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PDF compression, OCR, web optimization using a watermarked
Windmill Booklet 2nd Edition 9/12/13 4:01 PM Page 1 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 2 ABOUT THE COVER A Challenge Wind Mill and Feed Mill Company poster features the Single Header windmill. Challenge manufactured the Single Header during the 1880s and 1890s. It consisted of a large sectional wheel, whose direction was adjusted through the motion and power provided by the two smaller solid wheels behind it. There are only two windmills of this type known to be in existence, neither of which is on exhibit in Batavia. Even more rare is the Challenge Double Header; the only known example is on display in Salinas, California (see inside back cover). From the collection of the Batavia Historical Society PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 3 A GUIDE TO THE HISTORIC WINDMILLS OF BATAVIA, ILLINOIS Second Edition Foreword by Bob Popeck PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 4 Windmill City: A Guide to the Historic Windmills of Batavia, Illinois Edited by Stacey L. Peterson and George H. Scheetz Published by the Batavia Public Library www.BataviaPublicLibrary.org Copyright © 2008, 2013 by the Board of Library Trustees of the Batavia Public Library District First Edition: August 2008 Second Edition: August 2013 ISBN-13: 978-0-988-51771-4 (pbk.) ISBN-10: 0-988-51771-4 (pbk.) Original Windmill Drawings Copyright © 2005 by Amy Spiders Copyright © 2013 by Lopata Design, Mitchell Lopata, Principal Book design by Anderson Advertising Design, Inc., David J. Anderson, President Distributed free of charge in the Batavia area. Copies are available by mail for $5.00 postpaid. Inquire about wholesale rates for booksellers and not-for-profit organizations. All rights reserved. Reproduction of this book in any manner whatsoever, in whole or in part, is prohibited without written permission of the publisher, except in the case of brief quotations embodied in critical articles and reviews. For information, address the Batavia Public Library District, 10 South Batavia Avenue, Batavia, IL 60510-2793, (630) 879-1393. Manufactured in the United States of America by Team Concept, Carol Stream, Illinois. This paper meets the requirements of ANSI / NISO Z39.48–1992 (Permanence of Paper). PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 5 TABLE OF CONTENTS ACKNOWLEDGMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INTRODUCTION Development of American-Style Windmills . . . . . . . . . . . . . . . . . . 3 Windmills in Batavia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 A Visual Glossary of the American-Style Windmill . . . . . . . . . . . . . . . 6 Map of Batavia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 U.S. WIND ENGINE AND PUMP COMPANY Halladay Standard Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 U.S. Halladay Vaneless Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . 12 U.S. Model B Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 U.S. Model D Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 U.S. Model E Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Challenge Company Challenge OK Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Challenge Dandy Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Challenge Direct Stroke Windmill . . . . . . . . . . . . . . . . . . . . . . . . 18 Challenge Steel Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Challenge Vaneless Model 1913 Windmill . . . . . . . . . . . . . . . . . . . 20 Challenge 27 Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Batavia Wind mill Company Pearl Steel Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Continued PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 6 Appleton Manufacturing Company Appleton Goodhue Power 4 Windmill . . . . . . . . . . . . . . . . . . . . . 23 Appleton Goodhue Special Windmill . . . . . . . . . . . . . . . . . . . . . . 24 Other Local Windmills Eclipse Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Aermotor 702 Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Fabyan Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 LEARN MORE ABOUT WINDMILLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 SPONSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Historic Mechanical Engineering Landmark . . . . . . . . . . . . . . . . . . . . . 38 Challenge Double Header Windmill . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 7 ACKNOWLEDGMENTS Windmill Descriptions The editors express heartfelt thanks to the following friends and organizations for their invaluable assistance. Dr. T. Lindsay Baker, W. K. Gordon Chair in Industrial History at Tarleton State University and Director of the W. K. Gordon Center for Industrial History of Texas, a research facility of Tarleton State University—a combined museum and special collections library Professor Baker’s book, A Field Guide to American Windmills, and various issues of his newsletter, Windmillers’ Gazette, were the key sources consulted by the editors. In addition, Professor Baker graciously read the work in progress, offered valuable suggestions, and shared numerous interesting facts about the windmills, which the editors greatly appreciate. Bob Popeck and Francine McGuire-Popeck, of Batavia, Illinois—for contributing windmill facts and local windmill lore, for