Introduction to LS Mtron

COMPANY PROFILE
Origin
COMPANY
LG Group has been divided into three groups in 2003; LG, LS and GS based on their business specialties
Industrial Electric &
Material
∙ LS Cable
∙ LS Mtron
∙ LS Industrial systems
∙ LS-Nikko Copper
∙ Gaon Cable
∙ E1
∙ Yesco
Electronic & Chemical
∙ LG Electronics
∙ LG Chem
∙ LG Philips LCD
∙ LG Telecom
Energy & Retail
∙ GS Caltex
∙ GS Retail
∙ GS E&C
∙ GS Home-Shopping
2003
Confidential Information
Summary
LS Mtron Ltd,. Summary
▶ Date of establishment (Spin-off from LS Cable): July 1, 2008
▶ Sales : 1,066Million USD
- 2009 Estimation including affiliated companies
▶ Employees : 3,500 employees
▶ Affiliates : 14
Confidential Information
COMPANY
Global Network
COMPANY
LS Mtron is shaping into global enterprise by building a global network linking America, Europe, and Asia
LS Mtron’s Business Operations (Affiliates : 14Site in the world)
▪ Domestic : Head office(Anyang), 3 Manufacturing facilities, Research center
▪ Overseas branches : Slovakia, Russia, Japan
Overseas branches / corporation
▪ Overseas Subsidiaries : LSAS, LSMW, LSEQ, YTLS, LSAE, LSTA
Affiliates / Overseas corporations
Qingdao Daesung Electronic Co., Ltd
Russia branch
LSTA
Dalian Casco Co., Ltd.
Slovaki branch
YTLS
Daesung Electric Co., Ltd. Casco Co
Ltd. ACE R&A Co., Ltd. Carbonix Inc.
LSAS, LSEQ, LSAE
LSMW
Japan branch
Ltd. Daesung Wuxi Electronic Co., Ltd.
Daesung Electronic India Private, Ltd
Confidential Information
Facility
COMPANY
Production and R&D
are operated in South Korea
Facilities
- Network
PILOT LINE
Anyang
- Head Office
- R&D Center
- Electronic Component Div.
INDONG PLANT
Jeonju Plant
Indong Plant
- Ultra Capacitor production line
Jeongeup Plant
Confidential Information
Research Project
COMPANY
Next Generation Energy Storage Development Project
Driven by Korean Ministry of Knowledge Economy
LS Mtron
Government
• R &D of Ultracapacitor
•Governmental EV, HEV, FCEV
& Power/Industrial Project
• For EV, HEV, FCEV
• Cooperating with Korean car
manufacturers and heavy
Industry Corporations
• For Next Gen. Power Source
• Developing Infra Structures
Car Manufacturers
•R &D of EV, HEV, FCEV
Power/Industrial
•Research & Development of New
Power/Industrial Equipments
Confidential Information
Research Project
COMPANY
Hybrid Excavator Development Project
Driven by Korean Ministry of Knowledge Economy
Aachen University
•Research & Evaluation Report of
Power solution for Hybrid Excavator
+
LS Mtron
• R&D of Ultracapacitor for Hybrid Excavator
• For Next Gen. Power Source
Confidential Information
Excavator Manufacturers
•R&D of Hybrid Construction Vehicle
PRODUCT
Business Area
PRODUCT
LS Mtron has two Biz Areas ( Machinery & Component )
MACHINERY
COMPONENT
Tractor
Injection
Mold
Air Conditioning system
Track Shoes
Confidential Information
Electric Parts
Electric Circuit Material
Rubber Hose
Ultracapacitor
UC Team History
PRODUCT
Through innovation, LS Mtron is creating a new future
2009
Sep.
Development of 3.0V EDLC
Presentation in AABC 2009 – “Analysis of Gas in Ultracapacitor”
Mass production for blade pitch control system of major Windmill players
Dec.
Jul.
May.
LS Mtron spun off from LS Cable with UC team
LS Cable was divided into three companies (LS Mtron, LS Cable and LS Holdings)
Factory expansion of capacity
Dec.
Jun.
TS 16949:2002 was certificated by UL Inc.
Development of 2.5V Hybrid-UC with 5400F
Dec.
Jun.
