9
HPZ0406
R3
8
HPZ0408
R3
HPZ0505
HPZOS06
J3
02
2
2
PWZ204 I 8 LWZ2041 8
PWZ20S 2 LWZ20S 2
PWZ20SI 2 LWZ20S' 2
2
PWZ20S
I 2 LWZ2os1 2
1/4"
3/4"
1/4" 1"
5/16" 5/8"
5/16" 3/4"
5/16" 3/4"
5/16" 1"
./
2
PWZ204!12 LWZ204/12
LWZ204
8
PWZ104 I 9 LWZ204 I 9
LWZ204 I
3
PWZ20S 3 LWZ20S 3
M1
2
2
2
I
LWZ2os1 2
PWZ20S 2 LWZ20S 2
1"
5/16"
5/16"
5/16"
5/16"
1"
1"
1"
1"
HPZ0508
HPZOS08
HPZOS08
HPZ0508
02
R3
R3
02
2
21
22
8
HPZOS10
HPZ0510
HPZ0508
02
R3
02
2
5
10
I
I
I
I
I
I
I
I
!
I
I
I
I
I
I
,
I
M1
LWZ20S
I
PWZ20S
I
2
PWZ20S I 2
PWZ1O5
PWZ20S
'IS
I!
I
I
I
I
I
I
I
.
I
I
.
I
I
8
FNZ10S
LWZ20S15
I
PWZ20S'10 LWZ20S 10
I
I
I
I
'
]
I
]
I
I
I
I
I
I
I
I
I
I
I
I
I
20 FOR TOTAL
/ GRILL TO BODY
BRACKET
TO GOAL
POST
R/H (LHOI :ACCELERA
TOR
BRACKET TO GOAL POST L/H (LHDJ:ACCELERA TOR
SCREW FOR ADJUSTABLESTOP :ACCELERATOR
FRONT
SEAT
SPLASH PLATE TO BODY
WING
RAIL TO FLOOR
CHASSIS FRAME:TOEBOARD PLATE TO GOAL POST
FIXING WING CLOSING PLATE
TO BODY
FIXING WING CLOSING PLATE
TO BODY
STEERING: FOR BRACKET
BODYMOUNTING:
FOR BRAKE
BRAKE
BODY
LWZ2os121
I
CASE
TO BODY RAIL
FOR BODY
TO 4th CROSSMEMBER
BODYMOUNTING:FOR BODY TO GOAL POST CROSS BAR
PWZ20SI 2 LWZ2os1 2
SEE SHEET
I
I
LWZ20S,22
LWZ20S 8
APPLlCA TION
NYLOC
I
02
5/16"
5/16" 1.25"
5/16" 1.25"
5/16"
1"
I
HPZ0506
HPZOS08
HPZ0508
FULL
2
PWZ104I 3 LWZ204 I 3
PWZ104
2
NUTS
LWZ204 I 6
1/4" 5/8"
1/4" 5/8"
1/4" 5/8"
1/4"
5/8"
OLD
HPZ0404
HPZ0405
POINTED SET SCREW
I
NUMBER
I
OF THESE
PEDAL
PEDAL
BLANKING COVER
BASE
PLATE
MOUNTING: SCREW
FIXING FRONT
FIXING REAR
FOR
TO CROSSBAR
BODY
TO GOALPOST
CROSSBAR
END
WINGS TO BODY
WINGS TO BODY
BODY MOUNTING:
FOR BODY TO SHUT PILLAR FRONT/REAR BRACKETS
BODY
MOUNTING: FOR BODY TO SHUT PILLAR
FIXING FRONT
WING
TO BODY
BOOY MOUNTING:FOR BODY
I
SCREWS
SHEET 7
UNF
0-
L-
@P
PART NUMBER
NEW
OLD
CMZO308
COUNTERSUNK
PAGE OTY
N3
2
3/16" 5/8"
CMZO310
R10
3/16" 1.25"
CMZO320
R31
2
6
1/4' 7/168
CMZO407
K2
1/4' 5/8"
CMZO410
4
6
16
4
2
3/16" 1/2"
1/4" 5/8"
CMZO410
1/4" 1.1258
CMZO418
H3
R27
K3
CMZOS16
A17
5/16"
18
WASHERS
PLAIN
SPRING
I
PWZ203
I
2
2
LWZ2031
2
SETSCREW
NUTS
FULL
APPLlCA TION
NYLOC
I
FNZ103 I 2
FNZ103 2
LWZ2031
LWZ203 15 FNZ103 I15
I
DIPPER SWITCH BRKT. TO BULKHEAD + 2 CUPWASHERS 77ZZ
BOOT LOCK STRIKINGPLATE
I
I
FIXING TRIM ROLL
I
I
I
I
BRAKE DRUM TO HUB
I
I
!
