Machines - GSHydro.com

GS-FLANGE
SYSTEM
Valves
TEST
EQUIPMENT
Bite type
fittings
SAE J514 JIC
Hoses &
Couplings
QUICK
DISCONNECT
SWIVELS
Adaptors
We cooperate with several of the world´s largest manufacturers to offer machine
products with superior quality and performance. For more details, kindly contact
your local GS-Hydro Sales Company.
OTHER
COMPONENTS
GS-Hydro’s range of bending machines cover manual bending tools, manual
bending machines as well as manual, semi-automatic and automatic mandrel
bending machines with all necessary accessories and tools. GS-Hydro also
provides a wide range of different machines for pipe cutting, deburring, hose
skiving, swaging etc.
Machines
GS-Hydro supplies or rents a range of high quality flaring and grooving machines
specially designed for prefabrication of hydraulic and other piping systems.
Machines are available from light-duty, portable machines to workshop and
heavy-duty factory type machines. For larger projects a mobile workshop with
all necessary machines is available by request.
GENERAL
InfoRMATION
Flaring technology.................................................................460
GSP-Flaring Machines.............................................................461
GS-FlarePower -series.............................................................462
GSF-series................................................................................463
Automatic working circuit -series.........................................464
Grooving machines................................................................465
PB 42 and PB 42 plus – Bending machines............................466
Tubobend 48 – Bending machine..........................................467
Tubobend 642, 648, 80 – Bending machines........................468
Tubotron Line, Bending tool.................................................469
E3000, E6000 – Bending machines........................................470
Measuring system, Software.................................................471
Pre-assembly machines..........................................................472
MEG-WF 385X – Reshaping machine....................................473
Deburring machines...............................................................474
Tube cutting machines...........................................................475
Swaging machines..................................................................476
Hose cutting machines...........................................................478
Hose skiving machine, Rental of equipment........................479
Cleaning System.....................................................................480
Clamps
PIPes
& TUBEs
Machines
459
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Flaring
GS-flaring technology
GS-Hydro has develop a number of machines designed for cold
flaring of tubes and pipes from 6 to 608 mm in diameter. The
machines are suitable for the flaring of a wide range of materials
including carbon and stainless steel, copper-nickel etc.
All the machines use a ’rolling cone’ method to achieve a perfect
surface finish which is suitable for JIC-37° and GS-37° and GS-90°
Flare Flange Systems.
1. Flaring starts by clamping the pipe
or tube in the correct size dies, and
applying a small amount of oil or grease.
2. The 37° cone rotates around a central
axis as it is pushed against the tube or
pipe and this process flares out the tube
or pipe into the die.
3. To make a 90° flare a different tool
flattens out the 37° flare.
GS-Flaring machines are available from light, portable machines to heavy-duty factory-type machines for the flaring of the following
tube and pipe sizes:
Portable
GSP-Machines
O.D. x max. wall thickness
57–368 mm x 9 mm (37°), 57–368 mm x 5.5 mm (90°)
Workshop
FlarePower 60
6–60 mm x 5 mm
FlarePower 170 S/E
6–170 mm x 7 mm
FlarePower 275 E
6–275 mm x 8 mm
Factory
GSF-220N-F/FHD
460
20–220 mm x 8 mm
GSF-400N-E
133–406 mm x 8.8 mm
GSF-600N-E
250–608 mm x 11 mm
GS-FLANGE
SYSTEM
MACHINES
Portable flaring machines
PIPes
& TUBEs
GSP-Flaring Machines
Clamps
The portable GSP-machines will permit on-site production of
flange collars (37° and 90°) for both installation and repair
jobs. These lightweight machines are operated by air and are
thus ideal to work in fire-protected areas in offshore or similar
applications.
Model
A
B
H
57.0/60.0/60.3
230
170
290
Max W.T.
3.0
GSP 90-A
73.0/76.1/88.9
280
190
300
3.9
GSP 115-A
114.3/115.0
320
250
310
5.5
GSP 168.3-A
159.0/168.3
360
290
330
5.5
GSP 220-A
219.1/220.0
420
350
340
6.0
GSP 273-A
267.0/273.0
480
420
360
6.5
GSP 324-A
323.9
520
450
390
5.5
GSP 368-A
355.6/368.0
510
500
390
5.5
GSP 406-A
406.4
Available on request.
Machines
O.D
GSP 60-A
GENERAL
InfoRMATION
Dimensions for GSP-machines
OTHER
COMPONENTS
Adaptors
SWIVELS
QUICK
DISCONNECT
Hoses &
Couplings
SAE J514 JIC
Bite type
fittings
TEST
EQUIPMENT
Valves
GSP-machines can flare various pipe materials: Carbon steel,
stainless steel and Cu/Ni.
461
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Workshop flaring machines
GS-FlarePower -series
GS-Hydro offers a range of three different FlarePower-machines,
designed for cold flaring of tubes and pipes from 6 mm up to
275 mm in outside diameter. FlarePower-machines are suitable
for 37° and 90° flaring of a wide range of materials, including
carbon steel, stainless steel and copper-nickel alloys. All machines
are using the “rolling-cone” method in order to achieve perfect
surface finish to JIC-37° fittings and GS-37°/GS-90° Flare Flange
connections.
