RAIL Solutions

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SOLUTIONS/
rail
Solutions
Dear business associate, Dear user,
For many years, our special rail tools range has included not
just highly efficient products for professionals but also the
service that is the distinguishing mark of the Rhodius brand.
CUSTOMeR
We do not see service as a standard solution for everyone.
Our customer support staff are always on hand for expert and
individual advice that meets your specific needs.
What is more, we are always happy to receive suggestions and
critical feedback to make our collaboration with you even easier and
more immediately responsive than it already is.
Of course we at Rhodius continually strive to improve in house:
This brochure is particularly user-friendly – starting with the
application and homing in on the optimal product. So you will
be able to find the right tool even faster and than before.
Our aim is your absolute satisfaction. Judge us by this.
Mike C. Wolf
Managing Director / CSO Sales and Marketing
The fastest way to the right product:
Information
about
Machine capacity
for cutting discs,
Width of disc,
Material and Quality reference
- Quality system
TOPline products offer professional users maximum product
benefits, reliability and comfort
in treatment and an optimum
price-performance ratio.
PROline products have been
designed for very high quality
demands and frequent use in
industry and trades. They offer
a good price-performance ratio
and a high efficiency.
02
≥ 4,8 kW
mm:
3,3 - 3,5
Width of disc
Colour code for
material
Machine capacity
for cutting discs
Quality reference
Steel
The ORDeR. QUICK AND EASY.
phONE AND FAX:
GERMANY:
INTERNATIONAL:
+49 2636 920-600
+49 2636 920-181
+49 2636 920-500
+49 2636 920-167
CUSTOMER SERVICE –
If NeCeSSaRy ON-The-SPOT SUPPORT!
Working with professional products only becomes successful as well
if they are handled correctly. Because it doesn’t matter how good the
tool is, it needs a trained hand to get the most out of it. Therefore an
extensive training is one of our central jobs so that we can provide our
customers with the “right” grinding tool for perfect results.
You too can benefit from:
• professional and comprehensive product presentations by Rhodius
application engineers
• extensive training for your specialist staff respective your workforce
• support for application problems, in urgent cases on-site.
Give us a call! The Rhodius-Team
will be pleased to be of assistance
at any time.
03
04
RaIL
Solutions
In product development it isn’t just the structure of the discs that matters – more important is the correct
interplay between:
•
Human
•
Tool
•
Machine
•
Workpiece
•
Processing geometry
Accordingly, RHODIUS offers you rail cutting discs matched to the power of your machine for the fast
and economical cutting of very high strength rails
•
Machines from 4,8 kW
•
Machines from 5,8 kW
p.09
CUTTING e. g. with CEMAFER
FT28 QUICK
CUT
p.06
FT41 SUpER
CUT
p.06
FT49 CUT
FT63 CUT
RAIL
p.08
ORANGE
p.08
CUTTING e. g. with ROBEL
FT75 SOFT
CUT
p.07
All rail cutting discs designed for machines with a power output
upward of 4.8 kW also yield outstanding results on more powerful
machines.
SpECIAL DESIGNS
We are happy to collaborate with you in the production of special designs.
We can also provide discs in various dimensions and designs specified by you. We are always happy to
provide you with further information – just call +49 (0) 2636 920 - 500.
05
CUTTING
≥ 4,8 kW
CUTTING / MaChINeS FROM 4,8 KW
≥ 4,8 kW
mm:
3,3 - 3,5
Rhodius machine recommendation:
CEMAFER 350
ideal for e. g.:
Flat, Form 41
fT28
QUICk CUT
Cutting Speed:
Lifetime:
Fast and precise cut, good lifetime
FT28 QUICK CUT
93A24N5BF1428
Flat, Form 41
300 x 3,3 x 22,231)
205906
4011890063477
BF
10
2)
205904
4011890060032
BF
10
2)
205903
4011890060025
BF
10
350 x 3,5 x 25,40
350 x 3,5 x 22,23
1)
Maximal permissible working speed 80 m/s
2)
Maximal permissible working speed 100 m/s
≥ 4,8 kW
mm:
4,0
Rhodius machine recommendation:
CEMAFER 350
ideal for e. g.:
Flat, Form 41
fT41
SUPeR CUT
Cutting Speed:
Lifetime:
Ideally suited for cutting insulated rail joints
FT41 SUPER CUT
95A24N12BF341
Flat, Form 41
300 x 4,0 x 22,231)
205380
4011890063507
BF
10
2)
205384
4011890063491
BF
10
2)
205383
4011890060001
BF
10
350 x 4,0 x 25,40
350 x 4,0 x 22,23
www.rhodius-schleifwerkzeuge.de
06
1)
Maximal permissible working speed 80 m/s
2)
Maximal permissible working speed 100 m/s
+49 2636 920-500
+49 2636 920-167
≥ 4,8 kW
Rhodius machine recommendation:
ROBEL 13.86
ideal for e. g.:
Flat, Form 41
≥ 4,8 kW
4,0
fT75
SOfT CUT
Cutting Speed:
Lifetime:
Relatively soft disc, small angular deviation also at high outside
temperatures
FT75 SOFT CUT
39A30N10BF120175
Flat, Form 41
350 x 4,0 x 25,401)
1)
209024
4011890074732
BF
10
Maximal permissible working speed 100 m/s
RIGhT CUT
1) On unmounted rails:
fT63
The cleanest technical cut is provided by using an oscillating
action in a pendulum fashion and without exerting additional
pressure:
•
•
•
•
•
•
Allows cool cutting
Increases stock removal efficiency
Prolongs the service life of Machine and of the cut-off wheel
Retains the rail material structure
Avoids overheating and an increase in hardness
Reduces cutting time
2) On laid rails:
The compressive strain in the rail head is very high in
this case. You can prevent the cut-off wheel sticking in the
cutting gap.
