APTCO, LLC
Transcription
APTCO, LLC
APTCO, LLC Premium Grape Boxes Contact: Jim Banuelos Phone 661-792-2107 FAX: 661-792-2387 Mail Address: 1998 Road 152 Delano, CA 93215 Shipping Address: 31381 Pond Road Building 2 McFarland, CA 93250 Title Page APTCO, LLC Introduction to APTCO’s Expandable Polystyrene Box What is EPS (Expandable Polystyrene)? Expandable Polystyrene is a rigid cellular plastic that was developed for food containers and general packaging applications. The raw material can be expanded to a desired density for the specific application required. The designed advantages of EPS are: EPS is inert, EPS is safe for food contact, EPS does not support bacterial growth, EPS is resistant to moisture, EPS is recyclable, EPS has excellent insulation properties, EPS can be processed to be strong enough to do the job and therefore there can be a considerable weight savings over alternatives. There are many types of EPS that are available because of the great range of applications for EPS. APTCO is committed to select the best material for this application and to work with our suppliers to improve the material for a better quality final product. How is EPS expanded? EPS arrives at APTCO as small beads in 2,205 lb containers. When controlled heat is applied to the beads they expand to the required density. How much and how long heat is applied determines the final density of the expanded beads. APTCO takes special care in this part of the process to try and make every bead the same density by controlling the process and minimizing variation in the process. If this is not done properly heavy boxes and light boxes will result from the same mold. APTCO knows that its customers count on every box to be capable to handle full load of three pallets of grapes, so we precisely control the weight of the box . Does APTCO make a heavy density box? All APTCO boxes are made with the same density material. This material is formulated and expanded to make a box strong enough for three pallet high configuration in cold storage for the 7L and ME boxes. Our boxes have a successful proven history for three high configuration in cold storage. Therefore compare our standard box to our competitors heavy density box for pricing purposes. We do not have a light density box. How is EPS molded? After EPS is expanded it is dried and stabilized in silos. APTCO also takes care to control this process to minimize variation and deliver a consistently aged bead to the molding machine. The molding process has four parts, filling the mold with expanded beads, heating and fusing the beads into one solid mass, cooling the mass into a rigid part and ejecting the part. APTCO has all single cavity molds to produce the most consistent part. Multi cavity molds produce more parts but sacrifice consistency. A multi cavity mold does not fill the same amount in each cavity, the steam cooking process can not be identical for each cavity, and the cooling of the mold will be slightly different for each cavity. All APTCO molds are the same and all molding machines are the identical. The result of minimizing variation throughout the process is a consistent part from mold to mold, cycle to cycle, day to day and month to month. Introduction Page 1 APTCO, LLC What are the advantages of APTCO’s box design? When you remove the APTCO lid, push in slightly on the bottom under the lid lock and lift the lid off. The lid lock will keep the lid on in transit and during movement around your cold storage. The step on the side helps lock the lid on but does not overstress the lid lock during lid removal. The high step on the inside of the bottom of the box prevents crushing of grapes in the seam when the lid is installed. High lip inside Stepped side panel to help lock lid. Positive lid lock Why is an APTCO box less expensive to use? Every part of the molding process has been designed to make a consistently strong box. APTCO’s customer’s report less wastage in the field from mishandling damage. The new APTCO lid design is stronger, easier to use and does not damage grapes when the lid is put on. The box was designed to stack 10 layers per pallet, three pallets high in cold storage. This reduces your cold storage needs. The consistent product results in straight vertical columns in cold storage that have more safety factor than competitor’s boxes. What are the special considerations regarding the storing and use of EPS boxes? EPS is highly flammable and will produce thick black smoke when burned. It is difficult to extinguish while burning because of its cellular nature entraping oxygen. Please review MSDS sheet enclosed for more information regarding EPS. Precautions that are listed in the APTCO manual must be followed or catastrophic failure of the box may result. The box is designed to be used in cold storage up to three pallets high but damage to the box or improper stacking could cause failure of the box resulting in a pallet column toppling. APTCO will stand behind our box but not if it is used improperly. Does APTCO recycle EPS? APTCO has the equipment to recycle the scrap from APTCO and our competitors. This scrap is recycled and does not go to the dump. Any EPS can be recycled. However construction grade EPS material should not be recycled at APTCO because the flame retardant additive is incompatible with food packaging applications. Introduction Page 2 APTCO, LLC Three Pallet High Stacking in Cold Storage What are some considerations in the pallet design for stacking three high? The pallet must be made of utility grade or better of fir, pine or spruce wood. The pallet must have sufficient stringers in the proper location to support the walls of the foam box. The pallet must transfer the load properly to the layer of boxes below the pallet. The 7L pallet in this manual must be laid out as shown. If the boxes are laid out backwards the stringers will not match the walls of the box. Never cross stack boxes. Always register stack boxes to keep the load on the walls of the box. Immediately repair damage to pallets and boxes caused by forklift accidents. The pallet designs in this manual have a proven successfull history stacking three pallets high in cold storage. Introduction Page 3 APTCO, LLC EPS Storage in the Field EPS boxes should not remain in the sun for more than a few days. APTCO stores the boxes in blocks wrapped in ultraviolet protecting black plastic to prevent sun damage, dirt contamination and wind damage The size of the blocks may vary due to location size. The layout of the blocks is designed to limit the risk of fire loss. There will be fire breaks to allow fire truck access to blocks. There is a code painted on the block, it consists of five lines. The first line is when the block is started which is also the day the box is produced. The box should be at least ten days old before it is used in cold storage. The second line is when the block is finished. The third line is when the block is wrapped. The box is wet when it is produced and we wrap it after the moisture has evaporated. The fourth line is the owner of the box and the type of box. The last line is the number of bundles in the block and the block number at this location. Started March 30,2000 Finished March 31,2000 Wrapped March 31,2000 Sunview A7L 576 Bundles, Block 15 Introduction Page 4 APTCO, LLC Similarity APTCO 7L is similar to: Styrotek STH Agri-cel DL APTCO ME is similar to: Styrotek SB Agri-cel LM However, boxes will vary dimensionally between competitors resulting in similar but not equivalent boxes. Mixing of boxes within a pallet will result in uneven loading on boxes with unpredictable results. Do not mix APTCO and competitors’ boxes on a pallet. Do not use a box that has aged less than 10 days since manufactured. Introduction Page 5 APTCO, LLC 5F 5 Boxes per layer 14 Layers to red line 70 Boxes per pallet External Dimensions (centimeters) 24.00 61.0 x x 16.00 40.6 x x 6.50 16.5 Inches cm Internal Dimensions (centimeters) 22.07 56.1 x x 14.07 35.7 x x 5.63 14.3 Inches cm External Volume 2496 1.444 0.0409 IN^3 FT^3 M^3 Internal Volume 1748 1.012 0.0286 IN^3 FT^3 M^3 1.16 525 ± POUNDS ± GRAMS Weight 5 Layer Page 1 APTCO, LLC 5F Pallet Layout There are five 5F boxes per layer. See next page for pallet dimensions. 5 Layer Page 2 APTCO, LLC 5 Layer Page 3 APTCO, LLC 5F Cold Storage Stacking Total Height Boxes Per Layers With Pallet Pallet 11 76.5 55 12 83.0 60 13 89.5 65 14 96.0 70 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. 14 layers 5F will be 96” in height including pallet. 5 Layer Page 4 APTCO, LLC 5F Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 19 pounds of grapes per box, stack boxes 14 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 5 Layer Page 5 APTCO, LLC 5G 5 Boxes per layer 15 Layers to red line 75 Boxes per pallet External Dimensions (centimeters) 24.00 61.0 x x 16.00 40.6 x x 6.06 15.4 Inches cm Internal Dimensions (centimeters) 22.07 56.1 x x 14.07 35.7 x x 5.19 13.2 Inches cm External Volume 2327 1.347 0.0381 IN^3 FT^3 M^3 Internal Volume 1612 0.933 0.0264 IN^3 FT^3 M^3 1.10 501 ± POUNDS ± GRAMS Weight 5 Layer Page 6 APTCO, LLC 5G Pallet Layout There are five 5G boxes per layer. See next page for pallet dimensions. 5 Layer Page 7 APTCO, LLC 5 Layer Page 8 APTCO, LLC 5G Cold Storage Stacking Total Height Boxes Per Layers With Pallet Pallet 12 77.7 60 13 83.8 65 14 89.8 70 15 95.9 75 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. Corner boards should be fastened to the pallet. 