8.5/11RMY 8.5/12RES 12TRES Service Parts

Transcription

Service Parts
Residential/Commercial Generator Sets
Models:
8.5/11RMY
8.5/12RES
12TRES
TP-5868 3/12l
Common Replacement Parts
Figure 1 identifies 2000-hour common replacement
parts for your generator set. Refer to the groups on the
following pages for a complete list of maintenance and
service parts.
Description
Element, air filter
Element, air filter
Filter, breather
Filter, oil
Fuse, 10 A, 250 V
Fuse, 20 A, 250 V
Kit, speed sensor
Sensor, temperature (oil)
Kit, voltage regulator
Lamp, 14 V, .33 W
PCB assembly (relay controller)
PCB assy, relay board 12V
Pre-cleaner
Pre-cleaner
Spark plug
Spark plug (RFI)
Part Number
8.5RMY
24 083 08-S
24 083 09-S
24 050 01-S
12 050 01-S
223316
292937
241927
GM28823
F-228605
269373
GM10064
GM29671
24 083 02-S
24 083 05-S
12 132 02-S
25 132 14-S
Quantity
8.5RES
11RMY
1
1
8
40
5
8
40
5
5
1
1
8
40
5
12RES
1
8
40
5
5
1
1
1
5
1
1
1
5
1
1
8
8
2
2
2
1
8
2
8
2
Figure 1 2000-Hour Replacement Parts
Figure 2 identifies paint available from the factory.
Part Number
Color
Description
Cream Beige
Sage Green
Textured KCB (Cream Beige)
Textured Black
Textured Cashmere
Touch-up
Bottle
Spray Can
Gallon
N/A
GM50484
GM83001
GM83002
GM84772
GM71383
N/A
GM82834
GM82836
GM84771
GM71387
N/A
GM82835
N/A
N/A
Figure 2 Factory-Available Paint
2
TP-5868 3/12
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.5RMY & 11RMY Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8.5RES, 12RES, & 12TES Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Group 1: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 2: Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Group 3: Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 4: Cylinder Head /Valve /Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Group 5: Ignition/Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 6: Blower Housing and Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 7: Starting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Group 8: Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 9: Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 10: Air Intake/Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 11: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 12: Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 112: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 116: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group 301: Controller and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.5RMY & 11RMY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.5RES & 12RES ADC-2100 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.5RES & 12RES ADC-RES Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
12TRES 3 Phase Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Group 501: Housing and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.5RMY & 11RMY, Variation 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.5RMY & 11RMY, Variations 4, GR9, 29-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.5RES & 12RES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
12TRES 3 Phase Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Kit Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Appendix A. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Appendix B. Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Appendix C. General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Appendix D. Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Appendix E. Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Notes
Introduction
This manual lists service replacement parts for
8.5/11RMY, 8.5/12RES, and 12TRES generator sets.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Specification Number Index. Lists the generator set
specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Kit Sections. List modules and accessories and their
parts.
Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.
Numbering System Significance
This manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate.
Specification numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
How to Find Part Numbers
Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
4. Identify the group most likely to include the
service part number.
5. Find the group variation number at the
intersection of the spec number row and the group
column. Note the variation number.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.
Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
TP-5868 3/12
5
8.5RMY & 11RMY Specification Number Index
Group Title
Group No.
1
2
3
4
Spec No.
5
6
7
8
9
10
11
12
Variation Number
8.5RMY
PA-195007
PA-195016
PA-195017
PA-195021
PA-195025
GM16902-GA1
GM24829-GA1
35
35
35
35
35
35
35
92
92
92
92
92
92
92
337
337
337
337
337
337
337
34
34
34
34
34
34
268
347
347
347
347
347
347
347
224
224
224
224
224
224
224
13
13
13
13
13
13
13
214
214
214
214
214
214
214
98
98
98
98
98
98
98
20
20
20
20
20
20
20
90
90
90
90
90
90
90
1
1
1
1
1
1
1
35
35
35
35
35
35
35
146
146
146
146
146
146
146
376
376
376
376
376
376
376
96
96
96
96
96
96
96
348
348
348
348
348
348
348
225
225
225
225
225
225
225
13
13
13
13
13
13
13
342
342
342
342
342
342
342
98
98
98
98
98
98
98
47
47
47
47
47
47
47
90
90
90
90
90
90
90
1
1
1
1
1
1
1
11RMY
PA-195008
PA-195018
PA-195019
PA-195022
PA-195026
GM16902-GA2
GM24829-GA2
6
TP-5868 3/12
8.5RMY & 11RMY Specification Number Index
Group Title
Group No.
103
105
107
109
112
116
201
301
501
701
Variation Number
Spec No.
8.5RMY
PA-195007
PA-195016
PA-195017
PA-195021
PA-195025
GM16902-GA1
GM24829-GA1
3
3
3
8
8
GR3
29-3
2
2
2
5
5
GR1
29-1
4
12
12
13
14
GR10
29-5
3
3
3
6
6
GR5
29-6
4
4
4
6
6
GR1
29-1
3
3
3
6
6
GR6
29-7
5
5
5
10
10
GR7
29-8
4
4
4
9
10
GR8
29-11
1
1
1
4
4
GR9
29-10
7
7
7
7
7
11
11
7
7
7
8
8
GR3
29-3
3
3
3
6
6
GR2
29-2
4
12
12
13
14
GR4
29-4
3
3
3
6
6
GR5
29-6
4
4
4
6
6
GR1
29-2
3
3
3
6
6
GR6
29-7
5
5
5
10
10
GR7
29-8
5
5
5
9
10
GR8
29-9
1
1
1
4
4
GR9
29-10
7
7
7
9
9
11
11
11RMY
PA-195008
PA-195018
PA-195019
PA-195022
PA-195026
GM16902-GA2
GM24829-GA2
TP-5868 3/12
7
8.5RES, 12RES, & 12TRES Specification Number Index
Group Title
Group No.
1
2
3
4
Spec No.
5
6
7
8
9
10
11
12
Variation Number
8.5RES
GM29253-GA1
GM29253-GA3
GM29253-GA6
GM29253-GA8
GM29253-GA15
GM29253-GA17
GM29253-GA24
GM29253-GA25
GM29253-GA33
GM29253-GA34
35
35
35
35
35
35
35
35
35
35
193
193
193
193
193
193
193
193
193
193
528
528
528
528
528
528
528
528
528
528
34
34
34
34
34
34
34
34
34
34
695
695
695
695
695
695
1058
1058
1058
1058
352
352
352
352
352
352
352
352
352
352
13
13
13
13
13
13
13
13
13
13
559
559
559
559
559
559
559
559
559
559
98
98
98
98
98
98
98
98
98
98
20
20
20
20
20
20
20
20
20
20
90
90
90
90
90
90
90
90
90
90
1
1
1
1
1
1
1
1
1
1
35
35
35
35
35
35
35
35
35
35
35
35
192
192
192
192
192
192
192
192
192
192
192
192
528
528
528
528
528
528
528
528
528
528
528
528
273
273
273
273
273
273
273
273
273
273
273
273
689
689
689
689
689
689
689
689
689
689
689
689
350
350
350
350
350
350
350
350
350
350
350
350
13
13
13
13
13
13
13
13
13
13
13
13
558
558
558
558
558
558
558
558
558
558
558
558
98
98
98
98
98
98
98
98
98
98
98
98
47
47
47
47
47
47
47
47
47
47
47
47
90
90
90
90
90
90
90
90
90
90
90
90
1
1
1
1
1
1
1
1
1
1
1
1
35
192
528
273
689
350
13
558
98
47
90
1
12RES
GM29253-GA2
GM29253-GA4
GM29253-GA5
GM29253-GA7
GM29253-GA9
GM29253-GA10
GM29253-GA16
GM29253-GA18
GM29253-GA19
GM29253-GA28
GM29253-GA29
GM29253-GA30
12TRES
GM29253-GA22
8
TP-5868 3/12
8.5RES, 12RES, & 12TRES Specification Number Index
Group Title
Group No.
103
105
107
109
112
116
201
301
501
701
Variation Number
Spec No.
8.5RES
GM29253-GA1
GM29253-GA3
GM29253-GA6
GM29253-GA8
GM29253-GA15
GM29253-GA17
GM29253-GA24
GM29253-GA25
GM29253-GA33
GM29253-GA34
53-3
53-17
53-15
53-17
53-17
53-17
53-17
53-17
53-17
53-17
53-1
53-1
53-1
53-1
53-1
53-1
53-30
53-30
53-30
53-30
53-5
53-11
53-12
53-12
*
*
*
*
*
*
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-8
53-19
53-14
53-19
53-19
53-19
53-19
53-19
53-38
53-38
53-9
53-9
53-9
53-9
*
*
*
*
*
*
13
14
13
20
14
20
20
14
49
14
53-3
53-17
53-15
53-15
53-17
53-17
53-17
53-17
53-17
53-17
53-17
53-17
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-5
53-10
53-5
53-5
53-5
53-5
*
*
*
*
*
*
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-13
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-2
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-1
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-7
53-8
53-8
53-14
53-14
53-20
53-20
53-20
53-20
53-20
53-35
53-35
53-35
53-9
53-9
53-9
53-9
53-9
53-9
*
*
*
*
*
*
13
14
13
13
20
20
14
20
20
14
49
49
53-17
53-2
*
53-13
53-2
53-1
53-32
53-28
*
43
12RES
GM29253-GA2
GM29253-GA4
GM29253-GA5
GM29253-GA7
GM29253-GA9
GM29253-GA10
GM29253-GA16
GM29253-GA18
GM29253-GA19
GM29253-GA28
GM29253-GA29
GM29253-GA30
12TRES
GM29253-GA22
*
TP-5868 3/12
Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.
9
Group 1: Crankshaft
1
2
A358191_7
Item
Part
Number
1
2
24 014 106-S
52 139 09
10
Description
Crankshaft assembly
Plug, cap
Qty.
Variation No.
35
1
1
TP-5868 3/12
Group 2: Crankcase
1
2
6
4
5
7
3
8
Illustrated parts without item reference numbers
(the piston, for example) are not sold separately.
Items not shown: 10, 12, 13, 15
Item
1
1
2
2
2
2
2
2
2
3
3
3
3
3
3
4
5
5
5
5
5
6
6
7
8
9
10
10
11
12
13
13
14
14
15
Part
Number
24 012 10-S
24 012 18-S
12 422 09-S
12 422 13-S
12 422 07-S
12 422 08-S
12 422 10-S
12 422 11-S
12 422 12-S
24 874 17-S
24 874 08-S
24 874 18-S
24 874 16-S
24 874 14-S
24 874 19-S
24 018 01-S
24 108 01-S
24 108 05-S
24 108 11-S
24 108 12-S
24 108 19-S
24 067 13-S
24 067 14-S
52 139 09-S
24 380 13-S
24 032 01-S
25 139 57-S
25 139 28-S
X-75-10
24 522 162
24 782 17
24 782 33
24 418 02
GM28823
25 158 12-S
Description
Camshaft
Camshaft
Shim, camshaft, red, 0.03125--0.03275
Shim, camshaft, black, 0.0395--0.04075
Shim, camshaft, white, 0.02725--0.02875
Shim, camshaft, blue, 0.02925--0.03075
Shim, camshaft, yellow, 0.03325--0.03475
Shim, camshaft, green, 0.03525--0.0367
Shim, camshaft, gray, 0.03725--0.0387
Piston w/ring set, standard
Piston w/ring set, standard
Piston w/ring set, 0.25 OS
Retainer, piston pin
Ring set, standard
Ring set, standard
Ring set, standard
Ring set, 0.25
Ring set, 0.50
Rod, connecting, standard
Rod, connecting, 0.25
Plug, cup
Dowel, locating
Seal, oil front
Plug, cup (not shown)
Plug, cup (not shown)
Plug, solid square head, 3/8 in., NPTF
Short block (not shown)
Miniblock (not shown)
Miniblock (not shown)
Sensor, oil temperature
Sensor, oil temperature
Bushing, reducing (not shown)
14
9
A358191_54
11
92
1
AR
AR
AR
AR
AR
AR
AR
2
Qty.
