Zebra Skimmers - Great Lakes Oil Company

Transcription

Zebra Skimmers
®
Your source for coolant maintenance
equipment, technical support, and expertise.
Clean Coolant
Maintenance Handbook
• Volume 15
Coolant Maintenance Matters
MWF SELECTION
ebra is dedicated to serving the metalworking industry
and providing cost-saving, preventative fluid
maintenance products and technical expertise.
Coolant is the least understood tool in the shop and
our mission is to help our customers understand the
fundamentals of its maintenance. Like drills and endmills,
it needs to be kept sharp for best performance.
We suggest that you first choose the right coolant for the
job at hand, then keep it sharp by sticking to preventative
maintenance protocols. We can help you develop a
customized preventative maintenance schedule that
works for you, so call us today!
Sincerely,
The Zebra Crew
Contents
Maintenance Matters … 2-3
Troubleshooting …………… 4
Refractometers……………… 5
pH Strips ……………………… 5
Hardness Sticks …………………5
Economy Mixer ………………… 6
Machinist Mixer ………………… 6
Proportioning Pumps ……………… 7
Sidewinder™ ……………………… 8
Belt Skimmer ……………………… 8
Smart Disk Skimmer ………………… 9
Simple Disk Skimmer ………………… 9
Diverter™ ………………………………10
Lockjaw™………………………………10
Oxygenator™ …………………………11
Odor Control Tablets………………… 11
Circulation Pumps ………………… 11
Muscle™ ……………………… 12-13
Snapdragon™ ………………… 14-15
Zvac™ II Sump Assistant Vacuum 16
DIY Components ……………… 17
Parts Washer Equipment …… 18
Specifications, Parts…………19
Choose your metalworking fluid based on its
performance in your operations, given these basic criteria:
•
•
•
•
•
•
•
•
•
Stability in solution
Assists in your machining processes
Produces good finishes
Controls rust and corrosion
Controls foams and mist
Controls undesirable odors
Controls undesirable residues
Long fluid life given proper maintenance
Safe for workers and to dispose of
No matter the quality or cost of the coolant you select, it will
eventually fail in some respect. Failures can be chemical,
biological, and even mechanical. They affect your
machines, tools, parts, and your workers. Sump
life can be generously extended by following
preventative maintenance protocols.
START FRESH & MONITOR
Measuring the pH of your coolant will indicate the
amount of acid present in the fluid. These acids are caused
primarily by bacterial contamination due to incorrect concentration,
excessive tramp oil, poor circulation, or chemical breakdown by metals
accumulation. Monitor sump pH on a daily basis to keep the coolant within
its proper pH range and thus chemically stable. If it falls below the proper pH
range for your fluid, then the above preventative maintenance protocols need to
be addressed.
To verify that you are starting with a properly cleaned sump before it is recharged
with fresh fluid, measure the pH of its rinse bath. The target pH for any rinse bath
is 7 (neutral and that of water). If the pH is below 7 then there is still contamination
present, and you should repeat the cleaning process. Recharging fluid to an
improperly cleaned sump only exposes the fresh fluid to the same conditions that
were present when it failed in the first place.
pH Test Strips - p5
Zebra offers pH Test Strips which have the accuracy range for that of coolant and
which are simple, and the most convenient, to use.
When mixing your coolant, verify its concentration with the use of a refractometer,
such as our Basic or Specialist Refractometer. The reference scales on mixing
equipment are graduated, not calibrated, and proportions may be affected by factors
such as the concentrate’s viscosity and your incoming water pressure.
Monitor individual sump concentrations to keep them where they need to be for
the machining process. Low concentrations cause dull or broken tools, encourage
rust, and create conditions for bacterial growth. High concentrations are a waste of raw
material and can lead to negative health reactions. Daily monitoring is recommended so
you can correct for increased concentrations due to water evaporation.
Measure the hardness of your water supply for it may have an overabundance of
calcium or magnesium, causing insufficient coolant emulsions. This situation renders
the fluid useless for the machining process because the concentrate separates from the
water portion. Low hardness levels can cause foaming problems, which inhibit the tramp
oil removal process and possible sump overflow.
Basic & Specialist
Refractometers - p5
Hardness Test
Sticks - p5
Individual sumps should also be monitored, on a weekly basis, for their hardness levels,
as the overall mineral count may increase due to water evaporation and accumulation
of the materials machined.
Zebra offers Hardness Testing Sticks which provide a simple visual
readout of the hardness level and which are convenient to use.
Page 2 • ZebraSkimmers.com
Toll Free 888.249.4855
MIX IT RIGHT
Please review page 18
for parts washer-specific
products.
Proper proportions are necessary when
mixing your coolant so you use the correct
amount for the machining process yet not
waste raw material. Proper emulsions are
also needed so the mixture does not separate
easily. The process of mixing your coolant is
best achieved using one of our coolant mixers
– either the Economy or Machinist Mixer.
KEEP SUMP CLEAN
When you require the mixture to be delivered
directly to your sump or central tank (and
not lugged around in buckets) than it’s
time to step up to our Proportioning
Pump. It not only mixes the fluid much
more accurately, but also pumps the
mixture a distance away from the
mixing site.
Skim tramp oil daily from the surface of your coolant.
These oils are a food source for bacteria, which then thrive
and cause coolant rancidity and dermatitus. Tramp oil, if left
in the fluid, will also eventually emulsify into the coolant and
promote shop mist.
The metals that you machine are harmful to your coolant
and regular particle filtration is necessary. When left
to interact with your fluid, they degrade the fluid on
a chemcial level due to the ionic activity taking place
between the coolant and the metal (iron, aluminum, and
magnesium are most harmful). These chemical reactions
weaken coolant, affecting its overall performance. Sumps
that accumulate piles of chips also provide a great
environment for bacteria to nest and reproduce.
Proportioning
Pump - p7
Belt Skimmer
- p8
Sidewinder
Tube Skimmer
- p8
Diverter Mechanical
Skimmer Accessory
- p10
Snapdragon
DELUXE ADAPT
Portable Coalescers
- p14-15
Lockjaw Mechanical
Skimmer Accessory
- p10
Muscle Sump
Coalescer
- p12-13
Circulation
Pump - p11
Oxygenator
- p11
You may choose to remove these chips daily with
a coalescing unit like our Muscle or Snapdragon
ADAPT which also draw and filter chips that stay in
suspension. Or you may utilize our sump vacuum
– the ZVac II Sump Assistant for interval sump
cleaning and general maintenance.
Toll Free 888.249.4855
Economy
Mixer - p6
Smart Disk
Skimmer - p9
To skim tramp oils you can choose one of our mechanical units
– Smart Disk Skimmer, Belt Skimmer, or Sidewinder Tube
Skimmer. You may also use one of our coalescers, such as the
Muscle for each sump, or a Snapdragon – portable coalescing units
for multiple sump service.