4. 15 layers 5G will be 96” in height including pallet. 5 Layer Page 9 APTCO, LLC 5G Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 19 pounds of grapes per box, stack boxes 15 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 5 Layer Page 10 APTCO, LLC 5S 24x16 External Dimensions (centimeters) 24.00 61.0 x x 16.00 40.6 x x 5.69 14.4 Inches cm Internal Dimensions 21.07 x 14.07 x 4.81 Inches (centimeters) 53.5 x 35.7 x 12.2 cm External Volume 2184 1.264 0.0358 IN^3 FT^3 M^3 Internal Volume 1426 0.825 0.0234 IN^3 FT^3 M^3 1.07 485 ± POUNDS ± GRAMS Weight 5 Layer Page 11 APTCO, LLC 5S Pallet Layout There are five 24x16 boxes per layer. See next page for pallet dimensions. 5 Layer Page 12 APTCO, LLC 5 Layer Page 13 APTCO, LLC 5S Cold Storage Stacking Total Height Boxes Per Layers With Pallet Pallet 13 78.9 65 14 84.6 70 15 90.3 75 16 96.0 80 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. This configuration is 96” high. 5 Layer Page 14 APTCO, LLC 5S Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 16 pounds of grapes per box, stack boxes 16 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 5 Layer Page 15 APTCO, LLC ME 20x16 External Dimensions (centimeters) 20.00 50.8 x x 16.00 40.6 x x 6.75 17.1 Inches cm Internal Dimensions (centimeters) 18.13 46.0 x x 14.19 36.0 x x 5.75 14.6 Inches cm External Volume 2160 1.250 0.0354 IN^3 FT^3 M^3 Internal Volume 1479 0.856 IN^3 FT^3 0.0242 M^3 1.05 478 ± POUNDS ± GRAMS Weight 6 Layer Page 1 APTCO, LLC ME Pallet Layout There are six ME boxes per layer. See next page for pallet dimensions. 6 Layer Page 2 APTCO, LLC 6 Layer Page 3 APTCO, LLC ME Pallet Stack There are 72 ME boxes per pallet; 6 boxes per layer, 12 layers per pallet. Total Height Boxes Per Layers With Pallet Pallet 10 72.5 60 11 79.3 66 12 86.0 72 13 92.8 78 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 6 Layer Page 4 APTCO, LLC ME Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 19 pounds of grapes per box, stack boxes 12 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 6 Layer Page 5 APTCO, LLC 6N 6 Boxes per layer 14 layers per pallet 2 Pallets high External Dimensions (centimeters) 20.00 50.8 x x 16.00 40.6 x x 6.44 16.4 Inches cm Internal Dimensions (centimeters) 18.13 46.1 x x 14.56 37.0 x x 5.50 14.0 Inches cm External Volume 2061 1.193 0.0338 IN^3 FT^3 M^3 Internal Volume 1452 0.840 0.0238 IN^3 FT^3 M^3 0.94 428 ± POUNDS ± GRAMS Weight 6 Layer Page 6 APTCO, LLC 6N Pallet Layout There are six 6N boxes per layer. See next page for pallet dimensions. 6 Layer Page 7 APTCO, LLC 6 Layer Page 8 APTCO, LLC 6N Pallet Stack 6 Boxes per layer 14 layers per pallet 2 Pallets high limit Total Height Boxes Per Layers With Pallet Pallet 11 75.8 66 12 82.3 72 13 88.7 78 14 95.2 84 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. This is not a three pallet high box 6 Layer Page 9 APTCO, LLC 6N Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 19 pounds of grapes per box, stack boxes 14 layers high per pallet, and stack two pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 6 Layer Page 10 APTCO, LLC 7L 20x13.25 7 boxes per layer External Dimensions (centimeters) 20.00 50.8 x x 13.25 33.7 x x 7.75 19.7 Inches cm Internal Dimensions (centimeters) 17.75 45.1 x x 11.50 29.2 x x 6.75 17.1 Inches cm External Volume 2054 1.189 0.0337 IN^3 FT^3 M^3 Internal Volume 1378 0.797 0.0226 IN^3 FT^3 M^3 1.01 459 ± POUNDS ± GRAMS Weight 7 Layer Page 1 APTCO, LLC 7L Pallet Layout There are seven 7L boxes per layer. See next page for pallet dimensions. 7 Layer Page 2 APTCO, LLC 7 Layer Page 3 APTCO, LLC 7L Pallet Stack There are 70 7L boxes per pallet; 7 per layer, 10 layers high. Total Height Boxes Per Layers With Pallet Pallet 9 74.8 63 10 82.5 70 11 90.3 77 12 98.0 84 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. This configuration is 82½” high. 7 Layer Page 4 APTCO, LLC 7L Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 21 pounds of grapes per box, stack boxes 10 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 7 Layer Page 5 APTCO, LLC B7 20.5x13.6 7 boxes per layer External Dimensions (centimeters) 20.50 52.1 x x 13.63 34.6 x x 7.75 19.7 Inches cm Internal Dimensions (centimeters) 18.19 46.2 x x 11.70 29.7 x x 6.75 17.1 Inches cm External Volume 2165 1.253 0.0355 IN^3 FT^3 M^3 Internal Volume 1437 0.831 0.0235 IN^3 FT^3 M^3 1.09 495 ± POUNDS ± GRAMS Weight 7 Layer Page 6 APTCO, LLC B7 Pallet Layout There are seven B7 boxes per layer. See next page for pallet dimensions. 7 Layer Page 7 APTCO, LLC 7 Layer Page 8 APTCO, LLC B7 Pallet Stack There are 70 B7 boxes per pallet; 7 per layer, 10 layers high. Total Height Boxes Per Layers With Pallet Pallet 9 74.8 63 10 82.5 70 11 90.3 77 12 98.0 84 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. This configuration is 82½” high. 7 Layer Page 9 APTCO, LLC B7 Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 21 pounds of grapes per box, stack boxes 10 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 7 Layer Page 10 APTCO, LLC C7 20.5x13.625 7 boxes per layer 12 Layers per pallet External Dimensions (centimeters) 20.50 52.1 x x 13.63 34.6 x x 7.56 19.2 Inches cm Internal Dimensions (centimeters) 18.25 46.4 x x 11.69 29.7 x x 6.56 16.7 Inches cm External Volume 2112 1.222 0.0346 IN^3 FT^3 M^3 Internal Volume 1400 0.810 0.0229 IN^3 FT^3 M^3 1.04 471 ± POUNDS ± GRAMS Weight 7 Layer Page 11 APTCO, LLC C7 Pallet Layout There are seven C7 boxes per layer. See next page for pallet dimensions. 7 Layer Page 12 APTCO, LLC 7 Layer Page 13 APTCO, LLC C7 Pallet Stack 20.5x13.625 7 boxes per layer 12 Layers per pallet Total Height Boxes Per Layers With Pallet Pallet 9 73.0 63 10 80.6 70 11 88.2 77 12 95.7 84 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. This configuration is 95 3/4” high. 7 Layer Page 14 APTCO, LLC C7 Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 21 pounds of grapes per box, stack boxes 11 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 7 Layer Page 15 APTCO, LLC 7N 20.5 x 13.625 7 boxes per layer 12 Layers per pallet External Dimensions (centimeters) 20.50 52.1 x x 13.63 34.6 x x 7.50 19.1 Inches cm Internal Dimensions (centimeters) 18.64 47.3 x x 12.12 30.8 x x 6.63 16.8 Inches cm External Volume 2096 1.213 0.0343 IN^3 FT^3 M^3 Internal Volume 1498 0.867 0.0245 IN^3 FT^3 M^3 0.89 403 ± POUNDS ± GRAMS Weight 7 Layer Page 16 APTCO, LLC 7N Pallet Layout There are seven 7N boxes per layer. See next page for pallet dimensions. 7 Layer Page 17 APTCO, LLC 7 Layer Page 18 APTCO, LLC 7N Pallet Stack 20.5 x 13.625 7 boxes per layer 12 Layers per pallet Total Height Boxes Per Layers With Pallet Pallet 9 72.5 63 10 80.0 70 11 87.5 77 12 95.0 84 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 4. This configuration is 95” high. 7 Layer Page 19 APTCO, LLC 7N Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 21 pounds of grapes per box, stack boxes 11 layers high per pallet, and stack two pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 7 Layer Page 20 APTCO, LLC 8L 20x12 8 boxes per layer External Dimensions 19.88 x 11.88 x 8.50 Inches (centimeters) 50.5 x 30.2 x 21.6 cm Internal Dimensions 17.95 x 10.07 x 7.63 Inches (centimeters) 45.6 x 25.6 x 19.4 cm External Volume 2006 1.161 IN^3 FT^3 0.0329 M^3 1378 0.798 0.0226 IN^3 FT^3 M^3 0.95 429 ± POUNDS ± GRAMS Internal Volume Weight 8 Layer Page 1 APTCO, LLC 8L Pallet Layout There are eight 8L boxes per layer. See next page for pallet dimensions. 8 Layer Page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allet Stack There are 80 8L boxes per pallet; 8 per layer, 10 layers high. Total Height Boxes Per Layers With Pallet Pallet 8 73.0 64 9 81.5 72 10 90.0 80 11 98.5 88 1. Stack in this manner to expose one end of each box for labeling. 2. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 3. Add corner boards and band horizontally. 8 Layer Page 4 APTCO, LLC 8L Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 21 pounds of grapes per box, stack boxes 10 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 8 Layer Page 5 APTCO, LLC 5K 16x12 External Dimensions (centimeters) 15.75 40.0 x x 11.88 30.2 x x 6.88 17.5 Inches cm Internal Dimensions (centimeters) 14.13 35.9 x x 10.25 26.0 x x 5.75 14.6 Inches cm External Volume 1287 0.745 0.0211 IN^3 FT^3 M^3 Internal Volume 832 0.482 0.0136 IN^3 FT^3 M^3 0.67 306 ± POUNDS ± GRAMS Weight 10 Layer Page 1 APTCO, LLC 5K Pallet Layout There are ten 5K boxes per layer. See next page for pallet dimensions. 10 Layer Page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allet Stack Ten 5K boxes per layer, up to ten layers per pallet. Total Height Boxes Per Layers With Pallet Pallet 10 73.8 100 11 80.7 110 12 87.6 120 13 94.4 130 1. Do not cross-stack rows. (Boxes need vertical walls to carry the weight) Register stack all rows. 2. Add corner boards and band horizontally. 