Variation No.
146
181
192
1
1
AR
AR
AR
AR
AR
AR
AR
1
AR
AR
AR
AR
AR
AR
AR
1
AR
AR
AR
AR
AR
AR
AR
2
2
2
2
2
2
2
4
2
193
AR
AR
AR
AR
AR
AR
AR
2
2
4
4
2
2
4
2
2
4
2
2
2
2
2
1
6
1
1
2
2
1
6
1
1
2
2
1
6
1
1
2
2
1
6
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
6
1
1
1
1
1
1
1
1
AR as required
TP-5868 3/12
11
Group 3: Lubrication
13
9
15
10
2
6
17
1
24
12
11
8
23
25
26
5
4
22
7
21
3
19
19
17
28
1
18
19
20
19
27
16
10
are not sold separately.
Items not shown: 14, 29, 30, 31, 32
A358191_77
12
TP-5868 3/12
Group 3: Lubrication
Item
Part
Number
1
2
3
4
5
6
7
8
8
9
9
10
11
12
13
14
15
15
16
16
18
19
19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
24 009 92-S
24 153 08-S
24 393 37-S
24 153 01-S
24 381 04-S
52 032 08-S
24 755 121-S
24 755 121-S
24 038 10-S
X-75-23
25 139 60-S
12 050 01-S
M-645025-S
M-631005-S
24 086 16-S
24 086 17-S
25 099 24-S
25 099 26-S
24 755 120-S
24 136 05-S
24 594 10-S
24 237 03
24 237 10
24 326 16
24 326 17
24 326 15
24 153 21-S
24 029 01
24 041 29
24 153 01
24 211 01
24 086 12-S
24 100 01-S
24 146 11
41 037 10
25 113 25-S
25 113 05-S
Description
Plate, closure
O-ring
Oil pump assembly (includes 4 and 5)
O-ring, oil pickup
Pickup, oil
Seal, oil
Kit, dipstick/dipstick tubes
Dipstick
Dipstick
Plug, Allen head, 1/8 in.
Plug, pipe, 1/8 NPTF
Filter, oil
Screw, hex flange, M6 x 1 x 25
Washer, plain, 6mm
Screw, hex flange, M8 x 1.25 x 45
Screw, hex flange, M8 x 1.25 x 45 (not shown)
Switch, oil pressure
Switch, oil pressure
Kit, oil cooler
Nipple, oil filter
Cooler, oil assembly
Clamp, hose
Clamp, hose
Hose, oil, 97 mm
Hose, oil, 140 mm
Hose
O-ring
Adapter, oil filter (see note)
Gasket, oil filter adapter
O-ring
Bolt, oil filter adapter
Screw, hex cap, M6 x 1.7 x 18
Nut, plastic
Plate, backing, #2 side (not shown)
Decal, write-on nameplate (not shown)
Decal, oil sentry (not shown)
Decal, oil cooler (not shown)
77
1
1
1
1
1
1
1
1
Qty.
Variation No.
376
337
528
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
9
1
1
1
2
2
9
1
1
1
1
2
2
9
1
1
1
1
2
2
9
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
2
2
2
2
4
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
2
2
1
1
1
1
Note: Engine model CH20 (specification 64607) used an oil filter adapter (variation 77) before changing to variation 337.
TP-5868 3/12
13
Group 4: Cylinder Head/Valve/Breather
27
1
28, 32
31
24
26
25
20
5
23
21
6
4
7
22
19
32
5
18
6
42
37
11
39
36
7
41
17
16
8
9
14
35
15
13
10
12
30
3
2
40
44
38
Items not shown: 42---45
14
A358191_34
TP-5868 3/12
Group 4: Cylinder Head/Valve/Breather
Item
1
1
1
1
2
2
2
2
3
4
5
6
7
8
9
9
10
10
11
11
12
13
13
14
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
30
31
32
33
35
36
37
38
39
40
41
42
43
44
45
46
47
TP-5868 3/12
Part
Number
24 318 68-S
24 318 65-S
24 318 88-S
24 318 92-S
24 318 71-S
24 318 66-S
24 318 94-S
24 318 90-S
12 086 16
12 755 03-S
12 173 01-S
24 089 02-S
235011-S
66 032 05-S
24 017 01-S
24 017 02-S
24 041 08
24 041 37-S
24 016 01-S
24 016 02-S
24 402 03-S
12 018 01
66 018 04-S
M-545010-S
24 033 01-S
24 041 51-S
24 096 86-S
25 139 60-S
M-645020-S
M-645030-S
24 326 26-S
25 237 14-S
12 445 05-S
24 445 01
24 755 46-S
25 153 02
12 173 04
24 755 74-S
24 112 08
24 755 75-S
24 086 32
24 096 21
24 112 08-S
24 153 23-S
24 050 01-S
M-640034-S
24 755 66-S
24 599 01-S
24 411 05-S
25 186 01-S
M-651030-S
25 351 01-S
24 072 09-S
24 100 10-S
24 468 16-S
24 605 01-S
Description
Head assembly, #1 cylinder
Kit, retainer
Cap, valve spring
Spring, valve
Retainer, spring
Seal, valve stem
Valve, intake, standard
Valve, intake, 0.25
Gasket, cylinder head
Valve, exhaust, standard
Valve, exhaust, 0.25
Reed, breather
Retainer, breather reed
Retainer, reed
Kit, breather
Gasket, breather
Cover, breather
Plug, 1/8 in.
Screw, thread forming, M6 x 1.0 x 30
Hose, breather
Clamp, breather
Strap, lifting
Strap, lifting
Kit, oil fill cap (includes 25, 26)
O-ring, oil fill cap
Cap, oil fill tube
Kit, valve cover, plain (includes 28, 31, 35, 42)
Spacer
Kit, valve cover, oil fill (includes 31, 32, 33, 35)
Screw, shoulder
Rocker cover, oil fill
Spacer
O-ring
Filter, breather
Kit, valve train (includes 39, 40, 41)
Pivot, rocker arm
Rod, push
Arm, rocker
Screw, valve cover
Lifter, valve
Stud (not shown)
Nut, hex flange (not shown)
Washer, flat (not shown)
Liner, exhaust port (not shown)
34
Qty.
Variation No.
96
268
273
1
1
1
1
1
1
1
8
4
4
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
4
1
4
1
4
1
1
4
1
4
4
4
8
4
8
4
4
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
4
1
4
1
4
1
1
4
1
4
4
4
8
4
1
8
4
4
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
4
1
4
1
4
1
1
4
1
4
4
4
8
4
8
4
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
4
1
4
1
4
1
1
4
1
4
4
4
8
4
8
8
8
2
15
Group 5: Ignition/Electrical
1
2
6
10
9
16
25
26
4
13
5
27
3
8
19
7
11
22
12
18
20
Items not shown:
14, 15, 17, 23, 24,
29---31
Item
1
2
3
4
4
4
4
5
5
6
7
8
9
9
9
9
9
10
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
16
Part
Number
54 755 09
24 126 71
X-42-15-S
24 025 14-S
24 025 05-S
24 025 15-S
66 025 01-S
12 132 02-S
25 132 14-S
M-0548025
12 086 14-S
24 157 07-S
24 584 45-S
25 584 05-S
24 584 36-S
24 584 63-S
24 584 65-S
24 584 10-S
24 584 34-S
24 086 18-S
25 403 03
236602
25 518 28
24 176 43-S
24 176 90-S
M-561025-S
X-22-11
25 086 47-S
12 468 03-S
24 126 85-S
24 418 09-S
X-25-92-S
24 518 18
24 518 17
24 086 41
24 100 02
X-25-63-S
54 755 15-S
25 096 04-S
235173-S
M-551016-S
21
28
A358191_347
Description
Kit, 15-amp stator
Bracket, stator wire
Key
Flywheel
Flywheel
Flywheel
Flywheel
Spark plug
Spark plug (RFI)
Screw, hex cap, M5 x 0.8 x 25
Fan
Module, ignition
Module, ignition
Module, ignition (module has 2 terminals)
Module, ignition (module has 3 terminals)
Module, ignition (3--4 wires)
Module, speed advance
Module, digital spark advanced (DSAM)
Screw, Phillips head, 11-16 x 7/8
Rectifier-regulator
Connector, 3-contact
Lead, black, 4 in. 18 gauge, insulated grip barrel eyelet terminals (not shown)
Harness, wiring (not shown)
Harness, wiring (not shown)
Screw, hex socket head, M5 x 0.8 x 25
Washer, lock, 1/4 in. (not shown)
Bolt, shoulder
Washer, plain, 3/8 in.
Bracket, sensor mounting
Sensor, magnetic
Lead, white, 19 in. 18 gauge push-on tab terminals (not shown)
Lead, red, 19 in. 18 gauge push-on tab terminals (not shown)
Screw, hex cap, 10-24 x 3/8 in.
Nut, plastic
Screen
Cover, regulator (not shown)
Clip, cable (not shown)
Screw (not shown)
347
1
1
1
1
Qty.
Variation No.
348
689
695
1
1
1
1
1058
1
1
1
2
1
1
1
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
2
1
1
2
2
2
2
2
1
2
1
1
1
1
4
1
4
1
1
1
2
1
2
1
1
1
4
1
4
1
1
1
1
1
2
2
1
1
1
2
1
4
1
4
1
1
1
2
2
1
1
4
4
4
1
1
1
2
4
1
1
1
2
1
1
1
1
1
1
TP-5868 3/12
Group 6: Blower Housing and Baffles
12
6
14
11
15
9
13
1
11
4
3
10
7
8
2
Items not shown: 5, 16, 17
TP-5868 3/12
A358191_224
Item
Part
Number
1
1
1
2
3
4
5
6
7
8
9
9
10
10
11
12
12
13
13
14
14
15
16
16
17
24 027 30
24 027 53-S
24 027 195-S
24 100 01
24 100 02
25 139 16
24 063 36
M-545010-S
M-545016-S
M-551016
24 146 08
24 146 20-S
24 146 11
24 146 19-S
M-645016-S
24 063 24
24 063 59-S
24 063 20
24 063 39-S
24 063 08
24 063 58-S
24 063 17-S
24 113 12
24 113 34
M-545020-S
Description
Housing, blower assembly (includes 2--6)
Nut, plastic
Nut, plastic
Plug, button, 9/16 in.
Baffle, blower housing (not shown)
Plate, backing, #1 side
Baffle, valley, #1 side
Baffle, cylinder barrel, #2 side
Baffle, left barrel
Baffle, cylinder barrel, #1 side
Baffle, right barrel
Decal, HP (not shown)
Decal, HP (not shown)
Screw (not shown)
224
Qty.
Variation No.
