Established 1978 - Country Workshops
Transcription
Established 1978 - Country Workshops
2014 Class Bulletin & Store Catalog Established 1978 37 Years of Offering Workshops in Traditional Woodworking with Hand Tools Ladderback students show off their handiwork at the end of a workshop. Workshops and Tutorials Country Workshops Store — Woodworking Tools, Books, Videos D REW AND LOUISE LANGSNER have been welcoming woodworkers to Country Workshops and their home place since 1978. We are located one hour north of Asheville, North Carolina. The 100-acre Langsner farm is found in a secluded cove, surrounded by hardwood forests and the natural beauty of the Blue Ridge Mountains. Country Workshops offers a unique woodworking environment that allows our class participants to focus on the process of learning traditional woodworking with hand tools. Each course involves a carefully selected project, designed to develop skills and to introduce woodworking techniques in a logical and thorough manner. We are a hands-on school; participants are involved in every step from raw materials to the finished project. Our goal is to engage students in a rewarding relationship with wood and craft traditions while creating beautiful and useful objects. At Country Workshops you will create an heirloom while acquiring valuable woodworking skills. The Country Workshops experience is also an opportunity to appreciate the quiet beauty, friendly company and delicious meals reminiscent of simpler times when woodworking was often a part of everyday life. Beginning this year Country Workshops phases into a smaller class format that we call “tutorials.” Pioneered during our very Continued on Page 2 • For updates on classes, tools, book and videos, visit our Web site • countryworkshops.org From Page 1 successful winter courses, tutorials are limited to 4 registered students during each session. (There may also be a 5th class member — our summer intern or other trainee.) Drew Langsner is the instructor for all 2014 tutorials, with the exception of special guest instructor Carl Swensson who will be teaching coopering. One Price Tuition Your hosts, Louise and Drew Langsner. Visiting Country Workshops We invite visitors to our store and workshop throughout the year. Before coming, please telephone us at 828 656 2280. By car we are about 1 hour north of Asheville, NC and 45 minutes south from Johnson City, TN. Note: We don’t recommend that you use the map below for navigation. A detailed map can be printed from our web site at www.countryworkshops.org As always, tuition at Country Workshops includes: all materials, accommodations in your private room, and Louise Langsner’s exceptional meals. Specialized tools are also provided for all classes. You are not required to spend hundreds of dollars on tools before taking a Country Workshops class. Class members lodge on our farm for the full course period. There is no need to locate housing and meals, and then commute back and forth for to your class. THE COUNTRY WORKSHOPS STORE Our class participants and other woodworking friends are well served by the Country Workshops Store, a resource for high quality woodworking tools, books and videos that are related to the courses we offer. Our selection is the result Drew’s extensive experience using these same tools. Most are hand-forged and are sold ready to use, with properly shaped bevels, sharpened edges, and carefully fitted handles. We specialize in tools for green woodworking, particularly Windsor chair tools, post-and-rung chair tools, and bowl and spoon carving. Drew’s highly regarded froe design is now produced by Lie-Nielsen Toolworks. (It’s available from us.) INTERNSHIP PROGRAM The Country Workshops summer internship provides an opportunity to attend classes in return for help between workshops. Duties include: preparation for classes, general shop and grounds maintenance, light construction, farm and garden work. The program runs from June through August. There is generally one intern each summer; we occasionally accept couples. We give preference to applicants who we personally know, from taking a Country Workshops class, or coming for a interview. We operate as a close community during summer and it’s crucial that all involved will live and work well together. Our interns are required to bring their personal shelter for their stay at Country Workshops. This could be a tent, a camper-trailer, or something similar. We provide lunches and suppers on work days and during classes. Breakfasts on non-class days and weekend meals are on your own. The shop is available to use during free time. Contact us for details. 2 [email protected] • 828-656-2280 (9-6 Eastern time) 2014 Course Calendar Detailed descriptions of each class are found on the following pages in alphabetical order. (Note: A few tutorials were fully enrolled at press time. If you’re interested in these sessions you can ask to be on a waiting list. We get cancellations and would be happy to fill those places.) Winter Tutorials With Drew Langsner. Limited to 4 students. January 20 – 24: Ladderback Chairmaking – FULL February 3 – 7: Carving Bowls and Spoons – 2 Openings February 17 – 21: Rustic Windsor Chairmaking March 3 – 7: Making the Hearth Chair – FULL March 24 – 28: Carving Bowls and Spoons – 2 Openings April 7 – 11: Ladderback Chairmaking – 1 Opening Spring Weekends With Drew Langsner. Limited to 4 students. May 3 – 4: Carving Spoons and Butter Knives - FULL May 17 – 18: Carving Half-Log Bowls Summer Tutorials With Drew Langsner (except for Coopering with Carl Swensson) June 16 – 27: Chairmaker’s University – Ladderback Chairmaking Revealed July 7 – 11: Rustic Windsor Chairmaking July 21 – 25: Carving Bowls and Spoons August 4 – 9: Cooperage – The Swiss Alpine Tradition August 18 – 22: Make a Corner Cabinet with Wooden Hardware Fall Tutorials Schedule to be announced in our monthly e-newsletter and posted on our web-site. To receive the newsletter send an e-mail to: [email protected] and simply type “newsletter” in the subject field. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 3 MEET OUR INSTRUCTORS Visit our website to see photos of our instructors’ work. The Instructors’ Gallery is at: http://countryworkshops.org/instructors.html DREW LANGSNER was introduced to traditional woodworking in 1972 when he apprenticed with master cooper Ruedi Kohler in the Swiss Alps. He was introduced to Swedish spoon and bowl carving in 1977 under the tutelage of Wille Sundqvist. Drew began making ladderback chairs in 1979 with J. Alexander and Windsor chairs in 1983 with Dave Sawyer. He is the author of numerous articles that have appeared in “Fine Woodworking”, “American Woodworker”, “Woodwork” and other magazines. His five books on woodworking include Country Woodcraft , Green Woodworking and The Chairmaker’s Workshop. Drew’s e-mail is: [email protected] His website is: www.DrewLangsner.com CARL SWENSSON’S wide interests in woodworking include furniture design and construction, making shoji screens, post-and-rung chairmaking, and coopering . Carl studied Japanese woodworking with Makoto Imai, a master teahouse builder from Japan. In 1993 and 1995 Carl worked in Japan on the timber framing and entrance doors for a small shrine at a Buddhist temple. Carl’s woodworking has been the subject of feature articles in “Fine Woodworking”, “Home Furniture”, and “Woodwork Magazine”. He has taught courses at Country Workshops since 1983. E-mail: [email protected] Extend Your Stay, or Bring A Guest The mountains of western North Carolina have much to offer – inspiring natural scenery, some of the nicest weather in North America, a diverse and high level art and craft community, outdoor recreation (hiking, rafting and kayaking, trout fishing, golf and mountain biking,) the famous Biltmore Estate and much more. Downtown Asheville is definitely worth a visit. Our guests can also arrange for cooking classes with Louise Langsner. COOKING WITH LOUISE Students at Country Workshops have been complimenting Louise Langsner’s cooking for many years, often telling us that they would return just for the wonderful meals. If you would like to enjoy those dishes at home, we invite you to share some time in the garden and kitchen with Louise. Learn to bake breads with whole grains and a sourdough starter, harvest fresh vegetables and herbs from the extensive garden, and explore techniques and recipes for healthy menus from around the world. Also, in response to many requests for a cookbook, Louise now has an ongoing blog that includes recipes from her garden and travels. http://louiselangsner.wordpress.com/ Cooking with Louise can be scheduled for any of our class weeks. Instruction is approximately 4 hours each day, beginning after lunch. The tuition is $600 for 5-day courses. This includes your shared room and meals – of course. Limited to one student during each session. SUBSCRIBE TO OUR NEWSLETTER Sent by e-mail more or less monthly. Contents include: updates on our class schedule, new tools and books available from the CW Store, and articles of interest to anyone involved in traditional woodworking with hand tools. We also include the latest contributions to our on-going design/study collection of butter knife spreaders. To see previous editions go to our newsletter archive at: www.countryworkshops.org/newsletter.html To subscribe just send us an e-mail with “newsletter” typed into the subject line. 4 [email protected] • 828-656-2280 (9-6 Eastern time) COURSE DESCRIPTIONS Listed in alphabetical order. To see additional class photos visit our web site at countryworkshops.org CARVING BOWLS AND SPOONS with Drew Langsner February 3 – 7 (2 Openings) March 24 – 28 (2 Openings) July 21 – 25 SPOON CARVING WEEKEND May 3 – 4 (Full) BOWL CARVING WEEKEND May 17 – 18 In these tutorials you learn how to carve wooden spoons, ladles, spreaders and the handhewn bowls similar to those that were in use throughout the forested world before the advent of