foam stations section index - Williams Fire and Hazard Control

FOAM STATIONS
FOAM STATIONS
FOAM STATIONS
SECTION INDEX
Hydro-Foam™ Monitor Stations Overview........................................................ I2
Standard Hydro-Foam™ Monitor Stations 3”, 350-750GPM........................... I3
High-Flow Constant Pressure Hydro-Foam™ Ranger™
Monitor Stations 4”, 250-1,500 GPM............................................................... I4
Drum Kit & Double Drum Kit............................................................................... I5
Transportable Foam “Tote” - 265 Gallon (1000 Liter) Capacity..................... I6
“Minuteman” Foam Hose Reel Station............................................................... I7
“Minuteman II” Foam Hose Reel Station with
Low Flow Hydro-Foam™ Monitor.................................................................... I8
“Minuteman III” Foam Hose Reel Station with
Medium Flow Hydro-Foam™ Monitor.......................................................I9-I11
Continuous Flow Hose Reel Station...................................................................I12
Hose Reel Foam Station-Bladder Tank Style - 40 Gallon.............................. I13
Quick Attack Foam Cart...................................................................................... I14
Oscillating Monitor Foam Station................................................................I15-I16
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FOAM STATIONS
FOAM STATIONS
Hydro-Foam™ Monitor Stations
*Available in 30 gallon, 55 gallon, 265 gallon containers
Product Application
Firewater monitors are normally installed, or otherwise made available for exposure protection throughout industrial facilities that process
and/or inventory flammable liquids. When employed for water application, they can also serve a dual purpose and be used for applying foam for
vapor suppression and/or spill fire protection. Firewater monitors are easily converted to this dual “foam/water” application through the use
of a separate/dedicated foam reservoir and a Hydro-Foam™ Nozzle installed on each monitor.
HYDRO-FOAM™ MONITOR STATIONS PROVIDE THE FOLLOWING
ADVANTAGES over Handline Hose Stations utilizing Inline Eductors.
Hydraulic Efficiency
Hydro-Foam™ Monitors operate effectively at lower inlet pressures, when compared to handline nozzles used in conjunction with inline
eductors.
Inline eductors require a nominal 35% of the available water inlet pressure in order to proportion foam. This pressure drop, when combined
with the pressure loss through the delivery hose to the nozzle, translates into required inlet pressures of approximately 50 psi greater than what
is needed for Hydro-Foam™ monitors to operate.
Fire Fighting Capability
Hydrocarbon spill fires require a minimum nominal foam application density of 0.1 gpm per sq. ft. Therefore, a 100 gpm handline has the
capability of controlling and suppressing approximately 1000 sq. ft. of flame surface area. Scaled up, a 500 (750, 1,000) gpm foam water monitor
has the capability of controlling and suppressing 5 (7.5, 10) times the flame surface area versus that of a 100 gpm handline nozzle.
Operator Safety
Monitors flowing between 500 and 1,000 gpm have an effective range which is about 3 times farther than that of a 100 gpm handline. This
greater projection of foam or water translates proportionally into more safety for the operator. In addition, when the monitor nozzle is adjusted
to the “FULL FOG” position the higher volume of foam or water provides proportionally more cooling for the operator. Also, (as opposed to
handlines) monitors can be set up and adjusted - then temporarily left unattended, if necessary.
For US and Foreign Patent and Trademark information, please refer to page IP2
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FOAM STATIONS
FOAM STATIONS
Hydro-Foam™ Monitor Stations
Product:
Standard Hydro-Foam™ Monitor Stations 3”, 350-750 GPM
General:
Hydro-Foam™ Monitor Stations are recognized as the standard for front-line fire prevention/suppression foam application systems. They are used extensively in hydrocarbon processing and petrochemical plants throughout the world. Hydro-Foam™ Monitor Stations are typically installed in high-hazard/
high value areas such as process units, tank farms, truck loading racks, rail terminals and marine facilities.
Because of their inherent ease of operation, Hydro-Foam™ Monitor Stations, when used by trained
operators and fire fighters, have assisted in the significant reduction of industrial fire losses.
