1020 Series - Bloom Engineering

Transcription

Bloom Engineering Company, Inc.
April 2013
1020 Series
Fixed Thermal Release (FTR) Cold Air Refractory Baffle Burner
APPLICATIONS
Steel Reheating Furnaces
Ladle Dryers
Ingot Heaters
Air Heaters
Hot Metal Mixers
Boilers
Copper and Aluminum Melting
& Holding Furnaces
 Many other Applications







FEATURES
Rugged fabricated construction
Refractory baffle stabilization
shields the burner internals
from flame and is a selfsupporting stable structure
 Suitable for operation at furnace
temperatures up to 2600 ˚F
 Heat resistant alloy nozzle


CAPABILITIES
High heat release rates with
moderate air pressure
 Good turndown with flame
characteristics and direction
maintained
 Stable flame shapes tailored to
the job

www.bloomeng.com
CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to
comply with National Safety Standards and/or Insurance Underwriters recommendations
1020 Series Bulletin
Table 1 - Performance and Selection Chart - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*
Burner
Designation
1020 - ___
Max Air Capacity 2 at 12" w.c.
(30 mbar) Air Pressure
scfh
Oil Burner Size
Nm3/hr
FET 1820-
LP 1920-
Pilot Part
Number 3
3001-___
-040
30,800
825
20
20
-050
-060
46,200
1,238
30
30
-050
-065
61,600
1,651
30
45
-050
-080
93,300
2,500
60
60
-050
-085
116,600
3,124
80
60
-050
-100
155,000
4,153
100
100
-100
-120
217,800
5,836
125
150
-100
-140
264,000
7,074
140
175
-100
-160
330,000
8,843
175
220
-150
-180
407,000
10,906
240
220
-150
-200
484,000
12,969
300
330
-150
-220
583,000
15,622
300
330
-150
-240
682,000
18,275
400
330
-150
* See Table 3 for Flame Dimension Options
Table 2 - Performance and Selection Chart - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure*
Burner
Designation
1020 - ___
Max Air Capacity 2 at 6" w.c.
(15 mbar) Air Pressure
scfh
Nm3/hr
FET 1820-
LP 1920-
Pilot Part
Number 3
3001-___
-040
22,000
590
15
15
-050
-060
33,000
884
20
20
-050
-065
44,000
1,179
30
30
-050
-080
66,000
1,769
45
45
-050
-085
82,500
2,211
45
45
-050
-100
110,000
2,948
60
60
-100
-120
154,000
4,127
80
100
-100
-140
220,000
5,895
125
150
-100
-160
264,000
7,074
140
175
-150
-180
330,000
8,843
175
220
-150
-200
412,000
11,040
240
220
-150
-220
500,000
13,398
300
330
-150
-240
590,000
15,809
300
330
-150
Oil Burner Size
* See Table 4 for Flame Dimension Options
1
Heat release tailored to suit application
2
at 100˚F (38˚C) Air Temperature
3
Pilots operate at 4" w.c. mixture pressure at the tip
2
Table 3 - Flame Dimensions - Fast Heat Release1 (Short Flame) - 12" w.c. (30 mbar) Air Pressure*
Baffle: straight holes w/ standard port
Flame Length
2
Baffle: 15˚ spin holes w/ standard port
Flame Diameter
2
Flame Length 2
Flame Diameter 2
