tiger cub REPLACEMENT PARTS

tiger cub
REPLACEMENT
PARTS
CATALOGUE No. 7
TIGER CUB
"A" RANGE MODELS
no
nos
nOSL
noT
from Engine No. 56360
September 1959
TRIUMPH
MERIDEN
ENGINEERING
WORKS
TELEPHONE MERIDEN Jll
•
ALLESLEY
COMPANY
COVENTRY
LIMITED
·
ENGLAND
TliLEGRAMS "TRUSTY, COVENTRY"
PLIBLISH£0 MARCH 1961
.,TRIUMPH GUARANTEE
••
1.
In thls Guarantee the word .. machine" refers to the motor cycle. scooter. motor cycle combination
or sidecar as tile case may be, purchased by the Purchaser.
1.
In order to obtain the benefit of this Guarantee, the Purchaser must have correctly completed the
registration form and returned it to us within fourteen days of the purchase.
3.
We wilt supply, free of charge, a new part in exchange for, or} lf we consider repair sufficient, will
repair free of charge any part proved within six months of the date of purchase of any new machine,
(three months overseas) or within three months of its renewal or repair ln the case of a part already
renewed or repaired, to be defective by reason of our faulty workmanship or materials. We do not
undertake to bear the cost of fitting such new or repaired part or accessory.
4.
Any part considered to be defective must be sent to our Works, carriage paid, accompanied by the
following information:(•) Name of purchaser and his address;
(b) Date of purchase of machine;
(c) Name of dealer from whom the purchase was made;
(d) Engine number and model.
5.
This Guarantee shal1 not extend to defects or damage appearing after misuse, neglect, abnormal stress
or strain, or the incorporation or affixing of unsuitable attachments or parts and in particular:(•) Hiring out;
(b) Racing and Competitions;
(c) Adaptation or alteration of any part or parts after leaving our Works;
(d) The attaching of a sidecar in a manner not approved by us or to an unsuitable
motor cycle.
This Guarantee shalf not extend to machines whose trade mark, name or manufacturing number has
been altered or removed, or in which lias been used any part not supplied or approved by us, or to
tyres, saddles. chains. speedometers, revolution counters and electrical equipment or to parts supplied
to the order of the Purchaser and different from our standard specification.
6.
Our liab1llity and that of our dealer who sells the machine, shall be limited to that set out in this guarantee,
and no other claims including claims for consequential damage or injury to person or property, .shall
be admissible. All other conditions and warranties statutory or otherwise and whether express or
implied are hereby excluded and no guarantee other than that expressly herein contained applies tc
the macliine to which this Guarantee relates or any accessory or part thereof.
7.
We reserve the right to modify or deviate from the Published Specification without notice.
REPAIRS GUARANTEE
1.
Whilst the highest standard of workmanship and materials is aimed at, we cannot accept liability for
any defects appearing more than three months after the machine. assembly or component has left our
Works after being repaired.
2.
We will repair or replace at our option free of charge any defective work. materials or parts re!atin~
to the repairs carried out by us appearing within tliat tfme but shall not be under any furtlier or other
liability for any other loss or damage whether direct or consequential and our liability shall be limitec
to the cost of so making good. We do not undertake to bear the cost of frtting any repfacement or
repaired part.
3.
We do not accept liability in respect of parts of proprietary manufacture. e.g. tyres. saddles, chains
speedometers. revolution counters and electrical equipment which may be used by us in effecting ;:
repa1r. All other conditions and warranties statutory or otherwise express or implied are hereby excluded
3
TRIUMPH SPARES
HOW TO ORDER. Every part is indicated by number. and this should be quoted together with
he description. Jn order to assist customers, dimensions have been given in many cases where parts are
imilar. Parts where poss1ble have been listed in order of assembly and a number of the Hlustrat!ons show
he assembly order also. With these aids there should be no difficulty in identifying the parts you require.
llways head your order with the engine number, stamped on the left side of the crank case
1nderneath the cylinder Hange, together with the prefix letters.
WHERE TO OBTAIN. Tnumph Spare Parts can only be obtained from an authorised Triumph
)ealer, and we recommend our customers to place rhelr orders with the Triumph Dealer in their district.
Vhen parts not usually asked for are required, and for which the Dealer may have to write or obtain
pecially, the postage or carriage incurred becomes payable.
Triumph Spares are not supplied to private owners direct from the factory. A list of
uthorised dealers who stock Triumph spares is published overleaf. If difficulty is experienced
n obtaining the required parts, the matter should be taken up directly with the Triumph Spares
)epartment.
Customers are warned against the risk incurred by purchasing parts that are not of genuine Triumph
unufac.ture. This risk is eliminated if parts are ordered as instructed from recognised Dealers.
PATTERNS AND PARTS FOR REPAIR. It Is not necessary to send patterns if the part number
>quoted.
The sending of patterns often delays the order as parcel post or rail takes longer than letter post.
Parts sent to Coventry for repair, replacement 1 or as patterns should bear the sender's name and address
nd dear instructions should accompany the parts. In your own interest send a copy of the ~dvice note
nder separate cover. All parts must be forwarded carriage paid and care should be taken to ensure that
II remittances are sent separately and not endosed with the parts. fragite units such as cylinders, etc.,
hould always be boxed to avoid damage in transit. Complete machines should have aU fitments such as
ifindscreens, driYing mirrors, tools, etc., removed by the sender before despatch, as it is impossible for us
o accept responsibility in the event of loss in transit. We are always pleased to give estimates for over~
.au ling and repairs. but should an estimate not be accepted, a charge will be made covering cost of dismantling
nd re·assembling, if carried out.
Communications relating to Parts should be addressed to the SPARES DEPARTMENT and for repairs,
uarantee claims and technical advice to the SERVICE DEPARTMENT. Triumph Engineering Co. Ltd., Meriden
'Vorks. Allesley, Coventry. In order to facilitate quick reference, the quoting of any number, invoice
umber or reference from previous communications is essential. Accessories not of our manufacture
hould be sent direct to the actual makers, whose names and addresses appear below,
PROPRIETARY GROUP
Ancillary equipment which Is fitted to our motor cycles is of the highest quality and is guaranteed by
1e manufacturers and not by ourselves. Any repairs or claims should be made to the actual makers or their
}cal agents who will always give owners every possible assistance. The following are the addresses of
'le various manufacturers:~
:ARB U RETTERS.
SPARKING PLUGS.
lessrs. Amal Ltd.,
loldford Road, Witton, Birmingham. 6.
Champion Sparking Plug Co. Ltd.,
Feltham, Middlesex.
:HAINS.
K.L.G. Sparking Plugs Ltd .•
Cricklewood Works, London, N.W.2.
enold Chains Ltd .•
<ythenshawe, Manchester.
LECTRICAL EQUIPMENT.
Lodge Plugs Ltd ..
Rugby, Warwickshire.
essrs. J. Lucas Ltd.,
t. Hampton Street, Birmingham, 18.
SPEEDOMETERS.
YRES.
Messrs. Smiths Motor Accessories Ltd .•
Cricklewood Works. London. N.W.2.
unlop Rubber Co. Ltd.,
m Dunlop,
SUSPENSION UNITS.t:
rmingham. 24.
Messrs. Girling Ltd.,
Kings Road, Tyseley, Birmingham, 11.
MAIN
....
SPARES
..
STOCKISTS
8EDFORDSHIR~
TiUeys (Oon-et) Ltd.. 9, Fredtrick
Pl•ee. St. Thomas Street
6. G. Englilr~d (DunH;lble} Ltd., Half
M9!:tn Hill. L>:>ndon P.o1d
Durouable
DURHAM
Kit'ICl Moton (O..:ford) lt<l" 91, Park
Luton
Street
Robson£ Motor
Newgite Stn••t
BERKSHIRE
Pll!!lipt & Sl9!:tmfield
South Street
Sunderland
BUCKINGHAMSHIRE
A. W. Hurisot'l & Son ltd .. Whiu:hill
G1.n.g'l. london Road
Coldtester
G. 8. R.
Ht;~ten
Ltd., 1 & 2, Eue Hill
Datet\i'UHT>
R.egi;uJd
lmpceri-l!l
Smi:f~
IMotortydu) ltd.,
Nctw R~nd
Halhtn$ ef Cambridge l(<:L, V"''0"
lllt'lf!
Mr.'~".
Alv:anler (via
W:anin~:ton)
544.
Maritot'>l jCh~ar) Ltd-. l1·B & H
Sridce Street
Ct>f!Jieton
Mr. J.
Crewe.
Cook«l Gar<tges fCrtwe) ltd .. 10 20
'~'~d H;JO, N~ntwich Road
Hat1i!l Grove,
Stockport
W:trb\lrton BroJ. (Moter Cycle') Ltd.,
160. Lor~d>:>n Roild
NQrthwich
Nor!hwid'l Motorcycle~
Witton Street
Stockp.;;rt
Webbs Ser"i<::e Depot (Greu Moor).
2:61, S<1xton Road. GteH M()<)r
'Ill. Kirby. 10, Ront!o Corner
). J. Ocvble Moto•cycle~ ttd .• 1-~,
Milcmay Ro~d. Cnnbrook Road,
S;ark1tl&tide
Romford
6rookiAnd1 Motorcycle
94·98, North Street
N~'f>'
Ch.ster
H<>vto~•.
llferd
CHI!iSHjRI!
S~2.
Ltd ..
ESSEX
CAHBRIOGESHIRE
Mr. 8ob Simister, S4a,
Ches~~r Ro•d
T. Cowie ltd., M11lfield
Ounns G:or'ltf:$ (Surderbnd)
Wheat$huf Corner
Ch:elmsford
Road
Bir.ktHd\e:ad
ltd., 213,
0<1pltol<' Cyde & Motor Cycle Co.,
10-16 and 21, Gnms:e Read
Ltd., 10-l<i,
Sid Mora'l1 ltd-. Wuh.tm
Corner. Hi,h Street
Cycle$
Sp:~res
Ltd.,
Tickettt Ltd, 33-:J.S, Quee'll Read
GlOUCUTERSHIRE
Rkhnd«~n,
56, Milt SUM£
A. Wilhamt & Co. tCheltenl\4m) Ltd ..
19-21, Portlaad Street
H11rper$
Gin~;e
ltd .. 23a. Wortester
Strut
Stroud
L(d-. 13],
HAHPSHJRE
Aide'"*h:ot
CORNWALL
Launcftte»>
•
Truro
!. W<X~Idridge & Sol', Wett!l'r'l Ro:ul
Balm&Hoife
H. l. Gifford ltd., Gifford, Co... ner
Bourntmeuth
Jenk1n & P11rnr ltd., 3-S, Lansdo,..ne
Road
W, H. Collilll & Son, Ke11wyt1 Ht:wt
CUMBERLAND
J. E. c;aduon, 1, Chapeo Strut
Har1h & fry Ltd., 36,
Gosport
Everett$ l(d" 55~. Forton Road
Lyrnintton
Crut 8ro$. Ltd .. 1, :::io1port Suut
Porurno"th
Glat'll'ield Lawrenctt Ltd., GloutHt«r
G:tuge, H7-l$1, Frauon Rcutd
OI!RBYSHIRE
Ckeonft'fteld
Walter Wnu ltd .• 95, lordsmill St.
