High-Pressure homogeniser Model MG45

45
High-Pressure homogeniser
High-Pressure
Model MG45homogeniser
Model MG45
Pressures up to 600 bar
Capacities up to 25000 l/h
Pressures up to 600 bar
Capacities up to 25000 l/h
Cylinder block
A single piece precision machined block
The cylinder
made
out ofblock
a high tensile, corrosion reA single piece precision masistant,
forged stainless steel. Built with
chined block made out of a
front and upper caps giving easy access for
high tensile, corrosion re-
inspection
maintenance.
The standard
sistant, forgedand
stainless
steel.
design
spring
loaded
Built withhas
front and
upper
caps plunger packings
givingintegrated
easy access for
inspecwith
water
cooling. The fully sanition and maintenance. The
tary
design utilises a minimum of parts and
standard design has spring
seals and is suitable for C.I.P. Plungers and
loaded plunger packings with
plunger
areThe
available in different
integrated packings
water cooling.
materials
toa meet
theof toughest demands.
design utilises
minimum
parts and seals
and is fully
Generally
the cylinder
block is executed with
sanitary, suitable for C.I.P.
high
efficient, low noise spherical type pump
Plungers and plunger pac-
valves. These valves are spring loaded,
kings are available in diffe-
suitable
for processing
viscose and moderarent materials
to meet the
te
abrasive
products.
For abrasive products
toughest
demands.
Besides
the well
standard
poppet
the
known
ball and
type pump valves are
ball type pump
valves,
al- valve designs have
available.
All these
pump
ways with field replaceable
high wear and corrosion resistant pump valRexalloy pump valve seats
ves
replaceable
thereand
arefield
many
options seats, both made
out
of Rexalloy®™or
optional seats made
available
to meet specific
productor process
requiof
Tungsten
Carbide.
As an alternative the
rements. can be executed with conventional
machine
The homogenising valve
The drive end
17-4PH poppet type pump valves in com-
Available in a variety of designs and materials, single-
Rexalloy®™
seats. There are
The one piece high strengthbination
cast iron with
design
with inte-
or two-stage, with the standard flat valve and seat in
many
other
options
available to meet specigrated gear reduction provides
a quiet
running
machine
Rexalloy®™ but also with a serrated surface (LW type)
with low eccentric shaft speeds.
The drive
has a dry
fic product
or process
requirements.
or Knife edge for cell rupture applications. Each type
sump with a separate lubrication oil tank and does not
specially designed to achieve the highest efficiency
require any cooling water. All bearings are pressure lu-
with the lowest energy consumption. The different val-
bricated by an electric driven oil pump allowing capacity
Homogenising valve
Drive end
The one
piece
high
cast iron design with
Available
variety inofthe
designs
and
materials,variation
single between
ves
designs in
area available
standard
Rexalloy®™
15-100%
under
full strength
load. Both drive
integrated
gearoversized
reduction
or two stage,
with
the standard
flat
and shaft
seat and
in eccentric
material,
Tungsten
Carbide,
Ceramic and
for valve
some apshaft have
roller provides
bearings. a quiet running
plications
with diamond
The
crossheads
are designed
with
self adjustable,
self
machine
with low
eccentric
shaft speeds.
The drive has
Rexalloy®™
but alsocoating.
with a serrated surface (LW
type)
aligning
ball
joint
bearings.This
unique
concept
offers
or Knife edge for cell rupture applications. Each type a dry sump with a separate lubrication oil tank and does
The homogenising pressures are adjusted through a
unbeatable reliability, requires a minimum of mainte-
hydraulic control which also allows a completely auto-
nance and down time.
specially designed to achieve the highest efficiency with
not require any cooling water. All bearings are pressure
the lowest
matic
pressureenergy
control. consumption. The different valve
lubricated by an electric driven oil pump allowing capa-
designs are available in the standard Rexalloy®™
city variation between 15-100% under full load. Both
material, Tungsten Carbide, Ceramic and for some
drive shaft and eccentric shaft have oversized roller
applications with Diamond coating.
bearings. The crossheads are designed with adjustable,
The homogenising pressure is hydraulically actuated.
self aligning ball joint bearings. This unique concept
The hydraulic system also allows complete automatic
offers unbeatable reliability, requires a minimum of
control of the homogenising pressures.
maintenance and down time.