GS-FlarePower 60-S
Type:
60-S
Standard (hand pump)
GS-FlarePower 170-C
Type:
170-S
Standard (hand pump)
170-C
Standard (hand pump) on wagon
170-E
Electro hydraulic
170-EC Electro hydraulic and with
hydraulic clamping
170-AAutomatic
Type:
275-E
275-EC
Electro hydraulic
Electro hydraulic and with
hydraulic clamping
GS-Flaring Machine
GS-FlarePower 60-S
GS-FlarePower 170-S/-E
GS-FlarePower 275-E
Size range
• Tube or pipe O.D.
• Wall thickness
6–60 mm
1–6 mm
6–170 mm
< 7 mm
6–275
< 9 mm
Standard electric motor
230 or 400 V, 3-phase
Standard electric motor
230 or 400 V, 3-phase
Standard electric motor
230 or 400 V, 3-phase
1000 mm
700 mm
1300 mm
1000 mm
700 mm
1500 mm
250 kg
400 kg
Power supply
Dimensions (approx.)
• Overall lenght
• Width
• Height
Weight
462
GS-FlarePower 275-EC
95 kg
GSF-series
The GSF range of flaring machines have been developed for
heavy duty flaring of larger tube and pipe sizes in carbon steel,
stainless steel and copper alloys.
The GSF 400-N-E and GSF 600-N-E machines are larger and
heavier in order to cope with cold flaring of tubes and pipes
with diameters as large as 400 mm and 600 mm respectively.
GSF 400-N-E
GSF 600-N-E
GSF 400-N-E
GSF 600-N-E
20–220 mm
< 9 mm
133–406 mm
< 10 mm
250 – 608 mm
< 11 mm
Standard electric motor
380 V, three-phase,
3 kW
Standard electric motor
380 V, three-phase,
8 kW
Standard electric motor
380 V, three-phase,
8 kW
Operation
Hydraulic
Hydraulic
Hydraulic
Dimensions (approx.)
• Overall lenght
• Width
• Height
900 mm
500 mm
1400 mm
1510 mm
790 mm
1740 mm
1900 mm
1130 mm
1630 mm
650 kg
2000 kg
3000 kg
Power supply
Weight
GS-FLANGE
SYSTEM
Machines
GSF 220-N/-HD
GENERAL
InfoRMATION
GS-Flaring Machine
Size range
• Tube or pipe O.D.
• Wall thickness
OTHER
COMPONENTS
Adaptors
GSF 220-N/-HD
SWIVELS
QUICK
DISCONNECT
Hoses &
Couplings
SAE J514 JIC
Bite type
fittings
TEST
EQUIPMENT
Valves
The GSF 220-N/-HD is utilised for 37° and 90° flaring of tubes
and pipes from 20 to 220 mm in diameter. The controls of the
machine are easy to use and a gauge shows the flaring pressure.
A full set of flaring cones is located on the machine. The flaring
head and power unit can easily be separated allowing easy transportation. Additionally, by connecting the units with hydraulic
hoses flaring can be carried out in hazardous areas such as on an
oil drilling rig.
PIPes
& TUBEs
Factory flaring machines
Clamps
MACHINES
463
GS-HYDRO PRODUCT CATALOGUE
MACHINES
GSF-flaring machines with automatic working circuit
Automatic working circuit -series
GS-Hydro´s GSF 28-A, GSF 42-A and GSF 65-A are flaring machines with automatic working circuit and touch panel programming. Those machines are designed for serial production, and it
is very easy to achieve perfect sealing surface into various piping
materials.
Flaring operation is done by using GS-Hydro´s rolling cone
method. This ensures exact, defect free and mirror like sealing
surface. All power functions are electro controlled, and because
of universal stopper adjustment this machine can be used also
for other types of pipe connections than GS-37° flare only.
GSF 28-A
Machine Type
GSF 28-A
GSF 42-A
GSF 65-A
Pipe O.D. range
6...28 mm
6...42 mm
6...65 mm
2.5 mm / St52 or AISI 316L
4 mm / St52 or AISI 316L
5 mm / St52 or AISI 316L
4---8 seconds
4...10 seconds
6...12 seconds
1200/900/1300 mm
1800/900/1700 mm
2200/800/1800 mm
Max. Pipe wall thickness
Working circuit
Length/width/height
Weight
Power supply
Power
Operating / working pressure
464
GSF 42-A
300 kg
350 kg
900 kg
400 V / 50 Hz / 16 A
400 V / 50 Hz / 16 A
400 V / 50 Hz / 16 A
1.5 kW
3 kW
4 kW
250 bar / 200 bar
250 bar / 200 bar
250 bar / 200 bar
Portable grooving machine ”TTS”
GS-FLANGE
SYSTEM
TEST
EQUIPMENT
Valves
TTS split frame machines are having a light aluminium body,
which is very rigid as well as stable for the machining operations.
The light weight and split frame makes it very practical to use in
tight places and under on-site conditions. All machines are available with in-line or right angle pneumatic or electrically driven
motors.
