NACRE - Summary
Transcription
NACRE - Summary
NACRE An Overview: Towards a Silent-by-Design Aircraft? João Frota – Airbus 15th AIAA/CEAS Aeroacoustics Conference 12th May 2009 – Miami, USA 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota NACRE (foreword) The purpose of this talk… … is not to explain how clever the NACRE team was or still is (it’s so obvious! members are in this room…) © Copyright NACRE Consortium, 2008. All rights reserved. … is not to present solutions for all our (industry) problems (others will!) … is to market an effective approach for integrated (multidisciplinary) research with key examples … is to highlight some of the noise issues that we try to tackle and that still deserve some attention from the scientific community NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 2 Contents Introduction to the NACRE European R&T project Previous European initiatives Introduction to the NACRE ProGreen concept family © Copyright NACRE Consortium, 2008. All rights reserved. A selection of noise reduction technology bricks Summary & Outlook NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 3 Contents Introduction to the NACRE European R&T project Previous European initiatives Introduction to the NACRE ProGreen concept family © Copyright NACRE Consortium, 2008. All rights reserved. A selection of noise reduction technology bricks Summary & Outlook NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 4 NACRE Objectives • The main aim of NACRE is to break the barriers that prevent the efficient design of Novel Aircraft Configurations • To help provide quantum steps in three specific ACARE* challenges: *Advisory Council for Aeronautical Research in Europe Air-travel Quality and Affordability Environmental performance Air Transport System Efficiency © Copyright NACRE Consortium, 2008. All rights reserved. • The NACRE targets are as follows: Fuel Consumption: Noise reduction target: -25 % (fuel burn kg/seat/km) -10 dB per operation Efficiency: -15 % of A/C economics Volume +15/20 % per PAX at same A/C efficiency and enhanced services improvement: Noise and Environmental aspects in focus today NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 5 Achievements: - 20dB = 75% quieter! -20dB Lateral Noise Level Corrected for Aircraft Thrust Turbojets 1st generation turbofans 2nd generation turbofans 1960 1970 1980 Entry Into Service Date 1990 2000 Product Performance/Capability But current solutions show limited potential… ge n a h c step Incremental product improvement Fly by wire Modern Jet High By-pass ratio Jet Propeller 1950 1975 2000 …Radical innovative solutions are needed to meet major requirements “Greener by design” – The design levers © Copyright NACRE Consortium, 2008. All rights reserved. Advanced Materials Aerodynamics Engines Configurations Systems NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 8 NACRE – New Aircraft Concepts REsearch • Started April 2005, initial duration 48 months, extended for 12 months • Budget € 30.3m, funded € 16.9m by European Commission • A Consortium of 36 partners © Copyright NACRE Consortium, 2008. All rights reserved. Aircraft manufacturers: Airbus, Alenia, Dassault Aviation, Piaggio Engine manufacturers: Rolls-Royce, Snecma, MTU Aero Engines Key suppliers: Aircelle, Messier-Dowty, Dowty Propellers Research Centres: ARA, CIRA, DLR, EADS Innovation Works, FOI, INTA, NLR, ONERA, TsAGI, VZLU Universities: Trinity College Dublin, Univ. Greenwich, TU Munich, Univ. Stuttgart, KTH Stockholm, Warsaw Univ. Technology, ISVR Small and medium enterprises: IBK, INASCO, PEDECE (affiliated to IST Lisbon), ARTTIC NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 10 NACRE Consortium Sweden FOI, KTH Netherlands NLR Russia TsAGI © Copyright NACRE Consortium, 2008. All rights reserved. UK Airbus, ARA, ISVR, Messier-Dowty, RollsRoyce, UoG, Dowty Propellers Czech Republic VZLU Ireland TCD Germany Airbus, EADS CRC, DLR, IBK, MTU, RollsRoyce, TU München, Univ. Stuttgart Po land Warsaw Univ. Technology Italy Alenia, CIRA, Piaggio France Airbus, Aircelle, Dassault Aviation, ONE RA, Snecma, ARTTIC Greece INAS CO Portugal PEDECE Spain Airbus, INTA 4 major aircraft manufacturers, 3 major engine manufacturers, 3 key suppliers 10 Research Centres, 7 Universities, 4 small and medium enterprises NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 11 Driving innovation… • The idea is to select concepts (« champions ») to explore the most relevant capabilities and meet the