225
350
352
1
1
3
2
1
1
2
6
1
1
2
2
1
1
2
5
1
1
1
1
8
1
8
1
1
1
1
1
1
1
1
1
1
2
6
2
7
1
1
1
8
1
8
1
1
1
1
1
1
1
1
2
2
1
17
Group 7: Starting System
2
1
6
3
11
18
20
5
12
8
7
16
14
10
13
Item 21 not shown.
Item
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
18
Part
Number
M-839080-S
M-841080-S
24 098 01
25 098 09-S
24 081 04
12 090 10
12 170 04
12 239 01
24 301 01
12 471 01
24 755 84
52 100 09
52 100 10
52 168 01
52 211 05
52 221 01
52 089 09
52 323 03
52 435 02
25 221 01-S
25 435 05-S
25 755 33-S
17
15
19
4
A358191_5
9
Description
Nut, hex flange, M8 x 1.25
Starter, Nipendenso label (not available, use 25 098 09-S) (includes 4--18)
Starter, solenoid shift Delco-Remy label (includes 19--21)
Drive, end cap
Lever, starter drive
Armature, starter
Drive, pinion
Commutator, end cap
Frame
Kit, starter repair
Nut, starter
Nut, starter
Insulator
Bolt, thru, M5 x 0.8 x 99
Kit, brush and spring (includes 16)
Spring, brush
Holder, brush
Solenoid
Kit, brush
Solenoid kit
Kit, starter pinion (not shown)
Qty.
Variation No.
13
2
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
4
1
1
1
1
1
TP-5868 3/12
Group 8: Carburetor
3
4
2
7
5
1
10
9
6
8
A358191_214
Item
1
1
2
3
4
4
5
6
7
8
9
9
9
10
10
TP-5868 3/12
Part
Number
24 853 30-S
24 853 49-S
24 041 26-S
M-851030-S
24 053 30
24 053 49
232556-S
232555-S
24 294 05-S
X-25-8-S
24 353 35
24 353 39
24 353 40-S
25 237 09
25 237 12-S
Description
Kit, carburetor w/gasket (includes 2, 3)
Kit, carburetor w/gasket (includes 2, 3)
Gasket, carburetor
Carburetor assembly (not available separately)
Carburetor assembly (not available separately)
Screw, idle adjusting
Spring, adjusting screw
Fitting, elbow
Line, fuel
Line, fuel
Line, fuel, 29 in.
Clamp, hose, 3/4 in.
Clamp, hose
214
Qty.
Variation No.
342
558
1
1
2
1
1
1
1
1
1
559
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
19
Group 9: Engine Controls
2
To Governor
3
1
4
To Carburetor
5
6
are not sold separately.
A358191_53
Item
1
2
3
4
5
6
20
Part
Number
24 079 09-S
25 158 08-S
25 158 11-S
24 310 03-S
25 112 09-S
358359
Description
Linkage, throttle
Bushing, linkage
Bushing, throttle linkage
Governor (actuator/stepper motor)
Spacer
Coupling, stepper motor
Qty.
Variation No.
98
1
1
1
1
3
1
TP-5868 3/12
Group 10: Air Intake/Filtration
15
16
17
13
3
9
2
4
5
7
1
18
12
10
6
11
8
14
A358191_20
Item
1
2
2
3
3
4
5
6
6
7
8
8
9
10
11
12
13
14
15
16
17
18
TP-5868 3/12
Part
Number
277093-S
24 094 12-S
24 094 29-S
24 126 49-S
24 126 74-S
12 100 01-S
24 032 03-S
24 083 02-S
24 083 05-S
24 096 01-S
24 083 08-S
24 083 09-S
24 096 67-S
24 041 01-S
24 164 18-S
24 112 21-S
25 086 48-S
25 086 84-S
54 755 01-S
24 153 20-S
25 341 03-S
230046-S
Description
Gasket, air cleaner base
Base, air cleaner
Base, air cleaner
Bracket, air cleaner
Bracket, air cleaner
Nut, wing
Seal, air intake
Element, precleaner
Element, precleaner
Cover, inner air cleaner
Element, air filter
Element, air filter
Cover, air cleaner
Gasket, intake manifold
Manifold, intake
Spacer
Screw, composite, 10-32 x 3/4 in.
Kit, knob w/seal (includes 16, 17)
O-ring
Knob, cover
Seal, breather
Qty.
Variation No.
20
47
2
1
2
1
1
1
1
1
1
1
1
2
1
1
4
4
1
1
1
1
1
1
1
1
1
2
1
1
4
4
1
1
1
1
21
Group 11: Exhaust
1
3
2
A358191_6
Item
1
2
3
Part
Number
24 041 49-S
M-841080-S
25 072 04-S
Description
Gasket, exhaust manifold
Nut, hex flange, M8 x 1.25
Stud, M8 x 1.25 x 33
Qty.
Variation No.
90
2
4
4
Group 12: Gasket Set
Item
1
22
Part
Number
24 755 03
230046
12 032 01
12 153 01
12 153 02
12 153 03
24 032 01
24 032 03
24 032 04
24 032 05
24 041 01
24 041 02
24 041 06
24 041 08
24 041 12
24 041 13
24 041 14
24 041 15
24 041 16
24 041 23
24 153 08
52 032 08
Description
Gasket set (includes all of the following)
Seal, breather
Seal, valve stem
O-ring
O-ring
O-ring
Seal, front
Seal, inner
Seal
Seal, valve stem
Gasket, intake manifold
Gasket, exhaust
Gasket, air cleaner
Gasket, oil filter
Gasket, fuel
Gasket, air cleaner
Gasket, carburetor
Gasket, breather
O-ring
Seal, oil
Qty.
Variation No.
1
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
1
1
1
2
1
1
1
TP-5868 3/12
Group 103: Fuel System
6
13
8
4
11
7
6
9
20
6
5
1
19
15
16
18
2
14
16
17
12
3
5868_103_1
Item 10 is not shown.
Item
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
Part
Number
A-227531
X-202-41
X-209-2
X-216-29
X-391-13
X-426-18
X-582-4
X-6219-8
X-6219-9
X-6242-9
X-75-51
226550
227648
344508
358147
X-465-8
#
X-465-2
#
320828
243488
Description
Qty.
Variation No.
3
7
8
Regulator assembly, gas
Bushing, reducer, 3/4 x 1/2 in.
Nipple, pipe, 1/2 NPT x 1.19 in.
Coupling, pipe, 1/4 in. brass
Connector, 90_ hose, 3/8 NPTF x 1/2 in.
Clamp, hose, 0.38 x 0.88 in.
Connector, hose, 3/8 NPT x 1/2 in.
Screw, set, 3/8-24 x 0.5 in. (LP gas, CARB cert.)
Screw, set, 3/8-24 x 0.375 in. (natural gas, CARB cert.)
Line, flexible fuel, 1/2 x 8.0 in.
Plug, pipe, 1/4 NPT (not shown)
Block, fuel adjustment
Valve, gas solenoid
Bracket, fuel mounting
Screw, 1/4-20 x 1.25
Washer, 1/4
Screw, 1/4-20 x 0.625
1/4-20
Insert, threaded
Grommet
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
4
2
2
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
4
2
2
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
4
2
2
2
1
# Common hardware; procure locally.
TP-5868 3/12
23
Group 103: Fuel System, continued
View of Dual Fuel System
23
21
10
24
13
22
6
30
26, 27, 28
1, 10
29
2
Item
1
2
3
6
6
10
12
12
13
21
22
23
24
25
26
27
28
29
30
24
Part
Number
A-227531
X-202-41
X-209-2
X-426-18
X-426-3
X-75-51
227648
GM39554
344508
GM16807
X-204-9
X-75-10
X-6219-9
X-211-3
GM31888
X-50-15
X-25-36
X-284-3
X-634-27
Description
Regulator assembly, gas
Bushing, reducer, 3/4 x 1/2 in.
Nipple, pipe, 1/2 NPT x 1.19 in.
Clamp, hose, 0.38 x 0.88 in.
Clamp, hose, 0.56/1.06 in.
Plug, pipe, 1/4 NPT
Valve, gas solenoid
Valve, gas
Valve, fuel metering
Pipe, 3/8 in. NPT x 1.00 in.
Plug, pipe, 3/8 in. NPT
Screw, set, 3/8-24 x 0.375 in., dual fuel
Elbow, street, 90_ x 1/2 in. NPT)
Plate, gas solenoid retainer
Screw, pan head, 10-24 x1/2
Washer, plain, 0.219 ID x 0.5 in. OD
Grommet, round
Bushing
12
3
25
GR3
5868_103_2
Qty.
Variation No.
29-3 53-3 53-15
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
4
4
53-17
1
1
2
1
1
1
1
2
1
2
2
1
1
1
1
2
1
1
4
4
1
1
1
1
1
2
1
1
4
4
1
1
TP-5868 3/12
Notes
TP-5868 3/12
25
Group 105: Engine
8.5RMY & 11RMY
12
2
4
3
11
5
7
13
6
10
10
9
8, 1, 3, 4
8.5RES & 12RES
14
21
15
20
17
16
18
2, 3
5, 7,
22, 23
16
See
Group 5
18
19
6
8, 1, 3, 4
5868_105
26
TP-5868 3/12
Group 105: Engine
Item
Part
Number
1
2
2
2
3
3
4
4
5
5
6
6
7
8
9
9
10
11
12
13
14
14
14
14
14
15
16
17
17
18
19
19
20
21
21
22
23
24
24
X-204-9
X-268-9
GM20548
GM20547
X-426-18
X-426-9
X-582-4
X-216-23
M933-06010-60
M933-06040-60
X-422-19
X-651-3
345045
359653
358092
GM10165
233959
269190
278775
A-278782
B-358191
GM22470
GM29359
GM24792
GM66796
239332
346258
GM28341
223316
X-50-15
X-634-9
X-301-24
X-67-143
GM24928
358384
X-400-190
M6923-06-80
X-426-18
X-309-11
Description
2
3
5
6
Nipple, pipe, 3/8 x 1
Cap, pipe, 3/8 NPT
Plug, hose 1/2
Plug, hose 3/8
Clamp, hose, 0.38-0.88 in.
Clamp, hose, 0.25/0.70 in.
Coupling, pipe, 3/8 in.
Screw, hex head cap, M6-1 x 0.394 in.
Screw, hex head cap
Line, oil drain, 0.50 ID x 19 in.)
Hose, rubber, 0.375 in. ID x 18 in.)
Clip, hose
Valve, oil drain
Harness, engine (includes 10, 11, 12)
Harness, engine (includes 10, 11, 12)
Diode
Connector, 6-pin
Connector, 20-pin
Sensor assembly, magnetic
Engine assembly, CH20 (EK64607)
Engine assembly, CH740 (EK CH740-0035)
Engine assembly, CH640 (EK CH640-3036)
Clip, speed
Insert, threaded, #10-24
Charger, battery
Fuse, 10 amp (bat. charger)
Screw, slotted pan head machine
Bushing, 0.625 x 0.750 in NPT
Plug, button
Screw, cross recess, sheet metal
Breaker, circuit (40 A)
Breaker, circuit (50 A)
Spacer, 0.282 ID x 0.5 OD x 1 in.
Nut, hex 6 mm
Clamp, hose, 0.38-0.88 in.
Clamp, hose, 3/4
1
1
1
1
1
1
1
1
Qty.
Variation No.
GR1 GR2 29-1 29-2 53-1 53-2 53-30
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
4
1
1
1
1
4
6
1
1
2
1
4
1
4
4
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
See Group 112 Starter for additional engine group parts.
