Overrunning Indexing Backstopping Clutches
Transcription
Overrunning Indexing Backstopping Clutches
Overrunning Indexing Backstopping Clutches Formsprag ® Overrunning Clutches Designs Feature: • Instantaneous action, no backlash • Infinitely changing wear points • More torque in less space with sprags • Full sprag and roller complements • Formchrome® sprags • “Free-action” retainer • PCE positive continuous engagement ST C E R T I F I CA EM TI IS O 90 • Inner Race C/T “Centrifugal throwout” sprags • Outer Race C/T “Centrifugal throwout” sprags © 2004 Warner Electric, Inc. Formsprag and Stieber are manufacturers of the highest quality overrunning clutches in the marketplace. Formsprag is also a supplier to the commercial and military aircraft markets. The quality documentation systems and procedures necessary to support this level of quality products has facilitated Formsprag’s certification for ISO-9001 in October 1993 and Stieber’s ISO-9001 in October 1997. 01 :2 0 0 0 ON Formsprag and Stieber overrunning clutches deliver thoroughly proven, dependable power transmission. Careful selection of highest quality materials, precisionmanufacturing by experienced craftsmen, conscientious assembly, and rigid adherence to detail guarantee a reliable, quality product. Overrunning clutches handle torque loads up to 700,000 lb.ft. (949200 Nm). Other sizes and designs are available by special order. SY Formsprag and Stieber have been designing, manufacturing and delivering dependable, long-lived, precision power transmission products for over 50 years, providing one of the broadest lines of overrunning clutches in the world. A wide range of styles and sizes to choose from… Contents General & Special Purpose Clutches Overrunning Clutch Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 • Ball Bearing Supported • Sleeve Bearing Supported • Bearing Envelope Design • Not Self-supporting Backstopping Clutches • Holdback • Detachable Torque Arm • Integral Torque Arm • Bi-directional Modular Clutch Components Building Block System • Clutches • Flanges • Covers Clutch Couplings • Overrunning Clutches • Couplings While the wide range of sizes and capabilities covered by this catalog will cover substantially all industrial needs, it is sometimes necessary to design and manufacture clutches to meet specialized requirements. Formsprag’s and Stieber’s years of research and development in this specialized field are at your service to help solve all special overrunning clutch applications. In many cases a standard clutch can be adapted to a special use. You can be sure of a clutch that will meet your exact requirements simply by supplying complete application data to your local Warner Electric sales representative. Clutch Functions and Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Models: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 AL/ALM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 AL..F2D2, AL..F4D2; ALM..F2D2, ALM..F4D2 . . . . . . . . . . . . . . . . . . . . . 88 ALP..F7D7, ALPM..F7D7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 AL..KEED2, ALM..KEED2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 AL..KMSD2, ALM..KMSD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 ALZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 ASK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 ASNU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 BAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Building Block System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 CDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 CSK, CSK..2RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 CSK..P, CSK..PP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 FS 02, 04, 05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 FS 20 and 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 FS 100, 200 and 300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 FS/FSO/HPI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 FSO/HPI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 FSR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 FW/FWW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 GFK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 GFR/GFRN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 GFR..F1F2, GFR..F2F7, GFRN..F5F6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 GFR..F2F3, GFR..F3F4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 HSB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 KI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 LLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 RIZ/RINZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 RIZ, RINZ..G1G2, G2G7, G5G5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 RIZ..ELG2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 RIZ..G2G3, G3G4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 RL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 RSCI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 RSBW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 SB/SBI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Stieber Interchange Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Cross-Reference Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Application Data Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Rebuild and Overhaul Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Warner Electric/Formsprag (800-927-3262) www.formsprag.com __________________________________________________ 1 Clutch Functions and Applications All Formsprag/Stieber clutches described in this catalog are “overrunning” clutches, i.e., they will drive in one direction but overrun (freewheel) in the other direction. The preparation of a catalog such as this can be undertaken only by a company having very broad experience in all aspects of the use and application of overrunning clutches. is based on the accumulation of many years of experience in the design, construction and application of overrunning clutches. In physical appearance, the Formsprag/Stieber catalog overrunning clutches are all very much alike. However, different types of applications will involve differing load characteristics and will call for variations in the technical details of clutch construction. For this reason the clutches are divided into three basic types of applications for which they are intended. Overrunning clutch Indexing clutch Backstopping clutch This class of applications is typified by standby and compound drives. For example, a steam turbine and a standby electric motor may be connected to a single driven shaft through overrunning clutches. The shaft can then be driven by either the turbine or the motor or both with no further modification of the installation. The turbine drive clutch automatically engages when the turbine starts to drive, but automatically overruns when the load is transferred to the electric motor. In this type of application, reciprocating motion applied to the driving race is transformed into intermittent motion in only one direction at the driven race. For example, if a pinion is connected to the driving race, a rack meshing with the pinion can give reciprocating motion to the driving race. The clutch will then advance or “index” the work (driven race) on each forward stroke of the rack, but will not return or back-up on the return stroke of the rack. In backstopping or holdback* applications, one race is always fixed to a stationary ground member. The function of the clutch is to permit rotation of the mechanism, connected to the other race, in one direction only, and to prevent any rotation in the reverse direction at all times. Although the clutch normally overruns most of the time, it is referred to as a holdback or backstop in conveyors, gear reducers and similar equipment because its function is to prevent reverse rotation. Considerations *“Holdback” is a name given to a backstop clutch when mounted on an inclined conveyor head shaft. Formsprag/Stieber is such a company, and the information given in this catalog Considerations • Type of motor • Max starting torque • Internal combustion engines, please consult Formsprag • Nominal driving torque • Range of driving speed • Inertia (WR2) of the driven masses • Range of overrunning speed • Number of starts during service life • Shaft diameter Applications • Dual motor/engine drives • Conveyor belts • Creep and starter drives • Disengagement of centrifugal masses • Number of cycles/min • Index angle • Nominal torque • Inertia (WR2) of the driven masses • Accelerations of the driving member • Number of indexes during service life • Shaft diameter Applications • Metal stamping • Pressworking • Packing machines • Indexing tables • Assembling machines • Printing machines The three basic applications are: • Overrunning • Indexing • Holdbacks or Backstops These three categories are described in greater detail under those headings in this catalog. Considerations • Motor breakdown torque • Maximum dynamic reverse torque due to elasticity of the locked parts: elastic belts, shafts of more than 9 feet (3 meters) long • Range of overrunning speed • Number of torque applications during service life • Shaft diameter Applications • Inclined conveyors • Escalators • Pumps • Gear drives • Fans 2 __________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Functions and Applications Overrunning The clutch allows overrunning of large inertia loads upon stopping and prevents backdriving damage to the drive system. Clutch Models: FS/FSO, AL, GFR Dual Drive FSO clutches are used in dual drive applications to provide instantaneous clutching from one drive to the other in case of the failure of either. Indexing Indexing clutches are used to convert reciprocating linear motion to incremental rotary motion for conveyor or material feed applications. Clutch Models: HPI, AL Backstopping The LLH Holdback clutch is used to backstop (prevent reverse rotation) the incline conveyor in a material handling application. Clutch-Couplings Backstopping The overrunning clutch is used to backstop (prevent reverse rotation) the drive rollers in a material feed and check indexing application. Clutch Models: FSO, AL, GFR, RSBW Clutch Couplings are used for dual drive of a pump or fan, and when there is a need to connect inline shafts. The clutch coupling prevents backdriving of the other drive source when operating at motor speeds. Clutch couplings allow for the transition from one drive source to another without controls. Clutch Models: FW, FWW, ALKMS, RIZEL,AL..KMSD2, RIZ..ELG2 Warner Electric/Formsprag (800-927-3262) www.formsprag.com __________________________________________________ 3 Overrunning Clutch Designs Ramp & Roller Overrunning Clutches Two Design Styles Stieber overrunning clutches are available in two basic designs: Ball Bearing • Ramp & Roller • Sprag Overrunning clutch speed is a major determining factor in selecting the design best suited for each application. Ramp & roller clutches are used for applications with low-to-medium overrunning speeds and for indexing. Sprag clutches are the choice for applications with high overrunning speeds and for backstopping. Spring/Plunger Seal With each basic design there are several variations to choose from to meet specific application requirements. These variations include clutches with or without internal bearings, as well as a range of mounting flanges, covers and couplings. Locking Roller Inner Race Outer Race Individually spring loaded Ramp & Roller Design Ramp-Roller Design These rugged, reliable clutches consist of a cylindrical outer race and an inner race incorporating the ramps on which the rollers ride. The rollers are individually spring loaded to provide constant force between the rollers and both races. This force ensures instantaneous lock-ups when switching from the overrunning mode to the driving mode. For increased accuracy in indexing applications, specify “V” type, with stronger energizing springs. For applications which do not allow cumulative error, use the “BAT” series single-revolution clutch. Outer race Locking roller Inner race Spring loaded plungers This design is also quite versatile, as the clutch can be operated in all three modes: overrunning, indexing and backstopping. The outer race has greater overrunning speed capability than the inner race, making the unit ideal for use as an indexing clutch, with the outer race acting as the reciprocating member. Overrunning Drive Drive Overrunning When the outer race is the driving member, this is the resultant race activity. 4 __________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Overrunning Clutch Designs Sprag Overrunning Clutches Lubrication Holes Load Transmitting Formchrome® Sprags Free Action Retainer Energizing Springs Oil Seal Inner Race Oil Seal Snap Ring Outer Race Snap Ring Ball Bearings Sprag Design A sprag overrunning clutch consists of a cylindrical inner race and a cylindrical outer race surrounding it, with an annular space between the two races. A full complement of accurately formed sprags fills this annular space. Each sprag is essentially a strut placed between the races in such a way that it transmits power from one race to the other by a wedging action when either race is rotated in the driving direction. Rotation in the other direction disengages the sprags and the clutch is free, or overruns. Either race may be the driven member or driving member. If one race of the overrunning clutch is securely fixed to a grounded member, so that it cannot rotate, and the other race is free to turn, the free race will turn freely in one direction of rotation, but will be locked to the ground in the opposite direction. meet most conceivable types of clutch applications. Since different types of overrunning applications involve different loading characteristics, different sprag shapes are used to provide the greatest possible life, torque capacity, and functional characteristics for the three basic types of overrunning clutch applications: overrunning, indexing, and backstopping. In an overrunning clutch, the specific sprag shapes have been developed to Various Sprag Designs D shape sprag design Free action PCE® design Inner race C/T design Warner Electric/Formsprag (800-927-3262) www.formsprag.com __________________________________________________ 5 Principles of Operation Ramp & Roller Design Ramp & roller clutches consist essentially of an outer race with a cylindrical inside diameter, an inner race with ramps, and a set of rollers which are individually spring loaded to provide constant contact between the rollers and both races. This arrangement assures instant action at all running speeds and guarantees immediate driving capability whenever one of the two races rotates with respect to the other in the drive direction. TER RACE DRIVE OU E DRIV RACE DR IVE EER IVN RIN D racies, especially at high index frequencies. The use of thinner lubricating oil and stronger springs will provide higher indexing accuracy and can be supplied upon request. Sprag Design gripping angle, GA. If the condition is not satisfied, wedging will not occur. The gripping angle is determined by the construction of Figure 2, where points A and B are the points of contact of the sprag with the inner and outer races, respectively. This sprag-type design overrunning clutch generally consists of an inner race, an outer race, a set of sprags, a sprag retainer, energizing springs, and bearings. Outer Race Sprag The wedging of the sprags between the races transmits power from one race to the other. The sprags have a greater diagonal dimension across one set of corners than across the other (see Figure 1). The wedging action occurs when the relative rotation of the inner and outer races tends to force the sprag to a more upright position where the cross-section is greater. B Gripping Angle (GA) GA Inner Race A TER RACE OU RACE OVER-R TERUN OU ACE OVER R-R -R NE U N I DRIVE ERRUN OV E NER RAC IN Figure 2 N Geometry of sprag, showing gripping angle “GA.” Outer Race Application Sprag Retainer Clutches of this type can be used in all types of overrunning, backstopping and indexing applications. When used as an overrunning clutch the ramp & roller clutch should be mounted in such a way that the outer race is the overrunning member. This is especially important with higher overrunning speeds. In applications where the inner race overruns, the centrifugal force on the rollers results in lower overrunning speed limits. When used as a backstop a ramp & roller clutch with rotating inner race is especially suited at lower speeds. If the RPM is higher than the RPM recommended in the tables, we suggest using a sprag type clutch. When used as an indexing clutch the outer race should always be the oscillating member and the inner race should be the driven member. Otherwise, the inertia of the rollers and springs will lead to inaccu- Energizing Spring A B Sprag Sprags are designed to have a low initial gripping angle to insure positive initial engagement. As torque increases, the sprags produce radial forces which cause race deflections, which make the sprags roll to new positions. Sprags are usually designed to have an increasing gripping angle as they roll from overrunning position to maximum load-carrying position. A higher gripping angle reduces the radial load imposed by the sprag, thus permitting higher torques to be transmitted within the limits of race stretch and brinelling. Inner Race B1 Figure 1 Detail of sprag. Dimension “A” is greater than dimension “B.” B Higher Load Gripping Angle Wedging action depends upon the wedging, or gripping angle of the sprags between the races. The fundamental concept of sprag clutches requires that the coefficient of friction of the sprag, with respect to the inner race at the instant torque is applied in the drive direction, must be greater than the tangent of the Lower Load GA GA1 A A1 Figure 3 Gripping angle increases as load increases and annular space increases. 6 __________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Principles of Operation Sprag Energizing Inner Race C/T Model RSBI & RIZ sizes 20 through 240 are available with the inner race C/T feature. In the inner race centrifugally disengaging sprag design, the mass of the sprag is located so that when the inner race is overrunning the centrifugal force of the sprags overcomes the force of the energizing spring causing the sprags to completely “pull away” from the outer race. Formsprag and Stieber manufacture a wide variety of sprag sizes and shapes to meet the market requirements. Free action In the Formsprag “free action” retainer all sprags are permitted to have free and independent action. During overrunning this allows each sprag independently to adapt itself to any variations in annular space caused by runout or by foreign matter which may inadvertently get inside the clutch. Since each sprag operates independently, it cannot transfer the effects of variations from one sprag to the next. With all sprags in uniform engagement at all times, the load is evenly distributed. The free action principle also distributes wear evenly for a minimum of wear on all components. PCE® sprag PCE sprags are designed to overcome the effects of severe torsional and linear vibrations as well as high transient torque overloads. It is a Formsprag exclusive. This design, which provides built in protection from otherwise damaging overloads, is now standard in model sizes 300 through 700. The sprags are energized by springs that act upon each end of each sprag. Formsprag has developed several different types of energizing springs, such as contracting springs, expanding springs and a torsional type spring. In each overrunning clutch the type of energizing spring used will reflect Formsprag’s broad experience in the design and application of overrunning clutches in the choice of a method of energizing best suited for the particular design of clutch. In all cases, whether the spring is an expanding spring, a contracting spring, or a torsional spring, the spring design energizes each sprag individually without transfer of motion or effect from one sprag to the next. The C/T Sprag Principle Centrifugal Throwout, or C/T, retainer assemblies are designed for high speed inner or outer race overrunning, and lower speed drive conditions. C/T sprags are available in a variety of models. Model FSO sizes 300 through 700 are available with PCE or C/T sprag option with outer race overrunning. Torque transmission Lift-off The point at which the sprags lift off of the inner or outer race is listed as the “lift-off speed.” The maximum drive speed is always less than the lift-off speed to insure positive sprag energizing. The primary advantage of the centrifugal throwout sprag retainer is that when the sprags lift off the inner or outer race there is no rubbing contact in the clutch. Therefore, the life of the clutch is determined by the life of the bearings. Note: In centrifugal throwout designs, the sprags lift off the inner or outer race during overrunning. Therefore, for drive conditions, C/T designs require that the driving speed be lower than the lift-off speed. Outer Race C/T In the outer race centrifugally disengaging sprag design, the mass of the sprag is located so that when the outer race is overrunning, the centrifugal force of the sprags overcomes the force of the energizing spring causing the sprags to completely “lift off” of the inner race. Lift Off 1000 times enlargement Formchrome® extends sprag life Ultra-hard Formchrome sprags provide extra-long life, maximum wear resistance and lower maintenance costs. Formchrome sprags — exclusive with Formsprag — are made by diffusing chromium into the surface of hardened high carbon alloy steel to form a chromium-carbide alloy. Warner Electric/Formsprag (800-927-3262) www.formsprag.com __________________________________________________ 7 Selection Formsprag and Stieber facilities design and manufacture the largest variety of overrunning, indexing and backstopping clutches in the world. To select the model that would best meet your application requirements, you will need to determine the following: • Function — Overrunning, Indexing, Backstopping • Torque Required • Shaft Size or Required Clutch Bore • Maximum Inner Race Overrunning Speed • Maximum Outer Race Overrunning Speed • Lubrication Preferences or Limitations With this information use the chart on the adjacent page to select models that meet your requirements. The models are grouped by type of bearing support and mounting requirements. To make the final selection, use the Selection Procedure listed on page 10. General Purpose Clutches • Ball Bearing Supported FSO HPI FSA • Sleeve Bearing Supported FS-02 FSR • Bearing Envelope Design CSK CSK..P CSK..PP ASK GFK • Not Self-supporting KI ASNU FS-20 and 50 DC BAT RSCI AS Special Purpose Clutches FS-100, FS-200, FS-300 SB/SBI FSD CDU ALZ RL Backstopping Clutches RSBW HSB LLH Modular “Building Block” Clutches AL GFR RIZ Clutch Couplings AL/ALM..KMSD2, AL/ALM..KEED2 FW, FW (C/T) FWW, FWW (C/T) RIZ/RAZ..ELG2 Accessories 8 __________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Selection Application Model Overrunning FSO C/T FSO HPI FSA FS-02,04,05 FSR CSK* ASK* GFK* KI* AS* ASNU* FS-20 and 50 DC BAT* RSCI* FS-100, 200 SB/SBI FSD CDU ALZ* RL X X X X X X X X X X X X Indexing X X X X X X X X X X X X X X X X X X X Overrunning Speed (RPM) Backstopping X X X X X X X X X X X X X X X X X X X RSBW* HSB LLH AL* GFR* RIZ* X X X AL..KEED2* AL..KMSD2* FW FW (C/T) FWW FWW (C/T) RIZ..ELG2* X X X X X X X X X Lubrication Torque Range (lb.ft.) Bore Range (in.) Inner Race Outer Race Oil/Grease Page 275 – 27,000 275 – 27,000 275 – 27,000 38,000 – 500,000 4.5 – 30 40 – 1,800 3 – 382 84 – 294 60 – 354 1 – 3.4 2.4 – 1,254 19 – 71,200 0.5 – 7.0 0.5 – 7.0 0.5 – 7.0 4.93 – 20.0 0.25 – 0.63 0.37 – 2.19 0.3 – 1.57 1.57 – 2.36 0.7 – 1.96 0.1 – 0.39 0.2 – 3.14 0.3 – 7.87 3,000 – 500 3,600 – 1,100 N/A 400 – 75 3,450 – 1,800 1,950 – 950 15,000 – 3,000 3,500 – 2,500 5,500 – 3,400 8,000 – 5,000 5,000 – 600 3,300 – 230 6,000 – 1,100 900 – 375 N/A 50 – 20 2,400 – 900 900 – 250 15,000 – 3,000 3,500 – 2,500 4,000 – 2,200 10,000 – 6,000 7,500 – 900 5,000 – 350 Oil Oil/Grease Oil Oil/Grease Grease Oil/Grease Grease Grease Grease Oil Oil Oil 14 14 14 18 20 22 24 28 30 32 34 36 N/A — 0.47 – 4.72 0.7 – 9.4 2,500 – 1,750 — 750 – 170 14,500 – 3,100 N/A — 750 – 170 0–0 Oil Oil Oil Oil 38 40 42 44 0.5 – 2.0 0.75 – 7.00 6.0 – 8.98 N/A 1.18 – 5.5 0.49 – 2.49 1,800 – 1,200 2,500 – 500 N/A 3,600 – 1,100 1,300 – 850 1,800 – 900 450 – 300 800 – 375 N/A 3,600 – 1,100 3,000 – 2,000 N/A Oil Oil/Grease Oil Oil Oil Oil/Grease 46 48 50 52 56 58 0–0 0–0 Grease Oil 62 64 Oil 68 Oil Oil Grease 86 92 98 250 – 1,250 74 – 5,756 28 – 16,974 176 – 45,164 70 – 440 875 – 22,300 27,000 – 300,000 1,175 – 45,000 518 – 23,616 8 – 2,208 X X X 642 – 5,756 275 – 27,000 1.0 – 3.5 0.5 –7.0 400 – 200 2,900 – 1,050 4,000 – 700,000 1.87 – 20.0 400 – 75 X X X 64 – 339,480 64 – 82,656 368 – 12,546 0.47 – 9.84 0.47 – 5.9 1.1 – 5.1 2,500 – 100 4,000 – 200 9,000 – 2,400 7,200 – 620 5,600 – 800 0–0 64 – 295,200 N/A 0.47 – 9.8 2,500 – 100 6,000 – 620 Oil 104 80 – 32,000 65 – 19,425 65 – 19,425 183 – 4,725 0.47 – 9.8 0.37 – 6.5 0.37 – 6.5 0.37 – 5.75 2,500 – 250 2,800 – 500 2,800 – 500 2,800 – 1,000 6,000 – 1,250 850 – 375 5,000 – 1,100 850 – 650 Oil Oil/Grease Oil Oil/Grease 106 108 108 108 183 – 4,725 368 – 12,546 0.37 – 5.75 1.1 – 5.1 2,800 – 1,000 9,000 – 2,400 5,000 – 1,800 — Oil Grease 108 116 118 * Stieber Metric Designs Warner Electric/Formsprag (800-927-3262) www.formsprag.com __________________________________________________ 9 Selection Selection Procedure When a clutch is to be selected on the basis of torque calculation, follow the eleven steps below: 1. Calculate load torque to be transmitted by the clutch. Torque (lb.ft.) = 5250 x HP RPM or Torque (Nm) = lb.ft. x 1.356 2. Select the proper service factor from the appropriate table on page 13. 3. Determine the design torque by multiplying the load torque by the service factor. 4. Check the key and shaft stress before making a final clutch selection since this may determine the maximum allowable drive torque capacity. 5. Determine the overrunning and drive speed along with which race will overrun. 6. Select a clutch MODEL and SIZE from the catalog based on design torque, bore size, overrunning speed and dimensions for proper fit into the available space. 7. If the outer race is the overrunning member, then determine if the C/T option can be used for the clutch model selected. a. A Centrifugal Throwout (C/T) model clutch may be used if the drive speed is less than the maximum C/T drive speed and the overrunning speed is higher than the lift-off speed. 9. Determine the shaft size, bore and key size requirement of the clutch from the catalog. Refer to the BORE SIZES/ SHAFT TOLERANCES chart on pages 124 and 125 for the ACTUAL BORE SIZE that will be supplied with the clutch. If the actual bore size required is other than that listed, contact the factory. 10. Select the type of LUBRICANT, oil or grease, for the clutch model where appropriate. It should be noted that many of the clutch model are available in either oil or grease only. If the Labyrinth grease seal option is selected in step 8 above, the clutch must be grease lubricated. 11. Determine the DIRECTION OF ROTATION for the model selected where necessary. When viewing the clutch from the end as shown in the catalog, if the inner race is to rotate freely in the CCW direction and drive in the CW direction it is a Right Hand (RH) rotation. Left Hand (LH) is opposite. See clutch rotation on page 12. Special Designs While the wide range of sizes and capacities covered by this catalog’s line of clutches will cover substantially all industrial needs, it is sometimes necessary to design and build clutches to meet specialized requirements. Special designs can also take advantage of a self-contained lubrication system or lubricant contained within the customer’s machine. In such cases, lubrication could be introduced through the inner race or through clutches assembled without seals to permit a free flow of oil through the clutch. Since other factors may affect selection of clutches in both indexing and holdback cases, consult our Application Engineering Department for assistance. The torque values listed in this catalog are based upon normal use with 1 million load cycles at full catalog torque and receiving proper care and maintenance. For Models FSO, HPI, FSA and SB the torque ratings are based upon using only one end face to transmit. Caution: Consult factory for reciprocating type prime mover and vertical mount applications. b. A C/T model clutch may not be used when the drive speed is higher than the maximum C/T drive speed. c. For overrunning speeds other than listed, contact the factory. 8. When higher speeds are required select the LABYRINTH GREASE SEAL option listed in the Specification chart for each clutch model or contact Formsprag Application Engineering Department. 10 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Selection How to Order When placing an order always use the part number in addition to the model number if available. The part number is marked on the clutch and listed in the price sheets. There is a unique part number for each design and bore combination and the format is as follows: Format is CL XXXXX – XXX – XX CL (clutch) Base model no. (5 digits) Clutch Bore (1, 2 or 3 digits) Special Design of the same bore (1, 2 or 3 digits) Example is CL42156-123-2 The model number is marked on the clutch and listed in the product catalog. Example: 1. FSO 700 model clutch, optional C/T retainer, 2.2485/2.2500" bore, .625 x .32 keyseat, oil lubricated. 2. FSR - 16 model clutch, 1.000/1.001" bore, .50 x .25 keyseat, grease lubricated, right hand rotation. 3. HPI 900 model clutch, optional Labyrinth grease seals, 4.498/4.500" bore, 1.00 x .50 keyseat, grease lubricated. Example: 1) 2) 3) FSO – 700 FSR – 16 HPI – 900 C/T/ 2.25 / 1.00 L / 4.50 .625 x .32 .50 x .25 1.00 x .50 GR GR RH Model Size Options (Labyrinth Seal, C/T Sprag) Nominal Bore Keyseat Size* Lubricant (Blank - Oil, GR - Grease) Direction of Rotation *If keyseat is not specified when ordering, the clutch will be supplied with the available standard keyseat. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 11 Selection Overrunning Clutches Indexing Clutches Overrunning Speeds Drag Torque Dynamic Load This is the maximum speed differential between the inner and outer races. When one race is stationary and the other overruns, clutch selection may be based on maximum overrunning speeds shown in the catalog. In an overrunning clutch the drag or resistance to freely turn is a result of the additive values of seal drag, bearing drag and sprag energizing drag. This clutch drag torque is noted as “resistance after runin” and is listed for each model on its data page. The drag (resistance after run-in) torque values for new clutches will be higher at first and after 12 to 24 hours of overrunning at standard motor speeds will reduce to catalog-listed values. When a clutch is overrunning, the drag torque is exerted upon the lower speed race and any attached drive components. The torque required to accelerate the indexing mechanism and load, increases rapidly as the angle of index and number of cycles per minute increases. This torque should be calculated and added to other torque values in the system. For equation, see Overrunning Clutch Application Manual P-1052. Same direction of rotation If both races rotate in the same direction at different speeds, the overrunning speed is the difference in their speeds. Brake Torque If a brake is used in the indexing system, the resistance of the brake must be calculated in terms of torque and added to the other torque values in the system. Opposite direction of rotation Stock Load If the races rotate in opposite directions, the overrunning speed is the sum of their speeds. If, as in a punch press feed device, the indexing mechanism must pull stock from a coil, the force required to do this must be added. This load can best be determined by actual measurements. Clutch rotation ive Dr Free ee Fr Driv e Outer Race Bore Inner Race Left Hand Rotation Shown Right Hand Rotation Shown If the overrunning clutch design is not symmetrical, then the clutch rotation will need to be determined, and this information (RH or LH) must be provided at time of order placement. To establish rotation of a clutch, look at the clutch from the end specified by the arrow for each clutch series. If the inner race drives the outer race in the clockwise direction it is a right hand rotation. For Clutch Couplings see page 108. 12 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Selection Service Factors Formsprag and Stieber Overrunning Clutches Driven Equipment Load Classifications Light Steady Loads Starting torque is equal to or slightly greater than running torque. Moderate Loads High starting torque or above average running torque. Medium Loads Starting torque is approximately double running torque. Heavy-Duty Loads High starting torque, shock loading, light torque reversals during drive. Centrifugal pumps, uniformly loaded conveyors, light-duty fans and blowers, liquid mixers and agitators, centrifugal compressors, lobe and vane type blowers, gear pumps, textile machinery, woodworking machinery. Hot oil pumps, heavy-duty centrifugal pumps, cooling towers, slurry agitators, boiler feed pumps, hoists, conveyors. Dredge pumps, dynamometer drives, light-duty hammermills, lineshafts, paper-converting machinery, rotary kilns, rotary or screw-type pumps for high viscosity fluids. Mine ventilating fans, reciprocating pumps or compressors, papermaking machinery, heavyduty hammermills, ore crushers, pulverizing mills. Steam, gas or air turbine 1.00 1.50 1.50 2.50 AC electric motor 1.25 1.50 1.50 2.50 DC electric motor or DOL start AC electric motor 1.25 1.50 1.75 3.00 Gasoline, natural gas, propane or other spark ignition engine 3.0 3.0 Consult Formsprag Consult Formsprag Consult Formsprag Consult Formsprag Consult Formsprag Consult Formsprag Clutches are suitable for many different power transmission applications. Please refer to this table for proper service factor for your application. Typical prime movers are listed at the left, types of loads across the top, and your service factor opposite the typical prime movers. When torsional or linear vibration is present, use an FSO series clutch and increase the service factor at least 50%. For severe vibration, a greater service factor increase is necessary. To conform with couplings manufacturer’s recommendations, use a minimum service factor of 1.5 on all Clutch Couplings. Prime Mover Overrunning & Backstopping Applications Service Factors Diesel Indexing Applications Service Factors Type of Load Less than 90° or less than 150 strokes/min. Over 150 strokes/min. When angle is greater than 90° and over 200 strokes/min. FS-02, 04, 05 FSR-3 & 5 FSR 6 to 16 HPI 3 2 2 2 4 2 N/A 3 4 2 N/A 2.5 FSO Roller Design *Recommended for maximum performance and maximum life. Note: In all cases where considerable vibration is present, a higher service factor may be needed (possibly up to 6). Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 13 General Purpose Clutches FSO/HPI Overrunning, Indexing, Backstopping Ball Bearing Supported, Sprag Clutches All models contain PCE sprags with Formchrome® and Formsprag “Freeaction” retainers except models FSO 550 & FSO 650. Standard clutches and all C/T clutches are oil lubricated. Grease lubrication is available for applications where maintenance is inadequate, or where higher inner race overrunning speeds are required. These clutches mount on a through-shaft, with the inner race driven by a key. The ground O.D. of the outer race is designed as a pilot or mounting surface for attaching parts and is concentric with the bore. Tapped holes are provided in each end of the outer race for securing these parts to the clutches. Refer to Bore Sizes/Shaft Tolerances chart for mounting data, page 124. For vertical mounting, contact Application Engineering. HPI-300 through 700 clutches are shipped from the factory with Mobil DTE Light oil. Model FSO Grease Lubricated Clutches General purpose, ball-bearing clutches suitable for overrunning, backstopping and light to medium-duty indexing applications. They are oil lubricated and equipped with lip type seals. Grease is available. Increased speeds are possible with steel labyrinth seals. FSO-300 through 700 clutches are shipped from the factory packed with Fiske Brothers Lubriplate Low-Temp grease. C/T Sprag Models (FSO Only) OSHA cover kits are available for Models FSO & HPI-400 through 700, see page 121 for details. C/T sprag clutches are ideal for applications with high speed outer race overrunning and low speed driving. Available with oil lubrication only. HPI-300 through 700 clutches are shipped from the factory packed with Fiske Brothers Lubriplate Low-Temp grease. For further information, write for Installation and Maintenance Bulletin No. 2219 for the FSO series and No. 2213 for the HPI series. Typical Mounting Arrangement Model HPI Especially designed for medium to heavyduty indexing applications, or applications in excess of 150 strokes/min. to provide the maximum in dependable, uniform, long life performance except models FSO 550 & FSO 650. They are oil lubricated and equipped with lip type seals. Grease is available. Oil Lubricated Clutches FSO-300 through 700 clutches are shipped from the factory with Mobil DTE Heavy Medium oil. The Model FSO clutches must be secured to the shaft by customer supplied snap ring, set collar, spacer, etc. Specifications Maximum RPM Standard Models Lubrication C/T Sprag Models Overrunning Speed Size 300 400 500 550 600 650 700 Torque Capacity lb.ft. (Nm) 275 (374) 300 (408) 1,175 (1598) 1,885 (2564) 2,250 (3060) 2,375 (3230) 5,000 (6800) Oil and Grease Lip Seals Labyrinth Grease Seals Overrunning Speed Inner Race Outer Race Inner Race Outer Race Inner Race Outer Race Max. drive Sprag lift-off 3,000 900 3,600 900 3,000 6,000 1,100 1,300 2,800 850 3,600 850 2,800 5,000 1,100 1,300 2,500 800 3,000 800 2,500 4,000 1,000 1,200 1,175 800 — — — — — — 2,200 750 2,400 750 2,200 3,600 1,000 1,200 900 600 — — — — — — 1,600 450 2,000 450 1,600 2,500 800 1,000 Resistance after run-in lb.ft. (Nm) .13 (.18) .20 (.27) .23 (.31) .35 (.47) .46 (.62) .80 (1.08) 1.15 (1.56) Oil or Grease Oil only FSO oz (ml) HPI oz (ml) Shipping Weight lb (kg) .25 (7.0) .33 (9.9) .75 (22.0) .50 (14.0) .67 (19.8) 1.25 (35.0) 3.5 (1.6) 6 (2.7) 10.5 (4.8) 1.75 (52.0) 1.75 (52.0) 6.00 (168.0) 6.00 (168.0) — 12 (5.4) 19 (8.6) 24 (10.8) 42 (19) 3.00 (84.0) — 10.00 (280.0) Note: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. 