widest range of challenges 1 © Copyright NACRE Consortium, 2008. All rights reserved. Existing products : based on one single concept to best meet all requirements Future capabilities : driven by a family of concepts tailored to fit specific sets of requirements 2 14 3 13 12 4 11 5 6 10 7 9 8 NACRE « Thinking Out of the Box » 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 12 … by using concepts to stimulate research Your Car ! © Copyright NACRE Consortium, 2008. All rights reserved. The Concept Car The Concept A/C Your Aircraft ! NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 13 Shaping the “Concept Champions”… • NACRE uses concepts tailored to address specific subsets of design drivers • These Champions are most able to drive innovation in their respective field of difficulty: © Copyright NACRE Consortium, 2008. All rights reserved. The Proactive Green The Flying Wing The Simple Flying Bus ? ? ? The Champions NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 14 … and capturing their technology needs Concept 1 Concept 2 Concept 3 Challenges and Potential “Show Stoppers” © Copyright NACRE Consortium, 2008. All rights reserved. Potential Solutions Technology Requirements Technology Development NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 15 The « Proactive Green » concept giving minimum affordable impact of aviation operations and manufacturing on the environment NACRE Level 1 WBS WP2 Novel Lifting Surfaces WP3 Novel Powerplant Installation WP4 Novel Fuselage © Copyright NACRE Consortium, 2008. All rights reserved. WP1 New Aircraft Concepts NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota WP5 – Management 12th May 2009 Page 17 © Copyright NACRE Consortium, 2008. All rights reserved. NACRE Level 2 WBS WP 1 Novel A/C Concepts (AI) WP 2 Novel Lifting Surfaces (A-UK) WP 3 Novel Powerplant Installation (R-R) WP 4 Novel Fuselage T 1.1 Pro Green A/C (A-F) T 2.1 Advanced Wings T 3.1 Rear Engine Integration (A-F) T 4.1 Powered Tails T 1.2 PDA T 2.2 Flying Wing T 4.2 Advanced Cabin (A-D) (DLR) T 3.2 Radical Engine Integration (Onera) T 1.3 SFB A/C (A-UK) T 2.3 Innovative Tail Integration (A-E) T3.3 Hung Engine Integration (Snecma) T 4.3 Cost-efficient Fuselage (A-F) T 1.4 IEP (Onera) (A-UK) WP 5 Project Management (AI) (A-D) (A-F) (TU Munich) Pro-Green PDA SFB NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 18 Contents Introduction to the NACRE European R&T project Previous European initiatives Introduction to the NACRE ProGreen concept family © Copyright NACRE Consortium, 2008. All rights reserved. A selection of noise reduction technology bricks Summary & Outlook NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 19 EU R&T Roadmap on New Aircraft Concepts Conventional A/C Configurations Novel Aircraft Configurations © Copyright NACRE Consortium, 2008. All rights reserved. Airframe Engine Level of investment / Technology maturity EEFAE SILENCE® NEFA ROSAS 2002 NACRE NACRE VELA FP5 2005 FP6 2009 FP7 A consistent approach, building upon FP5… and preparing FP7 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 20 Key FP5 projects on New Aircraft Concepts • ROSAS 2002 to April 2005 Low Noise Aircraft (A/C configuration & acoustics incl. WTT) © Copyright NACRE Consortium, 2008. All rights reserved. January • VELA October 2002 to October 2005 Flying Wing (A/C configuration, low speed aerodynamics, structure) NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 21 ROSAS’ ambitious objectives (FP5) • Develop theoretical and numerical prediction tools in the field of unconventional aircraft configurations (Silent Aircraft Concepts) • Collect an invaluable acoustic experimental database to calibrate and validate the prediction models – first time ever in Europe • Demonstrate engine noise shielding potential coming from alternative © Copyright NACRE Consortium, 2008. All rights reserved. engine installations NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 22 ROSAS: a new process to design silent aircraft 1. Definition of a design process driven by engine noise shielding © Copyright NACRE Consortium, 2008. All rights reserved. Engine noise sources Main driver Noiseshielding efficiency Handling qualities (stability) Thermal interaction with empennage / wing RFN / OWN Configuration Engine installation aerodynamic efficiency Engine installation structure Noise-driven concept definition NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 23 ROSAS: a new process to design silent