10 Layer Page 4 APTCO, LLC 5K Warranty Seller warrants that its boxes shall be of a quality suitable for packing and shipping table grapes to market, and shall have sufficient strength to hold 11 pounds of grapes per box, stack boxes 10 layers high per pallet, and stack three pallets high if stacking is performed strictly in accordance with written instructions provided by Seller. If any box fails to perform as specified during the calendar year in which it was delivered to Buyer, Seller will replace that box with a box of similar configuration and said replacement shall constitute Buyer’s sole and exclusive remedy for breach of any representation or warranty made by Seller. In order for Buyer to be entitled to receive said replacement boxes, Buyer must notify Seller immediately upon discovery of any failure, so that Seller may inspect the failed box in the position in which failure occurred. This warranty is in lieu of all other warranties, express or implied, including but not limited to any implied warranty of merchantability or fitness for any particular use. This warranty shall not apply with respect to any failure resulting from any misuse or abuse of boxes, including but not limited to any failure to use and store boxes in manner specified by Seller. In no event shall Seller be responsible for incidental or consequential damages, or any loss or injury to persons or products, arising from or in connection with the use of these boxes. 10 Layer Page 5 APTCO 1998 Rd 152 Delano, CA 93215 ATTN: Jim Banulos March 16, 2006 RE: - Huntsman EPS Products Grades 55 and 71 FDA Compliance Title 21 CFR Section 177.1640, And Title 21 CFR 174.5 and 21 CFR 106 and 107 Dear Mr. Banulos, Thank you for your interest in Huntsman EPS packaging materials. This letter is in response to your request regarding compliance to FDA guidelines. In reference to FDA regulations 21 CFR 177.1640 "Polystyrene and rubber-modified polystyrene" and 21 CFR 174.5 and 21 CFR 106 and 107. Huntsman guarantees that each shipment of our EPS resin products, grades 55 and 71, complies with all applicable requirements of intended use set forth in Federal Food Drug and Cosmetic Act, as amended, and all applicable food additive regulations, provided they are used for the intended purpose under the conditions of Good Manufacturing Practice (GMP). As such, these Huntsman EPS grades may be used in the manufacture of shipping boxes to hold aqueous foods (such as grapes) and ice coolers for household use and other such items. It is important to note that this guarantee applies only to these specified grades of our EPS resin products. Other grades may not conform to FDA regulations. Records relating to the manufacture of these materials will be maintained by Huntsman for at least 3 years in the event that a FDA review is required. If I can provide any additional information or assistance, please call me at 757-546-7767, or contact me via e-mail at: [email protected] Regards, Joseph F Casassa Huntsman Expandable Polystyrene Company, LC. Customer and Sales Support / Code and Regulatory Compliance CC: Steve Hockman - Huntsman HUNTSMAN EXPANDABLE POLYMERS COMPANY, LC. 900 Baydon Lane • Chesapeake, Virginia 23322 • 757-546-7767 • Fax 757-546-8369 NOVA Chemicals Corporation 6711 Mississauga Rd., Suite 200 Mississauga, Ontario, Canada L5N 2W3 Telephone: (905) 542-6992 Fax: (905) 542-8075 Toll Free: 1-800-268-2507 August 6, 2003 By E-Mail: [email protected] Aptco, LLC. 1998 Road 152 Delano, CA 93215 File: 2150-10-1 To Whom It May Concern: Re: Regulatory Compliance of NOVA Chemicals Inc. Expandable Polystyrene Resins (EPS) R330B, D240B and D175B This letter is in response to your request regarding the above grades of NOVA Chemicals EPS Resins to our Mr. Shawn Jarvie. NOVA Chemicals has a letter from its legal counsel giving the opinion that the subject resins comply with the United States Federal Food, Drug and Cosmetic Act and all applicable Food and Drug Administration (FDA) regulations. The resins comply with Title 21 of the US Code of Federal Regulations, Section 177.1640 "Polystyrene and rubber-modified polystyrene" as it is in effect on the date of this letter. The resins may be used in the manufacture of shipping boxes to hold aqueous foods (such as grapes) and ice coolers for household use. As noted below, we cannot however be held responsible for any processing which may occur to produce finished articles, packaging materials, or their component(s). This information is believed to be correct as of the date of this letter. However, since regulations are subject to change we recommend that you contact us in one year's time to confirm the regulatory status. I trust this information will be sufficient for your needs. If you require further information, please contact the undersigned at (905) 542-6992, by fax at (905) 542-8075, or by e-mail at [email protected]. Yours sincerely, Linda J. Santry, Ph.D. Senior Advisor, Product Regulatory Compliance Product Integrity cc: J. Quinlan - email Although the above information is provided in good faith, NOVA Chemicals cannot be held responsible for any processing or compounding which may occur to produce finished articles, packaging materials or their components. Further NOVA CHEMICALS MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND, REGARDING THE INFORMATION GIVEN OR THE PRODUCTS DESCRIBED, AND EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES, REPRESENTATIONS AND CONDITIONS, INCLUDING WITHOUT LIMITATION ALL WARRANTIES AND CONDITIONS OF QUALITY, MERCHANTABILITY AND SUITABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Responsibility for use, storage, handling and disposal of the products described herein is that of the purchaser or end user. Aptco LLC EPS FDA status .doc MATERIAL SAFETY DATA SHEET READ AND UNDERSTAND MATERIAL SAFETY DATA SHEET BEFORE HANDLING OR DISPOSING OF PRODUCT MSDS CODE AND NAME DATE ISSUED DATE PRINTED : : : GRADE 71NS 9/20/2005 9/20/2005 EXPANDABLE POLYSTYRENE (EPS) 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION MATERIAL IDENTITY MSDS CODE AND NAME GRADE 71NS EXPANDABLE POLYSTYRENE (EPS) GRADE71 1 B Chemical Name and/or Family or Description: Chemical Name: Polystyrene thermoplastic polymer Synonym(s): EPS Molecular Formula: (C8H8)X COMPANY INFORMATION Huntsman Corporation P.O. Box 4980 The Woodlands, TX 77387-4980 TELEPHONE NUMBERS Transportation Emergency Company: (800) 328-8501 CHEMTREC: (800) 424-9300 Medical Emergency: (409) 722-9673 (24 Hour) General MSDS Assistance: (281) 719-6432 Technical Information: (800) 972-1010 2. COMPOSITION AND INFORMATION ON INGREDIENTS THE CRITERIA FOR LISTING COMPONENTS IN THE COMPOSITION SECTION ARE AS FOLLOWS: CARCINOGENS ARE LISTED WHEN PRESENT AT 0.1 % OR GREATER; COMPONENTS WHICH ARE OTHERWISE HAZARDOUS ACCORDING TO OSHA ARE LISTED WHEN PRESENT AT 1.0 % OR GREATER; NON-HAZARDOUS COMPONENTS ARE LISTED AT 3.0 % OR GREATER. THIS IS NOT INTENDED TO BE COMPLETE COMPOSITIONAL DISCLOSURE. REFER TO SECTION 14 FOR APPLICABLE STATES' RIGHT TO KNOW AND OTHER REGULATORY INFORMATION. Product and/or Component(s) Carcinogenic According to: OSHA____ IARC____ NTP____ OTHER____ NONE__X__ Composition: Chemical Name CAS Number Benzene, ethenyl-, homopolymer (Common name: Polystyrene) Pentane 9003-53-6 Exposure Limits 600 ppm TWA ACGIH 1000 ppm TWA OSHA 750 ppm STEL OSHA 120 ppm TWA (Canada) 350 mg/m3 TWA (Canada) 109-66-0 * May contain trace amounts of styrene. See Section 11 for additional information. 1 Range in % >92.6 < 7.0 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) 3. HAZARD IDENTIFICATION EMERGENCY OVERVIEW Appearance: Solid, white beads Odor: Slight hydrocarbon odor WARNING STATEMENT EXTREMELY FLAMMABLE VAPOR VAPOR MAY CAUSE FLASH FIRE VAPOR MAY CAUSE DIZZINESS AND DROWSINESS VAPOR MAY CAUSE IRRITATION TO EYES AND RESPIRATORY TRACT DANGER! Hazardous Material Information System (United States) Health 1 Fire 3 0 Reactivity National Fire Protection Association NFPA (United States) 3 Health 1 Personal protection Flammability 0 Reactivity Specific danger POTENTIAL HEALTH EFFECTS Primary Route of Exposure Eye__X__ Skin__X__ Inhalation__X__ Ingestion____ Effects of Overexposure Acute: Eyes: Skin: Inhalation: Ingestion: Sensitization Properties: Vapor may cause irritation, experienced as discomfort, with excess tear production and blinking, and seen as excess redness of the eye. Product may contain residual amounts of dust or small particulates which may cause eye irritation or abrasion experienced as mild discomfort and slight excess redness of the eye. Product may contain residual amounts of dust or small particulates that may cause skin irritation or abrasion experienced as local redness with possible mild discomfort. Vapors or mist may cause irritation of the nose and throat. Inhalation may cause dizziness, drowsiness, euphoria, loss of coordination, disorientation, headache, nausea, and vomiting. In poorly ventilated areas or confined spaces, unconsciousness and asphyxiation may result. Prolonged or repeated overexposure may result in the absorption of potentially harmful amounts of material. Dust may cause irritation of the nose and throat. Overexposure to high concentrations of dust may cause respiratory irritation, experienced as coughing and difficulty breathing. If more than several mouthfuls are swallowed, abdominal discomfort, nausea, and diarrhea may occur. Unknown Chronic: Prolonged or repeated inhalation of dust or particulates may impair lung function or cause lung damage. Medical Conditions Aggravated by Exposure: Overexposure to vapor, dust or mist may aggravate existing respiratory conditions, such as asthma, bronchitis, and inflammatory or fibrotic respiratory disease. 