böhler

Transcription

böhler

Bestseller
BÖHLER
Bestseller
Contents
Key to symbols
Selection guide
3
Filler metals for mild steels
Coated electrodes
Solid wires
Submerged arc welding wires / fluxes
Flux and metal cored welding wires
Gas welding rod
4, 5
5, 6
6
7
7
Electrodes for pipeline welding
8, 9
Electrode for gouging
9
Filler metals for low alloyed steels
High strength, low temperature resistant
Coated electrodes
10
Solid wires
10, 11
11
High temperature and creep resistant
Coated electrodes
Solid wires
Submerged arc welding wires / fluxe
Flux cored welding wire type E 308H
Gas welding rods
12
13
14
14
15
Filler metals for stainless steels
Stainless, corrosion resistant and
highly corrosion resistant
Coated electrodes
Solid wires
Flux cored welding wires
16 – 18
18 – 20
20, 21
22, 23
Filler metals for dissimilar joints
and special purpose
Coated electrodes
Solid wires
24
25
25
Heat resistant
Coated electrodes
Solid wires
26
26
Nickel base
Coated electrodes
Solid wires
27
27
28
Addional information
Forms of supply
Graph for weight calculations
Selection tables
Company profile
2
30
31
32, 33
34
W.-Nr.
Werkstoffnummer (material number acc. to EN/DIN)
Welding positions acc.
PA
4G, 4F
PD, PE
PB
3G
PC
3G
down
PG 3F
3F PF
PD
5G
down
PE
PA, PB, PC
PF
1G, 1F, 2G, 2F
PG
dotted line
thick marked solid line
Type of current
~
=
=
=
=
=
=
=
Mechanical
Re
Rm
A5
Av
flat position
horizontal position
horizontal vertical position
horizontal overhead position
overhead position
vertical position up
vertical position down
= limited weldability in this position
= particularly good weldability in this position
alternating current
direct current (electrode
positive)
negative)
positive or negative)
positive) or alternating current
negative) or alternating current
positive or negative) or alternating current
properties of all weld metal
=
yield strength in N/mm2 = Rp 0,2
=
tensile strength in N/mm2
=
elongation in %
=
impact strength in Joule
Heat treatment
u
=
s
=
n
=
v
=
a
=
Approvals
ABS
BN
BV
CL
CWB
DB
DNV
FI
GdF
GL
INSPECTA
ITI
KTA 1408.1
LR
LTSS
ÖBB
PRS
RINA
RMR
SEPROS
Statoil
TÜV-D
TÜV-A
UDT
Ü
VNIIGAZ
VNIIST
VUZ
WIWEB
to AWS and EN
/ 1G, 1F
/ 2F
/ 2G
/ 4F
/ 4G
/ 3G, 3F, 5G up
/ 3G, 3F, 5G down
untreated / as welded
stress relieved
normalised
quenched and tempered
tempered
and approval societies
=
American Bureau of Shipping
=
Baseler Norm
=
Bureau Veritas
=
Vereniging voor Controlle op Lasgebied Controlas
=
Canadian Welding Bureau
=
German Railways
=
Det Norske Veritas
=
Force Institute (Dansk Standard)
=
Gaz de France
=
Germanischer Lloyd
=
Technical Supervisory Association, Finland
=
Institut Technické Inspekce, Czech Republic
=
TÜV-approval acc. to KTA-Regelwerk 1408.1, Germany
=
Lloyd’s Register of Shipping
=
Lithuanian Technical Supervision Service
=
Austrian Railways
=
Polish Register of Shipping
=
Registro Italiano Navale
=
Maritime Register of Shipping, Russia
=
Approval Society, Ukraine
=
Statoil, Norway
=
Technical Supervisory Association, Germany
=
Technical Supervisory Association, Austria
=
Technical Supervisory Association, Poland
=
Übereinstimmungszertifikat acc. to Bauregelliste A, Teil 1, Germany
=
Scientific & Research Institute of Natural Gases & Gas Technologies
=
Engineering Research Company – Russia
=
Vyskumny Ústav Zváracsky, Slovakia
=
Bundesamt für Wehrtechnik und Beschaffung, Germany
General remarks
This brochure contains only the most popular brands of BÖHLER WELDING CONSUMABLES.
For specific applications please contact your nearest BÖHLER Supplier. Details regarding the nature and
application purpose of our products are intended for the information of the user. The data concerning the
mechanical properties always refer to the all-weld-metal deposit in accordance with the applicable standards.
In the area of the weld joint, the weld metal properties are influenced by the base metal, the welding position
and the welding parameters. A guarantee of the suitability for a specific type of application requires in each
individual case an implicit agreement in writing. Information is subjected to change without notice.
Selection guide
Base Metals
Standard Classification
Coated
electrodes
Solid wires for
MAG & TIG
SAW wires / fluxes
Gas welding rods
Flux and
metal cored
welding wires
FOX BVD 85
FOX CEL
FOX CEL 75
FOX CEL 85
FOX CEL 90
FOX ETI
FOX EV 47
FOX EV 50
FOX EV 50-A
FOX EV 50-W
FOX EV PIPE
FOX EV 60 PIPE
FOX EV 70 PIPE
FOX HL 180 Ti
FOX KE
FOX MSU
FOX OHV
FOX SPE
FOX SPEM
FOX SUS
Page 4, 5, 8, 9
EMK 6
EMK 8
EML 5
EMS 2
BB 24
BF 16
BW Xll
HL 51-FD
HL 53-FD
Ti 52-FD
Page 5, 6
Page 6
Page 7
Page 7
Low alloyed and high strength
steels, such as
S355J2G3, S380NL1-S460NL2
quenched & tempered fine grained
steels ≥ 720 N/mm2 yield strength.
ASTM: A 656 Gr. 1, A 572 Gr. 55
FOX EV
FOX EV
FOX EV
FOX EV
FOX EV
Page 10
NiCu 1-IG
NiMo 1-lG
NiCrMo 2,5-lG
X 70-lG
X 90-IG
Page 10, 11
3NiMo 1-UP
3NiCrMo 2,5-UP
BB24
High temperature and creep
resistant steels such as
16Mo3, 13CrMo 4-5,
10CrMo 9-10, X20CrMoV 12-1,
X10CrMoVNb 9-1,
ASTM: A 204 Gr. A, B a. C, A387.
Gr. 11 a. 12,
A 335 Gr. P 1, P 11, P 12, P 22, P 91
FOX DMO Ti
FOX DMO Kb
FOX DCMS Ti
FOX DCMS KB
FOX CM 2 Kb
FOX C 9 MV
FOX 20 MVW
FOX CN 18/11
Page 12
DM0-IG
DCMS-IG
CM 2-lG
CM 5-IG
C 9 MV-IG
20 MVW-IG
CN 18/11-IG
EMS 2 Mo
EMS 2 CrMo
CM 2-UP
BB 24
C 9 MV-UP/BB910
DMO
DCMS
E 308H PW-FD
Page 13
Page 14
Page 15
Page 14
Low temperature steels
such as 12Ni14
ASTM: A 333 Gr. 1 a. Gr. 3,
A 442 Gr. 55 a. Gr. 60
FOX 2,5 Ni
2,5 Ni-lG
Page 10
Page 11
Stainless steels
such as 1.4313
ACI Gr. CA6NM
FOX CN 13/4
CN 13/4-lG
Page 16
Page 18
Corrosion resistant steels
such as
1.4301, 1.4306,
1.4541, 1.4550,
1.4571, 1.4580
AISI 304 L
AISI 347
AISI 316 L
AISI 316 Cb
AISI 316 Ti
FOX EAS 2
FOX EAS 2-A
FOX EAS 2-VD
FOX EAS 4 M
FOX EAS 4 M-A
FOX EAS 4 M-VD
FOX SAS 2
FOX SAS 2-A
FOX SAS 4
FOX SAS 4-A
Page 16, 17
ASTM
AISI
Mild steels & pipe steels
such as
S235J2G3, S355J2G3, GE 260
P255G1TH, P285NH
S255NL-P355NL1
ASTM: A 381, GR Y 50 / 52,
A 573 Gr. 70, A 285 Gr. C,
A 106 Gr. B
API X52, X60, X70
Highly corrosion resistant
steels such as
1.4438, 1.4539, 1.4462
UNS S 31803, AISI 317 L,
UNS N 08904
Nickel base alloys
such as
NiCr 15 Fe,
Incoloy 800, NiCr21 Mo,
NiCr22Mo9Nb, 1.4529
UNS N06625, Inconel 600
Heat resistant steels such as
1.4762, 1.4828, 1.4841
AISI 314, AISI 310, AISI 305
Special applications
Dissimilar joints
Cladding
Armour plates
Gouging and bevelling
BÖHLER Bestseller
60
63
60 PIPE
70 PIPE
85
Page 11
CN 13/4-UP
BB 203
Page 20
CN 13/4-MC
EAS 2-lG
EAS 2-lG (Si)
EAS 4 M-IG
EAS 4 M-IG (Si)
SAS 2-lG
SAS 2-lG (Si)
SAS 4-lG
SAS 4-lG (Si)
EAS 2-UP
EAS 4 M-UP
SAS 2-UP
SAS 4-UP
BB 202
EAS 2-FD
EAS 2 PW-FD
EAS 4 M-FD
EAS 4 PW-FD
SAS 2-FD
SAS 2 PW-FD
SAS 4-FD
SAS 4 PW-FD
Page 18, 19
Page 20, 21
Page 22, 23
FOX ASN 5
FOX ASN 5-A
FOX CN 20/25 M
FOX CN 20/25 M-A
FOX CN 22/9 N
FOX CN 22/9 NB
Page 17, 18
ASN 5-lG
ASN 5-lG (Si)
CN 20/25 M-IG
CN 20/25 M-IG (Si)
CN 22/9 N-IG
ASN 5-UP
BB 203
CN 22/9 N-UP
BB 202
E 317 L-FD
E 317 L PW-FD
CN 22/9 N-FD
CN 22/9 PW-FD
Page 19, 20
Page 21
Page 23
FOX NIBAS 70/15
FOX NiCr 70/15
FOX NIBAS 70/20
FOX NiCr 70 Nb
FOX NIBAS 625
FOX NiCr 625
Page 27
NIBAS 70/20-lG
NiCr 70 Nb-lG
NIBAS 625-lG
NiCr 625-lG
NIBAS 70/20-FD
Page 28
Page 28
FOX FA
FOX FFB
FOX FFB-A
Page 26
FA-IG
FFB-IG
FOX A 7
FOX A 7-A
FOX CN 19/9 M
FOX CN 23/12-A
FOX CN 23/12 Mo-A
FOX CN 29/9
FOX CN 29/9-A
FOX CN 29/9 SUPRA
FOX RDA
Page 24
A 7-lG
A 7 CN-IG
CN 19/9 M-IG
CN 23/12-lG
A 7-FD
A 7 PW-FD
CN 23/12-FD
CN 23/12 PW-FD
CN 23/12 Mo-FD
CN 23/12 Mo PW-FD
Page 25
Page 25
Selection guide
Metals-No.
EN
Page 22
Page 26
FOX NUT
Page 9
3
Mechanical
properties
of all
Weld Metal
(Typical
Values)
S275JR, S235J0G3-S355J0G3,
P235GH, P265GH, P255NH,
P355T1, P235T2-P355T2,
P235G1TH, P255G1TH, L210,
L360NB, L290MB,
S235JRS1-S235J0S1,
S235JRS2-S235J0S2
FOX ETI
C 0.07
Si 0.4
Mn 0.5
Re
Rm
A5
Av
460 N/mm2
520 N/mm2
26 %
65 J
50 J…0 °C
1.5
2
2.5
3.2
4
5
40
45
60
90
110
170
- 60
- 80
- 110
- 140
- 190
- 240
FOX KE
E 38 0 RC 11
E 6013
C 0.06
Si 0.3
Mn 0.5
Re
Rm
A5
Av
430 N/mm2
490 N/mm2
26 %
75 J
50 J…-10 °C
2
2.5
3.2
4
45
60
90
110
-
FOX MSU
C 0.05
Si 0.3
Mn 0.4
Re
Rm
A5
Av
430 N/mm2
490 N/mm2
26 %
75 J
58 J…-10 °C
C 0.06
Si 0.4
Mn 0.6
Re
Rm
A5
Av
C 0.08
Si 0.2
Mn 0.5
E 420 RR 12
E 6013
Welding parameters
and sizes
Approvals Characteristics
and Applications
ø mm
Amperage A
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM
TÜV-D
TÜV-A,
FI, LR,
ABS, BV,
DNV, GL,
UDT, LTSS,
SEPROS
Heavy rutile coated electrode giving
fine performance in all positions except
vertical down. Extremely smooth
beads, easy slag removal; suitable
for AC/DC and small transformers.
80
100
130
170
LR, UDT,
SEPROS
Heavy rutile coated contact
electrode engineered for fine
performance in all positions
including vertical down.
Excellent striking and restriking
characteristics, sound penetration,
flat beads; popular with general
fabricators.
2.5
3.2
4
70 - 100
90 - 130
140 - 180
TÜV-D, Ü,
DB, ÖBB,
BV, DNV,
GL, LR,
ABS, CL,
RMR,
SEPROS
Medium thick rutile coated
electrode designed to operate
in all welding positions without
the need to change current
settings.
Very stable arc, good gap bridging
ability, popular in shipbuilding.
460 N/mm2
520 N/mm2
25 %
75 J
47 J…-10 °C
2
2.5
3.2
4
5
45
60
90
110
170
-
80
100
130
170
240
TÜV-D, Ü,
TÜV-A, FI,
ÖBB, DB,
DNV, LR,
UDT, ABS,
LTSS,
SEPROS
Medium thick rutile coated
electrode. Most popular E 6013
type. All welding positions,
AC/DC, also for small transformers, very good operating
characteristics, flexible coating,
good for tack welding, suitable
for galvanized components.
Re
Rm
A5
Av
420 N/mm2
500 N/mm2
28 %
90 J
60 J…-20 °C
2
2.5
3.2
4
5
45
60
90
110
170
-
75
100
140
190
250
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
UDT,
LTSS,
SEPROS
Heavy rutile basic coated electrode
offering fine performance in all
positions except vertical down;
designed to produce first class
X-Ray quality welds, mainly in
tube constructional work for
root and filler passes. Impact
strength down to -20 °C.
C 0.08
Si 0.2
Mn 0.6
Re
Rm
A5
Av
≥
450 N/mm2
540 N/mm2
27 %
70 J
47 J…-20 °C
2.5
3.2
4
5
70
110
140
200
-
90
140
190
250
TÜV-D,
TÜV-A,
ÖBB,
DB, Ü,
SEPROS
Heavy rutile basic coated electrode
offering fine performance in all positions
except vertical down; designed to
produce first class X-Ray quality
welds, mainly in tube constructional work for root and filler passes.
Impact strength down to -20 °C.
Exceeds the FOX SPE electrode in
tensile strength due to the increased
Mn-content of the deposit.
C 0.07
Si 0.5
Mn 0.6
Re
Rm
A5
Av
430 N/mm2
510 N/mm2
27 %
75 J
45 J…-10 °C
2
2.5
3.2
4
5
60
80
120
160
220
-
80
100
150
200
250
TÜV-D, Ü,
DB, GL,
ÖBB,
BV, DNV,
LR, ABS,
CL,
SEPROS
Heavy rutile coated electrode giving
fine performance in all positions except
vertical down. Soft arc, well shaped
beads, excellent restriking
characteristics, easy slag removal.
ASTM e. g.
A 106 Gr. A a. B, A 936 Gr. 50
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S275JR, S235J0G3-S355J0G3,
P235GH, P265GH, P255NH,
P355T1, P235T2-P355T2,
P235G1TH, L210-L360NB,
S235JRS1-S235J0S1,
S235JRS2-S235J0S2
ASTM e. g.
A 106 Gr. A a. B, A 936 Gr. 50
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S275JR, S235J0G3-S355J0G3,
P235GH, P265GH, P255NH,
P235T1, P355T1, P235T2-P355T2,
P235G1TH, P255G1TH, L210L360NB, L290MB, S235JRS1S235J0S1, S235JRS2-S235J0S2
E 38 0 RC 11
E 6013
Coated electrodes
ASTM e. g.
A 106 Gr. A a. B, A 936 Gr. 50
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S275JR, S235J0G3-S355J0G3,
P235GH, P265GH, P255NH,
P235T1, P355T1, P235T2-P355T2,
P235G1TH, P255G1TH, L210L360NB, L290MB, S235JRS1S235J0S1, S235JRS2-S235J0S2
FOX OHV
E 38 0 RC 11
E 6013
ASTM e. g.
A 106 Gr. A a. B, A 570 Gr. 45
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S275JR, S235J2G3-S355J2G3,
S235JRS2-S235J2S2, P235GH,
P265GH, P255NH, P355T1,
P235T2-P355T2, P235G1TH,
P255G1TH, L210-L360NB,
L290MB-L360MB,
S235JRS1-S235J1S
FOX SPE
E 38 2 RB 12
E 6013 (mod.)
ASTM e. g.
A 106 Gr. A a. B, A 570 Gr. 45
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S275JR, S235J2G3-S355J2G3,
P235GH, P265GH, P255NH,
P295GH, P355T1, P235T2P355T2, P235G1TH, P255G1TH,
L210-L360NB, L210MB-L360MB,
S235JRS-S235J2S1, S235JRS2S235J2S2, S255N-S355N
FOX SPEM
E 38 2 RB 12
E 6013 (mod.)
ASTM e. g.
A 106 Gr. A a. B, A 570 Gr. 45
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S275JR, S235J0G3-S355J0G3,
P235GH, P265GH, P255NH,
P295GH, P235T1, P355T1,
P235T2-P355T2, P235G1TH,
P255G1TH, L210-L360NB,
L290MB, S235JRS1-S235J0S1,
S235JRS2-S235J0S2
ASTM e. g.
A 106 Gr. A a. B, A 936 Gr. 50
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
4
FOX SUS
E 42 0 RR 12
E 6013
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
Amperage A
S235JR, S275JR, S235J0G3,
S275J0G3, S355J0G3, P235GH,
P265GH, S255N, P295GH,
S235JRS1-S235J0S1,
S235JRS2-S235J0S2
FOX HL 180 Ti
C 0.07
Si 0.5
Mn 0.8
Re
Rm
A5
Av
440 N/mm2
510 N/mm2
27 %
85 J
50 J…-10 °C
3.2
4
5
120 - 180
160 - 230
200 - 330
C 0.06
Si 0.5
Mn 0.7
Re
Rm
A5
Av
460 N/mm2
530 N/mm2
27 %
190 J
90 J…-40 °C
2.5
3.2
4
5
80
100
130
180
-
C 0.07
Si 0.5
Mn 1.1
Re
Rm
A5
Av
490 N/mm2
560 N/mm2
27 %
190 J
100 J…-50 °C
2
2.5
3.2
4
5
6
50
80
100
130
180
240
C 0.05
Si 0.6
Mn 1.0
Re
Rm
A5
Av
440 N/mm2
550 N/mm2
28 %
180 J
≥47 J…-30 °C
2.5
3.2
4
5
C 0.07
Si 0.5
Mn 1.1
Re
Rm
A5
Av
460 N/mm2
560 N/mm2
28 %
200 J
120 J…-40°C
2
2.5
3.2
4
5
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
C 0.10
Si
0.6
Mn 1.2
Re
Rm
A5
Av
E 38 0 RR 74
E 7024
Welding parameters
and sizes
Type of
current
and Applications
TÜV-A,
FI, DNV,
ABS, LR,
GL, RMR,
UDT,
RINA,
SEPROS
Rutile/iron powder electrode yielding 180 %
metal recovery. Very long weldable
length. Self detaching slag, smooth welds
free of undercuts. Excellent striking
characteristics, suitable for contact welding.
Preferable for long fillet welds.
110
140
180
230
TÜV-D, Ü,
TÜV-A,
RINA,
ÖBB, DB,
ABS, DNV,
LR, VUZ,
BV, RMR,
UDT, GL,
LTSS,
SEPROS,
ISPESL
Basic coated electrode for making high quality
welds (about 110 % metal recovery) in all
positions except vertical down. Deposit exhibits
unique ductility and crack resistance.
Low hydrogen content (HD ≤ 5 ml/100 g).
Suitable for rigid weldments and heavy
cross sections.
-
70
110
140
180
230
290
TÜV-D, Ü,
TÜV-A,
RINA, FI,
ÖBB, DB,
ABS, DNV,
LR, UDT,
RMR, BV,
LTSS, GL,
SEPROS,
ITI, CL,
ISPESL,
VUZ, PDO
Basic coated electrode engineered for high
quality welds (about 110 % metal recovery) in
all positions except vertical down. Also suitable
for the welding of low purity higher carbon
steel. Excellent impact strengths at low
temperature. Outstanding positional
welding characteristics. Low hydrogen
content (HD ≤ 5 ml/100 g). The electrode
coating is resistant to moisture
absorption. CTOD tested at -10 °C.
HIC and SSC approved.
Most popular E 7018-1 electrode.
60
100
140
190
-
90
150
190
250
TÜV-D,
DB, ÖBB
Rutile basic double coated electrode
for positional welding on DC+ and AC.
Excellent for root passes and fillet welds
due to fast travel speeds.
HD ≤ 10 ml/100 g.
40
55
80
110
180
-
60
85
140
180
230
TÜV-D,
CL, GL,
FI, UDT,
LTSS,
SEPROS,
PDO
Basic coated electrode. Designed for root
pass welding on DC negative polarity as
well as for welding of pipes on DC+ or AC.
HD ≤ 5 ml/100 g. FOX EV 50-W shows
outstanding welding characteristics and good
impact properties down to -46 °C. Its thin
flux coating allows excellent manipulation
and accessibility.
ASTM e. g.
A 570 Gr. 45
A 283 Gr. D, A 607 Gr. 45
A 285 Gr. A, B a. C
S235JR-E295, S235J2G3S355J2G3, C22, P235T1-P275T1,
P235T2, P275T2, L210-L320,
L290MB-L320MB, P235G1TH,
P255G1TH, P235GH, P265GH,
P295GH, S235JRS1-S235J4S,
S355G1S-S355G3S, S255NS355N, P255NH-P355NH,
S255NL-S355NL, GE200-GE240
FOX EV 47
E 38 4 B 42 H5
E 7016-1 H4R
ASTM e. g.
A 285 Gr. A, B a. C, A 668 Gr. A, B
A 570 Gr. 45, A 516 Gr. 55
A 572 Gr. 42-50
S235JR-E335, S235J2G3-S355J2G3,
C22, P235T1-P355T1, P235T2,
P355T2, L210-L360NB L290MBL320MB, P235G1TH, P255G1TH,
P235GH, P265GH, P295GH,
S235JRS1-S235J4S, S355G1SS355G3S, S255N-S355N,
P255NH-P355NH, S255NLS355NL, GE200-GE260, GE300
FOX EV 50
E 42 5 B 42 H5
E 7018-1 H4R
ASTM e. g.
