A 10Gb/s Ruggedized COTS High
Transcription
A 10Gb/s Ruggedized COTS High
Innovative Interconnect Solutions Design Through Manufacture of High-Performance Interconnect Systems, Connectors & Cable Assemblies ® A 10Gb/s Ruggedized COTS High-Density Interconnect System Solving Interconnect Problems Quickly Since 1966 888-MERITEC ( 637-4832 ) Company Profile Meritec, an Electronic Connector and Cable Assembly Division of Ohio Associated Enterprises, LLC, was founded in 1966. Over the decades, Meritec has established itself in the Global High-speed and Electronic Interconnect Industry. Formerly part of AP Products Inc., The Company’s origins can be traced back to IC Test Clips. Used by technicians for testing various sized integrated circuit packages, these small, insert-molded devices were cutting edge to a growing Industry. The test clips were followed by a line of solderless electronic breadboards also used by technicians and engineers to prototype new circuits. They too became successful, and numerous other product lines and thousands of part numbers followed. The Company’s internal ability to design, tool, build and sell products that solve significant problems for Customers quickly lead to growth into electronic connectors and cable assemblies in the 1970s. By 1977, the Company found itself selling and competing in several different markets. In order to focus efforts on the different needs of each market, a “Parent Company”, was established known today as Associated Enterprises and the creation of necessary divisions, subsidiaries and licensees evolved. These manufacturing organizations, located in Ohio and California in the USA, Germany, England, France and Australia were created during the following eight years. In 1989, The Parent Company established the Meritec ( Meritorious Technology) Division located in Painesville, Ohio, and consolidated its resources primarily to address solving significant problems Customers experience in working with high frequency, high performance and tight contact pitch applications. Then, in 1999, The Parent Company acquired majority interest in Joy Signal Technology, LLC located in Chico, California. Joy, now a Meritec Sister Company, is a leading supplier of interconnection products primarily sold to the Automated Test Equipment (ATE) Industry. More recently, Meritec acquired Connectors Unlimited and MoldTech, thus expanding their footprint in The Industry. Approaching five decades of innovation, with more than 180 patents, Meritec serves worldwide markets with cost-effective solutions specializing in ruggedized Mil/Aero/Defense/ Marine, Telecom and Datacom, Medical, Automatic Test Equipment (ATE), Instrumentation, Computer, Broadcast/Audio, Gaming, Security, Vending and Power Connector Products. Your one source for standard, off-the-shelf, or custom high-speed cable assemblies and connectors including 85 ohm, robust 2mm HM (VME), Hermes , Mega-Hermaphroditic Mezzanine Connectors, VPX, CX4, Hercules 38999, SFP+, QSFP+, CP50, CB-140, cPCI, Right Angle PCI, Right Angle PCI Express X1-X24, RapidIO , Sockets, DIMM Sockets, Flat Flex Cabling, 4X & 12X InfiniBand , and ZD Cabling. RoHS Compliant. Meritec has earned a superlative reputation as premier supplier for a wide variety of high quality, high performance interconnects for both standard products and custom solutions to Customers’ unique problems. ® ® ® ® ® Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Introducing Meritec’s Hercules Interconnect