LPG – Pump Catalogue
Transcription
LPG – Pump Catalogue
LPG – Pump Catalogue Auto Gas Bottling Transfer Sterling Fluid Systems Group www.sterlingfluidsystems.com LPG - Pumps 1.1 SC 2002/5 …..2004/5 Auto gas station LPG Pump TECHNICAL DATA Medium duty design ( PN 40 ) Qmax : 65 l/min delta p : 14 bar speed : 2900 rpm : 80° C tmax PN : 40 bar Stages : 2-4 mat. design : EN JS 1025 ( nodular iron GGG40.3 ) ATEX 94/9/EC : Ex II 2 G c T1-T5 APPLICATION LPG - plants (propane, butane) Bottom off loading DESIGN Sterling SIHI-side channel pumps in combination system: Handling gas along with the liquid - low noise pumps with Bearing: One grease-lubricated grooved ball bearing to DIN 625 and one liquid surrounded sleeve bearing. Sense of rotation: Anti-clockwise, seen from the drive on the pump. Shaft sealing: Specially for LPG: “AFU” Sterling standard balanced mechanical for 40 bar NPSH inducer stage are used for problem-free pumping of liquids at unfavourable suction side pumping conditions. They are also applicable for NPSHA of 0,4 – 0,65 m. Type code: SC 2000/5 A4 AFU 1A 0 Monoblock deisign SC 2000/5 AA AFU 1A 0 Base plate design Casing pressure Max. 40 bar from - 25 °C to + 80 °C Casing pressure = inlet pressure + delivery head at minimum flow. Please observe: Technical rules and safety regulations. Drive: SC 2002/5 A4 AFU 1A 0 Monoblock By commercial electric motors, type of construction IM B3. and B35 for A4 design Flanges: Suction branch axial, discharge branch pointing radially upwards. The flanges correspond to DIN 2535 Flange design to DIN 2512 with groove and drilled to ANSI 150 as well as BS. Table F, is possible. Hydraulic: Side channel hydraulic with NPSH inducer stage Car filling station with SC 2003/5 2 LPG - Pumps 1.2 CEHA 3102/5 – 6108/5 CEHA 3102/7 – 6108/7 TECHNICAL DATA Medium duty design ( PN 40 ) Qmax : 1 – 35 m3/h Delivery head max : 354 m : 1800 rpm Speed max : 80° C tmax PN : 40 bar Stages : 2-8 Mat. design : EN JL 1040 ( cast iron GG25 ) EN JS 1025 ( nodular iron GGG40.3 ) ATEX 94/9/EC : Ex II 2 G c T1-T5 APPLICATION LPG - plants (propane, butane) Bottom off loading Transfer Bearing: One grease-lubricated grooved ball bearing to DIN 625 and one liquid surrounded sleeve bearing. Sense of rotation: Anti-clockwise, seen from the drive on the pump. Shaft sealing: Specially for LPG: “AFU” Sterling standard balanced mechanical for 40 bar DESIGN /5 means a special for LPG Sterling SIHI-side channel pumps in combination system: Handling gas along with the liquid - low noise pumps with NPSH inducer stage are used for problem-free pumping of liquids at unfavourable suction side pumping conditions. They are also applicable for NPSHA of 0,2 – 0,85 m. Type code: CEHA 3102/5 AA AFU 0A 0 ( cast iron GG25 ) CEHA 3102/5 AA AFU 1A 0 ( nodular iron GGG40.3 ) CEHA 3102/7…. Retaining stage to save service liquid and install a level controller and dry running protection Casing CEHA 3103/5 AA AFU 1A 0 Max. 40 bar from - 25 °C to + 80 °C( – 40°C as option) Casing pressure = inlet pressure + delivery head at minimum flow. Please observe: Technical rules and safety regulations. Drive: By commercial electric motors, type of construction IM B3. Flanges: Suction branch axial, discharge branch pointing