PIPes
& TUBEs
Grooving machines
Clamps
MACHINES
21.3 – 60.3
TTS NG 127
66 – 114.3
115 – 150
TTS NG 219
168.3 – 190
TTS NG 273
219.1 – 250
This machine can groove tube sizes from 56 to 250 mm, and pipe
sizes 1/2” to 10”.
Weight:
Lenght:
Height:
Widht:
2300 kg
2100 mm
1650 mm
1000 mm
To be rented with supervisor.
Adaptors
OTHER
COMPONENTS
• Equipped with D´Andrea machining head TA 170
– Grooving up to pipe OD 220 mm (8 “)
• Equipped with D´Andrea machining head TA 220
– Grooving up to pipe OD 275 mm (10”)
Machines
Grooving Master lathe GM 275
GENERAL
InfoRMATION
Workshop grooving lathe
SWIVELS
QUICK
DISCONNECT
Hoses &
Couplings
TTS NG 168
SAE J514 JIC
Pipe OD [mm]
TTS NG 73
Bite type
fittings
Machine sizes and respective tube sizes
Machine Type
465
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Bending machines
PB 42 and PB 42 plus
The mobile press type tube/pipe bender
Features PB 42
• Free-standing and pivoting bending unit offers maximum bending space
• Regulation of the bending angle by adjusting the limit switch for the hydraulic ram
• Mobile push button bending control
• Rugged device for mobil and flexible use
• Short set-up times due to plug-in bending tools
• Machine suited for simple bending applications and thick-walled tubes
Additional features for PB 42 plus
• Internal and external deburring unit
• Integrated seating device for cutting ring assembly unit and/or flaring unit
• Manual pressure adjustment according to clearly scheduled values
PB 42
Technical Data
PB 42
Max. tube/pipe range
42 mm
42 mm
Max. stroke
300 mm
300 mm
Effective bending angle
PB 42 plus
170°
170°
Bending speed
12 sec./300 mm
12 sec./300 mm
Actuation
Electro hydraulic
Electro hydraulic
Dimensions (LxWxH)
1100x650x1050
1200x800x1200
Weight
Approx. 100 kg
Approx. 200 kg
0.55 kW
1.82 kW
Power requirement
466
PB 42 plus
Bending machines
PIPes
& TUBEs
Tubobend 42 & 48
GS-FLANGE
SYSTEM
MACHINES
Versatile tube working machines for up to 42 and 48 mm
Valves
Clamps
Features/Equipment
• Electronic control with automatic sequensing of bending angles
• Display of desired and actual bending angle
• Hydraulic mandrel retraction
• Length stop
• Machine divisible in modules for easy transportation
• Mobile and flexible to use
• Maximum tube length over mandrel 6000 mm
Adaptors
SWIVELS
QUICK
DISCONNECT
Hoses &
Couplings
SAE J514 JIC
Bite type
fittings
TEST
EQUIPMENT
Options
• Following pressure die
• Manual or automatic mandrel lubrication system
• Internal and external deburring unit
• Cutting ring assembly device
• Flaring device
• Chamfering device
Tubobend 42
Tubobend 48
Max. tube/pipe range
42 mm
48 mm
Max. bending radius
90 mm
145 mm
Effective bending angle
Bending accuracy
Bending speed
Dimensions (LxWxH)
Weight
Power requirement
180°
180°
± 0.2°
± 0.2°
20°/sec.
20°/sec.
1800x800x1200 mm
1800x800x1200 mm
Approx. 300 kg
Approx. 450 kg
1.5 kW
1.7 kW
GENERAL
InfoRMATION
Technical Data
Machines
OTHER
COMPONENTS
Tubobend 48
467
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Bending machines
Tubomat 642 & 648
Tubobend 80
The professional solution for hydraulic tubing
Features
• Bending angle control with digital display
• Hydraulic mandrel retraction
• Circular saw including cooling and automatic feeding
• Internal and external deburrer
• Cutting ring assembly (autom. Pressure adjustment)
• Mobile and flexible to use
• Max. Length over mandrel 6000 mm
Powerful tube/pipe manipulator
Features
• Exposed bending headAutomatic sequencing of 8 bending
angles
• Display of desired and actual bending angle
• Removable control panel
• Travelling slide piece/pressure die
• Adjustable clamping pressure
• Hydraulic mandrel retraction
• Mobile
• Max. Length over mandrel 6000 mm
Options
• Automatic sequensing up to 8 bending angles
• Plane of bend device and length stop
• Digital 2-axes positioning display
• Early mandrel retraction
• Man./autom. Mandrel lubrication
• Flaring device
• Chamfering device
Technical Data
Options
• Plane of bend device and length stop
• Digital 2-axes positioning display
• Man./autom. Mandrel lubrication
• Man./hydr. collet chuck
• Early mandrel retraction
• Foot switch
• Bending radius extendable to 250 mm
Tubomat 642
Tubomat 648
Max. tube/pipe range
42 mm
48.3 mm
Max. tube/pipe range
Max. bending radius
90 mm
145 mm
Max. bending radius
200 mm
180°
180°
Control
Electronic
Effective bending angle
Technical Data
76.1 mm
Bending accuracy
± 0.2°
± 0.2°
Effective bending angle
180°
Bending speed
20°/sec.
20°/sec.
