pipeline solutions - National Oilwell Varco
Transcription
pipeline solutions - National Oilwell Varco
PIPELINE SOLUTIONS TABLE OF CONTENTS Pipeline Valves T1-EX Expanding Gate Valve ...............................................03–05 OS- Expanding Plug Valve ...................................................06 Trunnion Mounted Ball Valve ................................................07 Swing Check Valve ...............................................................07 Pipeline Closures Sentry™ Closures ..................................................................09 Yale™ Closures .....................................................................10 Yale SafeGuard Lugless Closure .........................................11 Yale Figure 500 and 500R Dimensions ...............................12 Yale Figure 515 Dimensions................................................ 13 Yale SafeClamp™ Closure ...................................................14 Yale Quick Opening Closure Accessories...........................15 Aftermarket Services Aftermarket Services .............................................................17 PIPELINE SOLUTIONS INTRODUCTION NOV Pipeline Solutions is a leading provider of API 6D valves and ASME “U” stamped quick opening closures to the oil and gas industry. These products are used throughout the global midstream distribution and transmission markets. These include gate valves, ball valves, plug valves, check valves, threaded closures, internal door closures and clamp style closures. NOV’s goal is to provide safe, quality and reliable products to customers. With over 60 years of experience to these vital pipeline markets around the globe, NOV can meet almost every need with either standard configured products or by providing complete engineered solutions to meet almost any requirement. Introduction 01 PIPELINE VALVES Pipeline Valves 02 T1-EX EXPANDING GATE VALVE The T1-EX expanding gate valve is designed for critical service. This full bore, through-conduit gate valve features a mechanically sealing gate to assure positive shut-off. The valve can be trimmed to meet most specifications handling a wide range of products and services. Extensions and adaptation for actuation are options regularly requested and provided. Features: • Full bore/through-conduit • Provable zero-leakage • Double block and bleed • Reduced wear on sealing surfaces • Repeated positive shut-off • Inline repairable • External Thermal Body Relief (XTBR) • Press fit seats • Injectable stem packing Sizes: • 2" through 24" full port Pressure Classes: • 300, 600, 900, 1500, 2500 Operating Temperature Range: • -20°F to 350°F (-28°C to 176°C) • -50°F available (-46°C) • -20°F to 550°F (-28°C to 288°C) geothermal trim T1-EX Expanding Gate Valve End Connections: • Flanged, weld and weld by flanged Provable Zero-leakage When closing, the segment engages a stop while the gate continues downward, expanding the two sealing mechanisms against their opposite seats. This action forms a bubble tight mechanical seal on both the upstream and downstream seat. Venting the body cavity provides confirmation of seal integrity of both seats achieving the double block and bleed feature. Internal Design Operating clearances allow easy and smooth operation while reduced torque requirements allow the use of more economical operators. The through-conduit and full opening design reduces turbulence and pressure drop and allows for the smooth passing of pipeline pigs. Repeated Positive Shut-off When the valve is completely closed, the gate and segment are wedged tightly against each seat. During operation, the gate and