radially upwards. The flanges correspond to DIN 2535 Flange design to DIN 2512 with groove and drilled to ANSI 150 as well as BS. Table F, is possible. Hydraulic: Side channel hydraulic with NPSH inducer stage Option: Dry running protection and level controller CEHA 3102/7 AA AFU 1A 0 with retaining stage 3 LPG - Pumps 1.3 UEAA 5001 - 10010 TECHNICAL DATA Medium duty design ( PN 40 ) Qmax : 220 m3/h : 27 bar Delta p max : 3400 rpm (1800 rpm) speed max : 80° C tmax PN : 40 bar (25 bar) Stages : 2 - 10 mat. design : EN JL 1040 ( nodular iron GGG40.3 ) 1.0619 (steel cast GS C 25) ATEX 94/9/EC : Ex II 2 G c T1-T5 APPLICATION LPG - plants (propane, butane) Bottom off loading Transfer DESIGN LPG Sterling SIHI pump in combination system. Multistage centrifugal pump with a side channel hydraulic to handling gas along with the liquid, - low noise and a special NPSH inducer stage are used for problem-free pumping of liquids at unfavourable suction side pumping conditions. They are also applicable for NPSHA of 1,2 - 2,6 m. Type code: UEAA 6502 MA DBG 1C 1 (nodular iron GGG40.3 ) UEAA 6502 MA DBG 2C 1 (steel cast GS C 25) Bearing: One grease-lubricated grooved ball bearing to DIN 625 and one liquid surrounded sleeve bearing. Sense of rotation: Clockwise, seen from the drive on the pump. Shaft sealing: Specially for LPG: “DBG” Sterling standard balanced mechanical for 40 bar Casing Max. 40 bar (25 bar 10000) from - 25 °C to + 80 °C Casing pressure = inlet pressure + delivery head at minimum flow. Please observe: Technical rules and safety regulations. Drive: By commercial electric motors, type of construction IM B3. Flanges: Suction franch axial, discharge branch fointing radially upwards. The flanges correspond to DIN 2535 Flange design to DIN 2512 with groove and drilled to ANSI 300 as well as BS. Table F, is possible. Hydraulic: Multistage centrifugal pump with a side channel hydraulic to handling gas along with the liquid, - low noise and a special NPSH inducer stage. 4 UEAA 6502 MA DBG 1C 1 LPG - Pumps 1.4 PC 3102/7 ... 6107/7 Suction lift operation for under ground tanks TECHNICAL DATA Output Differential pressure Speed Shaft sealing Nominal pressure Tank volume Suction lift LPG Temperatue Flange connections Mat. design ATEX 94/9/EC : : : : max. 30 m³/h max 18 bar max. 1800 rpm standard mechanical seal seales mag.drive as option : PN 25 : max. 200 m3 : max 4 m : -100% propane -mixtures propane/butane with min. 20% propane : -25 to 80°C ( -40°C option ) : DIN 2501 PN 25 : EN JL 1040 ( cast iron GG25 ) EN JL 1040 (nodular iron GGG40.3 ) : Ex II 2 G c T1-T5 APPLICATION Loading from under ground tanks Transfer DESIGN Sterling SIHI-side channel multistage pump plant with handling gas along with the liquid - low noise pumps with NPSH inducer stage are used for problem-free pumping Bearing: One grease-lubricated grooved ball bearing to DIN 625 and one liquid surrounded sleeve bearing. Sense of rotation: Anti clockwise, seen from the drive on the pump. Shaft sealing: Specially for LPG: AFU” Sterling standard balanced mechanical for 40 bar of liquids at unfavourable suction side pumping conditions. Type code: PC 3607/7 L4 NB 1A A 01 (nodular iron GGG40.3 ) Casing Max. 40 bar from - 25 °C to + 80 °C Casing