the entire catalog now by clicking here!
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the entire catalog now by clicking here!
Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 120/140 Straight Stacks are fabricated with all new material - Owner produced part form required. Pancake style muffler mild steel no longer supported STC paperwork for Cessna 150 conversion Contact: Walt Thomas 625 Alston Place Severna Park, MD 21146-3516 410-544-7670 443-306-4403 Conversion Kit includes: 2 mufflers, 2 risers, 2 tailpipes, 2 shrouds, gaskets, riser clamps, tail pipe clamps and attaching hardware. Need Tailpipe Brace # 0450340-1 & Air Scoop # 0450266 LH shroud is part # 0450400-200 with (2) 2"ports ITEM OEM PART NO DESCRIPTION 02 0450145-2 SSRH STACK 01 03 NS NS NS 0450145-1 0450400CON 0450227-1 0450228-1 627429 Condition SSLH STACK FAB FAB C-150 CONVERSION NEW RH SHROUD SET OH LH SHROUD SET OH GASKET Page #1 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 150 Continental O-200 Old style mufflers part # 045338-62(rh) & -63(lh) has ridge along risers for shroud attachment and AD 67-03-01 requiring pressure testing every 100 hours. RH muffler 0450400-26 uses 2.5" riser part # 0450338-70 RH muffler 0450400-4 uses 3.75" riser part # 0450338-14 or -74 LH shroud-200 has (2) 2" ports LH shroud-201 has a 2" port and 3" port PMA Mufflers 1970 150K + up SN# 1507112 and up ITEM OEM PART NO PMA PART DESCRIPTION Condition 02 A0450400-26 PMA RH MUFFLER-USE NEW 01 03 04 05 06 07 07 08 09 10 10 11 12 NS NS A0450400-3 A0450338-69 A0450338-70 A0450338-67 A0450338-66 0450400-200 PMA PMA PMA PMA 0450400-201 0550176-50 PMA A0450338-10 PMA MS27405-16P PMA 0450400-4 NS 627429 NS 0450338-74 A0450338-14 LH CURVED RISER-USE NEW RH RISER 2 1/2"-USE NEW LH TAILPIPE NEW RH TAILPIPE NEW LH SHROUD OH OH OH RISER CLAMP SET NEW TAILPIPE CLAMP KIT NEW TAILPIPE CLAMP WITH PIN NEW TAILPIPE CLAMP NO PIN NEW TAILPIPE HANGER CLAMP NEW RH MUFFLER 045338-62 045338-63 NEW RH SHROUD A0450338-9 A0450338-9 &-10 LH MUFFLER-USE LH SHROUD 0450400-6 NS NS PMA RH OLD STYLE MUFFLER WITH RIDGE FOR SHROUD LH OLD STYLE MUFFLER WITH RIDGE FOR SHROUD PMA GASKET RH RISER 3 3/4" RH RISER 3 3/4" Page #2 www.awi-ami.com OH OH OH NEW NEW OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 152 Lycoming O-235 #1 "Elbows" no internal baffles #6 2-Piece Muffler Shroud #7 "Stubbs" no internal baffles #12 2-Piece Muffler Shroud #13 "Elano" Muffler has internal baffles The internal baffle must be present for muffler to be airworthy Check the muffler can thickness by pushing an awl or screwdriver against muffler can next to shroud ring area. ITEM OEM PART NO 02 0454002-11 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 NS A0454009-5 0454002-4 0454002-10 0454002-2 0454010-1 0454009-6 0454023-1 0454023-2 0454023-3 0454023-4 0454010-9 EL0099001-716 EL0099001-271 EL099001-717 1555014-2 77611 PMA PART PMA DESCRIPTION MUFFLER "ELBOWS" LF RISER RF RISER NEW OH OH LR RISER OH RR RISER MUFFLER SHROUD (2 piece) MUFFLER "STUBBS" LR RISER LF RISER OH OH OH OH OH RR RISER OH RF RISER MUFFLER SHROUD (2 piece) MUFFLER "ELANO" RISER MUFFLER SHROUD "ELANO" RISER CLAMP GASKET Page #3 Condition OH OH OH OH OH NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 152/172 AVCON CONVERSION Risers Slip into muffler Slipjoints need to freely slide in and out of the muffler. The ends of the risers tubes inside the muffler tends to "mushroom out" preventing the removal, inspection and maintenance of the muffler. Internal baffler or flame tube is required for muffler to be airworthy. ITEM OEM PART NO DESCRIPTION 02 15006-16 LR RISER 01 03 04 05 06 NS 15006 15006-20 1500615006- 600-00A 77611 Condition AVCON MUFFLER OH OH LF RISER OH RF RISER OH RR RISER OH AVCON MUFFLER SHROUD OH GASKET Page #4 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 170A/B 172A Continental O-300 engine Studded Muffler LH muffler has shroud rings at the end of the can RH muffler does not have any rings, shroud uses tabs to stand off muffler 170 Pancake muffler conversion eliminates pancake style mufflers Conversion to 2 LH mufflers Tailpipes are PMA C150 part numbers Internal baffle or flame cone is required for muffler to be airworthy. A0450338-14 is the PMA part for 0550157-7 & 0450338-14. ITEM OEM PART NO PMA PART DESCRIPTION 02 A0550157-32 PMA RH MUFFLER (no rings) 01 03 04 05 06 07 08 09 10 11 11 12 13 14 15 16 NS NS A0550157-9 A0450338-14 A0550157-8 A0450338-67 A0450338-66 0550157-15 PMA PMA PMA PMA PMA 0550157-27 PMA A0450338-10 PMA 0550157-29 0550157-31 0550157-30 0550176-50 0550157CON-R 627429 CURVED RISER RH TAIL PIPE LH TAIL PIPE PMA Condition NEW NEW NEW NEW NEW NEW LH SHROUD OH OH SHROUD CAP A0450338-8&-9 A0450338-9 STRAIGHT RISER (0550157-7) RH SHROUD 07130192-53 0550157-23 LH MUFFLER (with shroud rings) SHROUD CAP ADAPTER OH OH TAILPIPE CLAMP KIT NEW TAILPIPE CLAMP no pin NEW TAILPIPE CLAMP with pin UPPER SHROUD SEAL LOWER RH SHROUD SEAL LOWER LH SHROUD SEAL RISER CLAMP SET 170 CONVERSION GASKET Page #5 www.awi-ami.com NEW OH OH OH NEW NEW/OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 172 B-H (O-300 engine) Continental O-300 Engine Smooth muffler, same muffler for both RH & LH sides Internal baffle is required for muffler to be airworthy. Curved riser is ~ 4.5" long Straight riser p/n 0550157-7-Use A045033814! ITEM OEM PART NO PMA PART DESCRIPTION 02 A0550176-57 PMA RISER CURVED 01 03 04 04 05 05 06 07 08 08 NS NS NS NS A0550176-59 A0450338-14 0550176-3 0550176-37 0550176-38 0550176-4 0550176-54 0550176-50 0550176-26 0550176-31 0550176-55 (-65) 0550176-56 (-66) 10172-013-2 627429 PMA PMA MUFFLER RISER STRAIGHT (0550157-7) LH SHROUD LH SHROUD Condition NEW NEW NEW OH OH RH SHROUD OH RH SHROUD OH TAILPIPE (~7.5" long) NEW TAILPIPE CLAMP W/O PIN NEW 1 1/2" RISER CLAMP HALF TAILPIPE CLAMP WITH PIN LH EXHAUST ASSY (muffler & risers) RH EXHAUST ASSY (muffler & risers) EXTENSION TAILPIPE 12 3/8" LONG GASKET Page #6 www.awi-ami.com NEW NEW NEW NEW OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 172 LYCOMING ENGINE 172 I, K, L, M 0-320 150 H.P. 172 N, P O-320 160 H.P. 172 P O-360 160 H.P. 172 Q O-360 180 H.P. Part Number Tailpipe Baffles 1754001-25 15" No 1754001-9 15" Yes 1754001-1 15" Yes 1754001-8 15" No 1754001-15 13" Yes 1754001-18 13" Yes 1754001-20 15" No 1754001-21 15" No 1754001-22 13" No 1754001-23 13" Yes 0554011-1 15" No Look for yellow stains at base of tailpipe, muffler tends to crack inside the can and leak at the back of the tailpipe support. Pressure test muffler with soapy water to check for leaks. Internal baffles must be intact on mufflers that require them for it to be airworthy. Carb Heat box attaches to RR Riser- Check for chafing on riser ITEM OEM PART NO PMA PART DESCRIPTION 01 A1754001-15 PMA MUFFLER 01 01 01 02 03 04 05 06 07 08 08 09 09 10 NS NS NS A1754001-25 1754001-25 1754001-15 PMA A1754007-1 PMA A1754009-1 PMA A1754008-1 A1754010-1 1754008-3 PMA PMA 1754009-3 0552232-1 1750011-4 77611 OH MUFFLER OH RR RISER NEW LF RISER NEW LR RISER NEW RF RISER NEW LR RISER-180HP (O-360) SHROUD 0554001-9 A0750161-25 NEW OH 1-PIECE SHROUD (same ports config as 2-piece) 1754002-1 9954100-3 NEW MUFFLER LF RISER-180HP (O-360) 0554001-1 Condition MUFFLER SHROUD / TWO PIECE PMA SHROUD / TWO PIECE 1 3/4" RISER CLAMP HALF CARB BOX 2.5" CARB BOX 2" OH OH OH OH NEW OH OH GASKET Page #7 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 172 R/G AD 83-14-04 Requires modification of shroud & inspection of muffler shroud rings AD 85-20-01 One time compliance to inspect for holes to be drilled into muffler core. Slip joints tend to expand and "mushroom out" this prevents the removal and inspection of the component. Proper lubrication of slipjoint assemblies will lead to longer service life. ITEM OEM PART NO 02 2454000-17 01 03 04 05 06 07 07 08 09 10 11 12 NS NS 2454000-16 PMA PART RH COLLECTOR 2454000-1 RF RISER 2454000-12 RR RISER 2454000-13 1254012-14 A0750161-24 2454000-SK 77611 PMA PMA OH OH OH OH MUFFLER NEW TAIL PIPE FAB SHROUD 2454000-15 OH OH MUFFLER K156020-01 Condition OH CROSSOVER C156020-0101 A0750161-22 LR RISER LF RISER 2454000-4 2454000-14 DESCRIPTION OH RH COLLECTOR ASSY OH 2 5/8" CLAMP -NO PIN NEW SPRING KIT NEW 2 5/8" CLAMP -PIN GASKET Page #8 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 172 XP Muffler has internal baffles and they must be intact to be airworthy ITEM OEM PART NO 01 1455009-3 01 01 02 03 04 05 06 07 08 09 10 11 12 13 NS A1455009-3 A1455009-3FP 1455014-31 PMA PART PMA PMA 1455014-16 RH COLLECTOR PMA A0750161-25 PMA PMA FAB OH OH CYL # 6 A0750161-24 FAB OH CYL # 4 1455014-19 NEW OH CYL # 2 1455014-18 NEW OH CYL # 5 1455014-17 Condition OH MUFFLER CYL # 3 1455014-25 970 MUFFLER CYL # 1 1455014-26 A0750161-22 MUFFLER LH COLLECTOR 1455014-27 1455009-2 DESCRIPTION OH SHROUD OH 2 5/8" CLAMP -PIN NEW 1 3/4" RISER CLAMP HALF NEW 2 5/8" CLAMP -NO PIN GASKET Page #9 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 172R & 172S ITEM OEM PART NO 01 0554011-2 01 02 03 04 05 06 07 NS A9954100-9 Muffler body is Inconel, with out an internal baffle. Risers are Stainless Steel Look for yellow stains at base of tailpipe, muffler tends to crack inside the can and leak at the back of the tailpipe support. Pressure test muffler with soapy water to check for leaks. 13" Tailpipe PMA PART PMA A9954100-4 PMA A9954100-6 PMA A9954100-5 A9954100-7 9954100-3 A0750161-25 77611 PMA PMA PMA DESCRIPTION INCONEL MUFFLER INCONEL MUFFLER (do not use) Condition NEW RR RISER (ss) NEW LF RISER (ss) NEW LR RISER (ss) NEW RF RISER (ss) NEW SHROUD 1 3/4" RISER CLAMP HALF GASKET Page #10 www.awi-ami.com OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 175 CONTINENTAL 0-300 ENGINE Continental GO-300 Engine RH Studded muffler LH Smooth muffler Internal baffle is required for muffler to be airworthy. ITEM OEM PART NO 02 0550176-44 01 03 04 05 05 06 06 07 07 08 09 10 11 NS 0550176-43 A0450338-14 0550176-13 0550176-29 0550176-53 0550176-3 0550176-37 0550176-38 0550176-4 0550176-22 0550176-50 0550176-31 0550176-26 627429 PMA PART PMA DESCRIPTION LH MUFFLER SMOOTH RH MUFFLER STUDDED STRAIGHT RISER (0550157-7) CURVED RISER TAILPIPE TAILPIPE (~13" long) LH SHROUD LH SHROUD Condition OH OH NEW OH OH NEW OH OH RH SHROUD OH RH SHROUD OH SEAL OH RISER CLAMP SET NEW TAILPIPE CLAMP W/O PIN NEW TAILPIPE CLAMP WITH PIN GASKET Page #11 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 177 FG Look for yellow stains at base of tailpipe, muffler tends to crack inside the can and leak at the back of the tailpipe support. Pressure test muffler with soapy water to check for leaks. ITEM OEM PART NO PMA PART DESCRIPTION 02 A1754007-1 PMA RR RISER 01 03 04 05 06 07 NS A1754001-25 1754008-3 1754009-3 PMA A1754010-1 PMA A0750161-25 PMA 1754002-4 77611 MUFFLER Condition NEW NEW LR RISER OH LF RISER OH RF RISER NEW 1 3/4" RISER CLAMP HALF NEW SHROUD GASKET Page #12 www.awi-ami.com OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 177 RG Note: 3 different Left hand mufflers use diagram to distinguish between: · Perpendicular Bracket · Parallel Bracket · No Bracket · (service letter SE77-35 LH muffler fwd support deleted from production aircraft fall 1977 ~ end of production run 1978, recommends the support be removed for 177RG models starting with S/N 177RG0001.) · SE80-6 & SE80-6A are service letters introducing an improved brace system which attached to the aft end of both exhaust mufflers to the engine sump. · ITEM OEM PART NO 02 2054000-40 01 03 04 05 06 07 08 09 10 NS NS NS NS NS NS NS NS NS 2054000-42 PMA PART LH MUFFLER (PARALLEL BRACKET) 2054000-38 RH MUFFLER 2054002-16 RH INBD RISER 2054002-14 RH OTBD RISER 2054001-16 LH AFT RISER 2054001-18 A0750161-25 2054017-1 2054017-2 2054018-14 2054018-19 2054018-23 2054018-9 2054020-1 2054025-9 77611 LH MUFFLER Condition LH MUFFLER (PERPENDICULAR BRACKET) 2054000-31 2054019-1 DESCRIPTION LH FWD RISER PMA CROSSOVER PIPE 1 3/4" RISER CLAMP HALF RH INBD SHROUD RH OTBD SHROUD LH SHROUD LH UPPER SHROUD LH LOWER SHROUD LH SHROUD OH OH OH OH OH OH OH OH FAB NEW OH OH OH OH OH OH CROSSOVER CLAMP HALF 2 1/8" NEW GASKET NEW CROSSOVER SHIELD Page #13 www.awi-ami.com OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 180 EARLY MODEL Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion Muffler to tailpipe is "butt" joint LH TAILPIPE 6 3/4" long RH TAILPIPE 6" long 1953 - 1955 O-470A (225 HP) or O470K (230 HP) O-470A & O-470J 2 Bolt flange O-470K & O-470R 4 Bolt flange ITEM OEM PART NO DESCRIPTION 02 0750290-23 LH COLLECTOR 01 02 03 04 05 06 06 07 07 07 07 08 09 10 NS 0750290-3 0750290-24 0750290-6 0750290-7 0750290-8 0750290-25 0750290-26 0750290-19 0750290-20 0750290-27 0750290-28 0750290-SK 0750130-31 186-8A 628260 Condition MUFFLER OH OH RH COLLECTOR OH FWD RISER OH CTR RISER OH REAR RISER OH LH TAIL PIPE OH RH TAIL PIPE OH RH SHROUD OH LH SHROUD OH LH SHROUD OH RH SHROUD OH SPRING KIT NEW TAILPIPE CLAMP NEW RISER CLAMP NEW GASKET Page #14 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA L19 ITEM OEM PART NO DESCRIPTION 02 224-04 RH & LH COLLECTOR ASSY 01 03 04 05 06 07 07 08 09 10 NS 225-05 223-03 223-02 223-01 225-03 225-01S 225-02S 0750290-SK 0750130-31 186-8A 627429 Condition MUFFLER OH OH SHORT RISER OH MIDDLE RISER OH LONG RISER OH TAILPIPE OH RH SHROUD OH LH SHROUD OH SPRING KIT NEW TAILPIPE CLAMP NEW RISER CLAMP NEW GASKET Page #15 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 180-182 -9 muffler has the ring close to the tailpipe ~7.5" -9 Muffler has a longer tailpipe -12 muffler has the ring opposite side away from tailpipe ~7.5" -44 muffler has 2 fins running the lenght of the muffler Check collector bodies for heat distortion, cracking and wall thickness. It's important to visually inspect both exterior and interior of collectors, use a awl to check body thickness. Mufflers have internal baffles and they must be intact to be airworthy Is there a shroud take-off on stack assembly? 180, 180A thru F 1956 - 1963 Cont O470K (230 HP) 182,182A thru F 1956 - 1963 Cont O470K,L,R, (230 HP) ITEM OEM PART NO DESCRIPTION 01 K0750130-9 MUFFLER 01 02 03 04 05 06 07 08 NS NS 0750130-9 0750130-12 0750130-44 K0750130-M48 0750130-11 0750130-13 0750130-46 0750130-42 0750130-31 628260 Condition MUFFLER OH NEW MUFFLER OH MUFFLER OH COLLECTOR ASSY NEW SHROUD FOR -9 MUFFLER OH SHROUD FOR -12 MUFFLER OH SHROUD FOR -44 MUFFLER OH 2 1/8" COLLECTOR TO MUFFLER PIN CLAMP NEW GASKET NEW 1 1/2" RISER CLAMP HALF Page #16 www.awi-ami.com NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 182 RG Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion Collectors are built up with new body stampings RH muffler also used on C206 & C210 Note: Check collector bodies for internal wear and pitting! ITEM OEM PART NO 01 650-43 01 01 02 A1250250-5 K156020-01 A1250251-12 03 C156020-0201 05 2254003-3 04 06 07 08 09 09 10 11 11 12 13 NS NS NS PMA PART PMA PMA 2254003-4 2254003-18 2254001-1 C156020-0101 PMA NEW OH NEW NEW OH LH COLLECTOR OH OH OH LH TAIL PIPE NEW RH SHROUD OH NEW OH OH LH SHROUD PMA Condition LH MUFFLER WO/ SHROUD RING 6 1/2" ring to ring LH SHROUD 1250251-14 77611 MUFFLER W/ SHROUD RING/SHROUD 7 1/2" RING TO RING RH SHROUD 2254026-1 2254000-SK RH MUFFLER/SHROUD 9 1/2" RING TO RING RH TAIL PIPE 1254012-7 A0750161-24 RH MUFFLER CENTER RISER 2254003-17 A0750161-22 HEAT EXCHANGER/SHROUD 11 1/2" RING TO RING RH COLLECTOR 2254000-1 650-46 DESCRIPTION LH SHROUD-BEADED OUTLET OH OH 2 5/8" CLAMP -NO PIN NEW SPRING KIT NEW 2 5/8" CLAMP -PIN GASKET RH MUFFLER 9 1/2" ring to ring Page #17 www.awi-ami.com NEW NEW OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 182 TURBO ITEM OEM PART NO 01 2254012-2 01 02 03 04 05 06 07 08 09 10 11 12 13 14 NS NS NS 2254012-4 Note: Check all parts for internal pitting and wall thickness, pay special attention to the following areas: A Cracking and buldging B Cracks at fins C Internal cracks in overlay support areas D Flange distortion at the mating surfaces PMA PART OH OH RH CENTER RISER 2254005-5 OH RH REAR RISER 2254013-1 OH RF CROSSOVER 2254010-1 S1921-2 OH SHROUD HALF OTBD 2254005-3 77611 OH SHROUD HALF INBD 2254016-1 18276-175 OH HEATER CORE 2254016-2 24540-300 OH LF CROSSOVER 2254015-1 24540-200 OH LH CENTER RISER 2254008-4 A1250860-29 Condition LH COLLECTOR Inconel LH COLLECTOR (s.s.) 2254005-1 2254009-1 DESCRIPTION OH TAIL PIPE PMA OH TAIL PIPE ADAPTER OH 1 3/4" RISER CLAMP HALF NEW RH CROSSOVER & HEAT EXCHANGER CLAMP NEW LH CROSSOVER & COLLECTOR CLAMP CLAMP-BYPASS TO ADAPTER GASKET TAILPIPE CLAMP Page #18 www.awi-ami.com NEW NEW NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 182/185 A0750161-89FP muffler commonly used in float plane applications has a thicker muffler can (.050) and a tailpipe extension -47 stack is 1/2" taller than -20 stack and commonly used in float plane applications A0750161-20 stack include center riser "slip style" part # 0750238-5 Mufflers have internal baffles and they must be intact to be airworthy. Check collector for cracking and heat distortion. Is there a tab on collector? Tailpipes are oval 1964 180G + up s/n 18251313 O470-R,-U 1964 182G + up s/n 18255059 O470-R,-S,-U 1961 185 ALL models IO470-F, IO520-D ITEM OEM PART NO PMA PART DESCRIPTION 02 A0750161-89FP PMA MUFFLER C-185 Float plane 01 03 04 05 06 07 08 08 09 10 11 NS NS NS A0750161-28 A0750238-20 A0750238-47 0750161-31 0750238-5 PMA PMA PMA A0750161-40 PMA A0750161-87 PMA A0750161-58 A0750161-22 A0750161-24 A0750161-25 0750607-4 0750607-5 628260 PMA PMA PMA PMA MUFFLER STACK W/SLIP CTR RISER STACK 1/2" TALLER STACK W/ BEADED CTR RISER CTR RISER BEADED END Condition NEW NEW NEW NEW OH OH SHROUD NEW SHROUD NEW SHROUD NEW 2 5/8" CLAMP -NO PIN 2 5/8" CLAMP -PIN 1 3/4" RISER CLAMP HALF OTBD CARB HEAT SHROUD INBD CARB HEAT SHROUD GASKET Page #19 www.awi-ami.com NEW NEW NEW OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 182T Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion Collectors are built up with new body stampings RH muffler also used on C206 & C210 Note: Check collector bodies for internal wear and pitting! Current Production Skylane Model 182T 2001 to present Model 182S 1997-2000 Engine: Textron Lycoming IO-540-AB1A5 Same muffler for both LH & RH sides 9954200-9 can be identified by shroud ring is recessed and filet welded to the can. Part # 1254017-19 is seamwelded and not recessed. ITEM OEM PART NO 01 1254017-19 01 02 03 04 05 06 06 07 08 9954200-9 PMA PART RH EXHAUST STACK 9954200-5 LH EXHAUST STACK 9954200-11 LH TAILPIPE 9954200-12 RH TAILPIPE 9954200-7 A0750161-22 A0750161-24 RH & LH MUFFLER REPLACED 1254017-8 Condition RH & LH MUFFLER ALTERNATE FOR 9954200-9 9954200-6 9954200-8 DESCRIPTION PMA OH OH OH OH RH SHROUD CLAMP NO PIN (2 5/8") CLAMP PIN (2 5/8") Page #20 OH OH LH SHROUD PMA OH www.awi-ami.com OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA T-182T New Cessna 182 Turbo Skylane Tailpipe and shroud are Cessna Parts, the rest of the exhasust is Lycoming. Engine: Textron Lycoming TI0-540-AK1A 235 BHP at 2,400 RPM ITEM OEM PART NO DESCRIPTION 01 77611 GASKET 01 02 03 04 05 06 07 08 09 10 11 12 0750644-1 40G22959 40B22962 40B22964 40B22966 40B22961 40B22965 40C22960 78084 40D23026 STD-2233 AN960C516 Condition TAILPIPE ASSY OH PIPE, EXHAUST ADAPTER # 2 & # 3 PIPE, EXHAUST CYL # 2 PIPE, EXHAUST CYL # 4 NEW OH OH OH PIPE, EXHAUST CYL # 6 OH PIPE, EXHAUST CYL # 1 & # 3 OH PIPE, EXHAUST CYL # 5 FLANGE, EXHAUST TRANSITION (SLIP JOINT) OH OH GASKET, V-BAND COUPLING 2.00 TUBE NEW LOCKNUT, 5/16-18 HEX NEW COUPLING, V-BAND WASHER 5/16 PLAIN Page #21 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA T-182T ITEM OEM PART NO DESCRIPTION 14 LW-19189 CABLE NEW BOLT 1/4 X 3/4 LONG HEX NEW 13 15 16 17 18 19 20 NS NS NS 47C22923 Condition TRANSITION STD 1411 OH NUT 1/4-20 PLAIN LW-25SS-0.75 STD 2044 NEW NUT 1/4-20 SELF LOCKING 07C23103 NEW CLAMP 0750644-1 NEW TAILPIPE ASSY 0754000-11 OH SHROUD 24096-225 S1921-2 OH GASKET REPLACING 24096-200N NEW TAILPIPE CLAMP NEW BYPASS CLAMP S3262-6 188 AG WAGON NEW AWI does not repair one piece muffler part# 1650033-38 due to stress cracking. Note: Muffler does not have an internal baffle ITEM OEM PART NO 02 0750238-29 01 02 03 03 04 05 05 05 06 07 NS NS NS NS A1650005-33 PMA PART PMA 0750238-37 A1650033-11 16540013-1 A0750161-22 A0750161-24 0750238-SK 0750238-TPK 1650033-38 628260 LH STACK PMA PMA PMA Condition NEW OH OH RH STACK 16540045-2 16540045-5 MUFFLER LH STACK 0750238-28 0750238-26 DESCRIPTION OH RH STACK OH TAILPIPE NEW SHROUD OH SHROUD OH SHROUD OH 2 5/8" CLAMP -NO PIN NEW SPRING KIT NEW 2 5/8" CLAMP -PIN TAILPIPE HANGER KIT MUFFLER GASKET Page #22 NEW NEW NO REPAIR NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 188 TURBO #1 Common problem areas: Tailpipe erosion Collector Tee-heat distortion and cracking Header flow divider plate-heat distortion and cracking ITEM OEM PART NO DESCRIPTION 02 642499 TEE ASSY CYL #3 & #4 01 03 04 05 06 07 08 09 10 11 NS 624298 642497 642492 3208672-93 642500 642611 642510 642873 636465 633358 1600128-1 LH FWD & RH AFT RISER CYL #1 & #6 RH FWD & LH AFT RISER CYL #2 & #5 CROSSOVER TUBE HEAT MUFFLER INCONEL Condition OH OH OH OH OH HEADER OH BY PASS OH TAILPIPE OH WASTEGATE OH GASKET NEW SHROUD OH TAILPIPE CLAMP Page #23 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 188 TURBO #2 Common problem areas: Tailpipe erosion Collector Tee-heat distortion and cracking Header flow divider plate-heat distortion and cracking ITEM OEM PART NO DESCRIPTION 02 643876 TEE ASSY RISER CYL # 3 & #4 01 03 04 05 06 07 08 08 09 10 643878 643877 643879 3208672-93 643880 643882 643881 654876 636465 633358 LH FWD & RH AFT RISER CYL #1 & #6 RH FWD & LH AFT RISER CYL #2 & #5 CROSSOVER TUBE HEAT MUFFLER INCONEL Condition OH OH OH OH OH HEADER OH WASTEGATE SMALL BYPASS OH TAILPIPE OH TAILPIPE SUPERCEEDSES PART # 643881 NEW TAILPIPE CLAMP NEW GASKET Page #24 www.awi-ami.com NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 210 EARLY Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion 210, 210A-C CONTINENTAL IO 470 -E (260 H.P.) 1960-61 -S (260 H.P.) 1962-63 ITEM OEM PART NO 02 1250201-5 01 03 04 05 06 07 08 09 10 11 12 13 NS 1250200-3 PMA PART LH COLLECTOR 1250201-6 RH COLLECTOR 1250200-7 LH CENTER RISER 1250201-15 RH CENTER RISER 1250200-5 LH TAIL PIPE 1250201-7 RH TAIL PIPE 1250200-2 PMA A0750161-24 PMA 628260 PMA Condition OH OH OH OH OH OH OH OH LH SHROUD A0750161-25 A0750161-22 LH HEAT EXCH RH MUFFLER 1250200-4 1250201-13 DESCRIPTION OH RH SHROUD OH 1 3/4" RISER CLAMP HALF NEW 2 5/8" CLAMP -PIN NEW 2 5/8" CLAMP -NO PIN GASKET Page #25 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 206/207/210 CENTURION ITEM OEM PART NO 02 1250251-13 01 02 03 04 04 04 & 6 05 05 05 & 7 06 06 07 07 08 09 10 10 10 11 12 13 14 15 NS NS NS NS A1250250-5 A1250251-12 A1250251-16 1250256-3 RH muffler C156020-0201 new style no cones flow-thru flame tube. ( 6 1/2" can) LH muffler C156020-0101 same as 172RG ( 9 1/2" ring to ring ) Tailpipes are 2 5/8" diameter RH muffler may be smooth or have rings for a half shroud. Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion PMA PART PMA PMA PMA 1250263-2 1250250-7 1250251-9 NEW LH COLLECTOR^ OH OH OH OH OH RH COLLECTOR ASSY OH LH CENTER RISER* OH OH RH CENTER RISER^ 1250264-8 OH RH CENTER RISER* K1250256-7 OH LH TAIL PIPE K1250264-6 NEW RH TAILPIPE 1250250-6 NEW LH SHROUD 1254008-1 LH SHROUD SUPERCEEDED PART # 1250250-6 2254001-1 LH SHROUD 1250250-17 RH SHROUD A0750161-25 PMA A0750161-24 PMA C156020-0201 NEW MUFFLER (650-92 alternate) LH CENTER RISER^ 1254011-1 C156020-0101 MUFFLER RH COLLECTOR* 1250264-2A 628260 OH RH COLLECTOR^ 1250264-2 1250250-SK NEW MUFFLER LH COLLECTOR ASSY 1250257-3 A0750161-22 Condition HEAT EXCHANGER (650-43) LH COLLECTOR* 1250263-2A 2254026-1 DESCRIPTION PMA OH OH OH OH RH SHROUD OH 1 3/4" RISER CLAMP HALF NEW 2 5/8" CLAMP -PIN NEW 2 5/8" CLAMP -NO PIN SPRING KIT GASKET LH MUFFLER ( 9 1/2" ring to ring ) RH MUFFLER ( 6 1/2" ring to ring) Page #26 www.awi-ami.com NEW NEW NEW OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 206H Current production Stationair Model 206H Engine: Textron Lycoming IO-540-AC1A5 300 BHP at 2,700 RPM ITEM OEM PART NO 02 9954300-6 01 03 04 05 06 07 08 09 9954300-5 PMA PART MUFFLER RH & LH 9954300-3 TAILPIPE LH 9954300-4 TAILPIPE RH 9954300-7 A0750161-24 A0750161-22 LH EXHAUST STACK RH EXHAUST STACK 9954300-9 9954300-8 DESCRIPTION PMA OH OH OH OH RH SHROUD TAILPIPE CLAMP HALF 2 5/8" CLAMP -NO PIN Page #27 OH OH LH SHROUD PMA Condition www.awi-ami.com OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 206/ 207/ 210 TURBO AD 71-09-07R1 every 50hrs. Inspect and pressure test heat exchanger Pay special attention to the following areas: A. Cracks on fins and internally on overlays B. Heat Distortion Bulging C. Internal Pitting and thinning D. Cracking E. Cracking and heat distortion F. Internal cracking on overlays TAILPIPE BREAKDOWN: 1250860-97 = 210 UNTIL 1978, SN2100393 -109 = 207 -110 = 206 1974-1982 -110 = 210 1978 + on , SN2106416 +on T210F, T210H, T210K, T210L, T210M, T210N CENTURION II TSIO 520-C,-H (285 H.P.) 1966-76 TSIO 520-R, -RL, (310 H.P.) 1977-84 T207, T-207A, T-207A II TSIO 520-G (300 H.P.) 1969-76 TSIO 520-M (310 H.P.) 1977-84 TU206 A-F TSIO 520-C (285 H.P.) 1966-76 TU206G,TU 206 G II, TSIO 520-M (310 H.P.) 1977-86 Left side exhaust1250860-203 (round), -201 square ITEM OEM PART NO 01 1250860-97 01 02 03 04 05 06 07 08 09 10 11 NS NS NS 1250860-110 PMA PART TAIL PIPE ADAPTER 1250860-104 A1250860-100 1250860-90 RF EXHAUST PMA 1250860-105 A1250860-29 1250860-28 1250007-1 628260 S1921-1 LEFT SIDE EXHAUST RISER CROSSOVER OTBD SHROUD 1 3/4" RISER CLAMP HALF TAIL PIPE ADAPTER CLAMP HALF HEAT SHIELD GASKET TAILPIPE CLAMP Page #28 OH OH OH OH OH NEW OH INBD SHROUD PMA Condition OH TURBO INLET 1250860-64 1250860-65 TAIL PIPE TAIL PIPE 1250860-78 1250860-203 DESCRIPTION www.awi-ami.com OH OH NEW NEW OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 206/210 TURBO MODIFIED Modified system eliminates the rear crossover AD 71-09-07R1 100 hr. inspection and pressure test of heat exchanger Pay special attention to the following areas: A. Heat Distortion Bulging B. Internal Pitting and thinning C. Cracking D. Cracking and heat distortion E. Internal cracking on overlays ITEM OEM PART NO 01 K1250860-110 03 K1250860-104 02 04 05 06 07 08 09 10 NS NS K1250860M PMA PART K1250860-78 K1250860m-203 A1250860-100 K1250860m-105 A1250860-29 1250860-28 628260 S1921-1 MODIFICATION KIT -NEW (RISERS & TAILPIPE NOT INCLUDED) PMA NEW OH RH EXHAUST OH LH EXHAUST OH OH RISER NEW TURBO INLET OH INBD SHROUD PMA Condition TAILPIPE TAILPIPE ADAPTER 1250860-64 1250860-65 DESCRIPTION OTBD SHROUD OH OH RISER CLAMP NEW GASKET NEW TAILPIPE ADAPTER CLAMP TAILPIPE CLAMP Page #29 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA T-206H 1998 + UP Current production Turbo Stationair Model T206H aircraft Engine: Textron Lycoming TIO-540-AJ1A 310 BHP at 2,500 RPM ITEM OEM PART NO DESCRIPTION Condition 02 40G22384 ADAPTER CYL #1 OH 01 03 04 05 06 07 08 09 10 11 12 13 14 15 NS NS LW-18234 40B22190 40B22621 40B22193 40B22267 40C22381 47C22625 40B22380 40B22379 40G22384 40B22318 1250992-1 1250999-1 1254022-1 S1921-1 S3262-6 GASKET NEW PIPE CYL #1 OH PIPE CYL #3 OH PIPE CYL #5 OH PIPE INTER. CYL #5 OH FLANGE OH TRANSITION OH PIPE CYL #6 LEFT OH PIPE CYL #4 OH ADAPTER PIPE CYL #4 OH PIPE CYL #2 (HEATER) OH TAILPIPE TAILPIPE EXTENTION (CARGO PACK) SHROUD BYPASS CLAMP OH OH NEW TAILPIPE CLAMP Page #30 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA P210N AD 81-23-03R2 50 hr inspection interval for N model with stainless steel exhaust system No AD on complete Inconel system Pay special attention to the following areas: A. Cracking and heat distortion B. Heat distortion Check all slip joints for freedom of movement and metal galling. 1978-1984 P210N CONTINENTAL TSIO-520-P,-AF (310 H.P.) ITEM OEM PART NO 01 2154000-53 01 02 02 03 03 04 04 05 05 06 06 07 07 07 08 08 09 09 10 11 12 13 NS 2154000-1S PMA PART RH COLLECTOR S/S 2154000-55 RH COLLECTOR INC 2154000-38 LF STACK S/S WITH BEAD 2154000-43 LF STACK INC WITH BEAD 2154000-47 LC STACK INC 2154000-5 LC RISER S/S 2154000-50 1250860-100 1250860-117 2154002-1 2154002-3 2154000-10 2154000-64 24540-250 2154015-1 2154001-1 2154000-46 628260 CROSSOVER & ADAPTER S/S PMA CROSSOVER & ADAPTER INC RISER RISER OH OH OH OH OH OH OH OH OH NEW OH RISER INC OH RISER S/S OH RISER INC OH ELBOW S/S OH ELBOW INC CROSSOVER CLAMP TAILPIPE TAILPIPE ADAPTER LF STACK INC (SOLID) GASKET Page #31 OH OH LR STACK S/S 2154000-27 Condition OH LR STACK INC 2154000-7 A1250860-100 LH STACK ASSY S/S LH STACK ASSY INC 2154000-36 2154000-68 DESCRIPTION www.awi-ami.com OH NEW OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA P210R & T210R Pay special attention to the following areas: A. Cracking and heat distortion, inspect center plate B. Heat distortion Check all slipjoints for freedom of movement and metal galling. Most systems are inconel, the header is inconel but the tailpipe is not. T210R 1985 & 1986 SERIAL # 21064898 AND ON CONTINENTAL TSIO-520-CE (325 H.P.) P210R 1985 & 1986 SERIAL # P210000835 AND ON CONTINENTAL TSIO-520-CF (325 H.P.) ITEM OEM PART NO 02 2154025L 01 03 04 05 06 07 08 09 10 NS NS NS 2154025-1 PMA PART RISER 2154025-10 CROSSOVER 2154023-1 2154029-10 2154000-66 2154021-10 2154021-2 628260 OH OH OH LR RISER OH RISER NEW TAILPIPE OH TUBE ASSY OH FWD SHROUD REAR SHROUD GASKET Page #32 OH OH LC RISER PMA Condition OH LF RISER 2154027-7 A1250860-117 RH COLLECTOR LH STACK ASSY 2154002-5 2154026-1 DESCRIPTION www.awi-ami.com OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 303 CRUSADER AD 85-23-06 Inspect Turbo inlet for exhaust leakage. Exhaust system is inconel except for tailpipe Check all parts for internal pitting A Check overlays on inside for cracking B Check tailpipes for pitting and ball socket wear Older system had a 1 piece tailpipe Entire system is Inconel execpt for tailpipe ITEM OEM PART NO DESCRIPTION 01 2554029-19 LH TAILPIPE (2 PIECE) 01 02 03 04 05 06 07 08 09 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2554019-1 2554021-1 2554017-2 2554017-24 2554017-23 2554017-30 2554017-27 2554020-1 2554017-21 2554019-2 2554029-20 2554021-1 2554018-32 2554018-28 2554020-2 2554023-1 2554017-21 2554018-10 2554018-24 2554018-25 2554018-26 2554018-23 2254017-22 2554023-3 Condition LH TAILPIPE (1 PIECE) OH OH LE TURBO INLET LE INBD AFT RISER #1 USE 2554017-25 LE INBD CTR RISER #3 LE INBD FWD RISER #5 OH OH OH LR COLLECTOR TUBE OH LE OTBD AFT RISER #2 OH COLLECTOR ASSY LH FWD OH RE RISER # 6 OH RH TAIL PIPE (1 PIECE) OH RH TAIL PIPE (2 PIECE) OH RE TURBO INLET OH RE COLLECTOR TUBE OH RE OBT AFT RISER #1 OH CYL # 3 ASSEMBLY STUB RISER #3 CYL WEU 2554023-3 RISER CLY # 5 COLLECTOR ASSY FWD RISER OH OH OH OH RE OTBD FWD RISER #6 OH RISER ASSY #4 CYL OH RE OTBD AFT RISER #2 OH RISER ASSY # 1 CYL OH RISER ASSY #2 CYL (LE) OH RISER #4 CYL Page #33 OH OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 310 /320/ 401/ 402 CONTINENTAL TSIO-520 Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-0116. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. Pay special attention to: A Inspect all slipjoints for movement B Check flow divider plate for cracks or distortion C Check tailpipe for internal pitting and wall thickness ITEM OEM PART NO PMA PART DESCRIPTION 01 A9910295-13 PMA LH STACK ASSY (Inconel) 01 02 02 03 04 05 06 07 08 09 09 10 10 11 11 12 12 13 13 14 14 15 15 16 NS NS A9910295-13 (-29) A9910295-14 (-30) A9910295-14 9910295-17 PMA PMA PMA 9910295-18 0850712-33 9910301-3 0850712-31 9910301-1 0850712-35 9910301-4 0850712-34 9910301-6 0850712-32 9910301-5 K0850711-43 K0850711-44 0850713-1 0850711-41 0850711-42 LH FWD RISER RH CTR RISER 9910295-21 5355108-4 RH STACK ASSY (Inconel) LH CENTER RISER 9910295-20 A9910296-7 RH STACK ASSY (SS) RH FWD RISER 9910295-19 9910295-22 LH STACK ASSY (SS) LH AFT RISER PMA NEW NEW NEW NEW OH OH OH OH OH RH AFT RISER SLIP JOINT S.S. SLIP JOINT LH IB STK ELBOW LH IB STK ELBOW LH OB STK ELBOW LH OB STK ELBOW LH HEADER ASSY LH HEADER ASSY RH HEADER ASSY RH HEADER ASSY RH IB STK ELBOW RH IB STK ELBOW LH TAIL PIPE RH TAIL PIPE OH NEW OH OH OH OH OH OH OH OH OH OH OH NEW NEW WG OB PIPE LH TAIL PIPE box style RH TAIL PIPE box style Page #34 Condition www.awi-ami.com OH OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 310 /320/ 401/ 402 ITEM OEM PART NO NS 0851053-5 NS NS NS NS 0851053-1 PMA PART DESCRIPTION HEAT SHIELD HEAT SHIELD 5050154-15 LE HARDWARE KIT 9910295RE-HD RE HARDWARE KIT 310 OVERWING OEM PART NO DESCRIPTION 02 0850600R-R RH STACK ASSEMBLY 03 04 05 06 07 08 NS 0850600L-R 0850627-3 0850600-43 0850600-49 0850627-4 0850600-44 0850600-50 628260 OH NEW NEW Slip joint assemblies should easily slide in and out of each other Check all parts especially tailpipes for internal pitting Check slip joints for wear Check for cracks between ctr and aft risers 1955 to 1958 Continental O-470 240 H.P. 310, 310B 1959 to 1963 Continental IO-470 260 H.P. 310C-310H ITEM 01 OH OH WASTEGATE 9910295LE-HD Condition Condition LH STACK ASSEMBLY OH OH LH AFT OH LH CTR RISER OH LH FWD RISER OH RH AFT OH RH CTR RISER OH RH FWD RISER OH GASKET Page #35 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 310 R Slip joint assemblies should easily slide in and out of each other Check slip joints for wear Check mufflers for baffles cones 1975 Continental IO-520 285 H.P. 1975-1981 ITEM OEM PART NO PMA PART DESCRIPTION 02 A9910295-14 (-30) PMA RH STACK ASSY 01 03 04 05 06 07 08 09 NS NS NS NS A9910295-13 (-29) 9910295-17 9910295-18 9910295-19 9910295-20 9910295-21 9910295-22 9910297-1 0852597SK 3063CC262 628260 U82C262SS PMA LH STACK ASSY LH FWD RISER RH FWD RISER Condition NEW NEW OH OH LH CTR RISER OH RH CTR RISER OH LH AFT RISER OH RH AFT RISER LH & RH MUFFLERS OH OH SPRING KIT NEW GASKET NEW TAILPIPE SUPPORT CLAMP S/N 1280 +UP TAILPIPE SUPPORT CLAMP S/N 1-1286 Page #36 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 310 UNDERWING Slip joint assemblies should easily slide in and out of each other Check all parts especially tailpipes for internal pitting Check slip joints for wear Check for cracks at tabs between ctr & aft risers 1964 Continental IO-470-260 H.P. 310I -310Q ITEM OEM PART NO DESCRIPTION 02 0850670-36 RH STACK ASSEMBLY W/ MIXTURE CONTROL 01 02 03 04 05 06 06 07 08 NS NS 0850670-37 0850670-38 0850730-1 0850600-89 0850600-91 0850730-2 0850730-8 0850600-88 0850600-90 0851110-1 628260 Condition LH STACK ASSEMBLY RH STACK ASSEMBLY LH AFT RISER OH OH OH LH CTR RISER OH LH FWD RISER OH RH AFT RISER RH AFT RISER W/MIXTURE CONTROL RH CTR RISER RH FWD RISER OH OH OH OH CARB HEAT SHROUD OH GASKET Page #37 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 320C 1962-1965 320, 320A-C CONTINENTAL TSIO-470-B,-C,-D Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs. or 30 days Remove tailpipes inspect for cracks every 12 mo. Inspect & pessure test exhaust system every 12 mo. Replace multi-segment V-band clamps every 500 hrs. Remove the exhaust system from the slipjoints aft to all turbo charger every 2,500 hrs. or 12 yrs. which ever occurs first. ITEM OEM PART NO 02 K0850660-12 01 03 04 04 K0850660-15 A9910296-7 0850655-11 0850655-53 05 0850655-18 05 0850655-52 06 0850655-27 07 0850655-22 07 0850655-49 08 0850655-23 08 0850655-47 09 0850656-1 09 0850656-24 06 09 09 NS NS NS NS 0850655-54 0850656-2 0850656-25 0850660-9 0851565-7 0851565-8 1001-6 PMA PART PMA DESCRIPTION Condition LH STACK ASSY OH RH STACK ASSY OH SLIPJOINT RE HEADER (EARLY STYLE MACHINED FLANGE) RE HEADER (CRUSH FLANGE LIKE 310/320/401/402) NEW OH OH RE ELBOW INBD (EARLY STYLE MACHINED FLANGE) OH LE HEADER (EARLY STYLE MACHINED FLANGE) OH LE ELBOW INBD (EARLY STYLE MACHINED FLANGE) OH LE ELBOW OTBD (EARLY STYLE MACHINED FLANGE) OH LH OVERBOARD OH RH OVERBOARD OH RE ELBOW INBD (CRUSH FLANGE LIKE 310/320/401/402) OH LE HEADER (CRUSH FLANGE LIKE 310/320/401/402) OH LE ELBOW INBD (CRUSH FLANGE LIKE 310/320/401/402) OH LE ELBOW OTBD (CRUSH FLANGE LIKE 310/320/401/402) OH RH OVERBOARD OH LH OVERBOARD CONNECT BELLOW LH WASTEGATE RH WASTEGATE SPRING KIT Page #38 www.awi-ami.com OH OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 335 Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs. or 30 days Remove tailpipes inspect for cracks every 12 mo. Inspect & pessure test exhaust system every 12 mo. Replace multi-segment V-band clamps every 500 hrs. Remove the exhaust system from the slipjoints aft to all turbo charger every 2,500 hrs or 12 yrs. which ever occurs first. C-335 uses solid flanges same as a sealess 340/414 Inconel Header and Elbows Pay special attention to: A Inspect all slipjoints for movement B Check flow divider plate for cracks or distortion C Check tailpipe for internal pitting and wall thickness ITEM OEM PART NO PMA PART DESCRIPTION 01 A9910295-13 (-29) PMA LH STACK ASSY (SS) 01 02 02 03 04 05 06 07 08 09 NS NS NS NS NS A9910295-13-INC A9910295-14-INC A9910295-14 (-30) A9910296-7 9910301-16 9910301-15 9910301-14 9910301-17 9910301-18 K0850711-43 K0850711-44 0850711-41 0850711-42 8026-25 8026-36 PMA PMA PMA PMA LH STACK ASSY (INCONEL) RH STACK ASSY (INCONEL) RH STACK ASSY (SS) SLIP JOINT LH IB STACK ELBOW (INCONEL) SOLID LH HEADER (INCONEL) LH OB STACK ELBOW (INCONEL) RH IB STACK ELBOW (INCONEL) SOLID RH HEADER (INCONEL) LH TAILPIPE RH TAILPIPE LH TAILPIPE box style RH TAILPIPE box style RH HEADER "CRUSH" LH HEADER "CRUSH" Page #39 www.awi-ami.com Condition NEW NEW NEW NEW NEW OH OH OH OH OH NEW NEW OH OH OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 336 Please pay