segment retract from the seats prior to travel. This retraction reduces wear on the resilient seat material and protects sealing surfaces in the open and closed position. Inline Repairable The top entry design allows for access to all internal parts for service when installed in the pipeline. Sectional View Rendering of T1-EX Expanding Gate Valve Pipeline Valves 03 T1-EX EXPANDING GATE VALVE DIMENSIONS AND WEIGHTS T T A A BB C C LL ANSI 300 ANSI 600 B in L (RF) in A in C in T in Weight lbs B in L (RF) in A in C in T in Weight lbs 2 / HWO 2.0 8.5 17 5.7 23 85 2 / HWO 2.0 11.5 18 4.8 25 90 3 / HWO 3.0 11.13 24 6.9 31 150 3 / HWO 3.0 14 24 6.9 31 180 4 / HWO 4.0 12 27 27 54 210 4 / HWO 4.0 17 27 8.6 36 350 6 / HWO 6 15.88 30 13 57 470 6 / HWO 6 22 31 12.6 52 600 8 / HWO 8 16.5 37 16 73 850 8 / HWO 8 26 37 15.5 65 1030 10 / HWO 10 18 45 20 85 1200 10 / HWO 10 31 45 19.7 70 1740 12 / HWO 12 30.0 * 52 22.7 98 1670 12 / HWO 12 33 52 23 82 3030 14 / BGO 13.25 30 53 25.2 91 2630 14 / BGO 13.25 35 61 25.2 96 3350 16 / BGO 15.25 33 58 28.1 112 3450 16 / BGO 15.25 39 62 28.1 113 4420 18 / BGO 17.25 36 65 31.1 118 4650 18 / BGO 17.25 43 87 31 120 5700 20 / BGO 19.25 39 74 35.5 142 6250 20 / BGO 19.25 47 98 35.2 135 7600 24 / BGO 23.25 45 86 42 158 10700 24 / BGO 23.25 55 114 42 156 13000 B in L (RF) in A in C in T in Weight lbs B in L (RF) in C in T in Weight lbs ANSI 900 ANSI 1500 A in 2 / HWO 2.0 14.5 18 5.1 23 150 2 / HWO 2.0 14.5 5.1 23 170 3 / HWO 3.0 15 24 7.5 31 265 3 / HWO 3.0 18.5 7.5 31 290 4 / HWO 4.0 18 29 9.1 38 515 4 / HWO 4.0 21.5 9.1 38 570 6 / HWO 6 24 31 13 58 750 6 / HWO 5.7 27.8 32.9 14.75 61 825 8 / HWO 8 29 37 15.7 73 1280 8 / HWO 7.6 32.8 38.75 18.75 78.5 1410 10 / HWO 10 33 45 20.1 86 2250 10 / HWO 9.4 39 51.6 22.3 90.75 2475 12 / HWO 12 38 57 23.5 97 3390 12 / HWO 11.3 44.5 56.5 26.1 103 3730 14 / BGO 12.75 40.5 54 40.5 111 5200 16 / BGO 14.75 44.5 67 44.5 116 7350 18 / BGO 16.75 48 74 48 135 9050 20 / BGO 18.62 52 82 52 155 10760 24 / BGO 22.5 61 88 61 179 16900 * 12" (300 mm) class 300 has class 400 end-to-end dimension. HWO: Hand Wheel Operated BGO: Bevel Gear Operated Pipeline Valves 04 OPERATIONAL INFORMATION For detailed information on specific valves regarding stem size or torque, please contact NOV customer service. T1-EX EXPANDING GATE VALVE MATERIALS OF CONSTRUCTION T-21 (Standard Trim) -20°F to 350°F (-28°C to 176°C) NACE T-GT (Geothermal Trim) -20°F to 550°F (-28°C to 288°C) PART MATERIAL MATERIAL Body ASTM A216 WCC ASTM A216 WCC W/ LSS-755 Bonnet ASTM A36 ASTM A36 W/ LSS-755 Yoke Tube AISI 1018/1020 AISI 1018/1020 Seat Ring* CARBON STEEL ENP CARBON STEEL ENP W/ LSS-755 Seat Insert PTFE 25% GLASS FILLED PTFE 25% GLASS FILLED CARBON STEEL ENP CARBON STEEL ENP W/ LSS-755 AISI 1018/1020 ENP AISI 1018/1020 ENP Gate/Segment Gate Guide Stem 17-4 PH SS 17-4 PH SS Bonnet Gasket*+ VITON EPDM– HIGH TEMPERATURE Stem Packing*+ VITON DUCK GTFE Bearing Housing AISI 1018/1020 AISI 1018/1020 TIMKEN TIMKEN AL BRONZE AL BRONZE CARBON STEEL CARBON STEEL LEXAN CLEAR LEXAN CLEAR Studs ASTM A193 GR B7M ASTM A193 GR B7M Nuts ASTM A194 GR 2HM ASTM A194 GR 2HM Body Fitting* AISI 4140 STAINLESS STEEL Packing Fittings* AISI 4140 STAINLESS STEEL VITON EPDM-HIGH TEMPERATURE Thrust Bearing Stem Nut Handwheel Stem Protector Seat O-rings*+ * Recommended Spare Parts + Soft Goods NACE trim available upon request TYPICAL APPLICATIONS: • • • • Pipeline launches and receiver valves Metering stations Block valves Filtration and process Pipeline Valves 05 OS-EXPANDING PLUG VALVE The OS-expanding plug valves are designed for applications where positive shut-off, verifiable zero-leakage and double block and