pressure = inlet pressure + delivery head at minimum flow. Please observe: Technical rules and safety regulations. Drive: By commercial electric motors, type of construction Flame proved IM B3. EEXE II T3 EEXD II B T4 EEXEe C II T4 Flanges: PC 3605/7 L4 NB 1A A 01 for car fillig Suction flange axial, discharge flange pointing radially upwards. The flanges correspond to DIN 2535 Flange design to DIN 2512 with groove and drilled to ANSI 300 as well as BS. Table F, is possible. Hydraulic: Side channel hydraulic with NPSH inducer stage 5 LPG - Pumps 1.5 CEBA 2002 - 2004 Suction lift operation for under ground tanks TECHNICAL DATA Output : max. 65 l/min Differential pressure : max. 14 bar Speed: : max. 2900 rpm Temperature : max. - 40 o C to + 60 o C Casing pressure : PN 40 Shaft sealing : Sealless magnetic coupling Flange connection : DIN 2501 PN 40 ( ANSI 300 as option ) Direction of rotation Casing material ATEX 94/9/EC : Anti-clockwise when seen from the drive end : EN JS 1025 ( nodular iron GGG40.3 ) : Ex II 2 G c T1-T5 APPLICATION Vertical, extended tank pump essentially for handling liquids that are either boiling or stored at their vapour pressure. Particularly suited to AutoGas filling stations. One of the primary features of this side-channel type of pump is the special suction impeller that requires extremely low levels of NPSH. CEB pumps have been specifically designed for use with Liquefied Petroleum Gas and other liquefied gases. DESIGN Sterling-SIHI side channel units are a low noise design of combination pump. They are ideal for pumping liquids that are stored at their boiling point, have a degree of entrained gas, or very low NPSH conditions. The vertical tank pump has been designed in order to enable retro-fitting into most common tanks. Moreover, the dimensions are such that the unit can be used to replace submersible designs of pump. Although the pump can be supplied in other lengths, the standard size is between 1.3 -& 3.0 m. CONSTRUCTION Casing pressure: Max. 40 bar from -40oC to +60oC. Please observe: Technical and safety regulations that apply to installation. Casing pressure = inlet pressure + delivery pressure at minimum output. Flange position: Tank flange vertical, discharge flange horizontal. Connection: Flange design to DIN 2534 / PN40 or DIN 2512 with groove. And spring. Other drillings available upon request. ANSI as well is possible Hydraulics: Side channel hydraulic with NPSH inducer stage. 6 Bearing: Two product lubricated SiC sleeve bearings with plus additional intermediate bearings throughout the extended shaft. Shaft sealing: Sealless/Magnetic drive. Power transmission effected by magnetic coupling. Importantly, this is a modular design adapted from our extensive range of sealless pumps. Casing seal: The static casing seals are made from seal liquid Drive: By standard electric motor, IM V1or B5. Auto Gas Auto gas pump solutions: For auto gas station Sterling SIHI can offer thee different solutions: 1.1 Bottom-off loading, tank above surface of the earth, pump below tank, SC, CEH. 1.2 Top-off loading, underground tank with PC unit above surface of the earth 1.2 Top-off loading, underground tank with internal tank pump, motor outside of the tank, CEB CEB PC-unit