aircraft 2. Configurations defined for 2 silent aircraft concepts: OWN (over-wing nacelle) RFN (rear-fuselage nacelle) © Copyright NACRE Consortium, 2008. All rights reserved. Configurations to be seen as platforms to develop innovative design capabilities NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 24 ROSAS: acoustic experimental activities • WTT campaign in ONERA CEPrA19 facility featuring advanced © Copyright NACRE Consortium, 2008. All rights reserved. • turbofan engine Jet and Fan noise simulation Unique experimental database on installation/shielding effect of engine noise sources by airframe Understanding the physics of noise installation effects NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 25 Outcomes of ROSAS • ROSAS ended in March 2005 and provided for extensive capability development in the field of modeling and prediction of engine noise installation effects • An extensive experimental database was developed from © Copyright NACRE Consortium, 2008. All rights reserved. high quality wind tunnel tests at ONERA CEPrA19 facility (see O. Piccin’s presentation tomorrow morning) Shielding of engine noise sources proved to be an efficient way to reduce engine noise NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 26 The VELA project (FP5) © Copyright NACRE Consortium, 2008. All rights reserved. • VELA increased the general knowledge on flying wing concepts in the following areas : Cabin configurations (comfort, boarding, evacuation) Structural design (from conceptual design to FEM assessment) Aerodynamic design & assessment, Stability and Control Integrated design at future projects level NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 27 Contents Introduction to the NACRE European R&T project Previous European initiatives Introduction to the NACRE ProGreen concept family © Copyright NACRE Consortium, 2008. All rights reserved. A selection of noise reduction technology bricks Summary & Outlook NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 28 © AIRBUS S.A.S. All rights reserved. Confidential and proprietary document. The NACRE « Proactive Green » concept Proactive Green – Definition & Integration ROSAS FP5 Project VITAL FP6 Project A/C and Engine configs Sizing criteria ProGreen1 ProGreen2 T3.1 & T 3.2 Eng Integration & Analysis © Copyright NACRE Consortium, 2008. All rights reserved. Pro-Green concept definition T 2.1 Pro-Green advanced wings Monitoring & Integration T 4.1 Powered Tail integrated definition Overall assessment NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 30 ProGreen 1 Baseline Characteristics • Requirements: 180 passengers Range 3000nm Mach number M0.76 Initial Cruise altitude 35000ft Approach speed 135kts © Copyright NACRE Consortium, 2008. All rights reserved. Capacity • Powered Tail: Rear-mounted engines with noise-shielding horizontal & vertical tailplanes NACRE • Wing: Forward-swept wing (FSW) Natural laminar flow Fixed LE design Planforms based upon UK project NEXUS • Engine: Designed by Snecma Contrafan engine design for compact low-noise engine Bleedless Low noise but challenge will be on meeting fuel burn targets 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 31 ProGreen 2 Baseline Characteristics • Requirements: Capacity 180 passengers Range 3000nm Mach number M0.74 Initial Cruise altitude 31000ft Approach speed 135kts • Wing: High aspect ratio low sweep (HARLS) Turbulent design Planforms based upon NEXUS Efficient at both high and low speed © Copyright NACRE Consortium, 2008. All rights reserved. • Engine: Designed • Powered Tail: Rear-mounted engines with noise-shielding horizontal & vertical tailplanes NACRE by Rolls-Royce and Dowty Propellers Contra-Rotating Open Rotors for low fuel consumption Bleedless Low fuel burn but challenge will be on meeting noise targets 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 32 Contents Introduction to the NACRE European R&T project Previous European initiatives Introduction to the NACRE ProGreen concept family © Copyright NACRE Consortium, 2008. All rights reserved. A selection of noise reduction technology bricks Summary & Outlook NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 33 ProGreen Powered Tails ProGreen Powered Tails • Integrated approach to the design of the two powered tail concepts Optimising interactions between components for best possible performance (tail geometry, engine positioning, fuselage and pylon shaping) Respecting acoustic, structural and engine burst