bleed (DBB) capabilities are required. Applications: • Blending units • Product isolation • Multi-product manifolds • Prover loops • Custody transfer units • Offshore platforms • Terminals • Tank farms (oil depots) • Aviation fueling systems Sizes: • 2" through 36" Pressure Classes: • 150, 300, 600 Operating Temperature Range: • -20°F to 200°F (-28°C to 93°C) standard trim • -40°F to 200°F (-40°C to 93°C) low temp trim End Connections: • Flanged, weld and weld by flanged Polycarbonate Protector Cap The OS-expanding plug valve has a robust clear acrylic indicator flag protector. This keeps moisture and debris from infiltrating the operator housing. The top of the indicator cap is vented to ensure that air flow will quickly evaporate any condensation that appears inside the clear housing. Location of Relief System Port Some competitive expanding plug valve offerings have the top port for the relief system located on the upper bonnet. Therefore, the relief system must be disconnected whenever the upper bonnet needs to be removed for maintenance or repair. On the OS-expanding plug valve, this port is located on the upper section of the valve body. This eliminates any need to disassemble the relief system in order to remove the valve bonnet. Lower Trunnion Design The lower trunnion of the valve is an integral part of the lower bonnet and is not part of the plug. This design feature means that there is no cavity present in the bottom of the valve body to collect dirt, scale, ice or other debris that could make the valve hard to turn or otherwise interfere with valve function. Surface Treatment of Body Cavity and Plug The interior cavity of the valve body and the entire plug are plated with electroless nickel to ensure a corrosion-free sealing surface for slip seals. Pipeline Valves 06 OS-Expanding Plug Valve TRUNNION MOUNTED BALL VALVE The mounted trunnion ball valve has a take-apart three-piece forged body design and trims available to meet the demanding requirements of the pipeline and process industries. Features: • Forged construction • Gear design with locking device • Seat lubrication (6" and larger) • Body bleed and drain ports • Redundant stem seals • Captured stem design • Emergency stem lubrication fitting Sizes: • 2" through 36" full port through-conduit Pressure Classes: • 150, 300, 600, 900, 1500, 2500 Operating Temperature Range: • -20°F to 350°F (-28°C to 176°C) • -50°F available (-46°C) End Connections: • Flanged, weld and weld by flanged Additional Options Include: • Gear operations available for all sizes • Adaptation for electric, pneumatic and hydraulic operators • Extensions for above ground or buried service • NACE • Fire safe Trunnion Mounted Ball Valve SWING CHECK VALVE The swing check valve is designed as a through-conduit check valve manufactured and tested to API 6D and ANSI B16.34 specifications. The check valve’s standard design allows for the passing of pipeline pigs. Features: • Full bore/through-conduit • Repeated positive shut-off • Quick closure to prevent backflow • Trims: –Standard –NACE MR01-75 (2002) • Option: External lockable lever arm Sizes: • 2" through 36" full port Pressure Classes: • 150, 300, 600, 900 Operating Temperatures Range: • -50°F to 350°F (-46°C to 176°C) • -50°F available (-46°C) End Connections: • Flanged, weld and weld by flanged Swing Check Valve Pipeline Valves 07 PIPELINE CLOSURES Pipeline Closures 08 SENTRY™ CLOSURES The Sentry closure design concept relies on a simple locking ring that slides within a groove machined into the outer flange or hub. When expanded to the closed position the locking ring securely locks the door into