2 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) Other Remarks: None 4. FIRST AID MEASURES Eyes: Flush eyes with plenty of water for several minutes. Remove larger particulates from the eye as one would any foreign object. Get medical attention if eye irritation persists or particulates are difficult to remove from the eye. Skin: Wash skin with plenty of soap and water for several minutes. Get medical attention if skin irritation develops or persists. Ingestion: If more than several mouthfuls of this material are swallowed, give two glasses of water (16 oz.). Get medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, clear person's airway and give artificial respiration. If breathing is difficult, qualified medical personnel may administer oxygen. Get medical attention immediately. Other Instructions: None. 5. FIRE-FIGHTING MEASURES Ignition Temperature - AIT (degrees C): 260 471 (500 F) for Pentane (880 F) by ASTM D-1929 Expanded polystyrene Flash Point (degrees C): -40 (-40 F) CC for Pentane Flammable Limits % (Lower-Upper): Lower: 1.5 for Pentane Upper: 7.8 for Pentane Recommended Fire Extinguishing Agents And Special Procedures: Water may be ineffective on flames but should be used to cool fire-exposed containers and provide protection for persons attempting to stop the leak. Use water spray, dry chemical, foam or carbon dioxide to extinguish flames. Unusual or Explosive Hazards: Danger! Extremely flammable materials may release vapors that travel long distances, ignite, and flash back. Containers may explode in a fire. Do not expose to heat, sparks, flame, static, or other sources of ignition. When handling, use non-sparking tool, ground and bond all containers. Explosive air-vapor mixtures may form. Fire gives off dense black smoke and acid gasses. Electrostatic discharge can be a source of ignition due to accumulated pentane vapors exceeding the L.E.L. (lower explosive limit) of 1.5% (15,000 ppm). Pentane vapors may be emitted from newly opened containers or when the product is heated. If ignited, there could be a very high rate of flame propagation. "NO SMOKING - NO MATCHES - NO LIGHTERS - NO WELDING" rules should be enforced. Special Protective Equipment for Firefighters: Wear full protective clothing and positive pressure breathing apparatus. 3 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) 6. ACCIDENTAL RELEASE MEASURES (Transportation Spills: CHEMTREC (800)424-9300) Procedures in Case of Accidental Release, Breakage or Leakage: Avoid the generation of dust clouds. Place in appropriate containers for disposal or recycle. Avoid breathing dust. Pressure demand air supplied respirators should always be worn when the airborne concentration of the contaminant or oxygen is unknown. Otherwise, wear respiratory protection and other personal protective equipment as appropriate for the potential exposure hazard. Wear gloves, goggles, and protective clothing to avoid contact with eyes, skin, or clothing. Use vacuuming or sweeping compound for clean-up. Do not dry sweep or use methods which increase dusting. Prevent entry into sewers and waterways. 7. HANDLING AND STORAGE Precautions to be Taken in Handling: Use spark-proof tools. Material may be at elevated temperatures and/or pressures. Exercise care when opening bleeders and sampling ports. Storage: Ground and bond shipping container, transfer line, and receiving container. Keep away from heat, sparks, flame, and other sources of ignition. 8. EXPOSURE CONTROLS/PERSONAL PROTECTION Protective Equipment (Type) Eye/Face Protection: Avoid eye contact. Chemical type goggles should be worn. Do not wear contact lenses. Skin Protection: Workers should wash exposed skin several times daily with soap and water. Soiled work clothing should be laundered or dry-cleaned. Respiratory Protection: Airborne concentrations should be kept to lowest levels possible. If vapor, mist or dust is generated and the occupational exposure limit of the product, or any component of the product, is exceeded, use appropriate NIOSH or MSHA approved air purifying or air supplied respirator after determining the airborne concentration of the contaminant. Air supplied respirators should always be worn when airborne concentration of the contaminant or oxygen content is unknown. Ventilation: Use explosion-proof equipment to maintain adequate ventilation to meet occupational exposure limits, if applicable (see below), prevent accumulation of explosive air-gas mixtures, and avoid significant oxygen displacement. Oxygen levels should be at least 19.5% in confined spaces or other work areas (OSHA value). Exposure Limit for the Total Product: None established for product; refer to Section 2 for component exposure limits. 9. PHYSICAL AND CHEMICAL PROPERTIES Appearance: Solid, white beads Odor: Slight hydrocarbon odor 4 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) Boiling Point (degrees C): Not applicable Melting/Freezing Point (degrees C): Softens and expands at 93.3-101.7 C (200-215 F) Specific Gravity (water=1): Depending on bulk density of the product, the material may float on the top of water. pH: Not applicable. Vapor Pressure: Negligible Viscosity: Not applicable VOC Content: Not determined. Vapor Density (Air=1): >1 Solubility in Water (%): < 0.1 Other: None 10. STABILITY AND REACTIVITY This Material Reacts Violently With: Air____ Water____ Heat__X__ Strong Oxidizers__X__ Others____ None of these____ Comments: None Products Evolved When Subjected to Heat or Combustion: Toxic levels of carbon monoxide, carbon dioxide, irritating aldehydes and ketones. Hazardous Polymerizations: DO NOT OCCUR 11. TOXICOLOGICAL INFORMATION TOXICOLOGICAL INFORMATION (ANIMAL TOXICITY DATA) Oral: LD50 Believed to be > 5.00 g/kg (rat) practically non-toxic Inhalation: Not determined. Dermal: LD50 Believed to be > 2.00 g/kg (rabbit) practically non-toxic IRRITATION INDEX, ESTIMATION OF IRRITATION (SPECIES) 5 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) Skin: (Draize) Believed to be > .50 - 3.00 /8.0 (rabbit) slightly irritating Eyes: (Draize) Believed to be > 15.00 - 25.00 /110 (rabbit) slightly irritating Sensitization: Not determined. Other: Product may contain dust or particulates that may cause eye irritation or abrasion. This product may contain residual styrene. Typical concentrations are less than 0.1%. Please refer to product-specific purchasing specifications for information on residual styrene content of this product. Chronic (lifetime) exposure to styrene resulted in bronchoalveolar (lung) tumors in mice, but not in rats. The relevance of these cell-type specific mouse lung tumors to humans is not known. Nasal effects were also observed in these rats and mice exposed to styrene. In subchronic exposure studies, repeated exposures of female mice to styrene resulted in liver toxicity, however, this effect was not observed in rats. 12. DISPOSAL CONSIDERATIONS: Waste Disposal Methods: This material should be disposed of in accordance with local, state and federal regulations. Remarks: Do not allow to enter drains or sewers. 13. TRANSPORT INFORMATION Transportation DOT: Proper Shipping Name: Polymeric beads, expandable Hazard Class: 9 Identification Number: UN 2211 Packing Group: III Label Required: Class 9 IMDG Proper Shipping Name: Polymeric beads, expandable Hazard Class 9 Identification Number UN 2211 Packing Group III 6 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) Label Required Class 9 (See Section 16 for additional information) ICAO Proper Shipping Name: Polymeric beads, expandable Hazard Class 9 Identification Number UN 2211 Packing Group III Label Required Class 9 (See Section 16 for additional information) TDG Proper Shipping Name: Polymeric beads, expandable Hazard Class: 9 Identification Number: UN 2211 Label Required: Class 9 (per UN recommendations, black vertical stripes) 14. REGULATORY INFORMATION Federal Regulations: SARA Title III: Section 302/304 Extremely Hazardous Substances Chemical Name CAS Number Range in % TPQ RQ None. Section 311 Hazardous Categorization: Acute__X__ Chronic__X__ Fire__X__ Pressure____ Reactive____ N/A____ Section 313 Toxic Chemical Chemical Name CAS Number Concentration None. CERCLA 102(a)/DOT Hazardous Substances: Chemical Name CAS Number Range in % RQ None. States Right-to-Know Regulations: Chemical Name State Right-to-know Pentane FL, MA, MN, NJ, PA, RI California Prop. 65: The following detectable components of this product are substances, or belong to classes of substances, known to the State of California to cause cancer and/or reproductive toxicity. 7 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) Chemical Name CAS Number None. INTERNATIONAL REGULATIONS: TSCA Inventory Status: This product, or its components, are listed on, or are exempt from the Toxic Substance Control Act (TSCA) Chemical Substance Inventory. WHMIS Classification: Not determined. Canadian Inventory Status: This product, or its components, are listed on or are exempt from the Canadian Domestic Substance List (DSL). EINECS Inventory Status: This product, or its components, are listed on or are exempt from the European Inventory of Existing Chemical Substances (EINECS) or the European List of Notified Chemical Substances (ELINCS). Australian Inventory Status: This product, or its components, are listed on or are exempt from the Australian Inventory of Chemical Substances (AICS). Japan Inventory Status: This product, or its components, are listed on or are exempt from the Japanese Ministry of International Trade and Industry (MITI) inventory. 