Description:
Complete Standard Hydro-Foam™ Station with 3” waterway monitor. 1% or 3% proportioning up to 750 gpm. System consists of:
Standard Spectrum Monitor, 3” cast brass with tiller bar manual controls; Hydro-Foam™ Medium Body Brass Nozzle and Drum Kit. Monitor
with either a 3” ASA 150# flanged base, or a 4” ASA 150# flanged base.
Hydro-Foam™ STATION COMPONENTS
Hydro-Foam™ Monitor Station Consists of:
1. Hydro-Foam™ Nozzle with Flex Hose
2. Spectrum Monitor
3. Drum Kit
4. ThunderStorm® ATC Drum
By simply opening two valves (for water and foam control),
ThunderStorm® ATC is easily and safely proportioned and
delivered to either cover unignited fuel spills or to apply onto
flammable/combustible liquid fire.
ThunderStorm®
AFFF/ATC
Standard HYDRO-FOAM™
MONITOR STATIONS
with LW Nozzles
Standard HYDRO-FOAM™
MONITOR STATIONS
with LWNS Nozzles
Foam Duration
(minutes)
Model
Flow rate
@100PSI
Foam
Proportioning
HMS-350-1
350 gpm
1%
15
HMS-350-3
350 gpm
3%
5
HMS-500-1
500 gpm
1%
11
HMS-500-3
500 gpm
3%
3.5
HMS-700-1
700 gpm
1%
7.5
HMS-700-3
700 gpm
3%
2.5
Model
Flow rate
@100PSI
Foam
Proportioning
Foam Duration
(minutes)
HMS-500NS-1
500 gpm
1%
11
HMS-500NS-3
500 gpm
3%
3.5
HMS-750NS-1
750 gpm
1%
7.3
HMS-750NS-3
750 gpm
3%
2.4
For US and Foreign Patent and Trademark information, please refer to page IP2
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FOAM STATIONS
FOAM STATIONS
Hydro-Foam™ Monitor Stations
Product:
High-Flow Constant Pressure Hydro-Foam™ Ranger™
Monitor Stations 4” 250-1,500 GPM
General:
Hydro Foam™ Monitor Stations are recognized as the standard for front-line
fire prevention/suppression foam application systems. They are used extensively in
hydrocarbon processing and petrochemical plants throughout the world. HydroFoam™ Monitor Stations are typically installed in high-hazard/high value areas such
as process units, tank farms, truck loading racks, rail terminals and marine facilities.
Because of their inherent ease of operation, Hydro-Foam™ Monitor Stations, when
used by trained operators and fire fighters, have assisted in the significant reduction of
industrial fire losses.
Description:
Complete High-Flow Constant Pressure Hydro-Foam™ Station with 4” waterway monitor.
Constant metering 1% or 3% proportioning through the entire nozzle. Flow range — 250-1500 gpm. System consists of: Ranger™ HF Series
Aluminum Nozzle and Drum Kit. 4” ASA flanged base.
By simply opening two valves (for water and foam control),
ThunderStorm® ATC is easily and safely proportioned and delivered to either cover unignited fuel spills or to apply onto flammable/combustible liquid fire.
Hydro-Foam™ Station
Components
“High Flow” Hydro-Foam™ Monitor Station
Consists of:
1. HF-Ranger™ Automatic Hydro-Foam™ Nozzle with Flex Hose
2. Spectrum Monitor - 4”
3. Drum Kit
4. ThunderStorm® ATC Foam Concentrate Drum
ThunderStorm®
AFFF/ATC
“High Flow” Hydro-Foam™ Monitor Stations
Model
Flow Range
Flow Rate @100PSI
Metered Proportioning
HMSR 1.0-1
250-1000 gpm
1000 gpm
1%
HMSR 1.0-3
250-1000 gpm
1000 gpm
3%
HMSR 1.5-1
250-1500 gpm
1500 gpm
1%
HMSR 1.5-3
250-1500 gpm
1500 gpm
3%
For US and Foreign Patent and Trademark information, please refer to page IP2
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FOAM STATIONS
FOAM STATIONS
Hydro-Foam™ Monitor Station Accessories
Product:
Drum Kit & Double Drum Kit
Description:
A “Drum Kit” is the link between any Hydro-Foam™ Nozzle and an atmospheric foam
tank. The standard drum kit consists of: flexible reinforced clear foam pick-up hose; foam
concentrate valve, pvc, quarter-turn ball type; rigid pvc concentrate pick-up tube (“stinger”);
pressure/vacuum vent. Custom configurations can also be provided for use with totes, or
larger atmospheric foam tanks. Specify model and flow rate of Hydro-Foam™ Nozzle and
length of hose (if other than 8’ ) that Drum Kit is to be used with.