Bending accuracy
± 0.1°
2350x750x1200 mm
2350x850x1200 mm
Approx. 600 kg
Approx. 600 kg
1.5 kW
1.7 kW
Dimensions (LxWxH)
Weight
Power requirement
Bending speed
Dimensions (LxWxH)
Weight
Power requirement
468
Tubobend 80
20°/sec.
4100x850x1200 mm
Approx. 1600 kg
6.0 kW
Bending machines, Bending tool
PIPes
& TUBEs
Tubotron Line
GS-FLANGE
SYSTEM
MACHINES
PLC/CNC controlled tube bending machines
Depending on the machine type, tubes & pipes with an outside
diameter from 4 mm up to 170 mm can be bent economically
and fully automatically.
Tubotron 170
QUICK
DISCONNECT
Hoses &
Couplings
SAE J514 JIC
Bite type
fittings
Due to the latest tooling concepts and control techniques even
the most complicated tube shapes can be produced at minimal
throughput times and with maximum finishing precision.
TEST
EQUIPMENT
Valves
Clamps
We can also supply CNC controlled tube bending machines
that meet the highest demands on quality where design,
performance and fabrication are concerned. They are the perfect
solution for both, serial production or flexible single production
of tube bending parts. All functions are automated and the
speed of all axes can be programmed free.
SWIVELS
Tubotron 50
Bending tool RBV 6/18
r
x
6
33
35
8
34
35
10
35.5
35
12
36.5
35
14
36.5
35
15
44
38
16
44
38
18
51.5
42
GENERAL
InfoRMATION
O.D. Pipe
Machines
OTHER
COMPONENTS
Adaptors
Tube bending equipment
469
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Bending machines
E3000
E6000
Electro mechanical operated
Electro mechanical operated
•
•
•
•
•
•
•
•
Technical data
Bending capasity 6–35 mm
Digital bending angle set-up
Max. bending result 180°
Hexagonal shaft 40 mm for fast tool change
Safety foot swith with emergency stop function
Operating voltage 230V 50Hz single phase
Weight 21 kg
Tube Ø
Bending radius
Order-no.
10
36
1036
Counter roll
Sliding shoe
3010
12
36
1236
3012
13
40
1340
3013
14
40
1440
3014
15
40
1540
3015
16
40
1640
3016
17.2
40
1740
3017
18
45
1845
3018
18
55
1855
19
60
1960
2248
3018
Sliding shoe is only needed for
bending thin-walled tubes.
3019
20
50
2050
3020
20
60
2060
3020
21.3
40
2140
3021
21.3
55
2155
3021
21.3
65
2165
3021
22
55
2255
3022
22
65
2265
3022
23
70
2370
3023
25
65
2565
3025
25
80
2580
3025
26.9
65
2665
2247
3026
Technical Data
Tube diameter range
10–48.3 (60.3*) mm
Max. bending angle
180°
Max. bending radius
360 (500**) mm
26.9
80
2680
3026
28
80
2880
3028
Control device
28
98
2898
3028
Speed
30
110
30110
3030
Tool holding fixture
32
110
32110
3032
Dimensions (LxWxH)
33.7
125
33125
3033
Weight
35
122
35122
3035
Power requirement
2244
Programable bending angle control with programme
storage for bending axis, 0.1° steps
Changeable 3 rpm/6 rpm (3 rpm*)
40 mm hexagonal shaft
700x500x900 mm
Approx. 110 (125*) kg
400V 50Hz 3Ph
*= 6000DS
**= 6000DL
470
Bending with counter roll
allows best possible bending
freedom for thick-walled
tubes (e.g. hydraulics).
Software
Automated production of template pipes
The fabrication of template pipes is one of the most time
consuming and cost-intensive job routings in the shipbuilding
and offshore industry. Optimisation of these job routings can be
achieved by means of automatization.
Software solutions for the piping industry
Besides the machine technology our product range contains
a complete software solutions for piping, which supports the
whole digital chain of a pipe’s lifecycle. This means integration
of engineering, procurement, production, installation, operating
and maintenance for pipe systems. The software pack combines
the generation of isometric drawings, the work preparation and
the production control for the pre-production of pipes.
GS-FLANGE
SYSTEM
TEST
EQUIPMENT
Bite type
fittings
SAE J514 JIC
Hoses &
Couplings
QUICK
DISCONNECT
SWIVELS
Adaptors
Remarkable reduction of working expenditure and production
times will result from a flexible use of these easy-to-handle
and practice oriented application solutions, thus leading to
considerable cost savings in the whole piping process.
OTHER
COMPONENTS
The template pipe is transported to the jobsite with a maximum
grade of prefabrication. It only has to be mounted between
the flanges. Because of very high accuracies of both devices and
the possibility to carry out collision checks already during the
measurement of the pipe isometry, all template pipes measured
and fabricated by this system can be inserted on-site at perfect
fit.
In combination with ERP/MRP-systems, PDM-systems and
especially standard accountancy systems, all data and isometrics
necessary for carrying out the project and its control are
produced, working packs are created, production times and
costs are determined, additional material is calculated and
work schedules are set up. All results for project and data
management, quality control and NC machine triggering are
available as automated, machine-readable files.