SC, CEH Generally to select a pump two things has to be considered : Max start pressure during start phase Filling pressure during filling Flow rate during filling : : : app: 7 – 9 bar app: 4 – 6 bar 15 to 25 l/min The filling pressure is depending of the smallest nozzle orifice diameter and car tank construction. In hot season periods is a short start pressure of 7 to 9 bar requierd, to calculate the flow rate a lower filling pressure of 4 to 6 bar is to consider. SC 2003/5 A4 AFU 1A 0 CEHA 3606/5 AA AFU 1A 0 Requested sizes: Standard execution: SC 2003/5 2,5 / 3,0 kW Motor for 1 Dispenser Industrial execution: CEHA 3105/5 CEHA 3606/5 CEHA 3607/5 CEHA 4105/5 CEHA 4106/5 CEHA 4107/5 for 1 Dispenser for 2 Dispenser for 3 Dispenser for 4 Dispenser for 5 Dispenser for 6 Dispenser 3,6 / 4,0 kW Motor 3,6 / 4,0 kW Motor 5,0 / 5,5 kW Motor 5,5 / 6,8 kW Motor 6,8 / 7,5 kW Motor 6,8 / 7,5 kW Motor 7 Auto Gas sp. gr. = 0,56 kg/dm3 speed = 2900 rpm 16 18 Q - ∆p 2004 14 12 2003 10 ∆p ∆p 8 [bar] sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 2002 [bar] Q - ∆p 16 3108 14 3107 12 3106 10 3105 6 8 4 6 2 4 0 2 5 15 25 35 45 55 Q 65 75 5 15 25 35 4 55 Q [l/min] Q [l/min] Q [l/min] 65 75 65 75 65 75 5 Q-P 3 2004 P 2 2002 Q-P 3108 4 3107 P 3 3105 2003 3106 [kW] [kW] 1 2 0 1 5 15 25 35 45 55 Q 65 75 5 15 25 35 Q - NPSH 0,8 0,8 NPSH NPSH 0,4 [m] 0,0 0,4 0,0 5 15 25 35 45 55 Q 65 75 5 15 25 35 45 [l/min] 3 speed = 1450 rpm 55 sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm 12 12 Q - ∆p 3608 10 ∆p 55 1,2 Q - NPSH [bar] 45 [l/min] 1,2 [m] 45 [l/min] Q - ∆p 4107 3607 10 4106 3606 8 ∆p 3605 6 8 4105 [bar] 6 4 4 2 2 0 45 65 85 105 Q 80 125 P 160 180 200 180 200 180 200 [l/min] 4107 3607 6 3606 [kW] 140 Q-P Q-P 3608 3 120 8 5 4 100 Q [l/min] 3605 P 2 4106 4105 4 [kW] 1 2 45 65 85 105 Q 125 80 [l/min] 100 120 140 Q 1,2 1,2 160 [l/min] Q - NPSH Q - NPSH 0,8 0,8 NPSH NPSH 0,4 [m] 0,4 [m] 0,0 0,0 45 65 85 105 Q 8 [l/min] 125 80 100 120 140 160 Q [l/min] Auto gas Underground tanks 1 to 6 dispenser PC 3105/7 -. 4107/7 CEBA 2002 - 2004 Suction lift operation for under ground tanks Safety regulations, relating to minimum safe distances, coupled to a physical lack of site space require the installation of under-ground LPG tanks. Discharge is therefore only possible via the top flange. The Sterling PC plant and CEBA tank pump is a top mounted pump system. The hole PC system or only the motor for the CEBA is located outside of the tank. The primary benefit being that there is no maintainable items such as electric motor or mechanical seals within the sealed & pressurised LPG vessel. The CEBA is equipped with sealles magnetic coupling, free of maintenance. Auto gas station with PC -system Auto gas station with CEBA2000 Requested sizes: PC 3605/7 A4 MB 0A A 02 PC 3605/7 A4 MK 0A A 02 Motor . for 1 Dispenser 4,0 kW EEXd II B T4 for 1 Dispenser 3,6 kW EEXe II T3 PC 3606/7 A4 NB 0A A 01 PC 3606/7 A4 NK 0A A 01 for 2 Dispenser5,5 kW EEXd II BT4 for 2 Dispenser5,0 kW EEXe II T3 PC 3607/7 A4 NB 0A A 01 PC 3607/7 A4 NK 0A A 01 for 3 Dispenser 5,5 kW EEXd II B T4 for 3 Dispenser 5,0 kW EEXd II T3 PC 4105/7 A4 PB0A A 01 PC 4105/7 A4 PK0A A 01 for 4 Dispenser 7,5 kW EEXd II BT4 for 4 Dispenser 6,8 kW EEXe II T3 PC 4106/7 A4 PB0A