wrcx

SEC-WaveRadius Mill
WRCX Type
■ General Features
The popular WRC type has been redesigned.
The WRCX Type SEC WaveRadius Mill is a versatile, high
efficiency cutter that is suited to carving dies, slant milling,
helical milling, and a variety of other applications.
A full lineup of inserts allows it to handle a wide variety of
work materials from steel to non-ferrous metals.
■ Characteristics
● Durable body with special surface treatment offers significantly
■ Series
Type
improved tool life and reliability.
WRCX(F) 12000R(S)
WRCX(F) 16000R(S)
H60 WRCX 20000R(S)
Endmill WRCX 08000E
Type
WRCX 10000E
H63 WRCX 16000E
Modular WRCX 08000M
Type
WRCX 10000M
H131 WRCX 12000M
Shell
Type
● Superb vibration resistance with anti-vibration edge design.
● All sizes come with coolant holes preventing chip build-up and jamming.
● Sturdy screw clamp with torx plus insert attachment ensures
stable machining.
■ Wide Insert Lineup
● In addition to conventional WRC type inserts, the new lineup
includes non-ferrous metal inserts and surfing inserts.
Non-Ferrous Metal Insert QPET ○○○○○○ PPFR-S
● Good surface roughness with
arc-shaped wiper
● Sharp corners
● Four-cornered insert
Nose Radius
Surfing Insert QPMT ○○○○○○ PPER-R
● Cutting edges feature unique rippled design
● Four-cornered insert
A
B
● *Use in combinations that
● Maximum Allowable Revolution Speed when Milling Non-Ferrous Metal
（Units: min-1）
Insert Cat. No.
Cutter External Diameter
øDc(mm)
QPET10････-S QPET12････-S QPET16････-S
25
28,000
32
25,000
40
22,000
15,000
50
20,000
14,000
63
18,000
13,000
80
16,000
12,000
100
10,000
* Even if the speed used is within the maximum allowable revolution speeds listed
above, abnormal vibrations may occur due to machine rigidity or other factors.
Therefore it is advisable to start operation at half the maximum allowable revolution speed and
increase the speed gradually while checking for abnormalities.
B
Radius
MultiPurpose
A
B
A
even number of cutting edges)
（0°Position)
A+B
B
（Position Rotated 90°）
（Shape Created）
R/Copying
B
Groove/
T-Slot
A
Rotate 90°at a time and attach inserts
Chamfering
■ Usage Precautions
● Helical Milling
● Taper Milling
Insert Cat. No.
øD
●Use atα°or lower.
α°
Standard Diameter or Less
QP□□08○○○○
QP□□10○○○○
øD
Center uncut portion cannot be removed by traverse
cutting with the same cutter
Aluminium/
Light Alloys
● Recommended Values for Helical and Taper Milling
Helical (Dimensions mm)
Standard
QP□□12○○○○
Standard Diameter or Above
QP□□16○○○○
Center uncut portion can be
removed by traverse cutting with
the same cutter
Face
Milling
Shoulder
Milling
(Only useable on cutters with an
øD
H
A
alternate cutting edge A
and cutting edge B.
No. of
Teeth
4-6
3-6
5-6
2-3
2-3
2-3
2-3
2-3
4
Milling
Cutters
Arc-Shaped Wiper
External
(mm)
ø40-ø80
ø63-ø100
ø125-ø160
ø20-ø25
ø25-ø32
ø40-ø50
ø20-ø25
ø25-ø32
ø40
QP□□20○○○○
Cutter External
Diameter
øDc
20
25
25
32
40
50
63
80
40
50
63
80
100
125
160
Work Dia. øD
Min. Standard Max.
25
32
39
35
42
49
32
40
48
46
54
62
57
68
79
77
88
99
103 114 125
137 148 159
49
64
79
69
84
99
95 110 125
129 144 159
169 184 199
212 230 248
282 300 318
High-Speed
Cast Iron
Taper
Max. Ramping
Angle
R(max)
13̊
8̊20'
13̊10'
8̊
10̊
7̊30'
5̊10'
3̊50'
19̊30'
12̊
8̊
5̊30'
4̊
3̊30'
2̊30'
H59
SEC-WaveRadius Mill
WRCX(F)12000 Type
6mm
0°
−3°
Radial
Axial
Rake
Angle
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G
S
G
G
(12000 Type)
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
Lf
L
b
øDb
ød
a
ød2
ød1
øDc
■ Body（WRCX12000）
Metric
Cat. No.