Burner
Designation
1020 - ___
feet
meters
feet
meters
feet
meters
feet
meters
-040
5
1.5
1.5
0.5
3.5
1.1
2.5
0.8
-060
6.5
2.0
1.5
0.5
5
1.5
2.5
0.8
-065
7.5
2.3
2
0.6
5.5
1.7
2.5
0.8
-080
10
3.0
2
0.6
7.5
2.3
3
0.9
-085
11.5
3.5
2
0.6
9
2.7
3.5
1.1
-100
14.5
4.4
3
0.9
11
3.4
4
1.2
-120
18
5.5
3.5
1.1
13
4.0
4.5
1.4
-140
20
6.1
3.5
1.1
14.5
4.4
5
1.5
-160
22
6.7
4
1.2
16
4.9
5.5
1.7
-180
24.5
7.5
4.5
1.4
17.5
5.3
6
1.8
-200
27
8.2
4.5
1.4
19.5
5.9
6.5
2.0
-220
29
8.8
4.5
1.4
21.5
6.6
6.5
2.0
-240
31
9.4
5
1.5
22.5
6.9
7
2.1
Flame Length 2
Burner
Designation
1020 - ___
feet
meters
-040
2.5
-060
4
-065
-080
-085
Baffle: 25˚ spin holes w/ special port
Flame Diameter 2
feet
meters
0.8
3
1.2
3.5
4.5
1.4
3.5
6
1.8
4
7
2.1
-100
8.5
-120
10.5
-140
-160
-180
Flame Length 2
Flame Diameter 2
feet
meters
feet
meters
0.9
2
0.6
3.5
1.1
1.1
2.5
0.8
4
1.2
1.1
3
0.9
4
1.2
1.2
4.5
1.4
4.5
1.4
4.5
1.4
5
1.5
5
1.5
2.6
5
1.5
6.5
2.0
5.5
1.7
3.2
6
1.8
8
2.4
6.5
2.0
11.5
3.5
6.5
2.0
9
2.7
7
2.1
13
4.0
7
2.1
10
3.0
8
2.4
14.5
4.4
7.5
2.3
11
3.4
8.5
2.6
-200
16
4.9
8.5
2.6
12
3.7
9
2.7
-220
17.5
5.3
9
2.7
13
4.0
10
3.0
-240
18.5
5.6
9.5
2.9
14
4.3
10.5
3.2
* See Table 1 for Performance and Selection
1
2
Flame lengths and diameters are approximate with 10% excess air
3
Table 4 - Flame Dimensions - Fast Heat Release1 (Short Flame) - 6" w.c. (15 mbar) Air Pressure
Baffle: straight holes w/ standard port
2
2
Flame Length 2
Flame Diameter 2
Burner
Designation
1020 - ___
feet
meters
feet
meters
feet
meters
feet
meters
-040
6
1.8
1.5
0.5
3.5
1.1
2.5
0.8
-060
7.5
2.3
1.5
0.5
5
1.5
2.5
0.8
-065
9
2.7
2
0.6
5.5
1.7
2.5
0.8
-080
11
3.4
2
0.6
7.5
2.3
3
0.9
-085
13
4.0
2
0.6
9
2.7
3
0.9
-100
16
4.9
2.5
0.8
11
3.4
3.5
1.1
-120
21
6.4
3
0.9
13
4.0
4
1.2
-140
26
7.9
3.5
1.1
16.5
5.0
4.5
1.4
-160
28
8.5
3.5
1.1
18
5.5
5
1.5
-180
31
9.4
4
1.2
20.5
6.2
5.5
1.7
-200
34
10.4
4.5
1.4
23
7.0
6
1.8
-220
36
11.0
4.5
1.4
25.5
7.8
6.5
2.0
-240
38
11.6
4.5
1.4
27.5
8.4
6.5
2.0
Flame Length
Flame Diameter
2
Baffle: 25˚ spin holes w/ special port
2
Flame Length 2
Flame Diameter 2
Burner
Designation
1020 - ___
feet
meters
feet
meters
feet
meters
feet
meters
-040
2.5
0.8
3
0.9
2
0.6
2
0.6
-060
4
1.2
3
0.9
2.5
0.8
2.5
0.8
-065
4.5
1.4
3
0.9
3
0.9
3
0.9
-080
6
1.8
3.5
1.1
4.5
1.4
4.5
1.4
-085
7
2.1
4
1.2
5
1.5
5
1.5
-100
8.5
2.6
4.5
1.4
6.5
2.0
6.5
2.0
-120
10.5
3.2
5
1.5
8
2.4
8
2.4
-140
13
4.0
6
1.8
10.5
3.2
10.5
3.2
-160
14.5
4.4
6.5
2.0
11.5
3.5
11.5
3.5
-180
16
4.9
7
2.1
13
4.0
13
4.0
-200
18
5.5
8
2.4
14.5
4.4
14.5
4.4
-220
20
6.1
8.5
2.6
16
4.9
16
4.9
-240
22
6.7
9
2.7
17.5
5.3
17.5
5.3
Flame Length
Flame Diameter
* See Table 2 for Performance and Selection
1
2
4
Table 5 - Performance and Selection Chart - Slow Heat Release1 (Long Flame) - 3" w.c. (7.5 mbar) Air Pressure