Double Drum Kit is used to connect two (2) drums or tanks to a Hydro-Foam™ Nozzle, and consists of: pvc tee; two
(2) flexible hoses; one (1) 90˚ pvc elbow; two (2) foam concentrate control valves, pvc, quarter-turn ball type; two (2) pvc “stingers”;
and two (2) pressure/vacuum vents.
Drum Kit
Double Drum Kit
Standard Drum Kits
Double Drum Kits
DKSB
Small Body LW Nozzle
DDKSB
Small Body LW Nozzle
DKHF
Medium Body HF Elkhart Nozzle
DDKHF
Medium Body HF Elkhart Nozzle
DKMB-O
Medium Body Original Style LW Nozzle
DDKMB-O
Medium Body Original Style LW Nozzle
DKMB-N
Medium Body New Style LWNS Nozzle
DDKMB-N
Medium Body New Style LWNS Nozzle
DKBB-R
Ranger™ HF Nozzle
DDKBB-R
Ranger™ HF Nozzle
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FOAM STATIONS
FOAM STATIONS
Hydro-Foam™ Monitor Station Accessories
Product:
Transportable Foam “Tote”
265 Gallon (1000 Liter) Capacity
Description:
All Hydro-Foam™ Monitor Stations can now be supplied with
ThunderStorm® ATC transportable foam totes. 265 gallons of ThunderStorm®
ATC concentrate is included with each tote. The larger foam concentrate
capacity of the Tote matches up ideally with High Flow “Ranger™” HydroFoam™ Monitor Stations. Molded cross-linked, high density polyethylene
tank is equipped with: reinforced metal enclosure; carbon steel base with fork
lift channels; threaded top inspection hatch; valved (2” cam-lock) pvc fill/drain
bottom fitting. Optional pressure/vacuum vent is provided when used in conjunction with Hydro-Foam™ Monitor Station.
265 GAL
TOTE
*Available in 30 gallon, 55 gallon, 265 gallon containers
For US and Foreign Patent and Trademark information, please refer to page IP2
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
“Minuteman” Foam Hose Reel Station
Description:
Fixed, self contained hose reel foam station features a built-in foam concentrate storage tank and
a 95 GPM (or 60 gpm) 1% (or 3%) foam eductor with water bypass. Includes a 60 gallon stainless
steel foam concentrate storage tank, complete with: pressure/vacuum vent; 6” fill opening, capped; .75”
drain plug; lifting eyes; rigid concentrate pick-up line to tank bottom. Continuous flow hose reel is
equipped with 100 feet of 1.5” hard rubber hose and a constant flow 95 gpm (or 60 gpm) fog/straight
stream nozzle. Equipped with brass water inlet manifold. Red polyurethane paint finish.
6”
Model
Model
601
Model
951
Minuteman
Hose
603
Reel Model
Stations
Model 953
Flow @ 150 PSI
60 gpm
95 gpm
60 gpm
95 gpm
Propor tioning
1%
1%
3%
3%
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FOAM STATIONS
FOAM STATIONS
“Minuteman II” Foam Hose Reel Station
with Low Flow Hydro-Foam™ Monitor
Description:
Similar to the standard “Minuteman Hose Reel Station“, but with the added advantage of preplumbed self educting 150/225 gpm Hydro-Foam™ Monitor Nozzle. Enables the fire-fighter to knock
down the fire from a distance prior to committing via the hoseline. Monitor and hoseline can be used
separately or simultaneously with foam or water. System is equipped with a 2” Spectrum “Mini-Monitor”
with Small Body Hydro-Foam™ Nozzle. System proportions at 1% and/or 3%. Features a built-in
foam concentrate storage tank and a 60 gpm (or 95 gpm) 1% (or 3%) foam eductor with water bypass.