A 01 PC 4106/7 A4 PK0A A 01 for 5 Dispenser 7,5 kW EEXd II BT4 for 5 Dispenser 6,8 kW EEXe II T3 PC 4107/7 A4 PB 0A A 01 PC 4107/7 A4 PK 0A A 01 for 6 dispenser 7,5 kW EEXd II B T4 for 6 dispenser 6,8 kW EEXe II T3 Tank pump CEBA 2000 CEBA 2003 ……. CEBA 2003 ……. CEBA 2004 ……. CEBA 2004 ……. … for 1 Dispenser 3,0 kW EEXd II B T4 for 1 Dispenser 2,5 kW EEXe II T3 for 2 Dispenser 3,0 kW EEXd II B T4 for 2 Dispenser 3,3 kW EEXe II T3 9 Auto gas sp. gr. = 0,56 kg/dm3 speed = 1450 rpm PC 3600/7 PC 4100/7 14 14 Q - ∆p 12 ∆p Q - ∆p 4108 3608 10 [bar] sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 12 3607 ∆p 3606 [bar] 4107 10 4106 8 3605 4105 8 6 6 4 4 2 0 30 40 50 60 70 80 90 100 110 2 120 80 90 100 110 120 130 140 150 160 Q [l/min] 5 8 Q-P 4 3607 3 [kW P 3606 [kW] 3605 180 190 200 210 190 200 210 [l/min] Q-P 4108 7 3608 P 170 Q 4107 6 4106 5 4105 4 2 3 1 2 30 40 50 60 70 80 90 Q 100 110 120 [l/min] 16 Q - ∆p 2004 12 2003 10 ∆p 8 [bar] 2002 6 4 2 0 5 15 25 35 45 55 Q [l/min] Q [l/min] Q [l/min] 65 75 65 75 65 75 4 Q-P 3 2004 P 2 2002 2003 [kW] 1 0 5 15 25 35 45 55 1,2 Q - NPSH 0,8 NPSH [m] 0,4 0,0 5 10 15 25 35 45 55 90 100 110 120 130 140 150 160 170 Q Tank pump CEBA 2000 speed = 2900 rpm, sp. gr. = 0,56 kg/dm3 14 80 180 [l/min] Bottle filling Calculation of pump size CEHA 3106/5 – 6108/5 UEAA 5005 – 100010 PC 3605/7 – 6107/7 Generally : The nominal output rating can be found in the capacity curve of a filling carrousel for LPG cylinders. This nominal output rating, with regard to a constant filling pressure, should be increased by an additional, by-pass quantity led back to the feeling tank via a pressure sustaining valve. The additional quantity is normally from 20 to 50 %, depending on the size of the filling system. The differential pressure to be generated by the pump depends on the frictional characteristics (system curve) of the LPG plant and the flow rate. Whilst the static head may often be neglected, the flow losses (dynamic head) of the components in the system can be calculated accurately with the aid of standard tables and empirical values.Uncertainty often arises when calculating the system head, which in LPG plants results mainly from pressure differences are highly dependent upon temperature changes. The seasonal temperature changes and thus the change in the pressure differential must also be considered especially at the discharge side. The pressure difference can be determined by means of the vapour pressure curve for the media being pumped. The use of the pressure gradient of the liquefied gas could also been used. This pressure gradient indicates the pressure change per °C and guarantees a fast and accurate calculation of the differential pressure during the design stage. However it must be realized that, if extreme factors are taken into consideration, the resultant selection will be an oversized pump.Thus the high cost of both the pump and the operation under the partial load, will produce an uneconomic solution and unfavourable operating conditions. Pump selection: Cylinder Cylinder per hour Density Flow : : : : 11,8 kg 750 1/ h 0,56 kg/l estimated (11,8 kg /0,560 kg/l) 750 1/h = 15.804 l/h = 15,8 m3/h For carousel is a constant by pass flow of 20 to 50 % recommend