14 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches FSO/HPI FSO OSHA cover kits are designed for shaft end mounted FSO or HPI clutches and available from Formsprag from size 400 through 1027. These cover kits provide not only the stationary cover enclosure required by OSHA, but provide additional protection for the clutch from abrasive environments as well. Bore sizes and keyseats inches (mm) Size 300 Note: OSHA requires that a stationary guard must enclose clutches with rotating projecting parts and operating seven (7) feet or less above the floor. A D Chamfer Snap Ring Locations (see note) .250-28 Oil Hole (see note) 400 G 500 B E F 550 C Notes: 600 Angle — oil hole to mounting bolt hole Model 300, 400, 500 = 45° 600 = 15° 700 = 0° or 30° (offset from center of outer race) Snap ring is located on the outboard side of the oil seal on Models 400, 600 and 700. On models 300 and 500, snap ring is inboard of the oil seal. Dimensions inches (mm) D E F G Thread Size A B C 300 2.50 (63.50) 2.75 (69.85) 3.000/2.998 (76.20/76.15) 3.500/3.498 (88.90/88.85) 2.38 (60.45) 2.69 (68.26) .06 x 45° 1.12 (1.58 x 45°) (28.58) .06 x 45° 1.19 (1.58 x 45°) (30.15) 2.625 4 @ 90° (66.67) 2.875 4 @ 90° (73.02) .50 (12.70) .312-24 .63 (16.00) 3.50 (88.90) 3.25 (82.55) 3.75 (95.25) 4.250/4.248 (107.95/107.90) 4.750/4.748 (120.65/120.60) 5.375/5.373 (136.53/136.47) 3.38 (85.72) 3.125 (79.38) 3.63 (92.07) 3.625 4 @ 90° (92.07) 4.25 6 @ 60° (107.95) 4.750 6 @ 60° (120.65) .312-24 .63 (15.87) .312-24 .54 (13.72) .312-24 .63 (15.87) 3.50 (88.90) 700 5.00 (127.00) 6.500/6.498 (165.1/165.05) 7.125/7.123 (180.97/180.92) 3.375 (85.72) 4.88 (123.82) 06 x 45° 1.75 (1.58 x 45°) (44.45) 0.08 2.75 (69.85) .06 x 45° 2.50 (1.58 x 45°) (63.50) †2.72† (69.09) 0.09 3.187 (80.94) .06 x 45° 3.56 (1.58 x 45°) (90.42) †4.00† (101.60) 5.75 (146.05) 6.250 (158.75) .375-24 400 500 550 600 650 Number 8 8† Depth 650 .250-28 .79 (20.06) .375-24 .75 (19.05) Notes: †Six holes equally spaced at 60° plus two extra holes at 180°. Six hardened mounting screws are adequate for torque loads up to 3000 lb.ft. (4068 Nm). Use eight hardened mounting screws for torque loads above these values. ‡The “E” dimension is larger for this bore size. 700 Bore Size Keyseat .500 (12.70) .625 (15.87) 15mm .750 (19.05) .500 (12.70) .625 (15.87) 18 mm .750 (19.05) .875 (22.22) .875 (22.22) 1.000 (25.40) 1.125 (28.57) 30mm 1.250 (31.75) 1.312 (33.32) 1.250 (31.75) 1.312 (33.32) 1.5000 (38.10) 1.625 (41.27) 1.250 (31.75) 1.375 (34.92) 1.5000 (38.10) 40mm 1.625 (41.27) 1.750 (44.45) 45mm 50mm 2.000 (50.80) 1.937 (49.20) 2.000 (50.80) 2.250 (57.15) 2.437 (61.90) 2.500 (63.50) 1.937 (49.20) 50mm 2.000 (50.80) 2.250 (57.15) 60mm 2.437 (61.90) 2.500 (63.50) 65mm 2.750 (69.85) 70mm 2.937 (74.60) 75mm 80mm 1/8 x 1/16 (3.18 x 1.57) 3/16 x 3/32 (4.75 x 2.36) ***5 x 2.3mm*** 3/16 x 3/32 (4.75 x 2.36) 1/8 x 1/16 (3.18 x 1.57) 3/16 x 3/32 (4.75 x 2.36) ***6 x 2.8mm*** 3/16 x 3/32 (4.75 x 2.36) 3/16 x 1/16 (4.75 x 1.57) 3/16 x 3/32 (4.75 x 2.36) 1/4 x 1/8 (6.35 x 3.18) 1/4 x 1/8 (6.35 x 3.18) ***10 x 3.3mm*** 1/4 x 1/8 (6.35 x 3.18) 1/4 x 3/32 (6.35 x 2.29) 1/4 x 1/8 (6.35 x 3.18) 3/8 x 3/16 (9.52 x 4.75) 3/8 x 3/16 (9.52 x 4.75) 3/8 x 1/8 (9.52 x 3.18) 1/4 x 1/8 (6.35 x 3.18) 3/8 x 3/16 (9.52 x 4.75) 3/8 x 3/16 (9.52 x 4.75) ***12 x 3.3mm*** 3/8 x 3/16 (9.52 x 4.75) 3/8 x 3/16 (9.52 x 4.75) ***14 x 3.8mm*** ***14 x 3.8mm*** 3/8 x 1/8 (9.52 x 3.18) 1/2 x 1/4 (12.70 x 6.35) 1/2 x 1/4 (12.70 x 6.35) 1/2 x 1/4 (12.70 x 6.35) 5/8 x 1/8 (15.87 x 3.18) 5/8 x 1/8 (15.87 x 3.18) 1/2 x 1/4 (12.70 x 6.35) 14 x 3.8mm 1/2 x 1/4 (12.70 x 6.35) 1/2 x 1/4 (12.70 x 6.35) ***18 x 4.4mm*** 5/8 x 5/16 (15.87 x 7.93) 5/8 x 5/16 (15.87 x 7.93) ***18 x 4.4mm*** 5/8 x 7/32 (15.87 x 5.53) ***20 x 4.9mm*** 5/8 x 1/8 (15.87 x 3.18) ***20 x 4.9mm*** ***22 x 5.4mm*** Bore Range Min. Max. .500 (12.70) .750 (19.05) .437 (11.10) .875 (22.22) .750 (19.05) 1.312 (33.32) 1.00 (25.40) 1.625 (41.27) .937 (23.80) *†2.250*‡ (57.15) 1.69 (42.85) 2.500 (63.5) 1.875 (47.62) †*3.250**‡ (82.55) ***1/2 x 1/8 keyway. ***3/4 x 1/4 keyway. ***Contact Formsprag for keyseat information. ‡The “E” dimension is larger for this bore size. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 15 General Purpose Clutches FS/FSO/HPI Overrunning, Indexing, Backstopping Ball Bearing Supported, Sprag Clutches Grease Lubricated Clutch They are grease lubricated and equipped with grease seals. FSO-750 through 1027 clutches are shipped from the factory packed with Fiske Brothers Aero-Lubriplate grease. Model HPI Are especially designed for medium to heavy-duty indexing applications, or applications in excess of 150 strokes/ min. to provide the maximum in dependable, uniform, long life performance. They are oil lubricated and equipped with lip type seals. Grease is available. OSHA cover kits are available for Models FS, FSO & HPI-750 through 1027, see page 121 for details. For further information, write for Installation and Maintenance bulletin No. 2219 for FS and FSO series, and No. 2213 bulletin for the HPI series. Model FS All models contain Formchrome® sprags and Formsprag “Free-action” retainers. These clutches mount on a through-shaft, with the inner race driven by a key. Standard keys are supplied by Formsprag at no additional charge. The ground O.D. of the outer race is designed as a pilot or mounting surface for attaching parts and is concentric with the bore. Tapped holes are provided in each end of the outer race for securing these parts to the clutch. Refer to Bore Sizes/Shaft Tolerance chart for mounting data, page 124. HPI-750 through 1027 clutches are shipped from the factory packed with Fiske Brothers Aero-Lubriplate grease. Suitable for general overrunning, backstopping and light- to medium-duty indexing applications. They are oil lubricated and equipped with lip-type seals. Typical Mounting Arrangement C/T Sprag Models (FS Only) Ideal for applications with high speed outer race overrunning and low speed driving. Available with oil lubrication only. For vertical mounting, contact Application Engineering. Oil Lubricated Clutch FS-750 through 1027 clutches are shipped from the factory with Mobil DTE Heavy Medium oil. Model FSO Allows higher inner race overrunning speeds than FS series. They are also suitable for general overrunning and lightto medium-duty indexing applications. HPI-750 through 1027 clutches are shipped from the factory with Mobil DTE Light oil. The Model FSO clutches must be secured to the shaft by customer supplied snap ring, set collar, spacer, etc. Specifications Maximum RPM Standard Models C/T Sprag Models Lubrication Overrunning Speed Size 750 800 900 1027 Torque Capacity lb.ft. (Nm) 7,000 (9520) 13,000 (17,680) 18,000 (24,480) 27,000 (36,720) LIP Seal FS & FSO LABYRINTH FSO Grease Overrunning Speed Oil Resistance after run-in lb.ft. (Nm) FSO oz (ml) HPI oz (ml) FS oz (ml) Shipping Weight lb (kg) Inner Race Outer Race Inner Race Outer Race Inner Race Outer Race Max. drive Sprag lift-off 1,000 650 1,800 650 1,000 1,800 650 800 3.75 (5.08) 7.5 (222) 13 7 (384) (207) 83 (38) 850 525 1,500 525 850 1,500 525 675 700 500 1,350 500 700 1,350 500 650 500 375 700 375 500 1,100 375 475 5.25 (7.12) 6.25 (8.47) 10.00 (13.56) 7.5 (222) 18 (532) 22 (651) 15 (444) 16 (473) 32 (946) 102 (46) 156 (71) 250 (113) Notes: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. FSO-750 only, shipped with labyrinth seals. 8.5 (251) 11.5 (340) 16 (473) 16 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches FS/FSO/HPI Bore sizes and keyseats** inches (mm) A .500-20 Oil Holes (4) (see note) H B G D E E F Chamfer C Notes: Angle — oil hole to mounting bolt hole Model 750 = 0° or 30° 900 = 0° or 18° 800 = 0° or 45° 1027 = 15° Dimensions inches (mm) B C D E F G H Number Thread Size A Depth 750 6.00 (152.4) 8.750/8.748 5.88 4.25 (222.25/222.20) (149.22) (107.95) 1.25 .06 x 45° 7.00 (31.75) (1.58 x 45°) (177.80) 8* .500-20 1.00 (25.40) 800 6.00 (152.4) 10.000/9.998 5.88 5.50 (254.00/253.95) (149.22) (139.70) 1.25 .06 x 45° 8.94 (31.75) (1.58 x 45°) (227.01) 8 @ 45° .500-20 1.00 (25.40) 900 6.38 (161.9) 6.38 6.25 12.000/11.997 (304.80/304.72) (158.75) (161.92) 1.38 .06 x 45° 9.75 (34.92) (1.58 x 45°) (247.65) 10 @ 36° .625-18 1.25 (31.75) 1027 6.63 (168.3) 15.000/14.997 6.50 9.00 (381.00/380.92) (165.10) (228.60) 1.38 .13 x 45° 11.75 (34.92) (3.17 x 45°) (298.45) 12 @ 30° .625-18 1.00 (25.40) *Six holes equally spaced at 60° plus two extra holes at 180°. Six hardened mounting screws are adequate for torque loads up to 5100 lb.ft. (6915 Nm). Use eight hardened mounting screws for torque loads above these values. Bore Bore Range Size Size Keyseat Min. Max. 750 2.437 5/8 x 5/16 2.250 3.437 (61.90) (15.87 x 7.94) (57.15) (87.30) 2.500 5/8 x 5/16 (63.50) (15.87 x 7.94) 65mm ***18 x 4.4mm*** 2.750 5/8 x 5/16 (69.85) (15.87 x 7.94) 70mm ***20 x 4.9mm*** 2.937 3/4 x 3/8 (74.60) (19.05 x 9.52) 75mm ***20 x 4.9mm*** 3.000 3/4 x 3/8 (76.20) (19.05 x 9.52) 80mm ***22 x 5.4mm*** 3.250 3/4 x 1/4 (82.55) (19.05 x 6.35) 3.437 3/4 x 3/16 (87.30) (19.05 x 4.75) 800 3.000 3/4 x 3/8 2.625 4.437 (76.20) (19.05 x 9.52) (66.67) (112.70) 80mm ***22 x 5.4mm*** 3.250 3/4 x 3/8 (82.55) (19.05 x 9.52) 85mm ***22 x 5.4mmv*** 3.437 7/8 x 7/16 (87.30) (22.23 x 11.11) 3.500 7/8 x 7/16 (88.90) (22.23 x 11.11) 90mm ***25 x 5.4mm*** 3.750 7/8 x 7/16 (95.25) (22.23 x 11.11) 100mm ***28 x 6.4mm*** 3.937 1 x 1/2 (100.00) (25.40 x 12.70) 4.000 1 x 1/2 (101.60) (25.40 x 12.70) 4.250 1 x 3/8 (107.95) (25.40 x 9.52) 110mm ***28 x 6.4mm*** 4.437 1 x 1/4 (112.70) (25.40 x 6.35) 900 100mm ***28 x 6.4mm*** 3.625 5.437 4.000 1 x 1/2 (92.07) (138.10) (101.60) (25.40 x 12.70) 4.250 1 x 1/2 (107.95) (25.40 x 12.70) 110mm ***28 x 6.4mm*** 4.437 1 x 1/2 (112.70) (25.40 x 12.70) 4.500 1 x 1/2 (114.30) (25.40 x 12.70) 120mm ***32 x 7.4mm*** 1 x 1/2 4.750 (120.65) (25.40 x 12.70) 4.937 1 x 3/8 (125.40) (25.40 x 9.52) 5.000 1 x 3/8 (127.00) (25.40 x 9.52) 130mm ***32 x 7.4mm*** 5.250 1 x 1/4 (133.35) (25.40 x 6.35) 1 x 1/4 5.437 (138.10) (25.40 x 6.35) 1027 4.937 1 1/4 x 5/8 4.937 7.000 (125.40) (31.75 x 15.87) (125.40) (177.80) 130mm ***36 x 8.4mm*** 150mm***45 x 10.4mm*** 6.000 1 1/4 x 5/8 (152.40) (31.75 x 15.87) 1 1/2 x 1/2 6.250 (158.75) (38.10 x 12.70) 6.625 1 1/2 x 1/2 (168.27) (38.10 x 12.70) 6.750 1 1/2 x 1/2 (171.45) (38.10 x 12.70) 6.875 1 1/2 x 1/2 (174.62) (38.10 x 12.70) 175mm***45 x 10.4mm*** 1 1/2 x 7/16 7.000 (177.80) (38.10 x 11.10) **For finished dimensions of keys supplied with the clutch, contact Formsprag. ***Contact Formsprag for keyseat information. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 17 General Purpose Clutches FSA Overrunning, Indexing Ball Bearing Supported, Sprag Clutches FSA model clutches are designed for low speed overrunning and indexing applications in the torque range from 38,000 to 500,000 lb.ft. FSA clutches are oil lubricated and equipped with lip-type seals. Formchrome® sprags (used in model 1051 only) and “Free-action” retainers are incorporated for maximum performance and service life. These clutches mount on a through shaft, with the inner race driven by a key. They are designed with a special flange as the mounting surface for couplings for primary shaft to shaft inline applications. The ground O.D. of this flange is concentric with the bore. Tapped holes are provided for securing parts to the clutch. All new applications must be reviewed by Formsprag Application Engineering Department for correct bearing support. Refer to Shaft/Bore Tolerance chart for mounting data, page 124. Free Inner Race Drive View from this end Standard keys are supplied by Formsprag at no additional charge. Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Oil Lubricated Clutch FSA-1051 through 5000 clutches are shipped from the factory with Mobil DTE Heavy Medium oil. Grease Lubricated Clutch Specifications Size 1051 1250 1300 1375 2000 2400 3500 5000 Torque Capacity lb.ft. (Nm) 38,000 (51680) 47,000 (63920) 69,000 (93840) 110,000 (149600) 200,000 (272000) 245,000 (333200) 350,000 (476000) 500,000 (680000) Overrunning Speed Max. RPM Outer Inner Race Race 400 50 170 40 140 35 130 30 100 25 85 20 80 20 75 20 Resistance after run-in lb.ft. (Nm) Lubrication Oil qt (L) Shipping Weight lb (kg) 12.0 (16.3) 15.0 (203) 28 (38.0) 32 (43.4) 80 (108.5) 100 (135.6) 120 (162.7) 125 (169.5) 1.1 (1.07) 2.1 (2.0) 2.4 (2.28) 2.8 (2.66) 433 (196) 605 (274) 758 (344) 996 (452) 3.3 (3.1) 3.9 (3.7) 12 (11.4) 1797 (815) 2637 (1196) 5139 (2331) 11 (10.4) 5389 (2444) FSA-1051 through 5000 clutches are shipped from the factory packed with Shell Alvania #1 grease. For further information write for Installation and Maintenance Bulletin No. A-3032. Typical Mounting Arrangement Clutch Gear Coupling Notes: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. On Models 750 through 5000, Formsprag may elect to supply a stepped key in the event of keyseat distortion during heat treat of inner race. The Model FSA clutches must be secured to the shaft by customer supplied snap ring, set collar, spacer, etc. Specify direction of rotation when ordering. 18 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches FSA Bore sizes and keyseats** inches (mm) M .500-20 Oil Holes (Metric bore also available) K L B D A F H Chamfer Dimensions inches (mm) Size A B C D E F 1051 9.63 (244.47) 10.25 (260.35) 10.25 (260.35) 11.00 (279.40) 15.25 (387.40) 14.68 (372.87) 18.00 (457.20) 18.00 (457.20) 19.500/19.497 (495.30/495.22) 23.000/22.997 (584.20/584.12) 25.750/25.747 (654.06/653.97) 28.125/28.122 (714.37/714.30) 35.75 (908.05) 36.00 (914.40) 44.50 (1130.30) 44.50 (1130.30) 15.00 (381.00) 9.50 (241.30) 8.63 (219.07) .06 (1.58) 19.50 (495.30) 21.00 (533.40) 23.50 (596.90) 10.13 (257.30) 9.97 (253.24) 9.98 (253.49) 10.65 .06 (270.51) (1.58) 11.65 .22 (295.91) (5.59) 13.45 .43 (341.63) (10.92) 35.75 (908.05) 36.00 (914.40) 37.75 (958.85) 37.75 (958.85) 15.62 (396.75) 15.50 (393.70) 15.50 (393.70) 15.50 (393.70) 1375 2000 2400 3500 5000 Bore Range Min. Max. 5.000 to 6.000 1.250 x .63 4.937 7.000 (127.00 to 152.40) (31.75 x 15.88) (125.40) (177.80) 6.016 to 6.625 1.500 x .63 (152.81 to 168.28) (38.10 x 15.88) 6.641 to 6.875 1.500 x .50 (168.68 to 174.63) (38.10 x 12.70) 6.891 to 7.000 1.500 x .44 (175.03 to 177.80) (38.10 x 11.10) 1250 7.500 to 7.937 1.750 x .88 6.750 9.000 (190.50 to 201.60) (44.45 x 22.22) (171.45) (228.60) 8.000 to 8.250 1.750 x .63 (203.20 to 209.55) (44.45 x 15.87) 8.312 to 9.000 1.500 x .50 (211.12 to 228.60) (38.10 x 12.70) 1300 8.000 to 9.250 1.750 x .88 7.937 10.000 (203.20 to 234.95) (44.45 x 22.22) (201.60) (254.00) 9.312 to 10.000 1.500 x .50 (236.52 to 254.00) (38.10 x 12.70) 1375 9.000 to 10.250 1.750 x .88 8.937 11.000 (228.60 to 260.35) (44.45 x 22.22) (227.00) (279.40) 10.312 to 11.000 2.000 x .75 (261.92) to (279.40) (50.80 x 19.05) 2000 11.000 to 12.000 2.500 x 1.25 10.937 13.250 (279.40 to 304.80) (63.50 x 31.75) (277.80) (336.55) 12.063 to 13.250 2.500 x 1.00 (306.40 to 336.55) (63.50 x 256.40) 2400 13.250 to 15.000 2.500 x 1.25 13.000 15.500 (336.55 to 381.00) (33.50 x 31.75) (330.20) (393.70) 15.063 to 15.500 2.500 x 1.00 (382.60 to 393.70) (63.50 x 25.40) 3500 13.500 to 13.750 2.500 x1.25 13.437 20.000 (342.90 to 349.25) (63.50 x 31.75) (341.30) (508.00) 14.000 to 18.000 3.000 x 1.50 (355.60 to 457.20) (76.20 x 38.10) 20.000 3.000 x 1.25 (508.00) (76.20 x 31.75) 2.500 x 1.25 13.437 20.000 13.500 to 13.750 5000 (341.30) (508.00) (63.50 x 31.75) (342.90 to 349.25) 14.000 to 18.000 3.000 x 1.50 (355.60 to 457.20) (76.20 x 38.10) 20.000 3.000 x 1.25 (508.00) (76.20 x 31.75) **For finished dimensions of keys supplied with the clutch, contact Formsprag. J C E 1300 Keyseat 1051 View from this end 1250 Bore Size Size G — — K Thread Depth 1.50 .13 x 45° (38.10) (3.17 x 45°) 16.88 16 @ 22.5° .875-9 (428.62) 1.50 (38.10) 3.63 (92.07) 4 @ 90° 2.16 .13 x 45° (54.86) (3.17 x 45°) 2.16 .13 x 45° (54.86) (3.17 x 45°) 2.16 .13 x 45° (54.86) (3.17 x 45°) 20.00 (508.00) 22.00 (558.80) 24.38 (619.12) 2.16 (54.86) 2.16 (54.86) 2.16 (54.86) 1.00 (25.40) 4 @ 90° 1.00 (25.40) 4 @ 90° 1.00 (25.40) 4 @ 90° 2.00 (50.80) 2.00 (50.80) 3.00 (76.20) 3.00 (76.20) 1.00 (25.40) 1.00 (25.40) 1.13 (28.70) 1.13 (28.70) G 4.24 (107.70) — — 4.42 (112.27) 24.75 1.25 2.38 (628.65) (31.75) (60.45) 24.75 1.25 2.38 (628.65) (31.75) (60.45) H J Number 12 @ 30° 1.000-8 12 @ 30° 1.250-7 12 @ 30° 1.250-7 .13 x 45° 32.25 18 @ 20° (3.17 x 45°) (819.15) .13 x 45° 30.00 18 @ 20° (3.17 x 45°) (762.00) .19 x 45° 40.00 30 @ 12° (4.75 x 45°) (1016.00) .19 x 45° 40.00 30 @ 12° (4.75 x 45°) (1016.00) 1.250-7 1.250-7 1.531* (388.89*) 1.531* (38.89*) L M 4 @ 90° 6 @ 60° 6 @ 60° 6 @ 60° *Drilled hole only. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 19 General Purpose Clutches FS 02, 04, 05 Overrunning, Indexing, Backstopping Sleeve Bearing Supported, Sprag Clutches These small clutches are ideal for use in all types of small machines and precision instruments and may be used for overrunning, indexing and backstopping applications. They are sleeve bearing clutches. Typical mounting arrangement for FS Series clutches is shown below. FS 02 through 05 clutches are shipped from the factory lubricated for life with Fiske Brothers Lubriplate Low-Temp grease. View from this end View from this end Drive Drive Inner Race Inner Race Free For further information, write for Installation and Maintenance Bulletin A-3003 (FS-02 and FS-04) or No. 2221 (FS-05). Free Right Hand rotation shown. (Left Hand opposite). Specify direction of rotation when ordering. Model FS-02, FS-04 Models FS-02 and FS-04 are secured to the Shaft by a roll pin provided with the clutch. Both the hub and the O.D. of the outer race are ground to close limits and may be used to mount attaching parts. Specifications Size Model FS-05 Model FS-05 is driven from the shaft by a .125" key. Parts should be mounted on the ground O.D. of the clutch. Snap rings and Woodruff key are provided. 02 04 05 Torque Capacity lb.ft. (Nm) 4.5 (6) 17 (23) 30 (41) Overrunning Speed Max. RPM Inner Outer Race Race 3,450 2,400 2,800 2,400 1,800 900 Resistance after run-in lb.ft. (Nm) .02 (.027) .02 (.027) .05 (.067) Lubrication Grease Grease Grease Shipping Weight lb (kg) .187 (.08) .312 (.14) .812 (.37) Notes: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. Specify direction of rotation when ordering. Typical Mounting Arrangements FS-02 FS-05 The Model FS 02 and 04 must be axially restrained by a Roll Pin (supplied) through the shaft. The Model FS 05 must be axially restrained by customer supplied snap ring, set collar, spacer, etc. 20 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches FS 02, 04, 05 FS-02 and FS-04 .125 .126 FS-05 A A M Roll Pin L M Roll Pin N Woodruff Key (SAE 213) D Q E C B D View from this end B E J F H P View from this end H K G Bore sizes and keyseats inches (mm) (Metric bore also available) Size 02 04 05 Bore Size Keyseat .250 (6.35) .375/.500 (9.53/12.70) .625 (15.88) roll pin roll pin roll pin roll pin 1/8 x 1/16 (3.18 x 1.59) Bore Range Min. Max. .250 (6.35) .375 (.953) .500 (12.70) .250 (6.35) .625 (15.88) .630 (16.0) Dimensions inches (mm) Size A B C D E F G H J K (Max.) L M* N P Q (Max.) 02 1.06 (27.00) 1.250/1.249 (31.75/31.71) .750/.749 (19.05/19.02) .390 (9.9) .429 (10.9) .250 (6.35) — — — — .109 (2.76) .093 (2.36) .140 (3.56) .343 (8.71) — 04 1.13 (28.60) 1.626/1.624 (41.28/41.24) 1.125/1.124 (28.58/28.55) .375 (9.5) .796 (20.2) .250 (6.35) — — — — .125 (3.18) .125 (3.18) .156 (3.96) .359 (9.12) — 05 1.40 (35.70) 1.937/1.936 (49.20/49.17) — 1.000 (25.4) .953 (24.2) — .284/.388 (7.22)/9.85) .056/.076 (1.42/1.93) 1.866/1.856 (47.40/47.14) .750 Max. (19.05 Max.) — 2.015 Max. (51.18 Max.) — — — *Roll pin furnished. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 21 General Purpose Clutches FSR Overrunning, Indexing, Backstopping Sleeve Bearing Supported, Sprag Clutches View from this end Drive Inner Race Free Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. secure attached parts to the hub, which is ground as a mounting surface. Oil lubricated models have a Buna-N oil seal at each end of the clutch which provides positive lubricant sealing. They can be removed for free lubricant flow if clutch is operated in an oil bath. Typical Mounting Arrangement The shaft must extend through the full length of the clutch and must be held to recommended limits because the sleevebearing in the outer race rides on the shaft. The keyseat in the shaft must not extend into the sleeve-bearing area of the clutch. Refer to Bore Sizes/Shaft Tolerances chart on page 124. For vertical mounting, contact Application Engineering. There are eight sleeve-bearing clutch models suitable for general purpose applications—overrunning, indexing and backstopping. To provide maximum life and resistance to wear, all FSR model clutches incorporate Formchrome® sprags; models FSR-5 thru FSR-16 have the Formsprag “Free-action” sprag retainer. A keyseat and snap-ring groove are provided to FSR-3 through 16 clutches are shipped from the factory packed with Fiske Brothers Lubriplate Low-Temp grease.* The Model FSR-3 is secured to the shaft by a .187 roll pin (furnished). Models FSR-5 and up are secured to the shaft by two set screws also furnished. Oil lubricated clutches are shipped without lubrication and require filling before use. For further information write for Installation and Maintenance Bulletin No. 2217. Specifications Size 3 5 6 8 10 12 14 16 Torque Capacity lb.ft. (Nm) 40 (55) 110 (150) 300 (408) 450 (612) 675 (918) 1,350 (1836) 1,600 (2176) 1,800 (2448) Overrunning Speed Max. RPM Inner Outer Race Race 1,950 900 1,950 900 1,950 750 1,650 600 1,250 350 1,150 350 950 250 950 250 Resistance after run-in lb.ft. (Nm) .20 (.27) .50 (.68) 1.68 (2.28) 2.80 (3.80) 3.50 (4.75) 5.84 (7.90) 6.87 (9.30) 6.87 (9.30) Keyseat in Hub (W) (output) in (mm) Max. Bore Keyseat in (mm) Lubrication (Grease) Required* oz (ml) 1/8 x 1/16 (3.18 x 1.58) 3/16 x 3/32 (4.76 x 2.38) 3/16 x 3/32 (4.76 x 2.38) 1/4 x 1/8 (6.35 x 3.17) — Grease 3/16 x 3/32 (4.76 x 2.38) 3/16 x 1/16 (4.76 x 1.58) 1/4 x 3/32 (6.35 x 2.38) .25 (7.4) .375 (11.1) .5 (14.8) 1 (0.5) 2 (0.9) 3 (1.4) 5 (2.3) 5/16 x 5/32 (7.93 x 3.96) 3/8 x 3/16 (9.52 x 4.76) 7/16 x 7/32 (11.11 x 5.54) 1/2 x 1/4 (12.70 x 6.35) 5/16 x 1/8 (7.93 x 3.17) 3/8 x 1/8 (9.52 x 3.17) 1/2 x 1/4 (12.70 x 6.35) 1/2 x 1/8 (12.70 x 3.17) .5 (14.8) .75 (22.2) 1 (29.6) 1 (29.6) 6 (2.7) 9 (4.0) 15 (6.8) 15 (6.8) Shipping Weight lb (kg) Notes: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. Specify direction of rotation when ordering. *Oil lubricated designs are also available. Oil lubricated clutches are shipped without lubrication and require filling before use. 22 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches FSR Bore sizes and keyseats inches (mm) P Lube Holes (3) @ 120° (Metric bore also available) W A View from this end 3 N L1 Spirolox Snap Ring G 5 6 8 H B C L E 10 K 12 J D M Set Screws (2 furnished) @ 90° Bore Size Size F 14 ***Model FSR-3 is secured to the shaft by a .187 (4.75) roll pin (furnished) 16 Bore Range Min. Max. Keyseat .375/.500 (9.52/12.70) .500 (12.70) .625 (15.88) .750 (19.05) 20mm .875 (22.22) 25mm 1.000 (25.40) 1.125 (28.58) 30mm 1.250 (31.75) 1.375 (34.93) 1.500 (38.10) 40mm 1.625 (41.27) 1.750) (44.45) 45mm 1.875 (47.62) 50mm 2.000 (50.80) *** 1/8 x 1/16 (3.18 x 1.59) 3/16 x 3/32 (4.76 x 2.38) 3/16 x 3/32 (4.75 x 2.38) 6 x 2.8mm† 1/4 x 1/8 (6.35 x 3.18) 8 x 3.8mm† 1/4 x 1/8 (6.35 x 3.18) 5/16 x 5/32** (7.93 x 3.96) 8 x 3.8mm† 5/16 x 5/32 (7.93 x 3.96) 5/16 x 5/32 (7.93 x 3.96) 3/8 x 3/16 (9.52 x 4.76) 12 x 3.3mm† 7/16 x 7/32 (11.11 x 5.54) 12 x 3.3mm† 1/2 x 1/4 (12.70 x 6.35) 14 x 3.8mm† 1/2 x 1/4 (12.70 x 6.35) .375 (9,52) .500 (12.70) .500 (12.70) .687 (17.45) .750 (19.05) .875 (22.22) .688 (17.46) 1.125 (28.57) .875 (22.22) 1.375 (34.92) 1.125 (28.57) 1.625 (41.27) 1.375 (34.92) 1.875 (47.62 1.500 (38.10) 2.187 (55.55) **250 x .13 also available Dimensions inches (mm) Size A B C D E F G H J K L L1* M N P 3 1.88 (47.62) 1.63 (41.27) .875/.874 (22.23/22.20) .69 (17.46) .70 (17.78) .81 (20.64) .500 (12.70) .94 (33.32) .715/.720 (18.16/18.29) 036/.056 (.91/1.42) .841/.835 (21.36/21.21) RS 87 — .22 (5.54) — 5 2.75 (69.85) 2.00 (50.80) 1.250/1.249 (31.75/31.72) 1.25 (31.75) 1.00 (25.40) 1.00 (25.40) .562 (14.27) 1.63 (41.27) .900/.905 (22.86/22.99) .048/.068 (1.22/1.73) 1.206/1.198 (30.63/30.43) RS 125 #8-36 .25 (6.35) #10-32 6 3.19 (80.95) 2.88 (73.00) 1.375/1.374 (34.93/34.90) 1.56 (39.67) 1.38 (34.92) 1.31 (33.32) .937 (23.80) 1.69 (42.85) 1.215/1.220 (30.86/30.99) .048/.068 (1.22/1.73) 1.327/1.319 (33.70/33.50) RS 137 #10-32 .18 (4.75) .250-28 8 3.56 (90.50) 3.25 (82.55) 1.750/1.749 (44.45/44.42) 1.75 (44.45) 1.62 (41.27) 1.44 (36.50) 1.00 (25.40) 1.88 (47.62) 1.315/1.320 (33.40/33.53) .056/.076 (1.42/1.93) 1.696/1.686 (43.08/42.82) RS 175 .250-28 .25 (6.35) .250-28 10 3.50 (88.90) 3.75 (95.25) 2.250/2.249 (57.15/57.12) 1.75 (44.45) 2.03 (51.59) 1.44 (36.50) .94 (23.80) 1.81 (46.02) 1.340/1.345 (34.04/34.16) .056/.076 (1.42/1.93) 2.182/2.170 (55.42/55.12) RS 225 .250-28 .25 (6.35) .250-28 12 3.88 (98.42) 4.44 (112.70) 2.500/2.499 (63.50/63.47) 1.94 (49.20) 2.38 (60.32) 1.44 (36.50) 1.19 (30.22) 2.13 (53.97) 1.311/1.321 (33.30/33.55) .120/.130 (3.05/3.30) 2.391/2.379 (60.73//60.43) RST-250 .312-24 .31 (7.92) .250-28 14 4.38 (111.12) 5.50 (139.70) 2.875/2.874 (73.03/73.00) 2.19 (55.56) 3.00 (76.20) 1.75 (44.45) 1.34 (34.04) 2.25 (57.15) 1.625/1.630 (41.27/41.40) .056/.076 (1.42/1.93) 2.787/2.775 (70.79/70.48) RS 287 .312-24 .31 (7.92) .250-28 16 4.38 (111.12) 5.50 (139.70) 3.250/3.249 (82.55/82.52) 2.19 (55.56) 3.00 (76.20) 1.75 (44.45) 1.44 (36.58) 2.25 (57.15) 1.650/1.655 (41.91/42.04) .068/.088 (1.72/2.23) 3.156/3.144 (80.16/79.86) RS 325 .312-24 .31 (7.92) .250-28 *Spirolox snap ring not included. †Contact Formsprag for keyseat information. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 23 General Purpose Clutches CSK, CSK..2RS Overrunning, Indexing, Backstopping Bearing Envelope (62 Series) Design, Sprag Clutches CSK Type CSK is a sprag type clutch integrated into a 62 Series ball bearing (except sizes 8 and 40). It is bearing supported, shipped grease lubricated and protected against dust larger than .012" (.3mm) diameter. The use of additional “nylos” type seals is recommended especially when the working temperature exceeds 122°F (50°C). Specifications Model One race may be glued. If both races are to be glued, performance will be reduced or a C3 bearing clearance will be necessary. Operating temperature range: -4°F (-20°C) to 212°F (+100°C). Peaks up to 248°F (+120°C) are acceptable for short periods. CSK..2RS CSK..2RS clutches are .197" (5mm) wider than a standard 62 Series bearing, as they are equipped with lip seals for washdown applications. Bearing Series 8 Torque Capacity Max. Overrunning Speed Resistance after run-in lb.ft. (Nm) RPM lb.in. (Ncm) 2.6 (3.5) 8.8 (12) 15,000 14.7 (20) 30 (40) 50 (68) 8,400 77 (105) 30 6206 133 (180) 35 6207 177 (240) 284 40 (385) 8* 2.6 (3.5) 12 8.8 (12) 14.7 15 (20) 17 30 (40) 20 50 CSK..2RS (68) 25 77 (105) 30 133 (180) 35 177 (240) 40 284 (385) * Only one lip seal on ball bearing side. 5,200 Oil bath lubrication is also possible if the original grease is first flushed out using a suitable solvent. Torque transmission is ensured by a press fit assembly into a rigid outer housing with N6 tolerance, and onto a shaft with n6 tolerance. The initial bearing radial clearance is set at C5, and is reduced if using the press fit as specified. Size CSK 12 6201 15 6202 17 6203 20 6204 25 6205 10,000 7,350 6,000 4,200 3,600 3,000 15,000 10,000 8,400 7,350 6,000 5,200 4,200 3,600 3,000 0.44 (0.5) 0.62 (0.7) 0.80 (0.9) 0.97 (1.1) 1.15 (1.3) 1.77 (2) 3.89 (4.4) 5.13 (5.8) 6.20 (7) 0.71 (0.8) 2.66 (3) 3.54 (4) 4.96 (5.6) 5.31 (6) 5.31 (6) 6.64 (7.5) 7.26 (8.2) 8.85 (10) Lubrication Shipping Weight lb (kg) Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease Grease 0.03 (0.015) 0.09 (0.04) 0.13 (0.06) 0.15 (0.07) 0.24 (0.11) 0.31 (0.14) 0.46 (0.21) 0.66 (0.3) 1.10 (0.5) 0.03 (0.015) 0.11 (0.05) 0.15 (0.07) 0.20 (0.09) 0.32 (0.145) 0.39 (0.175) 0.60 (0.27) 0.88 (0.4) 1.32 (0.6) 24 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches (+0.000 -0.01 ) d Dh5 CSK, CSK..2RS L Dimensions inches (mm) Model Size Size L in (mm) Dynamic lb (kN) Static lb (kN) 0.87 (22) 1.26 (32) 0.35 (9) 0.39 (10) 738 (3.28) 1372.5 (6.1) 193.5 (0.86) 623.25 (2.77) 12 1.38 (35) 1.57 (40) 1.85 (47) 0.43 (11) 0.47 (12) 0.55 (14) 1665 (7.4) 1777.5 (7.9) 2115 (9.4) 769.5 (3.42) 855 (3.8) 1003.5 (4.46) 17 2.05 (52) 2.44 (62) 2.83 (72) 3.15 (80) 0.87 (22) 1.26 (32) 1.38 (35) 1.57 (40) 1.85 (47) 2.05 (52) 0.59 (15) 0.63 (16) 0.67 (17) 0.87 (22) 0.35 (9) 0.55 (14) 0.63 (16) 0.67 (17) 0.75 (19) 0.79 (20) 2407.5 (10.7) 2632.5 (11.7) 2835 (12.6) 3496.5 (15.54) 738 (3.28) 1372.5 (6.1) 1665 (7.4) 1777.5 (7.9) 2115 (9.4) 2407.5 (10.7) 1228.5 (5.46) 1451.25 (6.45) 1638 (7.28) 2756.25 (12.25) 193.5 (0.86) 623.25 (2.77) 769.5 (3.42) 855 (3.8) 1003.5 (4.46) 1228.5 (5.46) 30 30 2.44 (62) 35 2.83 (72) 3.15 (80) 0.83 (21) 0.87 (22) 1.06 (27) 2632.5 (11.7) 2835 (12.6) 3496.5 (15.54) 1451.25 (6.45) 1638 (7.28) 2756.25 (12.25) 12 15 17 20 25 30 35 40 8* 12 15 17 CSK..2RS Bearing Loads Dh5 in (mm) 8 CSK Bore sizes and keyseats inches (mm) 20 25 40 8 15 20 25 35 40 d Bore Size 0.31 (8) 0.47 (12) 0.59 (15) 0.67 (17) 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 1.57 (40) Keyseat None None None None None None None None None Typical Mounting Arrangement The Model CSK clutches must be mounted with a press fit on both the outer and inner races. The shaft diameter tolerance must be held to a n6. The bore of the housing for the outer race should be a N6 tolerance. * Only one lip seal on ball bearing side. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 25 Overrunning Applications CSK..P, CSK..PP Overrunning, Indexing, Backstopping Bearing Envelope (62 Series) Design, Sprag Clutches CSK..P CSK..P has the same construction and outside dimensions as type CSK, but has a keyway on the inner race. These clutches can be mounted on a shaft to k6 tolerance. The outer race must be pressed into a rigid housing to N6 tolerance. CSK..PP CSK..PP features a keyway on both the inner and outer race. The recommended mounting tolerances are k6 on the shaft and K6 in a rigid housing. An h6 tolerance on the shaft or H6 in the housing are also acceptable for a light press fit assembly. Operating temperature range: -4°F (-20°C) to 212°F (+100°C). Peaks up to 248°F (+120°C) are acceptable for short periods. Please contact us for higher temperatures. Specifications Model Size Bearing Series Torque Max. Overrunning Resistance Capacity Speed after run-in lb.ft (Nm) CSK..P/CSK..PP CSK..P-2RS 15 6202 17 6203 20 6204 25 6205 30 6206 35 6207 40 — 20 — 25 — 30 — RPM 14.7 (20) 30 (40) 50 (68) 77 (105) 133 (180) 177 (240) 284 (385) 8,400 50 (68) 77 (105) 133 (180) 6,000 7,350 6,000 5,200 4,200 3,600 3,000 5,200 4,200 Lubrication lb.in. (Ncm) Shipping Weight lb (kg) 0.79 (0.9) 0.97 (1.1) 1.15 (1.3) 1.77 (2) 3.89 (4.4) 5.13 (5.8) 6.20 (7) Grease 6.77 (6) 6.77 (6) 8.46 (7.5) Grease Grease Grease Grease Grease Grease Grease Grease Grease 0.13 (0.06) 0.15 (0.07) 0.24 (0.11) 0.31 (0.14) 0.46 (0.21) 0.66 (0.3) 1.10 (0.5) 0.24 (0.11) 0.31 (0.14) 0.46 (0.21) Typical Mounting Arrangement The Model CSK..P clutches must be secured to the shaft by customer supplied snap ring, set collar, spacer, etc. The outer race is secured with a press fit to a N6 tolerance. The Model CSK..PP clutches have a keyseat on both races and must be secured by customer supplied snap ring, set collar, spacer, etc. 26 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Overrunning Applications CSK..P, CSK..PP CSK..P CSK..PP L Dh5 d-0,01 Dh5 d-0,01 t bJS9 a L Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size Bearing Loads Dh5 in (mm) L in (mm) b in (mm) t in (mm) Dynamic lb (kN) Static lb (kN) 15 1.38 (35) 0.43 (11) .08 (2) .02 (0.6) 1665 (7.4) 769.5 (3.42) 17 1.57 (40) 1.85 (47) 2.05 (52) 0.47 (12) 0.55 (14) 0.59 (15) .08 (2) .12 (3) .24 (6) .04 (1.0) .06 (1.5) .08 (2.0) 1777.5 (7.9) 2115 (9.4) 2407.5 (10.7) 855 (3.8) 1003.5 (4.46) 1228.5 (5.46) 2.44 (62) 2.83 (72) 0.63 (16) 0.67 (17) .24 (6) .31 (8) .08 (2.0) .10 (2.5) 2632.5 (11.7) 2835 (12.6) 1451.25 (6.45) 1638 (7.28) 40 3.15 (80) 0.87 (22) .39 (10) .12 (3.0) 3496.5 (15.54) 2756.25 (12.25) 20 1.85 (47) 0.75 (19) .12 (3) .06 (1.5) 2115 (9.4) 1003.5 (4.46) 25 2.04 (52) 0.78 (20) .24 (6) .08 (2.0) 2407.5 (10.7) 1228.5 (5.46) 30 2.44 (62) 0.82 (21) .24 (6) .08 (2.0) 2632.5 (11.7) 1451.25 (6.45) 20 25 30 35 Size d Bore Size a Keyseat* 15 0.59 (15) ( 5 X 1.2) 17 0.67 (17) (6 X 1.6) 20 0.79 (20) (6 X 1.6) 25 0.98 (25) (8 X 2) 30 1.18 (30) (8 X 2) 35 1.38 (35) (10 X 2.4) 40 1.57 (40) (10 X 2.4) *For keyseat sizes CSK 15–35 use DIN 6885.3. For size 40 use DIN 6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 27 General Purpose Clutches ASK Overrunning, Indexing, Backstopping Bearing Envelope (60 Series) Design, Ramp & Roller Clutches Sealed unit Model ASK is a ramp & roller type clutch bearing supported by two rows of roller bearings. It is a self contained and dust protected unit, shipped grease lubricated. Nominal outside envelope dimensions are the same as a 60 Series bearing. Torque transmission must be accomplished by a press fit on both the inner and outer race. Because of this press fit, the standard radial clearance is C4. Shaft tolerance should be h6 or j6. The outer race should be pressed into a rigid housing to K6 tolerance. Radial bearing load capacities are given in the table. Model ASK clutches can not accept axial loading. In cases of such loads, thrust bearings must be provided. The interference fit tolerances on the clutch envelope, allow for a direct mounting in a standard Series 60 bearing location. Specifications Size Bearing Series Torque Capacity Max. Overrunning Speed Resistance after run-in lb.ft (Nm) Outer Race RPM Inner Race RPM lb.in. (Ncm) Lubrication Shipping Weight lb (kg) 40 6008 53 (72) 3,500 1,400 13.28 (15) Grease 0.55 (0.25) 50 6010 92 (125) 3,000 1,400 17.70 (20) Grease 0.75 (0.34) 60 6012 185 (250) 2,500 1,400 22.12 (25) Grease 1.10 (0.5) Typical Mounting Arrangement The ASK clutch must be mounted with a press fit on both the outer and inner race. The shaft diameter tolerance must be held to h6 or j6. The bore of the housing for the outer race should be a K6 tolerance. 28 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches d P6 ASK D +0,021 L Dimensions inches (mm) Bore sizes and keyseats inches (mm) Size 40 50 60 Bearing Loads D in (mm) L in (mm) Dynamic lb (kN) Static lb (kN) 2.68 (68) 3.15 (80) 3.74 (95) 0.59 (15) 0.63 (16) 0.71 (18) 3645 (16.2) 4410 (19.6) 5692.5 (25.3) 4635 (20.6) 5287.5 (23.5) 7897.5 (35.1) Size 40 50 60 dP6 Bore Size 1.57 (40) 1.97 (50) 2.36 (60) (1)Keyseat(1) None None None (1)Press fit is required; see Typical Mounting Arrangement, page 28. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 29 General Purpose Clutches GFK Overrunning, Indexing, Backstopping Bearing Envelope (59 Series) Design, Sprag Clutches Integrated into 59 Series ball bearing Model GFK is a sprag type clutch integrated into a 59 Series ball bearing. This design provides high torque capacity for minimal outside diameter. Torque transmission must be ensured by a press fit assembly into a rigid outer housing with R6 tolerance, and onto a shaft with p5 tolerance. Initial radial clearance has been provided to take into account this heavy press fit. It is a bearing supported type, shipped grease lubricated. Oil bath lubrication is also possible if the original grease is first removed by flushing the clutch with a suitable solvent. Operating temperature ranges from -4°F to +212°F (-20°C to +100°C). Peaks up to 248°F (+120°C) are acceptable for short periods. Whatever the lubrication type, seals should be provided, as illustrated below. Specifications Size Bearing Series 20 5904 25 5905 30 5906 35 5907 40 5908 45 5909 50 5910 Torque Capacity Overrunning Speed Max. RPM Lubrication lb.ft. (Nm) Inner Race Outer Race 38 (51) 48 (65) 58 (78) 151 (204) 232 (315) 273 (370) 339 (459) 5,500 4,000 Grease 5,300 3,800 Grease 5,000 3,500 Grease 4,600 3,200 Grease 4,200 3,000 Grease 3,800 2,500 Grease 3,400 2,200 Grease Shipping Weight lb (kg) 0.20 (0.09) 0.24 (0.11) 0.29 (0.13) 0.44 (0.20) 0.66 (0.30) 0.75 (0.34) 0.79 (0.36) Typical Mounting Arrangement The Model GFK clutch must be mounted with a press fit on both the inner and outer race. The shaft diameter tolerance should be p5 and the bore diameter tolerance for the outer race should be an R6. Seals must be provided to retain the lubricant in this clutch. 30 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches D d GFK r L Dimensions inches (mm) Size Rollers Bearing Loads Balls Rollers Dynamic Dynamic lb lb (N) (N) 20 25 30 35 40 45 50 1260 (5600) 1417.5 (6300) 1732.5 (7700) 1845 (8200) 1946.25 (8650) 2070 (9200) 2171.25 (9650) Bore sizes and keyseats inches (mm) Balls Static lb (N) Static lb (N) D in (mm) L in (mm) r in (mm) 990 (4400) 1192.5 (5300) 1237.5 (5500) 1912.5 (8500) 1867.5 (8300) 652.5 (2900) 776.25 (3450) 1035 (4600) 1170 (5200) 1293.75 (5750) 618.75 (2750) 753.75 (3350) 821.25 (3650) 1282.5 (5700) 1282.5 (5700) 1.46 (37) 1.65 (42) 1.85 (47) 2.17 (55) 2.44 (62) 0.91 (23) 0.91 (23) 0.91 (23) 1.06 (27) 1.18 (30) 0.02 (0.5) 0.02 (0.5) 0.02 (0.5) 0.04 (1) 0.04 (1) 2171.25 (9650) 2250 (10000) 1428.75 (6350) 1563.75 (6950) 1620 (7200) 1755 (7800) 2.68 (68) 2.83 (72) 1.18 (30) 1.18 (30) 0.04 (1) 0.04 (1) (Metric bore also available) Size 20 25 30 35 40 45 50 dH7 Bore Size 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) (1)Keyseat(1) None None None None None None None (1)Press fit is required; see Typical Mounting Arrangement, page 30. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 31 General Purpose Clutches KI Overrunning, Indexing, Backstopping External Bearing Support Required, Ramp & Roller Clutches Model KI is a ramp & roller clutch. It is an assembly comprised of an inner race and rollers fitted into a polyamide cage. This model cannot be disassembled. It is designed for small mechanisms in office equipment or packaging machines, to be mounted inside gears or feed rollers. The gear or feed roller inner diameter is used as the outer race. Additional bearing support is required, and the clutch must not be subjected to axial loading; mounting examples are shown on page 32. The outer race does not need to be hardened; min. strength: 700 N/mm2. Specifications Size 164 165 194 195 196 268 Mounting onto the shaft can be a press fit to r6 tolerance or a glue fit with a clearance of 0.0007" (.02mm) to 0.0019" (.05mm). Sizes 268 and above can be supplied with a keyway. Temperature range : -40°F to +248°F (-40°C to +120°C) (continuous operation). A peak temperature of 302°F (+150°C) is acceptable for a short period of time. These clutches are oil dipped at the factory but must be filled to the proper level before operation. 269 2610 Torque Capacity lb.ft. (Nm) 0.93 (1.26) 0.93 (1.26) 1.05 (1.42) 1.05 (1.42) 1.05 (1.42) 3.39 (4.6) 3.39 (4.6) 3.39 (4.6) Overrunning Speed Max. RPM Inner Outer Race Race 8,000 10,000 8,000 10,000 7,000 9,000 7,000 9,000 7,000 9,000 5,000 6,000 5,000 6,000 5,000 6,000 Shipping Weight lb (kg) 0.02 (0.008) 0.02 (0.007) 0.03 (0.012) 0.02 (0.011) 0.02 (0.010) 0.05 (0.023) 0.05 (0.021) 0.04 (0.019) Typical Mounting Arrangements -A- Bore Size 4-8 (mm) 0.02 A 10-17 0.035 A The Model KI clutch must be mounted into a customer supplied outer race and requires external bearing support to assure concentricity. The outer race does not need to be hardened and the roller surface roughness should not exceed 30 rms. The clutch-to-shaft fit should be a press of an r6 DIN tolerance or an adhesive. 32 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches KI L1 dH7 D h7 L Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size Dh7 (1) L1 L Size 164 0.63 (16) 0.39 (10) 0.35 (9) 164 165 0.63 (16) 0.75 (19) 0.39 (10) 0.39 (10) 0.35 (9) 0.35 (9) 165 195 0.75 (19) 0.39 (10) 0.35 (9) 195 196 0.75 (19) 1.02 (26) 1.02 (26) 1.02 (26) 0.39 (10) 0.55 (14) 0.55 (14) 0.55 (14) 0.35 (9) 0.51 (13) 196 0.51 (13) 0.51 (13) 269 194 268 269 2610 Notes: (1)Outer race bore diameter 194 268 2610 dH7 Bore Size .16 (4) .20 (5) .16 (4) .20 (5) .24 (6) .31 (8) .35 (9) .39 (10) Keyseat (1) None None None None None None (2) None (2) None (2) (1)Press fit is required; see Typical Mounting Arrangements, page 32. (2)Can also be supplied with a keyway to DIN 6885.1. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 33 General Purpose Clutches AS Overrunning, Indexing, Backstopping External Bearing Support Required, Ramp & Roller Clutches Model AS is a ramp & roller type clutch, non-bearing supported. The inner race is keyed to the shaft (except for size 6 mm bore). Bearings are required to support axial and radial loads. Lubrication and sealing are required. The outer race has a positive r6 tolerance to give a press fit in a H7 housing. The outer housing must be strong enough not to expand after assembly. Nominal outside dimensions are the same as Series 62 ball bearings. This design can accept an axial misalignment of inner and outer race of ± S/2. A typical arrangement is to install this type alongside a Series 62 bearing, within the same location tolerances. These clutches are oil dipped at the factory but must be filled to the proper level before operation. Typical Mounting Arrangement Specifications 12 15 20 25 30 35 40 45 50 55 60 80 7,500 4,300 6,500 5 (6.8) 10 (13.0) 3,500 5,200 3,200 4,800 10 (14.0) 30 (40.0) 41 (56) 66 (90) 106 (143) 137 (185) 161 (218) 170 (230) 227 (308) 375 (508) 784 (1063) 2,800 4,300 2,200 3,300 1,900 2,900 1,600 2,400 1,300 2,000 1,200 1,800 1,000 1,600 950 1,500 800 1,300 700 1,100 600 900 0.16 (0.18) 0.21 (0.24) 0.02 (0.01) 0.04 (0.02) 0.61 (0.69) 0.42 (0.48) 0.07 (0.03) 0.09 (0.04) 0.62 (0.7) 1.24 (1.4) 2.12 (2.4) 6.90 (7.8) 7.97 (9) 8.85 (10) 9.74 (11) 11.51 (13) 12.39 (14) 23.01 (26) 51.33 (58) 0.11 (0.05) 0.26 (0.12) 0.31 (0.14) 0.49 (0.22) 0.68 (0.31) 0.86 (0.39) 0.97 (0.44) 10-17 0.03 A 20-50 T 10 5,000 Shipping Weight lb (kg) 0.03 A 55-100 T 8 1.5 (2.1) 3 (3.8) Resistance after run-in lb.in. (Ncm) (mm) 0.02 A T 6 Overrunning Speed Max. RPM Inner Outer Race Race T Size Torque Capacity lb.ft. (Nm) Size 4-8 0.03 A Size 4-8 (mm) 0.02 A 10-17 0.035 A 20-50 0.06 A 55-100 0.1 A -A- The AS clutch must be mounted adjacent to bearings to provide the concentricity and to support any axial and radial loads. Oil or grease lubrication must be provided along with seals to retain the lubricant. 