Includes a 60 gallon stainless steel foam concentrate storage tank, complete with: pressure/vacuum
vent; 6” fill opening, capped .75” drain plug; lifting eyes; rigid concentrate pick-up line to tank bottom.
Continuous flow hose reel is equipped with 100 feet of 1.5” hard rubber hose and a constant flow
60 gpm (or 95 gpm) fog/straight stream nozzle. Equipped with brass water inlet manifold. Red polyurethane paint finish.
Model #
150/601
150/951
150/603
150/953
225/601
225/951
225/603
225/953
Handline Flow
@150PSI
60gpm
95gpm
60gpm
95gpm
60gpm
95gpm
60gpm
95gpm
Monitor Flow
@100PSI
150
150
150
150
225
225
225
225
Propor tioning
1%
1%
3%
3%
1%
1%
3%
3%
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
“Minuteman III” Foam Hose Reel Station
with 3” Hydro-Foam™ Monitor
Description:
Similar to the standard “Minuteman Hose Reel Station“, but with the added
advantage of a pre-plumbed self educting 350/500 gpm Hydro-Foam™ Monitor
Nozzle. Enables the fire-fighter to knock down the fire from a distance prior to committing via the hoseline. Monitor and hoseline can be used separately or simultaneously with foam or water. System is equipped with a 3” monitor with Hydro-Foam™
Nozzle. System proportions at 1% and/or 3%. Features a built-in foam concentrate
storage tank and a 60 gpm (or 95 gpm) foam eductor with water bypass. Includes a 60
gallon stainless steel foam concentrate storage tank, complete with: pressure/vacuum
vent; 6” fill opening, capped .75” drain plug; lifting eyes; rigid concentrate pick-up line to
tank bottom. Continuous flow hose reel is equipped with 100 feet of 1.5” hard rubber
hose and a constant flow 60 gpm (or 95 gpm) fog/straight stream nozzle. Equipped
with brass water inlet manifold. Red polyurethane paint finish.
3” MONITOR
56”
Monitor Shut Off Valve
19”
Water By-Pass Valve
Model #
350/601
350/951
350/603
350/953
500/601
500/951
500/603
500/953
Handline Flow
@150PSI
60gpm
95gpm
60gpm
95gpm
60gpm
95gpm
60gpm
95gpm
Monitor Flow
@100PSI
350
350
350
350
500
500
500
500
Propor tioning
1%
1%
3%
3%
1%
1%
3%
3%
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
Foam Hose Reel Station with 55 Gallon ThunderStorm™
ATC 1 x 3 AR/AFFF Foam Drum
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
Foam Hose Reel Station with Medium Flow Hydro-Foam™ Monitor/Nozzle &
55 Gallon ThunderStorm™ ATC 1 x 3 AR/AFFF Foam Drum
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
Continuous Flow Hose Reel Stations
Description:
Spectrum Continuous Flow Hose Reel Stations provide instant, single-person operation of
fire fighting hose streams. Only the amount of hose required is unreeled, providing a quicker and
potentially safer fire prevention/suppression operation. Continuous Flow Hose Reels are designed
for use by trained fire personnel and are typically installed in areas that require supplemental (foam/water) fire protection for: covering small
flammable liquid spills; initial intervention fire fighting; or “mopping up” after flame knockdown. Station components include: continuous flow
reel; booster hose; handline AFFF (water) nozzle.
Continuous Flow Hose Reel
Carbon steel construction. Manual wind with ductile iron “straight-in” swivel inlet connection and quick release brake. Finished with red
polyurethane.
Booster Hose
High quality hose for either water or foam solution service. Rigid mandrel construction produces a reinforced, round, non-collapsible
hose, providing efficient flow, yet also the flexibility required for proper handling during emergencies. Includes cast brass, rocker lug expansion
ring couplings.
I.D.