System embedded in the rugged circular MIL-DTL-38999L Series III shell provides both a durable and high-bandwidth interconnect scheme suitable for Military, Aerospace and ruggedized COTS high-bandwidth applications not previously accommodated by Industry standard interconnects. The rapid emergence of high-speed switched serial fabric backplanes in the rugged embedded computer market has created a need for a connector system capable of supporting serial I/O at full bandwidth between platforms. New backplane Open Standards, Open Markets architectures are supporting link speeds in excess of 5 Gb/s. The desire of system designers to implement these speeds and to operate independent boxes or platforms at full system bandwidth requires a new generation of high bandwidth (10 Gb/s) ruggedized I/O connectors. The VITA 76.0 standard addresses the HERCULES Interconnect System, that will support this bandwidth (>10 Gb/s) while also meeting the necessary signal density emerging in the ruggedized embedded systems. ® The VITA 76.0 Standard defines a ruggedized high-bandwidth copper I/O connector system that consists of bulkhead receptacles and cable end plugs. The bulkhead receptacle can be different styles: PCB press-fit tail, PCB solder tail and cable pigtail. The mounting mechanism of the bulkhead receptacle can be flange or jam-nut style. The cable end plugs can also embrace alternative technologies: copper, hybrid copper, active copper and active optical (AO). The cable end plug attaches external cables to chassis bulkhead walls via the bulkhead receptacles. The cable end plug is secured to the bulkhead receptacles via a turn-style collar ring MIL-DTL-38999. Various styles of cable egress are available for different applications. Examples include: 1. Single chassis to single chassis interconnect (e.g. computer to computer via 4-lane PCIe) 2. Single chassis to multiple chassis interconnect (e.g. computer to multiple peripherals such as SATA drive, video monitor and USB Cable egress from the cable end plug is beyond the scope of the VITA 76.0 Standard. NASA’s Atmosphere-One Test for Hercules The base VITA 76.0 Specification defines the bulkhead-receptacles and copper based cable end plugs. Subsequent VITA 76.0 Specifications will define cable end plug assemblies with active optical engines. The base VITA 76.0 Specification deals with: 1. The bulkhead receptacle interfaces 2. The cable end plug interface 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 1 888-MERITEC ( 637-4832 ) High-Speed Ruggedized Interconnect System Meritec’s Hercules Interconnect System embedded in the rugged circular MIL-DTL-38999L Series III shell provides both a durable and high-bandwidth interconnect scheme suitable for Military, Aerospace and ruggedized commercial high-bandwidth applications not previously accommodated by industry standard interconnects. Features & Benefits Specifications • Rugged light-weight aluminum MIL-38999 Series III size 9, 13, 17 and 23 threadedcoupling circular shells. Electrical (mated connector pair, less cable) • Impedance: 100 ± 10 Ohms differential at 100ps rise time • Keying: “N” (standard) “A”, “B”, “C”, “D” • Available as Plug-Cable Assemblies and • Crosstalk ( NEXT): < –30 dB up to 5 GHz Jam-Nut or Flange-Mount Receptacles for Solder Tail, Press Fit or Pigtail from multiple aggressors • Insertion loss: < 1 dB up to 5 GHz • Power per contact: 3 amp at 10 °C • Jacket types available: LSZH, PVC, FEP and Halar Expando temperature rise • Cable types available in 24, 26, 28, 30 AWG, • Low-level contact resistance: < 20 mΩ, high bandwidth ( EIA-364-23) • Supports data rates in excess of 10 Gbs and • Insulation resistance: > 300 MΩ for 1 min differential-pair signaling with low-skew pairs & shielding for EMI/RFI protection at 300 VDC, ( EIA-364-21) • DWV: No defect for 1 min at 300 VDC, • Meets the following standards: SAS InfiniBand USB PCIexpress Serial I/O Ethernet SATA ( EIA-364-20 ) Mechanical • Contact material: Copper Alloy • Standard contact finish: 100 µ inch 3 page art on ds. See ch re standar o for m • Matched impedance design of 100 Ohm • Fully electrically tested • Custom lengths built to order. Please min Au over 100 µ inch min Ni • Aluminum shell with plating options Durability: 500 cycles Environmental consult Meritec 2 Hercules Ruggedized COT S High - Densit y Interconnec t System • –40 °C to +175 °C • VITA 46 Shock and Vibration www.meritec.com www.meritec.com Application Notes Protocols Accommodated Protocols* # USB 2.0 / Std A & B ✔ 9 USB 3.0 / Std A & B 10Base-T ✔ 10GBase-T 13 # 17 # # 23 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 100Base-TX ✔ ✔ ✔ ✔ SATA ✔ ✔ ✔ ✔ eSATA ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Micro-SATA Mini-SAS ✔ PCIe –X16 4X IB (CX4) ✔ ✔ QSFP IB ✔ ✔ ✔ 12X IB DVI ✔ ✔ Display Port ✔ ✔ ✔ ✔ ✔ ✔ HDMI SFP+ * Note: ✔ ✔ Indicates the connector will accommodate that specific protocol. Additional protocols accommodated are TBD. Multiple protocols may be accommodated within a single connector. Please consult the factory. 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 3 888-MERITEC ( 637-4832 ) Application Notes MIL-D-38999 Sizes / Pin Maps Shell Size 9 (1 lane) Number of Pairs: 2 | 0 spares | 8 total contacts | Protocols met: USB 2.0 Image not to scale. Size 9 Plug Pigtail Plug Common Grounds MAIN KEYWAY ROW 1 2 3 4 A G1 DP0+ DP0- G2 B G3 DP1+ DP1- G4 Size 9 map viewed looking into Plug Contacts. Size 9 Receptacles Pigtail Receptacle Common Grounds High Profile Board-Mount Receptacle Common Grounds MAIN KEYWAY MAIN KEYWAY ROW 4 A G2 B G4 3 2 1 ROW 4 DP0- DP0+ G1 A G2 DP0- DP0+ G1 DP1- DP1+ G3 B G4 DP1- DP1+ G3 Size 9 map viewed looking into Receptacle Contacts. 4 Hercules Ruggedized COT S High - Densit y Interconnec t System 3 2 1 Size 9 map viewed looking into Receptacle Contacts. www.meritec.com www.meritec.com Shell Size 13 (3 lane) Number of Pairs: 6 | 6 spares | 28 total contacts Protocols met in addition to previous: Internal MiniSAS Image not to scale. Size 13 Plug Pigtail Plug Common Grounds MAIN KEYWAY 1 ROW 2 3 4 SE1 SE2 G1 DP0+ DP0- G2 DP1+ DP1- G4 DP2+ DP2- G5 A B G3 C SE4 D 5 G6 DP3+ DP3- G7 G9 DP5+ DP5- G10 6 7 DP4+ DP4- SE5 8 SE3 G8 SE6 Size 13 map viewed looking into Plug Contacts. Size 13 Receptacles ROW 8 A B SE3 C G8 D Pigtail Receptacle Common Grounds High Profile Board-Mount Receptacle Common Grounds MAIN KEYWAY MAIN KEYWAY 7 6 5 4 3 2 SE1 G2 DP0- DP0+ G1 SE2 G5 DP2- DP2+ G4 DP1- DP1+ DP4- DP4+ G7 DP3- DP3+ G6 SE6 G10 DP5- DP5+ G9 SE5 1 888 - M ERITEC ( 637- 4832 ) 8 A G3 B SE3 SE4 C G8 Size 13 map viewed looking into Receptacle Contacts. ROW D 7 6 5 4 3 2 SE1 G2 DP0- DP0+ G1 SE2 G5 DP2- DP2+ G4 DP1- DP1+ DP4- DP4+ G7 DP3- DP3+ G6 SE6 G10 DP5- DP5+ G9 SE5 1 G3 SE4 Size 13 map viewed looking into Receptacle Contacts. Hercules Ruggedized COT S High - Densit y Interconnec t System 5 888-MERITEC ( 637-4832 ) Shell Size 17 (9 lane) umber of Pairs: 18 | 6 spares | 66 total contacts N Protocols met in addition to previous: PCIexpress Image not to scale. Size 17 Plug Pigtail Plug Common Grounds MAIN KEYWAY ROW 1 2 3 4 5 SE1 G1 DP0+ DP0- G2 DP1+ DP1- G3 DP2+ DP2- G5 DP3+ DP3- G6 DP4+ DP4- G7 A B G4 6 7 8 9 10 11 12 13 SE2 SE3 DP8+ DP8- G12 C G8 DP5+ DP5- G9 D G13 DP9+ DP9- G14 DP10+ DP10- G15 DP11+ DP11- G16 DP12+ DP12- G17 E F SE4 SE5 DP6+ DP6- G10 DP7+ DP7- G11 G18 DP13+ DP13- G19 DP14+ DP14- G20 DP15+ DP15- G21 G22 DP16+ DP16- G23 DP17+ DP17- G24 SE6 Size 17 map viewed looking into Plug Contacts. 