factory made kitchenware. The woodworking techniques for our bowls and spoons are derived from Scandinavia, where wood carving was common during the long, dark winters. The designs that inspire us today have evolved over many generations and are noted for their elegance, multifaceted form and practicality. Spoons are carved from tight grain hard- A collection of student work. woods such as apple, birch, dogwood or maple. Shaping begins with a small axe or bowsaw. The form is developed and refined using a flat wide-beveled sloyd knife and various techniques known as “grasps.” Spoon hollows can be formed with a gouge or a hook-blade spoon knife. Hewed bowls can be made from almost any kind of wood, but the softer varieties are mostly preferred. We generally work with tulip poplar, which is fairly soft, but has fine, close grain fiber structure. The bowls are initially hollowed with a curved adze, which can have a short or medium length handle, or with a hefty striking gouge. The bowl exterior is blocked out using a carving axe. Finish work is done with a spokeshave, chisels and assorted gouges. The workshop has an especially fine selection of tools for these Gouge work on a large serving projects. spoon. Drying woodenware made from fresh wood is covered in the course, Naomi Langsner carves a bowl. along with food-safe finishes. Tuition for the 5-day tutorials is $1200. Tuition for the spring weekend spoon carving course is $525; bowl carving is $550. Tuition includes use of specialized tools, materials, single occupancy accommodations and your meals. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 5 Carl Swensson gives a demonstration during a Coopering class. The stainless steel bands are temporary. They will be replaced with hardwood interlocking hoops, as in the lower photo. COOPERING with Carl Swensson August 4 – 9 Coopering is the ancient craft of making tapered cylindrical containers that utilize edge-joined staves that are held in place with circumferential hooping. The craft of cooperage sub-divides into two basic categories: single bottom and double bottom. Double bottom coopering is the making of barrels and casks used for storage and transporting of liquids. Single bottom coopering covers the various tubs, buckets and other open-ended stave vessels that were commonly used before factory made containers became available. This course will focus on a style of single bottom coopering that was highly developed in the Swiss Alps where the rural economy was based on small dairies that produced cheese and butter. One unique feature is that the wooden hooping utilizes a sophisticated inter-locking construction at the connected Detail of an interlocking hoop. 6 hoop ends. The class project will be a schüssel, a bowl about 10-inches in diameter and 4 to 6-inches in height. Similar, but larger vessels were traditionally used for overnight storage of milk, feeding calves and even laundry tubs. Our smaller version serves as a unique salad bowl or table ornament. The course follows the traditional approach for this craft, but with some contemporary innovations that result in easier or more reliable construction. Shaping the staves will begin with drawknife work, then move on to edge joining with an inverted long plane. The inner stave surfaces are roughly shaped with a hollowing drawknife, and then refined with a small convex hand plane. A spokeshave is then used to smooth the exterior. Then a croze (a special marking gage like tool) is used to cut the groove for the rounded bottom board, which is also shaped with a drawknife. The last – and most challenging – step is making and fitting the interlocked hooping. To learn more about the process, we recommend viewing the Country Workshops video “Swiss Cooperage: Two Days in the Workshop of Ruedi Kohler.” This was recorded in 1988 when kufermeister Ruedi Kohler was 87 years old, and still at work making high quality tubs and buckets. Available from the Country Workshops Store, Page 30. Class size is limited to 4 students and our summer intern. Tuition for this 6-day course is $1500. This includes materials, accommodations and meals. Course participants will be asked to bring basic tools; the more specialized tools are provided. [email protected] • 828-656-2280 (9-6 Eastern time) The corner cabinet design can be modified with several configurations. Smokey hams it up for the photo. MAKE A CORNER CABINET WITH WOODEN HARDWARE with Drew Langsner August 18 – 22 Most cabinetry made today utilizes veneer or frame and panel construction for the visible components with plywood and factory-made materials like ‘oriented strand board’ for the actual structure. It all comes together thanks to biscuit joinery and specialized hardware for the hinges, latches and drawers. This works nicely. But if you’re interested in making furniture from solid wood with hand tools, something entirely different comes into play. Drew became interested in handcrafted real wood furniture in 1972 when he first saw examples of farm-made home furnishings in the Swiss Alps and Scandinavia. Drew and Louise wrote about this in their long out-of-print 1974 book Handmade. (Harmony Press) At their North Carolina farm Drew decided to follow up on this interest when it came time to make cabinets for their hand-hewn log home. The primary wood here is air-dried eastern white pine, with native black cherry hinges, and draw pulls. Beech was used for the drawer runners and counter tops. The project for this tutorial is a wall mountDetail of carved door latch. ed corner cabinet. This smaller project was selected in order to make a complete piece during the 5-day class. Similar construction can be used to make freestanding cabinets, bookcases, solid wood doors and other furnishings. The eye-catching element on the corner cabinet is the wooden hardware. The pintle and gudgeon hinges are hardwood, as are the components of the carved door handle and latch. These work very nicely and also become a decorative element. Not so obvious is the carcass construction which utilizes solid wood sides, lids, shelving and doors rather than the more complex frame and panel construction. The top and bottom boards secure the side units, which in turn capture the interior shelving. As in the traditional pieces, our cabinet utilizes some discretely located wood screws and even a few finish nails where these are appropriate. Tuition is $1225. This includes project materials, your private room and Louise’s cooking. We also provide the more specialized tools for the course. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 7 Freshly shaved chair parts are stacked on a workbench. Ladderback chairmaking begins with splitting post and rungs from a red oak log. Above: Ladderback students work at the shaving mules. Right: This red oak log will be split into materials in our ladderback and rustic Windsor chair classes. 8 [email protected] • 828-656-2280 (9-6 Eastern time) POST-AND-RUNG LADDERBACK CHAIRMAKING with Drew Langsner 5-Day Tutorials January 20 – 24 (Full) April 7 – 11 (1 Opening) 10-Day Special CHAIRMAKER’S UNIVERSITY – LADDERBACK CHAIRMAKING REVEALED June 16 – 27 The post-and-rung ladderback is our best introduction to the skills needed for any type of traditional chairmaking. The elegant ladderback has been described by woodworking author and editor John Kelsey as a “masterpiece of economy and simplicity, of comfort, strength and beauty.” When this style has two back slats it is sometimes called a “mule ear” chair. The winter tutorials follow our classic 5-day format, going back to 1979. This is a very busy and challenging week, with some necessary “homework” after supper on most nights. “Chairmaker’s University” is our new 10-day version of the ladderback class that we have wanted to offer for many years. The pace slows down so there is now time for covering aspects of chairThe ladderback chairmaking workshop making that are not included in was the highlight of the 5-day class. the year for Dale and Some of the addI. It’s rare to get the ed activities inchance to focus so include: a walk in tently on one project. the forest, where It is the perfect balance we identify and of physical, intellectual evaluate various and social elements. potential trees And we end up with with wood for a chair of great beauty chairmaking; an excursion to our and function! Helaine Huncher, local saw mill Bloomington, Indiana where we can look through a selection of logs for class use, chain our oak log onto the trailer, and haul it to the workshop; tool selection and sharpening; design concepts and practicalities; chairmaker’s wood technology (moisture content, etc.); vernacular chair history. Chairmaker’s U Part one begins with a Welcome Supper on Sunday June 15 and closes after lunch on Friday June 20. Part B begins after our included breakfast on Monday June 23. The course ends with graduation and our a Farewell Lunch on Friday June 27. During the mid-course weekend break class participants are welcome to stay (for no charge) in our accommodations, but we will not be serving meals until Monday morning. An alternative would be checking into one of the many possibilities around Asheville – a mountain campground, or even the Appalachian Trail. The Asheville area has numerous places to visit, scores of good restaurants, pubs and live music venues, plus mountain biking, white water rafting and much more. The project work for both versions of the course begins with riving billets from a freshly felled, straight grain red oak log. Cylindrical wet/dry mortise and tenon joinery is explained in theory and then put to practical application. Class participants learn to shape their chair parts using a drawknife and spokeshave while seated at a shaving horse (or our “shaving mule”) and then steaming and bending the back posts, using bending forms. Tenons are formed at the ends of ‘bone dry’ rungs. Mortises (round for the rungs, and rectangular for the slats) are bored or chiseled in the air-dried posts. After the chair frame is assembled, fresh greenwood backrest slats are rived and shaved, heated in boiling water, and then fit into slat mortises in the rear posts. Weaving a seat with colorful Shaker tape completes the chair. Tuition for the 5-day winter tutorials (limited to 4 students) is $1225. Tuition for the 10day Chairmaker’s University(also limited to 4 registered students) is $2125. For both formats tuition includes the use of specialized chairmaking tools, all necessary material s (for the chair frame and Shaker tape seating,) your private room accommodations and meals. And you will take home a handsome and comfortable heirloom chair. Langsner explains how to shave a back post. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 9 Hearth chair students attach a jig before drilling spindle mortises. MAKING THE HEARTH CHAIR with Drew Langsner March 3 – 7 (Full) The Hearth Chair is Drew Langsner’s interpretation of a relaxin’ and loafin’ rustic Windsor. The design was inspired by an unusual Irish vernacular chair known as a “Gibson”, and also the geometry of Gerrit Rietveld’s famous modernist “red and blue” chair, first made in 1923. The Hearth Chair is great chair for reading, or hanging out with friends. The Hearth Chair seat is low-slung, dropping almost 2 inches towards the rear. The A hearth chair awaits fitting of the comb. 10 backrest is also raked at a radical angle. A unique feature is the very deep “shovel shaped” seat, with the rear legs located behind the backrest. With this long “wheel base” it’s nearly impossible to tip the Hearth Chair backwards. (Better for the chair and wooden floors.) The Hearth Chair has individual armrests at just the right height and angle for comfort. These are supported by two short side spindles and the outer shoulder spindles of the backrest. The four central back spindles are almost 2-inches wide and are sculpted into a double-curved profile to form a comfortable backrest. This is an intermediate/advanced level chairmaking course. To enroll you must have completed a course in making an American Windsor or one of our rustic Windsor workshops. You can read more about the Hearth Chair and how it’s constructed in Drew’s 18-page article published in “Woodwork” magazine, issues 58 & 59. Note: The March course is currently full. We will offer this again in 2015. Tuition for this 5-day tutorial is $1325. This includes all necessary materials, meals, lodging in a private room, and use of our special Windsor chairmaking tools. [email protected] • 828-656-2280 (9-6 Eastern time) RUSTIC WINDSOR CHAIRMAKING with Drew Langsner February 17 – 21 • July 7 – 11 Nobody knows when the first Windsor-style chairs were made, but it’s certain that chairs utilizing legs and backrest spindles fitted to a solid plank seat have been crafted for centuries. In rural Wales, Ireland and the west counties of England, folk art Windsors were produced throughout the 1800’s that often have a sculptural presence and personal character that is very refreshing – especially when compared to more formal, professionally produced Windsors. Historically, these vernacular Windsors were generally made by part-time chairmakers who were also farmers, or perhaps boat builders or wagon makers. The rustic Windsors made in this tutorial are related to the Welsh Stick Windsor project in The Chairmaker’s Workshop. The chair utilizes a large, comfortable seat and a 4-element sculpted arm-bow. The legs are octagonal in cross-section, with a wide foot that converges into cylindrical tapered tenons fitted to matching mortises in the solid plank seat. Beginning Windsor chair students will make a low-back Wind- Students at work on their rustic Windsors. sor – also known as a captain’s chair or a smoking chair. More experienced Windsor students have an option to make the more complex and time consuming highback version, which is sometimes called a comb-back Windsor. For this course we utilize fresh oak rivings (carefully split-out stock) for the spindles and airdried sawn stock for the composite arm-bow, legs and seat. The tenon ends of the legs, which are turned on a lathe, will be kiln dried at the time of assembly. The course includes a detailed lecture/demonstration that solves the mystery of the compound angles for the legs and spindles found on all Windsor chairs. Making the rustic Windsor also serves as an excellent introduction to the more formal Windsor styles.. The tuition – including project materials, your private room, and meals – is $1275. Specialty chairmaking tools are also provided. An almost finished rustic Windsor awaits trimming of the spindle nubbins. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 11 OUR FACILITY Country Workshops’ summer workshops take place in our breeze cooled converted barn workshop. Fall and winter tutorials are in the heated studio that adjoins the main shop space. We are proud of this well-equipped shop and the fact that our class participants are not required to purchase specialized tools before coming to most of our classes. A workbench, shaving horse and lathe are available for each participant, as well as a full selection of well-maintained hand tools. We provide sharp drawknives, spokeshaves, carving tools, carving axes, adzes, inshaves and travishers, turning gouges, etc. You will only need to bring a selection of common tools that are already owned by most woodworkers. (These typically include: a try-square, ruler, block plane, hammer, cut-off saw, safety glasses…) ACCOMMODATIONS The tuition for all courses includes private room accommodations. We have two rooms in the loft above the workshop and two rooms in our hand-hewn log Guest Cabin. (Photo on back cover.) Summer temperatures usually vary between 60 and 85 degrees. Winter temperatures generally range from 15 to 55 degrees. Three garden-fresh meals are prepared each day by Louise and served in the Langsner dining room or at the outdoor picnic tables under our timber-frame pavilion. Meals are provided on the evening before classes begin through lunch of the last day. Arrangements can be made for supper and a stay over at the close of the class. Extra guests are welcome during summer workshops and winter tutorials when accommodations are available. The cost is $15/night in a shared room. Guest meals are: breakfast $10, lunch $15, supper $20. TUITION AND CLASS REGISTRATION The tuition for each class is listed in the Course Descriptions. For all courses the tuition package includes: instruction, materials, lodging and meals. For most courses, use of specialized tools is also included. Tuition and other expenses may be tax deductible for established professional woodworkers. To enroll, phone us, use e-mail, or send in the registration form along with your deposit. Deposits: spring weekends $150; 5 and 6 day tutorials $350. The tuition deposit for the Chairmaker’s University is $550. The tuition balance is due four weeks prior to the first day of your course. To reserve your place, final payment must be received by the due date. We accept personal checks, cash, money orders and Visa/MasterCard. Cancellations. If you must cancel, you will receive a refund (minus a cancellation fee of 50% of the course deposit) if notice is received 29 days or earlier before your course begins. If you cancel between 8 days and 4 weeks before your course, we will extend your received balance minus the full deposit to another course within 1 year. If you cancel within 1 week of your course (and have paid the full tuition) we will extend a 25% tuition credit good for one year. There is no refund for cancellations received within 4 weeks of the beginning of a registered course. Tuition credits cannot be exchanged for purchases from the Country Workshops Store. We reserve the right to modify our schedule, or to cancel under-enrolled courses, in which case all received payments will be refunded. Country Workshops, Inc. admits students of any race, sex or creed. We are a nonprofit 501(c)(3) educational organization, governed by a Board of Directors. Contributions to Country Workshops are tax deductible. GETTING TO COUNTRY WORKSHOPS Most of our students drive to Country Workshops. If you’re flying, the closest airports are Asheville, NC and Tri-Cities (Bristol), TN. Airport pickups can often be arranged with other class members who will be driving by one of these airports on their way to class. Plan to arrive between 4 and 6 p.m. on the afternoon preceding your course. This will allow time to become acquainted, move in, and enjoy the evening meal. Daily classes are from 9:15 a.m. to 6:15 p.m. Class members are asked to help with table setup and clearing dishes. Arrangements can be made for supper and overnight lodging on the last day of class. 12 [email protected] • 828-656-2280 (9-6 Eastern time) 2014 REGISTRATION FORM Name ________________________________________________________________________________ Address ____________________________________________________________________________ City ____________________________________________ State _________ Zip _________________ Home Phone ____________/________________________ Alternate Phone ____________/________________________ E-mail __________________________________________________________________ I wish to register for______________________________________ Dates _______________________ Do you have any questions, health considerations or dietary preferences that we should be aware of? We provide both meat and vegetarian meals but cannot accommodate specific dietary requirements. Release of Claims. I understand that woodworking is an inherently dangerous activity. This Registration constitutes a release of all liability. In the case of accident or illness, I will not hold Country Workshops, Inc., or any persons employed by or involved with Country Workshops, Inc., or the Langsner family responsible. I will be fully responsible for the security and care of my personal property (transportation, tools, etc.) Use of the farm access road is undertaken at my sole responsibility. The Farm/Shop environment and increased temporary population requires that all participants agree to a few rules. We cannot accommodate extra guests or pets without prior agreement. Consumption of alcohol is prohibited during class hours and at meals that precede shop work. Students with a contagious condition will not be allowed to participate in class work. The shop safety rules will be honored. I understand that the instructor or others may take photographs that include my image. I agree that these photos can be used for Country Workshops publicity or other purposes without personal compensation. I have read and agree to the terms for tuition payments and the cancellation policy. Date ____________________________ Signature _____________________________________________ Enclosed deposit ________________ (personal check or bank card) For Visa/MasterCard payments please fill in: ___________-___________-___________-____________ ________-________ Card number Exp. date 3 digit verification code ___ ___ ___ A map with instructions to the Langsner Farm will be forwarded along with confirmation of your registration and a list of any required tools. Send Registration to: Country Workshops; 990 Black Pine Ridge Rd.; Marshall, NC 28753. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 13 The COUNTRY WORKSHOPS Store • High Quality Tools, Books, Videos and Plans for Traditional Woodworkers • ABOUT OUR TOOLS AND AVAILABILITY Our small but select store catalog is the result of many years experience with the woodworking tools used by our instructors and in our classes. Most of these tools are hand forged and are sold ready to use, with properly shaped bevels, sharpened edges, and carefully fitted handles. Over time, you will generally find that the best tools also represent the best value. The Karlsson tools (H series) are produced at a 3-person shop: Hans is semi-retired and now works part-time. His two sons, Andreas and Johann, are full time. Quality is as good as ever; in fact, we’re seeing improvements on some items. The Karlssons currently make over 600 different tools. Svante Djärv (S series) tools are made by Svante and his wife, Elsa. That’s the full production. We © Mikael Forslund list 12 different Svante tools. Svante Djärv at the You can learn anvil. about their others at: www.djarv.se We can special order any of these. (Prices on the web site are deceptive though -- they do not include airfreight, US Customs or our modest mark-up.) If you have been following our tool selection during the last few years, you will notice that the series designations for Svante Djärv tools have been changed. Previously we used SD-___. These numbers were added sequentially as we increased our selection. The result idn’t make any sense. Now Svante’s tools are S-____. The S-10 series are straight sloyd knives; S-20’s are the spoon carvers hook knives; S-31 is Svante’s Baby Axe (Our favorite for spoon carving.) We continue to offer two beautiful, finely detailed engraving knives from Pinewood Forge. Again, a 2-person operation – it’s Del and Mary Stubbs, working far north in Minnesota. Keeping adequate inventory from these small operations is a continual challenge. Our toolmaking friends are working full time, and they are not interested in becoming production companies with employees, automated machinery, etc. We do our best to order ahead, but we’re not their only customers, and there are other considerations that don’t show up in factory-made operations. For instance, our suppliers close for vacation for about 4 weeks during mid-summer, just when we’re hoping they are making our orders for the year-end holiday season. Our other special suppliers of high quality tools are more able to help us with inventory. These include Gransfors Bruks axes from Sweden and the Langsner designed froes now coming from Lie-Nielsen Toolworks. We almost always have a good inventory of our listed books and videos. When your order is received, we will notify you regarding any delay that could affect delivery. We believe that you will appreciate the quality of our tools, and hope that you will agree with our policy. Your patience is appreciated. PRICES. Many of our tools are imported directly from Sweden. Prices in this catalog reflect the exchange rate of the US dollar. Our intent is to hold prices until publication of our next catalog. However, fluctuations and other variables may force us to adjust prices on some items. If there is a difference, we will notify you before shipping. We accept personal checks, Visa/MasterCard, money orders and cashier’s checks. We do not take C.O.D. orders. OUR GUARANTEE. Please contact us if a tool or other item does not meet with your expectations. Usually we can resolve the problem over the phone. If you are still not satisfied, we will authorize a return providing that the merchandise is in original condition. TOOL SELECTION HELP LINE Please don’t hesitate to phone us if you have questions about Country Workshops’ tools, books, plans or sharpening equipment. Unlike many other tool suppliers, we actually use these products. There are good reasons why our tools are among the best available. Ask for Drew – he’s been using most of these tools for 40 years. Please do not request tool advice by e-mail. Our telephone help line is available daily (except on major holidays) 9 a.m.– 6 p.m. Eastern time zone. 828 656 2280 14 [email protected] • 828-656-2280 (9-6 Eastern time) NEW FROM THE COUNTRY WORKSHOPS STORE A few years ago we re-organized the tool numbers for our Hans Karlsson tools. This year we are shifting to new, more organized tool numbers for the Svante Djärv line. The new designations begin with S instead of SD. It will take a little time for our older customers to make the conversion, but will simply things when we’re used to it. AXES. We are continually refining our tool and book selection – adding new items, modifying dimensions of older tools, and occasionally discontinuing something. The most significant addition this past year has been the H-166 Hans Karlsson Sloyd Axe. We looked for several years to find a shop carving axe weighted between the excellent S-31 Svante Djärv Baby Axe and the GB-01 Gransfors Bruks Carving Axe. All three are extremely well balanced, with a lively feel and symmetrical bevels that clear the axe head when carving and hewing. Details on Page 20. GOUGES. Here’s where we have refined the dimensions and added a few items. Over time Drew began to understand that some of our bigger paring gouges were slightly too wide. A gouge should be wide enough so that the corners don’t dig into the wood. But too wide means that the corners can also interfere with the adjacent carving material. Several of our Karlsson paring gouges are now 5mm (about 3/16”) narrower. SPLITTING AND RIVING TOOLS This is one tool where we prefer welded fabrication and machining rather than traditional forging. Most older froes were made from one piece of steel, with the ferule formed by bending one end of the blade stock into a loop. The problem with the conventional construction is that it is difficult to exactly LN-02 fit a lathe-turned round handle to the bent and unevenly shaped ferule, which also tends to be thick walled and weighty. The Drew Langsner designed Lie-Nielsen froes utilize mild steel for the blade that is welded to a tubular steel ferule. With a true cylindrical ferule it LN-01 is a straightforward process to turn a perfectly fitted handle from kiln dried hard maple. The welded construction also makes it possible to increase the depth of the ferule (which helps to keep the handle tightly fitted). To improve leverage with a fulcrum, the blade is comparatively narrow but thick. The bevels are surface milled to a 30 degree included angle, then eased at the transition area. Two models are available. The standard chairmaker’s froe has a 12-inch blade; the lighter basketmaker’s froe has an 8-inch blade. Both versions have a baked black powder finish and come with a kiln-dried hard maple handle. LN-01 12” chair maker’s froe, with handle LN-02 8” basket maker’s froe, with handle $85.00 $75.00 Hi Drew, I just wanted to say thanks for the fantastic froe I got from you … Since then, I’ve been splitting away every chance I can get… I’ve come to love the whole process. Thanks again for keeping this craft alive. I look forward to buying more tools in the future and learning from the best there is. Joel Tringale Boston, Mass For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 15 DRAWKNIVES AND INSHAVES Hand forged at Hans Karlsson Klensmide AB, our longtime supplier of hollowing adzes and gouges. (Klensmide is the traditional Swedish designation for smiths who were allowed to use a file for finish detailing their products.) These tools have been designed by Drew Langsner and used by hundreds of students in our courses. Our drawknife, inshave and cooper’s knife are shipped properly sharpened and ready to use. H-171 DRAWKNIFE. Country Workshops’ drawknife is recommended for most types of traditional green woodworking, including post-and-rung and Windsor chairmaking, shaving tool handles, and cooperage. The flat, straight blade, which is 8-inches in length, is designed for easy, jigged grinding and hand-held honing. Also, the flat blade means that the drawknife is easy to use bevel up or bevel down, depending on the task at hand. (Curved drawknives only work in one configuration.) For chairmaking we usually work bevel down to take advantage of the fulcrum effect of the bevel heel. However, when working with the bevel up, the handles are at a higher angle; this creates needed handle clearance for tasks such as carving on a Windsor seat. High quality tool steel and careful tempering assure that the Country Workshops drawknife will hold a keen edge. Forged from Swedish Uddeholm steel Arne specification SS2140, which is notable for staying flat during heat-treating and for holding a keen edge (toughness). Design by Drew Langsner, made by Hans Karlsson. Delivered sharp. H-171 Drawknife TV-01 8” Drawknife guard TV-02 10” Drawknife guard Drew, Enclosed check is for the drawknife. ... It’s beautiful! And works like a dream! Thanks, Dr. Marlin Mathiesen Greeneville, Tennessee $255.00 $20.50 $20.50 INSHAVE. Inshaves are used for saddling Windsor chair seats after rough shaping the contour with a hollowing adze. The Country Workshops inshave has a curved blade that is slightly flattened in the center area, with steeper curves at the sides. (It does not have a H-172 uniform radius, which tends to leave scooped tracks on the bottom of a chair seat.) The flatter section is used in the less dished center of a chair seat; the upswept sides are used towards the back of the seat, just below the flat spindle section. The handle tangs are angled upwards just enough to keep your knuckles above the surface being carved, but also rather low for efficient cutting. Our inshaves have also been successfully used for creating a hand-sculpted look on logs and timbers in architectural applications. The current version, designed by Drew Langsner, has evolved during the past 20 years to the point where we think it is ideal. Forged from Swedish Uddeholm steel Arne specification SS2140. Another exceptional tool from Hans Karlsson. 