their careful reading of the work in progress, and for their unparalleled enthusiasm for Batavia’s windmill history Carla L. Hill, museum director, Batavia Depot Museum and Gustafson Research Center, a joint venture of the Batavia Park District and the Batavia Historical Society Kane County Forest Preserve District—for information on the Fabyan windmill Chuck Jones, of Flint Hills Windmill and Pump Service, Benton, Kansas—for identifying Batavia’s Aermotor windmill as an Aermotor 702 Kyle Hohmann, of Batavia, Illinois—for contributing to the description of the Pearl steel windmill Harden Foundation, of Salinas, California—for permission to use a photograph of its rare, Batavia-built Double Header power mill Any errors in typography or fact belong, not to the contributors, but to the editors. Original Windmill Drawings Amy Spiders; www.geocities.ws/amyspiders Lopata Design; www.lopatadesign.com Book Design: David J. Anderson, Anderson Advertising Design, Inc.; www.andersondesign.net Sponsors The editors are pleased to acknowledge the kind support of this book’s sponsors, who are recognized in a special section of this publication. v PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 8 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 9 FOREWORD Batavia, Illinois, was known as the “windmill capital of the world” in the old times. Just how did such a small town get such a big title? In 1854, Daniel Halladay started the first windmill factory in the United States. Little did Halladay know that from that date, the pages of our history books would be permanently etched with the growth of the American windmill industry from the simple harnessing of the power of the wind into an industry that changed life for all of us. When the U.S. Wind Engine and Pump Company moved its manufacturing plant to Batavia in 1863, Batavia found its place on the map. Soon other companies followed suit, and Batavia supported six windmill companies that produced hundreds of windmills annually. All of these companies shipped their mills near and far. Many helped expand the railroad industry in its role in building the western part of the United States, by supplying watering stations every 80 to 100 miles for the steam engines traveling across our great country. Batavia is proud of its history, and with that pride has come a wonderful display of our heritage in the many authentic historic windmills on display throughout our community. In 1994, the idea arose to have a windmill or two on display to show a part of Batavia’s past, and the project soon grew in numbers. The City’s display features only Batavia-built windmills that were acquired under the theme of “Bringing ’Em Home.” As the word traveled that the City was trying to build an historic windmill display, many collectors went on the search for more Batavia-built windmills to add to the exhibit. Private donations from citizens and civic groups helped fund this project, so that no tax dollars were ever spent on the purchase of any of the displayed windmills. In the following pages you will find a tour of Batavia’s windmill history as it grew into a booming industry worldwide by creating simple machines to harness the power of the wind to pump water, power machinery, and shape our way of life. Bob Popeck Batavia Windmill Enthusiast 1 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 10 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 11 Introduction Development of American-Style Windmills The first windmill company in Batavia came into existence as a result of activities by Daniel Halladay of Connecticut. His invention of the first commercially successful self-governing windmill in 1854 was a significant development in windmill design. The key change was the way in which the windmill was governed, or regulated. Earlier European-style windmills required constant monitoring by a miller, who manually adjusted the mill according to wind speed and direction. Halladay’s invention of a self-regulating windmill meant that the windmill was able to control its own speed and direction. Self-regulation mechanisms automatically adjusted the wheel or blade angle to maintain near-constant speed and power in varying winds without an operator’s attention. Further, these windmills, used worldwide, were designed for easy assembly, operation, and maintenance using only simple hand tools. Another important change was the purpose for which windmills were used. In Europe, windmills were most often used to grind, or mill, grain. In the United States, a windmill’s primary purpose was to pump water. As a result, the development of a self-regulating windmill was essential to the development of both agriculture and transportation throughout the United States during its westward expansion. Windmills in Batavia In 1863, the U.S. Wind Engine and Pump Company of Chicago purchased the Halladay Wind Mill Company and moved the manufacturing plant to Batavia, which was closer to its market. Ultimately, six companies produced windmills in Batavia, Illinois, from 1863 to 1951— U.S.Wind Engine and Pump Company, Challenge Company, Benjamin Danforth, Batavia Wind Mill Company, Appleton Manufacturing Company, and Snow Manufacturing Company—which inspired the sobriquets “Windmill City” and “Windmill Capital of the World.” For many years, Batavia’s windmill industry was just a memory. Then, in 1969, Harold O. Patterson, president of the Batavia Historical Society, found an out-of-use windmill at the Wallace farm on Raddant Road. This Model F steel windmill, the last model manufactured by the U.S. Wind Engine and Pump Company, was disassembled and moved to storage. 