To do so, always cut the rail from bottom to top. The compressive strain thus becomes a tensile stress.
1. Ansatz
2.
5.
3.
1.
www.rhodius-schleifwerkzeuge.de
2. Ansatz
+49 2636 920-500
4.
+49 2636 920-167
07
CUTTING
mm:
≥ 4,8 kW
mm:
4,0
Rhodius machine recommendation:
CEMAFER 350
ideal for e. g.:
Flat, Form 41
fT49
CUT RaIL
Cutting Speed:
Lifetime:
Good price-performance ratio
FT49 CUT RAIL
31A24L12BF349
Flat, Form 41
350 x 4,0 x 25,401)
203489
4011890018293
BF
10
1)
203487
4011890018279
BF
10
350 x 4,0 x 22,23
1)
Maximal permissible working speed 100 m/s
≥ 4,8 kW
mm:
4,0
Rhodius machine recommendation:
CEMAFER 350
ideal for e. g.:
Flat, Form 41
fT63
CUT ORaNGe
Cutting Speed:
Lifetime:
Economical alternative to the FT28 QUICK CUT and FT41 SUPER CUT
with a diameter 300 mm
FT63 CUT ORANGE
31A24P10BF363
Flat, Form 41
300 x 4,0 x 22,231)
1)
www.rhodius-schleifwerkzeuge.de
08
203459
4011890018057
BF
10
Maximal permissible working speed 80 m/s
+49 2636 920-500
+49 2636 920-167
In product development it isn’t just the structure of the discs that matters – more important is the correct
interplay between:
•
Human
•
Tool
•
Machine
•
Workpiece
•
Processing geometry
Accordingly, RHODIUS offers you rail cutting discs matched to the power of your machine for the fast
and economical cutting of very high strength rails
•
Machines from 4,8 kW
p.05
•
Machines from 5,8 kW
CUTTING e. g. with pARTNER
FT60 pOWER
CUT
p.10
FT48 pOWER
CUT
p.10
CUTTING e. g. with ROBEL
FT27 QUICK
CUT
p.11
SpECIAL DESIGNS
We are happy to collaborate with you in the production of special designs.
We can also provide discs in various dimensions and designs specified by you. We are always happy to
provide you with further information – just call +49 (0) 2636 920 - 500.