Machines
The geometry of the template pipe is measured quickly and
precisely on-site (e.g. on board ship) with a 3D isometry system.
This device consists of plug-in elements, which are built-in
between two connecting points (flanges or sleeves) according
to the planned pipe course. Via notebook and the included
measuring software the planned pipe course is evaluated directly
on site.
If the pipe has to be installed between two flanges, even the
verification of the fitting and welding of the flanges to the pipe
can be done in the pipe workshop. This tasks are enabled by an
electromechanical 3D positioning device, which simulates the
exact installation situation in the pipe workshop. The system
carries out a three-dimensional seek of two flanges according to
the on-site flange situation measured before.
The template pipe now can be positioned between the flanges
and tacked to them.
It organizes the material and time management and supplies all
the required production documents for the pipe workshop.
GENERAL
InfoRMATION
Our unique system solution provides automated and economic
production of template pipes without the need of making
any pattern or mockup. It was specially developed in order to
streamline the job routings when fabricating template pipes.
PIPes
& TUBEs
Measuring System
Clamps
Measuring System, Software
Valves
MACHINES
471
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Pre-assembly machines
Tractopress
Pre-assembling machine PACE1PRESS
Cutting ring assembly device w/ autom. pressure adj.
Features/Equipment
• Compact and rugged table-top unit for mobile and flexible use
• Assembly of most customary single-bite and double-
bite cutting rings
• Proof and leakage-free assembling due to automatic pressure adjustment
• Integrated cooling for hydraulic oil
• Short assembling times of only few seconds
• Short set-up time when changing the tube diameter
•
•
•
•
Light, but extremely powerful. Designed for hydraulic and
sprinkler pipes (also High Fog) installations.
Easy and simple to use: Socket change and pressure adjustment take just few seconds.
Easy to move around with the shoulder strap, that also
reduces stress on arms.
Revolutionary technology protected by several global
patents.
Options
• Storage box for clear depositing of the tools (assem
bling connections and counter-support plates)
Technical Data
6–42 mm
Battery operated
Hydraulics
3.7 l/min.
Voltage
3l
Weight
Capacity of oil tank
Max. hydraulic pressure
Feed rate of the piston
Dimensions (LxWxH)
Weight
Power requirement
472
Technical specifications
Tube diameter range
200 bar
9.3 mm/sec.
450x250x450 mm
Approx. 50 kg
1.1 kW
Pipe diameter
14,4 V
7 kg
min. Ø6 mm, max. Ø42 mm
GS-FLANGE
SYSTEM
MACHINES
Reshaping machine
PIPes
& TUBEs
MEG-WF 385X
Walform machine
Valves
Clamps
Tube diameter range ...........................................................6–42 mm
Capacity of oil tank.........................................................................5 l
Maximum hydraulic pressure.................................................600 bar
Dimensions (LxWxH) ..............................................990x850x275 mm
Weight ......................................................................................220 kg
Power requirements................................................................2.8 kW
TEST
EQUIPMENT
Reshaping without internal support
Reshaper for WALFORMplus steel St 37.4/52.4
Wall Thickness [mm]
Tube O.D.
[mm]
1
6
612 284
615 820
8
612 555
615 821
615 822
10
612 557
615 823
615 824
615 825
615 826
12
612 559
615 827
615 830
615 831
615 832
615 833
615 836
615 839
16
615 842
615 845
615 848
18
615 850
615 853
615 856
20
615 857
615 860
22
615 865
615 995
615 868
615 869
25
615 870
615 873
615 876
615 877
28
615 879
615 882
615 885
615 888
615 889
615 892
2.5
3
3.5
4
5
6
15
30
615 849
615 863
35
615 897
38
615 902
42
615 908
Hoses &
Couplings
Reference
615 864
615 878
615 994
615 895
615 896
615 900
615 901
615 905
615 906
615 907
5
6
615 911
615 914
3.5
4
QUICK
DISCONNECT
2
SWIVELS
1.5
SAE J514 JIC
Bite type
fittings
Reshaping with internal support
Wall Thickness [mm]
Tube O.D.
[mm]
1
6
612 284
8
612 903
10
612 904
615 919
12
612 560
615 920
615 921
615 922
615 925
2
2.5
3
Reference
615 917
16
615 928
615 931
615 934
18
615 935
615 938
615 941
20
615 942
615 945
615 948
22
615 949
615 952
615 955
615 956
615 959
615 964
615 967
615 970
25
28
30
615 961
Machines
OTHER
COMPONENTS
615 918
615 960
615 973
615 976
615 977
35
615 978
615 981
615 982
38
615 983
615 986
615 989
42
615 991
615 990*
GENERAL
InfoRMATION
15
1.5
Adaptors
Reshaper for WALFORMplus stainless steel 1.4571
473
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Deburring machines
Tubograt 48/60
Internal and external deburring device for tubes
Features
• Compact and rugged table-top unit for mobile and flexible
utilisation
• Special deburring tools made from HSS (high-speed steel) for
Tubograt 48/60
• Clean internal and external deburring due to the fixed
rotation speed of the deburring tools
• Integrated collecting box for metal chips
• User-friendly and easy to service
Tubograt 60
Tubograt 48
Technical Data
Tubograt 60
6–48 mm
20–60 mm
Tool ration speed
180 min.