Crcmford
Otvid Tye ltd., Water lal'lt
Bl:tckt~e!l
8art<~t._
ChdH<::hurch
leni<ln &: Purser ltd., 1n-1SJ, Cepnor
Rotd
Altt knnut
l~<L
152, Poruwood 1\d.
lawto<'l & Wibon {Win<::hester) ltd.,
Motors Ltd., 108, O$tnUt<ln
futgu• Street
RQiUI
Mr. H. E. Buttler, 70.12, Tamwcrth Jlld.
HEREFORDSHrRE
HeNtferd
OEYOHSHIFu:
P _ P<ke & Co. ltd., Aiphinttt>n Su•ec
Newton Abbot
H£ftTFOROSHIRE
J. E. Green {Garage$} lt<!., 87, Qvern
Stret«t
Hatfi*ld
P. Pib & Co. Ltd., Millbay Fi,o.,;
P. H. Sharam
L~d.,
W. Waters & Sent Lt<L, 31, Greu
North Road.
M«Jf'e~
IHemel
London Ro:td
24246, Unio11 St.
Hitchin
DORSET
Jimmy L~ne M.:>tor Cydes, 61,
mltl'e Jlloa4
Humming 8ird
l<mdQn 1\oad
Parknene, POole
Hr. Bob fQner, ..n-476. Ath!ey Ro:td
Homht<ead Gantes ltd., 111, R.ns:•
wood Road
rlempne:ad)
Moto~cyclu,
ltd.,
H•r~
391,
lew•s, Ellh & Fntter ll<i.. 104, Rickm;tti\WQrth Ro11d
5
MIDDLESEX
~ENT
~~Bromley,
38, lom:f<:m P.a:t.d
lromley
8oyer
:anterbury
Ha!leu of Canu~rbury
Durosuns Str.eec
Ltd.,
frank Btrlnister
Railway S~te"lt
ltd., l6,
Rew Judd Ltd.. High
Harrow
$;.
Su~t
E. T. Pink (Harrow) ltd., Sutbn Rd.
Hounllow
&
Son
hrtfor4
Schwie~
olk:utone
Mr. J. A. Hltd>cock,
Street
1a.ldstone
Redhi!l Motors (Maidstoroe) Ltd., The
Sroadw•r
Phi11X>~U
idcuv, .
8ros.ltd., 177, Lo...,fie!d Rd.
~h.
Horarth, M/t,
ltd.,
~9,
Bh:Yi of Twid:etiham Ltd., 192, !99,
Huth P.oad
Twitlumham ·-·
Uxbridae
Garar;e ltd., Caroterbury Rd.
ltd ..
MONMOUTHSHIRE
Be• ..fort,
Ebbw Vale.
a. Jury Ltd., 73, Calverley Road
ionn Surues O•v•lot~m~:ntl l.td., 4,
Bell f'anxle, Glebe Way
Baaufon Ga.r•c:• Co. (£bbw Vale) Ltd.
Newport
Bo:echwood Moton; (Newpon} Ltd ..
.f16, Chtptrow Ro;;,d
NORFOLK
-ANCASHIA.E
~ccrin&ton
Al~n
Eric Oliver Moton::ydtt
London Road
93, Guildhall
Arrow M<Jtor Works (Kent)
High Strt•t, Foot~cray
W.
Su, Cameroro &
161, High Sueu
Potters Bar
Norwich, 71K Nor ...
Bill Snap• ltd., 379, Blad;bar<1 P.o.Q
Ou.pmans (Nor..v•d•i Ltd .• lfl, A0-42.
Duke StN-et
$. & G. M<~ton:ydes (Blackburn) ltd.,
15~17, Great Bolton Streu
ltu:kpool
L Hall & Son (Biack~oo,) ltd., '101106. l)evornhire A011d
lolt:on ..•
Arld"trtoro Bros., Bradford Strotet
lurnley
C S. Gu-age$ Ltd., l, Gar111<:>w Top
Appleby
B~os .•
NORTHAMPTONSHfRE
Kett~rlna
Spokes & Son ltd .• 1, He<.ry SHeet
Northampton
$kipt-on R011d
Wall & Sac.ar
Leonardc•n•
ltd..
"119-131,
S~.
NORTHUMBERLAND
Vietor Horsman ltiL, 65, P•mbfflke
f'•ace
f. Uawe!lyro & Coo. Ltd-, ,..._.'16, Whit:ed>a?tl
J. Main & SCJnJ. iAihington) lut, L
l:.burn1Jm Terrace
Jldbam
Alan Taylor (Nonhero) ltd., 192,
Manehastof Stntet
'reston
Thomn Parish & Son'- ltd., 45, 52·62,
Corporation Street
Will lord Ltd., 115,
B!ackb>..~rn
N~wcutle•upon~
Dene (Newca1th) Motor Co. ltd ..
Tyne,1
H•rm~rkat
NOTTINGHAMSHIRE
Street
Mansfl~ld
Cha~. E. Cop11 & Son1 (Ma,Jf•eH) ltd.,
1. Albert Street
New•rk
Bl:u;k.,t-11 Mown ttd., 11.
Geoff 0\lkt: ltd., Greenfield Road
Vaf'<\ie
Nottin•ham ...
Hooler\Garage ltd., Richmon(! House,
Gr•)'friar Gate
King$ Motors (011ford)
(.hester Roa.d
Worksop
outhport
tretford.
Manchester
Wlik•~­
Larry Formao & Co., -47-51.
cue
J. Hebden U:d .. 71. S<otliM Road
ltd., 770,
·-
Genava Motors Ltd., 13-15, 'tictoria
No~fl G~te
OXFORDSHJRE
LA, & S. M, Miller ltd., 70·71, Scholes
G.1.~e.
Banb"ry
Nort.fl Bar
North Bv-
O•ford,l
Kin's Motors (Oxford} ltd., New Rd.
EICESTERSHU\E
eic-uter
$Hil0PSHIRE
H. Pettr & Sons, n. HitM'ic!d Straec
Co!more D•pot Ltd., 80, B•lrnve:
C:ate
King:~; Moton (C•lord) Ltd., B•lgn.ve
SbrewsbQry
...
Mr. J. C. Picl<erinJ, 49, Mardol
(.3.Ul
Aroour M-otors, t 47, Melt<>n Ro;;,d
SOMERSET
C<>,more Oepot ltd .• 139, NQn•nsham
Road
Botth
Brldawater
Andar;of! & Wall ltd., 1!, St. Mary
Street
8rlttoi '"
J(it'IU Moton IO•fon:l) Lt:$.,
Notth Street, S.toku Croft
Street •.•
l•m Alve5 Ltd., 97, Hlth Street
INCOLNSHIRE
rinuby
Gresswelb Garate. 13·15, Osborn• St.
loibeach
Gordon WQ<)dmal'l Ltd., 34,
Flee~
St.
"oncoln
:unthorpfl
Taunton
tl:. L W,.rtJ (MO(O-ttyclu)l.td., 19;2l,
~.
•ih Street
Wftton-tuper~Mare
6
...
''I•
16-17~11},
W, P. Edwards {:''lotoni Ltd., Station
Road
Wyvern-; of Wcn';~n Ltd .. lo.;-lan; Rd
STAFFORDSHIRE
Co,entr-y
Albany Mmar~ycle Sp;r.res, 51, Wu
wkil 1\oad
W. lkandid; & Sans ltd., Whitefriar
Street
F. J. Brown Motorr:ycl~, 519[530
Stoney S~ilnton Road
t..eamincc:on
Vernon Pickering & Co., 2}4, P.ark St
Nvnuton
NuneatQn MQtor Cyde Depot, €.1
Abbey Street
Stratford-upon~
Matd•ew$ & Co. (Stratlon:i-upon
Avort) ttd .• 3!132, Birmingham .Roa<
Burton.wpon-Trent •.
Mr. ll.on Duvllle, Mill Stre:•t
Lichfie:!d Motor Cycle
Tamworth Su•et
N~w~.utle-under·
Depot, 37,
Ch.u. E. Cope & Sons Lt•:L 12, Geort•
Stre-et
Lyme
Broadway Moton, 34, liverpool Road
A•on
The Motor Cycle :Shop, 71,'73, Bolebri<!ge Strut
Tamwo,rth
Wlt..TSHIR.E
Motor Cyde Matt (Waha11) Ltd., U,
Abl1!well Stree~
W olveorhampton
Pankhurst (Weymouth) ltd., 79-79
Exli!tt!r Street
Chu. E. Cope & Soru Ltd, 169.
Su.fford Street
Joseph Devey & Co. ltd., 50, Darlington Slr«!IH
Swindon
The Swindon Motor Co. ltd.. 34
Wood Street
SUFFOLK
WORCESTER.SHIRE
Mr. R.. Wnglu, 67wb9, lomlon Road
South
Dudley
Ch;u. E. Cope & Sons ltd., 9B & 19'3
High Street
Worcester
Erk Williams ltd., Pierpc>nt Street
StQwmarket
YORKSHIRE
SURREY
Croydon
Go<:lfrtyi ltd., 226-23.. , london Road
£psom
Arthur WhMier Ltd .. 45, Waterloo
Mr. Geo.r_g:e" Ward, Doncuter P.oa.d
Bradford
R.oa<:l
ltd .. 52-62, Brear
rem Street, "1annhgham lan.e
Myers Motor.::yde~
Goothll Hototcycle.s ltd .. 55, South
Stte:M
(Fren~ham)
Farnham
Heath Bros.
Ent Street
GuHdford
S. R. Jeffery & Son Ltd., 1l7, High St.
Rh:hmond
HafwC<)dt of R!t:hmoru:l Ltd,, 14~16.
Kew Foot Road
Sutton
W. f. Guiver Ltd .. 18·24, l\¢~tlhtll
Thames Oitton
Comerlordt
Parkir.son1 (Wakefield) ltd., 6, Brad
ford Road
ltd .. 82·84,
Doncouter
Rayne$
Motor~ Lt~ .•
10, C!eve!;;nd S1
Goldthorp;11
Harro;:aU!
hl"lde:
ltd,,
P¢t'Utti¢Uth R¢<ld
O:dord
Huddersfie!d
G. A Earl'\$haw ltd" Mxnche!ter Rc
Arl'\old Moore {Motorcycle;) ltd
Oxford Street Garqe, Northpte
HuH
Jordan & Co. {Hull) ltd., Storey 5tN1t
Leeds, 9
Walter Wragg ltd .. Munro Hous1
House,
WeJt Croydon
Lewh & Sons. 51, Chur<ll Strett
•
SUSSEX
F, & E, Clark, 74, lonJon Ro4d
Mlddlesbrouah
H:arold Lines (Crawley), 28, Boulevard
Crawley
Ewbank & Son Ltd.. The Motortycl
Rotherham
Gray, Rowse·! & Saker Ltd., s;,oreham
Mo~on, l, :..ower Road
11
Crol~,
SS-59, Drummon
Coltt!b<'* O<tp.:>t ltd., ~3-49. John
Srijht Sne•n
Ch.u. E. Cope & S<>ns Ltd, 417-4&7.