constraints © Copyright NACRE Consortium, 2008. All rights reserved. • Defined powered tails mature enough for detailed analytical investigations Computational and experimental results for aerodynamics Noise predictions studying shielding effects, validated by experiment Investigated nacelle structural design and opening concepts Investigated innovative engine mounting solutions Produced structural definition of pylon and rear fuselage NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 35 Powered Tail Aerodynamic Analysis • CFD analysis of both powered tail arrangements completed at high speed (cruise) and low speed (take-off), with and without propulsion systems • For example, several configurations were modelled for the open rotor concept Clean © Copyright NACRE Consortium, 2008. All rights reserved. • aircraft and isolated propulsion system Complete aircraft with propeller on and switched off Propeller was modelled as an actuator disc based on aerodynamic characteristics provided by Dowty For both powered tails, no critical flow phenomenon identified, but interaction between propulsion system and empennage has an impact on handling qualities NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 36 Powered Tail Performance Tests • High-speed wind-tunnel test carried out on turbofan powered tail at ARA © Copyright NACRE Consortium, 2008. All rights reserved. Investigation of installation interaction, aero characteristics, local flow phenomena and concept performance Range of configurations, with and without tail & through flow nacelles Validation of experimental mounting (twin sting) Results used to validate and develop CFD design and experimental methodology Good correlation between CFD and test NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 37 Powered Tail Acoustics © Copyright NACRE Consortium, 2008. All rights reserved. Jet noise modelling and shielding Fan noise modelling and shielding Turbofan Assessment Open Rotor Assessment • Acoustic Wind Tunnel Tests (ONERA) to verify installation phenomena and to validate shielding assessment Fan noise tests from Sept to Dec 2008 Comparison with numerical work currently in progress Successful test campaign, valuable technical results NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 38 ProGreen Advanced Wings • The “Advanced Wings” Task aimed at improving the understanding of the impact that different drivers have on integrated wing and landing gear design • High Aspect Ratio Low Sweep (HARLS) Wing: © Copyright NACRE Consortium, 2008. All rights reserved. Investigated a new design space of high aspect ratio, thin wings (AR~14) High-lift trade study to improve approach noise Landing gear noise studies • Forward Swept Wing (FSW): Investigated potential of a forward swept wing with natural laminar flow Aeroelastic studies High-lift design studies NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 40 High-Lift Device Trade Study • Four high-lift configurations were investigated Slats Baseline © Copyright NACRE Consortium, 2008. All rights reserved. Option 1 Single Slotted Flaps Fixed Nose Droop Double Slotted Flaps Option 2 Droop Nose Device Single Slotted Flaps Option 3 Droop Nose Device Double Slotted Flaps Objective was to reduce noise, either through improved L/D or reduced source noise NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 41 High-Lift Trade Study – Acoustic Results • Airframe noise on approach compared to baseline slats / single slotted flaps 0 Option 1 Option 2 Option 3 © Copyright NACRE Consortium, 2008. All rights reserved. Approach Noise (EPNdB ) -0.5 -1 -1.5 -2 -2.5 -3 NACRE Droop nose with single slotted flaps and double slotted flaps show strong advantage 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 42 Landing Gear Studies – Concepts • HARLS wing has assumed a body-mounted landing gear concept • Two main gear layouts were proposed: twin body-mounted landing gear (BLG) a single body landing gear, or “mono” centre landing gear (MCLG) supplemented by outriggers on the wing © Copyright NACRE Consortium, 2008. All rights reserved. a BLG Outrigger Fuselage Floor Sponson MCLG NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 43 Detailed Studies – LG Noise • Low noise landing gear concepts • © Copyright NACRE Consortium, 2008. All rights reserved. • • defined by Messier-Dowty Both NACRE wing mounted gear and MCLG optimised for low noise Mesh generated and flow solution computed by ARA Noise and installation effects predicted