special attention to: All clamps for leakage Rear engine tailpipe for pitting Check collectors for internal pitting and wall thickness Front engine muffler baffles must be intact for muffler to be airworthy ITEM OEM PART NO 02 1455014-16 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 NS 1455009-3 PMA PART RH COLLECTOR ELBOW 1455014-27 CYL # 1 1455014-17 CYL # 2 1455014-26 MUFFLER SHROUD 1455014-32 RH COLLECTOR 1455014-33 LH COLLECTOR 1455011-27 CYL #1 RISER 1455014-17 CYL # 2 1455014-26 PMA A0750161-25 PMA 970 PMA OH OH OH OH CYL # 6 RISER A0750161-22 OH OH CYL # 5 1455011-19 OH OH CYL # 4 1455014-25 OH OH CYL # 3 1455014-18 OH OH CYL # 6 1455009-2 OH OH CYL # 5 1455014-19 OH OH CYL # 4 1455014-25 Condition OH CYL # 3 1455014-18 A0750161-24 MUFFLER LH COLLECTOR ELBOW 1455014-31 1455010-1 DESCRIPTION REAR TAIL PIPE OH OH 2 5/8" CLAMP -NO PIN NEW 1 3/4" RISER CLAMP HALF NEW 2 5/8" CLAMP -PIN GASKET Page #40 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 337 Please pay special attention to: Rear muffler for cracking and corrosion Front mufflers for buldging and internal cones Check all beads for leaks ITEM OEM PART NO 02 1555000-15 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NS NS A1250250-5 PMA PART PMA 1555000-14 CYL # 2 1455014-26 MUFFLER REAR 1555011-13 LH ELBOW 1555011-9 LH COLLECTOR REAR 1555011-12 RH ELBOW 1555011-10 RH COLLECTOR REAR 1455014-27 CYL # 1 1455014-26 CYL # 3 1455014-25 PMA A0750161-24 PMA 1554007-SK 970 PMA OH OH OH OH OH OH CYL # 4 A1250860-29 OH OH CYL # 2 1455014-18 OH OH CYL # 5 1455014-17 1250250-6 OH LH TAILPIPE 1555001-1 OH OH RH TAILPIPE 1554000-1 OH OH CYL # 6 1554000-2 OH OH CYL # 5 1455014-19 NEW OH CYL # 4 1455014-25 Condition OH CYL # 3 1455014-18 1555002-1 LH COLLECTOR FRONT CYL # 1 1455014-17 A0750161-22 HEAT EXCHANGER RH COLLECTOR FRONT 1455014-27 1455014-19 DESCRIPTION OH CYL # 6 OH 1 3/4" RISER CLAMP HALF NEW 2 5/8" CLAMP -PIN NEW 2 5/8" CLAMP -NO PIN MUFFLER CLAMP SHROUD SPRING KIT NEW OH NEW GASKET Page #41 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 337 PRESSURIZED ITEM OEM PART NO 02 1555010-79 01 03 04 05 06 07 08 08 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 NS 1555010-92 Check all parts for internal pitting and wall thickness Check all clamps and clamp joints for errosion Check all slipjoints for wear PMA PART STACK CYL#2 1555010-21 CROSSOVER CYL #5 1555010-10 STACK CYL#3 1555010-101 FRONT ENGINE HEADER 1555010-87 BY-PASS ADAPTER 1552174-1 TAILPIPE 1554004-2 TAILPIPE SN 33701816 AND UP 1555010-83 TAIL PIPE 1555010-94 RISER 1555010-96 RC RISER CYL #3 1555010-98 RR RISER CYL #1 1555006-27 HEADER ASSY 1555006-23 RH EXHAUST PIPE 1555006-29 FWD BYPASS ELBOW 1555007-12 AFT BYPASS ELBOW 1555007-7 TAIL PIPE 15550011-9 LH COLLECTOR 15550011-10 RH COLLECTOR 1455014-27 CYL # 1 1455014-26 CYL # 3 1455014-25 A0750161-25 1555002-1 PMA OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH CYL # 4 PMA OH OH CYL # 2 1455014-18 Condition OH CYL # 5 1455014-17 A1250860-29 CROSSOVER CYL #6 STACK CYL#4 1555010-90 1455014-19 DESCRIPTION OH CYL # 6 OH CLAMP HALF NEW CLAMP HALF NEW 1 3/4" RISER CLAMP HALF Page #42 www.awi-ami.com NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 337 TURBO Pressurised models have a larger turbo + bigger tailpipe flange REAR ENGINE slip joint style system Check all parts for internal pitting and wall thickness Check all clamps and clamp joints for eriosion Check all slipjoints for wear Check heater for cracks by fins and clamp area ITEM OEM PART NO 02 1555054-2 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 NS 1555050-1 PMA PART LC RISER 1555055-1 RH COLLECTOR 1555049-1 RF RISER 1555047-1 UPPER ELBOW 1555048-1 LOWER ELBOW 1555051-1 HEADER 1554003-1 TAIL PIPE 1555052-1 WASTEGATE INLET 1555057-1 WASTEGATE OUTLET 1555010-21 CYL #5 CROSSOVER 1555010-10 CYL #3 R CTR 1555010-101 HEADER 1555010-94 CYL #5 RF RISER 1555010-96 CYL #3 RC RISER 1555010-98 CYL #1 RR RISER 1555010-87 TAIL PIPE ADAPTER 1554004-1 TAIL PIPE 1554008-20 LF CROSSOVER 1554008-32 HEATER 1554008-13 1554007-2 1554007-1 1554010-1 LC RISER PMA OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH OH LR RISER RISER CLAMP HALF INBD SHROUD OTBD SHROUD TAILPIPE (camera port installation) Page #43 OH OH LR RISER 1555056-1 Condition OH RR RISER 1555053-1 A1250860-29 LH COLLECTOR RC RISER 1555054-1 1554008-12 DESCRIPTION www.awi-ami.com OH NEW OH OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 340/414/414A Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. Pay special attention to: A Inspect all slipjoints for movement B Check flow divider plate for cracks or distortion C Check tailpipe for internal pitting and wall thickness ITEM OEM PART NO PMA PART DESCRIPTION 01 A9910295-13 (-29) PMA LH STACK ASSY (SS) 01 02 02 03 04 05 06 07 08 09 10 10a 10b 10b 11 11a 11b 11b 12 12 12 A9910295-13-INC A9910295-14-INC A9910295-14 (-30) 9910295-17 PMA 9910299-4 (-34) 9910299-16 (-30) 9910377-2 K9910377-2 9910299-3 (-33) 9910299-15 (-29) 9910377-1 K9910377-1 9910299-8 (-39) 9910299-9 (-40) 9910341-1 13 9910299-2 9910299-1 9910299-10 NEW RH STACK ASSY (INCONEL) NEW RH STACK ASSY (SS) NEW LH FWD RISER OH OH OH RH CTR RISER 9910295-21 A9910296-7 NEW LH CTR RISER 9910295-20 9910295-22 Condition LH STACK ASSY (INCONEL) RH FWD RISER 9910295-19 9910341-3 14 PMA 9910295-18 12 13 PMA OH LH AFT RISER PMA OH RH AFT RISER OH SLIP JOINT (SS) NEW RH ELBOW SEAL TYPE OH RH ELBOW SEALESS OH LONGER RH ELBOW 414A/402C INCONEL OH LONGER RH ELBOW 414A/402C (SS) OH LH ELBOW SEAL TYPE OH LH ELBOW SEALESS OH LONGER LH ELBOW 414A/402C INCONEL OH LONGER LH ELBOW 414/402C (SS) OH HEADER SEAL TYPE OH HEADER SEALESS 340 SEAL TYPE HEADER Stainless Steel (2 square flanges) OH OH 340 SEAL TYPE HEADER Inconel (2 square flanges) OH RH TAIL PIPE OH LH TAILPIPIE BYPASS ELBOW SEALESS Page #44 www.awi-ami.com OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 340/414/414A ITEM OEM PART NO 14 9910299-5 14 15 9910299-21 5654551-3 16 9910299-13 (-38) 16 NS NS NS NS NS DESCRIPTION WG OVERBOARD (FOR SQ 4 BOLT FLANGE HEADER) 9910341-1 OR -3 9910299-6 LH WASTEGATE OVBD PIPE OH 9910299-HD NEW "SEAL" HARDWARE KIT NEW "SEALESS" HARDWARE KIT 9910299-SHD HWS340414-1 HWS340414-2 RH OVERBOARD TAILPIPE WITH EXTENDED TIP 02 LA71849202 RH COLLECTOR 07 08 09 OH OH Pay special attention to: A Inspect all slipjoints for movement B Check flow divider plate for cracks or distortion C Check tailpipe for internal pitting and wall thickness DESCRIPTION 06 NEW LH OVERBOARD TAILPIPE WITH EXTENDED TIP OEM PART NO 05 OH SPRING KIT ITEM 04 OH RH WASTEGATE OVBD PIPE 1001-6 OH OH WASTEGATE OVERBOARD 9910299-14 (-37) OH WASTEGATE OVBD PIPE 350 03 OH BYPASS ELBOW SEAL TYPE CESSNA 01 Condition BYPASS ELBOW SEAL TYPE 5250125-1 15 15 PMA PART LA71849101 LA71849105 LA71849208 LA71849204 LA71849107 LA71849206 LA71849100 LA71849200 Condition LH COLLECTOR OH OH LH MUFFLER OH SHROUD OH RH HEAT EXCHANGER OH LH TAILPIPE OH RH TAILPIPE OH LH ASSY OH RH ASSY OH Page #45 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 402C BUSLINER Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. Pay special attention to: A Inspect all slipjoints for movement B Check flow divider plate for cracks or distortion C Check tailpipe for internal pitting and wall thickness ITEM OEM PART NO PMA PART DESCRIPTION 01 A9910295-13-INC PMA LH STACK ASSY (INC) 01 02 02 03 03 04 04 05 05 06 06 07 07 08 08 09 10 10 11 11 12 13 13 14 NS A9910295-13 A9910295-14 A9910295-14-INC 9910295-1 PMA PMA PMA 9910295-17 LH CTR RISER (SS) 9910295-3 LH CTR RISER (INC) 9910295-20 RH CTR RISER (SS) 9910295-4 RH CTR RISER (INC) 9910295-21 LH AFT RISER (SS) 9910295-5 LH AFT RISER (INC) 9910295-22 K9910377-2 9910377-1 K9910377-1 9910433-10 9910433-2 9910433-3 9910433-7 1001-6 LH FWD RISER (INC) RH RWD RISER (INC) 9910295-19 9910377-2 RH STACK ASSY (INC) RH FWD RISER (SS) 9910295-2 A9910296-7 RH STACK ASSY (SS) LH FWD RISER (SS) 9910295-18 9910295-6 LH STACK ASSY (SS) RH AFT RISER (SS) PMA RH AFT RISER (INC) Condition NEW NEW NEW NEW OH OH OH OH OH OH OH OH OH OH OH OH SLIP JOINT (SS) NEW RH ELBOW (SS) OH RH ELBOW (INC) LH ELBOW (INC) LH ELBOW (SS) HEADER ASSY RH TAIL PIPE OH OH OH OH LH TAIL PIPE BYPASS OVERBOARD SPRING KIT Page #46 OH www.awi-ami.com OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 404 TITAN Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. CONTINENTAL GTSIO -520-M, 375 H.P. Inconel Header and Elbows Pay special attention to: A Inspect all slipjoints for movement B Check flow divider plate for cracks or distortion C Check tailpipe for internal pitting and wall thickness Header is inconel Tailpipe is the same for LH & RH ITEM OEM PART NO PMA PART DESCRIPTION 01 A9910295-13-INC PMA LH STACK (INCONEL) 01 02 02 03 04 05 06 07 08 09 10 11 12 13 NS A9910295-13 A9910295-14 A9910295-14-INC 9910295-17 PMA PMA PMA 9910295-18 9910298-13 9910298-1 9910298-14 1001-6 LH FWD RISER NEW NEW NEW OH OH OH RH AFT RISER SLIP JOINT (SS) HEADER (INCONEL) ELBOW (INCONEL) TAIL PIPE WASTEGATE ELBOW SPRING KIT Page #47 NEW OH LH AFT RISER PMA Condition OH RH CTR RISER 9910295-21 9910298-12 RH STACK (INCONEL) LH CTR RISER 9910295-20 A9910296-7 RH STACK (SS) RH FWD RISER 9910295-19 9910295-22 LH STACK (SS) www.awi-ami.com OH NEW OH OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 411 Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. Check all slip joints for freedom of movement Check all parts for internal pitting CONTINENTAL GTSIO-520-C 340 HP ITEM OEM PART NO DESCRIPTION 01 8109-202 LH INBD STACK 01 02 03 04 05 05 06 07 08 09 09 10 11 12 13 14 15 NS 8109-102 995-54 995-50 995-3 EXHAUST STACK ASSY INBD (FSO 8109-202) ELBOW 994-61 LH TURBO INLET 994-20 995-62 995-58 8108-101 8108-201 996-46 996-52 996-4 996-54 996-55 996-58 1001-6 OH OH SLIP JOINT OH OH LH BY-PASS ELBOW OH LH TAIL PIPE RH STACK ASSY INBD (FSO 8109-201) RH STACK ASSY INBD CROSSOVER OH OH OH OH ELBOW OH EXHAUST OH RH TURBO INLET OH RH BY-PASS ELBOW OH RH TAIL PIPE OH SPRING KIT Page #48 OH OH EXHAUST STACK ASSY SLIP JOINT OH OH CROSSOVER 9910314-1 Condition NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 421A/B Golden Eagle Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. CONTINENTAL GTSIO-520-D 375 H.P. Check all Slip Joints for Freedom of movement Check all parts for internal pitting ITEM OEM PART NO DESCRIPTION 02 5155156-22 RH INBD FWD RISER 01 03 04 05 05 06 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 5155156-213 5155156-23 5155156-24 9910379-16 996-46 9910379-18 996-52 5155156-207 5155156-19 5155156-18 5155156-17 9910314-1 9910379-20 5155156-4 K5155156-5 K5155157-1 5155156-205 5155156-14 5155156-13 5155156-12 966-54 9910379-17 966-50 9910379-15 5155156-204 5155156-9 5155156-8 5155156-7 Condition RH INBD STACK OH OH RH INBD CTR RISER OH RH INBD AFT RISER OH 5 BOLT RH x-OVER OH 3 BOLT RH X-OVER OH 5 BOLT RH ELBOW OH 3 BOLT RH ELBOW OH RH OTBD STACK ASSY OH RH OTBD FWD RISER OH RH OTBD CTR RISER OH RH OTBD AFT RISER OH SLIP JOINT OH RH TURBO INLET OH RH TAIL PIPE OH BY PASS NEW SLEEVE NEW LH INBD STK ASSY OH LH INBD AFT RISER OH LH INBD CTR RISER OH LH INBD FWD RISER OH 3 BOLT LH ELBOW OH 5 BOLT LH ELBOW OH 3 BOLT LH X-OVER OH 5 BOLT LH X-OVER OH LH OTBD STK ASSY OH LH OTBD FWD RISER OH LH OTBD CTR RISER OH LH OTBD AFT RISER Page #49 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 421A/B Golden Eagle ITEM OEM PART NO DESCRIPTION 27 5155156-3 LH TAIL PIPE 26 NS 9910379-19 5155122-HD Condition LH TURBO INLET OH OH HARDWARE KIT Page #50 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 421C Golden Eagle III Subject to AD 2000-01-16 AWI is authorized by the FAA to meet the overhaul requirements (paragraph "G") on AD 2000-01-16. Visual inspection every 50 hrs or 30 days Remove tailpipes inspect for cracks every 12 months Inspect & pessure test exhaust system every 12 months Replace multi-segment V-band clamps every 500 hours Remove the exhaust system from the slipjoints aft to all turbo charger components every 2,500 hours or 12 years which ever occurs first. Pay special attention to: A. Inspect all slipjoints for movement B. Check flow divider plate for cracks or distortion C. Check tailpipe for internal pitting and wall thickness ITEM OEM PART NO PMA PART DESCRIPTION 01 A9910295-15 PMA LH STACK ASSY INCONEL 01 02 02 03 03 04 04 05 05 06 06 07 07 08 08 09 10 10 11 12 12 NS NS NS NS A5155184-1 A5155184-2 A9910295-16 5155166-7 PMA PMA PMA 9910295-1 LH CTR RISER 9910295-3 LH CTR RISER INCONEL 5155166-10 RH CENTER RISER 9910295-4 RH CENTER RISER INCONEL 5155169-1 LH AFT RISER 9910295-7 LH AFT RISER INCONEL 5155166-3 9910300-7 9910300-3 9910300-1 9910300-2 1001-6 9910300-4 9910300-5 9910300-HD LH FWD RISER RH FWD RISER INCONEL 5515566-9 9910300-13 RH STACK ASSY INCONEL RH FWD RISER 9910295-2 A9910296-7 RH STACK ASSY STAINLESS STEEL LH FWD RISER INCONEL 5155166-8 9910295-8 LH STACK ASSY STAINLESS STEEL RH AFT RISER PMA RH AFT RISER INCONEL SLIP JOINT S.S. HEADER HEADER BYPASS ELBOW LH TAIL PIPE RH TAIL PIPE NEW NEW NEW NEW OH OH OH OH OH OH OH OH OH OH OH OH NEW NEW OH OH OH OH SPRING KIT RH HEAT SHEILD LH HEAT SHEILD HARDWARE KIT Page #51 Condition www.awi-ami.com NEW OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 11 & J3 AD 68-05-01 for exhaust systems with less than 950 hr. time in service, 100 hour repetitive inspection of entire exhaust system and internal inspection of muffler. For systems with 950 hr. or more time in service, the inspection requirement is every 50 hrs. Per the FAA, our overhauled parts qualify as zero time parts. See FAA letter on page XII of this catalog. Check all parts for thinning of material and cracks Service Bulletin for tailpipe bail Stacks & tailpipes are made from 321 SS ITEM OEM PART NO 02 71802-00 01 03 04 05 06 07 08 09 10 11 12 13 14 NS NS NS 71053-02 PMA PART TAIL-PIPE SHROUD 70963-00 MUFFLER SHROUD 12232-00 LH STACK & MUFFLER ASSY 10760-000 RH STACK 10845-00 RH UPPER SHROUD 10846-00 RH LOWER SHROUD 10764-00 LH UPPER SHROUD 10843-00 627429 71261-005 A14235-000 LH LOWER SHROUD PMA PMA OH OH TAIL-PIPE 70912-00 Condition OH RH STACK 74501-00 A14235-000 MUFFLER LH STACK 70671-00 10762-00 DESCRIPTION MUFFLER SHROUD OH OH OH OH OH OH OH OH OH OH MUFFLER CLAMP 2" PIN NEW SLIDE NEW GASKET TAILPIPE CLAMP 2" PIN Page #52 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 18 SUPER CUB AD 68-05-01 for exhaust systems with less than 950 hr. time in service, 100 hour repetitive inspection of entire exhaust system and internal inspection of muffler. For systems with 950 hr. or more time in service, the inspection requirement is every 50 hrs. Per the FAA, our overhauled parts qualify as zero time parts. See FAA letter on page XII of this catalog. O-235 105 HP O-290 125 & 135 HP O-320 150 HP ITEM OEM PART NO 01 3241 01 12433-014 02 12457-02 03 12457-03 04 12436-00 05 14239-00 02 03 04 06 NS 12457-12 12457-13 A14235-000 3182 3236 NS 71261-005 77611 DESCRIPTION Condition MUFFLER NEW FRONT STACK 125 H.P. 135 H.P.(O-290) & 150 H.P. (O-320) OH FRONT STACK 105 H.P. O-235 OH REAR STACK 105 H.P. O-235 OH MUFFLER SHROUD (105-135 HP) OH MUFFLER SHROUD (150 HP) PMA OH MUFFLER STC SA02023AK HD Wall, NO flame tube, longer tailpipe REAR STACK 125 H.P. 135 H.P.(O-290) & 150 H.P. (O-320) 12436-10 NS NS PMA PART OH OH REAR SHROUD ASSY OH MUFFLER CLAMP 2" PIN NEW 2PC SHROUD MUFFLER-same as standard PA18 "split" for ease of install NEW GASKET NEW 2 PC "PRE-HEAT" SHROUD same as standard PA18, "split" for ease of install SHROUD CLIP Page #53 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 22 TRI-PACER AD 68-05-01 for exhaust systems with less than 950 hr. time in service, 100 hour repetitive inspection of entire exhaust system and internal inspection of muffler. For systems with 950 hr. or more time in service, the inspection requirement is every 50 hrs. Per the FAA, our overhauled parts qualify as zero time parts. See FAA letter on page XII of this catalog. Check under shroud for cracks and leaks Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion Lyc. O-235 PA 12, PA 14, PA 16, PA 20-115, PA 22-108 Lyc. O-290 PA 20-135, PA 22-150 Lyc. O-320 PA 22-150 & PA 22-160 & PA 22 w/out rear seat heat PA 22 With or w/out rear seat heater ITEM OEM PART NO 02 12043-23 01 03 04 05 06 07 08 09 10 NS NS NS 10308-003 PMA PART A11417-004 A14235-00 10843-03 PMA PMA A14235-000 10430-00 71261-005 77611 REAR STACK with Shroud TAIL PIPE TAILPIPE PIN CLAMP 2" CARB HEAT SHROUD UPPER CARB HEAT SHROUD LOWER PMA Condition OH OH REAR STACK 10764-03 12742-04 MUFFLER FRONT STACK 12043-22 13238-05 DESCRIPTION MUFFLER SHROUD OH OH NEW NEW OH OH OH MUFFLER CLAMP 2" PIN NEW SHROUD CLIP NEW SHROUD CLIP GASKET Page #54 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 23-150/160 S/N 23-1 TO 23-1151 Note: Check all slip joints Check all stacks for wall thinning Re: PA 23-150/160 w/ Geronimo Conversion to O-360 engines ITEM OEM PART NO DESCRIPTION 02 18027-18 LE LF STACK (18027-11) 01 03 04 18027-17 18027-16 18027-13 04 18027-19 05 18028-17 07 18028-14 05 06 08 09 18028-12 18028-16 18028-15 18241-00 09 18934-00 NS 77611 Condition LE RF STACK (18027-10) OH OH LE RR STACK (18027-05) OH OH LE LR STACK USE 18027-14 IF HI TEMP CARB HEAT IS INSTALLED LE LR STACK (18027-14) OH RE RF STACK (18028-13) OH RE RR STACK (18028-05) OH OH RE RF STACK USE 18028-13 IF HI TEMP CARB HEAT IS INSTALLED RE LF STACK (18028-11) OH RE LR STACK (18028-06) CLAMP USED 1 3/4 " & 1 3/4" (USED WHEN 6" EXHAUST SHROUD IS INSTALLED) CLAMP USED 1 3/4" & 3 1/16’ (USED WNEN 12" EXHAUST SHROUD IS INSTALLED) GASKET Page #55 www.awi-ami.com OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 23-150/160 S/N 23-1152 AND UP Note: Check all slip joints Check all stacks for wall thinning Re: PA 23-150/160 w/ Geronimo Conversion to O-360 engines ITEM OEM PART NO DESCRIPTION 02 18027-18 LE LF STACK (18027-11) 01 03 04 05 06 07 08 09 10 11 11 11,12 11,12 12 12 13 14 15 18027-19 18027-16 18027-17 18028-15 18028-16 18028-14 18028-17 19555-00 19556-01 19558-03 19559-03 754-200 754-201 19558-05 19559-05 18241 18242 71261-09 Condition LE LR STACK (18027-14) OH OH LE RR STACK (18027-05) OH LE RF STACK (18027-10) OH RE LR STACK (18028-06) OH RE LF STACK (18028-11) OH RE RR STACK (18028-05) OH RE RF STACK (18028-13) OH REAR SHROUD END PLATE FRONT SHROUD END PLATE (RH) LE OTBD TOP SHROUD RE OTBD TOP SHROUD OH OH OH OH LH SHROUD ASSY OH RH SHROUD ASSY OH LE OTBD BOTTOM SHROUD OH RE OTBD BOTTOM SHROUD OH FIGURE 8 CLAMP OH PIN OH SLIDE OH Page #56 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 23-150/160 S/N 23-1152 AND UP ITEM OEM PART NO DESCRIPTION 16 19334-01 RH TAKE OFF PORT 16 17 19334-00 77611 23-250 B AZTEC DESCRIPTION 02 30348-14 LE INBD STACK 03 04 05 06 07 08 09 10 11 12 13 14 15 NS NS NS 30348-02 30349-09 30349-10 30349-08 16392-11 16556-03 