to compensate pressure fluctuations and pump wear. Result of Q = 15,8 m3/h x ( 1,2 to 1,5 ) Requested flow Filling pressure Vapour pressure normally Requested pump differential pressure : : : : Q = 19,0 to 23,7 m3/h 13 to 17 bar 5 bar 8 to 12 bar Selected pump: Q= p= 19,5 to 23,7m3/h 12 to 15 bar CEHA 6107/5 AA AFU 0A 0 P= 22 to 25,5 kW 11 Bottle filling CEHA 3105/5 - 6108/5 sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 14 18 Q - ∆p 16 ∆p [bar] 14 3107 12 3106 10 3105 Q - ∆p 12 3108 3608 10 3607 3606 8 ∆p [bar] 6 8 4 6 2 4 0 2 0 1 2 3 4 Q 3 5 6 7 8 7 8 7 8 [m3/h] 5 Q-P 3108 4 3107 3 Q-P 3608 4 3607 3606 3106 3 P 3105 3605 [kW] [kW] 2 2 1 1 0 1 2 3 4 [m3/h] Q 3 5 4 5 6 Q [m3/h] 1,2 1,2 Q - NPSH Q - NPSH 0,8 0,8 NPSH NPSH [m]0,4 [m] 0,4 0,0 0,0 0 1 2 3 4 Q 3 5 10 6 [m3/h] 18 5108 Q - ∆p 16 5107 14 4107 4106 ∆p 5 Q Q - ∆p 4108 12 4 [m3/h] 14 [bar] 5 Q 5 P 4 [m3/h] ∆p 8 [bar] 5106 12 5105 10 8 6 6 4 4 2 2 5 6 7 8 9 10 Q 4108 7 9 13 Q-P 12 13 14 15 16 17 18 19 20 21 18 19 20 21 18 19 20 21 3 [m /h] 5107 14 4106 5106 12 5 5105 P 10 [kW] 4 Q-P 5108 16 8 6 4 2 5 6 7 8 9 10 Q 3 11 12 9 13 10 11 12 13 14 15 [m /h] 16 Q 17 3 [m /h] 1,2 1,2 Q - NPSH Q - NPSH 0,8 0,8 NPSH NPSH 0,4 [m] 0,4 0,0 0,0 5 6 7 8 9 10 Q 12 11 Q 3 [m] 10 [m /h] 4107 6 P 12 18 8 [kW] 11 3 [m3/h] 11 12 13 9 10 11 12 13 14 15 16 Q 17 3 [m /h] Bottle filling sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 22 Q - ∆p 20 6108 18 6107 16 6106 14 ∆p [bar] 12 6105 10 6104 8 6 4 2 12 14 16 18 20 22 24 26 28 Q 36 32 34 36 Q-P 32 6108 28 6107 24 6106 P 20 6105 [kW] 30 [m3/h] CEHA and UEAA installation over ground 6104 16 12 8 12 14 16 18 20 22 24 26 Q 28 30 32 34 36 30 32 34 36 [m3/h] 1,2 Q - NPSH 0,8 NPSH [m] 0,4 0,0 12 14 16 18 20 22 24 26 28 Q [m3/h] UEAA 5005 - 6505 sp. gr. = 0,56 kg/dm3 speed = 2900 rpm 20 ∆p [bar] 18 Q - ∆p 18 5008 16 16 5007 14 14 Q - ∆p 6505 6504 ∆p 12 5006 12 sp. gr. = 0,56 kg/dm3 speed = 2900 rpm [bar] 5005 10 10 8 8 6 6 4 4 2 10 20 30 40 50 60 Q 70 80 10 30 50 70 3 90 Q [m /h] 40 110 3 [m /h] 50 Q-P Q-P - 40 30 P P [kW] [kW] 5008 5007 5006 5006 20 30 6505 6504 20 10 10 0 10 20 30 40 50 60 Q 70 80 10 3 30 50 3 90 Q [m /h] Q [m /h] 110 3 3 Q - NPSH Q - NPSH 2 2 NPSH NPSH [m] 70 [m /h] 1 [m] 1 0 0 10 20 30 40 50 60 Q 3 [m /h] 70 80 10 30 50 70 90 110 3 13 Bottle filling UEAA 6506 - 10010 sp. gr. = 0,56 kg/dm3 speed = 2900 rpm 16 32 Q - ∆p Q - ∆p 14 8003 28 6509 24 12 ∆p 10 6508 ∆p [bar] sp. gr. = 0,56 kg/dm3 speed = 2900 rpm [bar] 6507 8002 8 20 6 6506 16 4 2 12 0 20 8 10 30 50 70 90 Q P 40 50 70 90 3 Q [m /h] 20 110 40 80 200 100 120 140 Q 160 180 200 [m3/h] Q - NPSH 3 2 NPSH NPSH 1 [m] 1 0 0 10 30 50 70 90 Q 110 40 60 80 100 120 140 Q [m /h] 16 160 [m3/h] Correction different density: Q - ∆p 14 20 3 sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 10010 10009 12 ∆p For instance : LPG with 0,52 kg/l CEHA 5106/5 Q = 11,5 m3/h P = 12 bar P = 12,3 kW pnew = 12 bar x (0,56/0,52) 10008 10 10007 10006 8 6 11,1 bar 4 20 60 100 140 180 Q 220 = 50 30 Qnew = 10 20 60 100 140 3 180 Q [m /h] Q [m /h] 220 3 Q - NPSH 2 NPSH 1 0 60 100 140 12,3 kW x (0,56/0,52) 11,4 kW 10010 10009 10008 10007 10006 P 20 Pnew 3 [m /h] Q-P 70 14 60 4 2 [m] 180 0 30 Q - NPSH [kW] 160 [m3/h] 8002 20 3 [bar] 140 8003 [kW] 20 [m] 120 