docPNEUDRI Heatless Dryer DME Preventative Maintenance Kits
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PNEUDRI Heatless Dryer DME Preventative Maintenance Kits
Maintenance Guide - MiDAS Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet and outlet air filters and service drains Recommended Service B Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 3 Months Daily Operation Component 6 Months Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service 6 Months A B 12 Months D E 18 Months 24 Months 30 Months 36 Months 42 Months Exhaust Silencer valves 1 48 Months 54 Months 60 Months PNEUDRI Heatless Dryer MiDAS Preventative Maintenance Kits A - Silencer Service (required every 12 months) This is a multiple kit item, check quantity required table Description Kit: Silencer Element MiDAS Kit No 608310003 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (not standard with this model) D - Valve Service (required every 24 months) One kit required for each dryer Description Kit No Kit: Exhaust Valve MiDAS 50Hz 608310001 Kit: Exhaust Valve MiDAS 60Hz 608310002 E - Desiccant Service (required every 24 months) One kit required for each dryer Description Kit No DAS 1 608203081 DAS 2 608203082 DAS 3 608203083 DAS 4 608203084 DAS 5 608203085 DAS 6 608203086 DAS 7 608203087 2 Maintenance Guide - DM Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check pressure gauges during purging for excessive back pressure Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet, outlet and control air filters and service drains Recommended Service B Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 3 Months Daily Operation Component 6 Months Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service 6 Months 12 Months - - A B C D 18 Months - 24 Months 30 Months 36 Months - - 42 Months - 48 Months E Valves 3 60 Months - Rer Filter User Guide Exhaust Silencer 54 Months PNEUDRI Heatless Dryer DM Preventative Maintenance Kits A - Silencer Service (required every 12 months) One kit required for each dryer Description Kit No Kit: Exhaust Silencer MIDI DM 012 - 040 608233670 Kit: Exhaust Silencer MIDI DM 050 - 080 608330001 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (not standard with this model) D - Valve Service (required every 24 months) One kit required for each dryer Kits: Individual Valves Kit: Valve Overhaul Description Kit: Valve Overhaul DM012-025 Inlet Outlet 608233671 608233674 Exhaust Control 608233690 608233677 Kit: Valve Overhaul DM030-040 608233672 608233675 Kit: Valve Overhaul DM050-080 608233673 608233676 608233691 608233680 608233679 608233692 E - Desiccant Service (required every 30 months) These are multiple kit items, check quantity required table Description Kit No Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MX 13X (11.2 Ltr) 608203662 Kit: Column Seals MIDI 608203733 Quantity Required Table Description Kit: Desiccant AA (11.2 Ltr) DM012 -40 608203661 608203733 -70 1 Kit: Desiccant MX 13X (11.2 Ltr) 608203662 Kit: Column Seals DM015 DM020 DM025 DM030 DM040 DM050 DM060 DM080 Kit No. -40 1 1 1 -70 1 -40 2 1 1 -70 1 -40 2 2 1 -70 1 -40 2 2 1 -70 1 -40 2 2 1 -70 1 -40 3 2 1 -70 1 -40 4 3 1 -70 1 -40 5 4 1 -70 1 5 1 1 4 Maintenance Guide - DME Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check pressure gauges during purging for excessive back pressure Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet, outlet and control air filters and service drains Recommended Service B Dryer Replace/Calibrate dewpoint transmitter (DDS Units Only) Recommended Service C Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 6 Months Daily Operation Component 3 Months Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service 6 Months 12 Months A B C D 18 Months 24 Months 30 Months 36 Months 42 Months E 48 Months 54 Months 60 Months Exhaust Silencer Valves Hygrometer Ref Filter User Guide 5 PNEUDRI Heatless Dryer DME Preventative Maintenance Kits A - Silencer Service (required every 12 months) One kit required for each dryer Description Kit No Kit: Exhaust Silencer MIDI DME 012 - 080 608330001 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (required every 12 months) One kit required for each dryer bank with dew-point transmitter Description Kit No Kit: Hygrometer Element & Block (S/N: upto 46437) 608203582 Kit: Hygrometer Service (S/N: upto 46438 upto 50965) 608203581 Kit: Hygrometer Service (S/N: 50966 onwards) 608203580 D - Valve Service (required every 24 months) One kit required for each dryer Kits: Individual Valves Exhaust Kit: Valve Overhaul 608330002 608330006 608330005 608330007 Description Inlet Kit: Valve Overhaul DME012 - 040 Outlet 608330002 608330003 Kit: Valve Overhaul DME050 - 080 608330004 E - Desiccant Service (required every 30 months) These are multiple kit items, check quantity required table Description Kit No Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MX 13X (11.2 Ltr) 608203662 Kit: Column Seals MIDI (DME012 - 040) 608203733 Kit: Column Seals MIDI (DME050 - 080) 