16556-05 16547-08 16547-09 16565-03 16565-05 16571-08 16571-09 16548-00 16560-05 77611 OH NEW Check (#7) Nozzle for erosion and deterioration Check all stacks for wall thinning OEM PART NO 30348-13 OH GASKET ITEM 01 Condition LH TAKE OFF PORT Condition LE OTBD STACK OH OH CROSSOVER OH RE OTBD STACK OH RE INBD STACK OH CROSSOVER OH NOZZLE ASSY OH LE OTBD TOP SHROUD OH LE OTBD BOTTOM SHROUD OH LE INBD TOP SHROUD OH LE INBD BOTTOM SHROUD OH RE OTBD TOP SHROUD OH RE OTBD BOTTOM SHROUD OH RE INBD TOP SHROUD OH RE INBD BOTTOM SHROUD OH INBD BRACKET OH OTBD BRACKET OH GASKET Page #57 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 23-250 C-F AZTEC AD 72-14-05 100hr. repetitive inspection of entire exhaust system. Adjust and align per Service Bulletin 319. AWI provides ball joint style only, we will accept cores with no ball joints but build the stacks up using ball joint style cores. AWI stacks all have ball joints with slips others don't 2 -piece shroud on crossover is not shown 1 piece stacks are not shown, part #s (LH) 33419-02 & (RH) 33420-03 ITEM OEM PART NO 02 28279-03 01 03 03 04 05 06 07 07 08 09 09 NS NS NS NS NS NS NS NS NS NS NS NS 28279-02 A33420-05 28279-14 PMA PART PMA 33420-02 A33419-05 28278-12 33419-03 33538-00 33540-00 14235-02 14235-13 14235-18 32275-00 32275-03 33178-02 33178-03 33178-04 33178-05 33419-02 33420-03 77611 RE FRONT OTBD RE REAR OTBD RH CROSSOVER RH CROSSOVER RH INBD STACK 28278-02 28278-03 DESCRIPTION LE FRONT OTBD PMA LE REAR OTBD LH CROSSOVER LH CROSSOVER LH INBD STACK BRACKET ASSEMBLY HANGER Condition OH OH NEW OH OH OH OH NEW OH OH OH OH EXHAUST STACK SUPPORT CLAMP NEW SHROUD TAKEOFF CLAMP NEW SHROUD TAKEOFF CLAMP SHROUD CLAMP SHROUD CLAMP SHROUD TOP SHROUD BOTTOM SHROUD TOP SHROUD BOTTOM LH OTBD STACK RH OTBD STACK GASKET Page #58 www.awi-ami.com NEW NEW NEW OH OH OH OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 23-250T LYCOMING SYSTEM Check all flanges for erosion and warping Check for cracking and heat distortion Check all slip joints for freedom of movement Lycoming TIO540 C1A (250 H.P.) 1970 PA 23 D Turbo Aztec, 1971-75 PA 23 E Turbo, 1976-81 PA 23 F Turbo & Turbo Aztec models ITEM 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 NS NS NS NS NS NS NS NS OEM PART NO DESCRIPTION K78965 RH COLLECTOR ASSEMBLY K16493 LW12281 LW16901 78687 78054 78062 78061 78063 LW16902 78064 LW11657 LW11656 LW11223 LW15417 32779-00 32781-00 32847-00 32848-00 17189-225 4502-225 75845 77611 LW11654 LW11655 LW12093-6 LW12778 Condition LH COLLECTOR ASSEMBLY NEW NEW SEE ASSEMBLY OH SEE ASSEMBLY NEW SEE ASSEMBLY NEW SEE ASSEMBLY NEW SEE ASSEMBLY NEW SEE ASSEMBLY NEW SEE ASSEMBLY NEW CROSSOVER FLANGE NEW PLENUM FLANGE NEW MALE WG FLANGE NEW FEMALE WG FLANGE NEW BY-PASS FLANGE NEW TRANSITION OH LH TAIL PIPE OH RH TAIL PIPE OH LH BY- PASS ELBOW OH RH BY-PASS ELBOW OH 2.25 V-BAND CLAMP SEAL NEW 2.25 V-BAND CLAMP SEAL NEW 2.25 O.D. V-BAND CLAMP NEW GASKET NEW CLAMP NEW U-BOLT NEW 2.25 O.D. V-BAND CLAMP NEW WASTEGATE Page #59 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 24-180 COMANCHE AD 68-05-01 for exhaust systems with less than 950 hr. time in service, 100 hour repetitive inspection of entire exhaust system and internal inspection of muffler. For systems with 950 hr. or more time in service, the inspection requirement is every 50 hrs. Per the FAA, our overhauled parts qualify as zero time parts. See FAA letter on page XII of this catalog. Muffler does not have internal baffles Check tailpipe for pitting and material thinning ITEM OEM PART NO DESCRIPTION 02 24506-00 MUFFLER 2.5" ID 01 03 03 04 04 05 06 07 08 09 10 11 12 NS NS NS NS NS NS 22594-002 21092-11 21092-15 21092-008 21092-17 21092-14 21092-009 21580-02 21199-00 21165-02 21165-03 14235-08 25017-00 21247-00 22093-00 23503-00 23504-00 23507-00 77611 Condition MUFFLER 2" ID OH OH LF STACK OH LF STACK RR STACK (2" CARB HEAT INLET) RR STACK (3" CARB HEAT INLET) RF STACK LR STACK OH OH OH OH OH TAIL PIPE NEW MUFFLER SHROUD OH CARB HEAT TOP OH CARB HEAT BOTTOM OH MUFFLER PIN CLAMP 2.5" NEW SHROUD CLIP NEW BUSHING ASSEMBLY MUFFLER ADAPTER CARB HEAT TOP MUFFLER SHROUD S/N 24-1 TO S/N 24-102 MUFFLER SHROUD S/N 24-104 TO 24-2298 MUFFLER SHROUD S/N 24-2175 TO 24-2299 GASKET Page #60 www.awi-ami.com OH OH OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 24-250 COMANCHE AD 68-05-01 for exhaust systems less than 950 hrs. tis, 100 hr. repetitive inspection of entire exhaust system and internal inspection of muffler. Inspection interval increases to 50 hr. after 950 hrs. time in service. AD is not applicable when hollow muffler part # 24506 or 26385 is installed in combination with muffler support kit. See Piper letter on page XII of this catalog. Muffler has no baffles Check tailpipe for thinning Check under shroud take-off for cracking and heat distortion Muffler part # 26385-00 supercedes part # 23159-00 Service Letter 414 shroud modification When muffler #24506-00 is used, service letter 481 must be complied with. ITEM OEM PART NO DESCRIPTION 01 26385-000 MUFFLER 01 02 03 03 03 04 05 06 06 07 08 09 NS NS 24506-00 21664-002 21664-03 23537-002 23537-03 21580-000 23504-00 756-777 756-778 14235-08 21167-00 23489-00 21247-00 77611 Condition MUFFLER 2.5"ID OH OH LH STACK OH RH STACK (1 7/8") RH STACK (4 1/4") superceedes to 24543-00 RH STACK (FUEL INJECTION) option on S/N 24-3205 and up TAIL PIPE MUFFLER SHROUD CARB HEAT (U&L) for RH STACK 21664-03 CARB HEAT (U&L) for RH STACK 23537-002 MUFFLER PIN CLAMP 2.5" TAIL PIPE CLAMP 3" OH OH NEW OH OH OH NEW NEW MUFFLER SHROUD OH SHROUD CLIP NEW GASKET Page #61 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 24-260 B COMANCHE AD 68-05-01 for exhaust systems with less than 950 hr. time in service, 100 hour repetitive inspection of entire exhaust system and internal inspection of muffler. For systems with 950 hr. or more time in service, the inspection requirement is every 50 hrs. Per the FAA, our overhauled parts qualify as zero time parts. See FAA letter on page XII of this catalog. Carburated aircraft use 2 LH mufflers (2 heat exchangers) Fuel injected aircraft originally used RH (smooth) muffler and LH (heat exchanger) muffler, but not always. AD 9121-09 & Piper Service Bulletin 861 for induction system icing, the fix was to use 2 heat exchanger and have heated air enter the alternate air induction system. ITEM OEM PART NO DESCRIPTION 02 26345-006 SMOOTH MUFFLER (sometimes used on RH side) OH 04 24770-06 FRONT RISER OH 01 03 05 06 06 07 07 08 09 10 NS NS NS 26345-005 24770-004 24770-08 24787-02 K24787-02 24787-03 K24787-03 24861-00 24862-01 24862-00 24260BSK 24788-00 77611 HEAT EXCHANGE MUFFLER (LH, somtimes also used on RH) 9 1/2" RING TO RING CENTER STACK REAR RISER Condition OH OH OH LH TAIL PIPE OH LH TAIL PIPE NEW RH TAIL PIPE NEW RH TAIL PIPE OH TOP LEFT SHROUD OH TOP RIGHT SHROUD OH LOWER SHROUD OH SPRING KIT NEW GASKET NEW TAILPIPE CLAMP Page #62 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 24-260 COMANCHE A & C AD 68-05-01 for exhaust systems with less than 950 hr. time in service, 100 hour repetitive inspection of entire exhaust system and internal inspection of muffler. For systems with 950 hr. or more time in service, the inspection requirement is every 50 hrs. Per the FAA, our overhauled parts qualify as zero time parts. See FAA letter on page XII of this catalog. A No baffle in muffler B Check for cracking and heat distortion Tail pipe has a flow divider ITEM OEM PART NO DESCRIPTION 02 26829-00 LH STACK 01 03 04 05 06 NS NS 27235-00 26830-00 26853-00 26990-00 14235-08 21247-00 77611 Condition MUFFLER OH OH RH STACK OH MUFFLER SHROUD FRONT OH MUFFLER SHROUD REAR OH MUFFLER PIN CLAMP 2.5" NEW GASKET NEW SHROUD CLIP Page #63 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 25-235/260 PAWNEE AD 67-14-07 for 25-235 s/n 25-2000-254171 50hr. inspection of entire exhaust system & internal inspection of muffler. AD dose not apply when new muffler & exhaust stack clamps are installed. "D" model has wing tanks Taller stacks go on "D" model Check Tailpipe for thinning Check under shroud take off can for cracking and heat distortion Mufflers have internal baffles and they must be intact to be airworthy Check stacks for cracking and heat distortion ITEM OEM PART NO DESCRIPTION 02 60350-02 LH STACK D MODEL (6") 01 02 03 03 04 05 05 06 06 06 06 06 07 07 08 09 NS NS 753-753 64039-002 60350-03 64039-003 64170-00 64074-00 64879-00 64167-07 64439-00 64439-04 64439-08 64439-10 64167-03 64439-05 14235-08 64092-00 21247-00 77611 Condition MUFFLER OH OH LH STACK (5.5") OH RH STACK D MODEL (6") OH RH STACK (5.5") OH TAIL PIPE MUFFLER SHROUD Superceeds to 64879 MUFFLER SHROUD CARB HEAT TOP OH OH OH OH CARB HEAT TOP OH CARB HEAT TOP OH CARB HEAT TOP OH CARB HEAT TOP OH CARB HEAT BOTTOM OH CARB HEAT BOTTOM OH MUFFLER PIN CLAMP 2.5" NEW SHROUD CLIP NEW TAIL PIPE CLAMP NEW GASKET Page #64 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28-140/160/180 SINGLE MUFFLER AD 70-16-05 50hr. or 100hr. inspection on muffler part # 63627-00 or 63688-00. AD not applicable to when muffler 99482-00 or 99482-02 is installed. Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. A. Check for heat distortion here B. Check for cracking here Slip joint assemblies should easily slide in and out of each other. Check slip joints for wear RF & LF Stack sn 28-715472 + up riser legs are ~2" longer PA 28-140 Muffler (O320) 99482-00 is 1" shorter (21 5/8") than PA-28-180 Muffler (O360) 99482-02 (22 5/8") ITEM OEM PART NO PMA PART DESCRIPTION 01 A99482-02 PMA MUFFLER 180 01 02 02 03 04 04 05 06 07 08 A99482-00 A63726-04 A99044-02 A99044-04 A63726-02 A99044-05 A99044-03 A63666-002 63652-02 66704-02 10 A63723-003 11 12 13 14 15 NS NS NS NS NS PMA PMA PMA PMA PMA PMA PMA 62208-02 09 09 PMA PMA A63723-002 PMA 63705-02 63705-03 A65442-03 10430-00 63243-02 63642-03 63735-00 77611 NEW NEW RF STACK NEW RF STACK sn 28-7125472 + up NEW RR STACK NEW LF STACK NEW LF STACK sn 28-7125472 + up NEW LR STACK NEW TAILPIPE SHROUD sn 28-1 to 28-1520 NEW SHROUD sn 28-1521 to 28-1760 & 28-20002 to 28-24999 A63723-001 A14235-000 Condition MUFFLER 140/160 PMA PMA PMA SHROUD sn 28-25000 & up OH OH OH CARB HEAT ASSY NEW CARB HEAT BOTTOM NEW CARB HEAT TOP TAILPIPE PIN CLAMP 2" CARB HEAT PA 28-160 top CARB HEAT PA 28-160 bottom NEW NEW OH OH CLAMP STACK PIN CLAMP 2" NEW CLAMP STACK NEW SHROUD CLIP CLAMP TAILPIPE SUPPORT CLAMP TAILPIPE SUPPORT GASKET Page #65 www.awi-ami.com NEW NEW NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28-151/161/180 DUAL MUFFLERS Check body of mufflers for chafe marks where shroud rests on muffler. Make sure that the risers can be removed from the muffler. The riser tube end tends to mushroom out and seize up. PA 28-151 1974 through 1977 PA 28-161 1977 + Up PA 28-151/161 Shroud Note: Carb Heat Shroud is separate part # but rivetted between endplate & shroud skin of bottom shroud. A support bracket is screwed to the carb heat shroud & then attached to the endplate of the top shroud. RF stack 62230-00 PA 28-151 74-5001 +up, PA 28-161 77-16001 through 7716323 RF stack 37922-02 PA 28-161 287816001 + up ITEM OEM PART NO PMA PART DESCRIPTION 01 A66894-03 PMA PMA MUFFLER 05 62230-00 04 05 05 06 06 07 07 08 09* 10 11 NS 62232-00 35656-02 NS NS NS 77611 99568-00 99568-002 OH OH OH LF STACK 180 NO TAB 99568-003 35303-02 NEW LF STACK 151/161 67617-00 NS NS NEW LR STACK 180 NO TAB 35300-00 35303-003 OH LR STACK 151/161 67618-00 NS OH RF STACK EXTRA BEND 161 35301-00 35631-00 RR STACK ALL RF STACK EXTRA BEND 161 K37922-02 A63243-002 NEW RF STACK K37922-02 35303-803 Condition * sold together as an assembly 151/161 SHROUD TOP PMA OH 151/161 SHROUD BOTTOM (note:this is the latest p/n) PIN CLAMP 1.75" CARB HEAT TAKE OFF ASSEMBLY 2 MUFFLER END PLATE, SHROUD SHROUD BOTTOM 151/161 SHROUD BOTTOM BRACKET CARB HEAT TAKE OFF GASKET SHROUD TOP 151/161 SHROUD TOP Page #66 www.awi-ami.com OH OH NEW OH OH OH NEW NEW OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28-180 Check body of mufflers for chafe marks where shroud rest on muffler. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and seize up. Front muffler has forward facing tab-rear muffler has aft facing tab ITEM OEM PART NO 02 66894-02 01 03 04 05 06 07 08 09 10 11 12 13 NS 66894-00 PMA PART RR STACK 62230-00 RF STACK 62231-00 LR STACK 180 W/TAB 62892-03 LF STACK 180 W/TAB 63237-04 SHROUD TOP with slide on the side 63237-05 SHROUD BOTTOM with slid on the side 62981-06 A63243-002 65542-00 65543-00 FRONT MUFFLER sn 28-1761 to 28-3077 REAR MUFFLER sn 28-1761 to 28-3077 62232-00 62981-07 DESCRIPTION LH CARB HEAT -180 PMA RH CARB HEAT -180 1.75" PIN CLAMP SHROUD TOP SHROUD BOTTOM 2 MUFFLER END PLATE, SHROUD Page #67 www.awi-ami.com Condition OH OH OH OH OH OH OH OH OH OH NEW OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28-181 2-MUFFLERS. 1-TAIL PIPE SN# 2843001 + up 1995 Archer III Lycoming O-360-A4M Check body of mufflers for chafe marks where shroud rest on muffler. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and seize up. ITEM OEM PART NO PMA PART DESCRIPTION 02 A85477-05 PMA REAR MUFFLER 01 03 04 05 06 07 08 09 10 NS NS A85477-02 35300-00 PMA 62231-05 77611 OH OH TOP SHROUD PMA NEW OH TAILPIPE 99568-04 NEW OH RR STACK 85477-09 Condition OH RF STACK 62232-03 A63243-002 LF STACK LR STACK 62230-00 65543-02 FRONT MUFFLER BOTTOM SHROUD OH OH 1.75" PIN CLAMP NEW GASKET NEW 2 MUFFLER END PLATE, SHROUD Page #68 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28-235 CHEROKEE 6 Mufflers have internal baffles and they must be intact to be airworthy Check collector for cracking and heat distortion Make sure that the stacks can be removed from the muffler. The ends of the stacks tube tend to mushroom out and seize up inside the muffler. ITEM OEM PART NO DESCRIPTION 02 65813-00 MUFFLER SMOOTH, ROUND CUFF 01 03 03 04 05 06 07 08 08 08 09 10 68718-03 65012-00 65419-00 65038-00 65039-00 65810-00 65418-00 65041-00 69675-00 69678-00 14235-08 69174-00 NS 10430-00 NS 77611 NS 65057-00 Condition MUFFLER W/FINS, ROUND CUFF OH MUFFLER SMOOTH, SQUARE CUFF WITH TABS FOR SHROUD MUFFLER SMOOTH, SQUARE CUFF w/TABS FOR SHROUD LH STACK OH OH OH OH RH STACK OH MUFFLER SHROUD (ROUND CUFF) OH MUFFLER SHROUD (SQUARE CUFF) OH CARB HEAT SHROUD SN 28-10003 TO 28-7310054 OH CARB HEAT SHROUD 28-7310055 + OH CARB HEAT SHROUD ON STACK OH MUFFLER PIN CLAMP 2.5" NEW SHROUD CLIP NEW GASKET NEW MUFFLER SHROUD (round cuff)(3" port at angle, 90º 2" port & long 3" port) MUFFLER SHROUD Page #69 OH OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28-236 DAKOTA ITEM OEM PART NO 02 35904-03 01 03 04 05 06 07 08 09 10 NS NS NS A67517-00 Check body of mufflers for chafe marks where shroud rest on muffler. Make sure that the risers can be removed from the muffler. The ends of the riser tubes tend to mushroom out and seize up inside of the muffler. PMA PART PMA 35904-04 77611 OH OH OH RR STACK 38162-07 SHROUD BOTTOM PMA SHROUD TOP MUFFLER PIN CLAMP 1.75" 3 MUFFLER END PLATE, SHROUD CARB HEAT SHROUD GASKET Page #70 NEW OH RC STACK 35904-08 Condition OH RF STACK 35904-07 35934-02 LF STACK LR STACK 35904-06 A63243-002 MUFFLER LC STACK 35904-05 38159-03 DESCRIPTION www.awi-ami.com OH OH OH NEW OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28R-180 ARROW AD 80-19-01Must have .030" gap between end plates between shroud halves. Check body of mufflers for chafe marks where shroud rest on muffler. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and seize up. ITEM OEM PART NO 02 67617-00 01 03 04 05 06 07 08 NS NS A67517-00 PMA PART PMA 67618-00 NEW OH OH BOTTOM SHROUD 180/200 PMA Condition OH RR STACK 180 67808-00 77611 LF STACK 180 RF STACK 180 67620-00 A63243-002 MUFFLER 180 LR STACK 180 67619-00 67651-00 DESCRIPTION TOP SHROUD 180 OH OH OH PIN CLAMP 1.75" NEW GASKET NEW 2 MUFFLER END PLATE, SHROUD Page #71 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28R-200 ARROW AD 80-19-01 Must have .030" gap between endplates on shroud halves. Check body of mufflers for chafe marks where shroud rest on muffler. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and seize up. SN 28R-30482, 28R-35001 to 28R7135238 use 180HP top shroud part # 67561-00 ITEM OEM PART NO 02 K67810-00 01 03 04 05 06 07 08 NS NS A67517-00 PMA PART PMA K67811-00 NEW NEW NEW BOTTOM SHROUD 180/200 PMA Condition NEW RR STACK 200 67808-00 77611 LF STACK 200 RF STACK 200 K67812-00 A63243-002 MUFFLER 200 LR STACK 200 K67809-00 99600-00 DESCRIPTION TOP SHROUD 200 NEW OH OH MUFFLER PIN CLAMP 1.75" NEW GASKET NEW 2 MUFFLER END PLATE, SHROUD Page #72 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28R-201T ARROW Check Wye flow divider plate for cracks and distortion ITEM OEM PART NO DESCRIPTION 02 640964R-R RH STACK ASSY 01 03 03 03 04 04 04 05 05 05 06 06 06 07 07 08 08 08 09 09 10 10 10 11 11 11 12 12 12 13 640964L-R 640964-102 643861-102 654264 640964-101 643861-101 654265 640964-104 643861-104 654263 640964-103 643861-103 654262 640964-106 654260 640964-105 643861-105 654261 641911-108 643861-118 641911-020 643862-020 654301 641911-111 643862-106 654304 641911-030 643862-135 654302 641911-110 Condition LH STACK ASSY OH OH TEE ASSY CLY #2 OH TEE ASSY CLY #2 OH TEE ASSY CLY #2 OH TEE ASSY CLY #1 OH TEE ASSY CLY #1 OH TEE ASSY CLY #1 OH TEE ASSY CLY #4 OH TEE ASSY CLY #4 OH TEE ASSY CLY #4 OH TEE ASSY CLY #3 OH TEE ASSY CLY #3 OH TEE ASSY CLY #3 OH ELBOW ASSY CLY #6 OH ELBOW ASSY CLY #6 OH ELBOW ASSY CLY #5 OH ELBOW ASSY CLY #5 OH ELBOW ASSY CLY #5 OH LH ELBOW ASSY OH LH ELBOW ASSY OH TAIL PIPE OH TAIL PIPE OH TAIL PIPE OH WYE ASSY OH WYE ASSY OH WYE ASSY OH BY- PASS NEW BY- PASS NEW BY- PASS NEW UPPER TAILPIPE SHROUD1/2 Page #73 www.awi-ami.com OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 28R-201T ARROW ITEM OEM PART NO DESCRIPTION 15 641911-202 LOWER TAILPIPE SHROUD 14 NS 641911-100 970 30 TWIN COMANCHE DESCRIPTION 02 23850-10 LF STACK 03 04 04 NS 23850-11 23850-12 23850-14 77611 OH NEW LR Stack part # 23850-12 (no ball joint) LR Stack part # 23850-14 ( has ball joint) OEM PART NO 23850-08 OH GASKET ITEM 01 Condition UPPER TAILPIPE SHROUD 1/2 Condition RF STACK OH OH RR STACK OH LR STACK OH LR STACK OH GASKET NEW Page #74 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 31-310/325 NAVAJO AD 82-16-05R1 SAME AS 31-350 LW12127 Transition has studs (3) in top and (2) on the side installed. If studs are not installed the transition is LW12126 Navajo C/R 325 HP Lycoming TIO-540F2BD Navajo C 310 HP Lycoming TIO-540A2C ITEM OEM PART NO PMA PART DESCRIPTION 02 A16791 PMA LH STACK ASSY 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 NS NS NS NS NS NS A16794 LW10159 PMA LW10164 PMA A16792 PMA A16790 LW12127 A40310-8 A40310-9 24502-225 15486 17189-225 24096-225 77823 LW12167 LW12778 OH OH OH RH REAR RISER A15850 A16793 OH LH CENTER RISER LW10161 A16789 NEW RH FRONT RISER RH CENTER RISER LW10163 A15849 NEW LH FRONT RISER LW10160 LW10162 Condition RH STACK ASSY PMA PMA PMA PMA PMA PMA OH LH REAR RISER OH RF INTERMED TUBE NEW RC INTERMED ELBOW NEW LF INTERMED TUBE NEW LC INTERMED ELBOW NEW RR INTERMED ELBOW NEW LR INTEMED ELBOW NEW TRANSITION ASSY w/STUDS NEW UPPER TAILPIPE NEW LOWER TAILPIPE NEW CLAMP NEW GASKET NEW BYPASS GASKET NEW ELBOW GASKET TRANSITION STUDS ON THE TOP (3) REQUIRED TRANSITION STUDS ON THE SIDE (2) REQUIRED WASTEGATE Page #75 www.awi-ami.com NEW NEW NEW ATC [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 31-350 CHIEFTAIN AD 82-16-05R1 100hr. repetitive inspection w/dye penetrant or 10X power magnifying glass of upper tailpipe and turbo flanges. Remainder of AD to be responsibility of IA. Check transition for cracks Check stack assemblies for slipjoint movement and heat distortion Check tail pipes for pitting and wall thickness Lycoming 350 HP RH LTIO-540-J2BD LH TIO-540-J2BD ITEM OEM PART NO PMA PART DESCRIPTION 02 A16826 PMA LH STACK ASSY 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 NS NS NS NS NS NS A16825 LW10159 PMA LW10164 PMA A16621 PMA A16697 LW12437 A40310-10 A40310-09 24502-225 15486 17189-225 24096-225 77823 LW12167 LW12778 OH OH OH OH RH REAR RISER A15849 A16620 RH FRONT RISER LH CENTER RISER LW10161 A16696 NEW RH CENTER RISER LW10163 A15849 NEW LH FRONT RISER LW10160 LW10162 Condition RH STACK ASSY PMA PMA PMA PMA PMA PMA OH LH REAR RISER OH RF INTERMED TUBE 350 NEW RC INTERMED ELBOW 350 NEW LF INTERMED TUBE 350 NEW LC INTERMED ELBOW 350 NEW RR INTERMED ELBOW 350 NEW LR INTEMED ELBOW 350 NEW TRANSITION NEW UPPER TAIL PIPE 350 NEW LOWER TAILPIPE NEW CLAMP NEW GASKET NEW BYPASS GASKET NEW ELBOW GASKET TRANSITION STUDS -TOP- (3) REQUIRED NEW TRANSITION STUDS ON THE SIDE (2) REQUIRED WASTEGATE Page #76 www.awi-ami.com NEW NEW ATC [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 31P-425 NAVAJO Check all slipjoints for freedom of movement Inspect transition for cracks Check stack for cracking or heat distortion Lycoming 425HP TIGO-541-E1A integral drive accessory Cyl # 1 is LF ITEM OEM PART NO DESCRIPTION 02 LW13054 RH STACK ASSY 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 LW13055 78004 77427 78005 78287 78286 78011 77930 78012 LW13027 LW11016 78008 46323-05 48788-05 46324 Condition LH STACK ASSY OH OH CYL #1 LF OH CYL # 2 RF OH CYL #3 LC OH CYL #4 RC OH CYL #5 LR OH CLY #6 RR OH FLANGE OH RR ELBOW OH RR & LR ADAPTER OH TRANSITION OH LR ELBOW OH UPPER TAIL PIPE OH LOWER TAILPIPE OH WASTEGATE OVERBOARD Page #77 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 32-260 CHEROKEE 6 Check elbow of stack for cracks and heat distortion. Check muffler baffle or flame tube for distortion. Make sure that the stacks can be removed from muffler, the ends of the stacks tend to expand and mushroom out. ITEM OEM PART NO DESCRIPTION 02 65038-00 LH STACK 01 03 04 68718-00 65039-00 69174-00 05 65041-00 06 14235-03 05 NS NS 69675-00 10430-00 77611 Condition MUFFLER OH OH RH STACK MUFFLER SHROUD (round cuff)(3" port at angle, 90º 2" port & long 3" port) CARB HEAT SHROUD SN 32-1 TO 32-7300008 CARB HEAT SHROUD 32-7300008 + OH OH OH OH MUFFLER PIN CLAMP 2.5" NEW GASKET NEW SHROUD CLIP Page #78 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 32-300 SINGLE MUFFLER Check elbow of stack for cracks and heat distortion. Check muffler baffle or flame tube for distortion. Make sure that the stacks can be removed from muffler, the ends of the stacks tend to expand and mushroom out. 1965-1975 S/N 32-4000 to S/N 32-7540198 ITEM OEM PART NO DESCRIPTION 02 68793-00 STACK ASSY 01 03 03 04 NS NS 68796-00 68798-00 68798-03 14235-03 10430-00 77611 Condition MUFFLER OH SHROUD S/N 32-40000 TO 7240055 SHROUD S/N 32-7240056 TO 7540198 OH OH OH MUFFLER PIN CLAMP 2.5" NEW GASKET NEW SHROUD CLIP Page #79 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 32R-300/32RT-300/32R-301 Check body or mufflers for chafe marks where shroud rest on muffler body. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and size up. 1976 and up s/n 32-7640001 and up ITEM OEM PART NO 02 38137-04 01 03 04 05 06 07 08 09 10 NS NS A67517-00 PMA PART PMA 38137-03 RIGHT FRONT STACK 38137-06 RIGHT CENTER STACK 38137-07 RIGHT REAR STACK 38162-06 77611 LEFT FRONT STACK LEFT REAR STACK 38137-05 A63243-002 MUFFLER LEFT CENTER STACK 38137-02 38159-02 DESCRIPTION SHROUD BOTTOM PMA SHROUD TOP Condition NEW OH OH OH OH OH OH OH OH MUFFLER PIN CLAMP 1.75" NEW GASKET NEW 3 MUFFLER END PLATE, SHROUD Page #80 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 32R-301 DUAL MUFFLER SYS PA 32R-301 Saratoga II HP Lycoming 300 HP IO-540-K1G5D Muffler # 1 part # 26345-08 shroud rings are ~9" apart. Muffler can extends about .5" beyond the ring on the outlet side. Muffler #2 has shroud rings at the ends of the muffler can ~9.5" ITEM OEM PART NO DESCRIPTION 02 26345-05 MUFFLER 01 03 04 05 06 07 08 09 10 NS NS NS NS 26345-08 85233-04 85233-06 85233-08 85233-10 24787-04 24787-05 85233L 85233R 24787-SK 24788-00 24862-10 77611 Condition MUFFLER OH OH LH CENTER STACK OH FRONT RISER OH REAR RISER OH RH CENTER STACK OH LH TAIL PIPE OH RH TAIL PIPE OH LH STACK ASSY OH RH STACK ASSY OH SPRING KIT NEW CLAMP TAIL PIPE NEW SHROUD OH GASKET NEW Page #81 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 32R-301T AD 80-20-05 on 32R-300T tailpipe only A. Check tailpipe for internal pitting & wall thickness B. Check wastegate for cracks and heat distortion C. Check wastegate butterfly & shaft for freedom of movement and for any heat distortion ITEM OEM PART NO 02 LW15807 01 03 04 05 06 07 08 09 10 11 11 12 12 13 14 14 15 16 17 18 NS NS NS LW15812 PMA PART LH FWD RISER LW10159 RH FWD RISER LW10163 LH CTR ELBOW LW16102 LH AFT ELBOW 78189 RH ELBOW ADAPTER 78189 RH ELBOW ADAPTER K158-06 764-501 K158-501 98705-02 762447 LW15437 LW14525 15486 17189-200N LW13671 PMA OH OH RH AFT RISER LW16103 OH OH LH AFT RISER LW15805 OH OH RH CTR RISER 40B21375 Condition OH LH CTR RISER LW10160 A16858 LH STACK ASSY RH STACK ASSY LW10164 LW15806 DESCRIPTION OH OH OH FAB OH RH ELBOW NEW TRANSITION W/O SPRING NEW PA32R-301T BYPASS ELBOW NEW RH ELBOW BY-PASS ELBOW TAIL PIPE TAIL PIPE SHROUD OH NEW OH OH CABLE ASSY NEW GASKET NEW CLAMP NEW BYPASS GASKET TRANSITION SPRING Page #82 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 32R-301T SARATOGA II TC Lycoming TIO-540-AH1A Check all slipjoints for freedom of movement Inspect tailpipe for internal pitting and wall thickness Inspect transition for heat blisters Check stacks for cracks and heat distortion ITEM OEM PART NO DESCRIPTION 02 40B22304 2 PIECE CYL #2 & CROSSOVER (inconel part) 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 40B22315 40B22303 40B21921 47C21912 40B21919 40B19840 40B22317 40B22316 77611 40D21162-340M 78084 LW12093-5 75845 LW12093-6 LW12125-3 Condition CYL #1 ELBOW CYL #3 RISER & RH ELBOW ASSY CYL #4 TRANSITION & CYL #5 OH OH OH OH OH CYL #6 OH ADAPTER OH WASTEGATE PIPE OH TAILPIPE OH GASKET NEW GASKET NEW CLAMP NEW CLAMP NEW GASKET NEW CLAMP NEW CLAMP NEW Page #83 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 34-200 SENECA I AD 83-14-05 Inside baffle of tailpipe must be inspected every 100 hrs with a boroscope after the accumulation of 1050 hrs. Inspect tailpipe muffler for a baffle ITEM OEM PART NO 02 78463-07 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 NS NS NS 78463-06 PMA PART LH INBD COLLECTOR 78463-02 LH INBD RISER 78463-10 LH TAIL PIPE 78463-09 LH TAILPIPE SHROUD 78463-05 LH SHROUD 78463-13 RH INBD COLLECTOR 78463-12 RH INBD RISER 78463-15 RH OTBD COLLECTOR 78463-16 RH OTBD RISER 78463-18 RH TAILPIPE 78463-14 A0750161-25 78463-08 487-696 78463-11 970 LH OTBD COLLECTOR LH OTBD RISER 78463-04 78463-17 DESCRIPTION RH SHROUD PMA RH TAILPIPE SHROUD Condition OH OH OH OH OH OH OH OH OH OH OH OH OH OH RISER CLAMP 1.75 NEW TAILPIPE HANGER OH TAILPIPE CLAMP TAILPIPE HANGER GASKET Page #84 www.awi-ami.com NEW OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 34-200 Seneca II & III Check Wye flow divider plate for cracks and distortion Seneca II 1975 thru 1981 Continental Left Engine TSIO 360-E or -EB & Right Engine LTSIO360-E or -EB Seneca III 1981 thru 1993 Continental C/R TSIO 360-KB Fixed wastegate Seneca IV 1994 thru 1997 Continental C/R TSIO 360-KB ITEM OEM PART NO DESCRIPTION Condition 02 640964-101 TEE ASSY CYL #1 OH 01 02 03 03 04 04 05 06 06 07 07 08 08 09 09 10 10 11 12 12 12 13 NS 640964R-R 643861-101 640964-103 643861-103 640964-105 643861-105 640964L-R 640964-102 643861-102 640964-104 643861-104 640964-106 643861-106 640964-107 643861-117 640964-108 643861-118 640964-109 643861-119 643861-119 K640-3 640964-110 970 RH STACK ASSY OH TEE ASSY CYL #1 OH TEE ASSY CYL #3 OH TEE ASSY CYL #3 OH ELBOW ASSY CYL #5 OH ELBOW ASSY CYL # 5 OH LH STACK ASSY OH TEE ASSY CYL #2 OH TEE ASSY CYL #2 OH TEE ASSY CYL #4 OH TEE ASSY CYL # 4 OH ELBOW ASSY CYL #6 OH ELBOW ASSY CYL #6 OH RH ELBOW OH RH ELBOW OH LH ELBOW-TAB FWD OH LH ELBOW-TAB AFT OH WYE ASSY OH BY PASS NEW BY PASS NEW GASKET NEW BYPASS OH TAIL PIPE OH Page #85 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 38-112 TOMAHAWK ITEM OEM PART NO 02 77689-02 01 03 04 05 06 07 08 NS A77669-02 PMA NS 77668-10 77666-03 77668-14 RR STACK NEW OH OH OH TOP SHROUD PMA Condition OH LF STACK 77668-02 A63243-002 MUFFLER LR STACK 77695-02 77666-02 DESCRIPTION RF STACK 77691-02 77611 NS PMA PART 77690-02 NS NS Check body of mufflers for chafe marks where shroud rest on muffler. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and seize up. BOTTOM SHROUD OH OH MUFFLER PIN CLAMP 1.75" NEW GASKET NEW 2 MUFFLER END-PLATE, SHROUD BOTTOM SHROUD TOP SHROUD TOP SHROUD WITH BUTTERFLY Page #86 www.awi-ami.com OH OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 39 TURBO TWIN COMMANCHE Ray Jay system Inspect entire tailpipe for cracks, heat distortion and internal erosion Inspect wastegate butterfly and shaft for heat distortion. Also inspect wastegate housing for cracking, heat distortion and warping. ITEM OEM PART NO DESCRIPTION Condition 02 RJ0602-41 RF STACK CYL # 1 OH 01 03 04 05 05 06 07 08 09 NS NS 23850-10 RJ0602-51 RJ0602-61 RJ0603-11 RJ0603-501 RJ0604 RJ0193 RJ0115 RJ0114 77611 RJ4120-11 LF STACK CYL # 2 OH LR STACK CYL # 4 OH RR STACK CYL #3 OH WASTEGATE W/O SPRING OH WASTEGATE ASSY (W SPRING) OH TAIL PIPE OH TURBO CLAMP NEW GASKET NEW GASKET NEW GASKET NEW WASTEGATE SPRING Page #87 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 44-180 SEMINOLE Service Letter 860 regarding notches in muffler slip joints Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and seize up. A86299-008 replaces 86299-002, 86299007, & 86299-008. ITEM OEM PART NO 02 86202-04 01 03 03 04 04 05 05 06 NS NS NS A86299-008 PMA PART PMA 86202-05 89366-011 OH OH OH OH RR STACK S/N 4495001 + up 86202-07 87436-02 RF STACK RR STACK 89366-05 77611 NEW LF STACK S/N 4495001 + up 86202-06 A63243-002 Condition PA44-180 MUFFLER ASSY LF STACK 89366-03 89366-04 DESCRIPTION OH LR STACK PMA OH LR STACK S/N 4495001 + up OH MUFFLER PIN CLAMP 1.75" NEW GASKET CARB HEAT SHROUD NEW LR STACK WELD ASSY (86202-07 & BRACKETS) Page #88 www.awi-ami.com OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 46-310P MALIBU MIRAGE A. Inspect for internal cracks, heat distortion and heat blisters B. Inspect slipjoint area for cracks and bulging C. Inspect tailpipe shroud area for cracking ITEM OEM PART NO DESCRIPTION Condition 01 654322 RH ELBOW ASSY OH 01 02 02 03 03 04 04 05 05 06 06 07 07 08 08 09 09 10 10 11 11 NS 646463-910 646463-106 654323 646463-990 654324 646463-134 654325 646463-201 654332 646463-182 654327 646463-181 654326 646463-214 654331 646463-300 654321 646463-190 654411 646463-170 654329 628260 RH ELBOW ASSY OH LH ELBOW OH LH ELBOW OH RH TEE ASSY OH RH TEE ASSY OH LH TEE ASSY OH LH TEE ASSY OH ADAPTER OH ADAPTER OH RH HEADER (OLD P/N) OH RH HEADER (NEW P/N) LH HEADER & TEE ASSY (OLD P/N) LH HEADER & TEE ASSY (NEW P/N) CROSSOVER CROSSOVER OH OH OH OH LH HEADER BYPASS OH LH HEADER BYPASS OH RH TAILPIPE OH RH TAILPIPE OH LH TAILPIPE OH LH TAILPIPE OH GASKET Page #89 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 46-350P MIRAGE A. Inspect for internal cracks, heat distortion and heat blisters B. Inspect slipjoint area for cracks and bulging C. Inspect tailpipe shroud area for cracking ITEM OEM PART NO DESCRIPTION 02 40B19841 CYL #2 RISER 01 03 04 05 06 06 07 08 09 10 11 12 12 13 13 14 15 16 17 17 18 19 19 20 40B19844 40B19827 40B19842 47C19845 47C19847 47C22533 40B19840 40B19975 40B19974 40B19850 40B19851 47C19848 47C21952 40B21011 40B21147 40B22295 40J19953 40J21019 78084 LW12093-5 LW12093-8 06B19913 LW12093-3 75845 Condition CYL #1 RISER OH OH CYL #3 RISER OH CYL #4 RISER OH RH TRANSITION OH LH TRANSITION OH LH TRANSITION OH ADAPTER CYLS #1, #2, #5, #6 OH RIGHT CROSSOVER OH CENTER CROSSOVER OH LEFT CROSSOVER OH ADAPTER TRANSITION OH LH EXHAUST TRANSITION OH LH EXHAUST TRANSITION NEW LH TAILPIPE SUPERCEDED 40B21011 NEW LH TAILPIPE RH HEATER MUFFLER T.P HEAT SHIELD OH OH OH HEAT SHIELD OH GASKET V-BAND CLAMP 2.00 NEW V-BAND CLAMP 2-3/4 NEW V-BAND CLAMP 2.00 NEW GASKET 1-1/2 NEW V-BAND CLAMP 1-1/2 NEW GASKLET 2-1/4 Page #90 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 46-350P MIRAGE ITEM OEM PART NO DESCRIPTION NS 40B22295S RH HEATER MUFFLER SHROUD 20 NS LW12093-6 77611 60-600 AEROSTAR Condition V-BAND CLAMP 2-1/4 NEW OH GASKET NEW AD 87-07-09 Inspect exhaust system welds using a dye penetrant for cracks and pin holes. Inspect tailpipes for pitting and wall thickness ITEM OEM PART NO DESCRIPTION 02 320005-19 RF STACK 01 03 04 NS NS NS 320005-17 320005-27 320005-29 320006-13 320006-15 77611 Condition LF STACK OH OH LH AFT SN # 426+ OH RH AFT SN# 426+ OH LH AFT (SHORT) SN# 1 TO 425 OH RH AFT (SHORT) SN#1 TO 425 OH GASKET Page #91 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER 60-601P AEROSTAR AD 87-07-09 Inspect exhaust system welds using a dye penetrant for cracks and pin holes. Inspect wastegate shaft and butterfly for heat distortion and freedom of movement Inspect tailpipes for pitting and wall thickness Inspect balance tube ports for cracks Inspect balance all slip joints including in balance tube for freedom of movement Low altitude wastegate is built from pipe tubing part #'s 32006-517 & -509 High altitude wastegate is cast part #'S 320020-01 & -02 ITEM OEM PART NO DESCRIPTION 01/03 320006-503 LH EXHAUST ASSY (SN# 1 TO 341) 01 01/03 02 02/04 02/04 03 04 05 05 06 06 07 08 09 10 11 12 NS NS 320006-513 320006-539 320006-505 320006-501 320006-537 320006-515 320006-507 320006-517 320020-01 320006-509 320020-02 320006-519 320006-511 320006-533 320006-535 320006-523 320006-521 77611 RJ4120-11 Condition LF STACK LH EXHAUST ASSY RF STACK RH EXHAUST ASSY (SN # 1 TO 341) RH EXHAUST ASSY LC STACK OH OH OH OH OH OH RC STACK LH TUBULAR WASTEGATE W/O SPRING (SN #1 TO 455) LH WASTEGATE W/O SPRING RH TUBULAR WASTEGATE W/O SPRING (SN #1 TO 455) RH WASTEGATE W/O SPRING LH TAILPIPE (SN #1 TO 341) OH OH OH OH OH OH RH TAILPIPE (SN # 1 TO 341) OH LH TAILPIPE w/ ELBOW AT END OH RH TAILPIPE w/ ELBOW AT END OH BALANCE TUBE OH BALANCE TUBE OH GASKET WASTEGATE SPRING (SN # 1 TO 455) Page #92 OH www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 19/23/24 MUSKETEER Version 1 Slip joint assemblies should easily slide in and out of each other. Check slip joints for wear Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. SN M1 THRU M554 & MB1 THRU MB480 ITEM OEM PART NO DESCRIPTION 02 169-950006-95 FRONT STACK 2 PCS 01 03 04 05 06 07 NS 169-950010-21 169-950006-97 169-950010-37 169-950006-55 169-950006-49 169-950010-19 77611 Condition MUFFLER OH OH REAR STACK 2PCS OH MUFFLER SHROUD OH CARB HEAT TOP OH CARB HEAT BOTTOM OH TAILPIPE OH GASKET NEW 19/23/24 MUSKETEER Version 2 SN M555 THRU M1094 CONT. I0-346-A (165HP) ITEM OEM PART NO DESCRIPTION 02 169-950013-9 RF & LR RISER 01 03 04 NS 169-950012-45 169-950013-13 169-950012-41 77611 Condition MUFFLER, 1 1/2" INLETS OH OH RR & LF RISER OH MUFFLER SHROUD OH GASKET Page #93 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 19/23/24 MUSKETEER Version 3 SN MA1 THRU MA340 & MA 344 ITEM OEM PART NO DESCRIPTION 02 169-950015-11 LR & RF RISER 01 03 04 NS 169-950014-49 169-950015-13 169-950012-41 77611 Condition MUFFLER, 1 5/8" INLETS OH OH LF & RR RISER OH MUFFLER SHROUD OH GASKET 19/23/24 MUSKETEER Version 4 NEW Check body or mufflers for chafe marks where shroud rest on muffler body. Make sure that the risers can be removed from the muffler. The end of the riser tube tends to mushroom out and size up. 1976 and up s/n 32-7640001 and up ITEM OEM PART NO DESCRIPTION 02 169-950017-13 RR RISER 01 03 04 05 06 NS NS 169-950014-49 169-950017-7 169-950017-1 169-950017-17 169-950014-41 169-950018-1 77611 Condition MUFFLER, 1 5/8" INLETS OH OH RF RISER OH LR RISER OH LF RISER OH MUFFLER SHROUD OH MUFFLER SHROUD OH GASKET Page #94 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 19/23/24 MUSKETEER III Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. ITEM OEM PART NO PMA PART DESCRIPTION 02 A099001-120 PMA STRAIGHT RISER (5.5" overall length) 01 03 NS NS NS NS 099001-117 A0750161-25 099001-119 099001-124 099001-136 77611 PMA MUFFLER 1 3/4" RISER CLAMP HALF MUFFLER SHROUD MUFFLER SHROUD MUFFLER SHROUD GASKET Page #95 www.awi-ami.com Condition OH NEW NEW OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT C 19 SPORT Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. ITEM OEM PART NO PMA PART DESCRIPTION 02 A099001-120 PMA STRAIGHT RISER (5.5" overall length) NEW GASKET NEW 01 03 NS 099001-126 A0750161-25 77611 PMA C 23 SUNDOWNER MUFFLER 1 3/4" RISER CLAMP HALF OEM PART NO PMA PART DESCRIPTION 02 A099001-120 PMA STRAIGHT RISER (5.5" overall length) 03 NS NS 099001-127 A0750161-25 099001-019 77611 OH NEW Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. ITEM 01 Condition PMA MUFFLER 1 3/4" RISER CLAMP HALF MUFFLER SHROUD GASKET Page #96 www.awi-ami.com Condition OH NEW NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT C 24 SIERRA ITEM OEM PART NO 02 099001-132 01 03 04 NS NS 099001-131 A099001-120 A0750161-25 099001-138 77611 PMA PART PMA PMA DESCRIPTION MUFFLER CURVED RISER STRAIGHT RISER (5.5" overall length) 1 3/4" RISER CLAMP HALF SHROUD GASKET Page #97 Condition OH OH NEW NEW OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 33 & 35 A-G Inspect Stacks opposite of the risers for heat distortion, see area A Inspect inner baffle and outer body of muffler for bulging 2 bolt flange and a Ball Joint B33, A33, B33 IO-470-J or -K 35 thru 35G SN1 thru D-4865 &D-15002 E-185-1,-8,-11 & E-225-8 C33, E33 s/n cd-814 thru cd-1254 IO470 use heat exchanger 8003-16 Heat exchanger and muffler can be LH or RH on different models. ITEM OEM PART NO