Q-P 6509 6508 6507 6506 10 100 60 P 40 80 80 [m3/h] 60 [kW] 60 Q Q-P 80 40 110 180 3 220 Q = 11,5 m3/h 180 200 Bottle filling PC 3605 – 6107 for underground tanks sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 14 Q - ∆p 12 ∆p [bar] Q - ∆p 4108 3608 12 3607 10 sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 14 4107 ∆p [bar] 10 3606 4106 8 3605 8 4105 6 6 4 4 2 0 30 40 50 60 70 80 90 100 110 2 120 80 90 100 110 120 130 140 150 160 Q [l/min] 5 8 Q-P 4 [kW 3607 3 P 3606 [kW] 3605 180 190 200 210 190 200 210 [l/min] Q-P 4108 7 3608 P 170 Q 4107 6 4106 5 4105 4 2 3 1 2 30 40 50 60 70 80 90 Q 100 110 120 80 100 110 120 130 140 150 160 170 Q 3 speed = 1450 rpm 90 [l/min] [l/min] sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm 180 18 16 Q - ∆p Q - ∆p 14 5107 ∆p 12 5106 6107 16 14 6106 12 6105 ∆p [bar] [bar] 10 10 8 8 6 6 4 4 2 2 3 5 7 9 11 13 Q 15 8 17 20 24 [m3/h] 28 32 3 [m /h] 28 6107 14 24 Q-P 5107 P 5106 12 P 16 Q 16 [kW] 12 Q-P 6106 20 6105 [kW 16 10 12 8 8 6 3 5 7 9 11 Q 13 [m3/h] 15 17 8 12 16 20 24 Q 28 32 3 [m /h] 15 LPG Transfer Selection of pump size CEHA 3102/5 – 6108/5 UEAA 5001 – 100010 Rating and aspects of installation : Pumps can be selected in accordance with the characteristic curves. Specific data, especially with regard to the required motor, will be given in our quotation. When selecting a pump size, it must always be borne in mind that vapour-free inflow can not always be guaranteed. In practice, it is always very important to design an installation in accordance with the state of the art (e.g. see installation drawing below) in order to minimalize vaporisation and headlosses. If not, some safety factors need to be incorporated in the determination of the pump design. Aspects on installation (general) 1. The suction pipes must be configured such that there is a minimum of resistance. There should be no filters etc. which could impact high frictional loses and hinder the flow to the pump. 2. The minimum liquid tank level must consider flow resistance of the suction pipe the required NPSH of the pump. 3. Bypass pipes from discharge side to inlet or suction side are not allowed. The bypass backflow from the relief valve must be fed back to the storage tank. 4. If one pump has to fill several tanks with different LPG mixtures at different vapour pressures, efficient nonreturn valves or other suitable shut-off devices are required at the discharge side to avoid any service liquid blowing out during the change-over process. 5. Required differential pressure minimum: 1 – 3 bar if a vapour return line is connected between tanks. 3 - 5 bar if no vapour return line is installed. More than 5 bar in special cases, high temperature difference, high pipe resistant etc.. 6. If more than one pump are connected with one tank a special header with right dimensions can distribute the fluid free of vapour. 