TP-5868 3/12
27
Group 107: Nameplate and Decals
Item
Part
Number
Description
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
X-6348-2
X-6348-8
224233
GM35295
227620
239789
249808
249809
255798
255882
257438
358313
GM14197-1
GM20577
294520
GM29924
GM15301
GM15299
GM39492
Decal, Kohler Power Systems
Decal, 1-800 number
Decal, Sears 800 No.
Decal, flag
Decal, notice neutral bonded
Decal, warning (rotating parts)
Decal, warning (hot engine)
Tag, instruction (warning when mounting)
Decal, transfer switch caution
Decal, danger (voltage/rotor)
Decal, electrical equipment
Decal, Kohler Generator (black)
Decal, fuel type
Decal, danger high voltage
Decal, notice fuel connection
Decal, power breaker
Decal, rainproof enclosure
Decal, fuel holder
Item
Part
Number
Description
1
2
2
3
4
5
6
8
9
12
13
14
15
16
17
X-6348-8
224233
GM35295
227620
239789
249808
249809
255882
257438
GM20577
294520
GM29924
GM15301
GM15299
GM39492
Decal, 1-800 number
Decal, Sears 800 No.
Decal, flag
Decal, fuel type
Decal, danger high voltage
Decal, power breaker
Decal, fuse panel
Item
1
2
4
5
6
8
9
12
12
14
16
18
28
Part
Number
X-6348-8
224233
239789
249808
249809
255882
257438
GM47407
GM47408
GM29924
GM15299
GB31311173101
Description
Decal, 1-800 number
Decal, fuel type
Decal, fuel type (w/pipe size)
Decal, Emergency Stop
Qty.
Variation No.
4 12 13 14 GR4 GR10 29-4 29-5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
GM60801-MA1
53-5 53-10 53-11 53-12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty.
Module Number
GM60801-MA2 GM60801-MA3
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
GM60801-MA4
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
Qty.
Module Number
GM60801-MA8
1
1
1
1
1
1
1
1
1
1
1
1
TP-5868 3/12
Notes
TP-5868 3/12
29
Group 109: Skid and Plant Mounting
8.5RMY & 11RMY
3, 5, 3
10
7
8
8
11
11
14, 17
4, 13, 15
14, 17
14, 16, 17
4, 12, 15
14, 16, 17
View D-D
View E-E
8.5RES & 12RES
Starter Side View
9
10
18
20
19
Vibromount Detail
7
21
30
8
5868_109
TP-5868 3/12
Group 109: Skid and Plant Mounting
Item
Part
Number
1
2
3
4
5
6
7
8
9
9
10
10
10
10
11
12
13
14
15
16
17
18
19
20
21
21
X-101-13
X-22-12
X-22-16
X-25-96
M933-08020-60
X-67-115
229127
258659
290418
GM50449
358137
358387
GM24791
GM29256
358285
X-6238-9
X-6238-10
X-125-3
#
#
#
GM11040-2
GM11040-4
347176
GM29255
GM42141
Description
3
Qty.
Variation No.
6
GR5 29-6
Nut, elastic stop, 3/8-16
Washer, lock, 1/4 in., interior/exterior tooth
Washer, lock, 5/16 in., interior/exterior tooth
Washer, plain, 0.406 in. ID
Screw, hex head cap, M8-1.25 x 0.787 in.
Screw, self-tapping, 1/4-20
Vibromount
Vibromount
Strap, ground, 8.0 in.
Strap, ground, 16 in.
Base, sub
Base, sub
Base, sub
Base, sub (used with GM29255)
Plate, mounting
Bolt, hex cap, 3/8-16 x 3.0
Bolt, hex cap, 3/8-16 x 0.75
Bolt, hex cap, 5/16-18 x 0.75
Washer, plain, 3/8
Nut, 5/16
Washer, 5/16
Insert, threaded (6 mm) (used with base GM29255)
Insert, threaded (used with base GM29255)
Weight, balance (used with base GM29255)
Base, plastic mounting
Base, plastic mounting (effective 10/16/06)
2
1
1
3
1
1
1
2
1
2
1
1
3
1
1
1
2
1
2
1
1
3
1
1
1
2
1
2
1
1
3
1
1
1
2
1
53-13
1
2
1
1
1
1
1
1
2
2
1
8
3
4
8
2
2
1
8
3
4
8
2
2
1
8
3
4
8
2
2
1
8
3
4
8
12
6
6
1
1
Effective with units manufactured 10/16/06 (refer to nameplate for unit build date), metal base GM29256 and plastic base
GM29255 were replaced by one piece plastic base GM42141.
TP-5868 3/12
31
Group 112: Starter
Engine Front View
8.5RMY & 11RMY
8.5RES & 12RES
7
7
8, 7
1, 6
4, 9
2, 5
Items 9 and 11 not shown.
32
4, 9
7, 8
7
2, 6
1
3, 11
New Style Starter Relay
(see Group 301)
1, 10
2, 5
112-187-6b
TP-5868 3/12
Group 112: Starter
Item
Part
Number
1
1
2
3
3
3
4
5
6
7
8
8
9
10
11
11
X-22-12
X-22-11
X-22-16
X-545-133
GM33829
X-545-172
X-545-134
M933-08020-60
X-67-115
238915
GM50772
—
GM20748
X-25-40
GM33829
GM33146
TP-5868 3/12
Qty.
Variation No.
GR2 29-1 29-2
Description
4
6
GR1
Washer, lock 1/4 in. interior/exterior tooth
Washer, lock, 0.262 ID x 0.469 OD
Washer, lock 5/16 in. interior/exterior tooth
Cable, battery black (--), 22 in.
Kit, battery cable (prior to build date of May 1, 2004)
Cable, battery
Cable, battery red (+), 44 in.
Screw, hex head cap, M8-1.25 x 0.787 in.
Screw, self-tapping, 1/4-20
Boot
Relay Service Kit for 345079
Relay (new style); see Group 301
Boot, battery lug (not shown)
Kit, battery cable (prior to build date of May 1, 2004)
Boot, battery lug
2
2
2
2
2
2
1
2
1
2
1
2
1
2
1
1
2
2
1
1
1
2
2
1
1
2
2
2
1
1
2
2
3
1
1
2
2
3
1
1
2
2
3
1
1
2
2
3
1
1
1
1
1
53-1
53-2
3
2
3
3
2
3
1
1
1
2
1
1
1
2
3
1
1
1
1
1
1
3
1
1
1
1
1
1
33
Group 116: Exhaust
8.5RMY & 11RMY
4, 4, 6, 10, 11
3, 12, 13
2
17
16
8, 9
18
1
14
7
15
8.5RES & 12RES
20
2
17
16
18
19
8, 9
5868_116
34
TP-5868 3/12
Group 116: Exhaust
Item
1
2
2
2
3
3
4
4
5
5
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
Part
Number
320828
358073
GM10138
GM29353
358106
GM24800
358123
GM24802
358124
GM24803
358135
GM24804
358214
GM24801
358224
358306
X-781-8
X-25-45
X-465-2
#
#
#
GM11720
X-722-8
GM39500
GM29983
Description
Insert, threaded
Muffler
Silencer, exhaust
Silencer, exhaust
Duct, exhaust top
Duct, exhaust top
Insulation, top
Insulation, top
Insulation, side
Insulation, side
Insulation
Insulation
Duct, exhaust bottom
Duct, exhaust bottom
Plug, oxygen test hole, M18 x 1.5
Gasket
Rivet, 0.187 pop diameter
Washer, plain, 0.208/0.198 ID
Bolt, hex cap, 1/4-20 x 0.625
Washer, plain, 1/4
Hardware, 3/8-16
Hardware, 1/4-20
Elbow, exhaust tube
Clamp, muffler, 1.37 in.
Arrester, spark
Shield, heat
3
4
1
Qty.
Variation No.
6
GR6 29-7
4
4
4
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
10
10
4
4
2
2
1
1
10
10
4
4
2
2
1
1
1
1
1
10
10
4
4
2
2
1
1
1
53-1
1
1
1
1
1
1
1
1
10
10
4
4
2
2
1
1
1
1
1
1
1
TP-5868 3/12
35
Group 201: Generator and Mounting
3, 9
8, 12
2, 4
21
19
12, 17
14
26
9, 16
13
28
8, 10
15
25
24
23
1, 5, 18
7
6
8, 22
31, 32
27
11
30
29
20
5868_201
36
TP-5868 3/12
Group 201: Generator and Mounting
Item
1
2
3
4
5
6
6
7
8
9
10
10
11
11
12
12
13
14
15
16
17
18
19
20
20
20
20
21
21
22
23
23
24
25
26
27
28
29
30
31
32
TP-5868 3/12
Part
Number
X-22-24
X-22-6
X-468-3
X-49-1
X-49-35
X-6003-46
X-6003-126
X-634-5
X-67-113
X-97-13
227473
278877
229239
X-25-68
229335
238150
238214
238247
238248
239247
239282
241927
256466
358014
GM10565
GC29774
GC65807
358054
GM38291
358056
358066
X-801-3
358067
358072
358090
358102
359654
GM46819
X-758-1
X-6024-2
X-25-34
Qty.
Variation No.