position. This design methodology is proven within the oil and gas industry, provides distinct advantages of integral safety, and avoids the reliance on external clamps with combined screw thread expanders. Heavy-duty components are used to actuate the locking ring and are designed to withstand the rigors of long term operation. Components are designed and arranged to ensure secure retention of all hinge hardware and simplified handling by fabricators. Sentry closures are available with the ASME ‘U’ stamp and can be supplied in compliance with most international design codes. CLOSURE OPERATION The Sentry closure operating cycle consists of removing the pressure alert/safety segment assembly and then rotation of the actuator lever. This simple operation contracts the locking ring sufficiently to clear the outer hub, allowing the door to be pulled open. Closing is simply a reversal of the operation. Sentry Closure CLOSURE SEALING A key feature of the Sentry closure is the pressure energized lip seal. Located within the face of the door (horizontal) or the hub (vertical) for protection, the seal is available in several materials to meet the demands of today’s pipeline industry. The increased contact of the sealing surface reduces stress loads and extends the closure operating life. Designed to provide extended service life, the Sentry seal is a one-piece design consisting of an integral elastomeric seal and an anti-extrusion spring molded into the body of the seal. CLOSURE SAFETY Safety is a paramount in today’s industry and the Sentry closure not only provides speed of operation, but also the benefit of integral safety features that prevent unsafe operation. With the locking ring in the locked and closed position, internal pressure creates a seating force that physically traps the locking element between the door and outer hub, making it impossible for the door to open. This design characteristic is further enhanced by the integral Pressure Alert Valve (PAV) that threads into a pressure sensing port. A small removable segment of the locking ring is attached to the PAV forming a double safety feature and preventing accidental opening. Operation of the PAV provides positive indication as to the pressurized state of the pressure vessel. Sentry Closure in Application Pipeline Closures 09 YALE™ CLOSURES YALE FIGURE 500 CLOSURE Over 60 years of reliable field service have made Yale closures the leader in the industry. With the original Figure 500 closure, Yale was first to develop the inherent safety and operating ease of a threaded closure. The Figure 500 closure design combines simplicity and reliability through the use of a rugged, modified ACME thread to fasten the cap to the hub. The pressure seal is achieved by an O-ring set in the face of the hub. Figure 500 closures are manufactured in sizes 2"-14". Yale Figure 500 Closure YALE FIGURE 500R CLOSURE The Figure 500R was designed for larger diameter closure applications and is machined with a bevel seat. The bevel seat on the hub provides the operator an accurate stabbing section and reduces the risk for thread and seal damage. All Figure 500R closures also have a minimum of 3" thread length for greater safety and mechanical sealing integrity. The Figure 500R design is available in sizes 16"-54". Closure horizontal hinges swing left or right for sizes 16" and above. Yale Figure 500R Closure YALE FIGURE 515 CLOSURE The Figure 515 flanged closure offers a bolted flange-toflange configuration. A rugged ACME thread fastens the cap to the hub, making the Figure 515 the safest in the industry. The pressure seal is achieved by an O-ring set in the face of