6 Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Size 17 Receptacles Pigtail Receptacle Common Grounds MAIN KEYWAY ROW 13 12 11 A 10 9 8 7 6 5 4 3 G3 DP1- DP1+ G2 DP0- DP0+ G1 SE1 G7 DP4- DP4+ G6 DP3- DP3+ G5 DP2- DP2+ 2 1 B SE3 SE2 C G12 DP8- DP8+ G9 DP5- DP5+ G8 D G17 DP12- DP12+ G16 DP11- DP11+ G15 DP10- DP10+ G14 DP9- DP9+ G13 E G21 DP15- DP15+ G20 DP14- DP14+ G19 DP13- DP13+ G18 SE5 F SE6 G11 DP7- DP7+ G10 DP6- DP6+ G4 SE4 G24 DP17- DP17+ G23 DP16- DP16+ G22 Size 17 map viewed looking into Receptacle Contacts. High Profile Board-Mount Receptacle Common Grounds MAIN KEYWAY ROW 13 12 11 A 10 9 8 7 6 5 4 3 G3 DP1- DP1+ G2 DP0- DP0+ G1 SE1 G7 DP4- DP4+ G6 DP3- DP3+ G5 DP2- DP2+ 2 1 B SE3 SE2 C G12 DP8- DP8+ G9 DP5- DP5+ G8 D G17 DP12- DP12+ G16 DP11- DP11+ G15 DP10- DP10+ G14 DP9- DP9+ G13 E G21 DP15- DP15+ G20 DP14- DP14+ G19 DP13- DP13+ G18 SE5 F SE6 G11 DP7- DP7+ G10 DP6- DP6+ G4 SE4 G24 DP17- DP17+ G23 DP16- DP16+ G22 Size 17 map viewed looking into Receptacle Contacts. 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 7 888-MERITEC ( 637-4832 ) Shell Size 23 (22 lane) Number of Pairs: 44 | 4 spares | 145 total contacts Protocols met in addition to previous: PCIe &12X InfiniBand Image not to scale. Size 23 Plug Pigtail Plug Common Grounds MAIN KEYWAY ROW 1 2 3 4 A B G5 DP3+ DP3- 5 6 7 8 9 10 11 12 13 14 G1 DP0+ DP0- G2 DP1+ DP1- G3 DP2+ DP2- G4 G6 DP4+ DP4- G7 DP5+ DP5- G8 DP6+ DP6- G9 15 16 DP7+ DP7- 17 18 19 G10 C SE1 D G17 DP13+ DP13- G18 DP14+ DP14- G19 DP15+ DP15- G20 DP16+ DP16- G21 DP17+ DP17- G22 DP18+ DP18- G23 E G24 DP19+ DP19- G25 DP20+ DP20- G26 DP21+ DP21- G27 DP22+ DP22- G28 DP23+ DP23- G29 DP24+ DP24- G30 F G31 DP25+ DP25- G32 DP26+ DP26- G33 DP27+ DP27- G34 DP28+ DP28- G35 DP29+ DP29- G36 DP30+ DP30- G37 G SE3 H I SE2 SE4 G11 DP8+ DP8- G12 DP9+ DP9- G13 DP10+ DP10- G14 DP11+ DP11- G15 DP12+ DP12- G16 G38 DP31+ DP31- G39 DP32+ DP32- G40 DP33+ DP33- G41 DP34+ DP34- G42 DP35+ DP35- G43 G44 DP36+ DP36- G45 DP37+ DP37- G46 DP38+ DP38- G47 DP39+ DP39- G48 DP40+ DP40- G49 G50 DP41+ DP41- G51 DP42+ DP42- G52 DP43+ DP43- G53 Size 23 map viewed looking into Plug Contacts. 8 Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Size 23 Receptacles Pigtail Receptacle Common Grounds MAIN KEYWAY ROW 19 18 17 16 15 14 A B G10 C DP7- DP7+ 13 12 11 10 9 8 7 6 5 G4 DP2- DP2+ G3 DP1- DP1+ G2 DP0- DP0+ G1 G9 DP6- DP6+ G8 DP5- DP5+ G7 DP4- DP4+ G6 G16 DP12- DP12+ G15 DP11- DP11+ G14 DP10- DP10+ G13 DP9- DP9+ G12 4 3 DP3- DP3+ DP8- DP8+ G11 2 1 G5 SE2 SE1 D G23 DP18- DP18+ G22 DP17- DP17+ G21 DP16- DP16+ G20 DP15- DP15+ G19 DP14- DP14+ G18 DP13- DP13+ G17 E G30 DP24- DP24+ G29 DP23- DP23+ G28 DP22- DP22+ G27 DP21- DP21+ G26 DP20- DP20+ G25 DP19- DP19+ G24 F G37 DP30- DP30+ G36 DP29- DP29+ G35 DP28- DP28+ G34 DP27- DP27+ G33 DP26- DP26+ G32 DP25- DP25+ G31 G G43 DP35- DP35+ G42 DP34- DP34+ G41 DP33- DP33+ G40 DP32- DP32+ G39 DP31- DP31+ G38 H SE4 SE3 G49 DP40- DP40+ G48 DP39- DP39+ G47 DP38- DP38+ G46 DP37- DP37+ G45 DP36- DP36+ G44 I G53 DP43- DP43+ G52 DP42- DP42+ G51 DP41- DP41+ G50 Size 23 map viewed looking into Receptacle Contacts. High Profile Board-Mount Receptacle Common Grounds MAIN KEYWAY ROW 19 18 17 16 15 14 A B G10 C DP7- DP7+ 13 12 11 10 9 8 7 6 5 G4 DP2- DP2+ G3 DP1- DP1+ G2 DP0- DP0+ G1 G9 DP6- DP6+ G8 DP5- DP5+ G7 DP4- DP4+ G6 G16 DP12- DP12+ G15 DP11- DP11+ G14 DP10- DP10+ G13 DP9- DP9+ G12 4 3 DP3- DP3+ DP8- DP8+ G11 2 1 G5 SE2 SE1 D G23 DP18- DP18+ G22 DP17- DP17+ G21 DP16- DP16+ G20 DP15- DP15+ G19 DP14- DP14+ G18 DP13- DP13+ G17 E G30 DP24- DP24+ G29 DP23- DP23+ G28 DP22- DP22+ G27 DP21- DP21+ G26 DP20- DP20+ G25 DP19- DP19+ G24 F G37 DP30- DP30+ G36 DP29- DP29+ G35 DP28- DP28+ G34 DP27- DP27+ G33 DP26- DP26+ G32 DP25- DP25+ G31 G H I G43 DP35- DP35+ G42 DP34- DP34+ G41 DP33- DP33+ G40 DP32- DP32+ G39 DP31- DP31+ G38 SE4 SE3 G49 DP40- DP40+ G48 DP39- DP39+ G47 DP38- DP38+ G46 DP37- DP37+ G45 DP36- DP36+ G44 G53 DP43- DP43+ G52 DP42- DP42+ G51 DP41- DP41+ G50 Size 23 map viewed looking into Receptacle Contacts. 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 9 888-MERITEC ( 637-4832 ) Application Notes 38999 Cable Plug & Flanged Receptacle Cable Plug Ø Dim “A” Dim “B” Shell Size “A” Max. “B” 9 13 17 23 .86 [21.8] 1.15 [29.4] 1.40 [35.7] 1.77 [44.9] 1.46 [37.1] 2.15 [54.7] 2.15 [54.7] 2.15 [54.7] Dim “F” Dim “A” Dim “B” Dim “C” Dim “G” Panel Thickness Flanged Receptacle Dim “D” Dim “E” Shell Size “A” ±0.01 [±0.3] “B” “C” “D” ±0.008 “E” ±0.008 [±0.20] [±0.20] 9 13 17 23 0.94 [23.8] 1.13 [28.6] 1.31 [33.3] 1.69 [42.9] 0.719 [18.26] 0.906 [23.01] 1.062 [26.97] 1.375 [34.93] 0.594 [15.09] 0.812 [20.62] 0.969 [24.61] 1.250 [31.75] 0.216 [5.49] 0.194 [4.93] 0.194 [4.93] 0.242 [6.15] 0.128 [3.25] 0.128 [3.25] 0.128 [3.25] 0.154 [3.91] Dim “A” Dim “B” “F” Max. “G” Max. 0.82 [20.9] 0.82 [20.9] 0.82 [20.9] 0.79 [20.1] 0.234 [5.94] 0.234 [5.94] 0.234 [5.94] 0.204 [5.18] Dim “E” Panel Thickness 38999 Jam Nut Receptacle Dim “D” Ø Dim “C” .89 [22.6] Max. 10 Shell Size “A” ±0.016 [±0.4] “B” Max. “C” Ø Max. “D” =+.004/–.006 [+0.10/–0.15] “E” Max. 9 13 17 23 1.06 [27.0] 1.37 [34.9] 1.63 [41.3] 2.06 [52.4] 0.91 [23.0] 1.22 [31.0] 1.46 [37.0] 1.85 [47.0] 1.20 [30.5] 1.51 [38.4] 1.76 [44.8] 2.20 [55.9] 0.650 [16.53] 0.938 [23.82] 1.187 [30.15] 1.562 [39.67] 0.126 [3.20] 0.126 [3.20] 0.126 [3.20] 0.138 [3.50] Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Application Notes 38999 Board Mount Receptacle Tail Length Dimensions Square Flange High Profile Dim “A” Square Flange Low Profile Dim “B” Tail Length Size 23 Square Flange Sizes: 9,13 & 17 Square Flange Dim “A” Dim “B” Low Profile .18 [4.6] .10 [2.5] High Profile .59 [15.0] .59 [15.0] .59 [15.0] .59 [15.0] .10 [2.5] .15 [3.8] .20 [5.1] .25 [6.4] Low Profile .15 [3.8] .10 [2.5] High Profile .56 [14.2] .56 [14.2] .56 [14.2] .56 [14.2] .10 [2.5] .15 [3.8] 20 [5.1] .25 [6.4] Dim “C” Dim “D” Low Profile .15 [3.9] .10 [2.5] High Profile .57 [14.6] .57 [14.6] .57 [14.6] .57 [14.6] .10 [2.5] .15 [3.8] .20 [5.1] .25 [6.4] Low Profile .12 [3.0] .10 [2.5] High Profile .54 [13.7] .54 [13.7] .54 [13.7] .54 [13.7] .10 [2.5] .15 [3.8] 20 [5.1] .25 [6.4] Dim “A” Dim “B” Tail Length Jam Nut High Profile Size 23 Jam Nut Dim “C” Dim “D” Tail Length Jam Nut Low Profile Sizes: 9,13 &17 Jam Nut Dim “C” Dim “D” Tail Length 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 11 888-MERITEC ( 637-4832 ) Application Notes o DP=Differential Pair (Signals) o SE=Spare Contacts oG= Grounds Size 9 & 13 PCB Layouts • DXF files