H~!ey Road. Edtbuton
P~..n'lier Motor Co. '(Sirmlngh;;m) \..~!).,
Asu:11 Ro~c
Sho>relborooms
376, LadyPQOI
~o~d. Tu.mton
$p11.rkbrook
1~'
Horridce & Wi!dgoo$e, 292, lond.::
Road
Walur Wrag1 Ltd .. Stanley Werk
Wii!l!i"l&tort Street
Shipley,
Allan .iefferifli, flO, Salaireo Road
Walu:field
W. Svrrow~ & Soos.
Garau. ll'lJ:$ ;;.oad
York
7
Ltd..
Sheffield, l
WARWICKSHIRE
•
Mr . .Erl'le~t
Street
Ancrew tScad~orough)
Vktoria Road
Gray & Ro+-KH (Wol"(kint} Ltd., 5!..
Sraadwa,.,r Strut Wen
17
WiiHafll Arm,trong ltd.. 379-38'
Unthorpe Road
Dixon1 Motortyde~. 114, Newp¢1
fload
Spedalin
Jempsons Ltd"., 118-120, Seaside
Worthinc
York Street
W. Mar54en & Soo ltd .. Hyde Pu
Cofnel"
Newbr:dt
:lNDON
flae Moton Ltd., 951-961, Garratt
l-ane, TootmJt Broadway, S.WJ7
E. T. Hu.r;:he$, 221, Tootirtg Hith 5treon,
Whitbys of Anon LHt, 273, The Vale,
Aeton, W.3
ut Dulwic::h
~•t
Ham
:imonton
S.W.17
Kays. of Ealing, S & 10, Bond Street,
E;ling, W.5
Tottcmb:am
Pullin'$ Motor.:-ydes
Lord$hip Lant. S.E.21
Wotl'lwith
71.75,
Ltd.,
Moores Motor-c-ydel, 653. High 1\o.a;d,
N.17
Tott~nh;am,
Clearll!: & Co. ltd., 1, Woo!wieh Hit!\
Street, lcmdon, S..E.1B
E. E. Atkiraon (Motors} Ltd .. 415,
fhrkli"g Road, Eut Ham, E.6
Godfrey'~ Ltd., 220, Barking
E~tt Ham, E.6
CHANNEL ISL.ANb$
R~,
G\lernn1y
Mr. H. C. TQ~t""''"· Grartdt Rue Mo~or
& Cyde Works, Sc M~rtins.
Jersey
Boudin's,
E. S. Longsafl Ltd .. 68, N•w Road,
Edmonton, N.9
:ro,
B.a;rh Street, St. Helitr
ltham
Beckett$ of Eltham l:d .. 15. Co<Jrtyard, High Str4*t, E!tram, S.E.9
:>ntt Hill
F. H. Bra.ckpoo! & Co. ltd., 226-ll$,
5uMtea.d Roa.d, Forest Hill, S.E.'B
reenwich
M, F. s.r.arland ltd., S. S<:>uth
Grunwich, S.E.Hl.
~ac::kn~ty
Elean-or Moton Ltd., 165·169. Hare
Str-ee~, H11<kney, E.B
Belfa.tt
Mdntt~ Sro-s. (BIIIfnt) Ltd,, 50.56.
Mty Strel'!t
iarnttn!r~mith
F. Freema..., (Hammersmith) Ltd, 94,
Hammenmotl'> Bridge Rd., Hammu~
$mid;, W.6.
Ennislo:illen,
Co. Fer,-umath
Joh<> ;alfcrf & So!'i, )6, EO\H 8m:!'e
Street
ISLE OF MAN
eyton
E. Hum»'"t'Y~ ltd ..
Hampnead Road, N W.1
W.
St~eet,
NORTHERN IRELAND
116-112,
SCOTLANO
Aberdeen
Gt!o<':e Cheyne (Cyde~) Ltd., lo\7.9,
Hclbvrn Strut
Brechil'l
I, Duncan & Son, ).$, Sc Mary Sm!H
Bard-a. 61·64. Grand P11radt, 1--larrirt&ar.
•
NA
Gateho;~u
Mo-torcycles ltd. 111-198
Ar<;hway R.oad, HigJ.gace. N.6
Dundee
$. A. Cole' ltd., 364, High R.oad,
Leyton, E.10
ltd., 239-1-11,
llne, Neas<len, N.W.10
Sl?t<l'mbu
G!•nfield La.wrence Lt1L
Road, Finchley, N.12
~01;<;,
Clgo-od & Coatu ttd., 7tJ1. 78l, 78.5,
Old Kent Road, l'eckh;~.m. 5.E.1 S
!al1tow
Sid Fra...,kien,
Pbinow, E.H
Barking
Kirk..-:aldy, Fifesbire
High
eckkam
4SO,
Bell 8n11.. (H,P,) Ltd,, 215-21;9, $c
Georges Road
Nea$den
WALES
Roa.d,
Cynl Morgao Moton ltd,, P>t(.t.do!ly
Sq.. •re
Godfrey·~
Ltd.. 20e.210, Creu Portland St.-.et, WJ
Cardiff, Glam.
!l;obert 8-ev;ln & Sons, 19'-3-5, Ca.ule St
utney
Putney A11tO$ Ltd., 263. Pu-tney Bridge
Road. Putney, s.w.n
outh Lambeth
Harvt)'l ila.mbeth) ltd., 47, South
La.mbeth Roa.d, Lambeth, S.W.S
Uawbadii!'Jl, Nr.
Narbe-th, Pemta...
Gus. Kuhn Motors ltd., 275, Clapham
Road. Stoekwell, S.W.9
Pridtl & Clarke ltd .• 158. St-ockwell
RoM, Stockwell, S.W.9
Swaruuu.
Eddi• Snphent Moton, 1.2·2J, Wa.te.r
StreJ:t
Mr.J. 8ray!ey,
:a. Di!wyn Strn-t
Mr. J. Wllki>tlQM, 'ftlo Garago. Brook
Street
.....
8
ILLUSTRATION INDEX
...
..
Fig. No.
Page No.
...
18
1
CRANKSHAFT, PISTON AND TIMING GEARS
2
CRANKCASE (ONE-PIECE) UP TO ENGINE NO. 57616
20
3
CRANKCASE (TWO-PIECE) FROM ENGINE NO. 57617
22
4
CYLINDER BARREL AND HEAD
24
5
OIL PUMP AND CONTROL PEDALS
26
6
GEARBOX SHAFTS AND GEARS
28
7
CLUTCH AND CHAINS
30
8
FRAME COMPLETE
32
9
FOOTRESTS, CHAINGUARDS, ETC.
34
10
TELESCOPIC FRONT FORK T20
3E
11
NACELLE, HEADLAMP, ETC.
38
12
TELESCOPIC FRONT FORK T20S, T20SL & T20T
4(
13
T20SL HEADLAMP, TACHOMETER, ETC. ...
42
14
FRONT WHEEL T20
44
15
FRONT WHEEL T20S, T20SL & T20T
41
16
REAR WHEEL
41
17
PETROL AND OIL TANKS
5(
18
BATTERY CASE, TOOLBOX AND AIR FILTER
5]
19
MUDGUARDS AND NUMBER PLATES
20
TWIN SEAT, REAR PANELS AND EXHAUST SYSTEM
51
21
HANDLEBARS AND CONTROL LEVERS
5!
22
CONTROL CABLES
6(
23
AMAL CARBURETTER ...
24
ZENITH CARBURETTER
25
CONTACT BREAKER, COIL AND STATOR
•
9
INDEX
AIR FILTER
ALTERNATIVE SPROCKETS.
BATTERY CARRIER
CARBURETTER
Page
53, 65
Page
MUDGUARDS
55
NACELLE
39
OIL PUMP
27
OIL TANK
51
PETROL TANK
51
PILLION FOOTRESTS ...
35
PISTONS
19
PROP STAND
33
15
53
... 63, 65
CARTON PACKS
14
CENTRE STAND
33
CHAINGUARDS
35
CHAINS
31
CLUTCH
31
COIL
67
REAR PANELS .
57
CONTACT BREAKER
67
REAR WHEEL
49 -
CONTROL CABLES
61
RECTIFIER
39
CONTROL LEVERS
59
ROTOR
19
SILENCERS
57
SPARKING PLUGS
67
CRANKCASE
21, 23
CRANKSHAFT ...
19
CYLINDER HEAD
25
39,43
SPEEDOMETER ...
ENGINE BOLTS
33
STATOR ...
67
ENGINE SPROCKET ...
19
STEERING RACES
33
EXHAUST PIPES
57
SUSPENSION UNITS ..
33
FOOTRESTS
35
39,43
SWITCHES
FRONT FORKS
... 37, 41
TACHOMETER ...
43
FRONT WHEEL
... 45, 47
TIMING GEARS
19
TOOLKIT
53
TWINSEAT
57
VALVES ...
25
GASKET SETS
15
GEARBOX
29
HANDLEBARS .
59
HORN
.. 39, 43
WIRING HARNESS
."'
10
39,43
.....,
TIGER CUB (TIO) TECHNICAL DATA
Bore and Stroke
63x64mm.
2·480 x 2·520 ins.
Capacity
199 c.c. (12 cu. ins.).
Compression ~atio
7 : 1
Sparking Plug
Champion L7, K.L.G. F80 or Lodge HN.
Zenith
18 mm.
84
45
200/65
Carburetter
Choke Size
Main Jet
Slow Running Jet
Starter Slide
Gearbox Sprocket
17 teeth
Final Drive Sprocket
46 teeth
Front
Rear
I
Fuel Tank
Oil Tank
Front Forks (each leg)
3 galls. (13-5 litres)
2a pints (1·55 litres)
t pint (200 c.c.)
t pint (200 c.c.)
k pint (75 c.c.)
Brakes
Front and Rear Diameter
5t in. (13-97 em.)
Tyre Size
Front and Rear
3·25
Chains
Capacities
in. x j,; in. Duplex x 62 links
-rlr in. x 112 links
tin. x
Gearbox
Primary Chaincase
11
X
17
TIGER CUB (TlOS AND TlOSL) TECHNICAL DATA
Bore and Stroke
63 x64 mm.
2·480 x 2·520 ins.
Capacity
199 c.c. (12 cu. ins.)
Compression Ratio
9: 1
Sparking Plug
Champion l7, K.LG. F80 or lodge HN
Carburetter
Amal Monobloc
1!- in.
Choke Size
Main Jet
Needle Jet
Needle
Throttle Valve
Pilot Jet
140
·106
Type C
376/3
20
Gearbox Sprocket
17 teeth
Final Drive Sprocket
48 teeth
Chains
Front
Rear
t ln. x Tr: in. Duplex x 62 links
1 ln. x 1lr in. x 113 links
Capacities
Fuel Tank
Oil Tank
Gearbox
Primary Chaincase
Front Forks (each leg}
2igalls. (11·9 litres)
2! pints (1·55 litres)
t pint (200 c.c.)
! pint (200 c.c.)