140 min /280 min
440x250x310
510x265x375
Dimensions (WxHxD)
Weight, approx.
474
Tubograt 48
Tube diameter range
21 kg
33 kg
Operating voltage
400V 50Hz 3Ph
400V 50Hz 3Ph
Power requirement
0.12kW
0.37kW
GS-FLANGE
SYSTEM
MACHINES
Tube cutting machines
PIPes
& TUBEs
Perfect 250
Max. O.D. tube
Saw blade
Saw blade speed
Power requirement
Weight
Dimensions
(LxWxH)
P250
80 mm
250x2x32
2 speed 52/104
1/0.8 kW
73 kg
700x850x400 mm
P275
90 mm
275x2x32
2 speed 33/66
1.3/1.1 kW
112 kg
850x970x500 mm
P300
102 mm
300x2x32
2 speed 33/66
2/1.5 kW
135 kg
1050x990x500 mm
•
SWIVELS
Adaptors
•
OTHER
COMPONENTS
•
•
Machines
•
Compact bench mounted or portable saw for cut
ting small to medium size tube.
Adjustable twin clamping system provides a clean cut even
at 45°
Manual quick adjustment of the head when cutting 0°
A pump provides a continous flow of coolant from the base
tank (S225 got patented mechanical low-consumption lubrication)
Complete protection is provided by the special cover and
adjustable devices.
Fully equipped with tool bag containing special tools required for adjustments and maintenance.
Type
Max. O.D. tube
Saw blade
Saw blade speed
Power requirement
Weight
Dimensions
(LxWxH)
S225
70 mm
225x2x32
2 speed 56/112
1.2/0.8 kW
48 kg
650x300x720 mm
H250
80 mm
250x2x40
2 speed 50/100
1.4/1.1 kW
70 kg
700x420x800 mm
H300
95 mm
315x2.5x40
2 speed 45/90
1.4/1.1 kW
140 kg
750x450x900 mm
GENERAL
InfoRMATION
•
QUICK
DISCONNECT
H250
Hoses &
Couplings
Type
SAE J514 JIC
Bite type
fittings
TEST
EQUIPMENT
Valves
Clamps
The saws is manufatured to EEC rules, equipped with a ”cooling
system”, automatic pump and a ”closed” cooling liquid tank.
The machines require limited floor space.
Maximum sawing angle 45°.
Operating voltage 230/400V 50Hz 3Ph.
Recommended used in repair shops and in smaller workshops.
475
GS-HYDRO PRODUCT CATALOGUE
Swaging machines
SM 625 E
Electro hydraulic hose crimping machine
Max. fitting size
1”
Maximum pressure
300 bar
Swaging force
1100 kN
Power requirement
230/400V 50Hz 3Ph
Motor2.2 kW
Dimensions (LxWxH)
285x190x340 mm
Weight29 kg
SM 32 MC
Electro hydraulic hose crimping machine
Swaging range
1/4” to 1 1/4”
Maximum pressure
300 bar
Swaging force
1450 kN
Power requirement
230/400V 50Hz 3Ph
Motor2.2 kW
Dimensions (LxWxH)
640x430x590 mm
Weight125 kg
SM 38 EC/SC
Electro hydraulic hose crimping machine
Swaging range
1/4” to 1 1/2”
Maximum pressure
300 bar
Swaging force
1500 kN
Power requirement
230/400V 50Hz 3Ph
Motor4.0 kW
Dimensions (LxWxH)
640x565x640 mm
Weight172 kg
SM50 EC/SC
Electro hydraulic hose crimping machine
Swaging range
1/4” to 2”
Maximum pressure
300 bar
Swaging force
2500 kN
Power requirement
230/400V 50Hz 3Ph
Motor5.5 kW
Dimensions (LxWxH)
680x655x740 mm
Weight273 kg
476
MACHINES
Swaging machines and accessories
38-08
8 mm
38-11
11 mm
38-08
8 mm
38-11
11 mm
38-14
38-17
14 mm
38-14
17 mm
38-17
38-20
20 mm
38-23
Min.
swag.
dia.
38-08
8 mm
50-08
8 mm
38-11
11 mm
50-11
11 mm
14 mm
38-14
14 mm
50-14
14 mm
17 mm
38-17
17 mm
50-17
17 mm
38-20
20 mm
38-20
20 mm
50-20
20 mm
23 mm
38-23
23 mm
38-23
23 mm
50-23
23 mm
38-26
26 mm
38-26
26 mm
38-26
26 mm
50-26
26 mm
38-31
31 mm
38-31
31 mm
38-30
30 mm
50-30
30 mm
38-34
34 mm
38-34
34 mm
38-34
34 mm
50-34
34 mm
38-39
39 mm
38-39
39 mm
38-39
39 mm
50-39
39 mm
38-43
43 mm
38-45
45 mm
50-45
45 mm
38-45
45 mm
38-51
51 mm
50-51
51 mm
50-57
57 mm
50-63
63 mm
50-69
69 mm
50-75
75 mm
Clamps
Code
Code
Valves
Code
SM50EC Dies
Min.
swag.
dia.
