JP4 Presentation - janomeie

Electro Press JP Series 4
High rigidity & quality servo-press for Assembly Automation
Janome Industrial Equipment
Europe GmbH
URL: http://www.janomeie-europe.de
Email: [email protected]
Janome Group -- Company profile -– Founded : October 16, 1921
– Paid-in capital : JP¥11,373 million
– Annual sales : JP¥47,421 million
(Consolidated turnover - fiscal year
ended March 2008)
– Sales outlets in Japan : 158
– Overseas sales subsidiaries :13
– Plants in Japan:3
– Overseas plants : 3
– Number of employees : 3,390
(Janome group)
Thailand plant in Sriracha
Taiwan plant in Taichung
Head-quarter (Sales, R&D, plant) in Tokyo
Why Janome? -- Quality Advantage -
Reliability and Stability
Janome has been in business for over 80 years
Listed in Tokyo Stock Exchange Market
Quality
Factories in Japan and Taiwan are certified both ISO9002 and ISO14001,
and the factory in Thailand is certified ISO9002.
Electro Press -- Features -Since 1986 JANOME has gained trust and recognition right throughout the
manufacturing world and in particular in the automotive, electronics,
medical and PCB equipment fields. 47% of market share for small-size
Servo-press in Japan. (*1)
*1: Information by Data Research Ltd. in 2009.
Durability under many experiences
Energy saving & Clean Environment
User-Friendly Operation
Teaching pendant
Quality Control for Trace-ability
Unit body
Connectivity
Control box
Durability under many experiences
< Automobile parts manufactures >
< Precision motor manufactures >
< Hard disk manufactures >
< Others >
Press-fit connector, Lithium-ion battery
Medical, semiconductor, Mobile phone
equipments and so on….
Servo-press marketing leader, Installed over 10,000 units
Energy saving & Clean Environment -- Compared with Hydraulic press -Energy saving capability
Its energy consumption is only 10-20% of
that of other press machines.
Reduces noises and oily dust
Allows you to maintain a clean working
environment at all times
Easy setup for installation
Hydraulic press
with load cell
Press machines/
Strokes
- Just plug-in power cable
- Don’t need to make expensive jig-fixture
Electro Press
Electro
Press
Air-press
machine
Oil-press
machine
5 SPM
100 W
720 W
1,100 W
10 SPM
170 W
1,450 W
1,000 W
Pressing conditions
・Pressure capacity:
10,000 N
・Approaching speed:
150 mm/sec
・Pressing speed:
35 mm/sec
・Maximum stroke:
100 mm/sec
(Approaching distance: 80 mm, Pressing distance: 20 mm)
User-Friendly Operation -- Easy Teaching environments -Adopt interactive menu
System setting is also interactive menu. You
don’t need to learn special programming.
Easily-viewable large LCD
Large LCD 13Lines, 40Chars/line
Unit of Measure and Load
Measure: mm inch
Load:
N, kgf, Lbf
Display Language
English, Japanese, German, French, Spanish,
Italian, Korean, Chinese (simplified characters)
Self Diagnosis Function
In case of a problem, an error message will
be displayed so you can quickly locate and
react to the program.
User-Friendly Operation -- Prepared variety of pressing -< Major pressing function >
- Constant Speed, Set Stop position
… Stop end pressing position
- Constant Speed, Set Stop Load
… Stop after detecting designated load
- Constant Speed, Set Distance
… Stop designated distance after touching position
- Constant Speed, Set Differential
… Stop after detecting rapid displacement load
- Constant Load, Timed Pressure
… Pressing by constant load during designated time
Acceptable quality
range
< Multi-pressing function >
- Two Section PL (Pos. Stop/Load.Stop)
- Two Section LD (Load. Stop/Dis.Stop)
* Also, can make your original multi-pressing mode
Achieve to prepare variety of pressing menu without PLC programming.
(Electro Press has an original main CPU board for controlling of servomotor and load-cell).
User-Friendly Operation -- Basic Operation --
〔Time〕
Ａ
Home Position
F
※
Work Home Position
Start Position
※
Approach speed
Ｂ
Probe Speed
Return Speed
Ｃ
Pressing
End Position
※
1ｍｍ
Ｄ
〔Ram position〕
※
Ｅ
Holding
Pin
Work piece
〔Load〕
Max.Pressure
※
〔Time〕
Touching Load
Start
Punch
１cycle
Finish
A: Start, B: Approach, C: Probe
D: Pressing, E: Holding, F: finish
VIDEO
Quality Control for Trace-ability -- Sensor function -〔Load〕
< Sensor function >
1. Sensor Position - At Start
2. Sensor Load - Position Range
3. Sensor Load - In Dist. Range
4. Sampling (Load) - Position Range
5. Sampling (Load) - In Dist. Range
6. Sensor Speed - In Time Range
7. Sensor Speed - Position Range
8. Sensor Speed - In Dist. Range
9. Sampling (Speed) - In Time Range
10. Sampling (Speed) - Position Range
11. Sampling (Speed) - In Dist. Range
12. Sensor Distance - At End
13. Sensor Position - At End
14. Sensor Load - At End
15. Sensor Time - At End
16. Sensor Load - Holding
End Upper Limit
（Upper limit error）
NG
Sensor range
OK
End Lower Limit
Beg.Upper Limit
NG
（Lower limit error）
Beg.Lower Limit
〔Position〕
Sensor start position
Sensor end position
<Sampling sensor parameters>
Janome Electro Press can eliminate defective products
from the assembly line because of its high quality.
User-Friendly Operation -- JPTaS PC Software (option)
JP Designer
Set appropriate operation condition or
judgment by referring to result curve.
JP Sampler
Show operation results and save the
quality control data.
JP reporter
Analyses Quality control data, Graphs,
Histograms and CPK. Reports data in
HTML file format.
Connectivity -- connection ports --
② ⑩ ⑤
⑨
③
① I/O-SYS (In:17, Out:16)
② I/O-1 (In:8, Out:8)
[Option] *1
③ Encoder Output
[Option]
④ COM (RS-232C D-sub 9pin)
⑤ Ethernet (LAN)
[Option]
⑥ (Maintenance cover)
⑦
⑧ ①
④ ⑥
[Unit Type :Front]
⑦ I/O-S (Area Sensor)
⑧ Start switch connector
⑨ LOADCELL (Load cell output) [Option]
⑩ Teaching Pendant/Monitor Box
(*1: under development)
Connectivity -- I/O function assignment -<JP4 Standard I/O assignment>
<Press position by I/O>
We can make your original I/O assignment.
Please contact Janome or our distributor.
Connectivity -- COM commands -Can get sampling data and send teaching data via RS232C port from PLC or PC.
Example) Result Data Transfer Request (R)
After turning on the Electro Press, transfer a result data transfer request command
(R) from the PC.
R0: Cancellation of quality control data or time series data transfer
R1: Quality control data transfer request
R4: Time series data transfer request
R5: Quality control data and time series data transfer request
Example) System Information Request (B0)
Send this command to request the system
information data from the Press.
Production Line-up
Unit-type
Model
Unit(JPU)
CL-spec
Long-stroke Unit-flange
JPU- 054
○
○
○
JPU- 104
○
○
○
JPU- 204
○
○
○
JPU- 504
○
○
○(150mm)
○
JPU- 1004
○
○
○(150mm)
○
JPU- 1504
○
○(150mm)
○
JPU- 2004
○
○
○(400mm)
○（Hybrid)
JPU- 3004
○
○
○(400mm)
○
JPU- 5004
○
○
○(400mm)
○
JPU- 8004
○
○(400mm)
○
JPU- 12004
○
○（Hybrid)
* (CL: Clean room spec)
Production Line-up -- Clean-room spec(option) -A World First Clean Room Class 10 (0.3um)* Compliant Press Machine!
1. The special airtight structure prevents dust emissions.
2. Special external conductive coating prevents static
electricity.
3. Low dust grease is used on the inside of the sliding
ram; additionally a special antistatic accordion hose
covers the outside of the ram.
4. Large and small exhaust pipe connectors are included
for use with a variety of types and capacities of
exhaust equipment (not available for all models)
5. The body (not including the control box) can be used
in both clean room and general environments.
6. All plates and screws exposed to the outside are
made of stainless-steel.
In details, please ask our distributors about outlet
flow and exhaust pipe diameter.
JPU2004CL
Production Line-up -- Flange worked (option) --
<Standard model>
<JPU”F” Flange>
<JPU2004 (only highbrid)>
* Please describe the flange spec when purchasing.
Production Line-up (Option)
<Ethernet module>
Using JPTaS PC software (option), you can manage
- Data can be exchanged.
- Teaching data, CPK etc…
- The transmission rate has improved by improving the
communication method.
- Two or more connected watches by the multi monitor
can be done.
<Monitor box>
-
Monitor box can check some information from JPU.
It is not teaching pendant, Monitor box cannot
teaching. Monitor box is just display result data
and error message.
“For example…”
I want to make the error and the result data can
inspected though I want to prevent the setting
change by the worker.
Production Line-up (Option)
<Encoder output>
<Load cell output>
Receive encoder value using A and B phase
via servomotor encoder
Load cell values are output as electric current
outputs through an insulation amplifier.
Current output: 4-20 [mA]
Phase A
(mA)
Phase B
Output Wave Pattern
(while the Ram is descending)
(Load Force)
User installation at Janome factory
Our Download service from internet
CATALOG DATA
2D Dimension (DXF)
3D Dimension (STEP)
News Letter
Please visit the following website.
http://www.janome.co.jp/industrial/eng/download/index.html
Please visit our website for further information.
http://www.janomeie-europe.de
Tel: +49.6105.27.1258. Fax: +49.6105.27.1265
Email: [email protected]
Janome Industrial Equipment Europe GmbH