A 285 Gr. A, B a. C; A 516 Gr. 55
A 570 Gr. 45, A 572 Gr. 42-50
A 515 Gr. 70, A 668 Gr. B
A 907 Gr. 30-40, A 936 Gr. 50
S235J2G3-S355J2G3, S235JRFOX EV 50-A
E295, C22, P235T1-P355T1,
P235T2-P355T2, L210-L360NB,
E 42 3 B 12 H10
E 7016
S255N, P295GH, S235JRS1S235J3S, S355G1S-S355G3S,
S255N-S355N, P255NH-P355NH,
GE200-GE260
Coated electrodes
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM
ASTM e. g.
A 285 Gr. A, B a. C
A 516 Gr. 55, A 515 Gr. 60-70
A 570 Gr. 45, A 572 Gr. 42-50
S235JR-E335, S235J2G3-S355J2G3,
C22, P235T1-P355T1, P235T2,
P355T2, L210-L360NB, L290MB,
P235G1TH, P255G1TH, P235GH,
P265GH, P295GH, S235JRS1S235J4S, S355G1S-S355G3S, S255NS355N, P255NH-P355NH, S255NLS355NL, GE200-GE260, GE300
FOX EV 50-W
E 42 4 B 12 H5
E 7016-1 H4 R
S235J2G3-S355J2G3, P235G1TH
EML 5
P255G1TH, L210, L290MB,
P235GH, P265GH, P295GH,
W 46 5 W2Si
P310GH, P255NH, S255N-S385N, ER 70 S-3
P255NH-P385NH, S235JRS1S235J4S, S355G1S-S355G3S,
GE200-GE260
500 N/mm2
600 N/mm2
26 %
220 J
≥47 J…-50 °C
Welding
Process
1.6
2.0
2.4
3.0
•
Approvals
Characteristics
and Applications
TÜV-D,
TÜV-A,
DB, CL,
UDT, ÖBB
Statoil,
ITI, Ü
TIG welding rod for high requirements of weld
metal impact strength down to -50 °C.
Also for components subjected to galvanising
after welding. Very popular rod for high
integrity welds.
CO2
MAG
Argon S 1-S 3
Argon
TIG
Mixture Gas
Form of
Supply
Spools, Ø mm
BÖHLER Brand
EN
AWS/ASME
Rods 1000 mm
Ø mm
Base Metals
EN
ASTM
Solid wires, MAG & TIG
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 907 Gr. 30-40, A 577 Gr. 30-45
ASTM e. g.
A 285 Gr. A, B a. C, A 515 Gr. 6070, A 516 Gr. 55, A 570 Gr. 30-45,
A 572 Gr. 42-50, A 668 Gr. B,
A 656 Gr. 50-60, X 42-X 60
BÖHLER Bestseller
5
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
S235J2G3-S355J2G3, E360,
P235T1-P355T1, P235G1TH,
P295GH, P310GH, P255NH,
P255NH-P420NH, GE200-GE260
EMK 6
C 0.1
Si 0.9
Mn 1.4
Re
Rm
A5
Av
430 N/mm2
1.6
540 N/mm2
2.0
27 %
2.4
160 J
70 J…-40 °C
≥ 47 J…-50 °C
Re
Rm
A5
Av
440 N/mm2
530 N/mm2
30 %
160 J
80 J…-40 °C
Re
Rm
A5
Av
440 N/mm2
540 N/mm2
29 %
120 J
50 J…-40 °C
Re
Rm
A5
Av
470 N/mm2
600 N/mm2
26 %
120 J
50 J…-40 °C
Re
Rm
A5
Av
470 N/mm2
580 N/mm2
29 %
110 J
50 J…-40 °C
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 570 Gr. 30-45, A 572 Gr. 42-50
A 668 Gr. A, B
A 656 Gr. 50-60, X 42-X 56
S235J2G3-S355J2G3, E360,
P235T1-P355T1, P235G1TH,
P295GH, P310GH, P255NH,
P255NH-P460NH, GE200-GE260
W 42 5 W3Si 1
ER 70 S-6
WSG 2
G 38 4 M (C)
G3 Si 1
ER 70 S-6
EMK 8
G 46 4 M (C)
G4Si1
ER 70 S-6
C 0.07
Si 1.0
Mn 1.7
Submerged arc welding wires/fluxes
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 570 Gr. 30-45, A 572 Gr. 42-50
A 668 Gr. A, B
A 656 Gr. 50-60, X 42-X 60
Base Metals
EN
ASTM
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
S235JR-S335JR, S235J2G3S335J2G3, P235T1-P335T1,
P235T2-P355T2, P235GH,
P265GH, S255N, P295GH,
S255N-S380N
Wire:
EMS 2
C 0.07
Si 0.25
Mn 1.05
Re
Rm
A5
Av
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 570 Gr. 30-45, A 572 Gr. 42-50
A 668 Gr. A, B
A 656 Gr. 50-60, X 42-X 56
S235JR-S335JR, S235J0G3S335J0G3, P235T1-P335T1,
P235T2- P355T2, P235GH,
P265GH, S255N, P295GH,
S255N-S380N
ASTM e.g.
A 36 Gr. all
A 106 Gr. A, B, A 214
A 242 Gr. 1-5, A 266 Gr. 1, 2, 4;
A 283 Gr. A, B, C, D
A 285 Gr. A, B, C
A 299 Gr. A, B, A 328,
A 366 A 515, Gr. 60, 65, 70
A 516 Gr. 55, A 556 Gr. B2A
A 570 Gr. 30, 33, 36, 40, 45
A 572 Gr. 42, 50, A 606 Gr. all
A 607 Gr. 45, A 656 Gr. 50, 60
A 668 Gr. A, B,
A 907 Gr. 30, 33, 36, 40
A 841, A 851 Gr. 1, 2
A 935 Gr. 45, A 936 Gr. 50
API 5L X42 - X52
6
Flux:
BB 24
440 N/mm2
520 N/mm2
33 %
185 J
140 J…-60 °C
Form of
Supply
Flux:
BF 16
S2
EM 12 K
SF MS 1 78 ACM
S 38 0 MS S 2
F6A0-EM 12 K
F43A2-EM12 K
Re
Rm
A5
Av
400 N/mm2
500 N/mm2
29 %
90 J
60 J…0 °C
Argon
Argon S 1-S 3
Rods 1000 mm
Ø mm
Spools, Ø mm
•
0.8
1.0
1.2
1.6
TÜV-D,
TÜV-A,
UDT,
LTSS,
SEPROS
•
•
0.8
1.0
1.2
Characteristics
and Applications
•
TÜV-D, Ü,
TÜV-A,
DB, ÖBB,
CWB, GL,
ABS, LR,
FI, DNV,
UDT, LTSS,
SEPROS
Böhler EMK 6 is a copper-coated solid wire
suited for GMAW and TIG welding.
The MAG wire provides excellent welding,
wetting and feeding characteristics.
For robotic welding or the T.I.M.E.-process we
recommend BÖHLER EMK 6 TOP, a non copper
coated version of the solid wire BÖHLER EMK 6.
It is designed for extremely high wire feed rates
up to 30 m/minute.
Its bright and corrosion protected wire surface
ensures trouble-free wire feeding, lowest possible
cleaning and maintenance of the wire liner because
there are no copper residues and thus guarantees
the best possible efficiency and operating capacity
of robotic applications.
TÜV-D, Ü,
DNV, GL,
LR, DB,
ÖBB, UDT,
SEPROS,
ABS
Solid wire for MAG welding. Provides unique
welding and feeding characteristics similar
to BÖHLER EMK 6, but should be used where
higher strengths are demanded.
Approvals
Characteristics
and Applications
•
Form of
Supply
2.0
2.5
3.0
TÜV-D,
ITI, UDT
Wire
KTA
1408.1,
TÜV-D,
TÜV-A, Ü,
ÖBB, DB,
SEPROS
SA FB 1 65 DC H5
S 38 6 FB S 2
F7A8-EM 12 K
F48A6-EM 12 K
C 0.04
Si 0.5
Mn 1.3
Approvals
MAG
TIG
S2
EM 12 K
Wire:
EMS 2
Welding
Process
CO2
BÖHLER Brand
EN
AWS/ASME
Mixture Gas
Base Metals
EN
ASTM
See Page 30
ø mm
Solid wires, MAG & TIG
2.0
2.5
3.0
3.2
4.0
TÜV-A,
UDT
Wire
KTA
1408.1,
TÜV-D,
TÜV-A, Ü,
ÖBB, DB,
SEPROS
SAW wire/flux combinations. BB24 is a
fluoride-basic, agglomerated flux. Its metallurgical
behaviour is neutral, designed to produce
consistently good mechanical properties
with high impact values at low test
temperatures. Smooth beads with good
wetting characteristics as well as easy slag
removal and low hydrogen content
(≤ 5 ml/100 g) are appreciated by all users.
Density ~ 1.0 kg/dm3. Basicity 2,6.
BF 16 is a fused acid Si and Mn alloying flux with
high current carrying capacity on both
AC and DC.
Density ~ 1.5 kg/dm3. Basicity 0.7.
In combination with the wire
EMS 2 it gives fine performance
in universal applications for mild steel
constructural work of thinner walled
(≤ 20 mm) components.
BF 16 is very homogeneous and not
susceptible to moisture.
C
Si
Mn
Ti
Re
Rm
A5
Av
T 42 2 PC 1 H5
T 46 2 PM 1 H10
E 71-T 1 H4
E 71T-1M H8
0.06
0.5
1.2
+
490 N/mm2
580 N/mm2
26 %
180 J
90 J…-40 °C
(80 % Ar/20 % CO2)
1.2
1.6
or
Re
Rm
A5
Av
S235J2G3-S355J2G3, GE200,
HL 51-FD
GE240, GE260, S235JRS1-S235J4S,
AH, DH, EH, S255N-S380N,
T 46 4 MM 2 H5
P235GH, P265GH, S255N,
E 70 C-6M H4
P295GH, S235G2T, S255GT,
S355GT, L210-L360NB,
P235G1TH, P255G1TH
TÜV-D,
TÜV-A,
GL, DNV,
ABS, LR,
UDT, BV
All-position rutile flux cored wire for
100 % CO2 and Ar/CO2 gas. This wire
offers complete welder appeal.
It operates in the spray arc transfer
without any spatter formation, provides
an easy slag removal, smooth beads
with good side plate wetting, can be
welded in any position with the same
parameters (ø 1.2 mm) and is very easy
to operate. In addition vertical up
welding with 230 amps ensures a very
high productivity and considerable
time and cost savings.
TÜV-D, Ü,
GL, DNV,
DB, LR,
ÖBB,
SEPROS,
ABS
Metal cored high efficiency welding wire for
automatic and semi-automatic joint welding
of mild and fine-grained constructional steels.
Deposition rates of up to 9 kg/h.
Steady spray transfer with minimum
spatter formation. Very little oxide formation
permits the welding of several layers without
the need for interlayer cleaning.
HD ≤ 5 ml/100 g. Ideal for fillet welds.
Provides 20 % better productivity than
MAG solid wire welding.
100 %
CO2
≥ 420 N/mm2
≥ 510 N/mm2
≥ 22 %
170 J
80 J…-40 °C
(100 % CO2)
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 570 Gr. 30-45, A 572 Gr. 42-50
A 668 Gr. A, B
A 656 Gr. 50-60, X 42-X 56
Argon
+ 15-25 %
CO2
C 0.07
Si 0.7
Mn 1.5
Re
Rm
A5
Av
490 N/mm2
610 N/mm2
27 %
130 J
90 J…-40 °C
1.2
1.6
Argon
+ 15-25 %
CO2
C
Si
Mn
Ni
Re
Rm
A5
Av
510 N/mm2
560 N/mm2
27 %
180 J
80 J…-60 °C
1.2
1.6
Argon
+ 15-25 %
CO2
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 570 Gr. 30-45, A 572 Gr. 42-50
A 668 Gr. A, B
A 656 Gr. 50-60, X 42-X 60
S235-S355J2G3, GE200, GE240,
GE260, S235JRS1-S235J4S, AH,
DH, EH, S255N-S380N, S275MLS420ML, P235GH, P265GH,
S255N, P295GH, P355GH,
S235G2T, S255GT, S355GT,
L210-L360NB, X 42-X 60,
P235G1TH, P255G1TH
HL 53-FD
T 46 6 1 Ni MM 2 H5
E 70 C-GM H4
0.06
0.5
1.2
1.0
ASTM e. g.
A 285 Gr. A, B a. C
A 515 Gr. 60-70, A 516 Gr. 55
A 570 Gr. 30-45, A 572 Gr. 42-50
A 668 Gr. A, B
A 656 Gr. 50-60, X 42-X 60
BÖHLER Brand
EN
AWS/ASME
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Mild steels
with relevant strength properties
BW XII
C
Si
Mn
Ni
Re
Rm
A5
Av
ASTM e. g.
A 283 Gr. B, C, D
A 515 Gr. 60
A 285 Gr. B
BÖHLER Bestseller
O III
R 60-G
G III
0.08
0.1
1.1
0.4
≥
≥
≥
≥
275 N/mm2
410 N/mm2
14 %
47 J
Form of
Supply
Approvals
Metal cored welding wire for single and
multipass welding providing a ductile
weld metal with < 1 % Ni for good CVN
toughness down to -50 °C. Developed
for applications involving thick plates,
high restraint and/or low-temperature
toughness requirements, as in offshore
construction and heavy machinery fabrication.
HD ≤ 5 ml/100 g. Primarily used for multilayer butt and fillet welds in the downhand
and horizontal/vertical positions.
Characteristics
and Applications
Rods 1000 mm
ø mm
Base Metals
EN
ASTM
Flux and metal cored welding wires
Ti 52-FD
and Applications
2.0
2.5
3.0
TÜV-D,
ÖBB, DB,
UDT, Ü
Gas welding rod, nickel alloyed. Easy to
operate due to very easy weld pool and
slag control and good gap bridging ability.
Weld pools are not susceptible to overheating
when welding with a too hot flame.
Gas welding rod
S235J2G3-S355J2G3, GE200,
GE240, GE260, S235JRS1-S235J2S,
S255N-S355N, P235GH, P265GH,
S255N, P295GH, S235G2T,
S255GT, S355GT, L210-L360NB,
P235G1TH, P255G1TH
Welding parameters
and sizes
Shielding Gas
Mechanical
properties
of all
Weld Metal
(Typical
values)
ø mm
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM
7
Electrodes for pipeline welding
S235JR, S275JR, S235J2G3,
S275J2G3, S355J2G3, P235GH,
P265GH, P355T1, P235T2P355T2, L210NB-L415NB,
P255G1TH
Root pass up to L555NB, L555MB
FOX CEL
C 0.12
Si 0.14
Mn 0.5
Re
Rm
A5
Av
450 N/mm2
520 N/mm2
26 %
110 J
45 J…-40 °C
C 0.14
Si 0.14
Mn 0.7
Re
Rm
A5
Av
480 N/mm2
550 N/mm2
23 %
100 J
45 J…-40 °C
C
Si
Mn
Ni
0.14
0.1
0.7
0.6
Re
Rm
A5
Av
C
Si
Mn
Ni
0.17
0.15
0.9
0.8
C
Si
Mn
Ni
C
Si
Mn
Ni
E 38 3 C 21
E 6010
Welding parameters
and sizes
and Applications
Amperage A
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM/API
2.5
3.2
4
5
50
80
120
160
3.2
4
5
490 N/mm2
570 N/mm2
23 %
110 J
70 J…-40 °C
Re
Rm
A5
Av
0.04
0.4
0.9
0.9
0.06
0.6
0.9
0.17
-
90
130
180
210
TÜV-D, FI,
TÜV-A,
UDT, CL,
Statoil,
PDO,
VNIIST,
SEPROS,
ISPESL,
DNV
BÖHLER FOX CEL is a cellulose
coated all positional pipe welding electrode
designed especially for vertical down
root pass welding on DC negative
polarity and for subsequent passes
on DC positive polarity. As well as
its excellent welding and gap
bridging characteristics FOX CEL
offers a weld deposit with
outstanding impact strength values
and thus offers the benefit of still more
safety in field welding of pipelines.
For vertical up welding of root
passes on DC positive polarity we
recommend the use of BÖHLER
FOX CEL +. HIC and SSC approved.
80 - 130
120 - 180
160 - 210
TÜV-A,
FI, CL,
UDT
3.2
4
5
80 - 130
120 - 180
160 - 210
TÜV-D,
TÜV-A, FI,
UDT, ABS,
CL, ISPESL,
SEPROS,
GdF, PDO
Cellulose coated electrodes for vertical
down welding of higher strength pipe
steels.
Especially recommended for hot
passes, filler and cap layers.
BÖHLER FOX CEL 75, FOX CEL 85 as well
as FOX CEL 90 are designed to meet
individual yield and tensile strength of
the different high strength pipe steels.
Consistently high quality product as
well as outstanding low temperature
toughness values together with
superior operating characteristics
ensure that the high demands in
pipeline welding are satisfied.
BÖHLER cellulose coated electrodes
are amongst the most popular
products worldwide for pipeline
welding.
610 N/mm2
650 N/mm2
21 %
100 J
40 J…-40 °C
4
5
120 - 180
160 - 210
TÜV-D,
TÜV-A,
CL, Statoil,
ISPESL,
UDT, GdF,
SEPROS,
VNIST
Re
Rm
A5
Av
510 N/mm2
560 N/mm2
27 %
170 J
65 J…-50 °C
3.2
4
4.5
110 - 160
180 - 210
200 - 240
TÜV-D,
CL, UDT,
SEPROS,
GdF
Basic coated electrode for vertical down
welding of filler and cover passes. The
weld deposit shows an ideal combination
of high strength and cryogenic toughness
down to -50 °C. Special design and
development work has enabled this
electrode to provide exceptional striking
characteristics and the avoidance of start
porosity on cover (cap) passes. Due to
this and the good welding characteristics
this special basic electrode offers easy
handling even under field conditions
(HD ≤ 5 ml/100 g).
The deposition rate is 80 - 100 %
higher than vertical up welding.
HIC and SSC approved.
Re
Rm
A5
Av
470 N/mm2
560 N/mm2
29 %
170 J
60 J…-40 °C
2
2.5
3.2
4
TÜV-D,
CL, LTSS,
VNIIST,
SEPROS,
UDT,
VNIIGAZ
Special coated electrode for vertical up
welding of root passes on DC negative
polarity. Offers outstanding operating
characteristics, good mechanical
properties, low hydrogen content
(≤ 5 ml/100 g) and is ready for use due
to its packaging in hermetically sealed tins.
API Spec. 5 L:
A, B, X 42, X 46, X 52, X 56,
Root pass up to X 80 as well
as root runs for higher strength
pipeline steels.
S235JR, S275JR, S235J2G3,
S275J2G3, S355J2G3, P235GH,
P265GH, L210-L415NB, L290MBL415MB, P355T1, P235T2P355T2, P235G1TH, P255G1TH
Root pass up to L480MB
FOX CEL 75
E 42 3 C 25
E 7010-P1
**
API Spec. 5 L: Grade A, B, X 42,
X 46, X 52, X 56, X 60,
Root pass up to X 70
** suitable for root passes
Coated electrodes for pipelines
L415NB-L485NB, L415MBL485MB
API Spec. 5 L:
X 56, X 60, X 65, X 70
FOX CEL 85
E 464 1 Ni C 25
E 8010-P1
L450MB, L485MB, L555MB
FOX CEL 90
API Spec. 5 L:
X 65, X 70, X 80
E 503 1 Ni C 25
E 9010-G
S235J2G3-S355J2G3,
L290NB-L450NB,
L290MB-L450MB,
P235GH-P295GH
FOX BVD 85
E 465 1
Ni B 4 5 H5
E 8018-G
FOX CEL 75 and FOX CEL 85
are HIC and SSC approved.
API Spec. 5 L:
A, B, X 42, X46,
X 52, X 56, X 60, X 65
P235GH, P265GH, P295GH,
P235T1, P275T1, P235G2TH,
P255G1TH, S255N-S420N*,
S255NL1-S420NL1, L290NBL360NB, L290MB-L415MB,
L450MB**-L555MB**
X 42, X46, X52, X56, X60,
X65-X80**
*Stress relieved up to S380N/S380NL1
**only for root passes subsequent passes
with BÖHLER FOX CEL 90 or
BÖHLER FOX BVD 90
ASTM e. g.
A53 Grade A-B, A106 Grade A-C,
A179, A192, A210 Grade A-1
8
FOX EV PIPE
E 42 4 B 12 H5
E 7016-1 H4 R
30
30
60
110
-
60
85
140
180
S235J2G3-S355J2G3, L210NBFOX EV 60 PIPE
L450NB, L210MB-L450MB,
P235GH-P295GH, E295, E335,
E 50 4 1 Ni B 1 2 H5
S355J2G3, C35-C45, P310GH,
E 8016-G H4 R
S380N-S460N, P380NH-P460NH,
S380NL-S460NL, S380NL1S460NL2, GE260-GE300
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Welding parameters
and sizes
and Applications
C
Si
Mn
Ni
0.07
0.6
1.2
0.9
Re
Rm
A5
Av
550 N/mm2
590 N/mm2
26 %
170 J
110 J…-40 °C
2.5
3.2
4
5
40
60
110
180
90
130
180
230
–
Basic coated electrode excellent suited
for vertical up welding of root passes using
D.C. negative polarity as well as for filler
and cover passes for pipes, tubes and
plates on D.C. positive polarity, or even
A.C. The electrode offers considerable
time savings against AWS E 8018 type
electrodes when welding root passes due
to increased travel speeds. Good impact
properties down to -40 °C, low hydrogen
content (HD < 5 ml/100 %), as well as
packaging in hermetically sealed tins are
further features for the user.
C
Si
Mn
Ni
Mo
0.06
0.5
1.7
2.2
0.3
Re
Rm
A5
Av
620 N/mm2
680 N/mm2
20 %
140 J
70 J…-40 °C
2.5
3.2
4
40 - 90
60 - 130
110 - 180
–
Basic coated electrode excellent suited
for vertical up welding of root passes using
D.C. negative polarity as well as for filler
and cover passes for pipes, tubes and
plates on D.C. positive polarity, or even
A.C. The electrode offers considerable
time savings against AWS E 8018
(AWS E 9018) type electrodes when
welding root passes due to increased
travel speeds. Good impact properties
down to -40 °C, low hydrogen content
(HD < 5 ml/100 %), as well as packaging
in hermetically sealed tins are further
features for the user.
ø mm
Amperage A
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM/API
-
API Spec. 5L: A, B, X 42, X 46,
X 52, X 56, X 60, X 65
ASTM e. g.
A516 Gr. 65, A572 Gr. 55, 60, 65,
A633 Gr. E, A612, A618 GR. 1,
A537 Gr. 1-3
L450MB, L485MB, L555MB
FOX EV 70 PIPE
API Spec. 5L: X 65, X 70, X 80
E 55 4 Z (Mn 2Ni
Mo) B 1 2 H5
E 9016-G H4 R
–
–
3.2
4.0
180 - 240
250 - 320
and Applications
–
Special coated gouging electrode.