1.08 (0.49) 1.46 (0.66) 1.79 (0.81) 3.11 (1.41) 34 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches AS s/2 s/2 30° 30° D5 Dr6 f x 45° e e dH7 L Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size Dr6 D5 L s e f Size 6 0.75 (19) 0.94 (24) 1.18 (30) 1.26 (32) 1.38 (35) 1.85 (47) 2.05 (52) 2.44 (62) 2.83 (72) 3.15 (80) 3.35 (85) 3.54 (90) 3.94 (100) 4.33 (110) 5.51 (140) 0.62 (15.8) 0.79 (20) 1.02 (25.9) 1.10 (28) 1.22 (31) 1.57 (40) 1.81 (45.9) 2.17 (55) 2.52 (64) 2.83 (72) 3.03 (77) 3.23 (82) 3.54 (90) 3.94 (100) 5.04 (128) 0.24 (6) 0.31 (8) 0.35 (9) 0.39 (10) 0.43 (11) 0.55 (14) 0.03 (0.8) 0.05 (1.3) 0.05 (1.3) 0.05 (1.3) 0.06 (1.4) 0.09 (2.4) 0.02 (0.6) 0.02 (0.6) 0.02 (0.6) 0.02 (0.6) 0.02 (0.6) 0.03 (0.8) 0.01 (0.3) 0.02 (0.6) 0.02 (0.6) 0.02 (0.6) 0.02 (0.6) 0.03 (0.8) 6 0.59 (15) 0.63 (16) 0.67 (17) 0.09 (2.4) 0.09 (2.4) 0.10 (2.5) 0.03 (0.8) 0.03 (0.8) 0.03 (0.8) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.71 (18) 0.75 (19) 0.79 (20) 0.10 (2.5) 0.10 (2.5) 0.10 (2.5) 0.03 (0.8) 0.05 (1.2) 0.05 (1.2) 0.04 (1) 0.04 (1) 0.04 (1) 0.83 (21) 0.87 (22) 1.02 (26) 0.10 (2.5) 0.10 (2.5) 0.10 (2.5) 0.05 (1.2) 0.05 (1.2) 0.05 (1.2) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 8 10 12 15 20 25 30 35 40 45 50 55 60 80 Notes: Mounting dimensions are identical to ball bearings Series 62. 8 10 12 15 20 25 30 35 40 45 50 55 60 80 dH7 Bore Size 0.24 (6) 0.31 (8) 0.39 (10) 0.47 (12) 0.59 (15) 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 3.15 (80) Keyseat* NONE (2 X 1) (3 X 1.4) (4 X 1.8) (5 X 1.2) (6 X 1.6) (8 X 2) (8 X 2) (10 X 2.4) (12 X 2.2) (14 X 2.1) (14 X 2.1) (16 X 2.4) (18 X 2.3) (22 X 3.1) Notes: *AS6 without keyway. AS8-12 keyway to DIN 6885.1. Other sizes to DIN 6885.3 on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 35 General Purpose Clutches ASNU Overrunning, Indexing, Backstopping External Bearing Support Required, Ramp & Roller Clutches Model ASNU is a ramp & roller type clutch, non-bearing supported. Bearings are required to support axial and radial loads. Lubrication and sealing are required. The outer race has positive n6 tolerance, to give a press fit in a H7 housing. Additional side notches in the outer race provide positive torque transmission. If the housing is to K6 tolerance, use of the notches is not necessary, but the housing must be strong enough not to expand after assembly. Nominal outer diameter is the same as a Series 63 ball bearing. A typical arrangement is to install this type alongside a bearing within the same location tolerances, as shown. This design can accept an axial misalignment of inner and outer race of +/- S/2. These clutches are oil dipped at the factory but must be filled to the proper level before operation. Specifications 20 3,300 5000 2,400 3,600 36 (49) 58 (78) 2,300 3,400 2,100 3,100 1.42 (1.6) 1.42 (1.6) 1.68 (1.9) 0.15 (0.07) 0.13 (0.06) 0.24 (0.11) 1.68 (1.9) 1.68 (1.9) 0.33 (0.15) 0.42 (0.19) 25 92 (125) 1,700 2,600 4.96 (5.6) 0.84 (0.38) 30 188 (255) 283 (383) 397 (538) 576 (780) 748 (1013) 1,347 (1825) 1,697 (2300) 2,417 (3275) 3,930 (5325) 5,351 (7250) 9,963 (13500) 1,400 2,200 19,649 (26625) 32,841 (44500) 12.39 (14) 14.16 (16) 33.63 (38) 38.06 (43) 48.68 (55) 97.35 (110) 123.90 (140) 159.30 (180) 203.55 (230) 336.30 (380) 575.25 (650) 885.00 (1000) 1770.99 (2000) 1.19 (0.54) 1.63 (0.74) 2.03 (0.92) 2.89 (1.31) 3.84 (1.74) 6.11 (2.77) 9.17 (4.16) 13.43 (6.09) 18.08 (8.2) 27.78 (12.6) 48.51 (22) 92.61 (42) 205.07 (93) 35 40 45 50 60 70 80 90 100 120 150 200 1,200 1,100 1,900 1,700 1,000 1,600 850 1,350 750 1,050 600 950 550 850 500 750 450 680 370 550 300 460 230 350 Typical Mounting Arrangement Size 4-8 (mm) 0.02 A 10-17 0.03 A 20-50 0.03 A 55-100 T 17 5,000 0.03 A 110-150 T 15 3,300 Shipping Weight lb (kg) T 12 9 (12) 9 (12) 22 (30) Resistance after run-in lb.in. (Ncm) T 8 Overrunning Speed Max. RPM Inner Outer Race Race T Size Torque Capacity lb.ft. (Nm) 0.03 A Size 4-8 (mm) 0.02 A 10-17 0.035 A 20-50 0.06 A 55-100 0.1 A 110-150 0.16 A -A- The ASNU clutch must be mounted adjacent to bearings to provide the concentricity and to support the axial and radial loads. Oil or grease lubrication must be provided along with seals to retain the lubricant. 36 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches ASNU s/2 s/2 Dn6 D5 b f x 45° 30° 30° t e e dH7 L Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size Dn6 L D5 b t s e f Size 8 1.38 (35) 1.38 (35) 0.51 (13) 0.51 (13) 1.10 (28) 1.10 (28) 0.16 (4) 0.16 (4) 0.06 (1.4) 0.06 (1.4) 0.09 (2.4) 0.09 (2.4) 0.02 (0.6) 0.02 (0.6) 0.01 (0.3) 0.01 (0.3) 8 1.65 (42) 1.85 (47) 2.05 (52) 2.44 (62) 2.83 (72) 3.15 (80) 3.54 (90) 3.94 (100) 4.33 (110) 5.12 (130) 5.91 (150) 6.69 (170) 7.48 (190) 8.46 (215) 10.24 (260) 12.60 (320) 16.54 (420) 0.71 (18) 0.75 (19) 0.83 (21) 0.94 (24) 1.06 (27) 1.22 (31) 1.30 (33) 1.46 (37) 1.57 (40) 1.65 (42) 2.01 (51) 2.36 (60) 2.76 (70) 3.07 (78) 0.20 (5) 0.20 (5) 0.24 (6) 0.31 (8) 0.39 (10) 0.47 (12) 0.47 (12) 0.07 (1.8) 0.09 (2.3) 0.09 (2.3) 0.11 (2.8) 0.10 (2.5) 0.14 (3.5) 0.16 (4.1) 0.09 (2.4) 0.09 (2.4) 0.09 (2.4) 0.09 (2.4) 0.09 (2.4) 0.09 (2.4) 0.10 (2.5) 0.03 (0.8) 0.05 (1.2) 0.05 (1.2) 0.05 (1.2) 0.07 (1.8) 0.07 (1.8) 0.07 (1.8) 0.01 (0.3) 0.03 (0.8) 0.03 (0.8) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.04 (1) 1.42 (36) 1.57 (40) 1.81 (46) 2.01 (51) 2.28 (58) 2.52 (64) 2.87 (73) 3.39 (86) 4.25 (108) 5.43 (138) 3.35 (85) 3.62 (92) 4.33 (110) 4.92 (125) 5.51 (140) 6.30 (160) 0.55 (14) 0.55 (14) 0.71 (18) 0.18 (4.6) 0.22 (5.6) 0.22 (5.5) 0.10 (2.5) 0.10 (2.5) 0.14 (3.6) 0.07 (1.8) 0.07 (1.8) 0.10 (2.6) 0.04 (1) 0.04 (1) 0.06 (1.5) 0.79 (20) 0.79 (20) 0.79 (20) 0.27 (6.9) 0.30 (7.5) 0.31 (8) 0.14 (3.6) 0.14 (3.6) 0.14 (3.6) 0.10 (2.6) 0.10 (2.6) 0.10 (2.6) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 6.89 (175) 8.46 (215) 10.24 (260) 13.78 (350) 0.94 (24) 1.10 (28) 1.26 (32) 1.77 (45) 0.33 (8.5) 0.39 (10) 0.47 (12) 0.63 (16) 0.14 (3.6) 0.14 (3.6) 0.14 (3.6) 0.30 (7.6) 0.10 (2.6) 0.10 (2.6) 0.14 (3.6) 0.14 (3.6) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 12 15 17 20 25 30 35 40 45 50 60 70 80 90 100 120 150 200 dH7 Bore Size Keyseat* 0.31 (8) (2 X 1) 12 0.47 (12) (4 X 1.8) 15 0.59 (15) (5 X 1.2) 17 0.67 (17) (5 X 1.2) 20 0.79 (20) (6 X 1.6) 25 0.98 (25) (8 X 2) 30 1.18 (30) (8 X 2) 35 1.38 (35) (10 X 2.4) 40 1.57 (40) (12 X 2.2) 1.77 45 (45) (14 X 2.1) 50 1.97 (50) (14 X 2.1) 60 2.36 (60) (18 X 2.3) 70 2.76 (70) (20 X 2.7) 3.15 80 (22 X 3.1) (80) 90 3.54 (90) (25 X 2.9) 100 3.94 (100) (28 X 3.2) 4.72 120 (32 X 3.5) (120) 150 5.91 (150) (36 X 3.8) 200 7.87 (200) — *For keyseat sizes see ASNU 8–12 and 200 use DIN 6885.1. All other sizes use DIN 6885.3 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 37 General Purpose Clutches FS 20 and 50 Indexing, Backstopping External Bearing Support Required, Sprag Clutches Specifications Torque Capacity lb.in. (Nm) Size Overrunning Speed (Inner Race only) Max. RPM Grease* Pressure Lubrication Oil-Mist or Spray or Oil Bath Shipping Weight lb (kg) FS-20-3 Series 20 and 50 clutches provide all the outstanding features of the Formsprag design for backstop applications with the exception that the customer supplies his own inner race, and provides the concentricity between the races. This assembly is particularly advantageous on such applications as gear reducers where the backstop can be incorporated into a bearing bore and an extension of an existing shaft can be used for an inner race. The outer surface of this clutch is basically the same as the outer surface of a standard bearing. The tolerance on the outer diameter is held to insure a proper fit (without pressing) into a continuation of the bore which accommodates the adjacent bearing. The tolerance on this bore should follow the bearing manufacturer’s recommendation for the bearing used. Taper within this bore should not exceed .0002 inch per inch. 468 2,500 2,500 0.5 (52.8) (.22) FS-20-4 600 2,500 2,500 0.75 (67.8) (.34) FS-20-5 960 2,500 2,500 0.75 (108.48) (.34) FS-20-6 2100 2,000 2,000 1.0 (237.3) (.45) FS-20-7 3300 2,000 2,000 1.25 (372.9) (.56) FS-20-8 4860 1,800 1,800 1.75 (549.18) (.80) FS-20-10 6900 1,800 1,800 2.0 (779.7) (.91) FS-50-9A 3,000 1,800 2,000 1.62 (339) (.736) FS-50-11A 6,300 1,800 2,000 2.60 (724) (1.182) FS-50-12A 8,000 1,800 2,000 3.03 (904) (1.377) FS-50-13 15,000 1,200 1,750 6.20 (1725) (2.818) * Overrunning speeds are reduced 50% from listed values for grease lubrication. Typical Mounting Arrangements FS 20 and 50 clutches are oil dipped at the factory but must be filled to the proper level before operation. The model FS 50 can not be used with lubricants that contain EP additives, see page 130. The model FS 20 has a special sprag design that will work with all types of lubricants including those with EP additives. Series 20 and 50 clutch mounted inside the bearing retainer cap Series 20 and 50 clutch mounted directly in the housing bore 38 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches FS 20 and 50 Dimensions inches (mm) D (Keyseat) B Size Standard Bearing Sizes O.D. Dia. FS-20-3 203 FS-20-4 204 FS-20-5 205 FS-20-6 206 FS-20-7 207 FS-20-8 208 FS-20-10 210 FS-50-9A 207 FS-50-11A 3L10 FS-50-12A 3L11 FS-50-13 XLS-3.25 A D (Keyseat) C B A Customers Shaft Dia. (Ref.) FS-20 .063 .094 .063 x .063 – 2 Grooves .094 C FS-50 A B C D 1.5743/1.5728 (39.99/39.95) 1.8498/1.8483 (46.98/46.95) 2.0463/2.0448 (51.98/51.94) 2.4403/2.4388 (61.98/61.95) 2.8341/2.8326 (71.99/71.95) 3.1491/3.1476 (79.99/79.95) 3.5428/3.5413 (89.99/89.95) 2.8332/2.8322 (71.96/71.94) 3.149/3.148 (79.98/79.96) 0.650/0.649 (16.51/16.49) 0.740/0.739 (18.80/18.77) 0.930/0.929 (23.62/23.60) 1.290/1.289 (32.77/32.74) 1.657/1.656 (42.09/42.06) 1.841/1.840 (46.76/46.74) 2.209/2.208 (56.11/56.08) 1.1335/1.1325 (28.79/28.77) 1.378/1.377 (35.00/34.98) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) 1.125 (28.58) 1.125 (28.58) 1.25 (31.75) 1.25 (31.75) 1.25 (31.75) 1.63 (41.40) 1/8 x 1/16 (3.48 x 1.57) 3/16 x 3/32 (4.75 x 2.36) 3/16 x 3/32 (4.75 x 2.36) 1/4 x 1/8 (6.35 x 3.18) 1/4 x 1/8 (6.35 x 3.18) 3/8 x 3/16 (9.52 x 4.75) 3/8 x 3/16 (9.52 x 4.75) .250 x.13 (6.35 x 3.30) .375 x .19 (9.53 x 4.83) 3.542/3.541 (89.97/89.94) 4.750/4.749 (120.65/120.62) 1.541/1.540 (39.14/39.12) 2.0457/2.0447 (51.96/51.94) 1.63 .375 x .19 (41.40) (9.53 x 4.83) 1.75 .500 x .25 (44.45) (12.7 x 6.35) Note: Series 50 clutches are intended primarily for use as built-in backstops in reducers. Housing Tolerance The recommended tolerance on the housing bore to assure proper clutch fit for the Model FS-20 clutches are listed in the following chart. Sizes 203 to 210 Tolerance of housing bore 0 to +.001 (0 to +0.025 mm) TIR* Concentricity The concentricity between the inner race (shaft) sprag diameter and backstop bore in the housing is critical. It can be measured as shown, with the base of the indicator mounted on the end of the shaft. The shaft end should be square with the sprag diameter. Installation of a backstop into a system without the proper concentricity, shaft hardness requirements and lubrication can result in the unexpected back driving or slipping of the clutch. Carefully read and follow the instructions provided with the clutch assembly and the instructions provided by the original equipment manufacturer prior to installing the clutch. Failure to observe these precautions could result in bodily injury. Shaft Requirements The shaft extension which serves as the inner race should be carburized to a depth of .050 inches to .060 inches after grinding and hardened to Rockwell 58-62 “C”. Taper on this shaft should also not exceed .0002 per inch. The core hardness should be 28-40 Rockwell “C”. The microfinish should be 15-25 RMS. Lubrication The concentricity requirements are listed below: FS-50-9A, 11A, 12A FS-50-13 FS-203-210 WARNING .003 TIR* .004 TIR* .002 If possible, backstops should be mounted below the oil level. The oil level should not be below the inner race (shaft). Note: If backstop is mounted above the oil level, positive means such as spray or pressure lubrication should be provided to ensure adequate lubrication. For grease lubrication the overrunning speeds are reduced 50% from listed values. *Total Indicator Reading Note: No snap ring grooves in sizes 203, 205, 206, 207, 208 or 210. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 39 General Purpose Clutches DC Overrunning, Indexing, Backstopping External Bearing Support Required, Sprag Clutches Retainer Assemblies Model DC is a sprag type dual cage retainer assembly without inner or outer races. It must be installed in a design providing races, bearing support for axial and radial loads, lubrication and sealing. The sprag annular space must be maintained. Inner and outer races must both have a minimum plain width "E", without any recess, to ensure the clutch functions correctly. Inner and outer races 8,600 4,300 6,900 3,400 6,300 3,100 6,000 3,000 5,000 2,500 4,600 2,300 4,300 2,100 3,800 1,900 3,500 1,700 3,500 1,700 3,500 1,700 3,500 1,700 3,300 1,600 3,000 1,500 2,600 1,300 2,600 1,300 2,600 1,300 2,400 1,200 2,300 1,100 2,200 1,100 1,800 900 1,500 750 1,500 750 C Emin Dmin Bmax in (mm) Annular Space in* (mm) in (mm) in (mm) in (mm) lb (kg) 1.531 (38.885) 1.749 (44.422) 1.850 (47) 1.906 (48.41) 2.156 (54.752) 2.281 (57.935) 2.406 (61.11) 2.613 (66.381) 2.812 (71.425) 2.812 (71.425) 2.812 (71.425) 2.812 (71.425) 2.930 (74.42) 3.150 (80) 3.500 (88.877) 3.500 (88.877) 3.500 (88.877) 3.794 (96.358) 3.937 (100) 4.093 (103.96) 4.720 (119.891) 5.512 (140) 5.625 (142.88) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.33 (8.33) 0.37 (9.5) 0.39 (10) 0.53 (13.5) 0.53 (13.5) 0.53 (13.5) 0.63 (16) 0.53 (13.5) 0.63 (16) 0.53 (13.5) 0.63 (16) 0.63 (16) 0.83 (21) 1.0 (25.4) 0.63 (16) 0.83 (21) 0.53 (13.5) 0.83 (21) 0.83 (21) 1.00 (25.4) 1.00 (25.4) 0.63 (16) 0.63 (16) 1.00 (25.4) 1.00 (25.4) 1.97 (50) 2.28 (58) 2.44 (62) 2.48 (63) 2.80 (71) 2.95 (75) 3.11 (79) 3.39 (86) 3.62 (92) 3.62 (92) 3.62 (92) 3.62 (92) 3.86 (98) 4.09 (104) 4.53 (115) 4.53 (115) 4.53 (115) 4.88 (124) 5.20 (132) 5.28 (134) 6.10 (155) 7.24 (184) 7.32 (186) 0.67 (17) 0.83 (21) 0.91 (23) 0.94 (24) 1.14 (29) 1.26 (32) 1.34 (34) 1.50 (38) 1.65 (42) 1.65 (42) 1.65 (42) 1.65 (42) 1.73 (44) 1.97 (50) 2.20 (56) 2.20 (56) 2.20 (56) 2.40 (61) 2.56 (65) 2.64 (67) 3.15 (80) 3.78 (96) 3.78 (96) 0.07 (0.03) 0.12 (0.055) 0.13 (0.06) 0.13 (0.06) 0.19 (0.085) 0.20 (0.09) 0.21 (0.095) 0.22 (0.1) 0.24 (0.11) 0.29 (0.13) 0.40 (0.18) 0.44 (0.2) 0.24 (0.11) 0.39 (0.175) 0.31 (0.14) 0.41 (0.185) 0.46 (0.21) 0.62 (0.28) 0.60 (0.27) 0.36 (0.165) 0.45 (0.205) 0.88 (0.4) 0.88 (0.4) ±.0005 in (mm) 0.875 (22.225) 1.093 (27.762) 1.194 (30.34) 1.250 (31.75) 1.499 (38.092) 1.625 (41.275) 1.750 (44.45) 1.958 (49.721) 2.156 (54.765) 2.156 (54.765) 2.156 (54.765) 2.156 (54.765) 2.274 (57.76) 2.494 (63.34) 2.843 (72.217) 2.843 (72.217) 2.843 (72.217) 3.138 (79.698) 3.281 (83.34) 3.437 (87.29) 4.064 (103.231) 4.856 (123.34) 4.878 (123.881) Outer races type A and B should be pressed into housings that will not deform after assembly. Please contact our technical department if you need to transmit maximum clutch torque capacity with A and G type. Key stresses may have to be checked. Sprag Retainer Assemblies E A 46 (63) DC2776 88 (119) DC3034 92 (124) DC3175 (3C) 117 (159) DC3809A 203 (275) DC4127(3C) 165 (224) DC4445A 268 (363) DC4972(4C) 226 (306) DC5476A 387 (525) DC5476A(4C) 387 (525) DC5476B(4C) 568 (769) DC5476C(4C) 731 (990) DC5776A 446 (604) DC6334B 595 (806) 498 DC7221(5C) (675) DC7221B 944 (1279) DC7221B(5C) 944 (1279) 1504 DC7969C(5C) (2038) DC8334C 1517 (2055) DC8729A 923 (1250) DC10323A(3C)* 1190 (1612) DC12334C* 3542 (4800) DC12388C (11C) 3598 (4875) A +.0003 –.0002 DC races are offered for use with the DC retainer assemblies. The retainer assembly and races make a nonbearing supported clutch. Bearing support for axial and radial loads must be provided along with lubrication and sealing. The annular space tolerance must not be exceeded when all bearing clearances and mounting tolerances are considered. Taper between races should be below .0003" (.007mm) for .984" (25mm) width. C DC2222G Outer Race Shipping Weight D Inner Race nimax2 namax3 (min-1) (min-1) Retainer Width B Torque Overrunning Speed Retainer Capacity Max. RPM I.D. O.D. lb.ft. (Nm) Core hardness should be HRC35 to 45. Surface roughness should not exceed 22Ra. Maximum taper between races: .0003" (.007mm) for .984" (25mm) width. Races Specifications Size are also available, as shown on the following pages. Alternatively, races can be made in case hardened steel shafts, or housings, to the specification below. Surface hardness of the finished part should be HRC 60 to 62, for a depth of .024" (.6mm) minimum. *±0.075mm, except size DC12388C(11C) is ±0.10mm 40 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches DC Inner races Outer races L A B G dH7 Dj6 T LH L C Di Di T LG L dH7 dH7 Dj6 S c g6 Di Da DL S B s6 Da Da S A n6 t b1P10 8 Holes, A Dia. T LJ J H Dimensions inches (mm) Size dH7 LG LH LJ To be use with DC size 3809A: DC230A DC230B DC230C DC230G10 0.39 (10) 0.6 (16) DC230G15 0.79 (15) 0.6 (16) DC230G20 0.79 (20) 0.6 (16) DC230H10 0.39 (10) 1.3 (33) DC230H15 0.59 (15) 1.3 (33) DC230H20 0.79 (20) 1.3 (33) DC230J10 0.39 (10) 2.0 (50) DC230J15 0.59 (15) 2.0 (50) DC230J20 0.79 (20) 2.0 (50) To be used with DC sizes 5476A, 5476A(4C): DC167A DC167B DC167C DC167G25 0.98 (25) 0.6 (16) DC167G30 1.18 (30) 0.6 (16) DC167G35 1.38 (35) 0.6 (16) DC167H25 0.98 (25) 1.4 (35) DC167H30 1.18 (30) 1.4 (35) DC167H35 1.38 (35) 1.4 (35) DC167J25 0.98 (25) 2.1 (54) DC167J30 1.18 (30) 2.1 (54) DC167J35 1.38 (35) 2.1 (54) To be used with DC sizes 7221 (5C), 7221B, 7221B (5C): DC168A DC168B DC168C DC168G40 1.57 (40) 0.8 (21) DC168G45 1.77 (45) 0.8 (21) DC168G50 1.97 (50) 0.8 (21) 1.7 (42) DC168H40 1.57 (40) DC168H45 1.77 (45) 1.7 (42) DC168H50 1.97 (50) 1.7 (42) DC168J40 1.57 (40) 2.5 (63) 2.5 (63) DC168J45 1.77 (45) DC168J50 1.97 (50) 2.5 (63) To be used with DC size 10323A (3C): DC235A DC235B DC235C DC235G55 2.17 (55) 0.6 (16) DC235G60 2.36 (60) 0.6 (16) DC235G75 2.95 (75) 0.6 (16) 1.7 (43) DC235H55 2.17 (55) DC235H60 2.36 (60) 1.7 (43) DC235H75 2.95 (75) 1.7 (43) DC235J55 2.17 (55) 2.8 (70) DC235J60 2.36 (60) 2.8 (70) Dj6 T Di (+.008 –.005 ) L SAn6 b1P10 t SBs6 0.6 (16) 2.8 (72) 0.2 (6) 0.1 (3.5) 0.6 (16) 2.8 (72) 0.6 (16) 1.4 1.4 1.4 1.4 1.4 1.4 2.0 2.0 2.0 2.0 2.0 2.0 (35) (35) (35) (35) (35) (35) (50) (50) (50) (50) (50) (50) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 (17) (17) (17) (17) (17) (17) (19) (19) (19) (19) (19) (19) 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 SCg6 DL (±0.1) A Da (±0.013 ) 3.1 (78) 2.2 (54.752) 2.2 (54.752) 0.28 (7) 2.2 (54.752) 0.6 (16) 3.5 (90) 0.4 (10) 0.2 (5) 0.6 (16) 3.5 (90) 0.6 (16) 4.3 (110) 3.7 (95) 2.8 (71.425) 2.8 (71.425) 0.35 (9) 2.8 (71.425) 3.7 (95) (38.092) (38.092) (38.092) (38.092) (38.092) (38.092) (38.092) (38.092) (38.092) (54.765) (54.765) (54.765) (54.765) (54.765) (54.765) (54.765) (54.765) (54.765) 0.8 (21) 4.3 (110) 0.6 (14) 0.2 (5.5) 3.5 (88.877) 3.5 (88.877) 4.3 (110) 0.8 (21) 0.8 (21) 5.5 (140) 4.7 (120) 0.43 (11) 3.5 (88.877) 2.6 2.6 2.6 2.6 2.6 2.6 (65) (65) (65) (65) (65) (65) 0.8 0.8 0.8 0.8 0.8 0.8 (21) (21) (21) (21) (21) (21) 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 (72.217) (72.217) (72.217) (72.217) (72.217) (72.217) (72.217) (72.217) (72.217) 0.6 (16) 5.9 (150) 0.8 (20) 0.3 (7.5) 4.7 (119.891) 0.6 (16) 5.9 (150) 4.7 (119.891) 7.5 (190) 6.7 (170) 0.43 (11) 4.7 (119.891) 0.6 (16) 3.9 3.9 3.9 3.9 3.9 (100) (100) (100) (100) (100) 1.1 1.1 1.1 1.1 1.1 (27) (27) (27) (27) (27) 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 (103.231) (103.231) (103.231) (103.231) (103.231) (103.231) (103.231) (103.231) Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 41 General Purpose Clutches BAT Indexing, Single-Revolution External Bearing Support Required, Ramp & Roller Clutches View from this end Drive Inner Race Model BAT is a ramp & roller type single revolution clutch without bearing support. Its main function is indexing without cumulative error. From a continuous-running power source, the driven member can be engaged or disengaged every complete, fractional or multiple revolution. A typical mounting arrangement for this clutch is shown below. An electrically or pneumatically actuated latch engages the rollers driving Free cage. The inertia of the driven parts forces the inner race to travel on until it contacts an internal stop. It is dur- ing this inner race overtravel that the rollers are taken out of the clamping angle to disconnect the clutch. Removal of the external latch allows the rollers to go back to driving position. This unit can thus provide uniform stopping with each revolution. A backstop is generally also incorporated to avoid shaft rotation in the reverse direction. During selection, it is important to take into account the dynamic torque, i.e., moment of inertia of the driven masses. Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Typical Mounting Arrangement Size 12 20 25 30 40 50 60 70 80 90 100 120 Torque Capacity lb.ft. (Nm) 18 (24) 55 (75) 49 (66) 221 (300) 342 (463) 646 (875) 2,546 (3450) 2,546 (3450) 6,458 (8750) 6,458 (8750) 10,612 (14380) 10,612 (14380) Speed Max. RPM 750 650 620 560 410 400 210 210 200 200 170 170 Shipping Weight lb (kg) 1.32 (0.6) 2.43 (1.1) 2.43 (1.1) 8.82 (4) 13.23 (6) 22.05 (10) 68.36 (31) 66.15 (30) 158.76 (72) 154.35 (70) 273.42 (124) 264.60 (120) T Specifications (mm) 0.02 A Size 12-120 -A(mm) 0.015 A Size 10-20 0.02 A 25-50 0.025 A 60-120 The Model BAT clutch requires an electrically or pneumatically actuated latch to stop the output arm which would disengage the clutch. The outer race typically bolted to a gear or pulley must be bearing mounting to the shaft for concentricity. Note: When ordering, please specify direction of rotation. 42 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches BAT t View from this end z O 4 D D6 D3 f x 45° D5 J6 6 dH b s L L1 Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size D L1 D5j6 D6 D3 t L s b f Size 12 12 2.20 (56) 1.26 (32) 1.46 (37) 0.87 (22) 1.77 (45) 0.28 (7) 0.47 (12) 0.28 (7) 0.20 (5) 0.02 (0.5) 20 2.83 (72) 2.83 (72) 4.25 (108) 4.96 (126) 5.98 (152) 7.68 (195) 7.68 (195) 9.84 (250) 9.84 (250) 12.40 (315) 12.40 (315) 1.57 (40) 1.57 (40) 2.36 (60) 2.76 (70) 3.15 (80) 4.72 (120) 4.72 (120) 5.51 (140) 5.51 (140) 6.30 (160) 6.30 (160) 1.97 (50) 1.97 (50) 2.95 (75) 3.54 (90) 4.33 (110) 6.10 (155) 6.10 (155) 7.87 (200) 7.87 (200) 10.04 (255) 10.04 (255) 1.26 (32) 1.46 (37) 1.97 (50) 2.36 (60) 2.95 (75) — (—) — (—) — (—) — (—) — (—) — (—) 2.40 (61) 2.40 (61) 3.74 (95) 4.25 (108) 5.20 (132) 6.89 (175) 6.89 (175) 8.86 (225) 8.86 (225) 11.22 (285) 11.22 (285) 0.31 (8) 0.31 (8) 0.39 (10) 0.47 (12) 0.47 (12) 0.59 (15) 0.59 (15) 0.59 (15) 0.59 (15) 0.79 (20) 0.79 (20) 0.63 (16) 0.63 (16) 1.02 (26) 1.26 (32) 1.50 (38) 0.98 (25) 0.98 (25) 1.77 (45) 1.77 (45) 2.17 (55) 2.17 (55) 0.31 (8) 0.31 (8) 0.39 (10) 0.43 (11) 0.43 (11) 0.87 (22) 0.87 (22) 0.87 (22) 0.87 (22) 0.63 (16) 0.63 (16) 0.28 (7) 0.28 (7) 0.39 (10) 0.39 (10) 0.51 (13) 0.47 (12) 0.47 (12) 0.98 (25) 0.98 (25) 1.30 (33) 1.30 (33) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.16 (4) 25 30 40 50 60 70 80 90 100 120 dH6 Bore Size Keyseat* 0.47 (12) (4 X 1.8) 20 0.79 (20) (6 X 2.8) 25 0.98 (25) (8 X 3.3) 1.18 30 (8 X 3.3) (30) 40 1.57 (40) (12 X 3.3) 1.97 50 (14 X 3.8) (50) 2.36 60 (18 X 4.4) (60) 70 2.76 (70) (20 X 4.9) 3.15 80 (22 X 5.4) (80) 3.54 90 (25 X 5.4) (90) 100 3.94 (100) (28 X 6.4) 120 4.72 (120) (32 X 7.4) *For keyseat sizes see DIN 6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 43 General Purpose Clutches RSCI Overrunning, Backstopping External Bearing Support Required, Centrifugal Throwout (C/T) Sprag Clutches Specifications Size 20 25 30 35 40 When used as a backstop, it must be checked that the overrunning speed will not go below the sprag lift-off speed given in the specifications table. The model RSCI has a special sprag design that will work with all types of lubricants including those with EP additives. This sprag design feature allows for clutch usage inside gearboxes without separate lubrication. If lubricants with EP additives are used, the concentricity tolerance should be reduced by one half. An oil mist is generally sufficient. Grease lubrication may be acceptable if the unit operates mostly in the overrunning condition, as in electric motors. Centering of the outer race must be based on the inner race bore, not the sprag cage. Optional F8 cover must be ordered separately. 60 70 80 90 100 130 180 180-II 220 220-II Sprag Lift-off 380 875 14,500 355 825 14,300 350 780 11,400 320 740 10,500 315 720 7,600 285 665 6,600 265 610 6,100 200 490 5,300 210 480 4,100 190 450 3,600 180 420 2,700 200 455 2,700 180 415 2,400 160 365 1,300 160 365 1,300 140 325 1,100 140 325 1,100 Shipping Weight lb (kg) 3.31 (1.5) 3.53 (1.6) 3.97 (1.8) 4.63 (2.1) 5.95 (2.7) 6.39 (2.9) 9.48 (4.3) 14.33 (6.5) 18.96 (8.6) 27.56 (12.5) 38.37 (17.4) 62.0 (28) 77.18 (35) 134 (61) 260 (118) 194.04 (88) 368 (167) Notes: Keyway to DIN 6885.1 Typical Mounting Arrangement The Model RSCI must be mounted next to a bearing to provide the inner race to outer race concentricity and support any radial or axial loads. This clutch must be enclosed and coated with a film of grease or oil mist. T Primarily designed as a backstop, this model can also be used as an overrunning clutch in creep drives, where the overrunning speed is high, but the driving speed is low, and does not exceed the maximum driving speed shown in the table. 50 Max. Drive Max. RPM Inner Race Overrunning -A- T The RSCI is not a self-supported design. Bearings must be provided to ensure concentricity of the inner and outer races and to support axial and radial loads. Concentricity and run-out limits must be observed. 45 156 (212) 235 (319) 277 (375) 406 (550) 590 (800) 673 (912) 1,033 (1400) 1,734 (2350) 2,250 (3050) 3,321 (4500) 3,595 (5600) 7,749 (10500) 11,623 (15750) 23,247 (31500) 46,494 (63000) 34,133 (42,500) 70,849 (85,000) Speeds T Model RSCI is a centrifugal throwout sprag type overrunning clutch with the inner race rotating. Only the inner race is designed for overrunning. Torque Capacity lb.ft. (Nm) (mm) Size 0.1 A 20 – 50 0.15 A 60 – 90 0.2 A 100–240 (mm) 0.3 A Size 20 – 50 0.4 A 60 – 90 0.6 A 100–240 44 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com RSCI RSCI 20-220 F8 L Z L l4 l l1 l l1 t Z l2 f D D3 f Dh6 10 D1h6 D3 d dmin d5 d m fL Dh6 m f Bore sizes and keyseats D4 D4** D3 D2H7 m f Dh6 f l3 D4* D y* D2H7 l l1 l4 D4 l4 z D4 d General Purpose Clutches Dimensions inches (mm) Size 20 D h6 D 1h6 D2H7 D3 3.54 (90) 3.74 (95) 1.42 (36) 1.57 (40) 2.60 (66) 2.76 (70) 3.07 (78) 3.23 (82) 3.94 (100) 35 4.33 (110) 40 4.92 (125) 45 5.12 (130) 50 5.91 (150) 60 6.89 (175) 70 7.48 (190) 8.27 80 (210) 90 9.06 (230) 100 10.63 (290) 130 12.20 (322) 180 15.75 (412) 180-11 16.54 (412) 220 18.50 (470) 220-11 18.89 (480) 1.77 (45) 1.97 (50) 2.36 (60) 2.56 (65) 3.15 (80) 3.35 (85) 3.74 (100) 4.53 (120) 5.51 (140) 5.51 (140) 6.69 (170) — (240) — (240) — (290) — (290) 2.95 (75) 3.15 (80) 3.54 (90) 3.74 (95) 4.33 (110) 4.92 (125) 5.51 (140) 6.30 (160) 3.43 (87) 3.78 (96) 4.25 (108) 4.41 (112) 5.20 (132) 6.10 (155) 6.50 (165) 7.28 (185) 25 30 7.09 8.11 (180) (206) 8.27 9.45 (210) (258) 9.45 10.94 (240) (278) 12.20 (310) 12.99 (310) 14.17 (360) 15.35 (360) 14.17 (360) 14.96 (360) 16.14 (410) 17.32 (410) inches (mm) D4 Z I # of holes M6 6 M6 6 M6 6 M6 8 M8 8 M8 8 M8 8 M10 8 M10 12 M10 12 M12 12 M16 12 M16 12 M20 12 M20 24 M20 16 M24 Note: F8 cover must be ordered separately. * Clearance mounting holes for listed bolt sizes. ** Two extra tapped removal holes @ 180˚. L 18 I1 I4 f x 45˚ d min m t min I2 I3 Size 20 1.38 (35) 1.38 (35) 1.38 (35) 1.38 (35) 0.98 (25) 0.98 (25) 0 (0) 0 (0) 0.03 (0.8) 0.04 (1) 2.05 (52) 2.20 (56) 0.20 (5) 0.20 (5) 0.04 (1) 0.04 (1) 0.31 (8) 0.31 (8) 0.63 (16) 0.63 (16) 1.38 (35) 1.38 (35) 1.38 (35) 1.38 (35) 1.57 (40) 2.36 (60) 2.36 (60) 2.76 (70) 1.38 (35) 1.38 (35) 1.38 (35) 1.38 (35) 1.57 (40) 1.97 (50) 1.97 (50) 2.36 (60) 0.98 (25) 0.98 (25) 0.98 (25) 0.98 (25) 0.98 (25) 1.42 (36) 1.42 (36) 1.42 (36) 0 (0) 0 (0) 0 (0) 0 (0) 0 (0) 0.20 (5) 0.20 (5) 0.20 (5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 0.08 (2) 0.08 (2) 2.44 (62) 2.60 (66) 2.99 (76) 3.23 (82) 3.94 (100) 4.33 (110) 4.72 (120) 5.51 (140) 0.20 (5) 0.20 (5) 0.20 (5) 0.20 (5) 0.30 (7.5) 0.47 (12) 0.47 (12) 0.67 (17) 0.04 (1) 0.04 (1) 0.04 (1) 0.04 (1) 0.04 (1) 0.08 (2) 0.08 (2) 0.12 (3) 0.31 (8) 0.31 (8) 0.39 (10) 0.39 (10) 0.39 (10) 0.47 (12) 0.47 (12) 0.47 (12) 0.63 (16) 0.63 (16) 0.83 (21) 0.83 (21) 0.83 (21) 1.38 (35) 1.38 (35) 1.38 (35) 30 3.15 (80) 3.54 (90) 3.54 (90) 2.76 (70) 3.15 (80) 3.15 (80) 1.42 (36) 2.07 (52.6) 2.07 (52.6) 0.20 (5) 0.20 (5) 0.20 (5) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 6.30 0.87 (160) (22) 7.09 0.73 (180) (18.6) 8.27 0.73 (210) (18.6) 0.12 (3) 0.12 (3) 0.12 (3) 0.47 (12) 0.59 (15) 0.59 (15) 1.38 (35) 1.46 (37) 1.46 (37) 90 3.54 (90) 6.30 (160) 4.13 (105) 6.30 (160) 3.15 2.07 (80) (52.6) 3.15 4.64 (160) (118) 3.15 2.31 (80) (58.6) 6.30 5.12 (160) (130) 0.20 (5) 0 (0) 0.20 (5) 0 (0) 0.14 (3.5) 0.14 (3.5) 0.16 (4) 0.16 (4) 11.02 0.73 (280) (18.6) 11.81 0.83 (280) (21) 12.99 0.77 (330) (19.5) 14.17 0.59 (330) (15) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.71 (18) 0.71 (18) 0.71 (18) 0.71 (18) 1.73 (44) 1.73 (44) 2.64 (67) 2.64 (67) 25 35 40 45 50 60 70 80 100 130 180 220 dH7 Bore Size 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) Keyseat* (6 X 2.8) (8 X 3.3) (8 X 3.3) (10 X 3.3) (12 X 3.3) (14X 3.8) (14X 3.8) (18 X 4.4) (20 X 4.9) (22 X 5.4) (25 X 5.4) (28 X 6.4) (32 X 7.4) 7.09 (180) — 8.66 (220) — * For keyseat sizes see DIN 6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 45 Special Purpose Clutches FS 100, 200 and 300 Overrunning, Indexing, Backstopping External Bearing Support Required, Sprag Clutches This clutch is intended for application at the end of a shaft. A snap-ring bearing must be inserted before installing. Basically an indexing clutch, it can however be used as an overrunning or backstop clutch. An adequate seal or cover must be provided at the open end to retain lubricant. Shaft end must be turned down and threaded to accommodate bearing and lock nut. Drive Inner Race FS 100 through 300 clutches are oil dipped at the factory but must be filled to the proper level before operation. Free For further information, write for Installation and Maintenance Bulletin No. 2218. View from this end Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Specifications Size 100 200 300 Torque Capacity lb.ft. (Nm) 70 (95) 230 (312) 440 (607) Overrunning Speed Max. RPM Inner Outer Race Race 1,800 450 1,800 450 1,200 300 Power Rating per 100 RPM hp (kw) Resistance after run-in lb.ft. (Nm) Shipping Weight lb (kg) 1.1 (0.8) 2.8 (2.1) 5.5 (4.1) 3 (4.0) 7.5 (10.0) 10 (13.56) 1.75 (.79) 4.5 (2.04) 7.75 (3.52) Typical Mounting Arrangements The Model FS clutches require a snap-ring bearing (furnished by customer) mounted in the open end of the clutch as shown. An adequate seal or cover must be provided at the open end to retain lubricant. The shaft end must be turned down or threaded to accommodate the bearing or lock nut. Indexing Clutch Backstop Clutch 46 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches FS 100, 200 and 300 G 1/8 - 27 NPTF Oil Holes (see note) C x 45° Chamfer D View from this end J H E A F B Bore sizes and keyseats inches (mm) Notes: Angle — oil hole to mounting bolt hole Model 100 = 45° 200 = 45° 300 = 30° Size 100 200 300 J Bore Size Keyseat .500 (12.70) .625 (15.88) 1.00 (25.40) 1/8 x 1/16 (3.18 x 1.59) 3/16 x 3/32 (4.75 x 2.38) 1/4 x 1/8 (6.35 x 3.18) 1.125 (28.57) 1.250 (31.75) 1.313 (33.35) 1.00 (25.40) 1.750 (44.45) 2.00 (50.80) 3/8 x 3/16 (9.52 x .475) 1/4 x 1/8 (6.35 x 3.18) 3/8 x 3/16 (9.52 x .475) 1/2 x 1/4 (12.70 x 6.3) Bore Range Min. Max. .500 (12.70) .625 (15.88) 1.00 (25.40) 1.313 (33.35) 1.00 (25.40) 2.00 (50.80) Dimensions inches (mm) Snap Ring Ball Bearing Bearing Bearing No. I.D. Size A B C D E Number Depth G Bore H 100 2.375 (60.3) 3.562 (142.8) 2.125 (53.9) 2.281 (57.9) .031 (.79) 1.500 (38.1) 1.875 (47.6) 4 1/4 - 28 NF .375 (9.52) 2@ 180° 1.1811/1.1816 (29.9/30.0) 200 .3937 (9.9) .031 (.79) 1.687 (42.8) 2.750 (69.8) 4 5/16 - 24 NF .375 (9.52) 2@ 180° 2.0470/2.0475 (51.9/52.0) 304 .7874 (19.9) .9843 (25.0) 1.1811 (29.9) 200 F Thread 205 300 4.500 (114.3) 2.750 (69.8) .062 (1.57) 1.937 (49.2) 3.750 (95.2) 6 3/8 - 24 NF .500 (12.7) 3@ 120° 2.8345/2.8349 (71.9/72.0) 306 207 1.3780 (35.0) Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 47 General Purpose Clutches SB/SBI Overrunning, Indexing, Backstopping Ball Bearing Supported, Sprag Clutches Model SB General purpose, ball-bearing clutches suitable for overrunning, backstopping and light to medium-duty indexing applications. They are oil lubricated and equipped with lip type seals. Grease is available. Increased speeds are possible with steel labyrinth seals. C/T Sprag Models Standard clutches and all C/T clutches are oil lubricated. Grease lubrication is available for applications where maintenance is inadequate, or where higher inner race overrunning speeds are required. The ground O.D. of the outer race is designed as a pilot or mounting surface for attaching parts and is concentric with the bore. Tapped holes are provided in each end of the outer race for securing these parts to the clutches. Refer to Bore Sizes/Shaft Tolerances chart for mounting data, page 124. For vertical mounting, contact Application Engineering. SBI-500 through 1027 clutches are shipped from the factory with Mobil DTE Light oil. Grease Lubricated Clutches SB-500 through 1027 clutches are shipped from the factory packed with Fiske Brothers Lubriplate Low-Temp grease. For further information, write for Installation and Maintenance Bulletin No. 2219 for the FSO series and No. 2213 for the HPI series. C/T sprag clutches are ideal for applications with high speed outer race overrunning and low speed driving. Available with oil lubrication only. Typical Mounting Arrangement Model SBI SB Especially designed for medium to heavyduty indexing applications, or applications in excess of 150 strokes/min. to provideMotor the maximum in dependable, uniform, long life performance. They are oil lubricated and equipped with lip type seals. Grease is available. Oil Lubricated Clutches SB-500 through 1027 clutches are shipped from the factory with Mobil DTE Heavy Medium oil. Pump The Model SB clutches must be secured to the shaft by two set screws. For use in backstopping applications, see available torque arms on page 122. Specifications Maximum RPM Standard Models Lubrication C/T Sprag Models Overrunning Speed Size 500 600 700 750 800 900 1027 Torque Capacity lb.ft. (Nm) 875 (1190) 1,600 (2176) 4,000 (5440) 5,500 (7480) 10,800 (14688) 14,800 (20128) 22,300 (30328) Oil and Grease Lip Seals Labyrinth Grease Seals Overrunning Speed Inner Race Outer Race Inner Race Outer Race Inner Race Outer Race Max. drive Sprag lift-off 2,500 800 3,000 800 2,500 4,000 1,000 1,200 2,200 750 2,400 750 2,200 3,600 1,000 1,200 1,600 450 2,000 450 1,600 2,500 800 1,000 1,000 650 1,800 650 1,000 1,800 650 800 850 525 1,500 525 850 1,500 525 675 700 500 1,350 500 700 1,350 500 650 500 375 1,100 375 500 1,100 375 475 Resistance after run-in lb.ft. (Nm) .23 (.31) .46 (.62) 1.15 (1.56) 3.75 (5.08) 5.25 (7.12) 6.25 (8.47) 10.00 (13.56) Oil or Grease Oil only SB oz (ml) SBI oz (ml) Shipping Weight lb (kg) .75 (22.0) 1.25 (35.0) 11.5 (5.3) 1.75 (52.0) 6.00 (168.0) 7.00 (207.0) 3.00 (84.0) 10.00 (280.0) 13.00 (384.0) 21 (9.6) 46 (21) 91 (41.6) 8.50 (251.0) 11.50 (340.0) 16.00 (473.0) 15.00 (444.0) 16.00 (473.0) 32.00 (946.0) 112 (51.2) 171 (78.1) 275 (125.7) Note: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. 48 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com General Purpose Clutches SB/SBI Bore sizes and keyseats inches (mm) Note: OSHA requires that a stationary guard must enclose clutches with rotating projecting parts and operating seven (7) feet or less above the floor. Size A Keyseat Bore Range Min. Max. 500 D H Chamfer G B J F E K C Notes: Bore Size Angle — oil hole to mounting bolt hole Model 500 = 45° 600 = 15° 700 = 0° or 30° (offset from center of outer race) 750 = 0° or 30° 800 = 0° or 45° 900 = 0° or 18 1027 = 15° Snap ring is located on the outboard side of the oil seal on Models 600 and larger. On model 500, snap ring is inboard of the oil seal. .875 3/16 x 3/32 .750 1.312 (22.22) (4.75 x 2.36) (19.05) (33.32) 1.312 1/4 x 3/32 (33.32) (6.35 x 2.29) 600 1.250 1/4 x 1/8 .937 *†2.250*‡ (31.75) (6.35 x 3.18) (23.80) (57.15) 2.000 3/8 x 1/8 (50.80) (9.52 x 3.18) 700 1.937 1/2 x 1/4 1.875 †*3.250**‡ (49.20) (12.70 x 6.35) (47.62) (82.55) 2.937 5/8 x 1/8 (74.60) (15.87 x 3.18) 75mm ***20 x 4.9mm*** 80mm ***22 x 5.4mm*** 750 2.437 5/8 x 5/16 2.250 3.437 (61.90) (15.87 x 7.94) (57.15) (87.30) 2.500 5/8 x 5/16 (63.50) (15.87 x 7.94) 3.437 3/4 x 3/16 (87.30) (19.05 x 4.75) 800 3.000 3/4 x 3/8 2.625 4.437 (76.20) (19.05 x 9.52) (66.67) (112.70) 4.437 1 x 1/4 (112.70) (25.40 x 6.35) 900 100mm ***28 x 6.4mm*** 3.625 5.437 4.000 1 x 1/2 (92.07) (138.10) (101.60) (25.40 x 12.70) 5.437 1 x 1/4 (138.10) (25.40 x 6.35) 1027 4.937 1 1/4 x 5/8 4.937 7.000 (125.40) (31.75 x 15.87) (125.40) (177.80) 7.000 1 1/2 x 7/16 (177.80) (38.10 x 11.10) *1/2 x 1/8 keyway. **3/4 x 1/4 keyway. **For finished dimensions of keys supplied with the clutch, contact Formsprag. ***Contact Formsprag for keyseat information. ‡The “E” dimension is larger for this bore size. Dimensions inches (mm) Size A 5.56 (141.22 ) 600 6.25 (158.75) 700 8.00 (203.20) 9.75 750 (247.65) 800 10.75 (273.05) 900 12.10 (307.34) 1027 13.38 (339.85) 500 B C D E F Number G Thread Depth H J K 4.250/4.248 (107.95/107.90) 5.375/5.373 (136.53/136.47) 7.125/7.123 (180.97/180.92) 8.750/8.748 (222.25/222.20) 3.38 (85.85) .06 x 45° (1.58 x 45°) 1.75 (44.45) 3.625 (92.07) 4 @ 90° .312-24 .63 (15.87) 1.57 (39.88) 1.25 (31.75) 1.75 (44.45) 3.63 (92.20) 4.88 (123.95) 5.88 (149.35) .06 x 45° (1.58 x 45°) .06 x 45° (1.58 x 45°) .06 x 45° (1.58 x 45°) 2.50 (63.50) 3.56 (90.42) 4.25 (107.95) 4.750 (120.65) 6.250 (158.75) 7.000 (177.80) 6 @ 60° .312-24 8† .375-24 8†† .312-24 .63 (15.87) .75 (19.05) .63 (15.87) 1.83 (46.48) 2.33 (59.18) 2.80 (71.12) 1.75 (44.45) 2.75 (69.85) 3.25 (82.55) 2.00 (50.80) 2.50 (63.50) 3.00 (76.2) 10.000/9.998 (254/253.95) 12.000/11.997 (304.80/304.72) 15.000/14.997 (381/380.92) 5.88 (149.35) 6.25 (158.75) 6.50 (165.10) .06 x 45° (1.58 x 45°) .06 x 45° (1.58 x 45°) .13 x 45° (3.30 x 45°) 5.50 (139.70) 6.38 (162.05) 9.00 (228.60) 8.94 (227.08) 9.75 (247.65) 11.75 (298.45) 8 @ 45° 3.56 (90.42) 4.31 (109.47) 5.14 (130.56) 4.25 (107.95) 5.25 (133.35) 6.25 (158.75) 3.75 (95.25) 4.50 (114.30) 5.50 (139.70) 10 @ 36° 12 @ 30° Notes: †Six holes equally spaced at 60° plus two extra holes at 180°. Six hardened mounting screws are adequate for torque loads up to 3,000 lb.ft. (4068 Nm). Use eight hardened mounting screws for torque loads above these values. ††Six holes equally spaced at 60° plus two extra holes at 180°. Six hardened mounting screws are adequate for torque loads up to 5,100 lb.ft. (6915 Nm). Use eight hardened mounting screws for torque loads above these values. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 49 Special Purpose Clutches FSD Overrunning, Backstopping Ball Bearing Supported Sprag, High Torque Drawworks Clutches Drawworks clutches are designed for use with Hydromatic® brakes on drilling rigs. They are available over a range of torque capacities and provide reliable performance in original equipment or as a replacement for a type A clutch. A geared end cap is standard on all models except the FSD-27. If a gear replacement is required, the end cap can be easily changed. An integral gear design requires costly replacement of the entire outer race. Model FSD-27 Use with Hydromatic brakes having 6" or smaller shafts. • Interchangeable with National Supply Company’s model 703250-C2 Model FSD-65 Use with Hydromatic brakes having 71⁄2" shafts. • Directly interchangeable with other type A clutches • Replaceable geared end cap Model FSD-125 Use with Hydromatic brakes having 71⁄2" shafts. Can be substituted for type A clutches without any modification to the mating brake or drawworks. Standard bore sizes and keyseats inches (mm) Size 27 65 125 300 Taper per ft (per M) Bore Diameter 6.00 (152.40) 7.473/7.476 (189.81/189.89) 7.473/7.476 (189.81/189.89) 7.473/7.476 (189.81/189.89) 8.9745/8.9775 (227.95/228.03) None • Replaceable geared end cap Keyseat 1.250" (3.175) 1.25 x .83 (31.70 x 21.08) 1.500/1503 x .89 (38.10/38.18 x 22.60) 1.250" (3.175) 1.250" (3.175) 1.500/1.503 x .89 (38.10/38.18 x 22.60) 2.500/2.503 x .84 (63.50/63.57 x 21.34) • Dual sprag assembly design • Ideal for retrofits • For use with type A spider and sleeve • Provides higher torque capacity than type A clutches • Ideally suited for upgrading of existing rigs for deeper drilling Model FSD-300 Use with Hydromatic brakes having 9" shafts. • Replaceable geared end cap • Provides five times the torque capacity of type A clutches • Ideal for very deep well drilling FSD-27 through 300 clutches are shipped from the factory with Automatic Transmission Fluid (ATF). Specifications/spline data Torque Capacity lb.ft. (Nm) Resistance after run-in lb.ft. (Nm) 27 27,000 (36,720) 10 (14) 185 (84) 40 65 65,000 (88,400) 25 (35) 508 (231) 53 125 125,000 (170,000) 30 (40) 615 (279.5) 53 300 300,000 (408,000) 75 (100) 1650 (750) 110 Size Shipping Weight No. lb of (kg) Teeth Pressure Pitch 3/6 A.S.A. form 3/6 A.S.A. form 3/6 A.S.A form 4/5 Fellow stub tooth form Pitch Diameter in (mm) Major Dia. in (mm) Minor Dia. in (mm) 30° 13.333 (338.66) 13.597/13.592 (345.36/345.23) 12.929 (328.40) .131 (3.34) .202 (5.13) .015/.025 (.381/.635) 30° 17.666 (448.72) 17.929/17.915 (455.39/455.04) 17.263 (438.48) .128 (3.25) .202 (5.13) .020/.025 (.508/.635) 30° 17.666 (448.72) 17.929/17.915 (455.39/455.04) 17.263 (438.48) .128 (3.25) .202 (5.13) .020/.025 (.508/.635) 20° 27.500 (698.50) 27.900/27.890 (708.66/708.40) 27.000 (685.80) .200 (5.08) .250 (6.35) .040/.047 (1.02/1.19) Angle Addendum Dedendum in in (mm) (mm) Backlash with Basic Tooth Form in (mm) 50 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches FSD FSD-27 FSD-65, -125, -300 A F A Sprag Assembly* M E F Oil Holes (3) @ 120° E M Oil Hole(3) @ 120° 1.000-8 UNC Handling Hole (2) (FSD-300 only) .500-13 UNC Puller Hole (2) @ 180° G G C B L J B K C D .500-13 UNC Handling Hole (1) H D *FSD-125 has two sprag assemblies. Dimensions inches (mm) Size A B C D E F G H J K L M 27 7.00 (177.80) 10.31 (261.87) 13.13 (333.50) 12.62 (320.54) 13.597/13.592 (345.36/345.23) 17.929/17.915 (455.39/455.04) 17.929/17.915 (455.39/455.04) 27.900/27.890 (708.66/708.40) 12.896/12.866 (327.55/326.79) 17.230/17.200 (437.64/436.88) 17.230/17.200 (437.64/436.88) 26.980/26.960 (685.29/684.78) 6.43 (163.32) 9.81 (249.17) 12.63 (320.80) 12.12 (307.84) 1.50 (38.10) 2.40 (60.96) 2.40 (60.96) 2.69 (68.32) .75 (19.05) .25 (6.35) .25 (6.35) .25 (6.35) 7.00 (177.80) 9.72 (246.88) 12.49 (317.25) 12.06 (306.32) — — — — 9.00 (228.60) 9.00 (228.60) 9.00 (228.60) — 8.74 (222.00) 8.74 (222.00) 10.25 (260.35) .42 (10.67) .42 (10.67) .37 (9.40) 2.00 (50.80) 2.22 (56.39) 1.98 (50.30) 2.62 (66.55) 65 125 300 .96 (24.38) .96 (24.38) Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 51 Special Purpose Clutches CDU Overrunning, Inline, Standby and Creep Drive Operation Ball Bearing Supported, Sprag Clutches Continuous drive units are intended for use in continuous overrunning applications where the system cannot be shut down for maintenance and for applications in extremely harsh and dusty environments such as coal handling systems. Free Input Shaft Drive Vi ew from thView isthisfroend en m d Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Sprag assemblies available Formchrome® All CDUs have ultra-hard sprags which provide extra-long life, maximum wear resistance, and lower maintenance costs. Formchrome sprags, exclusive with Formsprag, are made by diffusing chromium into the surface of a hardened high carbon steel to form a chromium-carbide alloy. Models 500, 600 and 700 are equipped with PCE (Positive Continuous Engagement) sprags which are designed to overcome the effects of torsional vibration and high transient torque. C/T (Centrifugal Throwout) sprags, which lift off of the inner race, thereby eliminating overrunning wear, are available in all models. A CDU consists of an FSO overrunning, sprag clutch installed in a foot-mounted housing which encloses a generous supply of oil. The large oil volume along with the high dissipation capability of the finned housing permits extended service periods between oil changes. An oil sight gauge is mounted on each CDU for quick and easy monitoring of the oil level. Oil can be added without stopping the machine. The entire unit is sealed. Grease barrier seals minimize contamination and wear of the oil seals in environments with abrasive material. The overrunning clutch internal to the CDU-500 through 1051 is oil dipped at the factory but must be filled to the proper level before operation. For further information write for Instruction and Maintenance Bulletin No. A-3038. Contact Formsprag application engineering department on indirect drive applications. Features PCE Sprags Help prevent clutch damage due to transient overloads or torsional vibrations Formchrome Sprags with 70 Rc Hardness Maximum wear life for extended clutch service Large Oil Reservoir Minimum maintenance (increased lubrication capacity) Grease Barrier Seals Protects oil seals from dusty and abrasive conditions providing extended seal life Oil Fill and Drain Ports Ease of maintenance Breather Pressure equalization without affecting oil seals Foot Mounted Unit Stand alone unit provides for easy access, installation and removal without disturbing equipment Optional Centrifugal Throwout (C/T) Sprag Design Provides extended clutch life by eliminating rubbing contact of sprags during overrunning portion of duty cycle Oil Sight Gauge Provides a convenient method for checking oil level with CDU in operation 52 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches CDU Applications The CDUs in this catalog are designed for inline drives only. Applications for these self-contained foot-mounted continuous drive units are creep drives, turning gear drives, dual drives, energy recovery drives, and standby drives. C/T may be used in installations such as creep drives and turning gear drives where the drive speed is well below the overrunning speed. For CDU installations requiring offset drives, contact Formsprag. Creep (Low) Speed Drive Dual Drive Standby Drive Energy Saving Drive Turning Gear Drive Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 53 Special Purpose Clutches CDU Specifications Torque Capacity lb.ft. (Nm) Size 500 Maximum RPM Standard Model Driving Overrunning 1,175 (1593) 2,250 (3051) 5,000 (6780) 7,000 (9492) 13,000 (17628) 18,000 (24408) 27,000 (36600) 45,000 (61010) 600 700 750 800 900 1027 1051 Driving C/T Model Sprag lift-off Overrunning 3,600 3,600 1,000 1,200 3,600 3,600 3,600 1,000 1,200 3,600 2,000 2,000 800 1,000 2,000 1,800 1,800 650 800 1,800 1,500 1,500 525 675 1,500 1,350 1,350 500 650 1,350 1,100 1,100 375 475 1,100 1,100 1,100 375 475 1,100 J K Shipping Weight lb (kg) .45 (.61) .90 (1.22) 2.13 (2.89) 7.50 (10.16) 10.50 (14.23) 12.50 (16.94) 20.00 (27.10) 24.00 (32.52) 125 (57) 135 (61) 529 (240) 570 (259) 836 (389) 890 (404) 1289 (584) 1339 (607) Q Both Ends Keyseats Both Ends Resistance after run-in lb.ft. (Nm) H Both Ends W Output Shaft* V Y X Input Shaft* M N L G P T Typ. R E Z (4) Places S D F C Typ. B A *For C/T models, the input and output shaft diameters are reversed. 54 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches CDU Dimensions inches (mm) Size A B C D E F G L M N P Q R S T V W Z 500 18.00 (427.20) 19.25 (488.95) 26.75 (679.45) 28.25 (717.55) 34.00 (863.60) 36.00 (914.50) 41.00 (1041.40) 41.00 (1041.40) 10.50 (266.70) 10.50 (266.70) 15.75 (400.05) 15.75 (400.05) 19.75 (501.65) 19.75 (501.65) 22.00 (558.80) 22.00 (558.80) 5.25 (133.35) 5.25 (133.35) 7.88 (200.15) 7.88 (200.15) 9.88 (250.95) 9.88 (250.95) 11.00 (279.40) 11.00 (279.40) 8.50 (215.90) 8.50 (215.90) 12.50 (317.50) 12.50 (317.50) 16.00 (406.40) 16.00 (406.40) 18.00 (427.20) 18.00 (427.20) 4.25 (107.95) 4.25 (107.95) 6.25 (158.75) 6.25 (158.75) 8.00 (203.20) 8.00 (203.20) 9.00 (228.60) 9.00 (228.60) 2.00 (50.80) 2.00 (50.80) 3.25 (82.55) 3.25 (82.55) 3.75 (95.25) 3.75 (95.25) 4.00 (101.60) 4.00 (101.60) 5.50 (139.70) 6.12 (155.45) 7.38 (187.45) 8.13 (206.50) 10.12 (257.05) 11.12 (282.45) 12.25 (311.15) 12.25 (311.15) 7.00 (177.80) 7.00 (177.80) 12.00 (304.80) 12.00 (304.80) 13.75 (349.25) 13.75 (349.25) 16.50 (419.10) 16.50 (419.10) .75 (19.05) .75 (19.05) 1.50 (38.10) 1.50 (38.10) 1.50 (38.10) 1.50 (38.10) 1.50 (38.10) 1.50 (38.10) 4.25 (107.95) 4.25 (107.95) 3.12 (79.25) 3.12 (79.25) 3.50 (88.90) 3.50 (88.90) 4.00 (101.60) 4.00 (101.60) 4.19 (106.43) 5.38 (136.65) 5.78 (146.81) 6.53 (146.81) 8.12 (206.25) 9.12 (231.65) 11.00 (279.40) 11.00 (279.40) 9.38 (238.25) 9.38 (238.25) 12.25 (311.15) 12.25 (311.15) 14.12 (358.65) 14.12 (358.65) 15.00 (381.00) 15.00 (381.00) 8.50 (215.90) 8.50 (215.90) 15.00 (381.00) 15.00 (381.00) 16.75 (425.45) 16.75 (425.45) 19.50 (495.30) 19.50 (495.30) 10.62 (269.75) 10.62 (269.75) 15.19 (385.83) 15.19 (385.83) 17.75 (450.85) 17.75 (450.85) 19.00 (482.60) 19.00 (482.60) 5.25 (133.35) 5.25 (133.35) 8.00 (203.20) 8.00 (203.20) 10.00 (254.00) 10.00 (254.00) 11.00 (279.40) 11.00 (279.40) 13.38 (339.85) 13.38 (339.85) 19.00 (482.60) 19.00 (482.60) 23.25 (590.55) 23.25 (590.55) 26.19 (665.23) 26.19 (665.23) 10.75 (273.05) 10.75 (273.05) 16.38 (416.05) 16.38 (416.05) 20.50 (520.70) 20.50 (520.70) 22.25 (565.15) 22.25 (565.15) .406 (10.31) .406 (10.31) .656 (16.66) .656 (16.66) .812 (20.63) .812 (20.63) .812 (20.63) .812 (20.63) 600 700 750 800 900 1027 1051 Size 500 600 700 750 800 900 1027 1051 K Keyseats Both Ends Usable Shaft J Length Effective Keyseat H Length 1.500/1.499 (38.10/38.07) 1.750/1.749 (44.45/44.42) 3.062/3.061 (77.77/77.75) 3/8 x 3/16 (9.53 x 4.76) 3/8 x 3/16 (9.53 x 4.76) 3/4 x 3/8 (19.05 x 9.65) 2.75 (69.85) 3.38 (85.85) 4.50 (114.30) 2.50 (63.50) 3.00 (76.20) 4.00 (101.60) 3.000/2.999 (76.20/76.17) 3.937/3.936 (100.00/99.97) 3.062/3.061 (77.77/77.75) 4.000/3.999 (101.60/101.57) 3/4 x 3/8 (19.05 x 9.65) 1 x 1/2 (25.40 x 12.70) 5.38 (136.65) 6.25 (158.75) 4.75 (120.65) 5.00 (127.00) 3.937/3.936 (100.00/99.97) 5.376/5.375 (136.53/136.50) 5.376/5.375 (136.53/136.50) 4.000/3.999 (101.60/101.57) 5.437/5.436 (138.10/138.07) 5.437/5.436 (138.10/138.07) 1 x 1/2 (25.40 x 12.70) 1 1/4 x 5/8 (31.75 x 16.00) 1 1/4 x 5/8 (31.75 x 16.00) 7.25 (184.15) 8.63 (219.20) 8.63 (219.20) 6.00 (152.40) 7.75 (196.85) 7.75 (196.85) *X* Output Shaft Dia. *Y* Input Shaft Dia. 1.437/1.436 (36.49/36.47) 1.687/1.686 (42.85/42.82) 3.000/2.999 (76.20/76.17) *For C/T models, the input and output shaft diameters are reversed. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 55 Special Purpose Clutches ALZ Indexing, Bi-directional / Pneumatic Operation, Releasable Design Ball Bearing Supported, Ramp & Roller Clutches Model ALZ is a ramp & roller type clutch, self-contained, sealed and bearing supported, using two 160 Series bearings. Unit is shipped oil lubricated. View from this end Drive This clutch is primarily designed for indexing but may also be used as a backstop or overrunning clutch sizes 30 to 50. Inner Race both races are rotating at the same speed, or the unit is overrunning. Radial forces due to external loads must be applied between the bearings. Typical Mounting Arrangement Through pneumatic actuation (5 to 6 PSI bars) this clutch can overrun in both directions. The rollers are guided by a cage that ensures their engagement. Without air pressure the rollers are in their normal driving position. Free Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Air pressure rotates the cage against a spring and drives the rollers out of the clamping angle. Transmission of torque is always in the same direction. Disengaging the rollers through air pressure is possible only when the unit is not under load, when the unit is at zero speed, The Model ALZ clutches must be secured to the shaft by an axially mounted bolt into the shaft. Specifications Model Size 30 ALZ 40 50 F1819 F1819-80 F2434 F1887 F1887-82 F1888 F1888-130 F2546 60 80 75 100 82 140 130 140 Torque Capacity lb.ft. (Nm) 590 (800) 1,210 (1640) 2,509 (3400) 7,528 (10200) 7,528 (10200) 8,118 (11000) 11,808 (16000) 11,808 (16000) 17,712 (24000) 17,712 (24000) 23,616 (32000) (1)Indexing Rate(1) Maximum Strokes Per Minute Overrunning Speed Max. RPM Inner Outer Race Race 800 1,300 3,000 500 950 2,500 400 850 2,000 360 — — 360 — — 250 — — 180 — — 180 — — 180 — — 180 — — 180 — — Resistance after run-in lb.in. (Ncm) Shipping Weight lb (kg), 17.7 (20) 53.1 (60) 141.6 (160) — — — — 13.23 (6) 26.02 (11.8) 38.15 (17.3) 105.84 (48) 101.43 (46) — — — — — — — — 337.37 (153) 363.83 (165) — — — — — — 436.59 (198) 441.00 (200) 551.25 (250) Notes: (1)Valid for 15° indexing angle When ordering, please specify direction of rotation. 56 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches ALZ ALZ.. 1/8"-NPT Z x α° = 360° F.. 1/4"-NPT View from this end D D5 G D3 SW 17 O l dH7 L2 S L1 Bore sizes and keyseats inches (mm) Dimensions inches (mm) Model ALZ Size D D5 D3 O L1 L2 I S z α G Size 30 3.94 (100) 5.04 (128) 4.49 (114) 0.26 (6.6) 7.09 (180) 3.31 (84) 1.85 (47) 0.45 (11.5) 6 60 M8 30 40 4.92 (125) 5.91 (150) 8.27 (210) 8.27 (210) 9.45 (240) 13.58 (345) 13.58 (345) 16.54 (420) 16.54 (420) 6.30 (160) 7.28 (185) 10.24 (260) 10.24 (260) 12.40 (315) 15.94 (405) 15.94 (405) 19.69 (500) 19.69 (500) 5.59 (142) 6.54 (166) 9.45 (240) 9.45 (240) 11.02 (280) 14.76 (375) 14.76 (375) 18.11 (460) 18.11 (460) 0.35 (9) 0.35 (9) 0.55 (14) 0.55 (14) 0.71 (18) 0.71 (18) 0.71 (18) 0.87 (22) 0.87 (22) 8.11 (206) 8.46 (215) 11.22 (285) 11.22 (285) 13.31 (338) 13.98 (355) 13.98 (355) 13.78 (350) 13.78 (350) 4.02 (102) 4.49 (114) 3.15 (80) 3.15 (80) 7.95 (202) 8.39 (213) 8.39 (213) 8.35 (212) 8.35 (212) 2.40 (61) 2.56 (65) 3.94 (100) 3.94 (100) 6.81 (173) 6.50 (165) 6.50 (165) 6.89 (175) 6.89 (175) 0.55 (14) 0.57 (14.5) 0.98 (25) 0.98 (25) 0.98 (25) 1.38 (35) 1.38 (35) 1.50 (38) 1.50 (38) 6 60 M8 40 8 45 M8 50 6 60 M16 60 6 60 M16 80 8 45 M16 75 6 60 M24 100 6 60 M24 82 6 60 M24 140 6 60 M24 130 16.54 (420) 19.69 (500) 18.11 (460) 0.87 (22) 14.29 (363) 8.78 (223) 7.40 (188) 1.50 (38) 6 60 M24 140 50 F1819 F1819-80 F2434 F1887 F1887-82 F1888 F1888-130 F2546 60 80 75 100 82 140 130 140 dH7 Bore Size 1.18 (30) 1.57 (40) 1.97 (50) 2.36 (60) 3.15 (80) 2.95 (75) 3.94 (100) 3.23 (82) 5.51 (140) 5.12 (130) Keyseat* (10 X 3.3) (12 X 3.3) (14 X 3.8) (18 X 4.4) (22 X 5.4) (20 X 4.9) (28 X 6.4) (22 X 5.4) (36 X 8.4) (32 X 7.4) 5.51 (140) (36 X 8.4) *For keyseat sizes see DIN 6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 57 Special Purpose Clutches RL (Reverse-Locking) Backstopping, Bi-directional / Reverse-locking Ball Bearing Supported, Sprag Clutches Available in six sizes, the Formsprag RL Clutch is a sprag type no-back which permits transmission of driving torque from input to output shaft in both directions of rotation, but restrains any feedback torque of the driven load from rotating the output shaft in either direction. Model RL-47A through RL-160A Models RL-47A through RL-160A are larger units applicable in an extensive torque capacity range. These models require lubrication. The RL Clutch is extremely simple in design and has a minimum number of moving parts. The outer race diameter is the same size as standard bearing dimensions, thus simplifying mounting and providing maximum strength in the assembly. Operating Principle With the outer race held in a stationary or fixed position, torque is transmitted as follows: Input Output A Input Input Output B Output The control member projects between each pair of opposing sprags and when driving torque is applied to it, each projection first contacts a sprag at point “A” to disengage the sprag from the outer race. Then, the control member drives against the sprag at point “B” to transmit driving torque directly to the output member. Output A Input Control member Input B No output Output When input torque is reversed, the control member rotates a maximum of 6° to release the opposing set of sprags and then again drives the output member through point “B” on these sprags. Any feedback torque from the output member is instantly stopped by the wedging of sprags between the fixed outer race and the output member— feedback torque never reaches the control member. 58 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches RL (Reverse-Locking) Applications Due to the versatility of this device, it can perform a number of application functions other than the standard positive positioning or no-back type application. Generally, the mounting arrangement used determines which function may be obtained. The RL clutch has been used successfully in the following applications: • Broad temperature range — Formsprag RL reverse-locking clutches may be operated over a wide temperature range. Either grease or oil lubrication may be used. At extreme temperatures (usually below 20°F or above 150°F) the Formsprag application engineering department should be consulted for specific lubrication and metallurgical recommendations. • Torque releasing (partial, single, or multiple revolution) Other Considerations • Selective direction overrunning • Dual drive (two-speed drive) • Selective direction backstopping Additional information concerning these applications is available upon request. Design Advantages • Sprag-type design — A complement of sprags arranged in opposing pairs insure that multiple contact surfaces always engage the outer race when feedback or back stopping conditions exist. • No backlash — There is no backlash on the output shaft because sprags are in constant contact between the output member and the outer race. Any movement or torque applied to the output shaft results in instantaneous wedging of the sprags. • Wind-up — Backlash of the output member with respect to the outer race is zero. However, when a feedback torque is applied to the output member, torsional wind-up will occur. Wind-up is approximately 2° when the feedback torque is equal to the rated capacity of the clutch. • High operating speeds — Driving torque is transmitted in both directions of rotation at driving speeds ranging up to 1800 rpm by standard RL sprag type no-backs. • Equalized radial loading — There are many equally spaced sprags contacting the outer race when feedback conditions exist to equalize radial loading and provide strong holding torque even against heavy feedback. Radial and thrust loads. The RL clutch is not designed to take radial or thrust loads. When such loads are present due to misalignment, gearing, sprockets, etc., external bearings should be utilized to accommodate these loads so that they will not be transferred to the clutch. Alignment. In shaft to shaft connections the angular alignment of the shafts must be within .001" per inch of shaft length. Parallel alignment must be within .001" per inch of nominal shaft diameter. These figures are maximum and should not be exceed as it will result in extreme loading on the clutch Overhauling loads. Operating an RL clutch under overhauling load conditions (i.e., lowering a load with a crane) will occasionally result in a condition called “chatter.” As the control fingers release the sprags, the load is momentarily unsupported and will accelerate the output member faster than the input member. The sprags will then arrest the load until continued motion of the input once again releases the sprags. The RL clutch, within its capacity, can arrest temporary overhauling loads, but it should not be subjected to continuously acting loads of this type. Such overhauling loads cause severe shock loading and also dissipate excessive energy through the RL clutch. This may have adverse effects on performance and life. from the RL clutch which holds the load in position. For such applications Formsprag should be consulted. Prototyping is recommended to determine the magnitude of the overhauling load and the method of using a friction device to control it. Breakaway torque. When torque has caused the sprags to wedge between the socket member and the outer race, the control member fingers must disengage the sprags before driving can be resumed. This torque load can occur in response either to a load torque or an inertia torque. It is important that designers are aware of these inherent characteristics so that they may be considered and provided for in the design. Input driving torque must always be sufficient to overcome any breakaway torques that may be present. Breakaway torque may be due to one of three types: 1. Opposing load where the input drives against an output torque load. 2. Aiding load where the input torque is in the same direction as the output torque load. 3. Retained torque which is due to the internal resistance of the sprags after they have been wound up by the load and load is subsequently removed. The breakaway torque may be as high as 25% more than the total torque to which the clutch has been loaded. For applications of this type consult Formsprag Application Engineering. Lost motion. When the control element is in a neutral non-driving position, lost motion or lash of 2° to 3° in either direction of rotation from the neutral position will be required in order to disengage the sprags and permit drive. Contact Formsprag application engineering department for specific information. Continuously acting overhauling loads may be controlled by a suitable friction device (i.e., brake) which absorbs and diverts the dynamic torque and energy Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 59 Special Purpose Clutches RL Selection Specifications For the proper selection of an RL clutch, all possible torques that the clutch may be subjected to must be taken into consideration. The following procedure should be adhered to, to insure that the correct clutch is selected for a given application. 1. Determine torque requirements: a. Determine load torque. If cyclic, use maximum value. b. Determine additional torques due to brakes, friction, other machine functions, etc. c. Determine inertia torque due to the acceleration or deceleration of the load. This value is dependent on WR2 of the load and operating speed. See Technical Data. 2. Apply service factor from the table to the sum of all of the above torques involved in the system and select clutch from engineering data table. 3. Check operating speeds, available bores, and dimensional data of the clutch. Size RL-35A RL-47A RL-72A RL-115A RL-130A RL-160A Service factors Type of load Gradually applied—light shock with inertia torque of less than 50% of the driven load torque Suddenly applied— moderate shock with inertia torque of 50% to 100% of driven load torque. Suddenly applied—heavy shock with inertia torques 100% to 200% of driven load torque. Suddenly applied—extreme shock with inertia torques in excess of 200% of driven load torque. Factor Torque Capacity lb.in. (Nm) Drag After Break-in* lb.in. (Nm) .374 (9.5) .500 (12.7) 1.000 (25.4) 1.500 (38.1) 2.000 (50.8 2.500 (63.5) 96 (10.8) 300 (34) 2,400 (271) 8,500 (963) 18,000 (2040) 26,500 (3003) 1,0 (.113) 1.0 (.113) 2.0 (.226) 5.0 (.565) 10.0 (1.13) 20.0 (2.26) Technical data Clutch torque based on speed and horsepower: HP x 63,000 N T = Clutch torque due to dynamic loading: T = .000407 (WR2) N2 Where: HP T N WR2 = = = = Horsepower Torque, lb. in. Operating speed, RPM Effective inertia of load, lb. in.2 1.5 – 2.0 Installation 2.0 – 2.5 3.0 – 3.5 4.0 – 6.0 Maximum Operating *Speed** RPM Shipping Weight lb (kg) 1,800 .33 (.14) .95 (.4) 2.5 (1.1) 8.9 (4.0) 13.3 (6.0) 22.9 (10.4) 1,800 1,800 1,200 1,200 900 **Break-in is equivalent to 24 hours of operation under ordinary circumstances. **Maximum driving speed permissible with grease pack if inertia torque as determined by selection procedure does not exceed rated torque. 4. Check attachment data regarding mating elements in the system. 5. If all the above conditions are satisfactory, specify and order clutch by its model number. Nominal Shaft Diameter in. (mm) The outside diameters of clutches are made to standard ball bearing dimensions. The RL should be mounted in the bore of a housing of sufficient length to accommodate a ball bearing on each side of the clutch. These bearings provide supports, maintain alignment, and should be designed to carry any radial and/or thrust loads imposed on the input and output shafts. Snap rings or a shoulder should be provided on the input and output shafts, to insure than any thrust loads which may be imposed on the shafts will be absorbed by the customer-provided bearings. Care should be taken in the location of snap ring grooves, so that shafts do not rest against each other or their keys do not impose thrust loads on the snap rings in the bore of the clutch. Lubrication Grease. Formsprag RL clutches are lubricated at the factory with Lubriplate Low-Temp, a product of Fiske Brothers Refining Company. For temperatures below +20°F., or above 150°F. ambient consult Formsprag Application Engineering. Oil. In applications where oil lubrication is to be used, factory supplied lubricant should be completely flushed from the clutch before installation. Use Mobil D.T.E. Heavy, Medium or any equivalent grade of good SAE-20 oil with high viscosity index (90VI min. 300 SSU at 100°F, 53 SSU at 210°F.) RL-47A through 160A clutches are shipped from the factory packed with Fiske Brothers Lubriplate Low-Temp grease. For further mounting and maintenance information, see Installation and Maintenance Bulletin No. 4501. 60 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Special Purpose Clutches RL RL-35A RL-47A through RL-160A D 0.14 (3.56) dia. holes (3) equally spaced on 1.755/1.745 (44.58/44.32) B.C. D L Keyseats (2) @ 180° J G F G Input Member .094 (2.38) dia. pin holes (2) Output Member Output Member Input Member C A B B Internal A–A1 Snap Springs B–B1 C–C1 H H F J P N E K Keyseats (2) @ 180° R Q E .31 M Dimensions inches (mm) Size A B C *D* *E* **F** *G* H *J* RL-35A 2.005/1.995 (50.93/50.67) 1.8504/1.8499 (47.000/46.987) 2.8346/2.8341 (71.999/71.986) 4.5276/4.5271 (115.001/114.988) 5.1181/5.1173 (129.999/129.979) 6.2992/6.2982 (159.999/159.974) .3742/.3738 (9.505/9.495) .500/.501 (12.700/12.725) 1.000/1.001 (25.400/25.425) 1.500/1.501 (38.100/38.125) 2.000/2.001 (50.800/50.825) 2.500/2.501 (63.500/63.525) 1.378/1.377 (35.00/34.96) .783/.782 (19.89/19.86) 1.376/1.375 (34.95/34.93) 2.001/2.000 (50.83/50.80) 2.845/2.844 (72.26/72.24) 3.876/3.875 (98.45/98.43) .843 (21.93) 1.563 (39.70) 1.719 (43.66) 2.281 (57.94) 2.828 (71.83) 3.094 (78.59) 1.75 (44.45) 2.125 (53.98) 2.625 (66.68) 3.141 (79.78) 4.172 (105.97) 4.719 (119.86) .500 (12.70) .031 (.787) .156 (3.96) .031 (.787) .031 (.787) .031 (.787) .0625 (1.588) .688 (17.48) .750 (19.05) .875 (22.23) 1.00 (25.40) 1.00 (25.40) .1875 (4.763) .4063 (10.32) .438 (11.13) .625 (15.88) .688 (17.48) 1.031 (26.19) .937 (23.80) RL-47A RL-72A RL-115A RL-130A Rl-160A **± .010 (.254) except RL-35A **± .020 (.508) except RL-35A Bore sizes and keyseats inches (mm) Size RL-47A RL-72A RL-115A RL-130A RL-160A Key Engagement Lengths N R Shaft Engagement Lengths Q P A1 Housing Bore B1 Shaft Dia. C1 Bore Dia. 1.8514/1.8520 (47.025/47.041) 2.8356/2.8362 (72.024/72.039) 4.5286/4.5294 (115.026/115.047) 5.1191/5.1201 (130.025/130.051) 6.3002/6.3012 (160.025/160.050) .499/.498 (12.67/12.65) .999/.988 (25.38/25.35) 1.499/1.498 (38.07/38.05) 1.999/1.998 (50.77/50.75) 2.499/2.498 (63.48/63.45) .7833/.7838 (19.896/19.908) 3/32 x 1/16 1/8 x 1/16 .781 .813 1.156 1.188 3/32 x 1/16 (2.39 x 1.27) (2.39 x 1.27) (3.18 x 1.59) (19.84) (20.65) (29.36) (30.18) 1.3763/1.3768 (34.958/34.971) 2.0013/2.0020 (50.833/50.851) 2.8453/2.8463 (72.271/72.296) 3.8763/3.8775 (98.458/98.489) 5/32 x 1/16 (3.96 x 1.78) 1/4 x 1/8 (6.35 x 3.18) 5/16 x 5/32 (7.93 x 3.96) 1/2 x 1/4 (12.70 x 6.35) K Keyseats L 5/32 x 1/16 (3.96 x 1.78) 1/4 x 1/8 (6.35 x 3.18) 5/16 x 5/32 (7.93 x 3.96) 1/2 x 1/4 (12.70 x 6.35) M 1/8 x 1/16 (3.18 x 1.59) 1/4 x 1/8 (6.35 x 3.18) 1/4 x 1/8 (6.35 x 3.18) 1/4 x 1/8 (6.35 x 3.18) 1.000 (25.40) 1.188 (41.27) 1.635 (41.27) 1.875 (47.62) 1.000 (25.40) 1.188 (41.28) 1.635 (41.27) 1.875 (47.62) 1.469 (37.31) 1.781 (45.24) 2.375 (60.33) 2.688 (68.28) 1.469 (37.31) 1.781 (45.24) 2.375 (60.33) 2.688 (68.28) Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 61 Backstopping Clutches RSBW Backstopping Sleeve Bearing Supported, Sprag Clutches Model RSBW is a DC sprag type backstop. It is self contained, centered by plain bearings for low rotational speeds and sealed using shield protected O-Rings. Unit is shipped grease lubricated ready for installation in either a horizontal or vertical position. Primarily used as a backstop, this model provides high torque capacity with a minimum space requirement. The design allows installation in difficult environments such as high humidity or water splash areas. A bolt, secured to a fixed part of the machine and passing through the slot in the torque arm, provides the rotational stop. Radial clearance on this bolt should be equal to 1% of the slot width. The torque arm must not be rigidly mounted. Typical Mounting Arrangement Specifications Size 25 30 35 40 45 50 55 The Model RSBW clutches must be axially restrained on the shaft to avoid binding of the torque arm. 60 70 80 90 Torque Capacity lb.ft. (Nm) Overrunning Speed Max. RPM Inner Race Shipping Weight lb (kg) Lubrication 277 (375) 447 (606) 447 (606) 956 (1295) 956 (1295) 956 (1295) 956 (1295) 1,882 (2550) 1,882 (2550) 3,598 (4875) 3,598 (4875) 400 Grease 5.73 (2.6) 400 Grease 400 Grease 300 Grease 300 Grease 300 Grease 300 Grease 250 Grease 250 Grease 200 Grease 5.51 (2.5) 5.29 (2.4) 10.14 (4.6) 9.92 (4.5) 9.92 (4.5) 9.70 (4.4) 14.33 (6.5) 14.11 (6.4) 21.83 (9.9) 200 Grease 21.61 (9.8) 62 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Backstopping Clutches RSBW L1 F N E dH7 D bH11 L B Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size D L1 F E B N L bH11 25 4.17 (106) 4.17 (106) 4.17 (106) 5.20 (132) 5.20 (132) 5.20 (132) 5.20 (132) 6.34 (161) 6.34 (161) 7.48 (190) 7.48 (190) 1.89 (48) 1.89 (48) 1.89 (48) 2.05 (52) 2.05 (52) 2.05 (52) 2.05 (52) 2.13 (54) 2.13 (54) 2.76 (70) 2.76 (70) 4.45 (113) 4.04 (102.5) 1.57 (40) 1.38 (35) 0.59 (15) 0.71 (18) 4.45 (113) 4.45 (113) 4.92 (125) 4.04 (102.5) 4.04 (102.5) 4.53 (115) 1.57 (40) 1.57 (40) 2.36 (60) 1.38 (35) 1.38 (35) 1.38 (35) 0.59 (15) 0.59 (15) 0.59 (15) 0.71 (18) 0.71 (18) 0.71 (18) 4.92 (125) 4.92 (125) 4.92 (125) 4.53 (115) 4.53 (115) 4.53 (115) 2.36 (60) 2.36 (60) 2.36 (60) 1.38 (35) 1.38 (35) 1.38 (35) 0.59 (15) 0.59 (15) 0.59 (15) 0.71 (18) 0.71 (18) 0.71 (18) 5.51 (140) 5.51 (140) 6.50 (165) 6.50 (165) 5.12 (130) 5.12 (130) 5.91 (150) 5.91 (150) 2.76 (70) 2.76 (70) 2.76 (70) 2.76 (70) 1.38 (35) 1.38 (35) 1.77 (45) 1.77 (45) 0.59 (15) 0.59 (15) 0.79 (20) 0.79 (20) 0.71 (18) 0.71 (18) 0.98 (25) 0.98 (25) 30 35 40 45 50 55 60 70 80 90 Size dH7 Bore Size Keyseat* 0.98 (8 X 3.3) (25) 30 1.18 (30) (8 X 3.3) 1.38 35 (10 X 3.3) (35) 1.57 40 (12 X 3.3) (40) 45 1.77 (45) (14 X 3.8) 1.97 50 (16 X 4.3) (50) 2.17 55 (16 X 4.3) (55) 60 2.36 (60) (18 X 4.4) 2.76 70 (20 X 4.9) (70) 3.15 80 (22 X 5.4) (80) 90 3.54 (90) (25 X 5.4) *For keyseat sizes see DIN 6885.1 table on page 127. 25 Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 63 Backstopping Clutches HSB (High Speed Backstops) Backstopping Ball Bearing Supported, Sprag Clutches Combination sprag clutch and oil reservoir Holdback conveyors and reducers HSB units are intended for use as backstops on the high speed shaft or intermediate shaft of a reducer, and as holdbacks on the head shaft of conveyors. They use standard clutches with the addition of the oil reservoir. The oil reservoir is an aluminum casting with cooling fins. HSB models have a spacer replacing the seal at the reservoir end to permit free oil flow between clutch and reservoir. The reservoir has a flush oil sight gauge and a combination breather and oil filter. Refer to Bore Sizes/Shaft Tolerance chart for mounting data, page 63. Standard keys supplied by Formsprag at no additional charge for models 750 through 1027. A torque arm is required to prevent the outer race and reservoir from rotating, see page 122. The FSO-400 through 700 and FS-750 through 1027 clutch assemblies that are used to make up the HBS series clutches are shipped from the factory with Mobil DTE Heavy Medium oil, but must be filled to the proper level before operation. For further information, write for Installation and Maintenance Bulletin No. 2214. 64 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Backstopping Clutches HSB (High Speed Backstops) Specifications Size 400 500 600 700 750 800 900 1027 Torque Capacity lb.ft. (Nm) 300 (408) 1,175 (1598) 2,250 (3060) 5,000 (6800) 7,000 (9520) 13,000 (17,680) 18,000 (24,480) 27,000 (36,720) Overrunning Speed Max. RPM Resistance after run-in lb.ft. (Nm) Lubrication Oil oz (ml) Shipping Weight lb (kg) .20 (.27) .45 (.61) .90 (1.22) 2.13 (2.89) 3.75 (5.08) 5.25 (7.12) 6.25 (8.47) 10.00 (13.56) 2 (59.1) 3.5 (103.5) 6 (177.4) 10 (295.7) 20 (591.4) 25 (739.3) 30 (887.1) 40 (1183.4) 7 (3.2) 12.5 (5.7) 20 (9) 47 (21) 88 (40) 112 (51) 170 (77) 315 (143) 2,900 2,650 2,300 2,000 1,800 1,400 1,300 1,050 Notes: Check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. Specify direction of rotation when ordering. HSB-400 to 700 clutch assemblies are FSO clutches plus an HSB oil reservoir kit. HSB-750 to 1027 clutch assemblies are FS clutches plus an HSB oil reservoir kit. The reservoir kits are boxed separately. Always consult the Installation and Maintenance Bulletin 2214 for the special seal modifications required to the FSO clutch when being used with the HSB oil reservoir kit, before attaching the reservoir. Typical Mounting Arrangement HSB series clutch with reservoir, optional torque arm and auxiliary seal with bolt and retaining plate providing axial restraint Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 65 Backstopping Clutches HSB K Oil Holes G D L Angle-Breather Hole to Mounting Hole J B C .375-18 NPTF Thread F H Sight Gauge A E Chamfer Dimensions inches (mm) Size A B C D E F G H 400 4.78 (121.44) 2.75 (69.85) 3.500/3.498 (88.90/88.85) 2.69 (68.25) .06 x 45° (1.57 x 45°) 1.19 (29.97) .03 (.78) 2.88 (73.02) 500 6.50 (165.10) 6.75 (171.45) 9.00 (228.60) 11.00 (279.40) 11.50 (292.10) 12.25 (311.15) 12.68 (322.07) 3.50 (88.90) 3.75 (95.25) 5.00 (127.00) 6.00 (152.40) 6.00 (152.40) 6.38 (161.92) 6.63 (168.27) 4.250/4.248 (107.95/107.90) 5.375/5.373 (136.52/136.47) 7.125/7.123 (180.97/180.92) 8.750/8.748 (222.25/222.20) 10.000/9.998 (254.00/253.95) 12.000/11.997 (304.80/304.72) 15.000/14.997 (381.00/380.92) 3.38 (85.72) 3.63 (92.07) 4.88 (123.82) 5.88 (149.22) 5.88 (149.22) 6.25 (158.75) 6.50 (165.10) .06 x 45° (1.57 x 45°) .06 x 45° (1.57 x 45°) .06 x 45° (1.57 x 45°) .06 x 45° (1.57 x 45°) .06 x 45° (1.57 x 45°) .06 x 45° (1.57 x 45°) .13 x 45° (3.17 x 45°) 1.19 (30.15) 1.75 (44.45) 3.56 (90.42) 4.25 (107.95) 5.50 (139.70) 6.38 (161.92) 9.00 (228.60) .06 (1.57) .06 (1.57) .06 (1.57) .06 (1.57) .06 (1.57) .06 (1.57) .06 (1.57) 3.63 4 @ 90° (92.07) 4.75 6 @ 60° (120.65) 6.25 8** (158.75) 7.00 8** (177.80) 8.94 8 @ 45° (227.00) 9.75 10 @ 36° (247.65) 11.75 12 @ 30° (298.45) 600 700 750 800 900 1027 Number J Thread 4 @ 90° .312-24 .312-24 .312-24 .375-24 .500-20 .500-20 .625-18 .625-18 Depth K *L* .50 (12.70) .250-28 45° .63 (15.87) .63 (15.87) .75 (19.05) 1.00 (25.40) 1.00 (25.40) 1.25 (31.75) 1.00 (25.40) .250-28 45° .250-28 30° .250-28 0° or 30° .500-20 0° or 30° .500-20 0° or 45° .500-20 0° or 18° .500-20 15° **Angle-breather hole to mounting hole. **Six holes equally spaced at 60° plus two extra holes at 180°. Six hardened mounting screws are adequate for torque loads up to 3000 lb ft (4068 Nm) for model 700, or 5100 lb ft (6916 Nm) for model 750; use eight hardened mounting screws for torque loads above these values. 66 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Backstopping Clutches HSB Bore sizes and keyseats*** inches (mm) Size 400 500 600 700 Bore Size Keyseat .500 (12.70) .625 (15.87) .750 (19.05) .875 (22.22) .875 (22.22) 1.000 (25.40) 1/8 x 1/16 (3.17 x 1.57) 1.125 (28.57) 1.250 (31.75) 1.312 (33.32) 1.250 (31.75) 1.375 (34.92) 1.500 (38.10) 1.625 (41.27) 1.750 (44.45) 2.000 (50.80) 1.937 (49.20) 2.000 (50.80) 2.250 (57.15) 2.437 (61.90) 2.500 (63.50) 2.750 (69.85) 2.937 (74.60) 3/16 x 3/32 (4.75 x 2.36) Bore Range Min. Max. .437 (11.10) .875 (22.22) 3/16 x 1/16 (4.75 x 1.57) 3/16 x 3/32 (4.75 x 2.36) 1/4 x 1/8 (6.35 x 3.17) Size 750 .750 (19.05) 1.312 (33.32) 1/4 x 3/32 (6.35 x 2.36) 1/4 x 1/8 (6.35 x 3.17) 3/8 x 3/16 (9.52 x 4.75) .937 (23.80) *2.250* (57.15) 800 3/8 x 1/8 (9.52 x 3.17) 1/2 x 1/4 (12.70 x 6.35) 5/8 x 5/16 (15.87 x 7.92) 1.875 (47.62) **3.250** (82.55) 5/8 x 7/32 (15.87 x 5.59) 5/8 x 1/8 (15.87 x 3.17) 900 **1/2 x 1/8 keyway **3/4 x 1/4 keyway ***For finished dimensions of keys supplied with the clutch, contact Formsprag. 1027 Bore Size Keyseat 2.437 (61.90) 2.500 (63.50) 2.750 (69.85) 5/8 x 5/16 (15.87 x 7.92) 2.937 (74.60) 3.000 (76.20) 3.250 (82.55) 3.437 (87.30) 3.000 (76.20) 3.250 (82.55) 3.437 (87.30) 3.500 (88.90) 3.750 (95.25) 3.937 (100.00) 4.000 (101.60) 4.250 (107.95) 4.437 (112.70) 4.000 (101.60) 4.250 (107.95) 4.437 (112.70) 4.500 (114.30) 4.750 (120.65) 4.937 (125.40) 5.000 (127.00) 5.250 (133.35) 5.437 (138.10) 4.937 to 6.000 (125.40 to 152.40) 6.250 to .6.500 (158.75 to 165.10) 6.750 to 7.000 (171.45 to 177.80) 3/4 x 3/8 (19.05 x 9.52) Bore Range Min. Max. 2.250 (57.15) 3.437 (87.30) 2.625 (66.67) 4.437 (112.70) 3.625 (92.07) 5.437 (138.10) 4.937 (125.40) 7.000 (177.80) 3/4 x 3/16 (19.05 x .635) 3/4 x 3/16 (19.05 x 4.75) 3/4 x 3/8 (19.05 x 9.52) 7/8 x 7/16 (22.22 x 11.10) 1 x 1/2 (25.40 x 12.70) 1 x 3/8 (25.40 x 9.52) 1 x 1/4 (25.40 x 6.35) 1 x 1/2 (25.40 x 12.70) 1 x 3/8 (25.40 x 9.52) 1 x 1/4 (25.40 x 6.35) 1 1/4 x 5/8 (31.75 x 15.87) 1 1/2 x 1/2 (38.10 x 12.70) 1 1/2 x 7/16 (38.10 x 11.10) Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 67 Holdback Clutches LLH® (Long Life Holdbacks®) Backstopping Technology Formsprag offers two technologies in backstopping designs, Sprag and Ramp & Roller. The sprag design is comprised of a full complement of accurately formed sprags filling the annular space. The ramp & roller design consists of precision-machined ramps on the inner race and bearing quality cylindrical rollers filling the annular space. In backstopping or holdback applications, one race is always fixed to a stationary ground member. The function of the holdback clutch is to permit rotation of the mechanism connected to the inner race in one direction only, and to prevent rotation in the reverse direction at any time. Although the clutch normally overruns most of the time, it is referred to as a holdback or backstop in conveyors, gear reducers and similar equipment, because its function is to prevent reverse rotation. LLH holdback clutches are ready to install. They are equipped with a one-piece, quickly detachable torque arm (simply remove two pins), and grease labyrinth protected oil seals that positively prevent airborne contaminants from reaching internal seals and parts. Oil lubricated, the clutch assembly also includes an oil sight gauge with filter breather, for ease in checking lubricant level. These clutches are designed to be mounted on a through shaft, with the inner race driven by a key. Standard keys are supplied by Formsprag with all holdbacks at no additional charge. Sprag Design (Models LLH-700S through LLH-5000S) Ball Bearings Quick Disconnect Mounting Pins Torque Arm Load Carrying Elements (Sprag) Inner Race Torque Caps Oil Seal Outer Race Labyrinth Seal Ramp and Roller Design (Models LLH-1250R through LLH-5500R) Ball Bearing Quick Disconnect Mounting Pins Load Carrying Elements (Rollers) Inner Race Oil Seal Torque Arm Outer Race Torque Caps Labyrinth Seal 68 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches ® LLH (Long Life Holdbacks®) Typical Holdback Specifications 1. Holdbacks installed on elevators and inclined conveyors must have adequate torque capacity to prevent runback, and must comply with the holdback manufacturer’s recommended practice in the selection and application of a safe size. 2. The sprags within the holdback must be positioned and individually energized within a suitable retainer. Sprags must act independent of the retainer and independent of the action of any other sprag. 3. The sprags and the bearings within the holdback must be lubricated with lubricant suitable for the applicable extremes of ambient temperatures. The lubrication system must incorporate a transparent area suitable for visual checking of the oil level at approximately the level of the centerline of the shaft, suitable fitting for draining oil from the holdback, means for filling the holdback with oil, and a breather to relieve pressure within the holdback. The breather must be equipped with a renewable filter arranged to prevent entry of foreign matter into the lubrication system. The breather and filter may be incorporated into the oil filling fitting. An oil seal must be installed externally of each bearing. 