Stand with QC-rack
QC-handle
SAE J514 JIC
Code
SM38EC Dies
Min.
swag.
dia.
20MS and 32MS
32MS
Hose size [inch]
1 1/2”
2”
Swaging force
1370 kN
2000 kN
Dimensions (LxWxH)
4 kW
630x800x637
157 kg
205 kg
SWIVELS
Weight, approx.
3 kW
630x800x626
QUICK
DISCONNECT
20MS
Hoses &
Couplings
Hose crimping machines
Motor
TEST
EQUIPMENT
SM32MC Dies
Min.
swag.
dia.
Bite type
fittings
SM625 Dies
PIPes
& TUBEs
Dies for the SM-machines
GS-FLANGE
SYSTEM
MACHINES
Standard dies
Swaging dia. [mm]
32-10
10–12
20-12
12–14
32-12
12–14
20-14
14–16
32-14
14–16
20-16
16–19
32-16
16–19
20-19
19–23
32-19
19–22
20-23
23–27
32-22
22–26
20-27
27–31
32-26
26–30
20-31
31–36
32-30
30–34
20-36
36–41
32-34
34–39
20-41
41–47
32-39
39–45
20-47
47–54
32-45
45–51
20-54
54–61
32-51
51–57
32-57
57–63
32-63L
63–69
32-69L
69–75
32-74L
74–80
32-78L
78–87
OTHER
COMPONENTS
Code
10–12
Machines
Swaging dia. [mm]
32MS
GENERAL
InfoRMATION
Code
20-10
Adaptors
20MS
477
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Hose cutting machines
SPV 1010
Hose capasity 1-2 layers
1/4” to 1 1/2”
Motor2.2 kW
Power requirement
230/400V 50Hz 3Ph
Velocity2840 rpm
Dimensions (LxWxH)
600x500x520 mm
Weight36 kg
CM75PH
The CM75PH hose cutting machine has been designed to cut up
all types of hoses up to 2” diameter 4-spiral hoses. The 520 mm
diameter blade operates at 3000 rpm. The hose is pushed against
the blade by a pneumatic cylinder. Piston movement speed can
be quickly and easily adjusted to choose optimal cutting speed
for each type of hose.
Technical specifications
Hose size
2”
Controls
foot pedal
Noise level
74.9 dBA
Motor
7.5 kW
Standard voltages
230 V or 400 V
Number of cuttings/h
300
Protection class
IP54
Length
990 mm
Width
714 mm
Height
1318 mm
Weight
220 kg
CM 70F and CM 100F
CM70F
CM100F
Max. hose size
70 mm
100 mm
Motor
2.2 kW
4.0 kW
230/400V 50Hz 3Ph
230/400V 50Hz 3Ph
Power requirement
Velocity
Dimensions (LxWxH)
Weight
478
3000 rpm
3000 rpm
470x730x900
470x730x900
90 kg
112 kg
HS 50 F2
GS-FLANGE
SYSTEM
Hoses &
Couplings
SAE J514 JIC
Bite type
fittings
TEST
EQUIPMENT
Valves
Hose capasity
1/4” to 2”
Motor1.1 kW
Power requirement
230/400V 50Hz 3Ph
Velocity200 rpm
Dimensions (LxWxH)
490x460x270 mm
Weight25 kg
PIPes
& TUBEs
Hose skiving machine, Rental of equipment
Clamps
MACHINES
SWIVELS
Adaptors
OTHER
COMPONENTS
Machines
Other machines on request.
GENERAL
InfoRMATION
THE WORKSHOP CONTAINER CONSISTS OF:
• 1 off Overhead Grane
• 1 off Grooving Machine Lathe for 1/2” to 8” and 66 to
220mm tube.
• off Cold Saw
• 1 off High pressure Washer
Total weight: 7000kg
The Container can be rented on a daily basis.
QUICK
DISCONNECT
WORKSHOP CONTAINER
479
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Cleaning System
Jet Cleaner
For tubes and hoses
System is based on mechanical cleaning by ”shooting” a polymer
foam plug through pipes and hoses with compressed air.
The cleaning plugs is approx. 20% larges than the i.d. of the
hose/pipe. The compressed plug will rotate, -and absorb, “on it’s
way”, dirt and other impurities from the inside walls on tubes/
hoses. When repeating this operation twice, a normal cleanliness-requirement is will be achieved.
Gun part no. 201
Capasity pipes – 6–60 mm o.d.
Capasity hoses – ¼”–2” i.d.
Recommended air pressure: 6-8 bar (dry air)
Jetcleaner part no. 201, combined machine
Jetcleaner, incl. 9 pcs. nozzles for hose, complete with case.
Jet Tube Kit, incl. 15 pcs. nozzles for pipe, complete with case.
Case for hose and pipe nozzles, part no. 204.
Table holder, part no. 205.
Adaptor for pipe nozzle, part no. 300.