GR7 29-8 53-7
Description
5
10
Washer, lock #4, internal tooth
Tie, cable nylon
Screw, pan head machine, #6-32 x 0.312
Conduit, convoluted
Conduit, convoluted
Bushing, nylon, 0.375 ID
Screw, self-tapping, 10-32 x 0.375
Screw, hex head machine, 10-32 x 0.438
Cover, brush holder
Cover, brush holder
Washer, overbolt
Washer, plain, .281 ID x .625 in. OD
Bracket, brush holder
Spring
Guard, generator fan
Retainer, wire
Shim, brush holder
Holder, brush
Brush
Kit, sensor
O-ring
Stator assembly
Stator assembly
Stator assembly
Stator assembly
Bracket, end
Bracket, end
Bracket, sensor mounting
Actuator, magnetic
Washer, hardened
Guard, alternator adapter
Bolt, thru
Harness, sensor
Overbolt
Adapter, generator
Rotor assembly (includes 30)
Bearing, ball
Bolt, hex cap, 7/16-14 x 1.0
Washer, 7/16
2
2
3
2
2
1
2
2
3
2
2
1
2
2
3
2
2
1
2
2
3
2
2
1
1
8
5
1
1
8
5
1
1
8
5
1
1
8
5
1
4
4
4
4
1
2
1
1
2
1
2
1
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
2
1
2
1
1
1
2
1
1
2
1
2
1
1
1
1
1
53-32
2
3
2
2
3
2
1
1
4
5
4
5
1
1
4
1
2
1
1
3
1
2
4
1
2
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
4
4
1
1
1
4
1
1
1
4
4
1
1
1
4
1
1
1
4
4
1
1
1
4
1
1
1
4
4
1
1
1
1
1
1
1
1
4
1
1
1
4
4
4
1
1
1
4
4
37
Group 301: Controller and Mounting
8.5RMY & 11RMY
24
5, 6
Detail A
21
49
42
22
50
12
25
53
10
26
2
Detail B
10
9
8
9
36
32, 51
16, 33, 40, 51
32, 51
13, 19, 20
41
3
18, 30, 34, 39,
50
11, 14, 23, 31
17, 35, 52
55
27
See Detail B
4, 7, 15,
54
28
See Detail A
38
24
29, 37
29, 37
Front View Controller
24
11, 14,
23, 31
38
13, 19, 20
Top View Controller
301-187-4
TP-5868 3/12
Group 301: Controller and Mounting
Item
1
1
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
19
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
41
42
42
42
43
44
45
46
47
47
48
49
50
51
52
53
54
55
Part
Number
A-358076
A-358099
B-358076
GM10615
B-358095
GM10064
C-284507
D-278670
F-228605
X-101-12
X-101-22
X-22-11
X-22-12
X-22-13
X-22-6
X-22-9
X-67-143
239332
X-49-39
X-49-46
X-49-6
X-50-1
X-50-70
X-506-43
X-506-38
358384
GM24928
X-634-14
X-6047-35
X-71-2
X-781-14
X-81-8
X-97-16
201620-152
201620-94
223316
238582
238736
241736
254821
254822
259391
267491
267996
287812
292940
295313
358086
GM10399
GM10616
GM10618
358091
GM11693
239408
239411
241605
269190
278775
269366
278774
358145
#
#
#
#
X-25-48
269373
Description
4
Controller assembly (includes items 2--54)
Controller assembly (includes items 2, 4--12, 14--18, 21--55)
PCB assembly, relay controller
PCB assembly, relay controller
PCB assembly, cyclic cranking
Governor assembly, electronic
Kit, voltage regulator
Nut, elastic stop, 10-32
Nut, elastic stop, 6-32
Washer, lock, 1/4, internal tooth
Washer, lock, 1/4, interior/exterior tooth
Washer, lock #10, interior/exterior tooth
Washer, lock #6, interior/exterior tooth
Clip, speed
Screw, PHM 6-32 x 0.50
Screw, RHM 6-32 x 0.75
Screw, RHM 10-32 x 0.50
Breaker, circuit, 42 amp
Breaker, circuit, 50 amp
Breaker, circuit
Breaker, circuit
Bushing, nylon
Channel, U
Nut, hex, 8-32
Rivet, pop, 0.187, aluminum/aluminum
Nut, hex, 1/4-20, green
Screw, hex head machine, 10-24 x 1.0
Tab, identification, GRD
Tab, identification, L0
Fuse, 10A
Terminal
Meter, hour
Relay
Marker, strip TB1
Marker, strip TB2
Relay, 20A
Screw, hex cap, 1/4-20 x 1.0
Holder, fuse
Switch, toggle
Strip, terminal
Block, terminal
Box, silkscreen
Box, silkscreen
Box, silkscreen
Harness, controller (includes 43--48)
Connector, 4 pin, P2
Connector, 4 pin, J8
Connector, 20 pin, J4
Panel, controller bottom
Nut, 10-24
Nut, 6-32
Nut, 10-32
Nut, 1/4-20
Washer, plain, .188 ID x .438 OD
Lamp, 14 V, .33 W
1
5
Qty.
Variation No.
9
10 GR8
29-9
29-11
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
2
2
2
1
4
4
2
4
2
1
1
4
4
1
2
2
2
1
4
4
2
4
2
1
1
4
4
1
2
2
2
1
4
4
2
4
2
1
1
4
4
1
2
2
2
1
4
4
2
4
2
1
1
1
1
1
1
2
5
1
1
1
1
2
4
1
2
1
1
1
1
2
1
1
1
1
1
2
5
1
1
1
1
2
1
1
2
5
1
1
1
1
2
1
1
2
5
1
1
1
1
2
1
1
1
2
5
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
4
1
1
4
1
1
4
1
1
4
1
1
1
1
1
1
1
4
4
1
2
2
2
1
4
1
1
1
4
4
1
2
2
2
1
4
1
1
1
4
4
1
2
2
2
1
4
2
4
2
1
2
1
2
4
2
1
2
2
4
2
1
2
1
1
1
2
5
1
1
1
1
2
4
1
2
1
1
1
1
2
1
1
1
1
1
1
2
5
1
1
1
1
2
4
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
1
4
1
1
1
4
2
2
1
4
1
1
1
4
2
2
1
4
TP-5868 3/12
39
Group 301: Controller and Mounting, continued
8.5RES & 12RES ADC-2100 Controller
15
6
7
8
17
26
25
15
15
Top View of Box
1
2
18
21, 22
20, 22
23
3
5
4
9
18
Ground Stud Location
16
12
20
13
21
12
14
14
24
40
TP-5868 3/12
Item
1
2
3
4
5
5
6
7
8
9
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part
Number
GM29259
X-50-15
GM30226
X-6216-1
GM29671
360459
GM28483
X-51-5
X-101-11
GM49758
M6923-06-08
X-22-11
X-22-12
X-634-27
GM34969
X-25-118
361567
233959
223316
292937
238426
GM39492
GM28708
GM49746
X-50-15
Description
Housing, controller mtg. panel
Cover, controller
Screw, Phillips hex crimptite
Circuit board, relay board (12 V)
Standoff, circuit board
SCR module
Screw, slotted pan head machine 8-32 x 7/16
Nut, hex elastic stop, 8-32
Harness, engine wiring (see note below)
Nut
Washer, lock, 0.262 ID x 0.469 OD
Washer, lock, 0.262 ID x 0.743 in. OD
Bushing
Controller assembly, ADC 2100 (kit includes instructions)
Washer, plain, 0.406 ID x 1 in. OD
Base, tie wrap snapin
Diode, 6 A (not shown)
Fuse, 10 A, 250 V (F2, F3)
Fuse, 20 A, 250 V (F1)
Fuse holder
Decal, fuse panel
Switch, rocker (part of item 16)
Relay, 12 V
Screw, machine
Qty.
Variation No.
53-8
53-14
1
4
1
2
1
4
1
2
4
1
2
2
4
3
1
2
3
1
2
1
3
1
1
1
1
1
4
1
2
1
4
1
2
4
1
2
2
4
3
1
2
3
1
2
1
3
1
1
1
1
Note:
Early 8.5/12RES models used a wiring harness (GM29352) with inline fuses. If replacing harness GM29352,
order Harness Service Kit GM41872. Service Kit GM41872 includes harness GM49758 and items 20--23 for
relocating the fuses to the junction box.
TP-5868 3/12
41
8.5RES & 12RES ADC-RES Controller
Items not shown: 7, 30, 32
10
9
12
31
13
11
29
2
14
1
24
28
6
23
21
8
15
27
26
16
17
22
3
25
4
18
20
19
5
34
36
36
35
33
42
TP-5868 3/12
Item
1
2
3
4
5
6
7
8
8
8
8
9
10
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29
30
31
31
32
33
34
35
36
TP-5868 3/12
Part
Number
GM49746
X-50-15
X-6047-41
X-6422-31
GM60625
X-634-27
361567
GM57149
GM57150
GM78184
GM78183
GM49103
GM51847
GM78182
X-301-43
GM52275
294520
GM53082
GM53081
GM53080
GM53084
239332
X-67-143
GM24928
358384
GM70494
238426
223316
292937
X-6047-41
X-51-5
GM28483
X-101-11
X-49-25
GM51413
GM51848
GM78181
GM60175
GM78202
GM78217
GM78218
X-284-3
Description
Relay, 12 VDC
Screw, machine
Channel, U
Seal, push-on trim
Panel, junction box
Bushing
Base, tie wrap snapin
Controller assembly (includes items 1--6, 9-29, 31, 32)
Controller assembly (includes items 1--6, 9-29, 31, 32)
Controller assembly (includes items 1--2, 6, 9-29, 31, 32)
Controller assembly (includes items 1--2, 6, 9-29, 31, 32)
PCB assembly, advanced digital control
Panel, controller mounting
Panel, controller mounting
Plug, button
Switch, membrane overlay, 3-button
Decal, danger, high voltage
Decal, Fault Codes
Decal, rocker switch
Decal, fuse panel
Decal, Power Breaker
Clip, speed
Breaker, circuit
Breaker, circuit
Switch, rocker on-off-on
Fuse holder, 0.25 x 1.25 in.
Fuse, 10 A, 250 V
Fuse, 20 A, 250 V
Channel, U
Screw, machine
SCR Module
Nut, hex elastic stop, 8-32
Screw, machine
Harness, engine
Cover, controller
Cover, controller
Decal, Warning Non GFCI Outlet (not shown)
Box, customer connection
Harness, terminal block
Grommet, round
53-19
1
5
1
1
1
1
3
1
Qty.
Variation No.
53-20 53-35
1
5
1
1
1
1
3
53-38
1
9
1
9
2
3
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
4
4
1
3
2
1
1
2
1
2
2
1
1
1
1
3
2
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
3
2
1
1
3
2
1
2
1
2
2
1
2
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
2
43
12TRES 3 Phase Controller
11,12,14,16,23,24
18
6
22
9
1
5
4
3
8
2
13
7
11
15
17
Items not shown: 25,26,27,28,29,56
10
60
43
39
37
38
46
49
53
45
42
34
53
44
41
36
35
49
54
40
55
46
49
58
48
52
33
32
31
32
31
32
48
59
44
47
52
50
51
TP-5868 3/12
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
58
59
60
TP-5868 3/12
Part
Number
GB31613075201
GB31613430001
GB31613529701
GB31613529703
GB31613529704
GB31613529803
GM47488
GM62786
GM66027
GM66050
M125A-06-80
M6923-06-80
M7985A-04016-20
M933-06010-60
M933-06020-60
X-22-12
X-400-41
X-634-18
X-6047-41
X-6054-23
X-6128-35
GM67080
GM67081
GM67082
GM67083
GM67084
GM66066
223316
238426
292937
294520
GM28483
GM46103
GM49103
GM49746
GM52275
GM53080
GM53081
GM53082
GM69819
GM69820
GM69852
M125A-04-80
M125A-06-80
M6923-06-80
M7985A-04016-20
M933-06010-60
M933-06025-60
X-22-12
X-49-25
X-301-43
X-634-28
GM67078
X-6054-23
X-6128-35
GM66048
Description
Contact, auxiliary
Charger, battery
Block, terminal
Block, terminal
Block, terminal
Block, terminal
Rail, din
Cover, terminal block
Breaker, circuit 4 pole
Box, junction
Washer, plain
Nut, Hex 6mm
Screw, pan head machine
Screw, hex cap
Screw, hex cap
Washer, lock, .262 ID x .743 in. OD
Spacer, .344 ID x .75 OD x .375 in.
Bushing
Channel, ”U”
Stud (metric)
Isolator, standoff
Lead (not shown)
Lead (not shown)
Lead (not shown)
Lead (not shown)
Lead (not shown)
Box Assembly, Junction (includes items 1-29)
Fuse, 10 A, 250 V
Fuse holder, .25 x 1.25 in.
Fuse, 20 A, 250 V
Decal, danger, high voltage
SCR module
Switch, rocker on-off-on
PCB assy., Advanced Digital Control
Relay, 12 VDC
Switch, membrane overlay 3 button
Decal, fuse panel
Decal, rocker switch
Decal, roc fault codes
Panel, Controller Mounting (upper)
Panel, Controller Mounting (lower)
PCB Assy., CE filter
Washer, plain
Washer, plain
Nut, Hex 6mm
Screw, hex cap
Screw, hex cap
Washer, lock, .262 ID x .743 in. OD
Screw, machine
Plug, button, 1.37 (hole dia. 1.01)
Bushing
Harness, engine (not shown)
Stud (metric)
Isolator, standoff
Controller Assy. (includes items 31-55, 58, 59)
Qty.
Variation
No.