3 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 12 In 1978, the year that Boo Boo Days became the Windmill City Festival, the Batavia Historical Society put this windmill in working order and mounted it on a 40-foot tower on the Island, on the eastern edge of the Houston Street pond across from the Batavia Depot Museum (as shown in the photograph on the facing page). It was dedicated by the Batavia Historical Society in September 1979 to commemorate Batavia’s industrial past. This windmill eventually fell into disrepair and was taken down during construction of the Batavia Riverwalk. In 1994, Bob Popeck and Francine McGuire-Popeck led an initiative to bring more windmills home to Batavia—and this new project grew in numbers. In 2013, a total of 18 windmills— including 15 built in Batavia—are on display, including a rare Pearl Steel model produced by the Batavia Wind Mill Company. An additional three Batavia-built windmills now await installation. The following pages provide descriptions of the Batavia-built windmills, organized first by company, beginning with Batavia’s first windmill manufacturer, and then chronologically within each company. This section concludes with three prominent Batavia-area windmills that were not manufactured in Batavia. Two examples are American-style windmills—an Aermotor, manufactured in Chicago, and an Eclipse, manufactured in Beloit, Wisconsin. The final windmill is the Fabyan windmill, the only local example of a European-style windmill. A map shows the location of each windmill. Several buildings from the factory complexes of the three large, nationally known windmill manufacturers are still in use today. Both the U.S. Wind Engine and Pump Company and the Challenge Wind Mill and Feed Mill Company were successfully redeveloped for office and/or commercial use, and the Appleton Manufacturing Company is now the home of the Batavia Government Center. Proud of its heritage, Batavia hosted the International Windmillers’ Trade Fair in 1996 and 2012. In September 2013, the Batavia Public Library presented the first-ever Batavia Windmill Symposium: “Batavia’s Place in Windmill History.” 4 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 13 Kevin Popeck This unique image captures Batavia’s three major windmill companies. The U.S. Wind Engine Model F steel windmill in the foreground is flanked by the Challenge Company smokestack (left) and the Appleton Manufacturing Company. 5 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 14 Wheel arms A VISUAL GLOSSARY OF THE AMERICAN-STYLE WINDMILL Vane (or tail) Blades Solid wheel (or fixed wheel) Wind engine Side vane Platform SOLID-WHEEL WINDMILL WITH VANE Blades— Individual pieces of wood or metal that make up the sections of the wheel. Solid wheel (or fixed wheel) — Catches the wind to operate the mill and controls its speed by adjusting its angle to the wind. Sections of a solid wheel do not fold, but instead remain fixed. Platform — Provides an area on which to stand to do maintenance on the wind engine. Tower Side vane — Regulates the wheel’s speed by pushing the wheel away from increasing winds. Tower— Supports the wind engine and wheel; may vary in height depending on its location in respect to buildings and trees. Vane (or tail) — Points the wheel into the wind. On a solid-wheel windmill, the vane is considered the back of the windmill. Wind engine— Converts the motion from the turning wheel into an up-and-down motion to operate a device at ground level (e.g., a water pump). Wheel arms — Support the blades to form a solid wheel. 6 Amy Spiders PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 15 Wheel section Windmill weight Governor weight Platform SECTIONAL-WHEEL WINDMILL WITHOUT VANE (VANELESS) Governor weight — Slides on a bar; adjusts to control the opening and closing of the wheel sections by the force of the wind blowing on the wheel. Amy Spiders Blades Wheel section— Consists of multiple blades that catch the wind to operate the mill; the wheel is divided into sections that open and close similar to an umbrella, to regulate the speed of the windmill. Windmill weight — Counterbalances the wind engine; directs and points the wheel into the wind; identifies the manufacturer by its shape. On a sectional-wheel windmill, the windmill weight is considered the front of the windmill. 