:t pint (150 c.c.)
Brakes
Front and Rear Diameter
5! in. (13-97 em.)
Tyre Size
Front
Rear
3·00
3·50
12
X
X
19
18
TIGER CUB (TIOT) TECHNICAL DATA
Bore and Stroke
63 x 64 mm.
2·480 x 2·520 ins.
Capacity
199 <.<. (12 cu. ins.)
Compressioq Ratio
7 : 1
Sparking Plug
Champion l7, K.l.G. F.OO or lodge HN
Carburetter
Choke Size
Main Jet
Slow Running Jet
Starter Slide
Zenith
18 mm.
84
45
200/65
Gearbox Spre<ket
16 teeth
Final Drive Spre<ket
54 teeth
Chains
t
Front
Rear
t
Gearbox
Primary Chaincase
Front Forks (each leg)
2! galls. (11·9 litres)
2i pints (1·55 litres)
t pint (200 c.c)
! pint (200 c.c.)
t pint (150 c.c.)
Brakes
Front and Rear Diameter
5! in. (13-97 em.)
Tyre Size
Front
Rear
3·50x18
Capacities
Fuel Tank
in. x .,);-in. Duplex x 62 links
ln. x ,t ln. x 116 links
Oil Tank
3·00 X 19
13
CARTON
PACK
LIST
The following sub-assemblies are supplied in carton packs under the C.P. part number stated.
:ontents of these carton packs are preserved and will not deteriorate under adverse conditions.
Contents
'>art No.
Big End Assembly
C.P. 155
Srake Linings
C.P. 128
E3624
E3600
Connecting rod
Crankpin
2
14
W978
W979
Brake linings
Rivets
1
E3358
E656
E3048
E3387
E1750
E1767
Piston, C.R. 7 : 1
Compression ring (plain)
Compression ring (taper)
Oil control ring
Gudgeon pin
·~
Circllp
1 E656
1 E3048
1 E3387
Compression ring (plain)
Compression ring (taper)
Oil control ring
1
1
1
1
1
2
E3958
E3959
E3960
E3961
E1750
E1767
PiSton, C.R. 9 : 1
Compression ring (plain)
Compression ring (taper)
Oil control ring
Gudgeon pin
Cirdip
1
1
1
E3959
E3960
E3961
Compression ring (plam)
Compression ring (taper)
Oil control ring
2
2
E3208
E3209
Valve guide
Circllp
E3963
E3147
Inlet valve
Exhaust valve
2
2
E3214
E3215
Inner valve spring
Ourer valve spring
2
2
E3965
E3966
Outer valve spring
~iston
(T20 & T20T)
C.P. 141
1
1
1
1
2
•iston Rings (T20 & T20T)
C.P. 150
>iston (T20S & TlOSL)
C.P~ 172
•iston Rings (T20S & T20SL)
C.P. 178
ialve Guides
C~P. 122
ialves
C.P. 186
ialve Springs (T20 & T20T)
C.P. 123
(alve Springs (T20S & T20SL)
C.P. 185
Inner valve spring
.....
14
The
C A RT 0 N
.,.
PA C K
Part No.
LIST-
continued
Contents
Steering Races
C.P. 129
2 H835
2 H833
Cup
Cone
Steel ball (t in. diam.)
30 570-3
Fork Service Pack (T20S, T20SL & T20T)
C.P. 168
2 H420
4 H430
H1062
2 H1168
Rubber washer
Fibre washer
Upper bearing
Lower bearing
Aluminium washer
Oil seal
GS T20J59
All models
2
2
2
Gasket Set
H441
H443
ALTERNATIVE SPROCKETS
Rear Wheel
Gearbox
T1555/13
T1555114
T155Sj15
T1513/16
T15H/17
T1513/18
T1568
13
14
15
16
17
18
19
teeth
teeth
teeth
teeth
teeth
teeth
teeth
W1320
W984
W1074
W1075
W1076
W1078
15
46
48
50
52
54
58
teeth
teeth
teeth
teeth
teeth
teeth
.....
PLEASE
THROUGHOUT THIS
LIST,
NOTE
ASSEMBLIES
ARE
PRINTED IN
CAPITALS AND THE COMPONENTS INCLUDED IN THAT
ASSEMBLY ARE INDENTED IN THE DESCRIPTION COLUMN.
REVERTING TO THE ORIGINAL ALIGNMENT WHEN THE
ASSEMBLY
IS
COMPLETE.
TO
ORDER
THE
COMPLETE
ASSEMBLY IT IS NECESSARY ONLY TO QUOTE THE ASSEMBLY
NUMBER.
ANY COMPONENT PARTS LISTED MAY ALSO BE
OBTAINED SEPARATELY, IF REQUIRED.
SPECIAL WORKSHOP
TOOLS
A COMPLETE LIST OF WORKSHOP TOOLS CAN BE MADE
AVAILABLE BY EITHER CONTACTING YOUR DEALER OR
APPLYING DIRECT TO THE TRIUMPH SERVICE DEPARTMENT.
IN MOST CASES THESE TOOLS ARE VERY COSTLY AS THEY
ARE MADE ENTIRELY FOR WORKSHOP USE, AND THEREFORE,
IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER
PURCHASE THE TOOLS IN ORDER TO AID SERVICING THE
MACHINE ONCE OR TWICE ONLY. IN THESE CIRCUMSTANCES
IT IS FAR MORE ECONOMICAL TO GET IN TOUCH WITH A
RECOGNISED DEALER.
17
§;------ i~
- 13
r~
15
14
7
-~
'-i
2
21
29-
Fig. 1.
30
C~N~HA"
31
• PISTON AND
~
TI
.
TIMING GEARS
34
35
No.
Part No.
....,
DESCRIPTION
CRANKSHAFT, PISTON
E3909
E3910
E3598
E3420
E3600
E3292
E3624
E3623
E1762
C141
E656
E3048
E3387
E1750
E1767
CP172
E3959
E3960
E3961
E1750
E1767
E4079
E3421
E3186
E4190
E3185
E3184
E3183 4
E3962
E3285
E3152
E3379
E3912
E3913
E1580
466124
E4058
E3971
AND
CRANKSHAFT ASSEMBLY
Left Hywheel
RIGHT FLYWHEEL
Oilway plug
CRANKPIN
Oilway plug
CONNECTING ROD
Big end bush (Export only) ...
Small end bush
PISTON COMPLETE, CR. 7 : 1
Compression ring
QUA/
TIMING GEARS
T20
T10S
1
T20SL
1
1
2
1
2
1
1
1
1
2
1
2
1
1
2
1
2
1
Taper compression ring
Oil control ring
Gudgeon pin
Cirdip
PISTON COMPLETE, CR. 9 : 1
Compression ring
Taper compression ring ...
Oil control ring
Gudgeon pin
Cirdlp
Timing pinion ...
Bolt (11!- ln. U.H.)
Distributor and ail pump drive shaft
Distributor shaft bush
Camshaft pinion
Camshaft key ...
Camshaft
Camshaft
Tappet ...
Left mal n bearIng
Oil seal ...
Engine sprocket (26 teeth Duplex)
Distance piece
Key
Rotor
Tab washer
Nut
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
T
53
!
~-]
~-6
-7
i7 -
-~-37
..
~
········--9
33~
I
45
/
~
43----4
18
23
24
..... ~-
i
I
31
.
(ONE·PIECE) U p TO ENGINE No. 57616
Fig. 1. CRANKCASE
2E
No.
Port No.
.....,
DESCRIPTION
QUANT/Tl
CRANKCASE (ONE-PIECE) UP TO ENGINE NO. 57616
no
E3930
E3171
E3169
E3560
T1076
E2615
E1335
E3655
E3172
E3175
E3177
E3176
E3302
E1564
E1577
E3915
T1492
T989
E3204
E3445
DS57
WE170
E3917
E3597
E3914
E3205
E3200
E3204
E2441
E2386
E732
NE507
E3476
E3293
E3172
T1147
T989
E3204
E3220
E3221
E3151
E3345
E3221
E3231
E3220
T1110
E697
T1112
T1257
T361
WE170
406105
S25-13
CRANKCASE ...
Oil junction block stud
Oil junction block dowel
Oil scavenge pipe ...
Screw (! in. U.H.)
Screwed plug
Copper washer
Right main bearing
Peg
Camshaft bush
Crankcase filter
Spring
Plain washer
Filter cover
Fibre washer
LEFT INNER COVER
Front dowel
Rear dowel
Screw (1 in. U.H.)
Screw (Jt in. U.H.)
Drain and level plug
Fibre washer
1
1
2
3
2
Left outer cover
Joint washer
•
Screw (1i in. U.H.)
Screw (1! in. U.H.)
Screw Ulc in. U.H.)
Screw (1 in. U.H.)
Copper washer ...
Domed nut
Oil filler plug ...
4
2
2
1
2
2
Fibre washer
RIGHT INNER COVER C/W CLUTCH LEVER ...
Camshaft bush
Peg
Mainshaft bush
Dowel
Screw (1 in. U.H.)
Screw (ft in. U.H.)
Screw (1i in. U.H.)
Right outer cover
1
1
1
1
2
2
1
1
1
Joint washer
Screw (1i in. U.H.)
Screw (1! in. U.H.)
Screw (ft in. U.H.)
Gearbox filler plug
Fibre washer
Gearbox drain plug with level cube ...
Fibre washer
7
1
1
1
1
1
Gearbox level plug
Fibre washer
Clamp plate
Plain washer
1
T
·····--
-----
Flg 3.
CRANKCASE (TWO-PIECE) FROM ENGINE No. 57617
l
-~o
No.
DESCRIPTION
Part No.
QUAil
......
CRANKCASE (TWO-PIECE)
t
E4087f8
E3171
E3169
E4121
£4104
E2615
E1335
E3655
E3172
E3175
E4094
E2570
E4098
525-3
E4089
T989
E4100
E3204
E4096
E732
NE507
E4090
E3293
E3172
T1147
E3204
E3220
E3221
E4092
T989
E3345
E3221
E3231
E3220
T1599
E1465
E4048
T1112
T1257
TI61
WE170
DS57
E4190
E4099
E4097
.
FROM
ENGINE
CRANKCASE ...
Oil junction block stud
Oil junction block dowel
Crankcase joint dowel
Oilway plug
Screwed plug
Copper washer
Right main bearing
Peg
Camshaft bush
Crankcase filter
Fibre washer
Bolt (It m U.H.)
Plain washer
left outer cover
Dowel
Joint washer
Screw (1 in. U.H.)
Screw (2f.r in. U.H.)
Oil filler plug ...
Fibre washer
RIGHT INNER COVER
Camshaft bush
NO.
TIO
1
1
1
1
1
1
1
1
1
1
9
9
1
2
1
5
4
1
1
1
1
57617
nos TIOSL
1
1
1
1
1
t
After Engine No. 69157 use E 3655 A
1
2
1
9
9
2
1
5
4
2
1
5
4
1
2
1
1
1
2
2
1
1
7
1
1
1
1
1
7
1
1
1
1
1
1
3
3
2
1
2
1
1
1
1
1
1
1
1
1
1
9
9
Peg
Mainshaft bush
Screw (1 in. U.H.)
