Wire Rope Technology: Products and Services

Transcription

03/2013
PFEIFER
SEIL- UND HEBETECHNIK
GMBH
Wire Rope Technology:
Products and Services
DR.-KARL-LENZ-STRASSE 66
D-87700 MEMMINGEN
TELEPHONE +49 (0) 83 31- 937-267
TELEFAX
+49 (0) 83 31- 937-341
[email protected]
INTERNETwww.pfeifer.de
Innovative wire rope systems for
cranes and construction machines
Moving means to set things in motion, to unfold
dynamics, to create things.
For us in the Pfeifer group, to move is very specific:
it means that with our products from the wire rope, lifting
and construction technology, we power cranes, elevators, metal coils and work pieces, precast concrete parts
and heavy loads. Our cable structure buildings are known
all over the world, and so is our extensive knowledge on
the dynamics of wire rope in all applications.
Moving also means for us that we don't sit still, we study,
we learn, we apply and we invest. There is a reason why
the Pfeifer group is one of the leading companies in the
wire rope-, lifting and construction equipment industry in
Europe.
We get things going – special requests by customers,
efficient and practical solutions, technical expertise,
quality and dependable service – these are the benefits
for you as a partner.
To set new standards in the future,
we have invested in a fully automated
high rack storage for wire rope reels,
linked with modern manufacturing
facilities for the fabrication of wire
ropes. The system is unique in its
kind and has a total storage capacity
of over 1600 steel reels.
Gerhard Pfeifer,
President of PFEIFER group
The PFEIFER group is one of the leading companies for wire rope, lifting
and construction equipment in Europe.
The headquarters are located in Memmingen, Germany and distributes
through several service centres and
subsidiaries in Europe, North America
and Asia.
2
Wire Rope Technology: Products and Services 03/2013
PFEIFER
Content
The PFEIFER group . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The PFEIFER added value philosophy . . . . . . . . . . . . . 5
Rope selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stock range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wire rope production . . . . . . . . . . . . . . . . . . . . . . . 8/9
Rope fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rope applications . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rope for cranes and construction machines . . . . . . . 12
LIEBHERR original spare ropes . . . . . . . . . . . . . . . . . 13
Wire rope program (excerpt) . . . . . . . . . . . . . . . . . . . 14
Accessories and tools . . . . . . . . . . . . . . . . . . . . . . . . 15
Rope end terminations . . . . . . . . . . . . . . . . . . . . 16/17
PFEIFER DRAKO wire ropes . . . . . . . . . . . . . . . . 18/19
Support and after sales . . . . . . . . . . . . . . . . . . . . 20/21
Inspection service . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PFEIFER catalogue and contact . . . . . . . . . . . . . . . . . 23
3
PFEIFER
The PFEIFER group
We bring technology into application
The PFEIFER group is an internationally operating, family owned and
managed company with more than 430 years tradition in the manufacturing of ropes. With the claim “We bring technology into application”
the PFEIFER group is one of the leading companies for wire rope, lifting
and connecting technology in Europe. The group consists of several
companies in Germany and in numerous countries worldwide.
The headquarters are located in Memmingen, Germany.
Our business units:
Wire rope technology, elevator technology,
mining and industry
Our product range covers:
Wire ropes for cranes and construction machines, rigging service in ports
W
ire ropes for elevators, Compensation chains, accessories
Wire ropes for mining, drilling, industrial applications (rack feeders, ladle
cranes, winches, etc.), cable ways, deep sea research
Wire ropes are produced by PFEIFER DRAKO Drahtseilwerk GmbH & Co. KG
in Mülheim/Germany, a company of the PFEIFER group.