Due to the absence of oxygen, machine sumps that sit idle go
rancid much faster than those that run continuously. Idle
sump life is a couple of days to weeks, whereas active
sumps last for several months and even a year or more.
When the machine pump is not moving coolant, utilize
an aerator such as our Oxygenator or a circulation
pump to keep oxygen in the fluid for prevention of
bacterial contamination and rancidity. Odor control
tablets are effective in the interim, and in conjunction
with aeration, lessen foul odors.
Machinist
Mixer - p6
Odor Control
Tablets - p11
ZVac II Sump
Assistant
- p16
BASELINE
OF DEATH
Be aware of your sump’s death signals:
• It has the foulest odor known to mankind
• Tooling life has drastically declined
• Parts and machines rust
• Operators may have health reactions
Don’t wait for any of the above to occur!
Unfortunately, there is no magic wand that
can bring it back to life!
ZebraSkimmers.com • Page 3
Coolant Troubleshooting
Problem
CAUSE
Solution
LEGEND OF CAUSES
Concentration Low or High
Water Hardness Low or High
pH Low
Poor Tramp Oil Removal
Poor Chip Filtration
Over-Aeration
High Pressure or Temperature
SUMP OR TANK CONDITIONS
Grease Formations
Foam
H Add softener agent, or consider RO water
Filter metals down to 10µ
pg. 12-15, 16
Gummy Residues
L Add hardener agent
Decrease aeration
Decrease pressure
pg. 11
Split Emulsion
H Decrease concentration
pg. 5
Emulsified Oils
Remove tramp oils
pg. 12-15, 16
pg. 8-9, 12-15
pg. 12-15, 16
HEALTH & SAFETY
Odor
Skin Sensitivity
Excessive Mist
Source: NZ DermNet
See "Bacterial Contamination" below
H Decrease concentration
pg. 5
Remove tramp oils
pg. 8-9, 12-15
Remove tramp oils
pg. 8-9, 12-15
PARTS & TOOLS
Rust/Corrosion
Tool Breakage
L Increase concentration
Poor Finishes
pg. 5
L Increase concentration
pg. 5
pg. 12-15, 16
Bacterial Contamination (if you're experiencing this follow these steps - visit www.CoolantMaintenance.com for more information):
Remove surface slime and
correct concentration
Skim oils and circulate sump
when idle
Use odor control tablets or decrease
biocide dose while increasing frequency
Clean machine (until rinse bath
is pH of 7) before recharge
pg. 5
pg. 8-15
pg. 11
pg. 5
Toll Free 888.249.4855
Coolant Measurement
Refractometers Measure
Concentration &
Oil Emulsion
Optical Refractometers Measure Concentration
Zebra Specialist Refractometer is the Most Precise
• Range 0-15 or 0-30 Brix
• Solid, bright scale built for the quality conscious
machinist
• Integrated drip feed for easy, one-handed sampling
• Large, easy-to-handle body with gripping studs
• EZ comfort eye cushion and adjustable focus for
easy reading
• Hand-operated zero adjust with locknut
• Anti-roll support
• One piece, easy-to-replace sample cover
• Precision accuracy range
• European precision and craftsmanship
• Carrying case included
Concentration is
the position of
the horizontal
line on the
brix scale and
is shown in
the diagram
here.
New Coolant
Basic Refractometer for Every Machine Cell
• Prism aperture lets in a lot of light
• Diamond-knurled sleeve for good gripping
• Comfortable eyepiece with adjustable focus for
easy reading
• Auto temperature compensation for shop areas
with varying temperature
• Average use accuracy range
• Carrying case with sampler included
Oil emulsion is
signified by the
blurriness of that
line and is shown in
the diagram to the left.
Old Coolant As tramp oils are beaten
into the coolant, the line will
become blurrier. When the line is so blurry
that an actual line is not visible, it is time to
change the coolant.
Refractometer Selection Guide:
Model
Part Number
Brix Scale*
Graduation
Accuracy
Weight
Dimensions
Specialist Refractometer
OPT15
OPT30
0-15
0-30
Fifths
Fifths
± .01%
± .01%
9.7 oz.
8.6 oz.
2" dia., 9.25" long
2" dia., 7.5" long
Basic Refractometer
OPT10
OPT32
0-10
0-32
Tenths
Fifths
± .10%
± .10%
9.9 oz.
9.3oz.
1.5” dia., 8” long
1.5” dia., 7” long
Replacement Parts
OPTX45
OPTX10
Replacement prism cover for OPT15, OPT30
Replacement prism cover with pin for OPT10, OPT32
*Check coolant product data to determine how your coolant will read on the Brix Scale.
pH Test Strips and Hardness Sticks Measure Chemical Balance
Hardness Testing Sticks Prevent Coolant Pudding and Foam
pH Test Strips for Quick-Sampling
• Simple way to
measure pH on
the fly
• Measures pH
range of 6.5 - 10.0
• 100 Strips per box
Tap water contains minerals that can harm your
coolant. Split emulsions, grease, scum, or ‘pudding’
are all dangers of mineral buildup in your sump.
• Dip into the fluid and compare colors
• A must for every shop
• 50 sticks per bottle
• Non-hazardous
• Test for hardness before it causes you grief!
pH & Hardness Selection Guide
Model
Part Number
Description
Range
Accuracy
pH Strips
XPHPS09
pH Testing Strips
6.5 - 10.0
±0.2 pH
Hardness Testing Sticks
XWT50
Hardness Test Sticks
0-1000 ppm
Toll Free 888.249.4855
Coolant Mixing & Delivery
Venturi Mixers & Positive Displacement Proportioning Pumps
Properly mixing provides better emulsions and saves on raw material costs
Maintaining a consistent concentration increases sump and tool life
Machinist’s Mixer with Lifetime Warranty
• Separate water shut-off valve
• Machined from solid bronze casting with galvanized
steel stand pipe
• Maximum viscosity of 500 SUS
• 40” discharge tube included (max length for
delivery)
• Recommended Accessory: Lockout for tampering
prevention (#MIXXLOCK)
Mixer Lockout
#MIXXLock
3 POINT ACCURACY
- Machined needle valve
- Locknut below dial holds mixing reference
- Standpipe check valve keeps mixing chamber loaded
For longer delivery needs, refer to the Zebra Proportioning Pump.
Economy Mixer
How They Work
• 14 metering tips for specific ratios
• 30 day warranty only
• 48” discharge tube included (max
length for delivery)
Venturi pumps are commonly used for coolant mixers. The moving water across
the coolant orifice creates a low pressure zone drawing coolant into the water
stream. The combination of the two laminar flows creates a strong turbulent zone
in which the two fluids are thoroughly mixed. Since there are no moving parts,
the pump has a very high degree of reliability. The needle valve allows for a high
degree of precision for setting the proportion of coolant mixed in with the water.