7 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 9/12/13 4:02 PM Page 16 U.S. Halladay Standard —Site to be determined 2 U.S. Model B 3 U.S. Model D 4 U.S. Model E 5 Challenge OK 6 Challenge OK 7 Challenge Dandy 8 10 Challenge Direct Stroke Challenge Direct Stroke Challenge Direct Stroke 11 Challenge Steel 12 Challenge Vaneless Model 1913 13 Challenge 27 14 Challenge 27 15 Pearl Steel 16 17 Appleton Goodhue Power 4 Appleton Goodhue Special 18 Eclipse 19 Aermotor 702 20 Fabyan Windmill 9 8 10 Windmill Location # Future Location 9 18 Harrison St. U.S. Halladay Vaneless 19 6 Pitz Ln. 1 # Mallory Ave. Windmill Booklet 2nd Edition 16 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 17 Washington St. 20 5 13 11 17 12 15 7 1 14 4 8 Houston St. River St. 3 2 9 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor 9/12/13 4:02 PM Page 18 Amy Spiders Windmill Booklet 2nd Edition 10 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 19 U.S. HALLADAY STANDARD WINDMILL Circa 1860s–1920s Manufactured by: U.S. Wind Engine and Pump Company Location on Map: Site to be determined Donated by: Dale Stigers of Milan, Illinois Owned and Maintained by: City of Batavia The Halladay Standard holds an important place in windmill history. Daniel Halladay invented and patented this self-governing windmill in 1854. It was the first commercially successful American windmill that could control its own speed of operation. Self-governing windmills increase or decrease their surface area exposed to the wind in response to its velocity. The windmill’s wheel is divided into sections that open and close in a motion similar to that of an umbrella. The Halladay Standard’s sectional wheel was developed in the mid-1860s, in a change from the original design, which used large paddleshaped blades. This windmill’s large red, white, and blue wooden vane keeps the mill facing into the wind. Halladay Standard windmills were available in a variety of sizes. The wheels on “farm size” mills ranged from 10 to 14 feet in diameter. The company also produced “railroad size” Halladay Standard windmills, whose wheels ranged from 14 to 30 feet in diameter. In 1854, the Connecticut manufacturer Halladay, McCray and Company— soon renamed the Halladay Wind Mill Company— first manufactured the original style of this windmill. Daniel Halladay, Henry McCray, and John Burnham were partners in the firm. By 1857, Burnham had moved to Chicago and established the U.S. Wind Engine and Pump Company to distribute the windmills to the Midwestern and Great Plains markets. In 1863, the U.S. Wind Engine and Pump Company purchased the Halladay Wind Mill Company and moved the manufacturing plant to Batavia. The company manufactured windmills in Batavia until the plant closed during World War II. Halladay Standard windmills are uncommon today, but once they were used widely throughout the Midwest and the Great Plains. A 10-foot diameter Halladay Standard windmill will be placed in Batavia in the future. 11 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 20 U.S. HALLADAY VANELESS WINDMILL Circa 1880–1890 Manufactured by: U.S. Wind Engine and Pump Company Location on Map: 1 Amy Spiders Donated by: The family of Arthur W. Swanson (1907–1996) in his memory; Swanson was a secondgeneration employee of the U.S. Wind Engine and Pump Company, as well as mayor of Batavia (1961–1969) Owned and Maintained by: City of Batavia The Halladay Vaneless windmill is very similar to the Halladay Standard, except that it uses a counterweight rather than a vane to turn the wheel toward the wind. Vaneless mills, like this one, turn behind the tower while an iron counterweight balances the weight of the wheel so that it can swivel easily at the top of the tower to face changing wind directions. The Halladay Vaneless windmill uses a star-shaped iron counterweight. On this mill, through centrifugal force, the sections of the wheel pivot to regulate their surface area exposed to the wind and in this way govern the speed at which the wheel turns. 12 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 21 Circa 1912–1920s Manufactured by: U.S. Wind Engine and Pump Company Location on Map: Amy Spiders U.S. MODEL B WINDMILL 2 Owned and Maintained by: Batavia Enterprises, Inc. The U.S. Model B is a back-geared steel windmill with a wheel made of curved metal blades. The Model B uses maple or babbitt bearings (a combination of lead, copper, tin, and other metals) that require regular manual lubrication. When the company developed a self-oiling steel windmill in the mid-1920s, it took the place of the Model B. This windmill was designed for use on ranches, so it was built to withstand strong winds. It was most commonly used in the American Southwest. 13 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 22 U.S. MODEL D WINDMILL Circa 1910s Manufactured by: U.S. Wind Engine and Pump Company Location on Map: 3 Amy Spiders Owned and Maintained by: Batavia Enterprises, Inc. The U.S. Model D is a vaneless sectional-wheel windmill that uses a circular iron disc to counterbalance the weight of its wheel so that it swivels easily at the top of the tower to face changing wind directions. The force of the wind causes the wooden sections of the wheel to pivot away from increasing velocities and thus govern its rate of operation. The Model D was the last pattern of wooden vaneless windmills produced by the U.S. Wind Engine and Pump Company. The firm manufactured the Model D through the 1910s but discontinued its production as sales lagged following the crash in agricultural commodity prices following World War I. 14 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 23 Circa 1900s–1920s Manufactured by: U.S. Wind Engine and Pump Company Location on Map: Amy Spiders U.S. MODEL E WINDMILL 4 Donated by: The Swanson family: Arthur, Marian, Dennis, Wayne, and Karyl Owned and Maintained by: City of Batavia The striking Model E windmill greets visitors to Batavia’s Government Center and the Riverwalk. The U.S. Wind Engine and Pump Company based this windmill’s design on the Eclipse windmill, a very popular mill that was developed in 1867 by a company in Beloit, Wisconsin. When that company's patent rights expired in 1901, many other manufacturers began selling almost identical models. Its red, white, and blue paint colors typify the ornamentation that the U.S. Wind Engine and Pump Company used on its mills. This particular 14-foot diameter Model E windmill was shipped from Batavia to a ranch in Campo, Colorado, where it pumped water from a depth of 600 feet. After many years of use, it fell into disrepair until its restoration by a windmill collector in Lamar, Colorado. He placed the restored windmill near the Amtrak railway station in Lamar, where a passenger on a train spotted it and brought it to the attention of Bob Popeck in Batavia. After long negotiation, Popeck arranged the return of the windmill to Batavia. 