Cable structures
We plan, design, manufacture and
install cable structures for:
Sport facilities and bridges
Glass curtain walls, roof
constructions and wide span
structures
Zoological and botanical gardens
Protection systems
We design, manufacture and deliver:
R
ockfall protection systems
Attachment and
lashing equipment
We manufacture and deliver:
A
valanche protection systems
Attachment devices
R
ock covering and slope
stabilization systems
Lifting devices and transport
equipment
L ashing equipment, safety
equipment
Inspection service and technical
seminars
Lifting technology
We design, manufacture and deliver:
S
preaders, Hook blocks
Tongs and grabs, lifting clamps
M
anipulation devices, Storage
solutions
Connecting and
lifting systems
We design, manufacture and deliver
components for precast concrete
parts:
L ifting anchor systems
Fixing systems
Connection systems
4
Reinforcement systems
PFEIFER
The PFEIFER added value philosophy
Efficient production and logistics in
our headquarters in Memmingen is
the base for the fast supply of our
customers.
Certification
in accordance
with BS EN ISO 9001
Expertise from
430 years
of experience
On-site
consulting
service
in the widest range of
applications for lifting &
moving loads.
That is shown by more
than 50,000 professional
discussions per year.
Our technical
advisors come
to you.
We also solve
individual tasks
together with you.
or in our Service Centre.
ensures permanent constant
product quality.
Practiceorientated technical
seminar programme
Certification
acc. BS OHSAS 18001
at its headquarters in Memmingen ensures
permanent constant occupational health
and safety of all employees.
Open seminars or seminars tailored individually to your needs.
Innovative
solutions with
the constant development
of our product range
and our services.
On-site
inspection and
repair service
Extensive
warehouse with optimised
Safety
plus
Our product liability
insurance in the sum
of millions is an indication
of our sense of
responsibility.
Manufacturing
and assembly
in Germany –
procurement
worldwide
Own test
laboratory
access makes a fast delivery
service possible.
guarantees a
constantly high
quality and safety
level.
Our know-how in our own metal,
rope and textile manufacturing enables
us to fully test the quality of our suppliers.
5
PFEIFER
Rope selection – your partner for all steel wire applications
Steel wire ropes for numerous different requirements
have to be selected from a wide range of available
types. The correct selection avoids risks for the
installation and its operators. High performance
ropes guarantee a long lifetime and reduce downtimes and rope change costs.
Reduce every risk and trust in our longtime
experience!
For your rope applications we always stay on your
side with our experience. Let us choose and
supply the optimum wire rope to you.
Deck cranes,
port cranes
Cable ways,
drag lifts,
snow groomers
Elevators
Rope excavators,
civil engineering
machines
Overhead
cranes, grabs,
winches, self
operating devices,
loaders
Mobile cranes
Tower cranes
… and your
particular
application
6
PFEIFER
Stock range – we offer the largest range of steel wire ropes
We have the right steel wire rope for your application
Type of rope
Rotation resistant or stress
Compacted or uncompacted
Type of lay and lay direction
Regular lay or lang lay
Right-hand lay or left-hand lay
Tensile strength
Corresponding to your requirements in various
Seil-Nenn-Ø bis 12 mm
nominal strengths from 1570 N to 2160 N/mm2
Wire surface treatment
Ungalvanized or galvanized
Lubricated or dry
Corrosion protection according to use and
requirements
Stock logistics
Computer controlled high rack storage in Memmingen
with a capacity of 4000 tons, all reels are available
within 4 minutes. Globally unique in the wire rope
business.
Further stocks in China, Dubai, England, USA and
other places guarantee global availability
Professional logistics partners ensure quick delivery
Note:
Product range between countries may
vary. In countries with PFEIFER subsidiaries please contact them directly.
7
PFEIFER
PFEIFER – more than just a fabricator.
As a manufacturer we know what it takes.
PFEIFER –
over 430 years experience in
wire rope handcraft
+ We produce wire ropes
PFEIFER Drako is world market leader for
elevator ropes.
We have a wide range of special wire ropes
for industrial and mining requirements that
meet the highest safety standards.