4. For dusty or abrasive atmospheres the holdbacks must be equipped with a grease-filled labyrinth seal external to each oil seal. A sufficient number of grease fittings must be provided to insure complete filling and purging of the labyrinth. 5. The holdback must be symmetrical to permit field installation for either direction of rotation without disassembly of the sealed holdback assembly. Specifications Size 700 750 800 900 1027 1051 1250 1300 1375 2000 2400 3500 5000 Bore Range Available Min. Max. in in (mm) (mm) Torque Capacity lb.ft. (Nm) Maximum Overrunning Speed RPM Resistance after run-in lb.ft. (Nm) 4,000 (5440) 6,800 (9248) 11,500 (15640) 18,000 (24480) 27,000 (36720) 45,000 (61200) 65,000 (88400) 90,000 (122400) 135,000 (183600) 200,000 (272000) 400 2.63 (3.57) 3.75 (5.09) 5.25 (7.12) 6.25 (8.48) 10 (13.56) 12 (16.27) 15 (20.34) 28 (37.97) 39 (52.87) 80 (108.48) 1.875 (47.63) 2.250 (57.15) 2.625 (66.68) 3.625 (92.08) 4.937 (125.40) 4.937 (125.40) 6.750 (171.45) 7.937 (201.60) 8.937 (227.00) 10.937 (277.80) 2.937 (74.60) 3.437 (87.30) 4.437 (112.70) 5.437 (138.10) 7.000 (177.80) 7.000 (177.80) 9.000 (228.60) 10.000 (254.00) 11.000 (279.40) 13.250 (336.55) 160 (72) 215 (97) 325 (147) 570 (258) 750 (340) 800 (363) 1400 (633) 1700 (770) 2200 (995) 3200 (1452) 100 (135.60) 120 (162.72) 125 (169.50) 13.000 (330.20) 13.437 (341.30) 13.437 (341.30) 15.500 (393.70) 20.000 (508.00) 20.000 (508.00) 4200 (1905) 5850 (2653) 5930 (2690) 265,000 (360400) 375,000 (510000) 700,000 (952000) 380 300 250 200 200 170 140 130 100 85 80 75 6. The holdback must be equipped with torque arm securely fastened to the outer race of the clutch. The outer end of the torque arm must be restrained by means that allow the arm to float while preventing rotation of the outer race. 7. The torque and speed capacity specified by the holdback manufacturer must be based upon adequate tests and engineering documentation. Since these units are used as safety devices, an adequate design safety factor must be used. The compressive stress used in the Hertz stress equations will not exceed 450,000 psi. Shipping Weight lb. (kg) 8. Load carrying elements in the holdbacks will preferably be manufactured from steel forgings, extrusions or bar stock. 9. To assure that proper heat treatment has been given to the holdback parts, relative to hardness, case depth and micro-structure, a certificate of quality attesting to proper metallurgical examination of the above mentioned items by the holdback manufacturer’s laboratory will be provided to the purchaser. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 69 Holdback Clutches LLH Application Information Formsprag Long Life Holdbacks are designed to “holdback” reverse torque. They are commonly used on inclined conveyors, bucket elevators, or pumps. Holdbacks have also been used on people moving systems, such as ski lifts and elevators. Specially designed nuclear holdbacks are currently installed on vertical shaft applications in several nuclear power plants with a required 40-year life. approximately horizontal or slightly off of vertical. For installations requiring torque arms oriented in some other position, consult Formsprag. Axial Retention Collars — Formsprag recommends that holdbacks be axially restrained on the shaft. The preferred method of accomplishing this is with set collars (see page 118). Any type of axial restraint applied to the torque arm reaction end will result in uneven bearing loads that will greatly reduce the bearing B-10 life. Restraint keys are also available. See page 119. Torque Arm Mounting Positions — With standard oil sight gauges, the preferred torque arm mounting position is Typical Conveyor Holdback Arrangements Single Head Pulley Drive Locate the holdback on the opposite end of the head pulley drive shaft from the drive motor, speed reducer and coupling. There are two rules for selecting holdbacks: 1. The holdback should always be mounted on the drive shaft. 2. The torque capacity of the holdback should be equal to or greater than the rated capacity of the drive motor. Single Drive Pulley Other Than Head Pulley Locate the holdback on the drive pulley shaft, at the opposite end from the drive motor, speed reducer and coupling. There are two rules for selecting holdbacks: 1. The holdback should always be mounted on the drive shaft. 2. The torque capacity of the holdback should be equal to or greater than the rated capacity of the drive motor. 70 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH Auxiliary Seals — All Formsprag holdbacks are furnished with two grease labyrinth-type seals. These seals, when purged with fresh grease periodically in accordance with our maintenance instructions, will protect the clutch against dusty or abrasive environments. Operating Temperatures — For temperatures above 200°F consult Formsprag. Standard Supplied Keys — All holdbacks are furnished with a hardened (25 – 40Rc) key. Customers should check key and shaft stress before making final clutch selection since this may determine the maximum allowable drive torque capacity. Do not drive or press-fit the key. It should be installed in the shaft keyway with a “push” fit. Extended Storage — If holdbacks are kept out of operation for six months or more, they should be flushed out and relubricated prior to operation. If holdbacks are to be stored over an extended period of time, consult Formsprag for specific preservation and packaging instructions. See page 81 for extended storage. Single Pulley With Dual Drive Contact Formsprag for selection information on other possible holdback mounting arrangements. Tandem Drive Pulleys Contact Formsprag for selection information on other possible holdback mounting arrangements. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 71 Holdback Clutches LLH Model sizes 700 through 900 Horizontal Mounting U C 1/2" Min. T M S R V A Sizes 700 through 800 U C T M S 10.0 12.0 V A Size 900 Dimensions inches (mm) Size 700 750 800 900 A B C F G H J L M N P 33.63 (854.07) 36.38 (923.92) 37.00 (939.80) 50.00 (1270.00) 30.00 (762.00) 32.00 (812.80) 32.00 (812.80) 44.00 (1117.60) 18.00 (457.20) 20.38 (517.52) 22.13 (561.97) 22.75 (577.85) 8.25 (209.55) 9.25 (234.95) 9.50 (241.30) 9.75 (247.65) 7.13 (180.97) 8.38 (212.72) 8.63 (219.07) 9.25 (234.95) 6.38 (161.92) 7.38 (187.32) 7.63 (193.67) 8.00 (203.20) 5.00 (127.00) 6.00 (152.40) 6.00 (152.40) 6.38 (161.92) 3.63 (92.07) 4.63 (117.47) 5.44 (138.10) 6.44 (163.50) 5.31 (134.92) 5.81 (147.62) 7.31 (185.72) 8.56 (217.47) 3.88 (98.42) 3.88 (98.42) 4.19 (106.35) 4.69 (119.05) 2.50 (63.50) 2.50 (63.50) 2.75 (69.85) 3.25 (82.55) *Model 700 through 900, pins are on centerline of torque arm. 72 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH Bore sizes and keyseats* inches (mm) Bore Range Size Bore Size Keyseat Min. Max. 1.875 (47.62) 3.250 (74.60) 2.250 (57.15) 3.437 (87.30) 2.625 (66.67) 4.437 (112.70) 3.625 (92.07) 5.437 (138.10) 1.937 49.20) F 2.000 (50.80) G H 2.250 (57.15) 700 2.437 (61.90) 2.500 (63.50) L 5/8 x 5/16 (15.87 x 7.93) 2.750 (69.85) 5/8 x 7/32 (15.87 x 5.56) 2.937 (74.60) 5/8 x 1/8 (15.87 x 3.18) 2.437 61.90) J C 1/2 x 1/4 (12.70 x 6.35) 2.500 (63.50) 5/8 x 5/16 (15.87 x 7.93) 2.750 (69.85) 750 B 2.937 (74.60) 3.000 (76.20) 3/4 x 3/8 (19.05 x 9.52) 3.250 (82.55) 3/4 x 1/4 (19.05 x 6.35) 3.437 (87.30) 3/4 x 3/16 (19.05 x 4.75) 2.937 (74.60) 1" Min. 3.000 (76.20) 1" Min. 3/4 x 3/8 (19.05 x 9.52) 3.250 (82.55) Q P N 3.437 (87.30) 800 Sizes 700 through 900 3.500 (88.90) 7/8 x 7/16 (22.22 x 11.10) 3.750 (95.25) 3.937 (100.00) 4.000 (101.60) 1 x 1/2 (25.40 x 12.70) 4.250 (107.95) 1 x 3/8 (25.40 x 9.52) 4.437 (112.70) 1 x 1/4 (25.40 x 6.35) 3.937 (100.00) 4.000 (101.60) 4.250 (107.95) 4.437 (112.70) Dimensions inches (mm) Size 700 750 800 900 Q R S T U V 1.00 (25.40) 1.00 (25.40) 1.00 (25.40) 1.50 (38.10) 7.00 (177.80) 8.00 (203.20) 10.00 (254.00) 10.00 (254.00) 7.13 (180.97) 8.00 (203.20) 10.00 (254.00) 10.00 (254.00) 6.00 (152.40) 11.50 (292.10) 12.50 (317.50) 13.50 (342.90) 6.00 (152.40) 7.25 (184.15) 8.00 (203.20) 9.25 (234.95) 5.00 (127.00) 7.25 (184.15) 7.75 (196.85) 8.75 (222.25) 900 1 x 1/2 (25.40 x 12.70) 4.500 (114.30) 4.750 (120.65) 4.937 (125.40) 5.000 (127.00) 5.250 (133.35) 5.437 (138.10) 1 x 3/8 (25.40 x 9.52) 1 x 1/4 (25.40 x 6.35) *For finished dimensions of keys supplied with the clutch, contact Formsprag. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 73 Holdback Clutches LLH Model Sizes 1027 Through 5000 1" Min. T S Horizontal Mounting 1 1/2" Min. L F G H J Q N 1 1/2" Min. C K B A Dimensions inches (mm) Size 1027 1051 1250 1300 1375 2000 2400 3500 5000 A B C F G H J K L M N 68.63 (1743.55) 68.63 (1743.07) 76.00 (1930.40) 77.75 (1974.85) 82.25 (2089.15) 97.00 (2463.80) 100.50 (2552.70) 101.50 (2578.10) 101.50 (2578.10) 61.88 (1571.62) 61.13 (1552.57) 66.00 (1676.40) 67.00 (1701.80) 70.00 (1778.00) 82.00 (2082.80) 82.50 (2095.50) 82.50 (2095.50) 82.50 (2095.50) 18.00 (457.20) 18.00 (457.20) 20.25 (514.36) 21.81 (553.97) 9.63 (244.47) 9.50 (241.30) 8.25 (209.55) 6.63 (168.27) — — 8.88 (225.42) 10.75 (273.05) 10.00 (254.00) 14.25 (361.95) 14.97 (380.24) 15.10 (383.54) 10.75 (273.05) 11.57 (293.88) 11.87 (300.23) 9.50 (241.30) 9.80 (248.92) 9.80 (248.92) 9.63 (244.47) 10.25 (260.35) 10.25 (260.35) 0.06 (1.57) .23 (5.84) .23 (5.84) 8.63 (219.07) 10.56 (268.22) 11.72 (297.69) 9.63 (244.47) 12.00 (304.80) 13.00 (330.20) 11.88 (301.62) 12.00 (304.80) 12.00 (304.80) 24.50 (622.30) 29.44 (747.70) 34.19 (868.35) 34.12 (866.65) 34.12 (866.65) 15.22 (386.59) 15.38 (390.52) 15.38 (390.52) 20.16 (512.06) 24.66 (626.36) 12.07 (306.58) 12.38 (314.32) 12.38 (314.32) 17.00 (431.80) 21.50 (546.10) 9.80 (248.92) 10.38 (263.52) 10.63 (269.87) 14.75 (374.65) 19.25 (488.95) 11.00 (279.40) 10.62 (269.8) 10.88 (276.22) 18.00 (457.20) 22.81 (579.37) .61 (15.494) 0.13 (3.17) 0.13 (3.17) 1.03 (26.16) 1.03 (26.16) 13.56 (344.42) 17.56 (446.07) 19.56 (496.87) 22.46 (570.48) 22.46 (570.48) 15.00 (381.00) 19.25 (488.95) 21.25 (539.75) 26.00 (660.40) 26.00 (660.40) 12.00 (304.80) 13.00 (330.20) 13.25 (336.55) 16.75 (425.45) 21.25 (539.75) 74 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH Bore sizes and keyseats** inches (mm) S Bore Range Size T M 1027 A 1051 B 1250 1" R 1300 Vertical Mounting (Must be mounted at least 10° off of vertical) Dimensions inches (mm) Size P* Q R S T 1027 8.25 (209.55) 9.50 (241.30) — — — — — — — — — — — — — — 5.25 (133.35) 5.25 (133.35) 5.50 (139.70) 6.25 (158.75) 6.25 (158.75) 7.13 (180.97) 7.88 (200.02) 8.00 (203.20) 8.00 (203.20) 12.00 (304.80) 15.00 (381.00) 14.50 (368.30) 12.00 (304.80) 15.00 (381.00) 18.00 (457.20) 15.00 (381.00) 20.00 (508.00) 21.50 (546.10) 12.00 (304.80) 13.17 (334.52) 13.42 (340.87) 18.00 (457.20) 24.00 (609.60) 24.00 (609.60) 24.00 (609.670) 24.00 (609.60) 24.50 (622.30) 30.00 (762.00) 36.00 (914.40) 38.00 (965.20) 38.00 (965.20) 14.55 (369.57) 17.25 (438.15) 18.75 (476.25) 20.17 (512.32) 20.17 (512.32) 1051 1250 1300 1375 2000 2400 3500 5000 * Width over torque cap, see page 71. Bore Size 4.937 (125.40) to 6.000 (152.40) 6.250 (158.75) to 6.500 (165.10) 6.750 (171.45) to 7.000 (177.80) 5.000 (127.00) to 6.000 (152.40) 6.250 (158.75) to 6.625 (162.28) 6.750 (171.45) to 6.875 (174.63) 7.000 (177.80) 7.50 (190.50) to 7.937 (201.60) 8.000 (203.20) to 8.250 (209.55) 8.312 (211.12) to 9.000 (228.60) 8.000 (203.20) to 9.000 (228.60) 9.063 (230.20) to 10.000 (254.00) Keyseat Min. Max. 4.937 (125.40) 7.000 (177.80) 4.937 (125.40) 7.000 (177.80) 6.750 (171.45) 9.000 (228.60) 7.937 (201.60) 10.000 (254.00) 1 1/4 x 5/8 (31.75 x 15.87) 1 1/2 x 1/2 (38.10 x 12.70) 1 1/2 x 7/16 (38.10 x 11.10) 1 1/4 x 5/8 (31.75 x 15.88) 1 1/2 x 5/8 (38.10 x 15.88) 1 1/2 x 1/2 (38.10 x 12.70) 1 1/2 x 7/16 (38.10 x 11.11) 1 3/4 x 7/8 (44.45 x 22.35) 1 3/4 x 5/8 (44.45 x 16.00) 1 1/2 x 1/2 (38.10 x 12.70) 1 3/4 x 7/8 (44.45 x 22.35) 1 1/2 x 1/2 (38.10 x 12.70) 9.000 (228.60) to 1 3/4 x 7/8 (44.45 x 22.35) 8.937 11.000 10.250 (260.35) 1375 (227.00) (279.40) 10.312 (261.93) to 2 x 3/4 (50.80 x 19.05) 11.00 (279.40) 10.937 (277.80) 2 1/2 x 1 1/4 (63.50 x 31.75) to 12.000 (304.80) 10.937 13.250 2000 (277.80) (336.55) 12.063 (306.40) to 2 1/2 x 1 (63.50 x 25.40) 13.250 (336.55) 13.000 (330.20) 2 1/2 x 1 1/4 (63.50 x 31.75) to 13.000 15.500 15.000 (381.00) 2400 (330.20) (393.70) 15.063 (382.60) 2 1/2 x 1 (63.50 x 25.40) to 15.500 (393.70) 13.437 (341.30) to 2 1/2 x 1 1/4 (63.50 x 31.75) 13.750 (349.25) 20.00 13.437 14.000 (355.60) 3500 (341.30) (508.00) 3 x 1 1/2 (76.20 x 38.10) to 18.000 (457.20) 20.000 (508.00) 3 x 1 1/4 (76.20 x 31.75) 13.437 (341.30) 2 1/2 x 1 1/4 (63.50 x 31.75) to 13.750 (349.25) 13.437 20.00 5000 14.000 (355.60) (341.30) (508.00) to 3 x 1 1/2 (76.20 x 38.10) 18.000 (457.20) 20.000 (508.00) 3 x 1 1/4 (76.20 x 31.75) **For finished dimensions of keys supplied with the clutch, contact Formsprag. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 75 Holdback Clutches LLH F Q J Model Sizes 1250R Through 5500R A B S R C F Q J A B Dimensions inches (mm) S R Model No. Torque Capacity Maximum Overrunning Speed A B C F J Shipping Weight 1250R 63,000 (85909) 120 87.44 (2221) 77.95 (1980) 12.25 (309) 9.3 (192) 9.3 (220) 830 (381) 1300R 90,000 (122040) 105 91.89 (2334) 81.89 (2080) 14.25 (333) 10.5 (222) 10.5 (250) 1,130 (520) 1375R 135,000 (183060) 90 99.61 (2530) 87.99 (2235) 16.06 (408) 11.75 (246) 11.75 (280) 1,500 (690) 2000R 180,000 (244407) 80 107.72 (2736) 94.09 (2390) 16.54 (420) 12.6 (265) 12.6 (300) 2,100 (966) 2400R 240,000 (325,396) 70 115.16 (2925) 100.00 (2540) 18.0 (440) 16.0 (317) 16.0 (310) 2,700 (1242) 3500R 375,000 (508432) 60 138.89 (3513) 120.00 (3048) 23.0 (550) 18.75 (320) 18.7 (360) 6,000 (2760) 5000R 540,000 (732142) 60 166 144 26.50 22.5 22.5 9,000 (4140) 5500R 720,000 (976271) 60 166 144 26.50 23.5 23.5 10,000 (4545) C * Torque arm I-beam. S-type section dimensions may vary according to the American Iron and Steel Institute or DIN standards. 76 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH Bore sizes and keyseats** inches (mm) Model No. 1250R 1300R 1375R 2000R Bore Size 6.000 (152.00) to 6.500 (165.10) 1.500 x .75 (38.10 x 19.05) 6.563 (166.70) to 7.500 (190.50) 1.750 x .75 (44.45 x 15.88) 7.563 (192.10) to 8.250 (209.55) 2.000 x .75 (50.80 x 19.05) 6.500 (165.10) 1.500 x .75 (38.10 x 12.70) 6.563 (166.70) to 7.500 (190.50) 1.750 x .75 (44.45 x 19.05) 7.563 (192.10) to 8.750 (222.25) 2.000 x .75 (50.80 x 19.05) 7.750 (196.85) to 9.000 (228.60) 2.000 x .75 (50.80 x 19.05) 9.063 (230.20) to 10.250 (260.35) 2.500 x .88 (63.50 x 22.23) 9.000 (228.60) 2.000 x .75 (50.80 x 19.05) 9.063 (230.20) to 11.000 (279.40) 2.500 x .88 (63.50 x 22.23) 11.063 (281.00) to 12.000 (304.80) 10.500 (266.70) to 11.000 (279.40) 2400R Dimensions inches (mm) Model No. 5.25 (133.35) 8.000 (203.2) 5.75 (146.05) 9.000 (230.00) 6.75 (171.45) 10.500 (270.00) 7.25 (184.15) 11.75 (298.45) 8.25 (209.55) 14.000 (360.00) 10.25 (260.35) 18.00 (457.20) 15.25 (387.35) 21.00 (533.40) 2.500 x .88 (63.50 x 22.23) 13.063 (331.80) 3.500 x 1.25 (88.90 x 31.75) to 13.750 (249.25) R* S 5.00 (127) 10.00 (254) 19.6 (482) 5.51 (140) 12.01 (305) 23.0 (561) 1375R 5.62 (140) 15.00 (381) 25.7 (635) 2000R 6.26 (159) 18.00 (420) 30.3 (724) 13.063 (331.80) 2400R 6.38 (162) 20.00 (508) 34.5 (820) 15.000 (381.00) 3500R 8.00 (178) 24.20 (609.6) 41.0 (1020) 5000R 10.12 27.20 47.0 5500R 10.12 27.20 47.0 1300R Bore Range Min. Max. .000 x 1.00 (76.20 x 25.40) 11.063 (281.00) 3.000 x 1.00 (76.20 x 25.40) to 13.000 (330.20) Q* 1250R Keyseat 13.000 (330.20) 3.000 x 1.00 (76.20 x 25.40) 3500R 13.063 (331.80) to 3.500 x 1.25 (88.90 x 31.75) 15.000 (381.00) 15.063 (382.60) to 4.000 x 1.50 (101.60 x 38.10) 17.000 (431.80) 13.000 (330.20) 3.000 x 1.00 (76.20 x 25.40) to 3.500 x 1.25 (88.90 x 31.75) 15.063 (382.60) 5000R and 5500R to 4.000 x 1.50 (101.60 x 38.10) 18.000 (457.20) 18.063 (458.80) to 5.000 x 1.75 (127.00 x 44.45) 22.000 (558.80) 22.063 (560.40) 6.000 x 4.00 (152.40 x 101.60) to 21.000 (533.4) Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 77 Holdback Clutches LLH Selection Procedure Conveyors CEMA Formula: There are basically two ways to size conveyor backstops or holdbacks, either according to CEMA (Conveyor Equipment Manufacturers Association) standards or based on motor breakdown/stall torque values. Formsprag recommends that the selection be made on whichever value is greater. The CEMA formula allows the design engineer to consider friction as a partial aid in preventing reverse rotation, thus reducing the torque capacity required for the clutch. Selection by this method does require the use of a service factor (S.F.). The basic CEMA formula for design torque is: Tcema (lb.ft.) = (S.F.) (Lift HP - 1/2 Friction HP) (5250) (Headshaft RPM) Formsprag recommends a minimum service factor of 1.5 when sizing with this formula. See worksheet, page 75. Motor Breakdown or Stall Torque Formula: Motor breakdown or stall torque could be imposed on the backstop if the conveyor is jammed or frozen, or when the conveyor is overloaded. In this condition the motor will produce stall torque which is significantly higher than the motor nameplate rating. This will cause the belt to stretch; and when the motor stalls, the stall torque produced by the motor will be imposed on the backstop. This torque will be increased if there is a load on the belt. Therefore, the maximum loading on a backstop occurs in the rare case of a moving belt being gradually overloaded until the motor reaches stall or breakdown torque. The torque on the backstop will be the motor torque from the stretched belt plus the torque from the load moving in the reverse direction due to the force of gravity. To select a holdback based on motor breakdown torque, calculate motor torque using the following formula: Tmotor (lb.ft.) = (S.F.) (Motor Nameplate HP) (5250) (Headshaft RPM) The clutch may be selected on the basis of installed nameplate horsepower without using a service factor (S.F.), provided the motor breakdown torque does not exceed 175 percent of the nameplate rating; a minimum service factor based upon the ratio of motor breakdown torque to 175 percent of nameplate torque is required in order to preclude serious damage to the installation or to the holdback. Torque Limiting Device: If a torque limiting device is used and is less than 175 percent of the motor nameplate torque, then the holdback selected should have a capacity not less than 1.5 times the CEMA runback torque. Bucket Elevators When selecting and sizing long life holdbacks application on bucket elevators, friction may or may not be considered because it is usually only a small fraction of the lift HP required. Similarly, motor breakdown HP is usually not considered if traction wheel drives are used because the elevator will usually slip before the breakdown HP is reached. For these reasons, the recommended design torque is based on lift HP alone. TB (lb.ft.) = (S.F.) (Lift HP) (5250) (Headshaft RPM) A minimum service factor (S.F.) of 2.0 is recommended. If additional assistance is needed, consult Formsprag Application Engineering. 78 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH Speed and Idler Factors Belt Width Conveyors under 500' in length Based on: 18" Material Weight (W) Total Lift (H) Conveyor Length (L) 24" 30 lbs. F C .017 .015 .021 .020 .025 .024 .030 .027 .030 .031 .038 .038 .040 .040 .042 .042 .050 .040 .041 .030 .041 .025 .038 .030 .040 .027 .038 .027 .042 .028 .049 .030 .018 .018 .020 .020 .025 .025 .032 .032 .036 .036 .045 .043 .050 .051 — — Worksheet—CEMA Formula Data Holdback torque calculations are based on lift hp minus onehalf friction hp. Equations are condensed and constants are tabulated as shown above. Conveyor Length Belt Speed Short Tons Per Hour Total Lift Headshaft Pulley Diameter Belt Width Material Weight Speed Factor Idler Factor Service Factor L S W H D 30" F = Speed factor for empty belt C = Idler factor for loaded belt 36" Factor used depends on H/L Ratio (Sine of Angle of Slope) 42" 48" 54" 60" .050 .040 .050 .035 .044 .030 .040 .030 .040 .030 .036 .030 .037 .030 .037 .030 Material Weight (lb.ft.3) 75 lbs. 100 lbs. 130 lbs. F C F C F C 50 lbs. F C .017 .015 .020 .019 .025 .025 .030 .027 .036 .031 .038 .038 .040 .041 .042 .042 L H D .050 .040 .043 .033 .043 .028 .038 .030 .036 .030 .038 .030 .040 .028 .040 .028 .018 .016 .020 .019 .022 .022 .030 .027 .030 .035 .038 .040 .045 .047 .052 .052 .050 .040 .045 .033 .037 .028 .037 .030 .040 .027 .039 .027 .042 .028 .045 .029 .018 .016 .020 .020 .022 .023 .030 .027 .030 .036 .043 .043 .046 .051 .052 .052 .050 .034 .045 .030 .038 .025 .038 .029 .040 .027 .040 .027 .047 .030 — — = = = = = = = F = C = = 200 lbs. F C .020 .020 .022 .020 .022 .025 .030 .030 .038 .038 .052 .052 — — — — .037 .033 .037 .030 .037 .025 .039 .023 .040 .027 .044 .027. — — — — H L (Ratio) .0 .105 .0 .105 .0 .105 .0 .105 .0 .105 .0 .105 .0 .105 .0 .105 - .105 .310 .105 .310 .105 .310 .105 .310 .105 .310 .105 .310 .105 .310 .105 .310 ___________ feet ___________ fpm ___________ tph ___________ feet ___________ feet ___________ inches ___________ lb./ft.3 ___________ ___________ ___________ (1.5 minimum) Calculations Enter the data into these equations and perform the calculations following the sample worksheet. (1) Power to lift load (P1): P1 = (2) ( = ) 990 ( ) = hp Power to move empty belt and idlers (P2): P2 = (3) WH 990 .5LSF 1000 = .5 ) ( ( ) ( ) ) ( ) 1000 = hp Power to move loaded belt (P3): P3 = .5LWC 990 = .5 ( ) ( 990 (4) Total Holdback Power (HBP) = P1 – P2 – P3 (5) Holdback Torque (Tcema ) Tcema = ( = ) (hbp) ( = (πD) ) ( = 5250 S ( 5250 x ) ) hp HBP Service Factor ( ) = lb.ft. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 79 Holdback Clutches LLH STOP Torque Arm Installation The torque arm reaction force is the force which the torque arm stops must resist. Formsprag recommends that the stops be at least 3/4 of the distance (B) away from the center line of the clutch. STOP B The torque arm reaction force is calculated as follows: Torque Arm Reaction—lbs (kg) = *Rated Backstopping Torque—lb.ft. (Nm) Distance (.75B) of stop from centerline—ft (m) Note: Do not restrict torque arm movement in the axial direction. *Ratings are shown on page 69 of catalog for applicable holdback. Specifications Torque Arm Clearance Torque arm clearance is required on all sides of the torque arm to prevent binding which could cause uneven loading of the holdback bearings. Note: The torque arm must not be rigidly fastened at reaction point. Size 700S 750S 800S 900S 1027S 1051S 1" 1" 1250S 1250R 1" 2 1300S 1300R 1375S 1375R Models 700 thru 1027 2000S 2000R 1 1" 2 1 1" 2 2400S 2400R 1" 3500S 3500R 5000S 5000R Models 1051 thru 5000 5500R B ft (m) .75B ft (m) Catalog Torque Values lb.ft. (Nm) Torque Arm Reaction lb (kg) 2.5 (.76) 2.67 (.81) 2.67 (.81) 3.67 (1.12) 5.16 (1.57) 5.09 (1.55) 5.50 (1.68) 6.5 (1.98) 5.58 (1.71) 6.8 (2.0) 5.83 (1.78) 7.3 (2.2) 6.83 (2.08) 7.5 (2.3) 6.88 (2.10) 8.3 (2.5) 6.88 (2.10) 10 (3.0) 6.88 (2.10) 12 (3.6) 12 (3.6) 1.88 (.57) 2.00 (.61) 2.00 (.61) 2.75 (.84) 3.87 (1.18) 3.82 (1.16) 4.13 (1.26) 4.87 (1.48) 4.19 (1.28) 5.1 (1.5) 4.38 (1.34) 5.4 (1.65) 5.12 (1.56) 5.85 (1.72) 5.16 (1.57) 6.2 (1.87) 5.16 (1.57) 7.5 (2.25) 5.16 (1.57) 9 (2.7) 9 (2.7) 4,000 (5424) 6,800 (9221) 11,500 (15594) 18,000 (24408) 27,000 (36612) 45,000 (61020) 65,000 (88140) 63,000 (85417) 90,000 (122040) 90,000 (122040) 135,000 (183060) 135,000 (183060) 200,000 (271200) 180,000 (244047) 265,000 (359340) 240,000 (325396) 375,000 (508500) 375,000 (508500) 700,000 (949200) 540,000 (732146) 720,000 (976271) 2,150 (975) 3,400 (1542) 5,750 (2608) 6,550 (2970) 7,000 (3175) 12,000 (5443) 15,750 (7145) 12,936 (7145) 21,500 (9750) 17,647 (9750) 31,000 (14060) 25,000 (14060) 39,500 (17917) 30,770 (17917) 51,500 (23360) 38,700 (23360) 68,000 (30844) 50,000 (30844) 136,250 (61800) 60,000 (27272) 80,000 (36363) 80 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH OSHA Cover Kit End cover kits for shaft end mounted LLH units are available from Formsprag. These cover kits provide not only the stationary cover enclosure required by OSHA, but additional protection for the LLH from abrasive environments as well. Note: OSHA requires that clutches with projecting parts (and operating seven (7) feet or less above the floor) must be enclosed by a stationary guard (see below). Also, shaft couplings with bolts, nuts and set screws must be covered with safety sleeves unless they are counter sunk or do not extend beyond the flange of the coupling (see below). (k) Guarding of clutches, cutoff couplings, and clutch pulleys—(1) Guards. Clutch cutoff couplings, or clutch pulleys having projecting parts, where such clutches are located seven (7) feet or less above the floor or less above the floor or working platform, shall be enclosed by a stationary guard constructed in accordance with this section. A "U" type guard is permissible. Size End Cover Part No. Dimension “A” Inches LLH-700 LLH-750 LLH-800 LLH-900 LLH-1027 CL-7891 CL-7892 CL-7893 CL-7894 CL-7895 2.00 2.00 2.00 2.00 2.50 LLH-1051 LLH-1250 LLH-1300 LLH-1375 LLH-2000 LLH-2400 LLH-3500 LLH-5000 CL-7896 CL-7897 CL-7898 CL-7899 CL-7900 CL-7901 CL-7902 CL-7902 2.50 2.50 2.50 3.00 3.00 Consult Formsprag (i)(2) Couplings. Shaft coupling shall be so constructed as to present no hazard from bolts, nuts, setscrews, or revolving surfaces. Bolts, nuts, and set screws will, however, be permitted where they are covered with safety sleeves or where they are used parallel with the shafting and are countersunk or else do not extend beyond the flange of the coupling. Face of Torque Cap Dim "A" Shaft Sizes 700 through 1027 Face of Torque Cap Dim "A" Shaft Sizes 1051 through 5000 FEDERAL REGISTER, VOL.36, NO. 105— SATURDAY, MAY 29, 1971 Lubrication LLH Clutches are normally oil lubricated, see the Installation and Maintenance Bulletin No. 2224 for Models 700 thru 1027 or Bulletin No. 2211 for Models 1051 thru 5000 for the list of approved lubricants. Grease Recommended for Long Life Holdbacks Grease is recommended for vertical shaft applications, but it is not to be used where ambient temperatures are below +20°F. Below +20°F, consult Formsprag. Storage Formsprag LLH’s are shipped 3/4 full of oil and ready for operation. If the clutch is to be stored for a long period of time (6 months to 2 years), it must be completely filled with oil (Mobil Artic “C”) and stored under a roof at above freezing temperatures. At the customer's request, Formsprag will prepare the clutch for storage in accordance with our Spec SP-2700. Oil Lubrication The oil level should be checked weekly. To add oil, remove breather cover (entire breather on Model LLH-700), and pour oil into holdback. Use a recommended oil for the permissible ambient temperature range as specified in the Installation and Maintenance Bulletin No. 2224 for Models 700 through 1027 or Bulletin No. 2211 for Models 1051 through 5000. Formsprag holdbacks are shipped three-fourths full of Mobil DTE Heavy Medium oil. Holdbacks should be flushed every six months. If holdbacks operate under severe dust conditions, or 24 hours a day, flush every three months. grease is purged and clean grease runs out around the entire circumference of seal. Use a grease selected from the Installation and Maintenance Bulletin No. 2224 for Models 700 through 1027 or Bulletin No. 2211 for Models 1051 through 5000. Auxiliary seals are packed with Mobil Oil SHC 32 grease prior to shipment. For additional information, request Lubrication & Maintenance Brochure A-4032 and Installation & Maintenance Bulletin No. 2224 for Models 700 through 1027. For Models 1051 through 5000, request Installation & Maintenance Bulletin No. 2211. Auxiliary Seal Lubrication Auxiliary seals should be lubricated every three months/monthly if clutch operates under extremely dusty conditions. To relubricate auxiliary seals, pump seals full, through all fittings on both sides, until old Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 81 Holdback Clutches LLH Bore sizes and shaft tolerances English (inches) Bore and shaft tolerances listed below will give the recommended fit for each size clutch. If the installation requirements make a press fit necessary, never exceed .001" interference fit. For all bore and shaft sizes not listed below use same tolerances and fits as next larger size. Nominal Bore Bore Diameter Shaft Diameter Nominal Bore Bore Diameter Shaft Diameter 1.937 2.000 2.125 2.250 2.375 2.437 2.500 2.625 2.750 2.937 3.000 3.250 3.437 3.500 3.750 3.937 1.9385/1.9395 2.0010/2.0020 2.1260/2.1270 2.2510/2.2525 2.3760/2.3770 2.4385/2.4400 2.5010/2.5025 2.6260/2.6275 2.7510/2.7525 2.9385/2.9400 3.0010/3.0025 3.2510/3.2525 3.4385/3.4400 3.5010/3.5025 3.7510/3.7525 3.9385/3.9400 1.9375/1.9360 2.0000/1.9985 2.1250/2.1235 2.2500/2.2485 2.3750/2.3740 2.4375/2.4360 2.5000/2.4980 2.6250/2.6230 2.7500/2.7480 2.9375/2.9355 3.0000/2.9980 3.2500/3.2470 3.4375/3.4345 3.5000/3.4970 3.7500/3.7470 3.9375/3.9345 7.000 7.500 7.750 8.000 8.250 8.500 8.750 9.000 9.250 9.500 9.750 10.000 10.500 11.000 11.500 7.003/7.005 7.504/7.506 7.754/7.756 8.004/8.006 8.254/8.256 8.504/8.506 8.754/8.756 9.004/9.006 9.254/9.256 9.504/9.506 9.754/9.756 10.004/10.006 10.504/10.506 11.004/11.006 11.504/11.506 7.001/7.000 7.502/7.501 7.752/7.751 8.002/8.001 8.252/8.251 8.502/8.501 8.752/8.751 9.002/9.000 9.252/.9.250 9.502/9.500 9.752/9.750 10.002/10.000 10.502/10.500 11.002/11.000 11.502/11.500 4.000 4.250 4.437 4.500 4.750 4.937 4.0010/4.0025 4.2510/4.2530 4.4385/4.4405 4.5010/4.5030 4.7510/4.7530 4.9385/4.9405 4.0000/3.9970 4.2500/4.2460 4.4375/4.4335 4.5000/4.4960 4.7500/4.7460 4.9375/4.9335 12.000 12.250 12.500 12.004/12.006 12.254/12.256 12.504/12.506 12.002/11.999 12.252/12.249 12.502/12.499 13.000 13.250 13.500 13.750 13.004/13.006 13.254/13.256 13.504/13.506 13.754/13.756 13.002/12.999 13.252/13.249 13.502/13.499 13.752/13.749 5.000 5.250 5.437 5.500 5.750 5.937 6.000 6.250 6.437 6.500 6.750 6.937 5.0010/5.0030 5.2510/5.2530 5.4385/5.4405 5.0000/4.9960 5.2500/5.2460 5.4375/5.4335 5.5010/5.5030 5.7510/5.7530 5.9385/5.9405 6.0020/6.0040 6.2520/6.2540 6.4390/6.4410 6.5020/6.5040 6.7520/6.7540 6.9400/6.9420 5.5000/5.4960 5.7500/5.7460 5.9375/5.9335 6.0000/5.9960 6.2500/6.2460 6.4375/6.4335 6.5000/6.4960 6.7500/6.7460 6.9375/6.9335 14.000 14.250 14.500 14.750 15.000 15.250 15.500 15.750 16.000 16.250 16.500 16.750 17.000 17.250 17.500 17.750 18.000 18.250 18.500 18.750 14.004/14.006 14.254/14.256 14.504/14.506 14.754/14.756 15.004/15.006 15.254/15.256 15.504/15.506 15.754/15.756 16.004/16.007 16.254/16.257 16.504/16.507 16.754/16.757 17.004/17.007 17.254/17.257 17.504/17.507 17.754/17.757 18.004/18.007 18.254/18.257 18.504/18.507 18.754/18.757 14.002/13.999 14.252/14.249 14.502/14.499 14.752/14.749 15.002/14.999 15.252/15.249 15.502/15.499 15.752/15.749 16.002/16.000 16.252/16.250 16.502/16.500 16.752/16.750 17.002/17.000 17.252/17.250 17.502/17.500 17.752/17.750 18.002/18.000 18.252/18.250 18.502/18.500 18.752/18.750 19.000 20.000 19.004/19.007 20.004/20.007 19.002/19.000 20.002/20.000 Note: On models 750 through 5000, Formsprag may elect to supply a stepped key in the event of keyseat distortion during heat treat of inner race. For bore sizes and recommended shaft tolerances for all other clutch series see page 124. 82 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Holdback Clutches LLH Metric (millimeters) Bore and shaft tolerances listed below will give the recommended fit for each size clutch. If the installation requirements make a press fit necessary, never exceed .025 mm interference fit. For all bore and shaft sizes not listed below use same tolerances and fits as next larger size. For metric bores the recommended bore tolerances are F7. Nominal Bore Bore Diameter Shaft Diameter Nominal Bore Bore Diameter Shaft Diameter 49.20 50.80 53.98 57.15 61.90 63.50 66.68 69.85 74.60 76.20 82.55 87.30 88.90 95.25 100.00 49.24/49.26 50.83/50.85 54.00/54.03 57.18/57.21 61.94/61.98 63.53/63.56 66.70/66.74 69.88/69.91 74.64/74.68 76.23/76.26 82.58/82.61 87.34/87.38 88.92/88.96 95.28/95.31 100.04/100.08 49.21/49.17 50.80/50/76 53.97/53.94 57.15/57.11 61.91/61.87 63.50/63.45 66.68/66.62 69.85/69.80 74.61/74.56 76.20/76.15 82.55/82.47 87.31/87.24 88.90/88.82 95.25/95.17 100.01/99.94 177.80 190.50 196.85 203.20 209.55 215.90 222.25 228.60 234.95 241.30 247.65 254.00 266.80 279.40 292.10 177.88/177.93 190.60/190.66 196.95/197.00 203.30/203.35 209.65/209.70 216.00/216.05 222.35/222.40 228.70/228.75 235.05/235.10 241.40/241.45 247.75/247.80 254.10/254.15 266.80/266.85 279.50/279.55 292.20/292.25 177.83/177.80 190.55/190.53 196.90/196.88 203.25/203.23 209.60/209.58 215.95/215.93 222.30/222.28 228.65/228.60 235.00/234.95 241.35/241.30 247.70/247.65 254.05/254.00 266.75/266.70 279.45/279.40 292.15/292.10 101.60 107.95 112.70 101.63/101.66 107.98/108.03 112.74/112.79 101.60/101.52 107.95/107.88 112.71/112.61 304.80 311.15 317.50 304.90/304.95 311.25/311.30 317.60/317.65 304.85/304.77 311.20/311.12 317.55/317.47 114.30 120.65 125.40 114.33/114.38 120.68/120.73 124.44/125.49 114.30/114.20 120.65/120.55 125.43/125.31 127.00 133.35 138.10 139.70 146.05 150.80 152.40 158.75 163.50 165.10 171.45 176.20 127.03/127.08 133.38/133.43 138.14/138.19 139.72/139.78 146.08/146.13 150.84/150.89 152.45/152.50 158.80/158.85 163.55/163.60 165.15/165.20 171.50/171.55 176.28/176.33 127.00/126.90 133.35/133.25 138.11/138.01 330.20 336.55 342.90 349.25 330.30/330.35 336.65/336.70 343.00/343.05 349.35/349.40 330.25/330.17 336.60/336.52 342.95/342.87 349.30/349.22 355.60 361.95 368.30 374.65 381.00 387.35 393.70 400.05 406.40 412.75 419.10 425.25 431.80 438.15 444.50 450.85 457.20 463.55 469.90 476.25 355.70/355.75 362.05/362.10 368.40/368.45 374.75/373.80 381.10/381.15 387.45/387.50 393.80/393.85 400.15/400.20 406.50/406.58 412.85/412.93 419.20/419.28 425.55/425.63 431.90/431.98 438.25/438.33 444.60/444.68 450.95/451.01 457.30/457.38 463.65/463.73 470.00/470.08 476.35/476.43 355.65/355.57 362.00/361.92 368.35/368.27 374.70/374.62 381.05/380.97 387.40/387.32 393.75/393.67 400.10/400.02 406.45/406.40 412.80/412.75 419.15/419.10 425.50/425.45 431.85/431.80 438.20/438.15 444.55/444.50 450.90/450.85 457.25/457.20 463.60/463.55 469.95/469.90 476.30/476.25 482.60 508.00 482.70/482.78 508.10/508.18 482.65/482.60 508.05/508.00 139.70/139.60 146.05/145.95 150.81/150.71 152.40/152.30 158.75/158.65 163.51/163.41 165.10/164.10 171.45/171.35 176.21/176.11 Note: On models 750 thru 5000, Formsprag may elect to supply a stepped key in the event of keyseat distortion during heat treat of inner race. For bore sizes and recommended shaft tolerances for all other clutch series see page 125. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 83 Modular “Building Block” Clutches Building Block System Modular Components Offer Extensive Combinations The Models AL, GFR and RIZ have a modular design that offers a wide range of mounting options. A variety of cover, torque arm and coupling designs that can be assembled to the base clutch result in a mounting flexibility to meet any application. AL The model AL..clutch assembled with the F2 and D2 covers provides a versatile clutch assembly. The F2 cover provides mounting holes countersunk from the outboard side which are used to secure and drive a gear or pulley mounted over the outer race. This mounting configuration provides the highest radial load capacity as the line of force from the gear or sprocket is located between the clutch bearings. The D2 cover encloses the other end of the clutch for through shaft mounting. GFR The model GFR clutch assembled with the F3 and F4 covers results in an excellent low speed backstop. The F3 cover encloses one side of the clutch and provides the torque arm with integrated restraining bolt necessary for backstopping applications. The F4 cover encloses the other side of the clutch and provides extra room for end of shaft restraint as well as added oil capacity. RINZ The model RINZ clutch assembled with the G5 covers on both sides provides a durable easy-to-use design. The G5 cover provides axial restraint of a gear or pulley mounted on the outer race. Torque is transmitted to the gear or pulley by the key located in the outer race outside keyseat. 84 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches Building Block System Clutch and Cover Combinations Covers F7 Clutch F4 F2 Covers F5 AL/ALM ALP/ALPM Covers D2 Covers Clutch F3 F7 F1 GFR, GFRN Covers Clutch G5 RIZ RINZ G3 G7 G1 D7 F2 F4 F6 Covers G2 G4 Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 85 Modular “Building Block” Clutches AL/ALM Overrunning, Indexing Ball Bearing Supported, Ramp & Roller Clutches Specifications Model Size 12 15 20 25 28 30 The model AL and ALM clutches are part of a Stieber Modular system. They are a ramp & roller type clutch that is ball bearing supported. Covers are used to transmit the torque and enclose the clutch, making it self-contained. A variety of cover designs are available and the cover combination selected would be based upon the drive arrangement. The bearings in this design cannot accept axial loads. These clutches are primarily used in overrunning and indexing applications. These clutches are oil lubricated. 35 40 45 50 AL 55 60 70 80 90 100 D 120 F 150 200 250 C E G Bh7 dH7 25 ALM 30 35 Torque Capacity lb.ft. (Nm) 41 (55) 92 (125) 134 (181) 213 (288) 369 (500) Overrunning Speed Max. RPM Inner Outer Race Race 2,500 7,200 1,900 6,500 1,600 5,600 1,400 4,500 1,300 4,100 1,300 4,100 1,100 3,800 950 3,400 830 (1125) 1,568 (2125) 1,937 (2625) 900 3,200 850 2,800 720 2,650 2,583 (3500) 4,244 (5750) 6,273 (8500) 10,701 (14500) 14,760 (20000) 23,063 (31250) 51,660 (70000) 129,150 (175000) 212,175 (287500) 286 (388) 434 (588) 618 (838) 680 2,450 580 2,150 480 1,900 380 1,700 350 1,450 250 1,250 180 980 120 750 100 620 1,100 2,800 1,000 2,500 900 2,400 369 (500) 535 (725) 756 (1025) Resistance after run-in lb.in. (Ncm) Shipping Weight lb (kg) 9.74 (11) 13.28 (15) 15.93 (18) 31.86 (36) 3.54 (4) 1.3 (0.6) 2.0 (0.9) 2.6 (1.2) 4.0 (1.8) 5.3 (2.4) 3.54 (4) 53.10 (60) 74.34 (84) 5.3 (2.4) 6.8 (3.1) 10.6 (4.8) 83.19 (94) 113.28 (128) 132.75 (150) 11 (4.9) 16 (6.9) 20 (9) 141.60 (160) 318.60 (360) 318.60 (360) 601.80 (680) 778.80 (880) 1062.00 (1200) 1194.75 (1350) 3717.00 (4200) 5752.50 (6500) 36.29 (41) 56.64 (64) 67.26 (76) 24 (11) 31 (14) 40 (18) 60 (27) 101 (46) 139 (63) 282 (128) 650 (293) 1034 (469) 3.7 (1.8) 5.3 (2.5) 7.0 (3.2) H A 86 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches AL/ALM Bore sizes and keyseats Dimensions inches (mm) Model E F G H(1) Size .217 (3) (5.5) .217 (3) (5.5) .217 (4) (5.5) .217 (6) (5.5) .260 (6) (6.6) 1.654 (42) 1.850 (47) 2.165 (55) 2.677 (68) 2.953 (75) 1.063 (27) 1.343 (34.1) 1.539 (39.1) 1.657 (42.1) 1.933 (49.1) .787 (20) .984 (25) 1.181 (30) 1.575 (40) 1.772 (45) .799 (20.3) 1.193 (30.3) 1.350 (34.3) 1.469 (37.3) 1.744 (44.3) 12 3.425 (87) 3.780 (96) 4.252 (108) .260 (6) (6.6) .260 (6) (6.6) .354 (6) (9) 2.953 (75) 3.150 (80) 3.543 (90) 1.933 (49.1) 2.130 (54.1) 2.445 (62.1) 1.772 (45) 1.969 (50) 2.165 (55) 1.744 (44.3) 1.902 (48.3) 2.217 (56.3) 30 5.118 (130) 5.906 (150) 6.299 (160) 4.409 (112) 5.197 (132) 5.433 (138) .354 (8) (9) .354 (8) (9) .433 (8) (11) 3.740 (95) 4.331 (110) 4.528 (115) 2.445 (62.1) 2.720 (69.1) 2.878 (73.1) 2.362 (60) 2.756 (70) 2.953 (75) 2.217 (56.3) 2.492 (63.3) 2.638 (67) 45 6.693 (170) 7.480 (190) 8.268 (210) 9.055 (230) 10.630 (270) 12.205 (310) 15.748 (400) 20.472 (520) 24.016 (610) 3.543 (90) 3.937 (100) 4.331 (110) 5.906 (150) 6.496 (165) 7.283 (185) 8.110 (206) 9.449 (240) 10.945 (278) .433 (10) (11) .433 (10) (11) .433 (10) (11) .551 (10) (14) .709 (10) (18) .709 (12) (18) 4.921 (125) 5.512 (140) 6.299 (160) 7.087 (180) 8.268 (210) 9.449 (240) 3.307 (84) 4.056 (103) 4.882 (108) 5.630 (125) 5.157 (131) 5.984 (152) 3.150 (80) 3.543 (90) 4.133 (105) 4.724 (120) 5.512 (140) 6.299 (160) 3.071 (78) 3.740 (95) 3.937 (100) 4.528 (115) 4.724 (120) 5.512 (140) 60 14.173 (360) 18.110 (460) 21.457 (545) .866 (12) (22) 1.024 (18) (26) 1.299 (20) (33) 12.205 (310) 15.748 (400) 18.898 (480) 7.717 (190) 10.433 (265) 12.992 (330) 7.874 (200) 10.236 (260) 12.598 (320) 7.087 (180) 9.449 (240) 11.811 (300) 150 3.071 (78) 3.425 (87) 3.780 (96) .217 (6) (5.5) .260 (6) (6.6) .260 (6) (6.6) 2.677 (68) 2.953 (75) 3.150 (80) 1.657 (42.1) 1.933 (49.1) 2.130 (54.1) 1.575 (40) 1.772 (45) 1.969 (50) 1.468 (37.3) 1.744 (44.3) 1.902 (48.3) 25 A Bh7 12 1.654 (42) 2.047 (52) 2.244 (57) 2.362 (60) 2.677 (68) 2.44 (62) 2.67 (68) 2.953 (75) 3.543 (90) 3.937 (100) 2.008 (51) 2.205 (56) 2.520 (64) 3.071 (78) 3.425 (87) 2.677 (68) 2.913 (74) 3.386 (86) 3.937 (100) 4.331 (110) 4.921 (125) 3.386 (86) 3.622 (92) 4.094 (104) 4.488 (114) 5.276 (134) 5.669 (144) 6.220 (158) 7.165 (182) 7.953 (202) 9.685 (246) 12.834 (326) 15.591 (396) 2.362 (60) 2.677 (68) 2.913 (74) 20 25 28 30 35 40 45 50 55 60 70 80 90 100 120 150 200 250 25 ALM C D Bolt Circle Bolt Hole Dia. Dia. (No. Holes) Size 15 AL inches (mm) 30 35 Notes: (1)The dimension “H” for models 12 to 50 have sealing discs. Both sides add .010 inches (.25 mm) for each disc. From model 55 and up, without sealing discs, use “O” ring seals. 