Needle valve
Perfectly
mixed coolant
Water in
Turbulent
area where
mixing
occurs
Coolant concentrate in
Venturi Mixer Selection Guide
Model
Part Number
Machinist Mixer
MIX0327
MIXU0327
MIX03725
MIXU03725
MIX1027
MIXU1027
MIX10725
MIXU10725
Economy Mixer
MIX05120
Accessories
MIXXLOCK
MIXSF3
MIXSF10
Notations
1
GPM
Mix Range %1
Low
High
3
3
3
3
10
10
10
10
0
0
0
0
0
0
0
0
7
7
25
25
7
7
25
25
4.8
.25
22.2
Low
Mixing Ratios
High
Max. Delivery2
Range psi
In3
Fittings, NPT
Out
15:1
15:1
4:1
4:1
15:1
15:1
4:1
4:1
40'
40'
40'
40'
40'
40'
40'
40'
25-75
25-75
25-75
25-75
25-75
25-75
25-75
25-75
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
3/4"
3/4"
3/4"
3/4"
48'
25-75
3/4" GHT
1/2" NPT
100:1
100:1
100:1
100:1
100:1
100:1
100:1
100:1
Application4
55 gal barrel
Pail, barrel, tote
55 gal barrel
Pail, barrel, tote
55 gal barrel
Pail, barrel, tote
55 gal barrel
Pail, barrel, tote
Barrel
Lockout for Machinist Mixer to prevent tampering
Swivel Fitting for inlet garden hose for 3gpm machinist's mixer
Swivel Fitting for inlet garden hose for 10gpm machinist's mixer
Economy Mixer is supplied with 14 various size tips within above range
For longer delivery needs, refer to the proportioning pump
Connection fittings to water source not supplied
4
Unit is supplied with intake hose to meet this container type
2
3
Toll Free 888.249.4855
Zebra Water-Powered
Proportioning Pump for LongDistance Mix Delivery
C
D
Mixing hundreds of gallons per day?
Is it a pain to switch from working mix to
make-up?
E
B
Tired of hauling coolant in buckets to
your machine?
If so, you are ready for a proportioning
pump!
• Perfectly mixed coolant at EVERY use
• Delivers mix through hose or conduit
right to your machine
• No need to verify concentration once
initially determined
• Compact with few moving parts
• Can be permanently mounted to wall
• 800’ lateral max delivery, 20’ vertical
max delivery
• One year warranty with purchase of
prepump water filter (#MIXPPX75)
• Units available for wall mount
configurations
A
How It Works
Your coolant is drawn in through the bottom port (A) and
metered by the adjustable screw (B) for a constant amount
of water being drawn in through the fitting (C) on the other
side. The entire arm (D) moves back and forth so that your
coolant is being injected into the water stream. The mixing
occurs at the exit fitting (E), and proceeds to your coolant
sump. You can watch what is being drawn in the clear
coolant block, and you know the unit is working perfectly by
seeing the draw arm moving.
Available in direct wall-mount
configuration.
Coolant On Demand
Contact us about the Fill Station™
Designed to meet your needs, it
incorporates a proportioning pump
and the utilities you need
• Level Sensing for Tank and/or
Concentrate
• Light and/or Audio Indicators
• PLC Interfaces
Water Limiter (#MIXXWL.1)
Prepump water filter for mixers/
pumps (#MIXPPX75)
Proportioning Pump Selection Guide
Model
Part Number1
Proportioning Pump
MIXPP58
MIXPP518
MIXPP520
MIXPP532
MIXPP547
MIXPP585
MIXPP510-M
MIXPP562-M
MIXPP58.5-M
MIXPP565-M
MIXPP58-V
MIXPP520-V
Accessories
MIXPPX75
MIXXWL.1
Notations
1
GPM
Mix Range %
Low
High
Low
7
7
7
7
9.5
12
12
12
12
12
25
25
.60
1.4
1.6
2.4
3.2
4.7
.80
1.6
2.4
4.7
.60
1.6
1:166
1:71
1:62
1:41
1:31
1:21
1:125
1:62
1:41
1:21
1:166
1:62
5.8
12.3
13.5
20
26.8
33
7.5
13.5
20
33
5.8
13.5
Mixing Ratios
High
Max. Delivery2
Range psi
800'
800'
800'
800'
800'
800'
800'
800'
800'
800'
800'
800'
10-75
10-75
10-75
10-75
10-75
10-75
10-75
10-75
10-75
10-75
10-75
10-75
1:17
1:8
1:7
1:5
1:3.7
1:3
1:13
1:7
1:5
1:3
1:17
1:7
Fittings, NPT
In
Out
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
Application3
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Prepump water filter for proportioning pump protection, 20µ (required to maintain warranty)
Water limiter for proportioning pump protection
For wall mount configuration, add "(VM)" to end of part number
The proportioning pump can also pump the mixture a vertical distance of 20’ utilizing a check valve
2
3
Toll Free 888.249.4855
Keep Sump Clean
Mechanical Oil Skimmers: Sidewinder™ Tube Skimmer, Belt Skimmer, Disk Skimmers
Sidewinder Tube Skimmer Skims from Anywhere
New Features of Generation 8
• Improved gear drive technology
• Longer tube life
• Compact design
Skims underneath conveyors, enclosed sumps, and hard-to-access
areas
Base bracket
mounts to
tank wall
Also works on oil spills
Pick the reach you need: reach sizes available from the standard 8”
model up to 95”
Installs in seconds
Tube returns
and oil
scraped off
to discharge
port
Industrial-grade pick-up tubing uses ceramic scraper
Large oil discharge port
Continuous-duty motor
One year warranty
Tube
travels
into oil
The Sideways Skimmer™
Recommended accessory: Zebra Diverter™ (see page 10 for details)
Zebra Belt Skimmer is a Traditional Favorite
Steel, heavy-duty, rugged construction
Removable, easy-to-clean collection tray
Self-tensioning belt on fixed lower pulley (for short reaches)
Limited Edition
Sidewinder for
Haas® machine
tools, model
#ZVA7.H-08.
Hanging lower pully (for long reaches)
Dual wiper set with
lifetime warranty
Continuous-duty,
fan-cooled motor
Haas is a registered trademark of the
Haas Automation, Inc.
2” diameter minimum
access required
One year
warranty
(except on
steel belts)
Search No More for Replacement Belts
BPF1-12
shown
here.
Recommended
accessory:
Zebra
Diverter™ (see
page 10 for
details)
Zebra offers belts in stainless steel and cogged or flat
polyurethane. All we need to know from you is the required
OAL and width (we can calculate the OAL, or end to end
measurements, if necessary). Contact us today for a quote.
Tray removed for
easy cleaning.
Long reach
model.
