Stafsjö`s knife gate valve SLV is bi-directional and designed for the

Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
SLV
EN 1092 PN 10 • ANSI B16.5 Class 150 • AS 2129 Table D • AS 2129 Table E
Stafsjö’s knife gate valve SLV is bi-directional and designed for
the most demanding slurry and abrasive applications. It is a full
bore valve with minimal seat cavity for maximum flow capacity.
SLV is a modular design consisting of a compact epoxy
coated one or two piece valve body in nodular iron. SLV’s unique
seat construction guarantees excellent operation together
with abrasive media. Stafsjö’s unique box packing, TwinPack™,
together with a bottom scraper gives tight sealing and assures
extended operational reliability.
SLV’s seats give it its unique abilities to perform for extended periods on the most difficult abrasive fluids; they are
flexible in an axial way. When the valve is fully open the gate
is completely clear of the seat/lining allowing it to form a
continual liner from inlet to outlet protecting the internal parts
from the fluid. When the valve closes the gate forces its way
between the two seats. They are displaced axially forming
a seal with the gate until it forms a complete closure of the
flow port from both directions and isolating the body cavity
from the fluid. The seats also form a sealing face on the valve
flanges saving the need for gaskets while reinforcing rings are
embedded in them to ensure position, shape and strength for
long life.
Optional accessories for the SLV are bottom cover, locking
pin and stem protection. When using bottom cover flushing of
the bottom ports of the body through the existing parts is recommended. For security a locking pin can be mounted in open
or closed position through the beams and the gate.
The SLV-valve is also available in ATEX-design (ATEX 94/9/
EC II cat 3 G/D for zone 2 and 22). Please contact Stafsjö or
your local representative for advice and information.
Information is only for informational purpose. All specifications are subject to change without notice.
Stafsjö Valves AB. SE-618 95 Stavsjö, Sweden. Tel: +46 (0)11-39 31 00. Fax: +46 (0)11-39 30 67. [email protected] www.stafsjo.com
A Bröer Group company
Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
Design data
Sizes
Flange drilling
Face-to-face dimension
Leakage rate
DN 80-DN 600
ANSI B16.5 Class 150
EN 1092 PN 10
AS 2129 Table D
AS 2129 Table E
Stafsjö manufacturing
standard
EN 12266-1:2003 Rate A: no visually detectable
leakage is allowed for duration of the test
MSS SP-81
Other sizes on request
Pressure tests
Pressure tests are performed with water at 20º C according to EN 12266-1:2003.
Pressure for shell test: 1,5 times maximum allowable working pressure for open valve.
Pressure for seat tightness test: 1,1 times maximum allowable differential pressure for closed valve.
Maximum working pressure body at 20°C
Maximum differential pressure at 20°C
DN
bar
DN
bar
80-600
10
80-400
10
500-600*
6
*10 bar on request
Basic equipment
A. Valve Body
DN
Material
Type
Maximum temperature °C
80-300
GG25
Cast iron
200
350-600
GGG50
Nodular iron
200
Standard colour: epoxy colour, thickness 140-200µm, RAL 5015.
B. Gate
Material standard
Type
Surface treatment
Stainless steel
1.4301/304/SS2333
Hard chromed
Lean duplex stainless
steel
1.4162/S32101/LDX 2101
Hard chromed
Stainless steel
1.4401/316/SS2347
Hard chromed
Duplex stainless steel
1.4462/S32205/SS2377
Hard chromed
Material options:
C. Seats
Material
Maximum temperature °C
EPDM
120
D. Box packing
Material
TwinPack (TY)
TM
pH
Maximum temperature °C
2-13
260
Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
Actuators
Manual
Automatic
Hand wheel
(HW)
Pneumatic cylinder
(AC)
Bevel gear
(BG)
Electric motor
(EM)
Hydraulic cylinder2)
(MH)
1)
2)
2)
Available with rising and non-rising stem. For recommended size, see page 5 column E
2)
For recommended size, see separate data sheet
1)
Recommended size for double acting pneumatic cylinder (AC)
DN valve
Size AC
Maximum Force (kN)
80-150
160
9.0
200-250
200
14.1
300-400
250
22.1
500-600
320
36.2
The table above gives recommended cylinder sizes for normal operation with 5 bar air supply pressure. For other operating conditions, please contact Stafsjö or your local representative for advice.
The actuators are described in detail in separate data sheets. For actuators classified according to ATEX, please contact Stafsjö or your local
representative.