I
PWZ203
I15
16
LWZ204
4
2
I
LWZ2041
!
LWZ20S!
FNZ104
I
16
FNZ104
I
4
I
FIXINGSEAT TO RUNNER
FRONT SUSPENSION:SPIGOT TO MEMBER
I
LNZ10S
I
I
,
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
HUB TO AXLE SHAFT. DRUM BRAKES. DISC WHEELS
2
ENGINE
MOUNTING
BRACKET
TO
PLATE
.
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
SEE SHEET 21 FOR TOTAL NUMBER OF THESE SCREWS
---
-
-
-
-
SHEET 8 -
UNF
e1»
LR
1/4"
3/4"
@P
PART NUMBER
NEW
OLD
CPZO412
POINTED COUNTERSUNK
PAGE aTY
R2
32
WASHERS
NUTS
FULL
PLAIN
SPRING
PWZ204'16 LWZ204'16 FNZ104116
'
CPZO412
R9
2
I
CPZO412
CPZO416
R14
4
f
I
1
I
I
I
T
I
FLOORBOARDS+ 66 COUNTERSUNKCUPWASHERS 64401
I
I
T
T
FIXINGTOEBOARDAND SPEEDO CABLE CLIP R/H.
I
I
,
I
I
I
I
I
I
I
T
I
T
I
T
I
I
I
I
I
I
-.I
I
I
I
T
T
I
I
I
I
I
I
I
I
I
I
I
I
I
1"
R9
CPZO420 R9
61
3
I
SCREWFIXINGDOORHINGE
GEARBOXCOVERTO TOEBOARD
& FRONTL/H FLOORBOARD
1/4" 3/4"
1/4" 1.25"
I
APPLlCA TION
1/4"
1/4"
3/4"
I
NYLOC
SETSCREW
FIXINGDOORSTRIKER TO BODY
,
I
I
I
SEE
SHEET
1
T
I
T
I
I
f
I
I
I
I
I
I
I
I
I
I
I
I
I
21 FOR TOTAL
NUMBER
OF THESE SCREWS
SHEET 9
ffi
UNF
0"
[}
PART NUMBER
NEW
OLD
L"
PAGE aTY
1/8" 3/8" "\
PMZ0206
NS
6
1/8"
PMZ0208
R10
PMZ0208
PMZ0208
R17
2
10
1/2"
1/8" 1/2.
UNC
1/8" 1/2"
1/8" 5/8"
1/8"
1"
PMZ0210
..J
PMZ0216
3/16" 1/4.
PMZ0304
3/16"3/8"
3/16"3/8.
3/16"3/8"
3/16"3/8"
3/16"3/8"
3/16"7/16"
PMZ0306
PMZ0306
PMZO306
PMZ0306
PMZ0306
PMZ0307
3/16" 7/16"
PMZ0307
R17
01
82
R38
MS
N10
N10
01
R38
N3
03
A19
3/16" 1/2"
PMZ0308
3/16" 1/2"
3/16" 1/2"
3/16" 1/2.