53-28
1
1
2
1
2
1
1
1
1
1
5
3
4
3
2
6
2
1
1
3
3
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
3
5
1
1
4
6
1
1
1
1
1
1
45
Group 501: Housing and Mounting
8.5RMY & 11RMY, Variation 1
5, 11, 19, 20
4
7, 8
15
5, 14, 19, 20
19, 20
12, 19, 20
13
5, 17, 19, 20
2, 5, 6
18
16
3, 18
1
9
5, 17, 19, 20
501-187-1
46
TP-5868 3/12
Group 501: Housing and Mounting
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part
Number
X-284-31
X-284-45
X-6340-2
294515
320828
345283
358084
358097
358098
358136
358138
358139
358140
358141
358142
358143
358146
358227
X-465-2
#
Description
Grommet, 3.00 ID
Grommet, 0.31 ID
Clip, panel fastener
Latch, locking
Insert, threaded
Pin, threaded
Duct, air intake
Seal, foam, 9.75 ID
Seal, foam, 10.75 ID
Kit, heat insulation
Panel, rear
Panel, alternator end
Panel, engine end
Panel, top
Door, housing
Duct, engine intake
Panel, access
Guard, air inlet
Bolt, hex cap, 1/4-20 x 0.625
Washer, plain, 1/4
Qty.
Variation No.
1
1
2
8
1
17
2
1
1
1
1
1
1
1
1
1
1
1
1
17
17
TP-5868 3/12
47
Group 501: Housing and Mounting, continued
8.5RMY & 11RMY, Variations 4, GR9, 29-10
9, 38
28 (inside)
20
46
5
45
14, 30,
31, 32
15, 25,
34, 38
6, 39
2
10
7
22
Generator End
Engine End
3, 8
12, 22, 23
18, 33
13, 22, 24
11, 29
17, 22, 28
16, 22, 26, 27
36, 37
1, 22, 35
19, 3
21, 38
48
Items not shown: 40, 41, 42, 44
501-187-4
TP-5868 3/12
Item
1
2
3
4
5
5
6
7
8
9
10
11
12
13
13
14
14
15
15
16
17
18
19
20
21
22
23
23
24
24
25
25
26
27
27
28
28
29
30
30
31
31
32
32
33
33
33
34
34
35
36
37
38
39
40
41
42
43
44
45
46
TP-5868 3/12
Part
Number
X-284-45
X-284-31
X-6340-2
294515
243488
X-284-3
358143
358098
358227
358389
358393
358395
358416
358397
GM24795
358391
GM24793
358392
GM24794
358394
358415
358388
358396
358097
358417
320828
GM10060
GM25911
GM10040
GM25915
GM10047
GM24797
GM10051
GM10059
GM25913
GM10041
GM25914
GM10042
GM10045
GM24798
GM10048
GM24799
GM10049
GM25327
GM10038
GM10038
GM25916
GM10044
GM25912
345283
358142
GM10039
X-781-14
X-781-15
X-781-11
GM10137
GM10043
GM10046
X-301-45
X-634-16
GM15299
Description
Grommet, round
Grommet, round
Clip, panel fastener
Latch, locking
Grommet, round
Grommet, round
Duct, engine intake
Seal, foam
Guard, air inlet
Panel, access
Panel, access
Panel, access
Duct, air, RS
Panel, back
Panel, back
Duct, air intake, mounting
Duct, air intake
Duct, air intake, mounting
Duct, air intake
Panel, alternator end, outer
Duct, air, LS
Panel, top
Guard, air inlet
Seal, foam
Duct, air, bottom
Insert, threaded, 1/4-20 in.
Insulation
Insulation
Insulation, 35.75 x 25.75 cm
Insulation
Insulation
Insulation
Insulation
Insulation
Insulation
Insulation
Insulation
Insulation, 2 x 12.38 cm
Insulation
Insulation
Insulation, 52 x 25 cm
Insulation (intake end)
Insulation (exhaust end)
Insulation
Pin, threaded
Door, housing
Rivet, pop, .187 in.
Rivet, pop, .187 in.
Rivet, pop, .187 in. (not shown)
Insulation, controller side, 7.5 x 85 cm (not shown)
Insulation controller back, 19 x 8.5 cm (not shown)
Plug, button (not shown)
Bushing, 1.312 x 1.50 in. NPT
Qty.
Variation No.
4
GR9
29-10
2
1
24
1
1
2
1
24
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
25
2
1
1
1
2
1
2
25
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
24
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
25
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
20
4
5
1
1
1
1
2
1
1
20
4
5
1
1
1
1
2
1
1
2
1
1
24
4
5
1
1
1
4
2
1
49
8.5RES & 12RES
54
14
37
54
15
55
56
28
2
58
9
53
6
57
8
59
55
31
4
28
10
7
27
1
52
5
17
4
24
21
26
23
22
19
25
12
13
3
11
20
35
4
24
18
32
30
16
32
34
33
See Group 109
50
TP-5868 3/12
TP-5868 3/12
Description
Housing, air intake duct (used with ADC 2100 controller)
Housing, air intake duct (used with ROC controller)
Housing, air intake duct
Retainer, nut
Insulation
Plug, button
Housing, controller mounting panel (see Group 301)
Housing, side panel
Insert, threaded (metric) 6 mm
Insulation
Housing, front panel (used with ADC 2100 controller)
Housing, front panel (used with ROC controller)
Panel assembly, breaker (includes items 38--51)
Housing, front panel
Grommet, round
Housing, rear panel
Insulation
Insulation
Housing, roof
Insulation
Door assembly (stardard, includes 1 latch)
Door assembly (high wind, includes 2 latches)
Latch, locking
Key, Latch
Insulation
Duct, alternator air
Insulation
Insulation
Insulation
Seal, push-on trim
Shield, exhaust
Bushing
Cover, controller (see Group 301)
Duct, engine air intake
Insulation, door
Shield, heat
Channel, base support
Base (see Group 109)
Plug, button
Bushing, molded (not shown)
Corner, sound shield (KCB)
Support, side
Cover, customer connection
Support, roof
Insulation
Insulation
Support, side
Insulation
Insulation
1
1
1
1
5
1
4
1
1
6
5
1
4
1
1
6
5
1
4
1
1
6
1
1
1
GM60800-MA8
GM29258
GM55419
GM78212
X-6204-10
GM29270
X-301-24
—
GM29261
GM11040-2
GM29269
GM29259
GM55417
GM66786
GM78220
X-284-3
GM29260
GM29271
GM29268
GM29262
GM29350
GM45921-KA3
GM45921-KA1
294515
362361
GM29355
GM62354
GM62357
GM39591
GM39592
GM39593
X-6422-20
GM29357
X-634-27
—
GM38809
GM30937
GM29983
GM22982
—
X-301-45
GM15299
GM31074-1
GM42840
GM58719
GM78206
GM78100
GM78104
GM78105
GM78101
GM78106
GM78107
GM60800-MA5
Part Number
1
1
1
2
3
4
5
6
7
8
9
9
9
9
10
11
12
13
14
15
16
16
17
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
37
52
53
54
55
56
57
58
59
GM60800-MA1
Item
53-9
Quantity
Variation/Module
1
5
1
4
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
4
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
4
1
2
4
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
4
1
4
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
51
8.5RES & 12RES
54
14
54
55
56
55
28
31
2
6
57
58
9
53
59
4
28
7
27
1
52
5
17
4
24
21
23
22
19
25
12
13
3
11
20
18
4
30
16
34
33
See Group 109
GM84138
52
TP-5868 3/12
Item
1
2
3
4
5
6
7
9
9
11
11
12
13
14
16
16
17
17
18
19
20
21
22
23
25
27
28
30
31
33
34
52
53
54
55
56
57
58
59
60
**
Part Number
GM84024**
X-6204-10
GM29270
X-301-24
—
GM84025**
GM11040-7
GM84028**
GM84030**
GM84026**
GM84865**
GM29271
GM29268
GM84031**
GM84139-KA2**
GM84139-KA1**
294515
362361
GM29355
GM84033
GM84032
GM39591
GM39592
GM39593
GM29357
GM78181
GM38809
GM30937
GM29983
—
X-301-45
GM58719
GM78206
GM78100
GM78104
GM78105
GM78101
GM78106
GM78107
X-6033-8
Description
Housing, air intake duct
Retainer, nut
Insulation
Plug, button
Housing, controller mounting panel (see Group 301)
Housing, side panel
Insert, threaded (M6 x 1.0 Hex)
Housing, rear panel
Grill, Exhaust (not shown)
Insulation
Insulation
Housing, roof
Door assembly (stardard, includes 1 latch)
Door assembly (high wind, includes 2 latches)
Latch, locking
Key, Latch
Insulation
Insulation
Insulation
Insulation
Shield, exhaust
Cover, controller
Duct, engine air intake
Insulation, door
Shield, heat
Base (see Group 109)
Plug, button
Support, side
Cover, customer connection
Support, roof
Insulation
Insulation
Support, side
Insulation
Insulation
Grommet, U--channel
Quantity
Module
GM84138-MA2** GM84138-MA3**
1
5
1
4
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
1
1
1
1
5
1
4
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
2
1
1
1
1
1
Add a suffix to this color dependent part number before ordering.
See chart below to identify the color suffix.
Color Dependent Parts
Kit No.
GM84138--MA2--CAS
GM84138--MA3--CAS
TP-5868 3/12
Part Number
Part Number
Suffix
Example (item 1)
--CAS
GM84024--CAS
--CAS
GM84024--CAS
53
12TRES 3 Phase Controller
51
38
43
44
39,40,41,42
45
46
47
48
50
49
40
54
TP-5868 3/12
Item
Part Number
9
9
38
39
40
41
42
43
44
45
46
47
48
49
50
50
51
GM66786
GM84028**
229883
GB31311173101
M7985A-004016-20
GM65464-1
GM64282
X-67-59
GM66609
GM69619
M7985A-04016-20
GM65464-2
23370 00102
GM60731
GM60727
GM84029**
GB31613392201
**
Description
Decal, 12 wire reconnection
Decal, emergency stop
Gasket, E--stop
Panel, E--Stop mounting
Screw, hex washer, thread--forming
Window, enclosure
Panel, breaker mounting
Gasket, circuit breaker
U channel, black PVC 1/8
Panel, access
Switch, emergency stop
Quantity
Module
GM60800-MA5
GM84138-MA2**
1
1
1
6
1
4
1
1
1
4
1
1
1
1
1
1
1
1
6
1
4
1
1
1
4
1
1
1
1
1
Add a suffix to this color dependent part number before ordering.
See chart below to identify the color suffix.
Color Dependent Parts
Kit No.
GM84138--MA2--CAS
GM84138--MA3--CAS
TP-5868 3/12
Part Number
Part Number
Suffix
Example (item 1)
--CAS
GM84024--CAS
--CAS
GM84024--CAS
55
Group 701: Literature
Item
1
2
2
2
2
3
3
4
5
5
6
6
6
6
6
56
Part
Number
TP-2428-C
TP-5865
TP-6049
TP-6331
TP-6515
TP-5867
TP-6196
TP-5868
TP-6328
TP-6514
TP-5374
TP-5762
TP-6168
TP-6479
TP-6782
Description
7
9
Service Manual, Kohler CH20/25
Operation Manual, 8.5/11RMY
Operation Manual, 8.5/11RMY (sound enclosure models)
Operation Manual, 8.5/12RES
Operation Manual, 8.5/12/17/RES
Service Manual, 8.5/11RMY
Service Manual, 8.5/12RES
Parts Catalog, 8.5/11RMY & 8.5/12RES
Installation Manual, 8.5/12RES
Installation Manual, 8.5/12/17/RES
Warranty, 1-Year Limited
Warranty, California Emission
Warranty, Federal/CA Emission
Warranty, 5-Year Limited, 8.5--30RES
Warranty, 2011 Emissions, Residential
1
1
1
1
1
1
Qty.