Set-up of mass production line in Gumi-factory
Presentation in AABC 2006 – “Effect of Electrolyte at Ultracapacitor “
May.
Feb.
Development of 2.8V EDLC with 3000F
Set-up of pilot line in Anyang-factory
Sep.
▪ Research and development kick off at LG Cable
2008
2007
2006
2005
2002
Confidential Information
WHERE WE ARE
GOING ON
LS Ultracapacitor
LS Ultracapacitor, Next generation energy storage device
Rated voltage: 2.8V (world’s top class performance)
Higher output (as compared to batteries)
Higher energy (as compared to conventional capacitors)
Maintenance free (over a million cycles or expected lifespan over 10 years)
Confidential Information
PRODUCT
Overall line-up
PRODUCT
Meeting customers requirement with wide spread product line-up
Single Cell Products
LSUC® (EDLC)
LSHC® (Hybrid Capacitor)
Capacitance
3F ~ 3000F
110F ~ 5400F
Voltages
2.5V, 2.7V, 2.8V,3.0V
2.5V
Electrolyte
PC & ACN
PC & ACN
Form Factors
Cylindrical & Prismatic
Cylindrical & Prismatic
LSUC® (EDLC)
LSHC® (Hybrid Capacitor)
Capacitance
Depends on the demands
Depends on the demands
Voltages
5V~950V
14V~450V
Electrolyte
PC & ACN
PC & ACN
Form Factors
Depends on the demands
Depends on the demands
Module Products
Confidential Information
APPLICATION
Concept to Use
Major usage of Ultracapacitor can be classified as below.
Confidential Information
APPLICATION
Potential Markets
Industrial
APPLICATION
Applied Concept
Peak Power Assist
Yard Crane
●
UPS
●
Power Vaccine
●
Production Robotics Memory
●
●
●
●
●
●
●
Toy
Wireless Terminal
●
●
●
Power tools
Transportation
Others
Confidential Information
●
Car Audio
●
Tram
●
●
●
Railway
●
●
●
Hybrid Bus
●
●
●
FCEV, HEV
●
●
●
Micro / Mild Hybrid Vehicle
●
●
●
Military
●
Fuel Cell
●
Medical
●
Solar light
Battery Replace
●
●
Windmill
Consumer
Regen. Storage
●
Smart Meter
Heavy Duty Vehicle
Back Up Power
●
●
●
APPLICATION
Fundamental
LS Ultracapacitor deliver satisfaction
F
or the customer’s satisfaction LS Mtron is doing our best to develop the new technology
in Ultracapacitor. As a result, we have developed 3.0V EDLC series and the system using our
product could be more compact design, lightweight, and competitive in cost.
Our goal is to meet your demand and provide Leading Solution to customer.
Diversity of Products; Single Cells
• Wide range of available products (3F ~ 3000F) than any other manufacturers
Customized solution; Single Cell/Module
• Provider of unlimited feasibilities of products for all customers with
unlimited spec of modules while customizing or developing single cell or module
Higher Quality & Better Performance Products
• Knowhow from 10-year-experienced R&D peoples on Ultracapacitors
• Leading technology provider in the market of Ultracapacitor
(world top class performance with 3.0V EDLC series)
• Securing the technical originality of Hybrid technology
• Furnishing our own electrode manufacturing line
Confidential Information
TECHNOLOGY
Fundamental
TECHNOLOGY
Structure
U
ltracapacitor is consisted of two electrodes immersed in an
electrolyte and separator prevents the charge from moving between
two electrodes having different polarity.
Confidential Information
General
TECHNOLOGY
Operating Principle
A
Ultracapacitor stores energy relied on electrostatic
charges on opposite electrode surface of the electric
double layer, which is formed between each of the electrodes
and the electrolyte. Randomly distributed ions in electrolyte
move toward the electrode surface of opposite polarity under
electric field when charged. It is purely physical phenomena
rather than through a chemical reaction and highly reversible
process, which result in high power, high cycle life, long shelf
life, and maintenance-free products.
Ultracapacitor is responsive to your system’s requests with it’s
features without extra cost.