Toll Free 888.249.4855
Smart Disk Skimmer Saves You Time & Money
Saves you nearly $300 per year over Simple Disk Skimmers
Integrated Diverter™ knows the difference between floating tramp oils and coolant
Continuous-duty, fan cooled motor
Rugged steel construction
Lifetime warranty on disk and wipers, one year on all other parts
$600
Operating Costs
Per Sump Per Year
$286
Savings
New GS
Skimmer
$250
$0
Using GS Disk
Skimmer
Old
Technology
$536
Using Old Disk
Skimmer
Smart Disk Skimmer includes Diverter (see how Diverter works on page 10)
Simple Disk Skimmer Tackles Heavy Oil Loads
Handles heavy oil loads from coolant
Regular-duty motor
One year warranty (lifetime on disk and wipers)
Recommended accessory: Timer (part# XETIMER)
For a continuous-duty unit or for coolant-free oil output,
refer to the Smart Disk Skimmer.
Timer for mechanical skimmers
(#XETIMER)
Mechanical Skimmer Selection Guide
Model
Part Number
Access
Reach1
Capacity
Max. Temp.
Application
Material2
Motor3
Sidewinder Tube
Skimmer (ZVA8 Series)
ZVA8-08
ZVA8-11
ZVA8-14
1/2” x 3”
1/2” x 3”
1/2” x 3”
8”
11”
14”
1 qt/hr
1 qt/hr
1 qt/hr
90°F (30°C)
90°F (30°C)
90°F (30°C)
Coolant
Coolant
Coolant
Polyvinyl
Polyvinyl
Polyvinyl
100-120v, 50/60 Hz
100-120v, 50/60 Hz
100-120v, 50/60 Hz
Belt Skimmer (B Series)
BPF1-08
BPF1-12
BPF1-18
BPF1-24
2” dia.
2” dia.
2” dia.
2” dia.
8”
12”
18”
24”
1 gal/hr
1 gal/hr
1 gal/hr
1 gal/hr
80°F (27°C)
80°F (27°C)
80°F (27°C)
80°F (27°C)
Coolant
Coolant
Coolant
Coolant
Polyvinyl
Polyvinyl
Polyvinyl
Polyvinyl
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
Smart Disk Skimmer (GS
Series)
GS4H300
GS4H460
GS4H610
1” x 12”
1” x 18”
1” x 24”
4.5”
7.0”
9.5”
2 qt/hr
2 qt/hr
2 qt/hr
80°F (27°C)
80°F (27°C)
80°F (27°C)
Coolant
Coolant
Coolant
High Impact
High Impact
High Impact
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
Simple Disk Skimmer (L
Series)
LH300
LH460
LH610
1” x 12”
1” x 18”
1” x 24”
4.5”
7.0”
9.5”
5 gal/hr
5 gal/hr
5 gal/hr
80°F (27°C)
80°F (27°C)
80°F (27°C)
Coolant
Coolant
Coolant
High Impact
High Impact
High Impact
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
Skimmer Accessories
BGST4
BGX1
XETIMER
Notations
Diverter, Oil/Coolant Separator for Zebra Sidewinder and Belt Skimmers
Lockjaw Mounting Clamp for Zebra Sidewinder with Diverter and Belt Skimmers with or without Diverter
Timer for mechanical skimmers, 24 hour, 3 setting
Customized Sidewinder reaches are available by changing the suffix number, in increments of 3”, to a maximum of 95”. Longer reach belt skimmers are available, please call for quote.
Warranties: Lifetime on all disk types, 1 year on polyvinyl tubes and belts, 30 days on stainless belts
220v, 50 Hz models available by adding “E” to the end of the part number
1
2
3
Toll Free 888.249.4855
Keep Sump Clean
Zebra Diverter™ for Coolant/Oil Separation, LockJaw™ Mounts Skimmer Anywhere
Zebra Diverter Knows Its Stuff
• Separates oils for coolant-free
skimmer output
• Mounts below Zebra Belt Skimmer &
Sidewinder
• Rugged, heavy-duty, steel
construction
• Brass outlet fittings
• Discharge pipes and mounting
hardware included
How the Diverter Works
1 Oils (tramp and coolant)
enter here
2 Coolant sinks and passes
under this weir
3 Clean coolant returns to your
sump here
4 Tramp oils discharge to
waste container here
Shown here integrated with Zebra Smart Disk Skimmer.
Lockjaw Makes Installation A Snap
• Install your skimmer in seconds!
• Easiest way to transport your skimmer
between machines or to drums
• Mounts below mechanical skimmers
• Fits easily on drums, pails, and sump walls of
1/4” or less
Timer for mechanical skimmers
(#XETIMER)
Belt Skimmer, Diverter, and Lockjaw.
Close up view shows clamping mechanism.
Selection Guide
Model
Part Number
Description
Application
Dimensions (L, W, H)
Diverter
BGST4
Mini Gravity Oil/Water Separator
Belt Skimmer/Sidewinder
7” x 3” x 2.5” (178 x 76 x 64mm)
LockJaw
BGX1
Lockjaw Mounting Clamp
Belt Skimmer w/ or w/o Diverter
Sidewinder with Diverter only
9” x 4” x 2.5” (229 x 102 x 64mm)
Timer
XETIMER
Timer for Mechanical Skimmers
Any Mechanical Skimmer
24 hour, 3 setting
Toll Free 888.249.4855
Zebra Oxygenator™ / Aerator, Circulation Pumps, and Odor Control Tablets
Oxygenator
• Extend coolant life
• Eliminate foul odors
• Maintain high oxygen levels
• Industrial-grade bronze air diffuser
• Fuel-grade tubing
XBUB8000
XBUB5000
In the absence of oxygen, anaerobes multiply,
causing coolant to spoil. Injecting oxygen
into the coolant inhibits anaerobic bacterial
growth, extending coolant life.
XBUB1200
Air-operated model.
Circulation Pumps
FXP3.1
• Coolant lasts longer with
continuous circulation
• Ideal for sumps or tanks over
100 gallons
• Low cost and small size
• Includes fluid transfer hose
and magnet
FXP5.1
Like a pond, coolant stays
healthier longer if it circulates.
Don’t shut down your coolant
sump or your central tank! Use
a circulation pump to keep your
fluids moving and you’ll waste
less coolant.
NEW Improved
Formula
Odor Control Tablets
• Safe and easy-to-use
• Eliminates sump odors caused by hydrogen sulfide bacterial
emissions
• Most effective way to control sump odor and correct for low pH
• Contains no formaldehyde or harmful chemicals
• Safer and more economical than biocides
• Works best when used with Zebra Oxygenator
Selection Guide
Model
Part Number
Description
Application
Capacity
Electrical*
Dimensions (L, W, H)
Oxygenator
XBUB1200
XBUB5000
XBUB8000
XBUB6000
Small Oxygenator
Medium Oxygenator
Large Oxygenator
Air Oxygenator
1-25 gal sump
26-50 gal sump
51-100 gal sump
100-1000 gal sump
1000 cc/min
3000 cc/min
5000 cc/min
air-regulated
110v
110v
110v
compressed air
3” x 2” x 1.5” (76 x 51 x 38 mm)
5” x 3” x 2.5” (127 x 76 x 64 mm)
7” x 4” x 3” (178 x 102 x 76 mm)
n/a
Circulation Pump
FXP3.1
FXP5.1
Centrifugal Pump
Centrifugal Pump
101-250 gal sump
251-500 gal sump
3 gpm
11 gpm
110v
115v
4” x 3 ” x 4 ” (100 x 76 x 100 mm)
6.5” x 4.5” x 5.5” (165 x 114 x 140 mm)
XOCT25
Most Coolants
1 tab/25 gal/week
Notes
* 220v models available by adding “E” to the end of part number
Toll Free 888.249.4855
15 tablets per tube
Keep Sump Clean
Zebra Muscle™ Coalescer for Individual Sumps
Model F15P
shown here.