Variation No.
11
13
20
1
1
43
49
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TP-5868 3/12
Kit Parts List
Qty.
Description
Part No.
Fuel System Kit
Gas Strainer
1
Strainer, gas
Flexible Fuel Line
1
Fuel line, flexible, 0.50 in. ID x 12 in.
1
1
1
Hose, flexible exhaust
Exhaust Elbow and Guard
(for units without sound shields)
1
4
1
1
1
1
Screw, hex washer, thread-forming
Guard, exhaust
Arrester, spark
Fitting, elbow, exhaust
Installation instructions
292485
1
Battery, wet charged
Battery
1
Battery, (wet)
Battery Heater
2
1
1
Installation Instructions
Heater, battery wrap
Heater, battery pad
Battery Charger, Float 12 V, 6 A
1
Battery charger, 12 V, 6 A float-equalize
Battery Charger, Trickle Charger
1
1
1
2
1
9
2
4
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
Battery charger assembly
Includes the following:
Terminal
Block, terminal
Terminal, female
Terminal, female
Connector, non-metallic
Screw, drill
Holder, fuse
Cord, power
Cover, battery charger
Ammeter, DC
Transformer
Spacer, screen
Fuse, 1.5 A
Lamp
Resistor
Switch, high/low slide
Switch, 12/24 V slide
Rectifier, silicon
Resistor
Cable, positive
Cable, negative
Nameplate, part number
Breaker, circuit
Rheostat
Box battery charger
TP-5868 3/12
1
1
1
GM31054-KP1
X-504-1
PA-358226
X-722-5
X-722-8
X-797-41
GM10671-KP1
X-722-8
X-67-133
GM10792
GM39500
337332
TT-1255
Electrical System Kits
Battery
Description
Battery Charger, Equalize/Float
PA-290275
Exhaust System Kit
Flexible Exhaust Connector
Qty.
PA-324553
324367
GM48808-KA1
GM48787
PA-358225
TT-1221
336814
336825
GM11849-KP1
GM11849
1
2
2
3
2
1
1
2
1
2
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
Installation Instructions, circuit board
Board, circuit
Terminal, ring, 4--6 screw
Tubing, heat shrink
Decal, connection
Fuse, 5 A
Clip, speed
Fuse, 25 A
Holder, fuse
Transformer
Decal, warning
Clip, cable
Holder, fuse
Spacer, circuit board
Lamp
Decal, explosion battery gases
Sink, heat
Strip, terminal
Ammeter, DC
Voltmeter, DC
Module, SCR
Resistor, power
Fuse, 7 A
Harness, wiring
Marker, strip
Marker, strip
Retainer
Block, terminal
Nut, captive
Box, battery charger
Door, silkscreen
Nameplate
Part No.
PAD-292862
TT-680
TT-729
D-292862
C-262377
X-283-1
X-283-11
X-283-2
X-6081-3
233966
239298
257442
262389
263156
262394
262397
262399
263156
287948
291208
292387
292938
292940
292941
292942
292945
292947
292948
292958
292961
292962
295010
295314
298810
325593
325596
325609
PAA-248952
TT-938
A-248952
X-283-8
X-405-2
X-431-27
X-431-28
X-567-1
X-794-2
238426
246185
246604
269202
269204
270833
291207
291208
291209
291210
291211
291212
291213
291215
291216
291221
291265
291975
325389
57
Kit Parts List
Qty.
Description
Battery Charger, Equalize/Float
(with alarms)
1
1
1
1
1
2
2
3
2
1
1
2
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
Installation Instructions, circuit board
Board, circuit alarm
Board, circuit
Tubing, heat shrink
Decal, connection
Fuse, 5 A
Clip, speed
Fuse, 25 A
Transformer
Decal, warning
Clip, cable
Holder, fuse
Spacer, circuit board
Lamp
Decal, explosion battery gases
Sink, heat
Strip, terminal
Ammeter, DC
Voltmeter, DC
Module, SCR
Resistor, power
Fuse, 7 A
Harness, wiring
Marker, strip
Marker, strip
Retainer
Block, terminal
Nut, captive
Box, battery charger
Door, silkscreen
Nameplate
Relay, Run
4
1
2
2
1
1
Washer, plain
Tie, cable
Nut, hex, #6-32
Relay assembly
Relay, Fault
1
1
1
Part No.
PAD-292863
TT-680
TT-729
D-292863
B-262374
C-262377
X-283-1
X-283-11
X-283-2
X-6081-3
233966
239298
257442
262389
262394
262397
262399
263156
287948
291208
292387
292938
292940
292941
292942
292945
292947
292948
292958
292961
292962
295010
295314
298810
325593
325596
325609
PA-273743
X-25-9
X-468-1
X-49-26
X-6210-3
273705
TT-700
358371
Relay, 12 VDC, .20 A
Harness, fault relay kit
X-50-1
259391
358375
Run/Common Fault Relay, 12 V
ADC 2100
GM30414-KP1
1
1
1
PCB assembly, relay board 12 V
Harness, wiring relay board
Run/Common Fault Relay, 12 V
ADC--RES
4
1
1
Standoff, circuit board
PCB Assy., relay interface board
Harness, wiring relay board
Terminal Block
2
1
1
1
1
58
Harness, pigtail customer connection
Block, terminal 4 pos.
Terminal block, 6 pos.
Decal, terminal block
GM29779
GM30539
TT-1423
GM53102-KA1
360459
GM51403
GM52639
Qty.
Description
Part No.
Miscellaneous Kits
Air Outlet Duct Flange
4
4
4
8
2
2
PA-226932
Washer, plain
Screw, RHM, 10-24 x 5/8
Nut, 10-24
Rivet, pop
Flange, air duct, sides
Flange, air duct, top/bottom
X-25-36
X-50-8
X-6210-5
X-781-11
226930
226931
Block Heater
1
Carburetor Heater 120 V
1
1
1
1
1
4
1
GM16284-KA1
Heater, block
GM16283
GM19462-KP1-QS
Heater, inlet 37 W, 120 V
Tube, breather, 0.375 in. OD, copper
Insulator, breather line
Decal, caution hot carburetor
Plug, button
Screw, hex head
Carburetor Heater 12 VDC
2
1
1
1
1
1
1
1
1
1
2
4
1
Cover, blower housing
Heater, plate 37 W, 12 V
Diode assembly
Plug, button
Screw, cross recess pan head machine
Nut, flange whiz, 6-32
Screw, hex washer head, drill
Screw, hex head
Carburetor Heater 12 VDC
1
1
1
1
1
4
1
Heater, plate 37 W, 240 V
Plug, button
Screw, hex head
GM19463
GM19464
GM19465
GM22387
X-301-23
X-97-22
TT-1297
GM21285-KP1
24 096 17
GM19464
GM19465
GM21278
GM21283
GM22387
X-25-48
X-301-23
X-49-6
X-6210-3
X-794-2
X-97-22
TT-1313
GM63550-KA1
GM19464
GM19465
GM22387
GM63544
X-301-23
X-97-22
TT-1297
Maintenance Service Kits
(includes oil, oil filter, air filter, spark plugs, and instructions (TT-1445))
1
Kit, Residential Maint (8.5RES)
GM62345
1
Kit, Residential Maint (12RES)
GM62346
Software, OnCue
1
1
1
1
1
1
1
2
2
2
1
1
GM62630-KP3
Decal, Terminal Block
GM54820
Assy, J1939/ModBus/Ethernet Converter
GM58703
Harness, Y-Connector 8.5--17KW
GM62626
Harness
GM62627
Software, OnCue
GM62628
Diagram, Wiring Network Communications
GM62629
Panel Assy, Junction Box
GM66795
Washer, Plain
M125A-04-80
Screw, Pan Head Machined
M7985A-04010-20
Nut, Hex 4mm
M934-04-50
O/M OnCue Software, Res/Coml
TP-6616
TT Network Connection, OnCue, Res/Coml
TT-1486
GM58022-KA1
GM48108
GM54818
GM54819
GM54820
GM54821
TP-5868 3/12
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
Ah
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
APDC
API
approx.
AQMD
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CAN
CARB
CB
cc
CCA
ccw.
CEC
cert.
cfh
ampere
after bottom dead center
alternating current
analog to digital
advanced digital control;
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
amp-hour
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute (formerly American
Standards Association, ASA)
anticipatory only
Air Pollution Control District
American Petroleum Institute
approximate, approximately
Air Quality Management District
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
controller area network
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
certificate, certification, certified
cubic feet per hour
TP-5868 3/12
cfm
CG
CID
CL
cm
CMOS
cubic feet per minute
center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogen.
cogeneration
com
communications (port)
coml
commercial
Coml/Rec Commercial/Recreational
conn.
connection
cont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRT
cathode ray tube
CSA
Canadian Standards
Association
CT
current transformer
Cu
copper
cUL
Canadian Underwriter’s
Laboratories
CUL
Canadian Underwriter’s
Laboratories
cu. in.
cubic inch
cw.
clockwise
dB
decibel
dB(A)
decibel (A weighted)
DC
direct current
DCR
direct current resistance
deg., °
degree
dept.
department
DFMEA Design Failure Mode and
Effects Analysis
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throw
DS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
ECM
electronic control module,
engine control module
EDI
electronic data interchange
EFR
emergency frequency relay
e.g.
for example (exempli gratia)
EG
electronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outlet
EMI
electromagnetic interference
emiss.
emission
eng.
engine
EPA
Environmental Protection
Agency
EPS
emergency power system
ER
emergency relay
ES
engineering special,
engineered special
ESD
electrostatic discharge
est.
estimated
E-Stop
emergency stop
etc.
et cetera (and so forth)
exh.
exhaust
ext.
F
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lb.
ft./min.
ftp
g
ga.
gal.
gen.
genset
GFI
external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
file transfer protocol
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter
GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET
ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temp., high
engine temp.
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin
kiloampere
kilobyte (210 bytes)
hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lb.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K
kA
KB
Appendix 59
KBus
kg
kg/cm2
Kohler communication protocol
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kg/m3
kilograms per cubic meter
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, kΩ kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
kWth
kilowatt-thermal
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/hr.
cubic meters per hour
m3/min.
cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCCB
molded-case circuit breaker
MCM
one thousand circular mils
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm, mΩmilliohm
MOhm, MΩmegohm
MOV
metal oxide varistor
MPa
megapascal
mph
miles per hour
MS
military standard
ms
millisecond
m/sec.
meters per second
MTBF
mean time between failure
MTBO
mean time between overhauls
mtg.
mounting
MTU
Motoren-und Turbinen-Union
60 Appendix
MW
mW
μF
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meter
NO
normally open
no., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe, Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-Fine
NR
not required, normal relay
ns
nanosecond
OC
overcrank
OD
outside diameter
OEM
original equipment
manufacturer
OF
overfrequency
opt.
option, optional
OS
oversize, overspeed
OSHA
Occupational Safety and Health
Administration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofarad
PF
power factor
ph., ∅
phase
PHC
Phillipsr head Crimptiter
(screw)
PHH
Phillipsr hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM
programmable read-only
memory
psi
pounds per square inch
psig
pounds per square inch gauge
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantity
R
replacement (emergency)
power source
rad.
radiator, radius
RAM
random access memory
RDO
relay driver output
ref.
reference
rem.
remote
Res/Coml Residential/Commercial
RFI
radio frequency interference
RH
round head
RHM
round head machine (screw)
rly.
relay
rms
root mean square
rnd.