the hub. Figure 515 closures are available in diameter from 2"-42" and ANSI class 150 through 1500. Yale Figure 515 Closure Pipeline Closures 10 YALE FIGURE 500 SAFEGUARD LUGLESS CLOSURE Yale Figure 500 SafeGuard Lugless Closures provide productivity, durability and safety for the most critical installations. The lugless feature of the SafeGuard closure prevents in-field safety risks associated with hammering on the closure cap lugs as well as the potential for damage to the closure that could hinder its sealing capability and shorten the service life of the closure. The Yale SafeGuard closure can be easily operated with a standard 24" or 36" pipe wrench. The unique, lugless feature of the Yale SafeGuard closure provides significant benefits to end users that include an overall low total cost of ownership. Specific benefits include: •Safety for the operators •Secure sealing without leakage Yale Figure 500 SafeGuard Lugless Closure •Quick and easy operation that saves time and effort on the part of the operators •Long service life to optimize the return on your investment FEATURES AND BENEFITS •The lugless design eliminates risk of hammering on closure cap for added safety and prevention of damage to the closure H SWING RADIUS •Available in sizes from 2" through 10" for application versatility D •The Yale closure is among the safest in the industry due to its threaded design that makes it extremely difficult to unscrew the cap off a pressurized pipeline or vessel V SWING RADIUS U BORE A A T O-RING B C C O-RING B F •A PAV (standard on 6" and larger closures and optional on all others) ensures that all residual pressure in the pipeline or vessel is eliminated before the pressure cap is loosened to ensure operator safety BORE Horizontal Vertical Dimensions Closure Size & Series (Note 1) 2 3 4 6 8 10 150/900 150/900 150/900 150/600 150/600 150/600 Horizontal A Cap O.D. B Hub Length C Cap/Hub Makeup D E F G Min. 43∕8 5½ 6¾ 9¾ 11¼ 137∕8 25∕8 25∕8 3½ 4½ 5 5½ 43∕8 3¾ 61∕8 7¼ 8½ 97∕8 6 7 9 9½ 14¾ N/A N/A N/A N/A N/A 7½ 91∕8 12 12¾ 153∕8 N/A N/A N/A N/A N/A Vertical H Swing Radius NO HINGE 9¼ 103∕8 14½ 16¾ 197∕8 T Height U V Swing Radius 7½ 81∕8 12½ 13¾ 161∕8 7 8 8 8½ 11½ 97∕8 113∕8 131∕8 14¼ 185∕8 Pipeline Closures 11 YALE FIGURE 500 AND 500R DIMENSIONS H SWING RADIUS D H SWING RADIUS V SWING RADIUS U BORE G E A D A BORE O-RING B C F F Horizontal 3" - 14" Closure Size & Series (Note 1) 2 3 4 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 22 22 24 24 26 26 28 28 30 30 32 32 34 34 36 36 36 38 38 38 40 40 42 42 150/900 150/900 150/900 150/600 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/600 900 150/300 400/600 900 150/300 400/600 900 150/300 400/600 150/300 400/600 B BORE Horizontal B Hub Length C Cap/Hub Makeup D E F 43∕8 5½ 6¾ 9¾ 11¼ 12¼ 137∕8 153∕8 153∕8 16¾ 18 18¾ 197∕8 207∕8 221∕8 231∕8 243∕8 25½ 267∕8 28¼ 29 305∕8 31¼ 327∕8 33½ 351∕8 357∕8 37½ 381∕8 397∕8 40¼ 423∕8 403∕8 423∕8 44½ 42¾ 447∕8 47 447∕8 47 467∕8 49¼ 25∕8 25∕8 3½ 4½ 5 5½ 5½ 5½ 5½ 5½ 5½ 8½ 9¼ 10 9¼ 10 11 13 11 13 11 13 11 13 11 13 12 16 12 16 12 16 13 15 16 14 15 17 13 15 13 15 3¼ 3¼ 5 5¾ 6¾ 7¾ 8 10½ 8 11¼ 8 14¼ 14½ 15¾ 15¼ 16 16¾ 19½ 17¾ 19¼ 19 20½ 18½ 21¼ 19 21¾ 20½ 22¼ 21 26¼ 21½ 27 22¼ 25¼ 27¼ 23¾ 25¾ 28¾ 23½ 26¼ 23¾ 26¾ 6 7 9 9½ 13½ 14¾ 15½ 15½ 15½ 17¼ 24 24¾ 24¾ 25¾ 25¾ 27½ 29½ 28½ 29¼ 35¾ 35¾ 35¾ 39¾ 40¾ 40¾ 41¾ 50¼ 42¾ 51¼ 43¾ 51¼ 53¼ 53¼ 53¼ 54½ 55½ 54½ 55¼ 55½ 56½ 56½ N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 20 203∕8 203∕8 213∕8 213∕8 275∕8 275∕8 287∕8 287∕8 303∕8 303∕8 313∕8 29¼ 30¼ 30¼ 31¼ 33¼ 32¾ 34¼ 33¾ 34¼ 36¼ 36¼ 36¼ 37½ 38¼ 37½ 39½ 38¼ 39¼ 39¼ 7 8 10½ 11 13½ 13½ 13¼ 13½ 13¼ 13½ 24¾ 25¾ 26¼ 