Max Air Capacity2 at 3" w.c.
(7.5 mbar) Air Pressure
scfh
Nm3/hr
FET 1820-
LP 1920-
feet
meters
feet
meters
Pilot Part
Number 3
3001-___
-040
22,000
590
15
15
8
2.4
1.5
0.5
-050
-060
33,000
884
20
20
9
2.7
1.5
0.5
-050
-065
44,000
1,179
30
30
12
3.7
2
0.6
-050
-080
66,000
1,769
45
45
16
4.9
2
0.6
-050
-085
82,500
2,211
45
45
18
5.5
2
0.6
-050
-100
110,000
2,948
60
60
21
6.4
2.5
0.8
-100
-120
154,000
4,127
80
90
28
8.5
3
0.9
-100
-140
220,000
5,895
125
120
36
11.0
3
0.9
-100
-160
264,000
7,074
140
180
39
11.9
3.5
1.1
-150
-180
330,000
8,843
175
180
43
13.1
4
1.2
-150
-200
412,000
11,040
240
240
46
14.0
4
1.2
-150
-220
500,000
13,398
300
240
46
14.0
4
1.2
-150
-240
590,000
15,809
300
-
46
14.0
4
1.2
-150
Burner Designation 1020 - ___
Oil Burner Size
Flame Length 4
Flame Diameter 4
Table 6 - Performance and Selection Chart - Slow Heat Release1 (Long Flame) - 6" w.c. (15 mbar) Air Pressure
1
Max Air Capacity2 at 3" w.c.
(7.5 mbar) Air Pressure
scfh
Nm3/hr
FET 1820-
LP 1920-
feet
meters
feet
meters
Pilot Part
Number 3
3001-___
-040
22,000
590
15
15
8
2.4
1.5
0.5
-050
-060
33,000
884
20
20
9
2.7
1.5
0.5
-050
-065
44,000
1,179
30
30
12
3.7
2
0.6
-050
-080
66,000
1,769
45
45
16
4.9
2
0.6
-050
-085
82,500
2,211
45
45
18
5.5
2
0.6
-050
-100
110,000
2,948
60
60
21
6.4
2.5
0.8
-100
-120
154,000
4,127
80
90
28
8.5
3
0.9
-100
-140
220,000
5,895
125
120
36
11.0
3
0.9
-100
-160
264,000
7,074
140
180
39
11.9
3.5
1.1
-150
-180
330,000
8,843
175
180
43
13.1
4
1.2
-150
-200
412,000
11,040
240
240
46
14.0
4
1.2
-150
-220
500,000
13,398
300
240
46
14.0
4
1.2
-150
-240
590,000
15,809
300
-
46
14.0
4
1.2
-150
Burner Designation 1020 - ___
Oil Burner Size
Flame Length 4
Flame Diameter 4
2
at 100˚F (38˚C) Air Temperature
3
Pilots operate at 4" w.c. mixture pressure at the tip
4
5
Table 7 - Burner Dimensions
K—dia. 4 holes
Observation
Port
H
G
Square
H
125# Standard Air Flange
Data:
R—O.D. , O—B.C., P—Dia.
S—Holes equally spaced
straddling centerlines
T
C
A air
D
AB AA
2”
Customer to
have a good seal
2”
E
B gas
N M
Port block by
customer. Surface
must be smooth and
free of irregularities
B—125#
Standard
Flange
Connection
12 9/16
NOTE: General Dimension Information. See Bloom Representative for certified dimensions for construction
6
Table 8 - Gas Line Size Chart
Table 9 - Excess Air Limits
Rich Gaseous Fuels
Burner Air Static
Pressure Rating
Baffle Design
Oil (LP
Burner)
Oil (FET Burner)
"w.c.
mbar
No Spin
25˚ Spin
Distillate
Distillate
Residual
3
7.5
1500 - 2000%
-
N/A
N/A
N/A
6
15
400 - 500%
500 - 750% 100 - 150% 100 - 150% 50 - 60%
12
30
200 - 300%
300 - 500% 100 - 150% 100 - 150% 50 - 60%
Table 10 - Standard Port Block Dimensions
B square
A
F D
G
NOTES:


General Dimension Information. See Bloom Representative for certified dimensions for construction
The port block is normally rammed as an integral portion of the furnace wall. However, refractory port blocks are available at extra cost
7
Table 11 - Spare Parts List
Flame Safety
Lighting
Hole
Lighting
Hole
Flame Safety
Part Number
01
02
03
06
07
Description
Body
Baffle
Nozzle Assembly
Observation Port
Port Block
Part Number Must be Preceded by Catalog Number
(EXAMPLE: To Order Baffle Part 02 for 1020-080 Burner, specify 1020-080-02)
Table 12 - Lighting Hole and Flame Safety Connection Sizes and Details
* Please consult Bloom Representative for selection of direct spark igniter type
NOTE: General Dimension Information. See Bloom Representative for certified dimensions for construction
8
Application Guidelines *
FUEL CAPABILITIES **:

Natural Gas

LP Gas

Coke Oven Gas

Blast Furnace Gas

#2 through #6 Oil

Low Btu/Calorific Mixed Gas
**Please Consult a Bloom Representative for availability of other fuel types
BURNER IGNITION:

Pilot

Direct Spark

Manual
CONTROL:

Volumetric Fuel/Air Ratio

Pressure Balance Ratio Regulators

Tandem Valves
NOTE: Because low gas pressure the burner design, it is recommended that gas distribution orifice plates are installed at each burner in multiple burner zones
FLAME MONITORING:

UV Detector
NOTE: Please contact your Bloom Representative for flame monitoring with residual oils
OPTIONS:

Round mounting flange

Round mounting flange

Clean-out Doors or Couplings

Vertical Firing

Removable end plate

Angled Mounting flange


Alloy patch plate

Burner block / tile
Air or gas lance for increased
turndown

Angled air riser
* NOTE: Due to continual developments in the Bloom Laboratory and results from field research, the applicability of
different fuels and other options listed above are constantly being updated. Please consult a Bloom Representative to
inquire about the availability of any guidelines/options that are not shown above.
SPARE OR
REPLACEMENT PARTS
Spare Parts and Replacement parts are available for virtually all industrial burners and combustion
systems supplied by Bloom Engineering in the past 50 years. Spare and replacement parts are
manufactured to original dimensions and tolerances to ensure performance is maintained. For
more information, please visit our website at www.bloomeng.com/burner-spare-parts.
99
To REQUEST A QUOTE *, Please Contact your local representative at www.bloomeng.com/locate-arep
and provide the following information:
INFORMATION
UNITS
General Information:
Application
-
Burner Input
(MMBtu/hr; kcal/hr; kW) in (HHV or LHV)
Quantity of Burners
-
Ignition Type and Fuel
-
Main Fuel Information:
Fuel (s) and Heating Value (s)
(Btu/ft3; kcal/Nm3; MJ/Nm3) in (HHV or LHV)
Fuel Flow
(scfh; Nm3/hr)
Available Fuel Pressure
(“w.c.; psi; mbar; kPa)
Fuel Constituents
-
Combustion Air Information:
Combustion Air Temperature
(˚F; ˚C)
Combustion Air Pressure Available
(“w.c.; psi; osi; mbar; kPa)
Minimum / Maximum Excess Air Required
(%)
Flame Information:
Desired Flame Length
(feet; inches; m; mm)
Desired Flame Diameter
Furnace / Combustion Chamber Information:
Wall thickness
Burner Assembly / Connection Requirements
-
Furnace / Chamber Dimensions or Drawings for Emissions estimate
-
POC (Products of Combustion) / Furnace Temperature
(˚F; ˚C)
Other Information:
Operational / Control Requirements (i.e. Turndown, Control Type)
-
Emissions Requirements (NOx, CO)
-
Chamber Backpressure
-
Oil / Atomizing agent Details
-
Any other special requirements
-
* NOTE: Information required to process a quote includes, but may not be limited to, the information specified above. Additional
details may also be required to quote a combustion control system.
For more details and a complete listing of products,
please visit our website at:
www.bloomeng.com/industrial-burners
Corporate Headquarters
5460 Horning Road
Pittsburgh, PA 15236-2822
Main: 412-653-3500
Email: [email protected]
Web: www.bloomeng.com
1010

1020 Series - Bloom Engineering

Transcription

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