15. ENVIRONMENTAL INFORMATION Aquatic Toxicity: Not applicable. Mobility: Not applicable. Persistence and Biodegradability: This product is expected to persist in the environment. Potential to Bioaccumulate: Not applicable. Remarks: Sewer/waterways obstruction; fish may eat beads and obstruct their digestive tract. 16. OTHER INFORMATION 9/20/2005 European, ADR regulations require additional marking (see item 2912) "Keep Away From Any Source of Ignition." Vessel carriers request marking warning "No Smoking or Open Flame" on box doors. Supercedes: 3/31/2003 The following sections have been revised: 2, 11 Date Issued: 9/20/2005. 8 MSDS CODE AND NAME DATE ISSUED DATE PRINTED COMPANY : : : : GRADE 71NS 9/20/2005 9/20/2005 HUNTSMAN EXPANDABLE POLYSTYRENE (EPS) THE INFORMATION IN THIS DATA SHEET IS PROVIDED INDEPENDENTLY OF ANY SALE OF THE PRODUCT. IT IS PROVIDED FOR THE PURPOSE OF HAZARD COMMUNICATION AS PART OF HUNTSMAN’S PRODUCT SAFETY PROGRAM. IT IS INTENDED ONLY AS A GUIDE TO THE APPROPRIATE PRECAUTIONARY HANDLING OF THE PRODUCT BY A PROPERLY TRAINED PERSON. YOU ARE ENCOURAGED AND REQUESTED TO ADVISE THOSE WHO MAY COME IN CONTACT WITH SUCH PRODUCTS OF THE INFORMATION CONTAINED HEREIN. THE DATA RELATES ONLY TO THE SPECIFIC PRODUCT DESIGNATED, AND DOES NOT RELATE TO USE OF THE PRODUCT IN COMBINATION WITH ANY OTHER MATERIAL OR USE OF THE PRODUCT IN ANY PROCESS. THE DATA IS NOT INTENDED TO CONSTITUTE PERFORMANCE INFORMATION CONCERNING THE PRODUCT. NO EXPRESS WARRANTY, OR IMPLIED WARRANTY OF MERCHANTABILITY FOR FITNESS FOR A PARTICULAR PURPOSE IS MADE WITH RESPECT TO THE PRODUCT, ITS COMPOSITION, ITS SAFETY OR THE INFORMATION CONTAINED IN THIS DATA SHEET. TO DETERMINE THE APPLICABILITY OR THE EFFECTS OF ANY LAW OR REGULATION WITH RESPECT TO THE PRODUCT, THE USER SHOULD CONSULT A LEGAL ADVISOR OR THE APPROPRIATE GOVERNMENT AGENCY. HUNTSMAN DOES NOT UNDERTAKE TO FURNISH ADVICE ON SUCH MATTERS. CURRENT DATA SHEETS ARE AVAILABLE FOR ALL HUNTSMAN PRODUCTS. YOU ARE URGED TO OBTAIN DATA SHEETS FOR ALL HUNTSMAN PRODUCTS YOU BUY, USE OR DISTRIBUTE BY CALLING (281) 719-6432 OR DIRECTING YOUR INQUIRIES TO: HUNTSMAN MANAGER, PRODUCT SAFETY P.O. BOX 4980 THE WOODLANDS, TX 77387-4980 NO PERSON OR ORGANIZATION EXCEPT A DULY AUTHORIZED HUNTSMAN EMPLOYEE IS AUTHORIZED TO PROVIDE OR MAKE AVAILABLE DATA SHEETS FOR HUNTSMAN PRODUCTS. DATA SHEETS FROM UNAUTHORIZED SOURCES MAY CONTAIN INFORMATION THAT IS NO LONGER CURRENT OR ACCURATE. NO PART OF THIS DATA SHEET MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM, OR BY ANY MEANS, WITHOUT PERMISSION IN WRITING FROM HUNTSMAN. ALL REQUESTS FOR PERMISSION TO REPRODUCE MATERIAL FROM THIS DATA SHEET SHOULD BE DIRECTED TO HUNTSMAN, MANAGER, PRODUCT SAFETY AT THE ABOVE ADDRESS. COPYRIGHT © BY HUNTSMAN CORPORATION. ALL RIGHTS RESERVED. Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Section 1 - Product and Company Identification Synonyms: Foamable Polystyrene, EPS Chemical Name: Expandable Polystyrene Chemical Family: Plastic Material Use: Petrochemical Industry: Plastics. Chemical Formula: Mixture NOVA Chemicals Inc. 1550 Coraopolis Heights Road Moon Township, PA 15108 In case of Emergency 1-800-561-6682, 1-403-314-8767 (NOVA Chemicals)(24 hours) 1-800-424-9300 (CHEMTREC-USA) 1-613-996-6666 (Canutec-Canada)(24 hours) Section 2 - Composition / Information on Ingredients CAS # 9003-53-6 109-66-0 78-78-4 287-92-3 Component Polystyrene n-Pentane Isopentane Cyclopentane * All pentanes (normal-, iso-, and cyclo-) combined Percent by Wt. 92-97 3-8* 0-3* 0-3* 3-8 Additional Information According to 29 CFR 1910.1200 (Hazard Communication), polystyrene polymer product is not hazardous. The blowing agent used in the product is considered hazardous. See Section 8 for applicable exposure limits. See Section 11 for applicable toxicity data. Section 3 - Hazards Identification HMIS Ratings: Health: 1 Fire: 3 Reactivity: 0 Hazard Scale: 0 = Minimal 1 = Slight 2 = Moderate 3 = Serious 4 = Severe * = Chronic hazard NFPA Ratings: Health: 1 Fire: 3 Reactivity: 0 Hazard Scale: 0 = Minimal 1 = Slight 2 = Moderate 3 = Serious 4 = Severe Emergency Overview DANGER FLAMMABLE Product is a white bead (0.25 - 2.0mm diameter) with a slight hydrocarbon odor. This product can release a gas that is highly flammable in the presence of open flames, lit cigarettes, sparks, static electricity discharges, or heat. The blowing agent may be irritating to the eyes, respiratory system and skin. Not resistant to oxidizing agents, dissolves in organic solvents. When heated to decomposition, product emits acrid smoke and irritating fumes. Slipping hazard. Potential Health Effects: Eyes This product may cause irritation to the eyes. Potential Health Effects: Skin This product may cause irritation to the skin from repetitive handling. Potential Health Effects: Ingestion This product may be harmful if it is swallowed. Mechanical irritation and blockage of the digestive tract are possible. Potential Health Effects: Inhalation This product may cause irritation to the respiratory system. ____________________________________________________________ Page 1 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Section 4 - First Aid Measures First Aid: Eyes Check for and remove any contact lenses. Immediately flush eyes with water for at least 15 minutes, while holding eyelids open. Seek medical attention at once. First Aid: Skin This product may cause irritation to the skin from repetitive handling. Remove contaminated clothing. Wash the affected skin gently and thoroughly with running water and non-abrasive soap. Seek medical attention. First Aid: Inhalation Move person to non-contaminated air. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be dangerous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek medical attention. First Aid: Ingestion Not normally expected to present an ingestion hazard. If ingestion occurs, maintain an open airway and seek medical attention. Watch for an obstruction in the victim's mouth. Remove, if possible, but do not force fingers or a hard object between victim's teeth. First Aid: Notes to Physician Treatment of overexposure should be directed at the control of symptoms and the clinical condition of the patient. After adequate first aid, no further treatment is required unless symptoms reappear. Section 5 - Fire Fighting Measures Flammability Class: Upper flammability limit: Lower flammability limit: Extremely Flammable (based on pentane) 8.3% (bas ed on blowing agent) 1.4% (based on blowing agent) Flash Point: Flash Point Method: Auto Ignition: -49ºC (-56ºF) (For Pentane**) ** Closed Cup (Tagliabue) 427ºC (~800.6ºF) (For Polystyrene) General Fire Hazards Dangerous fire and explosion risk. Vigorously supports combustion. When heated to decomposition, product emits acrid smoke and irritating fumes. Vapors are heavier than air and may travel along the ground to some distant source of ignition and flash back. Move containers from the fire area if this can be done without risk. Explosion Hazards Vapors are heavier than air and may travel along the ground to some distant source of ignition and flash back. Hazardous Combustion Products Styrene, oxides of carbon, and other toxic gases at elevated temperatures. Extinguishing Media Dry chemical, foam, carbon dioxide, water fog or water spray. Use water to cool fire-exposed containers and to protect personnel. Fire Fighting Equipment/Instructions Wear full set of protective equipment including positive pressure breathing apparatus, chemical goggles and gloves. Structural firefighter's protective clothing will only provide limited protection Move containers from fire area if you can do it without risk. Cool containers with flooding quantities of water until well after the fire is out. For massive fire, use unmanned hose holders or monitor nozzles; if this is impossible, withdraw from area and let fire burn. ALWAYS stay away from containers engulfed in fire. Prevent runoff from entering waterways, drains and sewers. ____________________________________________________________ Page 2 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Section 6 - Accidental Release Measures Evacuation Procedures Isolate area. Keep unnecessary personnel away. Small Spills Spilled product may create a dangerous slipping hazard. Eliminate all sources of ignition. Consider isolating the spill or leak area immediately until ambient air sampling results indicate that the pentane vapor concentration is below the flammable range. Use appropriate non-sparking tools to put the spilled solid in an appropriate waste disposal container. Large Spills Flammable vapors are released from spills. Use water spray curtain to divert vapor drift. Eliminate all sources of ignition. Consider evacuating the spill or leak area immediately until ambient air sampling results indicate that the pentane vapor concentration is below the flammable range. Prevent entry into sewers, basements, or confined areas; dike if needed. Special Procedures Wear appropriate protective equipment and clothing during clean-up. (See Section 8) Contact local police/emergency services and appropriate emergency telephone numbers provided in Section 1. Ensure statutory and regulatory reporting requirements in the applicable jurisdiction are met. Persons not wearing appropriate protective equipment should be excluded from area of spill until clean-up has been completed. Damaged or Suspect Damaged Containers If EPS containers are damaged or suspected to have been damaged during transit, open the truck trailer door slowly and ventilate for 15 minutes. Never permit