Accessories
Knife gate valve
Accessories
Model
Design
Mechanical limit switch
Omron D4V
AC12 5A/250 V
Inductive limit switch
ifm electronic IG-2008-ABOA/IG0006
2-wire, 20-250 V AC/DC
ifm electronic IG-3008-BPKG/IG5401
3-wire, 10-36 V DC PNP
Purge ports
Standard on all valve sizes
DN 100-DN 200: 1/2”, DN 250-DN 400: 3/4”,500600 1”
Locking pin
For manually and automatic operated valves
See page 4
Bottom cover
Bottom cover with screws and gasket
See page 4
Accessories
Model
Design
Solenoid valve
Metal Work mono stable 5/2, series 70
1/4”
Metal Work mono stable 5/2, series 70
1/2”
Elobau 102247 & 10224709
2-wire, 20-250 V AC/DC
Elobau 102290PE & 102290PE09
3-wire, 10-36 V DC PNP
For manually and automatic operated valves
See page 4
Pneumatic cylinder
Magnetic limit switch
Bellow
The accessories are described in detail in separate data sheets. For accessories classified according to ATEX, please contact Stafsjö or your
local representative.
Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
Part list
Pos.
Part
Material (Name)
1
Hand wheel
Epoxy coated
Ø 315 Cast iron (GG25)
> Ø 400 Cast iron (GG20)
2
Yoke
Steel (1.0038/SS1312),
epoxy coated
2a
Bearing
Brass (CuZn39Pb3/SS5170)
2b
Slide washer
POM
2c
Bearing
Brass (CuZn39Pb3/SS5170)
3
Stem
Stainless steel (1.4305/SS2346)
3a
Stop washer
Stainless steel (1.4301/SS2333)
3b
Screw
Stainless steel (A2)
3c
Washer
Stainless steel (A2)
4
Stem nut
Brass (CW603N)
4a
Washer
Stainless steel (A2)
4b
Screw
Stainless steel (A2)
4c
Distance plate Stainless steel (1.4301/SS2333)
5
Tie rod
Stainless steel (1.4301/SS2333)
5a
Washer
Stainless steel (A2)
5b
Nut
Stainless steel (A2)
6
Gate
See equipment B
7
Beam
Aluminium (EN AW-6063-T6)
8
Gland
Nodular cast iron (GGG50),
epoxy coated
8a
Stud bolt
Stainless steel (A2), zinc coated
8b
Washer
Stainless steel (A2)
8c
Nut
Stainless steel (A2), zinc coated
92)
Box packing
See equipment D
9a
Box bottom
scraper
UHMW-PE
10
Valve body
See equipment A
13
Seat2)
See equipment C
16
Gate guard,
not for HW
Stainless steel (1.0038/SS1312)
17
Gate clevis
Stainless steel (1.4305/SS2346)
18
Cylinder
See data sheet
20
Clevis pin
Stainless steel (1.4305/SS2346)
21
Split pin
Stainless steel (1.4436/SS2343)
55
Plug
Steel, zinc coated
25
Piston rod
Stainless steel (1.4305/SS2346)
561)
Locking pin
Stainless steel (1.4301/SS2333)
28
Locking nut
Stainless steel (1.4305/SS2346)
57
Bellow
Rubber
47
Gasket
Dixo 4000
58
Locking pin for HW
Stainless steel (1.4436/SS2343)
541)
Bottom cover
Nodular iron GGG50, epoxy coated
591)
Split pin
Stainless steel (1.4436/SS2343)
Screw
Stainless steel (A2)
1)
2)
1)
54a
1)
54b1) Washer
Stainless steel (A2)
1)
2)
1)
Optional accessories
Recommended spare parts
Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
L
G
H
K
E
F2
F1
C
A
D
J
B1 & B2
Main dimensions
Dimensions (mm)
Size
80
A
B1
B2
C
D
E
F1
F2
G
H
J
K
L
80
59
57
126
80
315
114
94
575
749
180
801
419
100
100
59
57
158
80
315
123
103
611
809
206
836
454
150
150
66
64
213
145
315
156
136
686
948
259
981
543
200
200
78
76
269
145
315
189
169
801
1147
312
1079
641
250
250
78
76
322
145
400
224
204
883
1279
388
1261
723
300
300
84
82
372
175
520
259
236
965
1609
457
1409
861
350
350
84
82
432
200
520
289
266
1048
1742
516
1597
944
400
400
97
95
483
200
635
323
300
1154
1879
575
1734
1031
500
500
123
121
589
300
-
388
364
-
2233
680
2136
1223
600
600
123
121
690
300
-
449
425
-
2538
816
2426
1413
B1 minimum required for installation
B2 installed face-to-face
F1 Valve equipped with bottom cover, gasket and screws
F2 Valve without bottom
Main dimensions are only for information. Contact Stafsjö for certified drawings.
Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
ß°
ß°
2ß°
2ß°
ß°
ß°
2ß
°
2ß
°
2ß°
ß°
2ß°
2ß°
ß°
ß°
2ß°
ß°
2ß°
2ß°
ß°
ß°
DN 80-DN 200
ß°
ß°
2ß°
2ß°
DN 250-DN 300
DN 500-DN600
DN 350- 400
Flange drilling
EN 1092 PN 10 (mm)
DN
80
100
150
200
250
300
350
400
600
200
220
285
340
395
445
505
565
670
780
Bolt circle diameter
160
180
240
295
350
400
460
515
620
725
4
4
4
4
4
4
4
4
4
=Throughgoing
4 holes
350
400
500
4
4
8
8Screw length 12
12
16
16
M24
M24
M27
Number of tapped holes, side ( ) =Tapped holes 4
Size (DN)
M16 505 M16
M20
Outside flange diam (mm)
565
670
Size (DN)
350
Bolt circle diameter (mm)
460
515
620
Size of throughgoing
holes
Ø18
Ø22
diam (mm)10
No. of throughgoing boltsOutside
( ) flangeØ18
10
12505
No. of tapped hole/side. Bolt
( ) circle diameter (mm)6
6
8 460
β°
22,5
22,5
22,5
No. of throughgoing boltsM20
( )
10
Bolt size
M24
M24
No.inofflange
tapped hole/side. (Ø22
)
6
Size of throughgoing
holes
Ø26
Ø26
1)
Depth of tapped holes
14 78
14
Bolt size
M2016
B
102
127
Size of throughgoing holes
in flange 11,25
ß°
11,25
9 Ø22
B
Screw lengths 1)
17
22
2578
ß°
11,25
ß
°
1)
1) Add the values in the table
Screw
17
withlengths
the thickness of the pipe flanges, the washers
780
400
725
12565
8 515
10
M27
6
Ø30
M24
154
9 Ø26
30102
11,25
22
M20
500
Ø22
670
620
22,5
12
8
20
M24
Ø26
127
ß°9
25
780Ø22
725
12 15
8
M27 19
Ø30
154
9
30
Ø22
M20
15
Ø22
Ø26
Ø26
Ø30
11,25
9
9
21
25
34
32
22
B
Screw length
11,25
ß°
B
ß°
ß°
2ß°
ß°
2ß°
2ß
°
2ß
°
°
2ß
°
°
°
°
M20
2ß
2ß
2ß
M20
600
ß°
ß° and the estimated thickness of the gasket.
ß°in the table2with
1) Add the values
ß° the thickness of the pipe flanges, the washers
2
ß
ß° ß°
and the estimated thickness
2ßof the gasket.
2
ß°ß°
600
B olt size
Bolt size
B olt size
Outside flange diameter
=Tapped holes
Number of throughgoing
holes ( )=Throughgoing holes
4
2ß°
ß°
ß°
ß°
DN 250-DN 350
Flange drilling
(
ß°
150
200
250
300
350
400
500
600
190,5
228,6
297,4
342,9
406,4
482,6
533,4
596,9
698,5
812.8
152,4
190,5
241,3
298,5
362
431,8
476,3
539,8
635
749,3
4
4
4
4
4
4
4
4
4
4
4
8
8Screw length
8
12
16
16
)=Throughgoing holes
4
ß°
=Throughgoing
4 holes
350
400
500
600
3/4-10
670
780 3/4-10
7/8-9
7/8-9
Ø26
Ø26
600
780
725
12
8
M27
Ø30
154
9
30
15
19
B
B
1-8
11/8-7
11/4-7
Ø30
Ø30
Ø33
Ø36
15
15
11,25
9
9
22
21
25
34
32
1-8
B
Screw length
B olt size
B olt size
350
400
500
620
725
Ø22
12505Ø2212565
670
8460
8 515
620
22,5
M24
10 22,5M27
10
12
6
6
8
Ø26
Ø30
16
20
M20
M24
M24
127
154
Ø22
Ø26
Ø26
9
9
127
2578
30102
11,25
11,25
9
1)
1) Add the values in the table
Screw
17
22
25
withlengths
the thickness
the washers
Size (DN)
350
400of the pipe
500flanges,600
and(DN)
the estimated thickness of the gasket.