DESCRIPTION 02 186 HEAT EXCHANGER LH or RH (7" ring to ring) 01 03 04 05 06 07 08 09 10 NS NS NS NS NS NS 189 8003-16 35-950118 35-950116 35-950133 186-50 186-8A 8003-9 33-950000-1 186-55 186SK 35-950118-LA 35-950127 35-950128 627429 Condition MUFFLER RH or LH HEAT EXCHANGER LH or RH w/ mid half ring (9" ring to ring) LH STACK RH STACK OH OH OH OH OH TAILPIPE OH SHROUD OH TAILPIPE CLAMPS SHROUD FOR 8003-16 HEAT EXCHANGER TAILPIPE SHROUD NEW OH OH OH SPRING KIT NEW B35 A-G LH STACK SUPPORT NEW GASKET NEW B35 A-G LH STACK ASSY (STACK W/SUPPORT) HEAT SHIELD Page #98 OH OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 35 TC (Continental System) AD 89-24-03 on header part #642668 if cracks are found replace with part # 646795 Inspect header for cracks Inspect heater core heat fins for cracking and distortion ITEM OEM PART NO DESCRIPTION Condition 02 642671 CYL #2 LR 654341 OH 01 03 04 05 06 07 08 09 10 10 11 11 12 NS 642670 642672 642671 642673 642674 642666 K642663 642891 646795 654340 642392 655164 642665 628260 CYL #1 RR 654342 OH CYL #3 RC 654339 OH CYL #4 LC 654341 OH CYL #5 RF 654337 OH CYL #6 LF 654338 OH RH ELBOW 654317 HEATER ASSEMBLY 654345 (does not include shroud) LH SLEEVE 654387 HEADER supersede 642668 (tubular) HEADER cast (current #) TAILPIPE 655164 OH OH OH OH TAILPIPE OH BYPASS ELBOW 655236 OH GASKET Page #99 OH NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 35 H-P A. Inspect for heat distortion & bulging B. Inspect beaded end for deformity and burnt away material C. Inspect tailpipes for pitting and wall thinning D. Inspect inner baffle and outer body for bulging 4 bolt flange and beaded end Muffler is beaded on both ends H35 O-470-G OR O-470-G-C1 J35 IO-470-C N35, IO-470-N P35 THRU D-7108 IO-470N ITEM OEM PART NO PMA PART DESCRIPTION 01 A492-43 PMA LH MUFFLER 02 03 03 04 04 05 06 07 08 09 09 09 10 11 11 NS A0750161-25 A492-27 35-950004-5 K35-950004-5 35-950004-13 K35-950004-13 35-950004-73 35-950004-79 K35-950004-7 K35-950004-9 35-910019-13 35-950004-71 492-42 35-950004-17 35-950129-1 95-910019-15 628260 PMA PMA Condition 1.75" RISER CLAMP NEW NEW RH MUFFLER NEW LH STACK OH LH STACK NEW RH STACK NEW RH STACK OH LH STACK 2 PIECE OH RH STACK 2 PIECE OH LH TAIL PIPE NEW RH TAIL PIPE HEATER SHROUD (PORTS ~ 180º OFF SET) HEATER SHROUD (PORTS ~ 180º OFF SET) SHROUD CLAMP HAlf OH OH OH NEW HEAT SHIELD OH HEAT SHIELD OH GASKET Page #100 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT V35, A36, F33 C33A, E33A, E33C, F33A, F33C, S35, V35A, V35B, 36, A36 Inspect stacks opposite of riser tubes for heat distortion and bulging Inspect inner baffle and outer body of muffler for bulging CONTINENTAL IO 520 BB ITEM OEM PART NO PMA PART DESCRIPTION 01 A701-4 PMA LH MUFFLER 01 02 02 03 04 04 05 06 06 07 08 09 10 11 12 12 12 12 A701-20 A701-19 A701-5 35-950005-1 35-950005-29 35-950005-3 35-950005-37 35-9016-5S 35-950005-39 35-950005-61 35-950005-57 35-950005-11 35-950005-9 95-910019-25 35-910019-13 35-950004-71 701-21 701-50 12 701-61 NS 35-95005-43 13 NS NS 35-950004-17 628260 701sk PMA PMA PMA Condition LH MUFFLER INCONEL CONE NEW NEW RH MUFFLER INCONEL CONE NEW RH MUFFLER NEW LH STACK OH RH STACK,W/EGT BOSS OH RH STACK OH LH STACK OH RH STACK W/EGT BOSS 2-PIECE OH RH STACK OH LH TAIL PIPE ANGLE CUT NEW LH TAIL PIPE STRAIGHT CUT NEW RH TAIL PIPE ANGLE CUT NEW RH TAILPIPE STRAIGHT CUT NEW HEAT SHIELD HEATER SHROUD (PORTS ~ 180º OFF SET) HEATER SHROUD (PORTS ~ 180º OFF SET) HEATER SHROUD (PORTS ~ 30º OFF SET) SHROUD 701-5 is the muffler & shroud assy #, (ports are ~180º off set) HEATER SHROUD (PORTS ~ 180º OFF SET) OH OH OH OH OH OH TAIL PIPE CLAMPS NEW GASKET NEW CTR RISER SPRING KIT Page #101 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 55 BARON Check diameter of exhaust system should be ether 2.5" or 2" more commonly 2.5" Inspect all slip joints for freedom of movement and leakage Inspect tailpipes for pitting and wall thickness Does RH tailpipes have EGT Boss? ITEM OEM PART NO DESCRIPTION 01 96-950002RI-R RE INBD 4 PIECE STACK ASSEMBLY 01 02 02 03 04 05 06 07 07 08 08 08 08 09 10 NS NS 96-950002LO-R 96-950002LI-R 96-950002RO-R 96-950002-9 96-950002-33 96-950002-7 96-950002-31 96-950002-55 96-950002-57 96-324101-1 96-324101-2 96-950002-59 96-950002-61 96-950002-47 96-950011 628260 96-950002-69 LE OTBD 4 PIECE STACK ASSEMBLY LE INBD 4 PIECE STACK ASSEMBLY RE OTBD 4 PIECE STACK ASSEMBLY LH FWD STACK RH FWD STACK OH OH OH OH OH OH LH CTR STACK OH RH CTR STACK OH LE OTBD TAILPIPE OH RE INBD TAILPIPE LE INBD TAILPIPE W/ MIXTURE CONTROL RE OTBD TAILPIPE W/ MIXTURE CONTROL LE INBD TAILPIPE RE OTBD TAILPIPE OH OH OH OH OH RISER, STUB OH TAIL PIPE 1/2 CLAMP NEW GASKET NEW CLAMP TAILPIPE SUPPORT Page #102 Condition OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 55/58 BARON DETACHABLE TAIL PIPE Inspect all slip joints for freedom of movement and leakage Inspect tailpipes for pitting and wall thickness ITEM OEM PART NO DESCRIPTION 01 96-950004-9 LE OTBD 3 PIECE STACK ASSEMBLY 01 01 01 02 02 02 02 03 04 05 06 07 08 09 09 10 10 NS NS NS 96-950004-11 96-950004LO-R 96-950004RI-R 96-950004-13 96-950004LI-R 96-950004RO-R 96-95004-15 96-950004-33 96-950004-35 96-950004-29 96-950004-31 96-950004-25 96-950004-27 96-950004-55 96-950004-59 96-950004-57 96-950004-61 58-95000-41 628260 96-950004-SK RE INBD 3 PIECE STACK ASSEMBLY LE OTBD 3 PIECE STACK ASSEMBLY RE INBD 3 PIECE STACK ASSEMBLY LE INBD 3 PIECE STACK ASSEMBLY LE INBD 3 PIECE STACK ASSEMBLY RE OTBD 3 PIECE STACK ASSEMBLY RE OTBD 3 PIECE STACK ASSEMBLY LH FWD STACK RH FWD STACK Condition OH OH OH OH OH OH OH OH OH OH LH CTR STACK OH RH CTR STACK OH LH AFT STACK OH RH AFT STACK OH LE OTBD TAILPIPE OH RE INBD TAILPIPE OH LE INBD TAILPIPE OH RE OTBD TAILPIPE OH CLAMP NEW SPRING KIT NEW GASKET Page #103 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 58 BARON Check diameter of exhaust system should be either 2" or 2.5" more commonly 2" Inspect all slip joints for freedom of movement and leakage Inspect tailpipes for pitting and wall thickness Does RH tailpipe have EGT Boss fitting? ITEM OEM PART NO DESCRIPTION 01 58-950000RI-R RE INBD 4 PIECE STACK ASSEMBLY 01 02 02 03 04 05 06 07 07 08 08 09 10 NS 58-950000LO-R 58-950000LI-R 58-950000RO-R 58-950002-9 58-950002-33 58-950000-5 58-950000-7 58-950000-11 58-950000-9 58-950000-13 58-950000-15 96-950002-47 96-950000-33 628260 LE OTBD 4 PIECE STACK ASSEMBLY LE INBD 4 PIECE STACK ASSEMBLY RE OTBD 4 PIECE STACK ASSEMBLY LH FWD RISER RH FWD RISER OH OH OH OH OH OH LH CENTER RISER OH RH CENTER RISER OH RE INBD TAILPIPE OH LE OTBD TAILPIPE OH LE INBD TAILPIPE W/EGT OH RE OTBD TAILPIPE W/EGT OH RISER, STUB OH TAIL PIPE 1/2 CLAMP NEW GASKET Page #104 Condition NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 58P / 58TC BARON AD 76-13-09 Inspect elbows for cracking and distortion, Header has a minimum thickness of .075" Inspect elbows for chafing on engine mount beam Inspect flow divider plate for cracking and erosion Inspect body of header for blistering Inspect tailpipe for pitting ITEM OEM PART NO DESCRIPTION 02 640705R-R RH STACK ASSY 01 03 04 05 06 06 07 08 09 10 11 12 13 NS NS NS NS 640707L-R 640707 640705 640677 640704 640704 640706 640710 640711 640712 642066 642067 102-950001-15 628260 640877 641284 NH1000897-50 Condition LH STACK ASSY OH OH LH FWD RISER CYL #6 OH RH FWD RISER CYL #5 OH LH CENTER RISER CYL #4 OH RH AFT RISER CYL #1 OH RH CENTER RISER #3 OH LH AFT RISER CYL# 2 OH RH ELBOW OH RH FLANGE OH HEADER OH LH FLANGE OH LH ELBOW OH TAIL PIPE OH GASKET NEW HEADER CLAMPS NEW HEADER GASKET NEW TAILPIPE CLAMP Page #105 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT DUKE 60, A-60, DUKE A-60, DUKE B-60 Duke 60, A60, Duke A60 (71&72) 1968-1972 LYC TIO-541-E1A4 (380 H.P.) 1973 Duke A60, Duke B60 1973-1982 LYC TIO-541-E1C4 (380 H.P.) Beech 56TC 67 thur 70 LYC TIO-541-E1B4 Service Bulletin 479 Mandatory Inspect transition for cracks internally & externally Inspect tailpipe for internal pitting Oval style tailpipe-- Inspect inner baffle for cracks, burns or pitting ITEM OEM PART NO DESCRIPTION 01 LW78934 LH EXHAUST MANIFOLD -E1C4 ENGINE 01 02 02 03 04 05 06 07 08 09 10 11 11 12 13 13 14 15 NS NS NS NS NS 77944 77943 LW10374 77424 77427 77928 77929 77431 77428 77930 77429 77430 78187 LW11005 77434 78276 60-950024-13 60-950027-7 60-950018-83 60-950021-27 60-950021-29 78083 LW12093-5 Condition LH STACK ASSY RH STACK ASSY RH EXHAUST MANIFOLD -E1C4 ENGINE LH FWD RISER RH FWD RISER OH OH OH OH OH LH CENTER RISER OH RH CENTER RISER OH LH AFT RISER OH RH AFT RISER OH ADAPTER OH RR ELBOW OH ELBOW ADAPTER (straight) RIGHT REAR ELBOW ADAPTER -E1C4 ENGINE (CURVED) TRANSITION LR ELBOW LEFT REAR ELBOW -E1C4 ENGINE TAILPIPE 60 DUKE Round WASTEGASTE OVERBOARD OH OH OH OH OH OH OH TAILPIPE 56TC OVAL LH WASTEGATE OVERBOARD (2-PIECE ASSY) RH WASTEGATE OVERBOARD (2-PIECE ASSY) GASKET V BAND CLAMP ELBOW TO TRANSITION Page #106 OH www.awi-ami.com OH OH OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 76 DUTCHESS Inspect inner baffle plate for cracking and warping ITEM OEM PART NO DESCRIPTION 02 8295-101 RH FWD RISER CYL #1 01 03 04 05 NS NS 8295-205 8295-102 8295-103 8295-104 77611 8295SK Condition MUFFLER OH OH LH FWD RISER CYL # 2 OH RH AFT RISER CYL# 3 OH LH AFT RISER CYL# 4 OH GASKET NEW SPRING KIT -AN 3-12 Page #107 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 77 SKIPPER Risers on right are curved, not straight as shown. ITEM OEM PART NO PMA PART DESCRIPTION Condition 02 A099001-102 PMA STRAIGHT RISER NEW A0750161-25 PMA 1 3/4" RISER CLAMP HALF NEW 01 03 04 NS NS NS 108-389000-5 099001-749 099001-064 108-910014-1 77611 MUFFLER ASSY CURVED RISER MUFFLER SHROUD OH OH GASKET Page #108 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT KING AIR ITEM King Air stack repairs are manufacturer limited to cracks that are 3" or less per Beech Service Manual OEM PART NO DESCRIPTION 101-950016-81 STACK 101-950000-1 101-950016-83 109-950000-3 109-950000-61 109-950000-63 109-950000-97 118-950023-1 130-950001-29 130-950001-31 50-950097-16 78-00-00-10 99-950011-7 01 01 01 01 01 02 02 02 02 02 NS NS NS NS 99-950011-9 101-950017-1 101-950017-33 101-950017-73 101-950017-77 130-950001-1 101-950017-3 101-950017-35 101-950017-75 101-950017-79 130-950001-3 101-950019-1 101-950019-3 101-950022-1 101-950022-3 Condition EXHAUST STACK OH OH STACK OH STACK OH STACK OH STACK OH STACK OH STACK OH EXHAUST STACK OH EXHAUST STACK BEECHCRAFT E90 KING AIR ENGINE MOUNT LOWER T STACK AIR DUCT REPAIR OH OH LH STACK B300 OH LH STACK B300 OH LH STACK B300 OH LH STACK B300 OH LH STACK B300 OH RH STACK B300 OH RH STACK B300 OH RH STACK B300 OH RH STACK B300 OH RH STACK B300 OH LH STACK B200 OH RH STACK B200 OH LH STACK B200 Page #109 OH OH AIR DUCT REPAIR RH STACK B200 OH OH www.awi-ami.com OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 180 BALL STUD M-20C Smaller ball joint than rib style mufflers Check for baffles, cracked or heat distortions on the muffler body. Shroud must be removed for complete muffler body inspection. Check end plates for cracking Check ball sockets for pitting and wear ITEM OEM PART NO DESCRIPTION 02 850-76 RF RISER 01 03 04 05 06 NS NS NS NS NS 850-49 850-75 850-77 850-78 637-35 637-139 77611 850-RSK 850-TSK M20-152-4 Condition 180 BALL STUD MUFFLER OH OH RR RISER OH LF RISER OH LR RISER OH TAILPIPE OH SHROUD OH GASKET NEW TAILPIPR SPRING KIT NEW RISER SPRING KIT NEW SLIP RIB MUFFLER UPGRADE SB M20-152A Page #110 www.awi-ami.com OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 200 BALL STUD Smaller ball joints than rib style mufflers Check for baffles, cracked or heat distortions on the muffler body. Shroud must be removed for complete muffler body inspection. Check end plates for cracking Check ball sockets for pitting and wear ITEM OEM PART NO DESCRIPTION 02 850-14 RF RISER 01 03 04 05 06 NS NS NS NS NS 850-69 850-9 850-18 850-20 850-3 77611 850-59 850-RSK 850-TSK M20-152-5 Condition 200 BALL STUD MUFFLER OH OH RR RISER OH LF RISER OH LR RISER OH TAILPIPE OH GASKET NEW RISER SPRING KIT NEW SHROUD OH TAILPIPE SPRING KIT SLIP RIB MUFFLER UPGRADE SB M20-152A Page #111 www.awi-ami.com NEW OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 180 BALL RIB Ball joint style mufflers can be converted to slip joint style mufflers per Mooney Service Bulletin M20-152A. Check for baffles, cracked or heat distortions on the muffler body. Shroud must be removed for complete muffler body inspection. When converting to slip joint style muffler must also convert the risers to slip joint style ITEM OEM PART NO 02 630065-001 01 03 04 05 06 07 07 08 NS NS NS NS 630060-001 PMA PART RR RISER 630065-501 A630066-000 630057-001 630062-001 630060-RSK 630060-TSK 77611 C10X-30-C C10Y-30-6C 180 BALL RIB MUFFLER RF RISER 630065-503 630065-505 DESCRIPTION OH OH OH LF RISER PMA Condition LR RISER 2-PIECE TAIL PIPE SHROUD OH OH NEW OH SHROUD OH RISER SPRING KIT NEW GASKET NEW TAILPIPE SPRING KIT CLAMP NEW CLAMP Page #112 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 200 BALL RIB Ball joint style mufflers can be converted to slip joint style mufflers per Mooney Service Bulletin M20-152A. Check for baffles, cracked or heat distortions on the muffler body. Shroud must be removed for complete muffler body inspection. When converting to slip joint style muffler must also convert the risers to slip joint style ITEM OEM PART NO 02 630053-505 01 03 04 05 05 05 06 NS NS NS NS NS 630045-001 PMA PART RR RISER 630053-503 LR RISER 2-PIECE 630053-015 630060-RSK 630060-TSK 77611 C10X-30C C10Y-30-6C LOWER LR RISER PMA Condition OH OH OH LF RISER 630053-001 A630056-501 200 BALL RIB MUFFLER RF RISER 630053-501 630053-913 DESCRIPTION UPPER LR RISER OH OH OH OH TAILPIPE NEW TAILPIPE SPRING KIT NEW RISER SPRING KIT GASKET CLAMP NEW NEW CLAMP Page #113 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 180 SLIP RIB ITEM OEM PART NO 02 630065-509 01 03 04 05 06 07 08 09 10 11 NS NS NS A630060-501 Check for baffles, cracked or heat distortions on the muffler body. Shroud must be removed for complete muffler body inspection. PMA PART PMA 630065-511 C10Y-30-6C C10X-30C 020152-009 630180-TSK 77611 LR RISER UPPER PMA Condition NEW OH OH LR RISER ASSY 630065-913 630060-000 RF RISER LF RISER 630065-513 A630066-000 180 SLIP RIB MUFFLER RR RISER 630065-507 630065-013 DESCRIPTION LR RISER LOWER OH OH OH OH TAILPIPE NEW CLAMP NEW SHROUD OH CLAMP NEW SHROUD TAILPIPE SPRING KIT GASKET Page #114 www.awi-ami.com OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 200 SLIP RIB M-20J Check for baffles, cracked or heat distortions on the muffler body. Shroud must be removed for complete muffler body inspection. ITEM OEM PART NO PMA PART DESCRIPTION 02 A630053-511 PMA RF RISER 01 03 04 05 06 07 08 09 10 11 NS NS A630045-503 A630053-507 A630053-509 A630053-513 A630053-013 A630053-015 A630119-501 630057-000 C10Y-30-6C C10X-30C 630053-TSK 77611 PMA PMA PMA PMA PMA PMA PMA 200 SLIP RIB MUFFLER RR RISER Condition NEW NEW NEW LF RISER LR RISER ASSY LR RISER UPPER LR RISER LOWER TAILPIPE SHROUD NEW NEW NEW NEW NEW OH CLAMP NEW TAILPIPE SPRING KIT NEW CLAMP GASKET Page #115 www.awi-ami.com NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20K 231 Inspect transition for internal cracks, heat blisters & bulges Inspect stacks for cracks and heat distortion Inspect by pass tube area for cracks ITEM OEM PART NO DESCRIPTION 02 642220-102 CYL #2 RISER 01 03 04 05 06 07 08 09 10 11 12 13 NS 642220-902-2 642220-103 642220-104 642220-905-2 642220-106 642220-905-1 642220-902-1 642220-118 642220-107 970 633358 643982 646051-132 Condition CYL # 1 RISER OH OH CYL #3 RISER OH CYL #4 RISER OH CYL #5 RISER OH CYL #6 RISER OH CROSSOVER ELBOW OH CROSS ASSEMBLY-HEADER OH BY PASS ASSY OH TAILPIPE OH GASKET NEW TURBO CLAMP TAILPIPE WITH MUFFLER -GB4 ENGINE ONLY BYPASS FOR -GB4 ENGINE Page #116 www.awi-ami.com NEW OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-2OK 252 ENCORE Inspect transition for internal cracks and heat blisters Inspect stacks for cracks and heat distortion ITEM OEM PART NO DESCRIPTION 02 642220-102 CYL # 2 RISER 01 03 04 05 06 07 08 08 09 10 11 12 13 NS 642220-902-2 642220-103 642220-104 642220-905-2 642220-106 642220-905-1 649005 654877 649006-7 649004 649007 646434 636465 970 Condition CYL # 1 RISER OH OH CYL # 3 RISER OH CYL # 4 RISER OH CYL # 5 RISER OH CYL # 6 RISER OH ELBOW OH TURBO INLET OH TURBO INLET OH WASTEGATE OH TAILPIPE OH WASTEGATE GASKET NEW TURBO GASKET NEW TURBO CLAMP NEW GASKET Page #117 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20M TLS BRAVO Inspect transition for internal cracks and heat blisters Inspect stacks for cracks and heat distortion Transition supercedes to 47C22531 ITEM OEM PART NO DESCRIPTION Condition 02 40B19822 CYL # 1 & 3 RISER OH 01 03 04 05 06 07 07 08 09 NS NS LW-12728 40B19825 40B21089 40B19824 40B19823 47C19818 47C22531 630135-501 40C19819 640325-501 77611 CYL # 2 & 3 RISER OH CYL # 5 RISER OH CROSSOVER & CYL#2 OH CYL # 4 RISER OH CYL # 6 RISER OH TRANSITION OH TRANSITION OH TAILPIPE & BYPASS ASSY OH ADAPTER FLANGE OH SHROUD OH GASKET NEW Page #118 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AERO COMMANDER 500 A Inspect tailpipes for pitting and wall thickness Built 1960-63 S/N 871-1276 Cont 10470-M ITEM OEM PART NO DESCRIPTION 02 616-5 LH STACK ASSY 01 03 04 05 06 07 08 09 10 NS 616-6 616-63 616-60 616-64 616-61 616-83 616-82 616-84 616-81 628260 Condition RH STACK ASSY OH OH RH FWD STACK OH LH FWD STACK OH RH CTR STACK OH LH CTR STACK OH RH AFT STACK OH LH AFT STACK OH RH TAILPIPE OH LH TAIL PIPE OH GASKET Page #119 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AERO COMMANDER 500 B Inspect tailpipes for pitting and wall thickness Built 1960-66 S/N 893-1631 Lyc 10-540B1A5 ITEM OEM PART NO DESCRIPTION 01 621-8 RH STACK 01 01 02 02 02 03 04 05 06 07 08 NS 5010170 640091-501 621-11 640078 640091-1 621-83 621-85 621-81 621-86 621-82 621-87 15486 Condition RH STACK OH RH STACK ASSY (SLIP JOINT STYLE) LH STACK LH STACK LH STACK ASSY (SLIPJOINT STYLE) RH FWD STACK LH FWD STACK OH OH OH OH OH OH RH CTR STACK OH LH CTR STACK OH RH AFT STACK OH LH AFT STACK OH GASKET Page #120 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AERO COMMANDER 680 B Inspect tailpipes for cracking and heat distortion Tailpipe has center flow divider .090 thickness slip joint assy ITEM OEM PART NO DESCRIPTION 01 636-6 RH STACK 01 02 02 03 04 05 06 07 08 NS 5610333-503 5610333-501 636-3 621-83 621-70 621-81 621-71 621-90 621-72 15486 Condition RH STACK OH OH LH STACK OH LH STACK OH RH FWD STACK OH LH FWD STACK OH RH CTR STACK OH LH CTR STACK OH RH AFT STACK OH LH AFT STACK OH GASKET Page #121 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AERONCA 7 AC Original flanges were made of mild steel Inspect flanges for erosion