Triple-Action Coolant Cleaner
Continuously cleans, filters, and aerates to prevent rancidity
Circulates static sumps which tend to degrade more quickly
Zebra Muscle Delivers
Customizable: Buy only what you need. Extra hose?
Certain attachments? No problem.
Improved Sumpster: Smaller, more precise, and allows less
coolant to enter from the seams.
Coalescing Media: Increases surface area 5-fold enabling
emulsified oils to separate faster.
Improved IODS: The new design on our Internal Oil Discharge
Skimmer dispenses virtually no coolant.
Separate Aeration: We reduce the chance of barrel
contamination by aerating it with an
Oxygenator™.
Particle Filtration: Ours is the only unit that can work with
a filter bag! Removes coolant-degrading metals
such as cast iron or aluminum (model F15DF
only).
Drum Dolly Option: Allows easy barrel maneuverability during routine
maintenance.
Leak-Proof Fittings: We weld our fittings to the barrel so your
shop floor stays clean. Other brands use leaky
compression gaskets.
Diaphragm pumps also available, air model shown here.
Sectional Views of Models
Durable Hoses: No cheap clear vinyl hoses here. We use spiralwound and braided hoses that resist kinking and
crushing!
Easy-to-Empty: A built-in siphon system empties the whole barrel
in minutes. Other brands are tough to clean out.
Guarantee: One full year. ‘Nuff said.
How the Zebra Muscle Coalescer Works
5
1
4
2
3
6
7
F15 Plus
F15 Deluxe
F15 Deluxe
with Filter
1. Dirty coolant is brought in by the intake attachment and travels through
this fitting to the coalescing cartridge (or Fine Stopper on F15DF models).
2. The Fine Stopper (F15DF model) gathers any chips that are brought in
with the dirty coolant through the intake attachment. These chips are
mainly the ones that float with the tramp oil layer.
3. The coalescing media increase the internal surface area of the barrel
fivefold to coalesce the oil droplets.
4. The coolant then travels through the coalescing cartridge, whereby the
tiny oil droplets cling to the coalescing media. Once large enough, they
then rise out of the coolant, traveling above the perforated plate atop of
the coalescing cartridge for manual discharge.
5. The Internal Oil Discharge Skimmer (IODS) gathers the oils for virtually
coolant-free discharge.
6. Clean coolant is returned from the bottom of the Muscle through this
pipe.
7. The drum dolly provides for easy maneuverability of the coolant-filled
Muscle during machine maintenance
Toll Free 888.249.4855
Attachments and Options for the Zebra Muscle Coalescer
A. Hammerhead™ Skimmer
• Fits hard-to-access areas
• Handles fluid fluctuations up to one foot
• Floats easily, no adjustments necessary
B. Sumpster™ Skimmer
• Galvanized steel construction, precision
formed hinge, and chip screen which prevents
clogging hoses
• Handles a 3” level variation only
• Skims without sucking air – great for coolant
with foaming problems
• The better option, if you have access!
C. Floating Sumpster™ Skimmer
• Same great benefits of the Sumpster, PLUS
• Great for sumps deeper than 12” or sumps with
changes in fluid levels above 3”
• Suitable for underground applications (4’ max
lift w/ Muscle Series)
D. Fine Stopper™
• New integrated fitting makes them easy to
handle and replace when the filter bag is full
• Discourages cleaning of the single use bags,
ensuring that your sump isn’t being re-fed a
diet of fines
• For F15 Deluxe with Filter models only
Muscle Selection Guide
Model
Plus
Deluxe
Deluxe w/Filter
Part Number
Hammerhead
Sumpster
F15P
F15P.1
F15P.2
F15P.3
X
X
X
F15D
F15D.1
F15D.2
F15D.3
X
X
F15DF
F15DF.1
F15DF.2
F15DF.3
X
X
Competitor
X
Floating Sumpster
X
X
X
X
X
X
X
X
X
X
X
X
Fine Stopper**
X
X
X
Drum Dolly*
X
X
X
X
X
*May be ordered as accessory if not standard within the package
**(5) 100µ bags standard: 50 and 5µ bags available - please specify
Muscle Series equipped with centrifugal pumps standard. Air or electric diaphragm pumps are available as an optional upgrade by ordering as an additional line item (Part numbers FXP18 and FXP21, respectively).
Contact us for details.
Toll Free 888.249.4855
Keep Sump Clean
Zebra Snapdragon™ Portable Systems for Multiple Sumps
Snapdragon Completes Your Oil Removal Objectives
Extend the life of your coolant, tools, and workers
Prevent excessive mist formation
Intake attachments available for every application
Diaphragm pumps pull to 20 feet
All components visible for easy inspection and maintenance
Now includes
air pump overpressurizing
protection plus DOTrated hose fittings.
Snapdragon Deluxe, Model #: FM60-5114
A Translucent tank with spin-welded, bulkhead, leak-proof fittings, and crushresistant hoses
B 500µ stainless steel, reusable prefilter removes floating chips which degrade
your coolant and may harm the pump
C Towmotor lift wings allow for easy maneuverability to upper plant levels or over
floor obstructions.
D Pump handles below ground applications. Average pump life is 7-10 years!
E Durable, powder-coated steel frame transports all components where needed
F Tank empties in minutes and cleans up quickly
G Baffled AntiTurbulence System
(BATS) removes
entrained air before
oil enters the
tank, improving
F
separation
G
efficiency up to
20%
H Unique coalescing
media increases oil
H
collecting surface
area tenfold,
improving separation process AND never needs replacement
I Gravity-fed clean coolant return
I
A
C
B
D
E
L
N
Snapdragon ADAPT™, Model #: FM60-5711
All Deluxe model features PLUS
J Ultrafiltration after oils are removed, preventing oil re-emulsification. Removes
fines for tight tolerances (±.0002) and smooth surface finish (4 Ra or lower)
applications.
K Pulse Dampening Capsule (PDC) steadies flow of separated oils for fastest possible
skimming rate.
L Internal Oil Discharge Skimmer (IODS) collects oil inside the tank for virtually
coolant-free disposal.
M Overfill Prevention line eliminates possibility of tank overfilling and coolant floods
N Pressurized coolant return delivers clean coolant against gravity to a holding tank.
K
J
M
Snapdragon Sierra™, Model #: FM60-7309
Need to separate water and fines from straight oil?
Contact us for details on this model coalescer.