Confidential Information
Comparison
TECHNOLOGY
Compare with Battery
• Suitable for higher power required applications
• Reduction of system’s maintenance cost
• Available from 2.5~3.0V Ultracapacitor to Hybrid Capacitor
Parameter
Conventional Capacitor
Ultracapacitor
Battery
Fundamentals
Physical phenomenon
Physical phenomenon
Chemical reaction
Charge/discharge time
10-6~10-3 sec
1 ~ 30 sec
1 ~ 5 hrs
Charge/discharge efficiency
~1.0
0.9 ~ 0.95
0.7 ~ 0.85
Power density (W/kg)
Over 10,000
10,000
50 ~ 200
Cycle life
Infinity
> 500,000
500 ~ 2,000
Operating temp.
-40 ~ 100’C
-40 ~ 65’C
0 ~ 50’C
Energy density (Wh/kg)
>0.1
1 ~ 10
20 ~ 100
Confidential Information
Performance
TECHNOLOGY
Discharge Characteristics
Voltage Profile with Constant Power Discharging
Confidential Information
Discharge
Power (W)
30
100
250
Discharge
Energy (Wh)
2.85
2.75
2.62
Discharge
Power (W)
30
100
250
Discharge
Energy (Wh)
2.85
2.75
2.62
500
2.44
500
2.44
750
2.26
750
2.26
1000
2.08
1000
2.08
Performance
TECHNOLOGY
Discharge
Voltage Profile
withCharacteristics
Constant Current Discharging
Voltage Profile with Constant Current Discharging
Confidential Information
Discharge
Current (A)
Measured
Capacitance(F)
Variation(%)
100
3,016.8
100
250
2,916.6
97
500
2,783.5
92
750
2,651.9
88
1000
2,517.3
83
Abuse Test Result
TECHNOLOGY
Test Institute - Korea Electrotechnology Research Institute (KERI)
Test Item
Condition
Result
Crush Test
Force : 50kN
No flame, No vent gas, No smoke
Nail Penetration Test
Speed : 8cm/Sec.
No flame, No vent gas, No smoke
Over Discharge Test
Charge to 5.6V with 30A
No flame, No vent gas, No smoke
Thermal Stability Test
30℃ to 200℃ (5℃/min.)
No flame, No vent gas, No smoke
Short Circuit Test
Confidential Information
No flame, No vent gas, No smoke
Technical Road Map
TECHNOLOGY
MCU(Module comm. Unit)
Function
Monitoring
Contents
Remark
•In-situ monitoring of voltage,
temperature, and alarm with software
Data Storage
Balancing
Passive & Active balancing
(Level selecting)
Ftn Enabel/Disable
Sensing
Voltage & Temperature
Voltage probe : 6 Cells
Temp. Prove : 2 points
Power Consumption
Normal < Max 30mA
Sleep < Max 800uA
Communication
Daisy chain method
Max. 756 Cells connectable
BM-BM : Daisy chain
B.M – Master UART
Master ? PC : RS232C
Alarm
OVP, UVP, OTP, Module OVP
Monitoring Software
Confidential Information
Quality Management
MANAGEMENT
UC production line Monitoring System
MONITORING
ANALYSIS
Process Monitoring
SQC
Machine Monitoring
SPC
Abnormal Pattern
CTQ
Machine Management
Process Trend Report
Machine/Facility Trend Report
REPORTING
Confidential Information
Process Management
Labor Education
MANAGEMENT
Certification
 ISO/TS 16949:2002
Confidential Information
MANAGEMENT
 ISO 14001:2004
 UL Certification
 OHSAS 18001:2007
Perspective
A
EPILOGUE
s the technical leader of Ultracapacitor, LS Mtron is changing a paradigm of energy storage technology.
Through its development and commercialization LS Mtron is leading the energy storage field by contributions
to variety of applications preparing advanced solution for the future.
The applications of Ultracapacitors had been limited in specific areas for several years since commercialized. However, it
has begun to spreading in various fields as an alternative to batteries and supplementary power of batteries after
considering Ultracapacitor as next generation power source with its superiority of performance.
There is no doubt that Ultracapacitor is the one of key source for new generation system that can improve current fueloriented system. Also, there is no doubt that new generation system will replace current system within feasible future.
LS Mtron is ready to provide leading solution to our customer for the future.
Confidential Information
Contact
Confidential Information
Distributor website : www.saelig.com
Email: [email protected]
Tel: 585-385-1750 Fax: 585-385-1768