Stock
WRCX 12040RS
12050RS
12063RS
12080RS
Dimensions (mm)
øDc
øDb
Lf
ød
D
40
36
40
D
50
40
40
D
D
63
＊
80
a
b
L
ød1
16
8.4
5.6
18
13.5
22
10.4
6.3
20
18
ød2
No. of
Teeth
Weight
(kg)
9
4
0.2
11
4
0.2
40
40
22
10.4
6.3
20
18
11
5
0.4
55
50
27
12.4
7.0
25
20
13.5
6
0.9
Inserts are not included.
Metric
■ Body（WRCXF12000） Fine Pitch Type
Cat. No.
Stock
WRCXF 12050RS
12063RS
Dimensions (mm)
øDc
øDb
Lf
ød
a
b
D
50
40
40
22
10.4
6.3
D
63
40
40
22
10.4
6.3
L
ød1
ød2
No. of
Teeth
Weight
(kg)
20
18
11
5
0.2
20
18
11
6
0.4
Inserts are not included.
*Please use JIS B1176 hexagonal bolt for securing cutter to the arbor.
■ Inserts
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
Radius
MultiPurpose
Shoulder
Milling
K
General Purpose
Cat. No.
General
Purpose
N
K
Roughing
Usage
O
Fig 1
N
QPMT 120440 PPEN
120440 PPEN-H
*1
Non-Ferrous Metal QPET 120460 PPFR-S
Surfing QPMT 120460 PPER-R
A
Dimensions（mm）
D D D D Q
Q
12 4.0 4.76 1
D D D D Q
Q
12
4.0 4.76 1
Q Q Q Q Q D
D
12
6.0 4.76 2
Q
12
6.0 4.76 3
D D
Q
A
O
s
90°
Fig
Fig 2
O
Non-Ferrous Metal
s
A
Fig 3
Surfing Insert
O
A
R/Copying
Groove/
T-Slot
Chamfering
A
s
Aluminium/
Light Alloys
High-Speed
Cast Iron
s
A
Application
K
P
DL1000
Face
Milling
High Speed/Light
ACP100
ACP200
ACP300
ACK200
ACK300
H1
Milling
Cutters
H
Coated Carbide Carbide DLC
A
Grade
*H: Strong edge.
■ Spare Parts
screw
■ Recommended Cutting Conditions Spanner
Anti-seizure Cream
External Diameter: ø40 to ø80mm
ISO
Nm
BFTX0409IP 3.0
Nm
TRDR15IP
Recommended Tightening Torque（N・m）
SUMI-P
P
M
K
N
Note
H60
Work
Material
Hardness
Carbon Stee 180 to 280HB
Alloy Steel 180 to 280HB
Stainless Steel
Q
Cast Iron
250HB
Non-Ferrous Metal
Q
Cutting Speed v（m/min）
Feed Rate f（mm/t）
c
z
Grade
Min.- Optimum -Max. Min.- Optimum -Max.
100-160-200
100-140-180
80-120-160
80-120-160
200-500-1000
0.20- 0.40 -0.60
0.20- 0.30 -0.40
0.10- 0.20 -0.30
0.10- 0.20 -0.40
0.10- 0.30 -0.40
ACP200
ACP200
ACP300
ACK200
DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
SEC-WaveRadius Mill
8mm
0°
−3°
Radial
Axial
Rake
Angle
WRCX(F)16000 Type
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G
S
G
G
(16000 Type)
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
Fig 1
Fig 2
b
øDb
ød
a
Lf
Lf
L
L
b
øDb
ød
a
ød2
ød1
øDc
ød1
øDc
Imperial
Metric
■ Body（WRCX16000）
Cat. No.
Stock
WRCX 16063RS
16080RS
16100RS
WRCX 16080R
16100R
D
Dimensions (mm)
øDc
63
øDb
Lf
ød
a
b
L
ød1
ød2
No. of
Teeth
Weight
(kg)
Fig
50
40
22
10.4
6.3
20
18
11
3
0.4
1
D
＊
80
55
50
27
12.4
7.0
25
20
13.5
4
0.8
1
D
100
70
50
32
14.4
8.5
32
46
5
1.2
2
D
＊
80
55
50
25.4
9.5
6.0
25
20
13
4
0.8
1
100
70
63
31.75
12.7
8.0
32
46
17
5
1.4
1
＊
D
Q
Inserts are not included.