45
Two stage
stage homogenising
homogenising valve
valve
Two
Cylinder block
block
Cylinder
Two stage homogenising valve
Cylinder block
A typical
typical two
two stage
stage hydraulic
A
operated
homogenising
valve
hydraulic
operated
homoA typical
two stage
assembly
with assembly
a plug type
genising
valve
hydraulic
operated
homovalveagenising
in
thetype
first
stage
and
a
with
plug
valve
valve assembly
pilot
valve
theavalve
second
in
thetype
firsta
stage
and
with
plugintype
stage.
pilot
type
valve
the and a
in the
first in
stage
This
assembly
meets
the
second
stage.
pilot
type valve in
the
The pump
block is a
onepump
piece
The
precision
block
is a,pump
The
highest
demand
for C.I.P.
This
assembly
meets
second
stage.
cleaning,
is
easily
accessible
the highest
demand
for
This assembly
meets
machined
one
piece,
block is a,
block,
made
outpiece,
precision
maone
for maintenance
and usesfor
a
C.I.P.
cleaning,
the
highest demand
minimum
ofcleaning,
parts.
is
easily
accessible
C.I.P.
of high
strength
chined
block,
made maprecision
corrosion
resistant
forged
stainless
steel.
The
onemade
out of high strength corrosion resistantchined
forgedblock,
stainutilises
minimum
ofresistant
parts
and
seals,
lesspiece
steel.
The
one
piecea design
utilises
a minimum
ofstainoutdesign
of
high
strength
corrosion
forged
for maintenance
is easily accessible
and uses
a minimum
for maintenance
is fully
fully
sanitary
and suitable
suitable
forminimum
C.I.P.
parts less
and steel.
seals, The
is
and
C.I.P.
onesanitary
piece design
utilises for
a
of
of parts.
and uses a minimum
parts and seals, is fully sanitary and suitable for C.I.P.
of parts.
MG4
5 P5ERFO
RM
AY
N CE
RA
MG4
CA PA
CIT
RA N
GN
E GE
MG45 with BALL TYPE pump valves for
MG45
with Y
POPPET
Mhigh
G viscosity/
4 5 CA PA
CIT
RATYPE
N pump
G E valves for low viscosity
abrasive products and products containing solids
and moderate abrasive products
SPHERICAL type pump valves for
viscose and moderatly abrasive
products
POPPET TYPE pump valves for low
viscosity and moderately abrasive
products
BALL TYPE pump valves for high
viscosity and abrasive products and
products containing solids
MG45 with BALL TYPE pump valves for high viscosity/
MG45 with POPPET TYPE pump valves for low viscosity
Eccentric
Maximum
Eccentric
shaftsolids
Operating
Machine
Maximum
Machine
Operating
Maximum
Eccentric
shaft
Eccentric shaft
shaft
abrasive products
and products
containing
and
moderate
abrasive
products
speed
speed
pressure
type
type
pressure
capacity
capacity
speed
capacity
speed
Eccentric shaft
Maximum
Eccentric shaft
Operating
Machine