Electric diaphragm pump option
Toll Free 888.249.4855
Intake Attachments
A. Hammerhead Skimmer
• Fits hard-to-access area
• Handles fluid fluctuations up to
two feet
• Floats easily, no adjustments
necessary
• Dimensions: 4.5 x 3.25 x 1.75”
B. Sumpster Skimmer
• Galvanized steel construction,
precision formed hinge, and chip
screen which prevents clogging
hoses
• Handles a 3” level variation only
• Skims without sucking air-great for
coolant with foaming problems
• Dimensions: 5 x 4.25 x 4.625”
C. Floating Sumpster Skimmer
Snapdragon Selection Guide
Deluxe
FM60-5114
ADAPT
FM60-5711
Sumpster (1)
X
X
Hammerhead (4)
X
X
Floating Sumpster (option only - please specify)
X
X
X
Oil Wand (1)
X
X
X
Brand X
Sierra
FM60-7309
X
D. Oil Wand ™
Pulse-Dampening Capsule (PDC)
X
Overfill Prevention
X
Internal Oil Discharge Skimmer (IODS)
X
Pressurized Coolant Return
X
X (oil)
5µ Oil-Free Ultrafiltration: specify 50µ or 25µ
X
X
X
500µ Pump Prefilter, reusable stainless
X
X
Coalescing Media (non-consumable)
X
X
Ball Valve Discharge
X
X
Magnetic Hose Holders
X
X
Handle/Hose Rack (not shown)
X
X
Cleaning Kit
X
X
1/4” Double Diaphragm Air Pump*
X
1/2” Double Diaphragm Air Pump*
• Same great benefits of the Sumpster,
PLUS
• Great for larger sumps with changes
in fluid fluctuations above 3”
• Suitable for underground applications
- 10’ or 20' (dependent upon model)
max lift w/ Snapdragon Series)
• Dimensions: 13 x 11 x 7”
X
X
• Manual attachment for pick-up of oils
that accumulate in machine ways or
sump corners
• Great for clean-up of the Snapdragon
tank
All have quick-connect
fittings making changeovers easy
X
X
X
X
X
X
Cleaning Kit
shown here.
Coolant types have various oil-rejection capabilities. A separation test of your blend will verify its ability to reject tramp oils especially as it ages.
The Snapdragon will remove oils which naturally gravity separate in 20 minutes (while operating at 1 gpm).
*Snapdragon series comes standard with air diaphragm pump, electric diaphragm pumps are available. Call for details.
Toll Free 888.249.4855
Keep Sump Clean
Zebra ZVac™ II Sump Assistant
Mid to Large Shops Require a Powerful, Heavy-duty Vacuum for
Multiple Uses
• Clean your sump during change-outs (suck out a 55 gal tank in 2 minutes!)
• Filter chips from water, coolants, and straight oils for reuse
• Filters metals, plastic, and other chips from your fluids
• Clean up and remove chips from work zone
• Clean up floor dry, coolant spills, and mop water
• Top-off sumps easily...no more buckets!
Includes tools shown here:
Vacuum hose (15’)
Hose cuffs (2)
Curved steel intake tube
Rubber cone attachment
&
Locking discharge handle
w/optional simultaneous
discharge capability
Selection Guide
Models
V2-110.1
V2-220.1
V2-220.3
V2-440.3
Power (volts)
110-220
220-240
220-240
440-480
1
1
3
3
Power (HP)
1.8
1.8
3
3
Waterlift (in. water)
131
131
145
145
Airflow (CFM)
105
105
219
219
GMP, Vacuum & Discharge
40
40
40
40
Phases
Optional Tools & Accessories
Other Features
Steel Bristle Brush
#VXMCBA-S
Contin. Suction Wand
#VXCSW
Nylon Bristle Brush
#VXMCBA-N
Wheeled Floor Nozzle w/ Squeegie & Brush
#VXWFN
Metal Crevice Nozzle
#VXMCA
Curved Floor Wand, 54”
#VXWAND
Tapered Cone
#VXTCA
Accessory Coupler
#VXAC
Round Bristle Brush, 3”
#VXBA-3
Extension Wand, 60”
#VXEW-60
Flat Rubber Nozzle
#VXFRNA
100µ Filter Bag
#VXF.2-100
50µ Filter Bag
#VXF.2-050
• 360° Swivel suction fitting with quickcoupler
• Hinged cover with leak-free, oilresistant gasket
• Steel filter basket, 500µ, 8 gal capacity
• 48 gallon capacity tank with auto shutoff prevents spillage
• Accessory tray stores tools
• Oil-resistent wheels with locking
casters
• Hose holder secures hoses
• Ball valve drains sediment
• 30' Power cord reaches anywhere
• Easy-empty towlift belt included
Oil Mist Filter
#VXOMF
Toll Free 888.249.4855
Do-It-Yourself Components
Diaphragm & Centrifugal Pumps, Filters, Hoses & Connectors
When you want to tackle your own project, Zebra is here to
help by offering main components needed- from centrifugal to
diaphragm pumps, to filters, hoses, and connectors. Give us a
call if you need advice along the way.
Hoses, Connectors, and Filters
Industrial-grade hoses
Inlet Size .................... 1/4”
Outlet Size.................. 1/4”
Flow rate, max........... 4.6 gpm (17.5 lpm)
Water lift .................... 20’ (6.1m), max.
Temp Range............... 35-150°F (2-66°C)
Pressure Range......... 20-100 psi
Dimensions, in........... 8x5.5x5.7
Dimensions, cm ........ 20x14x15
Particle Size, max. .... 1/64” (.39mm)
Part Number .......... FMXP5114
Clear, spiral-reinforced, hose, 1 1/4” ID
Clear, braided-reinforced, hose 1/2” ID
Black flexible hose, 1/2” ID
Connectors make any job a snap
• Cam-lock or Fluid-tight
• Made of high-impact plastics
• Each connector sold separately
SKXQXC1
SKXQXC2
SKXQXQD1
SKXQXQD2
Cam-Lock Quick Connect, Male
Cam Lock Quick Connect, Female
Fluid-Tight Quick Connect, Male
Fluid-Tight Quick Connect, Female
SKXC.75
Oetiker dog-ear
clamp, 3/4”
Oetiker dog-ear
clamp, 1 1/2”
SKXC1.5
SKXF.5.25
Male connecter, 1/2”
ID barbed to 1/4” NPT
Male connecter, 1/2”
ID barbed to 1/2” NPT
SKXF.5.5
FMXSM
Magnetic Hose Holder
for 1/2” OD hose
Magnetic Hose Holder
for 1 1/2” OD hose
FMXLM
Polyester Filter Bags
• 1 gallon capacity, 16” in
length
• Sold in sets of 10
• Various pore sizes
available
FXB005X
FXB050X
FXB100X
• Reusable stainless steel or disposable
cellulose
• 10” in length
• Various pore sizes available
FMXSF150
FMXSF230
FMXSF540
FMXRFA005
FMXRFA025
FMXRFA050
T-Strainer for small jobs
• 80 mesh size stainless screening
• Clear, high-impact plastic bowl
• 1 pint capacity
• 125°F max. temperature
FMXTS1
T-Strainer, 80 mesh
Poly Filter Bags, 5µ
Cartridge Filters
Stainless Steel Filter, 150µ
Cellulose Filters, 5µ, pkg. of 2
Fluid Transfer Kit
• Great for baffled, H-shaped sumps
• Direct oil layer to where you need it
for pick up
• Includes 10’ hose, elbows, fittings,
clamps, and magnets. Transfer
pump and oil intake attachment
sold separately.