608330010 Quantity Required Table DME012 Description -40 Kit: Desiccant AA (11.2 Ltr) 608203661 see above -70 1 Kit: Desiccant MX 13X (11.2 Ltr) 608203662 Kit: Column Seals DME015 DME020 DME025 DME030 DME040 DME050 DME060 DME080 Kit No. -40 1 1 1 -70 1 -40 2 1 1 -70 1 -40 2 2 1 -70 1 -40 2 2 1 -70 1 -40 2 2 1 -70 1 -40 3 2 1 -70 1 -40 4 3 1 -70 1 -40 5 4 1 -70 1 5 1 1 6 Maintenance Guide - DX, DXS, DXE & DXP Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check pressure gauges during purging for excessive back pressure Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet, outlet and control air filters and service drains Recommended Service B Dryer Replace/Calibrate dewpoint transmitter (DDS Units Only) Recommended Service C Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 6 Months Daily Operation 3 Months Component Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service 6 Months A B C D 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months E 48 Months 54 Months 60 Months Valves Exhaust Silencer Ref Filter User Guide 7 Hygrometer PNEUDRI Heatless Dryer DX, DXS, DXE & DXP Preventative Maintenance Kits A - Silencer Service (required every 12 months) One kit required for each dryer bank Description Kit No Kit: Silencers Element Maxi 608250500 Kit: Super Silencers Element Maxi 608250501 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (required every 12 months) One kit required for each dryer bank with dew point transmitter Description Kit No Kit: Hygrometer Sensor & Element (S/N: upto 30487) 608203582 Kit: Hygrometer Element & Block (S/N: 30488 upto 31155) 608203581 Kit: Hygrometer Service (S/N: 31156 onwards) 608203580 D - Valve Service (required every 24 months) One kit required for each dryer bank Kits: Individual Valves Description Inlet Outlet Exhaust Control Kit: Valve Overhaul DX - 240V Repressurisation 608250507 Kit: Valve Overhaul DX - 110V 608250509 608250514 608250502 608250503 Kit: Valve Overhaul 608250505 608250510 608250504 Kit: Valve Overhaul DXP 608250516 Kit: Valve Overhaul DXE / DXS 608250508 608250517 608250506 608250511 E - Desiccant Service (required every 30 months) These are multiple kit items, check quantity required table Description Kit No Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MS 13X (11.2 Ltr) 608203662 Kit: Column Seals Maxi (S/N: upto 24396) 608203740 Kit: Column Seals Maxi (S/N: 24397 onwards) 608250513 Quantity Required Table Description DX*102 DX*103 DX*104 DX*105 DX*106 DX*107 DX*108 DX*110 DX*112 Kit No. -40 Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MS 13X (11.2 Ltr) 608203662 Kit: Column Seals See above -70 4 -40 6 4 1 -70 1 -40 8 6 1 -70 1 -40 10 8 1 -70 1 -40 12 10 1 -70 1 -40 14 12 1 -70 1 -40 16 14 1 -70 1 -40 -70 20 24 1 1 20 16 1 -70 1 1 8 Maintenance Guide - MXS, MXA & MXP Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check pressure gauges during purging for excessive back pressure Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet, outlet and control air filters and service drains Recommended Service B Dryer Replace/Calibrate dewpoint transmitter (DDS Units Only) Recommended Service C Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 3 Months Daily Operation Component 6 Months Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service A B C 6 Months 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months 48 Months 54 Months 60 Months D E Valves Hygrometer 608203554 Ref Filter User Guide Exhaust Silencer 9 PNEUDRI Heatless Dryer MXS, MXA & MXP Preventative Maintenance Kits A - Silencer Service (required every 6 months) One kit required for each dryer bank Description Kit No Kit: Silencers Element MX (Containing 1 Exhaust Silencer) 608620090 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (required every 12 months) One kit required for each bank with dew-point transmitter Description Kit No Kit: Hygrometer Service 608203580 D - Valve Service (required every 24 months) One kit required for each dryer bank Kits: Individual Valves Repressurisation Kit: Valve Overhaul n/a 608620091 608620097 608620092 n/a 608620121 608620097 608620122 Description Inlet Outlet Exhaust Control Kit: Valve Overhaul Kit < 9 Bar g MXA/MXS 608620096 Kit: Valve Overhaul Kit > 9 Bar g MXA/MXS 608620093 608620094 608620095 Kit: Valve Overhaul Kit < 9 Bar g MXP 608620111 Kit: Valve Overhaul Kit > 9 Bar g MXP E - Desiccant Service (required every 30 months) These are multiple kit items, check quantity required table Description Kit No Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MS 13X (11.2 Ltr) 608203662 Kit: Desiccant WS (11.2 Ltr) 608203663 Kit: Column Seals MX 608620098 Quantity Required Table MX102C Description MX103C MX103 MX104 MX105 MX106 MX107 MX108 MX109 MX110 Kit No. -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -20 -40 -70 -70 -70 33 37 42 9 10 11 Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MS 13X (11.2 Ltr 608203662 Kit: Desiccant WS (11.2 Ltr) 608203663 Kit: Column Seals MX 608620098 