by ISVR using a semi-empirical method, which was developed to include wing flow circulation Final part of the noise study at aircraft level is being completed by Airbus Landing Gear Noise analysis process developed and refined NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 44 Flying Wing Over-the-Body Buried Inlet Flying Wing Over-the-Body Buried Inlet © Copyright NACRE Consortium, 2008. All rights reserved. • Over-the-buried 3-engine aircraft configuration for greater engine-to-engine • • distance (aerodynamics, structure, rotor failure considerations) Engine characteristics by MTU Aero Engines Sensitivity study of sfc vs. intake distortion performed Acceptable performance of semi-buried intake confirmed Detailed aerodynamic and acoustic assessment of selected concepts (see E. Manoha’s presentation in session 30 this afternoon) NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 47 Contents Introduction to the NACRE European R&T project Previous European initiatives Introduction to the NACRE ProGreen concept family © Copyright NACRE Consortium, 2008. All rights reserved. A selection of noise reduction technology bricks Summary & Outlook NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 48 NACRE integrated approach is effective • Objective within NACRE was to drive the development of the key capabilities required for the development of novel aircraft concepts WP2 WP1: New Aircraft © Copyright NACRE Consortium, 2008. All rights reserved. Concepts to foster technology innovation WP3 Novel Powerplant Installation: challenging configurations for ambitious goals on environment protection and cost-efficiency Novel Lifting Surfaces and Control for improved structure and aerodynamic efficiency through an integrated approach WP4 Novel Fuselage and Cabin to develop passengercentered concepts and cost-efficient technologies NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 49 NACRE ProGreen examples were shown • The purpose of a novel ProGreen aircraft concept was to foster game- © Copyright NACRE Consortium, 2008. All rights reserved. • • • changing innovation Powerplant Integration activities have used this integrated approach to optimise the Powered Tail concepts: Developed a “silent-by-design” definition process Defined powered tails mature enough for detailed analytical, numerical and experimental investigations Acquired valuable experimental knowledge (high-speed aerodynamic performance, fan and jet noise shielding) to validate concepts… a target to be pursued Work on Advanced Wings has improved the understanding of the impact of different drivers on integrated wing and landing gear design Noise is a key driver for high-lift systems and landing gear Some of these activities will continue to mature into Cleansky NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 50 NACRE ProGreen will feed into FP7 CleanSky Natural Laminar Flow © Copyright NACRE Consortium, 2008. All rights reserved. NACRE main bricks building into CleanSky Open Rotors NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 51 Outlook on Clean Sky SFWA Smart Wing Technologies Technology Development Technology Integration Large Scale Flight Demonstration ¾ Natural Laminar Flow (NLF) ¾ Hybrid Laminar Flow (HLF) ¾ Active and passive load control ¾ Novel enabling materials ¾ Innovative manufacturing scheme Innovative Powerplant Integration Technology Integration Large Scale Flight Demonstration ¾ Impact of airframe flow field on Propeller design (acoustic, aerodynamic, vibration) ¾ Impact of open rotor configuration on airframe (Certification capabilities, structure, vibrations...) ¾ Innovative empennage design © Copyright NACRE Consortium, 2008. All rights reserved. Acknowledgements NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 53 Other NACRE presentations at this conference • Numerical simulation of the fan noise radiated through a semi-buried air inlet, Eric Manoha and Daniel-Ciprian Mincu – ONERA • Acoustic Shielding in Low Mach Number Potential Flow Incorporating a Wake Model using BEM, Cathal Clancy and Henry J. Rice – Trinity College Dublin © Copyright NACRE Consortium, 2008. All rights reserved. • Characterization of Installation Effects for HBPR Engine Part IV: Assessment of Jet Acoustics, Jérôme Huber, Magdi Omaisy – Airbus, Alexandre Vuillemin – Snecma and Renaud Davy – ONERA NACRE 15th AIAA/CEAS Aeroacoutics Conference – Airbus / João Frota 12th May 2009 Page 54 NACRE – New Aircraft Concepts Research NACRE Thank-You