Honda Common Tool Manual from 1979

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.MOTORCYCLE COMMON TOOLS
Thank you very much for your having placed confidence in Honda genuine service tools.
This latest addition to Honda's line of motorcycle service tools combines quality with design
features providing versatility and economy.
The primary design concept is to allow for complete interchangeability between models
in the range from 50 cc to 1000 cc, contributing to reduced cost and tool stocks.
It is requested that this manual be read through in order that you may result in faster,
safer and more accurate repairs with minimum of effort.
.
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,
• METHOD OF USE
1 . GAUGE, FLOAT LEVEL
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Remove float chamber from the carburetor dismounted from the engine and set the end of the main scale of the gauge (Fig.2-<!)) and the end of
the support arm (Fig.2-@) to the end of the
carburetor (Fig .2-@).
07401-0010000
Honda4Fun
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,
• PURPOSE OF USE
This device is used when selecting the operating
position of the float valve by measuring the height from the end of the carburetor to the float.
(Fig. 1)
<Note>
For vehicles in which the measuring position of
the carburetor is fixed, set to this position.
'* Method
of measuring and adjusting
Set float Jevel gauge to the value in the manual or
in Table 1 and bend float arm to adjust so the
f1o~t valve operates when the float arm (Fig. 2-@)
just touches the top of the float valve (Fig. 2-<D).
(DSlldlng scale
(})Uotlom surface
($JMllln scale
(4)Support arm
\
())Float valve
~)Float arm
~)Clearance
@
@End of main scale
@End of support arm
@End of carburetor
• APPLIOABLE MODEL
May be used in common with all model
motorcycles.
Flg.2
,-------,------,,--------,--_
Standard
Model
CSO
50, C50M
550. 65
50. N 50
O,N
5550ZKl
50R. 50, 50G
0
50,
NF50. NY50
0,
50K 1
Y50
50 XE50
0,
5
ST50,
0
50,M
1
Model
5etting(lIIIII)
10.0( PB40A
15.5 C50C, 50MB)
19.5
10.0(PA08Bl8l)
10.2 PA08
21.0
20.0
12.i
12.
10. i
19.0
20.0
20.0
21. 5
10. i
10.0
12.
XR80
ST90
CT90KS
CT90K9
CB90JX
MD90K2
GllO.CGI25
XLI00S,
125
CBI00K3
XLI25K4
CR125R
CDl25T, ClJ125T 2
CBUST.CBJ25T1,
0,
75K2
~~TCllO
..
-----,---------,
Standard
Model
Setting(lIIIII)
B400F
25
00
00.
00
18.5
18.5
14.5
20.0
15.5
19.0
21.0
21.0
20.0
15.5
15.5
MT125.XLI25,
125
CMI25T.
I 5TZ
C 125JX
B4ooN, GUoo, GLSOO
00 3. CB550K3
CBI2SS. CDl2SS, SLUSS
X500
15.5
X 500
14.5
CB650
750KS, CB750F 3
750A 'i7,'78)
750 Z; CB750FZ
CB750KLTDZ
12.5
14.5{ D42A1B
12.5
CR125M2,
I C10
0
70,
'
21:0 -~-. _..
.. - C'J2lWi~, CJ360T. CL360
21,0 .-..- ..-"XR250
20,0-_ Mlt250··
10. j~'
Cli250T
th250
20.6"·
20--'l?.. -------·- .. _-1.~O·
CBI25S
10.
35
13.5 70
15.5
7.0 A 70l::J, 626B)
10.7
5
20.
20.0
21.0
20.
-
Standard
SettinldlllfD)
..
MRi75
CM185T
XR185
XLI85S
LI25S
.
-
____ ~~·.--20·.(
14.5
~
15.5
15.5
15.5
900
CBXl
]2,5
14.5
0
15.5
12.5
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Table 1.
2
,
2
17
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• ••
~
----------2. HOLDER, UNIVERSAL
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3. SPANNER, PIN
07702-0010000
07725-0010101
• PURPOSE OF USE
• PURPOSE OF USE
This tool is used to stop the rotation of the flywheel. drive sprocket, ete. (Fig.I)
This tool is used for adjusting or removing top
steering thread. rear. cushion spring adjuster,
etc. (Fig.I)
8';
5.5';
CDLock screw
®Handle
Flg.1
(j)Hook
®Nut
r-.·.. ·
'- ... - .
"
Flg.3
• METHOD OF USE
To use this tool, place hook in slit and anchor
firmly. (Fig.2).Although the usable diameter ifi
from 35mm to 48mm, when it is not Possible to
hook firmly, use in the following manner.
Remove nut (Fig.3-®) retaining the hooks (Fig.
3-(D) and interchange the hooks so the left and
right are symmetrical. (Fig. 3)
• METHOD OF USE
Loosen Jock screw (Fig.l-Q),turn handle(Fig.l-®)
and set pitch to the required value. Next. after
securely locking with the lock screw, apply tool
to the flywheel and drive sprocket. (Fig.2)
)If Usable range: 52mmto 114mm
• APPLICABLE MODEL
May be used in common with all model motorcycles .
• APPLICABLE MODEL
May be used in common with aU model motorcycles.
4
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1l\1Il\l1l1I1II1lJZ• • • • • • • • •IIIIIIMI• •IIIIIII• • • • • • • • • • • • • • • • • • • 5
Emm:a
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4. WRENCH SET, TAPPET
ADJUSTING
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• APPLICABLE MODEL
07708 - 0030000
07708-0030100
07708-0030200
07708-0030300
07708-oo30~0
Wrench
Wrench
8X9
lOX 12
Adjusting
( A)
Adjusting
(B)
MODEL
• PURPOSE OF USE
This is a tool used for adjusting tappet gap.
(Fig.1)
••
••
••
•••
••
••
•••
•••
•••
C/CD/CL/SS/SO 55fC/SOM
ZSOA ZOOM Z50AK2 -ZSOAK8
ST/CT/SO
CB/TL/50
CB50-Kl
CFSO CF70
TL/XESO CBSOJ
CYSO
CY50K2
XE75
MD/~/70/90
C/CS!CL/CD65 C/CL/SL/CD!70 C/CDI70M
(j) 07708-0030100
Wrench ax 9
® 07708- 0030200
Wrench lOX 12
® 07708- 0030300
Adjusting( A)
@ 07708- 0030400
Adjusting (B)
Fig.1
ST/CTl10 CT70M
XL70
ATC70
CT70K8
XR75K4
USOO
C/CMI crn
CS/CD/CL/SL/90
,
STOO
ATC90K3
CB90 CL/SL/90K CB/CD/CL/125S CB125JX
CB/CL/SL/lOO CB/CLlZSS
XLiOO XL125
CGIlO CG125
CB125-K5 CLl25
MJ125
CB125B6
CR125M
CR125
CT125
CB/CD/125T
CBI25K6
CDI25K5
TLl25
CR125M2-M4
XLl25S
CB175-K6 CD175-K6 CLl75-K6
XL175
MR175
CM185T
CB/CLlroo
C/CTI200
XL250 XL350
SL250S
CR250M
•
•
'5
M12,.
Fig.2
•
METHOD OF USE
Use wrench matching the outside diameter or the
adjusting nut (Fig.l-<D.®) and the adjusting tool
(Fig.l-@,@)matching the shape of the adjusting sc-
rew.
Loosen adjusting nut with the wrench, adjust tappet gap to the prescribed value (refer Service Manual or Owner's Manual) and retighten adjusting
nut in this condition. (Fig.2)
TL250
MR250
CB250G5 CJ250T CB360G CJ360T CL360
CB250T CB400T CB400A
XL250S
CB350F
CB400F
GL400 GLSOO
CB500
CBSSO CB550F
CB750-K7
CB750F
CB750A
GLlOOO
,
•••
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••
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•
•
•
•
•
•••
• (XL2SOj
•
•
••
•
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•
•
••
III
•
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•
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•
•
•
•
•
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•
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••
•
•••
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•••
•
www.hondafour.com
7
•
••
••
••
Courtesy of
6
••
•••
••
•
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,
• (XL250)
•••
•
Honda4Fun
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Jill
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5. WRENCH SET, RETAINER
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------------------~
•
APPLICABLE MODEL
07710-0010002
Honda4Fun
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• PURPOSE OF USE
This tool is used to remove the wheel bearing
retainer when replacing the front or rear wheel
bearings. (Fig.! )
@
CD 07710- 0010100
®
Wrench (A)
07710-0010200
Wrench (B)
® 07710- 0010300
Wrench (C)
007710- 0010401
Body (A) Screw diameter M12x 1.5
® 07710- 0010501
Body (B) Screw diameter M12x 1.0
®
®
000
MODEL
CB25)-K3 CL250-K3 SL250 CB3S0-K4 CL3S0-K4 SL3S0-K4
XL250 XL350
SL250S
CR25l)M
MT250
TL250
MR250
CB250GS CJ250T CB360G CJ360T CL360
XL250S
GUOO GL500
CBfSO-KS
Fig.!
CBSOO
CBSSO
CBSSOF
CB500T
C"'O
CB7SO-K7
CB7SOF
CB7S0A
CB7SOK
CB900F
GLlOOO
CBXlOOO
CUSO-KS
07110-0010200
07110-0010300
07110-0010401
Retainer
( A)
Retainer
(B)
Retainer
Body! A)
Body(B)
(e)
MI2x 1,5
MI2x 1.0
•
CBl25B6
CRl25M
CRl25
CB125K6
CBl25T CD125T
MR175
CB/CL/200
CIl350F
CB400F
07110-0010100
.'
••
•••
•••
••
•
•
•••
••
•
•
'.
••
••
•••
•
•
•••
••
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••
•••
••
••
••
•
••
••
••
•••
•••
•
••
••
••
••
••
••
•
•••
•
07110 0010501
•
•
••
@Handle
@Shaft
@Hex.agonal portion
Fig.2
Flg.3
•
METHOD OF USE
Apply wrench of the correct size matching the
front or rear wheel bearing retainers (Fig.l--cD.@)
and the tool matching the screw pitch of the bearing retainer (Fig.l-@or@) as shown in Fig.2.
<Caution>
Always select the tool of the correct size
matching the screw pitch of the retainer as the
retainer cannot be removed if the size is in
correct.
Next insert shaft (Fig.2-@) of tool on which the
wrench is set into the wheel bearing and turn handle (Fig.2-(D) until there is no clearance between
the wrench, wheel hub and handle.
Secure handle and turn the hexagonal portion 07
mm diameter) (Fig.2-@) of the shaft and remove
the bearing retainer. (Fig.3)
.*Elf the rotation of the shaft is stiff, loosen hand·
Ie slightly and try again.
When reassembling, set as in the foregoing proce.
dure and insert bearing retainer by turning the
hexagonal portion of the shaft.
8
PI 311; 'l1lll!111 Iff TIWIi litif mrmiiEI...ilIIlBl.1 PI rlil Rm IIJfli
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6. WRENCH SET, LOCK NUT
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•
07716-0020002
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•
07716-0020100 07716-0020202 07716-0020300 07716-0020400
Wrench
Wrench
Wrench
Wrench
2OX24
20X30
17X27
3OX32
MODEL
PURPOSE OF USE
This tool is for loosening or tightening the lock
nut when disassembling or reassembling the clutch. (Fig.I)
<D
07716- 0020100
Wrench 20X 24
® 07716- 0020202
Wrench 26 X 30
aD 07716--0020300
Wrench 17x27
@ 07716- 0020400
Wrench 30X 32
$}
07716-0020500
Extention, Handle & Bar
Fig.1
••
•
••
•
••
•••
••
••
••
•
••
••
•
C/CD/CL/SS/50 SS/C/50M
pe/Ps/so pe/PS/SOKI
Z50A ZOOM Z50AK2- ZSOAK8
ST/CT/SO
CBSO-KI
CFoo enD
CYSO
M050
e/cs/eL/CD/55 C/CL/SL/CDI70 C/CD/70M
ST/CT/70 CT70M
XL70
ATC10
CT10K8
XR15K4
US90
C/CM/CT/go
CS/eD/CL/SL/go
STOO
'it
ATC90K3
CB/CL/SL/90K CB/CD/CL/125S CBl25JX
CD/CL/SL/IOO CB/CL!125S
XLlOO XLl25
CS110
CGllO CGI25
CBI25-K5 CLl25-K5
,
MT125
C812586
CR125M
CTl25
CB125K6
Fig.3
Fig.2
CDI25K5
TLl25
XLl25S
CBI7S-K6 eDI7S-K6 CU7S-K6
XL175
MRl1S
CM185T
C200 CT200
CB200 CLWO
CBZ50-K3 CL250-3 SL250 CBa5(l-K4 CLaso-K4 SL350-K4
XL250 XL350
SL250S
CR250M
MT250
TL250
MR250
CS250GS CJ250T CB360G CJ360T CL360
CB250T CB400T CB400A
XL250S
CB400F
GL400 GL500
CB450-K5 CL450-KS
CBSOOT
Fig.4
•
METHOD OF USE
<DFit extension and handle (Fig.l-®.®) to the wrench (Figl-(D-@)of the correct size matching
the shape and size of the lock nut. (Fig.2) Next, fit
wrench onto lock nut and turn the handle to tighten or loosen the lock nut. (Fig.3)
®To raise or bend the loek washer serrations,
use end portion of the handle(Fig.l-@)and gradually lift up aU of the serrations. (Fig.4) When
assembling, always ensure that all of the lock
washer serrations are bent before tightening the
lock nut.
10
c"SO
CB150-K7
CB150F
CB750K
CB900F
GLlOOO
CBXlOOO
APPLICABLE MODEL
.
•
••
••
••
••
••
••
•
•
•
••
•••
••
07710-0020500
Extention
Handle & Bar
•
•
(C10,
••
OM)
•••
•••
••
•
••
••
•
•
•
•
•
•
•
•
••
•
•
•
•
••
•
Courtesy of
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••
••
••
••
••
••
•••
•••
••
Honda4Fun
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----------------_.~
7 . PULLER, FLYWHEEL
& ROTOR
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•
MODEL
07733-0010000
•
C/CD/CLISS/SO
PURPOSE OF USE
55fC/SOM
pe/Ps/so fe/PS/SOKI
ZSOA ZOOM ZSOAK2 - Z50AK8
QASO
ST/eT/SO
MRSO
CB/TL/50
PMSO
CB50-KI
CFoo CF70
TL/XE!50 CB50J CY50K2 XE1S
CYSO
MD/sonO/go
This tool is used to pulJ out the rotor and flywheel. (Fig.I)
CDThis is used for rotors with screw diameters
of MIO X 1.25 and M14 X 1.5 and for the flywheel
puller handle.
®This is also used for flywheels with screw dia.
meters of M24X1.0 and M27X1.0(Ieft handed
screw).
MB50
C/CS/CL/CD/65 C/CL/SL/CD!70 C/CDI70M
ST/CTI70 CT70M
ATC10
i
CT10K8
XR15K4
USOO
C/CM/CT/90
CS/CD/CL/SL/90
STOO
ATC90K3
CB90 CL/SL/90K CD125S CB125JX
CB/CL/SL/IOO CB/CL/l2SS
XLlOO XL125
CSllO
CGllO CGl25
CBl2S-K5 CL125-K5
MTl2S
CB12586
CTl25
CB125K6
CD125K5
TL125
XL125S
XL115
MR115
C/CT/2OQ
GL400 GLSOO
Fig.1
APPLICABLE MODEL
07733-0010000
••
••
•
••
••
••
•••
••
••
••
••
••
••
•••
••
•
••
••
••
•
••
+
Fig.3
•
METHOD OF USE
CDRotor
Adjust rotor puller to the rotor screw diameter,
screw onto rotor and pull out the rotor.
@Flywheel
Adjust flywheel puller adaptor (Fig.l-@) to the fly·
wheel screw diameter and fit onto the rotor
puller (Fig.l-(j). Next, after screwing the adapt·
or fully onto the flywheeJ. using a wrench as a
stop, screw in the rotor puller and puJl out the
flywheel. (Fig .3)
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~------------$'
,
8. PULLER, ROTOR
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<f)'i,.<':.
'
..
~
------------------~
•
APPLICABLE MODEL
07733 - 0020001
www.honda4fun.com
•
MODEL
PURPOSE OF USE
This tool is used for pulling out the rotor (Fig.1)
This is used for rotors with screw diameters of
M16x1.5,M18x1.5, M20X1.5and M22X1.5.
f
I
CR125M
CB/CD/l25T
CB175-K6 CD175-K6
CMI8ST
CB/CL1200
CB250-K3 CL250-K3
XL250 XL350
SL250S
MT250
TL250
CLl15-K6
SL250 CB350-K4 CL350-K4 SL350-K4
MR250
CB250G5 CJ250T CB360G CJ360T CL360
CB250T CB400T CB400A
XL250S
CB350F
CB400F
GL400 GLSOO
CB4SO-KS CUSO-K5
C8500
C8550 CBSSOF
CB500T
CB650
CB150-K7
CB750F
CB750A
·f
07733-0020001
•••
••
•••
•
••
••
•
••
•
••
•
••
•
••
Flg.1
Fig.2
•
METHOD OF USE
Set rotor puller to match size of rotor screw,
screw in and pull out rotor. (Fig.2)
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14
1DIIIIIJIIIIIIIiIIllUIlFT
lIlillill
III
If
1
FE 111111111 111m
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9
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_
------------------~
•
DRIVER IN/OUT SET.
VALVE GUIDE
07742-0010000
•
PURPOSE OF USE
This tool is used driving valve guides in or out
and for cutting the ends of the valve guide(Fig.l)
1
J
(j) 07742-0010100
Remover 5.5
® 07742-0010200
Remover 6.6
®
07742- 0020100
Driver (A)
@ 07742-0020200
®
@@@
@
H\
®
Fig.1
Driver (B)
07742-0020300
Driver (C)
07742-0020400
Driver (D)
® 07742-0030100
Cutter, Valve Guide
® 07742- 0030200
Pilot 5.5
® 07742-0030300
Pilot 6.6
@ 07742-0030400
Pilot, 7.0
METHOD OF USE
CDWhen "driving out the valve guide
Use a remover (Fig.l-(!),@> matcJi'ing the inside
diameter of the valve guide and drive out the
valve guide with a hammer. (Fig.2)
®When cutting the valve guide
If the end of the" valve guide to be driven out
has become sharp, cut the end of the valve guide as per the following procedure to secure sufficient contact area for the remover as there
will be danger of damage to the cylinder if the
remover is used in that condition.
Fit pilot matching the inside diameter of the va·
Ive guide (Fig.l-@-@)to the cutter holder (Fig.
1-(1).
Place on valve guide as shown in Fig.3 and,
turning handle clockwise, cut until sufficient con·
tact area is secured for the remover.
@When dring in the valve guide
Fit driver(Fig.l-@-@)matching the outside diameter of the v,alve guide as shown in Fig.4 and
drive in with a hammer. However, there are some types of vehicles in which the remover (Fig.
l--<D.®) is also used for d riving in the valve guide.
<Note>
When driving in the valve guide, always drive
in to the- exact prescribed height. (see manu:a))
Fig.2
I
~
Fig.4
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,
~
.(S.U.'{
•
•
APPLICABLE MODEL
------------------_.~
10. DRIVER SET, BEARING
07746-0010001
07742
MODEL
07742
0010200
01142-
0010100
Relllover
ReMOver
Driver
(A)
5.5
•••
••
••
••
C/eD/eL/SS/50 5S/C/SOM
PC50/PS/SO PC/PS/SOKl
Z50A Z50M Z50AK2-Z50AKS
ST/eT/SO
CB/TL/SO
CB50-Kl
CFSO eF70
TL/XE/50 CB50J CYooK2 XE75
CYSO
MD/50/70/90
C/CS/CL/CD/65 C/eL/SL/CD/70 C/CD/70M
ST/CTI70 CT70M
XL70
ATC10·
CT1OK8
XR75K4
US90
C/CM/CT/90
CS/CD/CL/SL/90
STOO
ATC90K3
CB90 CL/SL/90K CDl255 CB125JX
CB/CL/SL/IOO CB/CL/126S
XLiOO XLlZS
CSlIO
CGIlO CGl2S
CBI25- K5 CL125- K5
CBl25B6
CTIZ5.
CB/CD/IZ5T
CB125K6
CDlZ5K5
TLl25
XLl25S
CB175-K6 CD175-K6 CU1S
XLl75
CMl85T
K'
CB/CL/200
CB250-K3 CL250 K3 SL250 CBSSO-X4 CL350-K4 SL350-K4
XL250 XL3S0
SL250S
TL250
CB250GS CJ250T CB360G CJ360T CL360
XL250S
CBZ50T CB400T CB400A
CIl350F
CIl400F
GUOO GLSOO
CIUSO-K5 CUSO-K5
CB500
CB550 CB550F
CB500T
CB650
CB750-K7
CB750F
CB750A
CB750K
CB900F
GLlOOO
CBXIOQO
Courtesy of
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18
Honda4Fun
•••
••
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_ (IN
•
•
•
'.5
0020100
•
•
•
•
07742-
01742
0020300
07142
0020400
Driver
Driver
Driver
(D)
"'' 5O
(8)
••
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•
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•
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•
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•
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•
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_(EX)
•
• (peSOKl)
•
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•
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•
(C)
••
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•
•
•
•
•
01142
0030100
Cutler,
Valve
Guide
••
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•
•
••
••
•••
••
••
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••
••
••
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011420030200
01742
0030300
Pilot
Pilot
5.5
••
•••
07142
•
0030400
PURPOSE OF USE
Pilot
7.'
This tool is used to drive in ball bearings.
There are two types available depending on where
the baH bearings are used.
For driving in the ball bearing inner race.
For driving in the ball bearing outer race.
,.•••
•••
••
••
•••
••
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•
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.(IN)
••
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•
Fig.1
CD 07749-0010000 Handle
•
®
07746-0010100
® 07746-0010200
(1) 07746-0010300
® 07746-0010400
® 07746-0010500
(f) 07746-0010600
® 07746-0040100
® 07746-0040200
@> 07746- 0040300
@ 07746-0040400
@ 07746-0040500
@ 07746-0041000
® 07746- 0040600
@ 07746-0040700
@ 07746- 0040800
@ 07746-0040900
@ 07746-0030100
@ 07746-0030200
® 07746-0030300
® 07746-0030400
@ 07746-0020100
@ 07746-0020200
@ 07746-0020300
@ 07746-0020400
.(EX)
•
•
•
•••
•
Courtesy of
www.hondafour.com
Honda4Fun
www.honda4fun.com
(A)
Outer driver 32X35
Outer driver 37X40
Outer driver 42X47
Outer driver 52X55
Outer driver 62X68
Outer driver 72X75
Pilot 10
Pilot 12
Pilot 15
Pilot 17
Pilot 20
Pilot 22
Pilot 25
Pilot 30
Pilot 35
Pilot 40
Handle (C) 40
Inner driver 25
Inner driver 30
Inner driver 35
Handle (B) 22
Inner driver 15
Inner driver 17
Inner driver 20
www.honda4fun.com
It
I
19
· _·_
r
····_--~-~---r-1-~---~'-----
~------------------•
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Honda4Fun
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Fig.2
METHOD OF USE
._-----------------~
Courtesy of
•
20
www.honda4fun.com
APPLICABLE MODEL
Outer race
Inner race (.)
1. When driving in the ball bearing outer race.
(Example) Bearings driven into the wheel hub.
Place outer driver (Fig.l-®-CV) matching the
bearing size. pilot (Fig.l-®-@) and handle
(Fig.2) onto the bearing to be dr~ven in and
drive in with a hammer.( Fig.3)
Ball Bearing
No.
. 6002
6003
6004
6005
6006
6007
6008
6201
6202
6203
6204
62/22
620'5
6206
6207
6208
6300
6301
6302
6303
6304
63/22
6305
6306
6307
6308
6403
6404
6405
6406
6407
6408
6902
6903
6904
6905
6906
6907
6908
16002
16003
16004
16005
16006
16007
16008
Fig.3
2. When driving in the ball bearing inner race.
(Example) Bearings pressure-inserted into the'
crank shaft.
Place inner driver matching the bearing size
(Fig.1-@l-®or@-@) and the handle (Fig.@Ior
or@) onto the bearing race(FigA) and drive in
with a hammer.(Fig.5) There are also instances
in which the handle only is used to drive in the
bearing race depending on the size of the bearing.
(Refer to Tadle of Applications)
Fig.4
Honda4Fun
www.hondafour.com
Fig.5
1
(-)
Pilot
Outer driver
Inner driver Ha"~e Inner driver HaRd~e
15 17 20 22 25 30 35 40 32x35 37X40 42X47 52X 55 62X68 72X75 10 12 15 17 20 22 25 30 35 40
"m·
d1.
A
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21
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14l
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~
Courtesy of
-----------------_.~
11. DRIVER SET, FRONT FORK
OIL SEAL
Honda4Fun
www.hondafour.com
_
www.honda4fun.com
•
07747-0010000
•
MODEL
PURPOSE OF USE
C/eD/CLlSS/sO 55fC/SOM
This tool is used when driving in the front fork
STSO CT50
oil seal. (Fig.I)
MR50
CB/TL/50
C850-Kl
TL/XE/SO CB50J CY50K2 XE75
CY50
CD
Q)07747- 0010100
19.5_)
14.0_
®O7747-0010200 A.T.T.(A)
@07747-0010300 A.T.T.(B)
@O7747-0010400 A.T.T.( C)
@O7747-0010500 A.T.T.(D)
@O7747-0010600 A.T.T.(E)
MD/sono/eo
MB50
•
00000
C/CS/CL/CD/65 C/CL/SL/CDI70 C/CD/70M
Q)07747-0010100
(
Drive~in
ST/CT1a CT10M
XL70
XR75K4
Body
CS/CD/CL/SLf90
BT90
depth 19.5_)
14.0_
CBOO CL/SL/90K CD125S CB125JX
CB/CL/SLIlOO CB/CL/1255
XLlOO XLl25
CSllO
CGllO CG125
CB125- K5 CLI25- K5
MTl25
CBl2586
CRI25M
CR125
CT125
CB/CD/125T
CB125K6
CDl25K5
TLl25
XLl25S
CR125R
CR125M2-M4
CB175-K6 CD175-K6 CLl75-K6
XLl75
MR175
CMIS5T
CB/CL/200
@07747-0010200 A.T.T.(A)
@07747-0010300 A.T.T.(B)
@O7747-0010400 A.T.T.( C)
@O7747-0010500 A.T.T.(D)
@07747-0010600 A.T.T.(E)
Fig.1
CB250-K3 CL250-K3 SL250 CB3S0-K4 CL350-K4 SL3S0-K4
APPLICABLE MODEL
07747-0010100 07747-0010200 07747-0010300 07747-0010400 07747-0010500 07747-0010600
A.T.T.(D)
A.T.T.(E)
A.T.T.(B)
A.T.T.(C)
Body
A.T.T.( A)
• (CL/SS50)
••
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•
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•
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• (CL/SSSO)
•
•
•
•
•
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•••
•••
•
• (90ce)
• (loocc)
••
•
•
••
C....F
•
CB500
CBSSO CBS50F
C"""'T
CB650
METHOD OF USE
CB7SO-K7
CB750F
C8750A
C8750K
C8900F
GLlOOO
CBXlOOO
Fit A.T.T.(Fig.I-@-@) matching the front fork
pipe diameter(inner tube) and the fork bottomease
diameter (outer tube) onto the tool proper (Fig.l
-(1)) and drive in the oil sea) whiJe guiding with
the fork pipe. (Fig.3)
••
•
•
MR250
GL400 GLSOO
C84SO- K5 CL450- K5
•
••
••
•
CB250G5 CJ250T C8360G CJ360T CL360
SL250S
C8250T C8400T C8400A
XL250S
CB3S0F
Fig.3
•
•••
•
•
••
•
•
,
XL250 XLaso
CR250M
MT250
TL250
Fig.2
• (I25ccl
• (l25cc)
•
•
••
•
••
••
••
•
••
••
•
•
•
,
•••
••
••
•••
••
<Note>
As the oil seal may be driven in to 14mm. and 19.5
mID from the edge of the bottom of the fork casing
on certain types of vehicles in which this depth is
fixed (see manual), select and drive in to the pre-
scrihed depth.( Fig.2)
22
i
I
I
1
'1
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28
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12. COMPRESSOR,
VALVE SPRING
Honda4Fun
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07757 - 001 0000
•
I
f
I,
------------------~
•
,,.
MODEL
C/CD/CLISS/SO SS/C/50M
PURPOSE OF USE
Z50A Z50M Z50AK2- Z50AK8
QASO
ST/CT/SO
CB/TLl50
CBSO-KI
CFoo eF7Q
TL/XE/SO CB50J CY50K2 XE75
CYSO
This tool is used to compress the valve spring
when removing or installing the valve cotter. As
this tool is provided with a "quick lock" device,
working time is greatly shortened compared to
the conventional tools_ (Fig.I)
MD/SOI10/90
C/CS/CL/CD/65 C/CL/SL/CDI70 C/CDI70M
ST/CT170 CT70M
XL70
ATC10
CT70KS
XR15K4
US90
C/eM/eT/go
CS/CD/CL/SL/90
ST90
~.i
ATC90K3
CBOO CL/SL/90K CDl25S CBI2SJX
CB/CLlSLlIOO CB/CL/IZS5
@
ill
Frame boss
Pressure screw
set position
@ A.T.T.
@ Lever of the quick
Jock device
(§) Lock lever
® Handle
®
XLiOO XLl25
CSIlO
C;:G1l0 CGl25
CB12S-KS CL125-KS
C812586
CTl25
CD/CO/12ST
Fig.1
CB12SK6
CD125K5
TL125
XL125S
CB115-K6 CDJ75-K6
XLl75
CL115-K6
CMISST
C/CTI200
CB/CLI200
CB2&I-K3 CLZ50~K3 SL250 CB350~ 1(4 CL3S0-K4 5L3S0-K4
XL250 XL350
TL250
CB250G5 CJ250T CB360G CJ360T CL360
5L2505
CB250T CS400T C840M
XL250S
CB350F
CB400F
GUOO GL500
CB450-KS CUSO-K5
CBSOO
C8550 CBssoF
Fig.2
•
CB500T
C8650
CB750-K7
CB750F
CB750A
CB750K
CB900F
GLlOOO
CBXlOOO
METHOD OF USE
ill
Match pressure screw set position (Fig.l-@) to
the face of the frame boss(Fig.I-(!).
® Fit A_T.T. (Fig.l-@) onto the valve spring retainer and press lock lever (Fig.I-(§) onto the top
of the valve by manipulating the lever of the
quick lock device (Fig.I-@).
@ Turn handle (Fig.I-@) and screw in while pushing
the lock lever in the "Lock" direction. (Fig.2)
(In this instance, it will lock automatically when
screwed in slightly.)
@ Remove valve cotter, loosen pressure screw,
release lever of the quick lock device and pull
out lock lever fully.
24
APPLICABLE MODEL
07757-0010000
••
•
••
•••
••
••
••
•••
•
••
••
•••
•••
••
••
••
••
•••
••
••
•••
••
•
••
•
••
••
•
••
••
i
I
.!
j
I
I
!
Courtesy of
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III
Honda4Fun
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25
mm!i:D...
_
~
13. DRIVER SET, PIN
Courtesy of
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-----------------~
•
APPLICABLE MODEL
07744-0010000
Honda4Fun
•
www.honda4fun.com
PURPOSE OF USE
MODEL
ST/CT/SO
CF50 CF10
ST/CT/70 CT70M
GUOO GLSOO
CB750A
CBXl000
This tool is to drive the spring pin in or out.
(Fig. I)
@--------
07744-0010100 07744-0010200 07744-00103011 07744-0010400 07744 0010500 07744 0010600
Pin 6.0
Pin 8.0
Pin 2.5
Pin 3.0
Pin 3.5
Pin 5.0
•
•
•••
•
Q)
CD07744-0010100
®O7744- 0010200
@07744-0010300
@O7744-0010400
@07744-0010500
@07744-0010600
®
@
Pin
Pin
Pin
Pin
Pin
Pin
2.5
3.0
3.5
5.0
6.0
8.0
Fig.1
Courtesy of
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Honda4Fun
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Fig.2
•
METHOD OF USE
Fit pin driver (Fig.l-(!)-@), which matches the
outside diameter of the spring pin. onto the pin
and drive the spring pin out with a hammer.
(Fig.2)
Courtesy of
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26
Honda4Fun
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27
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,
:lI
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,I
14 . DIS/ASSEMBLY TOOL,
REAR CUSHION
Honda4Fun
www.honda4fun.com
~-
----------------_.~
•
07959 - 329000 I
•
MODEL
PURPOSE OF USE
This tool is used to compress the rear cushion
spring to remove or install the spring seat stopper, and to disassemble or assemble the rear
cushion. (Fig.I)
CD
APPLICABLE MODEL
07959-3290001
••
••
••
••
••
••
••
••
••
••
•
••
••
•••
••
••
••
••
••
••
••
••
•••
•••
••
••
••
•••
•••
••
•
C/CD/CL/SS/50 55fC/SOM
pe/PS/SO pe/PS/SOKt
STI.CT!SO
CB/TL/50
NC50
NF50 NF15
CB50-Kl
CF50 CF70
TL/XE/50 CBSOJ CY50K2 XE75
CY50
MD!50170/90
MB50
FM50
C/CS/CL/CD/65 C/CL/SL/CD/70 C/CD/70M
ST/CTI10 CT70M
XL70
CT70K8
XR15K4
C/CM/CT/90
CS/CD/CL/SL/90
S1W
CB90 CL/SL/90K C01255. CBl25JX
CB/CL/SL/IOO CB/CL/125S
XLlOO XL125
C5110
CCIIO CG125
CB125-K5 CLl25-KS
CDAdjusting nut
@P;n
@Handle
MT125
C812586
CBl25K6
CDl25K5
TLl25
XLl25S
CR125M2-M4
CR125
CTl25
CB175-K6
CDl15-K6 CLI75- KG
XL175
CMISST
C/eT/Zoo
CB/CL/200
CB250-K3
r
Fig.3
Fig.2
•
METHOD OF USE
<D
Set adjusting nut (Fig.I-CD) to the outside dia·
meter of the upper case of the rear cushion
and fit onto the rear cushion. (Fig.2)
® Insert pin (Fig.l-®) into the top portion of the
rear cushion to prevent rotation.
@ Turn handle (Fig.l-@) to compress the spring
portion of the rear cushion, remove the spring
seat stopper and disassembie.( Fig.3)
@ ReinstaUation may be carried out by the same
procedure.
CL250'~K3 SL250 CB350-K4 CL350-K4 SL350-K4
XL250 XL350
MT250
TL250
MR250
CB250G5 CJ2SOT CB360G CJ360T CL360
SL250S
CB2S0T CB40QT CB40QA
XL250S
CB350F
CB40QF
GL400 GLSOO
CB450-K5 CL450-K5
CBSOO
CB550 CBSSOF
CBsooT
CB650
CB150-K1
CB150F
CB150A
CB1SOK
CB900F
GLIOOO
.
C9XlOOO
Courtesy of
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28
II 7
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29
Courtesy of
~--------------_/-
-----------------_.~
15. SPANNER SET, NIPPLE
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•
Use wrench(Fig.I-<D-@)of the correct size for
the spoke nipples and tighten or loosen the spokes.
(Fi;.2)
When controlling the torque. tighten the spoke
nipples to the correct torque with a torque wrench after tightening all uniformally by hand. (Fig3)
Also. although the method of calculating the tightness torque is as shown in Fig.4. refer to the
manual for the prescribed value.
PURPOSE OF USE
This tool is used to adjust the tension of the spokes by turning the spoke nipples. (Fig.I)
It is also possible to control the tightness torque
by using a torque wrench in combination.
I
!
CD
•
I
CD07701-0020100 (A) 4.IX4.5
@07701-0020200(B)4.5X5.1
@07701-0020300 (e) 5.8X6.1
Fig.1
••
•
C/CD/CUSS/50 SS/C/50M
PC/PS/50 PC/PS/50KI
CT50
CBITU50
NC/50
TL/XE/50 CB50J CY50K2 XE75
•
•
PA50
PM50
CB50-KI
MD/50/70/90
• (ONLY MD50)
C/CS/CL/CD/65 C/CL/SL/CDI70 C/CDI70M
XL70
XR75K4
C/CM/CT/90
CS/CD/CL/SL/90
CB90 CUSU90K CD125S CB125JX
CB/CL/SL/IOO CB/CLl125S
XLiOO XL125
CSllO
CGllO CGl25
CB125-K5 CLl25- K5
~25
CBl25B6
CRI25M
CRI25
Fig.3
r---t
\
I
iE-B
U I}\
A
I
E-
-I
90·
When a torque wrench is
used for a nipple spanner.
the actual torque applied
to the spoke nipple will
not be indicated.
Calculate the actual torque
as follows.
A=Effective length of the
torque wrench
B = Effective length of the
nipple spanner(Table.l)
R=Indicated value
T=Actual torque value app-
•
.
Fig.4
~~._~-~-
A+B
CB4&O-KII-·C"t:.tiO',"I('ft , ..._-
Spanner Size
4.1mm, 4.5mm
B Size
5.1mm,
15.5mm
15.0mm
5.8mm, 6.1mm
Table.1
30
CT125
CBI25K6
CDl25K5
CBl25T C0l25T
TLl25
XLl25S
CR125M2-M4
CRl25R
CB175-K6 CD175-K6 CLl75-K6
XLI75
MR175
CMI85T
C/CT/200
CB/CL/2oo
CB250-K3 CL250-K3 SL250 CB3!»-K4 CL350-K4 SL350-K4
XL250 XL350
CR250M
MT250
TL250
MR250
CB250G5 CJ250T CB360G CJ360T CL360
81.2505
~~~!r_~,~400T CB400A
CB3BOII
CU400Y . ~. .
-A-=If
15.7mm
''''V'_~''_
-~~
CB500
.~-="~.':~:"."~~~
CBSSO CB55W
i-i:C"B"'::;;cT'-;;;c-
-- _
_
CB750-K7
~BI750FE~~=·:=:__ ~-·-CB750A
CB750K
GLlQOO
07701-0020000
(B) 4.5X5.1
•
•
•
••
••
••
••
••
.. - .. ....
.-
"'_.~~
..,-_.. ,,-
07701-0020300
( C)5.8X6.1
• (ONLY MDno 90)
~~_
lied to the spoke nipple
T
APPLICABLE MODEL
07701-0020100
(A) 4.IX4.5
MODEL
~~===~=~~ =~~=~~~~~~=~~~~.~ ~~
Fig.2
www.honda4fun.com
• METHOD OF USE
07701 - 0020000
Honda4Fun
www.honda4fun.com
Honda4Fun
www.hondafour.com
•
.(p.W)
• (F.W)
.(F·W)
.(F·W)
•
•
• (ONLY CL90)
•••
••
••
•
••
•
,
i
.(R·W)
.(R·W)
.(R·W)
.(R·W)
••
•
•
••
•••
••
••
•
••
••
•
••
•••
••
31
m:m:D
Courtesy of
Honda4Fun
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pjii6w
.. :,J-,
o
TO ORDER
Honda Common Service Tools are available through the same parts order channel
as Honda Special Service Tools.
o Please specify tool numbers and quantities required when placing orders on
common service tools and inspecting the tool as the case may be used by another
tool as the same work.
o Immediately contact your dealer if tools are defective at time of delivery. You
will be furnished with new tools if they appear to Honda, upon inspection, to
have been defective in material or workmanship.
32
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