PMZ0308
PMZ0308
PMZ0308
3/16" 1/2"
PMZ0308
N10
01
PMZO308
R1
N3
N6
PAN HEAD SET SCREW
D
2
2
1
2
1
2
WASHERS
PLAIN
SPRING
PWZ202
PWZ2021
PWZ202
2
I2
LWZ202
CNZ102
I
LWZ2021
1
I2
LWZ202
I
CNZ102
1
CNZ102 I
2
I
FNZ103
I
I
I
1
I
1
1
1
LWZ2031
I.2
2
I
I
1
I
I
LWZ103
I
LWZ2031
2
I
LWZ2031
1
FNZ103
I
LWZ2031
2
FNZ103
LWZ203
2
FNZ103 2
LWZ2031
1
FNZ103
LWZ2031
4
FNZ103
FNZ103
I 2
I
SIDELAMP TO FRONT
WING
BOOT LOCK GUIDE PLATE TO BULKHEAD
FIXINGRUBBER BUFFERS TO BONNET
RETAININGBONNET PULL TO DASHBOARD
HORN PUSH TO BRACKET
HOOD: SCREW FOR RETAININGPLATE
HANDBRAKE: SCREW FOR CABLE CLIP.THREE WAY PIECE
WIRINGCLIP:TAIL LAMP HARNESS TO SIDE MEMBER
,
I 2
APPLlCA TION
VACUUM IGNITION
CONTROL PIPE MOUNTING CLIPS
I
I
2
I
I
MAIN HARNESS CLIPTO BULKHEAD. SHORT
TAIL LAMP HARNESS CLIP
HOOD: SCREW FOR RETAININGPLATE
AJD72021
4
1
I
3
6
N4
NS
2
8
3/16" 7/8"
PMZ0314
1
I
3/16"
PMZ0316
N10
07
1
I
I
I
I
OIL AND THERMOMETER
I 2
FNZ103
FNZ103
DIPPERSWITCHBRACKET TO BULKHEAD
I
I
SCREW TAIL LAMP TO PLINTH
I
I 2
I
LWZ203,2 FNZ103I2
LWZ203 I 8 FNZ103 I 8
LWZ203 I
I
1
FNZ103
GUIDE TO FLOOR-TOEBOARD PLATE
I
LWZ203I 2 FNZ103 2
3 LWZ2031 3
I
PIPE CLIPS
I 1
6
LWZ203
I
I2
6
I
PMZ0310
PMZ0310
AJD7212
CLIP BY DIPPER SWITCH
3
LWZ2031
I
I 1
I
LWZ203'3 FNZ103
I
3/16"5/8"
3/16"5/8"
1"
CNZ102
I2
PMZ0308
PMZ0308
2
CNZ102 ,10
R10
R11
3/16" 1/2"
3/16" 1/2"
LWZ2021
FNZ102 I 6
LWZ202 110
2
2
3
3/16" 1/2"
LWZ202 I 6
NYLOC
I
PWZ102
2
2
2
1
2
2
1
I6
NUTS
FULL
I
1
SEE SHEET 22 FOR TOTAL NUMBER OF BOLTS.