15 20 25 28 35 40 50 55 70 80 90 100 120 200 250 30 35 dH7 Bore Size .47 (12) .59 (15) .79 (20) .98 (25) 1.18 (30) 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 4.72 (120) 5.91 (150) 7.87 (200) 9.84 (250) .98 (25) 1.18 (30) 1.38 (35) Keyseat* Bore Range Min. Max. .354 .550 .433 .689 .433 .689 .551 1.102 .748 1.338 .748 1.338 .944 1.496 1.102 1.692 1.102 1.811 1.496 2.165 1.496 2.362 1.890 2.440 1.890 2.874 2.165 3.385 2.362 3.779 2.755 4.488 3.149 4.803 3.937 6.614 4.724 8.740 5.905 10.708 .551 1.102 .748 1.338 .944 1.496 (4 X 1.8) (5 X 2.3) (6 X 2.8) (8 X 3.3) (8 X 3.3) (8 X 3.3) (10 X 3.3) (12 X 3.3) (14 X 3.8) (14 X 3.8) (16 X 4.3) (18 X 4.4) (20 X 4.9) (22 X 5.4) (25 X 5.4) (28 X 6.4) (32 X 7.4) (36 X 8.4) — — (8 X 3.3) (8 X 3.3) (10 X 3.3) *For keyseat sizes see DIN6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 87 Modular “Building Block” Clutches AL..F2D2, AL..F4D2; ALM..F2D2, ALM..F4D2 Overrunning, Indexing, Backstopping Ball Bearing Supported, Ramp & Roller Clutches View from this end Drive Specifications Inner Race Model Size 12 Free 15 20 Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. 25 28 30 35 The Model ALM clutch is a modified design for higher torque and lower overrunning speed applications. AL..F2D2 AL..F4D2 41 (55) 92 (125) 134 (181) 213 (288) 369 (500) 369 (500) 535 (725) Overrunning Speed Max. RPM Inner Outer Race Race 2,500 7,200 1,900 6,500 1,600 5,600 1,400 4,500 1,300 4,100 1,300 4,100 1,100 3,800 Resistance after run-in lb.in. (Ncm) Shipping Weight lb (kg) 9.74 (11) 13.28 (15) 15.93 (18) 31.86 (36) 3.54 (4) 3.54 (4) 53.10 (60) 1.98 (0.9) 2.87 (1.3) 3.75 (1.7) 5.73 (2.6) 7.72 (3.5) 7.72 (3.5) 9.92 (4.5) 40 756 (1025) 950 3,400 74.34 (84) 15.21 (6.9) 45 830 (1125) 900 3,200 83.19 (94) 15.66 (7.1) 50 1,568 (2125) 1,937 (2625) 850 2,800 720 2,650 113.28 (128) 132.75 (150) 22.27 (10.1) 28.89 (13.1) 2,583 (3500) 4,244 (5750) 6,273 (8500) 10,701 (14500) 14,760 (20000) 23,063 (31250) 51,660 (70000) 129,150 (175000) 680 2,450 580 2,150 480 1,900 380 1,700 350 1,450 250 1,250 180 980 120 750 141.60 (160) 318.60 (360) 318.60 (360) 601.80 (680) 778.80 (880) 1062.00 (1200) 1194.75 (1350) 3717.00 (4200) 34.40 (15.6) 44.98 (20.4) 58.87 (26.7) 86.00 (39) 145.53 (66) 200.66 (91) 410.13 (186) 937.12 (425) 212,175 (287500) 286 (388) 434 (588) 100 620 1,100 2,800 1,000 2,500 5752.50 (6500) 36.29 (41) 56.64 (64) 1499.4 (680) 5.95 (2.7) 8.05 (3.65) 900 2,400 67.26 (76) 10.36 (4.7) 55 60 70 80 90 100 120 150 200 250 25 ALM..F2D2 ALM..F4D2 Torque Capacity lb.ft. (Nm) 30 35 618 (838) Note: When ordering, please specify direction of rotation. 88 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches AL..F2D2, AL..F4D2; ALM..F2D2, ALM..F4D2 L1 s L5 View from this end L s K z AL ALM F4 AL ALM D5 f x 45° D3 D5 D2 D L1 D4 h7 F2 D3 dH7 Dh7 t dH7 View from this end D2 O O z F2D2 Cover Combination F4D2 Cover Combination Dimensions inches (mm) Model Size dH7 Dh7 L1 D5 D3 z O D4h7 t L5 K s f 12 0.47 (12) 0.59 (15) 0.79 (20) 0.98 (25) 1.18 (30) 1.18 (30) 1.38 (35) 2.44 (62) 2.68 (68) 2.95 (75) 3.54 (90) 3.94 (100) 3.94 (100) 4.33 (110) 1.65 (42) 2.05 (52) 2.24 (57) 2.36 (60) 2.68 (68) 2.68 (68) 2.91 (74) 3.35 (85) 3.62 (92) 3.86 (98) 4.65 (118) 5.04 (128) 5.04 (128) 5.43 (138) 2.83 (72) 3.07 (78) 3.35 (85) 4.09 (104) 4.49 (114) 4.49 (114) 4.88 (124) 3 0.22 (5.5) 0.22 (5.5) 0.22 (5.5) 0.26 (6.6) 0.26 (6.6) 0.26 (6.6) 0.26 (6.6) 1.65 (42) 1.85 (47) 2.17 (55) 2.68 (68) 2.95 (75) 2.95 (75) 3.15 (80) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.14 (3.5) 1.73 (44) 2.13 (54) 2.32 (59) 2.44 (62) 2.76 (70) 2.76 (70) 2.99 (76) 0.02 (0.5) 0.02 (0.5) 0.02 (0.5) 0.02 (0.5) 0.02 (0.5) 0.02 (0.5) 0.04 (1) 0.41 (10.3) 0.41 (10.3) 0.43 (10.8) 0.41 (10.5) 0.44 (11.3) 0.44 (11.3) 0.46 (11.8) 0.02 (0.5) 0.03 (0.8) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.04 (1) 0.04 (1) 40 1.57 (40) 4.92 (125) 3.39 (86) 6.30 (160) 5.59 (142) 6 0.35 (9) 3.54 (90) 0.14 (3.5) 3.46 (88) 0.04 (1) 0.54 (13.8) 0.06 (1.5) 45 1.77 (45) 5.12 (130) 3.39 (86) 6.50 (165) 5.75 (146) 8 0.35 (9) 3.74 (95) 0.14 (3.5) 3.46 (88) 0.04 (1) 0.54 (13.8) 0.06 (1.5) 50 1.97 (50) 2,17 (55) 5.91 (150) 6.30 (160) 3.62 (92) 4.09 (104) 7.28 (185) 8.03 (204) 6.54 (166) 7.17 (182) 8 0.35 (9) 0.43 (11) 4.33 (110) 4.53 (115) 0.16 (4) 0.16 (4) 3.70 (94) 4.17 (106) 0.04 (1) 0.06 (1.5) 0.50 (12.8) 0.66 (16.8) 0.06 (1.5) 0.08 (2) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 4.72 (120) 5.91 (150) 7.87 (200) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 15.75 (400) 20.47 (520) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 7.95 (202) 9.69 (246) 12.83 (326) 8.43 (214) 9.21 (234) 10.00 (254) 10.94 (278) 13.19 (335) 14.76 (375) 19.09 (485) 24.61 (625) 7.56 (192) 8.35 (212) 9.13 (232) 10.00 (254) 12.01 (305) 13.58 (345) 17.52 (445) 22.24 (565) 10 0.43 (11) 0.43 (11) 0.43 (11) 0.55 (14) 0.71 (18) 0.71 (18) 0.87 (22) 1.02 (26) 4.92 (125) 5.51 (140) 6.30 (160) 7.09 (180) 8.27 (210) 9.45 (240) 12.20 (310) 15.75 (400) 0.16 (4) 0.16 (4) 0.16 (4) 0.18 (4.5) 0.20 (5) 0.20 (5) 0.20 (5) 0.20 (5) 4.57 (116) 5.35 (136) 5.76 (146.3) 6.34 (161) 7.24 (184) 8.03 (204) 9.80 (249) 12.91 (328) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.10 (2.5) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.64 (16.3) 0.70 (17.8) 0.80 (20.3) 0.79 (20) 1.10 (28) 1.12 (28.5) 1.22 (31) 1.57 (40) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.16 (4) 0.20 (5) 250 9.84 (250) .098 (25) 1.18 (30) 1.38 (35) 15.59 (396) 2.36 (60) 2.68 (68) 2.91 (74) 29.13 (740) 4.65 (118) 5.04 (128) 5.43 (138) 26.77 (680) 4.09 (104) 4.49 (114) 4.88 (124) 20 25 24.02 (610) 3.54 (90) 3.94 (100) 4.33 (110) 1.30 (33) 0.26 (6.6) 0.26 (6.6) 0.26 (6.6) 18.90 (480) 2.68 (68) 2.95 (75) 3.15 (80) 0.20 (5) 0.12 (3) 0.12 (3) 0.14 (3.5) 15.67 (398) 2.44 (62) 2.76 (70) 2.99 (76) 0.12 (3) 0.02 (0.5) 0.02 (0.5) 0.04 (1) 1.77 (45) 0.41 (10.5) 0.44 (11.3) 0.46 (11.8) 0.20 (5) 0.04 (1) 0.04 (1) 0.04 (1) 15 20 25 28 30 35 AL..F2D2 AL..F4D2 55 60 70 80 90 100 120 150 200 ALM..F2D2 30 ALM..F4D2 35 3 4 4 6 6 6 8 10 10 10 10 12 12 18 4 6 6 Note: For bore and keyseat information see page 87. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 89 Modular “Building Block” Clutches ALP..F7D7, ALPM..F7D7 Overrunning, Indexing Ball Bearing Supported, Ramp & Roller Clutches View from this end Drive Specifications Inner Race Model Size 12 Free 15 20 Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. 25 28 30 35 Model ALP..F7D7 is a ramp & roller type clutch, self-contained, sealed and bearing supported using two 160 Series bearings. Unit is shipped oil lubricated. This cover combination is mostly used as an overrunning or indexing clutch. A keyway is machined on the outer race for the connection to the drive or driven member centered on its outside. ALP.. F7D7 2,500 7,200 1,900 6,500 1,600 5,600 1,400 4,500 1,300 4,100 1,300 4,100 1,100 3,800 Resistance after run-in lb.in. (Ncm) Shipping Weight lb (kg) 9.73 (11) 13.28 (15) 15.93 (18) 31.86 (36) 39.83 (45) 39.83 (45) 53.10 (60) 2.21 (1) 3.09 (1.4) 4.19 (1.9) 6.17 (2.8) 8.16 (3.7) 8.16 (3.7) 10.36 (4.7) 756 (1025) 950 3,400 74.34 (84) 15.66 (7.1) 45 830 (1125) 900 3,200 83.19 (94) 16.32 (7.4) 50 1,568 (2125) 1,937 (2625) 850 2,800 720 2,650 113.28 (128) 132.75 (150) 22.93 (10.4) 29.55 (13.4) 2,583 (3500) 4,244 (5750) 6,273 (8500) 10,701 (14500) 14,760 (20000) 23,063 (31250) 51,660 (70000) 129,150 (175000) 680 2,450 580 2,150 480 1,900 380 1,700 350 1,450 250 1,250 180 980 120 750 141.60 (160) 318.60 (360) 318.60 (360) 601.80 (680) 778.80 (880) 1062.00 (1200) 1194.75 (1350) 3717.00 (4200) 35.06 (15.9) 45.86 (20.8) 59.76 (27.1) 86.88 (39.4) 146.41 (66.4) 201.76 (91.5) 412.34 (187) 948.15 (430) 212,175 (287500) 286 (388) 434 (588) 100 620 1,100 2,800 1,000 2,500 5752.50 (6500) 36.29 (41) 56.64 (64) 1517.04 (688) 6.39 (2.9) 8.49 (3.85) 67.26 (76) 10.80 (4.9) 55 60 70 The shaft seal is a V-ring type. Cover and seal have been designed to provide sealing with minimum drag torque. 90 80 100 120 150 200 250 25 ALPM F7D7 41 (55) 92 (125) 134 (181) 213 (288) 369 (500) 369 (500) 535 (725) Overrunning Speed Max. RPM Inner Outer Race Race 40 D7 cover is used to close the unit. It is equipped with two screws for oil filling, drain and level. We recommend that the unit be supplied assembled. Torque Capacity lb.ft. (Nm) 30 35 618 900 2,400 (838) Note: When ordering, please specify direction of rotation. 90 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches ALP..F7D7, ALPM..F7D7 L1 View from this end L s F7 ALP ALPM D7 dh7 f x 45° Dh7 bH8 t A D7 Dimensions inches (mm) Model Size dH7 Dh7 L1 D7 s L bH8 t f 12 0.47 (12) 0.59 (15) 0.79 (20) 0.98 (25) 1.18 (30) 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 4.72 (120) 5.91 (150) 7.87 (200) 9.84 (250) 0.98 (25) 1.18 (30) 2.44 (62) 2.68 (68) 2.95 (75) 3.54 (90) 3.94 (100) 3.94 (100) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.30 (160) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 15.75 (400) 20.47 (520) 24.02 (610) 3.54 (90) 3.94 (100) 1.65 (42) 2.05 (52) 2.24 (57) 2.36 (60) 2.68 (68) 2.68 (68) 2.91 (74) 3.39 (86) 3.39 (86) 3.62 (92) 4.09 (104) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 7.95 (202) 9.69 (246) 12.83 (326) 15.59 (396) 2.36 (60) 2.68 (68) 2.76 (70) 2.99 (76) 3.31 (84) 3.90 (99) 4.29 (109) 4.29 (109) 4.69 (119) 5.31 (135) 5.51 (140) 6.30 (160) 6.69 (170) 7.17 (182) 7.95 (202) 8.74 (222) 9.53 (242) 11.10 (282) 12.68 (322) 16.22 (412) 21.26 (540) 24.80 (630) 3.90 (99) 4.29 (109) 0.41 (10.4) 0.45 (11.4) 0.43 (10.9) 0.47 (11.9) 0.47 (11.9) 0.47 (11.9) 0.53 (13.4) 0.61 (15.4) 0.61 (15.4) 0.51 (12.9) 0.69 (17.5) 0.65 (16.5) 0.71 (18) 0.81 (20.5) 0.79 (20) 1.12 (28.5) 0.89 (22.5) 1.22 (31) 1.57 (40) 1.77 (45) 0.47 (11.9) 0.47 (11.9) 0.79 (20) 1.10 (28) 1.34 (34) 1.38 (35) 1.69 (43) 1.69 (43) 1.77 (45) 2.09 (53) 2.09 (53) 2.52 (64) 2.60 (66) 3.07 (78) 3.74 (95) 3.94 (100) 4.53 (115) 4.72 (120) 5.98 (152) 7.09 (180) 9.45 (240) 11.8 (300) 1.38 (35) 1.69 (43) 0.16 (4) 0.20 (5) 0.24 (6) 0.31 (8) 0.31 (8) 0.31 (8) 0.39 (10) 0.47 (12) 0.55 (14) 0.55 (14) 0.63 (16) 0.71 (18) 0.79 (20) 0.87 (22) 0.98 (25) 1.10 (28) 1.26 (32) 1.42 (36) 1.77 (45) 1.77 (45) 0.31 (8) 0.31 (8) 0.09 (2.4) 0.11 (2.9) 0.14 (3.5) 0.16 (4.1) 0.16 (4.1) 0.16 (4.1) 0.19 (4.7) 0.19 (4.9) 0.22 (5.5) 0.22 (5.5) 0.24 (6.2) 0.27 (6.8) 0.29 (7.4) 0.33 (8.5) 0.34 (8.7) 0.39 (9.9) 0.44 (11.1) 0.48 (12.3) 0.59 (15) 0.59 (15) 0.16 (4.1) 0.16 (4.1) 0.02 (0.5) 0.03 (0.8) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.04 (1) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.16 (4) 0.20 (5) 0.20 (5) 0.04 (1) 0.04 (1) 1.38 (35) 4.33 (110) 2.91 (74) 4.69 (119) 0.53 (13.4) 1.77 (45) 0.39 (10) 0.19 (4.7) 0.04 (1) 15 20 25 28 30 35 40 45 50 ALP.. F7D7 55 60 70 80 90 100 120 150 200 250 25 ALPM.. F7D7 30 35 Note: For bore and keyseat information see page 87. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 91 Modular “Building Block” Clutches GFR/GFRN Overrunning, Indexing, Backstopping Ball Bearing Supported, Ramp & Roller Clutches GFR The GFR and GFRN are part of the Stieber modular system. They are bearing supported, using two 160 Series bearings, and require oil lubrication. These units may be used in designs providing oil lubrication and sealing as shown on the following pages. The outer race of the GFR model is designed to support and center any component bored to H7 tolerance. Torque is transmitted by bolts through the cover plate in this case. Models GFR and GFRN are identical, except that model GFRN has a keyseat on the outside diameter to transmit torque. The bearings must not be axially stressed. Typically, models GFR and GFRN are used with the F series covers that are designed to transmit torque and retain oil lubrication. GFRN Two paper seals are shipped with each unit to be placed between the outer race and cover plates. For Indexing Applications: Maximum number indexes per minute is 350. Usually, these covers are used in pairs according to combinations shown on the following pages. Specifications Size 12 15 20 25 30 35 40 45 50 55 60 70 80 90 100 130 150 Torque Capacity lb.ft. (Nm) 41 (55) 92 (125) 134 (181) 213 (288) 369 (500) 535 (725) 756 (1025) 830 (1125) 1,568 (2125) 1,937 (2625) 2,583 (3500) 4,244 (5750) 6,273 (8500) 10,701 (14500) 14,760 (20000) 23,063 (31250) 51,660 (70000) Overrunning Speed Max. RPM Inner Outer Race Race 4,000 5,600 3,600 5,200 2,700 4,600 2,100 3,600 1,700 3,200 1,550 3,000 1,150 2,600 1,000 2,400 800 2,150 750 2,000 650 1,900 550 1,750 500 1,600 450 1,450 350 1,250 250 1,000 200 800 Shipping Weight lb (kg) 1.1 (0.5) 1.76 (0.8) 2.21 (1) 3.31 (1.5) 4.85 (2.2) 6.62 (3) 10.14 (4.6) 10.36 (4.7) 15.88 (7.2) 18.96 (8.6) 23.15 (10.5) 29.77 (13.5) 40.13 (18.2) 62.84 (28.5) 93.71 (42.5) 143.33 (65) 304.29 (138) Notes: Keyway to DIN 6885.1 92 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches GFR/GFRN GFR GFRN GFR t GFRN t Z Dh7 Dh7 D2 D4 D3 D2 f x 45° D4 D3 f x 45° bP10 G G Z t1 dH7 L dH7 L B L1 B L1 Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size dH7 Dh7 D2 D4 D3 t L1 L B t1 bP10 f G 12 0.47 (12) 2.44 (62) 0.79 (20) 1.65 (42) 2.01 (51) — (—) 1.65 (42) 0.79 (20) 1.06 (27) 0.10 (2.5) 0.16 (4) 1.10 (0.5) (5.5) 15 0.59 (15) 2.68 (68) 0.98 (25) 1.85 (47) 2.20 (56) 0.31 (8) 2.05 (52) 1.10 (28) 1.26 (32) 0.12 (3) 0.20 (5) 0.03 (0.8) M5 3 20 0.79 (20) 2.95 (75) 1.18 (30) 2.17 (55) 2.52 (64) 0.31 (8) 2.24 (57) 1.34 (34) 1.54 (39) 0.14 (3.5) 0.24 (6) 0.03 (0.8) M5 3 25 0.98 (25) 3.54 (90) 1.57 (40) 2.68 (68) 3.07 (78) 0.39 (10) 2.36 (60) 1.38 (35) 1.57 (40) 0.16 (4) 0.31 (8) 0.04 (1) M6 4 30 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 4.72 (120) 5.91 (150) 3.94 (100) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.30 (160) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 15.75 (400) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 2.95 (75) 3.15 (80) 3.54 (90) 4.13 (105) 4.72 (120) 5.51 (140) 6.30 (160) 7.87 (200) 2.95 (75) 3.15 (80) 3.54 (90) 3.74 (95) 4.33 (110) 4.53 (115) 4.92 (125) 5.51 (140) 6.30 (160) 7.09 (180) 8.27 (210) 9.45 (240) 12.20 (310) 3.43 (87) 3.78 (96) 4.25 (108) 4.41 (112) 5.20 (132) 5.43 (138) 5.91 (150) 6.50 (165) 7.28 (185) 8.11 (206) 9.45 (240) 10.94 (278) 14.17 (360) 0.39 (10) 0.47 (12) 0.55 (14) 0.55 (14) 0.55 (14) 0.63 (16) 0.63 (16) 0.63 (16) 0.63 (16) 0.79 (20) 0.94 (24) 0.94 (24) 1.26 (32) 2.68 (68) 2.91 (74) 3.39 (86) 3.39 (86) 3.70 (94) 4.09 (104) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 8.35 (212) 9.69 (246) 1.69 (43) 1.77 (45) 2.09 (53) 2.09 (53) 2.52 (64) 2.60 (66) 3.07 (78) 3.74 (95) 3.94 (100) 4.53 (115) 4.72 (120) 5.98 (152) 7.09 (180) 1.89 (48) 2.01 (51) 2.32 (59) 2.32 (59) 2.83 (72) 2.83 (72) 3.50 (89) 4.25 (108) 4.25 (108) 4.92 (125) 5.16 (131) 6.61 (168) 7.64 (194) 0.16 (4) 0.20 (5) 0.20 (5) 0.22 (5.5) 0.22 (5.5) 0.24 (6) 0.28 (7) 0.30 (7.5) 0.35 (9) 0.35 (9) 0.39 (10) 0.43 (11) 0.47 (12) 0.31 (8) 0.39 (10) 0.47 (12) 0.55 (14) 0.55 (14) 0.63 (16) 0.71 (18) 0.79 (20) 0.87 (22) 0.98 (25) 1.10 (28) 32 (1.26) 1.42 (36) 0.04 (1) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.16 (4) M6 4 M6 6 M8 6 M8 6 M8 8 M10 8 M10 10 M10 10 M10 10 M12 10 M16 10 M16 12 M20 12 35 40 45 50 55 60 70 80 90 100 130 150 Z Size 2 12 dH7 Bore Size Keyseat* 0.47 (12) (4 X 1.8) 15 0.59 (15) (5 X 2.3) 20 0.79 (20) (6 X 2.8) 25 0.98 (25) (8 X 3.3) 30 1.18 (30) (8 X 3.3) 35 1.38 (35) (10 X 3.3) 40 1.57 (12 X 3.3) (40) 1.77 45 (14 X 3.8) (45) 50 1.97 (14 X 3.8) (50) 55 2.17 (55) (16 X 4.3) 2.36 60 (18 X 4.4) (60) 2.76 70 (20 X 4.9) (70) 80 3.15 (80) (22 X 5.4) 3.54 90 (25 X 5.4) (90) 3.94 100 (28 X 6.4) (100) 130 5.12 (130) (32 X 7.4) 5.91 150 (36 X 8.4) (150) *For keyseat sizes see DIN 6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 93 Modular “Building Block” Clutches GFR..F1F2, GFR..F2F7, GFRN..F5F6 Overrunning, Indexing Ball Bearing Supported, Ramp & Roller Clutches GFR..F1F2 GFRN..F5F6 View from this end Drive Inner Race Free Right Hand rotation shown. Specifications (Left Hand opposite.) Specify direction of rotation when ordering. Size 12 Models GFR..F1F2/F2F7 and GFRN..F5F6 are ramp & roller type clutches, selfcontained, sealed and bearing supported, using two 160 Series bearings. 20 They use the GFR and GFRN base modules described on previous pages. 25 Units must be oil lubricated before use if they are shipped unassembled. 30 Primarily used as an overrunning or indexing clutches. The cover combination is selected according to the type of drive, attachments required. 35 F2 and F6 covers are used to enclose the unit. They are equipped with 3 screws for oil filling, drain and level. This design uses standard lip seals. 15 40 45 50 55 Covers may be easily assembled by the user, allowing for easily changing the rotation. 60 Alternatively, units can be shipped assembled and lubricated. 80 For Indexing Applications: Maximum number indexes per minute is 350. 90 70 100 130 150 Torque Capacity lb.ft. (Nm) 41 (55) 92 (125) 134 (181) 213 (288) 369 (500) 535 (725) 756 (1025) 830 (1125) 1,568 (2125) 1,937 (2625) 2,583 (3500) 4,244 (5750) 6,273 (8500) 10,701 (14500) 14,760 (20000) 23,063 (31250) 51,660 (70000) Overrunning Speed Max. RPM Inner Outer Race Race 3,100 4,700 2,800 4,400 2,400 4,100 1,600 3,800 1,300 2,800 1,200 2,600 850 2,300 740 2,200 580 1,950 550 1,800 530 1,700 500 1,600 480 1,500 450 1,300 350 1,100 250 900 200 700 Shipping Weight lb (kg) 2.65 (1.2) 3.53 (1.6) 4.19 (1.9) 6.39 (2.9) 8.60 (3.9) 10.80 (4.9) 16.54 (7.5) 17.20 (7.8) 23.81 (10.8) 30.87 (14) 37.04 (16.8) 45.86 (20.8) 59.54 (27) 88.20 (40) 147.74 (67) 207.27 (94) 412.34 (187) Note: When ordering, please specify direction of rotation. 94 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches GFR..F1F2, GFR..F2F7, GFRN..F5F6 GFR..F1F2 GFR..F2F7 View from this end View from this end GFRN..F5F6 View from this end L1 t1 bP10 GFRN.. l2 L D2 dH7 Dh7 Dh7 F5 F6 t2 Z l2 F2 O Z t2 1 GFR.. f x 45° D7 F7 dH7 D2 f x 45° D4h7 D3 F2 O GFR.. D5 F1 Dh7 dH7 D2 D5 D3 f x 45° l3 l4 L l2 L L1 1 1 L5 L1 Dimensions inches (mm) Size dH7 Dh7 D5 D7 D3 D4h7 O t2 L1 L5 L l2 l3 l4 t1 bP10 f z 12 0.47 (12) 0.59 (15) 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) 5.91 (150) 2.44 (62) 2.68 (68) 2.95 (75) 3.54 (90) 3.94 (100) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.30 (160) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 15.75 (400) 3.35 (85) 3.62 (92) 3.86 (98) 4.65 (118) 5.04 (128) 5.51 (140) 6.30 (160) 2.76 (70) 2.99 (76) 3.31 (84) 3.90 (99) 4.29 (109) 4.69 (119) 5.31 (135) 2.83 (72) 3.07 (78) 3.35 (85) 4.09 (104) 4.49 (114) 4.88 (124) 5.59 (142) 1.65 (42) 1.85 (47) 2.17 (55) 2.68 (68) 2.95 (75) 3.15 (80) 3.54 (90) 0.22 (5.5) 0.22 (5.5) 0.22 (5.5) 0.26 (6.6) 0.26 (6.6) 0.26 (6.6) 0.35 (9) 0.22 (5.7) 0.22 (5.7) 0.22 (5.7) 0.27 (6.8) 0.27 (6.8) 0.27 (6.8) 0.35 (9) 1.65 (42) 2.05 (52) 2.24 (57) 2.36 (60) 2.68 (68) 2.91 (74) 3.39 (86) 1.73 (44) 2.13 (54) 2.32 (59) 2.44 (62) 2.76 (70) 2.99 (76) 3.46 (88) 0.79 (20) 1.10 (28) 1.34 (34) 1.38 (35) 1.69 (43) 1.77 (45) 2.09 (53) 0.39 (10) 0.43 (11) 0.41 (10.5) 0.45 (11.5) 0.45 (11.5) 0.53 (13.5) 0.61 (15.5) 0.39 (10) 0.43 (11) 0.41 (10.5) 0.45 (11.5) 0.45 (11.5) 0.51 (13) 0.59 (15) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.14 (3.5) 0.14 (3.5) 0.10 (2.5) 0.12 (3) 0.14 (3.5) 0.16 (4) 0.16 (4) 0.20 (5) 0.20 (5) 0.16 (4) 0.20 (5) 0.24 (6) 0.31 (8) 0.31 (8) 0.39 (10) 0.47 (12) 0.02 (0.5) 0.03 (0.8) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.04 (1) 0.06 (1.5) 2 6.50 (165) 7.28 (185) 8.03 (204) 8.43 (214) 9.21 (234) 10.00 (254) 10.94 (278) 13.19 (335) 14.96 (380) 19.09 (485) 5.51 (140) 6.30 (160) 6.69 (170) 7.17 (182) 7.95 (202) 8.74 (222) 9.53 (242) 11.10 (282) 12.68 (322) 16.22 (412) 5.75 (146) 6.54 (166) 7.17 (182) 7.56 (192) 8.35 (212) 9.13 (232) 10.00 (254) 12.01 (305) 13.58 (345) 17.52 (445) 3.74 (95) 4.33 (110) 4.53 (115) 4.92 (125) 5.51 (140) 6.30 (160) 7.09 (180) 8.27 (210) 9.45 (240) 12.20 (310) 0.35 (9) 0.35 (9) 0.43 (11) 0.43 (11) 0.43 (11) 0.43 (11) 0.55 (14) 0.71 (18) 0.71 (18) 0.87 (22) 0.35 (9) 0.35 (9) 0.43 (11) 0.43 (11) 0.43 (11) 0.43 (11) 0.51 (13) 0.69 (17.5) 0.69 (17.5) 0.85 (21.5) 3.39 (86) 3.70 (94) 4.09 (104) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 8.35 (212) 9.69 (246) 3.46 (88) 3.78 (96) 4.17 (106) 4.57 (116) 5.35 (136) 5.75 (146) 6.30 (160) 7.24 (184) 8.43 (214) 9.76 (248) 2.09 (53) 2.52 (64) 2.60 (66) 3.07 (78) 3.74 (95) 3.94 (100) 4.53 (115) 4.72 (120) 5.98 (152) 7.09 (180) 0.61 (15.5) 0.55 (14) 0.71 (18) 0.67 (17) 0.73 (18.5) 0.83 (21) 0.81 (20.5) 1.18 (30) 1.14 (29) 1.26 (32) 0.59 (15) 0.51 (13) 0.67 (17) 0.63 (16) 0.69 (17.5) 0.79 (20) 0.75 (19) 1.10 (28) 1.06 (27) 1.18 (30) 0.14 (3.5) 0.16 (4) 0.16 (4) 0.16 (4) 0.16 (4) 0.16 (4) 0.18 (4.5) 0.20 (5) 0.20 (5) 0.20 (5) 0.22 (5.5) 0.22 (5.5) 0.24 (6) 0.28 (7) 0.30 (7.5) 0.35 (9) 0.35 (9) 0.39 (10) 0.43 (11) 0.47 (12) 0.55 (14) 0.55 (14) 0.63 (16) 0.71 (18) 0.79 (20) 0.87 (22) 0.98 (25) 1.10 (28) 1.26 (32) 1.42 (36) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.16 (4) 6 15 20 25 30 35 40 45 50 55 60 70 80 90 100 130 150 Note: For bore and keyseat information see page 93. Dimension Dz listed on page 93. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 95 3 3 4 4 6 6 8 8 10 10 10 10 10 12 12 Modular “Building Block” Clutches GFR..F2F3, GFR..F3F4 Backstopping Ball Bearing Supported, Ramp & Roller Clutches GFR..F2F3 GFR..F3F4 Specifications Models GFR..F2F3/F3F4 are ramp & roller type clutches, self contained, sealed and bearing supported, using two 160 Series bearings. They use the GFR base module. Units must be oil lubricated before use if they are shipped disassembled and, in any case, for the F3F4 combination. These cover combinations are primarily used as backstops. The F3 cover acts as a torque arm and has an integrated restraining bolt. The restraining bolt should go into a slot in a fixed part of the machine. The restraining bolt must have a radial clearance of 1% of the bolt's diameter. The torque arm and bearings must not be rigidly mounted. F2 and F4 covers are used to enclose the unit. They are equipped with 3 screws for oil filling, drain and level. If using cover type F4, the shaft end plate and its screw must be sealed to avoid oil leakage through the keyway. Covers are easily removed, allowing for on site selection of rotation direction. If requested, units can be shipped assembled and lubricated for the F2F3 combination. Size 12 15 20 25 30 35 40 45 50 55 60 70 80 90 100 For Indexing Applications: Maximum number indexes per minute is 350. 130 150 Torque Capacity lb.ft. (Nm) Overrunning Speed Max. RPM Inner Race Shipping Weight lb (kg) 41 (55) 92 (125) 134 (181) 213 (288) 369 (500) 535 (725) 756 (1025) 830 (1125) 1,568 (2125) 1,937 (2625) 2,583 (3500) 4,244 (5750) 6,273 (8500) 10,701 (14500) 3,100 3.09 (1.4) 3.97 (1.8) 5.07 (2.3) 7.50 (3.4) 9.92 (4.5) 12.35 (5.6) 18.74 (8.5) 19.62 (8.9) 28.22 (12.8) 35.72 (16.2) 42.56 (19.3) 51.82 (23.5) 70.56 (32) 104.08 (47.2) 14,760 (20000) 23,063 (31250) 51,660 (70000) 2,800 2,400 1,600 1,300 1,200 850 740 580 550 530 500 480 450 350 250 200 167.58 (76) 242.55 (110) 471.87 (214) Note: When ordering, please specify direction of rotation. 96 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches GFR..F2F3, GFR..F3F4 GFR..F3F4 F2 F3 GFR.. F4 D L5 f x 45° D D2 1 C C F E GFR.. dH7 f x 45° F3 L2 View from this end 1 D2 L1 View from this end dH7 GFR..F2F3 L 3 L4 L3 L4 Dimensions inches (mm) Size dH7 D D2 C L1 L2 L3 L4 F E L5 f 12 0.47 (12) 2.44 (62) 0.79 (20) 0.39 (10) 1.65 (42) 2.52 (64) 0.39 (10) 0.51 (13) 2.32 (59) 1.73 (44) 0.24 (6) 0.02 (0.5) 15 0.59 (15) 0.79 (20) 2.68 (68) 2.95 (75) 0.98 (25) 1.18 (30) 0.39 (10) 0.47 (12) 2.05 (52) 2.24 (57) 3.07 (78) 3.23 (82) 0.39 (10) 0.43 (11) 0.51 (13) 0.59 (15) 2.44 (62) 2.83 (72) 1.85 (47) 2.13 (54) 0.39 (10) 0.39 (10) 0.03 (0.8) 0.03 (0.8) 25 0.98 (25) 3.54 (90) 1.57 (40) 0.63 (16) 2.36 (60) 3.35 (85) 0.55 (14) 0.71 (18) 3.31 (84) 2.44 (62) 0.39 (10) 0.04 (1) 30 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) 5.91 (150) 3.94 (100) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.30 (160) 6.69 (170) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 0.63 (16) 0.79 (20) 0.79 (20) 0.98 (25) 2.68 (68) 2.91 (74) 3.39 (86) 3.39 (86) 3.74 (95) 4.02 (102) 4.53 (115) 4.53 (115) 0.55 (14) 0.71 (18) 0.71 (18) 0.87 (22) 0.71 (18) 0.98 (25) 0.98 (25) 0.98 (25) 3.62 (92) 4.02 (102) 4.41 (112) 4.72 (120) 2.68 (68) 2.99 (76) 3.35 (85) 3.54 (90) 0.39 (10) 0.47 (12) 0.47 (12) 0.47 (12) 0.04 (1) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 2.76 (70) 2.95 (75) 3.15 (80) 0.98 (25) 1.26 (32) 1.26 (32) 3.70 (94) 4.09 (104) 4.49 (114) 4.84 (123) 5.43 (138) 5.79 (147) 0.87 (22) 0.98 (25) 0.98 (25) 0.98 (25) 1.18 (30) 1.18 (30) 5.31 (135) 5.59 (142) 5.71 (145) 4.02 (102) 4.25 (108) 4.41 (112) 0.47 (12) 0.59 (15) 0.59 (15) 0.06 (1.5) 0.08 (2) 0.08 (2) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 15.75 (400) 3.54 (90) 4.13 (105) 4.72 (120) 5.51 (140) 6.30 (160) 7.87 (200) 1.50 (38) 1.50 (38) 1.97 (50) 1.97 (50) 2.68 (68) 2.68 (68) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 8.35 (212) 9.69 (246) 6.61 (168) 7.01 (178) 7.56 (192) 8.54 (217) 9.84 (250) 11.26 (286) 1.18 (30) 1.18 (30) 1.57 (40) 1.57 (40) 2.17 (55) 2.17 (55) 1.38 (35) 1.38 (35) 1.77 (45) 1.77 (45) 2.36 (60) 2.36 (60) 6.89 (175) 7.28 (185) 8.07 (205) 9.06 (230) 10.55 (268) 12.80 (325) 5.31 (135) 5.71 (145) 6.10 (155) 7.09 (180) 8.07 (205) 10.04 (255) 0.63 (16) 0.63 (16) 0.63 (16) 0.63 (16) 0.71 (18) 0.79 (20) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.16 (4) 20 35 40 45 50 55 60 70 80 90 100 130 150 Note: For bore and keyseat information see page 93. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 97 Modular “Building Block” Clutches RIZ/RINZ Overrunning, Backstopping Ball Bearing Supported, Centrifugal Throwout (C/T) Sprag Clutches Models RIZ and RINZ are centrifugal throwout sprag type clutches with the inner race rotating. Suitable for backstop, or overrunning clutch applications. Only the inner race is designed for overrunning. These units are part of the Stieber modular system. They are bearing supported using Series 60 grease sealed bearings. Units are shipped with grease and ready to install in either a horizontal or vertical position. Models RIZ and RINZ are designed to be used with G series covers (see following pages). If the unit is to be installed inside a housing where oil lubrication is available, please specify type RIW and RIWN. To facilitate the oil flow the F series covers from model GFR and GFRN are then used without seals. Models RIZ and RINZ are identical, except that model RINZ has a keyseat on the outside diameter to transmit torque. Maintenance The Model RIZ using grease sealed bearings has almost zero lubrication maintenance requirements. The C/T Sprag feature provides no Sprag contact or wear during overrunning when operated above the Sprag lift off speed. The typical recommended maintenance is to replace the bearing every three years. The Sprag assembly and race are to be re lubricated with grease for corrosion protection at this time. All applications should be reviewed by Formsprag Engineering for complete Maintenance recommendation. Specifications Size 30 35 40 45 50 60 70 80 90 100 130 Torque Capacity lb.ft. (Nm) 231 (313) 277 (375) 576 (781) 660 (894) 1,033 (1400) 1,384 (1875) 2,077 (2815) 3,321 (4500) 4,244 (5750) 7,011 (9500) 12,454 (16875) Drive Overrunning Speed Max. RPM Sprag Inner Race Lift-off Overrunning Lubrication Shipping Weight lb (kg) 350 780 9,000 Grease 5.07 (2.3) 320 740 8,500 Grease 315 720 7,500 Grease 285 665 6,600 Grease 7.06 (3.2) 10.58 (4.8) 11.03 (5) 265 610 6,000 Grease 200 490 5,300 Grease 210 480 4,100 Grease 190 450 3,600 Grease 180 420 2,700 Grease 200 455 2,700 Grease 180 415 2,400 Grease 16.54 (7.5) 28.00 (12.7) 31.97 (14.5) 41.90 (19) 65.05 (29.5) 93.71 (42.5) 154.35 (70) Note: When ordering, please specify direction of rotation. 98 _________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches RIZ/RINZ RIZ RINZ RIZ RINZ t Dh7 D4 f x 45° D2 D3 D4 D3 D2 f x 45° Dh7 bP10 G G t t1 L L dH7 B L1 dH7 B L1 Bore sizes and keyseats inches (mm) Dimensions inches (mm) Size dH7 Dh7 D2 D4 D3 G Number of Holes 30 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) 3.94 (100) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 1.77 (45) 1.97 (50) 2.17 (55) 2.36 (60) 2.95 (75) 3.15 (80) 3.54 (90) 3.74 (95) 3.43 (87) 3.78 (96) 4.25 (108) 4.41 (112) M6 6 M6 6 M8 6 M8 8 2.76 (70) 3.15 (80) 3.54 (90) 4.13 (105) 4.72 (120) 5.51 (140) 6.30 (160) 4.33 (110) 4.92 (125) 5.51 (140) 5.20 (132) 5.91 (150) 6.50 (165) M8 8 M10 10 M10 10 6.30 (160) 7.09 (180) 8.27 (210) 7.28 (185) 8.11 (206) 9.45 (240) M10 10 M12 10 M16 10 9.45 (240) 10.94 (278) M16 12 35 40 45 50 60 70 80 90 100 130 L1 L B t f t1 bP10 Size 2.68 (68) 2.91 (74) 3.39 (86) 3.39 (86) 1.69 (43) 1.77 (45) 2.09 (53) 2.09 (53) 2.38 (60.5) 2.48 (63) 2.87 (73) 2.87 (73) 0.39 (10) 0.47 (12) 0.55 (14) 0.55 (14) 0.04 (1) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 0.16 (4) 0.20 (5) 0.20 (5) 0.22 (5.5) 0.31 (8) 0.39 (10) 0.47 (12) 0.55 (14) 30 3.70 (94) 4.49 (114) 5.28 (134) 2.52 (64) 3.07 (78) 3.74 (95) 3.39 (86) 4.13 (105) 4.88 (124) 0.55 (14) 0.63 (16) 0.63 (16) 0.06 (1.5) 0.08 (2) 0.10 (2.5) 0.22 (5.5) 0.28 (7) 0.30 (7.5) 0.55 (14) 0.71 (18) 0.79 (20) 5.67 (144) 6.22 (158) 7.17 (182) 3.94 (100) 4.53 (115) 4.72 (120) 4.88 (124) 5.63 (143) 6.02 (153) 0.63 (16) 0.79 (20) 0.94 (24) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.35 (9) 0.35 (9) 0.39 (10) 0.87 (22) 0.98 (25) 1.10 (28) 8.35 (212) 5.98 (152) 7.64 (194) 0.94 (24) 0.12 (3) 0.43 (11) 1.26 (32) dH7 Bore Size Keyseat* 1.18 (30) (8 X 3.3) 35 1.38 (35) (10 X 3.3) 40 1.57 (40) (12 X 3.3) 45 1.77 (45) (14 X 3.8) 50 1.97 (50) (14 X 3.8) 60 2.36 (60) (18 X 4.4) 70 2.76 (70) (20 X 4.9) 80 3.15 (80) (22 X 5.4) 90 3.54 (90) (25 X 5.4) 100 3.94 (100) (28 X 6.4) 130 5.12 (130) (32 X 7.4) *For keyseat sizes see DIN 6885.1 table on page 127. Warner Electric/Formsprag (800-927-3262) www.formsprag.com _________________________________________________ 99 Modular “Building Block” Clutches RIZ, RINZ..G1G2, G2G7, G5G5 Overrunning, Backstopping Ball Bearing Supported, Centrifugal Throwout (C/T) Sprag Clutches Models RIZ..G1G2/G7G2, RINZ..G5G5 are centrifugal throwout sprag type clutches with the inner race rotating. Only the inner race is designed for overrunning. These are self-contained units designed for overrunning clutch applications. Typically used in creep drives, where the overrunning speed is high, but the drive speed is low, and does not exceed the maximum driving speed specified in the table. RIZ..G2G7 View from this end Drive Inner Race Models RIZ and RINZ are equipped with G type covers featuring a grease pocket and contact-free seal. Free When ordered complete, the unit is shipped grease lubricated, ready for either horizontal or vertical installation. The Model RIZ using grease sealed bearings has almost zero lubrication maintenance requirements. The C/T Sprag feature provides no Sprag contact or wear during overrunning when operated above the Sprag lift off speed. The typical recommended maintenance is to replace the bearing every three years. The Sprag assembly and race are to be re lubricated with grease for corrosion protection at this time. All applications should be reviewed by Formsprag Engineering for complete Maintenance recommendation. RINZ..G5G5 Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Specifications Size 30 35 40 45 50 60 70 80 90 100 130 Torque Capacity lb.ft. (Nm) 231 (313) 277 (375) 576 (781) 660 (894) 1,033 (1400) 1,384 (1875) 2,077 (2815) 3,321 (4500) 4,244 (5750) 7,011 (9500) 12,454 (16875) Max Drive Overrunning Speed Max. RPM Sprag Inner Race Lift-off Overrunning Lubrication 350 780 9,000 Grease 320 740 8,500 Grease 315 720 7,500 Grease 285 665 6,600 Grease 265 610 6,000 Grease 200 490 5,300 Grease 210 480 4,100 Grease 190 450 3,600 Grease 180 420 2,700 Grease 200 455 2,700 Grease 180 415 2,400 Grease Shipping Weight lb (kg) 8.60 (3.9) 10.80 (4.9) 16.54 (7.5) 17.20 (7.8) 23.81 (10.8) 37.04 (16.8) 45.86 (20.8) 59.54 (27) 88.20 (40) 147.74 (67) 207.27 (94) Notes: When ordering, please specify direction of rotation. 100 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches RIZ, RINZ..G1G2, G2G7, G5G5 RIZ..G2G7 Z View from this end RIZ G1 Z L1 D4h7 dH7 D3 D5 f x 45° Dh7 O View from this end t O RIZ..G1G2 RIZ G2 G7 G2 K L S L1 L5 bP10 RINZ..G5G5 D7 Dh7 f x 45° RINZ G5 G5 S t1 L dH7 L1 Dimensions inches (mm) Size dH7 Dh7 D3 D4h7 D5 D7 O S L1 L L5 t t1 bP10 f 30 1.18 (30) 3.94 (100) 4.49 (114) 2.95 (75) 5.04 (128) 4.29 (109) 0.26 (6.6) 0.45 (11.5) 2.68 (68) 1.69 (43) 2.76 (70) 0.12 (3) 0.16 (4) 0.31 (8) 0.04 (1) 35 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 4.88 (124) 5.59 (142) 5.75 (146) 6.54 (166) 7.56 (192) 8.35 (212) 9.13 (232) 10.00 (254) 12.01 (305) 13.58 (345) 3.15 (80) 3.54 (90) 3.74 (95) 4.33 (110) 4.92 (125) 5.51 (140) 6.30 (160) 7.09 (180) 8.27 (210) 9.45 (240) 5.51 (140) 6.30 (160) 6.50 (165) 7.28 (185) 8.43 (214) 9.21 (234) 10.00 (254) 10.94 (278) 13.19 (335) 14.96 (380) 4.69 (119) 5.31 (135) 5.51 (140) 6.30 (160) 7.17 (182) 7.95 (202) 8.74 (222) 9.53 (242) 11.10 (282) 12.68 (322) 0.26 (6.6) 0.35 (9) 0.35 (9) 0.35 (9) 0.43 (11) 0.43 (11) 0.43 (11) 0.55 (14) 0.71 (18) 0.71 (18) 0.53 (13.5) 0.61 (15.5) 0.61 (15.5) 0.55 (14) 0.67 (17) 0.73 (18.5) 0.83 (21) 0.81 (20.5) 1.18 (30) 1.14 (29) 2.91 (74) 3.39 (86) 3.39 (86) 3.70 (94) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 8.35 (212) 1.77 (45) 2.09 (53) 2.09 (53) 2.52 (64) 3.07 (78) 3.74 (95) 3.94 (100) 4.53 (115) 4.72 (120) 5.98 (152) 2.99 (76) 3.46 (88) 3.46 (88) 3.78 (96) 4.57 (116) 5.35 (136) 5.75 (146) 6.30 (160) 7.24 (184) 8.43 (214) 0.14 (3.5) 0.14 (3.5) 0.14 (3.5) 0.16 (4) 0.16 (4) 0.16 (4) 0.16 (4) 0.18 (4.5) 0.20 (5) 0.20 (5) 0.20 (5) 0.20 (5) 0.22 (5.5) 0.22 (5.5) 0.28 (7) 0.30 (7.5) 0.35 (9) 0.35 (9) 0.39 (10) 0.43 (11) 0.39 (10) 0.47 (12) 0.55 (14) 0.55 (14) 0.71 (18) 0.79 (20) 0.87 (22) 0.98 (25) 1.10 (28) 1.26 (32) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 40 45 50 60 70 80 90 100 130 Note: For bore and keyseat information see page 99. Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 101 Modular “Building Block” Clutches RIZ..G2G3, G3G4 Backstopping Ball Bearing Supported, Centrifugal Throwout (C/T) Sprag Clutches Backstop Applications The restraining bolt must be fitted into a slot on a fixed part of the machine. The radial clearance should be 1% of the bolt diameter. The torque arm and bearings must not be axially loaded. Models RIZ..G2G3/G3G4 are centrifugal throwout sprag type clutches with the inner race rotating. Only the inner race is designed for overrunning. They are self-contained units designed for backstop applications. The overrunning speed must not be less than the minimum specified in the table. This must be considered if using a variable speed drive. Model RIZ is equipped with G type covers featuring grease pockets and contact-free seals. When ordered complete, the unit is shipped grease lubricated, ready for either horizontal or vertical installation. Specifications Size 30 35 40 45 50 60 70 80 90 100 130 Torque Capacity lb.ft. (Nm) 231 (313) 277 (375) 576 (781) 660 (894) 1,033 (1400) 1,384 (1875) 2,077 (2815) 3,321 (4500) 4,244 (5750) 7,011 (9500) 12,454 (16875) Max Drive Overrunning Speed Max. RPM Sprag Inner Race Lift-off Overrunning Lubrication 350 780 9,000 Grease 320 740 8,500 Grease 315 720 7,500 Grease 285 665 6,600 Grease 265 610 6,000 Grease 200 490 5,300 Grease 210 480 4,100 Grease 190 450 3,600 Grease 180 420 2,700 Grease 200 455 2,700 Grease 180 415 2,400 Grease Shipping Weight lb (kg) 9.92 (4.5) 12.35 (5.6) 18.74 (8.5) 19.62 (8.9) 28.22 (12.8) 42.56 (19.3) 51.82 (23.5) 70.56 (32) 104.08 (47.2) 167.58 (76) 242.55 (110) Notes: When ordering, please specify direction of rotation. 102 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Modular “Building Block” Clutches RIZ..G2G3, G3G4 RIZ..G2G3 RIZ..G3G4 View from this end View from this end L2 L1 L1 L5 D2 RIZ RIZ E G2 G4 E G3 C C F F G3 D f x 45° D D2 f x 45° L4 dH7 L3 L4 L3 dH7 Dimensions inches (mm) Size dH7 D D2 C L1 L2 L3 L4 F E L5 f 30 1.18 (30) 3.94 (100) 1.77 (45) 0.63 (16) 2.68 (68) 3.46 (88) 0.55 (14) 0.71 (18) 3.62 (92) 2.68 (68) 0.39 (10) 0.04 (1) 35 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) 4.33 (110) 4.92 (125) 5.12 (130) 5.91 (150) 6.69 (170) 7.48 (190) 8.27 (210) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 0.79 (20) 0.79 (20) 0.98 (25) 0.98 (25) 2.91 (74) 3.39 (86) 3.39 (86) 3.70 (94) 3.78 (96) 4.29 (109) 4.29 (109) 4.57 (116) 0.71 (18) 0.71 (18) 0.87 (22) 0.87 (22) 0.98 (25) 0.98 (25) 0.98 (25) 0.98 (25) 4.02 (102) 4.41 (112) 4.72 (120) 5.31 (135) 2.99 (76) 3.35 (85) 3.54 (90) 4.02 (102) 0.47 (12) 0.47 (12) 0.47 (12) 0.47 (12) 0.04 (1) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 3.15 (80) 3.54 (90) 4.13 (105) 1.26 (32) 1.50 (38) 1.50 (38) 4.49 (114) 5.28 (134) 5.67 (144) 5.47 (139) 6.61 (168) 7.01 (178) 0.98 (25) 1.18 (30) 1.18 (30) 1.18 (30) 1.38 (35) 1.38 (35) 5.71 (145) 6.89 (175) 7.28 (185) 4.41 (112) 5.31 (135) 5.71 (145) 0.59 (15) 0.63 (16) 0.63 (16) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 9.06 (230) 10.63 (270) 12.20 (310) 4.72 (120) 5.51 (140) 6.30 (160) 1.97 (50) 1.97 (50) 2.68 (68) 6.22 (158) 7.17 (182) 8.35 (212) 7.56 (192) 8.54 (217) 9.84 (250) 1.57 (40) 1.57 (40) 2.17 (55) 1.77 (45) 1.77 (45) 2.36 (60) 8.07 (205) 9.06 (230) 10.55 (268) 6.10 (155) 7.09 (180) 8.07 (205) 0.63 (16) 0.63 (16) 0.71 (18) 0.12 (3) 0.12 (3) 0.12 (3) 40 45 50 60 70 80 90 100 130 Note: For bore and keyseat information see page 99. Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 103 Clutch Couplings AL..KEED2, ALM..KEED2 Overrunning, Indexing, Backstopping Ball Bearing Supported, Ramp & Roller Clutch Couplings View from this end Drive Inner Race Free Specifications Model Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Model AL..KEED2 is a ramp & roller type clutch coupling, self contained, sealed and bearing supported, using two 160 Series bearings. Unit is shipped oil lubricated. In this design, a standard AL clutch is connected to a KEE flexible coupling for in-line mounting. The KEE model is a rugged coupling, economical and suitable for many applications. AL.. KEED2 D2 cover is used to enclose the unit. It is equipped with two screws for oil filling. We recommend that the unit be supplied assembled. Notes: For clutch bore (dH7) and keyseat information see page 87. When ordering, please specify direction of rotation. ALM.. KEED2 Size KEE Coupling 12 2 15 3 20 3 25 4 30 5 35 6 40 6 45 6 50 7 55 8 60 8 70 10 80 11 90 12 100 14 120 16 150 18 200 22 250 28 25 4 30 5 35 6 Torque Capacity lb.ft. (Nm) 41 (55) 90 (122) 90 (122) 213 (288) 369 (500) 535 (725) 756 (1025) 775 (1050) 1,292 (1750) 1,937 (2625) 2,030 (2750) 4,244 (5750) 6,273 (8500) 10,148 (13750) 14,760 (20000) 22,140 (30000) 32,288 (43750) 71,955 (97500) 184,500 (250000) 213 (288) 434 (588) 618 (838) Overrunning Speed Max. RPM Inner Outer Race Race 2,500 6,000 1,900 6,000 1,600 5,600 1,400 4,500 1,300 4,100 1,100 3,800 950 3,400 900 3,200 850 2,800 720 2,650 680 2,450 580 2,150 480 1,900 380 1,700 350 1,450 250 1,250 180 980 120 750 100 620 1,100 2,800 1,000 2,500 900 2,400 Hub Bore Range dKH7 Shipping Weight lb (kg) 0.47 (12 0.63 (16 0.63 (16 0.79 (20 0.79 (20 0.98 (25 – – – – – – – – – – – – 0.98 25) 1.18 30) 1.18 30) 1.57 40) 1.97 50) 2.56 65) 6.62 (3) 9.70 (4.4) 10.14 (4.6) 14.11 (6.4) 24.26 (11) 37.48 (17) 0.98 (25 0.98 (25 – – – – 2.56 65) 2.56 65) 41.90 (19) 41.90 (19) 1.18 – 2.95 (30 – 75) 1.38 – 3.54 (35 – 90) 1.38 – 3.54 (35 – 90) 1.77 – 4.33 (45 – 110) 2.17 – 4.92 (55 – 125) 2.56 – 5.51 (65 – 140) 2.95 – 6.30 (75 – 160) 3.35 – 7.09 (85 – 180) 3.74 – 7.87 (95 – 200) 4.92 – 9.84 (125 – 250) 6.30 – 12.60 (160 – 320) 0.79 (20 0.79 (20 0.98 (25 – – – – – – 1.57 40) 1.97 50) 2.56 65) 68.36 (31) 103.64 (47) 108.05 (49) 198.45 (90) 235.94 (107) 374.85 (170) 507.15 (230) 727.65 (330) 1102.50 (500) 2127.83 (965) 3803.62 (1725) 14.11 (6.4) 24.26 (11) 37.48 (17) 104 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings AL..KEED2, ALM..KEED2 L6 L1 b f x 45° dH7 AL ALM KEE D dk H7 D6 View from this end D2 s L8 Dimensions inches (mm) Model Size dH7 D L1 D6 L6 L8 b s f 12 0.47 (12) 0.59 (15) 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 2.44 (62) 2.68 (68) 2.95 (75) 3.54 (90) 3.94 (100) 4.33 (110) 1.65 (42) 2.05 (52) 2.24 (57) 2.36 (60) 2.68 (68) 2.91 (74) 3.82 (97) 4.41 (112) 4.41 (112) 5.12 (130) 6.30 (160) 7.48 (190) 1.38 (35) 1.57 (40) 1.57 (40) 1.97 (50) 2.36 (60) 2.95 (75) 3.54 (90) 4.33 (110) 4.51 (114.5) 5.02 (127.5) 5.83 (148) 6.61 (168) 0.51 (13) 0.71 (18) 0.69 (17.5) 0.69 (17.5) 0.79 (20) 0.75 (19) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.08 (2) 0.08 (2) 0.02 (0.5) 0.03 (0.8) 0.03 (0.8) 0.04 (1) 0.04 (1) 0.04 (1) 1.57 (40) 1.77 (45) 4.92 (125) 5.12 (130) 3.39 (86) 3.39 (86) 7.48 (190) 7.48 (190) 2.95 (75) 2.95 (75) 7.01 (178) 7.01 (178) 0.67 (17) 0.67 (17) 0.08 (2) 0.08 (2) 0.06 (1.5) 0.06 (1.5) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 4.72 (120) 5.91 (150) 7.87 (200) 9.84 (250) 5.91 (150) 6.30 (160) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 15.75 (400) 20.47 (520) 24.02 (610) 3.62 (92) 4.09 (104) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 7.95 (202) 9.69 (246) 12.83 (326) 15.59 (396) 8.86 (225) 10.63 (270) 10.63 (270) 13.39 (340) 14.96 (380) 17.32 (440) 19.69 (500) 22.05 (560) 25.20 (640) 34.65 (880) 45.67 (1160) 3.54 (90) 3.94 (100) 3.94 (100) 5.51 (140) 6.30 (160) 7.09 (180) 7.87 (200) 8.66 (220) 9.84 (250) 12.60 (320) 15.75 (400) 8.15 (207) 9.19 (233.5) 9.61 (244) 12.30 (312.5) 13.39 (340) 15.28 (388) 16.63 (422.5) 18.54 (471) 21.38 (543) 27.58 (700.5) 34.17 (868) 0.98 (25) 1.16 (29.5) 1.18 (30) 1.52 (38.5) 1.42 (36) 1.97 (50) 1.59 (40.5) 1.93 (49) 1.85 (47) 2.15 (54.5) 2.83 (72) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.14 (3.5) 0.14 (3.5) 0.16 (4) 0.16 (4) 0.18 (4.5) 0.20 (5) 0.06 (1.5) 0.08 (2) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 0.12 (3) 0.12 (3) 0.12 (3) 0.16 (4) 0.20 (5) 0.20 (5) 0.98 (25) 1.18 (30) 1.38 (35) 3.54 (90) 3.94 (100) 4.33 (110) 2.36 (60) 2.68 (68) 2.91 (74) 5.12 (130) 6.30 (160) 7.48 (190) 1.97 (50) 2.36 (60) 2.95 (75) 5.02 (127.5) 5.83 (148) 6.61 (168) 0.69 (17.5) 0.79 (20) 0.75 (19) 0.12 (3) 0.08 (2) 0.08 (2) 0.04 (1) 0.04 (1) 0.04 (1) 15 20 25 30 35 40 45 50 AL.. KEED2 55 60 70 80 90 100 120 150 200 250 25 ALM.. KEED2 30 35 Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 105 Clutch Couplings AL..KMSD2, ALM..KMSD2 Overrunning, Indexing, Backstopping Ball Bearing Supported, Ramp & Roller Clutch Couplings View from this end Drive Inner Race Specifications Free Model Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Model AL..KMSD2 is a ramp & roller type clutch coupling, self contained, sealed and bearing supported, using two 160 Series bearings. Unit is shipped oil lubricated. In this design, a standard AL clutch is connected to a KMS flexible coupling for in-line mounting. The KMS model is a rugged coupling, economical and suitable for many applications. D2 cover is used to enclose the unit. It is equipped with two screws for oil filling. AL.. KMSD2 We recommend that the unit be supplied assembled. Size KMS 12 4 15 6.3 20 10 25 10 30 16 35 25 40 40 45 63 50 100 55 100 60 160 70 250 80 400 90 630 100 1000 120 1600 150 Torque Capacity lb.ft. (Nm) 37 (50) 58 (79) 92 (125) 92 (125) 148 (200) 231 (313) 369 (500) 582 (788) 923 (1250) 923 (1250) 1,476 (2000) 2,306 (3125) 3,690 (5000) 5,812 (7875) 9,225 (12500) 14,760 (20000) Overrunning Speed Max. RPM Inner Outer Race Race 2,500 6,000 1,900 6,000 1,600 5,600 1,400 4,500 1,300 4,100 1,100 3,800 950 3,400 900 3,200 850 2,800 720 2,650 680 2,450 580 2,150 480 1,900 380 1,700 350 1,450 250 1,250 0.28 (7 0.47 (12 0.39 (10 0.39 (10 0.39 (10 0.59 (15 – – – – – – – – – – – – 1.38 35) 1.57 40) 1.77 45) 1.77 45) 1.97 50) 2.17 55) 4.63 (2.1) 5.95 (2.7) 8.38 (3.8) 9.70 (4.4) 13.01 (5.9) 17.86 (8.1) 0.79 (20 0.79 (20 – – – – 2.36 60) 2.76 70) 25.14 (11.4) 29.33 (13.3) 0.98 (25 0.98 (25 1.18 (30 1.38 (35 1.77 (45 2.36 (60 2.95 (75 3.54 (90 – – – – – – – – – – – – – – – – 2.95 75) 2.95 75) 3.15 80) 3.54 90) 3.94 100) 4.72 120) 5.51 140) 6.30 160) 42.12 (19.1) 44.98 (20.4) 59.76 (27.1) 89.08 (40.4) 125.69 (57) 191.84 (87) 288.86 (131) 432.18 (196) " 250 ALM.. KMSD2 Shipping Weight lb (kg) ————————————— ON REQUEST ————————————— 200 Notes: For clutch bore (dH7) and keyseat information see page 87. When ordering, please specify direction of rotation. Hub Bore Range dK1H7 " 25 16 30 25 35 40 148 (200) 231 (313) 369 (500) 1,100 2,800 1,000 2,500 900 2,400 0.79 (20 0.79 (20 0.98 (25 – – – – – – 1.57 40) 1.97 50) 2.56 65) 9.70 (4.4) 13.01 (5.9) 17.86 (8.1) 106 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings AL..KMSD2, ALM..KMSD2 b1 dk1 H7 D7 f x 45° D L1 L7 dH7 View from this end AL ALM KMS D2 L9 Dimensions inches (mm) Model Size dH7 D L1 D7 dK1H7 L7 L9 b1 12 0.47 (12) 0.59 (15) 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 2.44 (62) 2.68 (68) 2.95 (75) 3.54 (90) 3.94 (100) 4.33 (110) 1.65 (42) 2.05 (52) 2.24 (57) 2.36 (60) 2.68 (68) 2.91 (74) 3.07 (78) 3.54 (90) 4.49 (114) 4.49 (114) 5.00 (127) 5.63 (143) .28 – 1.38 (7 – 35) .47 – 1.57 (12 – 40) .39 – 1.77 (10 – 45) .39 – 1.77 (10 – 45) .39 – 1.97 (10 – 50) .59 – 2.17 (15 – 55) 1.57 (40) 1.77 (45) 1.89 (48) 1.89 (48) 2.05 (52) 2.24 (57) 3.94 (100) 4.57 (116) 4.86 (123.5) 4.98 (126.5) 5.51 (140) 6.10 (155) 0.71 (18) 0.77 (20) 0.67 (17) 0.67 (17) 0.75 (19) 0.87 (22) 1.57 (40) 1.77 (45) 4.92 (125) 5.12 (130) 3.39 (86) 3.39 (86) 6.22 (158) 7.13 (181) .79 – 2.36 (20 – 60) .79 – 2.76 (20 – 70) 2.40 (61) 2.64 (67) 6.81 (173) 7.32 (186) 1.02 (26) 1.18 (30) 1.97 (50) 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 4.72 (120) 5.91 (150) 7.87 (200) 9.84 (250) 5.91 (150) 6.30 (160) 6.69 (170) 7.48 (190) 8.27 (210) 9.06 (230) 10.63 (270) 12.20 (310) 3.62 (92) 4.09 (104) 4.49 (114) 5.28 (134) 5.67 (144) 6.22 (158) 7.17 (182) 7.95 (202) 7.95 (202) 7.95 (202) 9.06 (230) 10.12 (257) 11.57 (294) 13.07 (332) 15.04 (382) 17.01 (432) .98 – 2.95 (25 – 75) .98 – 2.95 (25 – 75) 1.18 – 3.15 (30 – 80) 1.38 – 3.54 (35 – 90) 1.77 – 3.94 (45 – 100) 2.36 – 4.72 (60 – 120) 2.95 – 5.51 (75 – 140) 3.54 – 6.30 (90 – 160) 2.95 (75) 2.95 (75) 3.23 (82) 3.50 (89) 3.82 (97) 4.57 (116) 5.51 (140) 6.30 (160) 8.21 (208.5) 8.52 (216.5) 9.57 (243) 10.93 (277.5) 12.01 (305) 13.64 (346.5) 15.20 (386) 18.03 (458) 1.38 (35) 1.38 (35) 1.61 (41) 1.85 (47) 2.20 (56) 2.52 (64) 2.95 (75) 2.95 (75) 15 20 25 30 35 40 45 50 AL.. KMSD2 55 60 70 80 90 100 120 150 200 250 25 ALM.. KMSD2 30 35 0.98 (25) 1.18 (30) 1.38 (35) ——————————————————-— ON REQUEST ———————————————————— " " 3.54 (90) 3.94 (100) 4.33 (110) 2.36 (60) 2.68 (68) 2.91 (74) 4.54 (113) 4.92 (125) 5.51 (140) .47 – 1.97 (12 – 50) .59 – 2.17 (15 – 55) .71 – 2.36 (18 – 60) 2.05 (52) 2.24 (57) 2.40 (61) 5.22 (132.5) 5.91 (150) 6.42 (163) 0.75 (19) 0.87 (22) 1.02 (26) Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 107 Clutch Couplings FW/FWW Overrunning Ball Bearing Supported, Sprag Clutch Couplings FW Series race overrunning and intermediate speed outer race overrunning. They are usually selected for inner race overrunning. Where outer race overrunning is necessary, use the AL..KMSD2 clutch coupling. Typical Applications FW clutch couplings accommodate angular and parallel misalignment, are torsionally stiff and can couple shafts of different sizes. For in-line shaft applications Outer race overrunning— intermediate speed Inner race overrunning— high speed FW clutch couplings are comprised of an FSO clutch with a Form Flex disc coupling. The Model FSO clutch can not accommodate any misalignment, so a coupling is always required for shaft to shaft in-line mounting. The FW clutch couplings are designed for high speed inner Increased clutch-coupling speeds are possible with FSO clutches having steel labyrinth grease seals. View from this end C/T is ideal for applications with high speed outer race overrunning and slow drive speed. Models 403 through 712 are equipped with PCE sprags and are shipped from the factory with Mobil DTE Heavy Medium Oil. FW-752 through 1018 clutches are shipped from the factory with Fiske Bothers Lubriplate Low-Temp Grease. Drive Shaft Driven Shaft Coupling Clutch The FW Series clutch coupling is designed for inner race overrunning. Mount the clutch half of the unit on the driven shaft. FWW Series C/T sprags are available in FWW series. Increased clutch-coupling speeds are possible with FSO clutches having steel labyrinth seals. Check key and shaft stress before making final clutch or coupling selection since this may determine maximum allowable drive torque capacity. The FWW Series clutch coupling is designed for inner race overrunning. Mount the drive coupling on the drive shaft and the driven coupling on the driven shaft. Note: Mounting is reversed for C/T Series. FWW-420 through 745 clutches are shipped from the factory with Mobil DTE Heavy Medium oil. For in-line shaft applications requiring low torque FWW clutch couplings are designed for applications where the torque requirement is low in comparison to the shaft diameters. Both bore diameters in coupling hubs are larger than clutch bores in FW and FWW series. FWW-755 clutches are shipped from the factory with Fiske Bothers Lubriplate Low-Temp Grease. Drive Shaft Driven Shaft Dual Drive with Standard Sprag Clutch and C/T Sprag Clutch 108 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings FW/FWW Bore and keyseat tolerances for couplings Couplings will be bored to AGMA Standard 511.02 for Flexible Couplings. Bore fit normally supplied is listed to the right. For tolerances not listed, please consult Formsprag. Turning Gear Drive with C/T Sprag Clutch Drive Shaft Driven Shaft Standard bore tolerances inches (mm) With C/T Sprags View from this end Driven Shaft Drive Shaft Nominal Shaft Dia. Clearance Fit Class 1 Nominal Interference* Fit Nominal 1/2“ through 1 1/2" (12.7 through 38.1) Over 1 1/2" through 2" (Over 38.1 through 50.8) Over 2" through 3" (Over 50.8 through 76.2) Over 3" through 4" (Over 76.2 through 101.6) Over 4" through 7" (Over 101.6 through 177.8) +.001 / –.000 (+.025/–.000) +.001 / –.000 (+.025/–.000) +.0015 / –.000 (+.038/–.000) +.0015 / –.000 (+.038/–.000) +.002 / –.000 (+.051/–.000) Less .001 +.0005 / –.000 (Less .025 +.013/–.000) Less .002 +.001 / –000 (Less .051 +.025/–.000) Less .003 +.0015 / –.000" (Less .076 +.038/–.000) Less .003 +.0015 / –.000" (Less .076 +.038/–.000) Less .003 +.0015 / –.000" (Less .076 +.038/.000) *Available at extra charge. Sizes are standard unless otherwise specified. Clutch Coupling The model FW (C/T) clutch coupling is designed for outer race overrunning. Mount the clutch half of the unit on the drive shaft. Standard keyseats inches (mm) Nominal Shaft Diameter Over Through FWW View from this end Driven Shaft Drive Shaft Drive Coupling Clutch Driven Coupling The model FWW clutch coupling is designed for inner race overrunning. Mount the drive coupling on the drive shaft and the driven coupling on the driven shaft. With C/T Sprags View from this end Drive Shaft Driven Shaft Coupling Clutch Coupling Note: Mounting is reversed for C/T Series. 3/8 (9.525) 7/16 (11.100) 9/16 (14.275) 7/8 (22.225) 1 1/4 (31.750) 1 3/8 (34.925) 1 3/4 (44.450) 2 1/4 (57.150) 2 3/4 (69.850) 3 1/4 (82.550) 3 3/4 (95.250) 4 1/2 (114.300) 5 1/2 (139.700) 7/16 (11.100) 9/16 (14.275) 7/8 (22.225) 1 1/4 (31.750) 1 3/8 (34.925) 1 3/4 (44.450) 2 1/4 (57.150) 2 3/4 (69.850) 3 1/4 (82.550) 3 3/4 (95.250) 4 1/2 (114.300) 5 1/2 (139.700) 7 (177.800) Keyseat Width Length +.002 / –.000 (+.051/–.00) +.010 / –.000 (+.254/–.000) 3/32 (2.362) 1/8 (3.175) 1/16 (1.168) 1/16 (1.575) 3/16 (4.750) 1/4 (6.350) 5/16 (7.925) 3/8 (9.525) 3/32 (2.362) 1/8 (3.175) 5/32 (3.962) 3/16 (4.750) 1/2 (12.700) 5/8 (15.875) 3/4 (19.050) 1/4 (6.350) 5/16 (7.925) 3/8 (9.525) 7/8 (22.225) 1 (25.400) 1 1/4 (31.750) 7/16 (11.100) 1/2 (12.700) 5/8 (15.875) 1 1/2 (38.100) 3/4 (19.050) Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 109 Clutch Couplings FW/FWW FW Specifications Maximum Overrunning Speed (RPM) FW Size 403 Torque HP Rating/ Capacity 100 RPM lb.ft. hp (Nm) (kw) 107 (145) 277 (375) 277 (375) 885 (1200) 900 (1220) 2,250 (3060) 2,066 (2800) 5,000 (6800) 5,166 (7000) 7,000 (9520) 2.0 (.90) 3.5 (2.6) 3.5 (2.6) 11.0 (8.2) 6.2 (4.6) 29.0 (21.6) 18.0 (13.4) 48.0 (35.8) 48.0 (35.8) 90.0 (67.1) 812 5,166 (7000) 814 406 504 508 607 610 708 712 752 754 916 1018 Standard Sprag Drive Outer Inner† Race Race Speed Outer Race C/T Sprag Inner Sprag Race Lift-off Drive Speed Clutch Size* Coupling Size Shipping Weight lb (kg) 850 2,800 6,000 5,000 2,800 1,300 1,100 FSO-400 C-403 11 (5) 13 (6) 19 (9) 29 (13) 31 (14) 54 (25) 68 (31) 86 (30) 127 (58) 162 (74) 850 2,800 6,000 5,000 2,800 1,300 1,100 FSO-400 C-406 800 2,500 6,000 4,000 2,500 1,200 1,000 FSO-500 C-504 800 2,500 5,000 4,000 2,500 1,200 1,000 FSO-500 C-508 750 2,200 5,000 3,600 2,200 1,200 1,000 FSO-600 C-607 750 2,200 3,750 3,600 2,200 1,200 1,000 FSO-600 C-610 450 1,600 3,000 2,500 1,600 1,000 800 FSO-700 C-708 450 1,600 3,000 2,500 1,600 1,000 800 FSO-700 C-712 650 1,000 3,000 1,800 1,000 800 650 FSO-750 C-752 650 1,000 2,800 1,800 1,000 800 650 FSO-750 C-754 48.0 (35.8) 525 850 3,000 1,500 850 675 525 FSO-800 C-812 146 (66) 9,667 (13100) 18,000 (24480) 90.0 (67.1) 250 (186) 525 850 2,800 1,500 850 675 525 FSO-800 C-814 500 700 2,000 1,350 700 650 500 FSO-900 C-916 181 (82) 512 (233) 27,000 (36720) 370 (276) 375 500 2,000 1,100 500 475 375 FSO-1027 C-916 619 (281) *For clutch dimensions and bore/keyseat sizes, see pages 15 and 17. †Labyrinth grease seals permit higher inner race overrunning speed; see pages 14 and 16. FWW Specifications Maximum RPM Overrunning Speed FWW Size , 420 Torque HP Rating/ Capacity 100 RPM hp lb.ft. (kw) (Nm) Standard Sprag Outer Inner† Drive Race Race Speed Outer Race C/T Sprag Sprag Inner Race Lift-off Drive Speed Clutch Size* Coupling Size 276 (375) 885 (1200) 5.2 (3.8) 16.8 (12.5) 850 2,800 6,200 5,000 2,800 1,300 1,100 FSO-400 C-420 800 2,500 5,000 4,000 2,500 1,200 1,000 FSO-500 C-530 640 2,066 (2800) 39.3 (29.3) 750 2,200 3,750 3,600 2,200 1,200 1,000 FSO-600 C-640 745 5,000 (6800) 7,000 (9520) 95.2 (71) 133.2 (99) 450 1,600 3,000 2,500 1,600 1,000 800 FSO-700 C-745 650 1,000 2,800 1,800 1,000 800 650 FSO-750 C-755 530 755 Shipping Weight lb (kg) 20 (9) 42 (19) 91 (41) 150 (68) 323 (147) *For clutch dimensions and bore/keyseat sizes, see pages 15 and 17. †Labyrinth grease seals permit higher inner race overrunning speeds, see pages 14 and 16. 110 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings FW/FWW Selection Procedure Drive Torque (lbs.-ft.) = 5250 x HP RPM 2. Select proper Service Factor from the table below. 3. Determine Design Torque: Design Torque (lbs.-ft.) = Service Factor x Drive Torque. 4. Determine shaft size and bore requirements of clutch and coupling. Check key and shaft stress before making final selection since this may determine maximum allowable drive torque capacity. Metric bore and keyseats available on request. 5. Determine overrunning speed and the type of clutch coupling required (FW or FWW). Standard FW and FWW Clutch Couplings (Form-Flex coupling combined with a FSO clutch) are designed for high speed inner race overrunning and intermediate speed outer race overrunning. 6. Determine the direction of rotation required. These units are not symmetrical, rotational direction must be specified. a) FW C/T or FWW C/T models may be used in applications where the drive RPM is lower than the listed C/T maximum drive RPM and the outer race overrunning RPM is higher then the listed lift off RPM. 7. Select a clutch coupling from the catalog based on Design Torque, Bore Size and overrunning speed to meet the application requirements. b) FW C/T or FWW C/T models may not be used in applications where the drive RPM is higher than the listed maximum drive RPM. Direction of Rotation Load Motor Driven Shaft Clutch Coupling Service Factors 8. Check the maximum drive speed rating of the clutch coupling selected. If the application speed requirement is greater than the maximum drive speed rating consult Formsprag. 9. Check space limitations to allow axial space for assembly and disassembly of clutch coupling. 10. Do not exceed angular or parallel alignment shown on page 114. View from this end 11. Drive Shaft Check lubrication requirements (refer to page 130). Grease is not recommended where ambient temperatures are below +20°F. Driven Equipment Load Classifications Light Steady Loads Starting torque is equal to or slightly greater than running torque. Moderate Loads High starting torque or above average running torque. Medium Loads Starting torque is approximately double running torque. Heavy-Duty Loads High starting torque, shock loading, light torque reversals during drive. Centrifugal pumps, uniformly loaded conveyors, light-duty fans and blowers, liquid mixers and agitators, centrifugal compressors, lobe and vane type blowers, gear pumps, textile machinery, woodworking machinery. Hot oil pumps, heavy-duty centrifugal pumps, cooling towers, slurry agitators, boiler feed pumps, hoists, conveyors. Dredge pumps, dynamometer drives, light-duty hammermills, lineshafts, paper-converting machinery, rotary kilns, rotary or screw-type pumps for high viscosity fluids. Mine ventilating fans, reciprocating pumps or compressors, papermaking machinery, heavyduty hammermills, ore crushers, pulverizing mills. Steam, gas or air turbine 1.00 1.50 1.50 2.50 AC electric motor 1.25 1.50 1.50 2.50 DC electric motor or DOL start AC electric motor 1.25 1.50 1.75 3.00 Gasoline, natural gas, propane or other spark ignition engine 1.75 1.75 Consult Formsprag Consult Formsprag Consult Formsprag Consult Formsprag Consult Formsprag Consult Formsprag Formsprag Overrunning Clutch Couplings are suitable for many different power transmission applications. Please refer to this table for proper service factor for your application. Typical Prime movers are listed below, types of loads across the top, and your service factor opposite the typical prime movers. Prime Mover View from this end 1. Calculate the drive torque to be transmitted by the clutch coupling: Diesel Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 111 Clutch Couplings FW/FWW FW FWW D C T B A B D G H E A R BORE BORE L C J Q BORE F N G J H F L K M M Coupling sizes 403 through 712 have PCE sprags. C/T sprags are available for all sizes. Coupling sizes 420 through 745 have PCE sprags. C/T sprags are available for all sizes. Coupling standard bore sizes and keyseats inches (mm) Coupling standard bore sizes and keyseats inches (mm) Coupling Size Bore Size .500 C-403 .750 1.000 1.250 1.000 1.125 1.250 C-406 1.375 1.500 1.625 1.375 C-607 1.625 C-508 1.875 2.000 1.875 2.000 2.125 Keyseat 1/8 x 1/16 (3.18 x 1.59) 3/16 x 3/32 (4.76 x 2.36) 1/4 x 1/8 (6.35 x 3.18) Bore Range Min. Max. .625 (15.87) 1.25 (31.8) 1/4 x 1/8 (6.35 x 3.18) 5/16 x 5/32 (7.93 x 3.96) 3/8 x 3/16 (9.52 x 4.75) 5/16 x 5/32 (7.93 x 3.96) 3/8 x 3/16 (9.52 x 4.75) 5/8 x 5/16 (15.87 x 7.93) 1/2 x 1/4 2.125 (12.70 x 6.35) 2.375 5/8 x 5/16 2.625 (15.87 x 7.93) 3/4 x 3/8 2.875 (19.05 x 9.52) 5/8 x 5/16 2.375 (15.87 x 7.93) 3/4 x 3/8 2.875 (19.05 x 9.52) Any Coupling Bore is Standard Between Minimum and Maximum Shown with Standard Tolerances Any Coupling Bore is Standard Between Minimum and Maximum Shown with Standard Tolerances .843 (21.41) 1.625 (41.3) C-610 C-712 C-754 C-916 Any Coupling Bore is Standard Between Minimum and Maximum Shown with Standard Tolerances Bore Size Keyseat 1.000 1.125 1/4 x 1/8 (6.35 x 3.18) 1.250 1.375 1.500 1.625 1.875 2.000 2.125 2.375 2.375 C-640 2.875 .937 (23.80) 2.248 (57.1) C-745 C-755 1.125 (28.58) 2.374 (60.3) 2.375 C-708 C-420 C-530 1/2 x 1/4 (12.70 x 6.35) 1/2 x 1/4 (12.70 x 6.35) Coupling Size 5/16 x 5/32 (7.93 x 3.96) 3/8 x 3/16 (9.52 x 4.75) 1/2 x 1/4 (12.70 x 6.35) 5/8 x 5/16 (15.88 x 7.93) 5/8 x 5/16 (15.88 x 7.93) 3/4 x 3/8 (19.05 x 9.52) Bore to Order Bore to Order FSO (p 54).AI5 Bore Range Min. Max.* .8125 (20.64) 1.625 (41.3) 1.156 (29.36) 2.374 (60.3) 1.25 (31.75) 3.177 (80.7) 1.813 (46.05) 3.740 (95.0) 2.187 (55.55) 4.444 (122.9) *Does not apply to C/T Series An AZ coupling (large bore version of the AJ hub) is required to obtain maximum coupling bores shown in this chart. For clutch dimensions and bore/keyseat sizes, see pages 15 and 17. 1.50 (38.10) 3.177 (80.7) 1.50 (38.10) 3.740 (95.0) 1.813 (46.05) 3.740 (95.0) 2.188 (55.57) 4.444 (112.9) 2.500 (63.50) 7.015 (178.2) 112 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings FW/FWW FW Dimensions inches (mm) Size A B 403 2.75 (69.85) 2.75 (69.85) 3.50 (88.90) 3.50 (88.90) 3.75 (95.25) 3.75 (95.25) 5.00 (127.00) 5.00 (127.00) 6.00 (152.40) 6.00 (152.40) 6.00 (152.40) 6.00 (152.40) 3.500/3.498 (88.90/88.85) 3.500/3.498 (88.90/88.85) 4.250/4.248 (107.95/107.90) 4.250/4.248 (107.95/107.90) 5.375/5.373 (136.53/136.47) 5.375/5.373 (136.53/136.47) 7.125/7.123 (180.98/180.92) 7.125/7.123 (180.98/180.92) 8.750/8.748 (222.25/222.20) 8.750/8.748 (222.25/222.20) 10.000/9.998 (254.00/253.95) 10.000/9.998 (254.00/253.95) 406 504 508 607 610 708 712 752 754 812 814 C D E F G H J L 2.53 2.39/1.72 4.00 1.00 1.80 3.19 1.72 1.18 (64.26) (60.71/43.69) (101.60) (25.40) (45.72) (81.03) (43.69) (29.97) 2.53 2.67/1.74 4.08 1.32 2.40 4.08 1.74 1.06 (64.26) (67.82/44.20) (103.63) (33.53) (60.96) (103.63) (44.20) (26.92) 3.25 2.64/1.74 4.75 1.32 2.40 4.08 1.74 1.06 (82.55) (67.06/44.20) (120.65) (33.53) (60.96) (103.63) (44.20) (26.92) 3.25 3.70/2.48 5.63 1.88 3.30 5.51 2.48 1.54 (82.55) (93.98/62.99) (143.00) (47.75) (83.82) (139.95) (62.99) (39.12) 3.50 3.30/2.63 5.86 1.62 3.14 4.80 2.63 1.85 (88.90) (83.82/66.80) (148.84) (41.15) (79.76) (121.92) (66.80) (46.99) 3.50 5.35/4.17 7.79 3.00 5.23 7.79 4.17 3.08 (88.90) (135.89/105.92) (197.87) (76.20) (132.84) (197.87) (105.92) (78.23) 4.94 4.60/3.58 7.12 2.25 4.44 5.70 3.58 2.64 (125.48) (116.84/90.93) (180.85) (57.15) (112.78) (144.78) (90.93) (67.06) 4.94 4.69/3.26 7.79 3.00 5.23 7.79 4.17 3.08 (125.48) (119.13/82.80) (197.87) (76.20) (132.84) (197.87) (105.92) (78.23) 5.94 4.69/3.26 8.75 3.00 5.23 7.79 4.17 3.08 (150.88) (119.13/82.80) (222.25) (76.20) (132.84) (197.87) (105.92) (78.23) 5.94 6.58/4.45 9.21 4.00 6.22 9.21 4.92 3.51 (150.88) (167.13/113.03) (233.93) (101.60) (157.99) (233.93) (124.97) (89.15) 5.94 4.69/3.26 10.00 3.00 5.23 7.79 4.17 3.08 (150.88) (119.13/82.80) (254.00) (76.20) (132.84) (197.87) (105.92) (78.23) 5.94 6.58/4.45 10.00 4.00 6.22 9.21 4.92 3.51 (150.88) (167.13/113.03) (254.00) (101.60) (157.99) (233.93) (124.97) (89.15) M N Q R T 6.167 (156.64) 6.740 (171.20) 7.460 (189.48) 9.085 (230.76) 8.25 (209.55) 11.25 (285.75) 11.70 (297.18) 13.19 (335.03) 13.31 (338.07) 16.10 (408.94) 13.31 (338.07) 16.16 (410.46) 0.62 (15.75) 0.87 (22.10) 0.87 (22.10) 1.25 (31.75) 1.00 (25.40) 1.30 (33.02) 1.00 (25.40) 1.30 (33.02) 1.30 (33.02) 1.75 (44.45) 1.30 (33.02) 1.75 (44.45) 0.30 (7.62) 0.35 (8.89) 0.35 (8.89) 0.55 (13.97) 0.35 (8.89) 0.55 (13.97) 0.45 (11.43) 0.55 (13.97) 0.55 (13.97) .66 (16.76) .55 (13.97) .66 (16.76) 1.187 (30.15) 1.187 (30.15) 1.750 (44.45) 1.750 (44.45) 2.750 (69.85) 2.750 (69.85) 4.000 (101.60) 4.000 (101.60) 4.250 (107.95) 4.250 (107.95) 5.500 (139.70) 5.500 (139.70) .375 (9.53) .500 (12.70) .500 (12.70) .687 (17.45) .625 (15.88) 1.20 (30.48) .875 (22.23) 1.203 (30.56) 1.203 (30.56) 1.562 (39.67) 1.203 (30.56) 1.562 (39.67) 916 6.38 12.000/11.997 (162.05) (304.80/304.72) 6.06 9.05/6.78 12.50 6.00 9.80 14.10 7.87 6.30 21.60 1.30 .80 6.380 2.500 (153.92) (229.87/172.21) (317.50) (152.40) (248.92) (358.14) (199.90) (160.02) (548.64) (33.02) (20.32) (162.05) (63.50) 1018 6.63 15.000/14.997 (168.40) (381.00/380.92) 6.56 9.05/6.78 15.50 6.00 9.80 14.10 7.87 6.30 21.80 1.30 .80 9.000 2.500 (166.62) (229.87/172.21) (393.70) (152.40) (248.92) (358.14) (199.90) (160.02) (553.72) (33.02) (20.32) (228.60) (63.50) FWW Dimensions inches (mm) Size A B C D F G H J K L M 420 2.40 (60.96) 3.30 (83.82) 5.66 (143.76) 6.50 (165.10) 7.83 (198.88) 4.08 (103.63) 5.51 (139.95) 6.65 (168.91) 7.79 (197.87) 9.21 (233.93) 0.50 (12.70) 0.69 (17.53) 5.68 (144.27) 7.70 (195.58) 0.87 (22.10) 1.25 (31.75) 0.34 (8.64) 0.55 (13.97) 1.32 (33.53) 1.88 (47.75) 5.00 (127.00) 6.61 (167.89) 2.98 (75.69) 4.23 (107.44) 0.35 (8.89) 0.55 (13.97) 8.32 (211.33) 11.46 (291.08) 0.87 (22.10) 1.20 (30.48) 1.56 (39.62) 7.92 (201.17) 10.26 (260.60) 12.70 (322.58) 1.00 (25.40) 1.30 (33.02) 1.75 (44.45) 0.45 (11.43) 0.55 (13.97) 0.66 (16.76) 2.24 (56.90) 3.00 (76.20) 4.00 (101.60) 7.01 (178.05) 9.16 (232.66) 11.37 (288.80) 5.60 (142.24) 6.85 (173.99) 9.07 (230.38) 0.35 (8.89) 0.45 (11.43) 0.55 (13.97) 12.42 (315.47) 16.26 (413.00) 20.71 (526.03) 530 640 745 755 Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 113 Clutch Couplings FW/FWW Installation and Alignment Procedure Mounting and Preliminary Alignment Reasonable care in initial assembly and aligning will permit clutch-coupling to operate to full capacity, compensate for misalignment, and provide long service life. 1. Inspect shafts and bores and make sure they are free from burrs. Check for the proper fit of the keys to the shafts and bores. 2. Position the coupling hub so that the shaft end is flush with the machined face of the flange. Coupling hub shrink fits are not necessary with Form-Flex couplings. If the hub is bored for an interference fit, the hubs should be heated in oil at 200–250°F and then quickly positioned on the shaft. Do not spot heat as it may cause distortion. 3. Check clutch for proper rotation by overrunning (freewheeling) clutch by hand. Mount clutch and key on shaft. Mount so that clutch will stay in place in service. Use shoulders, snap rings, set collars, or locking keys. Fit the clutch/adapter assembly so that A) the machined face of the adapter is flush with the proper shaft end or B) the dimension as specified on the installation drawing between the shaft end and the machined face of the adapter is maintained. 4. Move the equipment to be connected into position. Set the gap between hub and adapter flanges to the “Adapter to Coupling Flange Dimension” within ± .010". For special clutch couplings, refer to the installation drawing for the proper dimension. Angular Alignment 5. After preliminary alignment, secure a dial indicator to the adapter flange and indicate face of the coupling hub as shown in figures 1 and 2. 6. Rotate the adapter flange to which the indicator is attached to find minimum indicator reading. Set the indicator for zero reading. 7. Again, rotate the coupling half (with indicator attached) 360° to check misalignment. Coupling Hub Rotating Flange Rotating Flange FWW FW Figure 1. Angular alignment. Rotating Flange Coupling Hub Figure 2. Angular alignment. Coupling Hub FW Coupling Hub Rotating Flange FWW Figure 4. Parallel alignment. Figure 3. Parallel alignment. Coupling Model No. Angular Parallel 403 406 420 504 508 530 607 .028 .036 .036 .036 .048 .048 .042 .006 .006 .012 .006 .008 .029 .009 610 640 708 712 728 732 745 752 754 755 812 814 916 1018 .068 .058 .050 .068 .052 .066 .068 .068 .080 .080 .068 .080 .062 .015 .030 .012 .015 .004 .005 .039 .015 .017 .048 .015 .017 .029 .062 .029 T.I.R. *Bolts should be lubricated with grease before assembling. 8. Adjust position of connected equipment until indicator reading is within the allowable variation shown in the table at right. Parallel Alignment 9. Reposition the indicator as shown in figure 3 and/or figure 4 and check for parallel alignment. Adjust the height of connected equipment to attain minimum misalignment. The allowable parallel misalignment is indicated in the table above. 10. Recheck angular alignment to make certain the values in the table have not been exceeded. Coupling Assembly 11. Assemble the clutch coupling. Note: The curved face of the washers must be placed adjacent to the flexible element pack. Do not drive or force bolts into position. The thick washers nest in the large clearance holes in the flanges. 12. Torque tighten all nuts to the value shown below. Check torque on nuts after several hours of actual running. Use “Loctite” on bolts which fasten into tapped holes. For further information write for installation and Maintenance Bulletin WRN 2332. 114 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings FW/FWW FW Flex-Pack Nut (8) Flex-Pack Bolt (8) Flex-Pack Thin Washer Thick Washer (8) (Go in large holes in hub) Adapter FWW Flex-Pack Spacer Block Thin Washer (8) Flex-Pack Nut (8) Nut (8) Clutch with Shaft Flex-Pack F Thick Washer Rounded Edges of Washers Go Toward Flex Pack Hub Bolt (8) Flex-Pack Flex-Pack lex-Pack Thin Thin Washer Washer Thick Washer (8) Thick Washer (8) (Go in large holes in hub) Adapter (Go in large holes in hub) Input Output Coupling Model No. Tightening Torque lb.ft. (Nm.)* 403 406 420 504 508 530 607 610 640 708 712 728 732 745 752 754 755 812 814 916 1018 8 (10.5) 19 (26) 19 (26) 19 (26) Input 66 (90) 66 (90) 37 (50) 236 (320) 110 (150) 110 (150) 236 (320) 58 (78.636) 115 (155.917) 115 (155.917) 236 (320) 465 (630) 465 (630) 236 (320) 465 (630) 553 (750) 553 (750) *Bolts should be lubricated with grease before assembling. Thin Washer (8) Hub Thin Washer (8) Rounded RoundedEdges EdgesofofWashers Washers GoGo Toward TowardFlex FlexPack Pack Bolt (8) Hubnot force bolts into holes) (Do How to Order Torque Values (mm) Input Adapter Spacer Block Thick Thick Washer Washer Output Output Input Available Modifications Special designs are available. Contact Formsprag Engineering. • Custom length spacers to accommodate greater distance between shafts. • Taperlock and Q.D. bushings for the coupling hub. • Dynamic balancing for high speed applications • Tapered bore coupling hubs for mill motors. • Splined bore for splined shafts. • Holding brake to provide overrunning No Output drag when required for turbine or motor dual drive systems. Input Socket Member Control Member Example When the assembly number is known, please specify: FW 504 – 36 RH Series Model No. Assembly No. Direction of Rotation (see page 111) When the assembly number is not known, please specify: Item Example Series and Model No...............................................................................................FW-752 Clutch Bore (Driven or Driving) ................................................Clutch 2.50" Driven Shaft Keyseat Size (If other than listed on page 15) Coupling Bore (Driven or Driving) ......................................Coupling 2.75" Driving Shaft Keyseat Size (If other than listed on page 112) Direction of Rotation (see page 111) ............................................................Rotation RH Lubricant, Oil/GR (Grease) ............................................................................................GR Labyrinth seal optional ......................................................................................................L Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 115 Clutch Couplings RIZ..ELG2 Overrunning Ball Bearing Supported, Centrifugal Throwout (C/T) Sprag Clutch Couplings View from this end Drive Inner Race Free Model RIZ..ELG2 is a centrifugal throwout sprag clutch with a coupling for in-line shaft mounting applications. In this design only the inner race can overrun. They are self-contained units designed for overrunning clutch applications. Typically used in creep drives, where the overrunning speed is high, but the drive speed low, and does not exceed the maximum driving speed specified in the table. When ordered complete, the unit is shipped grease lubricated, ready for either horizontal or vertical installation. Right Hand rotation shown. (Left Hand opposite.) Specify direction of rotation when ordering. Specifications Size EL 30 5 35 6 40 6 45 6 50 7 60 8 70 10 80 11 90 12 100 14 130 16 Torque Capacity lb.ft. (Nm) 231 (313) 277 (375) 576 (781) 660 (894) 1,033 (1400) 1,384 (1875) 2,077 (2815) 3,321 (4500) 4,244 (5750) 7,011 (9500) 12,454 (16875) Overrunning Speed Max. RPM Sprag Drive Lift-off Overrunning Lubrication 350 780 9,000 Grease 320 740 8,500 Grease 315 720 7,500 Grease 285 665 6,600 Grease 265 610 6,000 Grease 200 490 5,300 Grease 210 480 4,100 Grease 190 450 3,600 Grease 180 420 2,700 Grease 200 455 2,700 Grease 180 415 2,400 Grease Shipping Weight lb (kg) 24.26 (11) 37.48 (17) 41.90 (19) 41.90 (19) 68.36 (31) 108.05 (49) 198.45 (90) 235.94 (107) 374.85 (170) 507.15 (230) 727.65 (330) Notes: When ordering, please specify direction of rotation. 116 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Clutch Couplings RIZ..ELG2 RIZ..ELG2 View from this end L8 f x 45° RIZ EL D dH7 L1 b dkH7 D6 L6 G2 s Dimensions inches (mm) Size dH7 30 1.18 (30) 1.38 (35) 1.57 (40) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70) 3.15 (80) 3.54 (90) 3.94 (100) 5.12 (130) 35 40 45 50 60 70 80 90 100 130 dkH7 Bore Range D L1 D6 L6 L8 b s f 2.17 55) 2.95 75) 3.94 (100) 4.33 (110) 2.68 (68) 2.91 (74) 6.30 (160) 7.48 (190) 2.36 (60) 2.95 (75) 5.81 (147.5) 6.56 (166.5) 0.77 (19.5) 0.69 (17.5) 0.08 (2) 0.08 (2) 0.04 (1) 0.04 (1) 0.98 – 2.95 (25 – 75) 0.98 – 2.95 (25 – 75) 1.18 – 3.35 (30 – 85) 1.38 – 3.94 (35 – 100) 1.77 – 4.72 (45 – 120) 2.17 – 5.71 (55 – 145) 2.56 – 6.50 (65 – 165) 2.95 – 6.69 (75 – 170) 3.35 – 7.09 (85 – 180) 4.92 (125) 5.12 (130) 5.91 (150) 6.69 (170) 7.48 (190) 8.27 (210) 3.39 (86) 3.39 (86) 3.70 (94) 7.48 (190) 7.48 (190) 8.86 (225) 2.95 (75) 2.95 (75) 3.54 (90) 6.95 (176.5) 6.95 (176.5) 8.21 (208.5) 0.61 (15.5) 0.61 (15.5) 0.96 (24.5) 0.08 (2) 0.08 (2) 0.10 (2.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 4.49 (114) 5.28 (134) 5.67 (144) 10.63 (270) 13.39 (340) 14.96 (380) 3.94 (100) 5.51 (140) 6.30 (160) 9.61 (244) 12.30 (312.5) 13.39 (340) 1.18 (30) 1.52 (38.5) 1.42 (36) 0.12 (3) 0.12 (3) 0.12 (3) 0.08 (2) 0.10 (2.5) 0.10 (2.5) 9.06 (230) 10.63 (270) 12.20 (310) 6.22 (158) 7.17 (182) 8.35 (212) 17.32 (440) 19.69 (500) 22.05 (560) 7.09 (180) 7.87 (200) 8.66 (220) 15.28 (388) 16.63 (422.5) 18.98 (482) 1.97 (50) 1.59 (40.5) 1.97 (50) 0.14 (3.5) 0.14 (3.5) 0.16 (4) 0.12 (3) 0.12 (3) 0.12 (3) 0.79 (20 0.98 (25 – – – – Note: For clutch bore and keyseat information see page 99. Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 117 Accessories Axial Restraint Set Collars Axial Restraint Formsprag requires that all clutches and holdbacks be axially restrained when mounted. Our recommended bore to shaft fits are loose to facilitate installation and removal, therefore, axial restraint must be provided by set collars, shoulders, restraining keys, retaining snap rings, retainer plates, or some other axial restraint device approved by Formsprag. Set Collars Snap Ring Retainer Plate Set Collar Shaft Shoulder Restraint Key Holdback axial restraint is required to prevent the reaction end of the torque arm from imposing biasing loads on the bearings. Holdbacks installed without axial restraint can shift on the shaft, causing bearing loads which can significantly reduce bearing B-10 life. For customers wishing to have a tolerance gap between the axial restraining device and the holdback inner race, a maximum gap of 1/8" per side is recommended. Set Collars Model G Tap through 2 holes D G Tap through 2 holes 1" R 8 D Shaft Length Required to Mount LLH with Two Set Collars 120° FA C E E A B B 700 – 1027 1051 – 2400 Required Shaft Length in mm 700 8.67 220.22 750 800 900 1027 1051 1250 1300 1375 2000 2400 3500 5000 9.64 9.91 10.28 11.03 12.13 13.25 13.25 14.50 14.13 14.88 22.00 22.00 244.86 251.49 261.11 280.16 308.10 336.55 336.55 368.30 358.90 377.95 558.80 558.80 Dimensions inches (mm) Size 700 750 800 900 1027 1051 1250 1300 1375 2000 2400 Part No. Bore A B C D E F Bore G Screw CL32136-1 1.938 to 2.938 (49.23 to 74.63) 2.438 to 3.438 (61.93 to 87.33) 2.938 to 4.438 (74.63 to 112.73) 3.938 to 5.438 (100.03 to 138.13) 4.938 to 7.000 (125.43 to 177.80) 4.938 to 7.000 (125.43 to 177.80) 6.750 to 9.000 (171.45 to 228.60) 7.938 to 10.000 (201.64 to 254.00) 8.938 to 11.000 (227.03 to 279.40) 11.000 to 13.250 (279.40 to 336.55) 13.250 to 15.500 (336.55 to 393.70) 1.625 (41.28) 1.565 (39.70) 1.688 (42.88) 1.688 (42.88) 1.938 (49.23) 1.250 (31.75) 1.500 (38.10) 1.500 (38.10) 1.750 (44.45) .625 (15.88) .563 (14.30) .688 (17.48) .500 (12.70) .500 (12.70) .500 (12.70) 4.000 (101.60) 4.500 (114.30) 5.500 (139.70) 3.500 (88.90) 4.000 (101.60) 5.000 (127.00) .500-20 SC2206-N .500-20 SC2206-N .500-20 SC2206-N .688 (17.48) .688 (17.48) — — .500 (12.70) .625 (15.88) .625 (15.88) 6.500 (165.10) 8.000 (203.20) 8.000 (203.20) 6.000 (152.40) 7.625 (193.68) — — .500-20 SC2206-N .500-20 SC2206-N .500-20 SC2206-N — — — — — — .750 (19.05) .750 (19.05) .875 (22.23) 10.000 (254.00) 11.250 (285.75) 13.000 (330.20) — — — — — — .625-18 SC2608-N .625-18 SC2608-N .750-10 SC2711-N 1.750 (44.45) 2.000 (50.80) — — — — .875 (22.23) 1.000 (25.40) 15.500 (393.70) 19.563 (496.90) — — — — .750-10 SC2711-N .750-10 SC2711-N CL32136-2 CL32136-3 CL32136-4 CL32136-5 CL32136-6 CL32136-8 CL32136-9 CL32136-15 CL32136-12 CL32136-13 3500 Built-in Set Collar 5000 Built-in Set Collar 118 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Accessories Axial Restraint Set Collars Axial Restraint Keys Introduction Single Block Style inches (mm) Restraint keys are a cost effective method of providing axial restraint for clutches and holdbacks. The restraint key is longer than the clutch through bore length or clutch width. The single block key will prevent axial movement in only one direction and must be used with some other means to prevent movement in the other direction such as a set collar or a step in the shaft. The double block key will prevent axial movement of the clutch in either direction. All restraint keys must be secured in the shaft key seat. This can usually be accomplished by cutting the keyseat with an end mill without breaking out at the end of the shaft. Size A B C D E Screw Series 700 6.312 (160.32) 7.500 (190.50) 7.625 (193.68) 8.062 (204.77) 8.312 (211.12) 10.625 (269.88) 11.187 (284.15) 11.187 (284.15) 12.187 (309.55) 11.625 (295.28) 11.875 (301.63) 5.062 (128.57) 6.062 (153.97) 6.062 (153.97) 6.437 (163.50) 6.687 (169.85) 9.687 (246.05) 10.312 (261.92) 10.312 (261.92) 11.062 (280.97) 10.687 (271.45) 10.937 (277.80) 6.000 (152.40) 7.062 (179.37) 7.187 (182.44) 7.625 (193.68) 7.875 (200.03) 9.968 (253.19) 10.593 (269.06) 10.593 (269.06) 11.437 (290.50) 11.062 (280.97) 11.687 (296.85) 1.250 (31.75) 1.437 (36.50) 1.562 (39.67) 1.625 (41.28) 1.625 (41.28) — .937 (23.80) 1.000 (25.40) 1.125 (28.58) 1.187 (30.15) 1.187 (30.15) — SC1000 — — SC1700 — — SC1700 — — SC2100 — — SC2100 — — SC2100 750 800 900 1027 1051 1250 1300 1375 2000 2400 Single Block D B E SC1300 SC1500 SC1500 SC1700 B C A D SC1000 C A LLH-700 thru LLH-1027 Double Block Style inches (mm) B C A Size A B C D E Screw Series 700 7.625 (193.68) 9.000 (228.60) 9.250 (234.95) 9.750 (247.65) 10.000 (254.00) 11.625B (295.28) 12.062 (306.37) C 12.062 (306.37) A 13.375 (339.73) 12.625 (320.68) 13.000 (330.20) 5.125 (130.18) 6.125 (155.58) 6.125 (155.58) 6.500 (165.10) 6.750 (171.45) 9.750 (247.65) 10.375 (263.53) 10.375 (263.53) 11.125 (282.58) 10.750 (273.05) 11.000 (279.40) 7.000 (177.80) 8.125 (206.38) 8.375 (212.73) 1.250 (31.75) 1.438 (36.53) 1.563 (39.70) .938 (23.83) 1.000 (25.40) 1.125 (28.58) SC1000 8.875 (225.43) 9.125 (231.78) 10.313 (261.95) 1.625 (41.28) 1.625 (41.28) — 1.188 (30.18) 1.188 (30.18) — SC1500 10.938 (277.83) 10.938 (277.83) 11.875 (301.63) 11.500 (292.10) — — SC1700 — — SC1700 — — SC2100 — — SC2100 — — SC2100 750 800 LLH-1051 thru LLH-5000 900 Double Block D D B E E 1027 1051 1250 C A 1300 1375 D LLH-700 thru LLH-1027 2000 B 2400 C A LLH-1051 thru LLH-5000 11.750 (298.45) SC1000 SC1300 SC1500 SC1700 3500 to 5000 as required Note: Restraint keys must be secured in shaft keyseat. Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 119 Accessories Stub Shaft Adapters For Clutch Sizes 400 through 1027 Mount Gears, Pulleys, and Similar Attachments Stub shaft adapters are available to fit clutches from size 400 through 1027. They are secured to the clutch by fastening to the tapped holes at the end face of the outer race. The stub shaft adapters may be used to mount gears, pulleys or similar attachments when the item to be mounted is too small to mount on the O.D. of the clutch, and to mount couplings when the customer desires to use a coupling other than the Formsprag-Formflex clutch coupling assembly. Hardened bolts are supplied by Formsprag at no additional charge with purchased adapters. Selection Size Adapter No. Kit No. 400 500 600 700 750 800 900 1027 A-4 A-5 A-6 A-7 A-7.5 A-8 A-9 A-10 AC-30156 AC-30157 AC-30158 AC-30159-4 AC-30161-5 AC-30160-6 AC-30162-4 AC-30163-A Consult Formsprag for other stub shaft adapter sizes. Dimensions inches (mm) Model No. I A B C D 400 3.500/3.501 (88.90/88.85) .751/.750 (19.07/19.05) 1.50 (38.10) 5.09 (129.36) 500 4.250/4.251 (107.95/107.90) 5.375/5.376 (136.52/136.47) 7.125/7.126 (180.97/180.92) 1.251/1.250 (31.77/31.75) 1.751/1.750 (44.47/44.45) 2.752/2.750 (69.90/69.85) 1.75 (44.45) 2.00 (50.80) 2.50 (63.50) 6.19 (157.15) 6.75 (171.45) 8.44 (214.30) 8.750/8.751 (222.25/222.20) 10.000/10.001 (254.00/253.95) 12.000/12.001 (304.80/304.72) 15.000/15.002 (381.00/380.92) 3.252/3.250 (82.60/82.55) 4.252/4.250 (108.00/107.95) 5.252/5.250 (133.40/133.35) 6.252/6.250 (158.80/158.75) 3.00 (76.20) 3.75 (95.25) 4.50 (114.30) 5.50 (139.70) 10.50 (266.70) 11.13 (282.57) 12.25 (311.15) 13.56 (344.42) 600 700 750 800 900 1027 C F Keyseat L M A B H J G K D Detail drawings sufficient to manufacture stub shaft adapters are available on request for those who would prefer to manufacture their own. Size E F G H I J K L M Weight lb (kg) 400 3.88 (98.42) 4.63 (117.47) 5.75 (146.05) 7.63 (193.67) 9.50 (241.30) 10.75 (273.05) 12.75 (323.85) 15.75 (400.05) .250 x .13 (6.35 x 3.18) .312 x .16 (7.92 x 3.96) .375 x .19 (9.52 x 4.75) .625 x .31 (15.87 x 7.92) .750 x .38 (19.05 x 9.52) 1.000 x .50 (25.40 x 12.70) 1.250 x .63 (31.75 x 15.87) 1.250 x .63 (31.75 x 15.87) 1.347/1.351 (34.21/34.31) 1.579/1.584 (40.11/40.23) 1.835/1.840 (46.61/46.99) 2.335/2.340 (59.31/59.44) 2.804/2.809 (71.22/71.35) 3.566/3.571 (90.57/90.70) 4.316/4.321 (109.63/109.75) 5.140/5.145 (130.56/130.68) .033/.043 (.84/1.09) .045/.055 (1.14/1.40) .055/.065 (1.40/1.65) .103/.113 (2.62/2.87) .103/.113 (2.62/2.87) .120/.130 (3.05/3.30) .139/.149 (3.53/3.78) .094/.104 (2.34/2.64) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.375 (9.53) 0.320 (8.13) 0.375 (9.53) 0.375 (9.53) 0.188 (4.76) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.250 (6.35) 0.375 (9.53) 0.313 (7.94) 0.310 (7.87) 0.438 (11.11) 0.500 (12.70) 0.500 (12.70) 0.500 (12.70) 0.625 (15.88) 0.750 (19.05) 0.870 (22.10) 0.875 (22.23) 1.875 (47.63) 2.625 (66.68) 3.500 (88.90) 5.000 (127.00) 5.500 (139.70) 7.500 (190.50) 7.750 (196.85) 10.000 (254.00) 0.563 (14.29) 0.625 (15.88) 0.625 (15.88) 0.625 (15.88) 1.000 (25.40) 1.500 (38.10) 1.250 (31.75) 1.250 (31.75) 1.6 (.73) 3.2 (1.45) 5.8 (2.63) 12.6 (5.72) 23.8 (10.79) 40.5 (18.37) 62.8 (28.49) 103.4 (46.90) 500 600 700 750 800 900 1027 E 120 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Accessories FSO OSHA Cover F D A C B E FSO OSHA cover kits are designed for shaft end mounted FSO or HPI clutches and available from Formsprag from size 400 through 1027. These cover kits provide not only the stationary cover enclosure required by OSHA, but provide additional protection for the clutch from abrasive environments as well. Note: OSHA requires that a stationary guard must enclose clutches with rotating projecting parts and operating seven (7) feet or less above the floor. Dimensions inches (mm) Selection Size A B C D E F 400 2.06 (58.32) 2.75 (69.85) 1.50 (38.1) 1.50 (38.1) 0.75 (19.05) 0.75 (19.05) 2.88 (73.15) 3.63 (92.20) 3.38 (85.85) 4.13 (104.90) 4 @ 90° 550 2.25 (57.1) 3.88 (98.55) 3.25 (82.5) 5.25 (133.35) 5.88 (149) 7.50 (190.5) 8.56 (217.4) 10.23 (259.84) 1.50 (38.1) 0.75 (19.05) 2.00 (50.8) 0.75 (19.05) 1.00 (25.4) 1.00 (25.4) 1.00 (25.4) 1.50 (38.1) 4.25 (107.9) 4.75 (120.65) 5.75 (146) 6.25 (158.75) 4.75 (120.6) 5.25 (133.35) 6.50 (165.1) 7.00 (177.80) 6 @ 60° 600 3.12 (79.4) 1.50 (38.1) 4.12 (104.6) 1.50 (38.1) 2.00 (50.8) 2.00 (50.8) 2.00 (50.8) 3.00 (76.2) 7.00 (177.80) 8.94 (277.08) 9.75 (247.65) 11.75 (298.45) 8.00 (203.20) 9.88 (250.95) 11.00 (279.40) 13.50 (342.90) 500 650 700 750 800 900 1027 4 @ 90° 6 @ 60° 8 @ 45° 4 @ 90° 4 @ 90° 4 @ 90° 6 @ 60° 4 @ 90° F dia. 0.34 (8.64) 0.34 (8.64) 0.34 (8.64) 0.34 (8.64) 0.40 (10.2) 0.44 (11.18) Size 400 500 550 600 650 700 750 800 900 1027 Kit No. AC-33594 AC-33595 AC-33713 AC-33596 AC-33714 AC-33597 AC-33600 AC-33598 AC-33599 AC-33601 0.56 (14.22) 0.56 (14.22) 0.69 (17.53) 0.75 (19.05) Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 121 Accessories FSO Torque Arm E F R D G H J C B A Selection FSO Torque Arms are used to help facilitate the installation of the clutch when used as a backstop. The FSO Torque Arms are available to fit clutches from size 300 through 1027. These arms are designed to work with Clutch Models FSO, HPI, and HSB. The torque arm must be secured to the clutch and must not be rigidly fastened at the reaction point. Rotation of the clutch must be restricted at the reaction point by either a pin or angle iron. Torque arm reaction point clearance is required on all sides of the arm to prevent binding, which could cause uneven loading of the clutch bearing, resulting in reduced clutch life. Size Kit No. 300 400 500 550 600 650 700 750 800 900 1027 TA300 TA400 TA500 TA550 TA600 TA650 TA700 TA750 TA800 TA900 TA1027 No of Bolts Size A B C D E F G H J 300 9.63 (244.6) 9.63 (244.6) 13.00 (330.2) 10.13 (257.3) 16.00 (406.4) 13.63 (346) 21.00 (533.4) 22.31 (566.6) 26.41 (670.8) 31.72 (805.6) 33.50 (850.9) 7.13 (181.1) 7.13 (181.1) 2.62 (66.5) 2.87 (72.8) 1.50 (38.1) 1.75 (44.4) 0.38 (9.6) 0.38 (9.6) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 1.50 (38.1) 0.75 (19) 0.75 (19) 1.25 (31.8) 1.25 (31.8) 4 9.63 (244.6) 7 (177.8) 11.88 (301.7) 9.5 (241) 15.75 (400) 15.25 (387.4) 18.63 (473.2) 22.88 (581.1) 23.00 (584.2) 3.62 (91.9) 4.25 (107.9) 4.75 (120.6) 5.75 (146) 6.25 (158.7) 7.00 (177.8) 8.94 (227) 9.75 (247.6) 11.75 (298.5) 2.13 (54.1) 2.5 (63.5) 2.68 (68) 3.25 (82.5) 3.56 (90.4) 4.38 (111.2) 5.00 (127) 6.00 (152.4) 7.50 (190.5) 0.38 (9.6) 0.38 (9.6) 0.38 (9.6) 0.38 (9.6) 0.50 (12.7) 0.50 (12.7) 0.50 (12.7) 0.88 (22.3) 0.88 (22.3) 2.25 (57.1) 1.37 (34.9) 2.50 (36.5) 1.75 (44.4) 3.00 (76.2) 2.91 (73.9) 3.56 (90.4) 3.38 (85.9) 3.38 (85.9) 2.25 (57.1) 2.25 (57.1) 2.50 (36.5) 3.0 (76.2) 3.00 (76.2) 4.38 (111.2) 4.75 (120.7) 4.75 (120.7) 5.25 (133.3) 1.00 (25.4) 0.78 (19.8) 1.00 (25.4) 0.78 (19.8) 1.25 (31.8) 1.25 (31.8) 1.25 (31.8) 1.50 (38.1) 1.75 (44.5) 1.80 (45.7) 2.43 (61.7) 2.81 (71.1) 3.4 (87.3) 4.25 (107.9) 5.50 (139.7) 6.75 (171.5) 8.50 (215.9) 10.50 (266.7) 4 400 500 550 600 650 700 750 800 900 1027 4 12 6 16 8 8 8 10 10 122 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Stieber Interchange Chart Cross-Reference Part Numbers Cross-Reference Part Numbers Stieber has two manufacturing facilities: one in Munich and a second in Heidelberg. These plants have produced identical clutches marketed under different part numbers as listed in the chart below. The models listed in bold are in current production and supersede the other model. Stieber Interchange Chart MUNICH HEIDELBERG MUNICH HEIDELBERG MUNICH HEIDELBERG AS NSS BAT — CAB RS/BI, RBI ASNU NFS BATS — CA — AN ANG/ANR AG NF NFR GFR AL(P) AGP AL..G — — ETK ETKG CLA CLAP F… CR GFRN EOC CSK CSK..P RIW, RIZ RIWN, RINZ RS/BF — KK — ALB..M RS/RW CSK..RS — ALB..M UGF/UGR CLV(P) RAZ, RANZ AV..04 RS/BW AV — AK AA — — AR — ALZ — AVZ ASK AE — — — — KI — GFK FORMSPRAG MORSE RENOLD MARLAND RINGSPANN FS-02 — SA-02 — FS-04 — SA-04 — FS-05 — SA-05 — FSR-3 PB-3A SB-3 — FSR-5 PB-5A SB-5 — FSR-6 PB-6A SB-6 — FSR-8 PB-8A SB-8 — FSR-10 PB-10A SB-10 — FSR-12 PB-12A SB-12 — FSR-14 PB-14A SB-14 — FSR-16 PB-16A SB-16 — FSO-300 MG-300A — — FSO-400 MG-400A *SO-400 RMS-14 FSO-500 MG-500A *SO-500 RMS-21 FSO-550 — — RMS-26 FSO-600 MG-600A *SO-600 RMS-32 FSO-650 — — RMS-40 FSO-700 MG-700A *SO-700 RMS-47 FS-750 MG-750A *SO-750 RMS-55 FS-800 MG-800A *SO-800 RMS-72 FS-900 MG-900A *SO-900 — FS-1027 MG-1000A *SO-1000 — HPI-300 MI-300A — — HPI-400 MI-400A SX-400 RMS-14 HPI-500 MI-500A SX-500 RMS-21 RMS-26 — — — HPI-600 MI-600A SX-600 RMS-32 — — — RMS-40 HPI-700 MI-700A SX-700 RMS-47 HPI-750 MI-750A SX-750 RMS-55 HPI-800 MI-800A SX-800 RMS-72 HPI-900 MI-900A SX-900 — HPI-1027 MI-1000A SX-1000 — FS-100 HT-10 — — FS-200 HT-20 — — FS-300 HT-30 — — FSO-300L† MO-300A — — FSO-400L† MO-400A — — FSO-500L† MO-500A — — FSO-600L† MO-600A — — FSO-700L† MO-700A — — FSO-750L† MO-750A — — FSO-800L† MO-800A — — FSO-900L† MO-900A — — FSO-1027L† MO-1000A — — **Also available for end face GR lubrication †FSO Series with labyrinth seal option Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 123 Engineering Data Bore Sizes and Shaft Tolerances English (inches) Ball Bearing Clutches (except LLH Series) Bore and shaft tolerances listed below will give the recommended fit for each size clutch. If a press fit is necessary, never exceed .001" (.025mm) interference fit. For all bore and shaft sizes not listed below use same tolerances and fits as next larger size. Sleeve Bearing Clutches Series FS FSR Nominal Bore Bore Diameter Shaft Diameter .250 .375 .500 .625 .375 .500 .250/.252 .375/.377 .500/.502 .625/.626 .375/.376 .500/.501 .250/.249 .3745/.374 .4995/.499 .6245/.6240 .3745/.374 .4995/.499 .625 .687 .750 .625/.626 .687/.688 .750/.751 .6245/.624 .6865/.6860 .7495/.749 .875 1.000 1.125 .875/.876 .8745/.874 1.000/1.001 .9995/.999 1.125/1.126 1.1245/1.1235 1.250 1.375 1.500 1.250/1.251 1.2495/1.2485 1.375/1.376 1.3745/1.3735 1.500/1.501 1.4995/1.4985 1.625 1.750 1.625/1.626 1.6245/1.6235 1.750/1.751 1.7495/1.7485 1.875 1.875/1.876 1.8745/1.8735 2.000 2.187 2.000/2.001 1.9995/1.9985 2.187/2.188 2.1865/2.1855 *For LLH series, see page 82. 5 1 6 2, 6 2 2 2 4 3 3 3 Nominal Bore Bore Diameter Shaft Diameter Nominal Bore Bore Diameter Shaft Diameter .500 .625 .750 .875 1.000 1.125 1.250 1.312 1.375 1.500 1.625 1.750 1.937 2.000 2.125 2.250 2.375 2.437 2.437 2.500 2.625 2.750 2.937 3.000 3.250 3.437 3.500 3.750 3.937 3.937 4.000 4.000 4.250 4.250 4.437 4.437 4.500 4.750 4.937 4.937 5.000 5.000 5.250 5.437 5.437 5.500 5.750 5.937 5.937 6.000 6.250 6.437 6.437 6.500 6.750 6.937 .499/.500 .624/.625 .749/.750 .874/.875 0.999/1.000 1.124/.1.125 1.249/1.250 1.311/1.312 1.374/1.375 1.499/1.500 1.624/1.625 1.749/1.750 1.9365/1.9375 1.999/2.000 2.124/2.125 2.2485/2.2500 2.375/2.376 2.4360/2.4375 2.4365/2.4375 2.4985/2.5000 2.624/2.625 2.7485/2.7500 2.9360/2.9375 2.9985/3.0000 3.2485/3.2500 3.4360/3.4375 3.4985/3.5000 3.7485/3.7500 3.9360/3.9375 3.9355/3.9370 3.9985/4.0000 3.998/4.000 4.248/4.250 4.2485/4.2500 4.4355/4.4375 4.4360/4.4375 4.498/4.500 4.748/4.750 4.9355/4.9375 4.9360/4.9375 4.998/5.000 5.002/5.004 5.248/5.250 5.4355/5.4375 5.435/5.437 5.498/5.500 5.748/5.750 5.9355/5.9375 5.9360/5.9375 5.998/6.000 6.248/6.250 6.4355/6.4375 6.436/6.438 6.498/6.500 6.748/6.750 6.9355/6.9375 .499/.498 .624/.623 .749/.748 .874/.873 .999/.998 1.124/1.123 1.249/1.248 1.311/1.310 1.374/1.373 1.499/1.498 1.624/1.623 1.749/1.748 1.9365/1.9355 1.999/1.998 2.124/2.123 2.2485/2.2475 2.375/2.374 2.4360/2.4350 2.4365/2.4355 2.4985/2.4975 2.624/2.623 2.7485/2.7475 2.9360/2.9350 2.9985/2.9975 3.2485/3.2475 3.4360/3.4350 3.4985/3.4975 3.7485/3.7475 3.9360/3.9350 3.9355/3.9345 3.9985/3.9975 3.998/3.997 4.248/4.247 4.2485/4.2470 4.4355/4.4345 4.4360/4.4350 4.498/4.497 4.748/4.747 4.9355/4.9345 4.9360/4.9345 4.998/4.997 5.001/5.000 5.248/5.247 5.4355/5.4345 5.435/5.434 5.498/5.497 5.748/5.747 5.9355/5.9345 5.9360/5.9350 5.998/5.997 6.248/6.247 6.4355/6.4345 6.436/6.435 6.498/6.497 6.748/6.747 6.9355/6.9345 7.000 7.500 7.750 8.000 8.250 8.500 8.750 9.000 9.250 9.500 9.750 10.000 10.500 11.000 11.500 12.000 12.250 12.500 13.000 13.250 13.500 13.750 14.000 14.250 14.500 14.750 7.000/6.998 7.504/7.506 7.754/7.756 8.004/8.006 8.254/8.256 8.504/8.506 8.754/8.756 9.004/9.006 9.254/9.256 9.504/9.506 9.754/9.756 10.004/10.006 10.504/10.506 11.004/11.006 11.504/11.506 12.004/12.006 12.254/12.256 12.504/12.506 13.004/13.006 13.254/13.256 13.504/13.506 13.754/13.756 14.004/14.006 14.254/14.256 14.504/14.506 14.754/14.756 6.997/6.998 7.503/7.502 7.753/7.752 8.003/8.002 8.253/8.252 8.503/8.502 8.753/8.752 9.003/9.002 9.253/9.252 9.503/9.502 9.753/9.752 10.003/10.002 10.503/10.502 11.003/11.002 11.503/11.502 12.003/12.001 12.253/12.251 12.503/12.501 13.003/13.001 13.253/13.251 13.503/13.501 13.753/13.751 14.003/14.001 14.253/14.251 14.503/14.501 14.753/14.751 15.000 15.250 15.500 15.750 16.000 16.250 16.500 16.750 15.004/15.006 15.254/15.256 15.504/15.506 15.754/15.756 16.004/16.007 16.254/16.257 16.504/16.507 16.754/16.757 15.003/15.001 15.253/15.251 15.503/15.501 15.753/15.751 16.003/16.001 16.253/16.251 16.503/16.501 16.753/16.751 17.000 17.250 17.500 17.750 18.000 18.250 18.500 18.750 19.000 20.000 17.004/17.007 17.254/17.257 17.504/17.507 17.754/17.757 18.004/18.007 18.254/18.257 18.504/18.507 18.754/18.757 19.004/19.007 20.004/20.007 17.003/17.001 17.253/17.251 17.503/17.501 17.753/17.751 18.003/18.001 18.253/18.251 18.503/18.501 18.753/18.751 19.003/19.001 20.003/20.001 1Model 750 only 900 only 3Model 1027 only 4Model 1051 only 5FSO 600/2.00tolerance 2.000/2.001 6Model 800 only 2Model Note: On Models 750 thru 5000, Formsprag may elect to supply a stepped key in the event of keyseat distortion during heat treat of inner race. 124 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Engineering Data Bore Sizes and Shaft Tolerances Metric (millimeters) Bore and shaft tolerances listed below will give the recommended fit for each size clutch. If a press fit is necessary, never exceed .001" (.025mm) interference fit. For all bore and shaft sizes not listed below use same tolerances and fits as next larger size. For Metric bores the recommended bore tolerances are H7. Sleeve Bearing Clutches Series FS FSR Nominal Bore Bore Diameter Shaft Diameter 6.35 9.525 12.70 15.875 9.525 12.70 15.875 17.450 19.05 22.225 25.400 28.575 31.75 34.925 38.1 41.275 44.45 47.625 50.8 55.550 6.35/6.401 9.525/9.576 12.70/12.751 15.875/15.900 9.525/9.550 12.70/12.725 15.875/15.900 17.450/17.475 19.05/19.075 22.225/22.250 25.400/25.425 28.575/28.600 31.75/31.775 34.925/34.950 38.1/38.125 41.275/41.300 44.45/44.475 47.625/47.650 50.8/50.825 55.550/55.575 6.35/6.325 9.512/9.500 12.687/12.675 15.862/15.850 9.512/9.500 12.687/12.675 15.862/15.850 17.437/17.424 19.037/19.025 22.212/22.200 25.387/25.375 28.562/28.537 31.737/31.712 34.912/34.887 38.087/38.062 41.262/41.237 44.437/44.412 47.612/47.587 50.787/50.762 55.537/55.512 *For LLH series, see page 83. 5 1 6 2, 6 2 2 2 4 3 3 3 Nominal Bore Bore Diameter Shaft Diameter 12.700 15.875 19.050 22.225 25.400 28.575 31.750 33.325 34.925 38.100 41.275 44.450 49.200 50.800 53.975 57.150 61.900 61.900 63.500 66.675 69.850 74.600 76.200 82.550 87.300 88.900 95.250 100.000 100.000 101.600 101.600 107.950 107.950 112.700 112.700 114.300 120.650 125.400 125.400 127.000 127.000 133.350 138.100 138.100 139.700 146.050 150.800 150.800 152.400 158.750 163.500 163.500 165.100 171.450 176.200 12.675/12.700 15.850/15.875 19.025/19.050 22.200/22.225 25.375/25.400 28.550/28.575 31.725/31.750 33.299/33.325 34.900/34.925 38.075/38.100 41.250/41.275 44.425/44.45 49.187/49.213 50.775/50.800 53.950/53.975 57.112/57.150 61.874/61.913 61.887/61.913 63.462/63.500 66.650/66.675 69.812/69.850 74.574/74.613 76.162/76.200 82.512/82.550 87.274/87.313 88.862/88.900 95.212/95.250 99.974/100.013 99.962/100.000 101.562/101.600 101.549/101.600 107.899/107.950 107.912/107.950 112.662/112.713 112.674/112.713 114.249/114.300 120.599/120.650 125.362/125.413 125.374/125.413 126.949/127.000 127.051/127.102 133.299/133.350 138.062/138.113 138.049/138.100 139.649/139.700 145.999/146.050 150.762/150.813 150.774/150.813 152.349/152.400 158.699/158.750 163.462/163.513 163.474/163.525 165.049/165.100 171.399/171.450 176.162/176.213 12.675/12.649 15.850/15.824 19.025/18.999 22.200/22.174 25.375/25.349 28.550/28.524 31.725/31.699 33.299/33.274 34.900/34.874 38.075/38.049 41.250/41.224 44.425/44.399 49.187/49.162 50.775/50.749 53.950/53.924 57.112/57.087 61.874/61.849 61.887/61.862 63.462/63.437 66.650/66.624 69.812/69.787 74.574/74.549 76.162/76.137 82.512/82.487 87.274/87.249 88.862/88.837 95.212/95.187 99.974/99.949 99.962/99.936 101.562/101.537 101.549/101.524 107.899/107.874 107.912/107.874 112.662/112.636 112.674/112.649 114.249/114.224 120.599/120.574 125.362/125.336 125.374/125.336 126.949/126.924 127.025/127.000 133.299/133.274 138.062/138.036 138.049/138.024 139.649/139.624 145.999/145.974 150.762/150.736 150.774/150.749 152.349/152.324 158.699/158.674 163.462/163.436 163.474/163.449 165.049/165.024 171.399/171.374 176.162/176.136 Nominal Bore Bore Diameter Shaft Diameter 177.800 190.500 196.850 203.200 209.550 215.900 222.250 228.600 234.950 241.300 247.650 254.000 266.700 279.400 292.100 304.800 311.150 317.500 330.200 336.550 342.900 349.250 355.600 361.950 368.300 374.650 177.800/177.749 190.602/190.652 196.952/197.002 203.302/203.352 209.652/209.702 216.002/216.052 222.352/222.402 228.702/228.752 235.052/235.102 241.402/241.452 247.752/247.802 254.102/254.152 266.802/266.852 279.502/279.552 292.202/292.252 304.902/304.952 311.252/311.302 317.602/317.652 330.302/330.352 336.652/336.702 343.002/343.052 349.352/349.402 355.702/355.752 362.052/362.102 393.802/368.452 374.752/374.802 177.724/177.749 190.576/190.551 196.926/196.901 203.276/203.251 209.626/209.601 215.976/215.951 222.326/222.301 228.676/228.651 235.026/235.001 241.376/241.351 247.726/247.701 254.076/254.051 266.776/266.751 279.476/279.451 292.176/292.151 304.876/304.825 311.226/311.175 317.576/317.525 330.276/330.225 336.626/336.575 342.976/342.925 349.326/349.275 355.676/355.625 362.026/361.975 368.376/368.325 374.726/374.675 381.000 387.350 393.700 400.050 406.400 412.750 419.100 425.450 381.102/381.152 387.452/387.502 393.802/393.852 400.152/400.202 406.502/406.578 412.852/412.928 419.202/419.278 425.552/425.628 381.076/381.025 387.426/387.375 393.776/393.725 400.126/400.075 406.476/406.425 412.826/412.775 419.176/419.125 425.526/425.475 431.800 438.150 444.500 450.850 457.200 463.550 469.900 476.250 482.600 508.000 431.902/431.978 438.252/438.328 444.602/444.678 450.952/451.028 457.302/457.378 463.652/463.728 470.002/470.078 476.352/476.428 482.702/482.778 508.102/508.178 431.876/431.825 438.226/438.175 444.576/444.525 450.926/450.875 457.276/457.225 463.626/463.575 469.976/469.925 476.326/476.275 482.676/482.625 508.076/508.025 1Model 750 only 900 only 3Model 1027 only 4Model 1051 only 5FSO 600/50.8 tolerance 50.800/50.825 6Model 800 only 2Model Note: On Models 750 thru 5000, Formsprag may elect to supply a stepped key in the event of keyseat distortion during heat treat of inner race. Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 125 Engineering Data Mounting Requirements For all overrunning clutch inner races connected to shaft by a key, our standard bore tolerance is H7, with keyway to JS10. As with standard bearings, suitable tooling must be used for press fitting such that no axial load is transmitted through the inner part of the clutch during assembly. (Metric keyseat dimensions listed on page 123.) b h Shaft and bore tolerances are specified on the pages for each type where press fitting is appropriate. t2 Metric Key assemblies t1 Press fit assemblies We recommend a shaft tolerance of h6 or j6. For maximum indexing accuracy, adjusted keys should be machined to give no clearance. D Mounting Examples Non-supported models FS-50 AS RSCI FSR GFR Bearing supported models RSBW F1 F2 F5 F6 Combined bearing/clutch models CSK RL FSO 126 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Engineering Data Mounting Requirements Metric Keyseat Dimensions DIN 6885.1 (mm) t1 Bore size (mm) bJS 10 h 6 – 8.0 8.1 – 10.0 2 ± 0,020 3 ± 0,020 2 3 1,2 + 0,1 1,8 + 0,1 1 + 0,3 1,4 + 0,3 ± 0,024 ± 0,024 ± 0,024 ± 0,029 ± 0,029 ± 0,035 ± 0,035 ± 0,035 ± 0,035 4 5 6 7 8 8 9 10 11 2,5 3 3,5 4 5 5 5,5 6 7 1,8 2,3 2,8 3,3 3,3 3,3 3,8 4,3 4,4 65.1 – 75.0 75.1 – 85.0 85.1 – 95.0 20 ± 0,042 22 ± 0,042 25 ± 0,042 12 14 14 7,5 + 0,2 9 + 0,2 9 + 0,2 95.1 – 110.0 110.1 – 130.0 130.1 – 150.0 28 ± 0,042 32 ± 0,050 36 ± 0,050 16 18 20 10 + 0,2 11 + 0,3 12 + 0,3 10.1 12.1 17.1 22.1 30.1 38.1 44.1 50.1 58.1 – – – – – – – – – 12.0 17.0 22.0 30.0 38.0 44.0 50.0 58.0 65.0 4 5 6 8 10 12 14 16 18 t2 + 0,1 + 0,1 + 0,1 + 0,2 + 0,2 + 0,2 + 0,2 + 0,2 + 0,2 bJS 10 + 0,3 + 0,3 + 0,3 + 0,4 + 0,4 + 0,4 + 0,4 + 0,4 + 0,4 5 6 8 10 12 14 16 18 DIN 6885.3 (mm) t1 h + 0,1 + 0,1 + 0,1 + 0,2 + 0,2 + 0,2 + 0,2 + 0,2 t2 ± 0,024 ± 0,024 ± 0,029 ± 0,029 ± 0,035 ± 0,035 ± 0,035 ± 0,035 3 4 5 6 6 6 7 7 1,9 2,5 3,1 3,7 3,9 4 4,7 4,8 1,2 1,6 2 2,4 2,2 2,1 2,4 2,3 + 0,3 + 0,3 + 0,3 + 0,3 + 0,3 + 0,3 + 0,3 + 0,3 4,9 + 0,4 5,4 + 0,4 5,4 + 0,4 20 ± 0,042 22 ± 0,042 25 ± 0,042 8 9 9 5,4 + 0,2 6 + 0,2 6,2 + 0,2 2,7 + 0,3 3,1 + 0,4 2,9 + 0,4 6,4 + 0,4 7,4 + 0,4 8,4 + 0,4 28 ± 0,042 32 ± 0,050 36 ± 0,050 10 11 12 6,9 + 0,2 7,6 + 0,2 8,3 + 0,2 3,2 + 0,4 3,5 + 0,4 3,8 + 0,4 Deviation h5 upper lower 0 -.004 0 - .005 0 -.006 0 - .008 0 - .009 0 - .011 0 - .013 0 - .015 0 - .018 0 - .020 h6 upper lower 0 -.006 0 - .008 0 -.009 0 - .011 0 - .012 0 - .016 0 - .019 0 - .022 0 - .025 0 - .029 h7 upper lower 0 -.007 0 - .012 0 -.015 0 - .018 0 - .021 0 - .025 0 - .030 0 - .035 0 - .040 0 - .045 j6 upper lower +.004 -.002 + .006 - .002 +.007 -.002 + .008 - .003 + .009 - .004 + .011 - .005 + .012 - .007 + .013 - .009 + .014 - .011 + .016 - .013 k6 upper lower -.006 0 + .009 + .001 +.010 +.001 + .012 + .001 + .015 + .002 + .018 + .002 + .021 + .002 + .025 + .003 + .028 + .003 + .033 + .004 n6 upper lower +.010 +.004 + .016 + .008 +.019 +.010 + .023 + .012 + .028 + .015 + .033 + .017 + .039 + .020 + .045 + .023 + .052 + .027 + .060 + .031 p5 upper lower +.010 +.006 + .017 + .012 +.021 +.015 + .026 + .018 + .031 + .022 + .037 + .026 + .045 + .032 + .052 + .037 + .061 + .043 + .070 + .050 p6 upper lower +.012 +.008 + .020 + .012 +.024 +.015 + .029 + .018 + .035 + .022 + .042 + .026 + .051 + .032 + .059 + .037 + .068 + .043 + .079 + .050 p7 upper lower +.018 +.008 + .024 + .012 +.030 +.015 + .036 + .018 + .043 + .022 + .051 + .026 + .062 + .032 + .072 + .037 + .083 + .043 + .096 + .050 r6 upper lower +.016 +.010 + .023 + .015 +.028 +.019 + .034 + .023 + .041 + .028 + .050 + .034 Nominal Shaft Dimension in mm Tolerance Dimension in mm over over 3 6 incl. incl. 6 10 over 10 incl. 18 over 18 incl. 30 over 30 40 incl. incl. 40 50 Nominal Hole/Bore Dimension in mm Deviation ISO tolerance limits for holes/bores 1 incl. 3 Tolerance zone ISO tolerance limits for shafts Tolerance zone Note: For key assemblies on outer race (models GFRN, ALP, RIZN) the outer member bore should be to H7 tolerance. over 3 incl. 6 over 6 incl. 10 over 10 incl. 18 over 18 incl. 30 over 30 40 incl. incl. 40 50 over 50 65 incl. incl. 65 80 +.060 +.041 80 incl. 100 +.062 +.043 over 100 incl. 120 +.073 +.051 +.076 +.054 120 incl. 140 +.088 +.063 140 incl. 160 +.090 +.065 160 incl. 180 +.093 +.068 180 incl. 200 200 225 incl. incl. 225 250 +.113 +.084 +.106 +.077 +.109 +.080 225 incl. 250 over 250 280 incl. incl. 280 315 Tolerance Dimension in mm over 50 65 incl. incl 65 80 over 80 100 .incl .incl. 100 120 120 incl. 140 over 140 incl. 160 160 incl. 180 180 incl. 200 over 200 incl. 225 H6 upper + .008 + .009 + .011 + .013 lower 0 0 0 0 + .016 0 + .019 0 + .022 0 + .025 0 + .029 0 + .032 0 H7 upper + .012 + .015 + .018 + .021 lower .00 0 0 0 + .025 0 + .030 0 + .035 0 + .040 0 + .046 0 + .052 0 H11 upper + .075 + .090 + .110 + .130 lower .00 0 0 0 + .160 0 + .190 0 + .220 0 + .250 0 + .290 0 + .320 0 K6 upper + .002 + .002 + .002 + .002 lower - .006 - .007 - .009 - .011 + .003 - .013 + .004 - .015 + .004 - .018 + .004 - .021 + .005 - .024 + .005 - .027 N6 upper - .005 lower - .013 - .007 - .016 - .009 - .020 - .011 - .024 - .012 - .028 - .014 - .033 - .016 - .038 - .020 - .045 - .022 - .051 - .025 - .057 P6 upper - .009 lower - .017 - .012 - .021 - .015 - .026 - .016 - .031 - .021 - .037 - .026 - .045 - .030 - .052 - .036 - .061 - .041 - .070 - .047 - .079 R6 upper - .012 lower - .020 - .015 - .025 - .020 - .031 -.024 - .037 - .029 - .045 - .035 - .054 -.037 -.056 -.044 -.066 -.047 -.069 -.056 -.081 -.058 -.083 -.061 -.086 -.068 -.097 - .071 - .100 - .075 - .104 -.085 -.117 -.089 -.121 R7 upper - .011 lower - .023 - .013 - .026 - .016 - .034 - .020 - .041 - .025 - .050 - .030 - .060 -.032 -.062 -.038 -.073 -.041 -.076 -.048 -.088 -.050 -.090 -.053 -.093 - .060 - .106 -.063 - .109 - .067 - .113 - .074 - .126 - .078 - .130 Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 127 Engineering Data Bearing Loads Formsprag ball bearing clutches are able to carry both radial and thrust loads. Often it is necessary to check the radial loading of the bearings for an application where the clutch is subjected to radial loads imposed by drive chains, gears, sprockets or V- belts. The radial loads imposed by high tension, multi-V belts are particularly high. The load that can be applied to a ball bearing clutch is dependent upon the bearings used in the clutch and the recommended bearing load rating as specified by the bearing manufacturer. Table 1 gives the Maximum Permissible Load (lbs) for radial and thrust conditions for Formsprag ball bearing clutches sizes 300 through 1027. These loads are based upon a calculated L-10 bearing life of 10,000 hours (50,000 hrs avg. bearing life). Higher loads are possible at lower speeds. Condition #1 Load (A) Condition #1 has force or Load (A) in center of clutch between the two ball bearings. (See Table 1.) Condition #2 Load (B) Condition #1 (A) is the Maximum Permissible Load (lbs) for radial loads centered between the bearings. Condition #2 (B) is the Maximum Permissible Load (lbs) radially applied above the end face of the clutch. D Condition #3 (C) is the Maximum Permissible Load (lbs) radially applied which can be offset or overhung from the end of the clutch. Example: Determine the Maximum permissible load (C) that can be radially applied to a stub shaft adapter 10 inches from the end of a FSO-700 clutch. Using the formula: (A) (L) Load (C) = 2 (d + D + L) 2520 x 3.060 Load (C) = 2 (10 + .925 + 3.060) Condition #2 has force or Load (B) exerted on clutch bearings at end of clutch. Distance “D” is the distance from the centerline of the ball bearing nearest the load to end of clutch. (See Table 1) Condition #3 Load (C) = 276 lbs L-10 bearing lives for loads and speeds other than those listed in Table 1 for each clutch may be calculated by using the following formula: (L-10)0 = Load 3 N x 10,000 (––AX ) x (–– N ) 0 where: (L-10) X0 A N N0 0 is the new L-10 life in hrs. is new load in lbs. is load from Table 1 in lbs. (note: B and C can be used in place of A for Conditions #2 and #3 as required) is overrunning (O/R) speed from Table 1. is new O/R speed. Condition #3 has force or load applied “d” distance from face of the clutch. (To be determined by individual application.) To calculate the Maximum Permissible Load (C) a distance “d” from the clutch face, use the following equation: Load (C) = (A)(L) 2 (d + D + L) (Refer to Table 1 for values of A, D and L) 128 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Engineering Data Bearing Loads Table 1 Table 2 Maximum Permissible Load Cond. Cond. Clutch #1 (A) #2 (B) D No. lb lb in FSO-300 FSO-400 FSO-500 FSO-600 FSO-700 FSO-750 FSO-800 FSO-900 FSO-1027 HPO-720 HPO-750 HPO-800 HPO-900 HPO-1027 452 450 755 1248 2520 2040 2555 3030 500 2196 1795 2273 2712 639 165 151 275 437 968 755 944 1134 51 837 663 840 1014 230 .516 .675 .745 .836 .925 1.247 1.251 1.257 1.446 .925 1.247 1.251 1.257 1.446 L in Thrust Cap. @ Max. O/R Speed lb* Max O/R Speed RPM 1.381 1.376 1.990 1.950 3.060 3.550 3.542 3.740 3.355 2.96 3.53 3.55 3.73 3.72 226 225 378 624 1260 1020 1277 1515 0 1098 897 1136 1356 319 3600 3600 3000 2400 2000 1800 1500 1350 1100 3000 2600 2100 1850 1500 * Always contact Formsprag Engineering for approval when applying axial loads to the clutch. Radial Load Max O/R Capacity Speed (lb) Inner Race RPM Clutch No. Bore (Ref.) FS-02 FS-04 FS-04 FS-05 FSR-3 FSR-3 FSR-5 FSR-5 FSR-6 FSR-8 FSR-8 FSR-10 FSR-10 FSR-12 FSR-12 FSR-14 .250 .375 .500 .625 .375 .500 .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 12 15 15 30 40 40 45 45 70 110 110 130 130 190 190 250 3450 2800 2800 1800 1950 1950 1950 1950 1950 1650 1650 1250 1250 1150 1150 950 FSR-14 FSR-16 FSR-16 1.750 1.875 2.000 250 260 260 950 950 950 Radial Load Example: Determine the maximum permissible load that can be radially applied between the bearings of a FSO-750 with an overrunning speed of 600 RPM that will result in a L-10 bearing life of 10,000 hours. Since the load is applied between the bearings the value (A) for Condition #1 is used for this calculation. Also, because the bearing life is 10,000 hours, the new L-10 remains at 10,000 hrs. Using the bearing life formula: (L-10)0 = A –– X0 3 x ( ) (––NN ) x 10,000 0 Substituting values into the equation: 10,000 3 1800 x ) x (–—– 600 ) = 2040 –—– X0 ( X03 = 20403 x X0 = X0 = 3 √ 20403 10,000 1800 x 10,000 –—— 10,000 –—– 600 x 3 x 1 2942 lbs Answer: The new maximum permissible radial load that can be applied is 2942 lbs. The clutch thrust capacity at Max. O/R speed given in Table 1 is the Maximum permissible load applied in an axial direction to the end of the clutch. The clutch thrust capacity listed in Table 1 is without any radial load applied to the clutch. For applications that have both thrust and radial loads consult Formsprag engineering. Sleeve bearing clutches, models FS-02 through FSR-16, are equipped with oilimpregnated bronze bearings (Figure 1). The bearings are designed to provide proper support for radial loads imposed on the clutch hubs, however, they are not designed to accept axial loads. FS-02 FSR Radial Load Table 2 gives the radial load capacity for each sleeve bearing model. The bearing capacity shown is rated at the maximum overrunning (O/R) speed of the inner race for each clutch model. Higher radial loads are possible at lower speeds. In such cases please consult Formsprag engineering. Figure 1 Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 129 Engineering Data Lubrication Proper lubrication and lubricant maintenance are the most important single maintenance factors for long, effective, trouble-free clutch operation. All self-contained units are shipped from the factory prelubricated and ready to install. See data pages for details. Oil lubrication is preferable in most applications. Grease lubrication may be used if: (1) conditions do not permit the type of main- tenance required for oil lubricated clutches, (2) if the clutch is mounted on a vertical shaft, (3) if the clutch is a sprag design. Grease lubricated clutches should not be operated at temperatures below +20°F (–7°C). If operation at temperatures below +20°F (–7°C) are required, consult Formsprag. In the following tables we have compiled a list of lubricants proven to be of value in the lubrication of overrunning clutches. Recommended Lubricants OVERRUNNING and BACKSTOPPING APPLICATIONS Temperature Range +20°F to +150°F (–7°C to +65°C) Maximum permissible ambient temperature –10°F to +20°F (–23°C to –7°C) Ambient temperature +20°F to +150°F (–7°C to +65°C) If below +20°F (–7°C) Consult Formsprag –40°F to +150°F (–40°C to +65°C) Maximum permissible ambient temperature GREASE LUBRICANTS OIL LUBRICANTS Chevron GST Oil 68 Mobil DTE Heavy Medium Any Automatic Transmission Fluid (ATF) Texaco Regal Oil R&O 68 Shell Turbo Oil 68 Amoco Industrial Oil 68 Exxon Teresstic Oil 68 Sunoco Sunvis 931 Mobil SHC-626 Mobil SHC-629 Mobil Gargoyle Arctic C Heavy Texaco Regal Oil R&O 46 Any Automatic Transmission Fluid (ATF) Amoco Oil Industrial 46 Sunoco Sunvis 921 Mobil Jet Oil 2 Shell Turbine Oil 555 Exxon Turbo Oil 2380 Exxon Turbo Oil 2389 Standard Esso Turbo Oil 2389 Military Oils MIL-L-7808 or MIL-L-23699 Shell Aeroshell Turbine Oil 500 Fiske Bros. Lubriplate LowTemp Fiske Bros. Aero Lubriplate Shell Aeroshell No. 7 Shell Aeroshell No. 16 Beacon 325 INDEXING APPLICATIONS At 150 strokes per minutes or less At 150 strokes per minutes or less –10°F or below (–23°C) OIL LUBRICANTS Mobil DTE Light Oil Any Automatic Transmission Fluid (ATF) Texaco Regal Oil R&O 32 Shell Turbo Oil 32 Amoco Industrial Oil 32 Exxon Teresstic Oil 32 Sunoco Sunvis 916 Exxon Zerice 46 Any Automatic Transmission Fluid (ATF) Not Applicable Consult Formsprag Consult Formsprag CAUTION: Do not use lubricants containing slippery additives or those having extreme pressure characteristics such as any EP type lubricants. Model RSCI clutch is the only design that can use lubricants containing extreme pressure (EP) additives. For additional lubrication and maintenance information, see the Installation and Maintenance instructions enclosed with each product shipped, or see Brochure P-1053, Lubrication & Maintenance of Sprag Clutches. Bolt assemblies In clutch designs torque is often transmitted through bolts. Experience has shown that it is a practical and reliable way since clutches transmit torque in only one direction. For the metric clutch designs the Bolt Strength Standards (8.8, 10.9 and 12.9) and torque tightening values (Nm) are listed in the adjacent table. Metric Bolt Strength Standard Thread 8.8 Model M5 M6 M8 M10 M12 M16 M20 M24 M30 RSCI 10.9 (Nm) (6) (10) (25) (48) (84) (206) (402) (696) (1420) 12.9 Model (Nm) BAT GFR AL (8) (14) (34) (68) (118) (290) (550) (950) (1900) RIZ (Nm) (9) (16) (39) Screws supplied (77) by Stieber (135) (330) (640) (1100) (2200) 130 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Overrunning Clutches Faxable Application Data Form Fax (586) 758-5204 For Application Assistance call 1-800-927-3262 Date For indexing applications Indexes per minute__________max. Company name Degrees per index__________max. Clutch operating time Address hours per day City State Name of contact Zip Shaft diameter (give limits) Title Size of keyseat in shaft Phone Fax Type of equipment Environment Temperature range °F to °F Exposed location? Type of application n Overrunning n Backstop n Indexing n Clutch Coupling Radiation? For non-symmetrical clutches and clutch-couplings Maximum torque at clutch a. Identify the end from which the clutch is viewed pound-feet, or H.P. at Power Source n Electric motor n Turbine n Gasoline engine RPM b. The (inner, outer) member (drives, over-runs) in the (clockwise, counter-clockwise) direction n Diesel engine n Air cylinder Anticipated quantity required a. For this application Load Application n Smooth n Moderate n Shock b. Annually Lubrication n Runs in oil n Accessible for lubricating n Not accessible Supply a sketch of your installation. Type or specification of lubricant Note: A clutch is not a coupling. When necessary to couple two shafts, a coupling must be used with the clutch. Ambient temperature should not exceed approximately 150°F. It is requested that prints of installation be supplied if available. For overrunning or backstop applications Inner race speed during overrunning RPM max. Outer race speed during overrunning RPM max. If both members are rotating during overrunning, are they rotating in the n Same direction n Opposite directions Completed by Time cycle of Formsprag clutch Drive____________minutes Rest____________minutes Over-run___________minutes Warner Electric/Formsprag (800-927-3262) www.formsprag.com ________________________________________________ 131 Rebuild and Overhaul Service Send us your old clutches. . . we’ll make them like new again! As received. . . Formsprag Rebuild Service Department can refurbish your overrunning clutches. We take your worn, scaled, seized, scored, or rough running clutches and make them like new…for substantially less than the replacement cost. As a major manufacturer of overrunning clutches, we have the people, facilities, and experience to rebuild and replace all components as needed. The same standards of excellence that exist in the manufacture of original equipment clutches are closely adhered to in the overhaul procedure of every rebuilt clutch. The Rebuild Service Department will perform the following procedures to restore your overrunning clutches to original specifications with a new warranty: Rebuilt. . . • Clean • Inspect • Rework worn races or… • Replace unsalvageable races • Replace sprags • Replace bearings and other internal components • Retrofit with design improvements. We’re also interested in helping you prevent problems and failures. We can recommend a preventive maintenance schedule for all your clutches. Contact your Warner Electric representative or our Warren Plant for details on our cost-saving program. 132 ________________________________________________ Warner Electric/Formsprag (800-927-3262) www.formsprag.com Conversion Factors Warranty Length 1 in 1 ft = 25.4 mm = 0.0254 m = 304.8 mm = 0.3048 m Area 2 -4 1 in 2 1 ft 2 = 6.4516x10 m -2 2 = 9.29x10 m Volume 3 -5 3 2 1 lb s ft -1 = .00004 in = 39.37 in = 3.28 ft 1 m2 1 m2 = 1550 in 2 = 10.764 ft 2 3 1 in = 1.639x10 m 3 -2 3 1 ft = 2.832x10 m 1 gal (US) = 3.7854 l Mass 1µm 1m 1m 3 1m 3 1m 1l = 61023 in 3 = 35.315 ft = 0.2642 gal (US) = 14.6 kg 1 kg = 6.85x10 lb s ft = 4.45 N 1N = 0.225 lb -2 2 Force 1 lb Pressure -2 1 lb in (pai) -3 = 6.895x10 Nmm 3 -2 = 6.895x10 Nm -2 -2 1 Nmm-2 = 145 lb in -2 1 bar = 14.2 lb in Performance Assurance Rated torque and speeds of Formsprag Clutch/Warner Electric products are provided in current catalogs to assist the buyer in selecting the proper Formsprag Clutch/Warner Electric product. In addition, application assistance is offered by Formsprag Clutch/Warner Electric for guidance to the buyer in selection of a catalog product and application of custom designed products. Since the actual performance characteristics of all Formsprag Clutch/Warner Electric products in the buyer’s application is the responsibility of the buyer, performance assurance is usually accomplished through manufacture of a prototype by Formsprag Clutch/Warner Electric, and a test or qualification program on the part of the buyer. Torque 1 lb in 1 lb ft = 0.113 Nm = 1.36 Nm 1 Nm 1 Nm = 8.85 lb in = 0.738 lb ft = 778 lb ft = 1055 J = 1.055 kJ -4 = 2.93x10 kWh 1 kJ 1 kWh = 0.948 Btu = 3410 Btu = 746 W = 0.746 kW 1 kW = 1.34 hp Work 1 Btu 1 Btu 1 Btu Power 1 hp Moment of Inertia 2 1 lb ft 2 1 lb in 2 1 lb ft s 2 1 lb in s = = = = 0.04214 kgm2 -4 2.93x10 kgm2 1.3847 kgm2 0.1129 kgm2 Mass / Volume -3 1 lb ft -3 = 16.018 kgm 2 = = = = -3 = 6.24x10 lb ft 1 kgm 2 1 kgm 2 1 kgm 2 1 kgm 1 kgm 2 23.73 lb ft 2 3417.17 lb in 2 0.738 lb ft s 2 8.8507 lb in s -2 Temperature °F °F K = (1.8x°C) + 32 = 1.8x(K–273) + 32 = 5/9x (°F–32) + 273 1 Formsprag Clutch/Warner Electric warrants that it will repair or replace (whichever it deems advisable) any product manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) year from the date of original purchase for consumer, commercial or industrial use. This warranty extends only to the original purchaser and is not transferable or assignable without Formsprag Clutch/Warner Electric’s prior consent. This warranty covers normal use and does not cover damage or defect which results from alteration, accident, neglect, or improper installation, operation, or maintenance. Formsprag Clutch/Warner Electric’s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Formsprag Clutch/ Warner Electric be liable for consequential, indirect or incidental damages of any kind incurred by reasons of the manufacture, sale or use of any defective product. Formsprag Clutch/Warner Electric neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf. °C = 5/9x(°F–32) -3 Nuttall Gear and Delroyd Worm Gear Colfax Power Transmission Group Quincy, MA 02171 617-328-3300 Worm Gear and Helical Speed Reducers Niagara Falls, NY 14302 630-455-1752 Warner Electric Electromagnetic Clutches and Brakes - USA Wichita Clutch and Industrial Clutch South Beloit, IL 61080 815-389-3771 Pneumatic and Oil Immersed Clutches and Brakes - USA For application assistance: 1-800-825-9050 Wichita Falls, TX 76302 940-723-3400 Electromagnetic Clutches and Brakes - Europe Allonnes, France +33 (0)2 43 43 63 63 Pneumatic Clutches and Brakes - Europe Precision Electric Coils - USA Bedford, UK +44 (0)1234 350311 Columbia City, IN 46725 260-244-6183 Ameridrives Couplings Boston Gear Gear Couplings, Mill Spindles, Universal Joints Enclosed and Open Gearing, Electrical and Mechanical P.T. Components Erie, PA 16512 814-480-5000 Quincy, MA 02171 617-328-3300 Colfax Power Transmission Group - Asia Pacific For Customer Service: 1-888-999-9860 Formsprag Clutch-Stieber Clutch - USA China 852 2615 9313 Taiwan 886 2 2577 8156 Overrunning Clutches and Holdbacks Singapore 65 487 4464 Warren, MI 48089 586-758-5000 Thailand 66 2 322 0481 Australia 612 9894 0133 For application assistance: 1-800-927-3262 Stieber Clutch-Formsprag Clutch - Europe Overrunning Clutches and Holdbacks Heidelberg, Germany +49 (0)6221 30 470 Marland Clutch Roller Ramp and Sprag Type Overrunning Clutches and Backstops Burr Ridge, IL 60527 630-455-1752 www.formsprag.com Formsprag Clutch 23601 Hoover Road • Warren, MI 48089 586-758-5000 • Fax: 586-758-5204 [email protected] P-956-FC 05/04 For application assistance: 1-800-927-3262 Printed in USA
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