09
CUTTING
≥ 5,8 kW
CUTTING / MaChINeS FROM 5,8 KW
≥ 5,8 kW
mm:
4,0
PARTNER/
HUSQVARNA K1250
Rhodius machine recommendation:
ideal for e. g.:
Flat, Form 41
fT60
POWeR CUT
Cutting Speed:
Lifetime:
High cutting speed thanks to the high machine drive output, ideally
suited for insulated rail joints
FT60 POWER CUT
89A24P12BF9760
Flat, Form 41
350 x 4,0 x 22,231)
1)
350 x 4,0 x 25,4
1)
206716
4011890058732
BF
10
206066
4011890057285
BF
10
Maximal permissible working speed 100 m/s
≥ 5,8 kW
mm:
4,5
PARTNER/
HUSQVARNA K1250
Rhodius machine recommendation:
ideal for e. g.:
Flat, Form 41
fT48
POWeR CUT
Cutting Speed:
Lifetime:
Alternative product to FT60 POWER CUT with a diameter of 400 mm
FT48 POWER CUT
89A24P10BF10248
Flat, Form 41
400 x 4,5 x 25,401)
1)
www.rhodius-schleifwerkzeuge.de
10
206894
4011890063422
BF
10
Maximal permissible working speed 100 m/s
+49 2636 920-500
+49 2636 920-167
≥ 5,8 kW
mm:
3,3
Rhodius machine recommendation:
ROBEL 13.70
ideal for e. g.:
Flat, Form 41
fT27
Very thin cutting disc in diameter 300 mm
FT27 QUICK CUT
93A24N5BF1427
Flat, Form 41
300 x 3,3 x 22,231)
1)
www.rhodius-schleifwerkzeuge.de
205905
4011890063484
BF
10
Maximal permissible working speed 80 m/s
+49 2636 920-500
+49 2636 920-167
11
CUTTING
Cutting Speed:
Lifetime:
≥ 5,8 kW
QUICk CUT
12
RaIL
Solutions
RHODIUS grinding wheels are ideal for cleaning rail surfaces and grinding the rail head. The mixture used
has been specially developed for applications in track infrastructure.
GRINDING e. g. with all current ANGLE GRINDERS
SF49
p.14
fT63
SpECIAL DESIGNS
We are happy to collaborate with you in the production of special designs.
We can also provide discs in various dimensions and designs specified by you. We are always happy to
provide you with further information – just call +49 (0) 2636 920 - 500.
13
GRINDING
Grinding discs
GRINDING / GRINDING DISCS
mm:
8,0
Rhodius machine recommendation:
all current angle grinders
ideal for e. g.:
Form 27
Sf49
Removal:
Lifetime:
High stock removal and cool grinding
SF49
A24Q8BF1349
Form 27
230 x 8,0 x 22,231)
1)
www.rhodius-schleifwerkzeuge.de
14
203344
4011890017173
BF
10
Maximal permissible working speed 80 m/s
+49 2636 920-500
+49 2636 920-167
RHODIUS grinding discs in various forms, sizes, dimensions and bore diameters make it possible without
difficulty to remove burr formations from rail heads, points and running surfaces.
These products can also be used to grind surface welds and groove bottoms.
GRINDING e. g. with CEMAFER
SF07
p.16
GRINDING e. g. with ROBEL
SF14
p.16
SF79
p.17
SpECIAL DESIGNS
We are happy to collaborate with you in the production of special designs.
We can also provide discs in various dimensions and designs specified by you. We are always happy to
provide you with further information – just call +49 (0) 2636 920 - 500.
15
GRINDING
Grinding discs
GRINDING / GRINDING DISCS
mm:
12,0 - 23,0
Rhodius machine recommendation:
ROBEL 13.61
ideal for e. g.:
Form 1
Sf14
63
Very hard disc due to the high proportion of zirconium
SF14
89A16U8BF1414
Form 1
230 x 20 x 22,231)
394906
4011890063538
BF
1
1)
394901
4011890063569
BF
1
1)
394900
4011890063576
BF
1
1)
206114
4011890063453
BF
1
1)
205943
4011890063460
BF
1
250 x 23 x 22,23
230 x 23 x 22,23
250 x 20 x 25,40
230 x 12 x 22,23
1)
mm:
32,0
Maximal permissible working speed 63 m/s
Rhodius machine recommendation:
CEMAFER MC3
ideal for e. g.:
Form 5
Sf07
50
Hard disc due to the high bond content
SF07
A16P6BF1307
Form 5
255 x 32 x 25,40/
1 x 153 x 121)
1)
www.rhodius-schleifwerkzeuge.de
16
394905
4011890063545
BF
1
Maximal permissible working speed 50 m/s
+49 2636 920-500
+49 2636 920-167
mm:
25,0
Rhodius machine recommendation:
ROBEL 13.61
ideal for e. g.:
Form 1
Sf 79
50
Hard disc due to the high bond content
SF 79
A20N-BF179
Form 1
260 x 25 x 1201)
394904
4011890063552
BF
1
www.rhodius-schleifwerkzeuge.de
+49 2636 920-500
+49 2636 920-167
17
GRINDING
Maximal permissible working speed 50 m/s
Grinding discs
1)
18
RaIL
Solutions
GRINDING / CUP WheeLS
GRINDING e. g. with MÖSER
TS48
p.20
GRINDING with all current ANGLE GRINDERS
TS87
p.20
SpECIAL DESIGNS
We are happy to collaborate with you in the production of special designs.
We can also provide discs in various dimensions and designs specified by you. We are always happy to
provide you with further information – just call +49 (0) 2636 920 - 500.