■ Body（WRCXF16000） Fine Pitch Type
Metric
Cat. No.
Stock
WRCXF 16063RS
16080RS
16100RS
Dimensions (mm)
øDc
63
øDb
Lf
ød
a
b
L
ød1
ød2
No. of
Teeth
Weight
(kg)
Fig
1
50
40
22
10.4
6.3
20
18
11
4
0.4
D
＊
80
55
50
27
12.4
7.0
25
20
13.5
5
0.7
1
D
100
70
50
32
14.4
8.5
32
46
Q
6
1.2
2
D
Inserts are not included.
■ Inserts
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal
Coated Carbide Carbide DLC
High Speed/Light
General Purpose
Roughing
Application
K
K
P
S Exotic Alloy H Hardened Steel
O
Fig 1
A
Grade
N
N
A
K
Dimensions（mm）
DL1000
General
Purpose
（CP Type）
ACP100
ACP200
ACP300
ACK200
ACK300
H1
A
D D D D Q
Q
16 6.0
6.5
1
D D D D Q
Q
16 6.0
6.5
1
D D D D Q
Q
16 0.8
6.5
1
D D D D Q
Q
16 0.8
6.5
2
Q Q Q Q Q D
D
16 8.0
6.5
3
Q
16 8.0
6.5
4
QPMT 160660 PPEN
Fig
MultiPurpose
O
Shoulder
Milling
s
O
Radius
A
Cat. No.
90°
Face
Milling
s
11°15'
Fig 2
Usage
s
A
R/Copying
90°
Groove/
T-Slot
Fig 3
QPMT 160608 PPEN
160608 PPEN-CP
*2
Non-FerrousMetal
QPET 160680 PPFR-S
Surfing
QPMT 160680 PPER-R
Chamfering
s
A
Aluminium/
Light Alloys
Fig 4
Surfing Insert
High-Speed
Cast Iron
O
D D
Q
A
AntiVibration
O
Non-Ferrous Metal
A
160660 PPEN-H
*1
H
Milling
Cutters
*Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing ø80/ø100 cutter to the arbour.
A
s
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
■ Recommended Cutting Conditions
■ Spare Parts
screw
Spanner
External Diameter: ø40 to ø80mm
Anti-seizure Cream
ISO
P
Nm
BFTX0511IP 5.0 TRDR20IP SUMI-P
Nm
Recommended Tightening Torque（N・m）
M
K
N
Note
Work
Material
Hardness
Cutting Speed v（m/min）
Feed Rate f（mm/t）
c
z
Grade
Min.- Optimum -Max. Min.- Optimum -Max.
Carbon Stee 180 to 280HB 100-160-200 0.20- 0.40 -0.60 ACP200
Alloy Steel 180 to 280HB 100-140-180 0.20- 0.30 -0.40 ACP200
Stainless Steel
80-120-160 0.10- 0.20 -0.30 ACP300
Q
Cast Iron
250HB
80-120-160 0.10- 0.20 -0.40 ACK200
Non-Ferrous Metal
200-500-1000 0.10- 0.30 -0.40 DL1000
Q
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
External Diameter: ø100 to ø160mm
ISO
P
M
K
N
Note
Work
Material
Hardness
Carbon Stee 180 to 280HB
Alloy Steel 180 to 280HB
Stainless Steel
Q
Cast Iron
250HB
Non-Ferrous Metal
Q
Cutting Speed v（m/min）
Feed Rate f（mm/t）
c
z
Grade
Min.- Optimum -Max. Min.- Optimum -Max.
150-200-250 0.30- 0.40 -0.60
100-160-200 0.10- 0.30 -0.50
160-180-200 0.15- 0.20 -0.30
100-150-200 0.10- 0.15 -0.20
200-500-1000 0.20- 0.40 -0.60
ACP200
ACP200
ACP300
ACK200
DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
H61
SEC-Wave Radius Mill
WRCX20000 Type
Radial
Axial
Rake
Angle
10mm
0°
−3°
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G
S
G
(20000 Type)
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
øDb
ød
a
øDb
ød
a
b
Fig 2
Lf
Lf
L
L
b
Fig 1
ød2
ød1
øDc
ød1
øDc
Imperial
■ Body（WRCX20000）
Dimensions (mm)
Cat. No.