smoking. Test the atmosphere to ensure the air is free of pentane before entering. Section 7 - Handling and Storage Handling Procedures Keep this product from heat, sparks, lit cigarettes, static electricity discharges, or open flame. Ground all equipment containing material. Do not breathe dusts or vapors from this material. Keep away from incompatibles such as oxidizing agents, and organic materials. Slipping hazard. After opening the container in a well ventilated area, allow 15 minutes for the accumulated pentane to dissipate. Partially opened containers represent a potentially serious hazard because the insides of the container permit a space for the pentane to accumulate. When partially filled containers have to be used, direct a stream of air into the container for 15 minutes after opening to ensure no accumulation of pentane in the container. Maintain sufficient air circulation and ventilation to prevent flammable concentrations from forming, especially in low-lying areas. Incompatibility Not resistant to oxidizing agents, dissolves in organic solvents. Storage Procedures Flammable materials should be stored in a separate safety storage cabinet or room. Keep this product from heat, sparks, lit cigarettes, static electricity discharges, or open flame. Keep the container tightly closed and in a cool, well-ventilated place. Ground all equipment containing material. A refrigerated room would be preferable for materials with a flash point lower than 37.8ºC (100ºF). For additional handing and storage information, refer to the NOVA Chemicals Expandable Polystyrene Storage and Handling Safety Guide. ____________________________________________________________ Page 3 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Section 8 - Exposure Controls / Personal Protection Exposure Guidelines A: General Material Information Follow all applicable exposure limits. B: Component Exposure Limits ACGIH, OSHA, NIOSH, EPA, TSCA, Alberta, and Ontario exposure limit lists have been checked for those components with CAS registry numbers. Other exposure limits may apply. Check with authorities. n-Pentane (109-66-0) ACGIH: OSHA: NIOSH: Alberta: Ontario: 600 ppm TWA 600 ppm TWA; 1800 mg/m3 TWA 750 ppm STEL; 2250 mg/m3 STEL 120 ppm TWA; 350 mg/m3 TWA 610 ppm Ceiling (15 minute); 1800 mg/m3 Ceiling (15 minute) 1500 ppm IDLH 600 ppm TWA; 1771 mg/m3 TWA 750 ppm STEL; 2213 mg/m3 STEL 600 ppm TWAEV; 1770 mg/m3 TWAEV 750 ppm STEV; 2210 mg/m3 STEV Cyclopentane (287-92-3) ACGIH: OSHA: NIOSH: Alberta: Ontario: 600 ppm TWA 600 ppm TWA; 1720 mg/m3 TWA 600 ppm TWA; 1720 mg/m3 TWA 600 ppm TWA; 1720 mg/m3 TWA 900 ppm STEL; 2580 mg/m3 STEL 600 ppm TWAEV; 1720 mg/m3 TWAEV Isopentane (78-78-4) ACGIH: 600 ppm TWA (listed under Pentane, all isomers) Engineering Controls Use general ventilation and use local exhaust, where possible, in confined or enclosed spaces. If user operations generate dusts, mists, or fumes, use appropriate local exhaust ventilation to keep exposures below the recommended exposure limits. PERSONAL PROTECTIVE EQUIPMENT Personal Protective Equipment: Eyes/Face Wear chemical goggles. Personal Protective Equipment: Skin/Hands/Feet Use impervious gloves. Use of non-static accumulating and fire-resistant protective coveralls and long sleeves is recommended. Footwear with conductive soles is also recommended. Personal Protective Equipment: Respiratory If ventilation is not sufficient to effectively prevent buildup of vapor/mist/fume/dust, appropriate NIOSH respiratory protection must be provided. Personal Protective Equipment: General Personal protective equipment (PPE) must not be considered a long term solution to exposure control. PPE must be accompanied by employer programs to properly select, maintain, clean, fit and use equipment. Consult a competent industrial hygiene resource to determine hazard potential and/or the PPE manufacturers and applicable regulations to ensure adequate protection. Commercial synthetic clothing, unless specifically treated, carries a risk in a fire situation and can generate dangerous static electricity if donned or doffed in a flammable atmosphere. ____________________________________________________________ Page 4 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Section 9 - Physical & Chemical Properties Physical state and appearance: Odor: Vapor Pressure: Dispersion properties: Solubility (H2O): Softening Point: Solid white beads. Slight hydrocarbon 400 mmHg @ 20ºC Not dispersed in cold/hot water. Non-soluble; Soluble in methanol, methylethylketone, benzene, toluene, or xylene; Partially soluble in diethyl ether, n-octanol, acetone. Approx 50°C - 75°C (122°F - 167°F) Color: pH: Vapor Density (Air=1): Boiling Point: Specific Gravity (Water=1): White Not applicable 2.5 Not available Approx. 0.525 to 1.05 Section 10 - Stability & Reactivity Information Chemical Stability This is a stable material. Chemical Stability: Conditions to Avoid Keep this product from heat, ignition sources, static electricity discharges, and incompatible materials. Incompatibility Not resistant to oxidizing agents, dissolves in organic solvents. Hazardous Polymerization Will not occur. Hazardous Decomposition Styrene, oxides of carbon, and other toxic gases at elevated temperatures. Section 11 - Toxicological Information A: Acute Toxicity This product has not been tested. Polystyrene homopolymer may be irritating to the eyes. Skin contact with molten or heated material can cause burns. The blowing agent used in the product may contain pentane, isopentane, and/or cyclopentane. Components of the blowing agent can irritate eyes, skin, and respiratory system. B: Acute Toxicity - LD50/LC50 n-Pentane (109-66-0) Inhalation LC50 Rat: 364 gm/m3/4H LD50 (Intravenous) Mouse: 446 mg/kg Cyclopentane (287-92-3) Oral LD50 rat: 11400 mg/kg; Inhalation LC50 rat: 106 gm/m3; Oral LD50 mouse: 12800 mg/kg; Inhalation LC50 mouse: 72 gm/m3 C: Chronic Toxicity Inhalation of the blowing agent may lead to nervous system effects. n-Pentane - Exposure can cause nausea and headache. Narcotic in high concentrations. Causes dermatitis. Chemically damaging to lungs if aspirated. ____________________________________________________________ Page 5 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 D: Chronic Toxicity - Carcinogenic Effects ACGIH, IARC, OSHA, and NTP carcinogen lists have been checked for those components with CAS registry numbers. Polystyrene (9003-53-6) IARC: Supplement 7, 1987; Monograph 19, 1979 (Group 3 (not classifiable)) Section 12 - Ecological Information Ecotoxicity A: General Material Information The information below is based on a knowledge of the components and the ecotoxicity of similar products. Sewer/waterway obstruction; marine life may ingest beads, which may obstruct their digestive tract. Product is expected to be non-toxic, but small particles may have physical effects on aquatic and terrestrial organisms. B: Component Analysis - Ecotoxicity - Aquatic/Terrestrial Toxicity n-Pentane (109-66-0) 96 Hr LC50 rainbow trout: 9.87 mg/L;96 Hr LC50 fathead minnow: 11.59 mg/L;96 Hr LC50 bluegill: 9.99 mg/L 48 Hr LC50 water flea: 9.7 mg/L Isopentane (78-78-4) Air: When released into the air, isopentane is expected to be readily degraded by reaction with photochemically produced hydroxyl radicals, with half-life between 1 and 10 days. Aquatic: When released into water, isopentane may biodegrade to a moderate extent. When released to water, isopentane is expected to quickly evaporate. Into the water, isopentane is expected to have a half-life of less than 1 day. Isopentane has an estimated bioconcentration factor (BCF) of less than 100. Isopentane has a log octanol-water partition coefficient greater than 3.0. Isopentane is not expected to significantly bioaccumulate. Soil (micro- and macro-organisms): Not Available. Inhibitory effects on the activity of micro-organisms and impact on sewage treatment plants: Not Available. Environmental Fate See information below. Mobility Depending on the resin grade's specific gravity, this product may sink or float in freshwater and/or seawater. Persistence/Degradability Expected to be inherently non-biodegradable. Integrated environmental half-life expected to be >= 100 days. Bioaccumulation/Accumulation Not expected to bioaccumulate significantly. Physical/Chemical This product has not been tested. Section 13 - Disposal Considerations Component Waste Numbers No EPA Waste Numbers are applicable for this product's components. Waste Disposal Preferred disposal methods are: 1) clean and reuse if possible; 2) contact resin broker; 3) contact plastic recycler; 4) incinerate with waste heat recovery and/or 5) landfill. Reuse, recycling, storing, transportation, and disposal must be in accordance with applicable federal, state/provincial and local regulation. DO NOT ATTEMPT TO DISPOSE OF BY UNCONTROLLED IGNITION. ____________________________________________________________ Page 6 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Section 14 - Transportation Information US DOT Information Shipping Name: Polymeric beads, expandable UN/NA #: UN2211 Hazard Class: 9 Packing Group: III Required Label(s): Class 9: Miscellaneous Canadian TDG Information Shipping Name: Polymeric beads, expandable UN/NA #: UN2211 Hazard Class: 9 Packing Group: III International Air Transport Association (IATA) and ICAO Regulations Shipping Name: Polymeric beads, expandable UN #: UN2211 Hazard Class: 9 