• Contact us for best set-up
recommendations
FXFT.1
Toll Free 888.249.4855
Inlet Size .................... 1/2”
Outlet Size.................. 1/2”
Flow rate, max........... 14 gpm (53.2 lpm)
Water lift .................... 15’ (4.5m), max.
Temp Range............... 35-150°F (2-66°C)
Dimensions, in........... 9.8x7.5x11
Dimensions, cm ........ 25x19x27cm
Particle Size, max. .... 1/8” (3.2mm)
Air Diaphragm Pump
• Tackle almost any job
• Sold by the foot
• Various sizes available
SK95
SK97
SK99
Air Diaphragm Pump
Filter Housing
• High-impact plastic
• 3/4” NPT inlet and
outlet fittings
• 14 1/4” over-all-length
• Includes filter wrench
for quick change-out
FMXFH10
Filter Housing for
10’ long filters
Coalescing Media
FXCM003
FXCM004
Coalescing media, 1 ft3, 27.5 sq ft
surface area, 92% void space.
Coalescing media, 1/2 ft3 media, 14 sq
ft surface area, 92% void space.
Electric Diaphragm Pump
Inlet Size .................... 3/8” FPT
Outlet Size.................. 3/8” FPT
Flow rate, max........... 1.5 gpm (5.3 lpm)@10 psi
Water lift .................... 23’ (6.9m)@10psi, min.
Temp Range............... 35-170°F (2-77°C)
Volts ........................... 115
Watts.......................... 40
Hz ............................... 60
HP, min....................... 1/10
Dimensions, in........... 7.6x3.3x4.1
Dimensions, cm ........ 19.2x8.3x10.4
Particle Size, max. .... 1/64” (.39mm)
Centrifugal Pump
Inlet Size .................... 3/4” FNPT
Outlet Size.................. 1/2” MNPT
Flow rate, max........... 11 gpm
Water lift .................... 20’ (6.1m), max.
Temp Range............... 20-120°F (6.6-49°C)
Volts ........................... 115
Watts.......................... 208
Hz ............................... 60
HP, min....................... 1/15
Dimensions, in........... 7x4.4x5.4”
Dimensions, cm ........ 18x10x14cm
Cord Length............... 10’
Part Number .......... FXP5
Centrifugal Pump
Inlet Size .................... 1/4” FNPT
Outlet Size.................. 1/4” MNPT
Flow rate, max........... 3 gpm
Water lift .................... 7’ (2.1 lpm), max.
Temp Range............... 20-120°F (6.6-49°C)
Volts ........................... 115
Watts.......................... 36
Hz ............................... 60
HP, min....................... 1/125
Dimensions, in........... 3.4x3.8x2.8
Dimensions, cm ........ 8.6x9.7x7.1
Cord Length............... 10’
Part Number .......... FXP3
Pressure Limiter
FXP18NAR
Pressure Limiter for air diaphragm pumps, 85 max psi
Parts Washer Equipment
Basic Refractometer
Since not all fluids are created equal, Zebra offers
equipment specially designed to meet parts washing
application requirements.
Should something even more special be necessary,
please contact us for a quote.
• Prism aperture lets in a lot of light
• Diamond-knurled sleeve for good gripping
• Comfortable eyepiece with adjustable focus
• Auto temperature compensation
• Average use accuracy range
• Carrying case with sampler included
Stainless Steel Venturi Mixer with
Lifetime Warranty
Model
• Separate water shut-off valve
• Machined from stainless steel
• 40” discharge tube included (max length for delivery)
• Perfectly mixed concentrate at EVERY use
• Delivers mix through hose or
conduit right to your wash tank
• Compact with few moving
parts
• One year warranty with
purchase of prepump water
filter
Machined needle valve
Locknut below dial holds
mixing reference
Check valve keeps mixing
chamber loaded
Part Number
GPM
Mix Range %
Low
High
Low
Venturi Mixer
MIX03725SS
MIXU03725SS
MIX10725SS
MIXU10725SS
3
3
10
10
0
0
0
0
25
25
25
25
100:1
100:1
100:1
100:1
Proportioning Pump
MIXPP585-W
MIXPP565-M-W
MIXPP520-V-W
7
12
25
4.7
3.0
3.2
40.0
30.0
26.8
1:21
1:33
1:31
Accessories
MIXPPX75
MIXXWL.1
Notations
Graduation Accuracy Weight Dimensions
0-10
Tenths
± .10%
9.9 oz. 1.5” dia., 8” long
0-32
Fifths
± .10%
9.3oz. 1.5” dia., 7” long
Replacement prism cover with pin for OPT10, OPT32
Proportioning Pump for Long-Distance Mix
Delivery
3 POINT ACCURACY
Model
Part Number Brix Scale
Basic Refractometer OPT10
OPT32
OPTX10
Mixing Ratios
High
Fittings, NPT
Out
Max. Delivery1
Range psi
In
Application2
4:1
4:1
4:1
4:1
40'
40'
40'
40'
25-75
25-75
25-75
25-75
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
3/4"
3/4"
55 gal barrel
Pail, barrel, tote
55 gal barrel
Pail, barrel, tote
1:2.5
1:3.3
1:3.7
800'
800'
800'
10-75
10-75
10-75
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
Pail, barrel, tote
Pail, barrel, tote
Pail, barrel, tote
Prepump water filter for proportioning pump protection, 20µ (required to maintain warranty)
Water limiter for proportioning pump protection
The proportioning pump can also pump the mixture a vertical distance of 20’ utilizing a check valve
1
2
Belt Skimmer with Stainless Belt
Simple Disk Skimmer for High Heat
• Steel, heavy-duty, rugged construction
• Removable, easy-to-clean collection tray
• Self-tensioning belt on fixed lower pulley
for short reaches. Hanging pulley for long
reaches-please call for quote
• Dual wiper set with lifetime warranty
• Continuous-duty, fan-cooled motor
• 2” diameter minimum access required
• One year warranty (except on steel belts)
Model
Part Number
• Handles heavy oil
loads
• Continuous-duty
motor (except
LW610E model)
• One year warranty
(lifetime on disk
and wipers)
Access
Reach
Capacity
Max. Temp.
Application
Belt Skimmer
(BSF1 Series)
BSF1-08
BSF1-12
BSF1-18
BSF1-24
2” dia.
2” dia.
2” dia.