Stock
WRCX 20125R
20160R
D
125
D
160
øDc
øDb
Lf
ød
a
b
80
63
38.1
15.9
10.0
100
63
50.8
19.1
11.0
No. of Weight
Teeth
(kg)
Fig
ød1
ød2
35.5
55
30
5
2.3
1
38
72
Q
6
4.0
2
L
Inserts are not included.
■ Inserts
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal
Coated Carbide
Cermet DLC
K
K
P
S Exotic Alloy H Hardened Steel
O
Fig 1
N
A
Grade
High Speed/Light
Application
General Purpose
Roughing
N
K
A
Dimensions（mm）
MultiPurpose
Shoulder
Milling
200670 PPEN-H
*1
AntiVibration
QPMT 200608 PPEN
200608 PPEN-CP
*2
Surfing QPMT 2006100 PPER-R
Q
20
7.0 6.5
1
D D D D Q
Q
20
7.0 6.5
1
D D D D Q
Q
20
0.8 6.5
1
D D D D Q
Q
20
0.8 6.5
2
D D
Q
20 10.0 6.5
3
Q
O
s
O
A
D D D D Q
（CP Type）
s
A
90°
Fig 3
Surfing Insert
O
A
Radius
QPMT 200670 PPEN
A
A
s
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
R/Copying
Groove/
T-Slot
Chamfering
s
11°15'
Fig 2
Fig
DL1000
Milling
Cutters
Milling
C u tte rs
Face
Milling
General
Purpose
Cat. No.
ACP100
ACP200
ACP300
ACK200
ACK300
H1
H
Usage
90°
■ Spare Parts
screw
Aluminium/
Light Alloys
■ Recommended Cutting Conditions Spanner
Anti-seizure Cream
External Diameter: ø100 to ø160mm
ISO
High-Speed
Cast Iron
Nm
BFTX0615IP 7.5
Nm
TRDR25IP
Recommended Tightening Torque（N・m）
SUMI-P
P
M
K
Note
H62
Work
Material
Carbon Stee
Alloy Steel
Stainless Steel
Cast Iron
Hardness
Cutting Speed v（m/min）
Feed Rate f（mm/t）
c
z
Grade
Min.- Optimum -Max. Min.- Optimum -Max.
180 to 280HB
180 to 280HB
Q
250HB
150-200-250
100-160-200
160-180-200
100-150-200
0.30- 0.40 -0.60
0.10- 0.30 -0.50
0.15- 0.20 -0.30
0.10- 0.15 -0.20
ACP200
ACP200
ACP300
ACK200
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
SEC-Wave Radius Mill
Rake Radial 0°
Angle Axial −3°
4mm
5mm
8mm
(08000E Type)
(10000E Type)
(16000E Type)
WRCX08000E / 10000E / 16000E Type
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
G
S
G
G
øDc
øDs h7
øD2
Milling for Steel, Stainless Steel, Cast Iron and Non-Ferrous Alloys
ap
C
Lf
Modular Type
L
WRCX 08020ES
08020EM
08020EL
WRCX 08025ES
08025EM
08025EL
øDc øDs øD2 ap Lf C
D 20
D 20
20
D 25
D 25
25
20
20
20
25
25
25
18
18
18
21
21
21
4
4
4
4
4
4
L
50 80 130
100 80 180
130 120 250
50 80 130
100 80 180
130 120 250
No. of Weight
Teeth (kg)
2
2
2
3
3
3
Applicable Cutters
WRCX08000E Type
WRCX10000E Type
WRCX16000E Type
0.2
0.3
0.5
0.4
0.5
0.7
Nm
Inserts are not included.
Stock
■ Body（WRCX10000E）
Cat. No.
WRCX 10025ES
10025EM
10025EL
WRCX 10032ES
10032EM
10032EL
21
21
21
28
28
28
5
5
5
5
5
5
Stock
WRCX 16040ES
16040EM
WRCX 16050ES
16050EM
D
D
D
D
L
50 80 130
100 80 180
130 120 250
50 80 130
120 80 200
180 120 300
No. of Weight
Teeth (kg)
2
2
2
3
3
3
ISO
0.4
0.5
0.7
0.7
1.0
1.5
P
M
K
N
Note
øDc øDs øD2 ap Lf C
32
32
32
32
31.3
31.3
40.8
40.8
8
8
8
8
50
50
50
50
L
120
200
120
200
170
250
170
250
No. of Weight
Teeth (kg)
2
2
3
3
ISO
0.9
1.4
1.0
1.5
P
M
K
N
Inserts are not included.