Screw (I~ ln. U.H.)
Screw (1il in. U.H.)
Right outer cover
Dowel ...
Joint washer
Screw (1il in. U.H.)
Screw (It in. U.H.)
Screw (1f in. U.H.)
Gearbox filler plug
Fibre washer
Blanking plug ...
Gearbox drain plug with level tube ...
Fibre washer
Gearbox level plug
Fibre washer
Drain and level plug
Distributor shaft bush
Distributor clamp
Screw (2:\: in. U.H.)
1
1
1
1
1
2
1
1
1
2
1
1
7
1
1
1
1
3
2
1
1
1
T
19
37
24
!
~
~
--5
-·····8
l r · - · 12
';--------9
3
CYliNDER BARREl. AND HEAD
.....
No.
Part No.
QUAN
DESCRIPTION
......
CYLINDER BARREL AND HEAD
E3385
E4037
E3170
E3386
E4101
E4049A
E3208
E3209
E3207
E3217
E4103
E3446
E3963
E3147
E3214
E3965
E3215
E3966
E3213
E3964
E3301
WE259A
E3251
E3252
E3222
E3223
GS662
E3225
E3253
E2534
E3224
E2594
E1335
E3249
H400
E3226
E3227
E3228
E3210
E2441
E3290
E3372
E3537
E3391
E3540
•
Cylinder barrel
Cylinder base washer
Crankcase to cylinder head stud (4-ft ln. O.A.)
Cylinder head dowel ...
CYLINDER HEAD CfW GUIDES
CYLINDER HEAD CJW GUIDES
Valve guide
Valve guide circlip
Exhaust pipe adaptor
Cylinder head gasket
Nut
Plain washer
Inlet valve
Exhaust valve
Inner valve spring
T20
1
1
nos
1
T20SL
1
4
4
1
4
2
2
2
4
4
4
1
1
2
Inner valve spring
Outer valve spring
Outer valve spring
2
Bottom cup
2
Bottom cup
Top collar
Split cotter
INLET ROCKER
EXHAUST ROCKER ...
Rocker ball pin
Adjuster pin
Nut
Rocker spindle ...
Sealing ring
Thrust washer 1F in.
Thackeray washer
Thrust washer t in.
Copper washer i in.
Copper washer .;!, in ....
Domed nut
Joint washer
Inlet rocker cover
Exhaust rocker c:over ...
Stud (2-,',- in. O.A.)
Copper washer ...
Self locking nut
Push rod
Cover tube
Lower joint washer
Upper joint washer
1
2
2
1
1
2
2
1
1
4
2
4
1
2
2
2
2
2
1
2
2
4
4
1
1
2
2
2
2
2
2
4
1
1
2
2
2
2
4
l
l
l
2
2
2
4
l
l
4
4
2
2
2
2
2
2
1
1
2
2
2
2
2
l
2
2
2
2
2
1
1
2
2
2
2
2
2
2
2
2
1
1
1
1
2
2
2
2
1
1
T;
OIL PUMP ASSEMBLY
REF. N9 I
;
7
24~~·~
21
15
22
14
2
23
I
.,. cmhml<~ ~~ t~
(j
20-----+
26
KICK.STARTER ASSEMBLY REF. N9 19
Fig. S.. OIL PUMP AND CONTROL PEDALS
3
4
5
No.
DESCRIPTION
Part No.
QUAN
0 I L PUMP AND CONTROL PEDALS
T20
OIL PUMP ASSEMBLY
1
1
Pump body
Steel ball (,t in. diam.)
2
Spring
2
Plug
2
Feed plunger
2
Scavenge plunger ...
1
Connecting rod
1
Pin
Circlip
1
Prior to Engine Number 69157 when parts are required separately use
OIL PUMP ASSEMBLY
1
1
Pump body
Feed plunger
Scavenge plunger ...
E4200
E4209
S70-4
E3191
E4212
E4210
E4211
E3195
E3412
E3413
E3393
E3409
E3410
E3194
T1124
E3191
E3188
GS299
E3197
T1164
F1369
T449
T1230
T1166
T1167
S70-3
T1168
T1169
F18H
552-1
T1162
T1163
.
Auxiliary valve ball (n· in. diam.)
Spring ...
Joint washer
Serrated washer
Bolt (-Jt in. U.H.)
Gearchange pedal
Bolt (r in. U.H.)
Pedal rubber
KICKST ARTER ASSEMBLY
Crank
Spring
Steel ball (;j; ln. diam.)
Pedal
Pivot bolt ...
Pedal rubber
Cotter pin c/w nut and washer
Kickstarter return spring
Return spring plate
2
2
1
2
2
1
1
1
1
1
TIOS
1
1
2
2
2
2
1
1
2
2
1
1
1
1
1
1
1
2
2
2
1
2
2
1
2
1
2
2
1
1
1
1
1
1
1
1
TIOSL
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
T2
35
!
CiffJ
Q
I
i
39
33
~
I
I
'
I
I
32
36
34
40
24
I
~
8·····
I
19
18
i
I
20
2
23
2
I
i
2o
25
27
II
0
I
8
17
42
44
45
I
!
5
3
I
13
I
I
14
Fig:~.
I
16
10'~
I
46
I
47
GEAR80X SHAFTS AND GEARS
41
.....
r.
No.
Part Na.
.."'
GEARBOX
T1070
H1168
T1073
E3172
T1269
T1147
T1588
T1085
T1514
T1565
T1596
T1515
T1089
T1090
T1591
T1594
T1602
T1094
T1095
T1097
T1274
T1513j17
T1513J16
T1082
T1098
T1102
T1066
T1069
fz-xiin.
T1149
T1148
T1150
T1248
T1249
T1180
T1076
T1259
T1184
T1278
T1277
,p-, in. x tin.
T1109
E2287
T1077
T1181
T1279
T1118
T1281
T1282
T1161
T1157
T1158
.
DESCRIPTION
SHAFTS
High gear bearing
Oil seal ...
Layshaft bearing bush ...
Peg
Blanking disc
Mainshaft bush ...
MAINSHAFT CLUSTER
Clutch rod bush
HIGH GEAR (28T)
HIGH GEAR (27T)
HIGH GEAR (29T)
High gear bush
Mainshaft second gear ...
Mainshaft thrust ring
Layshaft cluster (17T)
Lays haft cluster (18T)
Layshaft cluster (16T)
Layshaft third gear
LAYSHAFT LOW GEAR
Low gear bush
Pawl retaining disc
Gearbox sprocket (17 teeth) ...
Gearbox sprocket (16 teeth) ...
Sprocket nut
Selector fork
Selector fork spindle ...
Cam plate
Cam plate spindle
Split pin ...
Cover plate
Joint washer
Screw (0·41 in. U.H.)
Index spring
Supplementary index spring
Lockplate
Screw (!in. U.H.)
GEARCHANGE QUADRANT
Plunger
Spring
Peg
Split pin
Return spring
Serrated washer
Bolt
Felt washer
KICKSTARTER SPINDLE
Bush
Pawl
Plunger
Spring
Stop plate
Screw
QUA,
AND
GEARS
T20
1
2
T20S
2
T20SL
1
2
2
1
2
2
1
1
2
2
2
2
2
1
2
2
2
2
1
2
1
2
2
2
2
2
2
2
2
l
OPERATING LEVER ASSEMBLY REF. N'? I
CLUTCH COMPLETE REF. N9 13
)---__j
23-----------~~~
24--------~
)-----------~~
)----------~·v~~
-----31
Fig. 7.
CLUTCH AND CHAINS
,f, No.
DESCRIPTION
Part No.
QUI
....,
CLUTCH AND CHAINS
I
t
l
I
T1233
T1235
T1236
T1155
--t&- in.
1
3
1
J
1
2
J
4
5
5
7
6
9
0
1
2
3
4
s
6
7
a
9
0
1
2
3
4
4
4
CLUTCH OPERATING LEVER ASSEMBLY
Lever
xi in.
T1124
T1140
E3932
E3933
T1119
T1347
T1348
T1493
T1S09
T1264
T1124
T134S
T1128
T1346
T1132
T1318
T1314
T1364
T1350
T1315
T1S03
T1253
T12Sb
GS662
T1144
T1145
T1146
0382
0277
0431
0341
Pin ...
Cup
Split pin
Steel ball (* in. diam.)
Clutch operating rod
Mains haft oil seal
Oil seal retainer
Key
Tab washer
Nut
CLUTCH COMPLETE
Sprocket and housing (48 teeth)
Bearing ring
Steel ball Ctr in. diam.) ...
SHOCK ABSORBER
Back plate
Spider
Drive rubber (large)
Rebound rubber (small}
Centre
...
Cup
Pin
Driven plate
Driving plate c/w linings
no
1
1
1
1
1
1
1
1
1
1
16
1
1
3
3
1
3
3
3
3
nos
1
nOSL
1
1
1
1
1
1
1
1
16
1
1
1
1
1
1
3
3
1
3
3
3
3
16
1
1
1
3
3
1
3
3
3
3
1
3
3
3
1
3
3
3
Pressure plate
Adjuster
Nut ...
Cup
Spnng
Nut ...
Primary chain (~
Rear chain (±in.
Rear chain(! in.
Rear chain(± in.
1
3
3
3
in. Duplex x 62 links)
x 1,,. in. x 112 links)
x 11,· in. x 113 links)
x rk in. x 116 links)
5-~
4--®
3~-~-,.-:;:
2'--\>,;;g
10 II
i)
8
25
Fig. 8.
FRAME COMPLETE
:No.
DESCRIPTION
Part No.
.....
F-1594
HSJS
570-3
H833
H836
KW194
WE170
F4051
F42S3
F-1510
E1023
S26-1
P0172A
F4598
F4076
F4079
F4078
F438S
F-1386
F4080
F4298
F4081
F4509
F4087
PCW73A
E1396
526-3
51-51
SCl/204
9054f1I6A
9054f316J
F1760
525-2
F4311
F3207
H622
E1330C
51-52
F3763
F3747
F3520
H193
F4277
F3097
F3096
F2610
F3953
F3191
F124S
F3955
F4748
F4S97
FRAME
QUAl
COMPLETE
Front frame
Steering race cup
Steel ball(! ln. dlam.) ...
Top cone
Dust cover
Grease nipple ".
Fibre washer
Rear frame
Rear frame
Stud (4i ln. O.A.)
Stud (3t in. O.A.)
Spring washer ...
Nut
SWINGING FORK
Pivot bush ...
Spindle ".
Spacing washer ..
Shim, 0·003 ln ....
Shim, O·OOS ln ....
Left bracket
Left bracket
Right bracket
Bolt (1t ln. U.H.)
Bolt (1t ln. U.H.)
Spring washer ...
Stud (1,\r ln. O.A.)
Spring washer ...
Nut
SUSPENSION UNIT
Bonded bush
Bonded bush
Bolt (1f!; ln. U.H.)
Washer ...
Bracket ...
Spacer "'
Bolt (1-tt in. U.H.)