Use for gouging and grooving,
removal of unsound weld metal
or cracks prior to repair welding.
Provides high travel speeds in all
positions and is suitable for various
base metals.
FOX
NUT
Welding parameters
and sizes
Amperage A
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
BÖHLER Bestseller
9
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
E295, E335, S355J2G3, C35-C45,
L210-L360NB, L210MB-L360MB,
P310GH, S380N-S460N,
P380NH-P460NH, S380NLS460NL, S380NL1-S460NL2,
GE260-GE300
FOX EV 60
C
Si
Mn
Ni
0.07
0.4
1.15
0.9
Re
Rm
A5
Av
510 N/mm2
610 N/mm2
27 %
180 J
110 J…-60 °C
2.5
3.2
4
5
80
110
140
190
-
100
140
180
230
TÜV-D,
TÜV-A,
DNV,
UDT, LTSS,
Statoil,
ISPESL,
SEPROS,
RMR
Basic coated low hydrogen
electrode (HD ≤ 5 ml/100 g),
Ni-alloyed, excellent operating
characteristics in all positions,
particularly high toughness
properties down to -60 °C.
Metal recovery about 115 %.
C 0.06
Si 0.7
Mn 1.7
Re
Rm
A5
Av
580 N/mm2
630 N/mm2
26 %
170 J
90 J…-40 °C
2.5
3.2
4
5
80
100
140
190
-
110
140
180
230
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
RMR, UDT,
SEPROS
Basic coated low hydrogen electrode
with increased Mn content for un- and
low alloyed steels of higher strength.
The weld metal is very ductile and
cracking resistant. HD ≤ 5 ml/100 g.
Metal recovery about 115 %.
C
Si
Mn
Cr
Mo
Ni
0.05
0.4
1.7
0.4
0.5
2.1
Re
Rm
A5
Av
780 N/mm2
840 N/mm2
20 %
110 J
60 J…-60 °C
2.5
3.2
4
5
70
100
140
190
-
100
140
180
230
TÜV-D, Ü
DB, ÖBB,
UDT,
SEPROS
Basic coated low hydrogen electrode for positional welding of high
strength steels with minimum
yield strength of 690 N/mm2
(100 ksi) and reliable CVN
toughness down to -60 °C.
HD ≤ 5 ml/100 g.
C
Si
Mn
Ni
0.04
0.3
0.8
2.4
Re
Rm
A5
Av
490 N/mm2
570 N/mm2
30 %
180 J
110 J…-80 °C
2.5
3.2
4
5
70
110
140
190
-
100
140
180
230
TÜV-D, Ü,
ÖBB, DB,
ABS, BV,
DNV, GL,
LR, UDT,
CL, Statoil,
WIWEB,
SEPROS,
RINA
Basic coated low hydrogen
electrode containing 2.5 % Ni
for low temperature service
down to -80 °C.
BÖHLER Fox 2.5 Ni is an excellent
electrode for welding 2.5 %
Nickel steels. HD ≤ 5 ml/100 g.
E 4661 Ni B 42 H5
E 8018-C3 H4 R
Welding parameters
and sizes
ø mm
Type of
current
and Applications
Amperage A
Base Metals
EN
ASTM
Welding
position
Coated electrodes, high strength, low temperature
ASTM e. g.
A 572 Gr. 55-65
A 516 Gr. 65, A 633 Gr. E,
A 537 Gr. 1-3, A 618 Gr. I
S355J2G3, E295-E360, C35-C60,
S315N-S500N, P315NH-P500NH,
GE200-GE340,
Rail steels up to R0800-785 N/mm2
A 225 Gr. C, A 517 Gr. A-P
FOX EV 63
E 50 4 B 42 H5
E 8018-G H4 R
Quenched and tempered
fine-grained steels up to
720 N/mm2 yield strength.
S620QL-S690QL
S620QL1, S690QU
N-AXTRA 56, 63, 70
FOX EV 85
Cryogenic constructional steels
and Ni-steels, cryogenic steels
for ship building.
12Ni14, 14Ni6, 13MnNi6-3,
G12Ni14, S255N-S460N,
S255NH-S460NH, S255NLS460NL, S255NL1-S460NL1
FOX 2,5 Ni
E 69 6 Mn 2
Ni Cr Mo B 42 H5
E 11018-G H4 R
E 46 8 2 Ni B 42 H5
E 8018-C 1 H4R
Weather resistant constructional NiCu 1-IG
steels:
S235JRW, S235J2G3 Cu,
G 42 4 M (C) G 0
S355J2G3 Cu.
ER 80 S-G
Base metals such as Corten A,
Patinax 37, Alcodur 50, Koralpin 52
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Welding
Process
Approvals
Characteristics
and Applications
C
Si
Mn
Ni
Cu
0.1
0.5
1.1
0.9
0.4
Re
Rm
A5
Av
500 N/mm2
580 N/mm2
26 %
130 J
≥47 J…-40 °C
1.0
1.2
•
DB, ÖBB,
Ü, UDT
Ni Cu-alloyed MAG welding wire for weather
resistant constructional steels providing
increased resistance to atmospheric
corrosion.
C
Si
Mn
Ni
Mo
0.08
0.6
1.8
0,9
0.3
Re
Rm
A5
Av
620 N/mm2
700 N/mm2
23 %
140 J
110 J…-40 °C
≥47 J…-60 °C
1.0
1.2
• •
ÖBB, DB,
Ü, GL,
SEPROS,
UDT
BÖHLER NiMo 1-IG is designed for MAGwelding of medium/high strength steels
(Re ≥ 550 N/mm2). It is an optimum
solution for dynamically stressed
components which require very ductile
and tough welding joints even at low
temperature service.
C
Si
Mn
Cr
Mo
Ni
V
0.1
0.6
1.6
0.25
0.25
1.3
0.1
Re
Rm
A5
Av
800 N/mm2
900 N/mm2
19 %
190 J
≥47 J…-50 °C
1.0
1.2
•
TÜV-D, Ü,
TÜV-A, DB,
ÖBB, UDT,
ABS, BV, LR,
GL, RMR,
DNV,
SEPROS
For MAG-welding of high-strength fine
grained steels with a minimum yield
strength of 690 N/mm2. As a result of the
precise addition on of micro-alloying elements
X 70-lG wire yields a weld deposit featuring
high ductility and crack resistance despite its
high strength. Good cryogenic notchedbar impact energy down to -50 °C.
BÖHLER X 70-IG is very popular with
crane fabricators.
Argon S 1-S 3
CO2
MAG
TIG
Mixture Gas
Form of
Supply
Argon
BÖHLER Brand
EN
AWS/ASME
Spools, Ø mm
Base Metals
EN
ASTM
Rods 1000 mm
Ø mm
Solid wires, MAG & TIG, high strength, low temperature
ASTM e. g.
A 633 Gr. E, A 572 Gr. 65
A 203 Gr. D, A 333 a. A 334 Gr. 3
A 350 Gr. LF3
ASTM e. g.
ASTM A 36, A 283 Gr. B, C
Pipe and fine grained steels,
quenched and tempered fine
grained steels such as S460NS500N, S460NL-S500NL,
S500NC-S550NC.
N-A-XTRA 56-70, BHV 70, PAS
600, HSM 600, 20MnMoNi5-5
NiMo 1-IG
G 55 6 M
Mn3Ni1Mo
G 55 4 C
Mn3Ni1Mo
ER 90 S-G
ASTM e. g.
A 517 Gr. A-P, A 225 Gr. C,
A 633 Gr. E, A 572 Gr. 65
High strength fine grained steels
such as S690Q, L690M,
N-A-XTRA 70, USS-T1, BH 70 V,
HY 100, Pass 700, HSM 700
ASTM e. g.
A514 Grade F
10
X 70-IG
G 69 5 M
Mn3 Ni 1 CrMo
ER 110 S-G
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Quenched & tempered fine grained NiCrMo 2.5-IG
steels with high requirements to
low temperature impact strength. G 69 6 M
N-A-XTRA65-70, USS-T 1 etc.
Mn3 Ni 2.5 CrMo
ER 110 S-G
C
Si
Mn
Cr
Mo
Ni
0.08
0.6
1.4
0.3
0.4
2.5
Re
Rm
A5
Av
810 N/mm2
910 N/mm2
18 %
120 J
≥47 J…-60 °C
1.0
1.2
•
DB, ABS,
DNV, BV,
GL, LR,
ÖBB,
UDT, Ü,
SEPROS
BÖHLER NiCrMo 2.5-IG is designed for MAG-welding
of high-strength steels (Re ≥ 690 N/mm2) for reliable
CVN toughness of the weld metal even after
stress relieving.
High strength fine-grained steels.
S890Q, XABO 90, OX 1002 etc.
C
Si
Mn
Cr
Mo
Ni
0.1
0.8
1.8
0.35
0.6
2.25
Re
Rm
A5
Av
915 N/mm2
960 N/mm2
20 %
130 J
≥47 J…-60 °C
1.0
1.2
•
TÜV-D, Ü,
TÜV-A,
DB, UDT,
SEPROS,
ÖBB
For MAG-welding of high-strength fine grained
steels with a minimum yield strength of
890 N/mm2. As a result of the precise addition
of micro-alloying elements X 90-IG wire yields a
weld deposit featuring high ductility and crack resistance
despite its high strength. Good cryogenic
notched-bar impact energy down to -60 °C.
C
Si
Mn
Ni
0.1
0.6
1.1
2.5
Re
Rm
A5
Av
2.0
510 N/mm2
2.4
600 N/mm2
3.0
26 %
280 J
≥47 J…-80 °C
TÜV-D, GL,
TÜV-A, CL,
UDT, BV,
Statoil,
SEPROS
2.5 % Ni-alloyed TIG and MAG welding wire for high
quality welds in the construction of storage tanks and
piping systems for cryogenic applications. The weld
deposit is noted for its particularly good low temperature and non-ageing properties down to -80 °C.
Re
Rm
A5
Av
510 N/mm2
600 N/mm2
22 %
170 J
≥47 J…-80 °C
G 89 6 M
Mn 4 Ni 2 CrMo
ER 120 S-G
Cryogenic constructional
steels and Ni-steels.
S235NL2, S255NL2, 14Ni6,
12Ni14, X12Ni5, S255NL-S460NL,
S255NL1-S460NL1
ASTM e. g.
A 633 Gr. E
A 572 Gr. 65
A 203 Gr. D
A 333 a. A 334 Gr. 3
A 350 Gr. LF3
2.5 Ni-IG
W 46 8
W 2 Ni 2 (TIG)
G 46 8 M
G 2 Ni 2 (MAG)
G 46 6 C
G 2 Ni 2 (MAG)
ER 80 S-Ni 2
Base Metals
EN
ASTM
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Pipe steels and fine grained steels
S460N-S500N, S460NL-S500NL,
S500NC-S550NC, quenched and
tempered fine grained steels
S550GD-S690GD, N-A-XTRA
56-65, BHV 70, PAS 700, HSM 700,
20MnMoNi5-5
Wire:
3NiMo 1-UP
C
Si
Mn
Ni
Mo
Re
Rm
A5
Av
ASTM e. g.
A 517 Gr. A-P, A 572 Gr. 65
A 225 Gr. C, A 633 Gr. E
Quenched and tempered fine
grained steels with high
requirements for lowtemperature thoughness
N-A-XTRA65-70, USS-T 1 e.g.
Flux:
BB 24
0.08
0.45
1.55
0.95
0.55
580 N/mm2
650 N/mm2
21 %
180 J
60 J…-40 °C
Welding
Process
•
CO2
Mixture Gas
Argon
Argon S 1-S 3
Spools, Ø mm
•
Form of
Supply
TÜV-D,
TÜV-A, Ü,
ÖBB, LR,
ABS, DB,
DNV, GL,
UDT, BV,
SEPROS
Approvals
4.0
TÜV-D,
UDT
Wire
TÜV-D
Flux:
BB 24
N.B.
All these solid wires for MAG-welding are
noted for their first class feeding and welding
characteristics providing consistent high
productivity and can be used for robotic
welding as well.
Characteristics
and Applications
SAW wire/flux combinations for joint welding of
high strength steels. With minimum yield strength
of 560 N/mm2 (3NiMo1-UP/BB24) and > 690 N/mm2
(3NiCrMo2.5-UP/BB24)
BÖHLER BB 24 is a fluoride-basic, agglomerated flux.
Its metallurgical behaviour is neutral, designed
to produce consistently good mechanical
properties with high impact values at low
test temperatures. Smooth beads with good
wetting characteristic as well as easy slag
removal and low hydrogen content (≤ 5 ml/100 g),
are produced.
SZ3Ni1Mo
EF3(mod)
S 50 4 FB SZ3Ni1Mo
F 9 A 4-EF3(mod)-F3
F 62 A 4-EF3(mod)-F3
Wire:
3NiCrMo 2,5-UP
Characteristics
and Applications
MAG
TIG
1.0
1.2
Approvals
Submerged arc welding wires/fluxes, high strength, low temperature
X 90-IG
Form of
Supply
Rods 1000 mm
Ø mm
BÖHLER Brand
EN
AWS/ASME
See page 30
ø mm
Base Metals
EN
ASTM
C
Si
Mn
Cr
Ni
Mo
0.06
0.3
1.5
0.5
2.2
0.5
Re
Rm
A5
Av
740 N/mm2
850 N/mm2
20 %
120 J
85 J…-40 °C
3.0
4.0
UDT
Density ~ 1.0 kg/dm3
Basicity 2.6
SZ3Ni2CrMo
EM4 (mod)
S 69 6 FB SZ3Ni2CrMo
F11 A8-EM4(mod)-M4
F76 A6-EM4(mod)-M4
BÖHLER Bestseller
11
S355J2G3, E295, P255G1TH,
FOX DMO Ti
L320-L415NB, 16Mo3, L320MBL415MB, 16Mo3, S255N, P295GH, E Mo R 12
P310GH, P255-P355N,
–
P255NH-P355NH
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Welding parameters
and sizes
and Applications
C
Si
Mn
Mo
0.06
0.3
0.6
0.5
Re
Rm
A5
Av
500 N/mm2
570 N/mm2
23 %
90 J
2
2.5
3.2
4
60
80
110
140
-
80
110
140
180
TÜV-D, Ü,
TÜV-A,
CL, DNV,
BV, DB,
UDT,
Statoil,
RMR,
ÖBB, VUZ
Rutile coated electrode for 0.5 % Mo
alloyed boiler and tube steels up
to +550 °C* service temperature.
It offers excellent striking and
restriking characteristics, easy slag
removal, smooth beads, AC/DC
weldability and produces first class
X-ray quality welds in all positions.
C
Si
Mn
Mo
0.08
0.4
0.8
0.5
Re
Rm
A5
Av
550 N/mm2
600 N/mm2
25 %
200 J
≥32 J…-50 °C
2.5
3.2
4
5
80
100
130
190
-
110
140
180
230
TÜV-D, Ü,
TÜV-A, FI,
ÖBB, DB,
ABS, DNV,
GL, RMR,
Statoil, CL,
LTSS, UDT,
KTA 1408.1
ITI, VUZ,
Kotlanadzor
SEPROS
Basic coated low hydrogen electrode for 0.5 % Mo alloyed boiler and
tube steels up to +550 °C* service
temperature.
For high quality welds of long term
stressed components with reliable
mechanical properties under high
and low temperature conditions.
HD ≤ 5 ml/100 g.
Low temperature toughness
proven down to -50 °C.
C
Si
Mn
Cr
Mo
0.06
0.4
0.6
1.1
0.5
PWHT a 680 °C/2h
Re 510 N/mm2
Rm 610 N/mm2
A5 21 %
Av 100 J
2.5
3.2
4
80 - 110
110 - 140
140 - 180
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
DNV, GL,
ABS, CL,
SEPROS,
UDT
Rutile coated electrode for 1 % Cr
0.5 % Mo alloyed boiler plate
and tube steels up to +570 °C*
service temperature. Easy to
operate. Fully alloyed core wire.
Specifically prefered for thin walled
welds and root pass welding in all
positions and first class X-ray quality.
C
Si
Mn
Cr
Mo
0.07
0.4
0.8
1.1
0.5
PWHT a 680 °C/2h
Re 530 N/mm2
Rm 630 N/mm2
A5 23 %
Av 160 J
2.5
3.2
4
5
80
100
130
180
-
110
140
180
220
TÜV-D, Ü,
TÜV-A, FI,
ÖBB, DB,
DNV, GL,
CL, LTSS,
UDT, ABS,
ITI, VUZ,
SEPROS
Basic coated low hydrogen electrode
for 1 % Cr 0.5 % Mo alloyed boiler and
tube steels up to +570 °C*
service temerature. For high quality
welds, suitable for Step-Cooling
treatments, fully alloyed core wire
which will provide reliable creep
rupture properties for the whole
service life of a boiler plant.
HD ≤ 5 ml/100 g.
C
Si
Mn
Cr
Mo
0.07
0.3
0.8
2.3
1.0
PWHT a 720 °C/2h
Re 510 N/mm2
Rm 640 N/mm2
A5 22 %
Av 180 J
2.5
3.2
4
5
80
100
130
180
-
110
140
180
230
TÜV-D, Ü,
TÜV-A, FI,
DB, DNV,
CL, UDT,
ABS, GL,
ÖBB,
SEPROS,
VUZ
Basic coated electrode for 2,25 % Cr
1 % Mo alloyed boiler and tube
steels up to +600 °C* service
temperature. For high quality
welds suitable for Step-Cooling
treatments, fully alloyed core wire
which will provide reliable creep
rupture properties for the whole
service life of a boiler plant.
HD ≤ 5 ml/100 g.
C
Si
Mn
Cr
Mo
Ni
V
Nb
0.09
0.3
0.5
9.0
0.9
0.9
0.2
0.05
PWHT a 760 °C/2h
Re 500 N/mm2
Rm 720 N/mm2
A5 19 %
Av 60 J
2.5
3.2
4
5
60
90
110
150
-
80
120
140
180
TÜV-D,
CL, UDT,
SEPROS
C
Si
Mn
Cr
Mo
V
W
Ni
0.18
0.3
0.6
11.0
1.0
0.3
0.5
0.6
PWHT a 760 °C/4h
Re 610 N/mm2
Rm 800 N/mm2
A5 18 %
Av 45 J
2.5
3.2
4
5
60
90
110
150
-
80
120
140
180
TÜV-D, Ü,
TÜV-A, CL,
DB, LTSS,
UDT, KTA
1408.1,
SEPROS,
ÖBB
Basic coated electrodes.
For creep resisting, heat treatable
9 and 12 % Cr steels in turbine and
boiler construction as well as in the
chemical industry.
Service temperatures up to +650 °C*.
High creep rupture strength and
very good toughness under long
term stress. Low hydrogen
content (< 5 ml/100 g).
Both BÖHLER FOX C9 MV and
FOX 20 MVW have a fully alloyed
core wire.
C
Si
Mn
Cr
Ni
0.04
0.3
1.3
19.0
10.3
Re
Rm
A5
Av
2.5
3.2
4
50 - 80
80 - 100
110 - 140
TÜV-D,
TÜV-A,
KTA 1408.1
UDT,
LTSS, CL,
SEPROS
ø mm
Amperage A
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM
ASTM e. g.
A 335, Gr. P 1, A 161-94 Gr. T 1
A 182 M Gr. F 1, A 250 M Gr. T 1
S355J2G3, E295, E335, P255G1TH, FOX DMO Kb
16Mo3, L320-L415NB, L320MBL415MB, S255N, 16Mo3, P295GH, E Mo B 42 H5
P310GH, 15NiCuMoNb5,
E 7018-A 1 H4R
20MnMoNi4-5, 17MnMoV6-4,
S255N-S500N, S255NH-S500NH,
S255NL-S500NL, GE240-GE300,
22Mo4, GP240GH
Coated electrodes, high temperature, creep resistant
ASTM e. g.
A 335, Gr. P 1, A 217 Gr. WC 1
A 182 M Gr. F 1, A 250 M Gr. T 1
13CrMo4-5, 15CrMo5, 16CrMoV4
FOX DCMS Ti
ASTM e. g.
A 335 Gr. P 11
A 335 Gr. P 12
A 193 Gr. B 7
ECrMo 1 R 12
E 8013-G
13CrMo4-5, 15CrMo5, 16CrMoV4,
G17CrMo5-5, G22CrMo5-4
Furthermore: Steels resistant to
caustic cracking, quenched and
tempered steels up to 780
N/mm2 tensile strength, case hardening and nitriding steels.
FOX DCMS Kb
E CrMo
1 B 42 H5
E 8018-B 2 H4R
ASTM e. g.
A 335 Gr. P 11, A 335 Gr. P 12
A 193 Gr. B 7, A 217 Gr. WC 6
10CrMo9-10, 10CrSiMoV7,
Cast steels: (G-17CrMo9-10),
(W.-Nr. 1.7379).
Heat treatable steels similar to
alloy steels up to 980 N/mm2
tensile strength. Case hardening
and nitriding steels: similar types.
FOX CM 2 Kb
E CrMo 2
B 42 H5
E 9018-B 3 H4R
ASTM e. g.
A 335, Gr. P 22, A 217 Gr. WC 9
X10CrMoVNb9-1 (W.-Nr. 1.4903)
FOX C9 MV
ASTM e. g.
A 335 Gr. P 91
A 213 Gr. T 91
A 199 Gr. T 91
E CrMo 9 1 B 42 H5
E 9015-B9
X20CrMoV12-1 (W.-Nr. 1.4922)
X20CrMoWV12-1 (W.-Nr. 1.4935)
X22CrMoV12-1 ( W.-Nr. 1.4923)
X19CrMoVNb11-1
(W.-Nr. 1.4913)
(Turbotherm 20 MVNb)
G-X22CrMoV12-1 (W.-Nr. 1.4931)
FOX 20 MVW
X6CrNi18-11 (W.-Nr. 1.4948)
X3CrNiN18-11 (W.-Nr. 1.4949)
FOX CN 18/11
AISI 304H
AISI 321H
AISI 347H
* in long term condition
12
E CrMoWV
12 B 4 2 H5
–
E 19 9 B 4 2 H5
E 308-15
420 N/mm2
580 N/mm2
40 %
85 J
Basic coated fully alloyed core wire
electrode with controlled ferrite
content (3-8 FN) of the weld
metal.
For elevated temperature service
up to +700 °C*; in case of wet
corrosion up to +300 °C.
If there is a requirement according
to AWS E 308 H we recommend our
similar electrode
BÖHLER FOX E 308 H.
Re
Rm
A5
Av
520 N/mm2
630 N/mm2
27 %
200 J
≥47 J…-45 °C
Re
Rm
A5
Av
500 N/mm2
620 N/mm2
25 %
150 J
≥47 J…-40 °C
W Mo Si (WIG)
G Mo Si (MAG)
ER 70 S-A1
0.1
0.6
1.2
0.5
ASTM e. g.
A 335, Gr. P 1, A 217 Gr. WC 1
A182 M Gr. F 1, A 250 M Gr. T 1
13CrMo4-5, 15CrMo5, 16CrMoV4,
G17CrMo5-5, G22CrMo5-4
Furthermore: Steels resistant to
caustic cracking, quenched and
tempered steels up to 780 N/mm2
tensile strength, case hardening
and nitriding steels.