available upon request at www.meritec.com • See Pages 4 and 5 for Pin Mapping Size 9 Receptacle Shell Main Keyway Shown as Wall Mount DP0– G2 DP0+ G1 G4 G3 DP1– DP1+ .053 [1.33] .025 [0.62] 0 .025 [0.62] .053 [1.33] Plated Through Hole Ø .021±.002 [.53±.05] for Solder Tails Ø .019±.002 [.48±.05] for Press-Fit Tails* .066 [1.68] .150 [3.81] Size 13 Note: connector side of circuit board shown. Drilled Hole Ø .025±.002 [.64±.05] for Solder Tails Ø .023±.002 [.58±.05] for Press-Fit Tails Receptacle Shell Main Keyway Shown as Wall Mount .158 [4.00] G2 SE1 SE3 G3 G8 SE4 SE6 G9 .053 [1.33] 0 12 0 .096 [2.43] .121 [3.06] .155 [3.92] .158 [4.00] .146 [3.70] .053 [1.33] Note: connector side of circuit board shown. Plated Through Hole Ø .021±.002 [.53±.05] for Solder Tails Ø .019±.002 [.48±.05] for Press-Fit Tails* Drilled Hole Ø .025±.002 [.64±.05] for Solder Tails Ø .023±.002 [.58±.05] for Press-Fit Tails * Plated through holes require gold plating for press-fit tails. Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Application Notes o DP=Differential Pair (Signals) o SE=Spare Contacts oG= Grounds Size 17 & 23 PCB Layouts • DXF files available upon request at www.meritec.com • See Pages 6 to 9 for Pin Mapping Size 17 Receptacle Shell Main Keyway Shown as Wall Mount G3 .263 [6.67] SE3 G12 SE1 .158 [4.00] G4 .053 [1.33] G8 0 .053 [1.33] G13 .158 [4.00] SE4 .263 [6.67] G22 G17 G21 G4 .420 [10.67] 0 .071 [1.79] .146 [3.70] .246 [6.24] .271 [6.87] SE6 Size 23 Plated Through Hole Ø .021±.002 [.53±.05] for Solder Tails Ø .019±.002 [.48±.05] for Press-Fit Tails* Drilled Hole Ø .025±.002 [.64±.05] for Solder Tails Ø .023±.002 [.58±.05] for Press-Fit Tails Receptacle Shell Main Keyway Shown as Wall Mount G10 G16 G23 G1 G5 .315 [8.00] SE1 .210 [5.33] G17 .105 [2.67] G24 0 .105 [2.67] G31 .210 [5.33] SE3 .315 [8.00] G44 Note: connector side of circuit board shown. 0 .196 [4.97] .321 [8.14] G50 .396 [10.05] G30 G37 G43 G49 G53 .421 [10.86] .420 [10.67] Note: connector side of circuit board shown. Plated Through Hole Ø .021±.002 [.53±.05] for Solder Tails Ø .019±.002 [.48±.05] for Press-Fit Tails* Drilled Hole Ø .025±.002 [.64±.05] for Solder Tails Ø .023±.002 [.58±.05] for Press-Fit Tails * Plated through holes require gold plating for press-fit tails. 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 13 888-MERITEC ( 637-4832 ) Part # Scheme 9850 Cable Plug Assembly Additional Information MIL 38999 Series III 98 Plug End 1 Plug End 2 Shell Size Cable Exit Keying Cable Exit Keying 09 13 17 23 S=Straight A=Angled N A B C D S=Straight A=Angled P=Pigtail X=Other N A B C D X* 50 09 SN SN Shell Plating Cable W=Olive Drab CAD X=Olive Drab CAD 1000 Hr Salt F= Electroless Ni K=Stainless T=Ni PTFE Z=Black Zinc Ni E=24 AWG F=26 AWG G=28AWG H=30AWG X=Other Finishes Complete Assembly AWG W G Length 0.0 (meters) 0 . 5 Tolerance Table “L” Length Tolerance Up to 1M (39.37") 1M (39.37") to 10M (393.70") Greater than 10M (393.70") ±40.0mm (1.57") ±70.0mm (2.76") of “L” ±100mm (3.94") of “L” “L” 14 * Note: “X” indicates that Keying is not applicable due to “Pigtail” or “Other” type of connector. Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Part # Scheme 9851 Cabled Receptacle (Pigtail) Additional Information MIL 38999 Series III Shell Size 09 13 17 23 98 51 Type Receptacle End 1 Keying Cable Exit J=Jam Nut F=Flange 09 N A B C D S=Straight A=Angled End 2 Shell Plating Cable S=Straight A=Angled P=Pigtail X=Other W=Olive Drab CAD X=Olive Drab CAD 1000 Hr Salt F= Electroless Ni K=Stainless T=Ni PTFE Z=Black Zinc Ni E=24 AWG F=26 AWG G=28AWG H=30AWG X=Other FNS Finishes P AWG W G Complete Assembly Length 0.0 (meters) 0 . 