2” dia.
8”
12”
18”
24”
1 gal/hr
1 gal/hr
1 gal/hr
1 gal/hr
212°F (100°C)
212°F (100°C)
212°F (100°C)
212°F (100°C)
Wash Water
Wash Water
Wash Water
Wash Water
Material
Stainless
Stainless
Stainless
Stainless
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
Motor*
Simple Disk Skimmer
(LW Series)
LW300
LW460
LW610
1” x 12”
1” x 18”
1” x 24”
4.5”
7.0”
9.5”
5 gal/hr
5 gal/hr
5 gal/hr
212°F (100°C)
212°F (100°C)
212°F (100°C)
Wash Water
Wash Water
Wash Water
High Temp
High Temp
High Temp
115v, 60 Hz
115v, 60 Hz
115v, 60 Hz
*220v, 50 Hz models available by adding “E” to the end of the part number
Toll Free 888.249.4855
Specifications & Parts Information
Please review further specifications and parts information for all Zebra products on the Literature page at www.ZebraSkimmers.com.
Sidewinder Tube Skimmers,
ZVA8 Series
Smart Disk Skimmers, GS Series (model GS4H300 shown here)
15"
Motor Side:
Top View:
12"
15"
7.5" Overhead
Clearance
10"
11"
4.5" Reach
12"
Simple Disk Skimmers, L Series (model LH300 shown here)
Motor Side:
14"
Top View:
10"
Belt Skimmers,
B Series
12"
(30 cm)
14"
9"
10"
4.5"
Snapdragon Portable Coalescers (FM60 Series)
Muscle Coalescers (F15 Series)
Barrel:
20 gal (76 liters) total capacity, 1/4” (6.35mm) thick, 36” (915mm) high
Cart:
Powder-coated steel, 30” (762mm) x 21” (533mm) x 30” (762mm), (4) 4”
(101mm) dia. casters, 600 lb. (272kg) capacity
Hammerhead:
4.5” (114mm) x 3.25” (82mm) x 1.75” (45mm), w/2’ (61cm) oil intake hose (max
length), rated at 1 gpm (3.78 liters), max flow rating
Sumpster:
5” (127mm) x 4 1/4” (108mm) x 4 5/8” (117mm), 3gpm (11 lpm) max flow rating
Barrel:
15 gallons (57 liters), 22” (56cm) high, 17” (43cm) diameter
Floating Sumpster:
11” (279mm) x12” (305mm) x 6” (152mm), 3gpm (11 lpm) max flow rating
Pump, Standard:
3 gpm (3.8 lpm), w/ max 4’ lift, 4” (10cm) high, 3” (7.6cm) wide, 4” (10cm) long
Deluxe Intake Hose: .5” (13mm) ID, 10’ (254mm) long, clear wire reinforced
Standard Electrical:
110v, 60Hz standard, or 220v, 50Hz upon request by adding “(E)” to end of part
number
Deluxe Pump,
air dia.:
Pump, Option FXP18: 1/4” (6.4mm) port, 1-4 gpm (4-15 lpm) total range, requires 1 CFM at 20 PSI
Pump, Option FXP21: 3/8” (9.5mm) port, 1-1.5 gpm (3.8-5.7 lpm) total range
1/4” (6.4mm) port, 1-4 gpm (4-15 lpm) total range, 20’ (6.1m) max water lift,
requires 1 CFM at 20 PSI
Deluxe Disch. Hose: 1.25” (32mm) ID, 10’ (254mm) long, spiral reinforced
Deluxe Pump Prefilter: 19.5” (495mm) long, 2 qt. (2 liter) capacity, (1) 500µ stainless steel, reusable,
standard
Flowrate:
System regulated to operate at 1 gpm regardless of pump configuration
Oxygenator:
110v 60Hz (or 220v, 50Hz), 42” (1.06cm) tubing w/bronze air diffuser, 1.5 watts,
1,000 cc/minute airflow
Hammerhead:
4.5” (114mm) x 3.25” (82mm) x 1.75” (45mm) w/1’ (304mm) oil intake hose (max
length), 1 gpm (3.78 lpm) max flow rating
Sumpster:
5” (127mm) x 4 1/4” (108mm) x 4 5/8” (117mm), 3gpm (11 lpm) max flow rating
Floating Sumpster:
11” (279mm) x12” (305mm) x 6” (152mm), 3gpm (11 lpm) max flow rating
ADAPT Pump,
air dia.:
Fine Stopper:
1 gallon (3.78 liters) capacity, (5) 100µ standard (50, 25, and 5µ sizes available
upon request)
ADAPT Pump Prefilter: 9.5” (241mm) long, 1 qt. (1 liter) capacity, (1) 500µ stainless, reusable
Dolly:
Polyethlene, 16 3/8” 41.4cm) dia., (4) 3” (76mm) dia. casters, 600 lb. (272kg)
capacity
ADAPT Ultrafilter:
Intake Hose:
48” (1.2m) long, 0.5” (12mm) ID (customization available to 15’ (4.5m max)
Discharge Hose:
48” (1.2m) long, 1.25” (32mm) ID (customization available to 8’ (2.4m max)
Maximum Operating
Temp:
100° F (38° C)
Maximum Temp:
100° F (38° C)
Actual Weight:
88 lbs. (40kg)
Shipping Weight:
28-31 pounds (12 to 14 kg), dimensional weight, dependent upon model
Shipping Weight:
125 lbs. (56.8 kg)
Toll Free 888.249.4855
Deluxe/ADAPT Pump,
electric dia.:
3/8” (9.5mm) port, 1-1.5 gpm (3.8-5.7 lpm) total range, 23’ (6.9m) max water lift
ADAPT Intake/
Disch Hoses:
.5” (13mm) ID, 10’ (254mm) long, clear wire reinforced
1/2” (13mm) port, 1-6 gpm (4-23 lpm) total range, 15’ (4.5m) max water lift,
requires 4 CFM at 20 PSI
9.5” (241mm) long, 1 qt. (1 liter) capacity, (2) 5µ, standard; (50µ and 25µ sizes
available upon request)
We save you money by improving your
productivity, quality, and health.
Access a technical library on
metalworking fluid issues:
CoolantMaintenance.com
See all our products on-line at:
ZebraSkimmers.com
For a distributor near you call 888.249.4855
© 2008 All rights reserved by Zebra Skimmers Corporation.
All standard Zebra products come with a minimum one year warranty. Any use of our
products outside of suggested parameters voids all warranties. Pricing and other information
subject to change without notice. ADAPT, Diverter, Fill Station, Fine Stopper, Hammerhead,
Lockjaw, Muscle, Oil Wand, Oxygenator, Sidewinder, Sierra, Snapdragon, Sumpster, and
ZVac are all trademarks of Zebra Skimmers Corp. All Zebra Skimmers Corp. registered marks
and trademarks used in this catalog are protected by U.S. and international law.

Zebra Skimmers - Great Lakes Oil Company

Transcription

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