Note
■ Inserts
80-120-160
60-100-140
60-100-120
60- 80 -120
200-500-1000
K
K
P
Work
Material
Hardness
Carbon Stee 180 to 280HB
Alloy Steel 180 to 280HB
Stainless Steel
Q
Cast Iron
250HB
Non-Ferrous Metal
Q
100-160-200
100-140-180
80-120-160
80-120-160
200-500-1000
QPMT 160608 PPEN
160608 PPEN-CP
Non-Ferrous QPET 10T350 PPFR-S
Metal
QPET 160680 PPFR-S
Surfing QPMT 160680 PPER-R
0.20- 0.40 -0.60
0.20- 0.30 -0.40
0.10- 0.20 -0.30
0.10- 0.20 -0.40
0.10- 0.30 -0.40
ACP200
ACP200
ACP300
ACK200
DL1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
S Exotic Alloy H Hardened Steel
Fig 1
N
Dimensions
（mm）
A
Fig Applicable Cutters
D D D D Q
Q
8 3.0 3.18 1
D D D D Q
Q
8 3.0 3.18 1
O
Chamfering
O
Aluminium/
Light Alloys
High-Speed
Cast Iron
s
A
90°
10
3.5 3.97 1
D D D D Q
Q
10
3.5 3.97 1
D D D D Q
Q
16
6.0 6.5
1
D D D D Q
Q
16
6.0 6.5
1
D D D D Q
Q
16
0.8 6.5
1
D D D D Q
Q
16
0.8 6.5
Q Q Q Q Q D
D
10
5.0 3.97 3 WRCX10000E Type
Q Q Q Q Q D
D
16
8.0 6.5
3 WRCX16000E Type
Q
16
8.0 6.5
4 WRCX16000E Type
Q
Groove/
T-Slot
WRCX08000E Type
Q
D D
R/Copying
s
11°15'
Fig 2
Radius
Shoulder
Milling
90°
（CP Type）
s
Face
Milling
MultiPurpose
A
A
H
O
K
WRCX10000E Type
Fig 3
O
Non-Ferrous Metal
A
QPMT 160660 PPEN
160660 PPEN-H
ACP200
ACP200
ACP300
ACK200
DL1000
Cutting Speed v（m/min）
Feed Rate f（mm/t）
c
z
Grade
Min.- Optimum -Max. Min.- Optimum -Max.
N
D D D D Q
10T335 PPEN-H
0.10- 0.30 -0.40
0.10- 0.20 -0.30
0.10- 0.15 -0.20
0.10- 0.20 -0.30
0.10- 0.20 -0.30
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
DL1000
080330 PPEN-H
*2
Cutting Speed v（m/min）
Feed Rate f（mm/t）
c
z
Grade
Min.- Optimum -Max. Min.- Optimum -Max.
Coated Carbide Carbide DLC
General QPMT 10T335 PPEN
Purpose
AntiVibration
Hardness
Carbon Stee 180 to 280HB
Alloy Steel 180 to 280HB
Stainless Steel
Q
Cast Iron
250HB
Non-Ferrous Metal
Q
ACP100
ACP200
ACP300
ACK200
ACK300
H1
Cat. No.
QPMT 080330 PPEN
*1
Work
Material
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal
Grade
High Speed/Light
Application
General Purpose
Roughing
Usage
External Diameter: ø40 to ø50mm
Insert: A=16 Type
Dimensions (mm)
40
40
50
50
TRDR08IP
TRDR15IP
TRDR20IP
Milling
Cutters
Cat. No.
1.5
3.0
5.0
Recommended Tightening Torque（N・m）
Inserts are not included.
■ Body（WRCX16000E）
BFTX02506IP
BFTX03584IP
BFTX0511IP
External Diameter: ø20 to ø32mm
øDc øDs øD2 ap Lf C
25
25
25
32
32
32
Spanner
Nm
■ Recommended Cutting Conditions Insert: A=10 Type
Dimensions (mm)
D 25
D 25
25
D 32
D 32
32
Screw
A
Cat. No.
■ Spare Parts
Dimensions(mm)
WRCX16000E Type
s
A
WRCX16000E Type
2
Fig 4
Surfing Insert
O
A
Stock
■ Body（WRCX08000E） Insert: A=8 Type
H131
A
s
*1 -H: Strong edge. *2: When using anti-vibration inserts, 08 type and 08-CP type inserts must be set in alternating fashion.
H63