16 H-172 TV-04 Inshave Inshave guard $248.00 $20.50 [email protected] • 828-656-2280 (9-6 Eastern time) H-173 COOPER’S HOLLOWING DRAWKNIFE COOPER’S HOLLOWING KNIFE. This specialized drawknife is used for preliminary hollowing on the inner face of bucket and barrel staves. Most older cooper’s knives were made with a shallow sweep that is appropriate for large stave containers, such as wine or whiskey barrels. The curve and overall size of our version is intended for coopered containers that are 8-16” in diameter. Based on a Swiss pattern, similar to those used by Küfermeister Ruedi Kohler. These are also made by Hans Karlsson from Swedish Uddeholm steel Arne specification SS2140. H-173 TV-08 Coopers hollowing drawknife Hollowing knife guard $248.00 $20.50 LEATHER TOOL GUARDS LEATHER tool guards are one of the best ways to protect your valuable edge tools. A drawknife or inshave with a leather guard can be kept in a drawer or box among other tools free of any worry about tool damage. It will also prevent many accidental cuts that can occur during casual tool handling, but you must still be careful when inserting the tool into it’s guard. We recommend using common mineral oil to protect your tools from rust. An oily guard can only be beneficial. Our leather guards are made by Country Workshops’ web master and graphics designer Tim Van Riper. Tim uses rivet construction with latigo leather. Each guard has a middle layer inserted at the tool cutting edge that protects the blade from contacting the rivets. We offer 9 different guards that are custom made for CW tools. The drawknife guards are for flat, straight drawknives, but they can be used with some bowed drawknives. The inshave and adze guards are made specifically for our Hans Karlsson versions of these tools. Tim can also make special order guards for your other tools. TV-01 TV-02 TV-03 TV-04 TV-05 TV-06 TV-07 TV-08 TV-09 8” Drawknife guard $20.50 10” Drawknife guard $20.50 Viking axe guard $20.50 Inshave guard $20.50 2-1/4” Hollowing adze guard $20.50 3-1/2” Windsor chairmaker’s adze guard $20.50 Svante’s baby axe guard $20.50 Cooper’s hollowing knife guard $20.50 Karlsson Sloyd Axe guard $20.50 GIFT CERTIFICATES Fine hand tools or a class tuition make a very special gift. Of course, the most appropriate selection is often best made by the fortunate recipient. We can issue gift certificates in any amount. Gift certificates can be exchanged for tuition or store merchandise. Gift certificates can be issued with a phone call to us, by post or e-mail. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 17 SHAVING MULE The Country Workshops Shaving Horse Evolved THIS HYBRID DESIGN combines elements from a traditional English bodger’s shaving horse and the dumbhead Zug Stuhl style of Alpine Europe. The result is a hard working cross breed that many woodworkers prefer compared to the more traditional versions. Traditional bodgers’ shaving horses tend to be uncomfortable, with their narrow seat and foot crossbar that requires the user to fully extend a leg in order to get a good grip on a work-piece. The Country Workshops shaving mule has a wide, movable seat and a lateral foot treadle — borrowed from the dumb head design. In response to many requests, our shaving mules now come with a padded seat upholstered with genuine leather. The rotating cross bar (from the bodgers’ horse) grips a work-piece much better than the dumb-head design. Our shaving mule also features an instantly adjustable, variable height work support, designed by Asheville, NC, chairmaker Brian Boggs. The TD-01 and TD-02 shaving mules are made from #1 yellow pine, solid birch plywood, hard maple and sycamore. Our TD-05 and TD-06 mules are made from clear hardwood — usually oak or maple — with a natural, penetrating oil finish. Both models are made by post-and-rung chairmaker Tom Donahey. We also sell plans for making the mule. This is usually a 2-day project; standard shop power tools are useful (but not necessary) for doing accurate work. TD-01 TD-02 TD-05 TD-06 TD-03 18 Shaving mule, assembled and picked up at Country Workshops $300.00 Shaving mule, disassembled and shipped (Minor assembly required) $345.00* Hardwood mule, assembled and picked up at Country Workshops $500.00 Hardwood mule, disassembled and shipped(Minor assembly required) $550.00* Shaving Mule Plans Pack (price includes postage) $12.50 *Plus zone rate on shipping chart [email protected] • 828-656-2280 (9-6 Eastern time) HEWING TOOLS (Adzes and Axes) ADZES H-162 H-164 H-161 H-162 TV-05 HOLLOWING ADZE. Hand forged by Swedish toolmaker Hans Karlsson, these are easily the finest hollowing adzes that we know of. Excellent for bowl carving, saddling Windsor seats and sculpture projects. The 2-1/4” wide blade is shaped with an elliptical curve -- the middle cutting area has a shallow sweep surrounded by a steeper radius at the ends. The head weighs about 22 ounces. These adzes are made with a double-beveled edge. The outer bevel is quite distinct; this results in the good scooping action. The inner bevel is there to facilitate sharpening. All Hans Karlsson adze heads are forged from Swedish Uddeholm steel, Arne specification SS1672. Swedish woodworkers often use a short handle, but Drew Langsner and many of our CW class members like a 20-inch bent hardwood handle for bowl carving and Windsor seat saddling. H-162 is the same head as H-161, pre-fitted with a machine made short handle. We offer the head only (H-161)for those who want to make their own handle. H-161 includes patterns for the short handle and also a 20” bent handle. 2 1/4” adze; head only 2 1/4” adze with short, carved handle Leather guard for 2 1/4” adze heads $227.50 $256.00 $20.50 WINDSOR CHAIRMAKER’S BOTTOMING ADZE. Drew Langsner has teamed with Hans Karlsson to develop this hefty hollowing adze for saddling Windsor chair seats. The head is approximately 3-1/2” wide and 50% heavier than Hans’ standard adze heads. The cutting edge has a shallow curvature, with lips that are proportionately lower than the standard hollowing adze. A narrow included edge angle and adequate clearance behind the bevel makes this a very efficient cutting tool. This is a professional model designed to hollow a Windsor seat considerably faster than our other adzes. Available as a head only; we will include a pattern for making the handle. H-164 TV-06 Windsor adze head only $300.00 Leather guard for chairmaker’s adze head $20.50 AXE TALK Those of us who love carving axes often discuss the pros and cons of different bevel types. Most conventional are axes with symmetrical double bevels. If well designed and properly made these are excellent for carving and some hewing. For architectural work a single bevel axe (sometimes called a broad axe) is often the best choice. In this case, the inner face of the axe should be perfectly straight in the vertical plane with no bulge at the head where the handle is fitted. A very slight lengthwise curve is found on the best examples. A hybrid axe version has asymmetrical bevels. The inner bevel is longer – at a lower angle – than the outer bevel. Broad axes and asymmetric axes are therefore right or left-handed. The axes that we offer are made with symmetrical bevels. They are particularly good for carving for several reasons. Most important, the handles are curved slightly downwards, so that the handle lines up with the center of gravity of the heads. This gives exceptional balance, allowing you to easily swing the tool at the angle that you want to cut at. With the Svante S-31 and the Karlsson H-166 the bevels are fairly wide and flat. When the axe enters a cut the bevel area behind the cutting edge acts as a register to keep the tool in the line of the desired cut. The Gransfors GB-01 has similar symmetrical bevels, but they are very slightly curved from buffing when they come from Sweden. Refer to the Shop Tip, which explains the easy fine tuning fix. Asymmetric bevels are often custom-made by the owner of the tool. This can be done with a grinder, although it is much easier and safer to do with a coarse diamond stone. We don’t believe that this is necessary with the axes we offer. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 19 S-31 H-166 GB-01 GB-04 THE AXE SHOP Axes are generally thought of as firewood and forest tools that also had historic uses for butchering and as weapons. In many pre-industrial cultures, skilled craftsman also used axes for hewing log and timber-frame buildings, and for carving farm and household implements that were made from wood. Although axes appear to be simple tools, there are significant differences between various styles, makers and models. When an axe is swung at the work, various forces come into play -- balance, weight, handle comfort, edge configuration and details of bevel shape are all very important. Drew Langsner was first introduced to using axes as a shop tool when he apprenticed with Swiss cooper Ruedi Kohler in 1972. Because we use hewing techniques in many of our classes we have always been interested in finding versions that have the characteristics we are needing for various tasks. After extensive use and testing we now offer a selection of 4 hand axes that meet these requirements. These are from 3 makers, all located in Sweden. Notice: Axes are among the most dangerous hand tools. Instruction is recommended and safety precautions must be followed. CW # Maker Model Name Weight* Full Length Blade Length S-31 H-166 GB-01 GB-04 Svante Djärv Hans Karlsson Gransfors Bruks Gransfors Bruks Baby Axe New Sloyd Carving Axe Small Forest Axe 14.5 oz 24.5 oz 35 oz 34 oz 13 “ 15” 15-3/4” 19-1/4” 3” 4-1/4” 4-1/2” 3-1/4” Price $128.50 $207.00 $180.00 $120.00 * including handle All of these axes are well balanced and have a satisfying, “lively” feel during use. All come with symmetrical bevels. S-31, H-166 and GB-01 have slightly ripple surfaced handles to help with getting a good grip. Drew, Many, many thanks! The Sloyd Axe works fantastically. Randall Henson, Henson Handcrafted Furniture Colchester, Vermont 20 [email protected] • 828-656-2280 (9-6 Eastern time) SVANTE’S BABY AXE. When Drew first saw one of these little babies, which are hand forged by Swedish toolmaker Svante Djärv, he thought it must be intended for children. However, while teaching ladderback chairmaking in Norway, Drew had a chance to try one and was surprised to learn that the Baby Axe packs some real punch. It’s extremely easy to control due to the light, but dense head, combined with the nicely balanced handle. The blade is 3” wide; the 13-inch handle is duplicator shaped with a rippled surface for an easy grip. The axe (head with handle) weighs about 14.5 ounces. For spoon carving, light sculptural work, and camping. And this is a perfect first axe for youngsters. S-31 TV-07 Svante’s baby carving axe Baby axe guard $128.50 $20.50 KARLSSON SLOYD AXE. When Hans Karlsson developed this model in 1990 he asked Wille Sundqvist to design the handle. In the current version Drew asked Hans to lengthen the blade by about 3/4” without changing the weight. Excellent for bowl carvers and other shop work. The bevels are flat. This is the mid-weight shop axe that we have been looking for; our most popular tool at the Country Workshops Store. An optional leather guard is available. Forged from SS1672 alloy steel and tempered at Rockwell 55. This material is both softer and tougher Karlsson Sloyd Axe prototype. than the ball bearing steel used in the Karlsson gouges. H-166 TV-09 Karlsson Sloyd axe Leather guard $207.00 $20.50 GRANSFORS BRUKS AXES Gransfors Bruks axes are produced in a small Swedish axe factory, originally set up in 1910 in the Nordanstig rural district of Halsingland. Each axe is individually forged (and initialed with a hot stamp) by a master smith, then hardened and tempered to hold a keen edge. All Gransfors axes have a hickory handle, and are supplied with a leather guard. A complimentary copy of The Axe Book comes with each axe. We can special order other axe models from Gransfors Bruks at competitive pricing. CARVING AXE. Wille Sundqvist – master craftsman, teacher and author of Swedish Carving Techniques, designed this contemporary version of a traditional Swedish carving axe. The Carving axe fills a need for a well-balanced tool that weighs considerably more than the Karlsson Sloyd axe. An excellent tool for hewing bowls and other larger projects, including architectural work. A leather guard and The Axe Book are included. GB-01 Carving Axe $180.00 SMALL FOREST AXE. This is the perfect single bit polled axe for light limbing in the woods, camping, splitting smallish firewood, and for cutting through cross fibers in large logs while splitting chair parts. With a touched up inner bevel (see the Shop Tip) it’s surprisingly good for hewing. The Small Forest Axe can be used single or double handed. With a hickory handle, leather guard and The Axe Book. GB-04 Small Forest Axe $120.00 SHOP TIP Axes from Gransfors Bruks come with slightly convex bevels. This is fine for camping, firewood and woods use. But axes for shop work and hewing are far more efficient when they have a flat inner bevel. (If you are right handed, the inner bevel is on the left.) Flattening the inner bevel will improve hewing action by giving the edge more controlled bite. . To flatten the bevel, clamp the axe on a workbench with the inner bevel facing upwards. Use a coarse (220 or 325 grit) diamond stone, rubbing along the length of the bevel. (Do not work perpendicular to the edge.) Begin honing the center – the highest area – of the bevel. Stay at a consistent angle. When the full width of the bevel is flat, hone with 600 and 1200 grit diamonds. Do not create a micro-bevel on the inner face. For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 21 SLOYD KNIVES FOR WOOD CARVERS “SLOYD” – The magical crafts word from Scandinavia. The general meaning is ‘handcraft.’ Throughout Scandinavia there is a long history of teaching handcrafts as part of basic education in public schools. Jögge Sundqvist tells us that sloyd has several additional, older implications related to ‘clever , resourceful and skillful.’ An old timer might say ‘I am not unskillful.’ Our Swedish sloyd knives are made by Hans Karlsson and Svante Djärv. (Svante’s name is pronounced something like S-vant-A Yar-Va.) Svante Djärv’s knives have rather hefty, comfortable elm handles. They are forged from wear resistant steel that keeps a very good edge. Svante’s “Big Brother” hook knives are similar to his standard spoon knives, only the curve is larger, and they are made from thicker steel. The detail knife (S-12) is recommended for spoon carving, and other small work. SLOYD KNIVES FROM SVANTE DJÄRV Svante’s small sloyd knife (S-13) is currently Drew’s favorite knife for teaching spoon carving and doing his own work. The 5/8 x 2-3/4 inch blade is a compromise between small and large, and it’s often just right for most carving work and other projects. We now offer the same knife with a hand-stitched leather sheath – S-13S. We imagine that Svante and Elsa make these when watching TV or something like that . (How else could they find time to do this”). All of these knives are sold properly sharpened and ready for use. S-11 S-12 S-13 S-13S S-14 S-15 Engraving knife; 5/16” x 1-3/8” blade $70.50 Detail knife; 3/8” x 2” blade (similar to H-151) $72.50 Small sloyd knife; 5/8” x 2-3/4” blade $74.00 Small sloyd knife with hand stitched sheath $142.50 Medium sloyd knife; 11/16” x 3-1/4” blade $78.00 Large sloyd knife; 13/16” x 4” blade $82.50 S-12 S-13 S-14 S-13S Dear Drew, I recently received the sloyd knife and (standard) spoon knife, and couldn’t be more satisfied. The sloyd knife especially feels great in my hand. The spoon knife … looks great. Dave Fisher Greenville, Pennsylvania S-11 S-15 S-22 The Svante Djärv spoon carver’s hook knives come in 2 configuration, and the standard left and right versions. S-21 and S-22 are for smaller spoons, and carving with a tight bowl. Big Brother S-23 and S-24 are for more shallow spoons and ladles. S-21 S-22 S-23 S-24 22 S-21 S-23 S-24 Standard spoon carving hook knife, right Standard spoon-carving hook knife, left Big Brother hook knife, right Big Brother hook knife, left $74.00 $74.00 $77.50 $77.50 [email protected] • 828-656-2280 (9-6 Eastern time) HANS KARLSSON’S spoon-carving knives are shaped with a curve that is in-between the Standard and Big Brother Svante knives. In this variant, the curvature of the blade is beH-151 low the axis of the handle, making the cutting action somewhat different, and maybe more comfortable. Our detail sloyd knife from Hans H-153 Karlsson is perfect for small or fine work – spoon carving, whittling, detailing chair parts or door latches, H-152 and much more. The blade is approximately 2 inches long, with distinct, flat bevels on both sides. Unlike many small carving knives, the cutting edge curves upwards towards the tip. This is harder to make (and sharpen) but it allows the carver to work in places that straight edged knives (that curve downwards from the back of the blade) cannot easily reach. Blade width is about 3/8 inch – excellent for carving into hollows or tight areas. Overall length 7 inches. The handle is cigar shaped, tapering to a cone-shaped bolster at the blade end. This allows a grip close to the blade which is excellent for various knife grasps. H-151 H-152 H-153 Karlsson detail sloyd knife Karlsson spoon-carving knife, right Karlsson spoon-carving knife, left DS-08 DS-07 $72.00 $72.00 $72.00 STUBBS KNIVES. We currently offer two exceptional knives made by Del Stubbs in Minnesota. The DS-07 kolrossing knife is a Norwegian-style, used for single cut engraving that is traditionally filled with a mixture of linseed oil and powdered bark. The kolrossing knife can also be used for double pass, V-cuts. The DS-08 engraving knife is a stout little beauty, intended for double pass, V-cut decorative incising. Both knives have beautifully turned, hardwood handles and are extremely sharp. Stubbs knives are made from 01 high carbon tool steel. DS-07 DS-08 Stubbs kolrossing knife Stubbs engraving knife $28.50 $33.50 MISCELLANEOUS USEFUL ITEMS SHAKER TAPE. An attractive cotton tape originally used by the Shakers on their postand-rung chairs. One roll will weave a seat the size of the chairs made in our ladderback chairmaking course. Be sure to specify width and color when ordering. Our 5/8” tape is available in navy blue, cranberry and a stripe that combines an olive drab ground with a delicate black and rust pattern. The 1” tape