26¼ 26¾ 27½ 29½ 28½ 30 29¼ 33½ 32½ 34¼ 33¼ 34¼ 33¾ 35¼ 34 38¼ 34½ 39 36 38¼ 40¼ 37 38¾ 43¼ 37½ 39 37¾ 39½ Vertical Vertical G Min. H Swing Radius NO HINGE N/A 8¾ N/A 9¼ N/A 13 N/A 15 N/A 16 N/A 18 N/A 18 N/A 20 N/A 20 N/A 22 22 32 2¼ 33 3 33 2¼ 33 3 33 3¼ 47 4¼ 47 4¼ 47 3¼ 47 3¼ 48 3¼ 48 3¼ 48 4¼ 48 3¼ 48 4¼ 48 3¼ 48 5 59 3¼ 48 5 59 3¼ 48 5 59 4 59 5 59 5 59 4 60 5 59 5 59 5 59 5 59 4 60 5 60 Sizes 44" and larger available upon request. Note 1: All dimensions nominal and for reference only. Dimension drawings can be provided upon request at time of order. N/A - not applicable 12 C O-RING B Horizontal 16" and Larger A Cap O.D. Pipeline Closures T C A T Height U V Swing Radius 7 7 11 12 14¼ 14¼ 14 14¼ 13½ 14¼ 24 25 26¼ 25¾ 27 27½ 28¾ 28¼ 29½ 29½ 30 34½ 7 8 8 8½ 9 11½ 12¾ 12¼ 12½ 13 18¾ 20 20 21 21 22 23 23¼ 23¼ 25¼ 25¼ 27¾ 8¾ 9¼ 13 14¼ 15¼ 18½ 20 20 21 22 28 30 30½ 32¼ 32¾ 34¼ 351∕8 36¾ 37½ 39 40 43½ 34½ 28¾ 45¾ 36¼ 29 47 36½ 30 49¼ 36¾ 31 51¼ 38½ 40½ 52¼ 36 36 37¾ 56¼ 57¼ 59¾ 41¼ 38 61½ 41¾ 39 63¾ YALE FIGURE 515 DIMENSIONS Size 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" CC Horizontal ANSI AA BB 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 150 300 600 900 150 300 600 900 150 6.000 6.500 6.500 8.500 7.500 8.250 8.250 9.500 9.000 10.000 10.750 11.500 11.000 12.500 14.000 13.500 15.000 16.500 18.500 16.000 17.500 20.000 21.500 19.000 0.750 0.875 1.000 1.500 0.938 1.125 1.250 1.500 0.938 1.250 1.500 1.750 1.000 1.438 1.875 1.125 1.625 2.188 2.500 1.188 1.875 2.500 2.750 5.750 6.000 6.125 7.250 9.750 10.125 10.250 11.000 10.000 10.375 11.000 11.500 14.500 14.875 15.625 16.000 16.375 17.250 20.625 18.250 18.875 20.250 21.250 5.750 6.000 6.125 7.250 9.750 10.125 10.250 11.000 11.000 11.375 12.000 12.500 14.000 14.375 15.125 15.000 15.375 16.250 19.875 17.500 18.125 19.500 20.500 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 20.500 22.000 24.000 21.000 23.000 23.750 25.250 23.500 25.500 27.000 27.750 25.000 28.000 29.250 31.000 27.500 30.500 32.000 33.750 32.000 36.000 37.000 41.000 1.250 2.000 2.625 3.125 1.375 2.125 2.750 3.375 1.438 2.250 3.000 3.500 1.563 2.375 3.250 4.000 1.688 2.500 3.500 4.250 1.880 2.750 4.000 5.500 18.750 19.375 20.375 21.375 19.250 19.875 20.750 32.375 30.000 30.750 32.000 34.750 31.125 32.000 33.000 36.000 33.188 33.875 35.000 38.500 35.500 36.125 37.500 41.500 18.000 18.625 19.625 21.125 18.500 19.125 20.000 33.125 30.750 31.500 32.750 34.750 31.750 32.500 33.500 35.750 33.188 33.875 35.000 39.250 35.250 35.875 37.250 45.000 Vertical Size 26" 28" 30" 32" 34" 36" 38" 40" 42" ANSI AA BB 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 400 600 900 150 300 400 600 900 150 300 400 600 150 300 400 600 34.250 38.250 40.000 42.750 36.500 40.750 42.250 46.000 38.750 43.000 44.500 48.500 41.750 45.250 47.000 51.750 43.750 47.500 49.000 55.000 46.000 50.000 50.000 51.750 57.500 48.750 46.000 47.500 50.000 57.500 50.750 48.750 50.000 52.500 53.000 50.750 52.000 55.250 2.690 3.125 4.250 5.500 2.810 3.380 4.380 5.620 2.125 3.625 4.500 5.875 3.190 3.880 4.620 6.250 3.250 4.000 4.750 6.500 2.375 4.125 4.500 4.875 6.750 3.440 4.250 4.880 6.000 7.500 3.560 4.500 5.120 6.250 3.810 4.690 5.250 6.620 CC BB Horizontal 3" - 14" 39.250 41.750 43.250 39.440 42.250 43.750 41.375 44.500 46.000 42.190 45.250 46.750 42.630 45.870 47.370 43.875 48.000 50.375 51.625 66.500 49.750 51.630 50.560 52.750 CC Horizontal 37.250 39.750 41.250 45.500 38.190 41.000 42.500 46.000 38.875 42.000 43.500 47.500 39.690 42.750 44.250 51.250 40.380 43.620 45.120 52.750 41.375 45.500 48.125 49.375 54.500 43.190 44.120 46.870 48.750 57.130 43.940 45.120 47.500 49.380 44.500 45.630 