19
GRINDING
Cup wheels
RHODIUS cup wheels for rail head profile grinding machines are ideal for the correct grinding of rail heads.
Further applications are: the grinding of cold-hot thermite welds and running surfaces with surface welds,
and the elimination of corrugations.
mm:
55,0
Rhodius machine recommendation:
all current angle grinders
ideal for e. g.:
Form 11
TS87
50
High hardness and stock removal
TS87
A20S5B1387
Form 11
110/90 x 55 x 22,231) 394920 4011890063514
1)
mm:
110,0
B
6
Maximal permissible working speed 50 m/s
Rhodius machine recommendation:
ideal for e. g.:
Form 6
MÖSER Ro-V135A
TS48
50
High proportion of zirconium permits a high rate of stock removal
TS48
A20P4B
Form 6
100 x 110 x 22,231)
1)
www.rhodius-schleifwerkzeuge.de
20
391740
4011890063408
B
1
Maximal permissible working speed 50 m/s
+49 2636 920-500
+49 2636 920-167
GRINDING / GRINDING CyLINDeR
RHODIUS grinding cylinders are ideal for the correct grinding of rail heads, cold-hot thermite weld joints and
running surfaces with surface welds, and the elimination of corrugations.
p.22
SZ40
p.22
SZ39
p.23
GRINDING e. g. with MÖSER
SZ04
p.23
SpECIAL DESIGNS
We are happy to collaborate with you in the production of special designs.
We can also provide discs in various dimensions and designs specified by you. We are always happy to
provide you with further information – just call +49 (0) 2636 920 - 500.
21
GRINDING
SZ53
Grinding cylinder
GRINDING e. g. with CEMAFER
mm:
65,0
Rhodius machine recommendation:
ideal for e. g.:
Form 6
CEMAFER MP6/MP12
SZ53
50
Ideal suited for cool grinding thanks for its special bond
SZ53
A14Q5B1353
Form 6
125 x 65 x M201)
1)
mm:
65,0
394933
4011890018132
B
4
Maximal permissible working speed 50 m/s
Rhodius machine recommendation:
ideal for e. g.:
Form 6
CEMAFER MP6/MP12
SZ40
50
Ideal for hot grinding thanks to its special heat-resistant bond
SZ40
A14Q5B1340
Form 6
125 x 65 x M201)
1)
www.rhodius-schleifwerkzeuge.de
22
394934
4011890017036
B
4
Maximal permissible working speed 50 m/s
+49 2636 920-500
+49 2636 920-167
mm:
65,0
Rhodius machine recommendation:
ideal for e. g.:
Form 6
CEMAFER MP23
SZ39
50
Suited for hot and cool grinding
SZ39
3A14O3B39
Form 6
150 x 65 x M201)
1)
B
4
Rhodius machine recommendation:
ideal for e. g.:
Form 6
MÖSER Ro-V1985
SZ04
50
Alternative product to SZ40 with 4xM8 adapter
SZ04
A14Q5B1304
Form 6
125 x 60 x 55/4 x M81) 390464 4011890063415
1)
www.rhodius-schleifwerkzeuge.de
B
4
Maximal permissible working speed 50 m/s
+49 2636 920-500
+49 2636 920-167
23
GRINDING
60,0
4011890074596
Grinding cylinder
mm:
394986
Maximal permissible working speed 50 m/s
24
RaIL
Solutions
GRINDING / RUbbING bLOCkS
25
GRINDING
Rubbing Blocks
RHODIUS Rubbing blocks can be used to re-profile the rail head and to remove rail corrugation. The rubbing
blocks can be manufactured individually to meet customer wishes.
The left figure shows an example of a rubbing block
Special designs …
... can be manufactured according to your specifications in a variety
of sizes and designs. We are always happy to provide you with further information – just call +49 (0) 2636 920 -600.
www.rhodius-schleifwerkzeuge.de
26
+49 2636 920-500
+49 2636 920-167
27
Info / Safety
TEChNOLOGY
TEChNOLOGY
PRODUCT DESIGNATION.
The DISC LABEL.
Material symbols
for the material to be processed:
Steel
4
Dimensions
in mm and inches
1
350 x 4,0
Disc
diameter
5
6
2
7
Width of disc
in mm
8
3
9
10
Quality reference
General overview
1
Safety pictograms (Overview see below)
5
Bar-Code
9
2
Material pictograms (Overview see below)
6
Inforing with expiry date
10 Product reference
3
Traceability code
7
oSa identification
4
Manufacturer
8
Maximal permissible working speed
Article Number
MaTeRIaL RefeReNCe aND SafeTy DESIGNATION.
Steel
Protective gloves
No face grinding
Track construction/rail
Pay attention
to the safety
information
Do not use
damaged disc
Eye-, ear and
dust protection
28
DeSIGNaTION Of ABRASIVE DISCS.
Designation of abrasive discs according to EN 12413:
On the abrasive discs the type of grit, grit size, hardness, structure, bonding and code are indicated.
A 24 U 9 BF 1337
Abrasive grit
Grit size
Key
A = Standard aluminium-oxide
Z = Zirconium
C = Silicon carbide
Grit size in MESH acc. to FEPA
standards:
The Key contains operational
information.
4 to 24 = rough
30 to 60 = medium
70 to 220 = fine
Type of bonding
For graduations within the individual grit
qualities, numbers may be added in front
of the letter for the abrasive grit, e. g.:
30A = Semi-friable aluminium oxide
54A = Pink aluminium oxide
56A = White aluminium oxide
89A = Special aluminium oxide
B = Synthetic resin bonding
BF = Synthetic resin bonding
with fibre reinforced
Degree of hardness
Structure
The hardness is specified with
the letters A to Z. It increases
from A to Z.
The structure is identified by the numbers
0 to 14. The higher the number, the more
open the structure, and the more porous
the abrasive disc.
Safe TOOLS MADE IN GERMANY.
oSa-manufacturers guarantee safety.
oSa stands for “Organisation for the Safety of Abrasives”. Leading manufacturers
of quality abrasives have joined together in this international organisation to document the high safety standard of their brand and quality products.
What does the oSa-symbol mean for you?
TEChNOLOGY
The Rhodius guarantee
Rhodius - your partner for tool safety at the highest level. Rhodius is a leading
manufacturer of grinding tools and meets all the requirements of national and
international laws, standards and guidelines because the Rhodius quality management system is certified according to EN ISO 9001 and thus guarantees
compliance with all regulations.
29
Info / Safety
Through the oSa trademark, Rhodius guarantees that the tool marked in this way
has been manufactured according to the world-wide strict guidelines of the oSa.
All Rhodius cutting and grinding tools bear the oSa trademark and thus meet the
highest safety standards. Rhodius is also a founding member of the oSa.
MAChINE-ReQUIReMeNTS
Please check before initial operation:
• Have you selected the correct wheel for the machine?
Lösungen
Information
• Is the machine powerful enough for the task?
• Is the belt tension correctly set?
• Have you selected the recommended fuel and the oil mix ratio?
TeChNICaL
SICheRheITS
• Is the air filter and fuel filter in good condition?
• Check wheel speed shown on the label is compatible with the machine speed.
If not do not use.
• Secure and mount the clamping device making sure the tolerance between
pins and bushes is correct
Optimum cutting results will only be achieved if these points are taken into
consideration!
Any questions? Our application technology field service department will
be pleased to help: Phone: +49 (0) 2636 / 920 500,
FAX:
+49 (0) 2636 / 920 167
ReCOMMeNDaTIONS fOR WORK
• Let the machines warm up for at least 60 seconds to achieve full power.
• Always move the Machine in an oscillating cut in a pendulum fashion. This
minimises heat and reduces the accumulation of heat in the cutting gap
(cf. Fig. p. 7).
• Always select the smallest possible rail cross-section (cf. Fig. p. 7).
• Never exceed the power limit of the motor during cutting-off. An overload
can usually be heard through a drop in speed.
• Do not exert unnecessary pressure on the wheel if you want to exploit the
machine‘s full power. Pressure also means damaging the rail through over
heating and increasing hardness.
• Always place the wheel on the workpiece with normal force.
Any questions? Our application technology field service department will
be pleased to help: Phone: +49 (0) 2636 / 920 500,
FAX:
+49 (0) 2636 / 920 167
30
fOR yOUR NOTES
General notes:
Information on the scope of delivery, appearance, performance and dimensions of the tool are true for the time
of printing. Errors and omissions excepted.
No liability for misprints. Copying, reprinting, storage or
publication only with the express consent of
Rhodius Schleifwerkzeuge GmbH & Co. KG,
Brohltalstraße 2, 56659 Burgbrohl
(Germany).
Burgbrohl, April 2011
31
GB 900421/Rev 2
RHODIUS Schleifwerkzeuge GmbH & Co. KG · Brohltalstraße 2 · D-56659 Burgbrohl
Phone +49 2636 920 500 · FAX +49 2636 920 167
[email protected] · www.rhodius-schleifwerkzeuge.de