Now with the latest production technology
PFEIFER DRAKO –
More than 150 years experience
and state of the art wire rope
production
and additional 16 000 m² production area
PFEIFER rope competence in:
Application technology
Fabrication technology
Wire rope product range
PFEIFER –
Leading supplier for construction machine manufacturer
PFEIFER –
Cooperation with the worldwide
leading wire rope manufacturers
8
PFEIFER
Approved wire rope quality
Not only the usual catalog values such

as weight
and minimum breaking load determine the wire rope
property. PFEIFER is analyzing all properties of the
wire rope with extensive tests.
Equipped with this knowledge we can choose the
optimum wire rope for your application.
Tensile test facility with a capacity
of up to 6000 kN to determine
the breaking force of the cable
system. Tension fatigue tests on
these systems can also be made.
Testing machines to determine
the bending strength.
37 m high test tower to
analyze the suitability in
the multilayer spooling.
Testing facility for measuring
the resistance against lateral
pressure.
We are authorized to issue
certificates for all kind of ropes.
These certificates document that
regulatory requirements are in
place to the standards.
Upon request we provide for example
test reports, inspection certificates,
certificates of Germanischer Lloyd
and manufacturer declarations.
PFEIFER
9
Splicing in our factory
We are masters of traditional
crafts of wire ropes and splice
eyes, Flemish Eye, etc .
Industry
Hand craft
PFEIFER combines industry and hand craft in customizing wire ropes
Stretching and pulsatory
stretching in various test
beds until 3500 kN
To avoid negative impacts
caused by elongation effects
we can pre-stretch your ropes
upon request in our 240m long
pre-stretch tunnel.
Rotation-free spooling
of steel wire ropes
Innovative spooling technology
enables and ensures twist-free
spooling of steel wire ropes.
Splicing at your site
We are also splicing according
to your needs at your site
(e.g. in steel works, at cable
ways, at belt conveyor systems,…)
Socketing of wire ropes with a diameter up to 160 mm
Cast rope end terminations allow a transmission of 100 % of the
minimum breaking force of the wire rope and can be the suitable
termination for your rope application.
The casting of wire ropes is a complex process which requires
both technical skills as well as experience!
Research and development
We develop the suitable rope
end termination for your rope
application.
We analyze the properties of our
ropes to select the suitable rope
for your rope application.
Swaging of terminations
of ropes with a diameter
up to 80 mm
On ropes with a diameter up
to 80 mm we can fabricate
swaged terminations customized to the highest technical
limits.
PFEIFER – the link between traditional
hand craft and industrial precision.
Fabrication within
narrowest tolerances
430 years experience in rope hand craft
Also in the above shown
machines wire ropes are a
relevant component. We will
find a solution also for your
special application.
10
PFEIFER
We bring technology into application
Also in the above shown
machines wire ropes are
a relevant component.
We will find a solution
also for your special
application.
Signet darf nie
beim Logo stehen,
immer weiter weg.
Dies ist kein
Logo-zusatz
usith
aw
e
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i
s
e
e
p
S
o
R
!
nsscihoanft!
Lepidaes
11
PFEIFER
We are famous for –
ready-to-use ropes for your cranes and construction machines
Our experience:
We supply original equipment to well-known manufacturers of crane and construction machinery, for
LIEBHERR, SENNEBOGEN and BAUER SPEZIALTIEFBAU. We have extensive expertise in production,
application and the use of steel wire ropes on cranes
and construction machines.
Our service:
Ready-to-use steel wire ropes for cranes and construction machines are our strength. Our expertise
has been acquired over several years of working
with our product. We have a comprehensive range
of ropes used for the most common cranes and
construction machines.
Your advantage:
Immediate availability of ropes for your cranes and
construction machines. Additional ready-to-use ropes
can be delivered to the location of your choice within
short notice.
12
PFEIFER
Original LIEBHERR spare parts
ROPE
GENUINE
BY
As a supplier of original equipment for LIEBHERR
cranes, we also supply the original spare parts.
These are the only ropes which LIEBHERR
approves for!
Recognizable by the yellow label
LIEBHERR original replacement ropes
guarantee decisive advantages
Highest operational safety
Reliable crane operations, improved economic
efficiency due to less down time and exchanging
processes. All of those advantages result from
collaborative development of the ropes and cranes.
LIEBHERR original replacement ropes are readyto-use ropes with all the fittings and terminations –
unmistakably marked by the LIEBHERR identity number and the crane type (detailed specifications about
rope construction, swaged ferrules etc. are no longer
necessary).
13
PFEIFER
A summary from our wire rope program
Rope winch
Drag rope
P324
Overhead
crane
Hoist rope
Crawler
crane
Hoist rope
Drilling
machine
Kelly rope
Mobile
crane
Hoist rope
✔ ✔
Tower
crane
Hoist rope
Tower
crane
Trolley rope
Harbour
crane
Hoist rope
Harbour
crane
Pendant
Storage
devices
Hoist rope
Batching
plant
Feeder rope
✔ ✔
✔
✔ ✔ ✔
PD 1315CZ
✔
✔ ✔
✔
✔
✔ ✔ ✔
PC Eurolift
✔
✔
✔
TK-Flex
d your
specialise ical is the
e
r
o
m
e
h
T
re crit
is, the mo s advise you!
n
o
ti
a
c
li
p
u
ap
ope – let
r
f
o
e
ic
o
ch
✔
6x19 Seale WC
P 125
Grab
Closing rope
✔ ✔
P502
PN 116/7
Grab
Hoist rope
✔
Our core competence is to select the right rope for the
application
Our wire rope experts likely support you worldwide at
the application related rope selection as well as at the
combination of the optimum rope system !
14
PFEIFER
Roller
coaster
Drag rope
Further practical products and accessories
PFEIFER pouch
socket system
Lubricant
PFEIFER RL-S
• Fast and safe re-reeving of
wire ropes with the PFEFER
pouch socket system
• Relubricate your wire rope
with the right relubricant to
extend the lifetime tremendously.
Shakels …
Rope winding device
Winder Willy
… and further rope accessories
we offer on request
• G
entle rope handling and protection against mechanical
damage
PFEIFER caliper
Rope pulleys …
• Enables quick and easy
check – wide jaws avoid
measuring faults
… from the rack or adapted are
also among our specialties.
PFEIFER
rope measurement
devices program
• Special measurement devices
from the rope specialist to
reduce costs by extending
the lifetime
• Based on our long-term
practical experience of rope
drive inspection, we created
the following measurement
devices program. These
measurement devices are
used by our rope experts for
each inspection and thereby
approved for general use.
15
PFEIFER
Rope end terminations – standard or tailor-made
We select the rope to match your application and can
provide innovative special fittings.
Here are the most common rope end terminations:
Please note:
Most rope terminations cause
the minimum breaking force of
the rope to be reduced. If the
remaining minimum breaking
force is taken into account you
can calculate the necessary rope
diameter for your application.
We are happy to assist with
selection:
TELEPHONE +49 (0) 83 31- 937-267
TELEFAX
+49 (0) 83 31- 937-341
[email protected]
16
PFEIFER
Cast open and closed spelter sockets,
pressed thimbles with clevis, and solid
thimbles, allow for easy connection of
rope assemblies.
Pouch socket systems for the fast and
easy re-reeving of your crane rope.
Through multi-strand rope systems
very high breaking forces can be transferred by keeping a high flexibility.
Individual rope terminations also provide you
with the optimum connection.
17
PFEIFER
Mining ropes – challenging applications
RopeSolutions
++++ Our solution for your application
Since more than 150 years DRAKO is producing ropes
for shaft hoisting and open cast mining as well as oil
fields.
Our specialists support our customers worldwide to
ensure an economic and safe operation with our ropes.
18
PFEIFER
Elevator products – references worldwide
We are Germany’s
market leader in elevator
ropes production. We are
among the top producers
in the world.
Take benefit of the longterm collaboration with
the largest global acting
elevator companies in
the world and the companies of the medium
elevator industry.
Eiffel tower, Paris
Buildings and towers
PFEIFER
Burj Khalifa, Dubai
Petronas Towers, Kuala Lumpur
RopeSolutions
828 m Burj Khalifa, Dubai
++++ Our solution for your application
492 m World Financial
Center, Shanghai
484 m International Commerce
Center, Hong Kong
Your direct wire
452 m Petronas Tower I + II
to DRAKO
KLCC, Kuala Lumpur
450 m Nanjing Greenland
PFEIFER DRAKO
Tower, Nanjing
DRAHTSEILWERK GMBH & CO. KG
442 m Willis Tower (former
Sears Tower), Chicago
RHEINSTRASSE 19 – 23
D-45478 MÜLHEIM AN DER RUHR
441 m Kingkey 100,
TELEPHONE +49 (0) 208 - 4 29 01- 0
Shenzhen
TELEFAX
+49 (0) 208 - 4 29 01- 66
438 m Guangzhou Intern.
E-MAIL
[email protected]
Finance Centre
INTERNETwww.drako.de
299 m Commerzbank,
Frankfurt
261 m Eiffel tower, Paris
19
Customer consultancy and after sales service –
rope and spooling analyzation
Rope supply and after sales service from one
source
To achieve the best possible performance and product
life in your application, the selection of the correct type
of rope for the job is a must.
The members of our rope application team in our subsidiaries provide this expertise and are routinely trained
in our headquarters in Memmingen. PFEIFER defines a
stringent test curriculum for our products. The results of
which are stored in our central database. Test data and
information about crane specific requirements are provided to our teams around the world seamlessly.
For difficult application problems or short-term trouble
shooting our specialist around the world are ready to keep
downtimes as short as possible.
We are there for our clients should any problem arise
in their application. Inspection and troubleshooting of
spooling problems, possible reduction of wear and
damage effects as well as improvement of rope lifetime
are just some of the benefits our clients gain by working
with us.
We do that job on a daily basis – worldwide.
Inspection of a crane hoists by our
specialists.
Typical structural damages on ropes
in crossover sections of multi-layer
winches.
Damaged ropes are analysed in order
to find out the reason for the damages.
Incorrect spooling can reduce the
lifetime of the rope considerably!
Improvement of spooling behaviour
is possible and achievable –
with our support.
20
PFEIFER
PFEIFER repair service for sockets
Hoist and luffing ropes of modern mobile and crawler
cranes are equipped with pressed socket systems for
easy reeving changes.
If a rope is damaged, we have developed special sockets,
matching the original quality, that can be installed on-site.
Fast and safe re-reeving of
crane ropes ensures only
the manufacturers certified
original pouch socket system.
Carried out thoroughly by our certified service technicians, casting of the resin repair socket reaches 100 %
of the minimum breaking load of the rope.
You can trust our renowned experience –
for your safety and comfort.
P
FEIFER comes to the job
site location of your crane
with the mobile repair service.
P
FEIFER guarantees you a
rope repair in original rope
quality.
A
fter a short repair you can
use your crane rope as usual.
R
epair of hoisting and
luffing ropes from these
crane manufacturers:
• LIEBHERR
• TEREX-DEMAG
O f course the repair of
ropes with the original
PFEIFER pouch socket
system is also possible.
21
PFEIFER
PFEIFER inspection service –
Delegate the responsibility to us and use the
know-how of our renowned inspection service
Hamburg
Crewe
•Hannover
Berlin
Mülheim
Southampton
•Leipzig
Wrocław/Breslau
•Śląsk
Schifflange
Mannheim
•Heilbronn
•Freiburg
•Nürnberg
•Regensburg
•Landshut
Memmingen
Asten
Knonau
PFEIFER Service Centre
Service fleet location
Our range of services
Test products
Mobile and stationary inspection service
• Chain slings
• Spreader
• Wire rope slings
• Personal protective equipment
• Lifting points
• Tool hydraulics
• Round slings
• Lashing systems
• Lifting belts
• Ladders
• Clamps
• and much more
• Small and large grabs
Prüfung
• Electric chain hoists
gem. BetrSichV
letzte Prüfung
• Rope and chain hoists
• Magnetic lifters
• Crane weighers
2013
• Load displays
2014
• Manhole ring suspension gear
• Racks
nächste Prüfung
• Transpor t anchor systems
Seil- und Hebetechnik GmbH
Tel. 08331 / 937 325
• Steel winches, hydraulic jacks
P
erformance of the legally prescribed examinations with the
latest machines and according to the latest regulations.
In the case of larger testing actions, our mobile inspection
service comes to your company so that your products are
available to you for use again immediately.
Individual and special tests take place in the stationary inspection services at the headquarters in Memmingen and at the
service centres in Berlin, Hamburg, Mülheim, Mannheim, Asten
near Linz (Austria), Knonau (Switzerland), Wrocław (Poland),
Southampton and Crewe (GB), Schifflange (Luxembourg)
22
We offer you our service “EVERYTHING TO DO WITH ROPES”
(Metallic cappings, plastic cappings, splicing work and rope exchanges)
PFEIFER
The complete PFEIFER program
Order our free catalogue.
Easily via fax +49 (0) 83 31-937-341
oder via e-mail to [email protected]
PFEIFER
SEIL- UND HEBETECHNIK
GMBH
Please send me your latest complett catalogue.
I would like to talk to an expert advisor.
DR.-KARL-LENZ-STRASSE 66
D-87700 MEMMINGEN
TELEPHONE +49 (0) 83 31- 937-267
TELEFAX
+49 (0) 83 31- 937-341
[email protected]
INTERNETwww.pfeifer.de
Company
Adresse
Contact, Position
TelephoneTelefax
E-Mail
Date / Signature
23
PFEIFER
Our locations worldwide
PFEIFER
J&P: Your reliable Partner
Toronto
St. Petersburg
Hampton
Moskau
Farsø
Crewe
London/Thame
Southampton
Rio de
Janeiro
Hamburg
Essen
Berlin
Mülheim
Wrocław
Dresden
Schifflange
Mannheim
Chalezeule
Prag
Nürnberg
Changshu
Ivano-Frankivsk
Klettgau
Shanghai
Straubing
Linz
Memmingen
Asten
Knonau
Budapest
Singapur
Sibiu
Bilbao
Barcelona
Madrid
Germany
MEMMINGEN
TEL+49-8331-937233
FAX+49-8331-937380
Spain
MADRID
TEL+34-91-659-3185
FAX+34-91-659-3139
MÜLHEIM
TEL+49-208-429010
FAX+49-208-4290143
BARCELONA
TEL+34-93-589-8446
FAX+34-93-589-8446
STRAUBING
TEL+49-9421-914098
FAX+49-9421-914099
BILBAO
TEL+34-94-405-6332
FAX+34-94-405-6654
Service-Centres in:
Berlin, Hamburg
and additional test service
centres in Mannheim and
Munich
Austria
Switzerland
uAE
CHINa
KNONAU
TEL+41-44-76855-55
FAX+41-44-76855-30
DUBAI
TEL+971-4-883-8445
FAX+971-4-883-8446
SHANGHAI
TEL+86-21-56778006
FAX+86-21-56779229
Russia
MOskau
Tel. +7-495-363-01-27
Fax +7-495-363-01-28
ST. Petersburg
Tel. +7-812-740-12-24
Fax +7-812-493-48-21
ASTEN
TEL+43-7224-662240
FAX+43-7224-6622413
LUXEMbourg
SCHIFFLANGE
TEL+352-574242
FAX+352-574262
Hungary
USA
BUDAPEST
TEL+36-1-2601014
FAX+36-1-2620927
HAMPTON
TEL+1-7578252544
FAX+1-7578252546
PolAnd
WROCŁAW
TEL+48-71-3980760
FAX+48-71-3980769
Great Britain
CREWE
TEL+44-1270-587728
FAX+44-1270-587913
SOUTHAMPTON
TEL+44-23-8066-5470
FAX+44-23-8066-5471
03.13.10 KS/SI 257064
Dubai