16 LPG Transfer CEHA 3102/5 - 6108/5 sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 18 12 16 Q - ∆p 3108 14 3106 ∆p 10 3105 8 3104 6 3103 8 ∆p 3605 [bar] 6 3604 3603 4 3602 2 2 0 0 5 15 25 35 45 55 Q 65 75 45 65 85 Q 3107 4 3607 3 3106 3105 3 3605 2 3104 3103 3606 3604 P 2 3603 [kW] 3102 1 Q-P 3608 4 P 3602 1 0 0 5 15 25 35 45 55 Q 65 45 75 65 85 Q - NPSH Q - NPSH 0,8 NPSH NPSH [m] 0,4 0,4 0,0 0,0 5 15 25 35 45 55 Q 65 45 75 12 sp. gr. = 0,56 kg/dm3 5108 14 5106 12 5105 ∆p 10 [bar] 4103 4 Q - ∆p 5107 4104 6 sp. gr. = 0,56 kg/dm3 16 4105 [bar] 125 [l/min] 18 Q - ∆p 4106 8 105 speed = 1450 rpm 4107 10 85 Q 14 4108 65 [l/min] speed = 1450 rpm 5104 8 5103 6 4102 2 5102 4 0 2 80 100 120 140 160 Q 8 4108 180 200 0 [l/min] 9 18 12 13 14 15 16 18 19 20 21 17 18 19 20 21 17 18 19 20 21 Q-P 5108 5106 5105 5104 P 10 4102 17 [m3/h] 5107 14 4104 4103 2 11 Q 4105 4 10 Q-P 4107 4106 6 [kW] 125 [l/min] 1,2 0,8 P 105 Q [l/min] 1,2 ∆p 125 [l/min] 5 Q-P 3108 [m] 105 [l/min] 5 [kW] 3607 3606 3102 4 Q - ∆p 3608 10 3107 12 [bar] sp. gr. = 0,56 kg/dm3 speed = 1450 rpm [kW] 5103 6 5102 0 80 100 120 140 160 Q 1,2 180 2 200 9 [l/min] 10 11 12 13 14 15 16 Q [m3/h] 1,2 Q - NPSH Q - NPSH 0,8 0,8 NPSH NPSH 0,4 [m] [m] 0,0 80 100 120 140 160 Q 180 [l/min] 200 0,4 0,0 9 10 11 12 13 14 15 16 Q [m3/h] 17 LPG Transfer CEHA 6102 - 6108 UEAA 5001 - 10010 sp. gr. = 0,56 kg/dm3 speed = 1450 rpm 10 24 Q - ∆p 20 8 6108 6107 [bar] 5003 ∆p 6106 6 [bar] 6105 12 5002 4 6104 8 Q - ∆p 5004 16 ∆p sp. gr. = 0,56 kg/dm3 speed = 2900 rpm 6103 5001 2 6102 4 0 10 0 12 14 16 18 20 22 24 26 28 Q 36 32 34 36 P 12 5004 8 5003 [kW] 6104 6102 16 18 20 22 24 26 28 Q 30 32 34 30 40 50 Q 70 80 60 70 80 3 [m /h] Q -NPSH 2 0,8 NPSH NPS [m] 0,4 1 0 0,0 12 14 16 18 20 22 24 26 28 Q 30 32 34 36 10 50 18 Q - ∆p 16 16 5007 14 3 [m /h] sp. gr. = 0,56 kg/dm3 speed = 2900 rpm 5008 Q - ∆p 6505 6504 ∆p 12 5006 12 40 Q 18 14 30 [m /h] sp. gr. = 0,56 kg/dm 20 20 3 3 speed = 2900 rpm [bar] 20 3 Q - NPSH ∆p 60 5001 10 36 [m3/h] 1,2 [m] 80 0 4 14 70 5002 4 6103 12 60 [m3/h] 16 6105 12 50 Q-P 20 6106 [kW] 40 24 [m3/h] 6107 P 20 30 Q Q-P 6108 28 30 20 [bar] 5005 10 10 8 8 6 6 4 4 6503 6502 2 10 20 30 40 50 60 Q 70 80 10 30 50 70 3 90 Q [m /h] 40 110 3 [m /h] 50 Q-P Q-P - 40 30 P P [kW] [kW] 5008 5007 5006 5006 20 30 6505 6504 6503 6502 20 10 10 0 10 20 30 40 50 60 Q 70 80 10 3 30 50 Q - NPSH 90 [m /h] Q [m /h] 110 Q - NPSH 2 2 NPSH NPSH 1 [m] 1 0 0 10 18 3 Q 3 3 [m] 70 [m /h] 20 30 40 50 60 Q 3 [m /h] 70 80 10 30 50 70 90 3 110 LPG Transfer UEAA 6506 - 10010 3 speed = 2900 rpm 32 16 Q - ∆p Q - ∆p 14 8003 28 6509 24 12 ∆p 10 6508 ∆p [bar] sp. gr. = 0,56 kg/dm3 speed = 2900 rpm sp. gr. = 0,56 kg/dm [bar] 6507 8002 8 20 6 6506 16 8001 4 2 12 0 20 8 10 30 50 70 90 Q 40 180 200 160 180 200 8001 0 30 50 70 90 20 110 3 Q [m /h] 40 60 80 100 120 140 Q 4 Q - NPSH 3 [m /h] Q - NPSH 3 2 2 NPSH NPSH 1 1 [m] 0 0 10 30 50 70 90 Q speed = 1450 rpm 20 110 [m3/h] 3 40 60 80 100 120 160 180 200 [m3/h] sp. gr. = 0,56 kg/dm3 speed = 1450 rpm sp. gr. = 0,56 kg/dm 140 Q 16 8 Q - ∆p 10005 6 Q - ∆p 14 10004 10009 ∆p 10003 4 10010 12 ∆p [bar] 160 3 [m /h] 8002 20 3 [m] 140 8003 [kW] 20 10 120 Q-P P 40 100 60 6509 6508 6507 6506 [kW] 80 80 [m3/h] 60 P 60 Q Q-P 80 40 110 [bar] 10008 10 10007 10002 10006 8 2 6 0 20 60 100 140 180 Q 220 4 3 [m /h] 20 60 100 140 50 180 Q [m3/h] Q [m3/h] Q [m3/h] 220 Q-P 40 30 P [kW] Q-P 70 10005 10004 10003 10002 20 10 P [kW] 0 20 10010 10009 10008 10007 10006 50 60 100 140 Q 3 180 30 10 220 20 [m /h] 3 60 100 140 180 220 180 220 3 Q - NPSH Q - NPSH 2 2 NPSH NPSH 1 [m] [m] 0 1 0 20 60 100 140 180 Q 3 [m /h] 220 20 60 100 140 19