1.5
Min Bend Radius
8.5”
Maximum W.P.
150 psi
Tube
Black EPDM Rubber
Pressure Safety
Factor
4:1
Cover
Red EPDM RubberWrapped
Impression
O.D.
1.98”
Reinforcement
High Tensile Textile Tire Cord
Piles
Approx. Weight
81 lb. per 100ft.
Temp Range
-40º to 180º F
AFFF (Water) Nozzle
Industrial grade fog/straight stream nozzle. Cast Brass construction. U.L. listed for both Class A & Class B fires. Rated 60 gpm @ 100 psi,
narrow fog pattern. Includes twist shut-off (not to replace valve on hose reel inlet).
Model No
Hose
Capacity
A
B
C
D
E
F
G
H
BHR 1.5-100
100’
25
26.5
20
11
30
12
27
14
BHR 1.5-200
200’
25
26.5
34
11
44
12
41
14
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
Hose Reel Foam Station-Bladder Tank Style - 40 Gallon
Description:
The Bladder Tank Handline Hose Reel Foam System provides versatile, initial fire intervention
and can easily be operated by one person. Foam System requires no external power source, other
than a pressurized water source. The system consists of the following components:
PRESSURE VESSEL- Bladder Type ASME carbon steel, 200 psi w.p. pressure vessel, 40 gallon
nominal capacity. Mounted on carbon steel support saddles.
INTERNAL BLADDER- Buna-N nylon impregnated, mullen burst pressure of 800 psi. Body
seams are vulcanized with 1” overlap. Bladder outlets are one piece molded rubber (vulcanized to
bladder body).
PROPORTIONER- 2,” (1% or 3%) threaded ratio controller, cast bras construction.
CONTINUOUS FLOW HOSE REEL- Carbon steel construction with rim rewind and hand
brake. Booster hose 1.5” x 100 ft. coupled 1.5” M/F NH brass AFFF non-air aspirating brass nozzle
(K-Factor=6) with full fog to straight stream adjustment.
PIPE, VALVES AND FITTINGS- in contact with foam concentrate are constructed of brass and
bronze. Water inlet ball valve is constructed of cast bronze body with stainless steel ball and teflon seat. Foam solution piping is schedule 40
carbon steel.
FINISH- one rust resistant prime coat. One finish coat of red polyurethane.
COMPONENTS:
1. 40 Gallon, 200 psi Bladder Tank
2. Propor tioner
3. Rim rewind hose reel with 100’
of 1.5” hard rubber hose
4. Pressure relief valve
5. Concentrate shut-off valve
6. Concentrate fill plug
7. Water vent valve
8. Concentrate vent valve
9. Water drain valve
Model- Bladder Tank
Foam Hose Reel
Station
Nozzle Flow
@100 psi
Proportioning
40 gallon tank
60 gpm
1% / 3%
PRODUCTS 409-745-3232
Approx. Foam
Duration
1%
66 minutes
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3%
22 minutes
Approximate
Weight
300 lb.
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
Quick Attack Foam Cart
Description:
More than a portable monitor, the Quick Attack foam cart can easily be operated by
one person. Ideal for spill fires in chemical plants and flammable liquid storage areas. A
single mobile unit can be used to protect several different remote hazard areas. Unlike
eductor style foam stations this unit operates effectively and proportions foam even at
low water inlet pressures, down to 75 psi. Foam stream projects from monitor approximately 50 ft. at 70 psi inlet pressure (straight stream in still air). Equipped complete with:
supply hose, 2” x 100 ft. coupled 1.5” NH; brass Spectrum “Mini-Monitor;” pre-plumbed
self-educting brass Hydro-Foam™ Small Body Monitor Nozzle, rated 150 gpm or 225
gpm @ 100 psi inlet. Stainless steel 35 gallon capacity foam concentrate storage tank is fitted with fill opening, pressure vacuum vent and drain
valve. 15” semi-pneumatic wheels. Specify 1% and/or 3% proportioning. Red vinyl Quick Attack cover is available as an option.
