AWP Super Series from SN 3896-101 to 3801-99999 (PN

Transcription

Introduction
First Edition • Second Printing
Important
Read, understand and obey the safety rules and
operating instructions in the Genie AWP Super
Series and IWP Super Series Operator's Manual
before attempting any maintenance or repair
procedure.
This manual provides detailed scheduled
maintenance information for the machine owner
and user. It also provides troubleshooting and
repair procedures for qualified service
professionals.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.
Compliance
Machine Classification
Group A/Type 1 as defined by ISO 16368
Machine Design Life
Unrestricted with proper opeation, inspection and
scheduled maintenance.
Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Copyright © 1996 by Genie Industries
First Edition:
Second Printing, December 2001
"Genie" is a registered trademarks of Genie
Industries in the USA and many other countries.
Printed on recycled paper
Contact Us:
Printed in U.S.A.
www.genieindustries.com
e-mail: [email protected]
ii
Genie AWP Super Series and Genie IWP Super Series
Part No. 38139
Section 1 • Safety Rules
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operator’s manuals are also safety hazards
when maintenance and repair procedures
are performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturer’s instructions and safety rules
- employer’s safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
Part No. 38139
iii
Introduction
SAFETY RULES
Personal Safety
Workplace Safety
Any person working on or around a machine must
be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your number one priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable and
combustible materials like battery gases.
Always have an approved fire extinguisher within
easy reach.
Read each procedure thoroughly. This
manual and the decals on the machine
use signal words to identify the following:
Safety alert symbol–used to alert
personenel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
may cause minor or moderate
injury.
Be sure that all tools and working areas
are properly maintained and ready for
use. Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for
one-time use (i.e., cotter pins and selflocking nuts) are not reused. These
components may fail if they are used a second
time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please environmentally safe.
Be sure that your workshop or work area
is properly ventilated and well lit.
may result in property damage.
Be sure to wear protective eye wear and other
protective clothing if the situation warrants
it.
Be aware of potential crushing hazards
such as moving parts, free-swinging or
unsecured components when lifting or
placing loads. Always wear approved
steel-toed shoes.
iv
Part No. 38139
Table of Contents
Introduction
Important Information ...................................................................................................... ii
Section One
Safety Rules
General Safety Rules .................................................................................................... iii
Section Two
Specifications
AWP Super Series Standard Base Models ............................................................... 2 - 1
AWP Super Series Narrow Base Models .................................................................. 2 - 3
AWP Super Series Rough Terrain Base Models ...................................................... 2 - 4
IWP-20S ................................................................................................................... 2 - 5
IWP-25S ................................................................................................................... 2 - 5
IWP-30S ................................................................................................................... 2 - 5
Performance Specifications ...................................................................................... 2 - 6
Hydraulic Hose and Fitting Torque Specification ...................................................... 2 - 7
Section Three
Theory of Operation
Theory of Operation .................................................................................................. 3 - 1
Part No. 38139
v
TABLE OF CONTENTS
Section Four
Scheduled Maintenance Procedures
Introduction ............................................................................................................... 4 - 1
Pre-delivery Preparation Report ............................................................................... 4 - 3
Maintenance Inspection Report ................................................................................ 4 - 5
A-1
Inspect the Operator's and Safety Manuals .................................................... 4 - 6
A-2
Inspect the Decals and Placards ..................................................................... 4 - 7
A-3
Inspect for Damage and Loose or Missing Parts ............................................. 4 - 7
A-4
Check for Hydraulic Leaks .............................................................................. 4 - 8
A-5
Check the Hydraulic Oil Level ......................................................................... 4 - 9
A-6
Test the Base Operation - IWPS Models ........................................................ 4 - 9
A-7
Check the Auxiliary Platform Lowering Operation ......................................... 4 - 10
A-8
Check the Manual Platform Lowering Operation ........................................... 4 - 10
A-9
Inspect the Battery and Battery Charger - DC Models .................................. 4 - 11
A-10 Inspect the Columns for Damage .................................................................. 4 - 11
A-11 Check the Sequencing Cables ...................................................................... 4 - 12
A-12 Check the Interlock System for Proper Operation ......................................... 4 - 12
A-13 Test the Power and Function Controls .......................................................... 4 - 13
A-14 Inspect the Lifting Chains and Idler Wheels .................................................. 4 - 14
A-15 Inspect the Breather Cap .............................................................................. 4 - 15
A-16 Check the Tire Pressure - AWPS Models with Rough Terrain Base Option .. 4 - 15
A-17 Check the Air Supply Lubricator Oil Level - Air Models ................................. 4 - 15
A-18 Check the Air Supply Lubricator Canister Drip Rate - Air Models .................. 4 - 16
A-19 Check the Air Filter/Regulator Canister - Air Models ..................................... 4 - 16
vi
Part No. 38139
TABLE OF CONTENTS
Section Four
Scheduled Maintenance Procedures, continued
B-1
Inspect the Electrical Wiring .......................................................................... 4 - 17
B-2
Inspect All Welds .......................................................................................... 4 - 18
B-3
Test the Tilt-back Operation (if equipped) ..................................................... 4 - 18
B-4
Check the Lifting Chain Adjustments ............................................................ 4 - 19
B-5
Check the Battery - DC Models ..................................................................... 4 - 20
B-6
Clean and Lubricate the Columns ................................................................. 4 - 21
B-7
Test the Lifting Capacity ................................................................................ 4 - 22
B-8
Adjust the Sequencing Cables ...................................................................... 4 - 22
B-9
Inspect for Proper Outrigger Length - AWPS Models .................................... 4 - 24
B-10 Inspect and Lubricate the Outrigger Leveling Jack Footpads AWPS Models ............................................................................................... 4 - 25
B-11 Test the Level Sensing Operation - IWPS Models ........................................ 4 - 26
B-12 Check the Chain Adjustment, IWP-20S Models with Outreach Option .......... 4 - 27
Part No. 38139
C-1
Inspect and Lubricate the Casters and Wheels ............................................. 4 - 28
C-2
Inspect the Mast Assembly for Wear ............................................................ 4 - 28
C-3
Inspect and Lubricate the Lifting Chains ....................................................... 4 - 30
C-4
Replace the Hydraulic Oil .............................................................................. 4 - 30
C-5
Replace the Auxiliary Platform Lowering Batteries ........................................ 4 - 32
C-6
Remove and Inspect the Lifting Chains ......................................................... 4 - 32
vii
TABLE OF CONTENTS
Section Five
Troubleshooting Flow Charts
Introduction ............................................................................................................... 5 - 1
viii
1
Power Light Will Not Turn On - AC Models ..................................................... 5 - 3
2
Power Light Will Not Turn On - DC Models ..................................................... 5 - 5
3
Interlock Lights Will Not Turn On - AWPS AC and DC Models ....................... 5 - 6
4
Foot Pad Interlock Lights Will Not Turn On - IWPS Models ............................ 5 - 7
5
Level Sensor Interlock Lights Will Not Turn On - IWPS Models ...................... 5 - 8
6
Platform Up Function Inoperative - AC Models ............................................. 5 - 10
7
Platform Up Function Inoperative, But Power Unit Runs - AC Models .......... 5 - 13
8
Platform Up Function Inoperative - DC Models ............................................. 5 - 15
9
Platform Up Function Inoperative, But Power Unit Runs - DC Models .......... 5 - 17
10
Platform Down Inoperative ............................................................................ 5 - 19
11
Base Will Not Raise With Foot Pump - IWPS Models ................................... 5 - 20
12
Base Will Raise, But Will Not Hold In Up Position - IWPS Models ................ 5 - 21
13
Base Will Not Lower - IWPS Models ............................................................. 5 - 22
14
Platform Will Not Hold In Up Position ............................................................ 5 - 23
15
Power Unit Will Not Lift Rated Load .............................................................. 5 - 24
16
Auxiliary Platform Lowering Will Not Operate ................................................ 5 - 25
17
Power Wheel Assist Will Not Operate IWPS Models with Power Wheel Assist ........................................................ 5 - 26
Part No. 38139
TABLE OF CONTENTS
Section Six
Repair Procedures
Introduction ............................................................................................................... 6 - 1
Base Assembly
1-1
Interlocks ........................................................................................................ 6 - 2
1-2
Base Components - IWPS Models .................................................................. 6 - 3
1-3
Foot Pump Manifold Components - IWPS Models .......................................... 6 - 7
1-4
Power Wheel Assist Manifold Components - IWPS Models
(before serial number 4097-991) ..................................................................... 6 - 8
1-5
(from serial number 4097-991 to 4099-2532) .................................................. 6 - 9
1-6
(after serial number 4099-2532) .................................................................... 6 - 10
Ground Control Box
2-1
How to Test the Transformer - AC Models .................................................... 6 - 12
2-2
How to Test the AC Contactor - AC Models .................................................. 6 - 13
Hydraulic Power Unit
Part No. 38139
3-1
Hydraulic Power Unit Components - AC Models ........................................... 6 - 14
3-2
Hydraulic Power Unit Components - DC Models ........................................... 6 - 16
3-3
Hydraulic Power Unit Components - Air Powered Models ............................ 6 - 18
3-4
Hydraulic Power Unit .................................................................................... 6 - 20
3-5
Hydraulic Pump ............................................................................................ 6 - 22
3-6
Valve Adjustment .......................................................................................... 6 - 23
3-7
How to Test the Motor Start Solenoid - DC Models ....................................... 6 - 24
ix
TABLE OF CONTENTS
Section Six
Repair Procedures, continued
Power Pack
4-1
Power Pack ................................................................................................... 6 - 25
Mast Components
Mast Illustrations ........................................................................................... 6 - 26
5-1
Lift Cylinder ................................................................................................... 6 - 27
5-2
Mast Assembly ............................................................................................. 6 - 28
5-3
Glide Pads .................................................................................................... 6 - 33
5-4
Lifting Chains ................................................................................................ 6 - 34
Tilt-back Frame, AWP-36S and 40S Models
6-1
Tilt-back Frame ............................................................................................. 6 - 38
Platform
x
7-1
Platforms ....................................................................................................... 6 - 40
7-2
Platform Control Box ..................................................................................... 6 - 41
7-3
Platform Outreach Chain ............................................................................... 6 - 42
Part No. 38139
TABLE OF CONTENTS
Section Seven
Schematics
Introduction ............................................................................................................... 7 - 1
Electrical Components .............................................................................................. 7 - 2
Electrical Symbols Legend ....................................................................................... 7 - 3
Electrical Schematic - AWP Super Series DC Models
(from serial number 3896-101 to 3896-300) ............................................................. 7 - 5
(from serial number 3896-301 to 3896-430) ............................................................. 7 - 6
(from serial number 3896-301 to 3896-431 to AWP07-54898) ................................. 7 - 7
Electrical Schematic - AWP Super Series DC Models Standard Base
(after serial number AWP07-54898) ......................................................................... 7 - 8
Electrical Schematic - AWP Super Series DC Models Narrow Base
(after serial number AWP07-54898) ......................................................................... 7 - 9
Electrical Schematic - AWP Super Series DC CE Models
(from serial number 3896-432 to AWP07-54898) ................................................... 7 - 10
Electrical Schematic - AWP Super Series DC CE Models Standard Base
(after serial number AWP07-54898) ....................................................................... 7 - 11
Electrical Schematic - AWP Super Series DC CE Models Narrow Base
Electrical Schematic - AWP Super Series DC TUV Models
(after serial number 3896-430) ............................................................................... 7 - 13
Electrical Schematic - AWP Super Series AC Models
(from serial number 3894-103 to 3896-303) ........................................................... 7 - 14
Electrical Schematic - AWP Super Series AC Models Standard Base
(from serial number AWP07-54898 to AWP07-57594) ........................................... 7 - 17
Electrical Schematic - AWP Super Series AC Models Narrow Base
Electrical Schematic - AWP Super Series AC Models Standard Base
Electrical Schematic - AWP Super Series AC Models Narrow Base
Part No. 38139
xi
TABLE OF CONTENTS
Section Seven
Schematics, continued
Electrical Schematic - AWP Super Series AC CE Models
Electrical Schematic - AWP Super Series AC CE Models Standard Base
Electrical Schematic - AWP Super Series AC CE Models Narrow Base
Electrical Schematic - AWP Super Series AC CE Models Standard Base
Electrical Schematic - AWP Super Series AC CE Models Narrow Base
Electrical Schematic - AWP Super Series AC TUV Models
(after serial number 3896-460) ............................................................................... 7 - 26
Electrical Schematic - IWP Super Series DC Models
(from serial number 4096-342 to IWP07-7065) ....................................................... 7 - 29
(after serial number IWP07-7065) ........................................................................... 7 - 30
Electrical Schematic - IWP Super Series DC Models with Power Assist ................ 7 - 31
Electrical Schematic - IWP Super Series DC Models with Power Assist
(Directional Valve Coils Powering Function Manifold) ............................................. 7 - 32
Electrical Schematic - IWP Super Series DC TUV Models ..................................... 7 - 33
Electrical Schematic - IWP Super Series DC TUV Models with Outreach .............. 7 - 34
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist ........ 7 - 35
Electrical Schematic - IWP Super Series DC TUV
Models with Power Assist and Outreach ................................................................ 7 - 36
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist
(Directional Valve Coils Powering Function Manifold) ............................................. 7 - 37
xii
Part No. 38139
Section Seven
Schematics, continued
Electrical Schematic - IWP Super Series AC Models
(from serial number 4096-356 to IWP07-7065) ....................................................... 7 - 40
(from serial number IWP07-7066 to IWP07-57594) ................................................ 7 - 41
(after serial number IWP07-57594) ......................................................................... 7 - 42
Electrical Schematic - IWP Super Series AC TUV
(Models with Base-mounted Junction Box) ............................................................. 7 - 43
Electrical Schematic - IWP Super Series AC TUV
(Models without Base-mounted Junction Box) ........................................................ 7 - 44
Electrical Schematic - IWP Super Series AC TUV Models with Outreach .............. 7 - 45
Hydraulic Schematic Legend .................................................................................. 7 - 46
Hydraulic Schematic - AWP Super Series Models .................................................. 7 - 47
Hydraulic/Pneumatic Schematic - AWP Super Series Models ................................ 7 - 48
Hydraulic Schematic - IWP Super Series Models without Power Assist ................. 7 - 49
Hydraulic Schematic - IWP Super Series Models with Power Assist ...................... 7 - 50
Hydraulic Schematic - IWP Super Series Models with Power Assist and Brakes ... 7 - 51
Hydraulic Schematic - IWP Super Series
(Models with Power Assist, Brakes and Cross Port Relief) ..................................... 7 - 52
Part No. 38139
xiii
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Part No. 38139
Section 2 • Specifications
Specifications
Model
Standard Base
Height, working maximum
AWP-15S
AWP-20S
AWP-25S
21 ft 4 in
6.5 m
15 ft 4 in
4.7 m
350 lbs
159 kg
300 lbs
136 kg
26 ft 1 in
8.0 m
20 ft 1 in
6.1 m
350 lbs
159 kg
300 lbs
136 kg
30 ft 9 in
9.4 m
24 ft 9 in
7.6 m
350 lbs
159 kg
300 lbs
136 kg
12V
110V or 220V
100 psi / 6.9 bar
-20°F to 135°F
-29°C to 57°C
12V
110V or 220V
100 psi / 6.9 bar
-20°F to 135°F
-29°C to 57°C
764 / 674 lbs
347 / 306 kg
78 in
198 cm
29 in
73.6 cm
817 / 727 lbs
371 / 330 kg
78 in
198 cm
29 in
73.6 cm
46 in
46 in
117 cm
117 cm
Outrigger footprint
603/4 x 523/4 in
603/4 x 523/4 in
(l x w) Domestic
154 x 134 cm
154 x 134 cm
3
3
Outrigger footprint
60 /4 x 52 /4 in
691/4 x 611/4 in
(l x w) CSA
154 x 134 cm
175.6 x 155.3 cm
Outrigger footprint
603/4 x 523/4 in
603/4 x 523/4 in
(l x w) CE Indoor
154 x 134 cm
154 x 134 cm
Outrigger footprint
691/4 x 611/4 in
831/4 x 751/4 in
(l x w) CE Outdoor
175.6 x 155.3 cm
211.5 x 191.2 cm
Corner access/wall access*
153/4 / 8 in
141/2 / 51/2 in
Domestic
39.7 / 20.3 cm
36.9 / 7.4 cm
153/4 / 8 in
201/4 / 93/4 in
CSA
39.7 / 20.3 cm
51.2 / 24.5 cm
153/4 / 8 in
141/2 / 51/2 in
CE Indoor
39.7 / 20.3 cm
36.9 / 7.4 cm
1
1
Corner access/wall access* 21 /2 / 12 /4 in
30 / 163/4 in
CE Outdoor
54.6 / 30.8 cm
76 / 42.4 cm
* Corner of platform top rail to corner of wall with ability to rotate leveling jack.
46 in
117 cm
603/4 x 523/4 in
154 x 134 cm
831/2 x 751/2 in
212 x 191 cm
691/4 x 611/4 in
175.6 x 155.3 cm
89 x 81 in
225.9 x 205.6 cm
14 / 3 in
35.1 / 7.4 cm
283/4 / 141/4 in
72.6 / 36.2 cm
191/4 / 71/4 in
48.6 / 18.2 cm
321/2 / 17 in
82.5 / 43.4 cm
Height, platform maximum
Lift capacity
all models except Canada
Lift capacity
models sold in Canada only
Power source
DC model
12V
AC model
110V or 220V
Air motor
100 psi / 6.9 bar
Ambient Operating
-20°F to 135°F
Temperature
-29°C to 57°C
Machine weight
(DC / AC and Air models)
Height, stowed
Width
718 / 628 lbs
326 / 285 kg
78 in
198 cm
29 in
73.6 cm
Length
Platform dimensions - all models
Standard platform
(l x w x h) gated or sliding mid-rail
27 x 26 x 443/4 in
69 x 66 x 114 cm
Gated narrow platform
(l x w x h)
26 x 20 x 443/4 in
66 x 51 x 114 cm
Gated ultra-narrow platform
(l x w x h)
22 x 18 x 443/4 in
56 x 46 x 114 cm
Standard fiber platform
(l x w x h)
29 x 261/2 x 431/2 in
74 x 67 x 110 cm
Part No. 38139
2-1
SPECIFICATIONS
Model
Standard Base
AWP-30S
AWP-36S
AWP-40S
35 ft 6 in
10.8 m
29 ft 6 in
9.0 m
350 lbs
159 kg
300 lbs
136 kg
42 ft 5 in
12.9 m
36 ft 6 in
11.1 m
350 lbs
159 kg
300 lbs
136 kg
46 ft 3 in
14.1 m
40 ft 3 in
12.3 m
300 lbs
136 kg
300 lbs
136 kg
12V
110V or 220V
100 psi / 6.9 bar
-20°F to 135°F
-29°C to 57°C
12V
110V or 220V
100 psi / 6.9 bar
-20°F to 135°F
-29°C to 57°C
1107 / 1017 lbs
502 / 461 kg
1091/2 in
278 cm
29 in
73.6 cm
1130 / 1040 lbs
513 / 472 kg
1091/2 in
278 cm
29 in
73.6 cm
46 in
55 in
117 cm
140 cm
Outrigger footprint
691/4 x 611/4 in
831/4 x 751/4 in
(l x w) Domestic
175.6 x 155.3 cm
211.6 x 191.2 cm
Outrigger footprint
971/2 x 891/2 in
1171/4 x 1091/4 in
(l x w) CSA
247.5 x 227.2 cm
297.8 x 278 cm
Outrigger footprint
751/2 x 671/2 in
831/4 x 751/4 in
(l x w) CE Indoor
192 x 171.4 cm
211.6 x 191.2 cm
Outrigger footprint
1171/4 x 1091/2 in
1171/4 x 1091/2 in
(l x w) CE Outdoor
297.8 x 278 cm
297.8 x 278 cm
181/2 / 43/4 in
281/2 / 141/4 in
Domestic
46.6 / 11.9 cm
72.7 / 36.2 cm
37 / 183/4 in
52 / 311/4 in
CSA
94.1 / 47.8 cm
132.5 / 79.3 cm
221/4 / 8 in
281/2 / 141/4 in
CE Indoor
56.5 / 20.3 cm
72.7 / 36.2 cm
3
3
Corner access/wall access* 50 /4 / 28 /4 in
52 / 311/4 in
CE Outdoor
128.8 / 73 cm
132.5 / 79.3 cm
55 in
140 cm
89 x 81 in
225.9 x 205.6 cm
1171/4 x 1091/4 in
297.8 x 278 cm
89 x 81 in
225.9 x 205.6 cm
1171/4 x 1091/2 in
297.8 x 278 cm
311/4 / 141/2 in
79.4 / 37.1 cm
503/4 / 283/4 in
128.8 / 73 cm
311/4 / 141/2 in
79.4 / 37.1 cm
503/4 / 283/4 in
128.8 / 73 cm
Lift capacity
all models except Canada
Lift capacity
models sold in Canada only
Power source
DC model
12V
AC model
110V or 220V
Air motor
100 psi / 6.9 bar
Ambient Operating
-20°F to 135°F
Temperature
-29°C to 57°C
Machine weight
Height, stowed
831 / 741 lbs
377 / 336 kg
78 in
198 cm
29 in
73.6 cm
Width
Length
Platform dimensions - all models
Narrow fiber platform
(l x w x h)
26 x 22 x 431/2 in
66 x 56 x 110 cm
Front and side entry platform
(l x w x h)
30 x 28 x 443/4 in
76 x 71 x 114 cm
2-2
Extra large platform
(l x w x h)
30 x 28 x 443/4 in
76 x 71 x 114 cm
Part No. 38139
SPECIFICATIONS
Model
AWP-15S
AWP-20S
AWP-25S
AWP-30S
711 / 621 lbs
322 / 282 kg
745 / 655 lbs
338 / 297 kg
780 / 690 lbs
353 / 313 kg
814 / 724 lbs
369 / 328 kg
Height, stowed
78 in
198 cm
78 in
198 cm
78 in
198 cm
78 in
198 cm
Width
22 in
55.8 cm
22 in
55.8 cm
22 in
55.8 cm
22 in
55.8 cm
Length
491/2 in
125.7 cm
491/2 in
125.7 cm
491/2 in
125.7 cm
491/2 in
125.7 cm
Outrigger footprint
(l x w) Domestic
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
711/2 x 58 in
181.6 x 147.3 cm
Outrigger footprint
(l x w) CSA
711/2 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
Outrigger footprint
(l x w) CE Indoor
64 x 481/4 in
162.5 x 122.5 cm
711/4 x 58 in
181.6 x 147.3 cm
711/4 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
Outrigger footprint
(l x w) CE Outdoor
831/4 x 74 in
211.4 x 187.9 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
112 x 112 in
284.4 x 284.4 cm
16 / 11 in
Domestic
40.6 / 27.9 cm
141/4 / 81/2 in
36.2 / 21.6 cm
13 / 6 in
33 / 15.2 cm
181/2 / 71/4 in
47 / 18.4 cm
Corner access/wall access* 221/2 / 143/4 in
CSA
57.1 / 37.5 cm
241/2 / 14 in
62.2 / 35.5 cm
283/4 / 15 in
73 / 38.1 cm
371/2 / 181/2 in
95.2 / 47 cm
16 / 11 in
CE Indoor
40.6 / 27.9 cm
21 / 121/4 in
53.3 / 31.1 cm
191/2 / 93/4 in
49.5 / 24.7cm
22 / 9 in
55.8 / 22.8 cm
311/2 / 20 in
80 / 50.8 cm
30 / 171/2 in
76.2 / 44.4 cm
383/4 / 21 in
98.4 / 53.3 cm
51 / 261/2 in
129.5 / 67.3 cm
Narrow Base
Machine weight
CE Outdoor
Platform dimensions
(l x w x h)
22 x 18 x 443/4 in
56 x 46 x 117 cm
(l x w x h)
26 x 20 x 443/4 in
66 x 51 x 114 cm
(l x w x h)
26 x 22 x 431/2 in
66 x 56 x 110 cm
Part No. 38139
2-3
SPECIFICATIONS
Model
AWP-15S
AWP-20S
AWP-25S
AWP-30S
Machine weight
715 / 625 lbs
(DC / AC and Air models) 324.5 / 283.7 kg
750 / 660 lbs
339.7 / 298.9 kg
784 / 694 lbs
355.3 / 314.6 kg
819 / 729 lbs
371 / 330.2 kg
Rough Terrain Base
Height, stowed
79 in
201 cm
79 in
201 cm
79 in
201 cm
79 in
201 cm
Width
291/2 in
75 cm
291/2 in
75 cm
291/2 in
75 cm
291/2 in
75 cm
Length
58 in
147 cm
58 in
147 cm
58 in
147 cm
58 in
147 cm
Outrigger footprint
(l x w) Domestic
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
64 x 481/4 in
162.5 x 122.5 cm
711/2 x 58 in
181.6 x 147.3 cm
Outrigger footprint
(l x w) CSA
711/2 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
Outrigger footprint
(l x w) CE Indoor
64 x 481/4 in
162.5 x 122.5 cm
711/4 x 58 in
181.6 x 147.3 cm
711/4 x 58 in
181.6 x 147.3 cm
741/2 x 651/2 in
189.2 x 166.3 cm
Outrigger footprint
(l x w) CE Outdoor
831/4 x 74 in
211.4 x 187.9 cm
831/4 x 74 in
211.4 x 187.9 cm
951/4 x 893/4 in
241.9 x 227.9 cm
112 x 112 in
284.4 x 284.4 cm
16 / 11 in
Domestic
40.6 / 27.9 cm
141/4 / 81/2 in
36.2 / 21.6 cm
13 / 6 in
33 / 15.2 cm
181/2 / 71/4 in
47 / 18.4 cm
Corner access/wall access* 221/2 / 143/4 in
CSA
57.1 / 37.5 cm
241/2 / 14 in
62.2 / 35.5 cm
283/4 / 15 in
73 / 38.1 cm
371/2 / 181/2 in
95.2 / 47 cm
16 / 11 in
CE Indoor
40.6 / 27.9 cm
21 / 121/4 in
53.3 / 31.1 cm
191/2 / 93/4 in
49.5 / 24.7cm
22 / 9 in
55.8 / 22.8 cm
311/2 / 20 in
80 / 50.8 cm
30 / 171/2 in
76.2 / 44.4 cm
383/4 / 21 in
98.4 / 53.3 cm
51 / 261/2 in
129.5 / 67.3 cm
CE Outdoor
Platform dimensions
Standard platform
(l x w x h) gated or sliding mid-rail
27 x 26 x 443/4 in
69 x 66 x 114 cm
(l x w x h)
26 x 22 x 431/2 in
66 x 56 x 110 cm
(l x w x h)
22 x 18 x 443/4 in
56 x 46 x 117 cm
Front and side entry platform
(l x w x h)
30 x 28 x 443/4 in
76 x 71 x 110 cm
(l x w x h)
26 x 20 x 443/4 in
66 x 51 x 114 cm
Extra large platform
(l x w x h)
30 x 28 x 443/4 in
76 x 71 x 110 cm
Standard fiber platform
(l x w x h)
29 x 261/2 x 431/2 in
74 x 67 x 110 cm
2-4
Part No. 38139
SPECIFICATIONS
Model
IWP-20S
IWP-25S
IWP-30S
26 ft 5 in
8.1 m
30 ft 5 in
9.3 m
35 ft 6 in
10.8 m
20 ft 5 in
6.2 m
24 ft 5 in
7.4 m
29 ft 6 in
9.0 m
Lift capacity
350 lbs
159 kg
350 lbs
159 kg
350 lbs
159 kg
Lift capacity
with outreach option
300 lbs
136 kg
—
—
—
—
12V
110V or 220V
12V
110V or 220V
12V
110V or 220V
1245 / 1345 lbs
565 / 610 kg
1290 / 1390 lbs
585 / 630 kg
1290 / 1390 lbs
585 / 630 kg
76 in / 78 in
198 / 203 cm
76 in / 78 in
198 / 203 cm
76 in / 78 in
198 / 203 cm
Width - Standard base
32 in
81 cm
32 in
81 cm
—
—
Length - Standard base
60 in
152 cm
60 in
152 cm
—
—
Width - Wide base
—
—
—
—
40 in
102 cm
Length - Wide base
—
—
—
—
60 in
69 cm
Platform length
27 in
69 cm
27 in
69 cm
27 in
69 cm
Platform width
26 in
66 cm
26 in
66 cm
26 in
66 cm
Platform height
443/4 in
114 cm
443/4 in
114 cm
443/4 in
114 cm
Corner access
6 in
15 cm
6 in
15 cm
7 in
18 cm
Power source
DC model
AC model
Machine weight
(AC / DC models)
Height, stowed
base fully lowered/base raised
Part No. 38139
2-5
SPECIFICATIONS
Platform function speed, maximum
AWP-15S
Platform function speed, maximum
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
AC
DC
40 seconds
42 seconds
52 seconds
42 seconds
AC
DC
65 seconds
38 seconds
48 seconds
38 seconds
Hydraulic pressure, maximum All Models
1600 psi
110 bar
Platform up
Platform down
AWP-20S
Platform up
Platform down
AWP-25S
Platform up
Platform down
AWP-30S
Platform up
Platform down
AWP-36S
Platform up
Platform down
AWP-40S
Platform up
Platform down
2-6
IWP - all models
AC
DC
40 seconds
28 seconds
30 seconds
28 seconds
Hydraulic pressure, maximum All Models
1600 psi
110 bar
Platform up
Platform down
Part No. 38139
SPECIFICATIONS
Hydraulic Hose and Fitting Torque Specifications
Your machine is equipped with either 37° flared fittings and hose ends OR Parker Seal-Lok® fittings and
hose ends. Genie specifications require that fittings and hose ends be torqued to specification when they
are removed and installed or when new hoses or fittings are installed.
SAE O-ring Boss Port
SAE O-ring Boss Port
(tube fitting - installed into Aluminum)
(tube fitting - installed into Steel)
SAE Dash size
Torque
SAE Dash size
Torque
-4
11 ft-lbs / 14.9 Nm
-4
16 ft-lbs / 21.7 Nm
-6
23 ft-lbs / 31.2 Nm
-6
35 ft-lbs / 47.5 Nm
-8
40 ft-lbs / 54.2 Nm
-8
60 ft-lbs / 81.3 Nm
-10
69 ft-lbs / 93.6 Nm
-10
105 ft-lbs / 142.4 Nm
-12
93 ft-lbs / 126.1 Nm
-12
140 ft-lbs / 190 Nm
-16
139 ft-lbs / 188.5 Nm
-16
210 ft-lbs / 284.7 Nm
-20
172 ft-lbs / 233.2 Nm
-20
260 ft-lbs / 352.5 Nm
-24
208 ft-lbs / 282 Nm
-24
315 ft-lbs / 427.1 Nm
Seal-Lok Fittings
JIC 37° Fittings
(hose end)
(swivel nut or hose connection)
®
SAE Dash size
Torque
-4
18 ft-lbs / 24.4 Nm
-6
Thread Size
Flats
-4
7/16-20
2
27 ft-lbs / 36.6 Nm
-6
9/16-18
1 1/4
-8
40 ft-lbs / 54.2 Nm
-8
3/4-16
1
-10
63 ft-lbs / 85.4 Nm
-10
7/8-14
1
-12
90 ft-lbs / 122 Nm
-12
1 1/16-12
1
-16
120 ft-lbs / 162.7 Nm
-16
1 5/16-12
1
-20
140 ft-lbs / 190 Nm
-20
1 5/8-12
1
-24
165 ft-lbs / 223.7 Nm
-24
1 7/8-12
1
Part No. 38139
SAE Dash size
2-7
SPECIFICATIONS
3 Working clockwise on the body hex fitting, make
a second mark with a permanent ink marker to
indicate the proper tightening position.
Torque Procedure
JIC 37° fittings
1 Align the tube flare (hex nut) against the nose of
the fitting body (body hex fitting) and tighten the
hex nut to the body hex fitting to hand-tight,
approximately 30 in-lbs / 3.4 Nm.
Use the JIC 37° Fittings table on
the previous page to determine
the correct number of flats for the
proper tightening position.
2 Make a reference mark on one of the flats of
the hex nut, and continue it on to the body hex
fitting with a permanent ink marker.
The marks indicate that the correct
tightening positions have been
determined. Use the second mark
on the body hex fitting to properly
tighten the joint after it has been
loosened.
a
b
c
d
b
a
c
b
a
b
c
d
hydraulic hose
hex nut
reference mark
body hex fitting
a
b
c
body hex fitting
reference mark
second mark
4 Tighten the hex nut until the mark on the hex
nut is aligned with the second mark on the body
hex fitting.
5 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
2-8
Part No. 38139
SPECIFICATIONS
Seal-Lok® fittings
1 Replace the O-ring. The O-ring must be
replaced anytime the seal has been broken.
The O-ring cannot be re-used if the fitting or
hose end has been tightened beyond finger
tight.
The O-rings used in the Parker
Seal Lok® fittings and hose ends
are custom-size O-rings. They are
not standard SAE size O-rings.
They are available in the O-ring
field service kit (Genie part
number 49612).
2 Lubricate the O-ring before installation.
3 Be sure that the face seal O-ring is seated and
retained properly.
4 Position the tube and nut squarely on the face
seal end of the fitting and tighten the nut finger
tight.
5 Tighten the nut or fitting to the appropriate
torque per given size as shown in the table.
6 Operate all machine functions and inspect the
hoses and fittings and related components to
confirm that there are no leaks.
Part No. 38139
2-9
SPECIFICATIONS
2 - 10
Part No. 38139
Section 3 • Theory of Operation
Theory of Operation
Power Source
Limit Switches
The Genie AWP Super Series and Genie IWP
Super Series have multiple power options:
AC models: 110V AC or 220V AC
DC models: 12V DC
Air motor: 100 psi / 6.9 bar @ 80 cfm /
37760 cc/sec
There is one limit switch for all IWP CE models
with Platform Outreach (Option). This limit switch is
located on the carriage mount. When the platform
outreach is extended, the limit switch is activated
and cuts power to the up/down functions.
Hydraulic System
All machine functions are performed by the
hydraulic system, which contains either a hydraulic
pump and an electric power unit or a hydraulic
pump and an air motor power unit.
Platform elevate and the Power Wheel Assist
(Option) functions are powered by a single-section
gear pump, rated at 0.5 to 0.6 gpm at 2000 psi /
1.89 to 2.27 L/min at 138 bar for AC and Air
models, 0.7 to 1 gpm at 2000 psi / 2.6 to 3.76 L/
min at 138 bar for DC models. The pump supplies
hydraulic fluid under pressure to the hydraulic
manifold, where the directional and flow control
valves are located, and to the drive manifold (if
equipped). To protect from over-pressurization of
the system, the hydraulic pump is provided with a
pressure relief valve, set at 2700 psi / 186 bar.
The power wheel assist function is managed by a
bi-directional hydraulic motor connected to a single
drive/steer wheel. By first raising the chassis using
the foot pump, the drive/steer wheel will lower,
then by activating the directional rocker switch on
the steer handle, you can move the machine in the
direction desired while steering with the steer
handle.
Electrical System
All functions are accomplished by first pressing a
control activate button and then pushing a button
on the control panel, which sends voltage or air to
the appropriate directional control valve. These
directional valves determine which direction the
hydraulic fluid will travel.
Part No. 38139
Machine Controls
The Genie AWP Super Series and Genie IWP
Super Series machines are equipped with
operational controls which are found in two
locations: the ground controls, located in two
positions, on the side of the mast (standard base
models), and in the front of the mast opposite the
platform (narrow and rough terrain models), and
the platform controls, located in the platform.
Ground controls: Only auxiliary platform lowering
is available by pressing the auxiliary platform
lowering button. For models with Power Wheel
Assist Option, pull and hold the function enable
lever to either side of the switch, and press the
thumb rocker switch and drive the machine in the
desired direction of travel. When releasing the
thumb rocker switch, the machine will continue to
roll. To set the brake, you must release the
function enable lever. To move a machine without
power wheel assist, pull and hold the function
enable lever to release the brake. Release the
function enable lever to stop the machine and set
the brake. The brake will hold the machine on
inclines of less than 3°.
Platform controls are activated by pressing the
control activate button, then rotating the mast
up/down function switch in the direction indicated
on the control panel decal.
Washing electronic components is
not suggested. Instead, use
compressed air to remove debris.
3-1
Section 3 • Theory of Operation
3-2
Part No. 38139
Section 4 • Scheduled Maintenance Procedures
Scheduled Maintenance Procedures
About This Section
This section contains detailed procedures for each
scheduled maintenance inspection.
Each procedure includes a description, safety
warnings and step-by-step instructions.
Observe and Obey:
Maintenance inspections shall be completed by
a person trained and qualified on the
maintenance of these machines.
Scheduled maintenance inspections shall be
completed daily, quarterly and annually as
specified on the Maintenance Inspection
Report.
Failure to properly complete each
inspection when required may
result in death, serious injury or
substantial machine damage.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating machine.
Use only Genie approved replacement parts.
Machines that have been out of service for a
period longer than 3 months must complete the
quarterly inspection.
Unless otherwise specified, perform each
procedure with the machine in the following
configuration:
Symbols Legend
Safety alert symbol–used to alert
personnel to potential personal
to avoid possible injury or death
injury.
injury.
Indicates that a specific result is expected after
performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
· Machine parked on a firm, level surface
· Platform in the stowed position
· Key switch in the off position with the key
removed
· The red Emergency Stop button in the off
position at both ground and platform controls
· Wheels chocked
Part No. 38139
4-1
SCHEDULED MAINTENANCE PROCEDURES
Maintenance Symbols Legend
Pre-delivery Preparation Report
Note: The following symbols have been used in
this manual to help communicate the intent of the
instructions. When one or more of the symbols
appears at the beginning of a maintenance
procedure, it conveys the meaning below.
The pre-delivery preparation report contains
checklists for each type of scheduled inspection.
Make copies of the Pre-delivery Preparation report
to use for each inspection. Store completed forms
as required.
Maintenance Schedule
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be required
to perform this procedure.
Indicates that dealer service is required
to perform this procedure.
There are three types of maintenance inspections
that must be performed according to a schedule—
daily, quarterly, and annual. The Scheduled
Maintenance Procedures Section and the
Maintenance Inspection Report have been divided
into three subsections—A, B, and C. Use the
following chart to determine which group(s) of
procedures are required to perform a scheduled
inspection.
Inspection
Table or Checklist
Daily or every 8 hours
Quarterly or every 250 hours
Annual Inspection or every 1000 hours
A
A+B
A+B+C
Maintenance Inspection Report
The maintenance inspection report contains
checklists for each type of scheduled inspection.
Make copies of the Maintenance Inspection Report
to use for each inspection. Maintain completed
forms for a minimum of 4 years or in compliance
with your employer, jobsite and governmental
regulations and requirements.
4-2
Part No. 38139
Pre-Deliver
Pre-Deliveryy Preparation
Fundamentals
Instructions
It is the responsibility of the dealer to perform the
Pre-delivery Preparation.
Use the operator’s manual on your machine.
The Pre-delivery Preparation is performed prior to
each delivery. The inspection is designed to discover if
anything is apparently wrong with a machine before it
is put into service.
A damaged or modified machine must never be used.
If damage or any variation from factory delivered
condition is discovered, the machine must be tagged
and removed from service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer's specifications.
Scheduled maintenance inspections shall be
performed by qualified service technicians, according
to the manufacturer's specifications and the
requirements listed in the responsibilities manual.
The Pre-delivery Preparation consists of completing
the Pre-operation Inspection, the Maintenance items
and the Function Tests.
Use this form to record the results. Place a check in
the appropriate box after each part is completed.
Follow the instructions in the operator’s manual.
If any inspection receives an N, remove the machine
from service, repair and re-inspect it. After repair,
place a check in the R box.
Legend
Y = yes, completed
N = no, unable to complete
R = repaired
Comments
Pre-Delivery Preparation
Y
N
Pre-operation inspection
completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Genie Industries USA
18340 NE 76th Street
PO Box 97030
Redmond, WA 98073-9730
(425) 881-1800
Genie UK
The Maltings, Wharf Road
Grantham, Lincolnshire
NG31- 6BH England
(44) 1476-584333
Part
No.
38139
Genie
AWP Super
Series
Copyright
© 2002
by Genie Industries. Genie®
is a registered
trademark
of Genie and Genie IWP Super Series
Industries.
Rev A
4-3
R
4-4
Part No. 38139
Maintenance Inspection Report
Model
Checklist A
Serial number
A-1
Manuals and decals
B-1
Battery
A-2
Pre-operation inspection
B-2
Electrical wiring
A-3
Function tests
B-3
Welds
A-4
Damage, loose or
missing parts
B-4
Tilt-back operation if equipped
A-5
Hydraulic leaks
B-5
A-6
Check Hydraulic oil
Level
Lifting chain
adjustments
B-6
Test base operationIWPS models
Clean and lubricate
columns
B-7
Lifting capacity
B-8
Sequencing cables
B-9
Proper outrigger
length AWPS models
Date
Y N R
Checklist B
Y N R
Machine owner
Inspected by (print)
Inspector signature
Inspector title
A-7
Inspector company
A-8
Instructions
· Make copies of this report to use for
each inspection.
Auxiliary lowering
operation
A-9
· Select the appropriate checklist(s) for
the type of inspection to be performed.
Manual lowering
operation
A-10 Columns
A-11 Sequencing cables
Daily or 8 hour
Inspection:
A
Quarterly or 250 hour Inspection:
A+B
Annual or 1000 hour Inspection:
A+B+C
· Place a check in the appropriate box
after each inspection procedure is
completed.
· Use the step-by-step procedures in
this section to learn how to perform
these inspections.
· If any inspection receives an “N”,
remove the machine from service,
repair and re-inspect it. After repair,
place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, unacceptable
A-12 Interlock system
operation
A-13 Power and
function controls
A-14 Lifting chains
and idler wheels
B-10 Inspect and lubricate
the outrigger leveling
jack footpads AWPS models
B-11 Level sensing IWPS models
B-12 Chain adjustment IWP-20S models
with outreach
A-15 Breather cap
A-16 Tire pressure
Checklist C
A-17 Air line lubricator
oil level - Air models
C-1
Casters and wheels
C-2
Mast assembly
A-18 Oil drip rate Air models
C-3
Lifting chains
C-4
Hydraulic oil
C-5
Auxiliary platform
lowering batteries
C-6
Lifting chains
A-19 Air filter/regulator Air models
Y N R
R = repaired
Comments
Part No. 38139
4-5
Checklist A Procedures
A-1
Inspect the Manuals and Decals
Maintaining the operator’s and safety manuals in
good condition is essential to safe machine
operation. Manuals are included with each
machine and should be stored in the container
provided in the platform. An illegible or missing
manual will not provide safety and operational
information necessary for a safe operating
condition.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory
for safe machine operation. Decals alert operators
and personnel to the many possible hazards
associated with using this machine. They also
provide users with operation and maintenance
information. An illegible decal will fail to alert
personnel of a procedure or hazard and could
result in unsafe operating conditions.
3 Open the operator's manual to the decals
inspection section. Carefully and thoroughly
inspect all decals on the machine for legibility
and damage.
Result: The machine is equipped with all
required decals, and all decals are legible and
in good condition.
Result: The machine is not equipped with all
required decals, or one or more decals are
illegible or in poor condition. Remove the
machine from service until the decals are
replaced.
4 Always return the manuals to the storage
container after use.
Note: Contact your authorized Genie distributor or
Genie Industries if replacement manuals or decals
are needed.
1
Check to make sure that the operator's and safety
manuals are present and complete in the
storage container on the platform.
2 Examine the pages of each manual to be sure
that they are legible and in good condition.
Result: The operator's manual is appropriate for
the machine and all manuals are legible and in
good condition.
Result: The operator's manual is not
appropriate for the machine or all manuals are
not in good condition or is illegible. Remove the
machine from service until the manual is
replaced.
4-6
Part No. 38139
CHECKLIST A
PROCEDURES
A-2
Perform Pre-operation Inspection
A-3
Perform Function Tests
Completing a Pre-operation Inspection is essential
to safe machine operation. The Pre-operation
Inspection is a visual inspection performed by the
operator prior to each work shift. The inspection is
designed to discover if anything is apparently
wrong with a machine before the operator performs
the function tests. The Pre-operation Inspection
also serves to determine if routine maintenance
procedures are required.
Completing the function tests is essential to safe
machine operation. Function tests are designed to
discover any malfunctions before the machine is
put into service. A malfunctioning machine must
never be used. If malfunctions are discovered, the
machine must be tagged and removed from
service.
Complete information to perform this procedure is
available in the appropriate operator's manual.
Refer to the Operator's Manual on your machine.
Part No. 38139
Complete information to perform this procedure is
available in the appropriate operator's manual.
Refer to the Operator's Manual on your machine.
4-7
CHECKLIST A
PROCEDURES
A-4
Inspect for Damage and Loose or
Missing Parts
· IWPS models: Hydraulic manifolds and foot
pump
· IWPS models: Foot pads
· AWPS models: Outriggers, leveling jacks and
foot pads
· Dents or damage to machine
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever
comes first.
· Corrosion or oxidation
· Cracks in welds or structural components
Daily machine condition inspections are essential
to safe machine operation and good machine
performance. Failure to locate and repair damage,
and discover loose or missing parts may result in
an unsafe operating condition.
IWPS models with Power Wheel Assist
Option:
1 Inspect the entire machine for damage and
improperly installed or missing parts including:
· Electrical components, wiring and electrical
cables
IWP-20S models with Outreach Option:
· Steer handle
· Hydraulic motor and hoses
· Locking bracket
· Handle and handle lock
· Electrical cable anchors and pulleys
· Outreach extension arms
· Hydraulic power unit, hoses, fittings,
cylinder(s) and manifolds
· Chain and sprocket
· Sequencing cables, anchors and pulleys
· Lifting chains and idler wheels
· Adjustable glide pads
· Mast columns and counterweight(s)
· Mast covers
· Nuts, bolts and other fasteners
· Platform entry mid-rail or gate
· Breather cap
4-8
Part No. 38139
CHECKLIST A
PROCEDURES
A-5
Check for Hydraulic Leaks
A-6
Check the Hydraulic Oil Level
comes first.
comes first.
Detecting hydraulic fluid leaks is essential to
operational safety and good machine performance.
Undiscovered leaks can develop into hazardous
conditions, impair machine functions and damage
machine components.
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes in oil
level that might indicate the presence of hydraulic
system problems.
1 Inspect for hydraulic oil puddles, dripping or
residue on or around the following areas:
1 Be sure the platform is fully lowered.
· Hydraulic power unit—tank, valves,
fittings
2 Remove the fasteners from the hydraulic power
unit cover.
· Hydraulic cylinder(s)
3 Remove the cover.
· Flow control valve
4 Check the sight gauge on the side of the
hydraulic tank.
· Ground area under the machine
· Hydraulic hoses and fittings
· IWPS models: Hydraulic manifolds and
foot pump
IWPS models with Power Wheel Assist Option:
· Hydraulic motor and hoses
Result: The hydraulic oil level should be visible
in the middle of the sight gauge.
5 Add oil if needed. Do not overfill.
6 Replace the cover.
Hydraulic System
Hydraulic fluid
Chevron Rando HD equivalent
Hydraulic tank capacity all models
Part No. 38139
3 quarts
2.8 liters
4-9
CHECKLIST A
PROCEDURES
A-7
Test the Base Operation IWPS Models
A-8
Check the Auxiliary Platform
Lowering Operation
comes first.
comes first.
Testing the base for proper operation is essential
for safe machine operation. An unsafe working
condition exists if the base fails to operate
properly. The base should operate smoothly and
be free of hesitation, jerking and binding.
The auxiliary platform lowering is powered by a
secondary battery pack that is located in the
ground control box. The auxiliary platform lowering
can be activated from the ground or platform
controls. Detection of an auxiliary lowering
malfunction is essential for safe machine
operation. An unsafe working condition exists if the
auxiliary platform lowering function does not
operate in the event of a main power failure.
1 Pump the foot pedal 7 to 9 complete strokes.
Result: The non-adjustable foot pads should
raise 11/2 to 2 inches / 4 to 5 cm off the ground.
2 Pull the base lowering handle.
Result: The base should lower, putting all four
foot pads in firm contact with the ground.
3 Raise the platform slightly.
Result: The inner frame wheels should lift off
the ground.
2 Disconnect the power source from the machine.
3 Push in the auxiliary platform lowering button at
the ground controls.
Result: Platform should lower.
4 Connect the power source to the machine.
6 Disconnect the power source from the machine.
7 Push in the control activate button and rotate
the up/down switch in the down direction.
Result: Platform should lower.
4 - 10
Part No. 38139
CHECKLIST A
A-9
Check the Manual Platform
Lowering Operation
comes first.
Detection of a manual lowering malfunction is
essential for safe machine operation. An unsafe
working condition exists if the manual lowering
function does not operate in the event of a main
and auxiliary power failure.
2 Activate the manual lowering valve located at
the bottom of the hydraulic cylinder.
Result: The platform should lower.
PROCEDURES
A-10
Inspect the Columns for Damage
comes first.
Detection of damage to columns is essential for
safe machine operation. An unsafe working
condition exists if the columns are damaged and
do not operate smoothly, free of hesitation and
binding. A daily check of the columns allows the
inspector to identify changes in the operating
condition of the column assembly that might
indicate damage.
1 Visually inspect each column for the following:
· Dents, gouges or abrasions
· Bends or warping
· Excessive wear
2 Raise and lower the platform through a
complete cycle.
Result: The platform should raise and lower
smoothly, free of hesitation and binding.
Part No. 38139
4 - 11
CHECKLIST A
PROCEDURES
A-11
Check the Sequencing Cables
comes first.
Detection of damage to sequencing cables or
components is essential for safe machine
operation. An unsafe working condition exists if the
sequencing components are damaged and do not
operate smoothly. A daily check of the sequencing
system allows the inspector to identify changes in
the operating condition that might indicate damage.
1 Visually inspect the cables and components for
the following:
· Frayed or broken wire strands
· Kinks in the cable
· Corrosion
· Paint or foreign materials
· Broken or damaged pulleys
· Unusual or excessive pulley wear
· Split or cracked threaded swage ends
2 Confirm the following:
· Cables are on the pulleys
· Upper and lower cable ends are properly
secured
· Upper and lower mounting brackets are
properly secured
A-12
Check the Interlock System for
Proper Operation
comes first.
Testing the interlock system for malfunctions is
essential for safe machine operation. An unsafe
working condition exists if any interlock display
light fails to operate properly.
AWPS models
1 Turn the key switch to ground control and pull
out the red Emergency Stop button to the ON
position. Twist to release the red Emergency
Stop button at the platform controls.
Result: AC & DC models: The power light
should be on.
Air models: The air pressure gauge should read
80 - 110 psi / 5.5 - 7.8 bar
2 Slide each outrigger
into a base socket until
the outrigger lock pin
snaps into place. Adjust
outriggers to level using
the outrigger screw jack
until the base casters
are slightly off the
ground.
3 Check the interlock display
lights at the ground
controls.
Result: Confirm that the
corresponding light is on.
4 Repeat steps 2 and 3 for
each of the remaining outriggers.
IWPS models
4 - 12
Part No. 38139
CHECKLIST A
Result: The power light should be on.
2 Pull the base lowering handle to fully lower the
base.
3 Use the bubble level and adjust the leveling
jacks until the machine is level and all four foot
pads are in firm contact with the ground.
Result: Within 1 to 3 seconds, all four interlock
display lights should turn on and remain on.
4 Pump the foot pedal to raise the base.
Result: Both foot pad interlock display lights
should be off.
5 Pull the base lowering handle to lower the base.
Result: The base will lower and both foot pad
interlock display lights should be on.
7 Turn both leveling jacks clockwise to the full/
extended position.
Result: The base will lower and the two level
sensor interlock display lights should be off and
remain off.
9 Push in the red Emergency Stop button at the
platform controls.
the up/down switch in the UP position, then the
DOWN position.
Result: Platform up/down functions should not
operate.
PROCEDURES
A-13
Test the Power and
Function Controls
comes first.
Testing the machine functions and the Emergency
Stop buttons for malfunctions is essential for safe
machine operation. An unsafe working condition
exists if any function fails to operate properly or
either red Emergency Stop button fails to stop all
the machine functions. Each function should
operate smoothly and be free of hesitation, jerking
and unusual noise.
DOWN position.
Result: Platform up/down functions should
operate.
3 Push in the red Emergency Stop button at the
platform controls to the OFF position.
DOWN position.
Result: The up/down functions should not
operate.
5 Push in the red Emergency Stop button at both
platform and ground controls.
DOWN position.
Result: The up/down functions should not
operate.
Part No. 38139
4 - 13
CHECKLIST A
PROCEDURES
A-14
Inspect the Lifting Chains and
Idler Wheels
4 Inspect the chain terminations near the bottom
of each column to confirm that the chain
tensioner bracket is centered in the inspection
hole.
comes first.
a
Maintaining the lifting chains and idler wheels in
good condition is essential to safe machine
operation. Failure to find and replace damaged
chains or idler wheels could result in unsafe
operating conditions and may cause component
damage.
b
d
c
1 Raise the platform approximately 3 feet / 1 m.
2 Visually inspect the chains and idler wheels
near the top of each column for the following:
· Excessive corrosion
a
b
c
d
chain tensioner bracket
adjustment nut (hidden from view)
termination rod (hidden from view)
column
· Broken or missing chain leafs and pins
· Tight or kinked joints in the chain
· Missing or damaged idler wheels and related
components
3 Inspect the chain terminations near the bottom
of each column to confirm that each termination
has a lock nut.
4 - 14
Part No. 38139
CHECKLIST A
A-15
Inspect the Breather Cap
comes first.
The hydraulic tank is vented to the atmosphere.
The breather cap has an internal air filter that can
clog and may cause the power unit to operate
improperly. If the breather cap is not properly
installed and checked daily, impurities can enter
the hydraulic system and may cause component
damage.
1 Be sure the breather cap is installed on the
hydraulic power unit tank and is not damaged.
Do not remove it.
PROCEDURES
A-17
Check the Air Supply Lubricator
Oil Level - Air Models
comes first.
Maintaining the proper oil level in the lubricator
canister is essential to safe operation and good
machine performance. Failure to keep the
lubricator canister at the proper oil level could
result in unsafe operating conditions and may
cause component damage.
1 Be sure the platform is fully lowered.
A-16
Check the Tire Pressure AWPS Models with Rough Terrain
Base Option
2 Inspect the lubricator canister for proper oil
level.
Result: The oil level must be within
1/2 inch / 12.7 mm from the top of the lubricator
canister.
3 To add oil, remove the oil lubricator canister
from the lubricator base and fill with oil. Install
the canister back onto the lubricator base.
comes first.
a
It is essential to maintain proper pressure in all airfilled tires. Improperly inflated tires can affect
machine handling.
b
1 Check the tire pressure with an air pressure
gauge. Add air as needed.
a
b
Models before serial number 3899-11837.
Tire pressure should be 30 psi / 2 bar in the
front and rear tires.
Models after serial number 3899-11836.
oil lubricator base
oil lubricator canister
Oil Specification
Oil Type
10W automotive engine oil
Tire pressure should be 50 psi / 3.4 bar in the
front and rear tires.
Part No. 38139
4 - 15
CHECKLIST A
PROCEDURES
A-18
Check the Air Supply Lubricator
Drip Rate - Air Models
A-19
Check the Air Filter/Regulator
Canister - Air Models
comes first.
comes first.
Maintaining the proper oil drip rate into the air
supply is essential to safe operation and good
machine performance. Failure to maintain the
proper drip rate could result in machine component
damage.
It is essential to drain the air filter/regulator canister
of water to ensure good air motor performance and
service life. A water-filled canister could cause the
air motor to perform poorly and continued use may
cause component damage.
1 While raising the platform, visually inspect the
oil lubricator sight gauge.
1 Check the air filter/regulator canister for any
water accumulation.
2 If water is visible, loosen the drain plug at the
bottom of the canister and allow the water to
drain out.
Result: There should be a maximum of 1 to 2
drops of oil visible in the sight gauge.
2 To adjust the drip rate, turn the oil flow control
valve clockwise to decrease the flow or
counterclockwise to increase the flow.
3 Tighten the drain plug.
3 Repeat this procedure until the proper oil drip
rate is achieved.
a
a
b
b
c
a
b
c
a
b
4 - 16
air filter/regulator
air filter/regulator canister
air filter/regulator canister drain plug
oil lubricator flow control valve
oil lubricator sight gauge
Part No. 38139
July 2010
Checklist B Procedures
REV B
4 Check the battery acid level. If needed,
replenish with distilled water to the bottom of
the battery fill tube. Do not overfill.
B-1
Inspect the Battery
5 Install the battery vent caps.
performed every 250 hours or quarterly, whichever
comes first.
6 If equipped: Set the battery charger AC Selector
switch to the proper voltage.
7 Set the power switch to the AUTO position.
Result: The charger ammeter should be ON.
Proper battery condition is essential to good
machine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in component damage and
hazardous conditions.
Electrocution/burn hazard.
Contact with hot or live circuits
injury. Remove all rings, watches
and other jewelry.
Bodily injury hazard. Batteries
contain acid. Avoid spilling or
contacting battery acid. Neutralize
battery acid spills with baking
soda and water.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
Note: Adding terminal protectors and a corrosion
preventative sealant will help eliminate corrosion
on the battery terminals and cables.
3 Remove the battery vent caps and check the
specific gravity of each battery cell with a
hydrometer.
Result: If any battery cell displays a specific
gravity of less than 1.026, the battery must be
replaced.
Part No. 38139
AWP Super Series • IWP Super Series
4 - 17
CHECKLIST B
July 2010
PROCEDURES
B-2
Inspect the Electrical Wiring
REV B
B-3
Inspect All Welds
comes first.
comes first.
Maintaining electrical wiring in good condition is
essential to safe operation and good machine
performance. Failure to find and replace burnt,
chafed, corroded or pinched wires could result in
unsafe operating conditions and may cause
component damage.
Weld inspections are essential to safe machine
operation and good machine performance. Failure
to locate and repair damage may result in an
unsafe operating condition.
1 Visually inspect the welds in the following
locations:
· Platform
· Base
Electrocution/burn hazard. Contact
with hot or live circuits could result
in death or serious injury. Remove
all rings, watches and other
jewelry.
1 Inspect the following areas for burnt, chafed,
corroded and loose wires:
· All base wiring
· Mast brace mounting bracket
AWPS models:
· Loading pivot bar
· Outrigger storage sockets
· Tilt-back frame (if equipped)
· Inside ground control box
· Tilt-back frame mounting bracket
(if equipped)
· Hydraulic power unit
IWPS models:
· All external electrical cables
· Foot pads
· Inside platform control box
· Power wheel assist (if equipped)
· DC models: battery pack
· AC power supply cord
· IWPS models: inside base junction box
· IWPS models: power wheel assist manifold
(if equipped)
4 - 18
Part No. 38139
July 2010
REV B
CHECKLIST B
B-4
Test the Tilt-back Operation
(if equipped)
comes first.
A tilt-back frame is standard equipment on
AWP-36S and 40S and optional on AWP-15S,
20S, 25S and 30S. The tilt-back frame allows the
machine to be rolled through a standard doorway.
Failure to detect improper tilt-back operation could
result in unsafe operating conditions and may
cause injury and component damage.
1 Fully lower the platform.
2 Remove the outriggers from the base and place
in the storage sockets.
PROCEDURES
6 Slide out the T-handle until the lock pin snaps
into the locked position.
Crushing hazard. The machine
could fall if the T-handle lock pin is
not locked into the base.
7 Lift the machine with
the T-handle to the
mid-tilt position
(casters on tilt-back
frame contact the floor,
and machine supported
by the extended tiltback strut). Use the
appropriate number of people and proper lifting
techniques.
8 Continue lifting
until telescoping
tilt-back strut is
completely
compressed.
9 Return the machine to the standing position.
Carefully pull down T-handle until machine
rests at mid-tilt position.
3 Maintain a firm grasp on the tilt-back frame and
remove the retaining pin.
4 Lower the tilt-back frame and guide the tilt-back
strut into the strut socket.
10 Lower the machine with the T-handle until base
casters are in contact with the ground. Use the
appropriate number of people and proper lifting
techniques.
11 Return the sliding T-handle to stowed position.
12 Stow the tilt-back frame in the upright position
and insert the retaining pin.
5 Insert the retaining pin into the strut socket.
Crushing hazard. The machine will
fall if the retaining pin is not locked
into the strut socket.
Part No. 38139
4 - 19
CHECKLIST B
July 2010
PROCEDURES
B-5
Check the Lifting Chain
Adjustments
REV B
2 AWPS models: Measure the distance between
the top of the base frame and the bottom edge
of the platform.
comes first.
Maintaining proper adjustment of the lifting chains
is essential to safe machine operation. Failure to
maintain proper chain adjustment could result in
unsafe operating conditions and may cause
component damage.
1 Fully lower the platform and measure the
maximum height of the machine.
IWPS models: Turn the screw jacks
counterclockwise to the full up position. Pull the
base lowering handle to lower the base.
IWPS models: Measure the distance between
the bottom edge of the platform to the top of the
counterweight.
Result: The machine should be no taller than
specification.
Note: If measurement does not meet specification,
adjust the chains. See Repair procedure 5-4, How
to Adjust the Lifting Chains.
Result: The measurement should be no less
than specification.
to Adjust the Lifting Chains.
4 - 20
Part No. 38139
July 2010
REV B
CHECKLIST B
Specifications
Model
Height
Measurement (step 2)
IWP-20S
76 in
193 cm
3 in
7.6 cm
IWP-25S
76 in
193 cm
3 in
7.6 cm
IWP-30S
76 in
193 cm
3 in
7.6 cm
AWP-15S
78 in
198 cm
3 in
7.6 cm
AWP-20S
78 in
198 cm
3 in
7.6 cm
AWP-25S
78 in
198 cm
3 in
7.6 cm
AWP-30S
78 in
198 cm
3 in
7.6 cm
AWP-36S
1091/2 in
278 cm
3 in
7.6 cm
AWP-40S
1091/2 in
278 cm
3 in
7.6 cm
PROCEDURES
B-6
Clean and Lubricate the Columns
comes first.
Clean and properly lubricated columns are
essential to good machine performance and safe
operation. Extremely dirty conditions may require
that the columns be cleaned and lubricated more
often.
1 Raise the platform to the maximum height.
2 Visually inspect the inner and outer channels of
the columns for debris or foreign material. If
necessary, use a mild cleaning solvent to clean
the columns.
Bodily injury hazard. This
procedure will require the use of
additional access equipment. Do
not place ladders or scaffold on or
against any part of the machine.
Performing this procedure without
the proper skills and tools could
Dealer service is strongly
recommended.
3 If needed, apply a generous amount of
Boe-lube wax (Genie part number 90337) to the
inside and outside channels of each column.
Part No. 38139
4 - 21
CHECKLIST B
July 2010
PROCEDURES
REV B
B-7
Test the Lifting Capacity
B-8
Adjust the Sequencing Cables
comes first.
comes first.
Proper lifting capacity is essential to safe machine
operation. Improper lifting capacity adjustment
could allow machine to be overloaded and may
cause death or serious injury.
Maintaining proper adjustment of the sequencing
cables is essential for safe machine operation. An
unsafe working condition exists if the sequencing
cables are improperly adjusted. A daily check of
the sequencing cables allows the inspector to
identify changes in the operating condition that
might indicate damage.
procedure requires specific repair
skills, lifting equipment and a
suitable workshop. Attempting this
procedure without these skills and
tools could result in death or
serious injury and significant
component damage. Dealer
service is strongly recommended.
1 Place the maximum rated load in the platform.
Secure the load to the platform.
Before serial number 3899-11844
2 Check the deflection on each sequencing cable
by grasping the cable halfway down the column
and pulling the cable to one side then the other.
Measure the total distance between the two
points (this is the maximum deflection).
Note: Refer to the operator's manual or the load
capacity decal on the machine to determine the
maximum load capacity.
a
b
c
Result: The hydraulic power unit should raise
the platform.
4 Add an additional 30 pounds / 14 kg to the
platform. Secure the additional weight.
Result: The hydraulic power unit should not be
able to raise the platform.
a
b
c
adjustment (tension) nut
threaded swage end
sequencing cable
Note: If the hydraulic power unit is unable to lift
rated load or lifts more than rated load, see Repair
procedure 3-6, Valve Adjustment.
4 - 22
Part No. 38139
July 2010
REV B
CHECKLIST B
3 If needed, adjust the sequencing cable
deflection.
4 Hold the threaded swage end of the cable from
turning and adjust the tension nut to obtain
correct deflection. Turn the adjustment nut
clockwise to decrease the deflection or
counterclockwise to increase the deflection.
PROCEDURES
After serial number 3899-11843
2 Check for proper deflection of each sequencing
cable by inspecting the spring compression.
The spring is located between the nylock nut
and the upper sequencing bracket.
Component damage hazard. Do not
exceed the recommended
deflection.
5 Raise and lower the platform through three
complete cycles and confirm deflection.
6 Repeat adjustment for each cable as required.
Specification
Deflection, Maximum
11/2 to 21/2 inches
3.8 to 6.4 cm
a
b
c
d
nylock nut
spring
upper sequencing bracket
sequencing cable
3 Compress the spring to 15/16 in / 2.4 cm by
turning the nylock nut clockwise to increase the
spring compression or counterclockwise to
decrease the spring compression.
Component damage hazard. Do not
exceed the recommended spring
compression.
4 Confirm the spring measurement on each
sequencing cable.
complete cycles and confirm the spring
compression.
6 Repeat the adjustment for each cable as
required.
Part No. 38139
4 - 23
CHECKLIST B
July 2010
PROCEDURES
B-9
Inspect for Proper Outrigger
Length - AWPS Models
REV B
ANSI Models
AWP-15S
20 inches
50.8 cm
(including narrow and rough terrain base options)
AWP-20S
20 inches
50.8 cm
comes first.
Proper outrigger length is essential to safe
machine operation. Operating a machine with
outriggers different from those originally designed
for the model will result in death or serious injury.
1 Measure each outrigger and verify for proper
length.
AWP-25S
20 inches
50.8 cm
AWP-30S
26 inches
66 cm
AWP-36S
36 inches
91.4 cm
AWP-40S
40 inches
101.6 cm
CSA Models
AWP-15S
20 inches
50.8 cm
AWP-20S
26 inches
66 cm
AWP-25S
36 inches
91.4 cm
Length
4 - 24
AWP-30S
46 inches
117 cm
AWP-36S
60 inches
152 cm
AWP-40S
60 inches
152 cm
Part No. 38139
July 2010
REV B
CHECKLIST B
CE Indoor Models
AWP-15S
20 inches
50.8 cm
AWP-20S
20 inches
50.8 cm
AWP-20S
26 inches
(narrow and rough terrain base options)
66 cm
AWP-25S
26 inches
66 cm
AWP-30S
30.5 inches
77 cm
AWP-30S
36 inches
91.4 cm
AWP-36S
36 inches
91.4 cm
AWP-40S
40 inches
102 cm
CE Outdoor Models
PROCEDURES
B-10
Inspect and Lubricate the
Outrigger Leveling Jack
Footpads - AWPS Models
comes first.
Detection of unusual wear of the leveling jack
footpads is essential for safe machine operation.
An improperly lubricated and or damaged footpad
could result in an unsafe condition.
AWP-15S
46 inches
117 cm
1 Visually inspect the leveling jack footpads for
any unusual wear.
AWP-20S
2 Liberally apply grease to the top of the footpads
at the swivel point and the leveling jack threads.
46 inches
117 cm
AWP-20S
60 inches
152 cm
a
outrigger leveling jack threads
AWP-25S
60 inches
152 cm
AWP-30S
60 inches
152 cm
AWP-30S
75 inches
191 cm
AWP-36S
75 inches
191 cm
AWP-40S
85 inches
216 cm
a
c
b
b
c
Grease Type
Part No. 38139
outrigger footpad
outrigger footpad swivel point
Lithium-based
4 - 25
CHECKLIST B
July 2010
PROCEDURES
B-11
Test the Level Sensing
Operation - IWPS Models
REV B
Result: Within 1 to 4 seconds, two interlock
display lights should turn off and remain off.
9 Repeat steps 4 through 8 to test the opposite
side of the machine.
comes first.
Detection of level sensing malfunctions is essential
for safe machine operation. An improperly
functioning level sensing system could result in
unsafe operating conditions.
1 Position the machine on a firm, level surface
3 Adjust the leveling jacks until the bubble is in
the center ring of the bubble level and all four
foot pads are in firm contact with the ground.
5 Place a 1/4 inch / 6.35 mm thick spacer under
one adjustable and one non-adjustable foot pad
on the same side of the machine.
11 Place a 3/4 inch / 19 mm thick spacer under
both adjustable foot pads.
14 Turn the leveling jacks counterclockwise
enough to fit a 11/2 inch / 3.8 cm spacer under
each adjustable foot pad.
15 Turn the leveling jacks clockwise until the foot
pads just touch the spacers.
17 Pump the foot pedal to the raise the base.
18 To test the non-adjustable foot pads, turn the
leveling jacks counterclockwise all the way.
19 Place a 11/2 inch / 3.8 cm spacer under each
non-adjustable foot pad.
7 Repeat steps 4 and 5 using a 1/2 inch /
12.7 mm spacer.
4 - 26
Part No. 38139
July 2010
REV B
CHECKLIST B
PROCEDURES
B-12
Check the Chain Adjustment,
IWP-20S Models with Outreach
Option
comes first.
Detection of a improperly adjusted platform
outreach chain is essential for safe machine
operation. Failure to detect an improperly adjusted
platform outreach chain could result in unsafe
operating conditions and may cause injury and
component damage.
2 Lower the base and turn the key switch off.
3 Fully extend the outreach and lock the handle.
4 Locate the chain between the lower sprocket
and the lower brace.
5 Grasp the two chain sections and lightly pinch
them together.
Result: There should be a minimum of a
1/4 inch / 6.4 mm gap between the chain
sections.
to Adjust the Platform Outreach Chain.
Part No. 38139
4 - 27
July 2010
Checklist C Procedures
REV B
C-1
Inspect and Lubricate the Casters
and Wheels
C-2
Inspect the Mast Assembly
for Wear
Genie specifications require that this procedure
be performed every 1000 hours or annually,
whichever comes first.
Extremely dirty conditions may require that the
casters and wheels be inspected and lubricated
more often.
Detection of excessive or unusual wear in the mast
assembly is essential for safe machine operation.
An unsafe working condition exists if the mast
assembly has excessive wear or does not operate
smoothly, free of hesitation and binding.
1 Visually inspect each caster and wheel for cuts,
cracks or unusual wear.
2 Push the machine on a flat smooth surface and
check that the casters and wheels roll
smoothly.
3 Pump grease into the zerk fitting on each caster
and wheel until it can be seen coming out of the
bearing seal gap.
Grease Type
Lithium-based
1 Remove the mast covers.
2 Raise the platform until 3 to 5 inches / 7.6 to
12.7 cm of each column is visible.
3 Visually inspect the top of each column for
clearance between the roller wheels and the
adjacent column surface.
Result: There should be a equal amount of
distance between the roller wheel and the
column on each side.
Note: If mast inspection results in a measurement
that is not within specification, refer to Repair
procedure 5-3, How to Adjust the Glide Pads.
4 Loosen but do not remove the adjustment nut
on the sequencing cable located at the top of
the first column.
4 - 28
Part No. 38139
July 2010
REV B
CHECKLIST
C PROCEDURES
8 Inspect each idler wheel for the following:
· Excessive wear on the side flanges
· Unusual wear
· Movement side to side in excess of
0.079 inch / 2 mm
· Any movement of wheel front to back
a
5 Raise the platform approximately 3 feet / 1 m
above the top of the base.
b
c
6 Place a jack stand on the top of the base,
centered under the platform. Adjust the jack
stand to 24 inches / 61 cm.
a
a
b
c
b
idler wheel
spacer
lifting chain
Note: If idler wheel inspection results in a
measurement that is not within specification,
replace the idler spacers. Refer to Repair
procedure 5-2, How to Assemble the Mast.
c
a
b
c
9 Raise the platform and remove the jack stand
and the support blocks. Then lower the
platform.
platform
jack stand
base
7 Lower the platform onto the jack stand just
enough to take the weight off the lifting chains.
10 Install the mast covers and adjust the
sequencing cable. See B-8, Adjust the
Sequencing Cables.
Crushing hazard. Keep away from
lowering platform.
Part No. 38139
4 - 29
CHECKLIST
C
July 2010
PROCEDURES
C-3
Inspect and Lubricate the Lifting
Chains
Lubricated chains are essential to good machine
performance and safe operation. Extremely dirty
conditions may require that the chains be cleaned
and lubricated more often.
1 Raise the platform to the maximum height.
REV B
C-4
Replace the Hydraulic Oil
Replacement of the hydraulic oil is essential for
good machine performance and service life. Dirty
oil and a dirty suction strainer may cause the
machine to perform poorly and continued use may
cause component damage. Extremely dirty
conditions may require oil changes to be
performed more often.
2 Inspect each lifting chain. Refer to Repair
procedure 5-4, How to Inspect the Lifting
Chains.
3 Lubricate each chain with a dry-type spray
lubricant.
3 Remove the drain plug from the tank and allow
all of the oil from the tank to drain into a suitable
container. See capacity specifications.
procedure will require the use of
additional access equipment. Do
not place ladders or scaffold on or
against any part of the machine.
Performing this procedure without
the proper skills and tools could
Dealer service is strongly
recommended.
2 Remove the plastic cover from the power unit.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to squirt
or spray.
4 IWPS models with Power Wheel Assist
Option: Tag and disconnect the hose at the
bottom of the tank and drain oil into a suitable
container.
or spray.
4 - 30
Part No. 38139
July 2010
REV B
CHECKLIST
5 Remove the tank from the hydraulic power unit.
6 Remove the suction strainer from the pick-up
tube and the magnet from inside the tank and
clean them using a mild solvent.
7 Install the suction strainer.
8 Install the drain plug using thread sealer on the
threads.
9 Install the hydraulic tank.
10 Fill the tank with hydraulic oil until the level is
visible in the sight gauge on the side of the
tank. Do not overfill.
11 Replace the breather cap (Genie part number
38159) with a new one.
complete cycles. Add hydraulic oil if needed to
allow platform to reach full height. Clean up any
oil that may have spilled. Properly discard the
used oil.
C PROCEDURES
Hydraulic System
Hydraulic fluid
Chevron Rando HD equivalent
Hydraulic tank capacity all models
3 quarts
2.8 liters
Hydraulic system capacity (includes tank)
AC and DC models
IWP-20S
IWP-25S
IWP-30S
3.7 quarts
3.7 quarts
3.7 quarts
3.5 liters
3.5 liters
3.5 liters
AC, DC and Air powered models
AWP-15S
AWP-20S
AWP-25S
AWP-30S
AWP-36S
AWP-40S
3.7 quarts
3.7 quarts
3.7 quarts
3.7 quarts
4.0 quarts
3.9 quarts
3.5 liters
3.5 liters
3.5 liters
3.5 liters
3.8 liters
3.7 liters
Component damage hazard. Do
not allow the hydraulic tank to
completely empty when raising the
platform. Pressurized air in the
hydraulic system can damage
hydraulic components.
Part No. 38139
4 - 31
CHECKLIST
C
July 2010
PROCEDURES
REV B
C-5
Replacing the Auxiliary Platform
Lowering Batteries
C-6
Remove and Inspect the Lifting
Chains
be performed every 5 years.
1 Turn the key switch off and remove the key.
2 Remove the ground control box cover
fasteners.
3 Open the ground control box and locate the
auxiliary battery pack inside.
4 Remove the fasteners that hold the battery pack
in place.
5 Carefully slide the battery pack out of the
holder.
Note: The wires connected to the battery pack are
very small. Be careful not to damage the wires.
The lifting chains are responsible for the raising
and lowering of the platform. Performing a careful
and thorough inspection of the chains on a regular
basis is essential to good machine performance
and safe machine operation. The lifting chains
should operate smoothly and be free of hesitation,
jerking and unusual noise.
1 Remove the lifting chains from the mast. Refer
to Repair procedure 5-2, How to Disassemble
the Mast.
2 Inspect each lifting chain. Refer to Repair
procedure 5-4, How to Inspect the Lifting
Chains.
6 Remove the old batteries from the pack.
7 Insert new batteries into the pack.
Note: Make sure the batteries are installed
correctly by following the diagram on the inside of
the battery pack.
8 Install the battery pack into the ground control
box and tighten the fasteners.
9 Close the ground control box cover and tighten
the fasteners. Do not overtighten.
4 - 32
Part No. 38139
Section 5 • Troubleshooting Flow Charts
Troubleshooting Flow Charts
Before Troubleshooting:
operating instructions printed in the Genie AWP
Super Series Operator's Manual OR the Genie
IWP Super Series Operator's Manual.
Observe and Obey:
Be sure that all necessary tools and test
equipment are available and ready for use.
Troubleshooting and repair procedures shall be
completed by a person trained and qualified on
the repair of this machine.
Read each appropriate flow chart thoroughly.
Attempting shortcuts may produce hazardous
conditions.
Be aware of the following hazards and follow
generally accepted safe workshop practices.
before operating the machine.
Electrocution hazard. Contact with
electrically charged circuits may
Remove all rings, watches and
other jewelry.
or spray.
Perform all troubleshooting on a
firm level surface.
Two persons will be required to
safely perform some
troubleshooting procedures.
Part No. 38139
5-1
TROUBLESHOOTING FLOW CHARTS
About This Section
When a malfunction is discovered, the flow charts
in this section will help a service professional
pinpoint the cause of the problem. To use this
section, basic hand tools and certain pieces of test
equipment are required—voltmeter, ohmmeter,
pressure gauges.
The location of terminals mentioned in this section
can be found on the appropriate electrical or
hydraulic schematics provided in Section 7,
Schematics.
General Repair Process
Malfunction
discovered
Identify
symptoms
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
Since various degrees of a particular function loss
may occur, selecting the appropriate flow chart
may be troublesome. When a function will not
operate with the same speed or power as a
machine in good working condition, refer to the
flow chart which most closely describes the
problem.
5-2
Part No. 38139
Chart 1
Power Light Will
Not Turn On AC Models
Be sure the key switch
is in the appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled out to
the ON position.
Be sure the ground
control box printed
circuit board fuse is not
blown.
Be sure the AC power
supply cord is plugged
into a live outlet.
Be sure the ground
control box circuit
breaker has not been
tripped.
With the key switch
turned to ground control
and both Emergency
Stop buttons pulled out
to the ON position,
check the voltage on the
BK 110V AC wire at the
input side of the key
switch KS1.
0V AC
Repair or replace the
AC power supply plug
D5 and/or the 12/3
power cable.
110V AC
Check the voltage on
the BK 110V AC wire at
the input side of the key
switch KS1.
0V AC
Replace KS1.
110V AC
the BK 110V AC wire at
the input side of the
Emergency Stop button
P1.
0V AC
Repair open in BK wire
from P1 to KS1.
110V AC
the YL wire at the output
side of P1.
0V AC
Replace P1.
110V AC
Check voltage on the
BK wire at the
transformer U9.
0V AC
Repair open in the YL
wire at the thermal
device U12 between P1
and U9 OR replace U9.
110V AC
Continued on the next
page.
Part No. 38139
5-3
CHART 1
Continued from the
previous page.
Check voltage at
terminals 1 and 3 on
terminal strip W4. Place
positive lead of volt
meter on terminal 1 then
3 and the negative lead
on terminal 10.
0V AC
Repair U9 wires OR
replace U9.
12V or more
Replace the ground
control PC Board U10.
5-4
Part No. 38139
Chart 2
Power Light Will
Not Turn On DC Models
Be sure the key switch
is in the appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled out to
the ON position.
Be sure the ground
control box PC board
fuse is not blown.
Be sure the battery
cables are connected.
Disconnect the battery
pack(s) QD1 and check
voltage at battery side
connector.
12V DC
Connect battery pack(s)
QD1 and check voltage
on the BK wire at the
input side of the key
switch KS1.
less than
12V DC Check battery condition
and replace bad battery
OR check for short
circuits OR check
battery cables OR
consult Genie Industries
Service Department.
0V DC
from QD1 to QD7 to
KS1.
12V DC
Check voltage at the
output side of KS1.
0V DC
Replace KS1.
12V DC
BK wire at the input side
of the Emergency Stop
button P1.
0V DC
from P1 to KS1.
12V DC
output side of the
P1.
0V DC
Replace KS1.
12V DC
Check voltage at
terminal 3 on terminal
strip W3.
0V DC
from P1 to W3.
12V DC
Replace the ground
control PC Board U10.
Part No. 38139
5-5
Chart 3
Interlock
Lights Will
Not Turn On AWPS AC
and DC
Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the
outriggers are the
correct length.
Be sure the leveling
jacks are in firm
contact with the
ground.
Be sure the ground
control box PC
board fuse is not
blown.
5-6
With the key switch
and both Emergency
to the ON position,
check voltage at
strip W4. Place the
positive lead of the volt
meter on terminal 8 and
the negative lead on
terminal 10 of the
terminal strip W4.
0V DC
Replace the PC board
U10.
bad
connectors in QD4.
12V DC
Disconnect the power
supply. Unplug the base
cable quick disconnect
QD4 from the ground
control box EN2. Inspect
the male and female
connectors for damage.
good
no
Connect QD4 and
perform a continuity test continuity
from terminal 8 of the
terminal strip W4 to
terminals 4, 5, 6 and 7
on terminal strip W4.
continuity
Inspect the outrigger
contacts and the base
contacts SW13,14,15
and 16 for damage.
bad
Repair or replace
contacts.
good
Repair open in wires.
U10 OR consult Genie
Industries Service
Department.
Part No. 38139
Chart 4
Foot Pad
Interlock
Lights Will
Not Turn On IWPS Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the power
light is on.
Be sure the unit is
set up according to
the operator's
manual.
Be sure the ground
control box PC
board fuse is not
blown.
With the key switch
and both red Emergency
to the ON position,
check for voltage at
strip W4. Place the
positive lead of the volt
the negative lead on
terminal 10 of terminal
strip W4.
0V DC
U10.
bad
connectors in QD4.
0V DC
Replace 16/6 cable
because of open in
black wire.
0V DC
Repair or replace open
in black wire from W6 to
SW17 and S18.
0V DC
Remove the foot pad
switch and perform a
continuity test.
12V DC
QD4 from the ground
control box EN2. Inspect
the male and female
good
Connect QD4 and check
voltage at the #7 BK
wire from QD4 to
terminal strip W6.
12V DC
Remove the foot pad
switch access covers on
the base weldment,
check for voltage at the
N.C. terminals at SW17
and SW18.
12V DC
With the key switch
and both Emergency
to the ON position,
activate each footpad
switch and check for
voltage on the N.O. side
of SW17 and SW18.
12V DC
no
continuity Replace the footpad
switch.
continuity
Repair open in BK wires
from W6 to the N.C.
terminals on SW17 and
SW18.
Consult Genie Industries
Service Department.
Part No. 38139
5-7
Chart 5
Level Sensor
Interlock
Lights Will
Not Turn On IWPS Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the power
light is on.
Be sure the unit is
set up according to
the operator's
manual.
Be sure the ground
control box PC
board fuse is not
blown.
With the key switch
and both Emergency
to the ON position, check
voltage at terminal 8 on
the positive lead of volt
the Negative lead on
strip W4.
0V DC
U10.
bad
connectors in QD4.
0V DC
Replace 16/6 cable
because of open in BK
wire.
12V DC
QD4 from the ground
control box and inspect
the male and female
good
Connect QD4 and check
for voltage at the #7 BK
wire from QD4 to
terminal strip W6.
12V DC
Separate the wire
connections at the level
sensor S7 and check for
voltage at the BK wire
on the wire harness
side. Place negative
lead of volt meter at the
GN wire, on the wire
harness side.
0V DC
Relocate negative lead
of volt meter to terminal
10 of the terminal strip
W4 on U10.
12V DC
Repair open in ground
wire from W4 to QD4
OR QD4 to W6 OR W6
to S7 and/or tighten
connections at terminal
strips.
12V DC
page.
5-8
Part No. 38139
CHART 5
Continued from the
previous page.
Connect S7 and check
for voltage at the #1
white wires at W6.
0V DC
Repair or replace S7.
12V DC
Check voltage at
terminals 4 and 5 of
negative lead of volt
meter at terminal 10 of
terminal strip W4.
0V DC
Replace 16/6 cable
because of open in
wires from terminals 4
and 5 at W4 OR repair
open at QD4 OR tighten
the wire nut on the #1
white wires at W6.
12V DC
Replace PC board U10
OR consult Genie
Industries Service
Department.
Part No. 38139
5-9
Chart 6
Platform Up
Function
Inoperative AC Models
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box circuit
breaker has not
been tripped.
Be sure the ground
control box PC
board fuse is not
blown.
Be sure all interlock
display lights are
on.
With the key switch
and both Emergency
to the ON position, check
terminal strip W4 on PC
board U10. Place
negative lead of volt
meter on terminal 10 on
terminal strip W4.
0V DC
Replace PC board U10.
12V DC
N.O. contacts at the
P2 in platform control
box EN1. Place negative
lead of volt meter on
strip W4.
0V DC
Replace 16/6 cable
because of open in RD
wire OR repair open in
base cable quick
disconnect QD3.
12V DC
N.C. contact on P2.
0V DC
Replace Emergency
Stop button P2 N.C.
contact.
0V DC
Replace wire between
P2 and control activate
switch SW8.
0V DC
Replace control activate
switch SW8 N.O.
contact .
12V DC
input side of control
activate switch SW8.
12V DC
Press and hold control
output side of the N.O.
contact at SW8.
12V DC
page.
5 - 10
Part No. 38139
CHART 6
Continued from the
previous page.
With the key switch
and both Emergency
to the ON position, press
in the control activate
switch SW8, check
voltage at terminal 4 of
SW11 contact.
0V DC
Replace the wire
between control activate
switch contact SW8 and
up/down switch contact
SW11.
12V DC
Press and hold the
control activate switch
SW8 and activate SW11
in the UP direction, hold
both switches and check
SW11 contact.
0V DC
Replace up/down switch
SW11 N.O. contact.
12V DC
Press and hold the
in the up direction, hold
terminal strip W4 at PC
board U10.
0V DC
Replace 16/6 cable
because of open in OR
wire from SW11 to W4
OR repair open in QD3.
12V DC
Press and hold the
terminal strip at W4 PC
board U10.
0V DC
OR consult Genie
Industries Service
Department.
12V DC
Press and hold the
voltage at RD wire from
W4 to M5 motor
contactor.
0V DC
Repair open in RD wire
from W4 to M5 motor
contactor.
12V DC
page.
Part No. 38139
5 - 11
CHART 6
Continued from the
previous page.
Press and hold the
voltage at terminal 11 of
terminal strip W4 while
placing the negative
lead of the volt meter on
terminal 10 at terminal
strip W4.
0V DC
Repair open circuit from
strip W4 to M5 motor
contactor coil.
12V DC
Perform a resistence
test across the motor
contactor coil at M5.
0 ohms
Replace the motor
contactor at M5.
1 to 5 ohms
Check for 110 volts AC
at the WH and BK wires
of the motor contactor at
M5.
0V AC
Replace faulty circuit
breaker CB1.
0V AC
Replace the motor
contactor at M5.
110V AC
Press and hold the
in the UP direction, hold
voltage at the N.O.
terminals WH and BK
wires on the motor
contactor at M5.
110V AC
Check the M5 motor
wiring OR consult
Genie Industries Service
Department.
5 - 12
Part No. 38139
Chart 7
Platform UP
Function
Inoperative,
But Power
Unit Runs AC Models
Be sure the power
unit hydraulic tank is
full and the breather
cap has been
installed.
Be sure the key
switch is in the
appropriate position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box PC
board fuse is not
blown.
With the key switch
turned to platform
control and both
Emergency Stop buttons
pulled out to the ON
position, press and hold
the control activate
switch SW8 and activate
the up function at SW11
switch. Check voltage at
the N.O. valve coil Y30
on the power unit M5.
Wait 1 second before
checking voltage.
Connect the positive
lead from a volt meter to
the BK wire and the
negative lead to the GN/
YL wire.
12V DC
Check the resistance of
the N.O. valve coil Y30.
0V DC
While pushing in the
SW8 and activating the
up function SW11, hold
terminal strip W4.
0V DC
Replace PC board U10.
12V DC
Replace or repair open
circuit from terminal 12
of the terminal strip W4.
0 or
infinite
ohms
Replace Y30.
7 ohms
Using a tee fitting, install
a 0 to 3000 psi / 250 bar 1800 to
pressure gauge in the
2000 psi
pressure port (stamped
P) of power unit M5.
Push in the control
activate switch SW8,
activate the UP function
SW11.
Check for mechanical
restrictions keeping the
platform from moving
OR consult Genie
Industries Service
Department.
less than
1800 psi
page.
Part No. 38139
5 - 13
CHART 7
Continued from the
previous page.
Remove the return to
tank hose and plug the
hose. Push in the
control avtivate switch
SW8, activate the up
function.
1800 to
2000 psi
Remove valve Y7 and
inspect valve for
contamination or
damage OR consult
Department.
less than
1800 psi
Remove and inspect
valve Y30 for
contamination or
damage. Repair or
replace valve and
repeat pressure test.
less than
1800 psi
Adjust the pressure
relief valve. See Repair
procedure 1-2 OR repair
or replace lift cylinder.
less than
1800 psi
Service Department.
5 - 14
Part No. 38139
Chart 8
Pump Motor
Will Not
Operate DC Models
Be sure the key
switch is in the
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box PC
board fuse is not
blown.
Be sure all interlock
display lights are
on.
Be sure the
battery(s) is fully
charged and
properly connected.
With the key switch
turned to platform
control and both
position, press in the
SW8 and activate the up
function SW11. Check
for voltage on terminal 9
of terminal strip W4.
0V DC
U10.
12V DC
Activate the up function
and check for voltage on
the RD wire at the input
side of the Emergency
Stop button P2 in
platform control box
EN1.
0V DC
Replace 16/6 cable
from P2 to W4 OR
repair open in quick
disconnect QD3.
12V DC
and check voltage on
the WH wire at the
output side of P2.
0V DC
Replace P2 contact.
12V DC
and check voltage on
the WH wire at the input
side of the control
0V DC
Repair open in wire
circuit between P2 and
SW8.
12V DC
the BK wire at the output
side of SW8.
0V DC
Replace SW8 contact.
12V DC
page.
Part No. 38139
5 - 15
CHART 8
Continued from the
previous page.
the BK wire at the input
side of SW11.
0V DC
Repair open in wire
circuit between SW8
and SW11.
12V DC
and check for voltage at
the BK wire at the output
side of SW11.
0V DC
Replace SW11.
12V DC
strip W4.
0V DC
Replace the 16/6 cable
OR repair open in the
quick disconnect QD3.
12V DC
strip W4.
0V DC
OR consult Genie
Industries service
Department.
12V DC
the RD wire on the
motor contactor coil.
0V DC
Repair open circuit in
RD wire from terminal
11 on W4 to the motor
contactor coil.
12V DC
Check for continuity
across the motor
contactor coil.
no
continuity Replace the motor
contactor.
continuity
the N.O. side of the
motor contactor (number
4 weld cable to M5
motor).
0V DC
Replace the motor
contactor.
12V DC
Check the condition of
the battery(s) B2 OR
Service Department.
5 - 16
Part No. 38139
Chart 9
Platform Up
Inoperative,
Power Unit
Runs DC Models
Be sure all other
functions operate
normally.
Be sure the power
unit reservoir is full
and the breather cap
has been installed.
Be sure the key
switch is in the
Be sure both red
Emergency Stop
buttons are pulled
out to the on
position.
Be sure the ground
control box PC board
fuse is not blown.
With the key switch
turned to platform
control and both
pulled out to the on
voltage on OR wire at
the dump valve coil Y30
on the power unit M5.
12V DC
the dump valve coil Y30.
0V DC
0 or
infinite
ohms
Replace or repair open
in wire between the
motor contactor coil at
M5 and the Y30 valve
coil.
Replace Y30.
7 ohms
Using a tee fitting install
a 0 to 3000 psi / 206.8
bar pressure gauge in
the pressure port
(stamped P) of power
unit M5. Activate the up
function SW11, check
the pressure.
1800 to
2000 psi
Check for mechanical
restrictions keeping the
platform from moving
OR consult Genie
Industries Service
Department.
less than
1800 psi
Remove the return to
1800 to
tank hose and plug the 2000 psi
hose fitting. leave the
pressure gauge teed in
at the P port fitting. Push
in the control activate
switch SW8, activate the
up function.
Remove Y7 and inspect
valve for contamination
or damage OR consult
Department.
less than
1800 psi
page.
Part No. 38139
5 - 17
CHART 9
Continued from the
previous page.
Remove and inspect the
dump valve Y30 for
contamination or
damage. Repair or
replace valve and repeat
pressure test again.
less than
1800 psi
Adjust the pressure
relief valve. See Repair
procedure 1-2 OR
repair or replace the lift
cylinder.
less than
1800 psi
Service Department.
5 - 18
Part No. 38139
Chart 10
Platform
Down
Function
Inoperative
Be sure all other
functions operate
normally.
With the key switch
turned to platform
control and both
voltage on the WH/BK
wire at the down valve
coil Y7.
12V DC
Be sure the ground
control box PC
board fuse is not
blown.
Replace valve coil.
7 ohms
Pull the manual lowering
knob (red knob) at the
barrel end of the lift
cylinder.
platform
does not
lower
Be sure the key
switch is in the
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
the Y7 down valve coil.
0 or
infinite
ohms
platform
lowers
platform down valve
cartridge.
flow control valve (item
D) OR Consult Genie
Industries Service
Department.
0V DC
Perform a continuity test no
from the GN/YL wire at continuity
Y7 to terminal 10 on the
pc board U10.
Repair open in GN/YL
circuit from Y7 to QD4 to
terminal strip W5 to
terminal 10 on pc board
U10.
continuity
Activate the down
function. Check voltage
on the BL wire at the
output side of SW11.
0V DC
Replace the contacts on
SW11.
12V DC
WH wire at the input
side of the auxiliary
down switch SW12.
0V DC
Repair open in wire
circuit from SW11 to
QD3 to SW12.
12V DC
Repair open in wire
circuit from SW12 to
QD4 to Y7 OR consult
Department.
Part No. 38139
5 - 19
Chart 11
Base Will Not
Raise With
Foot Pump IWPS Models
Be sure the platform
is fully lowered.
Be sure to pump the
foot pedal with slow,
even strokes.
Be sure the power
unit reservoir is full
and the breather
cap has been
installed.
Check the base release
cable for proper
adjustment.
incorrect
Adjust the base release
cable. (see Repair
Procedure 1-2).
incorrect
valve. (see Repair
Procedure 1-2).
correct
Check the manual
release valve actuator
(item I), for proper
adjustment.
correct
Disconnect the hydraulic less than
hose from the barrel end 1600 psi
of the base lift cylinder.
Install a 3000 psi / 250
bar pressure gauge in
the hydraulic hose.
Pump the foot pedal and
check the pressure.
Adjust the pressure
relief valve. (see Repair
Procedure 1-2) OR
Service Department.
1600 psi
Replace the piston seal
on the base lift cylinder
OR consult Genie
Industries Service
Department.
5 - 20
Part No. 38139
Chart 12
Base Will
Raise, But
Will Not Hold
In Up
Position IWPS Models
cable for proper
adjustment.
incorrect
cable. (see Repair
Procedure 1-2).
incorrect
Adjust the base relase
valve. (see Repair
Procedure 1-2).
correct
Check the manual
release valve actuator
(item I), for proper
adjustment.
correct
Lower the base and
inspect manual release
valve (item I) OR check
valve (item G).
bad
Repair or replace faulty
item I or G.
good
Repair or replace base
lift cylinder OR consult
Department.
Part No. 38139
5 - 21
Chart 13
Base Will Not
Lower IWPS Models
Be sure there are
no obstructions
under the base.
cable for proper
adjustment.
incorrect
cable. (see Repair
Procedure 1-2).
correct
incorrect
Check the adjustment
on the inner base frame.
Adjust the inner base
frame. (see Repair
Procedure 1-2.
correct
Possible contamination
of the hydraulic system
in the foot pump
manifold. Consult Genie
Industries Service
Department.
5 - 22
Part No. 38139
Chart 14
Platform Will
Not Hold In
Up Position
With the key switch
turned to platform
control and both
position, push in the
SW8 and the platform
up function switch SW11
and raise the platform 5
feet / 1.5 m. Support the
platform. Remove the
return to tank hose from
the hydraulic power unit
M5. Remove the
platform support and
check for hydraulic oil
flowing from the return
to tank hose.
no
oil flow
hydraulic lift cylinder.
oil flow
Repair or replace check
valve (item E) OR the
normally closed down
valve (item F).
Part No. 38139
5 - 23
Chart 15
Power Unit
Will Not Lift
Rated Load
Adjust the pressure
relief valve (see Repair
Procedure 1-2) OR
Service Department.
DC Models: Be sure
the battery is fully
charged and
properly connected
AC Models: Be sure
machine is
connected to a
proper power supply.
5 - 24
Part No. 38139
Chart 16
Auxiliary
Platform
Lowering
Will Not
Operate
Check the low auxiliary
battery indicator light L6.
on
Replace the 8 AA size
batteries B4.
off
Check voltage at
terminal 9A of the
terminal strip W4.
0V DC
U10 OR contact Genie
Industries Service
Department.
12V DC
RD wire at SW12.
0V DC
Repair open wire circuit
from terminal 9A on the
PC board U10 to SW12.
12V DC
Press and hold the
auxiliary down switch
SW12. Check voltage
on the WH wire at
SW12.
0V DC
Replace SW12 contact.
12V DC
Service Department.
Part No. 38139
5 - 25
Chart 17
Power Wheel
Assist Will
Not Operate IWPS Models
with Power
Wheel Assist
Service Department.
Be sure the base
foot pads are not
contacting the
ground.
Be sure the power
unit tank is full and
the breather cap
has been installed.
Be sure the key
switch is in the
appropriate
position.
Be sure both red
Emergency Stop
buttons are pulled
out to the ON
position.
Be sure the ground
control box PC
board fuse is not
blown.
5 - 26
Part No. 38139
Section 6 • Repair Procedures
Repair Procedures
About This Section
Most of the procedures in this section should only
be performed by a trained service professional
in a suitably equipped workshop. Select the
appropriate repair procedure after troubleshooting
the problem.
Observe and Obey:
Repair procedures shall be completed by a
person trained and qualified on the repair of this
machine.
Before Repairs Start:
Perform disassembly procedures to the point where
repairs can be completed. Then to
re-assemble, perform the disassembly steps in
reverse order.
Symbols Legend
Safety alert symbol—used to alert
personnel to potential personal
to avoid possible injury or death.
operating instructions in the appropriate
operator’s manual on your machine.
Be sure that all necessary tools and parts are
available and ready for use.
injury.
Use only Genie approved replacement parts.
Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.
Unless otherwise specified, perform each
repair procedure with the machine in the
following configuration:
· Machine parked on a firm, level surface
· Mast in the stowed position
· Key switch in the off position with the key
removed
· Wheels chocked
Part No. 38139
injury.
Indicates that a specific result is expected after
performing a series of steps.
Indicates that an incorrect result has occurred
after performing a series of steps.
6-1
Base Assembly
4 Trace the interlock contact wires to the rear of
the base.
1-1
Interlocks
5 Locate the terminal strip.
AWPS models: The interlock contacts indicate
proper installation of the outriggers and only allow
the machine to operate when the outriggers are
properly installed and adjusted.
IWPS models: The base interlock switches
indicate that the foot pads are in firm contact with
the ground.
How to Remove an Interlock
Contact - AWP Models
1 Fully lower the platform. Turn the key switch off
and remove the key.
6 Label and remove the contact wires by inserting
a small screwdriver into the hole below the wire
and gently push in while pulling on the wire.
7 Follow the wires to the grommets where the
wire enters and exits the base. Pull the wires
through the grommets and the base.
Note: Only pull the wires out far enough to access
the interlock contact bracket mounting fasteners.
8 Remove the interlock contact bracket mounting
fasteners from the outrigger base socket.
2 Store the outriggers in the storage sockets.
3 Remove the rear base cover.
a
b
c
a
b
c
6-2
terminal strip
interlock contact bracket fastener
base
Part No. 38139
BASE ASSEMBLY
How to Remove a Base Interlock
Switch - IWPS Models
and remove the key.
base.
3 Remove the foot pad switch bracket fasteners.
4 Pull the foot pad switch bracket out of the base.
1-2
Base Components - IWPS Models
How to Remove the Inner Base
Frame
tools may result in death or
base.
2 Attach an overhead crane to the lifting eye at
the top of the mast.
b
a
a
b
switch bracket fasteners
switch bracket cover
5 Remove the wires from the switch. Note the
wire positions.
6 Remove the fastener that attaches the switch to
the switch bracket.
Part No. 38139
3 Remove the mounting fastener from the lift
cylinder rod end. Lift the rod end of the cylinder
up and attach it to the base.
4 Tag, disconnect and plug the three hydraulic
hoses from the base manifold. Cap the ports on
the manifold.
or spray.
6-3
BASE ASSEMBLY
5 Pull the hoses through the channel of the base
inner frame.
4 Be sure the cable is attached to the cable
mounting bracket with a lock nut on each side.
There should be 1/4 to 1/2 inch / 6.35 to 12.7
mm of threads on the manifold side of the
bracket.
6 From under the base, remove the inner frame
support tube mounting fasteners. The tube is
mounted directly under the number 1 column.
7 Carefully lift the machine off of the inner base
frame. Do not allow the inner base frame to fall
when lifting the machine.
5 Locate the base release cable mounting
bracket on the bottom side of the number 1
column.
Crushing hazard. The machine
may fall, if it is not properly
supported by the overhead crane
when removed from the base.
a
b
How to Adjust the Base
Release Cable - IWPS Models
c
base.
d
2 Remove the cover from the base manifold.
e
3 Be sure the cable is properly connected to the
manual valve at the base manifold.
f
g
a
b
c
d
e
f
g
a
d
c
a
b
c
d
6-4
a
b
lock nut
coupler
base release cable
cable mounting bracket
number 1 column
base release cable
cable striker bracket
slider bracket
spring
lock nut
cable mounting bracket
6 Loosen the mounting fasteners on the cable
mounting bracket and the cable striker bracket
on the number 1 column. Do not remove the
fasteners.
Part No. 38139
BASE ASSEMBLY
7 Measure from the bottom of the number 1
column, make a reference mark 6 inches /
15.2 cm up the column.
8 Slide the cable mounting bracket up, until the
top of the bracket is even with the reference
mark from step 7. Tighten the mounting
fasteners.
9 Measure from the bottom of the number 2
column, make a reference mark 10 inches /
25.4 cm up the column.
10 Slide the cable striker bracket down until the top
of the bracket is even with the reference mark
from step 9. The spring will need to be
compressed, when the cable striker bracket is
pulled down. Tighten the mounting fasteners.
12 Pull the base release handle to be sure the
base lowers. Adjust if necessary.
How to Adjust the Foot Pump
Pressure Relief Valve
Component damage hazard. The
work area and surfaces where this
procedure will be performed must
be clean and free of debris that
could get into the hydraulic system
and cause severe component
damage. Dealer service is
recommended.
base.
2 Tag and disconnect the hydraulic hose from the
port at the rod end of the base cylinder. Cap the
cylinder port.
gradually. Do not allow oil to
squirt or spray.
3 Connect a 0 to 3000 psi / 0 to 250 bar pressure
gauge to the hydraulic hose.
4 Slowly pump the foot pedal and note the
pressure.
Result: The pressure gauge should read
1600 psi ± 50 psi / 110 bar ± 3.4 bar. Adjust if
necessary.
5 Remove the manifold cover.
Part No. 38139
6-5
BASE ASSEMBLY
6 Hold the relief valve and remove the hex cap
(item J).
7 Adjust the internal hex socket. Turn it
clockwise to increase the pressure or
counterclockwise to decrease the pressure.
Install the relief valve cap.
Tip-over hazard. Do not adjust the
relief valve higher than specified.
8 Repeat step 4 to confirm the relief valve
setting. Re-adjust if necessary.
How to Remove the Foot Pump
work area and surfaces where this
procedure will be performed must
be clean and free of debris that
could get into the hydraulic system
and cause severe component
damage. Dealer service is
recommended.
How to Bleed the Foot Pump
base.
2 Place a container under the base lowering
cylinder, and remove the bleed screw from the
barrel-end of the base lowering cylinder.
3 Pump the foot pedal until air stops coming out
of the bleed screw hole.
4 While holding the foot pedal down, install the
bleed screw.
5 Release the foot pedal.
6 Clean up any oil that may have spilled.
7 Check the hydraulic oil level in the power unit
tank. Add oil if necessary.
base.
2 Remove the linkage mounting fasteners from
the foot pump.
3 Remove the foot pump from the manifold. Plug
the port in the manifold.
Note: The foot pump must be bled after
installation.
6-6
Part No. 38139
BASE ASSEMBLY
1-3
Foot Pump Manifold Components
IWPS Models (before serial number IWP09-8270)
Index
No.
Description
Schematic
Item
1
Check valve ....................................... G ........... System pressure ................................. 8-10 ft-lbs / 11-14 Nm
2
Check valve ....................................... H ........... Directs flow to the tank
3
Manual release valve ........................ I ............ Lowers base ........................................ 8-10 ft-lbs / 11-14 Nm
4
Relief valve, 1600 psi / 110 bar ......... J ............ Base lift cylinder ................................ 35-40 ft-lbs / 47-54 Nm
5
Pilot to open check valve ................... K ........... Base lift cylinder ................................ 35-40 ft-lbs / 47-54 Nm
6
Foot pump ......................................... L ........... Base lift cylinder .................................. 8-10 ft-lbs / 11-14 Nm
Function
Torque
G
1
H
6
2
L
K
5
J
4
I
3
Plug Torque Specifications
Description
Hex Size
Torque
Description
Hex Size
Torque
SAE No. 2
1/ 8
50 in-lbs / 6 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 10
9/16
55 ft-lbs / 75 Nm
SAE No. 6
1/ 4
18 ft-lbs / 24 Nm
SAE No. 12
5/ 8
Part No. 38139
75 ft-lbs / 102 Nm
6-7
BASE ASSEMBLY
1-3
Foot Pump Manifold Components
IWPS Models (after serial number IWP09-8269)
Index
No.
Description
Schematic
Item
1
Check valve ....................................... G ........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
2
Check valve ....................................... H ........... Directs flow to the tank
3
Plug, SAE No. 4 ............................................................................................................. 12-14 ft-lbs / 17-19 Nm
4
Manual release valve .......................... J ........... Lowers base ......................................... 8-10 ft-lbs / 11-14 Nm
5
Plug, SAE No. 6 ............................................................................................................. 17-19 ft-lbs / 23-25 Nm
5
Pilot to open check valve .................... K ........... Base lift cylinder .................................. 35-40 ft-lbs / 47-54 Nm
6
Relief valve, 1600 psi / 110 bar ........... L ........... Base lift cylinder .................................. 8-10 ft-lbs / 11-14 Nm
7
Orifice, 0.3 inch / 0.76 mm .................. M........... System pressure .................................. 8-10 ft-lbs / 11-14 Nm
8
9
10
11
Orifice, 0.3 inch / 0.76 mm .................. M........... Foot Pump
Function
Torque
11
2
1
3
10
8
9
7
5
6
4
6-8
Part No. 38139
BASE ASSEMBLY
1-4
(before serial number 4097-991)
Index
No.
Description
Schematic
Item
1
Check valve ....................................... AA ......... System pressure ............................... 25-35 ft-lbs / 34-41 Nm
2
Solenoid valve, 2 position 3 way ....... AB ......... Reverse ............................................. 25-35 ft-lbs / 34-41 Nm
3
Solenoid valve, 2 position 3 way ....... AC ........ Forward ............................................. 25-35 ft-lbs / 34-41 Nm
4
Solenoid valve, 2 position 3 way ....... AD ........ All functions ....................................... 25-35 ft-lbs / 34-41 Nm
Function
Torque
1
Y32
AD
AA
Y5
Y6
AC
4
AB
3
2
Description
Hex Size
Torque
SAE No. 2
1/8
50 in-lbs / 6 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 6
1/4
18 ft-lbs / 24 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
SAE No. 10
9/16
55 ft-lbs / 75 Nm
SAE No. 12
5/8
Valve Coil Resistance
Specifications
Valve coil specifications
Part No. 38139
75 ft-lbs / 102 Nm
Solenoid valve, 2 position 3 way
10V DC (schematic items AB, AC and AD)
6 to 8Ω
6-9
BASE ASSEMBLY
1-5
(from serial number 4097-991 to 4099-2532)
Index
No.
Description
Schematic
Item
1
Check valve ....................................... BA ......... System pressure ............................... 25-35 ft-lbs / 34-41 Nm
2
Solenoid Valve, 2 position 2 way ...... BB ......... All Functions ..................................... 25-35 ft-lbs / 34-41 Nm
3
Solenoid Valve, 3 position 4 way ...... BC ........ Forward/Reverse .............................. 25-35 ft-lbs / 34-41 Nm
4
Relief Valve 1600 psi / 110 bar ......... BD ........ System relief ..................................... 25-35 ft-lbs / 34-41 Nm
Function
Torque
BA
1
BB
Y32
2
BC
Y5
Y6
3
BD
Description
Hex Size
4
Torque
Specifications
SAE No. 2
1/8
50 in-lbs / 6 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 6
1/4
18 ft-lbs / 24 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
10V DC (schematic item BA)
6 to 8Ω
SAE No. 10
9/16
55 ft-lbs / 75 Nm
5/8
10V DC (schematic item BC)
6 to 8Ω
SAE No. 12
6 - 10
75 ft-lbs / 102 Nm
Part No. 38139
1-6
(after serial number 4099-2532)
Index
No.
Description
Schematic
Item
1
Check valve ....................................... CA ........ System pressure ............................... 25-35 ft-lbs / 34-41 Nm
2
Solenoid valve, 2 position 2 way ...... CB ........ All functions ...................................... 25-35 ft-lbs / 34-41 Nm
Function
Torque
3
Solenoid valve, 3 position 4 way ...... CC ........ Forward/Reverse .............................. 25-35 ft-lbs / 34-41 Nm
4
Relief valve 1600 psi / 110 bar ......... CD ........ System relief ..................................... 25-35 ft-lbs / 34-41 Nm
5
Cross-port relief valve ....................... CE ........ Brake ................................................ 25-35 ft-lbs / 34-41 Nm
CA
1
CB
Y32
2
CC
Y5
Y6
3
CD
4
CE
5
Description
Hex Size
Torque
Specifications
SAE No. 2
1/8
50 in-lbs / 6 Nm
SAE No. 4
3/16
13 ft-lbs / 18 Nm
SAE No. 6
1/4
18 ft-lbs / 24 Nm
SAE No. 8
5/16
50 ft-lbs / 68 Nm
10V DC (schematic item CB)
6 to 8Ω
SAE No. 10
9/16
55 ft-lbs / 75 Nm
5/8
10V DC (schematic item CC)
6 to 8Ω
SAE No. 12
Part No. 38139
75 ft-lbs / 102 Nm
6 - 11
Ground Control Box
2-1
How to Test the Transformer AC Models
Test
and disconnect the power supply.
2 Open the ground control box and locate the
transformer.
3 Tag and disconnect all wiring from the
transformer.
4 Connect the leads from an ohmmeter to the
following terminal combinations and check the
continuity/resistance.
Desired result
brown wire to blue wire
20 to 22Ω
black wire to white wire
16 to 19Ω
yellow wire to white wire
16 to 19Ω
red/yellow wire to red wire #1
0.5 to 1.5Ω
red/yellow wire to red wire #2
0.5 to 1.5Ω
red wire #1 to red wire #2
0.5 to 1.5Ω
yellow wire to black wire
0.5 to 1.5Ω
all other wire combinations
no continuity
(infinite Ω)
Part No. 38139
a
b
c
h
g
f
a
b
c
d
e
f
g
h
6 - 12
e
d
red wire #2
red/yellow wire
red wire #1
yellow wire
black wire
white wire
brown wire
blue wire
GROUND CONTROL BOX
2-2
How to Test the AC Contactor AC Models
Test
terminal 0 to 1
all other terminal combinations
Desired result
80 to 85Ω
no continuity
(infinite Ω)
2 Open the ground control box and locate the AC
contactor.
3 Tag and disconnect all wiring from the
contactor.
a
b
c
d
e
f
a
b
c
d
e
f
Part No. 38139
terminal
terminal
terminal
terminal
terminal
terminal
no.
no.
no.
no.
no.
no.
1
8
6
2
4
0
6 - 13
3-1A
Hydraulic Power Unit Components - AC Models
(before serial number s AWP03-27389 and IWP03-5151)
Index
No.
Description
1
115-230V AC electric motor .............................. Single phase - 2850/3450 rpm, 50/60 Hz
2
Capacitor ........................................................... Motor start circuit
3
Relief valve ....................................................... Lift relief
4
Solenoid operated N.O. dump valve .................. Diverts pump output back to tank during motor start up
5
10V DC coil ....................................................... Activates N.O. dump valve
6
Hydraulic reservoir ............................................ 3 quarts / 2.8 liters
7
Drain plug .......................................................... Drains hydraulic tank
8
Sight gauge ....................................................... Hydraulic fluid level
Function
9
Breather cap ...................................................... Hydraulic tank vent/filler
10
Suction strainer ................................................. Filters hydraulic fluid
11
O-ring ................................................................ Seals tank
12
Pump ................................................................. 0.5 to 0.6 gallons per minute at 2000 psi /
1.89 to 2.27 liters per minute at 138 bar
13
Check valve ...................................................... Pump output
14
Motor seal ......................................................... Seals motor from contaminants
15
Motor bearing ................................................... Aligns motor shaft into pump
6 - 14
Part No. 38139
HYDRAULIC POWER UNIT
1
2
15
14
3
13
4
Y30
5
12
11
10
9
8
6
7
Part No. 38139
6 - 15
3-1B
Hydraulic Power Unit Components - AC Models
(from serial number AWP03-27390 to AWP08-60145)
Index
No.
Description
1
115-230V AC electric motor .............................. Single phase - 2850/3450 rpm, 50/60 Hz
2
Capacitor ........................................................... Motor start circuit
3
4
5
6
Pump ................................................................. 0.5 to 0.6 gallons per minute at 2000 psi /
Function
1.89 to 2.27 liters per minute at 138 bar
7
Solenoid operated N.O. dump valve .................. Diverts pump output back to tank during motor start up
8
9
O-ring ................................................................ Seals tank
10
Return tube ....................................................... Returns fluid to tank
11
Hydraulic tank ................................................... 3 quarts / 2.8 liters
12
Drain plug .......................................................... Drains hydraulic tank
13
Breather cap ...................................................... Hydraulic tank vent/filler
14
Filter pick-up screen .......................................... Filters hydraulic fluid
15
Suction tube ...................................................... Sends fluid to pump
16
6 - 16
Part No. 38139
1
2
3
4
5
6
16
7
15
8
9
10
14
13
11
12
Part No. 38139
6 - 17
3-2
Hydraulic Power Unit Components - DC Models
(before serial number s AWP03-27402 and IWP03-5123)
Index
No.
Description
Function
1
12V DC electric motor ...................................... 12V DC standard duty 1 terminal
180 A at 2650 psi / 183 bar
2
Motor starter solenoid ....................................... Power supply to electric motor
3
4
Solenoid operated N.O. dump valve ................ Diverts pump output back to tank during motor start up
5
6
Hydraulic tank ................................................... 3 quarts / 2.8 liters
7
Drain plug ......................................................... Drains hydraulic tank
8
Sight gauge ...................................................... Hydraulic fluid level
9
Breather cap ..................................................... Hydraulic tank vent/filler
10
Suction strainer ................................................ Filters hydraulic fluid
11
O-ring ................................................................ Seals tank
12
Pump ................................................................ 0.7 to 1 gpm at 2000 psi /
2.6 to 3.76 L/min at 138 bar
13
14
15
6 - 18
Part No. 38139
1
2
15
14
3
13
4
Y30
5
12
11
10
9
8
6
7
Part No. 38139
6 - 19
3-3
Hydraulic Power Unit Components - Air Powered Models
(before serial number AWP04-27779)
Index
No.
Description
1
Air motor ........................................................... 100 psi / 6.9 bar @ 80 cfm / 37760 cc/sec
2
Exhaust Muffler ................................................. Controls sound emissions
3
Relief valve ....................................................... Relief valve
4
Valve N.O. Air Pilot ........................................... Diverts pump output back to tank during motor start up
Function
5
O-ring ................................................................ Seals tank
6
Tank .................................................................. 3 quarts / 2.8 liters
7
Drain plug ......................................................... Drains tank
8
Sight gauge ...................................................... Hydraulic fluid level
9
Tee fitting (models with Narrow or
Rough Terrain Base Option) ............................ Tank vent adaptor
10
Plug fitting (models with Narrow or
Rough Terrain Base Option) ............................ Plug
11
Suction strainer ................................................ Filters hydraulic fluid
12
Breather cap
(after serial number 3897-4544) ....................... Tank vent/filler
13
Breather cap
(before serial number 3897-4545) .................... Tank vent/filler
14
Check Valve ..................................................... Pump output
15
Pump ................................................................ 0.7 to 1 gpm at 2000 psi /
2.6 to 3.76 L/min at 138 bar
16
Pump/Motor Adaptor Housing .......................... Protects coupling components
17
Pump adaptor ................................................... Connects pump to spider coupler
18
Spider coupler .................................................. Connects motor to pump
19
Motor adaptor ................................................... Connects motor to spider coupler
6 - 20
Part No. 38139
1
2
19
18
17
16
3
15
14
4
13
5
12
11
10
9
6
8
7
Part No. 38139
6 - 21
3-4
How to Remove the Hydraulic
Power Unit - AC Models
1 Fully lower the platform, turn the key switch off
and remove the key and disconnect the power
supply.
6 Remove the cover from the junction box on the
motor. Tag and disconnect the electrical wiring
in the junction box. Loosen the squeeze
connector on the junction box and pull the
wiring out through the squeeze connector.
DC models: Tag and disconnect the electrical
wiring from the starter solenoid.
Air models: Tag and disconnect the pneumatic
hoses from the power unit
2 IWPS models: Pull the base lowering handle to
fully lower the base.
7 Support the hydraulic power unit with a lifting
device.
3 Remove the power unit cover.
8 Remove the power unit mounting fasteners,
then remove the power unit from the machine.
4 Tag, disconnect and plug the hydraulic hoses.
Cap the fittings on the power unit.
or spray.
Crushing hazard. The power unit
will fall unless it is properly
supported.
Note: If a new power unit is installed, the pressure
relief valve must be properly adjusted. See 3-6,
How to Adjust the Pressure Relief Valve.
5 Tag and disconnect the electrical wiring from
the valve coil.
6 - 22
Part No. 38139
Power Unit - DC Models
supply.
9 Rotate the mounting plate away from the mast
to access the power unit mounting fasteners.
10 Remove the power unit mounting fasteners.
Remove the power unit from the machine.
supported.
or spray.
the valve coil.
the motor start solenoid.
device.
8 Loosen the power unit mounting plate mounting
fasteners. Do not remove them.
Part No. 38139
6 - 23
Power Unit - Air Models
3-5
Hydraulic Pump
supply.
Pump
or spray.
device.
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose end must be
replaced and then torqued to specification during
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications.
and remove the key.
4 Loosen the power unit mounting plate mounting
fasteners. Do not remove them.
4 Remove the power unit. See 3-4, How to
Remove the Power Unit.
5 Rotate the mounting plate away from the mast
to access the power unit mounting fasteners.
5 Support the hydraulic tank with a lifting device.
6 Remove the power unit mounting fasteners.
Remove the power unit from the machine.
will fall if it is not properly
supported when it is removed from
the machine.
6 Remove the mounting fasteners from the tank.
Remove the tank from the power unit. Do not
allow the hydraulic oil to spill.
Note: It may be necessary to tap the side of the
tank with a soft rubber mallet to loosen it.
7 Remove the mounting fastener from the suction
cover assembly on the pump. Then remove the
suction cover.
8 Remove the mounting fasteners from the pump.
Then remove the pump from the power unit.
Note: When installing the tank, be sure not to
damage the o-ring.
6 - 24
Part No. 38139
3-6
Valve Adjustment
11 Hold the relief valve screw and tighten the lock
nut. Be sure the relief valve screw does not
turn.
How to Adjust the Platform Lift
Relief Valve
12 Remove the weight from the platform.
Note: Be sure the hydraulic oil level is between the
FULL and ADD marks on the oil level indicator.
2 Loosen the locknut on the relief valve located
on the right side of the motor.
3 Follow the appropriate operator's manual to set
up the machine for operation.
4 Place the maximum rated load into the platform.
Secure the load to the platform. See
specifications, Section 2.
13 Bleed the hydraulic system by raising the
platform to full height. If the pump cavitates or
platform fails to reach full height, add hydraulic
oil until the pump is functioning correctly. Do not
overfill the hydraulic tank.
not continue to operate the
machine if the hydraulic pump is
cavitating.
14 Install the breather cap and the power unit
cover.
5 Hold the relief valve screw and loosen the lock
nut.
6 While activating the platform up function, turn
the relief valve screw clockwise, just until the
platform begins to raise.
8 Add an additional 30 pounds / 14 kg to the
platform. Secure the additional weight.
9 Activate the platform up function.
10 The power unit should not be able to lift the
platform. If the power unit lifts the platform, turn
the relief valve counterclockwise until the
platform does not lift. Repeat steps 11 and 12
until the lift relief valve is properly adjusted.
Part No. 38139
6 - 25
3 Connect 12V DC to the small post and a ground
wire to the case of the solenoid, then test the
following terminal combinations.
3-7
How to Test the Motor Start
Solenoid - DC Models
Test
other jewelry.
2 large posts
Desired result
continuity (zero Ω)
Electrocution hazard. Disconnect
the ground cable from the battery
before performing this procedure.
1 Tag and disconnect all wiring from the motor
start solenoid.
Test
Desired result
Small post to ground
13 to 17Ω
2 large posts
no continuity
(infinite Ω)
a
b
a
b
6 - 26
a
high amp power terminal
(large posts)
solenoid coil terminal
(small post)
Part No. 38139
Power Pack
9 Tag, disconnect and plug the hydraulic hoses
from the power unit.
4-1
Power Pack
How to Change a Power Pack
and disconnect the machine from the power
supply.
IWP models: Pull the base lowering handle to
lower the base.
3 AC and DC models: Separate both control
cable quick disconnect couplers from the
ground control box.
Air models: Disconnect the air lines from the
air valve container, filter regulator and air
lubricator.
4 AC and DC models: Separate the battery quick
disconnects.
5 DC models: Disconnect the battery cables from
the motor start solenoid.
6 AWPS models with Narrow Base or Rough
Terrain Base: Remove the loading wheels.
8 Remove the breather cap from the hydraulic
power unit and install a pipe plug in the filler
hole.
or spray.
10 Support the power pack and remove the power
pack mounting bolts.
Crushing hazard. The power pack
will fall if not properly supported
when removed from the machine.
11 Remove the power pack.
Installation
To assemble, reverse the disassemble steps.
Tip-over hazard. On Narrow Base
and Rough Terrain Base models,
the counterweights must be
installed on the new power pack.
not overtighten the hydraulic
fittings.
Note: Do not install the motor cover until the relief
valve adjustment is complete. Refer to 3-6, How to
adjust the Pressure Relief Valve.
Part No. 38139
6 - 27
Mast Components
AWP-15S
AWP-20S
AWP-25S & AWP36S
AWP-30S & AWP40S
Mast Components
a carriage
b number 3 column
c number 2 column
d number 1 column
e number 3 column idler wheel assembly
f
number 2 column idler wheel assembly
6 - 28
REV B
g
h
i
j
k
l
number
number
number
number
number
number
4
4
5
5
6
6
column idler wheel assembly
column
column
column
Part No. 38139
MAST COMPONENTS
REV B
5-1
Lift Cylinder
How to Remove the Lift Cylinder
4 Lift the machine off the ground then while
lowering it, guide it over onto the saw horse.
Before the platform reaches the ground, place a
saw horse under the mast above the platform.
Lower the machine onto the saw horse. Be sure
the saw horse is of ample capacity.
Note: When removing a hose assembly or fitting,
the O-ring on the fitting and/or hose end must be
replaced and then torqued to specification during
installation. Refer to Section Two, Hydraulic Hose
and Fitting Torque Specifications.
fall unless it is properly supported
by the saw horse.
1 Fully lower the platform. Turn the key switch to
the off position..
5 Remove the socket head retaining bolt from the
clevis block on the lift cylinder rod end.
AWPS models: Remove the outriggers from
the outrigger storage socket.
a
DC models: Remove the battery pack.
2 Remove the breather cap from the hydraulic
power unit and install a pipe plug in the filler
hole.
b
c
a
b
c
Part No. 38139
top of no. 1 column
retaining fastener
clevis block
6 - 29
MAST COMPONENTS
REV B
6 Tag, disconnect and plug the lift cylinder
hydraulic hoses. Cap the fittings on the lift
cylinder.
5-2
Mast Assembly
or spray.
7 Remove the cylinder mounting fasteners from
the barrel end of the cylinder.
8 Loosen the cylinder mounting bracket fasteners.
a
How to Remove the Mast
Assembly - AWPS Models
1 Fully lower the platform. Turn the key switch to
the off position and remove the key.
2 Remove the platform. See 7-1, How to Remove
an Aluminum Platform.
d
3 Remove the power pack. See 4-1, How to
Change a Power Pack.
c
4 AWP-36S and 40S models: Remove the tiltback frame. See 6-1, How to Remove the Tiltback Frame.
b
a
b
c
d
bracket mounting fasteners
cylinder mounting fasteners
hydraulic cylinder
cylinder mounting plate
9 Support the cylinder and carefully slide it out of
the bottom of the mast.
Crushing hazard. The lift cylinder
supported.
6 - 30
Part No. 38139
REV B
MAST COMPONENTS
6 Place a saw horse in front of the machine where
the top of the mast will rest.
12 Remove the mast brace mounting bracket
fasteners.
7 Lift the machine off the ground and then while
lowering it, guide it over onto the saw horse. Be
sure the saw horse is of ample capacity.
13 Remove the four mast mounting fasteners.
Push the fasteners toward the mast for
clearance during mast removal.
14 AWP-15S, 20S, 25S, and 30S models:
Remove the power cable brackets from the side
of the mast.
AWP-36S and 40S models: Remove the
rubber grommet from the access hole in the
mast stiffener. Carefully pull the electrical
cables and hydraulic hoses down and out
through the bottom of the mast.
fall unless it is properly supported
by the saw horse.
8 Attach the overhead crane to the base.
9 Lift the base until the mast is level then place a
second saw horse under the mast near the
base. Lower the mast onto the saw horse.
15 Attach an overhead crane to the base.
16 Carefully lift and remove the base from the
mast. Do not damage the lift cylinder hydraulic
fittings when removing the base.
Crushing hazard. The base will fall
unless it is properly supported
when it is removed from the mast.
10 Remove the cover on the rear of the base.
hydraulic hoses. Remove the flow control valve
from the cylinder. Cap the cylinder ports.
or spray.
Part No. 38139
6 - 31
MAST COMPONENTS
REV B
How to Remove the Mast
Assembly - IWPS Models
10 Remove the four mast mounting fasteners.
This procedure requires specific
repair skills, lifting equipment and
a suitable workshop. Attempting
this procedure without these skills
and tools may result in death or
and remove the key.
11 Carefully lift the mast out of the base.
Crushing hazard. The mast will fall
unless it is properly supported
when it is removed from the base.
12 Place two saw horses under the mast.
13 Lower the mast onto the saw horse with the
carriage facing down.
base.
4 Remove the power pack. See 4-1, How to
Change a Power Pack.
hydraulic hoses. Cap the cylinder ports.
or spray.
6 Remove the level sensor assembly mounting
fasteners.
7 Remove the base lowering cable mounting
fasteners from the side of the mast.
8 Disconnect the control cable tension spring.
6 - 32
Part No. 38139
REV B
MAST COMPONENTS
How to Disassemble the Mast
1 Remove the mast. See 5-2, How to Remove the
Mast Assembly.
2 Remove the mounting fasteners from the
cylinder mounting plates.
3 Remove the socket head retaining fastener
from the clevis block on the lift cylinder rod end.
6 Remove the mast covers.
7 Remove the cover from the platform control
box. Remove the control box mounting
fasteners.
8 Remove the control box and control cable and
set them aside.
9 IWPS models: Remove the base lowering
cable bracket from the mast.
10 Remove the adjustment nuts from all of the
sequencing cables.
11 Slide the carriage towards the top of the mast
assembly enough to remove the tension on the
lifting chain.
12 Slide the column below the carriage toward the
top of the mast about 6 inches / 15.2 cm to
access the idler wheel mounting fasteners.
13 Hold the idler wheel axle from turning by placing
a screwdriver in the hole of the axle. Remove
the axle mounting fasteners and remove the
idler wheel assembly.
a
b
Be sure to label the location and
orientation of each idler wheel
assembly.
c
a
b
c
top of no. 1 column
retaining fastener
clevis block
4 Support the cylinder and carefully slide the lift
cylinder out from the bottom of the mast.
5 Carefully rotate the mast until the carriage is
facing up.
Part No. 38139
14 Remove the adjustment nuts from the chain
tension rocker on the carriage.
15 Slide the carriage out the bottom of the mast
assembly.
16 Lay the chains out on the floor at the top of the
mast. Do not allow the chains to become
twisted or dirty.
tension rocker on the column.
6 - 33
MAST COMPONENTS
REV B
18 Slide the column out the bottom of the mast.
19 Push the next column toward the top of the
mast to access the idler wheel assembly
mounting fasteners.
20 Hold the idler wheel axle from turning by placing
a screwdriver in the hole of the axle. Remove
the axle mounting fasteners, and remove the
idler wheel assembly.
tension rocker on the column.
22 Slide the column out the bottom of the mast.
23 Repeat steps 19 through 22 for each remaining
column.
Note: If the chains are removed, mark the location
and label each chain before removal.
How to Assemble the Mast
1 Thoroughly clean all columns.
2 Secure the number 1 column to the saw horses
and lay the chains out on the floor at the top.
Do not allow the chains to become twisted or
dirty.
4 Slide the number 2 column into the number 1
column.
5 Lay the number 2 column chains on the floor. Do
not allow the chains to become twisted or dirty.
6 Lay the number 1 column chains inside the
number 2 column.
7 Slide the number 3 column into the number 2
column.
8 When the number 3 column is almost all the
way in, guide the number 1 column chains into
the chain tension rocker on the number 3
column.
9 Install the adjustment nuts on the number 1
column chains. Tighten the adjustment nuts
until the lifting chains have equal tension and
the chain tension rocker is centered in the
inspection hole in the column.
10 Lay the number 3 column chains on the floor.
Do not allow the chains to become twisted or
dirty.
11 Lay the number 2 column chains inside the
number 3 column.
12 Follow steps 4 through 11 for each remaining
column and the carriage.
13 After all the columns are assembled, the idler
wheel assemblies can be installed.
14 Remove the tension from the lifting chains on
the number 2 column by pushing the number 3
column towards the top of the mast.
3 Apply a generous amount of Boe-lube wax
(Genie part number 90337) to the inside and
outside channels of each column.
6 - 34
Part No. 38139
REV B
MAST COMPONENTS
15 Install the idler wheel assembly into the top of
the number 2 column. Securely tighten the
mounting fasteners. Do not over tighten.
5-3
Glide Pads
Note: Confirm that all idler wheels rotate with no
excessive side movement. Confirm that they do not
rub on the inside of the column. Replace worn
spacers if necessary. Refer to Maintenance
procedure C-2, Inspect the Mast Assembly
for Wear.
How to Adjust the Glide Pads
Specification
Side movement, Maximum
0.079 inch
2 cm
16 Repeat steps 14 and 15 for each remaining idler
wheel assembly.
17 Confirm that all of the idler wheel axle mounting
fasteners are flush with the column.
and remove the key.
2 Locate the upper and lower glide pad adjustment
bolts below each upper roller bolt on both sides
of each column.
3 Hold the glide pad bolt and loosen the lock nut
on all the glide pads.
4 Turn all the glide pad adjustment bolt clockwise
until the glide pad makes contact with the
column. Adjust the slide pads on both sides of
all column mast. Be sure the sides of the
columns are even to within 1/8 inch / 3.17 mm
of each other.
roller wheels may be damaged if
the idler wheel axle mounting
fasteners are not flush with the
column.
18 Install the mast assembly on the base.
19 Adjust the lifting chains. See 5-4, How to Adjust
the Lifting Chains.
Note: IWPS Models: Adjust the base release
cable. See 1-2, How to Adjust the Base Release
Cable.
Part No. 38139
6 - 35
REV B
MAST COMPONENTS
5 Starting at the number 1 column, torque the
upper and lower glide pad bolts to
12 in-lbs / 1.35 Nm. Hold the glide pad
adjustment bolt and tighten the lock nut. Be
sure the glide pad bolt does not turn.
5-4
Lifting Chains
6 Repeat step 5 for each remaining upper and
lower glide pad on both sides of the mast. Start
at the number 1 column and work toward the
carriage.
1 Fully lower the machine and check to see if all
the columns (except the carriage) are even at
the top. The chains are adjusted correctly if all
the columns are even at the top.
7 Repeat step 5 for all of the upper and lower glide
pads.
To adjust column chains:
Note: Make sure glide pad bolts are adjusted
evenly on each side to maintain squareness of the
columns.
How to Adjust the Lifting Chains
2 Mark the column to be adjusted.
3 Raise the platform 6 feet / 2 m.
4 Turn the adjustment lock nuts evenly on both
chain terminals clockwise to raise the column or
counterclockwise to lower the column.
5 Fully lower the machine and confirm the
alignment of the columns. Adjust if necessary.
6 Confirm that the chain terminals on each
column have equal tension and the lock nuts
are tight.
6 - 36
Part No. 38139
REV B
MAST COMPONENTS
Part No. 38139
6 - 37
MAST COMPONENTS
REV B
How to Inspect the Lifting Chains
Inspection
Procedure
Inspection Failure
Inspection Remedy
Wear
Count out 16 chain links
and measure pin to pin
centerline dimension with
a steel measuring tape.
When the length of the
16 links (pin to pin)
measure more than 8.25
inches / 21 cm for 1/2 inch
/ 12.7mm chain or 10.31
inches / 26.1 cm for 5/8
inch / 15.9 mm chain.
Replace both chains on
that column. Replace
entire chain. Do not
repair just the affected
portion of the chain.
Visually inspect the
chains for rust and
corrosion.
Evidence of rust or
corrosion.
Remove chain and
inspect for cracked plates
(see inspection of
cracked plates). If no
cracks are found,
lubricate chain with motor
oil (SAE 40) and install
chain.
Visually inspect the
chains for lubrication.
When external surfaces
are not protected with a
layer of oil.
Lubricate chain with
motor oil (SAE 40W).
Inspect chain link joints
for easy movement.
Joints that do not flex
freely or are binding.
If rust and corrosion is
found, refer to Failure
Remedy for rust and
corrosion.
Note: Measure a section
of chain that moves over
the idler wheels.
Rust and Corrosion
Tight Joints
If link plates or pins are
bent or deformed,
replace entire chain.
that column. Do not
repair just the affected
6 - 38
Part No. 38139
MAST COMPONENTS
REV B
Inspection
Procedure
Inspection Failure
Inspection Remedy
Raised or Turned Pins
Visually inspect for raised
pins.
Raised pins.
that column section. Do
not repair just the
affected portion of the
chain.
Visually inspect for turned
pins by insuring all the
flats on the "V" heads are
aligned.
Misalignment of flats on
all "V" heads.
not repair just the
chain.
Visually inspect for wear
patterns on heads of link
pins and outside link
plates where they contact
the idler wheel.
Wear on pin heads or
noticeable wear in the
profile of the outside link
plate.
not repair just the
chain.
Chain Side
Check alignment of chain
anchors and idler wheels.
link plate wear
Chain Anchors
chain
anchors
Idler Wheels
Visually inspect chain
anchors.
threaded
rod
Visually inspect chain idler
wheels.
idler
wheel
Cracked Link Plates
Part No. 38139
Visually inspect chain link
plates for cracks.
Broken chain anchor
fingers.
Replace chain anchor.
Bent or damaged anchor.
Replace chain anchor.
Twisted or misaligned
chain anchor.
Re-align chain anchor to
ensure even loading of
chain.
Threaded rod not visible
in inspection hole.
Replace chain anchor
and threaded rod.
Idler wheels have badly
worn flanges.
Replace idler wheel and
check chain alignment.
Idler wheels have
grooves worn into chain
contact surface.
Replace idler
wheel.
Cracks in any chain link
plate.
that column section.
Replace entire chain. Do
not repair just the affected
6 - 39
Tilt-back Frame, AWP-36S and 40S
Models
6-1
Tilt Back Frame
How to Remove the
Tilt-back Frame
1 Fully lower the platform Turn the key switch off
and remove the key.
remove the retaining pin. Lower the
tilt-back frame to the ground.
3 Remove the fasteners that mount the tilt-back
frame hinges to the base.
a
Note: Note the amount of shims used between the
hinges and the base.
4 Remove the frame from the machine.
b
e
How to Adjust the Loading Pivot
or Stop Bracket
c
Note: Check for side-to-side movement of the pivot
slider or stop bracket. They should have no side-toside clearance and not be too tight to cause
dragging or binding. Adjust if necessary.
1 Remove the tilt-back frame. See 6-1, How to
Remove the Tilt-back Frame.
d
tilt-back frame hinges.
3 Slide the pivot slider and the stop bracket out of
the frame and add shims as necessary to
obtain zero clearance and zero drag.
a
b
c
d
e
6 - 40
shock absorber assembly
tilt-back frame
shock absorber mounting bolt
loading pivot bar
loading stop bracket
Part No. 38139
TILT-BACK FRAME - AWP-36S AND 40S
How to Disassemble the Shock
Absorber Assembly
and remove the key.
remove the retaining pin. Lower the
tilt-back frame to the ground.
3 Remove the fastener that mounts the shock
absorber assembly to the frame.
e
4 Remove the shock absorber assembly from the
frame and separate the lower tube from the
assembly.
a
5 Pull the shock absorber out of the upper tube.
d
6 Remove the metric nut from each end of the
shock absorber and remove the mounting
blocks.
Bodily injury hazard. Contents of
the shock absorber are under
pressure. Use care during
removal.
c
b
a
b
c
d
e
Part No. 38139
shock absorber
lower shock mounting block
lower tube
upper tube
upper shock mounting block
6 - 41
Platform
7-1
Platforms
How to Install a Fiberglass
Platform
How to Remove an Aluminum
Platform
1 Place support blocks between the platform and
base. Lower the platform onto the blocks.
Crushing hazard. Keep away from
the lowering platform.
platform.
3 Pull the platform away from the mast and
remove it from the machine.
Bodily injury hazard. Safety decals
are essential to safe machine
operation. Failure to replace all
safety and instructional decals
injury. If a platform must be
replaced, be sure that all
appropriate safety and
instructional decals are applied to
the new platform.
6 - 42
1 Remove the aluminum platform. See 7-1, How
to Remove an Aluminum Platform.
2 Support the platform with a lifting device, place
the platform against the mounting angles.
3 Install the mounting fasteners.
Bodily injury hazard. Safety decals
are essential to safe machine
operation. Failure to replace all
safety and instructional decals
injury. If a platform must be
replaced, be sure that all
appropriate safety and
instructional decals are applied to
the new platform.
Part No. 38139
PLATFORM
7-2
Platform Control Box
How to Test Power to Platform
GFCI outlet
How to Test the Contacts
and remove the key.
2 AC and DC models: Be sure the AC power
supply is properly connected.
2 Remove the platform control box cover
fasteners and open the control box.
3 Connect a volt meter or a small electric
powered tool to the platform GFCI receptacle.
3 Note the markings on the contact to be tested.
N.O. designates the contact as normally open.
N.C. designates the contact as normally closed.
4 Confirm the voltage or test the electric powered
tools operation.
4 Connect a continuity tester to the exposed
screw terminals.
Result: Normally open contacts should read no
continuity. Normally closed contacts should
read continuity.
5 Push the small triangular button on the top of
the contactor.
Result: Normally open contactor should read
continuity. Normally closed contacts should
read no continuity.
Part No. 38139
Result: The voltage should be 115V AC nominal
or the electric powered tool should operate
normally.
5 Push the black TEST button on the GFCI
receptacle.
Result: The voltage should be 0V or the electric
powered tool should not operate.
6 Push the red RESET button on the GFCI
receptacle.
Result: The voltage should be 115V AC nominal
or the hand tool should operate normally.
6 - 43
PLATFORM
7-3
Platform Outreach Chain
How to Adjust the Platform
Outreach Chain, IWP-20S Models
How to Replace the Outreach
Chain, IWP-20S Models
1 Fully lower the platform. Turn the key switch off.
2 Fully lower the base and disconnect the power
supply and remove the key.
and remove the key.
2 Fully extend the platform outreach. Lock the
handle in position.
4 Remove the platform control box cover
fasteners and open the control box.
3 Place a block of wood between the carriage and
the platform outreach to prevent the outreach
from collapsing when the fasteners are
loosened.
5 Remove the platform control box mounting
fasteners. Remove the platform control box and
set it aside.
Crushing hazard. The platform
outreach will collapse it is not
properly supported when the
fasteners are loosened.
4 Locate the lower sprocket housing fasteners.
5 Loosen but do not remove both sprocket
housing fasteners.
6 Push downward on the sprocket housing to
remove excess slack from the chain.
7 Tighten the sprocket housing fasteners.
8 Confirm proper chain adjustment. Refer to
maintenance procedure B-12, Check the Chain
Adjustment.
6 - 44
6 Extend the outreach approximately
14 inches /36 cm. Lock the handle in position.
7 Attach a overhead crane to the center brace
pivot pin on the outreach assembly.
8 Remove the assembly mounting fasteners.
Crushing hazard. When the
mounting fasteners are removed,
the platform outreach will become
unbalanced and may fall if it is not
properly supported.
9 Lay the outreach assembly onto a workbench
or table of ample capacity. Be sure the chain is
facing up.
Part No. 38139
PLATFORM
10 Place a block of wood under the inner frame
assembly for support while removing the chain.
Crushing hazard. The platform
outreach will collapse if it is not
properly supported when the chain
is removed.
11 Remove the lower sprocket housing mounting
fasteners. Do not allow the chain to become
twisted.
12 Remove the upper sprocket housing mounting
fasteners. Do not allow the chain to become
twisted.
13 Remove the fasteners from the outreach locking
bracket.
14 Slide the platform mount off the inner frame
extension arms and set it aside.
23 Thread the chain through the upper sprocket
housing over the sprocket, then back through
the housing.
24 Thread the chain through the lower sprocket
housing over the sprocket, then back through
the housing. Don't allow the chain to become
twisted.
25 Do not re-use the old master link. Install a new
master link.
26 Slide the platform mount onto the extension
arms.
27 Install the outreach locking bracket on the
platform mount.
28 Install the upper sprocket housing to the
platform mount.
15 Locate the two allen head screws in the
platform mount slide pad.
Note: When fasteners are installed, be sure the
center bolt is in between the two chains inside the
housing.
16 Remove the roller from the same side of the
slide pad.
29 Pull the slack out of the chain by pushing down
on the lower sprocket housing.
17 Remove the two allen head screws.
30 Install the lower sprocket housing fasteners.
18 Remove the master link from the chain.
31 Adjust the chain. See procedure 7-3 above,
How to Adjust the Platform Outreach Chain.
19 Pull the chain out of the slide pad and both
sprocket housings.
32 Install the outreach assembly onto the carriage.
20 Install the new chain through the slidepad.
21 Push the chain through the slide pad until
approximately 2 inches / 5 cm of the chain is
extended past the slide pad.
22 Install the two allen head screws. Install the
roller wheel.
Part No. 38139
6 - 45
PLATFORM
6 - 46
Part No. 38139
Section 7 • Schematics
Schematics
About This Section
There are two groups of schematics in this section.
An alpha numeric legend and wire color legend for
each schematic is located on the fold of the
opposing page.
Observe and Obey:
Electrical Schematics
other jewelry.
Troubleshooting and repair procedures shall be
completed by a person trained and qualified on
the repair of this machine.
Hydraulic Schematics
or spray.
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions printed in the
Genie AWP Super Series Operator's Manual
and the Genie IWP Super Series Operator's
Manual.
Be sure that all necessary tools and test
equipment are available and ready for use.
General Repair Process
Identify
symptoms
Malfunction
discovered
Troubleshoot
problem
still exists
Return to
service
Part No. 38139
problem
solved
Inspect
and test
Perform
repair
7-1
Electrical Components
Item
Description
Genie Part
Number
Manufacturer
Manufacturer
Part Number
Qty
B2 .................. Battery, 130AH, 12V DC ............. 75442 ......... Trojan Battery Co. ................ SCS 225 DRY .............. 1
B4 .................. Battery, Size AA, 1.5V ................ 38018 ......... Wesco .................................. AA 1.5 Alkaline 815 ...... 8
CB4 ............... Circuit breaker, 15A,110V .......... 38020 ......... H D Cambell ......................... 1140-G111-P1M1-15.0 1
CB4 ............... Circuit breaker, 15A, 220V CE .. 38021 ......... H D Cambell ......................... 1140-G151-P7M1-8.0 .. 1
*F1 ................ Fuse, 5A ..................................... 69864 ......... Avnet .................................... ATC-5 ........................... 1
*F1 ................ Fuse, 5A ..................................... 35039 ......... Wesco .................................. AGC5 ........................... 1
KS1 ............... Contact - key switch, N.O. .......... 33320 ......... H D Cambell ......................... ZA2-BG2 ...................... 1
LS1 ................ Contact - limit switch, N.C. ......... 46409 ......... H D Cambell ......................... #XCK-P110H7 .............. 1
P1 .................. Contact, N.C. .............................. 33321 ......... H D Cambell ......................... ZA2-BT4 ....................... 1
P2 .................. Contact, N.C. .............................. 35613 ......... H D Cambell ......................... ZA2-BS44 ..................... 1
P3 .................. Contact, N.C. .............................. 33321 ......... H D Cambell ......................... ZA2-BT4 ....................... 1
QD1 ............... Battery connector ....................... 19436 ......... Anderson .............................. 6325-G1 ....................... 1
Y5, Y6, .......... Coil, 10V DC ............................... 46215 ......... Hydra Power Systems ......... 6301010 ....................... 2
Y7 .................. Coil, 10V DC ............................... 40417 ......... Hydra Power Systems ......... 10148-53 ...................... 1
Y30 ................ Coil, 10V DC ............................... 40319 ......... Monarch Hydraulics ............. 07277 ........................... 1
Y32 ................ Coil, 12V DC ............................... 21444 ......... Hydraulic Components ........ 321362 ......................... 1
* F1 * NOTE: The AWP Super Series Models were produced using two different fuses on the PC Board in
the ground control box. A serial number break is not available. Refer to the specific PC board to determine
the correct fuse type.
7-2
Part No. 38139
Symbols Legend
WH
Electrical Symbols
Wire with
description
N.C.
N.C.H.O.
M5
M5
Motor
Limit Switch
SW24
LIFT
ENABLE
Led
+
-
Circuits crossing
no connection
8 AA
Batteries
Toggle
Switch
Connection with
no terminal
Red Emergency
Stop Button
Lift Enable
+
-
Diode
U12
Thermal Device
12V
Battery(s)
Switch
Solenoid Valve
Solenoid Valve
with Diode
CB1
Connector
Part No. 38139
F1
Fuse
Circuit Breaker
7-3
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
EN1 = Platform control box
EN2 = Ground control box
EN4 = Power to platform GFCI receptacle
Ground
Key switch - ground/platform
Led or light
L5 = Power indicator (ground)
L6 = Low battery indicator for auxiliary (ground)
D5
EN
GND
KS1
L
L7 = Low battery indicator — main (ground)
L12 = Outrigger — front left (ground)
L13 = Outrigger — front right (ground)
L14 = Outrigger — rear left (ground)
L15 = Outrigger — rear right (ground)
Hydraulic power unit
Narrow platform units:
WH and BK wires replace BL and OR wires
Normally closed
Normally open
Power switch
P1 = Emergency Stop button at ground controls
P2 = Emergency Stop button at platform controls
Quick disconnect
QD1 = Battery quick disconnect
QD3 = Control cable — to platform control box
QD4 = Control cable — to base
QD7 = Control cable — to motor
Switch
SW 8 = Control activate
SW11 = Platform up/down
SW12 = Auxiliary down
SW13 = Outrigger interlock — front left
SW14 = Outrigger interlock — front right
SW15 = Outrigger interlock — rear left
SW16 = Outrigger interlock — rear right
Electronic component
U10 = PC board
Wiring component
W3 = Terminal strip — 3 pole 3 pin (U10)
W5 = Terminal strip — 4 pole 8 pin
W6 = Terminal strip — 6 pole 12 pin (base)
Valve coil
Y7 = Platform down
Y30 = Normally open dump valve
M5
*N17
N.C.
N.O
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN/YL
OR
RD
WH
WH/BK
7-4
Description
Blue
Black
Green/Yellow
Orange
Red
White
White/Black
Note: Use these 2
legends for the
schematic on the
opposing page.
Î
Part No. 38139
Electrical Schematic
AWP Super Series DC Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
P1
EMERGENCY
STOP
BK
BK
BK
N.C.
RD
KS1
BK
GROUND/
PLATFORM
BK
1
BK
N.O.
+
W3
16.0V DC INPUT
1
CENTER TAP INPUT
12V DC POWER INPUT
NEGATIVE 12V DC AUX. INPUT
16.0V DC INPUT
POSITIVE 12V DC AUX. INPUT
LED 14 FRONT LEFT
2
2
3
LEVELING
INDICATORS
L5
L14 L12
BK
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
WH
WH
4
5
LED 13 REAR RIGHT
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
UP SIGNAL OUTPUT (DELAYED)
12
UP SIGNAL INPUT
13
POWER INDICATOR
L6
U10
2
WH
OR
BL
RD
BK
RD
RD
GN/YL
3
RD
OR
W4
PC BOARD
GN/YL
RD
3
LED 12 FRONT RIGHT
LOW BATTERY
8 AA
BATTERIES
SW12
LEVELING
INDICATOR
INPUTS
FOR
L15 L13 INDICATOR
AUXILIARY LOWERING
B4
4
P2
EMERGENCY
STOP
RD
WH
N.C.
GN/YL
TERMINAL
STRIP
+
OR
BL
WH
WH
GN/YL
BK
GROUND
STUD
B2
BATTERY
12V DC
-
RD
RD
BK
BK
FRONT LEFT
INTERLOCK
BK
BK
BK
W6
7
TO BASE
MOTOR
CONTACTOR
1
2
3
4
5
6
7
BK
M5
MOTOR
7
REAR RIGHT
INTERLOCK
QD1
BATTERY
CONNECTOR
6
SW16
BK
7
5
REAR LEFT
INTERLOCK
6
4
SW15
4
3
FRONT RIGHT
INTERLOCK
3
RD
2
QUICK DISCONNECT B
WH
Y30
N.O.
DUMP
VALVE
RD
RD
BL
RD
OR
RD
WH
RD
GN/YL
WH/BK
BK
GN/YL
Part No. 38139
SW13
2
1
RD
TO PLATFORM
1
QD4
RD
WH
BK
7
WH
6
GN/YL
4
BL
3
QUICK DISCONNECT A
POWER UNIT
OR
OR
WH
BK
2
RD
1
TO MOTOR
OR
QD3
STRAIN RELIEF
GN/YL
POWER
SUPPLY
AC
WH
RD
BL
D5
WH
WH
BK
QD7
SW14
WH
BASE
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
GN/YL
BK
UP
DOWN
NARROW PLATFORM UNITS
WH AND BK WIRES REPLACE
BL AND OR WIRES.
EN4
6
BK
BK
BK
PLATFORM
UP/DOWN
EN2
GROUND
CONTROL
BOX
W5
GROUND
STUD
WH
BK
SW11
GND
SW8
CONTROL
ACTIVATE
5
GN/YL
RD
GND
GROUND
STUD
GN/YL
PLATFORM
CONTROL
BOX
WT
EN1
OR
N
8
Y7
N.C.
PLATFORM
DOWN
7-5
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
GND
KS1
L
M5
N.C.
N.O.
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN/YL
OR
RD
WH
WH/BK
Description
Blue
Black
Green/Yellow
Orange
Red
White
White/Black
Note: Use these 2
legends for the
schematic on the
opposing page.

M
L
K
J
I
H
G
F
E
D
C
B
A
1
BK
KS1
GROUND/
PLATFORM
RD
RD
RD
BK
BK
BK
N.O.
RD
1
P1
+
EMERGENCY
STOP
RD
16.0V DC INPUT
1
2
3
L5
L14 L12
-
BK
N.C.
BK
L15 L13
B4
8 AA
BATTERIES
SW12
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
WH
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 14 FRONT LEFT
2
LEVELING
INDICATORS
RD
BK
LEVELING
INDICATOR
INPUTS
5
LED 13 REAR RIGHT
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
U10
WH
4
LED 12 FRONT RIGHT
POWER INDICATOR
2
3
OR
BL
RD
BK
RD
RD
GN/YL
3
RD
OR
W4
PC BOARD
RD
WH
4
P2
EMERGENCY
STOP
RD
WH
N.C.
BL
WH
WH
GN/YL
BK
GROUND
STUD
B2
BATTERY
12V DC
-
BATTERY
CONNECTOR
RD
RD
BK
BK
FRONT LEFT
INTERLOCK
BK
BK
W6
7
TO BASE
MOTOR
CONTACTOR
1
2
3
4
5
6
7
BK
M5
MOTOR
7
REAR RIGHT
INTERLOCK
+
OR
6
SW16
BK
7
5
REAR LEFT
INTERLOCK
6
4
SW15
4
3
FRONT RIGHT
INTERLOCK
3
RD
2
QUICK DISCONNECT B
WH
Y30
N.O.
DUMP
VALVE
RD
RD
BL
RD
OR
RD
WH
RD
GN/YL
WH/BK
BK
GN/YL
Part No. 38139
SW13
2
1
RD
TO PLATFORM
1
QD4
BK
WH
RD
7
BK
6
WH
4
OR
3
QUICK DISCONNECT A
POWER UNIT
GN/YL
BK
OR
WH
RD
2
OR
1
TO MOTOR
GN/YL
QD3
WH
RD
POWER
SUPPLY
AC
WH
BK
WH
BL
D5
STRAIN RELIEF
SW14
QD7
BL
WH
BASE
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
GN/YL
BK
DOWN
BL AND OR WIRES.
EN4
6
BK
BK
BK
PLATFORM
UP/DOWN
TERMINAL
STRIP
UP
GN/YL
SW11
EN2
GROUND
CONTROL
BOX
W5
GROUND
STUD
WT
BK
GN/YL
GND
SW8
CONTROL
ACTIVATE
5
GN/YL
RD
GND
GROUND
STUD
WH
EN1
PLATFORM
CONTROL
BOX
OR
N
8
Y7
N.C.
PLATFORM
DOWN
7-6
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
GND
KS1
L
M5
N.C.
N.O.
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN/YL
OR
RD
WH
WH/BK
Description
Blue
Black
Green/Yellow
Orange
Red
White
White/Black
Note: Use these 2
legends for the
schematic on the
opposing page.

(from serial number 3896-431 to AWP07-54898)
M
L
K
J
I
H
G
F
E
D
C
B
A
1
BK
KS1
GROUND/
PLATFORM
RD
RD
RD
BK
BK
BK
N.O.
1
+
P1
RD
16.0V DC INPUT
1
2
3
L5
-
RD
BK
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 14 FRONT LEFT
2
LEVELING
INDICATORS
EMERGENCY
STOP
L14 L12
BK
BK
B4
N.C.
LEVELING
INDICATOR
INPUTS
5
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
LOW BATTERY
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
U10
WH
4
LED 13 REAR RIGHT
L6
2
3
LED 12 FRONT RIGHT
POWER INDICATOR
INDICATOR FOR
L15 L13 AUXILIARY
LOWERING
8 AA
BATTERIES
OR
BL
RD
BK
RD
GN/YL
3
RD
OR
W4
PC BOARD
RD
4
RD
BL
BN
P2
EMERGENCY
STOP
RD
WH
N.C.
UP
+
OR
BL
WH
WH
GN/YL
BK
GROUND
STUD
B2
BATTERY
12V DC
-
BATTERY
CONNECTOR
RD
RD
BK
BK
FRONT LEFT
INTERLOCK
BK
BK
BK
W6
7
TERMINAL
STRIP
TO BASE
MOTOR
CONTACTOR
1
2
3
4
5
6
7
BK
M5
MOTOR
7
REAR RIGHT
INTERLOCK
QD1
6
SW16
BK
7
5
REAR LEFT
INTERLOCK
6
4
SW15
4
3
FRONT RIGHT
INTERLOCK
3
RD
2
QUICK DISCONNECT B
WH
Y30
N.O.
DUMP
VALVE
RD
RD
BL
RD
OR
RD
WH
RD
GN/YL
YL
BK
GN/YL
Part No. 38139
SW13
2
1
RD
TO PLATFORM
1
QD4
RD
WH
BK
7
GN/YL
6
BN
4
BL
3
QUICK DISCONNECT A
POWER UNIT
OR
OR
WH
BK
2
RD
1
TO MOTOR
OR
QD3
STRAIN RELIEF
GN/YL
POWER
SUPPLY
AC
BL
RD
OR
D5
WH
WH
BK
QD7
SW14
WH
BK
BASE
*N17
EN4
6
DOWN
BL AND OR WIRES.
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
GN/YL
BK
TERMINAL
STRIP
BK
BK
GN/YL
PLATFORM
UP/DOWN
WH
EN2
GROUND
CONTROL
BOX
W5
GROUND
STUD
CONTROL
ACTIVATE
SW11
GN/YL
GND
SW8
BK
5
GN/YL
RD
GND
GROUND
STUD
WH
EN1
PLATFORM
CONTROL
BOX
BL
N
8
Y7
N.C.
PLATFORM
DOWN
7-7
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Fuse — 175 Amp
Warning light
Ground
Descent alarm
Led or light
Note with description
*N17 = Narrow platform units:
*N27 = Units without plug:
WH and BK wires replace BL and BN wires
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U 9 = Battery charger
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series DC Models with Standard Base
(after serial number AWP07-54898)
N
M
L
K
J
I
H
G
F
E
D
C
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
WH
1
RD
1
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT RIGHT
2
2
3
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L13 L15
L12 L14
L5
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
SW12
DOWN
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
OR
RD
BL
RD
BK
BK
SW15
SW16
SW13
SW14
W6
BL
Y7
TERMINAL
STRIP
RD
BK
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
3
RD
STANDARD
BASE
OR
W4
BN
4
BK
WH
WH
GND
GROUND
STUD
GND
GN/YL
W5
6
7
7
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
BK
WH
GN/YL
BN
GN/YL
5
BK
6
RD
RD
BN
7
BK
OR
GN/YL
4 5
6
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
BL
BL
GROUND
STUD
1 2 3
BK
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
UNITS WITHOUT PLUG
WH AND BK WIRES
REPLACE BL(1) AND BN(7) WIRES.
QD4
EN2
BK
WH
GROUND
STUD
RD
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
RD
BL
WH
BK
BL
OR
BN
RD
BK
7
U10
RD
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
LED 12 FRONT LEFT
PC BOARD
AUXILIARY
DOWN
BL(2) AND OR(3) WIRES.
6
12
RD
BK
OR
5
LED 14 REAR LEFT
11
RD
WH
4
UP SIGNAL OUTPUT
WH
BK
3
A
BK
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
OR
BK
RD
W3
16.0V DC INPUT
WH
PLATFORM
UP/DOWN
BK
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
2
+
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
B
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
7
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
RD
BK
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
+
QD1
RD
BK
BK
-
RD
BK
MOTOR
CONTACTOR
8
M5
F11
175 AMP FUSE
NON U.S. PLUGS
MOTOR
WH
Y30
Part No. 38139
N.O.
DUMP
VALVE
ES0070_G
7-8
AWP Super Series DC Models with Standard Base
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Fuse — 175 Amp
Warning light
Ground
Descent alarm
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series DC Models with Narrow Base
N
M
L
K
J
I
H
G
F
E
D
C
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
1
RD
1
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 12 FRONT LEFT
2
2
3
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L12 L13
L14 L15
L5
L6
SW12
DOWN
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
U10
RD
RD
RD
BK
BK
SW15
SW16
SW14
SW13
W6
BL
Y7
TERMINAL
STRIP
RD
BK
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
3
RD
NARROW
BASE
OR
W4
BN
4
BK
WH
WH
RD
GND
GROUND
STUD
GND
GN/YL
W5
6
7
RD
BK
GN/YL
4 5
OR
1 2 3
BL
7
WHT
6
BK
7
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
WH
GN/YL
BN
GN/YL
RD
RD
BN
GN/YL
OR
BL
BL
BL
GROUND
STUD
4 5
5
BK
6
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
1 2 3
RD
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
UNITS WITHOUT PLUG
WH AND BK WIRES
QD4
EN2
BK
RD
WH
GROUND
STUD
POWER TO
PLATFORM
GFCI
RECEPTACLE
OR
RD
BL
WH
BK
BL
OR
BN
EN4
BK
7
12
BL
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
LED 14 REAR LEFT
PC BOARD
AUXILIARY
DOWN
6
11
RD
BK
OR
5
UP SIGNAL OUTPUT
OR
WH
4
RD
BK
3
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
WH
BK
LED 13 FRONT RIGHT
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
WH
BK
RD
W3
16.0V DC INPUT
A
BK
PLATFORM
UP/DOWN
BK
WH
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
2
+
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
B
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
7
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
+
QD1
RD
BK
BK
-
RD
BK
MOTOR
CONTACTOR
RD
BK
8
M5
F11
MOTOR
175 AMP FUSE
NON U.S. PLUGS
Part No. 38139
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7-9
AWP Super Series DC Models with Narrow Base
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Radio noise reduction
Power supply AC
Enclosure
Fuse
F1 = 175A fuse
Ground
Led or light
Key switch
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
C3
D5
EN
F
GND
KS1
L
M5
KS1
M5
*N17
N.C.
N.O
P
QD
SW
U
W
Y
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series DC CE Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
KS1
PLATFORM
N.O.
RD
BK
RD
RD
BK
BK
BK
BK
BK
RD
KS1
GROUND
N.O.
1
RD
RD
RD
1
2
L14 L12
9
12V DC OUTPUT
9A
LOW BATTERY
B4
L7
8 AA
BATTERIES
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
RD
BN
12V DC OUTPUT
FOR
L15 L13 INDICATOR
AUXILIARY LOWERING
BK
OR
BL
6
RD
7
BK
8
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
U10
WH
4
5
L6
2
3
LEVELING LED 12 FRONT RIGHT
INDICATOR
LED 13 REAR RIGHT
INPUTS
LED 15 REAR LEFT
POWER INDICATOR
12V DC OUTPUT
-
BK
RD
WH
3
RD
OR
W4
PC BOARD
4
BL
EN1
16.0V DC INPUT
3
L5
RD
BK
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 14 FRONT LEFT
2
LEVELING
INDICATORS
+
P1
EMERGENCY
STOP
N.C.
PLATFORM
CONTROL
BOX
EN3
REMOTE
BOX
P2
GND
RD
WH
WH
N.C.
N.O.
5
GN/YL
GROUND
STUD
GND
GROUND
CONTROL
BOX
W5
GROUND
STUD
RD
OR
WH
BK
TERMINAL
STRIP
WH
SW11
EN2
RD
EMERGENCY
STOP
WH
SW8
CONTROL
ACTIVATE
6
PLATFORM
UP/DOWN
6
7
+
OR
BL
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
BK
GROUND
STUD
GN/YL
BK
B2
BATTERY
12V DC
RD
RD
BK
BK
-
+
WH
WH
GN/YL
B2
BATTERY
12V DC
QD1
BATTERY
CONNECTOR
-
QD1
BATTERY
CONNECTOR
RD
RD
BK
BK
BK
RD
F1
175A
FUSE
FRONT LEFT
INTERLOCK
BK
BK
W6
BK
7
7
TERMINAL
STRIP
QUICK DISCONNECT B
TO BASE
1
2
3
4
5
6
7
BK
M5
MOTOR
6
REAR RIGHT
INTERLOCK
4
5
SW16
3
4
REAR LEFT
INTERLOCK
2
3
SW15
1
RD
MOTOR
CONTACTOR
2
FRONT RIGHT
INTERLOCK
RD
1
WH
Y30
N.O.
DUMP
VALVE
RD
RD
WH
RD
BL
RD
OR
RD
YL
GN/YL
Part No. 38139
SW13
TO PLATFORM
QD4
BK
WH
RD
RD
7
WH
6
QUICK DISCONNECT A
BN
4
POWER UNIT
OR
BL
3
STRAIN RELIEF
TO MOTOR
FERRITE
GAURD
OR
BK
2
RD
1
OR
QD3
GN/YL
POWER
SUPPLY
AC
BL
RD
OR
D5
WH
WH
BK
QD7
C3
WH
*N17
BL AND OR WIRES.
SW14
BASE
WH
BK
GN/YL
DOWN
BK
BK
UP
BL
BK
N
8
Y7
N.C.
PLATFORM
DOWN
7 - 10
AWP Super Series DC CE Models
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Fuse — 175 Amp
Warning light
Ground
Descent alarm
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series DC CE Models with Standard Base
N
M
L
K
J
I
H
G
F
E
D
C
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
WH
1
RD
1
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT RIGHT
2
2
3
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L13 L15
L12 L14
L5
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
SW12
DOWN
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
OR
RD
BL
RD
BK
BK
SW15
SW16
SW13
SW14
W6
BL
Y7
TERMINAL
STRIP
RD
BK
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
3
RD
STANDARD
BASE
OR
W4
BN
4
BK
WH
WH
GND
GROUND
STUD
GND
GN/YL
W5
6
7
7
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
BK
WH
GN/YL
BN
GN/YL
5
BK
6
RD
RD
BN
7
BK
OR
GN/YL
4 5
6
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
BL
BL
GROUND
STUD
1 2 3
BK
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
UNITS WITHOUT PLUG
WH AND BK WIRES
QD4
EN2
BK
WH
GROUND
STUD
RD
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
RD
BL
WH
BK
BL
OR
BN
RD
BK
7
U10
RD
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
LED 12 FRONT LEFT
PC BOARD
AUXILIARY
DOWN
6
12
RD
BK
OR
5
LED 14 REAR LEFT
11
RD
WH
4
UP SIGNAL OUTPUT
WH
BK
3
A
BK
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
OR
BK
RD
W3
16.0V DC INPUT
WH
PLATFORM
UP/DOWN
BK
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
2
+
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
B
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
7
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
RD
BK
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
+
QD1
RD
BK
BK
-
RD
BK
MOTOR
CONTACTOR
8
M5
F11
MOTOR
175 AMP FUSE
NON U.S. PLUGS
Part No. 38139
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7 - 11
AWP Super Series DC CE Models with Standard Base
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Fuse — 175 Amp
Warning light
Ground
Descent alarm
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series DC CE Models with Narrow Base
N
M
L
K
J
I
H
G
F
E
D
C
RD/BLK
KS1
PLATFORM
MODE
KEY
SWITCH
P2
1
RD
1
RD
P1
EMERGENCY
STOP
SW8
BK
RD
BK
BK
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 12 FRONT LEFT
2
2
3
LEVELING
INDICATORS
BK
B4
N.C.
8 AA
BATTERIES
WH
L12 L13
L14 L15
L5
L6
SW12
DOWN
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL INPUT
13
U10
RD
RD
RD
BK
BK
SW15
SW16
SW14
SW13
W6
BL
Y7
TERMINAL
STRIP
RD
BK
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
GN/YL
WHT
3
RD
NARROW
BASE
OR
W4
BN
4
BK
WH
WH
RD
GND
GROUND
STUD
GND
GN/YL
W5
6
7
RD
BK
GN/YL
4 5
OR
1 2 3
BL
7
WHT
6
BK
7
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
WH
GN/YL
BN
GN/YL
RD
RD
BN
GN/YL
OR
BL
BL
BL
GROUND
STUD
4 5
5
BK
6
STRAIN RELIEF
STRAIN RELIEF
TO PLUG
1 2 3
RD
WH
WH
*N27
QD3
GROUND
CONTROL
BOX
TERMINAL
STRIP
UNITS WITHOUT PLUG
WH AND BK WIRES
QD4
EN2
BK
RD
WH
GROUND
STUD
POWER TO
PLATFORM
GFCI
RECEPTACLE
OR
RD
BL
WH
BK
BL
OR
BN
EN4
BK
7
12
BL
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.O.
*N17
GN/YL
LED 14 REAR LEFT
PC BOARD
AUXILIARY
DOWN
6
11
RD
BK
OR
5
UP SIGNAL OUTPUT
OR
WH
4
RD
BK
3
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
WH
BK
LED 13 FRONT RIGHT
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
POWER INDICATOR
UP
LEVELING
INDICATOR
INPUTS
WH
BK
RD
W3
16.0V DC INPUT
A
BK
PLATFORM
UP/DOWN
BK
WH
N.C.
CONTROL
ACTIVATE
SW11
BASE
MODE
RD
BN
EMERGENCY
STOP
2
+
PLATFORM
CONTROL
BOX
B1
B
WH
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
B
TO MOTOR
D5
POWER
SUPPLY
AC
WH
GN/YL
H4
7
DESCENT
ALARM
POWER UNIT
OR
RD
WH
FB2
BK
RD
WARNING
LIGHT
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BATTERY
12V DC
+
QD1
RD
BK
BK
-
RD
BK
MOTOR
CONTACTOR
RD
BK
8
M5
F11
MOTOR
175 AMP FUSE
NON U.S. PLUGS
Part No. 38139
WH
Y30
N.O.
DUMP
VALVE
ES0070_G
7 - 12
AWP Super Series DC CE Models with Narrow Base
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Fuse
F1 = 175A fuse
Ground
Led or light
Key switch
Normally closed
Normally open
Power switch
Quick disconnect
Switch
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F
GND
KS1
L
M5
KS1
M5
*N17
N.C.
N.O
P
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN/YL
OR
RD
WH
Description
Blue
Black
Green/Yellow
Orange
Red
White
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series DC TUV Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
KS1
GROUND/
PLATFORM
BK
RD
RD
RD
BK
BK
BK
N.O.
1
+
P1
RD
16.0V DC INPUT
1
2
L5
L14 L12
BK
BK
B4
N.C.
5
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
L6
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
RD
GROUND
10
UP SIGNAL OUTPUT
11
12
U10
UP SIGNAL INPUT
WH
4
LED 13 REAR RIGHT
POWER INDICATOR
2
3
LED 12 FRONT RIGHT
LOW BATTERY
SW12
OR
BL
RD
BK
RD
3
WH
RD
OR
13
W4
PC BOARD
4
RD
BL
LEVELING
INDICATOR
INPUTS
FOR
L15 L13 INDICATOR
AUXILIARY LOWERING
8 AA
BATTERIES
BL
3
-
RD
BK
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 14 FRONT LEFT
2
LEVELING
INDICATORS
EMERGENCY
STOP
P2
EMERGENCY
STOP
RD
WH
N.C.
GND
BK
7
+
OR
QD1
BL
WH
WH
BK
GROUND
STUD
B2
BATTERY
12V DC
-
BATTERY
CONNECTOR
RD
RD
BK
BK
RD
F1
175A
FUSE
FRONT LEFT
INTERLOCK
BK
BK
W6
BK
BK
7
7
TERMINAL
STRIP
QUICK DISCONNECT B
TO BASE
MOTOR
CONTACTOR
1
2
3
4
5
6
7
BK
M5
MOTOR
6
REAR RIGHT
INTERLOCK
6
5
SW16
4
4
REAR LEFT
INTERLOCK
3
3
SW15
2
2
FRONT RIGHT
INTERLOCK
1
1
WH
Y30
N.O.
DUMP
VALVE
RD
RD
WH
RD
BL
RD
OR
RD
GN/YL
BL
BK
WH
Part No. 38139
SW13
TO PLATFORM
RD
QD4
RD
WH
RD
BL
7
WH
6
BL
4
QUICK DISCONNECT A
OR
3
POWER UNIT
OR
WH
2
BK
1
RD
WH
QD3
OR
POWER
SUPPLY
AC
STRAIN RELIEF
TO MOTOR
GN/YL
RD
OR
D5
BL
WH
BK
QD7
SW14
WH
BASE
RD
GN/YL
RD
UP
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
6
DOWN
BL AND OR WIRES.
EN4
OR
BK
TERMINAL
STRIP
BK
BK
BK
PLATFORM
UP/DOWN
GN/YL
SW11
WH
GROUND
CONTROL
BOX
W5
GROUND
STUD
CONTROL
ACTIVATE
EN2
RD
WH
GND
SW8
BK
5
GN/YL
GROUND
STUD
WH
PLATFORM
CONTROL
BOX
WH
EN1
BL
N
8
Y7
N.C.
PLATFORM
DOWN
7 - 13
AWP Super Series DC TUV Models
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Battery — 8 AA batteries
Circuit breaker, 15A-110V / 8A-220V
Power supply AC
Enclosure
EN5 = Power unit — 110V AC
Ground
Key switch ground/platform
Led or light
Key switch
Normally closed
Normally open
*N7 = 110V AC terminal strip detail
*N8 = 110V AC motor detail
Power switch
Power relay
PR4 = Function pump (M5)
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
U12 = Thermal device
Wiring component
W5 = Terminal strip — 7 pole 14 pin (*N7,*N9)
Valve coil
Y7 = Platform down
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series AC Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
KS1
+
BK
1
SW12
2
3
W3
16.0V DC INPUT
1
CENTER TAP INPUT
2
16.0V DC INPUT
3
LED 14 FRONT LEFT
4
LED 12 FRONT RIGHT
5
LED 13 REAR RIGHT
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
12V DC POWER INPUT
-
LEVELING
INDICATORS
B1
AUXILIARY
DOWN
BK
8 AA
BATTERIES
L14 L12
RD
WH
L15 L13
L7
DC MODEL:
LOW
BATTERY
INDICATOR
LEVELING
INDICATOR
INPUTS
L5
POWER INDICATOR
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
U10
PC BOARD
WH
RD
RD/YL
BN
RD
BL
2
WH
OR
BL
RD
BK
RD
RD
3
GN/YL
RD
BK
OR
W4
RD
WH
WH
BK WIRE DISCONNECTED
PR4
BK
CB4
4
*N9
220V AC
TERMINAL STRIP
DETAIL
15A CIRCUIT BREAKER
110V AC MODELS
BK
WH
GN/YL
GROUND
STUD
GN/YL
1
3
5
2
4
8
M5
110V AC
MOTOR DETAIL
GND
4
M5
220V AC
MOTOR DETAIL
8
WH
BN
WH
WT
BK
REAR LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
SW15
SW16
W6
FRONT RIGHT
INTERLOCK
7
SW14
6
FRONT LEFT
INTERLOCK
BK
5
BK
WH
GN/YL
4
RD
BL
3
GND
BK
1
2
3
4
5
6
7
BK
RD
RD
BL
RD
OR
RD
WH
RD
WH/BK
GN/YL
Part No. 38139
SW13
GN/YL
BK
*N10
MOTOR
2
QUICK DISCONNECT B
7
TO BASE
N.O.
DUMP
VALVE
J-BOX
OR
WH
EN6
1
*N8
MOTOR
Y30
1
BK
GN/YL
J-BOX
QD4
GROUND
SCREW
BK
EN5
N.O.
DUMP
VALVE
GN/YL
Y30
GROUND
SCREW
WH
7
BK
6
BK
4
WH
BL
3
STRAIN RELIEF
GN/YL
OR
2
QD7
TO MOTOR
TO PLATFORM
1
GROUND
STUD
GN/YL
7
BK
6
WH
4
QUICK DISCONNECT A
GROUND
CONTROL
BOX
GND
GN/YL
BK
3
GN/YL
2
RD
1
WH
QD3
OR
POWER
SUPPLY
AC
WH
BK
RD
WH
BL
D5
RD
WH
BASE
EN2
*N17
BL AND OR WIRES.
GN/YL
BN
WH
WH
BK
UP
DOWN
6
GROUND
STUD
WH
BK
BK
PLATFORM
UP/DOWN
WH
GN/YL
BK
TERMINAL
STRIP
*N7
110V AC
TERMINAL STRIP
DETAIL
BK
W5
GN/YL
WT
GN/YL
BL
BK
WH
BK
GN/YL
SW11
5
TERMINAL
STRIP
BK
N.C.
WH
GROUND
STUD
RD
BK
WH
SW8
BK
BL
W5
GND
EMERGENCY
STOP
GN/YL
P2
CONTROL BK
ACTIVATE
110V AC / 220V AC
WH
BN
BK
EN4
BK
BK
PLATFORM
CONTROL
BOX
POWER TO
PLATFORM
GFCI
RECEPTACLE
U12
U9
8A CIRCUIT BREAKER
220V AC MODELS
EN1
YL
TRANSFORMER
WH
BK
N.O.
WH
YL
BK
WH
BK
N.C.
TRANSFORMER
RD
WH
YL
GROUND/
PLATFORM
WH
EMERGENCY
STOP
U12
THERMAL
DEVICE
U9
BL
P1
OR
N
8
Y7
N.C.
PLATFORM
DOWN
7 - 14
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Power supply AC
Enclosure
Ground
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

M
L
K
J
I
H
G
F
E
D
C
B
A
1
KS1
P1
-
1
CENTER TAP INPUT
2
16.0V DC INPUT
3
LED 14 FRONT LEFT
4
LED 12 FRONT RIGHT
5
LED 13 REAR RIGHT
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
L14 L12
POWER INDICATOR
L15 L13
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
RD
L7
WH
DC MODEL:
LOW
BATTERY
INDICATOR
L6
U10
PC BOARD
BN
RD
BL
2
WH
OR
BL
RD
BK
RD
RD
3
GN/YL
RD
BK
OR
W4
RD
WH
PR4
BK
CB4
4
*N9
220V AC
TERMINAL STRIP
DETAIL
15A CIRCUIT BREAKER
110V AC MODELS
BK
WH
GN/YL
GROUND
STUD
GN/YL
1
3
5
2
4
8
M5
110V AC
MOTOR DETAIL
GND
WH
BN
WH
WT
BK
FRONT RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
SW15
SW16
W6
SW14
7
FRONT LEFT
INTERLOCK
6
BK
5
BK
BK
4
WH
GN/YL
3
RD
BL
OR
WH
BK
WH
Y30
N.O.
DUMP
VALVE
J-BOX
4
2
QUICK DISCONNECT B
7
TO BASE
EN6
1
*N8
MOTOR
1
M5
*N10
MOTOR
220V AC
MOTOR DETAIL
8
GND
BK
1
2
3
4
5
6
7
BK
RD
RD
BL
RD
OR
RD
WH
RD
WH/BK
GN/YL
Part No. 38139
SW13
N.O.
DUMP
VALVE
J-BOX
BK
EN5
Y30
QD4
GROUND
SCREW
GN/YL
GROUND
SCREW
WH
7
GN/YL
6
GN/YL
4
BK
BL
3
STRAIN RELIEF
WH
OR
2
QD7
TO MOTOR
TO PLATFORM
1
GROUND
STUD
BK
7
BK
6
GROUND
CONTROL
BOX
GND
GN/YL
4
QUICK DISCONNECT A
WH
BK
3
GN/YL
2
RD
1
WH
QD3
OR
POWER
SUPPLY
AC
WH
BK
RD
WH
BL
D5
RD
WH
BASE
EN2
*N17
BL AND OR WIRES.
GN/YL
GN/YL
BN
WH
WH
BK
UP
DOWN
6
GROUND
STUD
WH
BK
BK
PLATFORM
UP/DOWN
WH
GN/YL
BK
TERMINAL
STRIP
*N7
110V AC
TERMINAL STRIP
DETAIL
BK
W5
GN/YL
WT
GN/YL
BL
BK
WH
BK
GN/YL
SW11
5
TERMINAL
STRIP
BK
N.C.
WH
GROUND
STUD
RD
BK
WH
SW8
BK
BL
W5
GND
GN/YL
P2
EMERGENCY
STOP
CONTROL BK
ACTIVATE
110V AC / 220V AC
WH
BN
BK
EN4
BK
BK
PLATFORM
CONTROL
BOX
POWER TO
PLATFORM
GFCI
RECEPTACLE
U12
U9
8A CIRCUIT BREAKER
220V AC MODELS
EN1
YL
TRANSFORMER
WH
WH
WH
AUXILIARY
DOWN
L5
RD/YL
WH
8 AA
BATTERIES
LEVELING
INDICATOR
INPUTS
WH
RD
16.0V DC INPUT
WH
+
B1
SW12
WH
3
LEVELING
INDICATORS
YL
N.C.
2
W3
12V DC POWER INPUT
RD
N.C.
BK
BK
1
EMERGENCY
STOP
BK
YL
BK
BK
N.O.
TRANSFORMER
RD
RD
N.O.
BK
BL
BK
U12
THERMAL
DEVICE
U9
GROUND/
PLATFORM
OR
N
8
Y7
N.C.
PLATFORM
DOWN
7 - 15
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Power supply AC
Enclosure
Ground
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
2
3
4
5
6
7
8
Part No. 38139
7 - 16
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
*N27 = Units with out plug:
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series AC Models with Standard Base
N
M
L
K
J
I
H
G
F
E
D
C
B
A
RD/BLK
1
KS1
PLATFORM
MODE
KEY
SWITCH
P2
BN
BK
1
P1
BK
2
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
MODEL:
L12 L14 DC
LOW BATTERY
INDICATOR
L5
RD
AUXILIARY
DOWN
RD
RD
RD
OR
RD
WH
BL
RD
OR
BK
RD/YL
RD
WH
5
6
LED 12 FRONT LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
BK
RD
GROUND
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
WH
BK
BK
N.C.
PLATFORM
DOWN
2
3
YL
OR
GN/YL
W4
4
WH
RD
OR
WH
PR4
BK
EN4
8A CIRCUIT BREAKER
220V AC MODELS
15A CIRCUIT BREAKER
110V AC MODELS
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
QD4
WH
WH
BL
WH
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
6
WH
GN/YL
BN
BK
7
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
GROUND
STUD
7
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
5
BK
GROUND
STUD
TO PLUG
BK
7
STRAIN RELIEF
WH
6
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
7
BK
OR
GN/YL
4 5
6
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
UNITS WITHOUT PLUG
WH AND BK WIRES
REPLACE BL AND BN WIRES.
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
Y7
TERMINAL
STRIP
OR
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
STANDARD
BASE
GND
QD3
SW15
SW16
SW13
SW14
W6
WHT
OR
BL
BK
BL
BN
BN
GROUND
STUD
BK
WH
YL
BK
BN
BL
N.O.
*N17
GN/YL
4
LED 14 REAR LEFT
PC BOARD
RD
3
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
SW12
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
WH
DOWN
LEVELING
INDICATOR
INPUTS
BK
BK
1
L13 L15
8 AA
BATTERIES
YL
BK
B4
RD
RD
RD
16.0V DC INPUT
3
LEVELING
INDICATORS
+
EMERGENCY
STOP
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT RIGHT
2
FOR 240 V OPERATION
JUMPER BROWN TO WHITE
THROUGH TERMINAL STRIP
AND LEAVE BLACK UNCONNECTED
AS SHOWN
U9
WH
1
N.C.
SW8
PLATFORM
UP/DOWN
2
BASE
MODE
RD
CONTROL
ACTIVATE
SW11
BK
B
GROUND CONTROL BOX
BK
RD
PLATFORM
CONTROL
BOX
B1
EMERGENCY
STOP
WH
EN2
3 RD
4 BK
BK
EN1
WH
-
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
Part No. 38139
7 - 17
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.
AWP Super Series AC Models with Narrow Base
N
M
L
K
J
I
H
G
F
E
D
C
B
A
RD/BLK
1
KS1
PLATFORM
MODE
KEY
SWITCH
P2
RD
1
P1
BK
LED 12 FRONT LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
N.C.
L7
MODEL:
L15 L16 DC
LOW BATTERY
WH
INDICATOR
L5
SW12
RD
AUXILIARY
DOWN
OR
RD
BL
RD
WH
RD
RD
OR
BK
RD/YL
BK
BN
BL
RD
WH
5
BK
RD
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
Y7
TERMINAL
STRIP
OR
BK
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.C.
PLATFORM
DOWN
2
3
YL
OR
GN/YL
W4
NARROW
BASE
BL
WH
BK
4
WH
RD
GND
OR
WH
PR4
BK
EN4
15A CIRCUIT BREAKER
110V AC MODELS
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
8A CIRCUIT BREAKER
220V AC MODELS
QD4
WH
WH
BL
WH
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
6
WH
GN/YL
BN
BK
7
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
STRAIN RELIEF
DESCENT
ALARM
GROUND
STUD
7
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
5
BK
GROUND
STUD
TO PLUG
BK
7
STRAIN RELIEF
WH
6
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
7
BK
OR
GN/YL
4 5
6
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
UNITS WITHOUT PLUG
WH AND BK WIRES
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
SW15
SW16
SW14
SW13
W6
WHT
OR
QD3
BK
BL
6
BN
BN
GROUND
STUD
BK
RD
YL
N.O.
*N17
GN/YL
4
GROUND
PC BOARD
RD
3
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
DOWN
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
BK
BK
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
LEVELING
LEVELING
LED 15 REAR RIGHT
INDICATORS
INDICATOR
LED 14 REAR LEFT
INPUTS
2
3
L13 L14
8 AA
BATTERIES
YL
BK
1
2
L6
B4
RD
RD
RD
WH
TRANSFORMER
RD
16.0V DC INPUT
1
+
EMERGENCY
STOP
W3
CENTER TAP INPUT
BK
FOR 240 V OPERATION
AS SHOWN
U9
WH
N.C.
SW8
PLATFORM
UP/DOWN
BK
BASE
MODE
CONTROL
ACTIVATE
SW11
2
BN
EMERGENCY
STOP
GROUND CONTROL BOX
BK
RD
PLATFORM
CONTROL
BOX
B1
B
WH
EN2
3 RD
4 BK
BK
EN1
WH
-
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
Part No. 38139
7 - 18
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

N
M
L
K
J
I
H
G
F
E
D
C
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
1
BN
BASE
MODE
RD
WH
2
BK
-
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
1
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
2
2
3
LEVELING
INDICATORS
+
EMERGENCY
STOP
B4
RD
L12 L14
L5
SW12
RD
BL
WH
GND
RD
WH
6
LED 12 FRONT LEFT
7
OR
RD
BL
RD
BK
BK
BK
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
13
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW13
SW14
W6
RD
GN/YL
BL
WHT
3
OR
STANDARD
BASE
BK
OR
W4
CB9
4
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
GN/YL
GN/YL
WH
WH
GN/YL
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
6
*N29
*N30
(N) DENOTES A NEUTRAL
WIRE TO BE TAGGED
WITH AN (N) SLEEVE
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
GN/YL
H4
7
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
BL AND BN WIRES.
WH
D5
POWER
SUPPLY
AC
BK
7
TERMINAL STRIP
7
WH
BK
6
W5
5
BK
OR
TO PLUG
WH
7
BK
6
RD
4 5
GN/YL
BL
OR
WHT
1 2 3
4 5
N
WH
BL
WH
BN
N
WH
WH
WH
N
WH
BK
WH
GN/YL
BK
RD
BL
BN
GN/YL
RD
BK
GN/YL
OR
BL
WHT
1 2 3
N
BK
STRAIN RELIEF
QD3
N
BL
BN
N
240V AC MODELS
BK
WH
CB4 8A CIRCUIT BREAKER
WH
15A CIRCUIT BREAKER
120V AC MODELS
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
RD
BK
OR
5
LED 14 REAR LEFT
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
A
WH
WH
4
PC BOARD
RD
N.O.
BL
3
U10
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L13 L15
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
FOR 120V OPERATION JUMPER BROWN TO
BLACK AND BLUE TO WHITE AS
SHOWN WITH DASHED LINES
(CB4 = 15A, CB9 = 6A)
U9
GROUND CONTROL BOX
BK
KS1
FOR 240 V OPERATION
THROUGH TERMINAL STRIP AND LEAVE
BLACK UNCONNECTED AS SHOWN
(CB4 = 8A, CB9 = 3A)
B
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
Part No. 38139
7 - 19
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.
N
M
L
K
J
I
H
G
F
E
D
C
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
1
BN
BASE
MODE
RD
WH
2
BK
-
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
1
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
2
2
3
LEVELING
INDICATORS
+
EMERGENCY
STOP
B4
RD
L14 L15
L5
SW12
RD
BL
WH
GND
RD
WH
6
LED 12 FRONT LEFT
7
BL
RD
RD
RD
BK
BK
BK
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
13
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW14
SW13
W6
RD
GN/YL
BL
WHT
3
OR
NARROW
BASE
BK
OR
W4
CB9
4
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
GN/YL
GN/YL
WH
WH
GN/YL
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
*N29
*N30
6
WIRE TO BE TAGGED
WITH AN (N) SLEEVE
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
GN/YL
H4
7
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
BL AND BN WIRES.
WH
D5
POWER
SUPPLY
AC
BK
7
TERMINAL STRIP
7
WH
BK
6
W5
5
BK
OR
TO PLUG
WH
7
BK
6
RD
4 5
GN/YL
BL
OR
WHT
1 2 3
4 5
N
WH
BL
WH
BN
N
WH
WH
WH
N
WH
BK
WH
GN/YL
BK
RD
BL
BN
GN/YL
RD
BK
GN/YL
OR
BL
WHT
1 2 3
N
BK
STRAIN RELIEF
QD3
N
BL
BN
N
240V AC MODELS
BK
WH
WH
15A CIRCUIT BREAKER
120V AC MODELS
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
OR
BK
OR
5
LED 14 REAR LEFT
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
A
WH
WH
4
PC BOARD
RD
N.O.
BL
3
U10
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L12 L13
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
(CB4 = 15A, CB9 = 6A)
U9
GROUND CONTROL BOX
BK
KS1
FOR 240 V OPERATION
(CB4 = 8A, CB9 = 3A)
B
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
Part No. 38139
7 - 20
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Power supply AC
Enclosure
EN3 = Remote box (ce option)
Ground
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BN
BK
GN/YL
OR
RD
RD/YL
WH
Y
Description
Blue
Brown
Black
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series AC CE Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
KS1
N.O.
RD
BK
N.O.
BK
TRANSFORMER
RD
1
GROUND
RD
+
N.O.
RD
N.C.
N.C.
L14 L12
RD
L15 L13
YL
5
LED 13 REAR RIGHT
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
PC BOARD
RD
BL
2
WH
OR
BL
RD
BK
RD
3
WH
BK
OR
W4
OR
WH
PR4
WH
15A CIRCUIT BREAKER
110V AC MODELS
BK
WH
BL
BK
5
W5
TERMINAL
STRIP
BK
SW11
TERMINAL
STRIP
WH
GN/YL
WH
BN
WH
WT
BK
GND
WH
BN
WH
BK
WH
PLATFORM
UP/DOWN
WT
110V AC
TERMINAL STRIP
DETAIL
W5
BK
GN/YL
BK
*N7
WH
WH
WH
BK
BK
BK
GROUND
STUD
WH
GND
RD
N.C.
BL
WH
U12
BN
8A CIRCUIT BREAKER
220V AC MODELS
EMERGENCY
STOP
YL
TRANSFORMER
U9
BK
CB4
P2
220V AC
TERMINAL STRIP
DETAIL
WH
WH
BK
4
*N9
WH
BL
OR
PLATFORM
CONTROL
BOX
WH
LED 12 FRONT RIGHT
BN
N.O.
EN1
CONTROL
ACTIVATE
4
WH
RD/YL
RD
BN
SW8
2
3
L6
U10
CENTER TAP INPUT
16.0V DC INPUT
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L7
1
LED 14 FRONT LEFT
POWER INDICATOR
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
REMOTE
BOX
(CE OPTION)
LEVELING
INDICATOR
INPUTS
L5
SW12
EN3
W3
16.0V DC INPUT
RD
WH
BK
3
LEVELING
INDICATORS
BK
8 AA
BATTERIES
EMERGENCY
STOP
2
12V DC POWER INPUT
B1
P1
RD
YL
BK
KS1
N.O.
RD
THERMAL
DEVICE
U9
BL
BK
BK
RD
U12
BK
PLATFORM
-
6
GROUND
STUD
UP
BK
EN2
BL
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
110V AC / 220V AC
WH
GN/YL
BK
WH
GROUND
STUD
GN/YL
1
3
5
2
4
8
M5
*N8
MOTOR
GND
110V AC
MOTOR DETAIL
REAR LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
SW15
SW16
W6
TERMINAL
STRIP
FRONT RIGHT
INTERLOCK
7
FRONT LEFT
INTERLOCK
RD
BK
6
BK
BN
5
BK
WH
4
BK
BL
OR
WH
3
7
TO BASE
GROUND
SCREW
N.O.
DUMP
VALVE
EN5
2
QUICK DISCONNECT B
SW14
BK
WH
RD
OR
Y30
GROUND
SCREW
1
Y30
1
4
8
M5
2
3
4
5
6
7
BK
N.O.
DUMP
VALVE
EN6
1
*N10
RD
RD
BL
RD
OR
RD
WH
RD
YL
N.C.
PLATFORM
DOWN
220V AC
MOTOR DETAIL
MOTOR
GND
GN/YL
BK
Part No. 38139
SW13
TO MOTOR
7
BK
6
WH
4
WH
3
GN/YL
2
QD4
STRAIN RELIEF
GN/YL
TO PLATFORM
1
QD7
BK
7
BK
6
GROUND
STUD
WH
4
BASE
GROUND
CONTROL
BOX
GND
GN/YL
3
BK
RD
BK
2
QUICK DISCONNECT A
WH
GN/YL
1
OR
QD3
BL
RD
POWER
SUPPLY
AC
WH
WH
D5
BL
BL AND OR WIRES.
BK
*N17
BK
WH
BK
GN/YL
DOWN
OR
N
8
Y7
7 - 21
AWP Super Series AC CE Models
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series AC CE Models with Standard Base
N
M
L
K
J
I
H
G
F
E
D
C
B
A
RD/BLK
1
KS1
PLATFORM
MODE
KEY
SWITCH
P2
BN
BK
1
P1
BK
2
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
MODEL:
L12 L14 DC
LOW BATTERY
INDICATOR
L5
RD
AUXILIARY
DOWN
RD
RD
RD
OR
RD
WH
BL
RD
OR
BK
RD/YL
RD
WH
5
6
LED 12 FRONT LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
BK
RD
GROUND
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
WH
BK
BK
N.C.
PLATFORM
DOWN
2
3
YL
OR
GN/YL
W4
4
WH
RD
OR
WH
PR4
BK
EN4
8A CIRCUIT BREAKER
220V AC MODELS
15A CIRCUIT BREAKER
110V AC MODELS
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
QD4
WH
WH
BL
WH
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
6
WH
GN/YL
BN
BK
7
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
GROUND
STUD
7
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
5
BK
GROUND
STUD
TO PLUG
BK
7
STRAIN RELIEF
WH
6
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
7
BK
OR
GN/YL
4 5
6
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
UNITS WITHOUT PLUG
WH AND BK WIRES
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
Y7
TERMINAL
STRIP
OR
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
STANDARD
BASE
GND
QD3
SW15
SW16
SW13
SW14
W6
WHT
OR
BL
BK
BL
BN
BN
GROUND
STUD
BK
WH
YL
BK
BN
BL
N.O.
*N17
GN/YL
4
LED 14 REAR LEFT
PC BOARD
RD
3
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
SW12
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
WH
DOWN
LEVELING
INDICATOR
INPUTS
BK
BK
1
L13 L15
8 AA
BATTERIES
YL
BK
B4
RD
RD
RD
16.0V DC INPUT
3
LEVELING
INDICATORS
+
EMERGENCY
STOP
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT RIGHT
2
FOR 240 V OPERATION
AS SHOWN
U9
WH
1
N.C.
SW8
PLATFORM
UP/DOWN
2
BASE
MODE
RD
CONTROL
ACTIVATE
SW11
BK
B
GROUND CONTROL BOX
BK
RD
PLATFORM
CONTROL
BOX
B1
EMERGENCY
STOP
WH
EN2
3 RD
4 BK
BK
EN1
WH
-
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
Part No. 38139
7 - 22
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.
AWP Super Series AC CE Models with Narrow Base
N
M
L
K
J
I
H
G
F
E
D
C
B
A
RD/BLK
1
KS1
PLATFORM
MODE
KEY
SWITCH
P2
RD
1
P1
BK
LED 12 FRONT LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
N.C.
L7
MODEL:
L15 L16 DC
LOW BATTERY
WH
INDICATOR
L5
SW12
RD
AUXILIARY
DOWN
OR
RD
BL
RD
WH
RD
RD
OR
BK
RD/YL
BK
BN
BL
RD
WH
5
BK
RD
10
11
12
UP SIGNAL INPUT
13
BK
BK
RD/BLK
BK
Y7
TERMINAL
STRIP
OR
BK
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
N.C.
PLATFORM
DOWN
2
3
YL
OR
GN/YL
W4
NARROW
BASE
BL
WH
BK
4
WH
RD
GND
OR
WH
PR4
BK
EN4
15A CIRCUIT BREAKER
110V AC MODELS
CB4
POWER TO
PLATFORM
GFCI
RECEPTACLE
8A CIRCUIT BREAKER
220V AC MODELS
QD4
WH
WH
BL
WH
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
6
WH
GN/YL
BN
BK
7
BK
WH
GN/YL
H4
GND
GN/YL
WH
GN/YL
BK
WH
STRAIN RELIEF
DESCENT
ALARM
GROUND
STUD
7
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
N.O.
DUMP
VALVE
BK
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
WH
BN
BL
D5
POWER
SUPPLY
AC
5
BK
GROUND
STUD
TO PLUG
BK
7
STRAIN RELIEF
WH
6
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
BN
RD
RD
BK
7
BK
OR
GN/YL
4 5
6
RD
BL
OR
WHT
1 2 3
4 5
GN/YL
BL
WH
GN/YL
GROUND
STUD
1 2 3
*N7
W5
UNITS WITHOUT PLUG
WH AND BK WIRES
WH
WH
*N27
WH
BK
BK
BL
WH
BL
OR
SW15
SW16
SW14
SW13
W6
WHT
OR
QD3
BK
BL
6
BN
BN
GROUND
STUD
BK
RD
YL
N.O.
*N17
GN/YL
4
GROUND
PC BOARD
RD
3
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
DOWN
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
BK
BK
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
LEVELING
LEVELING
LED 15 REAR RIGHT
INDICATORS
INDICATOR
LED 14 REAR LEFT
INPUTS
2
3
L13 L14
8 AA
BATTERIES
YL
BK
1
2
L6
B4
RD
RD
RD
WH
TRANSFORMER
RD
16.0V DC INPUT
1
+
EMERGENCY
STOP
W3
CENTER TAP INPUT
BK
FOR 240 V OPERATION
AS SHOWN
U9
WH
N.C.
SW8
PLATFORM
UP/DOWN
BK
BASE
MODE
CONTROL
ACTIVATE
SW11
2
BN
EMERGENCY
STOP
GROUND CONTROL BOX
BK
RD
PLATFORM
CONTROL
BOX
B1
B
WH
EN2
3 RD
4 BK
BK
EN1
WH
-
RD/BLK
RD
M5
Y30
N.O.
DUMP
VALVE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_F
Part No. 38139
7 - 23
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

N
M
L
K
J
I
H
G
F
E
D
C
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
1
BN
BASE
MODE
RD
WH
2
BK
-
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
1
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
2
2
3
LEVELING
INDICATORS
+
EMERGENCY
STOP
B4
RD
L12 L14
L5
SW12
RD
BL
WH
GND
RD
WH
6
LED 12 FRONT LEFT
7
OR
RD
BL
RD
BK
BK
BK
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
13
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT RIGHT
INTERLOCK
FRONT LEFT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW13
SW14
W6
RD
GN/YL
BL
WHT
3
OR
STANDARD
BASE
BK
OR
W4
CB9
4
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
WH
BL
WH
BN
GN/YL
GN/YL
WH
WH
GN/YL
W5
TERMINAL STRIP
7
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
*N29
*N30
6
WIRE TO BE TAGGED
WITH AN (N) SLEEVE
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
WH
7
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
BL AND BN WIRES.
GN/YL
H4
BK
D5
POWER
SUPPLY
AC
WH
BK
7
N
5
BK
OR
TO PLUG
WH
6
WH
WH
WH
N
WH
BK
BL
WH
GN/YL
BK
RD
RD
BL
GN/YL
7
BK
4 5
6
RD
OR
BL
WHT
1 2 3
4 5
GN/YL
1 2 3
N
N
STRAIN RELIEF
QD3
N
BK
BK
GN/YL
OR
BL
WHT
BN
240V AC MODELS
BK
N
BN
WH
WH
15A CIRCUIT BREAKER
120V AC MODELS
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
RD
BK
OR
5
LED 14 REAR LEFT
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
A
WH
WH
4
PC BOARD
RD
N.O.
BL
3
U10
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L13 L15
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
(CB4 = 15A, CB9 = 6A)
U9
GROUND CONTROL BOX
BK
KS1
FOR 240 V OPERATION
(CB4 = 8A, CB9 = 3A)
B
M5
Y30
N.O.
DUMP
VALVE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
Part No. 38139
7 - 24
ABBREVIATION LEGEND
Item
Description
B4
CB4
D5
EN
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
FB2
GND
H4
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.
N
M
L
K
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I
H
G
F
E
D
C
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
1
BN
BASE
MODE
RD
WH
2
BK
-
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
1
P1
SW8
CONTROL
ACTIVATE
BK
SW11
BK
PLATFORM
UP/DOWN
RD
RD
BK
YL
1
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
2
2
3
LEVELING
INDICATORS
+
EMERGENCY
STOP
B4
RD
L14 L15
L5
SW12
RD
BL
WH
GND
RD
WH
6
LED 12 FRONT LEFT
7
BL
RD
RD
RD
BK
BK
BK
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
13
1
2
N.C.
PLATFORM
DOWN
YL
RD/BLK
UP SIGNAL INPUT
FRONT LEFT
INTERLOCK
FRONT RIGHT
INTERLOCK
REAR RIGHT
INTERLOCK
REAR LEFT
INTERLOCK
Y7
TERMINAL
STRIP
BK
12
SW15
SW16
SW14
SW13
W6
RD
GN/YL
BL
WHT
3
OR
NARROW
BASE
BK
OR
W4
CB9
4
OR
PR4
BK
WH
GN/YL
EN4
QD4
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
WH
BL
WH
BN
GN/YL
GN/YL
WH
WH
GN/YL
W5
TERMINAL STRIP
7
7
BK
RD
6
6
RD
BN
5
5
WH
4
4
YL
GN/YL
OR
3
3
OR
BL
2
2
WH
1
1
BL
WH
*N29
*N30
6
WIRE TO BE TAGGED
WITH AN (N) SLEEVE
110V AC / 220V AC
TERMINAL STRIP
DETAIL
GN/YL
WH
7
STRAIN RELIEF
DESCENT
ALARM
TO MOTOR
RD
BL
OR
WH
YL
1
3
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
WH
M5
BK
J-BOX
N.O.
DUMP
VALVE
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
GROUND
SCREW
Y30
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
WH
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
BL AND BN WIRES.
GN/YL
H4
BK
D5
POWER
SUPPLY
AC
WH
BK
7
N
5
BK
OR
TO PLUG
WH
6
WH
WH
WH
N
WH
BK
BL
WH
GN/YL
BK
RD
RD
BL
GN/YL
7
BK
4 5
6
RD
OR
BL
WHT
1 2 3
4 5
GN/YL
1 2 3
N
N
STRAIN RELIEF
QD3
N
BK
BK
GN/YL
OR
BL
WHT
BN
240V AC MODELS
BK
N
BN
WH
WH
15A CIRCUIT BREAKER
120V AC MODELS
GROUND
STUD
BK
RD
BK
BL
11
WH
6A CIRCUIT BREAKER
120V AC MODELS
3A CIRCUIT BREAKER
240V AC MODELS
GN/YL
OR
BK
OR
5
LED 14 REAR LEFT
UP SIGNAL OUTPUT
WH
GROUND
STUD
RD
WH
RD/YL
BK
BN
BL
RD
BN
BN
*N17
BK
YL
A
WH
WH
4
PC BOARD
RD
N.O.
BL
3
U10
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
UP
OR
L6
L12 L13
8 AA
BATTERIES
WH
DOWN
W3
16.0V DC INPUT
(CB4 = 15A, CB9 = 6A)
U9
GROUND CONTROL BOX
BK
KS1
FOR 240 V OPERATION
(CB4 = 8A, CB9 = 3A)
B
M5
Y30
N.O.
DUMP
VALVE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0071_J
Part No. 38139
7 - 25
ABBREVIATION LEGEND
Item
Description
B1
CB4
D5
EN
Circuit breaker, 8A-220V
Power supply AC
Enclosure
EN3 = Remote box (ce option)
Ground
Led or light
Key switch
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
GND
KS1
L
M5
KS1
M5
N.C.
N.O
*N
P
PR
QD
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BN
BK
GN/YL
OR
RD
RD/YL
WH
Y
Description
Blue
Brown
Black
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

AWP Super Series AC TUV Models
M
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E
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B
A
1
KS1
U12
GROUND/
PLATFORM
RD
N.O.
RD
BK
N.O.
BK
BK
RD
N.C.
N.C.
1
+
EMERGENCY
STOP
BK
YL
L14 L12
L15 L13
AUXILIARY
DOWN
OR
1
CENTER TAP INPUT
2
16.0V DC INPUT
3
4
LED 12 FRONT RIGHT
5
LED 13 REAR RIGHT
6
LED 15 REAR LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
POWER INDICATOR
L6
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
RD
WH
RD/YL
BN
RD
BL
2
WH
OR
BL
RD
BK
RD
3
WH
BK
OR
W4
OR
WH
4
CB4
P2
8A
CIRCUIT
BREAKER
5
BK
SW11
*N9
WH
WH
BL
BK
BK
GROUND
STUD
N.C.
WH
GND
RD
WH
WH
PR4
BK
EMERGENCY
STOP
WH
YL
WH
PLATFORM
CONTROL
BOX
SW8
16.0V DC INPUT
LED 14 FRONT LEFT
U10
PC BOARD
DC MODEL:
LOW BATTERY
INDICATOR
RD
BL
L7
BL
EN1
CONTROL
ACTIVATE
LEVELING
INDICATOR
INPUTS
L5
SW12
REMOTE
BOX
W3
LEVELING
INDICATORS
8 AA
BATTERIES
EN3
3
BK
B4
BL
2
12V DC POWER INPUT
BL
N.O.
TRANSFORMER
THERMAL
DEVICE
BK
P1
RD
U9
RD
-
220V AC
TERMINAL STRIP
DETAIL
W5
TERMINAL
STRIP
WH
GN/YL
GND
WH
BN
WH
BK
WH
BK
PLATFORM
UP/DOWN
6
GROUND
STUD
UP
BK
EN2
110V AC / 220V AC
WH
GN/YL
BK
WH
GROUND
STUD
GN/YL
1
4
8
M5
REAR RIGHT
INTERLOCK
2
3
4
5
6
7
BK
*N10
RD
RD
BL
RD
OR
RD
WH
RD
YL
N.C.
PLATFORM
DOWN
220V AC
MOTOR DETAIL
MOTOR
SW16
W6
BK
7
BK
6
BK
BK
BL
WH
RD
BL
OR
5
7
TO BASE
1
N.O.
DUMP
VALVE
EN6
GN/YL
BK
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
WH
OR
BL
Y30
GROUND
SCREW
4
REAR LEFT
INTERLOCK
TO MOTOR
7
3
SW15
6
2
QUICK DISCONNECT B
FRONT RIGHT
INTERLOCK
4
1
SW14
3
RD
QD4
FRONT LEFT
INTERLOCK
2
STRAIN RELIEF
SW13
TO PLATFORM
1
QD7
WH
7
BASE
BK
6
GROUND
STUD
WH
4
GROUND
CONTROL
BOX
GND
GN/YL
3
WH
2
QUICK DISCONNECT A
BK
RD
BK
1
GN/YL
WH
QD3
OR
RD
POWER
SUPPLY
AC
BL
WH
D5
BL
BL AND OR WIRES.
BK
*N17
BK
WH
BK
GN/YL
DOWN
OR
N
GND
GN/YL
BK
Part No. 38139
8
Y7
7 - 26
AWP Super Series AC TUV Models
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Ground
Led or light
Limit switch - platform extension (option)
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW17 = Foot pad, left side
SW18 = Foot pad, right side
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
WH/BK
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

IWP Super Series DC Models
M
L
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F
E
D
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B
A
1
P1
BK
EMERGENCY
STOP
BK
BK
BK
RD
N.C.
1
KS1
BK
2
1
LEVELING
INDICATORS
2
3
LED 1 12V DC INPUT 4
L5
POWER INDICATOR
BK
N.O.
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
12V DC MOTOR SOLENOID OUTPUT 11
8 AA
BATTERIES
1 SECOND TIME DELAY 12V DC OUTPUT 12
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
U10
N.O.
12V DC UP SIGNAL INPUT 13
2
WH
OR
BL
RD
BK
RD
RD
GN/YL
3
RD
S7
TILT
SENSOR
OR
W4
PC BOARD
RD
RD
BK
OR
WH
BK
GN
4
WH
WH
W3
3
12V DC POWER INPUT
NEGATIVE 12V DC INPUT
POSITIVE 12V DC INPUT
+
GROUND/
PLATFORM
P2
W6
EMERGENCY
STOP
QD4
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
BK
BK
5 WH/BK
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
GN
GN
6
BK
RD
WH
BL
WH
GND
B2
+
BATTERY
12V DC
-
GN/YL
BK
BK
BK
POWER GN/YL
INPUT
PLUG
D5
POWER SUPPLY
AC
CHARGE
BATTERY
MOTOR
BK
BK
BK
GN/YL
GN/YL
YL
RD
BK
BK
BL
M5
WH
QD1(+)
RD
WH
OR
BK
7
OR
6
WH
4
WH
3
PLATFORM
EXTENTION
WH
GN/YL
GN/YL
GN/YL
7
LS1
GN/YL
2
TO
PLATFORM
7
RD
WH
6
GN/YL
4
OR
BK
5
DOWN
4 GN/YL
STRAIN RELIEF
BK
BK
3
GN/YL
2
RD
110V AC / 220V AC
WH 1
N.O.
Y7 PLATFORM
WH/BK
WH
RD
PLATFORM
OUTREACH
OPTION
QUICK DISCONNECT A
TO PLATFORM
GROUND
STUD
GN/YL
BL 2
6
BK
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
GN/YL
BK
WH
D5
WH
RD
BK
WH
QD7
POWER
INPUT
PLUG
1
POWER TO
PLATFORM
GFCI
RECEPTACLE
5
OR 3
EN2
UP
BL
BL AND OR WIRES.
WH
6
7
GND
GROUND
STUD
DOWN
*N17
EN4
7
GN/YL 4
GROUND
CONTROL
BOX
BK
PLATFORM
UP/DOWN
SWITCH
WH
GND
GROUND
STUD
GN/YL
SW11
GROUND
STUD
RD
WT
SWITCH
BK
GN/YL
TO BASE
N.C.
QUICK DISCONNECT B
EN1
TERMINAL
STRIP
RD
WH
OR
N
BASE
GN/YL
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
QD1(-)
Part No. 38139
7 - 27
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
WH/BK
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

M
L
K
J
I
H
G
F
E
D
C
B
A
1
P1
BK
EMERGENCY
STOP
BK
RD
BK
BK
BK
RD
1
N.C.
2
+
KS1
GROUND/
PLATFORM
RD
BK
BK
LEVELING
INDICATORS
BK
L15 L13
B4
3
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
2
2
L5
L14 L12
-
N.O.
N.O.
1
POWER INDICATOR
BK
U10
WH
OR
BL
RD
BK
RD
RD
3
GN/YL
RD
S7
TILT
SENSOR
OR
W4
PC BOARD
RD
RD
BK
OR
WH
BK
GN
4
WH
WH
W3
3
12V DC POWER INPUT
RD
W6
P2
TERMINAL
STRIP
EMERGENCY
STOP
RD
QD4
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
BK
GN/YL
GROUND
STUD
RD
WH
GND
7
6
5
GN/YL 4
GROUND
STUD
OR 3
BL 2
WT
SWITCH
BK
WH 1
7
6
TO BASE
N.C.
EN1
QUICK DISCONNECT B
WH
GND
GROUND
STUD
BK
BK
5 WH/BK
4 GN/YL
3 OR
SW18
2 BL
BK
1 WH
SW17
RD
WH
STRAIN RELIEF
BL
WH
GND
BK
B2
+
BATTERY
12V DC
-
GN/YL
BK
BK
BK
POWER
INPUT
PLUG
D5
GN/YL
WH
POWER
SUPPLY
AC
CHARGE
BATTERY
MOTOR
BK
BK
BK
GN/YL
GN/YL
RD
YL
BK
BK
M5
BL
QD1(+)
OR
RD
WH
WH
BK
7
OR
6
OR
4
7
WH
3
GN/YL
2
TO
PLATFORM
PLATFORM
EXTENTION
WH
GN/YL
GN/YL
WH
QUICK DISCONNECT A
RD
110V AC / 220V AC
6
LS1
GN/YL
7
RD
WH
6
GN/YL
4
BK
BK
3
GN/YL
2
PLATFORM
OUTREACH
OPTION
TO MOTOR
RD
OR
QD3 1
WH
POWER
SUPPLY
AC
WH
D5
GN/YL
BK
WH
GN/YL
BK
RD
BK
WH
BL
QD7
POWER
INPUT
PLUG
TO PLATFORM
GROUND
STUD
GN/YL
GN
BK
UP
1
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN
DOWN
BL AND OR WIRES.
WH
5
DOWN
BK
*N17
EN4
N.O.
Y7PLATFORM
WH/BK
WH
RD
SW11
PLATFORM
UP/DOWN
SWITCH
OR
N
BASE
GN/YL
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
QD1(-)
Part No. 38139
7 - 28
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
WH/BK
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

(from serial number 4096-342 to IWP07-7065)
N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
2
3
4
5
6
7
8
Part No. 38139
7 - 29
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power wheel
Power supply AC
Enclosure
Fuse — 175 Amp
Warning light
Ground
Descent alarm
Led or light
L66 = Level sensor interlock
L67 = Footpad interlock
Normally closed
Normally open
Power switch
P3 = Emergency Stop button at steer handle controls
Quick disconnect
Tilt sensor
Switch
SW21 = Power assist, direction reversing safety
SW22 = Power assist, forward/reverse
SW41 = Power assist, drive enable
U9 = Battery charger
U10 = PC board
Wiring component
Valve coil
Y5 = Drive manifold, drive forward
Y6 = Drive manifold, drive reverse
Y7 = Platform down
Y32 = Drive enable, drive function
CR96
D5
EN
F11
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

(after serial number IWP07-7065)
N
M
L
K
J
I
H
G
F
E
D
C
B
A
RD/BLK
1
KS1
KEY
SWITCH
P2
BASE
MODE
RD
RD
1
RD
EMERGENCY
STOP
SW8
BK
BK
BK
1
2
LEVELING
INDICATORS
L6
BK
B4
N.C.
8 AA
BATTERIES
WH
UP
L67 L67
POWER INDICATOR
AUXILIARY
DOWN
7
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
9
8
WH
SW41
WHT
DRIVE
ENABLE
SWITCH
RD
4
5
P3
EMERGENCY
STOP
(OPTION)
6
BL
WH
WH
2
3
SW21
DIRECTION
REVERSING
SAFETY SWITCH
BK
OR
OR
GN/YL
BK
WH
WH
BK
BK
5
J BOX
POWER
WHEEL
OPTION
RD
QD4
WH
YL
BK
7
7
BK
RD
6
6
RD
BN
5
5
YL
WH
GN/YL
OR
4
4
WH
WH
OR
3
3
OR
WH
2
RD
BL
2
RD
WH
1
1
BL
WH
BL
BL
WH
BK
BK
H4
RD
BL
FB2
BK
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
RD
BK
B2
U9
BATTERY
CHARGER
AC
INPUT
+
-
RD
BK
BATTERY
12V DC
+
-
QD1
RD
RD
BK
BK
BK
SW17
7
SW18
NC
RD
WARNING
LIGHT
6
WH
WH
POWER UNIT
WH
BK
N.C.
PLATFORM
DOWN
WH
DESCENT
ALARM
OR
Y7
BK
GN/YL
GN/YL
OR
WH
YL
GN/YL
GN/YL
OR
RD
BK
BK
WH
GN/YL
WH
CR96
BN
GN/YL
30
87
BK
TO MOTOR
D5
BN
DRIVE
MANIFOLD
STRAIN RELIEF
TO PLUG
POWER
SUPPLY
AC
DRIVE
FUNCTION
BK
BN
RD
7
BL
6
OR
4 5
GN/YL
1 2 3
BL
RD
RD
BN
GN/YL
OR
BL
BL
BL
GROUND
STUD
7
87A
BK
STRAIN RELIEF
6
RD
WH
WH
*N27
86
GN/YL 85
TERMINAL
STRIP
UNITS WITHOUT PLUG
WH AND BK WIRES
4 5
Y6
DRIVE
REVERSE
GND
W5
1 2 3
4
Y32
GROUND
STUD
RD
BK
RD
WH
BL
OR
Y5
GND
RD
3
BL
1
BK
OR
DRIVE
FORWARD
GROUND
STUD
QD3
BK
7
RD/BLK
W4
PC BOARD
11 12
RD
BK
8
BK
EN4
WH
GN/YL
10
RD
12V DC OUTPUT
U10
BN
BL
12V DC OUTPUT
2
BL
POWER TO
PLATFORM
GFCI
RECEPTACLE
BK
LED 67 FOOTPAD INTERLOCK
OR
SW22
FORWARD/
REVERSE
SWITCH
BN
BN
RD
GN/YL
6
STEER
HANDLE
CONTROLS
N.O.
*N17
BL AND OR WIRES.
5
POWER WHEEL
ASSIST (OPTION)
WH
4
LED 66 LEVEL INTERLOCK
L7
DC MODEL:
LOW BATTERY
INDICATOR
3
LED 67 FOOTPAD INTERLOCK
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L66 L66
L5
SW12
DOWN
16.0V DC INPUT
3
OR
BK
RD
W3
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
POSITIVE 12V DC AUX. INPUT LED 66 LEVEL INTERLOCK
2
WH
PLATFORM
UP/DOWN
1
P1
RD
GROUND
CONTROL
BOX
BK
WH
N.C.
CONTROL
ACTIVATE
SW11
BN
EMERGENCY
STOP
2
+
PLATFORM
CONTROL
BOX
B1
B
WH
EN2
BK
3 RD
4 BK
BK
EN1
WH
BK
RD/BLK
RD
PLATFORM
MODE
MOTOR
CONTACTOR
LEVEL
SENSOR
PCB
S7
TILT
SENSOR
8
M5
F11
175 AMP FUSE
NON U.S. PLUGS
MOTOR
GN/YL
WH
Y30
N.O.
DUMP
VALVE
Part No. 38139
ES0072_H
7 - 30
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW21 = Direction — reversing safety switch
SW22 = Forward/Reverse switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
Y32 = Function solenoid
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

IWP Super Series DC Models with Power Assist
J
I
H
G
F
E
D
BL
BK
BK
RD
1
KS1
GROUND/
PLATFORM
BK
2
W3
+
LEVELING
INDICATORS
RD
3
L5
POWER INDICATOR
L14 L12
N.O.
-
L6
12V DC OUTPUT 8
12V DC OUTPUT 9
INDICATOR FOR
BK
L15 L13 AUXILIARY LOWERING
B4
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
BK
WH
DRIVE
FORWARD
WH
DRIVE
FUNCTION
2
12V DC POWER INPUT
BK
WH
SW22
OR
FORWARD/
REVERSE
SWITCH
BL
RD
RD
RD
TILT
SENSOR
OR
PC BOARD
BL
WT
OR
BL
GN
+
+
-
-
GN/YL
POWER GN/YL
INPUT
PLUG
WH
BK
D5
POWER SUPPLY
AC
SW18
2 BL
BK
1 WH
SW17
WH
RD
WH
6
TO
PLATFORM
7
LS1
PLATFORM
EXTENTION
OR
WH
WH
BK
M5
CHARGE
BATTERY
MOTOR
BK
BK
RD
RD
GN/YL
OR
BK
3 OR
PLATFORM
OUTREACH
OPTION
RD
B2
BATTERY
12V DC
YL
BK
B2
BATTERY
12V DC
5
BK
WH
BK
7
N.O.
PLATFORM
DOWN
4 GN
YL
6
BK
BK
4
Y7
WH
RD
BL
3
5
BK
BK
OR
WH
WH
GND
BK
2
WH 1
GN/YL
RD
110V AC / 220V AC
BK
GND
WH
7
TO PLATFORM
GROUND
STUD
GN/YL
BK
WH
GROUND
STUD
RD
RD
OR
6
BL 2
6
POWER UNIT
QUICK DISCONNECT A
1
WH
OR 3
WT
4
5
7
RD
BK
BK
3
GN/YL
2
STRAIN RELIEF
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
BL
RD
D5
WH
BK
WH
QD7
POWER
INPUT
PLUG
BK
WH
BL
BL AND OR WIRES.
POWER TO
PLATFORM
GFCI
RECEPTACLE
EN2
UP
BK
DOWN
6
WH 4
GROUND
CONTROL
BOX
*N17
EN4
BL
GND
GROUND
STUD
7
OR
GROUND
STUD
RD
TERMINAL
STRIP
BK
TO BASE
WH
QUICK DISCONNECT B
BK
GND
BK
PLATFORM
UP/DOWN
SWITCH
RD
QD4
GN/YL
SW11
RD
OR
4
N.C.
BK
RD
S7
RD
ACTIVATE
SWITCH
Y6
3
RD
W6
PLATFORM
CONTROL SW8
CONTROL
BOX
BK
RD
P2
EN1
2
Y32
WH
W4
U10
WH
BK
RD
EMERGENCY
STOP
WH
DRIVE
REVERSE
BK
BK
Y5
RD
BL
3
BK
1
1
SW21
EMERGENCY
DIRECTION - REVERSING
STOP
SAFETY SWITCH
(OPTION)
BK
N.C.
N.O.
P3
BK
BK
A
DRIVE
MANIFOLD
GN/YL
EMERGENCY
STOP
BL
B
STEER HANDLE
CONTROLS
P1
BK
C
GN/YL
K
OR
L
WH
M
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 31
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
15A fuse
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

(Directional Valve Coils Powering Function Solenoid)
K
J
I
H
G
F
E
D
BK
BK
BL
BK
BK
N.C.
+
BK
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
U10
PC BOARD
BL
WH
SW22
OR
OR
FORWARD/
REVERSE
SWITCH
BL
RD
DRIVE
FUNCTION
WH
RD
S7
TILT
SENSOR
OR
W4
WH
5
OR 3
BL 2
WH 1
6
GN
5
Y7
WH
RD
BK
N.O.
PLATFORM
DOWN
5
YL
RD
4 GN
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
WH
RD
6
WH
BK
BL
+
+
WH
GND
-
GN/YL
-
BK
BK
POWER
INPUT
PLUG
D5
GN/YL
WH
POWER SUPPLY
AC
CHARGE
BATTERY
MOTOR
BK
BK
RD
BK
BK
M5
GN/YL
OR
RD
B2
BATTERY
12V DC
RD
GN/YL
B2
BATTERY
12V DC
WH
WH
YL
7
BK
6
BL
4
WH
3
WH
BK
OR
2
LS1
PLATFORM
EXTENTION
OR
OR
7
OR
6
7
OR
WH
WT
4
BK
BK
3
GN/YL
2
TO
PLATFORM
POWER UNIT
RD
GN/YL
OR
BK
WH
BK
GND
RD
(OPTION)
STRAIN RELIEF
QUICK DISCONNECT A
RD
GROUND
STUD
GN/YL
BK
GROUND
STUD
RD
BK
PLATFORM
OUTREACH
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
WH
BK
WH
D5
BL
RD
BK
WH
BL
QD7
POWER
INPUT
PLUG
1
110V AC / 220V AC
EN2
UP
6
WH 4
GROUND
CONTROL
BOX
TO PLATFORM
WH
RD
OR
DOWN
BL AND OR WIRES.
POWER TO
PLATFORM
GFCI
RECEPTACLE
BL
GND
GROUND
STUD
*N17
EN4
RD
7
TO BASE
GND
GROUND
STUD
TERMINAL
STRIP
BK
7
QUICK DISCONNECT B
BK
WT
BK
RD
QD4
BK
PLATFORM
UP/DOWN
SWITCH
OR
3
RD
W6
GN/YL
SW11
Y6
4
CONTROL
ACTIVATE
SWITCH
BK
BK
RD
RD
N.C.
PLATFORM
CONTROL
BOX
SW8
2
Y32
WH
P2
WH
WH
BK
RD
EMERGENCY
STOP
EN1
DRIVE
REVERSE
BK
BK
Y5
RD
BL
3
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L7
SW12
DRIVE
FORWARD
2
8 AA
BATTERIES
N.O.
W3
POWER INDICATOR
BK
N.O.
BL
3
L5
RD
BK
2
12V DC POWER INPUT
LEVELING
INDICATORS
KS1
GROUND/
PLATFORM
DRIVE
MANIFOLD
BK
WH
BK
1
A
1
EMERGENCY
STOP
SAFETY SWITCH
(OPTION)
BK
RD
1
B
STEER HANDLE
CONTROLS
P3
SW21
P1
EMERGENCY
STOP
C
GN/YL
L
WH
M
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 32
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
15A fuse
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

IWP Super Series DC TUV Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
P1
EMERGENCY
STOP
BK
BK
BL
BK
BK
RD
BK
N.C.
1
KS1
GROUND/
PLATFORM
BK
2
+
RD
2
3
L5
POWER INDICATOR
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
2
WH
OR
BL
RD
BK
RD
WH
3
RD
S7
TILT
SENSOR
OR
W4
U10
PC BOARD
BL
P2
W6
TERMINAL
STRIP
RD
QD4
EN2
BL
POWER TO
PLATFORM
GFCI
RECEPTACLE
110V AC / 220V AC
WH
GND
GROUND
STUD
GN/YL
BK
GN/YL
BK
+
B2
BATTERY
12V DC
POWER GN/YL
INPUT
PLUG
WH
-
BK
QD1(-)
D5
POWER SUPPLY
AC
SW17
WH
WH
6
PLATFORM
OUTREACH
OPTION
TO
PLATFORM
7
LS1
WH
WH
BK
F1
CHARGE
BATTERY
M5
15 AMP
BK
MOTOR
BK
RD
RD
BK
PLATFORM
EXTENTION
OR
GN/YL
OR
BK
BK
1 WH
BK
RD
QD1(+)
OR
SW18
2 BL
YL
RD
3 OR
BK
WH
7
YL
4 GN
BK
6
5
DOWN
BK
BL
4
N.O.
Y7 PLATFORM
WH
RD
WH
3
5
BK
OR
2
WH 1
OR
WH
BK
TO PLATFORM
WH
GN
GND
OR
7
BL 2
6
POWER UNIT
QUICK DISCONNECT A
1
EN4
BK
GROUND
STUD
WH
6
5
OR 3
WT
4
6
7
RD
GN/YL
BK
BK
3
GN/YL
2
STRAIN RELIEF
TO MOTOR
RD
OR
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
WH
BK
QD7
POWER
INPUT
PLUG
RD
BL
BL AND OR WIRES.
WH
*N17
BK
BK
PLATFORM BK
UP/DOWN
DOWN
SWITCH
WH
UP
7
WH 4
GROUND
CONTROL
BOX
GN/YL
SW11
BL
GND
GROUND
STUD
WT
BK
GROUND
STUD
RD
TO BASE
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
SWITCH
BK
WH
QUICK DISCONNECT B
N.C.
OR
EN1
BK
WH
4
EMERGENCY
STOP
WH
RD
OR
RD
BL
1
LEVELING
INDICATORS
N.O.
N.O.
W3
12V DC POWER INPUT
BK
BL
3
GN/YL
BK
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
Part No. 38139
7 - 33
ABBREVIATION LEGEND
Item
Description
B
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
15A fuse
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

with Outreach
M
L
K
J
I
H
G
F
E
D
C
B
A
1
P1
RD
EMERGENCY
STOP
RD
RD
BK
BK
BK
BK
N.C.
RD
1
KS1
PLATFORM
RD
RD
BK
BK
2
3
W3
+
LEVELING
INDICATORS
-
GROUND
BK
BL
BK
L15 L13
B4
RD
N.O.
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
8 AA
BATTERIES
SW12
WH
OR
BL
RD
BK
RD
3
WH
RD
S7
TILT
SENSOR
OR
W4
U10
RD
PC BOARD
BL
BK
OR
WH
BK
GN
4
BL
BL
3
L5
L14 L12
2
2
POWER INDICATOR
KS1
BK
1
12V DC POWER INPUT
N.O.
P2
W6
EMERGENCY
STOP
QD4
BL 2
WH 1
5
BK
Y7
WH
RD
BK
N.O.
PLATFORM
DOWN
5
YL
4 GN
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
WH
WH
6
BL
WH
GND
GN/YL
BK
B2
BATTERY
12V DC
+
BK
POWER GN/YL
INPUT
PLUG
WH
-
BK
D5
POWER SUPPLY
AC
CHARGE
BATTERY
M5
BK
MOTOR
BK
RD
GN/YL
BK
BK
F1
15 AMP
RD
GN/YL
QD1(+)
OR
WH
WH
YL
7
BK
6
BL
4
WH
3
WH
BK
GN/YL
2
LS1
PLATFORM
EXTENTION
OR
OR
7
7
OR
6
OR
WH
OR
BK
4
TO
PLATFORM
WH
OR
RD
POWER UNIT
WT
RD
3
PLATFORM
OUTREACH
OPTION
RD
BK
OR
2
STRAIN RELIEF
QUICK DISCONNECT A
RD
BK
OR 3
TO MOTOR
GN/YL
WH
QD3 1
BL
POWER
SUPPLY
AC
WH
BK
WH
BK
WH
BK
RD
D5
1
110V AC / 220V AC
EN2
QD7
POWER
INPUT
PLUG
TO PLATFORM
GROUND
STUD
GN/YL
5
7
6
BK
BL
BL AND OR WIRES.
POWER TO
PLATFORM
GFCI
RECEPTACLE
6
GROUND
STUD
UP
*N17
WH
7
WH 4
GROUND
CONTROL
BOX
PLATFORM BK
UP/DOWN
DOWN
SWITCH
EN4
BL
GND
GROUND
STUD
GN/YL
SW11
RD
WT
BK
WH
GROUND
STUD
TO BASE
GND
PLATFORM
SW8
CONTROL CONTROL
ACTIVATE
BOX
SWITCH
BK
QUICK DISCONNECT B
N.C.
EN1
GND
TERMINAL
STRIP
RD
WH
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
QD1(-)
Part No. 38139
7 - 34
with Outreach
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
15A fuse
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

with Power Assist
K
J
I
H
G
F
E
D
EMERGENCY
STOP
BK
BK
BL
BK
BK
2
+
LEVELING
INDICATORS
RD
BK
3
L5
L14 L12
BK
L15 L13
B4
L6
12V DC OUTPUT 8
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
8 AA
BATTERIES
L7
SW12
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
U10
PC BOARD
BL
WH
OR
BK
WH
SW22
WH
RD
DRIVE
FUNCTION
RD
BK
TILT
SENSOR
OR
W4
WH
BK
GN
BL
GROUND
STUD
OR 3
GROUND
CONTROL
BOX
WT
5
WH 4
EN2
UP
6
BL 2
WH 1
6
5
GND
TERMINAL
STRIP
BK
7
TO BASE
RD
GND
GROUND
STUD
RD
RD
BK
N.O.
Y7 PLATFORM
WH
RD
5
DOWN
BK
YL
4 GN
3 OR
SW18
2 BL
BK
1 WH
SW17
BK
WH
RD
6
WH
BK
BL
+
+
GND
-
GN/YL
POWER GN/YL
INPUT
PLUG
-
BK
D5
POWER SUPPLY
AC
CHARGE
BATTERY
M5
BK
MOTOR
BK
RD
GN/YL
BK
BK
F1
15 AMP
GN/YL
OR
BK
WH
WH
GROUND
STUD
GN/YL
RD
B2
BATTERY
12V DC
RD
YL
B2
BATTERY
12V DC
WH
WH
BK
7
BL
6
WH
4
OR
3
LS1
GN/YL
OR
2
7
PLATFORM
EXTENTION
OR
WH
BK
TO
PLATFORM
OR
7
OR
6
OR
WH
QUICK DISCONNECT A
RD
WH
POWER UNIT
WT
4
PLATFORM
OUTREACH
OPTION
RD
BK
BK
3
GN/YL
2
STRAIN RELIEF
TO MOTOR
RD
WH
QD3 1
OR
POWER
SUPPLY
AC
WH
BK
WH
D5
BL
RD
BK
WH
BL
QD7
POWER
INPUT
PLUG
1
BK
RD
7
QUICK DISCONNECT B
WH
TO PLATFORM
110V AC / 220V AC
BK
DOWN
BL AND OR WIRES.
POWER TO
PLATFORM
GFCI
RECEPTACLE
RD
OR
RD
BK
GND
*N17
EN4
GN/YL
4
GROUND
STUD
BK
PLATFORM
UP/DOWN
SWITCH
Y6
S7
QD4
GN/YL
SW11
BK
3
RD
N.C.
BK
2
Y32
RD
RD
ACTIVATE
SWITCH
WH
WH
W6
PLATFORM
CONTROL
SW8
BOX
CONTROL
Y5
BK
RD
P2
EN1
DRIVE
REVERSE
BK
BK
EMERGENCY
STOP
WH
DRIVE
FORWARD
GN/YL
FORWARD/
REVERSE
SWITCH
BL
1
SW21
2
POWER INDICATOR
BK
N.O.
BL
W3
12V DC POWER INPUT
KS1
GROUND/
PLATFORM
3
1
A
DRIVE
MANIFOLD
EMERGENCY
STOP
SAFETY SWITCH
(OPTION)
BK
RD
1
BK
P3
BK
N.C.
N.O.
B
STEER HANDLE
CONTROLS
P1
BL
C
GN/YL
L
WH
M
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 35
with Power Assist
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
15A fuse
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

with Power Assist and Outreach
L
K
J
I
H
P1
RD
BK
BK
P3
2
3
W3
LEVELING
INDICATORS
L14 L12
-
GROUND
BK
BL
RD
BK
L15 L13
B4
N.O.
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
8 AA
BATTERIES
SW12
DRIVE
FORWARD
BK
WH
WH
WH
SW22
OR
OR
FORWARD/
REVERSE
SWITCH
BL
RD
DRIVE
FUNCTION
RD
DRIVE
REVERSE
BK
BK
WH
2
Y32
BK
Y6
OR
BK
RD
RD
3
WH
RD
S7
TILT
SENSOR
OR
W4
U10
Y5
PC BOARD
BL
RD
BK
OR
WH
BK
GN
4
BL
BL
POWER INDICATOR
KS1
BK
3
1
DRIVE
MANIFOLD
2
L5
N.O.
A
SW21
BK
1
12V DC POWER INPUT
+
B
EMERGENCY
STOP
SAFETY SWITCH
(OPTION)
PLATFORM
BK
C
STEER HANDLE
CONTROLS
1
KS1
RD
D
BK
RD
BK
E
BK
N.C.
RD
F
RD
EMERGENCY
STOP
RD
G
GN/YL
M
P2
W6
EMERGENCY
STOP
RD
QD4
BL
+
+
GROUND
STUD
GN/YL
-
BK
D5
POWER SUPPLY
AC
WH
RD
6
WH
PLATFORM
OUTREACH
OPTION
TO
PLATFORM
7
LS1
WH
WH
BK
F1
CHARGE
BATTERY
M5
15 AMP
BK
MOTOR
BK
RD
RD
BK
PLATFORM
EXTENTION
OR
GN/YL
OR
POWER GN/YL
INPUT
PLUG
WH
-
GN/YL
BK
SW17
BK
RD
B2
BATTERY
12V DC
BK
1 WH
YL
B2
BATTERY
12V DC
SW18
2 BL
BK
7
3 OR
BL
6
WH
GND
BK
4
YL
GN/YL
OR
3
5
4 GN
WH
RD
2
BK
BK
WH
BK
N.O.
Y7 PLATFORM
DOWN
WH
RD
OR
7
RD
BK
OR
6
5
GND
GROUND
STUD
RD
WH
4
WH 1
WT
BK
3
BL 2
OR
WH
GN/YL
1
WH
OR 3
6
RD
QUICK DISCONNECT A
TO PLATFORM
110V AC / 220V AC
WH
BK
RD
BK
OR
2
5
7
POWER UNIT
TO MOTOR
GN/YL
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
STRAIN RELIEF
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
BL AND OR WIRES.
WH
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
EN2
UP
6
WH 4
GROUND
CONTROL
BOX
PLATFORM BK
UP/DOWN
DOWN
SWITCH
EN4
BL
GND
GROUND
STUD
GN/YL
SW11
RD
WT
BK
WH
GROUND
STUD
TERMINAL
STRIP
BK
7
TO BASE
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
SWITCH
BK
QUICK DISCONNECT B
N.C.
EN1
RD
OR
WH
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 36
with Power Assist and Outreach
ABBREVIATION LEGEND
Item
Description
B1
Battery
B2 = 12V DC
B4 = 8 AA batteries
Power supply AC
Enclosure
15A fuse
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y5 = Drive forward
Y6 = Drive reverse
Y7 = Platform down
D5
EN
F1
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
GN
GN/YL
OR
RD
WH
YL
Description
Blue
Black
Green
Green/Yellow
Orange
Red
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

IWP Super Series DC TUV Models with Power Assist
L
K
J
I
H
P1
F
E
D
P3
BK
RD
N.C.
RD
1
KS1
PLATFORM
RD
RD
BK
BK
2
3
W3
LEVELING
INDICATORS
-
GROUND
BK
BK
BL
RD
BK
L15 L13
B4
N.O.
L6
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
12V DC OUTPUT 9
12V DC OUTPUT 9A
GROUND 10
L7
DC MODEL:
LOW BATTERY
INDICATOR
AUXILIARY
DOWN
N.O.
8 AA
BATTERIES
SW12
BK
WH
FORWARD
U10
WH
WH
SW22
OR
OR
FORWARD/
REVERSE
SWITCH
BL
RD
DRIVE
FUNCTION
RD
DRIVE
REVERSE
BK
BK
WH
2
Y32
BK
Y6
OR
BK
RD
RD
3
WH
RD
S7
TILT
SENSOR
OR
W4
PC BOARD
BL
RD
BK
OR
WH
BK
GN
4
BL
BL
3
POWER INDICATOR
L14 L12
DRIVE
MANIFOLD
Y5
DRIVE
2
L5
N.O.
KS1
A
1
SAFETY SWITCH
BK
1
12V DC POWER INPUT
+
B
SW21
EMERGENCY
STOP
(OPTION)
BK
BK
BK
C
STEER HANDLE
CONTROLS
RD
EMERGENCY
STOP
RD
G
GN/YL
M
P2
W6
EMERGENCY
STOP
RD
QD4
BL
+
GROUND
STUD
GN/YL
+
GN/YL
BK
POWER GN/YL
INPUT
PLUG
-
BK
D5
POWER SUPPLY
AC
WH
RD
6
WH
TO
PLATFORM
7
LS1
WH
WH
BK
F1
CHARGE
BATTERY
M5
15 AMP
BK
MOTOR
BK
RD
RD
BK
PLATFORM
EXTENTION
OR
GN/YL
OR
RD
B2
BATTERY
12V DC
WH
-
PLATFORM
OUTREACH
OPTION
YL
B2
BATTERY
12V DC
SW17
BK
7
BK
1 WH
BL
6
WH
GND
BK
4
SW18
2 BL
GN/YL
OR
3
RD
3 OR
WH
RD
2
YL
4 GN
BK
WH
BK
5
DOWN
BK
OR
7
N.O.
Y7 PLATFORM
WH
RD
OR
6
RD
BK
WH
4
5
GND
GROUND
STUD
RD
BK
WT
BK
3
BL 2
WH 1
OR
WH
GN/YL
1
WH
OR 3
6
RD
QUICK DISCONNECT A
TO PLATFORM
110V AC / 220V AC
WH
BK
RD
BK
OR
2
5
7
POWER UNIT
TO MOTOR
GN/YL
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
STRAIN RELIEF
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
BL AND OR WIRES.
WH
*N17
POWER TO
PLATFORM
GFCI
RECEPTACLE
EN2
UP
6
WH 4
GROUND
CONTROL
BOX
PLATFORM BK
UP/DOWN
DOWN
SWITCH
EN4
BL
GND
GROUND
STUD
GN/YL
SW11
RD
WT
BK
WH
GROUND
STUD
TERMINAL
STRIP
BK
7
TO BASE
GND
PLATFORM
CONTROL SW8
CONTROL
BOX
ACTIVATE
SWITCH
BK
QUICK DISCONNECT B
N.C.
EN1
RD
OR
WH
OR
N
TO BASE
WH
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 37
IWP Super Series DC TUV Models with Power Assist
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BN
BK
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

IWP Super Series AC Models
M
L
K
J
I
H
G
F
E
D
C
B
A
1
U12
P1
EMERGENCY
STOP
BK
TRANSFORMER
BK
YL
1
KS1
BK
L15 L13
B4
16V AC INPUT
1
CENTER TAP INPUT
2
16V AC INPUT
3
RD
RD
OR
LED13 12V DC INPUT 6
BL
RD
12V DC OUTPUT 9
RD
12V DC OUTPUT 9A
RD
AUXILIARY
DOWN
S7
BK
TILT
SENSOR
OR
DC MODEL:
LOW BATTERY
INDICATOR
3
GN/YL
GROUND 10
L7
SW12
2
WH
BK
12V DC OUTPUT 8
12V DC MOTOR RELAY OUTPUT 11
8 AA
BATTERIES
BN
RD
INDICATOR FOR
AUXILIARY LOWERING
BL
WH
L6
WH
RD/YL
L5
L14 L12
-
BK
W4
U10
PC BOARD
RD
RD
BK
OR
WH
BK
GN
WH
N.O.
W3
POWER INDICATOR
BK
WH
3
LEVELING
INDICATORS
BK
N.O.
2
+
GROUND/
PLATFORM
THERMAL
DEVICE
YL
U9
BK
RD
N.C.
4
P2
W6
EMERGENCY
STOP
QD4
GND
PLATFORM
CONTROL
BOX
GROUND
STUD
SW8
BK
WH
7
6
5
GN/YL 4
OR 3
EN2
CB1
15 AMP
BL 2
GROUND
CONTROL
BOX
WT
UP
WH 1
7
6
STRAIN RELIEF
SW18
2 GN
BK
1 WH
SW17
GN
GN
6
WH
GND
BK
GND
GN/YL
GROUND
STUD
7
BK
GN/YL
GN/YL
8
TO BASE
BK
GN/YL
BL
RD
YL
BK
BK
M5
RD
BL
WH
GN/YL
WH
WH
WH
7
OR
6
OR
4
BK
3
GN/YL
2
TO
PLATFORM
LS1
MOTOR
BK
4 GN/YL
3 OR
PLATFORM
EXTENTION
QUICK DISCONNECT A
OR
110V AC / 220V AC
5
WH/BK
WH
7
BK
6
RD
BK
4
GN/YL
RD
3
POWER UNIT
RD
GROUND
STUD
GN/YL
BK
N.O.
PLATFORM
DOWN
BK
TO PLATFORM
POWER TO
PLATFORM
GFCI
RECEPTACLE
Y7
WH
GN
BK
BK
RD
GN/YL
BK
OR
2
GN/YL
WH
QD3 1
WH
RD
BL
D5
POWER
SUPPLY
AC
1
WH
BK
PLATFORM
OUTREACH
OPTION
TO MOTOR
BK
BK
WH
QD7
POWER
INPUT
PLUG
EN4
5
GND
GROUND
STUD
DOWN
GN/YL
PLATFORM
UP/DOWN
SWITCH
RD
GND
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
BK
SW11
BK
GN/YL
TO BASE
N.C.
QUICK DISCONNECT B
EN1
TERMINAL
STRIP
RD
WH
OR
N
QUICK DISCONNECT A
Y30
TO PLATFORM
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 38
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

M
L
K
J
I
H
G
F
EMERGENCY
STOP
BK
E
D
C
B
A
1
U12
P1
RD
THERMAL
DEVICE
YL
U9
BK
RD
TRANSFORMER
BK
BK
YL
N.C.
1
RD
KS1
GROUND/
PLATFORM
2
3
W3
+
N.O.
BK
N.O.
L14 L12
-
BK
BK
L15 L13
B4
BK
12V DC OUTPUT 8
RD
12V DC OUTPUT 9
RD
12V DC OUTPUT 9A
GN/YL
GROUND 10
AUXILIARY
DOWN
U10
S7
BK
TILT
SENSOR
OR
DC MODEL:
LOW BATTERY
INDICATOR
3
RD
L7
SW12
W4
PC BOARD
RD
RD
BK
OR
WH
BK
GN
WH
N.O.
RD
8 AA
BATTERIES
WH
BL
INDICATOR FOR
AUXILIARY LOWERING
2
WH
OR
L6
BN
WH
POWER INDICATOR
BL
RD
16V AC INPUT 3
L5
WH
RD/YL
CENTER TAP INPUT 2
LEVELING
INDICATORS
BK
RD
16V AC INPUT 1
RD
BK
4
P2
W6
EMERGENCY
STOP
QD4
RD
BK
RD
M5
OR
WH
GN/YL
WH
WH
BK
MOTOR
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
110V AC / 220V AC
WH
WH
GND
GROUND
STUD
GN/YL
BK
BK
GND
GN/YL
GROUND
STUD
RD
TO BASE
BK
GN/YL
BL
RD
BK
7
YL
6
GN
6
7
BK
4
GN
TO
PLATFORM
BL
3
SW17
PLATFORM
EXTENTION
TO PLATFORM
2
BK
1 WH
LS1
QUICK DISCONNECT A
1
SW18
2 GN
WH
7
3 OR
BK
POWER UNIT
BK
6
RD
BK
4
5
BK
STRAIN RELIEF
GN/YL
RD
3
BK
OR
2
WH/BK
N.O.
PLATFORM
DOWN
4 GN/YL
PLATFORM
OUTREACH
OPTION
TO MOTOR
GN/YL
WH
QD3 1
WH
POWER
SUPPLY
AC
GN/YL
BK
WH
GN/YL
BK
RD
BL
D5
WH 1
BK
GN/YL
UP
DOWN
BL 2
5
Y7
WH
GN
GN/YL
WT
QD7
OR 3
EN2
GROUND
CONTROL
BOX
CB1
15 AMP
POWER
INPUT
PLUG
5
GN/YL 4
6
BK
OR
BK
PLATFORM
UP/DOWN
SWITCH
6
7
OR
CONTROL
ACTIVATE
SWITCH
BK
WH
GND
GROUND
STUD
GN/YL
SW8
7
GND
GROUND
STUD
WH
GROUND
STUD
RD
TO BASE
GND
PLATFORM
CONTROL
BOX
SW11
BK
GN/YL
QUICK DISCONNECT B
N.C.
BK
EN1
TERMINAL
STRIP
RD
WH
OR
N
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 39
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Black
Brown
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
2
3
4
5
6
7
8
Part No. 38139
7 - 40
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Tilt sensor
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB4
D5
EN
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
PR
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

(from serial number IWP07-7066 to IWP07-57594)
N
M
L
K
J
I
H
G
F
E
D
C
B
A
RD/BLK
1
RD
KEY
SWITCH
P2
BK
1
P1
EMERGENCY
STOP
BK
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT RIGHT
2
2
3
L66 L66
N.C.
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
L7
MODEL:
L67 L67 DC
LOW BATTERY
WH
INDICATOR
L5
SW12
RD
YL
RD/YL
BK
BN
BL
RD
WH
2
WH
4
OR
5
LED 14 REAR LEFT
6
LED 12 FRONT LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
BL
RD
BK
RD/BLK
GROUND
10
11
12
UP SIGNAL INPUT
13
WHT
3
OR
BK
OR
W4
N.O.
BN
BL
4
OR
WH
GND
RD
OR
WH
PR4
BK
GROUND
STUD
J BOX
RD
EN4
POWER TO
PLATFORM
GFCI
RECEPTACLE
8A CIRCUIT BREAKER
220V AC MODELS
15A CIRCUIT BREAKER
110V AC MODELS
CB4
QD4
WH
WH
BL
WH
7
BK
RD
6
GN/YL
Y7
BK
N.O.
PLATFORM
DOWN
GN/YL
6
RD
BN
5
5
WH
4
4
YL
GN/YL
WH
OR
3
3
OR
WH
BL
2
2
RD
WH
1
1
BL
WH
BL
WH
OR
5
WH
BK
BK
BK
GN/YL
WH
BK
7
WH
BK
SW18
6
SW17
WH
STRAIN RELIEF
DESCENT
ALARM
NC
GND
GN/YL
WH
GN/YL
H4
BK
WH
GROUND
STUD
LEVEL
SENSOR
PCB
S7
7
TILT
SENSOR
TO MOTOR
GN/YL
RD
BL
OR
WH
YL
1
3
BK
BL
*N7
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
N.O.
DUMP
VALVE
WH
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
GN/YL
FB2
BK
BK
D5
POWER
SUPPLY
AC
BK
GROUND
STUD
TO PLUG
WH
RD
OR
7
GN/YL
7
6
BL
6
4 5
WHT
4 5
1 2 3
YL
BK
WH
GN/YL
BL
BN
BN
RD
RD
BK
GN/YL
OR
BL
WHT
GN/YL
GROUND
STUD
1 2 3
110V AC
TERMINAL STRIP
DETAIL
TERMINAL
STRIP
WH
STRAIN RELIEF
QD3
*N7
W5
UNITS WITHOUT PLUG
WH AND BK WIRES
BN
WH
*N27
WH
BK
BK
WH
BL
OR
WH
BK
WH
BN
BK
*N17
BK
3
LED 15 REAR RIGHT
PC BOARD
RD
AUXILIARY
DOWN
GN/YL
TRANSFORMER
RD
UP SIGNAL OUTPUT
U10
POWER INDICATOR
UP
DOWN
L6
LEVELING
INDICATOR
INPUTS
BL
BK
B4
8 AA
BATTERIES
YL
BK
1
LEVELING
INDICATORS
RD
RD
RD
W3
16.0V DC INPUT
FOR 240 V OPERATION
AS SHOWN
U9
BK
1
N.C.
SW8
PLATFORM
UP/DOWN
2
BASE
MODE
RD
WH
CONTROL
ACTIVATE
SW11
BK
B
EMERGENCY
STOP
GROUND CONTROL BOX
BK
+
PLATFORM
CONTROL
BOX
B1
BN
EN1
EN2
3 RD
4 BK
BK
-
RD/BLK
KS1
PLATFORM
MODE
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0073_G
Part No. 38139
7 - 41
(from serial number IWP07-7066 to IWP07-57594)
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
Power supply AC
Enclosure
Warning light
Ground
Descent alarm
Led or light
Normally closed
Normally open
Power switch
Power relay
Quick disconnect
Tilt sensor
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB4
D5
EN
FB2
GND
H4
KS1
L
M5
*N
N.C.
N.O.
P
PR
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BK
BN
GN/YL
OR
RD
RD/BK
RD/YL
WH
YL
Description
Blue
Black
Brown
Green/Yellow
Orange
Red
Red/Black
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

N
M
L
K
J
I
H
G
F
E
D
C
B
A
*N28
PLATFORM
CONTROL
BOX
RD
BK
RD/BLK
N.C.
WH
1
BN
BASE
MODE
RD
WH
2
BK
-
EMERGENCY
STOP
EN1
EN2
3 RD
B1
BK
P2
WH
PLATFORM
MODE
BL
KEY
SWITCH
1
P1
SW8
BK
SW11
BK
PLATFORM
UP/DOWN
CENTER TAP INPUT
12V DC POWER INPUT
16.0V DC INPUT
LED 13 FRONT LEFT
2
2
3
L67 L67
WH
L5
SW12
UP
RD
BL
WH
GND
RD
WH
2
OR
5
6
LED 12 FRONT LEFT
7
12V DC OUTPUT
8
12V DC OUTPUT
9
12V DC OUTPUT
9A
GROUND
10
UP SIGNAL OUTPUT
11
12
UP SIGNAL INPUT
13
BL
RD
BK
RD/BLK
BL
WHT
3
OR
BK
OR
W4
WH
CB9
PR4
BK
6A CIRCUIT BREAKER
120V AC MODELS
4
OR
WH
GROUND
STUD
RD
WH
BK
RD/YL
BN
BN
*N17
BL
YL
BK
BN
BL
WH
4
PC BOARD
RD
N.O.
OR
3
LED 14 REAR LEFT
U10
TRANSFORMER
RD
LED 15 REAR RIGHT
L7
DC MODEL:
LOW BATTERY
INDICATOR
POWER INDICATOR
AUXILIARY
DOWN
LEVELING
INDICATOR
INPUTS
LOW BATTERY
INDICATOR FOR
AUXILIARY LOWERING
N.C.
DOWN
L6
L66 L66
8 AA
BATTERIES
YL
BK
CONTROL
ACTIVATE
B4
RD
RD
RD
1
LEVELING
INDICATORS
+
EMERGENCY
STOP
W3
16.0V DC INPUT
(CB4 = 15A, CB9 = 6A)
U9
GROUND CONTROL BOX
BK
KS1
1
FOR 240 V OPERATION
CB4 = 8A, CB9 = 3A)
WH
J BOX
GN/YL
3A CIRCUIT BREAKER
240V AC MODELS
RD
EN4
QD4
GN/YL
N
WH
WH
WH
WH
WH
GN/YL
GN/YL
WH
WH
BN
N
GN/YL
WH
BK
N
W5
TERMINAL STRIP
7
7
BK
RD
6
GN/YL
N.O.
PLATFORM
DOWN
GN/YL
6
RD
BN
5
5
4
4
YL
GN/YL
WH
OR
3
3
OR
WH
BL
2
2
RD
WH
1
1
BL
WH
BL
WH
OR
WIRE TO BE TAGGED
WITH AN (N) SLEEVE
5
WH
BK
BK
*N30
Y7
BK
WH
*N29
110V AC / 220V AC
TERMINAL STRIP
DETAIL
WH
BK
SW18
6
SW17
WH
OR
TO PLUG
GN/YL
GN/YL
H4
BK
NC
LEVEL
SENSOR
PCB
STRAIN RELIEF
DESCENT
ALARM
S7
7
TILT
SENSOR
TO MOTOR
GN/YL
RD
BL
OR
WH
YL
1
3
BK
BL
*N8
MOTOR
110V AC
MOTOR DETAIL
2
4
GND
OR
YL
EN6
WH
1
3
BK
J-BOX
M5
Y30
N.O.
DUMP
VALVE
WH
M5
N.O.
DUMP
VALVE
WH
J-BOX
GROUND
SCREW
Y30
GN/YL
OPTIONAL
WARNING LIGHT
AND
DESCENT ALARM
EN5
WH
WARNING
LIGHT
BK
GROUND
SCREW
BK
BK
FB2
GN/YL
*N27
UNITS WITHOUT PLUG
BL AND BN WIRES.
WH
WH
D5
POWER
SUPPLY
AC
WH
BK
BL
WH
GN/YL
BK
RD
BL
BN
GN/YL
RD
RD
GN/YL
7
N
BK
BK
GN/YL
OR
BL
WHT
7
6
BL
6
4 5
OR
4 5
1 2 3
WHT
1 2 3
N
BK
BK
STRAIN RELIEF
QD3
WH
240V AC MODELS
BK
BN
N
BL
WH
BK
15A CIRCUIT BREAKER
120V AC MODELS
GROUND
STUD
GN/YL
POWER TO
PLATFORM
GFCI
RECEPTACLE
YL
8
*N10
MOTOR
220 V AC
MOTOR DETAIL
2
4
GND
ES0073_K
Part No. 38139
7 - 42
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
EN9 = Junction box (option)
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB1
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BN
BK
GN
GN/YL
OR
RD
RD/YL
WH
YL
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

IWP Super Series AC TUV Models
with Base Mounted Junction Box
M
L
K
J
I
H
G
F
E
D
C
B
A
1
U12
P1
EMERGENCY
STOP
BK
TRANSFORMER
RD
BK
YL
1
N.C.
KS1
GROUND/
PLATFORM
RD
RD
BK
BK
N.O.
W3
L15 L13
B4
RD
BK
12V DC OUTPUT 8
RD
12V DC OUTPUT 9
12V DC OUTPUT 9A
AUXILIARY
DOWN
PLATFORM
DOWN
GN/YL
SW18
W4
WT
PC BOARD
BL
BK
SW17
RD
RD
BL
YL
OR
U10
3
N.C.
BK
L7
Y7
EN9
JUNCTION
BOX
OPTION
WH
GROUND 10
DC MODEL:
LOW BATTERY
INDICATOR
2
WH
BL
INDICATOR FOR
AUXILIARY LOWERING
BN
OR
L6
BL
WH
8 AA
BATTERIES
SW12
RD
16V AC INPUT 3
L5
WH
RD/YL
CENTER TAP INPUT 2
L14 L12
-
RD
16V AC INPUT 1
LEVELING
INDICATORS
BK
BL
3
POWER INDICATOR
BK
N.O.
2
+
THERMAL
DEVICE
YL
U9
BK
BL
RD
BK
4
P2
EMERGENCY
STOP
RD
N.O.
BK
WH
GND
GROUND
STUD
SW8
BL
GND
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
BK
RD
CB1
BK
UP
5
OR 3
EN2
15 AMP
BL 2
GROUND
CONTROL
BOX
WT
N.O.
WH 1
7
6
5
RD
BK
RD
2 BL
1 WH
SW18
RD
SW17
RD
6
BK
GND
BK
BK
GND
GN/YL
GROUND
STUD
GN/YL
WH
RD
BK
WH
M5
GN/YL
BK
7
GN/YL
6
RD
YL
4
WH
WH
WH
BK
3
WH
7
LS1
BL
2
TO
PLATFORM
PLATFORM
EXTENTION
MOTOR
BL
BK
WT
WH
7
OR
110V AC / 220V AC
4 GN
3 OR
OR
6
BK
4
OR
BK
3
WH
RD
2
POWER UNIT
QUICK DISCONNECT A
1
GROUND
STUD
GN/YL
RD
OR
OR
BK
WH
BK
GN/YL
BK
OR
QD3 1
BL
WH
D5
POWER
SUPPLY
AC
STRAIN RELIEF
RD
POWER TO
PLATFORM
GFCI
RECEPTACLE
GN/YL
YL
5
BK
TO PLATFORM
WH
N.C.
Y7 PLATFORM
DOWN
YL
RD
PLATFORM
OUTREACH
OPTION
TO MOTOR
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
BL AND OR WIRES.
WH
*N17
EN4
TERMINAL
STRIP
BK
DOWN
GN/YL
SW11
6
WH 4
N.C.
PLATFORM
UP/DOWN
SWITCH
7
WH
PLATFORM
CONTROL
BOX
YL
W6
QD4
TO BASE
WH
QUICK DISCONNECT B
EN1
OR
N
8
TO BASE
Y30
N.O.
DUMP VALVE
QUICK DISCONNECT A
TO PLATFORM
QD3
BK
Part No. 38139
7 - 43
with Base Mounted Junction Box
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB1
D5
EN
GND
KS1
L
LS1
M5
*N17
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BN
BK
GN
GN/YL
OR
RD
RD/YL
WH
YL
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

without Base Mounted Junction Box
L
K
J
I
H
G
F
D
C
P1
BK
1
TRANSFORMER
RD
BK
YL
1
N.C.
KS1
GROUND/
PLATFORM
RD
RD
BK
BK
N.O.
+
3
W3
LEVELING
INDICATORS
L15 L13
B4
BL
RD
BK
12V DC OUTPUT 8
RD
12V DC OUTPUT 9
12V DC OUTPUT 9A
WH
GROUND 10
AUXILIARY
DOWN
TILT
SENSOR
OR
DC MODEL:
LOW BATTERY
INDICATOR
3
S7
BK
L7
SW12
2
WH
OR
8 AA
BATTERIES
BN
WH
INDICATOR FOR
AUXILIARY LOWERING
BL
RD
16V AC INPUT 3
L6
WH
RD/YL
CENTER TAP INPUT 2
L5
L14 L12
-
RD
16V AC INPUT 1
POWER INDICATOR
BK
N.O.
2
BK
W4
U10
PC BOARD
BL
W6
TERMINAL
STRIP
RD
QD4
GROUND
STUD
BK
BL
GND
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
7
6
5
WH 4
CB1
OR 3
EN2
15 AMP
BL 2
GROUND
CONTROL
BOX
WT
UP
WH 1
7
6
3 OR
SW18
2 BL
BK
1 WH
SW17
WH
WH
6
BK
GND
GN/YL
BK
BASE
BK
GND
GROUND
STUD
RD
BK
WH
M5
GN/YL
WH
RD
WH
WH
WH
GN/YL
WH
BK
7
GN/YL
6
YL
4
BK
3
BL
2
WH
OR
WH
BK
BK
PLATFORM
EXTENTION
OR
7
TO
PLATFORM
LS1
MOTOR
BL
BK
YL
4 GN
OR
6
BK
4
OR
BK
3
OR
110V AC / 220V AC
5
DOWN
BK
7
POWER UNIT
RD
GROUND
STUD
GN/YL
N.O.
Y7 PLATFORM
WH
RD
BK
QUICK DISCONNECT A
TO PLATFORM
POWER TO
PLATFORM
GFCI
RECEPTACLE
5
GND
BK
STRAIN RELIEF
WH
RD
BK
OR
2
GN/YL
QD3 1
BL
POWER
SUPPLY
AC
WH
D5
1
WH
GN
GROUND
STUD
BK
PLATFORM
OUTREACH
OPTION
TO MOTOR
BK
BK
WH
QD7
POWER
INPUT
PLUG
RD
BL
BL AND OR WIRES.
WH
*N17
EN4
BK
DOWN
GN/YL
PLATFORM
UP/DOWN
SWITCH
RD
TO BASE
GND
BK
SW11
BK
WH
QUICK DISCONNECT B
N.O.
SW8
BK
WH
4
P2
PLATFORM
CONTROL
BOX
RD
OR
RD
BL
EMERGENCY
STOP
EN1
A
THERMAL
DEVICE
YL
U9
BK
BL
RD
WH
B
U12
EMERGENCY
STOP
BL
E
WH
M
OR
N
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 44
without Base Mounted Junction Box
ABBREVIATION LEGEND
Item
Description
B
Battery
B4 = 8 AA batteries
15A circuit breaker
Power supply AC
Enclosure
Ground
Led or light
Normally closed
Normally open
Power switch
Quick disconnect
Tilt sensor
Switch
SW24 = Lift enable
U9 = Transformer
U10 = PC board
Wiring component
Valve coil
Y7 = Platform down
CB1
D5
EN
GND
KS1
L
LS1
M5
N.C.
N.O.
P
QD
S7
SW
U
W
Y
WIRE COLOR LEGEND
Color
BL
BN
BK
GN
GN/YL
OR
RD
RD/YL
WH
WH/BK
YL
Description
Blue
Brown
Black
Green
Green/Yellow
Orange
Red
Red/Yellow
White
White/Black
Yellow
Note: Use these 2
legends for the
schematic on the
opposing page.

with Outreach
M
L
K
J
I
H
G
F
E
D
C
B
A
1
RD
P1
U12
EMERGENCY
STOP
N.C.
RD
RD
BK
YL
RD
BK
3
W3
L5
L14 L12
GROUND
N.O.
BK
-
BK
BK
RD
BL
L15 L13
B4
AUXILIARY
DOWN
RD
BK
RD
12V DC OUTPUT 9
12V DC OUTPUT 9A
3
GN/YL
RD
S7
BK
TILT
SENSOR
OR
W4
U10
RD
PC BOARD
BL
BK
OR
WH
BK
GN
BL
N.O.
BL
DC MODEL:
LOW BATTERY
INDICATOR
2
WH
OR
GROUND 10
L7
SW12
BN
WH
12V DC OUTPUT 8
INDICATOR FOR
AUXILIARY LOWERING
BL
RD
16V AC INPUT 3
8 AA
BATTERIES
BL
L6
WH
RD/YL
CENTER TAP INPUT 2
POWER INDICATOR
KS1
RD
16V AC INPUT 1
LEVELING
INDICATORS
+
RD
2
BK
BK
THERMAL
DEVICE
TRANSFORMER
1
KS1
N.O.
YL
U9
BK
PLATFORM
4
P2
W6
EMERGENCY
STOP
GN/YL
EN2
WH 1
BK
POWER UNIT
110V AC / 220V AC
GND
GROUND
STUD
GN/YL
BK
BK
7
GROUND
STUD
RD
RD
FROM BASE
BK
GND
GN/YL
6
TO
PLATFORM
BK
M5
BK
WH
GN/YL
WH
GN/YL
WH
GN/YL
POWER TO
PLATFORM
GFCI
RECEPTACLE
WH
WH
LS1
MOTOR
WH
SW17
GN/YL
WH
OR
EN4
BK
1 WH
PLATFORM
EXTENTION
RD
BL
SW18
BL
YL
7
2
BK
6
3 OR
BL
4
YL
WH
3
5
4 GN
PLATFORM
OUTREACH
OPTION
TO PLATFORM
2
N.O.
PLATFORM
DOWN
BK
QUICK DISCONNECT A
1
BK
OR
7
Y7
WH
RD
OR
6
5
BK
BK
BK
4
2
STRAIN RELIEF
RD
BK
3
GN/YL
2
BL
TO MOTOR
RD
BL
QD3 1
OR
POWER
SUPPLY
AC
WH
D5
RD
BK
WH
GN/YL
BK
OR
RD
QD7
GN/YL
15 AMP
POWER
INPUT
PLUG
5
7
6
GND
GROUND
STUD
WH
CB1
UP
DOWN
6
OR 3
GROUND
CONTROL
BOX
WT
GN/YL
BK
PLATFORM
UP/DOWN
SWITCH
7
WH 4
GROUND
STUD
CONTROL
ACTIVATE
SWITCH
BK
BL
GND
GN/YL
SW8
RD
TO BASE
GND
GROUND
STUD
QUICK DISCONNECT B
BK
BK
PLATFORM
CONTROL
BOX
SW11
QD4
N.C.
BK
EN1
TERMINAL
STRIP
RD
WH
BL
N
QUICK DISCONNECT A
Y30
TO PLATFORM
8
QD3
N.O.
DUMP VALVE
BK
Part No. 38139
7 - 45
with Outreach
Hydraulic Schematic Legend
Pressure Gauge
Differential
sensing valve
Priority flow
regulator
Solenoid operated
2 position 2 way
directional valve
Solenoid operated
3 position 4 way
directional valve
Y30
Y7
Y5
Y4
Solenoid operated
2 position 2 way
normally closed valve
with manual over-ride
Solenoid operated
2 position 2 way valve
normally closed
Y32
Solenoid operated 2
position 2 way valve,
normally open
M
Check valve,
pilot-operated
Adjustable
relief valve
Relief
valve
Solenoid operated
2 position 3 way
directional valve
Solenoid operated
dump valve
Foot
pump valve
A
Pump prime mover,
electric motor
0.035/
0.88mm
Orifice
with size
NCV
B
Check Valve
Cylinder
single acting
Cylinder
double acting
Pump,
fixed displacement
Wheel motor,
fixed displacement
Button operated
2 position 2 way
directional valve
Part No. 38139
Return filter
7 - 46
Hydraulic Schematic Legend
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
DESCRIPTION
Normally open dump valve
Check valve
Adjustable relief valve
Normally closed down valve
Flow control valve — pressure compensating
Check valve
Note: Use this
legend for the
schematic on the
opposing page.

Hydraulic Schematic
AWP Super Series Models
N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
CYLINDER ASSEMBLY
2
D
Y7
F
3
E
TANK
PRESSURE
4
5
PRESSURE
TANK
A
Y30
6
B
C
M5
M
7
1600 psi
110 bar
100 MESH
8
POWER UNIT ASSEMBLY
Part No. 38139
7 - 47
Hydraulic Schematic
ABBREVIATION LEGEND
ITEM
AI
AL
CV
CV1
CV2
CV3
CV4
CV5
EN1
EN2
FC1
FC2
FS
G1
KS1
M6
NCV
NOV
P1
P2
QD6
SW8
SW10
SW12
SW13
SW14
SW15
DESCRIPTION
Compressed air indicator
Air lubricator
Check valve
Main — pilot operated check valve
Outrigger interlock valve — front left
Outrigger interlock valve — front right
Outrigger interlock valve — rear right
Outrigger interlock valve — rear left
Platform control box
Ground control box
Orifice - Flow control, hydraulic
Orifice - Flow control, pneumatic
Filter with water trap
Pressure gauge — compressed air inlet
Key switch — air supply on/off
Air motor
Emergency stop button - base
Emergency stop button - platform
Compressed air supply
Control activate switch
Platform up/down switch
Outrigger interlock switch — front left
Outrigger interlock switch — front right
Outrigger interlock switch — rear right
Outrigger interlock switch — rear left
IMPORTANT NOTES
Item
Description
Dotted line
Solid line
Indicates pnuematic route
Indicates hydraulic route
Note: Use these 2
legends for the
schematic on the
opposing page.

Hydraulic/Pneumatic Schematic
N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
CYLINDER ASSEMBLY
G1
QD6
FS
CV1
AL
MAIN
OUTRIGGER
ENABLE
VALVE
AIR
LUBRICATOR
CYL
FC2
NCV
EN2
GROUND
CONTROL
BOX
P1
CV
KS1
BASE
EMERGENCY
STOP
2
EN1
3
PLATFORM
CONTROL
BOX
P2
EMERGENCY
STOP
SW10
SW8
CONTROL
ACTIVATE
SWITCH
N.C.
SW12
SW13
FC1
PLATFORM
UP/DOWN
SWITCH
UP
4
DOWN
SW14
SW15
5
AI
AI
AI
AI
CV2
CV3
CV4
CV5
PRESSURE
TANK
6
NOV
RV1
1600 psi
110 bar
MUFFLER
7
M
M6
AIR
MOTOR
100 MESH
8
POWER UNIT ASSEMBLY
Part No. 38139
7 - 48
Hydraulic/Pneumatic Schematic
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
DESCRIPTION
Check valve
Normally closed down valve with
manual override
Check valve
Check valve, system pressure
Check valve, directs flow to tank
Manual release valve, lowers base
Relief valve, outer base frame
Check valve, pilot operated
Foot pump
Note: Use this
legend for the
schematic on the
opposing page.

Hydraulic Schematic
IWP Super Series Models
without Power Assist
N
M
L
K
J
I
H
G
F
E
D
BASE LIFT
CYLINDER
OR
A
B
G
J
A
PLATFORM LIFT CYLINDER
.030’’
(0.760 mm)
.030’’
(0.760 mm)
1600 psi
(110 bar)
B
1
CYL
I
C
2
K
L
D
H
3
F
Y7
FOOTPUMP MANIFOLD ASSY.
E
TANK
4
TANK
PRESSURE
5
6
PRESSURE
TANK
A
Y30
B
7
C
M5
M
1600 psi
(110 bar)
8
100 MESH
POWER UNIT ASSEMBLY
Part No. 38139
7 - 49
Hydraulic Schematic
without Power Assist
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
AA
AB
AC
AD
DESCRIPTION
Check valve
Lift relief valve
Check valve
Normally closed down valve with manual override
Check valve, base lift
Check valve, inlet to foot pump
Check valve, foot pump
Solenoid valve, all functions
Solenoid valve, forward-reverse
Relief valve, power wheel assist
Note: Use this
legend for the
schematic on the
opposing page.

Hydraulic Schematic
with Power Assist
N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
AT
PRESSURE
TANK
AD
AA
TANK
1600 psi
110 bar
POWER WHEEL
ASSIST MOTOR
B
A
AB
Y5
A
2
C
AC
M2
A
Y32
3
P
B
M5
Y4
M1
POWER WHEEL ASSIST MANIFOLD ASSY.
M
100 MESH
HYDRAULIC
POWER UNIT
4
5
BASE LIFT
CYLINDER
.030 in
0.760 mm
6
F
D
.030 in
0.760 mm
G
I
K
E
PLATFORM LIFT
CYLINDER
L
J
1600 psi
110 bar
7
H
8
FOOTPUMP MANIFOLD
Part No. 38139
7 - 50
Hydraulic Schematic
with Power Assist
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
CA
CB
CC
CD
CE
DESCRIPTION
Solenoid operated normally open dump valve
Check valve
Lift relief valve
Check valve
Solenoid operated lowering valve with manual override
Check valve, base lift
Check valve, inlet to foot pump
Relief valve, power wheel assist
Relief valve, cross port
Note: Use this
legend for the
schematic on the
opposing page.

Hydraulic Schematic
with Power Assist and Brakes
N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
TEST
AT
TANK
CA
CD
TANK
1600 psi
110 bar
M2
750 psi
51.7 bar
A
B
A
CB
Y5
A
2
1600 psi
110 bar
CC
CE
PRESSURE
C
Y32
3
P
B
M5
Y4
M1
POWER ASSIST MANIFOLD ASSY.
M
100 MESH
HYDRAULIC
POWER UNIT
4
5
BASE LIFT
CYLINDER
.030 in
0.760 mm
6
D
F
.030 in
0.760 mm
G
I
K
E
PLATFORM LIFT
CYLINDER
L
J
1600 psi
110 bar
7
H
8
FOOTPUMP MANIFOLD
Part No. 38139
7 - 51
Hydraulic Schematic
with Power Assist and Brakes
ABBREVIATION LEGEND
ITEM
A
B
C
D
E
F
G
H
I
J
K
L
BA
BB
BC
BD
DESCRIPTION
Check valve
Check valve
Check valve, directs flow to tank
Check valve, pilot
Solenoid valve, system relief
Note: Use this
legend for the
schematic on the
opposing page.

Hydraulic Schematic
with Power Assist, Brakes and Cross Port Relief
N
M
L
K
J
I
H
G
F
E
D
C
B
A
1
TEST
AT
1600 psi
110 bar
TANK
BA
B
A
BB
POWER ASSIST
MOTOR
M2
Y5
2
A
1600 psi
110 bar
BC
A
PRESSURE
TANK
BD
C
Y32
3
P
B
M5
Y4
M1
POWER WHEEL ASSIST MANIFOLD ASSY.
M
100 MESH
4
HYDRAULIC
POWER UNIT
5
BASE LIFT
CYLINDER
.030 in
0.760 mm
6
F
D
.030 in
0.760 mm
G
I
K
E
PLATFORM LIFT
CYLINDER
L
J
1600 psi
110 bar
7
H
8
FOOTPUMP MANIFOLD
Part No. 38139
7 - 52
Hydraulic Schematic
with Power Assist, Brakes and Cross Port Relief
Phone 425.881.1800
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800.536.1800
Fax 425.883.3475
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