5 Tolerance Table “L” Length Tolerance Up to 1M (39.37") 1M (39.37") to 10M (393.70") Greater than 10M (393.70") ±40.0mm (1.57") ±70.0mm (2.76") of “L” ±100mm (3.94") of “L” “L” 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 15 888-MERITEC ( 637-4832 ) Part # Scheme 9852 Board Mount Receptacle Additional Information MIL 38999 Series III Shell Size 09 13 17 23 98 52 Type Receptacle Keying J=Jam Nut F=Flange 09 F N A B C D N Tail Style* Low/High Shell Plating Finishes Length P=Press Fit S=Solder Tail L=Low H=High W=Olive Drab CAD X=Olive Drab CAD 1000 Hr Salt F= Electroless Ni K=Stainless T=Ni PTFE Z=Black Zinc Ni A=.100" B=.150" C=.200" D=.250" Profile** P H Tail W A Available Profile Options Tail Length Low High A=.100" B=.150" C=.200" D=.250" S N/A N/A N/A P&S S S S * If “P” press fit, support tool is required for pressing. Consult factory. ** If “L” low profile, only .100" “A” available. 16 Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Accessories 98532 Plug Protective Cap MIL 38999 Series III Shell Plating Finishes Accessories Length Eyelet or Ring Size 09 13 17 23 W=Olive Drab CAD X=Olive Drab CAD 1000 Hr Salt F= Electroless Ni K=Stainless T=Ni PTFE Z=Black Zinc Ni R =#8 Stainless Steel Sash Chain* 1/2" Increments 20=0.197" Diameter Eyelet* 23 W R 5.0 20 Shell Size 98 532 * Note: consult Meritec Customer Service for additional options. 98533 Receptacle Protective Cap MIL 38999 Series III Shell Plating Finishes Accessories Length Eyelet or Ring Size 09 13 17 23 W=Olive Drab CAD X=Olive Drab CAD 1000 Hr Salt F= Electroless Ni K=Stainless T=Ni PTFE Z=Black Zinc Ni R =#8 Stainless Steel Sash Chain* 1/2" Increments 20=0.197" Diameter Eyelet* 23 W R 5.0 20 Shell Size 98 533 * Note: consult Meritec Customer Service for additional options. 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 17 888-MERITEC ( 637-4832 ) Accessories 98534 Gasket MIL 38999 Series III Shell Size 09 13 17 23 98 534 23 98535 Nut Plate MIL 38999 Series III Shell Size 09 13 17 23 98 535 23 98536 Stowage Receptacle MIL 38999 Series III Shell Plating 09 13 17 23 W=Olive Drab CAD X=Olive Drab CAD 1000 Hr Salt F= Electroless Ni K=Stainless T=Ni PTFE Z=Black Zinc Ni 23 W Shell Size 98 18 536 Finishes Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Signal Integrity Performance Test Report Excerpt from Report #886 Purpose To determine the signal integrity performance of the Meritec Hercules Connector System ® comprised of a 1 meter, 28 AWG plug cable assembly and two flange mount board receptacles. Samples 1 meter, 28 AWG, Size 23 Meritec Hercules Plug Cable Assembly ( Meritec P/N: Tested 985023SNSNWG1.0) Size 23, flange mount, Meritec Hercules Board Receptacle with 0.100" ® ® press-fit tails ( Meritec P/N: 985223FNPHWA ) Conclusions A 1 meter, 28 AWG, Size 23 Meritec Hercules Plug Cable Assembly was mated with the Size 23 ® Meritec Hercules Flange Mount Board Receptacles with 0.100" press-fit tails. The board receptacles were mounted to the Meritec Hercules SI test boards. ® ® Measurements of the setup were taken and recorded, and they include the cable assembly, board connectors and test board vias. Insertion loss through the 1 meter cable and two pairs of mated cable and board connectors was less than –9 dB up to 10 GHz (see Figure 1). At 5 GHz, which represents the Niquist frequency (1st