DCMS-IG
W Cr Mo 1 Si (WIG)
G Cr Mo 1 Si (MAG)
ER 80 S-G
C
Si
Mn
Cr
Mo
0.11
0.6
1.0
1.2
0.5
Re
Rm
A5
Av
ASTM e. g.
A 335 Gr. P 11, A 335 Gr. P 12
A 193 Gr. B 7, A 217 Gr. WC 6
10CrMo9-10, 10CrSiMoV7,
G-17CrMo9-10, (W.-Nr. 1.7379).
High temperature steels and
similar alloyed cast steels, similar
alloyed case hardening steels,
nitriding steels.
CM 2-IG
W Cr Mo 2 Si (WIG)
G Cr Mo 2 Si (MAG)
ER 90 S-G
C
Si
Mn
Cr
Mo
0.06
0.7
1.1
2.6
1.0
ASTM e. g.
A 213, Gr. T5
A 217, Gr. C5
A 335, Gr. P5
CM 5-IG
W Cr Mo 5 Si (WIG)
G Cr Mo 5 Si (MAG)
ER 80 S-B6
C9 MV-IG
ASTM e. g.
A 335 Gr. P 91
A 213 Gr. T 91
A 199 Gr. T 91
W CrMo 91
ER 90 S-B9
X20CrMoV12-1 (W.-Nr. 1.4922)
X20Cr MoWV12-1 (W.-Nr. 1.4935)
X22CrMoV12-1 (W.-Nr. 1.4923)
X19CrMoVNb11-1 (W.-Nr. 1.4913)
(Turbotherm 20 MVNb)
G-X22CrMoV12-1 (W.-Nr. 1.4931)
20 MVW-IG
X6CrNi18-11 (W.-Nr. 1.4948)
X3CrNiN18-11 (W.-Nr. 1.4949)
CN 18/11-IG
1)
Argon + max. 2.5 % CO2
0.08
0.4
0.5
5.8
0.6
W CrMoWV12Si
W 19 9 H (WIG)
G 19 9 H (MAG)
ER 19-10 H
0.8
1.0
1.2
1.6
1.6
2.0
2.4
3.0
440 N/mm2
580 N/mm2
23 %
170 J
PWHT a 730 °C/2 h
Re 510 N/mm2
Rm 620 N/mm2
A5 20 %
Av 200 J
Re
Rm
A5
Av
X10CrMoVNb9-1 (W.-Nr. 1.4903)
AISI 304 H
AISI 321 H
AISI 347 H
C
Si
Mn
Cr
Mo
• •
1.6
2.0
2.4
3.0
460 N/mm2
570 N/mm2
23 %
150 J
PWHT a 720 °C/2 h
Re 470 N/mm2
Rm 600 N/mm2
A5 23 %
Av 190 J
Re
Rm
A5
Av
ASTM e. g.
A 335, Gr. P 22, A 217 Gr. WC 9
X12CrMo5 (1.7362)
G-X12CrMo5 (1.7363)
PWHT a 680 °C/2 h
Re 490 N/mm2
Rm 590 N/mm2
A5 25 %
Av 250 J
•
0.8
1.0
1.2
• •
1.6
2.0
2.4
3.0
520 N/mm2
620 N/mm2
20 %
200 J
• •
C
Si
Mn
Cr
Mo
Ni
V
Nb
0.09
0.3
0.5
9.0
0.9
0.9
0.2
0.05
PWHT a 760 °C/2 h 2.0
2.4
Re 660 N/mm2
3.0
Rm 760 N/mm2
A5 17 %
Av 55 J
C
Si
Mn
Cr
Mo
V
W
0.21
0.4
0.6
11.3
1.0
0.3
0.45
PWHT a 760 °C/2 h
Re 610 N/mm2
Rm 780 N/mm2
A5 18 %
Av 60 J
C
Si
Mn
Cr
Ni
0.05
0.6
1.4
18.8
9.8
Re
Rm
A5
Av
420 N/mm2
620 N/mm2
40 %
150 J
≥32 J…-10 °C
Re
Rm
A5
Av
400 N/mm2
580 N/mm2
38 %
120 J
≥32 J…-10 °C
TÜV-D, Ü,
TÜV-A, CL,
FI, UDT, ITI,
SEPROS,
DB, ÖBB
BÖHLER DMO-IG is very popular due to its
excellent welding, wetting and feeding
characteristics.
TÜV-D, CL,
TÜV-A, FI,
UDT, ITI,
SEPROS
TIG and MAG welding wire for 1 % Cr 0.5 % Moalloyed boiler and tube steels up to +570 °C*
service temperature.
Suitable for Step-Cooling treatments (TIG).
The weld metal meets all prerequisites for
reliable long term creep properties without
embrittlement due to very low content of
trace elements.
TÜV-D, Ü,
TÜV-A, ITI,
DB, CL, FI,
ÖBB, UDT,
SEPROS
TÜV-D,
TÜV-A, FI,
UDT,
SEPROS
TÜV-D,
TÜV-A,
UDT,
SEPROS
•
1.2
TIG and MAG welding wire for 0.5 % Mo-alloyed
boiler and tube steels as well as in pressure
vessel and structural steel engineering.
Recommended for service in the temperature
range -45 °C (TIG) or -40 °C (MAG) up to
+550 °C*.
TÜV-D,
TÜV-A, CL,
UDT, ITI,
SEPROS,
FI
•
0.8
1.0
1.2
TÜV-D, Ü,
TÜV-A, FI,
DB, BV, CL,
UDT, DNV,
KTA 1408.1
ÖBB, ITI
MAG
TIG
1.6
2.0
2.4
3.0
3.2
Characteristics
and Applications
Solid wires, MAG & TIG, high temperature, creep resistant
C
Si
Mn
Mo
Approvals
CO2
DMO-IG
Welding
Process
Mixture Gas
S355J2G3, L320-L415NB, L320
MB-L415MB, P255G1TH, P235GH,
P265GH, P295GH, P310GH,
P255NH, 16Mo3, 17MnMoV6-4,
22NiMoCr4-7, 20MnMoNi5-5,
15NiCuMoNb5, 20MnMoNi4-5,
GE240-GE300, 22Mo4,
S255N-S460N, P255NH-P460NH,
ageing resistant and resistant
to caustic cracking
Form of
Supply
Argon
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Argon S 1-S 3
Average
Analysis
of Wire
%
Spools, Ø mm
BÖHLER Brand
EN
AWS/ASME
Rods 1000 mm
Ømm
Base Metals
EN
ASTM
TIG and MAG welding wire for 2,25 % Cr 1 %
Mo-alloyed boiler and tube steels up to +600 °C*
service temperature.
BÖHLER CM 2-IG (TIG) meets the
requirements for Step-Cooling.
The weld metal meets all prerequisites for
reliable long term creep properties without
embrittlement due to very low content of
trace elements.
BÖHLER CM5-IG (TIG and MAG) is designed for
hot hydrogen service in pressure vessel fabrication
and for the petrochemical industry.
Service temperature up to +650 °C*.
–
•
TÜV-D,
CL,
UDT
•
TIG welding rods for creep resistant, quenched
and tempered 9 % and 12 % Cr steels in boiler
fabrication and the chemical industry for service
temperatures up to +650 °C*.
Deposit displays high creep rupture strength and
good toughness properties under long term
stress. If there is a requirement for 9 % Cr alloyed
TIG welding rods which have to be Tungsten
alloyed (alloy 911) as well please contact us.
2.0
2.4
•
TÜV-D, Ü,
TÜV-A, DB
CL, UDT,
KTA 1408.1
SEPROS,
ÖBB
2.0
2.4
3.0
•
TÜV-D,
TÜV-A,
KTA 1408.1
CL, UDT
1.2
• •
1)
TIG welding rod and MIG welding wire with controlled
ferrite content for service temperatures up to
+700 °C*; in case of wet corrosion up to +300 °C.
If there is a requirement according to AWS ER 308 H
we recommend our product BÖHLER ER 308 H-IG,
or the flux cored wire BÖHLER E 308H PW-FD.
TÜV-D,
CL, UDT,
SEPROS
BÖHLER Bestseller
13
E 308H PW-FD
C
Si
Mn
Cr
Ni
Re
Rm
A5
Av
ASTM/AISI
UNS
X6CrNi18-11 (W.-Nr. 1.4948)
X12CrNiTi18-9 (W.-Nr. 1.4878)
T Z 19 9 H P M(C) 1
E 308 H T1-4 (1)
AISI
AISI
AISI
AISI
304
304 H
321 H
347 H
0.06
0.5
1.1
19.4
10.1
Welding parameters
and sizes
390 N/mm2
585 N/mm2
42 %
90 J
1.2
Argon
+15-25 %
CO2
or
100 % CO2
Base Metals
EN
ASTM
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
16 Mo3, P275T1-P355T1, WB25
P315NH-P420NH,
P310 G-H
Wire:
EMS 2 Mo
C
Si
Mn
Mo
0.08
0.25
1.15
0.45
Re
Rm
A5
Av
C
Si
Mn
Cr
Mo
0.08
0.25
1.0
1.0
0.45
PWHT a 680 °C/2 h 2.5
Re ≥460 N/mm2
3.0
Rm ≥550 N/mm2
4.0
A5 ≥22 %
Av ≥47 J
C
Si
Mn
Cr
Mo
0.07
0.25
0.80
2.30
0.95
PWHT a 720 °C/2 h 2.5
3.0
Re ≥460 N/mm2
4.0
Rm ≥530 N/mm2
A5 ≥22 %
Av ≥47 J
C
Si
Mn
Cr
Mo
Ni
V
Nb
0.11
0.3
0.6
9.0
0.8
0.7
0.2
0.05
PWHT a 760 °C/2 h 2.5
3.0
Re 610 N/mm2
Rm 740 N/mm2
A5 20 %
Av 40 J
ASTM e. g.
A 335 Gr. P 1
API X52-X65
Characteristics
and Applications
Shielding Gas
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EN
ASTM
Flux:
BB 24
≥470 N/mm2
≥550 N/mm2
≥24 %
≥140 J
≥47J…-40 °C
Form of
Supply
Approvals
BÖHLER E 308H PW-FD is a rutile flux cored
welding wire with fast freezing slag providing
excellent positional welding characteristics
and fast travel speeds. It is designed for
welding of creep resistant austenitic
CrNi-steels like AISI 304 H.
Controlled ferrite content of 3 - 8 FN.
Bimax 0.001 %. Suitable for service
temperatures up to 700 °C.
Characteristics
and Applications
See page 30
ø mm
Flux cored wire, high temperature, creep resistant
2.0
2.5
3.0
4.0
S2 Mo
EA2
TÜV-D,
UDT
Wire
TÜV-D,
TÜV-A, Ü,
DB, ÖBB,
KTA 1408.1
SEPROS
SAW wire/flux combination. Mainly for high
temperature 0.5 % Mo alloyed steels up to
service temperatures of +550 °C* but also for
low temperature conditions due to good
toughness behaviour of the weld metal.
The recommended flux BÖHLER BB 24 reach
metallurgically Mn-neutral and produces very
good low temperature impact properties.
Submerged arc welding wires/fluxes, high temperature, creep resistant
SA FB 1 65 DC H5
S 46 4 FB S2 Mo
F8 A 4-EA2-A2
F55 A 4-EA2-A2
13CrMo4-5 (1.7335)
Wire:
Steels resistant to caustic cracking EMS 2 Cr Mo
ASTM e. g.
A 335 Gr. P 11
A 335 Gr. P 12
A 193 Gr. B 7
Flux:
BB 24
S Cr Mo 1
EB2
TÜV-D,
UDT
Wire
TÜV-D,
TÜV-A,
SEPROS
SA FB 1 65 DC H5
F8 P 4-EB2-B2
F55 P 4-EB2-B2
10CrMo9-10 (1.7380)
ASTM e. g.
A 335 Gr. P 22
Wire:
CM 2-UP
Flux:
BB 24
S Cr Mo 2
EB3
TÜV-D,
UDT
Wire
TÜV-D,
TÜV-A
KTA 1408.1
SEPROS
SA FB 1 65 DC H5
F9 P 2-EB3-B3
F55 P 0-EB3-B3
X10CrMoVNb9-1 (1.4903)
ASTM e. g.
A 335 Gr. P 91
A 213 Gr. T 91
A 199 Gr. T 91
Wire:
C 9 MV-UP
Flux:
BB 910
S CrMo 91
EB9
SA FB 2 55 DC H5
F9 PZ-EB9-B9
F62 PZ-EB9-B9
14
TÜV-D,
UDT, CL,
SEPROS
SAW wire/flux combination for 1 % Cr 0.5 % Moalloyed boiler and tube steels up to
+570 °C* service temperature. Suitable for
Step-Cooling treatments. The weld metal
meets all pre-requisites for reliable long
term creep properties without
embrittlement due to very low content
of trace elements. The recommended flux
BÖHLER BB 24 reach metallurgically
Mn-neutral and produces very good low
temperature impact properties.
SAW wire/flux combination for 2,25 % Cr
1 % Mo-alloyed boiler and tube steels up to
+600 °C* service temperature. Suitable for
Step-Cooling treatments. The weld metal
meets all pre-requisites for reliable long
term creep properties without
embrittlement due to very low content
of trace elements. The recommended flux
BÖHLER BB 24 reach metallurgically
Mn-neutral and produces very good low
temperature impact properties.
SAW wire/flux combination for 9 % Cr 1 % Moalloyed P91 creep resistant steels and
service temperatures up to +650 °C*.
Wire and flux are precisely tuned to
meet the highest technical standard with
consistent and reliable creep properties
and ensuring the utmost safety of the
relevant high stressed components.
BÖHLER Brand
EN
AWS/ASME
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
P285NH, 16Mo3
DMO
C
Si
Mn
Mo
0.12
0.15
1.0
0.5
Re
Rm
A5
Av
C
Si
Mn
Cr
Mo
0.12
0.15
0.9
1.0
0.5
PWHT a 680 °C/2 h 2.5
Re ≥315 N/mm2
3.0
Rm ≥490 N/mm2
A5 ≥18 %
Av ≥47 J
ASTM e. g.
A 335 Gr. P 1
A 570 Gr. 33-40
O IV
R 60-G
DCMS
ASTM e. g.
A 335 Gr. P 11 a. P 12
A 217 Gr. WC 6
OV
R 65-G
Approvals
Characteristics
and Applications
2.0
2.5
3.2
4.0
TÜV-D,
DB, Ü,
SEPROS,
ÖBB, UDT
Mo-alloyed gas welding rod. Easy weld pool and
slag control. Good gap bridging ability and easy
to operate.
TÜV-D,
UDT,
SEPROS
CrMo-alloyed gas welding rod for high
temperature boiler and pipe steels up
to +500 °C*. Viscous weld pool.
Gas welding rods, high temperature, creep resistant
13CrMo4-5 (1.7335), 16Cr Mo V4
330 N/mm2
470 N/mm2
24 %
60 J
Form of
Supply
See page 30
ø mm
Base Metals
EN
ASTM
BÖHLER Bestseller
15
ACI Gr.
CA 6 NM
S41500
Coated electrodes, stainless, corrosion resistant
1.4306
X2CrNi19-11
1.4301
X5CrNi18-10
1.4541
X6CrNiTi18-10
1.4550
X6CrNiNb18-10
1.4311
X2CrNiN18-10
1.4546
X5CrNiNb18-10
1.4312
G-X10CrNi18-8
FOX CN 13/4
C
Si
Mn
Cr
Mo
Ni
0.035
0.3
0.5
12.2
0.5
4.5
PWHT a 600 °C/2 h
Re 680 N/mm2
Rm 910 N/mm2
A5 17 %
Av 66 J
50 J…-60°C
2.5
3.2
4
5
60
90
120
160
C
Si
Mn
Cr
Ni
0.03
0.4
1.3
19.5
10.5
Re
Rm
A5
Av
430 N/mm2
580 N/mm2
42 %
100 J
≥34 J…-196°C
2.5
3.2
4
C ≤0.03
Si 0.8
Mn 0.8
Cr 19.8
Ni 10.2
Re
Rm
A5
Av
430 N/mm2
560 N/mm2
40 %
70 J
≥32 J…-120°C
C ≤0.02
Si 0.7
Mn 0.7
Cr 19.5
Ni 10.5
Re
Rm
A5
Av
C
Si
Mn
Cr
Mo
Ni
0.03
0.4
1.2
18.8
2.7
11.5
E 13 4 B 62
E 410 NiMo-25
FOX EAS 2
304 L
304
E 19 9 LB 22
E 308 L-15
-
90
130
170
220
and Applications
TÜV-D,
TÜV-A,
UDT,
LTSS,
SEPROS
Basic coated electrode for welding
similar soft martensitic and martensiticferritic rolled, forged and cast steels. As
a result of the optimum alloying composition BÖHLER FOX CN 13/4 yields a weld
deposit featuring very good ductility and
CVN toughness and crack resistance
despite its high strength. Excellent
operating characteristics, easy slag
removal, smooth beads and a metal
recovery of approx. 130 % as well as
positional weldability up to dia. 3.2 mm
are further benefits. A very popular electrode in the construction of hydroturbines.
50 - 80
80 - 110
110 - 140
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
CL, UDT,
Statoil,
SEPROS
Basic coated stainless steel electrode.
Designed to produce first class weld
deposits with reliable CVN toughness values down to -196 °C, 100 %
X-Ray safety together with very
good root pass and positional welding characteristics, good gap bridging ability, easy weld pool and slag
control as well as easy slag removal
even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for welding on site!
Fully alloyed core wire and packed
into hermetically sealed tins.
1.5
2
2.5
3.2
4
5
25
40
50
80
110
140
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
ABS, CL,
GL, UDT,
Statoil,
SEPROS,
VUZ
Rutile coated stainless steel electrode.
An acknowledged world leader,
noted for its superior welding
characteristics and metallurgy. Can
be used on AC or DC. Other advantages include high current carrying
capacity, minimum spatter formation, self releasing slag, smooth and
clean weld profile, safety against formation of porosity due to moisture
resistant coating and packaging into
hermetically sealed tins.
470 N/mm2
600 N/mm2
36 %
55 J
≥32 J…-120°C
2.5
3.2
75 - 85
105 - 115
UDT,
SEPROS
Rutile-basic coated stainless steel
electrode for vertical down welding.
Ideal for welding thin sheet in the
vertical down position. Extremely
low heat input and little distortion
due to the fast welding speed.
An ideal product to save time and
money in sheet metal fabrication.
Re
Rm
A5
Av
460 N/mm2
600 N/mm2
38 %
90 J
≥32 J…-120°C
2.5
3.2
4
50 - 80
80 - 110
110 - 140
TÜV-D,
TÜV-A,
ÖBB, UDT,
CL, DNV,
Statoil,
SEPROS,
Kotlandzor
Designed to produce first class
weld deposits with reliable CVN
toughness values down to -120 °C,
100 % X-ray safety together with
very good root pass and positional
welding characteristics, good gap
bridging ability, easy weld pool and
slag control as well as easy slag
removal even in narrow preparations resulting in clean bead surfaces and minimum post weld cleaning. An excellent electrode for
welding on site! Fully alloyed core
wire and packed into hermetically
sealed tins.
C ≤0.03
Si 0.8
Mn 0.8
Cr 18.8
Mo 2.7
Ni 11.7
Re
Rm
A5
Av
460 N/mm2
600 N/mm2
36 %
70 J
≥32 J…-120°C
1.5
2
2.5
3.2
4
5
25
40
50
80
110
140
40
60
90
120
160
200
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
DNV, GL,
ABS, CL,
LR, UDT,
Statoil,
SEPROS,
VUZ
Rutile coated stainless steel electrode. An acknowledged world leader,
noted for its superior welding characteristics and metallurgy. Can be
used on AC or DC. Other advantages include high current carrying
capacity, minimum spatter formation, self releasing slag, smooth and
clean weld profile, safety against
formation of porosity due to moisture resistant coating and packaging
into hermetically sealed tins. Fully
alloyed core wire ensures the most
reliable corrosion resistance.
C ≤0.03
Si 0.7
Mn 0.7
Cr 19.0
Mo 2.7
Ni 12.0
Re
Rm
A5
Av
470 N/mm2
600 N/mm2
35 %
55 J
≥32 J…-120°C
2.5
3.2
75 - 85
105 - 115
TÜV-D,
DNV, GL,
UDT, CL,
SEPROS,
LTSS
Rutile-basic coated stainless steel
electrode for vertical down welding.
Ideal for welding thin sheet in the
vertical down position. Extremely
low heat input and little distortion
due to the fast welding speed.
An ideal product to save time and
money in sheet metal fabrication.
321
347
304 LN
A 320
Gr. B 8 C a. D
302
FOX EAS 2-A
E 19 9 LR 32
E 308 L-17
FOX EAS 2-VD
E 19 9 LR 15
E 308 L-17
1.4583
X10CrNiMoNb18-12
1.4435
X2CrNiMo18-14-3
1.4436
X3CrNiMo17-13-3
1.4404
X2CrNiMo17-12-2
1.4401
X5CrNiMo17-12-2
1.4571
X6CrNiMoTi 17-12-2
1.4580
X6CrNiMoNb17-12-2
1.4409
G-X2CrNiMo19-11-2
FOX EAS 4 M
316 Cb
316 L
316
316 Ti
E 19 12 3 LB 22
E 316 L-15
E 19 12 3 LB 20+
EZ 19 12 3
LB 20
-
40
60
90
120
160
200
S 31653
FOX EAS 4 M-A
E 19 12 3 LR 32
E 316 L-17
FOX
EAS 4 M-VD
E 19 12 3 LR 15
E 316 L-17
16
Welding parameters
and sizes
Amperage A
1.4317
G-X4CrNi13-4
1.4313
X3CrNiMo13-4
1.4351
X3CrNi13-4
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
ASTM/AISI
UNS
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
-
ø mm
Amperage A
C ≤0.04
Si 0.4
Mn 1.3
Cr 19.8
Ni 10.5
Nb +
Re
Rm
A5
Av
470 N/mm2
640 N/mm2
36 %
110 J
≥32 J…-196 °C
2.5
3.2
4
50 - 80
80 - 110
110 - 140
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
ABS, GL,
UDT,
LTSS,
SEPROS
Designed to produce first class weld
deposits with reliable CVN toughness
values down to -196 °C, 100 % X-ray safety
together with very good root pass and
positional welding characteristics, good
gap bridging ability, easy weld pool and
slag control as well as easy slag removal
even in narrow preparations resulting in
clean bead surfaces and minimum post
weld cleaning. An excellent electrode
for welding on site!
C ≤0.03
Si 0.8
Mn 0.8
Cr 19.5
Ni 10.0
Nb +
Re
Rm
A5
Av
470 N/mm2
630 N/mm2
35 %
70 J
≥32 J…-120 °C
2
2.5
3.2
4
5
40
50
80
110
140
60
90
120
160
200
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
ABS, CL,
UDT,
LTSS,
VUZ, GL,
SEPROS
Rutile coated stainless steel electrode. An
acknowledged world leader, noted for
its superior welding characteristics and
metallurgy. Can be used on AC or DC.