is available in navy blue, butternut, cranberry, olive, beige, hunter green, and chocolate. PB-01 PB-02 5/8” Shaker tape, 37-1/2 yard roll 1” Shaker tape, 25 yard roll $27.50 $27.50 END-GRAIN SEALER. This is a water based wax emulsion used to retard moisture loss when drying wet wood. Easily applied with a brush; translucent when dry. MS-03 End-grain Sealer, 1 gallon $22.00 (Not available by mail order) For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 23 CARVING GOUGES HANS KARLSSON GOUGES. Hans Karlsson and his two sons Andreas and Johan produce this selection of high quality Swedish gouges. These beautiful and very functional tools are excellent for hollowing spoons, bowls and other sculptural carving projects. Hans Karlsson gouges are forged from Swedish ball bearing steel, which is formulated for toughness. They really hold a keen edge. The H-120 series dog-leg gouges are designed for hollowing hard to reach areas, such as the converging long grain on the bottom of carved bowls. The smaller H-121 dogleg gouge is also a very efficient tool for hollowing the bowls of spoons and ladles. The H-130 series double-hooped gouges are designed H-101 for carving large bowls. These heavy duty gouges – which H-100 are suitable for striking with a mallet or hammer – are also used by wood sculptors and for saddling Windsor chair seats by chairmakers who don’t use an adze and inshave. The H-141 mini-goatfoot V-gouge is used for engraving and carv- Hi Drew; …I have been a professional luthier for 40 years and I have no hesitation in stating that this miraculous Hans Karlsson chisel is absolutely the finest cutting tool I have ever had the pleaser to own and use. It enhances everything about the nature of my work. Thank you. ing surface designs. The other gouges have a rounded rectangular hardwood handle, and are designed for paring (pushing, not striking). All Karlsson gouges are expertly sharpened to cut with a fine finish. Note: The Karlsson’ sweep system is based on the curve of a circle designated by the radius measured in millimeters. Because these tools are handmade, there can be a variation of a few millimeters in tool width compared to nominal size. H-102 H-104 100 Series – Straight Paring Gouges H-100 15mm straight paring gouge, H-101 22mm straight paring gouge, H-102 30mm straight paring gouge, H-103 35mm straight paring gouge, H-104 35mm straight paring gouge, H-110 H-111 H-103 #35 Karlsson sweep #25 Karlsson sweep #35 Karlsson sweep #90 Karlsson sweep #150 Karlsson sweep H-112 $83.50 $85.50 $92.25 $92.25 $92.25 H-113 Scott Kinsey Gruhn Guitars, Nashville, TN 110 Series – Bent Paring Gouges H-110 22mm bent paring gouge, #25 Karlsson sweep H-111 30mm bent paring gouge, #55 Karlsson sweep H-112 35mm bent paring gouge, #90 Karlsson sweep H-113 35mm bent paring gouge, #150 Karlsson sweep 24 [email protected] • 828-656-2280 (9-6 Eastern time) $85.50 $92.25 $92.25 $100.00 H-121 H-122 H-123 120 Series – Dog-leg Paring Gouges H-121 25mm dog-leg paring gouge, #35 Karlsson sweep H-122 30mm dog-leg paring gouge, #55 Karlsson sweep H-123 35mm dog-leg paring gouge, #150 Karlsson sweep H-131 H-132 H-133 H-134 H-135 $88.50 $95.50 $95.50 H-136 130 Series – Double Hoop Gouges H-130 30mm double hoop straight gouge, #35 Karlsson sweep $121.25 H-131 H-132 H-133 H-134 H-135 H-136 $121.25 $132.75 $132.75 $132.75 $144.25 $144.25 (Not included in the above photo.) 30mm double hoop bent gouge, #35 Karlsson sweep 40mm double hoop straight gouge, #55 Karlsson sweep 40mm double hoop bent gouge, #55 Karlsson sweep 40mm double hoop bent gouge, #150 Karlsson sweep 50mm double hoop straight gouge, #70 Karlsson sweep 50mm double hoop bent gouge, #70 Karlsson sweep GOUGE SWEEPS GUIDE (Based on the diameter of a circle measured in milimeters) #25 #35 #55 #70 #90 #150 For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 25 HANS KARLSSON SPECIALTY GOUGES AND CHISELS We now offer two specialty chisels for post-and-rung chair makers. Both are 5 mm in width, which is very close to 3/16-inch. The H-142 dogleg mortise chisel has been created especially for cleaning the bottom of slat mortises on post-and-rung chairs. The H-145 mortise chisel was refined after Hans participated in our 2009 ladderback chairmaking class. The chisel is rather short for balance, and it’s carefully ground so that the chisel sides don’t interfere with the mortise walls. A brass ring on the end of the handle makes the chisel suitable for striking with a steel hammer. H-142 H-145 H-142 H-145 5mm dogleg mortise cleaning chisel 5mm chair maker’s mortise chisel $74.50 $80.00 V GOUGES The H-141 mini goat foot V gouge is used for double-cut engraving. Anyone who has used very small V gouges knows that they can be a problem. We believe that Hans has this one working just right. It comes sharp and ready to use. H-146 H-141 H-141 Mini goat foot V-gouge $71.50 We have added a beautiful V gouge to our selection of Karlsson paring gouges. This one is 12mm wide (about 1/2”) with a 70 degree enclosed angle. These are made like the other HK paring gouges that we have been using and selling since 1991. Forged from extremely tough ball bearing steel, with Hans’ unique, very comfortable squarish wood handles. The shaping of the V cutter is particularly well refined. They are supplied extremely sharp. H-146 12mm V gouge $106.00 H-148 KARLSSON MINI SPOON GOUGE This specialty gouge was designed to be easy to hold while hollowing the bowl of small and medium size spoons. Like all other Karlsson tools, it works beautifully. Made from high quality tool steel. The 20mm width of the cutting edge equals about 13/16 inch. H-148 26 20mm mini spoon carving mini-gouge $63.75 [email protected] • 828-656-2280 (9-6 Eastern time) 5 PIECE BASIC CARVING SET. These gouges are lighter and less complex to produce than the standard Karlsson paring gouges, but they are the same high quality. Excellent for detail work, carving figures, animals, floral designs, etc. Drew uses them in the tight areas of his multi-hollow servers. These are popular with beginners, but we have found that they are also very much appreciated by professional carvers. Sold as a set of five. There are three straight gouges: 12mm with a Karlsson 25 sweep, 18mm – 55 sweep, 22mm – 90 sweep. Plus two bent gouges: 18mm – 35 sweep, 22mm – 70 sweep. H-146 5 Piece basic carving set $213.50 CHAIR AND SHAVING HORSE PLANS DL-06, DL-07 and DL-12 are large bond print plans for chairs that Drew has designed and that have been the course projects for Country Workshops’ chairmaking classes. These consist of a full-size plan view with seat details, arm/comb patterns, leg/spindle boring angles, and a profile view from the seat up. (Leg and stretcher design details are left to the individual maker.) DL-06 is the rustic Windsor that Drew currently teaches during tutorials and summer workshops. (This is not the Stick Windsor in The Chairmaker’s Workshop.) This rustic Windsor can be a high-back or low-back version. The Hearth Chair plan (DL-07) includes two large bond print sheets plus an 18 page photocopy of an article on constructing a slightly different version of this chair, which originally appeared in “Woodwork” magazine, issues 58 and 59. DL-12 is a new design for a rustic Windsor settee. These plans are rolled and sent by regular mail in a shipping tube. Prices include postage for U.S. customers. DL-06 DL-07 DL-12 Rustic Windsor plan (low and high-back) Hearth Chair plan Rustic Windsor Settee plan $20.00 postpaid $35.00 postpaid $20.00 postpaid Note: Plans DL-06, DL-07 and DL-12 are design copyrighted © by Drew Langsner. Purchase constitutes a license to make one reproduction for personal use or as a gift. For all other purposes, purchaser agrees to contact Drew Langsner (at Country Workshops) for details regarding royalty arrangements. OUR SHAVING HORSE, which we call a “shaving mule” can be purchased ready-made from us (refer to Page 19), or you can make your own. The Shaving Mule Plans Pack consists of 10 pages of detailed drawing and instructions. TD-03 Shaving Mule Plans Pack $12.50 postpaid For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 27 WOODWORKING BOOKS AND VIDEOS THE CHAIRMAKER’S WORKSHOP. Drew Langsner’s text on chairmaking is currently available as an Author’s Reprint edition. This version contains many small corrections from the original Lark Books edition. The Gallery photos are now printed in black and white. Forward by John Brown, author of Welsh Stick Chairs. Contents are divided into 5 sections: Getting Set Up; Post-andRung Chairs; Windsor Chairs; More Chairs, and Equipping the Workshop. There is also an appendix – Designing a Chair – which includes charts to convert rake and splay angles into sighting and resultant angles. Soft cover, 304 pages. Drew’s autograph is included. DL-13 The Chairmaker’s Workshop $50.00 GREEN WOODWORKING. An author’s reprint edition Green Woodworking is now available. Rodale Press originally published this title in 1987. In 1995 Lark Books published a revised edition. Corrections were made, and the text was brought up to date. The new author’s reprint edition is the same as the Lark version, except for the covers. Contents include chapters on materials, knife-work, hewing, riving, shaving, boring, bending, and joinery. Each chapter concludes with a project that showcases the chapter subject and techniques. There is also an appendix on making a Swiss style shaving horse, and another on hickory bark seating. DL-14 Green Woodworking $35.00 Blog Post from Christopher Schwarz at Lost Arts Press “This morning I went through my two rooms of books and pulled the 10 that made a profound change in the way I work or think... [Included in Chris’ post are:] “Green Woodworking” by Drew Langsner. This book is like visiting a foreign country, a delightful foreign country. Even if you have been woodworking for decades, this book offers surprises and insights on every page. It will make you more intimate with your material. “The Chairmaker’s Workshop” by Drew Langsner. While John Brown’s book [also on the list] made me want to build chairs, Langsner’s gave me the information I needed to actually do it. Though I build chairs differently now, I could not have gotten started without this book.” The full post is on Chris’ Lost Arts Press blog, dated November 30, 2012. (Here is the link: http://blog.lostartpress.com/2012/11/30/10-books-that-changed-the-way-i-think/ SWEDISH CARVING TECHNIQUES. Wille Sundqvist is well-known as the person who introduced Swedish spoon and bowl carving to woodworkers in North America. This book is a Taunton Press/Fine Woodworking translation of his Swedish book Tälja Med Kniv Och Yxa from 1988. Long out of print (and very expensive, if you could find a copy) Taunton made it available once again. Contents include: Tool Basics, Sharpening, Ax Work, Knife Grips, Small Projects, Carving Spoons, Finishing Touches, and Using Wood. There’s lots of good black and white photos (including Jögge Sundqvist carving at age 6 or so) and many drawings (including Drew’s Swiss style shaving horse.) 135 pages. TP-02 28 Swedish Carving Techniques [email protected] • 828-656-2280 (9-6 Eastern time) $25.00 WOODWORKING VIDEOS NEWLY RELEASED! THE SPOON, THE BOWL AND THE KNIFE – A Documentary about the Swedish craftsman Wille Sundqvist. Wille’s son Jögge has produced this new video with help from a Kick Starter fund drive, CW and the Swedish Cultural Ministry. There are segments on growing up in the old Swedish rural culture, and a little on Wille’s love for turning bowls. But the program is mainly instructional. Here’s a chance to see how Wille carves a spoon, based on skills with a carving axe, knife and a gouge. Wille shows his spoon carving knife grasps, sharpening, and engraved surface decoration. This is also a chance to get a glimpse of what northern rural Sweden looks like – it’s quite special. Recorded in 2013 when Wille was 87 and still carving almost every day. With English subtitles. WSQ-1 The Spoon, the Bowl and the Knife $36.00 CARVED SWEDISH BOWLS — WITH BENGT LIDSTRÖM. Bengt Lidström is well-known as the most famous bowl carver in Sweden. This video depicts how Bengt carves a bowl from a split, half round log. The process involves axe and adze work, followed by extensive carving with gouges, including a decorative motif that is chip-carved throughout the exterior surface. The final step is a lively poly-chromatic paint job. The video, which was recorded at Lidström’s lakeside home in northern Sweden in 1998, has been edited into a 70 minute program by Rick Mastelli. A co-production of Country Workshops and Image & Word. Notice: This is not an instructional video. Some techniques that are depicted are not approved by safety authorities and could result in a serious injury. MV-25 Carved Swedish Bowls DVD $25.00 SWISS COOPERAGE: TWO DAYS IN THE WORKSHOP OF RUEDI KOHLER. Locating reliable information about coopering is a real challenge. There are two branches of this ancient craft – single bottom tubs and buckets, and double bottom barrels. Drew Langsner apprenticed in Swiss style single bottom coopering with Kufermeister Ruedi Kohler in 1972. This is a beautifully edited version of the Ruedi Kohler video recorded in Switzerland by Rick Mastelli and Drew Langsner in 1988. You will almost feel that you are in Ruedi’s shop observing this virtuoso 87-year-old woodworker as he hand crafts a complex Swiss Alpine milking bucket. A copy of Drew’s May/June 1983 “Fine Woodworking” article on Swiss cooperage is included. Another co-production of Country Workshops and Image & Word. MV-21 MV-26 Swiss Cooperage VHS-USA format Swiss Cooperage DVD $15.00 $25.00 CARVING SWEDISH WOODENWARE. We are please to offer this re-released edition of Jögge Sundqvist’s classic instructional video on carving bowls and spoons. This Taunton Press video, which was produced by Rick Mastelli, was originally recorded at Country Workshops in 1988. TP-01 Carving Swedish Woodenware DVD $20.00 MAKE A CHAIR FROM A TREE. J. Alexander has produced this 2-hour video which shows how to make a post-and-rung chair. Every technique is carefully shown and explained, from splitting an oak log to weaving a Shaker tape seat. JA-02 Make a Chair From a Tree DVD $25.00 Peter Follansbee’s DVD is titled “17TH CENTURY NEW ENGLAND CARVING.” Watching the program is not quite the same as being at Country Workshops for Peter’s class, but this is a really good instructional video. The material is well organized and presented, with sections on Tools and Materials, Postures and Grips, and a series of practice exercises in technique and design. Produced by Lie-Nielsen Toolworks. LN-03 17th Century New England Carving $25.00 For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 29 SHARPENING MONOCRYSTALINE DIAMOND HONES. Our DMT sharpening hones are made with monocrystaline synthetic diamonds, and will last several times longer than other diamond sharpening products made with polycrystalline synthetic diamonds (which are meant to break down during lapping.) The solid diamond coating is bonded to a heavy, flat steel plate. (Your curved and smaller tools won’t drop down into the holes of a polka-dot grid.) We recommend using water as a surface cleanser; about once a minute, splash a small amount of water onto the surface. Honing oil tends to clog these hones, but they can be easily cleaned with soap and warm water. The flat steel hones are available in three sizes and four grits. The 2” x 6” hones (which are 1/4” thick) are for general purpose honing of plane blades, chisels, gouges, kitchen tools, etc. The larger 2-1/2” x 11-1/2” hones utilize 3/8” thick flat steel plates. These larger hones are particularly nice to have when using a honing guide, and for safety when you secure a tool in place with a vise or clamp and then rub the hand-held hone over the tool’s edge. The 7/8” x 4” inch hones are 3/16” thick. The 220 extra coarse (60 micron) grit can often take the place of a powered grinder. The 325 coarse (45 micron) grit is useful for light shaping work, general sharpening, light filing and deburring. 600 medium grit (25 micron) is for quick cleanup of cutting edges that are in generally good condition before going on to fine honing. 600 grit is also recommended for sharpening pocket knives and most kitchen tools. The 1200 fine grit (9 micron) hones are great for most green woodworking tools, such as drawknives and carving axes. For the ultimate in tool sharpness, we recommend final polishing with a ceramic or water stone (4,000-10,000 grit) or a hard felt buffer with white aluminum oxide compound. DM-05 DM-06 DM-07 DM-08 DM-24 DM-21 2 1/2” x 11 1/2” 220 grit – extra coarse 2 1/2” x 11 1/2” 325 grit – coarse 2 1/2” x 11 1/2” 600 grit – medium 2 /2” x 11 1/2” 1200 grit – fine 2” x 6” x 220 grit – extra coarse 2” x 6” 325 grit – coarse $75.00 $75.00 $75.00 $70.00 $32.00 $32.00 DM-22 DM-23 DM-25 DM-18 DM-19 DM-20 2” x 6” 600 grit – medium 2” x 6” 1200 grit – fine 7/8” x 4” 220 grit – extra coarse 7/8” x 4” 325 grit – coarse 7/8” x 4” 600 grit - medium 7/8” x 4” 1200 grit – fine WHITE BUFFING COMPOUND. Aluminum oxide “rouge” – sometimes called stainless steel compound. Drew particularly likes to use this for final polishing of curved blade tools, such as gouges and carving knives. (This will eliminate the risk of dishing or scratching the surface on your soft polishing waterstones.) The compound can be used on a hard felt buffing wheel, but its also very useful simply applied to a flat piece of relatively soft wood. Then it’s easily used for touching up your carving tools as you work. You can also apply white buff to a dowel or wooden cone shape for polishing the inner faces of gouges and adzes. The block is about 1 x 1 x 5 inches. MS-11 White buffing compound 30 $5.50 [email protected] • 828-656-2280 (9-6 Eastern time) $32.00 $32.00 $13.50 $13.50 $13.50 $13.50 ORDER FORM The Country Workshops Store 990 Black Pine Ridge Rd. Marshall, NC 28753 Ship To: Name________________________________________________________________________________ Address______________________________________________________________________________ (Unless you live in Alaska or Hawaii, please use a UPS street address, not a PO Box.) City___________________________________________State______________Zip_________________ Phone________/___________________ Stock # Qty E-mail___________________________________________ Description Price each Price ____________________________________________________________________________________ ____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ Visa/Mastercard Orders: Subtotal _________________ Card # ________-________-________-_______ Shipping & Handling _________________ (from chart below) Exp. date _______ - ________ 6.75% Sales Tax _________ (NC orders only) _________________ 3 digit verification code ___ ___ ___ ________________________________________ Signature TOTAL ENCLOSED _________________ PACKING & SHIPPING CHARGES We are currently shipping by U.S. mail. For U.S. book and video orders the s&h charge is $7.50 for 1 item, plus $1 for each additional item. For international shipments, we prefer payment by Visa/MasterCard. We will process one charge for your merchandise, and a second charge for the mailing cost plus $5.00 s&h. Zip code beginning with: 0-4 5-7 8-9 Value Orders up to $35.00: $10.00 $11.00 $35.01 to $75.00: $11.25 $12.75 $12.00 $14.25 $75.01 to $150.00: $12.50 $14.25 $16.00 $150.01 and up: $13.75 $15.75 $17.75 For updates on classes, tools, book and videos, visit our Web site at countryworkshops.org 31 34 [email protected] • 828-656-2280 (9-6 Eastern time) Get up-to-date information on classes and tools. www.countryworkshops.org Visit us online The Guest Cabin Address Service Requested 828-656-2280 (9 a.m. - 6 p.m. Eastern time) E-mail: [email protected] 990 Black Pine Ridge Rd. Marshall, NC 28753 Country Workshops Non-profit Org. US Postage Paid Asheville, NC Permit No. 575