Ultraviolet (UV) Light Cured Fiberglass Reinforced Cured-In

Transcription

Ultraviolet (UV) Light Cured Fiberglass Reinforced Cured-In
Ultraviolet (UV) Light Cured
Fiberglass Reinforced
Cured-In-Place Pipe (CIPP)
“It is not just for sanitary
sewer rehabilitation”
Dan Broderick
Director of Pipeline Rehabilitation
ACHEN-GARDNER ENGINEERING, LLC
Mike Burkhard
President
RELINE AMERICA, INC.
Joseph Graham, P.E.
V.P., Infrastructure Rehabilitation
DIBBLE ENGINEERING
·Spiral-Wound Fiberglass Reinforced Pipe Liner
·Blue-Tek is the most popular liner in Europe with over 10 million feet installed since 1992
·Blue-Tek North America Liner and Equipment
has been manufactured in Saltville, Virginia by
Reline America, Inc. since 1996
·Over 150,000 feet installed in the U.S.
INSTALLATION: SLIP SHEET
INSTALLATION: CONSTANT TENSION WINCH
INSTALLATION: 8 PSI INFLATION / PRE-VIDEO
INSTALLATION: UV LIGHT CURING
INSTALLATION: LATERAL REINSTATEMENTS
INSTALLATION: FINAL PRODUCT
MATERIAL CHARACTERISTICS
· Size Ranges: 4 inches - 48 inches
MATERIAL CHARACTERISTICS
· Size Ranges: 4 inches - 48 inches
· Thickness: Higher reinforced strength reduces liner thickness (e.g. 36-inch @ 16 feet depth = 10.5mm)
MATERIAL CHARACTERISTICS
· Size Ranges: 4 inches - 48 inches
· Thickness: Higher reinforced strength reduces liner thickness (e.g. 36-inch @ 16 feet depth = 10.5mm)
· Reinforced: Spiral Wound Fiberglass
MATERIAL CHARACTERISTICS
· Size Ranges: 4 inches - 48 inches
· Thickness: Higher reinforced strength reduces liner thickness (e.g. 36-inch @ 16 feet depth = 10.5mm)
· Reinforced: Spiral Wound Fiberglass
· Resin: Polyester/Vinylester
MATERIAL CHARACTERISTICS
· Size Ranges: 4 inches - 48 inches
· Thickness: Higher reinforced strength reduces liner thickness (e.g. 36-inch @ 16 feet depth = 10.5mm)
· Reinforced: Spiral Wound Fiberglass
· Resin: Polyester/Vinylester
· Inner/Outer Coating: Protects against contaminants and water/resin mixing
PHYSICAL PROPERTIES
· Tensile Modulus: 1,200,000 - 2,160,000 psi
PHYSICAL PROPERTIES
· Tensile Modulus: 1,200,000 - 2,160,000 psi
· Tensile Strength: 20,000 - 26,000 psi
PHYSICAL PROPERTIES
· Tensile Modulus: 1,200,000 - 2,160,000 psi
· Tensile Strength: 20,000 - 26,000 psi
· Liner Reinforcement: Advantex Ecr Fiberglass
PHYSICAL PROPERTIES
· Tensile Modulus: 1,200,000 - 2,160,000 psi
· Tensile Strength: 20,000 - 26,000 psi
· Liner Reinforcement: Advantex Ecr Fiberglass
· Chemical Resistance: EXCELLENT
PHYSICAL PROPERTIES
· Tensile Modulus: 1,200,000 - 2,160,000 psi
· Tensile Strength: 20,000 - 26,000 psi
· Liner Reinforcement: Advantex Ecr Fiberglass
· Chemical Resistance: EXCELLENT
· Wicking Characteristics: NONE
PHYSICAL PROPERTIES
· Tensile Modulus: 1,200,000 - 2,160,000 psi
· Tensile Strength: 20,000 - 26,000 psi
· Liner Reinforcement: Advantex Ecr Fiberglass
· Chemical Resistance: EXCELLENT
· Wicking Characteristics: NONE
· Porosity: NONE
ADVANTAGES FOR
STORM DRAIN REHABILITATION
· Visual inspection of liner before curing
ADVANTAGES FOR
STORM DRAIN REHABILITATION
· Visual inspection of liner before curing
· Reduced wall thickness improves capacity
ADVANTAGES FOR
STORM DRAIN REHABILITATION
· Visual inspection of liner before curing
· Reduced wall thickness improves capacity
· Small installation equipment footprint
ADVANTAGES FOR
STORM DRAIN REHABILITATION
· Visual inspection of liner before curing
· Reduced wall thickness improves capacity
· Small installation equipment footprint
· Fast liner installation (6-8 feet per minute)
ADVANTAGES FOR
STORM DRAIN REHABILITATION
· Visual inspection of liner before curing
· Reduced wall thickness improves capacity
· Small installation equipment footprint
· Fast liner installation (6-8 feet per minute)
· Custom shapes · 50-80 year service life
ADVANTAGES FOR
STORM DRAIN REHABILITATION
· Visual inspection of liner before curing
· Reduced wall thickness improves capacity
· Small installation equipment footprint
· Fast liner installation (6-8 feet per minute)
· Custom shapes · 50-80 year service life
· Styrene Environmental Issues Controlled
APPLICATIONS AND USES
· Roadway Culverts (increase load rating)
· Railroad Culverts (upgrade pipe without excavation)
· Irrigation Pipes (reduce water loss)
· Storm Drains (allows reduced pipe cover)
· Sanitary Sewer Pipes (improves flow characteristics)
· Force Main (improves pipe pressure rating)
EXPERIENCE
SCOTTSDALE, AZ – SEWER REHABILITATION
· Portability
· Heat Tolerance
· Public Friendly
· Environmentally Friendly
· Control of Root Intrusion
EXPERIENCE
CALTRANS – ROUTE 1 DRAINAGE
CULVERT REHABILITATION
· Remote Installation
· Environmental Compliance (air and water),
· Active Traffic Conditions
EXPERIENCE
CAMP PENDLETON MARINE BASE –
SEWER REHABILITATION
· Extreme Surface Loading
· Environmental Compliance
BENEFITS:
OWNER PERSPECTIVE
Engineering
Structural
repair
Smooth invert
Minimal pipe
diameter
reduction
Reduced
rehabilitation
cost
Environmental
Tolerance of
Southwest heat
Minimal public disruption
No resin migration
Minimal styrene odor
No waste of water
Construction
Allows remote pipe rehabilitation
Quality control review prior to cure
Short installation time
Minimal social impacts
Safety for public and crews
Questions?

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