Other advantages include high current
carrying capacity, minimum spatter
formation, self releasing slag, smooth
and clean weld profile, safety against
formation of porosity due to moisture
resistant coating and packaging into
hermetically sealed tins. Fully alloyed
core wire ensures the most reliable
corrosion resistance.
C
Si
Mn
Cr
Mo
Ni
Nb
≤0.04
0.4
1.3
18.8
2.7
11.5
+
Re
Rm
A5
Av
490 N/mm2
660 N/mm2
31 %
120 J
≥32 J…-90 °C
2.5
3.2
4
50 - 80
80 - 110
110 - 140
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
ABS, GL,
UDT,
SEPROS
Basic coated stainless steel electrode. Designed
to produce first class weld deposits with
reliable CVN toughness values down to
-90 °C, 100 % X-ray safety together with
very good root pass and positional welding
characteristics, good gap bridging ability,
easy weld pool and slag control as well as
easy slag removal even in narrow preparations resulting in clean bead surfaces
and minimum post weld cleaning.
An excellent electrode for welding on site!
C ≤0.03
Si 0.8
Mn 0.8
Cr 19.0
Mo 2.7
Ni 11.5
Nb +
Re
Rm
A5
Av
490 N/mm2
640 N/mm2
32 %
60 J
≥32 J…-60 °C
2
2.5
3.2
4
5
40
50
80
110
140
TÜV-D, Ü,
TÜV-A,
CL, ÖBB,
DB, UDT,
LTSS,
SEPROS,
VUZ
Rutile coated stainless steel electrode. An
acknowledged world leader, noted for its
superior welding characteristics and
metallurgy. Can be used on AC or DC.
Other advantages include high current
carrying capacity, minimum spatter formation, self releasing slag, smooth and clean
weld profile, safety against formation of
porosity due to moisture resistant coating
and packaging into hermetically sealed
tins. Fully alloyed core wire ensures the
most reliable corrosion resistance.
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
1.4462
FOX CN 22/9 N
X2CrNiMoN22-5-3
S 31803
1.4462
S 32205 E 22 9 3 NLR 32
X2CrNiMoN22-5-3 with
E 2209-17
1.4583
X10CrNiMoNb18-12
1.4462
X2CrNiMoN22-5-3
Dissimilar joints
C ≤0.03
Si 0.9
Mn 0.8
Cr 23.0
Mo 3.2
Ni 9.0
N 0.17
PREN ≥35
Re
Rm
A5
Av
650 N/mm2
820 N/mm2
25 %
55 J
≥32 J…-20 °C
2.5
3.2
4
5
40
70
110
150
-
75
120
150
200
TÜV-D,
TÜV-A,
DNV, CL,
ABS, LR
Statoil,
UDT, FI,
GL, RINA,
SEPROS
C ≤0.03
Si 0.3
Mn 1.1
Cr 23.0
Mo 3.2
Ni 8.8
N 0.16
PREN ≥35
Re
Rm
A5
Av
630 N/mm2
830 N/mm2
27 %
105 J
≥65 J…-40 °C
2.5
3.2
4
5
50
80
100
140
-
75
110
145
180
TÜV-D,
CL, UDT
Metals-No.
EN
ASTM/AISI
UNS
1.4550
X6CrNiNb18-10
1.4541
X6CrNiTi18-10
1.4552
G-X5CrNiNb19-11
1.4301
X5CrNi18-10
1.4312
G-X10 CrNi18-8
347
FOX SAS 2
321
A 296
E 19 9 Nb B 22
CF8c
E 347-15
304
A 157 Gr. C 9
321
A 320
Gr. B 8 C a. D
304 LN
304 L
302
Welding parameters
and sizes
and Applications
1.4311
X2CrNiN18-10
FOX SAS 2-A
E 19 9 Nb R 32
E 347-17
FOX SAS 4
316 Ti
316 Cb
E 19 12 3
Nb B 22
E 318-15
316
316 L
Metals-No.
EN
ASTM/AISI
UNS
FOX
CN 22/9 N-B
E 22 9 3 NLB 22
E 2209-15
BÖHLER Bestseller
-
60
90
120
160
200
Welding parameters
and sizes
and Applications
Amperage A
Base Metals
ø mm
E 19 12 3 Nb R 32
E 318-17
Type of
current
FOX SAS 4-A
Welding
position
1.4571
X6CrNiMoTi17-12-2
1.4580
X6CrNiMoNb17-12-2
1.4401
X5CrNiMo17-12-2
1.4581
G-X5CrNiMoNb19-11-2
1.4583
X10CrNiMoNb18-12
1.4436
X3CrNiMo17-13-3
-
Rutile-basic coated Duplex electrode.
BÖHLER FOX CN 22/9 N offers excellent
positional weldability and thus is perfectly
suited for pipe welding. Besides the good
wetting characteristics, slag removability,
resistance to porosity and reliable CVN
toughness down to -20 °C it is designed
with a fully alloyed core wire providing
best corrosion resistance and a very
homogeneous micro structure with
specified ferrite contents of 30 - 60 FN
(WRC) and a PITTING RESISTANCE
EQUIVALENT PREN of > 35.
For wall thicknesses > 25 mm or impact
requirements down to -50 °C we
recommend our basic coated electrode
BÖHLER FOX CN 22/9 N-B and our
similar flux cored welding wires.
17
Coated electrodes, stainless, corrosion resistant
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Coated electrodes, highly corrosion resistant
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
FOX ASN 5
E 18 16 5 N LB 22
E 317 LN-15 (mod.)
C ≤0.04
Si 0.5
Mn 2.5
Cr 18.5
Mo 4.3
Ni 17.0
N 0.15
PREN ≥ 36
Re
Rm
A5
Av
460 N/mm2
660 N/mm2
35 %
100 J
≥32 J...-269 °C
2.5
3.2
4
50 - 80
80 - 110
110 - 140
TÜV-D,
TÜV-A,
GL, UDT,
DNV,
SEPROS
FOX ASN 5-A
C ≤0.03
Si
0.7
Mn 1.1
Cr 18.0
Ni 16.0
Mo 4.5
N
0.13
PREN 36
Re
Rm
A5
Av
460 N/mm2
660 N/mm2
32 %
70 J
≥32 J…-120 °C
2.5
3.2
4
65 - 85
90 - 120
110 - 150
TÜV-D,
UDT
FOX
CN 20/25 M
E 20 25 5
Cu NLB 22
E 385-15 (mod.)
C ≤0.04
Si 0.4
Mn 4.0
Cr 20.0
Mo 6.5
Ni 25.0
Cu 1.4
N 0.14
PREN ≥ 45
Re
Rm
A5
Av
440 N/mm2
650 N/mm2
35 %
75 J
≥32 J…-269 °C
2.5
3.2
4.0
60 - 80
80 - 100
100 - 130
TÜV-D,
TÜV-A,
UDT,
Statoil,
SEPROS,
Kotlandzor
FOX
CN 20/25 M-A
E 20 25 5
Cu N LR 32
E 385-17 (mod.)
C ≤0.03
Si
0.7
Mn 2.0
Cr 20.5
Mo 6.2
Ni 25.0
Cu 1.6
N
0.17
PREN ≥ 45
Re
Rm
A5
Av
410 N/mm2
640 N/mm2
34 %
70 J
≥32 J…-196 °C
2.5
3.2
4
50 - 80
80 - 110
100 - 135
TÜV-D,
UDT,
SEPROS
316 L
316 Cb
316 LN
Solid wires, MIG & TIG, corrosion resistant
CN 13 / 4-IG
ACI
Gr. Ca 6
NM
18
W 13 4 (WIG)
G 13 4 (MAG)
ER 410 NiMo
(mod.)
EAS 2-IG
304 L
304
W 19 9 L
ER 308 L
321
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Form of
Supply
Welding
Process
PWHT a 600 °C/8 h 2.0
2.4
Re 750 N/mm2
Rm 830 N/mm2
A5 21 %
Av 150 J
C ≤0.02
Si 0.5
Mn 1.7
Cr 20.1
Ni 9.8
Re
Rm
A5
Av
450 N/mm2
620 N/mm2
38 %
150 J
≥32 J…-269 °C
C ≤0.02
Si 0.8
Mn 1.7
Cr 20.0
Ni 10.2
Re
Rm
A5
Av
420 N/mm2
630 N/mm2
38 %
110 J
≥32 J…-196 °C
TÜV-D,
UDT,
SEPROS
•
1.2
PWHT a 580 °C/8 h
Re 760 N/mm2
Rm 890 N/mm2
A5 17 %
Av 80 J
1.6
2.0
2.4
3.0
Basic and rutile-basic coated electrodes.
For CrNiMo steels with 4 - 5 %
molybdenum where very high resistance
against pitting and crevice corrosion is
required. The above averagemolybdenum content (6.2 %) is
characteristic to BÖHLER FOX
CN 20/25 M-A and FOX CN 20/25 M,
thus compensating for segregation in
high molybdenum alloyed weld
metals.
The pitting resistance equivalent
(PREN) is ≥ 44.
FOX CN 20/25 M-A should be
preferably used up to wall thicknesses
of 14 mm. It is designed for excellent
operating characteristics on DC/AC.
Characteristics
and Applications
MAG
TIG
C ≤0.02
Si 0.7
Mn 0.6
Cr 12.3
Mo 0.5
Ni 4.7
Approvals
BÖHLER FOX ASN 5 is a basic coated
electrode. Its weld metal shows a
stable austenitic micro structure
with good pitting resistance
(PREN > 35) and crevice corrosion
resistance as well as an excellent
toughness behaviour down to -269°C.
BÖHLER FOX ASN 5-A is a rutile-basic
coated electrode providing good
operating characteristics on DC and
AC, easy slag removal, smooth and
clean bead surfaces.
It is recommeded for wall thicknesses < 15 mm. Both electrodes
are characterized by an increased
Mo content (4.3 %) to compensate for
segregation in high molybdenum
alloyed weld metals to meet
equivalent corrosion properties
as the relevant base metals with
3 - 4 % Mo guarantee.
CO2
Average
Analysis
of Wire
%
Mixture Gas
ASTM/AISI
UNS
X3 CrNi13-4
1.4317
G-X 4 CrNi13-4
1.4306
X2 CrNi19-11
1.4301
X5 CrNi18-10
1.4541
X6 CrNiTi18-10
1.4550
X6 CrNiNb18-10
1.4311
X2 CrNiN18-10
BÖHLER Brand
EN
AWS/ASME
Argon 1-2% O2
Base Metals
Argon
1.4539
X1NiCrMoCu25-20-5 N 08904
1.4439
X2CrNiMoN17-13-5
S 31726
1.4537
X1CrNiMoCuN25-25-5
and same alloyed high-Mo,
CrNi-steels
1.4313
X3 CrNiMo13-4
1.4351
Type of
current
S 31726
E 18 16 5 N LR 32
E 317 LN-17(mod.)
Metals-No.
EN
and Applications
Amperage A
317LN
Welding parameters
and sizes
Spools, Ø mm
Coated electrodes, highly corrosion resistant
1.4439
X2 CrNiMoN17-13-5
1.4436
X3 CrNiMo17-13-3
1.4429
X2 CrNiMoN17-13-3
1.4583
X10 CrNiMoNb18-12
1.4438
X2 CrNiMo18-15-4
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
ASTM/AISI
UNS
Analysis
of all
Weld
Metal
(Typical
Values %)
Rods 1000 mm
Ø mm
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
•
•
UDT,
SEPROS
TIG welding rod and MAG welding wire with
precisely tuned alloying composition
creating a weld deposit featuring very
good ductility, CVN toughness and
crack resistance despite its high strength.
BÖHLER CN 13/4-IG is very popular in the
construction of hydro turbines.
The prefered gas for MAG welding is
92 % Argon + 8 % CO2.
TÜV-D, Ü,
TÜV-A,
ÖBB, DB,
GL, DNV,
CL, UDT,
SEPROS
TIG welding rod of type ER 308 L. Suitable not
only for standard welding jobs but also for
cryogenic applications down to -269 °C.
As well as the good welding and wetting
characteristics of EAS 2-IG corrosion
resistance up to +350 °C is achieved.
TÜV-D, Ü,
TÜV-A,
ÖBB, CL,
DB, DNV,
GL, UDT,
SEPROS
MIG welding wire of type ER 308 L (Si).
Designed for first class welding, wetting
and feeding characteristics and excellent
weld metal CVN values down to -196 °C.
Resistant to intergranular corrosion up
to +350 °C.
347
304 LN
EAS 2-IG (Si)
A 320
Gr. B 8
C a. D
G 19 9 L Si
ER 308 L (Si)
0.8
1.0
1.2
• •
470 N/mm2
650 N/mm2
38 %
140 J
≥32 J…-196 °C
316 L
C ≤0.02
Si 0.8
Mn 1.7
Cr 18.4
Mo 2.8
Ni 11.8
Re
Rm
A5
Av
450 N/mm2
630 N/mm2
38 %
120 J
≥32 J…-196 °C
C
Si
Mn
Cr
Ni
Nb
0.05
0.5
1.8
19.4
9.5
+
Re
Rm
A5
Av
490 N/mm2
660 N/mm2
35 %
140 J
≥32 J…-196 °C
C
Si
Mn
Cr
Ni
Nb
0.03
0.9
1.3
19.4
9.7
+
Re
Rm
A5
Av
460 N/mm2
630 N/mm2
33 %
110 J
≥32 J…-196 °C
C 0.03
Si 0.5
Mn 1.7
Cr 19.6
Mo 2.7
Ni 11.4
Nb +
Re
Rm
A5
Av
520 N/mm2
700 N/mm2
35 %
120 J
≥32 J…-120 °C
G 19 12 3 Nb Si
ER 318 (mod.)
C 0.035
Si 0.8
Mn 1.4
Cr 19.0
Mo 2.8
Ni 11.5
Nb +
Re
Rm
A5
Av
490 N/mm2
670 N/mm2
33 %
100 J
≥32 J…-120 °C
BÖHLER Brand
EN
AWS/ASME
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
CN 22 / 9 N-IG
C
Si
Mn
Cr
Mo
Ni
N
Re
Rm
A5
Av
600 N/mm2
1.6
800 N/mm2
2.0
33 %
2.4
150 J
3.2
≥32 J…-60 °C
Re
Rm
A5
Av
660 N/mm2
830 N/mm2
28 %
85 J
≥32 J…-40 °C
W 19 12 3 L
ER 316 L
316
Argon
Argon 1-2% O2
Spools, Ø mm
•
TIG welding rod of type ER 316 L. Engineered to a
very precise analysis to create a weld deposit of
high purity, superior hot cracking and corrosion
resistance. CVN toughness down to -196 °C,
resistant to intergranular corrosion up to +400 °C.
TÜV-D, Ü,
TÜV-A,
Statoil,
GL, DB,
CL, ÖBB,
DNV, UDT,
SEPROS
MIG welding wire of type ER 316 L (Si). Designed
for first class welding, wetting and feeding
characteristics as well as reliable corrosion
resistance up to +400 °C and low temperature
service down to -196 °C.
316 Ti
W 19 9 Nb
ER 347
A 296
Gr. CF 8c
304
SAS 2-IG (Si)
A 157 Gr. C9
A 320
Gr. B8
C a. D
1.4571
X6 CrNiMoTi17-12-2
316 Ti
1.4580
X6 CrNiMoNb17-12-2 316 Cb
1.4401
X5 CrNiMo17-12-2
316
1.4581
G-X 5CrNiMoNb19-11-2 316 L
1.4583
X10 CrNiMoNb18-12
Base Metals
G 19 9 Nb Si
ER 347 Si
SAS 4-IG
W 19 12 3 Nb
ER 318
SAS 4-IG (Si)
ASTM/AISI
UNS
1.4462
X2CrNiMoN22-5-3
S 31803
1.4462
S 32205
1.4583
X10CrNiMoNb18-12
1.4462
X2CrNiMoN22-5-3 with same
alloyed duplex steels as well as
similar alloyed ferritic-austenitic
steels with higher tensile strength
P235GH, P265GH,
P295GH, S255N, S355N, 16 Mo 3
G (W) 22 9 3 NL
ER 2209
≤0.015
0.4
1.7
22.6
3.2
8.8
0.15
TIG welding rod of type ER 347. Engineered to a very
precise analysis to create a weld deposit of high
purity, superior hot cracking and corrosion
TÜV-D,
TÜV-A,
UDT,
LTSS,
SEPROS
MIG welding wire of type ER 347 (Si). Designed for first
class welding, wetting and feeding characteristics
as well as reliable corrosion resistance up to
+400 °C and low temperature service down
to -196 °C.
TÜV-D, Ü,
TÜV-A,
GL, ÖBB,
DB, CL,
UDT,
KTA 1408.1
SEPROS
TIG welding rod of type ER 318. Engineered to a very
precise analysis to create a weld deposit of high
purity, superior hot cracking and corrosion
• •
TÜV-D,
TÜV-A,
UDT, GL,
SEPROS,
LTSS
MIG welding wire of type ER 318 (Si). Designed for first
class welding, wetting and feeding characteristics
as well as reliable corrosion resistance up to
+400 °C and low temperature service down
to -120 °C.
Welding
Process
Approvals
Characteristics
and Applications
TÜV-D, CL,
TÜV-A, LR,
DNV, UDT,
GL, ABS,
Statoil
TIG welding rod and MIG wire of type ER 2209.
A precisely alloyed composition which includes
an extremely low oxygen content and offers
very high quality standards for ease of
operation, mechanical properties and
resistance to stress corrosion cracking
and pitting.
PREN > 35.
Ferrite content 30 - 60 FN (WRC).
The prefered gas for MIG welding is Argon
+ 20 % Helium + 2 % CO2.
• •
0.8
1.0
1.2
1.0
1.2
1.6
2.0
2.4
3.0
•
0.8
1.0
1.2
Form of
Supply
MAG
TIG
•
1.0
1.2
Solid wires, MIG & TIG, highly corrosion resistant
321
TÜV-D,
TÜV-A,
CL, GL,
UDT,
LTSS,
SEPROS
•
1.6
2.0
2.4
3.0
•
1)
CO2
SAS 2-IG
• •
0.8
1.0
1.2
Mixture Gas
G 19 12 3 L Si
ER 316 L Si
Argon S 1-S 3
EAS 4 M-IG (Si)
Argon
S 31653
347
1.4301
X5 CrNi18-10
1.4312
G-X 10 CrNi18-8
1.4546
X5 CrNiNb18-10
TÜV-D, Ü,
TÜV-A,
CL, DNV,
GL, UDT,
DB, ÖBB,
SEPROS
MAG
TIG
1.6
2.0
2.4
3.0
Characteristics
and Applications
TÜV-D, CL,
TÜV-A,
DNV, GL,
Statoil,
UDT,
SEPROS
Ar + 20 % - 30 % He +
max. 2 % CO2 (or 1 % O2)
BÖHLER Bestseller
Solid wires, MIG & TIG, corrosion resistant
Re
Rm
A5
Av
Approvals
CO2
C ≤0.02
Si 0.5
Mn 1.7
Cr 18.6
Mo 2.8
Ni 12.3
Welding
Process
Mixture Gas
EAS 4 M-IG
316 Cb
Form of
Supply
Spools, Ø mm
1.4550
X6 CrNiNb18-10
1.4541
X6 CrNiTi18-10
1.4552
G-X 5 CrNiNb19-11
1)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ASTM/AISI
UNS
1.4583
X 10 CrNiMoNb18-12
1.4435
X2 CrNiMo18-14-3
1.4436
X3 CrNiMo17-13-3
1.4404
X2 CrNiMo17-12-2
1.4401
X5 CrNiMo17-12-2
1.4571
X6 CrNiMoTi17-12-2
1.4580
X6 CrNiMoNb17-12-2
Metals-No.
EN
Average
Analysis
of Wire
%
Rods 1000 mm
Ø mm
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Rods 1000 mm
Ø mm
Base Metals
19
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ASN 5-IG
C ≤0.02
Si 0.2
Mn 5.0
Cr 19.0
Mo 4.1
Ni 16.5
N 0.16
Re
Rm
A5
Av
1.6
440 N/mm2
2.0
650 N/mm2
2.4
35 %
120 J
≥32 J…-269 °C
C ≤0.03
Si 0.7
Mn 7.0
Cr 19.0
Mo 4.3
Ni 17.5
N 0.16
Re
Rm
A5
Av
430 N/mm2
650 N/mm2
35 %
110 J
≥32 J…-196 °C
C ≤0.02
Si 0.7
Mn 4.7
Cr 20.0
Mo 6.2
Ni 25.4
Cu 1.5
N 0.12
Re
Rm
A5
Av
1.6
440 N/mm2
2.0
670 N/mm2
42 %
2.4
115 J
≥32 J…-269 °C
C ≤0.02
Si 0.7
Mn 4.7
Cr 20.0
Mo 6.2
Ni 25.4
Cu 1.5
N 0.12
Re
Rm
A5
Av
410 N/mm2
650 N/mm2
39 %
100 J
≥32 J…-196 °C
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Wire:
CN 13/4-UP
C
Si
Mn
Cr
Mo
Ni
PWHT a 600 °C/2 h 3.0
Re ≥600 N/mm2
Rm ≥800 N/mm2
A5 ≥15 %
Av ≥50 J
UDT,
SEPROS
TÜV-D,
UDT
317LN
316 L
W Z 18 16 5 NL
ER 317 LN (mod.)
316 Cb
ASN 5-IG (Si)
1.4539
X1NiCrMoCu25-20-5 N 08904
1.4439
X2CrNiMoN17-13-5
S 31726
1.4537
X1CrNiMoCuN25-25-5
similar type CrNi steels with
Mo content up to 5 %
CN 20/25 M-IG
1)
CN 20/25 M-IG
(Si)
Ar +20 - 30 % He + max. 2 % CO2
Ar +20 % He + 0.5 % CO2
W Z 20 25 5 Cu NL
ER 385 (mod.)
G Z20 25 5 Cu NL
ER 385 (mod.)
Base Metals
Submerged arc welding wires/fluxes, corrosion resistant
ASTM/AISI
UNS
1.4313
X3 CrNiMo13-4
1.4351
ACI
Gr. Ca 6
NM
X3 CrNi13-4
1.4317
G-X 4 CrNi13-4
1.4306
X2 CrNi19-11
1.4301
X5 CrNi18-10
1.4541
X6 CrNiTi18-10
1.4550
X6 CrNiNb18-10
1.4311
X2 CrNiN18-10
CO2
Mixture Gas
Argon
Argon S 1-S 3
TÜV-D,
TÜV-A,
UDT,
DNV,
SEPROS
•
Flux:
BB 203
0.025
0.20
0.6
12.1
0.5
4.7
• •
1.0
1.2
Form of
Supply
TÜV-D,
GL, UDT,
DNV
TÜV-D,
TÜV-A,
UDT,
Statoil
•
1.0
1.2
• •
1)
TÜV-D,
TÜV-A,
UDT,
Statoil,
SEPROS
Approvals
Wire
SEPROS
S 13 4
ER 410 NiMo (mod.)