Size
600
Outside flange diam
(mm)
565 350 670 400 780 500
1) Add the505
values in the table with the thickness of the pipe flanges, the washers
Bolt circle diameter (mm)
460
515
620
725
Outside flange diam (mm)and the estimated thickness
505 of the 565
780
gasket. 670
No. of throughgoing bolts ( )
10
10
12
12
Bolt circle diameter (mm)
460
515
620
725
No. of tapped hole/side. ( )
6
6
8
8
No. of throughgoing bolts ( )
10
10
12
12
Bolt size
M20
M24
M24
M27
No. of tapped hole/side. ( )
6
6
8
8
Size of throughgoing holes in flange
Ø22
Ø26
Ø26
Ø30
Bolt size
M20
M24
M24
M27
B
78
102 Ø22 127 Ø26 154 Ø26
Size of throughgoing holes in flange
Ø30
B olt size
5/8-11 5055/8-11
Outside flange diam (mm)
565
Size (DN)
Bolt circle diameter (mm)
460
515
Size of throughgoing
holes
Ø18
No. of throughgoing bolts
( ) flange diam (mm)10
10
Outside
No. of tapped hole/side.Bolt
( ) circle diameter (mm) 6
6
β°
22,5
Bolt size
M24
No. of throughgoing45
bolts M20
( )
Size of throughgoing holes
No. in
of flange
tapped hole/side. ( Ø22
)
Ø26
Deapth of tapped Bholes1)
14
14
Bolt size
78
102
Size
of
throughgoing
holes
in
flange
ß°
11,25
11,25
=Tapped holes
=Throughgoing holes
Throughgoing
holes
B
1)
Screw lengths
17
22
=Throughgoing holes
Tapped holes =Tapped holes
ß°
B olt size
Size (DN)
2ß°
100
Number of tapped holes, side ( )=Tapped holes
Bolt size (UNC)
2ß
=Tapped holes
throughgoing
holes
2ß°
°
2ß°
2ß°
2ß°
Bolt circle diameter
2ß°
ß°
ß°
80
DN 500-DN 600
DN 400
ß°
2ß°
ß°
ß°
2ß°
ß°ß°
2ß°
Outside flange diameter
ß°
ß°
ß°
ANSI B16.5 2ß°
Class 150 (mm)
ß° ß°
ß°
2ß°
DN
2ß°
2ß°
2ß°
DN 100-DN 200
DN 80
ß°
ß°
2ß°
2ß°
Number of
2ß°
2ß°
2ß
ß°
500
Screw length
Screw length
Document: Data sheet
Product: SLV
Size: DN 80 -DN 600
Issue: 6
Issue date: 2009-12-22
ß°
ß°
ß°
ß
2ß 2ß°
°
ß°
2ß
2ß
ß°
°
2ß°
2ß°
ß°
ß°
ß°
2ß°
ß°
2ß°
ß°
2ß°
2ß°
DN 80-DN 100
2ß°
2ß°
2ß°
ß°
2ß°
°
2ß
ß°
ß°
ß°
DN 150-DN 250
DN 300-DN 400
Flange drilling
DN 500-DN600
AS 2129 Table D (mm)
Size
100
150
200
250
300
350
400
500
600
185
215
280
335
405
455
525
580
705
825
Bolt cirlce diameter
146
178
235
292
356
406
470
521
641
756
-
4
4
4
4
4
4
4
4
4
4
4
Screw length
=Tapped holes
Number of throughgoing
holes ( )=Throughgoing
holes
-
Number of tapped holes, side ( )=Tapped holes
4
Size (DN)
M16
Outside flange diam (mm)
Size (DN)
4 holes
=Throughgoing
350
400
500
505
Depth of
600
M16780
670
M16
350
400
500
620
Ø18725
Ø18
12505
12565
670
No. of tapped hole/side. Bolt
( ) circle diameter (mm) 6
6
8 460
8 515
620
45
45
22.5
22.5
Bolt size
M24
M24
M27
No. of throughgoing boltsM20
( )
10
10
12
Size of throughgoing
holes
Ø26
Ø26
No.inofflange
tapped hole/side. (Ø22
6
6
8
1)
tapped holes
14 )
14
16Ø30
20
Bolt size
M20
M24
M24
B
78
102
127
154
Size of throughgoing holes
in flange 11,25
Ø26
ß°
11,25
9 Ø22
9 Ø26
B
127
Screw lengths 1)
17
22
2578
30102
ß°
11,25
11,25
9
1) Add the values in the table
1)
Screw
17
22
25
withlengths
the thickness of the pipe flanges, the washers
ß
and the estimated thickness of the gasket.