Shroud: "Big" port or "small" port? ITEM OEM PART NO 02 192-04 01 03 04 05 05&06 06 NS NS 4-635 PMA PART PMA A0450338-10 PMA 192-020 627429 PMA Condition OH OH TAIL PIPE A0450338-9 A0450338-9,-10 MUFFLER RISERS 192-06 0550176-50 DESCRIPTION OH RISER CLAMP 1 1/2" NEW TAILPIPE CLAMP SET NEW TAILPIPE CLAMP WITH PIN TAILPIPE CLAMP NO PIN SHROUD GASKET Page #122 NEW NEW OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AMERICAN CHAMPION AIRCRAFT 7ECA AD 79-22-01 Inspect exhaust system for cracks O-235 Lycoming ACA now calls it the Citabria Aurora 118 HP Internal Baffles are required for mufflers to be aiworthy ITEM OEM PART NO 01&02 099001-49 01 099001-189 02 A099001-120 NS 099001-703 03 NS NS NS A0750161-25 4-873 4-874 77611 PMA PART PMA PMA DESCRIPTION MUFFLER (0-235) Condition COMPLETE MUFFLER ASSY (NEW ACA #) O-235 ENGINE STRAIGHT RISER (5.5" overall length) 1 3/4" RISER CLAMP HALF MUFFLER SHROUD SHROUD, RH 2" PORT SHROUD, RH 3" PORT GASKET Page #123 www.awi-ami.com OH OH NEW NEW OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AMERICAN CHAMPION AIRCRAFT 7GCAA, 7GCBC, 7KCAB LYCOMING O-320 & IO-320 AD 79-22-01 Inspect exhaust system for cracks ACA now calls the: 7GCAA the Citabria Adventure O-320 160HP 7GCBC the Citabria Explore O-320 160 HP Internal Baffles are required to be airworthy ITEM OEM PART NO 01&02 099001-050 01 A099001-190 02 A099001-120 NS 099001-187 03 NS A0750161-25 77611 PMA PART PMA PMA PMA DESCRIPTION MUFFLER (0-320) Condition COMPLETE MUFFLER ASSY (NEW ACA #) O-320 & IO-320 STRAIGHT RISER (5.5" overall length) 1 3/4" RISER CLAMP HALF MUFFLER SHROUD GASKET Page #124 www.awi-ami.com NEW OH NEW NEW OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AMERICAN CHAMPION AIRCRAFT 8GCBC LYCOMING O-360 & IO-360 AD 79-22-01 Inspect exhaust system for cracks ACA now calls this aircraft the Scout O360 180HP Internal Baffles are required for muffler to be airworthy ITEM OEM PART NO 01&02 099001-046 01 099001-193 02 A099001-120 NS 099001-196 03 NS A0750161-25 77611 PMA PART PMA PMA DESCRIPTION MUFFLER (AEIO-360 180 h.p.) Condition COMPLETE MUFFLER ASSY (NEW ACA #) O-360 & IO-360 STRAIGHT RISER (5.5" overall length) 1 3/4" RISER CLAMP HALF MUFFLER SHROUD GASKET Page #125 www.awi-ami.com OH OH NEW NEW OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AMERICAN CHAMPION AIRCRAFT 8KCAB 1974+ (EXCEPT 180 HP) AD 79-22-01 Inspect exhaust system for cracks 8KCAB w/ AEIO-360 uses 099001-193 muffler like 8GCBC ACA now calls the 8KCAB the Super Decathlon AEIO-360 180 HP ITEM OEM PART NO 01&02 099001-046 01 A099001-190 02 A099001-120 NS 099001-196 03 NS NS A0750161-25 099001-703 77611 PMA PART PMA PMA PMA DESCRIPTION MUFFLER (O-320) Condition COMPLETE MUFFLER ASSY (NEW ACA #) O-360 & IO-360 STRAIGHT RISER (5.5" overall length) 1 3/4" RISER CLAMP HALF SHROUD SHROUD OH NEW NEW OH OH GASKET Page #126 NEW NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AMERICAN CHAMPION AIRCRAFT CITABRIA DUAL MUFFLER AD 80-21-06 Every 100hrs. or 12 mo. inspect muffler baffle, replace if any cracks are found. 1966 - 1974 used the crossover with 2mufflers system 8KCAB used this system O-320 & O-235 power plants use the same exhaust system Internal baffles are required for mufflers to be airworthy. ITEM OEM PART NO 02 3-1079 01 03 04 05 06 07 08 09 NS NS NS 3-1079 PMA PART LH MUFFLER 3-1493R RH MUFFLER 2-1538 FRONT STACK (8KCAB 0-320) 7-1331-2 REAR STACK (8KCAB 0-320) 4-1103 SHROUD RH (2" port) 4-1106 SHROUD LH (3" port) 4-1104 RH MUFFLER (studded) PMA LH MUFFLER (studded) TAILPIPE CLAMP 1 3/4" PIN Page #127 Condition OH OH OH OH TAILPIPE 7-1330-2 A63243-002 LH MUFFLER WO/ TP RH MUFFLER WO/TP 3-1493L 4-1105 DESCRIPTION www.awi-ami.com OH OH OH OH OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 AVIAT A1A HUSKY ITEM OEM PART NO DESCRIPTION 02 35651-001 RF RISER 01 03 04 05 06 07 NS NS 35650-002 35651-002 35651-004 35651-005 C10Y-30-6C C10X-30C 35650-003 77611 Condition MUFFLER OH OH RR RISER OH LF RISER OH LR RISER ASSY OH CLAMP NEW CLAMP NEW MUFFLER SHROUD OH GASKET Page #128 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BELLANCA 17-30 AD 76-23-03 100 hr. inspection interval for muffler and tailpipe AD 2008-05-11 "INSPECTION, REPAIR, UPDATING OR REPLACEMENT OF EXHAUST COMPONENTS""Aircraft Model and serial number required" AWI IS THE ONLY FACTORY AUTHORIZED REPAIR FACILITY TO COMPLY WITH THIS AD. ITEM OEM PART NO DESCRIPTION 01 191421 LH MUFFLER 02 03 04 05 06 191423-2 191423-1 191425-20 191422-10 191425-10 191427 Condition RH RISER CYL #5 OH OH LH RISER CYL # 6 OH LH TAILPIPE OH RH MUFFLER ASSY OH RH TAILPIPE OH RH MUFFLER SHROUD Page #129 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BELLANCA 17-30A (Continental 520) AD 76-23-03 100hr. inspection interval on muffler and tail pipe AD 2008-05-11 "INSPECTION, REPAIR, UPDATING OR REPLACEMENT OF EXHAUST COMPONENTS" " Aircraft Model and serial number required" AWI IS THE ONLY FACTORY AUTHORIZED REPAIR FACILITY TO COMPLY WITH THIS AD. ITEM OEM PART NO DESCRIPTION 02 191484-10 RH MUFFLER 01 03 04 05 NS NS 191485-30 191927-0 191925-0 099004-254 191427 191959-0 Condition LH MUFFLER OH OH LH TAILPIPE OH RH TAILPIPE OH TAILPIPE CLAMP NEW RH SHROUD OH LH SHROUD Page #130 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BELLANCA 17-30A 1979 + newer AD 76-23-03 100 hr. inspection interval for muffler and tailpipe AD 2008-05-11 "INSPECTION, REPAIR, UPDATING OR REPLACEMENT OF EXHAUST COMPONENTS""Aircraft Model and serial number required" AWI IS THE ONLY FACTORY AUTHORIZED REPAIR FACILITY TO COMPLY WITH THIS AD. ITEM OEM PART NO DESCRIPTION 02 201050-10 RH MUFFLER 01 03 04 05 06 07 08 NS NS 201049-10 201045-40 201045-20 201045-30 201045-10 201047-0 201048-0 191959-0 201075-0 Condition LH MUFFLER OH OH LH CTR RISER OH RH CTR RISER OH LH FWD RISER OH RH FWD RISER OH LH TAILPIPE OH RH TAILPIPE OH LH SHROUD OH RH SHROUD Page #131 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BELLANCA 17-31 ATC ITEM OEM PART NO DESCRIPTION 02 191672-0 RH MUFFLER 01 03 04 05 06 07 08 09 NS NS NS NS 191967-0 191986-30 191986-20 191658-10 191654-10 191653 191652 191986A 191842-10 191968-0 77611 RJ4120-11 Condition LH STACK OH OH LH WASTEGATE (NO SPRING) OH RH WASTEGATE (NO SPRING) OH LH TAILPIPE OH RH TAILPIPE OH LH BALANCE TUBE NEW RH BALANCE TUBE NEW WASTEGATE ADAPTER OH RH SHROUD NEW GASKET NEW LH SHROUD NEW WASTEGATE SPRING Page #132 NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BELLANCA 17-31A (Lycoming 540) AD 2008-05-11 "INSPECTION, REPAIR, UPDATING OR REPLACEMENT OF EXHAUST COMPONENTS""Aircraft Model and serial number required" AWI IS THE ONLY FACTORY AUTHORIZED REPAIR FACILITY TO COMPLY WITH THIS AD. ITEM OEM PART NO DESCRIPTION 02 191768-10 RH MUFFLER 01 03 04 05 NS 191744-10 191930-0 191931-0 099004-254 191425 REV J NS 191486 NS 191842-0 NS 77611 NS 191959-0 Condition LH MUFFLER OH OH LH TAILPIPE OH RH TAILPIPE OH TAILPIPE CLAMP LH TAILPIPE SN (’70) 30139 - (’73) 30497 NO MUFFLER ON TAILPIPE NEW OH RH TAILPIPE SN (’70) 30139 - (’73) 30497 NO MUFFLER ON TAILPIPE OH LH SHROUD OH RH SHROUD GASKET Page #133 OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CIRRUS SR20 Inspect muffler baffles Inspect tab on header and 3 to 1 collector for cracks SB 2X-78-07 R1 SR20 S/N 1005-1815 AD 2008-11-18 S/N 1005-1815 Inspect, replace mufflers & shroud ITEM OEM PART NO DESCRIPTION 01 11884-003 HEAT EXCHANGER 01 02 03 04 05 06 07 08 09 09 NS NS 11884-002 11885-002 10358-002 10349-003 10351-002 10353-002 10355-003 11833-004 10869-001 10869-002 77611 SR20SK HEAT EXCHANGER (REPLACE W/-003 PER AD) MUFFLER OH OH OH COLLECTOR OH HEADER CYL #6 OH HEADER CYL #4 & #5 OH HEADER CYL #2 & #3 OH HEADER CYL #1 OH TAILPIPE SHROUD (REPLACE W/-002 PER AD) SHROUD GASKET OH OH OH NEW SPRING KITS Page #134 Condition NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CIRRUS SR20-G2 SR20-G2 2004 NEW PRODUCT SAME RISERS AS THE SR20, NEW COLLECTOR, MUFFLER ENDS AND TAILPIPES SB 2X-78-07 R1 SR20 S/N 1005-1815 AD 2008-11-18 S/N 1005-1815 Inspect, replace mufflers & shrouds ITEM OEM PART NO DESCRIPTION 01 20559-002 HEAT EXCHANGER 01 02 03 04 05 06 07 08 09 10 10 20559-001 20560-001 20557-001 20556-002 20553-001 10349-003 10351-002 10353-002 10355-003 10869-001 10869-002 HEAT EXCHANGER (REPLACE W/-002 PER AD) MUFFLER OH OH OH COLLECTOR OH TAILPIPE OH CLAMPS OH HEADER CYL #6 OH HEADER CYL #4 & #5 OH HEADER CYL #2 & #3 OH HEADER CYL #1 SHROUD (REPLACE W/-002 PER AD) SHROUD Page #135 Condition www.awi-ami.com OH OH OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CIRRUS SR22 DUAL MUFFLER Continental IO 550N Platinum Engine get silver tailpipes 15077-002 NON Platinum engine get black tailpipes 15077-003 Inspect muffler baffles Inspect tab on header and 3 to 1 collector for cracks ITEM OEM PART NO DESCRIPTION 02 14836-001 MUFFLER 01 03 04 04 05 06 07 08 09 10 11 11 14837-001 14856-001 14950-001 20166-001 15074-001 15070-001 15073-001 15069-001 15072-001 15080-001 15106-001 20153-001 12 15077-001 12 15077-003 12 12 12 NS 15077-002 20150-001 20150-002 RISER MOD Condition HEAT EXCHANGER OH OH SHROUD OH CLAMP NEW CLAMP (with sleave) NEW HEADER CYL #6 OH HEADER CYL #5 OH HEADER CYL #4 OH HEADER CYL #3 OH HEADER CYL #2 OH HEADER CYL #1 OH COLLECTOR COLLECTOR (changed 11/03) G-2 angle changes to accomodate beveled firewall OH OH TAIL PIPE (no coating) OH TAILPIPES (BENT CERAMIC COATED BLACK) OH TAIL PIPE (ceramic coated) (bent) TAIL PIPE (ceramic coated) straight TAIL PIPE (black) RISERS #5 Page #136 OH OH OH OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CIRRUS SR22 SINGLE MUFFLER S/N 2 through 319 Inspect tabs for cracking and distortion Inspect all slipjoints for proper engagement SB 22-78-01, SB 22-78-02 & SB 22-7803 ITEM OEM PART NO DESCRIPTION 02 14028-001 SHROUD 01 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 NS 14694-001 13529-001 13538-001 13539-002 13543-001 13544-002 13546-001 13909-002 13541-001 13542-001 13545-001 13908-001 13547-001 13548-001 13535-001 13755-002 13755-003 14694-002 Condition MUFFLER detachable Tailpipe OH OH TAILPIPE OH CYL #1 TOP HEADER OH CYL #1 BOTTOM HEADER OH CYL #3 TOP HEADER OH CYL #3 BOTTOM HEADER OH CYL #5 TOP HEADER OH CYL #5 BOTTOM HEADER OH CYL #2 TOP HEADER OH CYL #2 BOTTOM HEADER OH CYL #4 TOP HEADER OH CYL #4 BOTTOM HEADER OH CYL #6 TOP HEADER OH CYL #6 BOTTOM HEADER OH Y-PIPE COLLECTOR OH MID PIPE OH MID PIPE OH MUFFLER W/ TAILPIPE Page #137 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 DIAMOND DA 40 Inner baffles are required for muffler to be airworthy ITEM OEM PART NO 02 D41-7800-10-00 01 03 04 05 06 07 NS D41-7800-70-00 PMA PART RA77611 OH RISER CYL # 4 PMA OH SHROUD 1 3/4" RISER CLAMP HALF SET GASKET Page #138 OH OH RISER CYL # 3 D41-7800-40-00 Condition OH RISER CYL # 2 D41-7800-30-00 A0750161-25 MUFFLER RISER CYL # 1 D41-7800-20-00 D41-7806-80-00 DESCRIPTION www.awi-ami.com OH NEW NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 GRUMMAN AA1 A & B 3" tailpipe w/ 6 straps Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. Lycoming O-235 ITEM OEM PART NO PMA PART DESCRIPTION 02 A099001-102 PMA STRAIGHT RISER (4.5" overall length) 01 03 04 05 NS NS 099001-137 A0750161-25 503005-504 503005-1 099001-114 77611 PMA Condition MUFFLER OH NEW 1 3/4" RISER CLAMP HALF INBOARD CARB HEAT SHELL NEW OUTBOARD CARB HEAT SHELL (NO HOLES) SHROUD GASKET Page #139 OH OH OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 GRUMMAN AA5 TRAVELER SN # 0640 AND UP 2 LH risers have a slight curve 2 RH risers are straight Check for loose muffler baffles by sticking a broom handle up the tailpipe to see if the baffles are attached to the muffler. ITEM OEM PART NO PMA PART DESCRIPTION 02 A099005-102 PMA RISER NEW A0750161-25 PMA 1 3/4" RISER CLAMP HALF NEW 01 03 04 05 06 NS NS 099005-195 099005-194 503005-6 503005-504 099005-197 77611 Condition MUFFLER OH CURVED RISER OH OUTBOARD CARB HEAT SHELL (WITH HOLES) INBOARD CARB HEAT SHELL SHROUD GASKET Page #140 OH OH OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 GRUMMAN AA5 TRAVELER SN# 0001 TO 640 S/N AA5-0001 TO AA5-0640 Lycoming O-320 Muffler must have baffles intact to be airworthy ITEM OEM PART NO PMA PART DESCRIPTION 02 A099001-102 PMA STRAIGHT RISER (4.5" overall length) 01 03 04 05 NS NS 099001-148 A0750161-25 503005-504 503005-6 099001-140 77611 PMA Condition MUFFLER OH NEW 1 3/4" RISER CLAMP HALF SET INBOARD CARB HEAT SHELL NEW OUTBOARD CARB HEAT SHELL (WITH HOLES) SHROUD GASKET Page #141 OH OH OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 GRUMMAN AA5A CHEETAH Muffler must have baffles intact to be airworthy Same muffler as 099005-195 ITEM OEM PART NO PMA PART DESCRIPTION 02 A099001-102 PMA STRAIGHT RISER (4.5" overall length) NEW A0750161-25 PMA 1 3/4" RISER CLAMP HALF NEW 01 03 04 05 06 NS NS 099001-195 099001-194 503005-6 503005-504 099001-197 77611 Condition MUFFLER OH CURVED RISER (shallow "S" bend) OUTBOARD CARB HEAT SHELL OH INBOARD CARB HEAT SHELL (WITH HOLES) SHROUD GASKET Page #142 OH OH OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 GRUMMAN AA5B TIGER Muffler must have baffles intact to be airworthy ITEM OEM PART NO PMA PART DESCRIPTION Condition 02 A099005-102 PMA STRAIGHT RISER NEW A0750161-25 PMA 1 3/4" RISER CLAMP HALF NEW 01 03 04 05 06 NS NS 099005-191 099005-184 503005-6 5003005-504 099005-185 77611 MUFFLER OH CURVED RISER (deep "S" bend) OH OUTBOARD CARB HEAT SHELL (WITH HOLES) INBOARD CARB HEAT SHELL SHROUD GASKET Page #143 OH OH OH NEW www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MAULE M5 Inspect for cracks Internal baffles must be present ITEM OEM PART NO DESCRIPTION 02 0300A2 RH MUFFLER 01 NS NS NS NS NS NS NS NS 0300A1 0300A4 0300A6 4-962 4-963 4-964 4-965 5258 5259 MAULE HIGH PERFORMANCE Condition LH MUFFLER OH OH TAILPIPE LONG OH TAILPIPE OH SHROUD OH SHROUD OH SHROUD OH SHROUD OH LH MUFFLER OH RH MUFFLER OH Aerospace Welding has been working with Maule Aircraft to develop a new HIGH PERFORMANCE exhaust system for both the 4 and 6 cylinder Maule aircraft. Please contact AWI for current status and availability. DESCRIPTION HIGH PERFORMANCE 4 CYLINDER EXHAUST SYSTEMS M-5, M-6, MX-7 HIGH PERFORMANCE 6 CYLINDER EXHAUST SYSTEMS M-5, M-6, M-7 Page #144 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PARTENAVIA P-68C 1980 switched to 1037B-1&2 shrouds, only difference is use of tinnermans and screws vs. shroud clip Service Bulletin 83 on mufflers Lycoming TIO 360C1A6D ITEM OEM PART NO DESCRIPTION 01 68-6.1033-2 RE MUFFLER 01 02 03 04 05 06 07 08 08 09 09 68-6.1033-1 68-6.1069-2 68-6.1069-1 68-6.1069-4 68-6.1069-3 68-6.1069-6 68-6.1069-5 68-6,1037-1 68-6,1037-2 68-6.1037B-1 68-6.1037B-2 ROBINSON R22 Condition LE MUFFLER OH OH LH STACK ASSY OH RH STACK ASSY OH LH FRONT STACK OH RH FRONT STACK OH LH REAR STACK OH RH REAR STACK OH LE SHROUD OH RE SHROUD OH LE SHROUD OH RE SHROUD OH ITEM OEM PART NO DESCRIPTION Condition NS A169-6 MUFFLER (O-320) OH Condition NS R44 A169-23 RISER (O-320) ITEM OEM PART NO DESCRIPTION 02 C169-2 SHROUD 01 03 C169-3 C169-5 MUFFLER OH OH LH COLLECTOR Page #145 OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 ROCKWELL 112 112B Starting with s/n 500 099005-142 has a dent in the tailpipe for clearance All 4 risers have a slight curve to them, RH & LH curve is different ITEM OEM PART NO 01 099005-142 01 02 03 04 NS NS 099001-249 PMA PART A0750161-25 099001-143 77611 MUFFLER SN 126 AND SUBSEQUENT MUFFLER SN 01 TO 126 099001-156 099001-160 DESCRIPTION RH RISER PMA LH RISER Condition OH OH OH OH 1 3/4" RISER CLAMP HALF NEW GASKET NEW SHROUD Page #146 www.awi-ami.com OH [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 SOCATA TB 9 & TB 10 Inspect all beaded ends for heat distortion Beaded ends do not slip into each other Socata clamps are a 1-piece wrap around clamp 1 bolt clamps it together. Not available from any other source other than Socata. ITEM OEM PART NO DESCRIPTION 02 56006102 LF ELBOW 01 03 04 05 06 07 NS 56012001 56006103 56006105 56006104 56006001 21-40-01 77611 Condition MUFFLER (ROUND CAN) OH OH LR ELBOW OH RF ELBOW OH RR ELBOW OH STUB RISER OH SHROUD OH GASKET NEW Page #147 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 STINSON 108 Inspect for cracks Inspect perforated tube ITEM OEM PART NO DESCRIPTION 01 108-6222702 MUFFLER ASS W/RISER s/n 3110 + up 01 02 03 NS NS NS NS NS 108-6221702 108-6221711-0 108-6221711-1 108-6221708 108-6222708 108-6222711-0 108-6222711-1 U70591-002 MUFFLER ASSY W/RISER s/n 1 to 3109 LH TAILPIPE (bolt on) s/n 112 to 3109 RH TAILPIPE (bolt on) s/n 112 to 3109 PERFORATED TUBE s/n 1 to 3109 PERFORATED TUBE s/n 3110 and up LH TAILPIPE (clamp on) s/n 3110 and up RH TAILPIPE (clamp on) s/n 3110 and up PIN CLAMP 2" Page #148 www.awi-ami.com Condition OH OH OH OH OH OH OH OH NEW [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 TAYLORCRAFT BC 12 ITEM OEM PART NO DESCRIPTION 02 689-012 SHROUD ASSY 01 NS F-22 BC12 BC12 EXHAUST SYSTEM S/S with shroud cuffs as shown in the picture EXHAUST SYSTEM S/S WITHOUT SHROUD CUFF ITEM OEM PART NO DESCRIPTION NS F-22RH RH STACK S/S NS F-22LH FAB OH FAB Condition LH STACK S/S Page #149 Condition OH OH www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 19, 23 OEM PART NO DESCRIPTION 169-910007-650 MUSKETEER ENGINE MOUNT 169-910007-601 169-910046-601 169-910046-651 169-910006-75 24R OEM PART NO 169-910051-67 B55 & B58 REPAIR REPAIR SUNDOWNER ENGINE MOUNT REPAIR SUNDOWNER ENGINE MOUNT A 23-19 SPORT, SPORT III 19A, M19A OEM PART NO Condition MUSKETEER ENGINE MOUNT REPAIR O-320-E2C LYCOMING 150 HP DESCRIPTION ENGINE MOUNT Condition REPAIR DESCRIPTION Condition 24R SIERRA ENGINE MOUNT REPAIR 96-910005-75 is bed style mount 96-910005-85 is AD complied OEM PART NO DESCRIPTION 96-910005-75 55 ENGINE MOUNT REPAIR 58 ENGINE MOUNT REPAIR 96-910010-57 96-910010-61 96-910010-67 96-910010-85 AD-91-15-20 Condition MAG TEST FOR ANY OF THESE PARTS 58 ENGINE MOUNT REPAIR 58 ENGINE MOUNT REPAIR 58 ENGINE MOUNT REPAIR AD COMPLIANCE ONLY REPAIR Page #150 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 BEECHCRAFT 58P & 58TC We have an approved repair by Raytheon to repair chafing that occurs in the rail. The approval by Raytheon is SR-PI-00001 OEM PART NO DESCRIPTION 102-910026-137 58 P ENGINE MOUNT 102-910026-1 60 DUKE 58 P ENGINE MOUNT OEM PART NO DESCRIPTION 60-910023-61 ENGINE MOUNT 60-910023-59 76 DUTCHESS DESCRIPTION 105-910019-1 ENGINE MOUNT 77 SKIPPER DESCRIPTION 108-910011-71 ENGINE MOUNT 108-910011-1 95 TRAVEL AIR OEM PART NO 95-910005 King Air 200 OEM PART NO 101-910012-141 CESSNA 120/140 OEM PART NO 451000 140A OEM PART NO 451111 REPAIR Condition REPAIR REPAIR AD 80-19-12 R1 s/n ME-1 thru ME-415 Condition ENGINE MOUNT OEM PART NO Condition REPAIR ENGINE MOUNT OEM PART NO 105-910010-71 Max repair is not possible REPAIR REPAIR Needs to be straight with no issues