harmonic) for a 10 Gb/s signal, the setup has roughly –4.5 dB insertion loss. The 1 meter, unterminated, bulk cable has roughly –3.1 dB loss at this frequency. This means that the two pairs of connectors have a total of –1.4 dB of loss at 5 GHz, or –0.7 dB of loss for a single mated cable plug and board receptacle. Also, the cable assembly is well within the InfiniBand 10 Gb/s ( QDR ) insertion loss specification. The cable assembly and board receptacle setup also exhibits very good return loss of less then –10 dB up to 7 GHz (see Figure 2). The return loss present is also within the InfiniBand 10 Gb/s ( QDR ) return loss specification. Crosstalk measurements were also performed on one victim pair surrounded by seven aggressor pairs (see Figure 3). This setup represents the worse possible condition. The first measurements performed were with the aggressors coming from the near-end while the second measurements were performed with the aggressors coming from the far-end. The power sum of all the aggressors was then calculated for each of the near-end and the far-end aggressors. These measurements differ depending on which pairs are designated as transmit pairs and which ones are designated as receive pairs. Crosstalk coming from the seven near-end aggressors was around less than –30 dB up to 5 GHz (see Figure 4). Crosstalk coming from seven far-end aggressors was around –30 dB up to 5 GHz as well (see Figure 4). An eye diagram at 10 Gb/s data rate running through the mated cable assembly and board receptacles setup was also simulated. The eye is wide open, and it has 560 mV height, 89.8 ps width and exhibits a total jitter of 10.2 ps. Differential impedance through the connector system is between 96 and 104 ohms at 100 ps incoming pulse risetime (20–80%) and well within the InfiniBand specification limits of 100 ±10 ohms. Equipment Tektronix DSA8200 Digital Serial Analyzer with 80E04 TDR modules Meritec Size 23 Hercules SI test boards ( P/N: 602177 Rev.B ) 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 19 888-MERITEC ( 637-4832 ) Signal Integrity Performance Test Report Excerpt from Report #886 Figure 1 Insertion loss (IL) Figure 2 Return Loss on Meritec cable end #1 20 Hercules Ruggedized COT S High - Densit y Interconnec t System www.meritec.com www.meritec.com Signal Integrity Performance Test Report Excerpt from Report #886 G S G S S G G S S S G S S S G G S S S G S S S G G S G Figure 3 Crosstalk measurement setup. The G represents the ground contacts, while the S represents the signal contacts. The differential pair in red color represent the victim pair while the differential pairs in blue color represent the aggressor pairs. Figure 4 Near-end & Far-end crosstalk power-sums from 7 closest neighbors. 888 - M ERITEC ( 637- 4832 ) Hercules Ruggedized COT S High - Densit y Interconnec t System 21 Visit us online! Innovative Interconnect Solutions www.moldtech.com & www.connectorsunlimited.com ISO Certification 9001:2008 NAICS# 334417 • 334418 • 334419 • 335999 Cage Codes Meritec 0RAG4 Connectors Unlimited 49MH9 Joy Signal Technology 1SJC3 Mold-Tech 1BCG6 © Meritec 051315 • All rights reserved. • Document Number 0154575 1359 West Jackson Street • Painesville, Ohio 44077 USA 440-354-2100 • Fax: 440-354-5692 • 800-860-9014 • 888-MERITEC (637-4832) www.meritec.com • E-mail: [email protected] 1020 Marauder Street Chico, California 95973 USA 530-891-3551, Fax: 530-891-3599 888-891-3551 (Toll Free) www.joysignal.com E-mail: [email protected]