Packing Group: III Required Label(s): Class 9: Miscellaneous International Maritime Dangerous Goods (IMDG) Regulations Shipping Name: Polymeric beads, expandable UN #: UN2211 Hazard Class: 9 Packing Group: III EmS No. 4.1-06 Section 15 - Regulatory Information A: International Regulations General Material Information The monomer is listed by EINECS for polystyrene homopolymer. Component Analysis - International Inventory Status Component Polystyrene n-Pentane Cyclopentane Isopentane CAS # 9003-53-6 109-66-0 287-92-3 78-78-4 US - TSCA Yes Yes Yes Yes CANADA - DSL Yes Yes Yes Yes EU - EINECS No Yes Yes Yes Canadian Environmental Protection Act (CEPA): All components of this product are on the Domestic Substances List (DSL), and are acceptable for use under the provisions of CEPA. B: USA Federal & State Regulations Other state regulations may apply. Check individual state requirements. USA OSHA Hazard Communication Class According to 29 CFR 1910.1200 (Hazard Communication), polystyrene polymer product is not hazardous. The blowing agent used in the product is considered hazardous. USA Right-to-Know - Federal None of this product's components are listed under SARA Section 302 (40 CFR 355 Appendix A), SARA Section 313 (40 CFR 372.65), or CERCLA (40 CFR 302.4). ____________________________________________________________ Page 7 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 USA Right-to-Know - State The following components appear on one or more of the following state hazardous substances lists. Some components (including those present only in trace quantities, and therefore not listed in this document) may be included on the Right To Know lists of other U.S. states. The reader is therefore cautioned to contact his or her NOVA Chemicals representative or NOVA Chemicals' Product Integrity group for further U.S. State Right To Know information. Component n-Pentane Cyclopentane Isopentane CAS 109-66-0 287-92-3 78-78-4 NJ Yes Yes Yes PA Yes Yes Yes C: Canadian Federal WHMIS IDL The following components are identified under the Canadian Hazardous Products Act Ingredient Disclosure List: Component n-Pentane Cyclopentane CAS # 109-66-0 287-92-3 Minimum Concentration 1% Item 1243 (1348) 1% Item 477 (610) WHMIS Classification Workplace Hazardous Materials Information Systems (WHMIS): This product has been classified in accordance with the hazard criteria of the Canadian Controlled Product Regulations (CPR), and the MSDS contains all of the information required by the CPR. Provincial Regulations No information available. Section 16 - Other Information Label Information PRECAUTIONS: DANGER FLAMMABLE Product is a white bead (0.25 - 2.0 mm diameter) with a slight hydrocarbon odor. This product can release a gas that is highly flammable in the presence of open flames, sparks, static electricity discharges, or heat. The blowing agent may be irritating to the eyes, respiratory system and skin. Not resistant to oxidizing agents, dissolves in organic solvents. When heated to decomposition, product emits acrid smoke and irritating fumes. Slipping hazard. FIRST AID: SKIN: This product may cause irritation to the skin from repetitive handling. Remove contaminated clothing. Wash the affected skin gently and thoroughly with running water and non-abrasive soap. Seek medical attention. EYES: Check for and remove any contact lenses. Immediately flush eyes with water for at least 15 minutes, while holding eyelids open. Seek medical attention at once. INHALATION: Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be dangerous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious or corrosive. Seek medical attention. INGESTION: Not normally expected to present an ingestion hazard. If ingestion occurs, maintain an open airway and seek medical attention. Watch for an obstruction in the victim's mouth. Remove, if possible, but do not force fingers or a hard object between victim's teeth. IN CASE OF A SPILL: Eliminate all sources of ignition. Use appropriate non-sparking and grounded tools and equipment to put the spilled solid in an appropriate waste disposal container. Prevent entry into sewers, basements, or confined areas; dike if needed. References Not available ____________________________________________________________ Page 8 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 Material Safety Data Sheet Material Name: NOVA Chemicals Expandable Polystyrene Regular Grade MSDS ID: NOVA-0054 Key/Legend ACGIH = American Conference of Governmental Industrial Hygienists; BOD = Biochemical Oxygen Demand; CAS = Chemical Abstracts Service; CERCLA = Comprehensive Environmental Response, Compensation, and Liability Act; CPR = Controlled Products Regulations; DOT = Department of Transportation; DSL = Domestic Substances List; EINECS = European Inventory of Existing Commercial Substances; EPA = Environmental Protection Agency; EU = European Union; FDA = Food and Drug Administration; IARC = International Agency for Research on Cancer; IDL = Ingredient Disclosure List; Kow = Octanol/water partition coefficient; LEL = Lower Explosive Limit; NIOSH = National Institute for Occupational Safety and Health; NJTSR = New Jersey Trade Secret Registry; NTP = National Toxicology Program; OSHA = Occupational Safety and Health Administration; RCRA = Resource Conservation and Recovery Act; SARA = Superfund Amendments and Reauthorization Act; TDG = Transportation of Dangerous Goods; TSCA = Toxic Substances Control Act. Validated by Business Review Team/Product Integrity Group. Verified by Product Steward on 07/17/2003 Contact: Product Integrity Group NOVA Chemicals Corporation 6711 Mississauga Road, Suite 200 Mississauga, Ontario L5N 2W3 Contact Phone: 905-542-6980 Other Information Notice to Reader ALTHOUGH THE INFORMATION CONTAINED IN THIS DOCUMENT IS PRESENTED IN GOOD FAITH, BASED ON AVAILABLE INFORMATION BELIEVED TO BE RELIABLE AT THE TIME OF PREPARATION OF THIS DOCUMENT, NOVA CHEMICALS MAKES NO WARRANTIES OR REPRESENTATIONS WITH RESPECT TO THE INFORMATION OR THE PRODUCTS DESCRIBED HEREIN, AND EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES AND CONDITIONS (INCLUDING ALL WARRANTIES AND CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE). THIS INFORMATION IS SUBJECT TO CHANGE WITHOUT NOTICE. PLEASE CONTACT NOVA CHEMICALS FOR THE MOST CURRENT VERSION OF THIS MSDS. NOVA CHEMICALS DOES NOT ASSUME RESPONSIBILITY FOR MSDS OBTAINED FROM THIRD PARTY SOURCES. RESPONSIBILITY FOR USE, STORAGE, HANDLING AND DISPOSAL OF THE PRODUCTS DESCRIBED HEREIN, WHETHER ALONE OR IN COMBINATION WITH ANY OTHER SUBSTANCE, IS THAT OF THE PURCHASER AND/OR END USER. is a Registered Trademark of NOVA Brands Ltd.; authorized use This is the end of MSDS # NOVA-0054 ____________________________________________________________ Page 9 of 9 Issue Date: 07/17/03 Revision: 2.0000 Print Date: 7/25/2003 MATERIAL SAFETY DATA SHEET -- LOYAL PRODUCT CODE AND NAME DATE ISSUED DATE PRINTED 06/01/2004 : EXPANDABLE POLYSTYRENE (EPS) : 05/01/2004 : 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION Material Identity Product Code and Name -- EXPANDABLE POLYSTYRENE (EPS) Series : E, C, B, F, G, R, FD, BL Chemical Name : Polystyrene thermoplastic polymer Synonym(s) : EPS Molecular Formula : (C8H8)x COMPANY INFORMATION LOYAL CHEMICAL INDUSTRIAL CORP. 19F, No. 85, Sec. 1, Chung-Shiao E. Rd., Taipei, Taiwan, R. O. C. Telephone Number: 886-2-23923245 2. COMPOSITION AND INFORMATION ON INGREDIENTS The criteria for listing components in the composition section are as follows: carcinogens are listed when present at 0.1% or greater; components which are otherwise hazardous according to OSHA are listed when present at 1.0% or greater; non-hazardous components are listed at 3.0% or greater. This is not intended to be complete compositional disclosure. Refer to section 14 for international regulatory information. Product and/or Component(s) Carcinogenic According to: OSHA_____ IARC____ NTP_____ OTHER _____ NONE X Composition: Chemical Name CAS Number Exposure Limits Benzene, ethenyl-, homopolymer 9003-53-6 (Common name: Polystyrene) Pentane 109-66-0 600 ppm TWA ACGIH 1000 ppm TWA OSHA 750 ppm STEL OSHA 120 ppm TWA (Canada) 350 mg/m3 TWA (Canada) Range in % > 92.6 > 7.0 This product is considered hazardous according to OSHA (1910.1200). 1 V20040608 AC 3. HAZARD IDENTIFICATION EMERGENCY OVERVIEW Appearance: Solid, white beads (0.01 to 0.1 inches diameter) Odor: Slight hydrocarbon odor WARNING STATEMENT DANGER! EXTREMELY FLAMMABLE VAPOR VAPOR MAY CAUSE FLASH FIRE VAPOR MAY CAUSE DIZZINESS AND DROWSINESS VAPOR MAY CAUSE IRRITATION TO EYES AND RESPIRATORY TRACT * Hazardous Material Information System (United States) Health Fire Reactivity Personal protection (1) (3) (3) (0) (0) (()) * National Fire Protection Association NFPA (United States) Flammability 3 3 Health 0 1 Reactivity Specific danger POTENTIAL HEALTH EFFECTS Primary Route of Exposure Eye X Skin X Inhalation X Ingestion Effects of Overexposure Acute: Eyes: Skin: Vapor may cause irritation, experienced as discomfort, with excess tear production and blinking, and seen as excess redness of the eye. Product may contain residual amounts of dust or small particulates which may cause eye irritation or abrasion experienced as mild discomfort and slight excess redness of the eye. Product may contain residual amounts of dust or small particulates that may cause skin irritation or abrasion experienced as local redness with possible mild discomfort. 