SA FB 2 DC
304 L
304
Wire:
EAS 2-UP
Flux:
BB 202
C ≤0.02
Si 0.6
Mn 1.3
Cr 19.8
Ni 9.8
Re
Rm
A5
Av
≥350 N/mm2
3.0
≥550 N/mm2
≥35 %
≥80 J
≥35 J…-196 °C
C ≤0.02
Si 0.6
Mn 1.3
Cr 18.3
Mo 2.7
Ni 12.2
Re
Rm
A5
Av
≥350 N/mm2
3.0
≥560 N/mm2
≥35 %
≥80 J
≥50 J…-100 °C
321
347
304 LN
S 19 9 L
ER 308 L
Characteristics
and Applications
MAG
316 LN
S 31726
G Z 18 16 5 NL
ER 317 LN (mod.)
Metals-No.
EN
Approvals
TIG welding rod and MIG wire for 3 - 4 % Mo
alloyed CrNi-steels. The weld metal shows a
stable austenitic micro structure with good
pitting resistance (PREN > 35) and crevice
corrosion resistance as well as excellent
CVN toughness behaviour. Both MIG and
TIG wires have an increased Mo content
(4.3 %) to compensate for segregation when
welding high molybdenum alloyed steels,
thus producing equivalent corrosion resistance to the relevant base metals
offering a 3 - 4 % Mo guarantee.
TIG welding rod and MIG wire for 4 - 5 % Mo
alloyed CrNi-steels. The weld metal shows a
stable austenitic micro structure with excellent
pitting resistance (PREN > 45) and crevice
corrosion resistance as well as resistance
to stress corrosion cracking.
Both TIG and MIG wires have an
increased Mo content (6.2 %) to
compensate for segregation when welding
high molybdenum alloyed steels, thus
producing equivalent corrosion resistance
to the relevant base metals offering a
4 - 5 % Mo guarantee.
Characteristics
and Applications
Spools, Ø mm
1.4439
X2 CrNiMoN17-13-5
1.4436
X3 CrNiMo17-13-3
1.4429
X2 CrNiMoN17-13-3
1.4583
X10 CrNiMoNb18-12
1.4438
X2 CrNiMo18-15-4
Welding
Process
TIG
Spools, Ø mm
ASTM/AISI
UNS
Form of
Supply
Rods 1000 mm
Ø mm
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
See page 30
ø mm
Solid wires, MIG & TIG, highly corrosion resistant
Base Metals
Wire
TÜV-D,
TÜV-A,
KTA 1408.1
SEPROS
SA FB 2 DC
(Flux)
SAW wire/flux combination of type 410 NiMo.
BÖHLER CN 13/4-UP in combination with flux
BB 203 yields a weld deposit featuring very
good ductility and CVN toughness as well
as high crack resistance. BÖHLER BB 203 is
a fluoride-basic, agglomerated flux providing
good operating characteristics, smooth beads
and a low hydrogen weld metal.
Basicity 2.7. Density 1.0 kg/dm3.
SAW-wire/flux combination of type 308 L.
Smooth beads, easy slag removal without
any slag residues and good welding
characteristics even for fillet welds are
very much appreciated by users.
Suitable for service temperatures from -196 °C
to +350 °C. BÖHLER BB 202 is a fluoride-basic,
agglomerated flux, providing a low flux
consumption.
A 320
Gr. B 8
C a. D
1.4583
X 10 CrNiMoNb18-12
1.4435
X2 CrNiMo18-14-3
1.4436
X3 CrNiMo17-13-3
1.4404
X2 CrNiMo17-12-2
1.4401
X5 CrNiMo17-12-2
1.4571
X6 CrNiMoTi17-12-2
1.4580
X6 CrNiMoNb17-12-2
20
316 Cb
316 L
Wire:
EAS 4 M-UP
Flux:
BB 202
316
316 Ti
S 31653
S 19 12 3 L
ER 316 L
SA FB 2 DC
(Flux)
TÜV-D,
UDT
Wire
TÜV-D, Ü,
TÜV-A,
KTA 1408.1
DB, ÖBB,
SEPROS
SAW-wire/flux combination of type 316 L.
consumption.
Mechanical
properties
of all
Weld Metal
(Typical
Values)
1.4550
X6 CrNiNb18-10
347
1.4541
X6 CrNiTi18-10
321
1.4552
G-X 5 CrNiNb19-11 A 296
Gr. CF 8c
1.4301
X 5 CrNi18-10
304
1.4312
G-X 10 CrNi18-8
A 157 Gr. C9
1.4546
X5 CrNiNb18-10
A 320
Gr. B8
C a. D
Wire:
SAS 2-UP
C ≤0.045
Si 0.65
Mn 1.3
Cr 19.3
Ni 9.5
Nb 0.5
Re
Rm
A5
Av
1.4571
X6 CrNiMoTi17-12-2
1.4580
X6 CrNiMoNb17-12-2
1.4401
X5 CrNiMo17-12-2
1.4581
G-X 5CrNiMoNb19-11-2
1.4583
X10 CrNiMoNb18-12
Wire:
SAS 4-UP
C
Si
Mn
Cr
Mo
Ni
Nb
0.025
0.65
1.3
18.8
2.7
11.4
0.45
Re
Rm
A5
Av
C 0.015
Si 0.55
Mn 1.3
Cr 22.5
Mo 3.1
Ni 8.9
N 0.14
PREN ≥35
Re
Rm
A5
Av
≥550 N/mm2
3.0
≥750 N/mm2
≥27 %
≥100 J
≥32 J…-40 °C
C ≤0.02
Si 0.2
Mn 4.5
Cr 18.5
Mo 4.0
Ni 16.3
N 0.14
PREN ≥33
Re
Rm
A5
Av
≥420 N/mm2
3.0
≥630 N/mm2
≥35 %
≥120 J
≥40 J…-196 °C
Metals-No.
EN
ASTM/AISI
UNS
316 Ti
316 Cb
Flux:
BB 202
3.0
≥420 N/mm2
≥600 N/mm2
≥30 %
≥90 J
≥35 J…-196 °C
S 19 9 Nb
ER 347
SA FB 2 DC
(Flux)
Flux:
BB 202
316
316 L
Form of
Supply
S 19 12 3 Nb
ER 318
≥430 N/mm2
3.0
≥600 N/mm2
≥30 %
≥80 J
≥32 J…-120 °C
SA FB 2 DC
(Flux)
1.4462
X2CrNiMoN22-5-3 S 31803
1.4462
S 32205
1.4583
X10CrNiMoNb18-12
1.4462
X2CrNiMoN22-5-3 with same
alloyed duplex steels as well as
similar alloyed ferritic-austenitic
steels with higher tensile strength.
P235GH, P265GH, P295GH,
S255N, S355N, 16 Mo 3
Wire:
CN 22/9 N-UP
1.4439
X2 CrNiMoN17-13-5
1.4436
X3 CrNiMo17-13-3
1.4429
X2 CrNiMoN17-13-3
1.4583
X10 CrNiMoNb18-12
1.4438
X2 CrNiMo18-15-4
Wire:
ASN 5-UP
317 LN
316 L
Flux:
BB 202
S 22 9 3 NL
ER 2209
S 31726
BÖHLER Bestseller
TÜV-D,
UDT
TÜV-A,
Wire
TÜV-D, Ü,
TÜV-A,
ÖBB, DB
KTA 1408.1
SEPROS
TÜV-D,
TÜV-A,
UDT
Wire
TÜV-D, Ü,
TÜV-A,
KTA 1408.1
DB, ÖBB,
SEPROS
TÜV-D,
TÜV-A, LR,
UDT, CL,
GL, ABS,
DNV
SA FB 2 DC
(Flux)
Flux:
BB 203
316 Cb
316 LN
Approvals
S 18 16 5 NL
ER 317 LN (mod.)
SA FB 2 DC
(Flux)
Characteristics
and Applications
UDT
Wire
TÜV-D, Ü,
TÜV-A,
KTA 1408.1
DB, ÖBB,
SEPROS
SAW-wire/flux combination of type 347.
consumption.
SAW-wire/flux combination of type 318.
consumption.
Submerged arc welding wires/fluxes, corrosion resistant
Analysis
of all
Weld
Metal
(Typical
Values %)
Spools, Ø mm
BÖHLER Brand
EN
AWS/ASME
See page 30
ø mm
Base Metals
SAW-wire/flux combination of type Duplex 2209.
to +250 °C. The pitting index PREN is > 35.
BÖHLER BB 202 is a fluoride-basic, agglomerated
flux, providing a low flux consumption.
For CVN requirements lower than -40 °C
we recommend our flux BÖHLER BB 203.
SAW-wire/flux combination of type 317 L modified.
For CrNiMo-steels with 3 - 4 % Mo. The weld metal
shows a stable austenitic micro structure with
good pitting resistance (PREN > 33) and crevice
corrosion resistance as well as an excellent
toughness behaviour down to -196 °C.
BÖHLER BB 203 is a fluoride-basic, agglomerated flux
providing good operating characteristics, smooth beads
and a low hydrogen weld metal.
21
1.4313
X3 CrNiMo13-4
1.4351
ACI
Gr. Ca 6
NM
C ≤0.025
Si 0.7
Mn 0.9
Cr 12.0
Ni 4.6
Mo 0.6
PWHT(a) 580 °C/8H
Re 760 N/mm2
Rm 900 N/mm2
A5 16 %
Av 65 J
≥47J…-20 °C
1.4306
X2 CrNi 19 11
1.4301
X5 CrNi 18 10
1.4541
X6 CrNiTi 18 10
1.4550
X6 CrNiNb 18 10
1.4311
X2 CrNiN 18 10
1.4546
X5 CrNiNb 18-10
C ≤0.03
Si 0.7
Mn 1.5
Cr 19.8
Ni 10.2
Re
Rm
A5
Av
T 13 4 MM2
EC 410 NiMo
(mod.)
EAS 2-FD
304 L
304
321
347
T 19 9 LR M (C) 3
E 308 LT0-4 (1)
380 N/mm2
560 N/mm2
40 %
60 J
≥32 J…-196°C
Ø 0.9 mm
T 19 9 L P M (C) 1
E 308 LT1-4 (1)
ø 0.9
and Applications
Shielding Gas
CN 13/4-MC
Welding parameters
and sizes
ø mm
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ASTM/AISI
UNS
X3 CrNi13-4
1.4317
G-X 4 CrNi13-4
1.2
1.6
Argon
+ 2.5 %
CO2
SEPROS
High efficient metal cored wire
for the fabrication and repair welding of
hydro turbine components made of
soft martensitic 13 % Cr, 4 % Ni
alloyed steels and cast steels.
BÖHLER CN 13/4-MC offers favourable
spray arc or pulsarc characteristics,
minimum spatter formation, flat
and smooth bead profiles, an
excellent wetting behaviour and
safe penetration as well as best
productivity.
0.9
1.2
1.6
Argon
+ 15-25 %
CO2
TÜV-D, Ü,
TÜV-A,
CL, UDT,
DB, CWB,
SEPROS,
GL, ÖBB
Rutile flux cored welding wire of type
308 L. This product achieves high
productivity and is easy to operate
achieving excellent welding
characteristics, self releasing slag,
almost no spatter formation and
temper discoloration, smooth
weld finish and safe penetration.
Increased travel speeds as well as
little demand for cleaning and
pickling provide considerable
savings in time and money. Suitable
for service temperatures from -196 °C
to +350 °C.
BÖHLER EAS 2 PW-FD is a rutile flux
cored welding wire with fast freezing
slag providing excellent positional
welding characteristics and fast
travel speeds.
ø 1.2
or
ø 1.6
100 %
CO2
304 LN
302
A 320
Gr. B 8
C a. D
Flux cored welding wires, corrosion resistant
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
EAS 2 PW-FD
T 19 9 LP M (C) 1
E 308 LT1-4 (1)
C ≤0.03
Si 0.7
Mn 1.5
Cr 19.8
Ni 10.2
Re
Rm
A5
Av
380 N/mm2
560 N/mm2
40 %
70 J
≥32J…-196°C
1.2
1.6
Argon
+ 15-25 %
CO2
or
TÜV-D, Ü,
CL, UDT,
CWB,
SEPROS,
DB, ÖBB
100 %
CO2
1.4583
X10 CrNiMoNb 18-12
1.4435
X2 CrNiMo 18-14-3
1.4436
X3 CrNiMo 17-13-3
1.4404
X2 CrNiMo 17-12-2
1.4401
X5 CrNiMo 17-12-2
1.4571
X6 CrNiMoTi 17-12-2
1.4580
X6 CrNiMoNb 17-12-2
EAS 4 M-FD
316 Cb
316 L
T 19 12 3 L R M(C) 3
E 316 LT0-4 (1)
316
316 Ti
C ≤0.03
Si 0.7
Mn 1.5
Cr 19.0
Mo 2.7
Ni 12.0
Re
Rm
A5
Av
400 N/mm2
560 N/mm2
38 %
55 J
35 J…-120 °C
ø 0.9 mm
T 19 12 3 L P M (C) 1
E 316 LT1-4 (1)
ø 0.9
0.9
1.2
1.6
Argon
+ 15-25 %
CO2
ø 1.2
or
ø 1.6
100 %
CO2
TÜV-D, Ü
TÜV-A,
CL, UDT,
GL, DB,
CWB,
ÖBB, LR,
SEPROS
S 31653
EAS 4 PW-FD
T 19 12 3 LP M (C) 1
E 316 LT1-4 (1)
C ≤0.03
Si 0.7
Mn 1.5
Cr 19.0
Mo 2.7
Ni 12.0
Re
Rm
A5
Av
400 N/mm2
560 N/mm2
38 %
65 J
≥32 J…-120 °C
1.2
1.6
Argon
+ 15-25 %
CO2
or
TÜV-D, Ü,
CL, UDT,
GL, CWB,
SEPROS,
DB, ÖBB,
LR
100 %
CO2
1.4550
X6 CrNiNb18-10
1.4541
X6 CrNiTi18-10
1.4552
G-X 5 CrNiNb19-11
1.4301
X5 CrNi18-10
1.4312
G-X 10 CrNi18-8
SAS 2-FD
347
321
T 19 9 Nb RM (C) 3
E 347 T0-4(1)
A 296
Gr. CF 8c
C ≤0.03
Si 0.7
Mn 1.4
Cr 19.0
Ni 10.4
Nb +
Re
Rm
A5
Av
420 N/mm2
600 N/mm2
35 %
75 J
≥32 J…-196 °C
ø 1.2
1.2
1.6
ø 1.6
Argon
+ 15-25 %
CO2
or
100 %
CO2
304
A 157
Gr. C9
A 320
Gr. B 8
C a. D
SAS 2 PW-FD
T 19 9 Nb PM (C) 1
E 347 T1-4(1)
C ≤0.03
Si 0.7
Mn 1.4
Cr 19.0
Ni 10.4
Nb +
Re
Rm
A5
Av
420 N/mm2
600 N/mm2
35 %
75 J
≥32 J…-120 °C
1.2
Argon
+ 15-25 %
CO2
or
100 %
CO2
22
TÜV-D,
SEPROS
TÜV-D,
SEPROS
achieving excellent welding characteristics, self releasing slag,
to +400 °C.
BÖHLER EAS 4 PW-FD is a rutile flux
travel speeds.
347. This product achieves high
achieving excellent welding characteristics, self releasing slag,
to +400 °C.
BÖHLER SAS 2 PW-FD is a rutile flux
travel speeds.
1.4583
X10 CrNiMoNb 18-12
1.4435
X2 CrNiMo 18-14-3
1.4436
X3 CrNiMo 17-13-3
1.4404
X2 CrNiMo 17-12-2
1.4401
X5 CrNiMo 17-12-2
1.4571
X6 CrNiMoTi 17-12-2
1.4580
X6 CrNiMoNb 17-12-2
C ≤0.03
Si 0.6
Mn 1.3
Cr 18.8
Mo 2.6
Ni 12.2
Nb +
Re
Rm
A5
Av
C ≤0.03
Si 0.6
Mn 1.3
Cr 18.8
Mo 2.6
Ni 12.2
Nb +
Re
Rm
A5
Av
C ≤0.035
Si 0.7
Mn 1.3
Cr 18.5
Ni 13.3
Mo 3.4
Re
Rm
A5
Av
316 Cb
316 L
T 19 12 3 Nb
RM (C) 3
E 318 T0-4(1)*
316
430 N/mm2
570 N/mm2
35 %
65 J
35 J…-120 °C
ø 1.2
1.2
1.6
ø 1.6
and Applications
Argon
+ 15-25 %
CO2
TÜV-D
or
100 %
CO2
316 Ti
S 31653
SAS 4 PW-FD
T 19 12 3 Nb
PM (C) 1
E 318 T1-4(1)*
1.4435
317L
X2 CrNiMo18-14-3
317LN
1.4429
316 L
X2 CrNiMoN17-13-3
316 LN
1.4438
316 Cb
X2 CrNiMo18-15-4
Weld cladding of mild steels.
E 317 L-FD
1.4435
317L
X2 CrNiMo18-14-3
317LN
1.4429
316 L
X2 CrNiMoN17-11-2
316 LN
1.4436
X3 CrNiMo17-13-3
CrNiMo-steels with increased
Mo-content, resp. for corrosion
resistant claddings an mild steels.
E 317 L PW-FD
1.4462
X2CrNiMoN22-5-3
S 31803
1.4462
S 32205
1.4583
X10CrNiMoNb18-12
1.4462
X2CrNiMoN22-5-3 as well
as similar ferritic-austenitic
materials with higher tensile
strength. P235GH, P265GH,
P295GH, S255N, S355N, 16 Mo 3
CN 22/9 N-FD
T 19 13 4 LR M 3
E 317 LT0-4 (1)
430 N/mm2
570 N/mm2
35 %
65 J
40 J…-120 °C
1.2
Argon
+ 15-25 %
CO2
TÜV-D
or
BÖHLER SAS 4 PW-FD providing
excellent positional welding characteristics and fast travel speeds.
100 %
CO2
420 N/mm2
570 N/mm2
32 %
50 J
45 J…-60 °C
ø 1.2
1.2
1.6
ø 1.6
Argon
+ 15-25 %
CO2
UDT
or
100 %
CO2
–
E 317 LT1-4
C ≤0.035
Si 0.7
Mn 1.3
Cr 18.5
Ni 13.3
Mo 3.4
Re
Rm
A5
Av
380 N/mm2
560 N/mm2
39 %
58 J
≥32 J…-60 °C
1.2
Argon
+ 15-25 %
CO2
BV
T 22 9 3 NLR
M (C) 3
E 2209 T0-4 (1)
CN 22/9 PW-FD
T 22 9 3 NL
PM (C) 1
E 2209 T1-4 (1)
Re
Rm
A5
Av
C ≤0.03
Si 0.8
Mn 0.9
Cr 22.7
Mo 3.2
Ni 9.0
N 0.13
PREN ≥35
Re
Rm
A5
Av
600 N/mm2
800 N/mm2
27 %
60 J
45 J…-40 °C
1.2
Argon
+ 15-25 %
CO2
or
100 %
CO2
600 N/mm2
800 N/mm2
27 %
80 J
45 J…-46 °C
1.2
Argon
+ 15-25 %
CO2
or
100 %
CO2
achieving excellent welding
Increased travel speeds as well
as little demand for cleaning and
savings in time and money.
BÖHLER E 317 L PW-FD
providing excellent positional
travel speeds.
or
100 %
CO2
C ≤0.03
Si 0.8
Mn 0.9
Cr 22.7
Mo 3.2
Ni 9.0
N 0.13
PREN ≥35
Rutile, flux cored welding wire for
GMAW of austenitic CrNiMo
(Ti/Cb/Nb) alloyed stainless steels. This
product provides high productivity and
is easy to operate achieving excellent
welding characteristics, self releasing
slag, almost no spatter formation and
temper discoloration, smooth weld
finish and safe penetration. Increased
travel speeds as well as little demand
for cleaning and pickling provide
considerable savings in time and money.
Suitable for service temperatures down
to -120 °C. Resists to intergranular
corrosion up to +400 °C.
Flux cored welding wires, corrosion resistant
SAS 4-FD
ASTM/AISI
UNS
Welding parameters
and sizes
Shielding Gas
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ø mm
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
TÜV-D,
UDT, CL,
RINA, GL,
DNV,
ABS, LR,
CWB,
SEPROS
TÜV-D,
DNV, CL,
ABS, LR,
UDT, GL,
RINA,
CWB
BÖHLER CN 22/9 N-FD offers many
economical and quality advantages over
solid wire pulse arc welding of Duplex steels
in downhand and horizontal positions.
As well as high productivity and all the other
advantages of cored welding there are a
number of additional cost effective
benefits when welding Duplex steels:
better wetting characteristics, reduced
discolourisation from oxidised bead
surfaces which reduces grinding/
cleaning work when multipass welding.
BÖHLER CN 22/9 PW-FD is a rutile flux
cored welding wire with fast freezing slag
providing excellent positional welding
characteristics and is designed to
satisfy the high demands of offshore
fabricators, shipyards building
chemical carriers as well as the
chemical/petrochemical, pulp and
paper industries.
* wires not yet classified
acc. to AWS A5.22-95
BÖHLER Bestseller
23
Filler metals for dissimilar joints and special purpose
Mechanical
properties
of all
Weld Metal
(Typical
Values)
For fabrication, -repair and
maintanance!
Dissimilar joints, tough buffer and
intermediate layers prior to
hardfacing, 14 % manganese steels,
13 - 17 % Cr heat resistant steels,
armour plates, high carbon and
quenched & tempered steels,
surfacing of gears, valves, turbine
blades etc.
FOX A 7
FOX A 7 CN
C
Si
Mn
Cr
Ni
0.1
0.7
6.5
18.8
8.8
Re
Rm
A5
Av
460 N/mm2
660 N/mm2
38 %
90 J
≥32 J…-110 °C
2.5
3.2
4
5
6
55
80
100
140
160
-
75
100
130
170
200
TÜV-D,
DNV, GL,
UDT,
LTSS,
PRS, VUZ
SEPROS
C
Si
Mn
Cr
Ni
Mo
0.1
1.2
4.2
19.5
8.5
0.7
Re
Rm
A5
Av
520 N/mm2
720 N/mm2
35 %
75 J
≥32 J…-100 °C
2.5
3.2
4
5
60
80
110
140
-
80
110
140
170
TÜV-D
UDT,
SEPROS
C 0.04
Si 0.8
Mn 1.0
Cr 20.2
Mo 3.2
Ni 10.3
N 0.09
Re
Rm
A5
Av
520 N/mm2
700 N/mm2
30 %
70 J
≥32 J…-80 °C
2.5
3.2
4
5
50 75 110 160 -
85
115
160
200
TÜV-D, Ü,
DB, GL,
ABS, LR,
ÖBB, UDT
C
Si
Mn
Cr
Ni
0.02
0.7
0.7
23.0
12.5
Re
Rm
A5
Av
440 N/mm2
570 N/mm2
40 %
60 J
≥32 J…-60 °C
2.5
3.2
4
5
60
80
110
140
-
80
110
140
180
C 0.02
Si 0.7
Mn 0.8
Cr 23.0
Mo 2.7
Ni 12.5
Re
Rm
A5
Av
580 N/mm2
720 N/mm2
27 %
55 J
45 J…-20 °C
2
2.5
3.2
4
5
45
60
80
100
140
-
60
80
120
160
220
C
Si
Mn
Cr
Ni
0.11
1.0
0.7
29.0
10.2
Re
Rm
A5
Av
620 N/mm2
770 N/mm2
25 %
30 J
2.5
3.2
4
60 - 80
80 - 110
110 - 140
C
Si
Mn
Cr
Ni
0.11
0.9
0.7
28.5
9.5
Re
Rm
A5
Av
650 N/mm2
810 N/mm2
24 %
30 J
2.5
3.2
4
5
E 18 8 Mn B 22
E 307-15 (mod.)