48.310 50.500 Size not available Note 1: All dimensions nominal (inches). Dimension drawings available upon request at time of order. Note 2: For sizes of 24" and less, the flanges are in accordance with ASME B16.5, pipe flanges and flanged fittings, NPS ½ through NPS 24. Note 3: For sizes of 26" and larger, the flanges are in accordance with ASME B16.47, large diameter steel flanges, NPS 26 through NPS 60. This specification gives dimensions for type A and type B flange. Dimensions shown here are in accordance with type A, which is larger. With both sizes available, please state which type is desired. Dimension drawings can be produced accordingly. AA CC Vertical AA Vertical BB AA BB CC Horizontal 16" and Larger Pipeline Closures 13 YALE SAFECLAMP™ CLOSURE NOV extends its line of field-proven pipeline and vessel closures with the Yale SafeClamp closure. Featuring a patent pending, innovative external clamp ring design, the Yale SafeClamp closure features notable safety, sealing, and operational advantages that provide significant benefits to the operator. Safety has always been at the forefront of every closure designed and manufactured by NOV. The design of the Yale SafeClamp closure is no exception. It is designed to provide inherent operator safety. The operation of the Yale SafeClamp closure is accomplished with the operator standing at the side of the pipeline or vessel closure. The opening and closing operation does not require the operator to stand or walk in front of the closure–in harm’s way–at any time until the closure door is fully disengaged from the closure hub. The Yale SafeClamp closure raises the level of operator safety without increasing the effort or the amount of time required to operate the closure. The Yale SafeClamp closure is designed to allow quick access to the pipeline or vessel. In fact, in most applications, it typically takes operators less than 90 seconds to open or close the closure door. Operation of the Yale SafeClamp closure does not require special tools or heavy equipment. Regardless of size, the closure is simple and easy to open and close. Yale SafeClamp Closure Designed and manufactured to exacting standards, the Yale SafeClamp closure meets the highest industry standards. From materials of construction to advanced manufacturing processes, the Yale SafeClamp closure is a quality product that provides reliable sealing and consistent functionality. It is backed by over 60 years of closure research, design, manufacturing and application experience. FEATURES AND BENEFITS Secure Closure Sealing Meets the Highest Industry Standards •Available with a single or dual O-ring seal design •Fully compliant with ASME Boiler Pressure Vessel Code Section VIII, Division 1 •Withstands critical sealing requirements from vacuum to full ANSI 600 pressure •A variety of O-ring elastomer compounds are available to meet a multitude of application requirements •Capable of operating across an extensive range of process conditions External Clamp Ring for Safe, Secure, Easy Operation •Reliable operation every time the closure is opened or closed •Self balancing design makes operation easy on the operator •Self supporting and self-aligning clamp segments for the perfect fit •Low maintenance design •Minimizes operating time and costs Pipeline Closures 14 •Compliant with all applicable pipeline design codes Bidirectional Hinge Adds Versatility •Eliminates the need to specify right opening or left opening hinge •Incorporates over 60 years of proven Yale Davit design and manufacturing experience •Exceptional quality, reliability and long service life YALE QUICK OPENING CLOSURE ACCESSORIES