Design and Build - Industrial Project Solutions

Proppants Manufacturing Specialists
.
Frac Sand Drying and Screening
Plants
Frac Sand Resin Coating Plants
Frac Sand Storage and Load-Outs
Systems
Frac Sand Rail-Truck Transload
Facilities
Design and Build
Industrial Project Solutions’ unique design-build systems
provide the following advantages to our clients:
High Efficiency Operation (Lower Fuel Consumption &
Minimum Personnel Required)
High Yield (Maximum Raw Materials Utilization)
Production and Raw Material Controls and Reporting
Friendly Operator Interface
400 Century Park South, Ste 100
Birmingham, AL 35226
Maintainability and Easy Equipment Access
Remote Client Real-Time Support
205.978.8828 ph
205.978.8829 fax
www.industrialprojectsolutions.com
Copyright 2012 Industrial Project Solutions, Inc
Frac Sand Drying and Screening Plants
IPS designs and installs state of the art Frac Sand drying and screening plants to produce a
range of Proppants. These dry sand plants are designed to process up to four different Proppants continuously. Our production modules process about 175 to 200 TPH and have the following unique characteristics:
Drying Modules:
Single or dual feed wet sand systems for dual plant configurations, with dual plants having
two drying modules to produce 350 to 400 TPH at a max 6% moisture feed.
Each drying module has an intelligent moisture control system that warranties that no wet
sand (higher than 0.3% moisture) is transferred to the screening tower surge hopper.
Screening Systems:
The screening system has an automatic feed system that maximizes the screener’s efficiency and yield.
Screened sand particle distribution
automatic sampling system.
Close caption dust collection system
to capture the fugitive silica dust fines.
Storage and Load-Out Systems:
The plant’s storage and load-out system
are designed based on the plant’s
transportation needs.
The Dry Sand Plant Load-Out System
has the exact same characteristics of
our Trans-Load Facilities load-out systems.
Control System:
The Drying plant has an Intelligent Control System that allows plant management to review
real time feed stock, dry product moisture content, fuel consumption, production rates,
and plant yield and efficiency.
Resin Coating Facilities
SERVICES
IPS designs one of the most advanced Resin Coating
Plant in the industry. Our resin coating plants are designed to process approximately 20 to 22 TPH per line
with a single 2500 lbs/batch mixer and have the following unique features:
Patent Pending Sand heater heat recovery system that allows the plant to reduce fuel consumption and optimize the sand temperature
control.
Patent Pending Sand heater unique temperature
feedback control.
Patent Pending Real-time sand mixer inlet temperature measurement.
Dust tight resin unloading and storage system
Accurate mixer additives system (max 2% error).
Recipe management system.
Patent Pending Sand Flow Control System.
Batch Mixer and Continuous Mixer Thermal Oxidizer emission control system.
Raw Sand and Finished Product Close Caption
Dust Collection System.
Smart Control System that provides critical process information to management and operation
staff.
Raw sand unloading system with automatic sampling and raw sand product inventory.
The finished product rail and truck load-out systems have the same features as our state of the
art Transload- facilities.
Our facilities’ ventilation is design in accordance
with American Conference of Governmental Industrial Hygienist (ACGIH) Standards to provide
adequate work environment to plant personnel.
Trans-Load Systems
SERVICES
IPS designs and builds one of the most efficient Trans-load Facilities. These facilities are designed to meet our customers’ specific needs and unload from single spotted cars to unitary
trains. Also our Trans-Load Facilities are user friendly and extremely efficient. They can LoadOut a truck in approximately 4 to 5 minutes, depending on the weight restrictions.
Our Trans-Load System have the following unique features:
Unloading System
Close caption dust collection system to
collect all fugitive silica sand dust.
Unloaded material screening system to
prevent all foreign objects from being transferred to the storage silos.
Empty belt unloading conveyor alarm system.
Real-time unloading rate.
Automatic storage silo selection.
Real-Time silo inventory management.
Minimum personnel required.
Load-Out System
Minimum load-out time (4 to 5 min. scale in/
scale out ).
High percentage Load-Out accuracy (+/- 1 % error).
Close caption dust collection system to collect all fugitive silica sand dust.
Accurate inventory management system that can be accessed remotely and can interface
with third parties ERP software.
Custom forms print-out (e.g., bill of lading, inventory , reports).
Minimum required personnel to run the Load-Out System.
Local and remote Load-Out controls.
Dual lane Load-Out to load multiple trucks simultaneously.