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Kit: Silencer Element MX 608620090 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 9 8 1 13 12 7 2 2 16 14 11 2 3 21 19 13 3 4 26 24 17 3 5 31 28 21 4 6 36 33 25 4 7 41 37 29 6 8 10 Maintenance Guide - DH, DHS & DHE Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check pressure gauges during purging for excessive back pressure Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet, outlet and control air filters and service drains Recommended Service B Dryer Replace/Calibrate dewpoint transmitter (DDS Units Only) Recommended Service C Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 3 Months Daily Operation Component 6 Months Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service 6 Months A B C D 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months E 48 Months 54 Months 60 Months Valves Exhaust Silencer Ref Filter User Guide Hygrometer 11 PNEUDRI Heat Regenerative Dryer DH, DHS & DHE Preventative Maintenance Kits A - Silencer Service (required every 12 months) One kit required for each dryer bank Description Kit No Kit: Silencer Element MAXI 608250500 Kit: Super Silencer Element MAXI 608250501 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (required every 12 months) One kit required for each dryer bank with dew-point transmitter Description Kit No Kit: Hygrometer Sensor & Element (S/N: upto 30487) 608203582 Kit: Hygrometer Element & Block (S/N: 30488 upto 31155) 608203581 Kit: Hygrometer Service (S/N: 31156 onwards) 608203580 D - Valve Service (required every 24 months) One kit required for each dryer bank Kits: Individual Valves Control Kit: Valve Overhaul 608250507 608250515 608250508 608250512 Description Inlet Outlet Exhaust 608250502 608250503 608250504 Kit: Valve Overhaul DH Kit: Valve Overhaul DHE / DHS E - Desiccant Service (required every 30 months) These are multiple kit items, check quantity required table Description Kit No Kit: Desiccant MS 4 (11.2 Ltr) 608203664 Kit: Desiccant WS (11.2 Ltr) 608203663 Kit: Column Seals Maxi (S/N: upto 2466) 608203740 Kit: Column Seals Maxi (S/N: 2467 onwards) 608250513 Quantity Required Table Description Kit No. DH*102 DH*104 DH*106 DH*108 DH*110. -40 -40 -40 -40 -40 Kit: Desiccant MS 4 (11.2 Ltr) 608203664 3 5 8 10 12 Kit: Desiccant WS (11.2 Ltr 608203663 2 4 5 7 8 Kit: Column Seals See above 1 1 1 1 1 12 Maintenance Guide - MPXS & MPXE Dryer Check POWER ON indicator is illuminated Dryer Check STATUS/FAULT indicators located on control panel Dryer Check for air leaks Dryer Check pressure gauges during purging for excessive back pressure Dryer Check condition of electrical supply cables and conduits Dryer Check cyclic operation Dryer Replace active exhaust silencers Recommended Service A Filtration Replace inlet, outlet and control air filters and service drains Recommended Service B Dryer Replace/Calibrate dewpoint transmitter (DDS Units Only) Recommended Service C Dryer Service valves Recommended Service D Dryer Replace Desiccant Recommended Service E - Check 30 Months 24 Months 12 Months 3 Months Daily Operation Component 6 Months Typical Recommended Service Interval Weekly Description of Service Required - Replace Typical Recommended Service Intervals Service 6 Months A B C D E 12 Months 18 Months 24 Months 30 Months 36 Months 42 Months 48 Months 54 Months 60 Months Valves Exhaust Silencer Ref Filter User Guide Hygrometer 13 PNEUDRI Heatless Dryer MPXS & MPXE Preventative Maintenance Kits A - Silencer Service (required every 12 months) This is a multiple kit item, check quantity required table Description Kit No Kit: Silencers Element MX, MPX* 608620090 B - Filter Service (required every 12 months) Current domnick hunter Filter Service Kits to be supplied as standard C - Hygrometer Service (required every 12 months) One kit required for each dryer bank with dew-point transmitter Description Kit No Kit: Hygrometer Sensor & Element (S/N: upto 00370) 608203582 Kit: Hygrometer Element & Block (S/N: 00371 upto 00563) 608203581 Kit: Hygrometer Service (S/N: 00564 onwards) 608203580 D - Valve Service (required every 24 months) One kit required for each dryer bank Kits: Individual Valves Inlet Outlet Exhaust Control Repressurisation Kit: Valve Overhaul 608350013 608350012 608350011 608250508 608350014 608350015 Description Kit: Valve Overhaul MPX E - Desiccant Service (required every 30 months) These are multiple kit items, check quantity required table Description Kit No Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MX 13X (11.2 Ltr) 608203662 Kit: Column Seals MPX 608350016 Quantity Required Table Description Kit No. Kit: Desiccant AA (11.2 Ltr) 608203661 Kit: Desiccant MX 13X (11.2 Ltr) 608203662 Kit: Column Seals 608350016 MPX106 -40 MPX108 -70 26 -40 35 26 1 MPX110 -70 1 -40 43 35 1 MPX112 -70 1 -40 43 1 -70 52 1 52 1 1 *Dryers with serial number up to 00692 should have silencers upgraded using 1 x Kit number 608203750 before using standard service kit. 14
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