CONVERSION: CLOSURE TO FIGURE 505 PIPELINE UNION Twelve inch and smaller ANSI Series 150 through 600 closures can be converted to Yale Figure 505 unions. This is a convenient method to extend the pipeline without welding. PRESSURE ALERT VALVE (PAV) An additional safety feature — a PAV is furnished as standard equipment on all 6" and larger closures and may be purchased as an option on smaller sizes. Before the cap can be rotated, the seating screw must be removed from the PAV body. This action will warn the operator of any residual pressure in the vessel before the closure cap is loosened. The PAV is not designed to release internal pressure. Closure Caps Pipeline Union CLOSURE ACTUATOR TOOL For easy operation, 16" and larger closures are furnished with a Closure Actuator Tool (CAT). The CAT tool is designed to assist in both opening and closing the closure. THREAD GAUGE & FIELD TRAINING Corroded, severely worn or damaged threads can be a safety hazard. Thread gauges and seminars are available for training field personnel in proper maintenance and thread inspection procedures. YALE LUG WRENCH Closure caps, 4"-14", are formed with the characteristic Yale lugs. A specially designed detached wrench slips over the lugs for quick closure closing and opening. Pressure Alert Valve Thread Inspection Gauge Yale Detached Lug Wrench (shown on closure in opening position) Closure Actuator Tool (shown in closing position) Pipeline Closures 15 AFTERMARKET SERVICES Aftermarket Services 16 AFTERMARKET SERVICES NOV Pipeline Solutions has developed an excellent aftermarket program for the pipeline and process industries. Pipeline Solutions specializes in rapid response for customer property repair, field services, and remanufactured products. High quality assurance standards assure customers the best products and services. NOV Pipeline Solutions maintains a large inventory of new and used gate, ball, check and double block-bleed plug valves for remanufacturing to customer requirements and quick delivery. Trade-in and buyback programs are available to manage budgets and maximize investment. Service centers strategically located throughout the United States allow NOV to support any competitor valve of similar valve type that NOV supplies. NOV service technicians are NCMS trained and Operator Qualified and listed on ISNetworld. • New valve inventory • Remanufactured valves • Field services • Customer property repair • Technical support • Customer training • Customer asset management • NCMS trained technicians • ISNetworld listed Aftermarket Services 17 Downhole Solutions Drilling Solutions Engineering and Project Management Solutions Industrial Solutions Lifting and Handling Solutions Customer Service Production Solutions 4554 Kennedy Commerce Drive, Houston, Texas 77032 United States Phone: 713 944 5950 • Fax: 281 921 0949 10906 FM 2920, Tomball, Texas 77375 United States Phone: 281 351 2222 • Fax: 281 351 6557 Supply Chain Solutions 1639 Lafayette Road, Indianapolis, Indiana 46222 United States Phone: 317 636 2917 • Fax: 317 636 3027 2013 US Hwy 79 West, Buffalo, Texas 75831 United States Phone: 903 322 6531 • Fax: 903 322 6534 Tubular and Corrosion Control Solutions For a complete list of NOV Mission locations, visit us online: http://www.nov.com/MissionLocations National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material described are at the user’s risk and are the user’s responsibility. Well Service and Completion Solutions One Company . . . Unlimited Solutions mis sion@nov. com w w w. n o v. c o m / m i s s i o n © 2014 National Oilwell Varco. All rights reserved D352004125-MKT-001 Rev. 01