Can be supplied in a case with 9 nozzles for hose, or 15 nozzles
for pipes (6–42 mm)
Part No
480
Pipe nozzle
dimension
Part No
Pipe nozzle
dimension
Part No
Hose nozzle
dimension
Jet-0610
6x1 mm
Jet-2525
25x2.5 mm
Jet-14
1/4”
Jet-0615
6x1.5 mm
Jet-2530
25x3 mm
Jet-516
5/16”
Jet-0810
8x1 mm
Jet-2540
25x4 mm
Jet-38
3/8”
Jet-0815
8x1.5 mm
Jet-2820
28x2 mm
Jet-12
1/2”
Jet-1010
10x1 mm
Jet-2830
28x3 mm
Jet-58
5/8”
Jet-1015
10x1.5 mm
Jet-3020
30x2 mm
Jet-34
3/4”
Jet-1020
10x2 mm
Jet-3030
30x3 mm
Jet-1
1”
Jet-1215
12x1.5 mm
Jet-3040
30x4 mm
Jet-114
1 1/4”
Jet-1220
12x2 mm
Jet-3520
35x2 mm
Jet-112
1 1/2”
Jet-1515
15x1.5 mm
Jet-3530
35x3 mm
Jet-2
2”
Jet-1520
15x2 mm
Jet-3830
38x3 mm
Jet-1620
16x2 mm
Jet-3840
38x4 mm
Jet-1625
16x2.5 mm
Jet-3850
38x5 mm
Jet-1815
18x1.5 mm
Jet-4220
42x2 mm
Jet-1820
18x2 mm
Jet-4230
42x3 mm
Jet-2020
20x2 mm
Jet-4240
42x4 mm
Jet-2025
20x2.5 mm
Jet-5030
50x3 mm
Jet-2030
20x3 mm
Jet-5050
50x5 mm
Jet-2215
22x1.5 mm
Jet-6030
60x3 mm
Jet-2220
22x2 mm
Jet-6050
60x5 mm
Jet-2520
25x2 mm
7
300
135-10
8
300
135-12
9
300
135-14
10–11
300
135-16
12
300
135-18
13–14
300
135-20
15
300
135-22
16–17
100
135-25
18
100
135-26
19
100
135-28
20–21
100
135-30
22–23
100
135-33
24–25
100
135-35
26–27
50
135-38
28
50
135-40
29–31
50
135-45
32–35
50
135-50
36–40
50
135-55
41–45
50
135-60
46–50
50
135-65
51–55
50
Cleaning Plugs for Hoses
Plug No
Hose i.d.
Standard pcs/bag
150-09
1/4”
300
150-12
5/16”
300
150-14
3/8”
300
150-18
1/2”
300
150-22
5/8”
100
150-26
3/4”
100
150-33
1”
100
150-40
1 1/4”
50
150-50
1 1/2”
50
150-65
2”
50
GS-FLANGE
SYSTEM
PIPes
& TUBEs
300
135-09
Clamps
6
Valves
300
135-08
TEST
EQUIPMENT
5
Bite type
fittings
300
135-07
SAE J514 JIC
4
Hoses &
Couplings
300
135-05
QUICK
DISCONNECT
Standard pcs/bag
3
SWIVELS
Hose i.d. [mm]
135-04
Adaptors
Plug No
OTHER
COMPONENTS
Cleaning Plugs for Pipes/Tubes
Machines
Cleaning System
GENERAL
InfoRMATION
MACHINES
481
GS-HYDRO PRODUCT CATALOGUE
MACHINES
Cleaning System
Ultra Clean for hoses
The UC-HL Hand Launchers are made of precision machined
aluminium and fully anodized for harsh environments and
heavy use.
ISO 13/10-cleanliness level can be achieved by using the Ultra
Clean System.
UC-HL hand launchers supplied with full flow QC & unique
360° rotary coupling for non fatigue operator use.
Capsity:
• UC-HL is capable of cleaning 1/8” through 3 ½” I.D.
• Recommended air pressure: 80-110 psi max.
• 5 micron filter and regulator strongly recommended.
482
Part No
Description
Dimension
UCEL 125
Launcher
1/8” – 1 1/4”
UCHL 2
Launcher
1/8” – 2”
UCAR 1
Adaptor
For 1/8” – 1 1/4” to UCHL 2
UCHL 35
Launcher
1/8” – 3 1/2”
UCAS 2
Adaptor
For 1/8” – 1 1/4” to UCHL 35
UCAR 3
Adaptor
For 1 1/2” – 2” to UCHL
UCBM 1
Bench mount launcher
1/8” – 1 1/4”
1/8” – 2”
UCBM 2
Bench mount launcher
UCHN 25
Nozzle holder
UCPC
Projectile cather
UCQRCRP
Rotary plugs for UCHL 2 and UCHL 3.5
UCS
Stand for UCHL 2 and 3.5
Hose i.d.
Nozzle Part No
Projectile Part No
1/4”
UCH 06
UC 10
Pck qty projectiles
100
5/16”
UCH 08
UC 12
100
3/8”
UCH 10
UC 14
100
1/2”
UCH 13
UC 18
100
5/8”
UCH 16
UC 22
50
3/4”
UCH 19
UC 26
50
1”
UCH 25
UC 33
40
1 1/4”
UCH 32
UC 40
30
1 1/2”
UCH 38
UC 50
20
2”
UCH 80
UC 60
15
2 1/2”
UCU 5590
UC 75
10
3”
UCU 5590
UC 85
10