FOX A 7-A
Coated electrodes, dissimilar joints & special purpose
EZ 18 9 Mn Mo R 32
E 307-16 (mod.)
High-strength, mild steels and
low-alloyed constructional steels,
QT-steels and armour plates
among themselves or among each
other; non-alloy as well as alloyed
boiler or constructional steels with
highalloy stainless Cr- and
Cr-Ni-steels; austenitic manganese
steels and dissimilar.
FOX CN 19/9 M
For welding stainless to mild
steel and low alloy steel, for
surfacing of mild steel and for
root pass welding of clad steel
and the first layer of corrosion
resistant claddings on mild and
low alloyed steels.
FOX
CN 23/12-A
E 20 10 3 R 32
E 308 Mo-17
(mod.)
E 23 12 LR 32
E 309 L-17
FOX
CN 23/12 Mo-A
E 23 12 2 LR 32
E 309 Mo L-17
(mod.)
For problem steels with high
strength. Joining of dissimilar
materials, tool steels, heat
treatable or quenched and
tempered steels, spring steels,
high carbon steels etc.
FOX CN 29/9
E 29 9 R 12
E 312-16 (mod.)
FOX CN 29/9-A
E 29 9 R 32
E 312-17 (mod.)
Rule die steels.
FOX RDA
–
–
24
Welding parameters
and sizes
ø mm
1.5
2.0
and Applications
Amperage A
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
60
80
110
140
-
80
110
140
180
40 - 60
50 - 80
Basic resp. rutile basic coated stainless
steel electrodes. Very popular for
numerous applications.
The weld deposit offers exceptionally high ductility and elongation
together with crack resistance.
There is no fear of embrittlement
when operating between -110 °C
and +850 °C and can be PWHT
without any problems. The deposit
will work harden and offers good
resistance against cavitation.
Ductility is good even after high
dilution when welding problem
steels or when subjected to
thermal shock or scaling. An
excellent alloy providing cost
effective performance.
BÖHLER FOX A7-A is suitable for both
AC and DC.
Rutile coated electrode of type
308 Mo (mod.). Designed for
dissimilar joints and weld cladding.
It offers a lower Cr and ferrite
content than a 309 Mo L weld
deposit with the result that carbon
diffusion and Cr-carbide formation
is reduced after PWHT and lower
ferrite contents can be achieved in
the second layer of 316 L weld
claddings.
Rutile coated stainless steel
electrodes of type 309 L, 309 Mo L.
An acknowledged world leader,
noted for its superior welding
characteristics and metallurgy.
Can be used on AC or DC. Other
advantages include high current
carrying capacity, minimum spatter formation, self releasing slag,
smooth and clean weld profile,
safety against formation of
TÜV-D,
TÜV-A, CL, porosity due to the moisture
UDT, LTSS, resistant coating and its packaging
DNV, RINA, into hermetically sealed tins.
ABS, VUZ,
SEPROS, LR
TÜV-D, DB,
UDT, ABS,
TÜV-A, Ü,
GL, DNV,
SEPROS,
BV, LR, CL,
VUZ, ÖBB
ÖBB, DB,
UDT, Ü,
SEPROS
DB, UDT,
Ü, ÖBB,
SEPROS
–
Rutile-basic, resp. rutile coated
electrodes of type 312.
Two REPAIR & MAINTENANCE
electrodes that offer outstanding
operating characteristics and weld
metals of high strength combined
with high crack resistance when
welding problem steels.
Special coated stainless steel
electrode for welding of rule die
steel in leather industries.
Provides easy striking and
re-striking, excellent welding
characteristics as well as very
ductile & crack resistant joint
welds on rule die steels.
A 7 CN-IG
C
Si
Mn
Cr
Ni
0.08
0.9
7.0
19.2
9.0
Re
Rm
A5
Av
460 N/mm2
660 N/mm2
38 %
120 J
≥32J…-110 °C
C
Si
Mn
Cr
Ni
0.08
0.9
7.0
19.2
9.0
Re
Rm
A5
Av
430 N/mm2
640 N/mm2
36 %
110 J
≥32J…-110 °C
High-strength unalloyed and
alloyed constructional - heat
treatable - and armour steels
among themselves and to each
other. Unalloyed as well as alloyed
boiler steels or constructional
steels with high alloyed Cr- and
CrNi-steels. Austenitic manganese
steels among themselves and
with other grades of steels.
CN 19/9 M-IG
C 0.06
Si 0.7
Mn 1.3
Cr 20.0
Ni 10.0
Mo 3.3
Re
Rm
A5
Av
550 N/mm2
750 N/mm2
35 %
150 J
≥32J…-80 °C
Re
Rm
A5
Av
520 N/mm2
720 N/mm2
32 %
140 J
≥32J…-60 °C
Dissimilar joints between high
alloyed Cr- and CrNi- steels to
un- and low alloyed steels.
Furthermore for weld cladding.
CN 23/12-IG
Re
Rm
A5
Av
440 N/mm2
590 N/mm2
34 %
150 J
≥32J…-120 °C
Re
Rm
A5
Av
420 N/mm2
570 N/mm2
32 %
130 J
≥32J…-80 °C
G (W) 23 12 L
ER 309 L
C ≤0.02
Si 0.5
Mn 1.7
Cr 24.0
Ni 13.2
Also available as
SMA-wire/flux combination
CN 23/12 UP/BB 202.
BÖHLER Brand
EN
AWS/ASME
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
For fabrication, -repair and
maintanance!
Dissimilar joints, tough buffer and
intermediate layers prior to
hardfacing, 14 % manganese steels,
13 - 17 % Cr heat resistant steels,
armour plates, high carbon and
quenched & tempered steels,
surfacing of gears, valves, turbine
blades etc.
A 7-FD
C
Si
Mn
Cr
Ni
0.1
0.8
6.8
19.0
9.0
Re
Rm
A5
Av
420 N/mm2
630 N/mm2
39 %
60 J
≥32 J…-100 °C
C
Si
Mn
Cr
Ni
0.1
0.8
6.8
19.0
9.0
Re
Rm
A5
Av
420 N/mm2
630 N/mm2
39 %
60 J
≥32 J…-100 °C
alloyed Cr- and CrNi- steels to
un- and low alloyed steels.
Furthermore for weld cladding.
CN 23/12-FD
Re
Rm
A5
Av
400 N/mm2
540 N/mm2
35 %
60 J
45 J…-60 °C
T 18 8 MnRM (C) 3
E 307 T0-G
A 7 PW-FD
T 18 8 MnPM (C) 2
E 307 T1-G
T 23 12 L R M (C) 3
E 309 LT0-4 (1)
C ≤0.03
Si 0.7
Mn 1.4
Cr 22.8
Ni 12.5
T 23 12 LPM (C) 1
E 309 LT1-4 (1)
alloyed Cr- and CrNi(Mo)- steels
to un- and low alloyed steels.
Furthermore for Mo containing
weld claddings.
CN 23/12 Mo-FD
T 23 12 2 L R M (C) 3
E 309 LMoT0-4 (1)
ø 0.9 mm
T 23 12 2 L P M (C) 1
E 309 LMoT1-4 (1)
CN 23/12 Mo PW-FD
T 23 12 2 LPM (C) 1
E 309 LMoT1-4 (1)
BÖHLER Bestseller
Argon
Spools, Ø mm
Ar+max. 2.5%CO2
TÜV-D,
DNV
•
1.0
1.2
1.6
2.0
2.4
• •
ø 1.2
TÜV-D, Ü
DNV, DB,
ÖBB
• •
TÜV-D, DB,
TÜV-A, CL,
ÖBB, UDT,
Ü, GL, DNV,
SEPROS
1.2
1.6
Argon
+ 15-25 %
CO2
Re
Rm
A5
Av
400 N/mm2
540 N/mm2
35 %
65 J
50 J…-60 °C
C ≤0.03
Si 0.6
Mn 1.4
Cr 22.7
Mo 2.7
Ni 12.3
Re
Rm
A5
Av
500 N/mm2
700 N/mm2
30 %
55 J
37 J…-60 °C
C ≤0.03
Si 0.7
Mn 1.4
Cr 22.7
Mo 2.7
Ni 12.3
Re
Rm
A5
Av
530 N/mm
720 N/mm2
32 %
65 J
50 J…-60 °C
and Applications
–
1.2
ø 0.9
0,9
1.2
1.6
Argon
+ 15-25 %
CO2
or
100 % CO2
1.2
1.6
Argon
+ 15-25 %
CO2
or
100 % CO2
0,9
1.2
1.6
Argon
+ 15-25 %
CO2
or
100 % CO2
1.2
Argon
+ 15-25 %
CO2
or
100 % CO2
ø 1.2
ø 0.9
ø 1.2
ø 1.6
2
TIG rod and MIG welding wire of type 309 L.
Standard alloy for welding dissimilar joints.
Designed for first class welding, wetting and
feeding characteristics as well as good safety
after dilution when welding dissimilar joints.
Suitable for service temperatures between
-120 °C (-80 °C) to +300 °C.
ø 1.6
ø 1.6
C ≤0.03
Si 0.7
Mn 1.4
Cr 22.8
Ni 12.5
TIG rod and MIG welding wire of type 308 Mo (mod).
Designed for dissimilar joints and weld cladding.
It offers a lower Cr and ferrite content than
a 309 Mo L weld deposit with the result that
carbon diffusion and Cr-carbide formation is
reduced after PWHT and lower ferrite
contents can be met in the second layer of
316 L weld claddings.
TÜV-D,
TÜV-A, CL,
UDT, GL,
SEPROS
•
0.8
1.0
1.2
BÖHLER A7 CN-IG (TIG) and the MIG wire A7-IG
are very popular stainless steel wires for numerous
applications. The weld deposit offers exceptionally
high ductility and elongation together with crack
resistance. There is no fear of embrittlement
when operating between
-110 °C and +850 °C and can be PWHT without
any problems. The deposit will work harden and
offers good resistance against cavitation. Ductility
is good even after high dilusion when welding
problem steels or when subjected to thermal
shock or scaling. An excellent alloy providing
cost effective performance.
TÜV-D,
DB, UDT,
Ü, ÖBB,
SEPROS
Welding parameters
and sizes
ø 0.9 mm
T 23 12 L P M (C) 1
E 309 LT1-4 (1)
CN 23/12 PW-FD
1.6
2.0
2.4
Welding
position
Base Metals
• •
0.8
1.0
1.2
Characteristics
and Applications
Shielding Gas
G (W) 20 10 3
ER 308 Mo (mod.)
TÜV-D,
DNV, GL,
UDT
•
ø mm
G 18 8 Mn
ER 307 (mod.)
1.6
2.0
2.4
3.0
Approvals
MAG
TIG
Type of
current
A 7-IG
Welding
Process
Solid wires, MIG & TIG, dissimilar joints & special purpose
For fabrication, repair and
maintanance!
Dissimilar joints, tough buffer
and intermediate layers prior
to hardfacing, 14 % manganese
steels, 13 - 17 % Cr heat
resistant steels, armour plates,
high carbon and quenched &
tempered steels, surfacing of
gears, valves, turbine blades etc.
Also available as
SMA-wire/flux combination
A7 CN-UP/BB 203.
W 18 8 Mn
ER 307 (mod.)
Form of
Supply
Rutile flux cored welding wire of Type E 307.
These products achieve high productivity
and are easy to operate achieving excellent welding characteristics, self releasing
slag, almost no spatter formation and
temper discolouration, smooth weld finish
and safe penetration. The weld deposit
offers exceptionally high ductility and
elongation together with crack resistance.
There is no fear of embrittlement when
operating between -100 °C and +850 °C
and can be PWHT without any problems.
309 L and 309 Mo L.
These products achieve high productivity
and are easy to operate achieving
excellent welding characteristics, self
releasing slag, almost no spatter
formation and temper discolouration,
smooth weld finish and safe penetration.
Increased travel speeds as well as little
demand for cleaning and pickling provide
TÜV-D, Ü, considerable savings in time and money.
UDT, ABS, Suitable for service temperatures
SEPROS, LR, from -60 °C to +300 °C.
CWB, CL, BÖHLER CN 23/12 Mo-FD can also
be used for 316 L weld cladding of unDB, ÖBB
or low alloyed base metals with very
economic results.
TÜV-D, Ü, BÖHLER CN 23/12 (Mo) PW-FD are a rutile
TÜV-A, CL, flux cored welding wire with fast freezing
ÖBB, DB, slag providing excellent positional
UDT, GL, welding characteristics and fast travel
DNV, LR, speeds.
ABS, RINA,
SEPROS
TÜV-D, Ü,
TÜV-A, GL,
CL, DB,
UDT, CWB,
ÖBB, LR,
SEPROS
TÜV-D,
UDT,
SEPROS
25
Flux cored welding wires, dissimilar joints & special purpose
Mechanical
properties
of all
Weld Metal
(Typical
Values)
CO2
Average
Analysis
of Wire
%
Ar+max. 1%O2
BÖHLER Brand
EN
AWS/ASME
Rods 1000 mm
ø mm
Base Metals
Analysis
of all
Weld
Metal
(Typical
Values %)
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Amperage A
ferritic-austenitic
1.4821
X20CrNiSi
25 4
327
1.4823*)
G-X40CrNiSi 27 4
A 297 HC
ferritic-perlitic
1.4713
X10CrAI7
1.4724
X10CrAI13
1.4742
X10CrAI18
1.4762
X10CrAI25
1.4710*)
G-X30CrSi6
1.4740*)
G-X40CrSi17 *) limited weldability
FOX FA
C
Si
Mn
Cr
Ni
0.1
0.5
1.2
25.0
5.4
Re
Rm
A5
Av
520 N/mm2
680 N/mm2
22 %
45 J
2.5
3.2
4
50 - 75
80 - 105
100 - 130
UDT,
SEPROS
Basic coated electrode for heat
resistant steels and service
temperatures up to +1100 °C.
An excellent product when
increased resistance against
reducing and oxidizing, sulphur
containing gases is required.
Can also be used for the capping of
joint welds which have been carried
out with higher nickel alloyed filler
metals (e.g. FOX FF-A, FOX FFB)
where better joint toughness is
required.
austenitic
1.4841
X15CrNiSi25-20
1.4845
X12CrNi25-21
1.4828
X15CrNiSi20-12
1.4840
G-X15 CrNi25-20
1.4846
G-X40 CrNi25-21
1.4826
G-X40 CrNiSi22-9
ferritic-perlitic
1.4713
X10CrAl7
1.4724
X10CrAl13
1.4742
X10CrAl18
1.4762
X10CrAl25
1.4710
X30CrSi6
1.4740
G-X40CrSi17
FOX FFB
C
Si
Mn
Cr
Ni
0.11
0.6
3.5
26.0
20.5
Re
Rm
A5
Av
420 N/mm2
600 N/mm2
36 %
100 J
2.5
3.2
4
5
50
80
110
140
-
75
110
140
180
TÜV-D,
UDT,
Statoil,
SEPROS
C
Si
Mn
Cr
Ni
0.12
0.5
2.2
26.0
20.5
Re
Rm
A5
Av
430 N/mm2
620 N/mm2
35 %
75 J
2
2.5
3.2
4
40
50
80
110
-
60
80
110
140
Statoil,
UDT,
SEPROS,
VUZ
For similar heat resisting, hot rolled,
and forged steels and castings. Scale
resistant up to +1200 °C. BÖHLER
FOX FFB with a basic low
hydrogen coating is recommended
particularly for heavy walled
components and production
welding of matching steel castings.
BÖHLER FOX FFB-A with a
rutile-basic coating and AC
weldability is recommended for
thinner walled plates and tubes.
ASTM/AISI
UNS
314
310
Mechanical
properties
of all
Weld Metal
(Typical
Values)
FA-IG
ferritic-austenitic
1.4821
X20CrNiSi
25
4
327
G (W) 25 4
1.4823*)
G-X40CrNiSi 27 4 A 297 HC
ferritic-perlitic
1.4713
X10CrAI7
1.4724
X10CrAI13
1.4742
X10CrAI18
1.4762
X10CrAI25
1.4710*)
X30CrSi6
1.4740*)
G-X40CrSi17 *) limited weldability
C
Si
Mn
Cr
Ni
Re
Rm
A5
Av
540 N/mm2
710 N/mm2
22 %
70 J
Re
Rm
A5
Av
520 N/mm2
690 N/mm2
20 %
50 J
austenitic
1.4841
X15CrNiSi25-20
1.4845
X12CrNi25-21
1.4828
X15CrNiSi20-12
1.4840
G-X15 CrNi25-20
1.4846
G-X40 CrNi25-21
1.4826
G-X40 CrNiSi22-9
ferritic-perlitic
1.4713
X10CrAl7
1.4724
X10CrAl13
1.4742
X10CrAl18
1.4762
X10CrAl25
1.4710
X30CrSi6
1.4740
G-X40CrSi17
C
Si
Mn
Cr
Ni
Re
Rm
A5
Av
420 N/mm2
630 N/mm2
33 %
85 J
Re
Rm
A5
Av
400 N/mm2
620 N/mm2
38 %
95 J
ASTM/AISI
UNS
FFB-IG
314
310
G (W) 25 20 Mn
ER 310 (mod.)
0.08
0.8
1.2
25.7
4.5
0.12
0.9
3.2
25.0
20.5
Form of
Supply
Welding
Process
2.4
UDT
•
1.0
1.2
1.6
2.0
2.4
Approvals
• •
UDT
UDT,
SEPROS
•
305
A 287 HJ
A 297 HF
0.8
1.0
1.2
Characteristics
and Applications
MAG
TIG
CO2
BÖHLER Brand
EN
AWS/ASME
Mixture Gas
E 25 20 R 32
E 310-16
Argon S 1-S 3
A 297 HF
Argon
FOX FFB-A
Spools, Ø mm
A 287 HJ
Average
Analysis
of Wire
%
Metals-No.
EN
Solid wires
E 25 20 B 22
E 310-15 (mod.)
and Applications
305
Base Metals
26
E 25 4 B 22
Rods 1000 mm
Ømm
Coated electrodes
Metals-No.
EN
Welding parameters
and sizes
Type of
current
Base Metals
Welding
position
BÖHLER Brand
EN
AWS/ASME
ø mm
Heat resistant
• •
UDT,
SEPROS
TIG welding rod and MIG wire. For heat resistant
steels and service temperatures up to
+1100 °C. An excellent product when
increased resistance against reducing
and oxidizing, sulphur containing gases
is required.
Also for the capping of joints which have been
welded with higher nickel alloyed filler metals
(e.g. FF-IG, FFB-IG) where better joint
toughness is required.
TIG welding rod and MIG wire of type ER 310.
Resistant to scaling up to +1200 °C. BÖHLER
FFB-IG has a Mn-content which is above the
maximum limit of AWS ER 310 to provide
much better hot cracking resistance of the
fully austenitic weld metal than a similar AWS
corresponding type (Mn < 2.5 %) can provide.
Mechanical
properties
of all
Weld Metal
(Typical
Values)
Amperage A
FOX
NIBAS 70/15
C
0.025
Si
0.4
Mn 6.0
Cr 16.0
Ni ≥67.0
Nb 2.2
Fe
6.0
Co ≤0.08
Ta ≤0.08
Re
Rm
A5
Av
400 N/mm2
670 N/mm2
40 %
120 J
80 J…-196 °C
2.5
3.2
4
45 - 75
70 - 105
95 - 130
C
0.025
Si
0.4
Mn 5.0
Cr 19.0
Mo ≤1.2
Ni ≥67.0
Nb 2.2
Fe
3.0
Co ≤0.08
Ti ≤0.5
Re
Rm
A5
Av
420 N/mm2
680 N/mm2
40 %
120 J
80 J…-196 °C
2.5
3.2
4
5
C
0.025
Si
0.4
Mn 0.7
Cr 22.0
Mo 9.0
Ni >60.0
Nb 3.3
Fe 0.5
Co ≤0.05
Ti <0.4
Al ≤0.4
PREN ≥52
Re
Rm
A5
Av
EL-NiCr 19 Nb
ENiCrFe 3 (mod.)
FOX
NIBAS 625
Base Metals
BÖHLER Brand
EN
AWS/ASME
Average
Analysis
of Wire
%
Mechanical
properties
of all
Weld Metal
(Typical
Values)
2.4640
Ni Cr 15 Fe
2.4817
LC-NiCr 15 Fe
2.4867
NiCr 6015
Inconel 600, Inconel 600 L
Nickel and Nickel alloys, lowtemperature steels up to X8Ni9,
unalloyed and alloyed, hightemperature, creep resisting,
high-alloy Cr- and CrNiMosteels, particularly for joint
welding of dissimilar steels, and
nickel to steel combinations.
Also recommended for
Incoloy 800.
NIBAS
70/20-IG
C ≤0.03
Si ≤0.3
Mn 3.0
Cr 20.0
Nb 2.5
Fe ≤1.7
Ni ≥67.0
Ti +
Re
Rm
A5
Av
440 N/mm2
680 N/mm2
42 %
190 J
100 J…-196 °C
Re
Rm
A5
Av
420 N/mm2
680 N/mm2
40 %
160 J
80 J…-196 °C
2.4856
NiCr 22 Mo 9 Nb (Inconel 625)
2.4816
NiCr 15 Fe (Inconel 600)
2.4858
NiCr 21 Mo
1.4529
X1NiCrMoCuN25-20-7
1.5662
X8Ni9
1.4876
X10 NiCrAlTi 3220
(Incoloy 800)
1.4876
X10 NiCrAlTi 3220H
Joining dissimilar steels:
X8Ni9-X10CrNiMoNb18-12
NiCr 22 Mo 9 Nb with above
named materials. Joint welds
of listet materials with
S 355N, X8 Ni9, 16 Mo 3,
ASTM A 553 Gr. 1
NIBAS 625-IG
Re
Rm
A5
Av
540 N/mm2
800 N/mm2
38 %
160 J
130 J…-196 °C
Re
Rm
A5
Av
510 N/mm2
780 N/mm2
40 %
130 J
80 J…-196 °C
Metals-No.