Maximum
Machine
5500 capacity
l/h
136
rpm
600
bar
MG45-600B
600bar
6200l/h
147rpm
0l/h
5600l/h
137rpm
speed
speed
pressure 0rpm
type
capacity
type
158
rpm
6000
l/h
139
rpm
550
bar
MG45-550P
7000
l/h
MG45-550B
550bar
6500l/h
145rpm
6200l/h
142rpm
5500
l/h 155rpm
136 rpm
600 bar
MG45-600B 7000l/h
6600 6000
l/h
MG45-500B
500bar
MG45-550B 8000l/h
7500
l/h
MG45-450B
450bar
9000l/h
6600
MG45-500B
8500 7500
l/h
MG45-400B
400bar
MG45-450B 10500l/h
rpm
163rpm
l/h 140
139 rpm
142
rpm
163rpm
l/h
140 rpm
rpm
169rpm
l/h 142
142 rpm
9500 8500
l/h
MG45-350B
350bar
MG45-400B 11500l/h
10500
l/h
MG45-300B
300bar
9500
MG45-350B 13000l/h
13000 10500
l/h
MG45-250B
250bar
MG45-300B 15500l/h
rpm
165rpm
l/h 142
142 rpm
141
rpm
l/h 168rpm
142 rpm
rpm
163rpm
l/h 143
141 rpm
16500 13000
l/h
MG45-200B
200bar
MG45-250B 20000l/h
22000
l/h
MG45-150B
150bar
16500
MG45-200B 25000l/h
22000
400
bar
9500l/h
450 bar
350
bar
11000l/h
400 bar
MG45-500P
l/h
154rpm
6800l/h
MG45-550P 7700
7000
MG45-450P
8700
l/h
156rpm
7600l/h
MG45-500P
7700
MG45-400P
l/h
154rpm
8600l/h
MG45-450P 10000
8700
300
bar
12000l/h
350 bar
250
bar
14500l/h
300 bar
MG45-350P
l/h
160rpm
9600l/h
MG45-400P 11000
10000
MG45-300P
12000
l/h
156rpm
MG45-350P 10800l/h
11000
MG45-250P
l/h
154rpm
13000l/h
MG45-300P 14500
12000
rpm
167rpm
l/h 139
143 rpm
200
bar
18500l/h
250 bar
MG45-200P
l/h
156rpm
16500l/h
MG45-250P 19000
14500
rpm
148rpm
l/h 136
139 rpm
150
bar
24000l/h
200 bar
MG45-150P
l/h
144rpm
22000l/h
MG45-200P 25000
19000
l/h
136 rpm
150
bar
MG45-150P
25000
rpm
143rpm
158
l/h 160
161
rpm
142rpm
160
l/h
rpm
rpm
143rpm
161
l/h 164
161
rpm
142rpm
164
l/h
rpm
rpm
144rpm
161
l/h 158
rpm
141rpm
158
l/h 156
rpm
rpm
142rpm
156
l/h 157
151
rpm
157
l/h 135rpm
rpm
l/h
Weight
rpm
rpm
rpm
rpm
151
5000rpm
kg
Weight 5000 kg
Bos Homogenisers
Homogenisers b.v.
b.v. TT +31
+31 (0)35
(0)35 -- 6213190
6213190
Bos
Oscar Romerolaan
Romerolaan 18
18 FF +31
+31 (0)35
(0)35 -- 6246722
6246722
Oscar
Bos
Homogenisers
b.v.
T +31 (0)35 - 6213190
1216 TK
TK
Hilversum
[email protected]
1216
Hilversum
EE [email protected]
Oscar Romerolaan
18 F +31 (0)35 - 6246722
The Netherlands
Netherlands
www.homogeniser.com
The
www.homogeniser.com
1216 TK Hilversum
E [email protected]
The Netherlands
www.homogeniser.com
1783 Nw Avenue, T 305 591 4343
Miami Florida,
F 305 591 3203
T 305 591 4343
331721783 Nw Avenue,
E [email protected]
F 305 591 3203
USA Miami Florida, www.sanchelimaint.com
33172
E [email protected]
USA
www.sanchelimaint.com
mg45-1-2009
Weight 5000 kg
mg45-1-2009
mg45-02-2015
MG45-150B
500
bar
7500l/h
550 bar
450
bar
8500l/h
500 bar