15 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 24 CHALLENGE OK WINDMILL Circa 1885-1914 Manufactured by: Challenge Wind Mill and Feed Mill Company Location on Map: 5 Donated by: Batavia Historical Society Owned and Maintained by: City of Batavia Location on Map: 6 Amy Spiders Owned and Maintained by: Bank of America In 1885, the Challenge Wind Mill and Feed Mill Company began manufacturing the OK windmill, its first solid-wheel (non-folding) wooden windmill. The company developed this model in response to market pressures to produce a more affordable windmill. The OK became popular throughout the Midwest and the Great Plains. The smaller side vane, parallel to the wheel, pushes the wheel away from increasing winds to regulate its speed of operation, while a weight pulls the wheel back to face the wind more squarely when its velocity decreases. As a direct-stroke windmill, one revolution of the wheel on the OK produces one reciprocating stroke of the pump underground at the water table. All the older mills like the OK required owners to climb the towers to lubricate the bearings regularly, usually about once a week. 16 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 25 Amy Spiders CHALLENGE DANDY WINDMILL Circa 1891–1920s Manufactured by: Challenge Wind Mill and Feed Mill Company Location on Map: 7 Donated by: The family of Arlene J. Nick (1943–1999) in her memory Owned and Maintained by: City of Batavia Introduced in 1891, the Challenge Dandy was the first steel windmill produced by the Challenge Wind Mill and Feed Mill Company. The company developed this steel windmill in response to the all-metal windmill manufactured by a competitor, the Aermotor Company of Chicago. Initially the Dandy was available either painted or galvanized, but soon only the galvanized model was available. The off-center wheel on the Dandy automatically inclines away from increasing winds. Then the weight on a metal lever through linkage draws the wheel back to face the wind more directly when its velocity diminishes. This gives the mill a steady rate of operation and protects it from destruction by high winds. The Dandy was one of several windmills that Challenge displayed at the 1893 World’s Columbian Exposition in Chicago. It was a very popular mill that was used not only throughout the United States but also exported overseas. Challenge continued to produce Dandy windmills even after the later development of the Challenge Steel windmill. 17 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 26 CHALLENGE DIRECT STROKE WINDMILL Circa 1900s–1920s Manufactured by: Challenge Company Location on Map: 8 Donated by: Batavia Jaycees and Jerry Rundle Owned and Maintained by: Batavia Public Library Amy Spiders Location on Map: The Challenge Direct Stroke wooden mill replaced the older Challenge OK solid-wheel mill in the company product line. It could be purchased with either a wooden or steel wheel, depending on the preference of the customer. Its improved bearings required less attention from owners than those on the older Challenge OK mills. 9 Donated by: George Hanus and Aetna Development Corporation Owned and Maintained by: Inland American Real Estate Trust, Inc. Location on Map: 10 Owned and Maintained by: Monroe Group The wheel on the Challenge Direct Stroke mill is set slightly off center. Consequently, this enables it to automatically incline away from increasing winds. 18 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 27 Circa 1906–1927 Amy Spiders CHALLENGE STEEL WINDMILL Manufactured by: Challenge Company Location on Map: 11 Donated by: Batavia Township Owned and Maintained by: City of Batavia The Challenge Steel windmill was the top-of-the-line Challenge windmill from 1906 through the end of World War I. Despite its once widespread use, this model is now rare. The Challenge Steel is back-geared, with an internal gear mechanism, unlike other Challenge windmills. This design protected the gears from the elements and allowed more gear teeth to be engaged simultaneously. On this mill a small side vane pushes the wheel out of high winds by centrifugal force to protect it from destruction. The Challenge Steel windmill was retired when the self-oiling Challenge 27 was introduced in 1927. 