Plain washer
Nut
Centre stand
Return spring
Pivot bolt
Nut
PROP STAND COMPLETE
Pivot bolt ...
Tab washer
Return spring
Bolt (11J: in. U.H.)
Bolt (211; ln. U.H.)
Bolt (1t!; in. U.H.)
Self locking nut
Up to Engine Number 57616 use also
Collar
Collar
T20
1
2
30
1
1
1
1
1
T20S
1
2
30
1
1
1
1
T20SL 1
1
2
30
1
1
1
1
1
2
4
1
2
1
2
4
1
2
1
1
1
2
4
1
2
1
1
as required
as required
1
1
2
2
2
2
2
2
2
2
2
4
1
1
1
2
2
2
2
2
2
2
2
2
4
2
2
2
2
2
2
2
1
1
2
2
1
1
1
1
1
1
1
3
2
2
4
4
1
1
1
1
1
3
1
2
2
2
2
2
2
4
2
2
2
4
4
1
1
1
1
1
1
3
1
1
2
2
4
l
"----2
6
0.
Part No.
..
DESCRIPTION
FOOTRESTS, CHAINGUARO,
F4383
F3450
F1695
F3448·
H193
F4327
F2268
F4309
S26-1
P0172A
F1694
F2271
F2277
S1-51
F1695
F4090
S26-1
P0172A
F4091
525-3
T224
F4093
F3461
I
.
Left footrest
Right footrest
Pedal rubber
Footrest hanger rod (6f in. O.A.)
Nut
PILLION FOOTREST ...
Footrest hanger
'
,
Iii 10. X ';: 10.
F3463
F4089
F4269
DS57
S26-2
525-1
F4265
E2818
F4263
E1612
F879
F4152
F4258
F4260
DS57
E1612
F879
•
Stud (111 in. O.A.)
Spring washer
Nut ...
Pedal
Pivot bolt
Spring washer
Nut ...
Pedal rubber
Brake pedal spindle
Spring washer
Nut
Brake pedal
P!ain washer
Nut
Brake rod
Washer ...
Split pin ...
Adjuster nut
Rear chai nguard
Rear chainguard
Bolt (f.r in. U.H.)
Spring washer
Plain washer
Clip
Bolt (1 ,~ in. U.H.)
Distance piece ...
Serrated washer
Nut
Front chalnguard
Crankcase shield
Clip
Bolt (rl, in. U.H.)
Serrated washer
Nut
QUANTI
ETC.
no
nos
1
1
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
3
2
1
T20SL
1
1
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
2
1
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
3
2
1
no·
1
3
2
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
2
2
2
1
1
2
2
2
1
1
2
2
2
""'----·~-297
<l!l!r---"'--~
--··- 24
:.__----·--··34
II ·
~~~-----~--6
-----------------5
35 -·---------(';
17
--------+
32-----~~----~~
30------~~----~~
35
'------------------15
~---------------------14
d/-------··---------12
20~,
~~_J'J I
19~~
18
FORK ASSEMBLY
REF. No. I
'
__j
Fia..10.
TELESCOPIC fRONT fORK TlO
No.
Port No.
.,..
DESCRIPTION
QUAN
TELESCOPIC FRONT FORK T20
T;
H1230
H1231
H833
H834
SlS-3
H518
H840
H837
H570
S1-51
H823
H1035
H845
H519
H430
H1040
H1043
H1042
WE170
H856
E1612
W932
H1037
HBSO
H1047
H1048
E2287
H846
H1046
H862
H1045
H1044
H822
H916
H873
H864
H865
S25-13
F879
•
fORK ASSEMBLY
Middle lug and stem
Bottom cone
Pinch bolt (lt in. U.H.)
Plain washer
Nut ...
Fork stem sleeve nut
Top lug
Pinch bolt (2! in. U.H.)
Nut ...
Nacelle bottom unit
STANCHION CfW BEARING ...
Lower bearing
Oil filler plug ht in. U.H.)
Fibre washer
LEFT BOTTOM MEMBER C/W CAP ...
RIGHT BOTTOM MEMBER C{W CAP
Oil drain stud (jj- in. O.A.)
fibre washer ...
Spindle cap ...
Serrated washer
Bolt (1 in. U.H.)
SPRING ASSEMBLY
Stud (1-f, in. O.A.)
Restrictor rod
Stud (1* in. O.A.)
Serrated washer
Cap nut
Top bearing
Steel washer
Dust excluder sleeve nut
Oil seal
Nacelle top
Screw (1Jr in. U.H.)
Mudguard dip
Handlebar support
Handlebar "U" bolt
Plain washer
Nut
{P---28
43----
45~
25
i
38
24
~
I
34
Fig. 11.
NACEI.I.E, HEADI.AMP, Etc.
?\
40
No.
Part No.
DESCRIPTION
...,
NACELLE,
H EADLAM P,
QUA~
ETC.
1
H822
H961
H881
H877
H878
H688
H689
H916
E2880
H691
H1020
H939
H921
H1019
51519
516723
516728
500291
516710
552373
166014
312
554946
554710
988
31443
318323
318341
319333
318346
318343
839101
47132
F3600
F4813
F4844
H919
862566
0300
0314
SN3153/17
SN3153j18
31 !4/2/1
31/117
D356
F3098
W7001
Nacelle top
Rubber grommet
Rubber grommet
Left motif
Right motif
Screw (nc in. U.H.)
Screw (tin. U.H.)
Screw (tr in. U.H.)
Serrated washer
Nut
Gear indicator assembly
Indicator finger
Indicator plate ...
Return spring
HEADLAMP ASSEMBLY
Rim ...
Light unit ...
...
Fixing wire
Screw (H876)
Spring (H875)
Nut (H745)
Bulb (30/24 W. Pre-focus, Vertical Dip)
Adaptor
Pilot bulbholder ...
Bulb (3W. M.C.C.)
LIGHTING AND IGNITION SWITCH P.R.S.B
Grommet
Key ...
Screw
Knob
Index plate
Wiring harness ...
Rectifier ...
Self-locking nut
Screw({, in. U.H.)
Crinkle washer ...
Nut
Grommet
Horn (Clear Hooters) ...
Horn bracket
...
Speedometer. 80 m.p.h.
Speedometer, 140 k.p.h.
Fixing strap
Nut
Speedometer cable
Clip
Rubber ring
8
9
7
FORK ASSEMBLY
REF. No.I
6--------------~
•
fl--------------37
~,---:..----------------35
zo------(1
21~
F;g. 12.
TELESCOPIC FRONT FORK TlOS, TlOSL and TlOT
r. No.
Part No.
DESCRIPTION
..
QUA
....
TELESCOPIC FORK FRONT T20S, T20SL & T20T
nos
H1327
H1256
H1257
HS33
H941
S25-2
H975
H1260
H110S
H660
525-3
E1310
F1760
H379
H1261
H1262
H1281
H962
D340
H1280
H443
H1058
H1117
H1118
H1053
$26-3
H1070_
H1071
H430
H1063
H1062
H1124
H1061
H1060
H1125
H1127
H1064A
H1051
H1065A
H1066
H1126
H441
H431
H1194
H1168
FORK ASSEMBLY
FORK ASSEMBLY
Middle lug and stem
Bottom cone
Pinch bolt (2t in. U.H.} ...
Plain washer
Nut ...
Fork stem sleeve nut
Top lug
Handlebar "U" bolt
Plain washer
Nut ...
Pinch bolt (1 it in. U.H.)
Seated nut ...
Left top cover
Right top cover
1
2
2
2
1
1
2
4
1
1
2
2
2
2
2
1
1
Plain washer ...
Guide tube " '
Main spring-Yellow
CAP NUT ASSEMBLY
Guide Tube ...
Cap nut
Pin
Damping sleeve
Top bearing
Plain washer
DUST EXCLUDER SLEEVE NUT
Oil seal
1
4
Telescopic gaiter ...
Gaiter clip ...
STANCHION CfW BEARING ...
Lower bearing
Restrictor rod
2
2
2
4
2
Bearing nut ...
1
1
1
2
4
Top cover ...
LEFT BOTTOM MEMBER C/W CAP ...
RIGHT BOTTOM MEMBER C,IW CAP
Spindle cap ...
Spring washer
Bolt (1 1'(; in. U.H.) " '
Drain plug ...
Fibre washer
Flanged bolt(# ln. U.H.)
Aluminium washer
RESTRICTOR ROD ASSEMBLY
T20SL
1
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
2
4
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
4
5
6
7
II
~--10
~
I
l
)
Fig. 13.
TlOSL HEADLAMP, TA CHOMETER, Etc.
--I
No.
DESCRIPTION
Part No.
QUA/
..
....
TlOSL
HEADLAMP,
TACHOMETER, ETC.
TlOS
58395
534343
54520452
504665
166
554602
112201
137499
31276
31620
534296
54094110
54094090
76204
70145
H1304
H688
E2880
H691
SC1102f11
SC1102J12
N12S3
H1264
D356
E4168
E4172
E2779
E3686
E2749
E3682
E3678
P21059
P21060
D441
H1306
H1087
H1309
E3801
E1612
F879
RN1102;00
H1332
H1334
SN3172j00
526·13
31 i1 (7
HEADLAMP
Rim ...
Light unit
Fixing wire
Bulb (24/24 W. Pre.focus, Vertical Dip)
Adaptor
Bolt ...
Washer
Lighting switch
Dip switch ...
Screw and plate
Wiring harness ...
Wiring harness ...
Horn push and cut-out button
Horn
Horn bracket
Screw (-f6 in. U.H.)
Serrated washer
Nut
Speedometer 80 m.p.h. ("D" type)
Speedometer 140 k.p.h. {"D" type) ...
Nut
Speedometer bracket ...
Speedometer cable
COVER WITH TACHOMETER DRIVE
Dowel
Driving gear bush
Driving gear
Driven gear
Bearing housing
Grub screw
End cap (SMITHS)
Jump ring (SMITHS)
Tachometer cable
Tachometer top bracket
Rubber bush
Bottom bracket
Screw (1t in. U.H.)
Serrated washer
Nut
Tachometer 10,000 r.p.m.
Tachometer and speedometer bracket
Bottom bracket
Speedometer 80 m.p.h. (Round type)
Spring washer
Nut
TlOSL
1
1
1
6
1
1
2
2
1
1
1
1
1
2
1
3
3
3
A
A
A
A
A
1
2
2
1
1
1
1
1
1
2
1
2
2
2
A
A
A
A
A
A
2
1
1
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
T
0
WHEEL COMPLETE REF. Nl?
12
~---·-11
~~
J
RIM, SPOKES &HUB REF. N? 2
10
J
3------'
---1!
19---------c"
"--/----2~
.1'----2~
t@--
21
~
2
~2;
19
~ig.
14.
~RONT
WHEEL, TlO.
....
~-2:
:No.
Port No.
DESCRIPTION
...
FRONT WHEEL T20
W1379
W1380
W1397
W1381
W1382
W1383
W965
W1286
W967
T530
W966
T532
H826
W968
W1065
W977
W978
W979
W200
W1128
W1133
$25-71
T224
W1093
S26·1
S1-52
FRONT WHEEL COMPLETE
RIM, SPOKES AND HUB ASSEMBLY
Front wheel rim WM2-17 ...