2 V20040608 AC Inhalation:Vapors or mist may cause irritation of the nose and throat. Inhalation may cause dizziness, drowsiness, euphoria, loss of coordination, disorientation, headache, nausea, and vomiting. In poorly ventilated areas or confined spaces, unconsciousness and asphyxiation may result. Prolonged or repeated overexposure may result in the absorption of potentially harmful amounts of material. Dust may cause irritation of the nose and throat. Overexposure to high concentrations of dust may cause respiratory irritation, experienced as coughing and difficulty breathing. Ingestion:If more than several mouthfuls are swallowed, abdominal discomfort, nausea, and diarrhea may occur. Sensitization Properties:Unknown Chronic: Prolonged or repeated inhalation of dust or particulates may impair lung function or cause lung damage. Medical Conditions Aggravated by Exposure: Overexposure to vapor, dust or mist may aggravate existing respiratory conditions, such as asthma, bronchitis, and inflammatory or fibrotic respiratory disease. Other Remarks: None 4. FIRST AID MEASURES Eyes: Flush eyes with plenty of water for several minutes. Remove larger particulates from the eye as one would any foreign object. Get medical attention if eye irritation persists or particulates are difficult to remove from the eye. Skin: Wash skin with plenty of soap and water for several minutes. Get medical attention if skin irritation develops or persists. Ingestion: If more than several mouthfuls of this material are swallowed, give two glasses of water (16 oz.). Get medical attention. Inhalation: If inhaled, remove to fresh air. If not breathing, clear person’s airway and give artificial respiration. If breathing is difficult, qualified medical personnel may administer oxygen. Get medical attention immediately. Other Instructions: None. 3 V20040608 AC 5. FIRE-FIGHTING MEASURES Ignition Temperature – AIT (degrees C): 260 (500 F) for Pentane 471 (880 F) by ASTM D-1929 Expanded polystyrene Flash Point (degrees C): -40 (-40 F) CC for Pentane Flammable Limits % (Lower-Upper): Lower: 1.5 for Pentane Upper: 7.8 for Pentane Recommended Fire Extinguishing Agents And Special Procedures: Water may be ineffective on flames but should be used to cool fire-exposed containers and provide protection for persons attempting to stop the leak. Use water spray, dry chemical, foam or carbon dioxide to extinguish flames. Unusual or Explosive Hazards: Danger! Extremely flammable materials may release vapors that travel long distances, ignite, and flash back, Containers may explode in a fire. Do not expose to heat, sparks, flame, static, or other sources of ignition. When handling, use non-sparking tool, ground and bond all containers. Explosive air-vapor mixtures may form. Fire gives off dense black smoke and acid gasses. Electrostatic discharge can be a source of ignition due to accumulated pentane vapors exceeding the L.E.L. (lower explosive limit) of 1.5% (15,000 ppm). Pentane vapors may be emitted from newly opened containers or when the product is heated. If ignited, there could be a very high rate of flame propagation. “NO SMOKING – NO MATCHES – NO LIGHTERS – NO WELDING” rules should be enforced. Special Protective Equipment for Firefighters: Wear full protective clothing and positive pressure breathing apparatus. 6. ACCIDENTAL RELEASE MEASURES (Transportation Spills) Procedures in Case of Accidental Release, Breakage or Leakage: Avoid the generation of dust clouds. Place in appropriate containers for disposal or recycle. Avoid breathing dust. Pressure demand air supplied respirators should always be worn when the airborne concentration of the contaminant or oxygen is unknown. Otherwise, wear respiratory protection and other personal protective equipment as appropriate for the potential exposure hazard. Wear gloves, goggles, and protective clothing to avoid contact with eyes, skin, or clothing. Use 4 V20040608 AC vacuuming or sweeping compound for clean-up. Do not dry sweep or use methods which increase dusting. Prevent entry into sewers and waterways. 7. HANDLING AND STORAGE Precautions to be Taken in Handling: Use spark-proof tools. Materials may be at elevated temperatures and/or pressures. Exercise care when opening bleeders and sampling ports. Storage: Ground and bond shipping container, transfer line, and receiving container. Keep away from heat, sparks, flame, and other sources of ignition. 8. EXPOSURE CONTROLS/ PERSONAL PROTECTION Protective Equipment (Type) Eye/Face Protection: Avoid eye contact. Chemical type goggles should be worn. Do not wear contact lenses. Skin Protection: Workers should wash exposed skin several times daily with soap and water. Soiled work clothing should be laundered or dry-cleaned. Respiratory Protection: Airborne concentrations should be kept to lowest levels possible. If vapor, mist or dust is generated and the occupational exposure limit of the product, or any component of the product, is exceeded, use appropriate NIOSH or MSHA approved air purifying or air supplied respirator after determining the airborne concentration of the contaminant. Air supplied respirators should always be worn when airborne concentration of the contaminant or oxygen content is unknown. Ventilation: Use explosion-proof equipment to maintain adequate ventilation to meet occupational exposure limits, if applicable (see below), prevent accumulation of explosive air-gas mixtures, and avoid significant oxygen displacement. Oxygen levels should be at least 19.5% in confined spaces or other work areas (OSHA value). Exposure Limit for the Total Product: 5 V20040608 AC None established for product; refer to Section 2 for component exposure limits. 9. PHYSICAL AND CHEMICAL PROPERTIES Appearance: Solid, white beads (0.01 to 0.1 inches diameter) Odor: Slight hydrocarbon odor Boiling Point (degree C): Not applicable Melting/Freezing Point (degree C): Softens and expands at 93.3-101.7 C (200-215 F) Specific Gravity (water=1): 1.14-1.18 pH: Not applicable. Vapor Pressure: Negligible Viscosity: Not applicable VOC Content: Not determined. Vapor Density (Air=1): > 1 Solubility in Water (%): < 0.1 Other: None 10. STABILITY AND REACTIVITY This Material Reacts Violently With: Air__ Water__ Heat X Strong Oxidizers X Others__ None of these___ Comments: None Products Evolved When Subjected to Heat or Combustion: Toxic levels of carbon monoxide, carbon dioxide, irritating aldehydes and ketones. Hazardous Polymerizations: DO NOT OCCUR 11. TOXICOLOGICAL INFORMATION Toxicological Information (Animal Toxicity Data) Oral: LD50 Believed to be > 5.00 g/kg (rat) practically non-toxic Inhalation: Not determined. Dermal: LD50 Believed to be > 2.00 g/kg (rabbit) practically non-toxic Irritation Index, Estimation of Irritation (Species) 6 V20040608 AC Skin: (Draize) Believed to be > .50 – 3.00 /8.0 (rabbit) slightly irritating Eyes: (Draize) Believed to be > 15.00 – 25.00 /110 (rabbit) slightly irritating Sensitization: Not determined. Other: Product may contain dust or particulates that may cause eye irritation or abrasion. 12. DISPOSAL CONSIDERATION: Water Disposal Method: This material should be disposed of in accordance with local, state and federal regulations. Remarks: Do not allow to enter drains or sewers. 13. TRANSPORT INFORMATION Please refer to the MSDS of Loyal Chemical. Transportation DOT Proper Shipping Name: Polymeric beads, expandable Hazard Class: 9 Identification Number: UN 2211 Packing Group: III Label Required: Class 9 IMDG Proper Shipping Name: Polymeric beads, expandable Hazard Class: 9 Identification Number: UN 2211 Packing Group: III Label Required: Class 9 (See Section 16 for additional information) ICAO Proper Shipping Name: Polymeric beads, expandable Hazard Class: 9 Identification Number: UN 2211 Packing Group: III Label Required: Class 9 (See Section 16 for additional information) TDG Proper Shipping Name: Polymeric beads, expandable Hazard Class: 9 7 V20040608 AC Identification Number: UN 2211 Packing Group: III Label Required: Class 9 (per UN recommendations, black vertical stripes) 8 V20040608 AC APTCO, LLC Title Page APTCO, LLC APTCO, LLC Agricultural Packaging Technology Premium Grape Boxes 2006 Product Manual Title Page APTCO, LLC APTCO, LLC Premium Grape Boxes 2006 Title Page ACKNOWLEDGEMENT OF REVIEW OF PRODUCT MANUAL As consideration for the sale of boxes to the undersigned, the undersigned acknowledges that the undersigned has received, reviewed, and understands the terms and provisions of the APTCO,LLC Premium Grape Box Product Manual 2006. The undersigned agrees to utilize all boxes in accordance with the terms and provisions set forth in the APTCO,LLC Premium Grape Box Product Manual 2006. THE UNDERSIGNED UNDERSTANDS THAT IF ANY BOX FAILS TO COMPLY WITH THE STANDARDS SET FORTH IN THE APTCO,LLC Premium Grape Box Product Manual 2006, A REPLACEMENT BOX WILL BE SUPPLIED AT NO ADDITIONAL CHARGE. RECEIVING A REPLACEMENT BOX IS THE UNDERSIGNED’S SOLE AND EXCLUSIVE REMEDY FOR FAILURE OF ANY BOX TO CONFORM TO PRODUCT SPECIFICATIONS. For APTCO,LLC: ____________________________ (Printed) For APTCO,LLC: ____________________________ (Signed) For: _______________________________________ (Company Name) Signed By: _________________________________ (Printed) Signed By: _________________________________ (Signed) Dated: _____________________________________ Please return to: APTCO,LLC 1998 Road 152 Delano, CA 93215