19 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 28 CHALLENGE VANELESS MODEL 1913 WINDMILL Circa 1913 Manufactured by: Challenge Company Location on Map: 12 Donated by: Batavia Jaycees and Thomas A. Mair Amy Spiders Owned and Maintained by: City of Batavia The key identifying feature of this rare Challenge Vaneless Model 1913 is the distinctive spear-shaped cast-iron counterweight that bears the words “Model 1913.” The decorative iron piece counterbalances the weight of the wheel. The spear-shaped weight came in various sizes that correponded to the diameter of the wheel. The sections of the wheel pivot to vary the amount of their surface area exposed to changing wind velocities, giving the mill a steady rate of operation. The wooden blades were painted white with red or green tips. The Challenge Vaneless windmill design first appeared in 1912 and continued through the mid-1920s. It was sold throughout the Midwest and Great Plains. 20 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 29 Circa 1927–1940s Manufactured by: Challenge Company Location on Map: Amy Spiders CHALLENGE 27 WINDMILL 13 Donated by: The family of Sarah K. “Sadie” Layland (1911–1992) in her memory, and the Windmill Herald Owned and Maintained by: City of Batavia Location on Map: 14 Owned and Maintained by: Challenge Properties The popular and durable Challenge 27 was the result of a long and difficult process for the Challenge Company in its efforts to design a self-oiling replacement for the Challenge Steel windmill. The first attempt was the Challenge 24, which was manufactured only briefly. The next model was the ill-fated Challenge 26, which had a lubrication defect that forced the company to recall it. In 1927, the Challenge Company introduced the Challenge 27, which proved to be one of the most successful American windmills of the 20th century. It is a self-lubricating windmill with curved steel blades. The vane features a large and distinctive red letter “C” that begins the wording “Challenge 27.” Challenge 27 windmills were used throughout the United States and overseas, and some remain in use even today. The Challenge 27 (map location 13) is currently the only windmill in Batavia that pumps water. 21 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 30 Pearl Steel Windmill Circa 1890s–1900s Manufactured by: Batavia Wind Mill Company Location on Map: 15 Donated by: Batavia Historical Society Lopata Design Owned and Maintained by: City of Batavia Batavia Wind Mill Company existed from the 1890s to the 1900s. This small company manufactured six different windmill models—the Pearl steel, Pearl wood, Batavia power mill, Revolution, Snow, and Success. Francis C. Snow emigrated from England to America in 1853, and lived in Batavia from the mid-1850s until at least 1870. In 1880, Snow lived in Pardee, Kansas, a now-defunct town which, in the 1880s, was the location of a windmill company called F. C. Snow. By the 1890s, Snow had returned to Batavia, where he served as president and treasurer of the Batavia Wind Mill Company. During this same period, his son Thomas Snow was the president of the Challenge Wind Mill and Feed Mill Company (from 1887 until his death in 1903). Since Batavia Wind Mill Company was located on North River Street at the foot of Church Street— the location of the Challenge company—it appears that the castings for the Batavia Wind Mill Company windmills were made at the Challenge foundry. The Pearl steel windmill on display in Batavia has an 8-foot wheel and was used on a farm near Albany, Minnesota. 22 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 Circa 1890s–1910s Page 31 Amy Spiders APPLETON GOODHUE power 4 WINDMILL 4:02 PM Manufactured by: Appleton Manufacturing Company Location on Map: 16 Donated by: Browning Ferris Industries Owned and Maintained by: Golden Corral The Goodhue Power Mill could be used, not only to pump water, but also to provide power to operate feed grinders, wood saws, corn shellers, threshers, and fodder cutters. Appleton manufactured the machines that could be attached to the windmill to adapt it for various uses, including the “Prize” Grinder, the “Common Sense” Wood Saw, the “Badger” Corn Sheller, and the “New Hero” Fodder Cutter. In a good wind, the windmill had the capacity to operate two machines simultaneously. Farmers reported that they were able to operate a grinder and stalk cutter at the same time, or to operate the grinder while the windmill pumped water. Appleton guaranteed that its 13-foot mill had a capacity of grinding 5–10 bushels per hour. Power windmills could be placed on a mast on top of a building to power the machines inside, or could be erected on a standard windmill tower. 23 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 32 APPLETON GOODHUE SPECIAL WINDMILL Circa 1902–1910s Manufactured by: Appleton Manufacturing Company Location on Map: 17 Windmill Donated by: Browning Ferris Industries Tower Donated by: The Hitzeroth family of Plato Center, Illinois Amy Spiders Owned and Maintained by: City of Batavia The Goodhue Special is named for the Goodhue Wind Engine Company, a windmill manufacturer based in St. Charles in the late 1800s. The Van Nortwick family relocated the Appleton Manufacturing Company from Wisconsin to Illinois in 1894. In 1895, the Appleton company acquired the Goodhue company and continued manufacturing Goodhue-style windmills in the now-defunct hamlet of Van Nortwick, north of Batavia, until a fire destroyed the plant in November 1900. The Appleton Manufacturing Company then moved to Batavia, where the Goodhue Special was built. The Batavia Government Center is housed in what remains of the Appleton plant. This windmill features the Appleton-Goodhue colors that led to the marketing slogan “the mill with a good hue… red, white, and blue.” Though produced in large numbers and used on farms throughout the Midwest, the Goodhue Special is a rare survivor today. 