Spoke (10/12G x 7 1} in. 90") ciw nipple
Spoke (10j12G x Si in. 100°) cjw nipple
Spoke (10f12G x Si in. 80") cfw nipple
Nipple
Hub and brake drum
Wheel spindle
Left bearing
Dust cover
Cirdip
Right bearing
Retaining ring
Brake anchor plate
BRAKE SHOE CjW LINING
Brake lining ...
Brass rivet
Shoe return spring
Brake cam ...
Brake cam lever
Plain washer
Nut ...
Anchor plate nut ...
Spring washer ...
Nut
QW
----25
WHEEL COMPLETE
REF. N<? I.
RIM, SPOKES & HUB REF. N<? 2.
~~-24
~~~~~-25
23
F;g. 1s:
FRONT WHEEL. TlOS, TlOSL & TlOT.
No.
DESCRIPTION
Part No.
FRONT WHEEL
TlOS,
QUA
TlOSL, &
TlOT
nos nosL 1
W1349
wnss
W1002
W1289
W1205
W1206
W965
W1286
W1350
T530
W968
T532
H826
W968
W1353
W977
W978
W979
W200
W1128
W1133
525-71
T224
W1093
W1351
FRONT WHEEL COMPLETE
RIM, SPOKES AND HUB ASSEMBLY
Front wheel rim, WM1-19 ...
Spoke (10f12G x St in. 90") cfw nipple
Spoke (10/12G X 6t in. 100°) cfw nipple .
Spoke (10j12G x
in. 80") cfw nipple
Nipple
Hub and brake drum
Wheel spindle
Left bearing
6t
1
1
1
1
20
20
10
10
10
40
~0
1
1
1
1
1
1
1
1
1
1
Dust cover
Circlip
Right bearing
10
Retaining ring
Brake anchor plate
BRAKE SHOE CjW LINING
Brake lining ...
Brass rivet
2
2
2
12
2
12
Shoe return spring
1
Brake cam
1
Brake cam lever
"'·
Plain washer
Nut ...
Anchor plate nut , ..
Spindle sleeve ...
1
1
1
2
2
WHEEL COMPLETE REF.
N~
I
Rl M, SPOKES & HUB REF.
N~
2
)------------
!W------JJ'--§---------14
;?/-;#-s;e----------15
0=======-=--=--=----_-_-_-;;,-
8-------------/
B-\
34------©J
35
~
Fig. 16.
REAR WHEEL.
r, No.
Part No.
QU,
DESCR!P TION
.....
REAR WHEEL
W1384
W1418
W1367
W1385
W1368
W1397
W1296
W1381
W1293
W1382
W1l94
W1383
W1295
W96S
W1362
W1320
W984
W1076
W1122
W1322
W989
W987
HB26
W988
W1123
D175
W136!i_
W977
W978
W979
W200
W1128
W1221
525-71
nH
W1224
W1127
S26-2
F879
W1000
D106
H211
F2184
F3955
no
1
REAR WHEEL COMPLETE
REAR WHEEL COMPLETE
REAR WHEEL COMPLETE
RIM, SPOKES AND HUB ASSEMBLY
RIM, SPOKES AND HUB ASSEMBLY
Rear wheel rim WM2-17
Rear wheel rim WM2-18 ...
Spoke (10f12G x 7,:;,- in. 90') c!w nipple ...
Spoke (10j12G x 7-lt in. 90') cfw nipple ...
Spoke (10!11G x Sj in. 100°)
Spoke (10/12G x 6~ in. 100°)
Spoke (1 Oi12G x 5~ in. 80°)
Spoke (1Qi12G X 6i in. 80°)
Nipple
Hub and brake drum
Sprocket (46T)
Sprocket (48T)
Sprocket (54T)
Spring washer
Bolt(\ in. U.H.)
Spindle
1
1
1
1
20
20
10
10
40
10
40
40
1
1
1
1
1
8
8
8
1
1
2
1
10
10
8
8
8
1
1
2
...
2
1
1
2
2
12
2
Brake cam lever
Plaln washer
Nut ...
Chain adjuster
End plate ...
1
1
2
1
2
1
2
1
2
2
12
2
1
1
1
1
2
2
2
Spring washer
2
Nut ...
Nut ...
Tyre security bolt
Bolt ( tt in. U.H.)
2
2
2
Plain washer
Self-locking nut...
10
1
Bearing
Retaining ring
Distance piece
Speedometer gearbox
Brake anchor plate
BRAKE SHOE C;W LINING
Brake lining ...
Brass rivet
nOSL
20
Backing ring
Shoe return spring
Brake cam ...
nos
2
2
1
1
1
1
1
2
2
2
12
2
2
2
2
2
2
1
1
1
1
16
17
--18
19
_ _
-_,
8
46
.l
IS
1r-13
14
7-
47
44 43 40
\.J J.
r~C®...
<@---34
1
25 26 II
32-1.1
3----
:;30
Fig. 17.
PETROL AND OIL TANKS.
-
21
•f. No.
DESCRIP T/ON
Part No.
PETROL AND
QL
OIL TANKS
no
F4496
F4570
F4571
F4468
F4902
F3505
F3494
F3495
F3496
FH97
F3220
F4048
F3506
E697
F1606
F1605
F3498
S25-3
51-51
F4490
F4318
A3
F3216
F4047
F1792
PT104B
F3876.
F1511
F3503
F3504
F4530
F3077
E3270
E3274
SlS-13
F879
525-2
S1-52
F2596
F3477
F3468
F3476
525-3
S1-51
E3244
E3383
T1203
Petrol tank
Left styling unit
Right styling unit
Screw (1!;- in. U.H.)
Styling strip
Petrol tank
Left styling band
Right styling band
Nameplate
Screw (U in. U.H.)
FILLER CAP
Joint washer
Petrol tap
Fibre washer
Left knee grip
Right knee grip
Bolt (2i in. U.H.)
Plain washer
Nut
OIL TANK
OIL TANK
Transfer (Minimum oil level)
FILLER CAP
4
2
1
1
2
1
1
2
3
2
Fibre washer
Upper feed pipe
Union nut
Rubber conne:tor
1
1
1
1
2
Rubber connector
Oil pipes and junction block ...
1
Plain washer
1
1
1
1
Nut
Plain washer
Nut
Bolt (1I in. U.H.)
Distance piece ...
Bolt (211; in. U.H.)
Distance piece
Plain washer
Nut
Rocker oil feed pipe
Rubber connector
Flexible vent pipe
1
2
4
4
1
1
1
1
1
1
2
3
2
1
1
1
1
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
2
Joint washer
1
1
1
1
1
Joint washer
Drain plug
Fibre washer
Filter
nos nosL
1
1
2
1
1
1
1
1
2
2
2
1
1
1
1
1
2
2
2
1
1
b 9
i Ii
I
---8
13
---12
14
I
,r------------\6
~m::-=:----17
r---19
23-27
29
I
TOOLKIT
REE N° 24
28
30
32
Fig, 18,
31
25
....
BATTERY CASE, TOOLBOX AND AIR FILTER,
33
No.
DESCRIPTION
Part No.
BATTERY
CASE, TOOLBOX
QUA.
AND
AIR
FILTER
no
F4515
F3470
199002
F3472
F3473
F879
F3493
F3474
F3475
525-2
S1-52
408200
F4877
F4882
F4885
F4550
F3315E
F3376
E1612
E4214
F3859
F4592
D404
D290
D291
D299
D292
D293
D294
DA70
NA14A
D335
D296
D402j3
D403
BATIERY CASE AND TOOLBOX ...
Rubber pad
nos
nOSL
1
1
1
1
1
1
1
1
1
Grommet ...
Hook bolt ...
Strap
Nut ...
LID CfW KNOB ...
Knob ...
Circllp
Plain washer
Nut
Battery PUZSE/11
TOOLBOX
Toolbox lid
1
1
1
Fastener screw
AIR FILTER
Element only
Screw (i in. U.H.)
1
1
1
1
1
1
1
1
Serrated washer
Rubber connector
Clip
1
1
1
1
1
Rubber connector
Clip
TOOLKIT
Toolbag
Open spanner,
1
f in. X 1ir in. Whit.
Open spanner, tin. x ~in. x-! in. x
-/i- in,
Whlt.
Combination spanner, -fk in. x 1\r in,
Screwdriver and ! in. Whit. spanner
x. tin.
Whit.
Clutch key ...
Tyre lever ...
Phillips No.2 screwdriver
T yre inflator
FRAME LOCK C/W KEYS
Key (state number)
...
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
18
.P-·
-
.
~4
..
10
3
;----
5
24
1\ .,
es ill
-8
33
14
34
..~
\.'-f;'
{~
.~
30
27
..¢..."'
36-·-~
i
7
Fig. 19.
7--
MUDGUARDS AND N UMBER PLATES.
d
35
~38
No.
Part No.
.."
MUDGUARDS AND
H929
H871
H872
0557
G$218
E1612
F879
H1269
H1270
H1271
H1273
525-1
F2335
F929
S2S-3
0261
H874
F2996
H741
H687
H745
F4497
F4499
F4502
F4531
F4604
F4606
DS55
$26-3
51-51
PF204
F444
E3203
F3508
F1369
526-2
068
57080
53256
53331
526404
526406
133551
161020
554719
526418
526408
526415
988
352
526410
166103
188412
QUA~
DESCRIPTION
Front mudguard
Left stay ...
Right stay
Bolt (1lr in. U.H.)
Bolt (fo in. U.H.)
Serrated washer
Nut
Mudguard blade
Bridge
Front stay
NUMBER
PLATES
T20
1
1
1
... 10
Bolt (f} in. U.H.)
Bolt(! ln. U.H.)
Plain washer
Licence holder ...
Number plate
Number plate
Clip assembly
Screw (i in. U.H.)
Nut
Mudguard
Mudshield
Stay
Bolt (1t in. U.H.)
Mudguard
Stay
Bolt Ot in. U.H.J
Spring washer
Nut
Clip
Backing plate
Grommet
Number plate
Bolt (~ in. U.H.)
Spring washer ...
Transfer "Triumph"
Refiector
Tail lamp (Type 529)
Stop and tail lamp (Type 529)
Lens
Window ...
Screw
Washer ...
Bulb holder
Bulb holder
Base
Base
Bulb 3W. M.C.C.
Bulb 3i18W. Offset pin
Screw
Nut
Washer ...
T20SL
12
12
1
12
1
12
1
T
2
8
14
1
Lower stay
Plain washer
T20S
6
1
12
2
3
4
1
12
2
3
4
1
1
2
2
2
2
2
2
1
2
1
1
2
1
1
2
1
2
2
1
1
2
1
2
2
1
2
1
2
1
2
2
2
2
2
2
1
1
A
1
1
2
2
1
1
1
2
2
1
1
2
2
2
2
2
2
1
2
TWINSEAT ASSY. REF. N'? I
15
20
'
27
22
23
Fig. 20. TWINSEAT, REAR PANELS AND EXHAUST SYSTEM.
21
31
f
No.
DESCRIPTION
Parr No.
TWIN SEAT,
PANELS AND
REAR
QU.
EXHAUST SYSTEM
no nos
F4516
F-42n
F4104
F4475
F4105
F-4261
E1612
F879
E3181
E667A
S25-3
S1-51
F4361
F4129
GS299
H745
F4503
F4505
H687
E2351
F3799
F4512
F4483
F4511
E3257
E3883
E4173.
E3259
S25-13
E3260
E3928
E4076
H689
H691
E3840
E3967
E3269
TE164E
TE164D
TE164C
F929
S26-1
P0172A
TWINSEAT
TWINSEAT
Cover cfw Clips
Clip ...
Rear bracket
Rear bracket
Serrated washer
Nut ...
Bolt (2! in. U.H.) ...
Bolt (1t ln. U.H.) ...
Plain washer
Nut ...
Safety strap
Screw (tin. U.H.)
Serrated washer
Nut
Left panel
Right panel
Screw (i in. U.H.)
Serrated washer
Nut
Rubber washer ...
Self-tapping screw
Screw (i in. U.H.)
Exhaust pipe
Exhaust pipe
Exhaust pipe (with tachometer, see page 43)
Clip
Plain washer
Bolt (tin. U.H.)
Silencer ...
SUeocer mute
...
Screw (! ln. U.H.)
Nut
Silencer ...
Extension pipe ...
Clip
Bolt
01
0" washer
"D" nut ...
Bolt (t ln. U.H.)
Spring washer
Nut
1
1
T20Sl
1
1
as required
1
2
2
1
2
2
1
2
2
1
1
1
A
4
4
4
1
1
2
2
2
1
1
A
4
4
4
A
4
4
4
1
1
A
1
1
2
2
2
1
1
1
A
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
A
1
1
1
1
1
1
1
~--5
~
T20 HANDLEBAR ASSY. REF.
TWISTGRIP ASSY. REF.
N~
N~
I
10
- - - - - - - - -~
8
18~~
12~~
11--------Q ~-15
16-.?"~
~14
17----,
13
30
5--~ f..
1--
.
31~tr
,__£ ~,. ~
27
32
33
26 34
~~ " " '. . lri---
30
.-~24
~
:o-----~A
\
29
i5~~~~
!RAKE LEVER ASSY. REF.
N~
22
:LUTCH LEVER ASSY. REF.
N~
23
F;g. 21.
\
28
..'•
HANDLEBARS AND CONTROL LEVERS.
31
No.
QUAN
DESCRIPTION
Part No.
HANDLEBARS
AND
CONTROL
LEVERS
no
70/510
91/322
70J316
70/317
100/006
70j016
18j717
70/005
16/069
366!2
366/001
366j002
366/004
366f007
366/008
376(079
16,070
366/006
H886
31482
H1266
18t935
1 B/763
18f754
18/752
18/912
18;234
12j040
11j014
18/087
18/053
18/838
18/839
18f880
H1339
HANDLEBAR CjW CONTROLS
Handlebar cjw lever brackets
Clutch lever
Front brake lever ...
Screw
Spring washer
Nut. ..
Cable stop ...
Handlebar grip
TWIST GRIP
Body top half
Body bottom half
Rotor ...
Friction sprtng
Friction spring screw
Screw.
•
Handlebar grip
Cable stop
Horn push
Dipper switch ...
Handlebar bend
FRONT BRAKE LEVER ASSEMBLY (Ball-end)
CLUTCH LEVER ASSEMBLY (Ball-end)
Brake lever (Ball-end)
Clutch lever (Ball-end)
Brake lever bracket
Clutch lever bracket
Clamp
Screw
Fulcrum screw
Self-locking nut
Cable adjuster
Thumb nut
Barrel nipple
Handlebar bend
nos
T20SL
1
2
1
1
2
1
1
T2
1
1
1
2
2
2
2
1
1
1
2
1
1
2
1
1
1
1
1
1
2
4
2
2
1
2
4
2
2
1
1
A
'
~------5
~
13
CLUTCH
CABLE
\----15
1--
12
7
FRONT
BRAKE
CABLE
8
----
11-----2
~1------~
16
~0 - - -------~
17
THROTTLE
CABLE
=-----6
~-----19
THROTTLE
CABLE
30
27 29
F;g. 12.
GEAR
INDICATOR
CABLE
31
CONTROL CABLES.
3~
No.
DESCRIPTION
Part No.
QUA~
CONTROL CABLES
no
D331
D332
D323
D429
D103
18/706
D81
D368
D279
F879
D319
D268
D288
D280
DS73
D281
- 1 ~ in. x
D333
D334
D406
D420
12j083
D411
D104
6/132A
D407
N$191
D282
12/083
18/115
D284
H745
E3280
D285
CLUTCH CABLE
CLUTCH CABLE
FRONT BRAKE CABLE
FRONT BRAKE CABLE
Ferrule
i
in.
Nipple
Nipple
Nipple
Cable adjuscer
Nut ...
Cable adjuster
Nut ...
Abutment ...
Clevis
Nipple
Clevis pin ...
Split pin
Abutment ...
Nipple
THROTILE CABLE
THROTILE CABLE
Ferrule
.
Nipple
Adjuster
Ferrule
Nipple
Nipple
GEAR INDICATOR CABLE ...
Ferrule
Nipple
Adjuster
Nut ...
Abutment ...
Nipple
nos
nOSL
1
1
1
4
1
4
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
3
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
T:
CARBURETTER COMPLETE
REF. No. I
II---~~
13 --~...'§
~---------------3
~-------------4
----------35
-----------------36
~---------------50
12----~1
41
2
40
23
22
5
17
14
34
32
26
24
25
19
21
20
28
27
16
15
18
42
Fig. 23.
43
AMAL CARBURETTER.
t2l4
I
45 46 47 48 49
No.
Part No.
DESCRIPTION
AMAL
QUAil
CARBURETTER
TIO
376/272
376/001
376/055
376/067
376/070
376/155
376f065
29/308
4/241
376/060
176/061
176/063
4f230
176/072
376/100
376/073
376/074
376/075
376/076
116j162
376/095
332/017
4/148
376/068
376/069
376/085
376/081.
376f094
376!078
376j077
376/079
376f088
376/089
376f093
376j091
376/092
376/086
376/087
343/011
244/1048
376/066
E1987
E4051
E4213
525-13
W103
E1553
525-3
51-51
F4886
CARBURETTER COMPLETE ...
Mixing chamber
Jet block ...
nos
T20SL
1
1
1
Joint washer
Peg screw ...
Mixing chamber top
Cap ring
Spring
Screw
Throttle valve (3 cutaway)
Spring
Needle (Type C)
Clip
Needle jet ('106)
Main jet (140)
Jet holder ...
1
1
1
1
1
1
1
1
Fibre washer
1
1
Cover nut ...
1
Pi lot jet (20)
Fibre washer
1
1
1
1
1
1
Cover nut ...
Air adjusting screw
Spring
Throttle stop screw
Spring
Float spindle
Float
Bush
Joint washer
Cover
Strew
Needle seating
Needle
Filter
Bolt ...
1
1
1
1
3
1
1
1
1
1
1
3
1
1
1
1
Fibre washer
Tickler
Spring
Tickler body
"0" ring seat
1
Air intake rube ...
A
H·
2
Stud (1
in. O.A.)
1
1
A
2
1
Joint washer
Adaptor ...
Plain washer
Nut
Stud (1-f,- in. O.A.)
1
Plain wa'iher
2
2
2
2
1
1
Nut
Petrol pipe
2
2
2
2
2
2
T.
<RBURE>m <OM•m REF. "' I
--!,,l
----.·
......
c:::::J::"---15
14
•.
·'----~32
·'-----33
~----·-------~ b
~~,r----···---------- 7
~~·~;;:::-------- B
9
I
35
.....
29
Fig. 24.
ZENITH CAR8URETTER.
:No.
Part No.
DESCRIPTION
..
ZENITH
QUi
CARBURETTER
T20
18MXZ-C17
18MXZ-C18
018606
018027
015454
05889
017129
017130
017132
018063
017581
017988
017464
07087
017624
017625
018601
015536
018595
017144
017156
018607
09846
017797
017135
017134
017133
017588
017735
017583
07087
017570
07967
04692
018042
E3171
E3250
E3254
E3954
525-13
F879
E3981
F4537
CARBURETTER CJW THROTTLE CABLE
CARBURETTER CjW THROTTLE CABLE
Body
Tickler
Spring
Split pin
1
1
1
1
1
FJ bre washer
Filter gauze
Fibre washer
Union bolt ...
Mixing chamber top
Cable adjuster
Nut ...
Screw
Throttle slide
Spring
Starter slide (200/65)
Spring washer
Knob
Throttle stop screw
1
1
1
1
1
1
1
1
1
1
Spring
Pilot air screw
Spring
Clamp screw and nut
1
1
1
Emulsion tube
Main jet (84)
Slow running jet (45)
Float
.
Joint washer
Float bowl ...
Screw
1
1
1
1
2
Intake adaptor (E395S)
2
Screw
Spring washer
"0" ring
Stud (1-ft in. OA)
...
Joint washer
Insulating block
2
1
2
2
1
1
Carburetter adaptor
Plam washer
2
Nut
2
Air filter
1
Petrol pipe
nos
TlOSL
CONTACT BREAKER ASSEMBLY REF.
N~
I
·9
-----·---8
27 --4
5
-6
-7
29'
30
31
-()
15-
----II
16
. -26
13 --- -
--- - ---
'
19
18-- ..
23-
;
19 21 22
Fig. 25.
----fil
lJ
14
.....
CONTACT BREAKER, COIL AND STATOR.
. -25
No.
Part No.
..
DESCRIPTION
QUAN
...
CONTACT BREAKER, COIL AND
STATOR
no
40699
40700
421106
421317
423759
54411249
421407
54410895
421056$
421054
54411737
54120019
54411736
54160003
236741
45077
45112
421554
421863
100104
169160
422369
OS57
E1612
F879
F3477
TH01
•
D297
D262
47119
47177
E-41BS
E3718
S25-13
E4186
nos
T20SL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
Grommet
1
1
1
Cable clip
Clip screw
Square nut
"0" washer
Bolt (-Jl· in. U.H.)
1
1
1
2
2
2
2
1
1
1
CONTACT BREAKER 1501 ...
CONTACT BREAKER 1501
Contact sec
Condenser ...
Cam
Cam
Spring set ...
Spring set ...
Weight set
Shaft and action plate
Cover
Screw
Bracket
Oil seal ...
Grommet
1
1
1
1
Coil, MA6
Coil, lET
Serrated washer
Nut
Spacer ...
Screw (2i in. U.H.)
Sparking plug (Champion L7, KLG SO or Lodge HN)
Plug cover and suppressor
Plug cover
Stator
Stator
Grommet
Stud (1fo in. O.A.)
Plain washer
Self-locking nut ...
r;
1
1
2
2
1
1
A
1
1
5
5
5
1
1
A
1
1
5
5
5
1
1
1
2
2
1
1
A
1
1
5
5
s
I