SCREW FOR HARNESS CLIP TO FRONT PANEL
I
I
I
CLIP TO CLIPBRACKET ON FRAME
FOR FIXINGREAR BULKHEAD PANEL
BOOT LOCK ASSEMBLY: FIXINGLOCK TO BODY
I
PETROL FILLER PIPE SEAL TO FLOOR
I
FUSE BOX TO DASHBOARD
I
HEADLAMP TO WING
I
MAIN HARNESS: CLIP TO BULKHEAD. LONG
,
HOSE CLIPTO RADIATOR DUCT
-
-
-
-
SHEET 10-
[)J
UNF
0#
PART NUMBER
NEW
OLD
L"
3/16" 1"
PAGE aTY
PMZ0316
MS
R42
1/4" 112'
PMZ0320
PMZ0408
N4
N8
1/4" 1/2"
PMZ0408
R19
1/4" 5/8'
1/4' 7/8'
PMZ0410
5/16" 1/2'
3/16"
PMZ0316
1"
3/16"1.25"
5/16" 1/2'
1
2
2
2
PAN HEAD SET SCREW
WASHERS
PLAIN
SPRING
1
PWZ104
PMZO422
A19
2
PWZ104
PMZ0508
J3
2
N8
2
I
R19
I
I
FNZ103
2
FNZ103
I
I
LWZ203.2
FNZ103
LWZ204
I 2
FNZ104
LWZ204
I
2
2
FNZ104 2
2
LWZ2os1
2
LWZ20S I 2
2
I
0
FNZ10SI 2
HEAD
POINTED
SET
T
T
I
2
PWZ203
3/16' 112'
3/16" 1/2'
AFH2587
R1
14
3/16" 112"
AFH2587
3/16" 1/2"
3/16" 1/2"
AFH2587
RB
RB
R4
PWZ203 ,14 LWZ203114
PWZ203 I 6 LWZ20316
6
4 PWZ203 4 LWZ203! 4
2
LWZ203 1 2
12 PWZ203 112 LWZ203112
I
2
LWZ2031
2
,
R4O
4
SEE
STEERINGCOLUMN BRACKET BLANKINGHOLES
SCREW
FOR
FLASHER
UNIT TO
DASH
I
PWZ203 112 LWZ203/12
PWZ203 f 4 LWZ203 I 4
SHEET
22 FOR
TOTAL
T
I
I
1
I
T
I
AFH2587
ACCELERATOR: DISTANCE TUBE I ADJUSTABLE STOP
I
I
I
32 TPI DIA. 0.1875
T
PWZ203 I 3 LWZ203 T 3
R1
12
PLATE)
SCREW
AfH2587
R17
(FRONT NUMBER
I
I
I
3/16" 1/2'
AFH2587
TO BUMPER
I
3
3/16" 112"
3/16" 1/2"
FIXING BRACKETS
I
I
R10
R10
FLASHER LIGHTS RELAY TO DASHBOARD
.
AfH2587
AFH2587
I
T
3/16" 1/2'
AFH2587
CLIPFOR AIR HOSE
FRONT NUMBER PLATE TO BRACKETS
T
I
NO. 10 HEX
I
I
I
I
UNf
HANBRAKE: CLIPTO BATTERY CARRIER AND MAIN PIPE CLIP
CONTROL BOX TO DASH
I
T
I
8J
I
I
.
I
I
I
FNZ104
2
I
1
I2
I
APPLlCA TION
NYLOC
2
LWZ204'
I
FULL
1
2
I
2
I
LWZ2031
I
AJD7212
2
2
PMZ0508
LWZ203
NUTS
NUMBER
I
!
1
f
I
I
I
FOR BOOT LOCK STRIKER PLATE MECHANISM
BONNET LOCK SAFETY CATCH BRACKET
FRONT VALANCE PANEL TO BODY
FRONT WING TO SILL
REAR WING TO SILL
SPLASHER TO FRONT WING
BOOT LIDHINGES
I
I
BONNET
I
I
FIXING
OF
BOL TS.
HINGES
DEMISTER
NOZZLE
SHEET 11
UNF
08
L8
PART NUMBER
NEW
0
5/168 3/4"
I
PAGE aTY
3/168 7/16"
D'
CMPO307
@
0'
WASHERS
PLAIN
1
11
HNSO506 Q1
@
5/168 7/8"
5/16" 1.125"
OLD
SPRING
I
,
6
I)
NUTS
LWZ20S
FULL
NYLOC
1
1
I
I
I
I
I
1
I
I
I
6
FNZ10S
I
6
I
I
I
I
I
APPLlCA TION
BRACKET ASSEMBLY TO FRONT CHASSIS EXTENSION
I
R12
6
I)
PMPO514 R41
PMPO518 N7
6
2
I
I
I
I
I6
I
I
I
I
I
I
I
I
I
I
I
PWZ10SI 6
I
I
PWP10S
I2
I
.