Model
Quick Attack Foam
Cart
Nozzle rating GPM
@100 psi
Approximate foam
duration in minutes
Proportioning
QA-150-1
150
7.7
1%
QA-150-3
150
3.85
3%
QA-225-1
225
7.6
1%
QA-225-3
225
5.2
3%
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Product:
Oscillating Monitor Foam Station
Description:
A completely self contained foam storage, proportioning and delivery system.
Ideal for truck loading racks, process areas and marine terminals. The Spectrum
Model 4 Water Powered Oscillating Monitor is fitted with a Hydro-Foam™ selfeducting nozzle which draws foam concentrate directly from the storage tank via a
flexible pick-up tube with fire resistant flexible sheathing. For higher flow applications the Spectrum Model 4 High Flow Oscillating Monitor is used in conjunction
with a Ranger™ Series (Fixed K or constant pressure) Hydro-Foam™ Aluminum
Nozzle. 1% or 3% fixed or selectable nozzle. 4” 150# ASA flange inlet. Tank trim
includes: 6” fill; pressure/vacuum vent; tank drain, capped; rigid PVC concentrate
pick-up tube to sloped tank bottom.
Model
Foam Tank
(gallons)
Nozzle Flow
GPM @ 100
psi
Model 4
Oscillating
Monitor
Nozzle Size &
Material
OFS-110-350
110
350
30
OFS-165-350
165
350
45
10
Medium Flow
Medium Body, Brass
15
Medium Flow
Medium Body, Brass
OFS-220-350
220
350
63
21
Medium Flow
Medium Body, Brass
OFS-330-350
330
OFS-110-500
110
350
93
31
Medium Flow
Medium Body, Brass
500
21
7
Medium Flow
Medium Body, Brass
OFS-165-500
OFS-220-500
165
500
33
11
Medium Flow
Medium Body, Brass
220
500
44
14
Medium Flow
Medium Body, Brass
OFS-330-500
330
500
66
22
Medium Flow
Medium Body, Brass
OFS-165-700
165
700
22
7
Medium Flow
Medium Body, Brass
OFS-220-700
220
700
31
10
Medium Flow
Medium Body, Brass
OFS-330-700
330
700
47
15
Medium Flow
Medium Body, Brass
OFS-220-1000
220
1000
22
7
High Flow
Ranger™, Aluminum
OFS-330-1000
330
1000
33
11
High Flow
Ranger™, Aluminum
OFS-220-1250
220
1250
17
6
High Flow
Ranger™, Aluminum
OFS-330-1250
330
1250
26
9
High Flow
Ranger™, Aluminum
OFS-220-1500
220
1500
15
5
High Flow
Ranger™, Aluminum
OFS-330-1500
330
1500
22
7
High Flow
Ranger™, Aluminum
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Approx Foam
Duration/ minutes
1%
3%
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FOAM STATIONS
FOAM STATIONS
Self Contained Foam Systems
Oscillating Monitor Foam Station
BILL OF MATERIALS
No.
Req’d
Description
1
1
6” FOAM FILL
2
1
FOAM PICK-UP TUBE
3
1
4FT. FIRE RESISTANT FOAM PICK-UP HOSE
4
1
4”-150# R.F. FLANGE-WATER INLET
5
1
SPECTRUM OSCILLATING MONITOR, MODEL 4
6
1
ATMOSPHERIC AFFF TANK (C.S. OR S.S.)
7
1
DRAIN, PLUGGED
8
1
STANDARD RED ENAMEL FINISH
9
1
HYDRO-FOAM™ SELF EDUCTING NOZZLE
10
1
.75” PRESSURE RELIEF VENT
TANK DATA
Hydro-Foam™ NOZZLE DATA
GALLON
A
B
C
D
E
Medium Body Brass
“Ranger™” Aluminum
Fixed K
110
25
20
24
5.75”
48
165
37
20
24
5.75”
48
350 GPM @ 100PSIG
1000 GPM @ 100PSIG*
220
48
21
25
5.75”
48
500 GPM @ 100PSIG
1250 GPM @ 100PSIG*
330
48
34
36
16.75”
48
700 GPM @ 100PSIG
1500 GPM @ 100PSIG*
*Oscillation limited to 90˚ ARC
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