1) Add the values in the table with the thickness
ß° of the pipe flanges, the washers
ßand° the estimated thickness of the gasket.
Bolt circle diameter (mm)
Size of throughgoing
holes
- 460
No. of throughgoing boltsOutside
( ) flange diam (mm)10
β°
M16
565
Ø22
Ø22
Ø26
Ø26
Ø26
Ø30
22.5
15
15
15
11,25
11,25
22
21
25
34
19
B
ß°
°
2ß
°
2ß°
2ß
2ß°
ß°
2ß°
ß°
2ß°
2ß°
ß°
ß°
DN 100-DN 200
ß°
ß°
2ß°
ß°
2ß°
2ß°
100
150
Outside flange diameter
185
215
Bolt circle diameter
146
178
4
ß°
2ß°
=Tapped holes
Number of throughgoing
holes ( )=Throughgoing
Size (DN)
=Throughgoing4 holes
350
400
500
250
280
335
235
292
4
4
600
300
350
400
405
455
525
580
705
825
356
406
470
521
641
756
4
4
4
4
4
4
4
4
8
8Screw length
8
8
12
12
600
780
725
12
8
M27
Ø30
154
9
30
M20
M24
Ø22
Ø26
15
19
B
B
M24
500
600
M24
M24
M30
Ø26
Ø26
Ø26
Ø33
15
15
15
11,25
11,25
22
21
25
34
32
B
Screw length
B olt size
M20
670 M20780
350
400
500
620
725
Ø22
Ø22
12
12
505
565
670
620
8460
8515
22,5
M24
10 22,5M27
10
12
6
6
8
Ø26
Ø30
16
20
M20
M24
M24
127
154
Ø22
Ø26
Ø26
9
9
78
102
127
25
30
11,25
11,25
9
1)
1) Add the values in the table
Screw
lengths
17
22
25
with
the thickness
pipe flanges,
Size (DN)
350
400 of the500
600the washers
and the estimated thickness of the gasket.
Outside flangeSize
diam(DN)
(mm)
505values in565
670
780
350
400
500
600
1) Add the
the table with the thickness of the pipe flanges, the washers
Bolt circle diameter (mm)
460
515
620
725
of the
Outside flange diam (mm) and the estimated thickness
505
565gasket. 670
780
No. of throughgoing bolts ( )
10
10
12
12
Bolt circle diameter (mm)
460
515
620
725
No. of tapped hole/side. ( )
6
6
8
8
No. of throughgoing bolts ( )
10
10
12
12
Bolt size
M20
M24
M24
M27
No. of tapped hole/side. ( )
6
6
8
8
Size of throughgoing holes in flange
Ø22
Ø26
Ø26
Ø30
Bolt size
M20
M24
M24
M27
B
102Ø22 127Ø26 154Ø26
Size of throughgoing holes in flange78
Ø30
B olt size
M16 505 M16
Outside flange diam (mm)
565
Size (DN)
Bolt circle diameter (mm)
460
515
Size of throughgoing
holes
Ø18
No. of throughgoing bolts
( ) flange diam (mm) 10
10
Outside
No. of tapped hole/side.Bolt
( )circle diameter (mm) 6
6
β°
22,5
Bolt size
M24
No. of throughgoing 45
bolts (M20
)
Size of throughgoing
holes
flange hole/side. ( )Ø22
No. ofin tapped
Ø26
1)
Depth of tapped holes
14
14
Bolt size
B
78
102
Size
of
throughgoing
holes
in
flange
ß° =Throughgoing holes
11,25
11,25
=Tapped holes
Throughgoing
holes
Screw lengths 1) B
17
22
=Throughgoing
holes
Tapped holes =Tapped holes
ß°
200
B olt size
Bolt size
4
ß°
B olt size
Number of tapped holes, side( )=Tapped holes
holes
-
ß°
2ß°
80ß°
ß°
2ß°
ß°
2ß°
°
2ß
ß°
DN
DN 500-DN 600
DN 250-DN 400
2ß°
Flange drilling
AS 2129 Table
E (mm)
2ß°
32
2ß°
ß°
ß°
ß°
ß°
DN 80
12
M27
B
2ß
ß°
2ß°
12
M24
ß°
2ß°
2ß°
8
M24
Screw length
ß
°
°
°
780
725
12
8
M27
Ø30
154
9
30
M24
2ß
2ß
2ß
600
8
M20
2ß
ß°
515
Ø18
10
8
M20
B olt size
Bolt size
B olt size
80
Outside flange diameter
Screw length
Screw length