24 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 33 Circa 1888–1930s Manufactured by: Fairbanks, Morse and Company Location on Map: Lopata Design Eclipse Windmill 18 Owned and Maintained by: Portillo Restaurant Group In 1867, Reverend Leonard H.Wheeler of Beloit,Wisconsin, developed a solidwheel windmill design, which became one of the nation’s most popular wooden windmill models. In 1873, the Wheeler family, along with investors, formed the Eclipse Wind Mill Company. In 1894, after a 14-year partnership, the Beloit-based company was purchased by Fairbanks, Morse and Company of Chicago. The Eclipse windmill now on display in Batavia, which was manufactured shortly after the turn of the 20th century, is a regular-pattern Eclipse windmill with a 10-foot wheel. Regular-pattern Eclipse windmills were available in wheel sizes ranging from 81⁄2 to 16 feet.The Eclipse windmill’s simple design worked so well that the company made few adjustments to it for 50 years, from 1888 to the 1930s. In 1901, patent rights for the Eclipse windmill entered the public domain, and many competing companies began manufacturing nearly identical windmills with interchangeable parts. For example, the Model E, manufactured by the U.S.Wind Engine and Pump Company of Batavia, was patterned closely after the Eclipse. 25 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 34 AERMOTOR 702 WINDMILL Circa 1933–1960s Manufactured by: Aermotor Company Location on Map: 19 Donated by: Tanguay-Burke-Stratton Amy Spiders Owned and Maintained by: RREEF Management Co. The story of Aermotor Company begins, in part, in Batavia. In 1882, Thomas O. Perry, an engineer at U.S. Wind Engine and Pump Company, began conducting experiments using a wind machine in a controlled environment to test the effectiveness of various windmill designs. The company, however, refused to use the resulting engineering recommendations, and Perry left the company. In 1888, he co-founded Aermotor Company in Chicago. Aermotor windmills set the standard for steel windmills, and many other manufacturers imitated their design. Aermotor windmills were popular because they were economical and long-lasting. Within 20 years of the company’s inception, Aermotor windmills accounted for approximately half of the country’s windmill sales. President Lyndon B. Johnson owned several Aermotor 702 windmills on his Texas ranch. Batavia’s Aermotor 702 windmill was relocated from its original spot on the William Moore farm in Batavia, near Western Avenue and McKee Street. An old Standard Oil advertisement showed this exact windmill at its original Batavia location. 26 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 35 Circa 1875–1876 Built by: Louis Backhaus and Friedrich Brockmann Location on Map: Amy Spiders FABYAN WINDMILL 20 Owned and Maintained by: Kane County Forest Preserve District The Fabyan windmill is the only European-style windmill in the Batavia area. It was built in 1875–1876 by German craftsmen Louis Backhaus and Friedrich Brockmann in York Center, Illinois, on a site in presentday Lombard. Colonel George Fabyan purchased the windmill in 1915 for approximately $8,000. A crew dismantled the windmill and moved it to Fabyan’s Riverbank estate, where a Danish millwright named Rasmussen oversaw its reconstruction. The process took 19 months. In 2005, the Kane County Forest Preserve District rededicated the windmill after its restoration by Lucas Verbij, a Dutch millwright. As a European-style windmill, its operation requires the work of a miller, who attaches canvas sails to the windmill’s sail bars to catch the wind. The miller adjusts the mill to face the wind, and to keep the sails turning at a safe and efficient speed. The inside of the Fabyan windmill contains equipment to grind and store grain.While the basement contains a bakery, it is unclear whether the oven was used, due to a design flaw in the oven flue. This landmark, 5-story smock mill with a stage, which stands 68 feet tall, was listed on the National Register of Historic Places (as “Dutch Mill”; 79000843) on 4 June 1979—and was featured on a U.S. postage stamp in 1980. 27 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 36 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 37 LEARN MORE ABOUT WINDMILLS Books and Other Sources American Windmills: An Album of Historic Photographs by T. Lindsay Baker. Norman, Okla.: University of Oklahoma Press, 2007. Blades in the Sky:Windmilling through the Eyes of B. H.