I
I
I
I
I
I
I
I,
I
I,
I
I
I
I
I
I
,
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
1
I
1
I
PWZ203
,
WINSCREEN:GRABHANDLETO FRAME. 6 OFF DOMEDNUT
LWZ2os16 LUGGAGERACKTO BOOTLID:OPTIONALEXTRA
SEE SHEET 22 "OTHERS" FOR TOTAL NUMBERS
FOGLAMPBRACKET: OPTIONALEXTRA
I
SHEET 12
3/16" UNF No.lOts
I
NUTS
WASHERS
PLAIN
I FULL/NYLOC
I
32 TPI
1
FNZ103
1
FNZ103
4
FNZ103
2
PWZ204
2
LWZ203
3
PWZIO3
3
LWZ203
I FNZ103
PAGE
APPLICATION
SPRING
FNZ103
LWZ203
PWZ103
DIAMETER 0.1875"
1
1
A20
Nut for choke abutment
Cl
For MG Radiator Badge
Cl
Nuts for Grill studs
2
N9
Windscreen Wiper Motor lower bracket
3
01
Fascia Panel to Grill Blanking Plate
Fascia Panel; Map Lamp
FNZ103
2
01
FNZ103
2
R14
For Door Lock Cable
FNZ103
6
R31
Dash Trim Roll Bolt
LNZ103
1
R17
Bonnet
-I
I
PWZ203
6
LWZ203
6
Catch
control
pivot
I
I
I
T
I
I
1
I
'
I
1
Sheet
13
1/4"
UNF
NUTS
WASHERS
PAGE
APPLICATION
FULL/NYLOC
PLAIN
SPRING
FNZ1O4
1
PWZ1O4
1
A19
Clamp Accelerator Cable to Clamp.
FNZ1O4
1
PWZ1O4
1
A20
Choke Control Cable Clamp
FNZ1O4
2
PWZ204
2
FNZ1O4
LWN204
2
Bl
Coil Clamp Bracket
1
LWN204
1
M3
Brake, four way piece to stud on Chassis
FNZ1O4
1
LWZ204
1
N9
Windscreen Motor, upper to lower Bracket
FNZ1O4
1
LWZ204
1
N1O
FNZ1O4
1
LWZ204
1
02
FNZ1O4
2
LWZ204
2
R19
Number Plate to Bracket
LNZ1O4
1
RiO
Boot Lock activating lever pivot
FNZ204
8
Ni
FNZ204
1
LWZ204
1
Nl0
Petrol Pump to Earth cable
Speedo clip R/H Toeboard screw
Lock nuts for Battery fixing bolts
Lock nut for ramp screw clip
5/16"
UNF
NUTS
I
PAGE
WASHERS
FULL/NYLOC
PLAIN
SPRING
FNZI05
3
PWZI05
FNZI05
2
LWN105
FNZ105
4
FNZI05
1
FNZI05
2
Fl
Nuts for gearbox extension stud
FNZI05
2
H5
Leaf springs; nut for locating bolt
FNZI05
1
LWZ205
1
M5
Handbrake; abutment nut
FNZI05
3
LWZ205
3
NI0
Wiring Harness; Clips to wing bolts
FNZI05
2
LWZ205
2
R20
Front bumper; corner to centre bar bolt
LNZI05
4
LNZI05
1
LNZ205
FNZ205
3
A6
Thermostat housing
2
A7
Block; Blanking Plate
LWZ205
4
A17
Engine Mounting to Bracket
LWZ205
1
A19
Accelerator Fulcrum Pin
Gl
Propshaft; for bolt, shaft to flange
M4
Handbrake;
4
M2
Brake/clutch
2
H5
Locknut;
PWZ205
1
!
I
APPLICATION
compensator
to
master
cylinder
leaf springs,
fulcrum
pushrod
for locating
bolt
I
-1
r
I
l
1
-.
r
1
1
i
I
,
r
I
I
1
Sheet
15
3/8" UNF
NUTS
PAGE
WASHERS
FULL/NYLOC
PLAIN
APPLICATION
SPRING
FNZ106
4
FNZIO6
8
LWZ206
8
H4
Brake plate to axle case
FNZ106
4
LWZ206
4
H5
Leafsprings; nut for shackle plates
FNZIO6
16
H5
Leafsprings; nut for "U" clip
FNZ106
2
FNZ106
PWZIO6
PWZ206
3
Inlet Manifold to Carburetter studs
LWZ206
2
H5
Leafsprings; rebound strap to axle
8
LWZ306
8
K2
Brake plate to steering knuckle
FNZ106
8
LWZ206
8
K3
Shock absorber nut for stud
LNZ106
8
LWZ206
8
K3
Wishbone pivot to member
LNZ106
I
M4
Handbrake; fulcrum to axle
FNZIO6
2
PWZ206
2
LWZ206
2
Q1
Chassis;
FNZIO6
2
PWZIO6
2
LWZ206
2
R20
Front bumper; main spring to corner bar
FNZIO6
1
LWZ206
1
R20
Front bumper; mainspring to centre bolt
FNZIO6
2
LWZ206
2
R21
Front bumper; man
LNZ206
1
LWN206
I
A12
Dynamo; adjusting link to pillar
FNZ206
2
LWZ206
2
A16
Inlet manifold; accel. abutment bracket
FNZ206
I
RI8
Bonnet striker pin assembly
FNZ506
1
A12
Dynamo mounting pillar
PWZ206
2
A16
4
LWN206
1
rebound strap spindle
spring to bar
7/16" UNF
!
i
PAGE
WASHERS
NUTS
APPLICATION
-I
\
PLAIN
FULL/NYLOC
SPRING
'
FNZiO7
i
I
2
LWZ207
2
H5
Leafspringsj
nut for frontend bolt
FNZ207
1
Ni
Nut for Dynamo
FNZ407
2
J2
Castled nut for steering ball socket
pulley
-I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
S:nppt 17
1/2" UNF
NUTS
WASHERS
FULL/NYLOC
PAGE
APPLICATION
SPRING
PLAIN
LWN208
4
Ll
LWZ208
4
R20
Front bumper support bracket
LWZ208
2
R21
Rear bumper; for bracket and bumper stud
R32
Trim; nut for curtain peg socket
Rear shock absorbers; link to bracket
FNZIO8
4
FNZIO8
4
PWZ208
FNZIO8
2
PWZ208
FNZ208
2
FNZ308
2
LWZ208
2
K3
Castled nut; bottom wishbone to link
FNZ308
2
LWZ208
2
K3
Castled nut; wishbone to link
FNZ408
4
K3
Slotted nut for wishbone pivot
8
\
UNF
TOTALS
BOLTS
I
PART NUMBER
I
l
0"
L"
TOTAL
QTY.
NEW
OLD
1/4"
1"
HBZO408
3
1/4"
1.125"
HBZO409
2
2"
HBZO416
2
2.75"
HBZO422
3
4"
HBZO436
1
1.125"
HBZO509
5
1.25"
HBZO510
1
HBZO512
6
1.625"
HBZO513
3
2.25"
HBZO518
2
5/16"
2.75"
HBZO522
1
3/8"
1.25"
HBZO610
4
T 3/8"
1.625"
HBZO613
2
3/8"
1.875"
HBZO615
2
3/8"
2"
HBZO616
2
3/8"
2.5"
HBZO620
2
3/8"
2.75"
HBZO622
1
3/8"
3"
HBZO624
2
7/16"
3.5"
HBZO728
4
3.75"
HBZO730
2
7/16"
4"
HBZO732
2
1/2"
3.25"
HBZO826
1
11/4"
1/4"
I 1/4"
-1 5/16"
5/16"
I
5/16" 1.5"
5/16"
I 5/16"
1-
1
r 7/16"
0
D
I
1
r
I
1
C:n1AA+
1Q
II
i
TOTALS
UNF SET SCREWS
PART
ott
NUMBER
Lit
0
TOTAL
QTY.
NEW
OLD
1/4"
3/8"
HZSO403
3
1/4"
1/2"
HZSO404
6
1/4"
5/8"
HZSO405
25
1/4"
3/4"
HZSO406
8
1/4"
7/8"
HZSO407
4
5/16"
1/2"
HZSO504
8
5/16"
5/8"
HZSO505
24
5/16"
3/4"
HZSO506
48
5/16"
7/8"
HZSO507
14
5/16"
1"
HZSO508
6
3/8"
3/4"
HZSO606
18
POINTED
1/4"
1/2"
HPZO404
6
1/4"
5/8"
HPZO405
27
1/4"
3/4"
HPZO406
17
1/4"
1"
HPZO408
2
5/16"
5/8"
HPZO505
2
5/16"
3/4"
HPZO506
5
5/16"
1"
HPZO508
67
5/16"
1.25"
HPZO510
7
0
TOTALS
UNF COUNTERSUNK SET SCREW
PART NUMBER
0"
L"
NEW
TOTAL
QTY.
OLD
3/16"
1/2"
CMZO308
2
3/16"
5/8"
CMZO310
2
3/16"
1.25"
CMZO320
6
1/4"
7/16"
CMZO407
4
1/4"
5/8"
CMZO410
22
1/4"
1.125"
CMZO418
4
5/16"
1"
CMZO516
2
@
P
@
D
POINTED COUNTERSUNK SET SCREW
1/4"
3/4"
CPZO412
38
1/4"
1"
CPZO416
61
1/4"
1.25"
CPZO420
3
UNF No.10 HEX HEAD POINTED SET SCREW 32 TPI
3/16"
1/2"
AFH2587
59
i
i
:
I
I
cn-.r>~+
') 1
TOTALS
UNF PAN HEAD SET SCREW
PART NUMBER
0"
L"
NEW
0
TOTAL
QTY.
OLD
'
1/8"
3/8"
PMZ0206
6
1/8"
1/2"
PMZ0208
14
U.N.C. NO.6
1/8"
5/8"
PMZ0210
2
NOT U.N.F
1/8"
1"
PMZ0216
1
3/16"
1/4"
PMZ0304
2
3/16"
3/8"5"
PMZ0306
9
3/16"
7/16"
PMZ0307
3
3/16"
1/2"
PMZ0308
23
3/16"
5/8"
PMZ0310
10
3/16"
7/8"
PMZ0314
1
3/16"
1"
PMZ0316
4
3/16"
1.25"
PMZ0320
2
1/4"
1/2"
PMZ0408
4
1/4"
5/8"
PMZ0410
2
1/4"
7/8"
PMZ0422
2
5/16"
1/2"
PMZ0508
4
OTHERS
5/16"
3/4"
HNS0506
6
3/16"
7/16"
CMP0307
6
5/16"
7/8"
PMP0514
6
5/16"
1.125"
PMP0518
2
,)
TOTAL
!
NUTS
AND
WASHERS
UNF NUTS
REQUIRED
WASHERS
I
I FULL
/ NYLOC
PLAIN
SPRING
23
PWN102
1
LWZ202
23
FNZ103
86
PWZ202
10
LWZ103
3
!
FNZ104
78
PWZ103
4
LWZ203
124
FNZ204
9
PWZ203
86
LWZ204
154
I
97
PWZ104
24
LWZ205
199
2
PWZ204
65
LWZ305
6
FNZ106
68
PWZ105
26
LWZ206
64
FNZ206
4
PWZ205
52
LWZ306
16
1
PWZI06
12
LWZ207
10
9
PWZ206
8
LWZ208
15
1
PWZI07
10
FNZ407
2
PWZ208
12
LWN105
2
FNZI08
11
LWN204
3
FNZ208
2
AHH5494
4
LWN205
4
I
FNZ308
4
2K5197
5
LWN206
2
FNZ408
4
2K7440
4
I
LNZ104
1
AJD7212
5
2K5319
11
LNZ105
7
AJD7202
1
2K4958
2
LNZ205
16
PWP105
2
LNZ106
9
CNZ102
I
I FNZ105
FNZ205
I
I
I FNZ506
I
FNZI07
I
FNZ207
I
I
I
I
I
I
I
I
I
I
I
I
I
~1lPpt
?~