ROM
rot.
rpm
RS
RTU
RTV
RW
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SNMP
SPDT
SPST
spec
specs
sq.
sq. cm
sq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
THD
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr
round
read only memory
rotate, rotating
revolutions per minute
right side
remote terminal unit
room temperature vulcanization
read/write
Society of Automotive
Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international d’unites,
International System of Units
side in/end out
silencer
serial number
simple network management
protocol
single-pole, double-throw
single-pole, single-throw
specification
specification(s)
square
square centimeter
square inch
stainless steel
standard
steel
tachometer
time delay
top dead center
time delay engine cooldown
time delay emergency to
normal
time delay engine start
time delay normal to
emergency
time delay off to emergency
time delay off to normal
temperature
terminal
total harmonic distortion
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriter’s Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
watt
withstand and closing rating
with
without
weight
transformer
TP-5868 3/12
Appendix B Common Hardware Application Guidelines
Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.
Steps for common hardware application:
1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread
(weld nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.
Washers and Nuts: Use split lock washers as a bolt
locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.
3. Follow these SAE washer rules after determining
exit hole type:
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1
b. Always use a washer under a nut (see 2 above
for exception).
2
c. Use a washer under a bolt when the female
thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
3
2
1
3
G-585
1. 1/2 of bolt diameter
2. Min. 1 full thread beyond top of nut
3. Below top of nut
Figure 1
Acceptable Bolt Lengths
5
4
6
G-585
1.
2.
3.
4.
5.
6.
Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types
Figure 2
TP-5868 3/12
Acceptable Hardware Combinations
Appendix
61
Appendix C General Torque Specifications
American Standard Fasteners Torque Specifications
Size
Assembled into
Aluminum
Grade 2 or 5
Assembled into Cast Iron or Steel
Torque
Measurement
Grade 2
Grade 5
Grade 8
8-32
Nm (in. lb.)
1.8
(16)
2.3
(20)
—
10-24
Nm (in. lb.)
2.9
(26)
3.6
(32)
—
10-32
Nm (in. lb.)
2.9
(26)
3.6
(32)
1/4-20
Nm (in. lb.)
6.8
(60)
10.8
(96)
14.9
—
(132)
1/4-28
Nm (in. lb.)
8.1
(72)
12.2
(108)
16.3
(144)
5/16-18
Nm (in. lb.)
13.6
(120)
21.7
(192)
29.8
(264)
5/16-24
Nm (in. lb.)
14.9
(132)
23.1
(204)
32.5
(288)
3/8-16
Nm (ft. lb.)
24.0
(18)
38.0
(28)
53.0
(39)
3/8-24
Nm (ft. lb.)
27.0
(20)
42.0
(31)
60.0
(44)
7/16-14
Nm (ft. lb.)
39.0
(29)
60.0
(44)
85.0
(63)
7/16-20
Nm (ft. lb.)
43.0
(32)
68.0
(50)
95.0
(70)
1/2-13
Nm (ft. lb.)
60.0
(44)
92.0
(68)
130.0
(96)
1/2-20
Nm (ft. lb.)
66.0
(49)
103.0
(76)
146.0
(108)
9/16-12
Nm (ft. lb.)
81.0
(60)
133.0
(98)
187.0
(138)
9/16-18
Nm (ft. lb.)
91.0
(67)
148.0
(109)
209.0
(154)
5/8-11
Nm (ft. lb.)
113.0
(83)
183.0
(135)
259.0
(191)
5/8-18
Nm (ft. lb.)
128.0
(94)
208.0
(153)
293.0
(216)
3/4-10
Nm (ft. lb.)
199.0
(147)
325.0
(240)
458.0
(338)
3/4-16
Nm (ft. lb.)
222.0
(164)
363.0
(268)
513.0
(378)
1-8
Nm (ft. lb.)
259.0
(191)
721.0
(532)
1109.0
(818)
1-12
Nm (ft. lb.)
283.0
(209)
789.0
(582)
1214.0
(895)
See Note 3
Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)
Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8 or 8.8
Grade 5.8
Grade 8.8
Grade 10.9
Size (mm)
M6
x 1.00
6.2
(4.6)
9.5
(7)
13.6
(10)
M8
x 1.25
15.0
(11)
23.0
(17)
33.0
(24)
M8
x 1.00
16.0
(11)
24.0
(18)
34.0
(25)
M10 x 1.50
30.0
(22)
45.0
(34)
65.0
(48)
M10 x 1.25
31.0
(23)
47.0
(35)
68.0
(50)
M12 x 1.75
53.0
(39)
80.0
(59)
115.0
(85)
M12 x 1.50
56.0
(41)
85.0
(63)
122.0
(90)
M14 x 2.00
83.0
(61)
126.0
(93)
180.0
(133)
M14 x 1.50
87.0
(64)
133.0
(98)
190.0
(140)
M16 x 2.00
127.0
(94)
194.0
(143)
278.0
(205)
M16 x 1.50
132.0
(97)
201.0
(148)
287.0
(212)
M18 x 2.50
179.0
(132)
273.0
(201)
390.0
(288)
M18 x 1.50
189.0
(140)
289.0
(213)
413.0
(305)
See Note 3
Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.
62
Appendix
TP-5868 3/12
Appendix D Common Hardware Identification
Screw/Bolts/Studs
Nuts
Hardness Grades
Head Styles
Nut Styles
American Standard
Hex Head or Machine Head
Hex Head
Grade 2
Hex Head or Machine Head
with Washer
Lock or Elastic
Grade 5
Flat Head (FHM)
Square
Grade 8
Round Head (RHM)
Cap or Acorn
Grade 8/9 (Hex Socket
Head)
Pan Head
Wing
Hex Socket Head Cap or
Allent Head Cap
Washers
Metric
Number stamped on
hardware; 5.8 shown
5.8
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt
Plain
Sheet Metal Screw
Split Lock or Spring
Stud
Spring or Wave
Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.
Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)
Plain Washers
9/32 x 5/8 x 1/16
Thickness
Threads Per Inch
External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size
Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
Lock Washers
M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters
5/8
Internal Dimension
Major Thread Diameter In Millimeters
TP-5868 3/12
Appendix 63
Appendix E Common Hardware List
The Common Hardware List lists part numbers and dimensions for common hardware items.
American Standard
Part No.
Dimensions
Hex Head Bolts (Grade 5)
Part No.
Dimensions
Hex Head Bolts, cont.
Part No.
X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20
1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00
X-6238-14
X-6238-16
X-6238-21
X-6238-22
3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50
X-6009-1
1-8
Standard
X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12
7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50
X-6210-3
X-6210-4
X-6210-5
X-6210-1
6-32
8-32
10-24
10-32
Whiz
Whiz
Whiz
Whiz
X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40
5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50
X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44
1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00
X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14
1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
X-85-3
X-88-12
X-89-2
5/8-11
3/4-10
1/2-20
Standard
Standard
Standard
X-129-51
X-129-45
X-129-52
1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50
X-125-43
X-125-44
X-125-30
X-125-39
X-125-38
5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75
X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25
3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50
X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10
5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00
X-6021-9
5/8-18 x 2.50
X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6
3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50
X-792-1
X-792-5
X-792-8
1-8 x 2.25
1-8 x 3.00
1-8 x 5.00
64 Appendix
Dimensions
Type
Hex Nuts
Washers
Part No.
ID
X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062
OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000
Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134
#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1
TP-5868 3/12
Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Hex Head Bolts (Partial Thread)
M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60
M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150
M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60
M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200
M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60
M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330
M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60
M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110
Part No.
Dimensions
Hex Head Bolts (Partial Thread),
continued
Part No.
Dimensions
Hex Head Bolts (Full Thread),
continued
M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60
M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150
M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60
M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160
M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82
M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*
M931-22090-60
M931-22120-60
M931-22160-60
M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160
M961-14025-60
M933-14025-60
M961-14050-82
M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*
M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60
M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200
M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60
M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70
M933-18035-60
M933-18050-60
M933-18060-60
M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60
M933-20050-60
M933-20055-60
M20-2.50 x 50
M20-2.50 x 55
M933-24060-60
M933-24065-60
M933-24070-60
M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70
Hex Head Bolts (Full Thread)
M933-04006-60
M4-0.70 x 6
M933-05030-60
M933-05035-60
M933-05050-60
M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50
M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60
M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50
M933-07025-60
M7-1.00 x 25
M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82
M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*
M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60
M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40
Pan Head Machine Screws
M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20
M7985A-04016-20
M7985A-04020-20
M7985A-04050-20
M7985A-04100-20
M4-0.70 x 10
M4-0.70 x 16
M4-0.70 x 20
M4-0.70 x 50
M4-0.70 x 100
M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05020-20
M7985A-05025-20
M7985A-05030-20
M7985A-05080-20
M7985A-05100-20
M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 20
M5-0.80 x 25
M5-0.80 x 30
M5-0.80 x 80
M5-0.80 x 100
M7985A-06100-20 M6-1.00 x 100
Flat Head Machine Screws
M965A-04012-SS
M4-0.70 x 12
M965A-05012-SS
M965A-05016-20
M965A-06012-20
M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12
* This metric hex bolt’s hardness is grade 10.9.
TP-5868 3/12
Appendix 65
Metric, continued
Part No.
Hex Nuts
Dimensions
Type
M934-03-50
M3-0.50
Standard
M934-04-50
M934-04-B
M4-0.70
M4-0.70
Standard
Brass
M934-05-50
M5-0.80
Standard
M934-06-60
M934-06-64
M6923-06-80
M982-06-80
M6-1.00
M6-1.00
M6-1.00
M6-1.00
Standard
Std. (green)
Spiralock
Elastic Stop
M934-08-60
M6923-08-80
M982-08-80
M8-1.25
M8-1.25
M8-1.25
Standard
Spiralock
Elastic Stop
M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80
M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50
Standard
Standard
Spiralock
Spiralock[
Elastic Stop
M934-12-60
M934-12-60F
M6923-12-80
M982-12-80
M12-1.75
M12-1.25
M12-1.75
M12-1.75
Standard
Standard
Spiralock
Elastic Stop
M982-14-60
M14-2.00
Elastic Stop
M6923-16-80
M982-16-80
M16-2.00
M16-2.00
Spiralock
Elastic Stop
M934-18-80
M982-18-60
M18-2.5
M18-2.50
Standard
Elastic Stop
M934-20-80
M982-20-80
M20-2.50
M20-2.50
Standard
Elastic Stop
M934-22-60
M22-2.50
Standard
M934-24-80
M982-24-60
M24-3.00
M24-3.00
Standard
Elastic Stop
M934-30-80
M30-3.50
Standard
Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80
ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0
Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0
0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0
M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24
[ This metric hex nut’s hardness is grade 8.
66 Appendix
TP-5868 3/12
Notes
KOHLER CO. Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com
TP-5868 3/12l
E 2004, 2008, 2009, 2011, 2012 by Kohler Co. All rights reserved.
Kohler Power Systems
Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

8.5/11RMY 8.5/12RES 12TRES Service Parts

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