“Tex” Burdick by T. Lindsay Baker. Lubbock, Tex.: Texas Tech University Press, 1992. “Fabyan Windmill” [brochure]. Geneva, Ill.: Kane County Forest Preser ve District, n.d. A Field Guide to American Windmills by T. Lindsay Baker. Norman, Okla.: University of Oklahoma Press, 1985. A Guide to United States Patents for Windmills and Wind Engines, 1793–1950. Compiled by T. Lindsay Baker. Edited by A. Clyde Eide. Watford, UK: International Molinological Society, 2004. The Wind at Work: An Activity Guide to Windmills by Gretchen Woelfle. Chicago: Chicago Review Press, 1997. Windmill Weights by Milt Simpson. Newark, N.J.: Johnson & Simpson Graphic Designers, 1985. Published in association with the Museum of American Folk Art, New York. Windmill Weights: Pictured—Identified by Rick Nidey and Don Lawrence. Boise City, Okla.: Don Lawrence, 1996. Windmillers’ Gazette: A Journal for the Preservation of America’s Wind Power History & Heritage. Quarterly; Winter 1982—. Edited by T. Lindsay Baker. P.O. Box 507, Rio Vista, TX 76093-0507. www.windmillersgazette.org Windmills and Windmill Weights by Donald E. Sites. North Benton, Ohio: O’Brock Windmills; Meade, Kan.: Friesen Windmill & Supply, 1994. Windmills of the West: Rural America’s Most Important Invention by David R. Stoecklein and Jack Goddard. Hailey, Idaho: Stoecklein Photography & Publishing, 2009. Continued 29 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 38 Research Centers, Museums, and Organizations Batavia Public Librar y; Batavia, Illinois www.BataviaPublicLibrar y.org Batavia Histor y www.BataviaHistor y.org Batavia Depot Museum and Gustafson Research Center; Batavia, Illinois www.BataviaHistoricalSociety.org Mid-America Windmill Museum; Kendallville, Indiana www.midamericawindmillmuseum.com American Wind Power Center and Windmill Museum; Lubbock, Texas www.windmill.com Shattuck Windmill Museum; Shattuck, Oklahoma www.shattuckwindmillmuseum.org International Molinological Society www.molinology.org 30 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 39 (630) 879-3480 www.BataviaPublicLibrary.org/Foundation ONLINE DONATIONS: www.MyBatavia.org 31 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 40 Illinois Public Library Per Capita Grant awarded by the Illinois State Library, a Department of the Office of the Secretary of State JESSE WHITE Secretary of State & State Librarian 32 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 41 (630) 879-8220 www.BataviaPublicLibrary.org/Friends 33 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 42 34 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 43 Thank you for your interest in our history. Where Tradition and Vision Meet. (630) 454-2000 www.cityofbatavia.net 35 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 44 Since 1959, offering family style fun for everyone! From go-karts to roller skates and batting cages to laser tag, come out and have some FUNWAY FUN! Funway Ultimate Entertainment Center (630) 879-8717 • www.funway.com Batavia Enterprises, Inc., a property management company in Batavia, manages properties throughout the Fox River Valley, including sites in Batavia, St. Charles, Geneva, West Chicago, and Elburn. We offer new and historical buildings for lease in all five categories of the rental market: residential, commercial, office, warehouse, and manufacturing. Building on Tradition for over 50 years 36 140 First Street • Batavia, IL 60510 • (630) 879-3680 • www.bataviaenterprises.com PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:02 PM Page 45 History occurs on a daily basis. 155 Houston Street • (630) 406-5274 www.BataviaHistoricalSociety.org www.BataviaParks.org www.BataviaHistory.org 37 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:03 PM Page 46 Batavia’s collection of historic windmills was designated as an Historic Mechanical Engineering Landmark in 2013 by the American Society of Mechanical Engineers. Mechanical Engineering Heritage Collection Self-Regulating Windmills,1863–1951 Landmark # 254 (Batavia, Illinois) Historic Mechanical Engineering Landmarks are existing artifacts or systems representing a significant mechanical engineering technology. They generally are the oldest extant, last surviving examples typical of a period, or they are machines with some unusual distinction. Landmarks, sites, and collections of historic importance to mechanical engineering are designated by ASME through its History and Heritage Landmarks Program, which began in 1971. Landmark status indicates that the artifact, site, or collection represents a significant step forward in the evolution of mechanical engineering and is the best known example of its kind. A plaque is presented for display, a commemorative brochure is prepared, and a roster is kept to promote long-term recognition and preservation efforts. 38 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:03 PM Page 47 CHALLENGE DOUBLE HEADER WINDMILL Harden Foundation The last known surviving example of a Double Header power mill, manufactured in Batavia by the Challenge Wind Mill and Feed Mill Company in 1892, is located on the Harden Estate in Salinas, California. According to T. Lindsay Baker in A Field Guide to American Windmills, “the Challenge Double Header is one of the most impressive of all the windmills ever produced in America.” Designed for power purposes, this mill employs two large wind wheels, fore and aft its head, to produce the actual power, and two small, solid wheels on either side to keep the two large wheels into the wind. The large wheels, which rotate in opposite directions, are of the sectional design, with sections of blades pivoting out of high winds to regulate the speed of the wheels. The Harden Foundation (www.HardenFoundation.org) restored the rare Challenge Double Header windmill and historic mill buildings on the Harden Estate. This particular Double Header, with sectional wheels that are 30 feet in diameter, supplied power to operate millstones, a grain elevator, water pump, and woodworking shop. PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor Windmill Booklet 2nd Edition 9/12/13 4:03 PM Page 48 PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor