Locke Commercial Series Parts Manual

Transcription

Locke Commercial Series Parts Manual
Commercial Series
CL-125, CL-130,
and CL-136
Parts Manual
Locke Turf, Inc.
307 Highway 52E • Opp, Alabama 36467 • 334/493-1300
1
MODELS 125, 130 and 136
Table of Contents
CONTENTS
Frame Assembly - Right Side
Frame Assembly - Left Side
Reel Adjuster
Reel Assembly
Verti-cutter Head Assembly
Clutch Shaft Assembly
Drive Roller Assembly
Caster Wheel Assembly
Reel Lift Shaft Assembly - Model 125
Reel Lift Shaft Assembly - Model 130
Reel Lift Shaft Assembly - Model 136
Front Roller Assembly (Optional)
Grooved Roller Assembly (Optional)
Decals and Shields
Back-lapping (Optional)
Sulky Attachment (Optional)
PAGE
3-4
5-6
7
8
10
11
12
13
14
15
16
17
18
19
20
22
HHCS - Hex Head Cap screw
CB - Carriage Bolt
HSHSS– Hex Socket Head Set Screw
2
6
5
3
2
10
8
17
6
7
11
33
15
16
1
12
Reel Lift
Assembly
8
18
17
17
13
6
6
14
27
29
28
19
25
29
31
22
32
28
23
24
28
29
30
27 26
31
19
32
30
27
28
21
20
3
REF.
NO.
PART
NO.
1
5200-25
5200-30
5200-36
5026
5079
5051
5083
1893
5098
5064
1866
1865
796
5076
1210-I
44608
5101
5099
20568
5096
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Frame Assembly - Right Side
QTY.
1
1
1
1
1
1
1
4
1
1
1
1
2
1
1
1
1
1
4
1
DESCRIPTION
Frame Assembly, 25”
Frame Assembly, 30”
Frame Assembly, 36”
Clutch Hand Lever
Handle Bolt
Handlebar Grip
Nylon Jam Lock Nut
Cotter Pin
Clutch Rod
Reel Lift Handle
Nylon Bushing
Cap
Screw
HHCS 1/2” x 3-1/2”
Clutch Fork
Jam Nut
Clutch Rod Coupler
Left Angle Rod
Washer
Caster Pin Screw
4
REF.
NO.
PART
NO.
19
20
21
22
23
24
25
26
27
28
29
30
31
10151200
15528
3269
744-1
2100
5012
5081
778
1357
5046
44604
5049
5044
4
4
4
1
1
1
4
2
2
4
2
1
2
32
33
5067
5057
2
1
QTY.
DESCRIPTION
Hex Nut 5/16”-24 CP
Hex Nut 5/16-18 CP
Lock Washer
HHCS
Washer
Adjuster Chain Block
Axle Bearing Screw
Washer
Washer
Bushing
Frame Arm Bolt
Reel Arm Bolt
Link Arm (Upper Arm
must be REMOVED for
Front Roller Attachment)
Spring
Lift Rod
6
3
4
35
5
34
33
32
31
2
36
30
35
8
1
12
11
9
8
7
10
12
12
29
13 37 14
15 14
16
23
26
17
19
12
13
25 24 16
27
5
18
20
21
19
20
28
REF.
NO.
PART
NO.
1
2
44516
5200-25
5200-30
5200-36
5083
5026
5079
5051
1161010
3269
1161006
5141016
44553
44608
1357
1059-B
1059-SH
5107
15025
44604
5046
1357
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Frame Assembly - Left Side
QTY.
2
1
1
1
1
1
1
1
2
8
4
4
4
4
1
2
1
2
1
1
2
1
DESCRIPTION
Jam Nut 5/16”-18
Frame Assembly, 25”
Frame Assembly, 30”
Frame Assembly, 36”
Nylon Jam Lock Nut
Clutch Hand Lever
HHCS
Handlebar Grip
HHCS 5/16”-18 x 1”
Lock washer
HHCS 5/16” x 3/4”
CB 5/16”-18 x 1-1/2” Z5
Nylock Nut 5/16”-18 CP
Jam Nut 1/2”-20 CP
Washer
Bearing
Chain Idler Shell
Chain Guide Disc
HHCS 1/2-20” x 2” G5 ZP
Frame Arm Bolt
Bushing
Washer
REF.
NO.
PART
NO.
QTY.
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
5044
15501
5090
1060
500207
812
5067
5049
1059-A
1210-I
5076
5099
5101
5098
1893
923
500215
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
NOT SHOWN: Kohler Engine
1563 1 Sprocket
3417 1 Spacer
3270-1 1 Collar
5102 1 Key
778 1 Washer
746 1 Bolt
423 1 Chain
6
DESCRIPTION
Link Arm
Jam Nut
HHCS 1/2”-20 x 1-3/4”
Chain Idler
Idler Bracket
Spring
Spring
Reel Arm Bolt
Chain Idler Assembly
Clutch Fork
HHCS 1/2”-20 x 3-1/2”
Left Angle Rod
Clutch Rod Coupler
Clutch Rod
Cotter Pin
Washer
Inner Chain Guard
7
1
8
2
9
3
10
4
2
5
1
6
11
4
12
7
V-Reel Adjustment
1
2
Standard Reel Adjustment
REF.
NO.
PART
NO.
QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
44702
44709
5103
50019664
2126
500101
500145
50026517
500144
76109
729
44714
2-4
2-4
2
2
2
2
2
2
2
2
2
2
Hex Nut 1/4”-28
Jam Nut 1/4”-28
Nylock Hex Nut 1/4”-28
Washer 1/4”
Spring
Spring Sleeve
Stud 1/4”-28 x 3”
Toro Bedknife Screw
Coupling Nut 5/16”-18
Nylon Lock Bolt 5/16”-18 x 1/2”
Spring
Washer 3/16”
7
14
4
5
17
16
16 17
39
20
15
38
8 7
4
1
3 2
9
11
18
37
24
10
13
19
3
28
8 9
1
6
12
7
40
16 23
21
22
1
27
3
2
34 35 16
26
32
31
25
See Previous Page
For Adjusters
REF.
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
5046
2116
724-J
1780
5021R
5037
5038
5066
5091
5034R
744
729
5084
5036-25
5036-30
5036-36
5104-25
5104-30
5104-36
50026271
5032
5106-25
5106-30
5106-36
5020-25-6
5020-25-8
5020-30-6
5020-30-8
15
16
17
18
19
Reel Assembly
QTY.
2
4
4
2
1
2
2
2
2
1
2
2
2
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
DESCRIPTION
Bushing
Bushing Spacer
Jam Nut 3/8”-24 CP
Nylon Jam Lock Nut
RH Height Roller Arm
60° Bushing
QA Pin
QA Spring
QA Washer
RH QA Handle
Hex Nut 5/16”-24 CP
Spring
Nylon Jam Lock Nut 3/8”-24
Axle, 25”
Axle, 30”
Axle, 36”
Height Roller, 25”
Height Roller, 30”
Height Roller, 36”
Bearing
Bushing
Rear Spacer Bar, 25”
Rear Spacer Bar, 30”
Rear Spacer Bar, 36”
25” 6 Blade Reel
25” 8 Blade Reel
30” 6 Blade Reel
30” 8 Blade Reel
REF.
NO.
PART
NO.
19
28
29
30
31
5020-36-6
5020-36-8
5114
1310
1238
5015
5014
5033-25
5033-30
5033-36
5095-25
5095-30
5095-36L
5095-36R
5025-25
5025-30
5025-36
5016
5078
894
44570
1
1
2
A/R
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
A/R
32
33
34
35
36
37
38
39
40
5072
5083
80437
5017
5034L
5021L
5010
5055-1
5047
4
2
1
1
1
1
2
1
2
20
21
22
23
24
25
26
27
8
QTY.
DESCRIPTION
36” 6 Blade Reel
36” 8 Blade Reel
Spacer Bar Screw
Reel Shim
Sprocket, 17T
LH Bearing Housing
LH Side Plate
25” Spacer Bar
30” Spacer Bar
36” Spacer Bar
25” Bedknife
30” Bedknife
36” Bedknife LH
36” Bedknife RH
25” Blade Back
30” Blade Back
36” Blade Back
RH Side Plate
Adjuster Screw
Spring
Bedknife Screw 5/16”-18
x 1-1/4”
Blade Back Screw
Nylon Lock Nut 1/4”-28
Reel Snap Ring
RH Bearing Housing
LH QA Handle
LH Height Roller Arm
Round Head Slot Brass Screw
Chain Guard
Button Head 1/2”-13 x 1”
9
21
11
6
26
13
6
26
13
15
12
5
7
24 25 19
9
27
18
23
16
17
20
18
30
4
20
28
29
27
24
23
25
14 10 9 8
19
6
22
3
1
2
31
6
35
33
36
32
34
35
36
37
Verticutter Head Assembly
REF. PART
NO. NO.
1 111013
2 111002
3
111001
4
5033-25
5
5106-25
6
50026271
7
5021R
8
5021L
9
5046
10 1238
11 5039-25
12 5104-25
13 5032
14 1310
15 5034L
16 5034R
17 5037
18 5114
19 5038
QTY.
1
1
1
1
1
4
1
1
2
1
1
1
2
AR
1
1
2
2
2
REF. PART
NO. NO.
DESCRIPTION
Cutting Head
End Plate Weldment RH
End Plate Weldment LH
Spacer Bar 25”
Spacer Bar 25” Rear
Bearing 47mm x 20mm
Rear Roller Height Arm LH
Rear Roller Height Arm RH
Bushing
Sprocket 17 Teeth
Roller Axle
Roller Tube
Bushing
Shim
Handle, RH
Handle, LH
Bushing, 60°
Special HHCS 1/2”-13 x 1-1/4”
Pin, Quick Adjust
10
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
QTY.
DESCRIPTION
5010
2
Round Head Slot Brass Screw
111040
1
Shield / Counter Weight
5047
2
Button HD. 1/2”-13 x 1”
15501
2
Hex Nut 5/16”-24
5091
2
Bellville Washer
5066
2
Spring
1780
2
Jam Nut 1/2”-20 Nylock
724-J
2
Jam Nut 3/8”-24
729
2
Spring
5084
2
Jam Nut 3/8”-24 Nylock
5055-1
1
Chain Guard
80434
1
Snap Ring
500097
13
Verticutter Blade Spacers
111009
14
Dynablade 11 Tooth
500098
2
Verticutter End Spacers
50022381
2
Shaft Washer
15614
2
Jam Nut 1”-14
500094
1
Verticutter Shaft
(Different Spacing and Number of Blades available but not
listed in this manual)
18
26
15
25
28
30
19
19
1
29
20
14
16
27
17
15
23
18
24
21
15
22
16
11
21
19
19
20
17
13
15
12
14
6
4
10
8
2
9
1
8
5
7
8
9
3
Clutch Shaft Assembly
REF.
NO.
PART
NO.
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
777
1217
44560
955
776
775
1164
959-M
5024
5105
5040
784
2147
1165
795-B
2
1
6
2
2
2
2
6
4
2
2
2
2
2
2
DESCRIPTION
Hex Nut 1/2”-20 UNF
Sprocket, 10T
Flat Head Screw
Clutch Cover Plate
Key
Clutch Sprocket Stud
Bearing
Fiber Friction Disc
Clutch Plate
40# Pressure Plate
Key Retainer
Thrust Washer
Bushing
Clutch Housing
Bronze Thrust Collar
REF.
NO.
PART
NO.
16
17
18
19
20
21
22
5086
449
796
5061
5003
768
5007-25
5007-30
5007-36
3598
5009
792
1891
1398
781
1237
778
23
24
25
26
27
28
29
30
11
QTY.
2
2
4
4
2
4
1
1
1
1
1
6
6
6
1
1
1
DESCRIPTION
Clutch Cone
Grease Fitting
Fillister Head Screw
Bearing Flange
Bearing
Key
Clutch Shaft, 25”
Clutch Shaft, 30”
Clutch Shaft, 36”
Key
Sprocket, 32T
Pin
Cotter Pin
Clutch Dog
Key
Sprocket, 28T
Washer
1
2
7
9
8
5
6
4
1
6
4
5
3
1
2
1
10
11
12
13
8
14
16
15
12
22
17
18
19
10
12
20
13
14
8
Drive Roller Assembly
REF.
NO.
PART
NO.
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
5061
5003
5011
5074
842
5082
5062
768
1505
1378
15597
854
4
2
1
2
2
2
2
4
2
2
4
2
DESCRIPTION
Bearing Flange
Bearing
Sprocket, 40T
Axle Snap Ring
Bushing
Traction Roller
30” Roller Extension
Key (8 Additional Req’d. w/30”)
Keyed Sleeve (30” only)
Washer
Hex Nut 3/8”-24 NF CP
Differential Side Plate
NOT SHOWN:
Pneumatic Tire Assembly
1070-TA 2
1075-TA
2
849-SP
2
REF.
NO.
PART
NO.
13
14
15
16
1830-1
849-P
1772
5005-25
5005-30
5005-36
716
851
850
855
1879
853-I
17
18
19
20
21
22
QTY.
2
2
2
1
1
1
2
2
2
4
1
1
Tire Assembly
(25” replaces 5082)
Tire Assembly
(30” replaces 5082)
Splined Differential Bevel Gear
(replaces 849-P)
12
DESCRIPTION
Bushing
Keyed Differential Bevel Gear
Key 1/4” x 1/4” x 3/4”
25” Axle
30” Axle
36” Axle
Pin
Differential Bevel Pinion Stud
Differential Bevel Pinion
HHCS 2/8”-24 x 2-3/4” CP
Grease Fitting
Center Plate
4
1
3
9
2
11
9
12
6
10
5
6
8
7
Caster Wheel Assembly
REF.
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
1780
20496
5027
1310
20034
5112
5058
5059
1059-B
5028
8151200
500110
QTY.
1
1
4
2
4
1
1
1
2
1
4
1
DESCRIPTION
Nylon Jam Lock Nut
HHCS 1/2”-13 x 5-1/2” G5
Caster Fork Assembly
Washer
HHCS
Split Rim
Caster Tire
Tire Tube
Bearing
Caster Hub Weldment
Hex Nut 3/8”-16 CP
Bearing Spacer Tube
13
Reel Lift Shaft Assembly - Model 125
REF.
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
3270-1
5065
5063L
5063R
5060-25
5106-25
906-1
44601
729
44174
20881
5069
QTY.
3
2
1
1
1
1
2
4
4
2
2
1
DESCRIPTION
Shaft Collar
Reel Lift Arm
Left Lift Collar
Right Lift Collar
25” Lift Shaft
25” Rear Spacer Bar
Carrying Link
Hex Nut 3/8”-16 Nylock
Spring
HHCS 3/8”-16 x 1-3/4” G5
HHCS
Reel Lift Lever
14
Reel Lift Shaft Assembly - Model 130
REF.
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
3270-1
5065
5063L
5063R
5060-30
5106-30
906-1
44601
729
44174
892-1
5069
QTY.
3
2
1
1
1
1
2
4
4
2
2
1
DESCRIPTION
Shaft Collar
Reel Lift Arm
Left Lift Collar
Right Lift Collar
30” Lift Shaft
30” Rear Spacer Bar
Carrying Link
Hex Nut 3/8”-16 Nylock
Spring
HHCS 3/8”-16 x 1-3/4” G5
HHCS
Reel Lift Lever
15
Reel Lift Shaft Assembly - Model 136
REF.
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
3270-1
5065
5063L
5063R
5060-36
5106-36
906-1
44601
729
44174
892-1
5069
QTY.
3
2
1
1
1
1
2
4
4
2
2
1
DESCRIPTION
Shaft Collar
Reel Lift Arm
Left Lift Collar
Right Lift Collar
36” Lift Shaft
36” Rear Spacer Bar
Carrying Link
Hex Nut 3/8”-16 Nylock
Spring
HHCS 3/8”-16 x 1-3/4” G5
HHCS
Reel Lift Lever
16
5
6
4
5
3
7
8
2
1
4
5
10
5
9
7
2
3
8
Front Roller Assembly (Optional)
REF.
NO.
PART
NO.
1
5011-25
5011-30
5011-36
50026271
5032
44580
724-J
5109-N
5110-N
3117
5104-25
5104-30
5104-36
5108-N
2
3
4
5
6
7
8
9
10
QTY.
1
1
1
2
2
4
4
1
2
2
1
1
1
1
DESCRIPTION
25” Axle
30” Axle
36” Axle
Bearing
Bushing
HHCS 1/4”-20 x 3/4”
Jam Nut 3/8”-24 CP
Left Front Roller Bracket
Rod Clevis
Set Screw
25” Roller
30” Roller
36” Roller
Right Front Roller Bracket
17
5
7
8
4
2
5
8
3
6
4
1
2
3
Grooved Roller Assembly (Optional)
REF.
NO.
PART
NO.
1
500123
500135
500136
50040028
18141206
15519
8151600
5108-N
5109-N
44580
2
3
4
5
6
7
8
QTY.
1
1
1
2
2
2
2
1
1
4
DESCRIPTION
25” Grooved Roller Assembly
30” Grooved Roller Assembly
36” Grooved Roller Assembly
Roller Adjuster Weldment
SQ HD Set Screw 3/8”-16 x 3/4”
Jam Nut 1/2”-13 CP
Hex Nut 1/2”-13 CP
Front Roller Bracket RH
Front Roller Bracket LH
HHCS 1/4” x 3/4” BLK
18
15m/50FT.
500220
500223
500221
50033
1
10
2
11
3
4
DANGER
KEEP H AND S and FEET AW AY
7
2408
5
8
9
6
Decals, Shields and Grass Catchers
REF.
NO.
PART
NO.
1
QTY.
DESCRIPTION
1
Engine Exhaust Deflector
(available for all engines)
Chain Guard Back (Kohler
engines)
Chain Guard Front (Kohler
engines)
Chain Guard (Honda and Briggs
& Stratton engines)
Reel Chain Guard
Reel Sprocket Guard
Primary Guard 25”
Primary Guard 30”
Primary Guard 36”
Rear Throw Shield 25”
Rear Throw Shield 30”
Rear Throw Shield 36”
2
500028
1
3
500029
1
4
500107
1
5
6
7
500190
5055-1
5052-25
5052-30
5052-36
5053-25
5053-30
5053-36
1
1
1
1
1
1
1
1
8
REF.
NO.
PART
NO.
QTY.
DESCRIPTION
9
5089-25
5089-30
5089-36
500062
500063
500121
500125
1
1
1
1
1
1
1
Front Throw Shield 25”
Front Throw Shield 30”
Front Throw Shield 36”
Grass Catcher Kit 25”
Grass Catcher Kit 30”
Grass Catcher Kit 36”
Access Panel
10
11
Grass Catcher Kits include:
25”
5202-25 1
500146 1
5089-25 1
30”
5202-30 1
500147 1
5089-30 1
36”
5202-36 1
500148 1
5089-36 1
19
25” Grass Bag
25” Catcher Frame
25” Front Throw Shield
30” Grass Bag
30” Catcher Frame
30” Front Throw Shield
36” Grass Bag
36” Catcher Frame
36” Front Throw Shield
2
1
On Board Backlapping Kit
Mount Reversing Bracket to the backside
of the frame to cap screw #1, #5090, rest the other
end on the frame top #2 then reroute chain as
shown.
Run engine at its slowest idle possible then
engage the Reel Drive and apply Lapping Compound. After Lapping, rinse compound off with water.
#500064
Backlapping Kit
20
21
Shown with CL-125
Frame (not included)
25
23
10
11
24
4
12
19
8
2
15
10
23
18
5
17
12
11
6
20
9
3
16
21
14
7
22
1
22
13
11
22
14
22
13
Sulky Attachment - (Optional)
REF.
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
500173
500179
500170
500176
500178
500174
500180
1041
50021149
50019948
44601
19055
500166
QTY.
1
1
1
1
1
1
1
1
2
2
4
2
2
DESCRIPTION
Sulky Frame Weldment
Sulky Gusset and Vertical Shaft Weld
Horizontal Pivot Shaft
Upper Vertical Pivot Clamp Weld
Lower Vertical Pivot Clamp Weld
Seat Mounting Spring
Seat Mounting Spring Reinforcement
Steel Seat
Spring Bushing
Bearing Cup Assembly
Hex Nut 3/8”-16 Nylock
HHCS 3/8”-16 x 3” G5 ZP
Tire and Wheel Assembly
REF.
NO.
PART
NO.
14
15
16
17
18
19
20
21
22
23
24
25
15653
44554
44615
44553
20012
5161614
44174
990085
20748
449
890599
22
QTY.
4
2
1
1
1
1
2
20”
4
4
1
2
DESCRIPTION
Jam Nut 5/8”-18 CP
HSHSS 1/4”-28 x 1/2”
Flanged Hex Nut 1/2”-13
Hex Nut 5/16”/18 CP Nylock
HHCS 5/16”-18 x 1-3/4” G5
CB 1/2”-13 x 1-1/2” G5 ZP
HHCS 3/8”-16 x 1-3/4” G5
3M Anti-Slip 4” Wide Tape
Flatwasher 5/8” SAE ZP
Grease Fitting
Clamp Tite Collar
HSHSS 3/16” x 5/8”
Locke Turf, Inc.
307 Highway 52E • Opp, Alabama 36467 • (334) 493-1300

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