for us to clean & inspect or repair! Condition ENGINE MOUNT REPAIR REPAIR Check upper cross bar for cracks close to upper pad & lower x pattern DESCRIPTION Condition ENGINE MOUNT REPAIR DESCRIPTION Condition DESCRIPTION Condition DESCRIPTION Condition ENGINE MOUNT REPAIR 120/140 REPAIR 140A REPAIR Page #151 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 150 OEM PART NO DESCRIPTION 0451114-28 150 ENGINE MOUNT 4 HOLE FIREWALL 0451114-1 0451120-1 451114-29 MS16562-39 152 REPAIR REPAIR 150 ENGINE MOUNT 4 HOLE FIREWALL REPAIR ENGINE MOUNT 5 HOLE FIREWALL REPAIR ROLL PIN OEM PART NO DESCRIPTION 0451003-36 152 ENGINE MOUNT 0451003-29 Condition 150 ENGINE MOUNT 5 HOLE FIREWALL NEW Condition 152 ENGINE MOUNT REPAIR REPAIR Page #152 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 170, 172, 175, 177 A Inspect this area for cracks OEM PART NO DESCRIPTION 0551017-1 172 LYCOMING ENGINE 0551014-1 0551020-1 0551023-1 0551023-25 2451000-1 299501-0101 170-172A OEM PART NO 0551000-50 172XP OEM PART NO 0551016-27 175 OEM PART NO 0551002-1 177 FG OEM PART NO 1751000-1 Condition 172 CONTINENTAL ENGINE REPAIR REPAIR 172 LYCOMING ENGINE (NOT COMMON) REPAIR 172 LYCOMING ENGINE REPAIR 172 LYCOMING ENGINE REPAIR 172 RG REPAIR 172 REPAIR DESCRIPTION Condition DESCRIPTION Condition DESCRIPTION Condition DESCRIPTION Condition 170 & 172A REPAIR 172 XP REPAIR 175 CONTINENTAL ENGINE REPAIR 177 FG REPAIR Page #153 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 180, 182, 185 Inspect all tubes for corrosion Install heatshield kit to prevent future corrosion Inspect engine attach pads for cracks and side gussets OEM PART NO DESCRIPTION 0751001-1 180 0751001-0 0751001-13 0751001-23 0751001-25 0751001-27 0751003-30 0751003-31 0751007-16 0751600-1 DR182IN1 DR185IN1 182RG 188 REPAIR REPAIR 185 3-BLADED FLOAT PLANE REPAIR 182 REPAIR HEAT SHIELD 180 & 182 NEW 185 HEAT SHIELD KIT NEW Condition ENGINE MOUNT 182 RG REPAIR REPAIR 182 REPAIR ENGINE MOUNT REPAIR CURRENT PRODUCTION 182 1651003-1 ENGINE MOUNT 1651012-1 REPAIR 185 2-BLADED FLOAT PLANE DESCRIPTION 1651003-19 REPAIR 185 OEM PART NO 1651001-200 REPAIR 180 FLOAT PLANE ENGINE MOUNT 182 RG 2251000-28 REPAIR 180 FLOAT PLANE 2251000-18 2251000-27 REPAIR 180 FLOAT PLANE DESCRIPTION 2251000-23 REPAIR 180/182 OEM PART NO 2251000-1 Condition 180 REPAIR Condition ENGINE MOUNT REPAIR REPAIR ENGINE MOUNT REPAIR ENGINE MOUNT REPAIR Page #154 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 CESSNA 208 OEM PART NO DESCRIPTION 2651022-19 ENGINE MOUNT RING MOUNT 2651022-15 Condition ENGINE MOUNT RING 210 OEM PART NO REPAIR REPAIR DESCRIPTION Condition OEM PART NO DESCRIPTION Condition 2551002-31 LH ENGINE MOUNT 1251000-1 ENGINE MOUNT 303 2551002-18 REPAIR RH ENGINE MOUNT 2551003-17 REPAIR REPAIR LH ENGINE MOUNT 2551003-29 REPAIR RH ENGINE MOUNT 337 OEM PART NO DESCRIPTION 1551100-23 REAR MOUNT 1451008-30 REPAIR Condition FORWARD MOUNT L-19A OEM PART NO REPAIR REPAIR DESCRIPTION 0600434-1 Condition ENGINE MOUNT CIRRUS REPAIR SR22 ITEM OEM PART NO DESCRIPTION 02 15546-003 6 POINT ENGINE MOUNT (A DIMENSION CHANGED FROM -002 TO -003) 02 02 15546-002 16546-001 Condition 6-POINT ENGINE MOUNT 6 POINT ENGINE MOUNT (A DIMENSION CHANGED FROM -002 TO -003) Page #155 www.awi-ami.com REPAIR REPAIR REPAIR [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 COMMANDER 112,114 OEM PART NO DESCRIPTION 46309-501 112B 46309-1 Condition 112 625000-1 DIAMOND REPAIR REPAIR 114A REPAIR DA 20 C1 ECLIPSE ITEM OEM PART NO DESCRIPTION 02 22-7122-00-00 ARC TUBE 01 DA40 OEM PART NO 22-7121-00-00 Condition ENGINE MOUNT REPAIR REPAIR DESCRIPTION Condition OEM PART NO DESCRIPTION Condition 5501110-501 AA5A D41-7126-10-00 GRUMMAN CAT’S 501115-5041 5501111-501 ENGINE MOUNT REPAIR AA1C REPAIR REPAIR AA5B REPAIR Page #156 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20 AD 75-09-08 M20 C/G 180 HP LYCOMING M20 E/F 200 HP LYCOMING Check for cracks at arrow locations OEM PART NO DESCRIPTION 590000-509 ENGINE MOUNT M20C/G 590000-503 590000-511 REPAIR REPAIR ENGINE MOUNT M20E/F 590000-513 REPAIR ENGINE MOUNT M20E/F 590000-517 REPAIR ENGINE MOUNT 590000-525 REPAIR ENGINE MOUNT 590000-901 REPAIR ENGINE MOUNT 6060-3 DESCRIPTION 6060-4 COWL SUPPORT ROD 6060-3 M20C Condition COWL SUPPORT ROD M-20-590000-527 OEM PART NO 590000-527 REPAIR REPAIR DESCRIPTION Condition DESCRIPTION Condition ENGINE MOUNT M-20J OEM PART NO 590000-519 REPAIR M20J ENGINE MOUNT REPAIR ITEM OEM PART NO DESCRIPTION SHOWN 590043-501 M20K 231 ENGINE MOUNT 590048-501 NEW COWL SUPPORT RODS OEM PART NO OEM PART NO REPAIR AD COMPLIANCE ONLY M-20 COWL SUPPORT RODS M-20M REPAIR RH M20C COWLING SUPPORT BRACKETS AD75-09-08 NS REPAIR LH M20C COWLING SUPPORT BRACKET 6060-4 M-20K Condition ENGINE MOUNT M20C/G 590043-503 Condition M20K 252 ENGINE MOUNT REPAIR REPAIR DESCRIPTION Condition M20M ENGINE MOUNT REPAIR Page #157 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 MOONEY M-20R OEM PART NO DESCRIPTION Condition OEM PART NO DESCRIPTION Condition 11786-12 (22) 125 HP ENGINE MOUNT 59005-501 PIPER PA 20 -22 11786-00 11786-13 PA 23 APACHE M20R (20) 115-125 HP ENGINE MOUNT DESCRIPTION 17137-01 RH ENGINE MOUNT PA 23 AZTEC 16203-01 RH ENGINE MOUNT 31215-01 33261-00 33261-01 33261-47 PA 24-180 COMANCHE 21958-21 21958-22 PA 24-250 COMANCHE Applies to PA 23-250 S/N 27-2505 and up Condition REPAIR REPAIR REPAIR REPAIR RH ENGINE MOUNT REPAIR LH ENGINE MOUNT REPAIR RH ENGINE MOUNT SN#103 TO 287 21958-15 REPAIR RH ENGINE MOUNT 20796-41 21958-00 REPAIR LH ENGINE MOUNT DESCRIPTION 20796-42 Condition LH ENGINE MOUNT OEM PART NO 20796-00 C&I AD 68-07-04 Service Letter 462 DESCRIPTION 31215-00 C&I LH ENGINE MOUNT OEM PART NO 16203-00 C&I (20) 125-135 HP ENGINE MOUNT OEM PART NO 17137-00 REPAIR REPAIR Condition SN#1 TO 102 REPAIR REPAIR SN#288 TO 1476 REPAIR SN#1477 TO 2201 REPAIR SN#2202 TO 2298 REPAIR SN#2299 TO 2562 & 2564 TO 2587 REPAIR SN#2563, 2588 AND UP REPAIR OEM PART NO DESCRIPTION Condition 21497-33 SN#2202 TO 2298 REPAIR 21497-00 21497-36 21497-38 SN#103 TO 2201 REPAIR SN#2299 TO 2562 & 2564 TO 2587 REPAIR SN#2563, 2588 AND UP Page #158 REPAIR www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER PA 24-260 COMANCHE OEM PART NO DESCRIPTION 26619-00 SN#4783, 4804 AND UP 24815-00 PA 28 DESCRIPTION 35122-20 151/161 35122-00 62297-00 63600-24 63600-28 63694-00 66662-00 66662-14 PA 28-201T Dakota OEM PART NO 35852-02 PA 28-235 REPAIR REPAIR Check for cracks around nose wheel strut tube. OEM PART NO 66662-15 Condition ENGINE MOUNT REPAIR REPAIR PA28-180 clean and inspect C&I 140,150,160,180 SN#508 TO 1760 AND 20002 TO 24999 REPAIR 180/181 ENGINE MOUNT REPAIR 140, 180 SN# 2500 & UP REPLACED BY -14 181 ENGINE MOUNT DESCRIPTION PA 28-201T 235 SN#7410001 AND UP DESCRIPTION 35943-802 236 ENGINE MOUNT Condition REPAIR 235 SN#28-10003 TO 287310187 OEM PART NO REPAIR REPAIR 1979 only Continental TSIO-360FB Note cracks on strut tube. 65000-23 35943-02 REPAIR PA28-180 no tool to repair DESCRIPTION PA 28-236 REPAIR 150,160,180 OEM PART NO 65000-00 Condition 151/161 REPLACED BY -20 Steering horn must be in good servicable condition. Cores are rare. Condition REPAIR REPAIR Condition 236 ENGINE MOUNT REPLACED BY -802 Page #159 REPAIR REPAIR www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER PA 28R ARROW OEM PART NO DESCRIPTION 67119-49 180 HP SN#30005 TO 7130019 200 HP SN#30482, 35001 TO 7335455 67119-00 67119-57 67119-61 PA 28R TURBO 28R-201, 201T &28RT-201 28RT-201 SN#8018099 & UP OEM PART NO DESCRIPTION 35704-84 PA 28RT-201T 35704-02 PA 30 & 39 DESCRIPTION 23561-31 ENGINE MOUNT PA 31 DESCRIPTION 40007-00 ENGINE MOUNT 01272-02 40007-007 50014-00 50014-09 50014-10 50014-11 LW12339 LW12452 LW15952 LW18302 PA 32 turbo brackets REPAIR Condition REPAIR REPAIR Condition ENGINE MOUNT REPAIR REPAIR ENGINE MOUNT REPAIR PA-31 T CHEYENNE REPAIR PA-31 T CHEYENNE REPAIR PA-31 T CHEYENNE REPAIR PA-31 T CHEYENNE REPAIR 325 TURBO MOUNT REPAIR 350 TURBO MOUNT REPAIR 310 TURBO MOUNT REPAIR 350 TURBO MOUNT (current #) DESCRIPTION LW16090 TURBO BRACKET CURVED LW16952 REPAIR Condition SUPPORT ROD REPAIR TURBO BRACKET SUPPORT TUBE REPAIR PA 32-301/-301T/-260/-300 OEM PART NO DESCRIPTION 68710-00 PA-32-301/-301T,PA-32-260/-300 ENGINE MOUNT 38727-02 68710-21 REPAIR REPAIR OEM PART NO LW14454 REPAIR Condition ENGINE MOUNT OEM PART NO REPAIR REPAIR PA 28RT-201T OEM PART NO 23561-00 Condition ENGINE MOUNT Condition PA 32 ENGINE MOUNT PA 32 ENGINE MOUNT Page #160 www.awi-ami.com REPAIR REPAIR REPAIR [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER PA 32R Service Bulletin 1092 Service Letter 799 32R S/N 7680001-7780239 OEM PART NO DESCRIPTION 38020-33 PA-32R-300 S/N 32R-778001 TO 7780095 REPAIR REPLACED BY 38729-18 REPAIR 38020-00 38727-19 38729-014 38729-018 38729-019 38729-02 PA 34 OEM PART NO 96366-00 PA 34-200T OEM PART NO 37105-00 PA 38 PA 32 ENGINE MOUNT Engine attaching pad are detachable DESCRIPTION Condition SENECA II & III REPAIR AD 81-23-07 S/N 38-78A0001thru 3878A0678 Does not apply to part # 77651-02 Condition ENGINE MOUNT REPAIR REPAIR ENGINE MOUNT 89361-02 ENGINE MOUNT 84010-02 REPAIR Look for cracks on the center cross bar DESCRIPTION OEM PART NO Condition SENECA I OEM PART NO PA 46 REPAIR DESCRIPTION ENGINE MOUNT 86212-02 REPAIR PA 32R-301 REPLACED BY 38729-18 77651-02 PA 44-180/-180T REPAIR PA-32R-301 S/N 3246001 & UP DESCRIPTION 77651-300 REPAIR PA 32R-301/-301T OEM PART NO 77651-00 Condition REPAIR PA 32R-300 S/N 32R-7780096 & UP, PA 32R-301/301T S/N 32R-8013150, 32R-300T/32RT3009 REPAIR Service Bulletin 719, 937, 1033 Condition ENGINE MOUNT REPAIR REPAIR Service Letter 1001 & 1103 DESCRIPTION Condition ENGINE MOUNT 46-310 REPAIR Page #161 www.awi-ami.com [email protected] Aerospace Welding Minneapolis, Inc. 1-800-597-4315 PIPER PA 46-350 OEM PART NO DESCRIPTION 89137-41 ENGINE MOUNT 46-350 89137-02 Service Letter 1103 Check for cracks at actuator attach log Condition ENGINE MOUNT 46-350 REPAIR REPAIR SEA PLANE WEST CESSNA APPLICATIONS: REPLACES 0751001-27 CESSNA 180 180C 18050662 TO 180F 18051312 CESSNA 180 REPLACES CESSNA 185 OEM PART NO DESCRIPTION 480-1 ENGINE MOUNT 180/185 400 STINSON 108 OEM PART NO 621000 180G 180K 18050662 TO 18053203 0751003-30 0751003-31 0751007-16 185 1850001 TO A185F 18504448 Condition HARDWARE PACKAGE NEW NEW DESCRIPTION Condition ENGINE MOUNT REPAIR Page #162 www.awi-ami.com [email protected] Table of Contents 2-CESSNA CESSNA 120/140 150 152 152/172 AVCON CONVERSION 170A/B 172A 172 B-H (O-300 engine) 172 LYCOMING ENGINE 172 R/G 172 XP 172R & 172S 175 CONTINENTAL 0-300 ENGINE 177 FG 177 RG 180 EARLY MODEL L19 180-182 182 RG 182 TURBO 182/185 182T T-182T 188 AG WAGON 188 TURBO #1 188 TURBO #2 210 EARLY 206/207/210 CENTURION 206H 206/ 207/ 210 TURBO 206/210 TURBO MODIFIED T-206H P210N P210R & T210R 303 CRUSADER 310 /320/ 401/ 402 310 OVERWING 310 R 310 UNDERWING 320C 335 336 337 337 PRESSURIZED 337 TURBO 340/414/414A 350 Categorized Listing 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 402C BUSLINER 404 TITAN 411 421A/B Golden Eagle 421C Golden Eagle III 3-PIPER PIPER 11 & J3 18 SUPER CUB 22 TRI-PACER 23-150/160 S/N 23-1 TO 23-1151 23-150/160 S/N 23-1152 AND UP 23-250 B AZTEC 23-250 C-F AZTEC 23-250T LYCOMING SYSTEM 24-180 COMANCHE 24-250 COMANCHE 24-260 B COMANCHE 24-260 COMANCHE A & C 25-235/260 PAWNEE 28-140/160/180 SINGLE MUFFLER 28-151/161/180 DUAL MUFFLERS 28-180 28-181 2-MUFFLERS. 1-TAIL PIPE 28-235 CHEROKEE 6 28-236 DAKOTA 28R-180 ARROW 28R-200 ARROW 28R-201T ARROW 30 TWIN COMANCHE 31-310/325 NAVAJO 31-350 CHIEFTAIN 31P-425 NAVAJO 32-260 CHEROKEE 6 32-300 SINGLE MUFFLER 32R-300/32RT-300/32R-301 32R-301 DUAL MUFFLER SYS 32R-301T 32R-301T SARATOGA II TC 34-200 SENECA I 34-200 Seneca II & III 38-112 TOMAHAWK 39 TURBO TWIN COMMANCHE 44-180 SEMINOLE 46-310P MALIBU MIRAGE 46-350P MIRAGE 60-600 AEROSTAR 46 47 48 49 51 52 52 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 Table of Contents Categorized Listing 60-601P AEROSTAR 4-BEECHCRAFT BEECHCRAFT 19/23/24 MUSKETEER Version 1 19/23/24 MUSKETEER Version 2 19/23/24 MUSKETEER Version 3 19/23/24 MUSKETEER Version 4 19/23/24 MUSKETEER III C 19 SPORT C 23 SUNDOWNER C 24 SIERRA 33 & 35 A-G 35 TC (Continental System) 35 H-P V35, A36, F33 55 BARON 55/58 BARON DETACHABLE TAIL PIPE 58 BARON 58P / 58TC BARON DUKE 60, A-60, DUKE A-60, DUKE B-60 76 DUTCHESS 77 SKIPPER KING AIR 5-MOONEY MOONEY M-20 180 BALL STUD M-20C M-20 200 BALL STUD M-20 180 BALL RIB M-20 200 BALL RIB M-20 180 SLIP RIB M-20 200 SLIP RIB M-20J M-20K 231 M-2OK 252 ENCORE M-20M TLS BRAVO 6-VARIOUS AERO COMMANDER 500 A 500 B 680 B AERONCA 7 AC AMERICAN CHAMPION AIRCRAFT 7ECA 7GCAA, 7GCBC, 7KCAB 8GCBC 8KCAB 1974+ (EXCEPT 180 HP) CITABRIA DUAL MUFFLER 92 93 93 93 93 94 94 95 96 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 110 110 111 112 113 114 115 116 117 118 119 119 119 120 121 122 122 123 123 124 125 126 127 AVIAT A1A HUSKY BELLANCA 17-30 17-30A (Continental 520) 17-30A 1979 + newer 17-31 ATC 17-31A (Lycoming 540) CIRRUS SR20 SR20-G2 SR22 DUAL MUFFLER SR22 SINGLE MUFFLER DIAMOND DA 40 GRUMMAN AA1 A & B AA5 TRAVELER SN # 0640 AND UP AA5 TRAVELER SN# 0001 TO 640 AA5A CHEETAH AA5B TIGER MAULE M5 MAULE HIGH PERFORMANCE PARTENAVIA P-68C ROBINSON R22 R44 ROCKWELL 112 SOCATA TB 9 & TB 10 STINSON 108 TAYLORCRAFT BC 12 F-22 7-ENGINE MOUNTS BEECHCRAFT 19, 23 A 23-19 SPORT, SPORT III 19A, M19A 24R B55 & B58 58P & 58TC 60 DUKE 76 DUTCHESS 128 128 129 129 130 131 132 133 134 134 135 136 137 138 138 139 139 140 141 142 143 144 144 144 145 145 145 145 145 146 146 147 147 148 148 149 149 149 150 150 150 150 150 150 151 151 151 Table of Contents 77 SKIPPER 95 TRAVEL AIR King Air 200 CESSNA 120/140 140A 150 152 170, 172, 175, 177 170-172A 172XP 175 177 FG 180, 182, 185 182RG 188 208 210 303 337 L-19A CIRRUS SR22 COMMANDER 112,114 DIAMOND DA 20 C1 ECLIPSE DA40 GRUMMAN CAT’S MOONEY M-20 M-20 COWL SUPPORT RODS M-20-590000-527 M-20J M-20K M-20M M-20R PIPER PA 20 -22 PA 23 APACHE PA 23 AZTEC PA 24-180 COMANCHE PA 24-250 COMANCHE PA 24-260 COMANCHE PA 28 PA 28-201T Dakota Categorized Listing 151 151 151 151 151 151 152 152 153 153 153 153 153 154 154 154 155 155 155 155 155 155 155 156 156 156 156 156 156 156 157 157 157 157 157 157 157 158 158 158 158 158 158 158 159 159 159 PA 28-235 PA 28-236 PA 28R ARROW PA 28R TURBO PA 30 & 39 PA 31 PA 32 turbo brackets PA 32-301/-301T/-260/-300 PA 32R PA 34 PA 34-200T PA 38 PA 44-180/-180T PA 46 PA 46-350 SEA PLANE WEST CESSNA STINSON 108 159 159 160 160 160 160 160 160 161 161 161 161 161 161 162 162 162 162 162 Table of Contents 1 2 108 11 & J3 112 112,114 120/140 140A 150 152 152/172 AVCON CONVERSION 170, 172, 175, 177 170-172A 170A/B 172A 172 B-H (O-300 engine) 172 LYCOMING ENGINE 172 R/G 172 XP 172R & 172S 172XP 17-30 17-30A (Continental 520) 17-30A 1979 + newer 17-31 ATC 17-31A (Lycoming 540) 175 175 CONTINENTAL 0-300 ENGINE 177 FG 177 RG 18 SUPER CUB 180 EARLY MODEL 180, 182, 185 180-182 182 RG 182 TURBO 182/185 182RG 182T 188 188 AG WAGON 188 TURBO #1 188 TURBO #2 19, 23 19/23/24 MUSKETEER Version 1 19/23/24 MUSKETEER Version 2 19/23/24 MUSKETEER Version 3 19/23/24 MUSKETEER Version 4 19/23/24 MUSKETEER III 206/ 207/ 210 TURBO 206/207/210 CENTURION 206/210 TURBO MODIFIED 206H 208 210 210 EARLY 22 TRI-PACER 23-150/160 S/N 23-1 TO 23-1151 23-150/160 S/N 23-1152 AND UP 23-250 B AZTEC 23-250 C-F AZTEC 23-250T LYCOMING SYSTEM 148, 162 52 146 156 1, 151 151 2, 152 3, 152 4 153 153 5 6 7 8 9 10 153 129 130 131 132 133 153 11 12, 153 13 53 14 154 16 17 18 19 154 20 154 22 23 24 150 93 93 94 94 95 28 26 29 27 155 155 25 54 55 56 57 58 59 3 4 5 24-180 COMANCHE 24-250 COMANCHE 24-260 B COMANCHE 24-260 COMANCHE A & C 24R 25-235/260 PAWNEE 28-140/160/180 SINGLE MUFFLER 28-151/161/180 DUAL MUFFLERS 28-180 28-181 2-MUFFLERS. 1-TAIL PIPE 28-235 CHEROKEE 6 28-236 DAKOTA 28R-180 ARROW 28R-200 ARROW 28R-201T ARROW 2-CESSNA 60 61 62 63 150 64 65 66 67 68 69 70 71 72 73 1-51 30 TWIN COMANCHE 303 303 CRUSADER 310 /320/ 401/ 402 310 OVERWING 310 R 310 UNDERWING 31-310/325 NAVAJO 31-350 CHIEFTAIN 31P-425 NAVAJO 320C 32-260 CHEROKEE 6 32-300 SINGLE MUFFLER 32R-300/32RT-300/32R-301 32R-301 DUAL MUFFLER SYS 32R-301T 32R-301T SARATOGA II TC 33 & 35 A-G 335 336 337 337 PRESSURIZED 337 TURBO 340/414/414A 34-200 SENECA I 34-200 Seneca II & III 35 TC (Continental System) 35 H-P 350 38-112 TOMAHAWK 39 TURBO TWIN COMMANCHE 3-PIPER 74 155 33 34 35 36 37 75 76 77 38 78 79 80 81 82 83 98 39 40 41, 155 42 43 44 84 85 99 100 45 86 87 52-92 402C BUSLINER 404 TITAN 411 421A/B Golden Eagle 421C Golden Eagle III 44-180 SEMINOLE 46-310P MALIBU MIRAGE 46-350P MIRAGE 4-BEECHCRAFT 46 47 48 49 51 88 89 90 93-109 500 A 119 Table of Contents 5 6 7 8 9 500 B 55 BARON 55/58 BARON DETACHABLE TAIL PIPE 58 BARON 58P & 58TC 58P / 58TC BARON 5-MOONEY 120 102 103 104 151 105 110-118 60 DUKE 60-600 AEROSTAR 60-601P AEROSTAR 680 B 6-VARIOUS 151 91 92 121 119-149 7 AC 76 DUTCHESS 77 SKIPPER 7ECA 7-ENGINE MOUNTS 7GCAA, 7GCBC, 7KCAB 122 107, 151 108, 151 123 150-155 124 8GCBC 8KCAB 1974+ (EXCEPT 180 HP) 125 126 95 TRAVEL AIR 151 A A 23-19 SPORT, SPORT III 19A, M19A A1A HUSKY AA1 A & B AA5 TRAVELER SN # 0640 AND UP AA5 TRAVELER SN# 0001 TO 640 AA5A CHEETAH AA5B TIGER AERO COMMANDER AERONCA AMERICAN CHAMPION AIRCRAFT AVIAT B B55 & B58 BC 12 BEECHCRAFT BELLANCA C C 19 SPORT C 23 SUNDOWNER C 24 SIERRA CAT’S CESSNA CIRRUS CITABRIA DUAL MUFFLER COMMANDER D DA 20 C1 ECLIPSE DA 40 DA40 DIAMOND DUKE 60, A-60, DUKE A-60, DUKE B-60 150 128 139 140 141 142 143 119-121 122 123-127 128 150 149 93-109, 150-155 129-143 96 96 97 156 1-51, 151-155, 162 134-137, 155 127 156 156 138 156 156 106 F F-22 G GRUMMAN 139-151, 156 KING AIR King Air 200 109 151 L19 L-19A 15 155 K L 149 M M-20 M-20 200 BALL STUD M-20 180 BALL RIB M-20 180 SLIP RIB M-20 200 BALL RIB M-20 200 SLIP RIB M-20J M-20 180 BALL STUD M-20C M-20 COWL SUPPORT RODS M-20-590000-527 M-20J M-20K M-20K 231 M-20M M-20M TLS BRAVO M-20R M-2OK 252 ENCORE M5 MAULE MAULE HIGH PERFORMANCE MOONEY P P210N P210R & T210R P-68C PA 20 -22 PA 23 APACHE PA 23 AZTEC PA 24-180 COMANCHE PA 24-250 COMANCHE PA 24-260 COMANCHE PA 28 PA 28-201T Dakota PA 28-235 PA 28-236 PA 28R ARROW PA 28R TURBO PA 30 & 39 PA 31 PA 32 turbo brackets PA 32-301/-301T/-260/-300 PA 32R PA 34 PA 34-200T PA 38 PA 44-180/-180T PA 46 PA 46-350 PARTENAVIA PIPER 157 111 112 114 113 115 110 157 157 157 157 116 157 118 158 117 144 144 144 110-118, 157-158 31 32 145 158 158 158 158 158 159 159 159 159 159 160 160 160 160 160 160 161 161 161 161 161 161 162 145 52-92, 158-162 Table of Contents R R22 R44 ROBINSON ROCKWELL S SEA PLANE WEST SOCATA SR20 SR20-G2 SR22 SR22 DUAL MUFFLER SR22 SINGLE MUFFLER STINSON T 145 145 145 146 162 147 134 135 155 136 137 133, 148 T-182T T-206H TAYLORCRAFT TB 9 & TB 10 21 30 149 147 V35, A36, F33 101 V
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