ENGINE TOOLS BMW Mini R53 Crankshaft Pulley Holder
Transcription
ENGINE TOOLS BMW Mini R53 Crankshaft Pulley Holder
ENGINE TOOLS BMW Mini R53 Crankshaft Pulley Holder 8220 80 329 Made to fit genuine BMW pulley stock number #1123 7525 135 APPLICATION R53 #3 Part Size: M30 x P1.5 x L66 #5 Screw Size: M8 x P1.25 x L20 #6 Screw Size: M6 x P1.0 x L20 APPLICATION Instructions Step1: Use H.C.B-A1198-1, -2 &-6 to hold pulley, and release the central bolt. Step2: Tighten the part #3 and screw #5 then extract the pulley by wrench. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 1 BMW (E39) Ball Joint Separator (24mm) 8220 80 333 Used for splittin gtrack-rod end, anti-roll bar mountings, ball joints etc. Especially on confined space conditions. APPLICATION BMW E39 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 2 ENGINE TOOLS BMW Mini Cooper Serpentine Belt Tool 8220 80 436 This tool kit includes the special wrench required to retract the serpentine belt tensioner when removing / installing the accessory drive belt. Retracts the serpentine belt tensioner for belt replacement. APPLICATION Cooper S Convertible RS2 Chassis - Wit engine (OS-OS) & Cooper S Coupe RS3 Chassis - Wit engine (02-06). 1128 7509476-04 122317 10 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 3 TIMING TOOLS BMW N42 | N46 8220 80 448 This kit is designed for 1.8L / 2.0L twin cam Valvetronic petrol engines with chain driven camshafts, to check / adjust engine timing, and align the twin VANOS units. Engines: N42 / N46, B18, B18A, B20, B20A, B20B Models: BMW series 1 E81, E82, E87118i, 120i – N46 B20B / N46T B20 (04-09) | BMW series 3 E46 316i, 316ti Compact N42 B18A / N46 B18 (01-05) / E46 318i (01-07) / 318ti Compact N42 B20A / N46 B18 / N46 B20 (01-05) / E90, E91, E92, E93 318i, 320i N42 B18A / N46 B20B (05-09) / E60 520i (04-08) / E85, E86 Z4 2.0L N46 B20 (04-09) / E83 X3 2.0i N46 B40B (05-09, 01-10). USE with ET1020A & ET1156C. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 4 TIMING TOOLS N42 / N46, 1.8 & 2.0L Camshaft Timing Tool Kit 2 8220 80 449 1 5 3 4 Used with 8220 80 448, once heads are off, if taking out of head this kit is used to remove and install variable camshaft timing also is used with spring Removal / Install pliers APPLICATIONS MODEL ENGINE YEAR E85 Z4 E87 118i / 120i E90 / E91 318i/ 320i E46 316i / 316i Compact E46 318i E46 318ti Compact E60 520i E83 X3 2.0i N46 N46 N46 N42 N42 N42 N42 N42 04 - 08 04 - 07 05 - 08 01 - 05 01 - 07 01 - 05 04 - 08 05 - 08 4 ENGINES N42 / N46 / B18. B18A / B20 / B20A / B20B OEM 110-300 / 112-300 / 113-290 / 113-340 / 113-420 / 115-120 / 115-180 / 115-320 / 119-190 / 119-270 / 119-300 / 119-310 2 1 3 5 5 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 5 CHASSIS TOOLS BMW Output Shaft Extractor / Installer Kit 2 B 8220 80 473 3 For removing and installing output drive shaft on front and rear wheels that are extremely seized. A very popular tool and a must have for those that work on BMW’s 1 C APPLICATION 7 8 4 6 5 9 BMW E30, E31,E32, E36, E39, E46, E52, E53, E60, E63, E64, E65,E66, E67, E83, E85, RR1, (On E53 used in conjunction with H.C.B-D1253-B) CONTENTS & ASSOCIATED TOOLS #1 Hub Puller Plate #7 Force Nut #2 Clamping Apparatus #8 Force Nut & Bearing Applicable: E30, E31, E32, E36, E38, E39, E46, E52, E53, E60, E61, E65, E66, E67, E83, E85, RR1 #3 Force Screw M20*P1.5 Length: 150mm Used to press output shaft out of drive flange, grip with tire iron in so doing. Applicable: E31, E52, E53, E60, E61, E65, E66, E67, E83 #4 Output Shaft Adaptor M22*P1.5 Used to insert output shaft into drive flange. Applicable: E30 #9 Output Shaft Adaptor – M30 * P1.5 #5 Output Shaft Adaptor M27*P1.5 Used to insert output shaft into drive flange. Applicable: E31, E52, E53, E60, E61, E65, E66, E67, E83 #B BMW Aluminum Alloy Hub Washer. Applicable: E53 #6 Output Shaft Adaptor M24*P1.5 Used to insert output shaft into drive flange. Applicable: E36, E46 #C Flange Holding Lever 8220 80 473 (2) Combined 8220 80 473 (2) with 8220 80 473 (C) 8220 80 473 (C) Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 6 PRESSING OUTPUT SHAFT OUT Insert the Force Screw (3) into the Force Screw (7) and install through HUB Puller Plate (1). Attach the Puller Plate (1) securely to the drive flange using the original wheel studs. Screw special tool (3), grip with tire iron (2) and (C), and then Press output shaft out of drive flange. 2 1 3 C INSTALLATION OF OUTPUT SHAFT STEP1 Lightly oil spline teeth of output shaft. Insert output shaft into drive flange. Select correct Output Shaft Adaptor (4), (5), (6), (9) and screw onto output shaft. 3 4,5,6,9 INSTALLATION OF OUTPUT SHAFT STEP2 Lightly oil spline teeth of output shaft. Insert output shaft into drive flange. Select correct Output Shaft Adaptor (4), (5), (6), (9) and screw onto output shaft. 3 4,5,6,9 ALUMINUM ALLOY HUB WASHER FOR BMW E53 Must use the side with the round corner rim to front the drive flange Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 7 3 4 5 1 TIMING TOOLS BMW M52 | M54 | M56 8220 80 474 This kit contains tools necessary to assemble and properly time the double VANOS camshaft adjustment unit found in 1998 and later 6 cylinder engines. 2 CONTENT OF KIT 1 3 Secondary Sprocket Tool BMW M50-TU (M52TU/M54/M56) Double VANOS Setup Bracket Use for preassembling secondary chain sprockets with chain on camshaft. Applicable: M52TU, M54, M56 OEM Code: 11 6 180 Adjusting plate for setting valve timing on engine with double VANOS. 4 Combine with using ET1033 (not included in kit) Applicable: M52 TU engine (1990-2000 323i, 328i, 528i / 1999-2002 Z3). M54 engine (2001-2005 325i, 330i, 525i, 530i, X5 3.0i / 2001-2002 Z3 / 2003-2004 Z4 / 2004-2005 X3) Primary Chain Tensioner Tool OEM Code: 11 6 150 Use to tension primary chain. Applicable: M52, M52TU, M54, M56 OEM Code: 11 4 220 2 Secondary Chain Tensioner Locking Pin 5 VANOS Compressed Air Fitting (Optional Accessory) (U.S. Standard) Locks chain tensioner during timing. Applicable: M50, M52 OEM Code: 11 3 292 Fitting allows for functional testing of VANOS adjusting unit. Applicable: M50, M52, M52TU, M54, M56, M62 OEM Code: 11 3 450 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 8 2 3 4 5 1 TIMING TOOLS BENZ Chain Link Press Kit 8220 80 490 INSTRUCTIONS For assembling timing chain master link. 1 & 2 Use on rivet press tool (basic unit) to rivet timing chains. Double Row includes: 3 & 4. Use for pressing rivet onto outer link. Use with rivet pressing tool 1. This set comes with 1, 2, 3 & 4. Single Row: No. 5. Applicable: BENZ 292 | 979 | 273. Use with tool No.1, 2, 3 & 4. to rivet single row timing chain No.1 Applicable: BENZ 271, 272/979, 273 H.C.B-A1293 Applicable: BENZ Model OM 601, 602, 603, 615, 616, 617, M102, 103, 116 and SAAB, BMW Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 9 TIMING TOOLS BMW (N51 | N52 | N52K | N53 | N54) 4 2 2 2 The 2.5L & 3.0L 6 cylinder twin camshaft 16 valve petrol engine (04-) are widely used in BMW 3 & 5 series vehicles. There are 2 types of engines within the range, VALVETRONIC & Direct injection engines, but all have VANOS variable valve timing units on both the inlet & exhaust camshafts. 1 3 1 1 8220 80 529 5 Engines: N43 / N51 / N52 / N52K Valvetronic, N53 / N54 Direct Injection Non–Valvetronic. Models:128i E82 (07-08), 130i E81/E87 (05-08), 135iS E80 (07-08), 135i E82 (07-08), 323i E90/91/92/93 (04-08), 325i/xi E90/91/92/93 (04-08), 328i/x E90/91/92/93 (04-08), 330i/xi E90/91/92/93 (04-08), 335i/xi E90/91/92/93 (05-08), 523i/Li E60/61 (04-08), 525i/Li/xi E60/61 (04-08), 528i/xi E60/61 (06-08), 530i/Li/xi E60/61 (05-08), 535i/Li/xi E60/61(06-08), 630i E63/64 (04-08), 730i/Li E65/66 (04-08), X3 2.5/3.0 E83 (06-08), X5 3.0 E70 (06-08), Z4 2.5/3.0 E85/86 (05-08). CONTENT OF KIT 1 BMW (N51|N52|N54) CAMSHAFT ALIGNMENT TOOL For locatingcamshaft inTDCposition Application: BMW N51|N52|N54 BMW (N51|N52) CAMSHAFTFIXING BASE 2 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 10 ENGINE TOOLS BMW Mini W11 / R53 Crankshaft Pulley Puller 8220 80 538 OEM 1123 75 / 25 135 Includes: Bearing base M12 x P1.75 Bolt / H19 x M12 x P1.75 Nut MODEL ENGINE BMW Mini Cooper R53 / W11 Component List Item No. 1 2 3 Name Bearing base Bolt Nut Specification Qty M12 x P1.75 H19 x M12 x P1.75 1 1 1 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 11 ENGINE TOOLS BMW Mini W11 / R53 Crankshaft Pulley Puller 8220 80 538 OEM 1123 75 / 25 135 Includes: Bearing base M12 x P1.75 Bolt / H19 x M12 x P1.75 Nut MODEL ENGINE BMW Mini Cooper R53 / W11 Component List Item No. 1 2 3 Name Bearing base Bolt Nut Specification Qty M12 x P1.75 H19 x M12 x P1.75 1 1 1 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 12 TIMING TOOLS BMW N62 | N73 8220 80 590 Includes: 8220 80 590 -1, 2, 3, 4, 5, 6, 7, 8, 9, 10 & 11 1 3 2 5 4 (1) inlet camshaft gauge (Genuine stock No.: 11 9 461) (3) bracket with bolt (Genuine stock NO.: 11 9 462) (2) exhaust camshaft gauge 5 (Genuine stock NO.: 11 9 463) (4) BMW (N40,N42,N62, N62TU, N73) camshaft alignment pin Used to lock the camshaft on TDC position. Applicable: BMW N62, N73 engine. Accurate, easy to use, unique tool for maintenance. Best choice for engine overhaul on BMW (N62, N73) camshaft. (5) BMW (N40/N42/N45/N46/N52/N62) CHAIN TENSIONER (OPTIONAL ACCESSORY) For tension primary chain. Short format for late model new generation engines. Engine: N40, N42, N45, N46, N52, N62 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 13 (8) BMW (N62/N62TU/N73) FIXING (6) BMW (N73) LEFT CYLINDER HEAD SOCKET CRANKSHAFT WRENCH Removal and installation the left head socket Applicable: B MW N73 (7) BMW (N62/N62TU/N73) GASKET & BOLT Height of (7) -1: 22.5mm 8 Size of (7)-2: M10 7 Screws (7)-1 and (8) to oil pan by (7)-2 Works with (10) when removing/installing crankshaft (9) BMW (N62/N62TU/N73) ANGLE INDICATOR 11 (10) BMW (N62/N62TU/N73) SOCKET (27mm) 9 Indicates to the angle on (11) Uses (10) to fix this tool (11) BMW (M60/M62/M73/N62/N62TU/N73) ANGLE POSITION GAUGE 11 Graduated disk for mounting on counter holder 10 9 8 on for torque central bolt. Applicable: BMW M60, M62, M73, N62, N62TU, N73 7-1 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 14 ENGINE TOOLS BMW N62 / N73 Cam Carrier Tool Set 8220 80 591 OEM 119470 Use in conjunction with DM11-B1188, once heads are removed this kit is used for setting up camshafts in the cylinder heads. ENGINE N62 / N62TU / N73 Consisting of: Base Plate Shaped Section Knurled Nut Retaining Screws (2Pcs) Guide Bushes (2Pcs) Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 15 ENGINE TOOLS BMW N52 Crankshaft Rear Oil Seal Extractor / Installer 8220 80 592 To install and remove the rear main oil seal ON crankshaft tool! Make sure the job is done right ENGINE N40 / N42 / N45 / N45T / N46 / N52 / N53 / N54 1 3 Extract 3 2-3 Install Step 1 1 2-1 2-2 2-2 2-1 2-4 2-4 Install Step 2 2-3 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 16 TIMING TOOLS BMW (N51|N52) VALVE SPRING REMOVER | INSTALLER 8220 80 593 APPLICATIONS For removing and installing pressure spring for on intermediate lever Applicable: BMW N51, N52 | Original Factory No.: BMW 114270 INSTRUCTIONS | Component Descriptions If necessary, tense the two level part of camshaft to tightest When using this tool, the nut must be pressed down and screwed to the end. Then clamp this tool on the stage. Note: This tool only FIX on the stage. Do Not adjust the locking pliers while using this tool. If mishandling this tool, it might cost damage to the valve spring Remove the injector first before using this tool on cylinder Use the rolling -1- to fix two bearing axle pin at the valve spring. Then press this tool to the dead end place by following the direction of the arrow Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 17 ENGINE TOOLS BMW Crank Pulley Counterholder 8220 80 594 Used for turning the covering cap when removing and installing the locking cylinder on the ignition switches. APPLICATION Suits BMW N12 / 14 / 40 / 42 / 45 / 46 / 52 8220 80 594 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 18 ENGINE TOOLS BMW S85 / M5 Camshaft Alignment Tool 8220 80 595 OEM 115300 This tool is for fixing the camshaft in TDC position and used to dismantle and assemble intake and exhaust camshaft. APPLICATIONS (A) BMW (S85) CAMSHAFT TIMING TOOLING A This tool for fixing the camshaft in TDC position used to dismantle and assemble intake and exhaust camshaft. Application: S85 B (B) BMW (S85) TIMING PIN Use to Lock the Crankshaft in the TDC position Application: S85 C (C) BMW (S85) VANOS CAMSHAFT GAUGE Use to Lock the Crankshaft in the TDC position Application: S85 C (D) BMW (S85) VANOS CAMSHAFT GAUGE Adjusting plate for setting valve timing on engine with Double VANOS D E (E) BMW (S85) VANOS TIMING SOCKET For adjusting vanos during assembly as well for adjusting Valve timing. Application: S50B30, SB50B32, S54, S85 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 19 ENGINE TOOLS BMW Mini W11 / R53 Crankshaft Pulley Puller 8220 80 596 OEM 1123 75 / 25 135 Includes: 1 - M12 x P1.0 Central bolt / 3 - M8 x P1.25 Bolts 3 - M8 Washers / 3 - M6 x P1.0 Bolts / 3 - M6 Washers MODEL ENGINE BMW Mini Cooper R53 / W11 Component List Item No. Name Specification Qty 1 1 Main body 2 Central Bolt M12 x P1.0 1 3 Bolt M8 x P1.25 3 4 Washer M8 3 5 Bolt M6 x P1.0 3 6 Washer M6 3 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 20 ENGINE TOOLS BMW Mini W11 / R53 Crankshaft Pulley Puller 8220 80 596 OEM 1123 75 / 25 135 Includes: 1 - M12 x P1.0 Central bolt / 3 - M8 x P1.25 Bolts 3 - M8 Washers / 3 - M6 x P1.0 Bolts / 3 - M6 Washers MODEL ENGINE BMW Mini Cooper R53 / W11 Component List Item No. Name Specification Qty 1 1 Main body 2 Central Bolt M12 x P1.0 1 3 Bolt M8 x P1.25 3 4 Washer M8 3 5 Bolt M6 x P1.0 3 6 Washer M6 3 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 21 TIMING TOOLS BMW MINI 1.6 16v Turbo N14 / R56 2 1 8220 80 597 6 OEM Code OEM Code Description 1 11 9 551 0197-A1 Camshaft Locking Tool - Exhaust 2 11 9 550 0197-A2 Camshaft Locking Tool - Inlet 3 11 9 552 4 11 9 590 Ref 3 4 5 BMW PSA Camshaft Alignment Clamp 0197-B Crankshaft Setting Pin 5 Setscrews (3) 6 Setscrew to fasten ET1300-2 APPLICATIONS For locking intake & exhaust camshaft at TDC plus crankshaft in position for removal of crank bolt. To adjust the camshaft timing, the cam chain tensioner must be removed & adjuster centre bolts loosened to allow the crankshaft & 2 cams to be turned independently of each other so timing can be set. Models: BMW Mini Cooper S 1.6L N14B16A (07- 10) , Peugeot 207, 307 1.6L EP6DT – 5FX (06-10), GT / THP / Gti 1.6L EP6DTS – 5FY (06-10), Citroen DS3 / C4/ C4 1.6L EP6DT – 5FX (06-10), Grande Picasso TPH 1.6L EP6DT – 5FX (06-10). Manufacturer Model Type Engine Code Year BMW Mini Cooper S 1.6 N14B16A 2007-2010 Peugeot 207 | 307 1.6 EP6DT(5FX) 2006-2010 Peugeot GT | THP | GTi 1.6 EP6DTS (5FY) 2006-2010 Citroën DS3 | C4 | C4 1.6 EP6DT(5FX) 2006-2010 Grande Picasso TPH 1.6 EP6DT(5FX) 2006-2010 ALSO suitable for Peugeot 207, 308 & Citroen C4 with EP6 DT / DTS coded engines. INSTRUCTIONS | Component Descriptions 1300-1B 1B 1300-4 4 1300-1A 1A 1300-3 3 Positioned crankshaft by (4), when rotating crankshaft in central bolt. Note: Do not remove (4) while maintenance. When repairing exhausted camshaft, installed (1) on it and fixed tool by (5). Installed (3) to cylinder head cover fastens by (6). Put (1-2) on intake camshaft, and fixed tool by (5). Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 22 TIMING TOOLS BMW MINI 1.6 16v Turbo N14 / R56 2 1 8220 80 597 6 OEM Code OEM Code Description 1 11 9 551 0197-A1 Camshaft Locking Tool - Exhaust 2 11 9 550 0197-A2 Camshaft Locking Tool - Inlet 3 11 9 552 4 11 9 590 Ref 3 4 5 BMW PSA Camshaft Alignment Clamp 0197-B Crankshaft Setting Pin 5 Setscrews (3) 6 Setscrew to fasten ET1300-2 APPLICATIONS For locking intake & exhaust camshaft at TDC plus crankshaft in position for removal of crank bolt. To adjust the camshaft timing, the cam chain tensioner must be removed & adjuster centre bolts loosened to allow the crankshaft & 2 cams to be turned independently of each other so timing can be set. Models: BMW Mini Cooper S 1.6L N14B16A (07- 10) , Peugeot 207, 307 1.6L EP6DT – 5FX (06-10), GT / THP / Gti 1.6L EP6DTS – 5FY (06-10), Citroen DS3 / C4/ C4 1.6L EP6DT – 5FX (06-10), Grande Picasso TPH 1.6L EP6DT – 5FX (06-10). Manufacturer Model Type Engine Code Year BMW Mini Cooper S 1.6 N14B16A 2007-2010 Peugeot 207 | 307 1.6 EP6DT(5FX) 2006-2010 Peugeot GT | THP | GTi 1.6 EP6DTS (5FY) 2006-2010 Citroën DS3 | C4 | C4 1.6 EP6DT(5FX) 2006-2010 Grande Picasso TPH 1.6 EP6DT(5FX) 2006-2010 ALSO suitable for Peugeot 207, 308 & Citroen C4 with EP6 DT / DTS coded engines. INSTRUCTIONS | Component Descriptions 1300-1B 1B 1300-4 4 1300-1A 1A 1300-3 3 Positioned crankshaft by (4), when rotating crankshaft in central bolt. Note: Do not remove (4) while maintenance. When repairing exhausted camshaft, installed (1) on it and fixed tool by (5). Installed (3) to cylinder head cover fastens by (6). Put (1-2) on intake camshaft, and fixed tool by (5). Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 23 4 TIMING TOOLS MINI COOPER 1.4 | 1.6 16v N12 R55 / R56 1 5 2 3 8220 80 598 APPLICATIONS For replacing the timing chain on N12 1.4L / 1.6L 16v engines by locking the camshaft & crankshaft in position so the camshaft timing can be correctly checked. The use of the ET1136-5 pre-load chain tensioner tool maybe required. This kit suits N12 R55 (2007) / N12 R56 (06 - 07). Models: BMW Mini One N12B14AB (07-10), Mini cooper N12B16A (06-10), Peugeot 207, 308 1.4L EPS3 - 8FS (07-10) / 207, 308 1.6L EP6 – 5FW (07-10), Citroen C3 / DS3 Vti 1.4L 8FR – EP3 (08-10) / C3 / C3 1.4 5FS – EP6 (08-10), Picasso DS3 / C4 Vti 1.4L / C4 Picasso 1.6L. ALSO suitable for Peugeot 207 / 308 & Citroen C4 with EP3 & EP6 engines. INSTRUCTIONS 1 1 2 2 5 3 4 4 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 24 (1) (2) ENGINE TOOLS BMW Mini Cooper (R50/R53) Camshaft Pulley Tool Kit 8220 80 599 Used to loosen the camshaft pulley (1), at the same time, and used to lock the camshaft pulley tensioner (2), and then remove the parts under the oil pan an dthe pulley. APPLICATION BMW Mini Cooper (R50/R53), Engine: W10/W11 (2001-2007) 2 1 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 25 ENGINE TOOLS BMW Mini W10 / W11 Cooper Timing Tool Set 8220 80 600 This comprehensive set of tools enables the correct timing positions to be achieved on both camshaft and crankshaft whilst replacing the timing belt on petrol engines. APPLICATION BMW MINI ONE: 1.6L W10B16AA (01-09) pDM25-rol / MINI Cooper 1.6L W10B16BA (01-09) pDM25-rol / MINI Cooper S W11 B16AA (02-09). R50 chassis - W10 Cooper Coupe (02-05) / R52 chassis W10 Convertible regular (05-08)/ W11 Convertible Cooper S (05-08) / RS3 chassis W11 Cooper 5 Coupe (02-09). lncluding JC Works & Convertible variants. Supercharged & normally aspirated engines. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 26 ENGINE TOOLS Benz and BMW Guide Rail Pin Puller 2 1 3 8220 80 602 4 Used for correct extraction of rail guide pins from cylinder head while engine is out of car. 5 ENGINES 102 / 103 / 104 / 110 / 111 / 116 / 117 / 119 / 120 / 155 / 272 / 275 / 285 / 601 / 602 /603 / 606 / 612 / 615 / 616 / 617 / 628 / 640 / 648 7 6 8 Contents of kit Part No. Description OEM Code 1 Rail Pin Puller Slide Hammer 116 589 20 33 00 2 Threaded Bolt (M8x150L) 616 589 00 34 00 3 Threaded Bolt (M6x150L) 116 589 02 34 00 4 Threaded Bolt (M10x100L) 116 589 03 34 00 5 Threaded Bolt (M6x100L) 102 589 00 34 00 6 Threaded Bolt (M8x50L) 616 589 00 34 00 7 Threaded Bolt (M6x50L) 116 589 01 34 00 8 Camshaft Sprocket Pin (M24xP1.5) 156 589 00 34 00 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 27 CHASSIS TOOLS BMW Ball Joint Puller (27 & 31mm) 8220 80 610 Used for quick and easy separation of ball joint connections. Useful for control arms from steering knuckle APPLICATION BMW E38, E39, E52, E53, E60, E61, E70, E3, E90, E91, E92, R50, R52, R53, RR2, X5 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 28 CHASSIS TOOLS BMW E53 X5 Rear Sub Frame Bush Removal / Installer 8220 80 611 For removal and installation of rear sub-frame mount bushes in E53. Can be done on car. Just lower sub-frame down a little to carry out job. Big time saver. APPLICATION BMW E53 Warning: Keep the bolt and bush clean before using. Please smear grease on them. The bush arrouw should be paralleled with the car itself. The maximum inaccuacy is around 7 BMW (E53) REAR SUSPENSION Genuine Stock No.: 33 31 6 770 454 Removal Installation Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 29 TIMING TOOLS BMW MINI (R50|R52|R53) Lower Control Fixed Base Extractor | Installer 8220 80 612 To extract/ install lower control fixed base when repairing the bushes from hydraulic mount Applicable: BMW MINI COOPER (R50/R52/R53) Extraction Installation Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 30 TIMING TOOLS BMW MINI (R50|R52|R53) Lower Control Fixed Base Extractor | Installer 8220 80 612 To extract/ install lower control fixed base when repairing the bushes from hydraulic mount Applicable: BMW MINI COOPER (R50/R52/R53) Extraction Installation Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 31 CHASSIS TOOLS BMW MINI R50 / R53 Front Axle Control Arm Rubber Mount Kit 8220 80 613 OEM 31 12 6757 561 / 31 12 6757 5 For replacing the rubber mount (hydro-mounts) in left or right control arms. ENGINE Mini R50 / R53 (Mini Cooper) (W10 / W17 / W11) BMW Mini Cooper R50 / R52 / R53 / R55 and R56 chassis NOTE: Please put the rubber mount in the correct direction before installation 1 2 6 5 4 3 6 4 5 1 5 3 2 Extraction 6 Installation Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 32 ENGINE TOOLS BMW Flywheel Holder 8220 80 614 Used to block the flywheel when replacing the timing chain. It helps release and tighten down central bolts on vibration damper. APPLICATION Models: BMW M47T2/ M47TU/ M57T2/ M57TU/ M67/ N45/ N45T/ N46/ N46T/ N51/ N52/ N53/ N54/ W17. 8220 80 614 8220 80 614 8220 80 614 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 33 ENGINE TOOLS BMW N47 High Pressure Pump Pemover 8220 80 615 To remove the high pressure pump on BMW N47 ENGINE N47 OEM 118740 8220 80 615 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 34 TIMING TOOLS N47 / N47S Diesel Timing Kit 2 1 4 8220 80 616 5 Ref 6 2 OEM Code Description 1 115 320 Flywheel Plate Timing Pin 2 118 760 Camshaft Alignment Tool 3 116 480 Crankshaft Pulley Turning Tool 4 118 741 Remover Socket 5 118 742 Hex Unit 6 113 340 Tensioner Locking Pins X 2 For the engine timing of BMW N47 / N47S 2.0L twin cam diesel chain driven engines APPLICATIONS For timing the BMW N47/N47S 2.0 twin camshaft diesel chain drive engines, fitted in the 1 Series, 3 Series, 5 Series and X3. Use 3 to rotate the crankshaft to the TDC position of 1st cylinder. Note: Do not reverse the crankshaft. 3 1 MODEL YEAR E81/ E87 118d E81 / E82 / E87 120d E81 / E82 / E87 123d E90 / E91 318d E90 / E91 / E92 320d E60 / E61 520d E83 X3 2.0d 06-09 06-09 07-09 07 - 09 05 - 09 06 - 08 07 - 09 ENGINES N47 / N47S (07-10) OEM 115320 / 116480 / 118740 / 118760 / 113 340 Place 3 at the center screw, The marks on the drive gears of and then rotate the engine to exhaust camshaft (A) and lock the crankshaft at the TDC intake camshaft (E) should be position of the 1st cylinder. the same. Note: Do not reverse the crankshaft. Before testing the engine, 3 must be removed. The cam of 1st cylinder intake 2 Install 2 to the exhaust camshaft. camshaft (E) should be Note: There should be no gap leaning and upward. between the tool and exhaust The cam of 1st cylinder camshaft after installing 2. If exhaust camshaft (A) should necessary, adjust the timing of be leaning left side and camshaft valve. pointed outward. Assemble the engine. Note: Before testing the engine, 2 must be removed. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 35 2 3 TIMING TOOLS BMW (N51|N52) Exhaust Camshaft Upper and Lower Bearing Strip Fixture Removal|Installation Tool 8220 80 618 Ref 1 OEM Code Description 1 114461 Press-down tool, 2nd cylinder 2 114462 M7 screws (2 pce) 3 114463 Thrust pieces (6 pce) This tool must be combined with 8220 80 529 INSTRUCTION of BMW (N51|N52) Exhaust Camshaft Upper and Lower Bearing Strip Fixture Removal STEP 1 First, placing (1) on the second cylinder, then tighten (2) screw on the second cylinder. By using (1), Press the second valve spring down. STEP 2 Loosenthe screws on the upper lid of camshaft. STEP 3 Remove the upper and lower lid of camshaft at the same time. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 36 STEP 4 STEP 5 Before installing the After finishing up exhaust camshaft, be sure that the hydraulic valve replacing the clearance component and valve spring both are on lower lid of Camshaft Putting entire camshaft putting, put the camshaft back to the original position. the correct position. STEP 6 STEP 7 Please particularly note the following, while embedding Embed the exhaust camshaft the exhaust camshaft, the mark, which is on the exhaust camshaft should be face-up and align at an angle of 90 O STEP 8 STEP 9 Embed the upper and lower lid of camshaft closely. Place the bolt back and screw a little bit in order to fix the camshaft. STEP 11 By using torque wrench to tighten the screws onto the upper and lower exhaust lids of camshaft with a 8Nm torque in the anti-clockwise rotation direction. STEP 10 Put the thrust pieces screw (3) on the grinding surface of upper and down lid. Both of them have to be aligned and closely to each other. Use 2Nm torque to tighten the screw which only fixed the thrust piece. Too much power might higher the risk of causing damage on the lids. Installation is completed after removing all tools. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 37 TIMING TOOLS BMW (N40|N42|N45|N45T| N46|N46T|N51|N52|N52K| N53|N54) Crankshaft Front Oil Seal Removal / Installation Kit 8220 80 619 For removing and installing the front crankshaft seal. Application: BMW ( N40|N42|N45|N45T| N46|N46T|N51|N52| N52K|N53|N54) OEM: 119220 & 119230 Removal Install Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 38 ENGINE TOOLS BMW X3 / X5 V-Belt Installation Tool 8220 80 621 OEM 110330 This tool is used to install the V-belt without causing damage. Painful job without it. ENGINES M47T2 / M47TU / M57TU2 / M52TU Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 39 1 2 3 4 5 14 13 12 11 8 9 11 19 7 18 6 15 5 20 INSTALL 19 18 17 17 7 20 7 8220 80 623 4 TIMING TOOLS BMW E36|E46|E85 Rear Axles Bush Remover / Installer USA PAT. 1 2 18 7 EXTRACT BMW Contrast Table Model Age Chassis Type Engine Type 320i to 1979 Chassis Type E21 Engine Type M10|2.0 535i Model 1989-1993 Age E34 M30|3.5 320i 1980-1983 E21 M10|1.8 530i/iT 1993-1995 E34 M60|3.0 318i 1984-1985 E30 M10|1.8 540i 1994-1995 E34 M60|4.0 325 1987 E30 M20|2.7 M5 1991-1993 E34 S38|3.6 325e / es 1984-1987 E30 M20|2.7 528i 1997-1999 E39 M52|2.8, M52TU (1999) 325i / iC / iX 1987-1992 E30 M20|2.5 540i 1997-1999 E39 M62|4.4, M62TU (1999) M30|3.0 M3 1988-1991 E30 S14|2.3 630Csi 1977 E24 318 / is / iC 1992-1995 E36 M42|1.8 630Csi 1978-1984 E24 M30|3.2 318 / is / iC 1996-1998 E36 M44|1.9 630Csi 1985-1987 E24 M30|3.4 318 / is / iC 1991-1995 E36 M50|2.5 630Csi 1988-1989 E24 M30|3.5 1987 E24 M30|3.4 318 / is / iC 1996-1998 E36 M52|2.8 L6 M3 1995-1997 E36 S50|3.0 M6 1987-1988 E24 S38|3.5 Z3 1996-1998 E36 M44|1.9 733i 1978-1984 E23 M30|3.2 Z3 2.8 1997-1999 E36 M52|2.8 735i 1985-1987 E23 M30|3.4 323 1999 E46 M52TU|2.5 L7 1986-1987 E23 M30|3.4 328 1999 E46 M52TU|2.8 735i/iL 1988-1993 E32 M30|3.5 530i 1975-1978 E12 M30|3.0 740i/iL 1993-1994 E32 M60|4.0 528i 1979-1981 E12 M30|2.8 750i/iL 1988-1994 E32 M70|5.0 533i 1983-1984 E28 M30|3.2 740i/iL 1995-1996 E38 M60|4.0 528e 1982-1988 E28 M20|2.7 740i/iL 1997-1999 E38 M62|4.4, M62TU (1999) 535i /is 1985-1988 E28 M30|3.4 750i/iL 1995-1998 E38 M73|5.4, M62TU (1999) 524td 1985-1986 E28 M21|2.4 850i 1991-1993 E31 M70|5.0 M5 1988 E28 S38|3.5 850Ci 1994 E31 M70|5.0 525i 1989-1990 E34 M20|2.5 850Ci 1995-1997 E31 M73|5.4 525i 1991-1995 E34 M50|2.5 840Ci 1994-1997 E31 M60|4.0 525iT 1992-1995 E34 M50|2.5 850CSi 1994-1995 E31 S70|5.6 535i 1989-1993 E34 M30|3.5 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 40 E46 REAR AXLE E36 REAR AXLE (1) (8) (9) (7) The First Bush Extract (7) (1) (11) (10) The Second Bush Extract The First Bush Installation (6) (6) Attachment: 1.8.9.6.7 Attachment: 1.11.10.6.7 The Second Bush Installation (15) The Third Bush Extract (3) (2) (1) (8) (5) (1) (12) Attachment: 1.8.13.15 The Third Bush Installation (4) (1) (6) (7) (7) (6) (15) (1) (14) (13) Attachment: 1.14.13.15 ON CAR OPERATION Rear Control Arm Bush E36/E46 A Material No.: Attachment: 1.2.3.6.7 Attachment: 1.4.5.6.7 - This kit not only can remove/install old bushes but also new bushes. - Save time and labor. Use the wood to support control arm first, then remove the caliper B BMW 33 32 1 140 345 Use the tool to remove the rear control arm bush C Use the tool to install the rear control arm bush D Removal and replacement tool for metallic bushes on rear axles BMW type E36, E46 replacement of the mounting bushes without lowering the complete rear axle assembly. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 41 CHASSIS TOOLS BMW E70 Inside Spring Compressor 8220 80 624 OEM 335 100 Used to R&R the rear springs on vehicles without automatic ride height option The internal guidance of the tensioning jaws prevents the spring from sliding out. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 42 TIMING TOOLS N63 V8 4.4L Engine Timing Tool B A 8220 80 622 C Used for fixing the camshaft in place when adjusting the valve timing. ENGINES D N63 OEM 119891 / 119892 / 119893 / 119894 Contents of kit Part No. A B C D OEM NO. 119890 118090 118570 119190 Description Gauge Brace Alignment Tool Plug Mandrel Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 43 1 Part r No. A-1 A-2 A-3 A-4 2 OEM NO. 119891 119892 119893 119894 119894 Description Rotary handle Bridge Gauges AdapterN63 4 3 3 A-2 A-1 B A-3 B is used for unscrewing the central screw. This tool is used for fixing the camshaft in place when adjusting the valve timing. C D C is used in conjunction with the A1451-D,for aligning the engine in Top Dead Center(TDC). Original manufactures numbers are for reference purposes only CALL 1300 133 129 . www.hsy.com.au [email protected] 44 TIMING TOOLS BMW M60 | M62 V8 Vanos Camshaft Locking Tool Kit CONTENT OF KI 8220 80 461 Ref 8 3 7 4 2 9 5 1 6 OEM Code Description 1 117380 Stretch Trestle 2 112300 TDC Pin 3 112440 112441 | 112445 112442 | 112446 Camshaft Locks 4 114230 Chain Tensioner 5 116420 Vanos Valve Sockets 6 116440 Crankshaft Adjuster 7 116450 Vanos Alignment Tool 8 113310 Secondary Chain Tensioner Locking 9 115180 Timing Pin APPLICATIONS This kit sets / locks camshaft & crankshafts on M60 & M62 Vanos & Non Vanos V8 petrol engines. It consists of 2 blocks, swivel lock plates & locking pin for setting camshaft timing. M60B30 8S 1: E34 530i (93-95), E32 730i (92-94), E38 730i (94-96) Non Vanos. M60B40 8S 1: E34 540i (93-95), E32 740i (92-94), E38 740i (94-96), E31 840i (92-96) Non Vanos. M62B35 8S 1: E39 535i (96-98), E38 735i/735iL (94-97) Non Vanos. M62TUB35 8S 2: E38 735i/735iL (98-02), E39 535i (97-03) Single Vanos. M62B44 8S 1: E39 540i (96-98), E38 740i/740iL (94-98), E31 840Ci (94-99) Non Vanos. M62TUB44 8S 2: E39 540i (98-03), E38 740i/740iL (98-01), E53 X5 4.4i (99-03) Single Vanos. M62B46 8S 1:E53 X5 4.6i (01-04) Single Vanos ALSO suits Range Rover / Land Rover V8 44 8S 2 4.4L (03-05) Single Vanos & Morgan Aero 8M62 (00-04). INSTRUCTIONS | Component Descriptions 3 BMW V8 (M60/M62) CAMSHAFT LOCKING FIXTURE Aligns and holds the camshaft in position when assembling cylinder head and replacing timing chain. Includes:2 blocks swivel lock plate& locking pin for setting camshaft timing. Applicable:BMW engine models M60&M62. CALL 1300 133 129. www.hsy.com.au [email protected] 45 7 BMW (M62) VANOS CAMSHAFT LOCKING FIXTURE Locks camshaft sensor wheel in position during timing and assembly of V8 VANOS equipped engines. Includes left and right bank locking fixtures. Engine : M62 VANOS (1999 - 2002) 6 1 2 BMW (M62) VANOS TIMING HOOK For adjusting VANOS to left stop during assembly as well for adjusting valve timing Engine: M62 VANOS (1999-2002) 5 BMW (M62/M54) VANOS ELECTROMAGNETIC VALVE SOCKET 1 BMW (M62) VANOS TENSIONING BRACKET For screwing in chain tension with top right timing case cover removed Engine M62 VANOS 8 BMW (M62) SECONDARY CHAIN TENSIONER LOCKING SPRINGS For securing the camshaft chain tensioner. Applicable: BMW M62 9 BMW TIMING PIN Align flywheel on TDC position. Applicable: BMW M47T2, M54, M57TU, M57T2, M62, M62VAN, M67 CALL 1300 133 129. www.hsy.com.au [email protected] 46 31 30 6 4 29 32 33 37 8220 80 663 1 38 34 This master kits contains essential timing tools for use on Citroën / Peugeot Petrol & Diesel engines. 35 36 5 2 25 12 3 26 27 28 22 21 13 8 14 10 9 7 15 16 17 19 20 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 OEM Code Peugeot: 106, 205, 305, 306, 307, 309, 405, 406, 605, 607, Expert, Partner, Boxer. Including (Petrol) 1.8 2.0 2.2 16v HPI EW coded engines and (Diesel) 1.9 DW8, 2.0 DW10, 2.2 DW12 HDi 1.9 D, 2.0 TDCi, 2.4D, 2.5 Di, Turbo. Description 18 Ref 20 21 22 23 CONTENT OF KIT OEM Code Description 0189-C Flywheel Locking Pin 0189-X Spring 0153 A | 6012T | 9765.54 Flywheel Locking Tool 7017-TW Tension Wrench 8mm Hex 0134AF | 0134Q | 0188F | 9044-T Flywheel Locking Tool 0188K | 4533-TAD 0153N | 0188D | 0288D | 0188Y | 7099TM Flywheel Timing Pin 8mm 24 25 Inlet Camshaft Timing Pin (VTC) 26 Camshaft Locking Pin 27 Camshaft/Crankshaft Timing Pins 28 Flywheel Locking Pin 29 Camshaft Timing Pin 30 Camshaft Timing Pin 31 Camshaft Timing Pin (CA1) 32 Camshaft Timing Pin (CA2) 33 Injection Pump Timing Pin 34 Timing Pump Locking Pin 35 Camshaft/Crankshaft 36 Timing Pins (2) 37 Camshaft Timing Pins (2) 38 0132QZ | 4507-TA Flywheel Timing Pin Flywheel Pulley Puller 0178E | 5711-TE | 0188J/J1 Tensioning Lever 0188P | 0188P2 | 7015-T | 0174 0189-L 0132AB | 5711-TD | 0178D 0189B 0194B 0189AZ 0189A 0132AJ1 | 4533-TAC1 0188M | 0132AJ2 | 4533TAC2 4527-TS1 0196C 0132R | 0153AA | 0153AB 0153ZY | 4507-TB | 9041-TZ | M10 X 70MM 19 Citroën: AX, BX, ZX, XM, VISA, SAXO, XSARA, XANTIA, Berlingo, Jumpy, C15, C25, Picasso, C5. 11 24 23 T TIMING TOOLS Peugeot | Citroen P Master Kit M 5711-TC | 9041-TZ 7014-TM Camshaft Timing Pins (2) M8 X 80MM M8 x 80mm Setscrew 0189S1 Tensioner Pulley Adjusting Tool 0132AK | 0153AK | 0187J | Timing Belt Retaining Clip 0188J2 Tensioning Lever HDi M8 X 40MM M8 x 40mm Locking Screw M8 X 35MM M8 x 35mm Locking Screw (2) 0189R Flywheel/Drive Plate Locking Tool 0132Q | 0132Q2 | 5711-TA Crankshaft Timing Pin 6mm 0118-X Crankshaft Timing Pin 7017-TR Flywheel Timing Pin 7mm 0153G | 0153N | 0188D | 7004TG | 9767-34 Cranked Setting Pin 8mm 0132X | 4507-TJ | 188Q1 | 9767.89 Tensioning Tool 0189S2 Tensioner Tool 0189S2 Tensioner Pulley Locking Tool 7017TR | 0153U Tensioner Locking Pin 0188AH Crank Gear Positioning Tool Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 47 CHASSIS TOOLS Benz Sprinter Ball Joint Remover 35mm 8220 80 605 The ball joint remover has a ball bearing pressure peak and is used with an impact wrench. APPLICATION Mercedes Benz Sprinter and VW LT for loosening very tight suspension ball joints at the front suspension M-Benz Sprinter Ball Joint Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 48 TIMING TOOLS T5 & Touareg GEN2 Wheel Bearing / Hub separator 85mm 8220 80 647 APPLICATION VW - T5 and Touareg, 85mm bearings APPLICATIONS This kit is necessary for the removal and installation of wheel hubs and bearings which are a one piece part (Built in part) Suited for wheel bearing diameters 85mm which are found on T5 and Touareg models. Note: The wheel hub unit MUST be pushed on the outer bearing ring, behind the locking crown. Using a press on the centre flange. INSTALL REMOVAL Mount the dismantling shells on the wheel bearing housing with two screws. Hammer the bolts carefully into the mounting plate - the bolts have to be aligned the wheel hub’s hole circle. During the disassembly, the bolts press against the mounting shells through the wheel stud holes. Attach the dismounting plate sideways to the drive shaft and lead the spindle with the attached mounting plate from the front through the wheel hub and the dismounting plate. Pull out the worn out wheel hub/bearing unit with the spindle and the spindle nut. ATTENTION: Clean the area before installation of the new wheel hub/bearing unit, the contact surface in the wheel bearing housing. Mount the mounting shells to the new wheel hub/bearing unit with the fastening bolts for the mounting shells. Lay the hub/bearing unit onto the mounting plate so that the pre-assembled bolts touch the mounting shells through the wheel stud holes. Attach the mounting plate sideways to the drive shaft and lead the spindle with the attached mounting plate and new hub/bearing unit from the front through the swivel bearing and the mounting plate. Pull in the new wheel bearing with the bearing spindle and the spindle nut. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 49 CHASSIS TOOLS BENZ Rear Axle Flange Nut Socket 8220 80 034 The special socket removes rear axle flange grooved nuts on axle with cv joints when replacing axle seals or bearings. APPLICATION Models: W107 /114 / 115 / 116 / 126 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 50 BEN Gear Bush Selector BENZ Installer Instal 8220 80 200 822 Used to install the nylon bushing used on all models of Mercedes Benz automotic transmissions, and some Ford’s, BMW’s and many other makes using ZF transmissions. Easily and safely pushes through mylon bushings into place on the shaft. Works on several different bushing sizes. APPLICATION W124/W126/W140/W201/W202/W210 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 51 ENGINE TOOLS BENZ Assembly Sleeve For Ignition Switch 8220 80 205 OEM 210 589 00 07 00 For removal and replacement of the ignition switch without damaging the retaining ring fitted to Mercedes types W129, W140, W202, W210, and W220 ENGINES M114 / M115 / M116 / M117 / M123 / M130 / M180 APPLICATION BENZ 129,140,164,169,171,199,202, (AfterJane,1997),203,204,208,209,210,211,215,219, 220,221,230,240,245,251,414,463 (After Dec ,2000),906. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 52 TIMING TOOLS Rear Axle Bush Remover / Installer 822080213 Removal and replacement tool for metallic bushes on rear lower pivot, situated below the rear brake caliper. Will also suit multi- link rear suspension models. Huge time saver! APPLICATION Models: W140 / 201 / 124 / 202 / 129 / 210 / 220 USA PAT 6389668 - PAT 165163 WARNING: Keep the screw clean Please smear grease on it before using the tool. DEVICE DISMOUNT 5 4 3 6 5 2 1 6 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 53 ENGINE TOOLS BENZ Fuel Tank Lid Remover / Installer 8220 80 214 The tool is used to remove and install the plastic fuel tank lid APPLICATION W140 / W210 / W230 / W240 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 54 ENGINE TOOLS BENZ Fuel Tank Lid Remover 8220 80 215 The special tool to removal the plastic fuel tank cup APPLICATION Models: C-CLASS (W202) 8220 80 215 DM11-A1039 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 55 BMW Guide Rail Pin Puller 8220 80 217 8 This special tool is used to remove even the most stubb stubborn pins from the cylinder head. This p puller incorporates a thrust bearing to ease the pulling action. The overall ove length is 85mm, which allows it to fit into those tight tig problem areas. APPLICA C T APPLICATION Models: Mercedes Me Benz M102, M110, M115, M116, M117, M130, OM601, OM602, OM 603, OM 615, M11 OM616 & OM617 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 56 BRAKE TOO TOOLS Benz Parkin Parking Brake Installer 8220 80 219 For pressure spring of parking brake. Applicable: all MERCEDES ME models. (EXTRACTION 1) (EXTRACTION 2) INSTALLATION INSTALLATION (EXTRACTION 3) Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 57 ENGINE NG GINE TOOLS BENZZ M111 Camshaft Locking Pin Set 1.8 & 2.0L 0L 8220 80 220 OEM 111 589 03 15 00 For securing the 2 or 4 camshafts into basic position for assembly. Every pair of pins is connected with a strong chain. APPLICATION BENZ Engine Model M111, 119,604, 605, 606, 611/980, 612, 613, 628, 629, 640, 642/922, 612.965/966, 646, 647, 648 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 58 ENGINE TOOLS BENZ Crankshaft Harmonic Balancer Pulley Holder 8220 80 330 The special tool is for removing and replacing the crankshaft bolt APPLICATION Models: BENZ M271 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 59 2 3 4 5 1 TIMING TOOLS BENZ Chain Link Press Kit 8220 80 490 INSTRUCTIONS For assembling timing chain master link. 1 & 2 Use on rivet press tool (basic unit) to rivet timing chains. Double Row includes: 3 & 4. Use for pressing rivet onto outer link. Use with rivet pressing tool 1. This set comes with 1, 2, 3 & 4. Single Row: No. 5. Applicable: BENZ 292 | 979 | 273. Use with tool No.1, 2, 3 & 4. to rivet single row timing chain No.1 Applicable: BENZ 271, 272/979, 273 H.C.B-A1293 Applicable: BENZ Model OM 601, 602, 603, 615, 616, 617, M102, 103, 116 and SAAB, BMW Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 60 B BENZ Gear Bush Selector Installer Insta 8220 80 507 U Used to install the nylon bushing used on all models of Mercedes Benz automotic transmissions, and some Ford’s, BMW’s and many other makes using ZF transmissions. Easily and safely pushes through mylon bushings into place on the shaft. Works on several different bushing sizes. APPLICATION W124/W126/W140/W201/W202/W210 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 61 1 TIMING TOOLS BENZ AMG 156 8220 80 556 2 Ref 1 2 OEM Code 156-0061 Description Camshaft Fixing Base Camshaft Alignment Tool A timing kit for Mercedes with an AMG 156 engine. Positions camshafts fora 40 degree crank angle after TDC. APPLICATIONS Models: AMG 156, ML63 AMG, S 63L AMG, S63 AMG, R63 AMG L 4MATIC, R63 AMG 4MATIC, E 63 AMG, CLS 63 AMG, CLK 63 AMG / Black series / Cabrio, CL 63 AMG 8220 80 556 8220 80 556 Basic position of camshafts for a 40 crank angle after top dead center. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 62 CHASSIS TOOLS LS BENZ Pin Wrench Socket (Dr. 1/2”) To secure the retaining ring during R&R of ball joints APPLICATION MERCEDS-BENZ W163/W164 M-Class lower ball joint of front & rear axles. 8220 80 579 Genuine Stock: A 163 350 01 13 Dr. 1/2” Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 63 ENGINE TOOLS BENZ Fuel Tank Lid Wrench Remover / Installer 8220 80 580 The tool is used for removing and installing the plastic fuel tank lid. APPLICATION Models: W204 / W212 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 64 OM642 Engine BENZ Camshaft P Pulley ll TTooll 8220 80 581 Locks the crankshaft pulley to allow easy removal of the crankshaft bolt. Specific tool for this model - Perfect Fit! APPLICATION 642 Engines Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 65 M272 / 273 Slotted Crankshaft Lock 8220 80 582 Tool for loosening crankshaft bolt APPLICATION M273 / M273 engine Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 66 CHASSIS TOOLS BENZ Ignition Lock Remover 8220 80 583 OEM 202 589 00 14 00 / 126 589 07 14 00 Used for turning the covering cap when removing and installing the locking cylinder on the ignition switches. ENGINE Applicable Early models 1978 -1997: W116 / W123 / W124 / W126 / W163 / W170 / W202 / W210 etc… Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 67 TIMING TOOLS BENZ M271 ALIGNMENT TOOL KIT 1 8220 80 586 3 Ref 2 4 OEM Code 1 271 589 01 40 00 2 271 589 00 61 00 3 271 589 00 15 00 4 271 589 00 31 00 INSTRUCTIONS | Component Descriptions (1) for drawing in the timing chain. Retains timing chain with camshaft sprockets in proper timing position. (2) makes it possible to position the camshafts in the installed position. (2) makes it possible to slacken and tighten the bolts attaching the camshaft gear. (3) is to install the plug into the timing case cover (access to chain tensioner). (4) is for unloading the timing chain tensioning device. Release the timing chain (A). To do this, insert (4) in the timing case and push back the tensioning rail (B). A B 4 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 68 ENGINE TOOLS Benz and BMW Guide Rail Pin Puller 2 1 3 8220 80 602 4 Used for correct extraction of rail guide pins from cylinder head while engine is out of car. 5 ENGINES 102 / 103 / 104 / 110 / 111 / 116 / 117 / 119 / 120 / 155 / 272 / 275 / 285 / 601 / 602 /603 / 606 / 612 / 615 / 616 / 617 / 628 / 640 / 648 7 6 8 Contents of kit Part No. Description OEM Code 1 Rail Pin Puller Slide Hammer 116 589 20 33 00 2 Threaded Bolt (M8x150L) 616 589 00 34 00 3 Threaded Bolt (M6x150L) 116 589 02 34 00 4 Threaded Bolt (M10x100L) 116 589 03 34 00 5 Threaded Bolt (M6x100L) 102 589 00 34 00 6 Threaded Bolt (M8x50L) 616 589 00 34 00 7 Threaded Bolt (M6x50L) 116 589 01 34 00 8 Camshaft Sprocket Pin (M24xP1.5) 156 589 00 34 00 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 69 ENGINE TOOLS BENZ Chain Link Press Kit 272 Engine 8220 80 603 For assembling timing chain master link on 272 engines with double row timing chains APPLICATION Adaptor for double row timing chains: Benz 272 Engine Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 70 A1 Benz Master Kit Ball Joint Remover / Installer D2 8220 80 652 B1 W A3 B3 A2 A4 B2 A5 Kit includes all the tools required to remove and install lower ball joints. Includes slotted socket for ML’s. Time saving - usually the entire job takes 30 minutes or less. APPLICATION Models: W163 / W164 / W211 / W220 / W230 / W215 APPLICATIONS A series for BENZ (W220/W211/W230/W215) Ball-Joint A1 A A2 A1 A4 A3 Extraction A5 Installation B series for BENZ (W220/W211) Ball-Joint B3 B1 B2 B2 Extraction CALL 1300 133 129. Installation www.hsy.com.au [email protected] 71 D2 for removing BENZ (W163/W164) FRONT & Rear Ball-Joint W for installing BENZ (W163/W164) Ball-Joint This 3/4” drive socket is used to secure the retaining ring during R&R of ball joints. Original: Ball joint Substitution: New ball joint CALL 1300 133 129. attached on the car www.hsy.com.au [email protected] 72 5 1 4 3 7 2 8 11 10 9 6 ENGINES Mercedes CDI engines 611 / 612 / 613 / 646 / 647 / 648 ENGINE TOOLS Benz CDI-Engines Common Rail Injector Puller Set (Slide Hammer Style) 8220 80 660 For removing stubborn injectors on Mercedes Benz CDI engines and adapted tight common rail injectors without having to disassemble cylinder head. The puller is additionally supported by the steel ball on the valve cover, which prevents the puller from tipping during the removal process. CONTENT OF KIT ITEM NO. DESCRIPTION Specification 1 Puller 2 Hammer M16 x P1.5 ġ 79 x 50L 3 Slide hammer bolt M16 x P1.5 x 198L 4 Nut M16 x P1.5 x 12.5L 5 Extraction nut M27 x P1.0(BOSCH) 6 Blow mold case 7 Connector M16 x P1.5,M14 XP1.5 8 Extraction adaptor H19 M12 x P1.75 9 Extraction adaptor H19 M17 x P1.0 10 Extraction adaptor M22 x P1.5,M22 x P1.0 11 Universal adaptor M14 x P1.5,M10 x P1.5 8220 80 660 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 73 Benz A Class Injector Nozzle Puller 8220 80 662 Allows the removal of even stubborn injector nozzles without removing the cylinder head from the vehicle. APPLICATION A Class - OM668 Engine The removal of injector nozzles is particularly difficult on A Class engines, as two injector nozzles are always held by a single retaining clip, so that if one of the injector nozzle has to be removed, the second nozzle must be pulled out in parallel with it. By using the special extraction bridge and inserting the two pull spindles, the injector nozzles can be removed in a fast and easy way. Instructions Unscrew the injector nozzle heads by means of the special sockets included in the set. Screw pull spindles into injector nozzles, place pre-assembled extraction bridge onto valve cover and screw in shoulder nuts. Extract injector nozzles by evenly rotating the shoulder nuts. Note: On CDI-engines OM 668 two injector nozzles are always held by a single retaining clip only. If one of the injector nozzle has to be removed, the second nozzle must be pulled out in parallel with it. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 74 TIMING TOOLS Benz AMG 156 Timing Tool Set 8220 80 674 1 3 2 Basic position of camshafts for a 40 crank angle after top dead center. APPLICATION 4 Benz AMG 156R 63 AMG L 4MATIC. R63 AMG 4MATIC, E 63 AMG. CLS 63 AMG. CLK 63 AMG. CLK 63 AMG Black series. CLK 63 AMG Cabrio. CL 63 AMG CONTENT OF KIT Part No. 1 2 3 OEM No Description 156 589 00 61 00 156 589 00 61 00 156 589 00 32 00 Camshaft fixing Retaining fixture makes it possible to position the camshaft base while installed. Camshaft This allows loosening and tightening of the camshaft gear alignment tool attachment bolts Locating plate Used to lock sensor rotors of camshaft adjuster during assembly. 4 156 589 01 63 00 Compressing tool For fixed camshaft adjustment gear 1 2 3 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 75 TIMING TOOLS Benz Axle Wheel Bearing Extractor / Installer 8220 80 211 A great tool can be used to replace wheel bearings without removing the steering knuckle & strut assembly. As the spindle assembly isn’t removed, there is no need to align front end after the job is bushes in Ford Territory plus many other applications APPLICATION Mercedes Benz, BMW, VW, Volvo, Ford , Japanese vehicles and many others!! PAT. 201280 - USA PAT. #4 INSIDE DIAMETER: 9cm #10 OUTSIDE DIAMETER: 7.8cm #15 OUTSIDE DIAMETER: 6.1cm #5 INSIDE DIAMETER: 8.3cm #11 OUTSIDE DIAMETER: 7.3cm #16 OUTSIDE DIAMETER: 5.9cm #7 INSIDE DIAMETER: 7.2cm #12 OUTSIDE DIAMETER: 7cm #17 OUTSIDE DIAMETER: 5.3cm #8 INSIDE DIAMETER: 6.9cm #13 OUTSIDE DIAMETER: 6.6cm #18 OUTSIDE DIAMETER: 3.8cm #9 OUTSIDE DIAMETER: 8.8cm #14 OUTSIDE DIAMETER: 6.3cm (4) EXTRACT CALL 1300 133 129. www.hsy.com.au (5) INSTALL [email protected] 76 HEAVY DUTY MACPHERSON SPRING DAMPER EXTRACTOR (REPLACEABLE) 8220 80 235 Suitable working with air impact. Safety design of free turning since unacceptable overload. A square block for machinist's vice is attached to main body. 3 pairs of yellow covers help lacquered springs surface without damage. (Material: NYLON 66) APPLICATION Audi, Alfa Romeo, BMW, Chrysler, Citroen, Daihatsu, Ford, Fiat, Honda, Hyundai, Kia, Land Rover, Mazda, MB-A class, Mitsubishi, Nissan, Opel, Porsche, Peugeot, Renault, Saab, Seat, Skoda, Subaru, Suzuki, Toyota, VW, Volvo, Vauxhall.... Max Load: 26,000N Max Working Stroke: 317mm Spring Specification: A: ø80 mm~ 110 mm B: ø110 mm~ 140 mm C: ø145 mm~ 195 mm A B C APPLICATION A: Small C Jaw: Applcation: Audi, Alfa Romeo, BMW, Chrysler, Daihatsu, Ford, Fiat, Honda, Kia, Mazda, MB-A class, Mitsubishi, Nissan, Opel, Land Rover, Seat, Skoda, Subaru, Suzuki, Toyota, VW, Volvo, Vauxhall..etc. B: Medium C Jaw: Application: Audi, Alfa Romeo, BMW, Chrysler,Citroen, Daihatsu, Ford, Fiat, Honda, Hyundai, Kia, Land Rover, Mazda, MB-A class, Mitsubishi, Nissan, Opel, Porsche, Peugeot, Renault, Saab, Seat, Skoda, Subaru, Suzuki, Toyota, VW, Volvo, Vauxhall....etc C: Large C Jaw: Application: Audi, Alfa Romeo, BMW, Chrysler, Citroen, Ford, Fiat, Honda, Hyundai, Kia, Land Rover, Mazda, Mitsubishi, Nissan, Opel, Porsche, Peugeot, Renault, Saab, Seat, Subaru, Suzuki, Toyota, VW, Volvo, Vauxhall...etc CALL 1300 133 129. www.hsy.com.au [email protected] 77 Main body Min.length 600 mm Max. length 917 mm Stroke 317 mm surface finish Phosphate Hex nut 24mm A: Small C Jaw (one pair) 2.1kg Material & Process: CrMo (SCM 440) & Forge Finishing & Hardness Treatment: Phosphate & 41~45 degree B: Medium C Jaw (one pair) 2.2kg Material & Process: CrMo (SCM 440) & Forge Finishing & Hardness Treatment: Phosphate & 41~45 degree C: Large C Jaw (one pair)3.1kg Material & Process: CrMo (SCM 440) & Forge Finishing & Hardness Treatment:Phosphate & 41~45 degree YOU CAN USE IT BY THESE STEPS: Step 1: Remove shock absorber device from car. Step 2: Choose a suitable jaw. Step 3: Connect tool with machinist's vice. Step 4: Lock the jaw onto the main body. (fig.2) Pull the pin, install the jaw, release the pin and lock the jaw well. Step 5: Install the shock absorber onto heavy duty compressor. (fig.3) (Also available to work with yellow covers) or Step 6: Compress the spring with air impact. (see fig.4) CALL 1300 133 129. www.hsy.com.au [email protected] 78 ENGINE TOOLS BENZ / BMW Fuel Tank Lid Removal Wrench 8220 80 428 The special wrench to remove the plastic fuel tank lid APPLICATION Models: W211/ W203 BMW E36, E46 VW, AUDI Original manufactures numbers r are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 79 DIESEL Injector Seat Cutter Set BMW | BENZ | PEUGEOT | CITROEN | FIAT | IVECO 8220 80 500 1 3 6 2 5 Ref Description Vehicles 1 Centring Pilot 2 T-Bar 3 15 x 19 Reamer Various vehicles 4 17 x 17 Reamer Delphi/Bosch (BMW, PSA, Ford) 5 17 x 19 Reamer Bosch (Mercedes CRD) 6 17 x 21 Reamer Angled (Fiat, Iveco) Set of four diesel injector seat cleaners, centring pilot and T-handle. 8VHGWRFOHDQGHFDUERQLVHLQMHFWRUVHDWVZKHQFKDQJLQJLQMHFWRUV +HOSVWRDYRLGEORZEDFNGXHWRSRRUO\VHDWHGLQMHFWRUV Suitable for a wide range of vehicles. 4 Operation This kit ensures that the injector seat is bored to the exact dimension when replacing or reconditioning the diesel injectors. WARNING: Always use this tool with the cylinder head removed from the vehicle to avoid carbon entering the cylinder bores which may damage the engine. Injector blow-by can be the cause of many problems on Common Rail Diesel engines including: Remove the injector and sealing washer from the cylinder head. 3UREOHPVZLWKVWDUWLQJ 8QHYHQWLFNRYHU /XPS\UXQQLQJ +HVLWDWLRQRQDFFHOHUDWLRQ 6HOHFWWKHDSSURSULDWHUHDPHUDQGÀWRQWRWKHFHQWULQJSLORW DOLJQWKHKH[VFUHZZLWKWKHÁDWRQWKHSLORWDQGWLJKWHQXVLQJ the 2.5mm hex key supplied. 6PRNHRQWLFNRYHURUDFFHOHUDWLRQ %ODFNWDUDURXQGWKHLQMHFWRUV &KXIÀQJVRXQGIURPWKHHQJLQHZKHQUXQQLQJ Connect the T-Bar to the centring pilot and position the tool into the injection aperture. 7KHVHSUREOHPVZLOODIIHFWWKH(&8DQGFDQFDXVHRYHUIXHOOLQJRI the cylinder head. Even after the diesel injector is removed, cleaned and a new FRSSHUZDVKHUÀWWHGLWPD\QRWDOZD\VUHFWLI\WKHSUREOHP Often the seat of the injector has been damaged due to constant erosion from escaping combustion gases. The only way to reface the seat is gently reface the seat in the Apply a small amount of lubricant to the injector seat and gently turn the reamer in a clockwise direction, until all the carbon deposits have been removed. DO NOT apply too much pressure and apply more lubricant if required. WARNING: Take care not to cut into the metal seat. cylinder head. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 80 TIMING TOOLS SAC Clutch Alignment Tool Kit Audi / BMW/ Fiat / Mercedes-Benz / Renault / Vauxhall / Opel and Volvo 8220 80 606 8 Specialist tool for compressing self-adjusting clutches on Audi/ BMW/ Fiat/ Mercedes Benz/ Renault/ Vauxhall / Opel and Volvo. This kit has been designed for use with 3 and 4 fixing points and maintains the adaptor ring in the correct position. The clutch is kept in true alignment with the drive bearing during installation avoiding deformation. Performing this task is almost impossible without the use of this tool. Ref 7 6 1 4 5 4 2 4 3 Description 1 Plates x2 2 Pressure Screw 3 Adaptor Stud Retainers x4 4 Alignment Adaptors x6 5 Clutch Resetting Tool 6 2 Part Handle x2 7 Alignment Adaptor Extractor Bolts x2 8 Adaptor Studs 5 Sets Alignment adaptor sizes: Ø15/23mm, Ø15/28mm, Ø15/34mm, Ø21/23mm, Ø20/23mm, Ø14&15/20mm Assembly Flywheel Threads: Ø6x1.00mm, Ø7x1.00mm, Ø8x1.25mm INSTRUCTIONS | Component Descriptions For removal, pre-tension the clutch pressure plate. Unscrew the three fastening screws and screw three thread bolts in their place. Place the clutch pretensioner on the thread bolts and fix them with the knurled nuts. Screw in the pressure spindle of the clutch pretensioner until the diaphragm spring reaches the limit stop. Unscrew the remaining fastening screws, slacken the diaphragm spring and remove the clutch pretensioner and the clutch pressure plate. Centring clutch disc INSERT CLUTCH ALIGNER AND CLUTCH DISC INTO CENTRERING CLUTCH PLATE PRETENSIONING CLUTCH (4) ASSEMBLED ALIGNMENT TOOL SPRING PUTTING ON PRESSURE PLATE Insert the clutch aligner with clutch disc and the appropriate centring mandrel into the flywheel. Installing clutch pressure plate Position the pressure plate on the flywheel and install the clutch pretensioner following the same procedure as specified for removal. Stress the diaphragm spring until limit stop position and screw in the retaining screws. Advantages CLUTCH RESETTING TOOL TURNING BACK ADJUSTER RING PRETENSIONING CLUTCH (3) 3UHWHQVLRQRIWKHFOXWFKSUHVVXUHSODWHGXULQJUHPRYDODQG installation (important as a means of avoiding distortion). $OLJQLQJWKHFOXWFKGLVFUHODWLYHWRWKHJXLGHEHDULQJRU pressure plate. 5HVHWRIWKHDGMXVWHUULQJLQFRQMXQFWLRQZLWKUHVHWWLQJWRRO Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 81 VW AUDI CV-Joint Boot Clamp Tool 8220 80 629 APPLICATION Used for applying single eye clips, used on outer CJ joint boots of drive shafts. Can also be used for assembling r odent repellent systems on Audi vehicles and to repair air spring on Audi A* 2003 onwards GOLF & PASSAT, all AUDI models, FORD, and OPEL/ VAUXHALL...etc. Audi A8 2003 onwards 8220 80 629 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 82 V AUDI VW Air Bag Removal Tool A 8220 80 633 F the removal of air bags on Volkswagen, Audi, For SSeat, Skoda, BMW and Mercedes ENGINE VW:Passat B5, Polo, Lupo, Golf 4, Bora, Modelle Audi:A4 & A6 Skoda: Fabia, Oktavia, Superb BMW, Mercedes & Seat 1. Air bag removal tool kit 7pcs a seven piece tool kit for removing air bags on Volkswagen, Audi, Seat, Skoda, BMW and Mercedes 2. VW Passat B5, Polo, Lupo, Audi A4 and A6, Skoda Superb 3. VW Golf 4, New Beetle, Seat, Skoda Fabia, Oktavia AB BJ.99 4. VW-Golf 4 (BJ.1998-2004),VW-Passat AB BJ.1997, Bora BA BJ.1999 5. VW-Modelle U.A. Passat AB BJ.2000 6. T30 For Audi Opel, Renault, VW T30 Tamper For Audi, BMW, Mercedes, Opel T25 For BMW T25 Tamper For BMW 5MM Hexagon For Audi Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 83 84 CALL 1300 133 129. www.hsy.com.au Original manufactures numbers are for reference purposes only 8220 80 661 Automatic Transmission Filler [email protected] 85 Universal Air Powered Disc Caliper Wind Back Kit 8220 80 677 Application 1. Air brake caliper wind back tool 2. Citroen/XM, Xantia, (F/R) 3. Audi (F), FIAT/Alfa Romeo (F), Ford/Fiesta (F), ISUZU (F), HONDA / Concesto (F), Jaguar/XJ6, XJ40 (F/R), BMW/318is, 320i, 325TD, 518i, 525i & 1x, 740i, 850ci, M5 (F), Mercedes Benz/190, 200, 300, 420, 560 series (F), Mitsubishi/Colt (F), NISSAN / Mlera, Stanza, Sunny (F), Rover/Austin, Metro, 200 & 400 series, Maestra, Montego (F), TOYOTA / Camry (F), Volvo (F), VW/Passat, Golf GTI (F). 4. FORD Australia/NZ Telstar, Laser (R), MAZDA (R), SAAB 9000 (R), FIAT/Alfa Romeo 1642.0 (R), HONDA/Prelude, CRS 16i, GM/Saturn (R), GM / Grand Prix, Lumina. 5. 3/8" drive adaptor for use with extension bar and ratchet when more force needs to be applied to the piston 6. NISSAN, PRIMERA, VW/Golf IV. 7. Audi/80, 90, V8+100, Coupe E (R), Rover/800 ABS, SUBARU L+Z (R), FORD / Sierra ABS, Granada, Scorpio ABS 85 (R), NISSAN / Bluebird 1.8 Turbo, Silvia Turbo, Primera 2.0i LS/GS/GSX (R), PEUGEOT/405 1.9Gi, Gri, Sri, Gtxi, MI 16, 605 2.0 Sri (R), TOYOTA/Celica, Corolla GT, MR2 (R), VW / Golf Gti, Jeta Synchro, Jetta Gti 16v, Passat CL, GL, GT and GT 16v, Corrado 16v scirroca GTX 16V (R). 8. GM most 1-7/8” diameter pistons. 9. GM most 2-1/8” diameter pistons. (CADI Seville/Eldorad 80-85). 0. GM most 2-1/2” diameter pistons. (Seville/Eldored 79). A. Renault/R21, Laguna (Rear Disk). M. Ford Motors, MINI/Cooper. N. SAAB, Honda. E. NISSAN Maximas. F. Opel (Rear Disk) K. Citroen CALL 1300 133 129. www.hsy.com.au [email protected] 86 Step 1: Place an appropriate adaptor onto the tool (#1), and then put the tool onto the brake hat (Figure 1). Step 2: Press the release button (#2) then roll and move the lever (#4) to push the adaptor into the fillister of the brake hat (Figure 2). The air operated ram is used to apply pressure to the caliper piston, while the handle is operated by hand. The tools is reversible, working on both RH / LH applications (and wind back / push back pistons). Step 3: Press the pressure switch (#3) to continually release the pressure into the pressure tube - make sure that adaptor has enough pressure to avoid slipping off. Then simply turn the brake hat with the lever (#4). Make sure that you turn the lever in the correct direction, depending upon whether the application is left / right handed. Step 4: Press the release button (#2) and pull the lever (#4) to take the pressure spindle (#5) out from the brake hat (Figure 3). Pressure Spindle (5) Magnet Adapter (1) Lever (4) Release Bottom (2) CALL 1300 133 129. www.hsy.com.au [email protected] 87 TIMING TOOLS AUDI Camshaft Adjustment Gauge Set (3.0L, V6, Petrol Engine) 8220 80 306 Ref 2 2 4 1 3 OEM Code Description 1 T40026 Crankshaft aligning tool 2 T40030 Camshaft aligning tools (2) 3 T40028 Camshaft Sprocket Adjusting Tool 4 T40011 Tensioner Pin Used when adjusting left & right camshafts (Quad cam configuration drives all four camshafts from the crankshafts). APPLICATIONS To timing left and right camshafts of petrol engine. Includes camshaft and crankshaft setting and locking tools, camshaft sprocket adjusting tool and tensioner retaining pins. Applicable: Audi A4 3.0 V6(2001~2008), Audi A6 3.0 V6 (2001~2008), Audi A8 Engine code: ASN, AVK, BBJ, BBK. Models: Audi: A4 / A4 Cabriolet (03-05) / A4 Quattro (01-08), A6 / A6 Quattro (01-08), A8 (03-08) Manufacturer AUDI Model Style Engine Code Year A4 3.0 V6 ASN | BBJ 01-08 A4 Cabrio 3.0 V6 ASN | BBJ 01-08 A4 Quattro 3.0 V6 ASN | BBJ 01-08 A6 3.0 V6 ASN | BBJ 01-08 A6 Quattro 3.0 V6 ASN | BBJ 01-08 A8 3.0 V6 ASN | BBJ 01-08 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 88 VW AUDI Cams Chain Tensioner Retainer 8220 80 492 Used to hold the chain and tensioner in position during assembly and dissassembly ENGINE AUDI - AHA, AMB, AMU, APB, ART, ATC, ATQ, AWM, AWN, AWP, BBD, BCY, BEA, BEL,BFM VW - AHA, APH, ATQ, AUG, AWM, AWP, AWV, BKF, BNU 1998-2006 8220 80 492 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 89 VW AUDI Driving Tool For Tensioning Device 8220 80 630 For Operating the tensioning device when changing the V-ribbed belt on VW polo, Golf & Passat, AUDI ENGINE VW: Polo, Golf, Passat AUDI: Since 1991 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 90 TIMING TOOLS VW / Audi Diesel Injector Remover (TDI) 8220 80 634 APPLICATIONS APPLICATION Special design for removing seized diesel injectors from VAG TDi 1.4 SDI / TDI /1.9D / SDI / TDI (PD) 2.0TDI (PD) and PD 4-valves 2.5 TDI 2.5TDI (PD) 2.8TDI (PD) 2.7 / 3.0 TDI with slide hammer. ENGINES CALL 1300 133 129. ALH / AHU / 1Z www.hsy.com.au [email protected] 91 TIMING TOOLS VW / Audi FSI & TFSI 2.0L Petrol Kit 8220 80 635 1 Ref 3 7 4 2 6 5 OEM Code Description 1 T10020 Tension Wrench 2 T40011 Tensioner Pin 3 T10252 Camshaft Aligning Tool 4 3366 Automatic Chain Tensioner Retainer 5 T10092 Chain Tensioner Retaining Screw and Nut 6 T10060/A Auxiliary Drive Belt Tensioner Locking Pin 7 T10115 Tensioner Pulley Locking Pin For removal / installation / timing and adjustment of camshaft on FSI and TFSI 2.0L engines. APPLICATIONS MODEL SIZE YEAR ENGINES Audi A3 Audi A3 Audi A4 Audi A6 Volkswagen Golf Volkswagen Passat Volkswagen Touran 2.0 FSI SOHC 2.0 FSI 2.0 TFSI 2.0 TFSI 2.0 FSI SOHC 2.0 TFSI 2.0 FSI SOHC 03 04 04 06 03 05 03 - AXW / BHD / BMB / AWA / AXX / BPY / BWA / BUL / BJP / BGP / BWA / BWE / BPJ A OEM 3366 / T10020 / T10060A / T40011 / T10252 / T10092 1. This series of engines have both timing belt and chain to control the valve timing. 2. Known as an interference engine, this means that if the Cam belt or chain should break it is more than likely that damage may have occurred to the pistons or valves. It is recommended that a compression test should be taken on all cylinders before removing the cylinder head(s) A 3. The T ension Wrench (A) is generally used when fitting timing belts where it is necessary to hold the positioning of the belt tensioner pulley in alignment whilst the centre nut is tightened. C 4. On 2.0 litre FSI engines this tool can also be used to turn the inlet camshaft when fitting the Camshaft Alignment Tool (C) into the grooves located on the camshaft spindle. 5. The Camshaft Alignment T ool (C) is fitted at the back of the engine next to the camshaft link chain. The formed pegs are located between the camshaft lobes as illustrated. 6. It is advisable to fix this tool to the cylinder head using the 2 x washer-faced M6 fasteners provided as indicated. 11. Fit the Camshaft Alignment Tool (C) and retain with the fasteners. 12. Refit the camshaft adjuster on to the exhaust camshaft ensuring that the notch and pin align. 13. Maintain position and lay the chain over the top of the inlet camshaft sprocket. 7. If the tool cannot be fitted, the camshaft timing is incorrect and the camshaft adjuster must be removed using a T50 T orx® Bit. 8. The chain tensioner is pressed together using Chain T ensioner Retaining Nut and Screw (E) and is locked in position with Tensioner pin (B). 9. Use the Automatic Chain T ensioner Retainer tool (D) for engines with an automatic chain tensioner. 10. The camshaft adjuster can now be removed along with the chain. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 92 TIMING TOOLS VW|AUDI 1.4 | 1.6 FSI 8220 80 636 3 Ref 5 4 2 1 OEM Code Description 1 9$6 'LDO7HVW,QGLFDWRU 2 7 'LDO*DXJH+ROGHU 3 7 &DPVKDIW$OLJQPHQW7RRO 4 7 7HQVLRQHU/RFNLQJ3LQ 5 7 &UDQNVKDIW/RFNLQJ3LQ 8VHRQERWK_)6,DQG76,HQJLQHV7KHDGGLWLRQDOWRROV LQFUHDVHWKHDSSOLFDWLRQOLVWWRLQFOXGH9:3ROR*ROI*ROI(VWDWH *ROI3OXV-HWWD3DVVDW(RV7LJXDQDQG7RXUDQ$XGL$6NRGD )DELD,,2FWDYLD,,DQG5RRPVWHU Engine Codes:$;8%$*%.*%/)%/*%/1%/3%0<%76 %:.&$;$ APPLICATIONS 7KHWRROVDUHVSHFLÀFWRWKLVW\SHRIHQJLQHDQGDUHQHFHVVDU\IRU&DPEHOWRUFKDLQPDLQWHQDQFH ,IWKHHQJLQHKDVEHHQLGHQWLÀHGDVDQLQWHUIHUHQFHHQJLQHYDOYHWRSLVWRQGDPDJHZLOORFFXULIWKHHQJLQHLVUXQZLWKDEURNHQ&DPEHOW $FRPSUHVVLRQFKHFNRIDOOF\OLQGHUVVKRXOGEHSHUIRUPHGEHIRUHUHPRYLQJWKHF\OLQGHUKHDG INSTRUCTIONS | Component Descriptions )ROORZDOOJHQHUDOSUHFDXWLRQDU\SUHSDUDWLRQ 1 ZRUNDQGWKHQLIUHPRYLQJWKHWLPLQJFKDLQLW LVQHFHVVDU\WRUHPRYHWKHWLPLQJFKDLQFRYHU DQGVXPS 3 Camshaft Alignment Tool ,IWKH&DPVKDIW7LPLQJ0DUNVDUHQRW FRUUHFWO\DOLJQHGZLWKWKHHQJLQH VHWDW7'&WXUQWKH&UDQNVKDIW DQGFKHFNWKH&DPVKDIWWLPLQJPDUN DJDLQ)LWWKH&DPVKDIW$OLJQPHQW7RRO ,IWKH&DPVKDIW$OLJQPHQWWRROFDQ VWLOOQRWEHÀWWHGWKHYDOYHWLPLQJ LVLQFRUUHFW Dial Test Indicator 2 7RS'HDG&HQWUH7'&PHDVXUHPHQW PXVWEHFKHFNHGWKLVVHWLQFOXGHV7'& $GDSWRUXVHGLQFRQMXQFWLRQZLWKD 'LDO7HVW,QGLFDWRUZKLFKHQDEOHVWKH accurate measurement of the SLVWRQSRVLWLRQ 4 Tensioner Pin )LWWKHWHQVLRQHUORFNLQJSLQWRKROG WKHFKDLQWHQVLRQHUEDFNDOORZLQJ WKHUHPRYDORIWKHFDPVKDIWVSURFNHWV DQGFKDLQ TDC Adaptor 7KH$GDSWRULVÀWWHGLQWRWKHÀUVWF\OLQGHU VSDUNSOXJKROH7KH([WHQVLRQPDNHV FRQWDFWZLWKWKHSLVWRQIDFHDQGDV WKHHQJLQHLVVORZO\URWDWHGWKH'7, LQGLFDWHVWKH7'&RUWKHKLJKHVW SRLQWUHTXLUHG 5 Crankshaft Locking Pin 8VHWKH&UDQNVKDIW/RFNLQJWRROZKHQ ORRVHQLQJDQGWLJKWHQLQJWKHFUDQN 6HWWKHFDPVKDIWSRVLWLRQVDQGDOLJQ XVLQJWKH&DPVKDIW$OLJQPHQW7RRO Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 93 TIMING TOOLS VW|AUDI A6&A8 Adjustable Timing Tool 8220 80 637 Used to hold the camshafts at TDC position when replacing timing belt. APPLICATION AUDI: A6, A8, S4, ALLROAD (95-04) 80 (91-96), A4 (94-99), Coupe (91-96), Cabriolet VW: PASSAT (96-04) WITH CODES: ACK, AGA, AGB, AJG, ALF, ALG, ALW, AML, AMM, AMX, APR, APS, APZ, AQD, ARE, ARJ, ASM, BDV, BES. Original manufactures numbers r are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 94 TIMING TOOLS VW / Audi V6, V8 & V10 2.4 / 2.5 / 3.2 / 4.2 /5.2L FSI Petrol Timing Tool Set MODEL YEAR APPLICATION Touareg 03 onwards AUK / BDW / BKH / BYU / BPK / B BAR / BNS / BPK / BSM / BUH / BVJ V / BX BXA / BYH Y / CA C UA U / BGP / BGQ / BPR / BPS / CB C TTA / CBUA U Audi A4 01 Audi A5 08 onwards Audi A6 05 onwards 8220 80 638 Audi A8 03 onwards Audi R8 08 onwards Timing tool kit for the latest Audi A4 / A6 and A8’s fitted with FSI chain driven engines. AudI Q7 07 onwards Golf MKVI 2.5L 10 Onwards OEM T40058 / T40071 / T40070 / INSTRUCTIONS | Component Descriptions CALL 1300 133 129. 1 2 3 4 www.hsy.com.au [email protected] 95 5 6 7 8 9 10 11 CALL 1300 133 129. www.hsy.com.au [email protected] 96 ENGINE TOOLS Volkswagen / Audi Crankshaft Seal Installer Tool 8220 80 642 APPLICATION Volkswagen Golf, Touran and Audi A3 4. I 4cyl diesel engine applicationsinc: 1.4i Turbo, 1.4/1.6 Direct Injection(Petrol), 1.9/2.0 SDI, 2.0 TDi. 2.0 Common Rails (Diesel). ADDITIONAL TOOLS REQUIRED Torque Wrench 5-60Nm 3 X Hexagonal Bolts M6 X 35mm Vernier Gauge (or straight edge and feeler gauges). INSTRUCTIONS The flywheel end oil seal is integral with the oil seal housing and speed sender, and is supplied with a new timing ring. If the oil seal is faulty, the whole assembly must be renewed. This Crankshaft Seal Installer Tool 4809 is required to press the new seal housing assembly into position. Note that removing the oil seal will also remove the serrated timing ring from the end of the crankshaft and care must be taken to refit the ring in its exact position. Remove the flywheel or driveplate (as applicable). Set the engine to TDC. Remove the sump. Disconnect the wiring spur from the engine speed sender on the oil seal housing (ARROW), then unbolt and remove the sender and recover the rubber grommet. Unscrew the housing securing bolts and remove them. Discard the bolts as new ones must be used on reassembly. CALL 1300 133 129. www.hsy.com.au [email protected] 97 The seal housing assembly is pressed off using three M6 bolts screwed into the threaded holes provided (ARROWS). Screw bolts alternately (maximum half-turn for each bolt) into seal housing and press seal housing together with sender timing ring off the crankshaft. Attaching the seal housing assembly with sender timing ring to the Installer Tool 4809. Screw in the large hex nut B to just before the clamping surfaces A of the threaded spindle. Clamp Installer Tool 4809 to a vice (clamping surfaces A on threaded spindle). Press tool housing C down so that it lies on large hex nut B (arrow). Screw large hex nut up threaded spindle until inner part of tool is level with tool housing. Before fitting the new seal housing, check that the hole in the timing ring is aligned with the TDC mark on the seal housing. A plastic clip (ARROW) holds the ring in the correct position, this must be removed. NOTE: The timing ring must not be taken out of the seal housing or turned. CALL 1300 133 129. www.hsy.com.au [email protected] 98 The seal housing assembly is pressed off using three M6 bolts screwed into the threaded holes provided (ARROWS). Screw bolts alternately (maximum half-turn for each bolt) into seal housing and press seal housing together with sender timing ring off the crankshaft. Attaching the seal housing assembly with sender timing ring to the Installer Tool 4809. Screw in the large hex nut B to just before the clamping surfaces A of the threaded spindle. Clamp Installer Tool 4809 to a vice (clamping surfaces A on threaded spindle). Press tool housing C down so that it lies on large hex nut B (arrow). Screw large hex nut up threaded spindle until inner part of tool is level with tool housing. Before fitting the new seal housing, check that the hole in the timing ring is aligned with the TDC mark on the seal housing. A plastic clip (ARROW) holds the ring in the correct position, this must be removed. NOTE: The timing ring must not be taken out of the seal housing or turned. CALL 1300 133 129. www.hsy.com.au [email protected] 99 Locating hole A on timing ring C must align with TDC mark B on seal housing. Place seal housing with front side down on a clean, flat surface. Push sealing lip support ring A downwards in direction of arrows until it lies on flat surface. Upper edge of timing ring and front edge of seal housing must align (arrows). Place seal housing with front side onto Installer Tool 4809 — ensure that tool locating pin B can be inserted into timing ring hole A. NOTE: Ensure seal housing lies flat on Installer Tool 4809. Push seal housing and support ring for sealing lip B against surface of Installer Tool 4809 while tightening the three knurled screws A, so that locating pin cannot slide out of timing ring hole. NOTE: When installing seal housing, ensure that timing ring remains fixed in Installer Tool. CALL 1300 133 129. www.hsy.com.au [email protected] 100 Attaching Installer Tool 4809 with seal housing to crankshaft flange. Crankshaft flange must be free of oil and grease. Check that the engine is still at TDC. Screw large hex nut B to end of threaded spindle. Press threaded spindle of Installer Tool 4809 in direction of arrow, until large hex nut B lies against installer housing A. Align flat edge of Installer Tool 4809 on sump side of crankcase sealing surface and fit the tool and new seal housing assembly over the crankshaft and onto the cylinder block. Push guide pin (as applicable for petrol or diesel engines) into hole in crankshaft. This ensures that the timing ring reaches its final installation position NOTE: The guide-pin for diesel engines (righthand knob) must not be inserted into threaded hole of crankshaft on petrol engines (and vice-versa). Secure tool and new seal housing assembly to crankshaft flange with the Allen-headed bolts A. To guide the seal housing, screw two M6 X 35mm bolts into cylinder block. NOTE: Screw Allen-headed bolts A into crankshaft flange (approximately 5 full turns). Tighten large hex nut of Installer Tool 4809 to 35 Nm, this will press the timing ring onto the crankshaft. After tightening the hex nut, there must be a small air gap between the seal housing and the cylinder block. CALL 1300 133 129. www.hsy.com.au [email protected] 101 Screw large hex nut E to end of threaded spindle. Remove the two guide bolts A from cylinder block. Screw the three knurled screws B out of housing. Remove sealing lip support ring, then remove Installer Tool 4809. The timing ring is in the correct position on the crankshaft of a gap -a- = 0.5 mm exists between crankshaft flange A and timing ring B. Set vernier gauge on crankshaft flange. Measure distance -a- between crankshaft flange and timing ring. This can also be checked with a straight edge placed across crankshaft flange and feeler gauge(s) used to measure the clearance. If measurement -a- is too small, re-press the timing ring (see section on page 15). If dimension -a- is correct: Fit the new housing securing bolts. Tighten these new housing securing bolts to 15 Nm using alternate and diagonal sequence. Insert the crankshaft speed sender and tighten the securing bolt to 5 Nm. Refit sump. Refit intermediate plate. Refit flywheel using new bolts. Tighten securing bolts to 60 Nm + one-quarter turn (90˚). CALL 1300 133 129. www.hsy.com.au [email protected] 102 Re-pressing timing ring (if required) Re-attach Installer Tool 4809 to crankshaft flange using the Allen-headed bolts A. Hand tighten these bolts. Push Installer Tool 4809 by hand to sealing flange. Screw large hex nut E onto threaded spindle by hand until it is in contact with tool body C. Check installation position of timing ring on crankshaft again (refer to page 13). If dimension -a- is too small again, tighten large hex nut E to to 45 Nm using torque wrench and check installation position of timing ring on crankshaft again. Tighten large hex nut E to to 40 Nm using torque wrench. Check installation position of timing ring on crankshaft again (refer to page 13). If dimension -a- is too small again, tighten large hex nut E to to 45 Nm using torque wrench and check installation position of timing ring on crankshaft again. CALL 1300 133 129. www.hsy.com.au [email protected] 103 Designed for the removal and installation of the high pressure petrol injectors used on direct injection VAG engines. APPLICATION 4 OEM 5 14 10 7 11 6 T10133 2 8 12 VW / Audi FSI petrol engines 1 15 9 3 16 13 TIMING TOOLS VAG FSI Injector Remover Kit 8220 80 645 Ref OEM Code Description 1 T10133/ Injector Remover 2 Leg - use with .03 2 T10133/2 Injector Remover - use with .03 or .16 3 T10133/3 Slide Hammer 4 T10133/4 Cleaning Brush 5 T10133/5 7HÁRQ5LQJ$VVHPEO\&RQH 6 T10133/6 7HÁRQ5LQJ$VVHPEO\6OHHYH1R 7 T10133/7 7HÁRQ5LQJ&DOLEUDWLRQ6OHHYH1R 8 T10133/8 7HÁRQ5LQJ&DOLEUDWLRQ6OHHYH1R 9 T10133/9 Injector Installer 10 T10133/10 Injector Remover 11 T10133/11 7HÁRQ5LQJ6SDFHU6OHHYH 12 T10133/13 6XSSRUW5LQJ$VVHPEO\&RQH 13 T10133/14 6XSSRUW5LQJ&DOLEUDWLRQ6OHHYH6LQJOH.QXUO 14 T10133/15 Injector Remover - use with .03 15 T10133/16 Injector Remover Bridge 16 T10133/171 6XSSRUW5LQJ&DOLEUDWLRQ6OHHYH'RXEOH.QXUO Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 104 TIMING TOOLS T5 & Touareg GEN2 Wheel Bearing / Hub separator 85mm 8220 80 647 APPLICATION VW - T5 and Touareg, 85mm bearings APPLICATIONS This kit is necessary for the removal and installation of wheel hubs and bearings which are a one piece part (Built in part) Suited for wheel bearing diameters 85mm which are found on T5 and Touareg models. Note: The wheel hub unit MUST be pushed on the outer bearing ring, behind the locking crown. Using a press on the centre flange. INSTALL REMOVAL Mount the dismantling shells on the wheel bearing housing with two screws. Hammer the bolts carefully into the mounting plate - the bolts have to be aligned the wheel hub’s hole circle. During the disassembly, the bolts press against the mounting shells through the wheel stud holes. Attach the dismounting plate sideways to the drive shaft and lead the spindle with the attached mounting plate from the front through the wheel hub and the dismounting plate. Pull out the worn out wheel hub/bearing unit with the spindle and the spindle nut. ATTENTION: Clean the area before installation of the new wheel hub/bearing unit, the contact surface in the wheel bearing housing. Mount the mounting shells to the new wheel hub/bearing unit with the fastening bolts for the mounting shells. Lay the hub/bearing unit onto the mounting plate so that the pre-assembled bolts touch the mounting shells through the wheel stud holes. Attach the mounting plate sideways to the drive shaft and lead the spindle with the attached mounting plate and new hub/bearing unit from the front through the swivel bearing and the mounting plate. Pull in the new wheel bearing with the bearing spindle and the spindle nut. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 105 TIMING TOOLS VW Master GEN2 Wheel Bearing Set (15pcs Bearings) 8220 80 648 7 Ref 6 3 2 5 1 8 4 Description 1 Half shell coupling anodized, for bearing Ø 62 mm 2 Half shell coupling chrome, for bearing Ø 66 mm 3 Half shell coupling black, for bearing Ø 72 mm 4 Pressure bell universal 5 Thrust bearing Gr. 66 / 72 mm, Length 160 mm 6 Thrust bearing gr. 62 mm, length 160 mm 7 Fixing screw M12 x 1.5, for half shell, set of 3 pieces 8 Fixing screw M14 x 1.5, for half shell, set of 3 pieces APPLICATION VW - Polo new, Lupo, Audi A1 + 2, Skoda Fabia, Seat Ibiza, Cordoba APPLICATIONS This kit is necessary for the removal and instalation of wheel hubs and bearings which are a one piece part (Built in part) Suited for wheel bearing diameters 62mm / 66mm / 72mm (13, 14”, 15” - undercarriages Note: The wheel hub unit MUST be pushed on the outer bearing ring, behind the locking crown. Using a press on the centre flange will cause premature bearing failure, or destroy the bearing whilst installing. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 106 VW Polo 9N Lower Control Arm Bush Tool 8220 80 672 Suitable for VW Polo (9N) front-axle bracket wishbone silent blocs. The removal and replacement of the silent bloc placed in bracket is easily and safely carried out directly on the vehicle by using the extractor. ON CAR!!! HUGE TIME SAVER. APPLICATION VW Polo (9N); SEAT Ibiza IV / Cordoba (ab Bj. 02) Altea / Skoda Fabia / Roomster; AUDI A2 Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 107 VW Audi Fuel Pump Wrench 8220 80 673 OEM 3307 Specialy designed wrench to remove and install the fuel pump APPLICATION Audi: A4 (2002-2004 AWD) A6 (1999-2004), 90 QUATTRO (B4), S4, S6, RS6 Volkswagen: Passat (1998-2005). INSTRUCTIONS Using the wrench, turn inner section of surge housing approx. 15° to the left up to the stop and withdraw fuel pump assembly complete with the inner housing section. Original manufactures numbers are for reference purposes only CALL 1300 133 129. www.hsy.com.au [email protected] 108 CHASSIS TOOLS Volvo Coil Spring Compressor 8220 80 604 For compressing springs where the only access is from the inside of the spring This new style kit is designed to fit applications where the access hole in the lower wishbone is as small as 30mm in diameter. APPLICATION Volvo , Mercedes Benz W202 / 204 (1997-2013), Chrsler, GM, Ford, Citroen, Honda, Hyundai, Kai, Mazda, Mitsubishi, Peugeot, Renault, Skoda, Suzuki, Toyota, , VW and BMW 3 series (1996-2013) Extension Bar CALL 1300 133 129. www.hsy.com.au [email protected] 109 Main Body Large Jaw (sets) CALL 1300 133 129. Small Jaw (sets) www.hsy.com.au [email protected] 110