EN
FOX
NiCr 625*)
EL-NiCr 20 Mo 9 Nb
E Ni Cr Mo 3
ASTM/AISI
UNS
NiCr 70 Nb-IG*
SG-Ni Cr 20 Nb
ER Ni Cr 3
NiCr 625-IG*)
SG-Ni Cr
21 Mo 9 Nb
ER Ni Cr Mo 3
C ≤0.02
Si ≤0.2
Mn ≤0.3
Cr 21.5
Mo 9.0
Ni ≥60.0
Nb 3.6
Fe ≤2.0
Type of
current
530 N/mm2
800 N/mm2
40 %
80 J
45 J…-196 °C
2.4856
NiCr 22 Mo 9 Nb (Inconel 625)
2.4816
NiCr 15 Fe (Inconel 600)
2.4858
NiCr 21 Mo
1.4529
X1NiCrMoCuN25-20-7
1.5662
X8Ni9
1.4876
X10 NiCrAlTi 3220 (Incoloy 800)
1.4876
X10 NiCrAlTi 3220H
Joining dissimilar steels:
X8Ni9-X10CrNiMoNb18-12
NiCr 22 Mo 9 Nb with above
named materials. Joint welds of
listet materials with S 355N,
16 Mo 3, X8 Ni9,
ASTM A 553 Gr. 1
2.5
3.2
4
-
70
105
125
160
45 - 60
65 - 95
90 - 120
TÜV-D,
UDT
FOX
NiCr70/15
KTA 1408.1
TÜV-D
TÜV-D,
UDT, VUZ,
TÜV-A,
SEPROS
Statoil, LTSS,
Kotlandzor
FOX
NiCr70Nb
TÜV-D,
KTA 1408.1
TÜV-D,
TÜV-A,
Statoil,
UDT, LTSS,
SEPROS
FOX
NiCr625
TÜV-D
Form of
Supply
Welding
Process
•
•
0.8
1.0
1.2
1.6
2.0
2.4
1)
FOX NIBAS 70/20 corresponds to
DIN-standard.
For high quality welding of high
molybdenum nickel base alloys
as well as CrNiMo-steels with high
molybdenum content
(e.g. 6 % Mo steels).
Also recommended for high
temperature and creep resisting
steels, heat resisting and
cryogenic materials, dissimilar
joints and problem steels.
Suitable in pressure vessel fabrication
for -196 °C up to +550 °C, scaling
resistance temperature of +1200 °C
(S-free atmosphere). Electrode and weld
metal meet highest quality requirements.
The pitting resistance equivalent
(PREN) is 52.
Approvals
Characteristics
and Applications
TÜV-D,
TÜV-A,
Statoil,
SEPROS
NiCr
70 Nb-IG
TÜV-D,
KTA 1408.1
TIG welding rod and MIG wire of type ER NiCr 3.
For high quality welding of nickel base alloys,
high temperature and creep resisting steels,
heat resisting and cryogenic materials,
dissimilar joints and low alloy problem
steels. Suitable in pressure vessel fabrication from
-196 °C to +550 °C and scaling resistance
temperature of +1200 °C (S-free atmosphere).
Wire and weld metal meet highest quality
requirements.
TÜV-D,
TÜV-A,
Statoil,
SEPROS
NiCr
70 Nb-IG
TÜV-D
TÜV-D,
TÜV-A,
Statoil,
SEPROS
NiCr 625-IG
TÜV-D
•
1.0
1.2
FOX NIBAS 70/15 corresponds to
AWS-standard.
MAG
TIG
1.6
2.0
2.4
For high quality welding of nickel
base alloys, high temperature and
creep resisting steels, heat
resisting and cryogenic materials,
dissimilar joints and low alloy
problem steels.
Suitable in pressure vessel fabrication for
-196 °C to +650 °C, scaling
resistance temperature of +1200 °C
(S-free atmosphere).
Electrode and weld metal meet
highest quality requirements.
•
1)
TÜV-D,
TÜV-A,
Statoil,
SEPROS,
UDT
NiCr 625-IG
TÜV-D
Solid wires, MIG & TIG
FOX
NiCr 70 Nb*)
40
70
90
120
and Applications
CO2
FOX
NIBAS 70/20
Mixture Gas
EL-NiCr 16 FeMn
E NiCrFe 3
Argon S 1-S 3
FOX
NiCr 70/15*)
Argon
2.4640
Ni Cr 15 Fe
2.4817
LC-NiCr 15 Fe
2.4867
NiCr 6015
high-alloy Cr- and CrNiMo-steels,
particularly for joint welding of
dissimilar steels, and nickel to
steel combinations.
Incoloy 800.
Spools, Ø mm
Metals-No.
EN
Welding parameters
and sizes
Coated electrodes
Analysis
of all
Weld
Metal
(Typical
Values %)
Welding
position
BÖHLER Brand
EN
AWS/ASME
Rods 1000 mm
Ø mm
Base Metals
ø mm
Nickel base
TIG welding rod and MIG wire of type ER NiCrMo 3.
For high quality welding of high
molybdenum nickel base alloys as well as
CrNiMo-steels with high molybdenum
content (e. g. > 6 % Mo < steels).
Suitability in pressure vessel fabrication from
-196 °C up to +550 °C and scaling resistance
temperature of +1200 °C (S-free atmosphere).
Wire and weld metal meet highest quality
requirements. The pitting resistance equivalent
(PREN) is 52.
1)
Argon + 40 % Helium
* product name in Germany
BÖHLER Bestseller
27
Nickel base
28
C
0.03
Si
0.4
Mn 3.0
Cr 20.0
Nb 2.5
Fe ≤2.0
Ni ≥67.0
Re
Rm
A5
Av
Argon + 15 - 25 % CO2
PrEN 14172
Ni 6082
NiCr 20 Mn 3 Nb
AWS A5.34
ENiCr-3T0-4
400 N/mm2
650 N/mm2
39 %
135 J
110 J…-196°C
1.2
1.6
and Applications
Shielding Gas
NIBAS 70/20-FD
Welding parameters
and sizes
ø mm
Mechanical
properties
of all
Weld Metal
(Typical
Values)
ASTM/AISI
UNS
2.4640
Ni Cr 15 Fe
2.4817
LC-NiCr 15 Fe
2.4867
NiCr 6015
high-alloy Cr- and CrNiMo-steels,
particularly for joint welding of
dissimilar steels, and nickel to
steel combinations.
Incoloy 800.
1)
Analysis
of all
Weld
Metal
(Typical
Values %)
Type of
current
Metals-No.
EN
BÖHLER Brand
EN
AWS/ASME
Welding
position
Base Metals
Argon
+ 15-25 %
CO2
TÜV-D
Nickel base rutile flux cored
welding wire. Provides good welding
smooth weld finish and safe penetration.
Increased travel speeds and little demand
for cleaning offer considerable savings
in time and money.
Suitable in pressure vessel fabrication
from - 196 °C to + 550 °C.
Scaling resistant up to 1200 °C
(s-free-atmosphere). Wire and
weld metal meet highest quality
requirements.
Notes
BÖHLER Bestseller
29
Forms of supply
Wire basket spool for GMAW wires
ECO-DRUM
d2
d2
ECO-MULTI
CARDBOARD-DRUM
tension ring
tension ring
top cover
top cover
300
300
Internal
diameter
d2
External
width
b
kg
wire
B 300
300
180
103
15/16/18
un-/low alloyed solid wires
stainless steel solid - and flux cored wires
un-/low alloyed cored welding wires
800
900
810
Outside
diameter
d1
Wire net weight per spool:
810
800
b
b
d1
d1
EN ISO 544
18 kg
15 kg
16 kg
520
530
650
650
530
520
For 250 kg of un-, low and high alloyed
GMAW-wires in robotic quality. ECOMULTI’s are re-useable and will reduce
waste disposal expense and/or storage
space as empty units can be stacked.
Plastic spool
Bulk pack for 250 kg of un-, low
and high alloyed GMAW-wire
in robotic quality. Qutstanding
for welding robots and other
mechanized welding stations.
d3
Bulk spool (sheet metal)
Bulk pack for 400 kg
un-, low and high
alloyed SAW-wire.
d3
bb
d1
Spindle
hole
External
width
d3
b
Tapped hole
diameter
distance
from center
d4
e1
kg
wire
d1
d1
d3
EN ISO 544 Outside
diameter
d3
b1
b1
S 100
100
16.5
45
–
–
1.0
S 200
200
50.5
55
10
44.5
5
S 300
300
51.5
103
10
44.5
15
Spool types for submerged arc welding wires
BÖHLER
Outside
EN ISO 544 diameter
S 760
Internal
diameter
d1
d2
Spindle
hole
diameter
d3
760
430
40.5
Width
external
290
kg
wire
b1
300
Wire basket spool
Packaging of TIG and gas welding rods
d2
Un- and low alloyed rods are supplied in 25 kg packs or in 3 x 5 kg cartons.
Stainless steel welding rods in 20 kg packs (4 x 5 kg per pack)
d1
b
Forms of supply of coated electrodes
BÖHLER
Outside
diameter d
Internal
diameter d
External
width b
kg
wire
K 415-100
415
300
100
25
K 435-70*
435
300
70
25
* K 435-70 is the standard spool for stainless steel SAW wires
Coils
Un- and low alloyed
electrodes:
Coated electrodes for
pipeline welding:
Stainless steel electrodes:
d1
d2
d1
Forms of supply
d2
d2
d1
d1
d2
4 boxes per carton
In hermetically sealed tins.
Net weight approx. 9.5 kg. 2 tins per carton.
With only few exceptions BÖHLER stainless
steel electrodes are packed into
hermetically sealed tins.
Net weight per tin approx. 3.5 to 5 kg.
3 tins per carton.
The BÖHLER tin guarantee:
b
b
BÖHLER
Outside
diameter
d1
B
390
I
430
S
390
PRG 80*
390
PRG 100*
430
* coiled on a cardboard former
Internal
diameter
d2
280
310
300
310
310
External
width
b
70
100
70
80
100
Packaging of submerged arc fluxes
In bags of 25 kg
In tins of 30 kg
30
(BF 16, BB 24, BB 25, BB 33 M)
(BB 202, BB 203, BB 910)
kg
wire
26
30
23
21
25
900
•
•
•
•
Completely dry and factory fresh electrodes.
Electrodes can be used direct from the tin without any rebaking.
The weld metal will not show any porosity caused by moisture.
Electrodes are 100 % protected during transport and have an
unlimited storage time.
• The BÖHLER tin can be scrapped or recycled.
• The BÖHLER tin provides improved quality assurance and saves costs.
Similar advantages are available for all other BÖHLER electrodes in
Vacuum packs which are offered on special request for an extra charge.
Individual forms of supply
For individual requirements regarding packaging of BÖHLER Welding
consumables please contact us.
Typical weights of different joints welds
V-butt 70°
V-butt 60°
The figures include 1.5 mm excess weld metal
V-butt 50°
DV-butt 70°
DV-butt 60°
DV-butt 50°
10
9
8
7
6
5
4
3
2
1.0
0.9
0.8
0.7
0.6
Weight calculation
Weight of weld metal (kg/m)
1.5
0.5
0.4
0.3
0.2
0.15
0.10
0.09
0.08
0.07
Fillet weld 120°
0.06
0.05
Fillet weld 90°
0.04
Fillet weld 60°
0.03
0.02
0.01
1
2
3
4
5
6
7
8
9
10
12
15
18 20
22
25
30
35
40
45
50
Thickness of weld (mm)
BÖHLER Bestseller
31
1
1
1
1
1
–
FF-IG
A7-IG
/A7C
FFB-IG
N-IG
, A7
CN-U
P/BB
CN 2
203
A 7-F
3/12D, A
IG, C
7 PW
N 19/9
FD
M-IG
CN 2
, CN
3/12 P
23/12
CN 2
W-FD
-FD
3/12 M
, CN
23/12
o PW
Mo-F
-FD,
CN 2
D
3/12UP/B
B 202
AISI/UNS
403/S 40300
429/S 42900
405/S 40500
410/S 41000
CA 15
430/S 43000
420/S 42000
410
431/S 43100
434/S 43400
304/S 30400
305 L/S 30503
304 L/S 30403
304 LN/S 30453
S 41500
CA 6 NM
316/S 31600
316 L/S 31603
316 LN/S 31653
316 LN/S 31653
317 L/S 31603
316/S 31600
317 L/S 31703
317 LN/S 31726
S 31803
430 Ti/S 43036
409/S 40900
N 08925
N 08904
321/S 32100
347/S 34700
316 Ti/S 31635
316 Cb/S 31640
316 CB
405
446/S 44600
327
309/S 30900
314/S 31400
310/S 31008
330/N 08330
HB 163/alloy 800
321 H/S 32109
N 06600/alloy 600
N 06625/alloy 625
N 08825/alloy 825
FA-IG
KW
L Cb
10-IG
KWA
-IG, C
-IG, S
AT 4
39L T
KWA
-IG, S
i-IG
KWA
SKW
-UP/B
AM-IG
B 202
, SKW
AM-U
P/BB
202
EAS 2
-IG/E
AS 2IG (S
i), EA
S 2-U
P/BB
EAS 2
202
EAS 4
-FD,
M-IG
EAS 2
, EAS
PW-F
4M-IG
D
(Si), E
EAS 4
AS 4M
PW-F
-FD,
D, EA
SAS 2
S 4M
-IG, S
-UP/B
AS 2-I
B 202
G (Si)
, SAS
2-UP
/BB 2
SAS 2
SAS 4
02
-FD,
-IG, S
SAS 2
AS 4PW-F
IG (S
D
i), SA
S 4-U
P/BB
SAS 4
2
0
2
-FD,
SAS 4
PW-F
E 317
ASN
D
L PW
5-IG,
-FD,
ASN
E 317
5-IG(
L-FD
Si), A
SN 5
-UP/B
B 202
CN 2
EASN
0/25M
2 Si-IG
-IG, C
CN 2
N 20
2/9N
/25M
-IG, C
-IG (
Si)
N 22
/9N-U
CN 2
P/BB
2/9 N
202
-FD,
CN 2
2/9 P
W-FD
NIBA
S 70/2
–
0-FD
, NIB
AS 70
NIBA
/20-IG
S 625
-IG/N
iCr 6
25-IG
10
13/4,
FOX
CN 1
3/4
SUPR
A
FOX
CN
23/12
-A
23/12
Mo-A
FOX
CN 1
9/9M
FOX
CN 2
9/9(A
)
FOX
CN
FOX
ASN
5, FO
X AS
FOX
N 5-A
EAS 2
Si
FOX
CN 2
0/25M
, FOX
FOX
CN 2
CN 2
0/25M
2/9 N
-A
FOX
CN 2
2/9 N
-B
FOX
NIBA
S 70/1
5, FO
FOX
X NiC
NIBA
r 70/1
S 70/2
5
0, FO
FOX
X NiC
NIBA
r 70
S 625
Nb
, FOX
FOX
NiCr
FA
625
FOX
FF, FO
X FF
-A
FOX
FFB,
FOX
FFB-A
FOX
A7 3,
FOX
A7-A 3
–
FOX
EAS 2
, FOX
EAS 2
FOX
-A
EAS 2
-VD
FOX
EAS 4
M, FO
X EA
FOX
S 4M
EAS 4
-A
M-VD
, FOX
FOX
EAS 4
SAS 2
M-TS
FOX
SAS 2
-A
FOX
SAS 4
FOX
SAS 4
-A
–
FOX
SKW
A
FOX
SKW
AM
–
FOX
KW
FOX
CN
Base metals
CAT
430
13/4-U
P/BB
203
MAG wires
TIG rods
Flux cored wires
SAW wires and
fluxes
13/4-I
G, CN
Werkstoff-No
1.4000
1.4001
1.4002
1.4003
1.4006
1.4008
1.4016
1.4021
1.4024
1.4057
1.4113
1.4120
1.4301
1.4303
1.4306
1.4308
1.4311
1.4313
1.4317
1.4361
1.4401
1.4404
1.4406
1.4408
1.4429
1.4435
1.4436
1.4438
1.4439
1.4462
1.4500
1.4505
1.4506
1.4510
1.4511
1.4512
1.4529
1.4536
1.4539
1.4541
1.4550
1.4571
1.4580
1.4581
1.4583
1.4586
1.4713
1.4724
1.4742
1.4762
1.4821
1.4828
1.4841
1.4845
1.4861
1.4864
1.4865
1.4876
1.4878
2.4816
2.4856
2.4858
CN 13
/4-MC
, CN
Selection guide for stainless and corrosion resistant BÖHLER welding consumables
Coated
electrodes
1
1
1
2
CM
2-IG
CM
2-UP
/BB2
4
CM
5-IG
CM
5-UP
/BB2
4
C9 M
CM
9-IG
V-IG
, C9
C9 M
MVUP/B
VWB910
IG, C
9 MV
W-U
20 M
P/BB
VW910
IG, 2
CN 18
0 MV
/11-IG
W-U
, E 30
P/BB
8HP
24
W-FD
, CN
18/11-U
P/BB2
02
CN
16/13
-IG
NIBA
S 70
/20-IG
NIBA
S 70
/20-F
D
–
83-IG
DMV
IG, D
MO
EMS
2 Mo
/BB
24
NiM
o1-IG
3NiM
o1-U
P/BB
24
DCM
S-IG
, DC
MS
EMS
2 Cr
Mo/B
B24
DMO
-
TIG rods
MAG wires
Flux cored wires
SAW wires/fluxes
Gas welding rods
for welding nickel base alloys and dissimilar joints
ASTM, AISI, UNS
A 106, Gr. A
A 516, Gr. 55
A 106, Gr. C
A 515, Gr. 70
A 335, Gr. P1
A 335, Gr. P11, P12
A 405, Gr. P24
A 335, Gr. P22
A 216, Gr. WCA-C
A 217, Gr. WC1
A 217, Gr. WC6
I 21610
A 217, Gr. WC9
A 519, Gr. 4130
–
A 335, Gr. P5
A 335, Gr. P9
–
A 508, Cl. 3
A 389, Gr. C 23
A 389, Gr. C 24
–
–
A 533, Gr. BCI. 1
A 516, Gr. 70
A 335, Gr. P91
A 335, Gr. P911
0.20 % C, 12 % Cr, 1 % Mo + V
0.22 % C, 12 % Cr, 1 % Mo + V
–
0.22 % C, 12 % Cr, 1 % Mo + V
0.20 % C, 12 % Cr, 1 % Mo + V + W
0.20 % C, 12 % Cr, 1 % Mo + V + Cb
AISI 304 H
AISI 304 LN
AISI 321 H
0.08 % C, 16 % Cr, 13 % Ni + Cb
Selection guide for high temperature and creep resistant BÖHLER welding consumables
FOX
CM
9 Kb
FOX
C9 M
V
FOX
C9 M
VW
FOX
20 M
VW
FOX
CN
18/11
, FO
XE
FOX
308
CN
H
16/13
FOX
NIBA
S 70
/20
FOX
NIBA
S 70
/15
Base metals
Werkstoff-No
1.0405
1.0461
1.0481
1.0482
1.5415
1.7335
1.7715
1.7380
1.0619
1.5419
1.7357
1.7706
1.7379
1.7218
1.7273
1.7362
1.7386
1.6368
1.6311
1.7733
1.8070
1.7375
1.6369
1.6310
1.0569
1.4903
1.4905
1.4922
1.4923
1.4926
1.4931
1.4935
–
1.4948
1.4949
1.4878
1.4961
FOX
CM
5 Kb
–
FOX
DMO
Kb
FOX
DMO
Ti
FOX
EV 6
5
FOX
EV 7
0 Mo
FOX
DCM
S Kb
FOX
DCM
S Ti
FOX
DCM
V
FOX
DMV
83 K
b
FOX
CM
2 Kb
–
Coated
electrodes
● Analogous or similar filler metals.
● Dissimilar or higher alloyed filler metals (service conditions must be taken into consideration).
■
Preferable for corrosion resistant surfacing and cladding on un or low alloyed base metals.
▲ For dissimilar joint welds between un- and low alloyed steels with high alloyed CrNi/CrNiMo- or ferritic Cr-steels.
Approved up to service temperatures of +300 °C and 30 mm wall thickness in the as welded condition.
Otherwise we recommend FOX NIBAS 70/20, FOX NiCr 70 Nb or NIBAS 70/20-IG, NiCr 70 Nb-IG resp.
For cladding of un or low alloyed steels (service temperatures as before) as well as for buffer layers prior to hardfacing.
Also for repair and joint welding of difficult to weld steels with higher carbon contents or ferritic-martensitic Cr-steels.
▲ For joint welding of steels and cast steels with limited weldability and higher strength properties.
Also for buffer layers prior to hardfacing and wear resistant build up welding.
1
Tougher austenitic weld metal. Attack of S-containing media or requirement of matching colour of weld metal may call
for the use of filler metals of analogous composition for the final layer.
2
At service temperatures above +400 °C please contact us.
3
Also for dissimilar joint welds of austenitic manganese steels, higher carbon steels,
heat resisting Cr-steels or for buffer layers prior to hardfacing.
BÖHLER Bestseller
33
Company Profile
Profile
BÖHLER SCHWEISSTECHNIK AUSTRIA GMBH in Kapfenberg is an enterprise of the Böhler Uddeholm AG, in Vienna,
in its Welding Consumables Division with a workforce of 1500 and sales of 70 000 tons of welding consumables worth
260 million Euros annually; it sells its products worldwide in conjunction with its own corporate partners as well as with
external partners. Production facilities are located in Austria, Belgium, Germany, Italy, Turkey, Mexico and Brazil.
Pioneers
BÖHLER SCHWEISSTECHNIK was already a force to be reckoned with at the emergence of arc welding in industrial
production. Since 1927 the company has contributed to an increase in user productivity with its numerous process and
material developments. That alone provides a sense of security.
Innovation
The experience that the company has gained throughout the years, the personal commitment and the technical knowledge of the staff are a guarantee for progress. Actively conducting research and coordinating further education helps
BÖHLER SCHWEISSTECHNIK set a decisive impulse for developing pioneering solutions.
Cooperating with knowledge
BÖHLER SCHWEISSTECHNIK participates in cooperation with international research projects and is a member of all
of the relevant committees. This close cooperation with leading technical universities guarantees the customer products
in which the latest scientific findings have been implemented.
Technology
At BÖHLER SCHWEISSTECHNIK consistent product quality is guaranteed on modern production units and by means
of optimized production processes.
The environment
Environmental protection enjoys particular status at BÖHLER SCHWEISSTECHNIK. Exact attention is paid to environmentally sound aspects in the production processes as well as with regard to newly developed products. All of this takes
place in accordance with the certification in compliance with EN ISO 4001.
34
Foto: Andritz AG
Foto: Andritz AG
Foto: Gefyra SA
Foto: Siemens Transportation Systems
Foto: Graz 2003
Foto: Palfinger AG
Böhler Schweißtechnik
Austria GmbH
Böhler-Welding-St. 1
8605 Kapfenberg / AUSTRIA
Tel.: ++43 (0) 3862-301-0
Fax: ++43 (0) 3862-301-95193
E-mail: [email protected]
http://www.boehler-welding.com
BSGA 05/2004 E6500
forwarded by:

böhler

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