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HOMAG double end tenoners
HOMAG double end tenoners Profile types HOMAG multi rip saws Andreas Lorenz, Lorenz HOMAG Group Engineering © HOMAG Group Overview Advantages of HOMAG double end tenoners Overview: O i P Profile fil ttypes Overview: HOMAG throughfeed multi rip saws HOMAG Group Engineering I Flooring solutions © HOMAG Group 2 Advantages of HOMAG double d bl end d tenoners t © HOMAG Group Advantages of HOMAG double end tenoners Performance classes FPR 220 O Optimat ti t Multifunctional machine at an affordable price FPR 260 profiLine fiLi Entry-level machine in vibration reducing construction FPR 500 profiLine fiLi Economical solution to meet every conceivable need FPR 600 powerLine Li To meet stringent demands of flexibility and performance HOMAG Group Engineering I Flooring solutions © HOMAG Group 4 Advantages of HOMAG double end tenoners Most important advantages 1 Infeed system HOMAG Group Engineering I Flooring solutions © HOMAG Group 5 Advantages of HOMAG double end tenoners Infeed system Fix fence in combination with spring loaded rollers guarantee a tension free infeed of (even banana shaped) planks Guiding along the fence until clamping between chain from bottom and pressure beam from above. HOMAG Group Engineering I Flooring solutions © HOMAG Group 6 Advantages of HOMAG double end tenoners Infeed system driven infeed belt belt, adjustable spring force adjustable t tension i free f ! chain plank while infeed plank before milling plank after milling chain h i fix fence, adjustable pressure beam p milling motor HOMAG Group Engineering I Flooring solutions © HOMAG Group 7 Advantages of HOMAG double end tenoners Infeed system (option driven belt) Infeed with driven belt and spring loaded rollers to feed the planks into the machine (driven with same feed speed as the chain) Æ prevents friction at the infeed Æ guarantees long life cycle of the chain pads HOMAG Group Engineering I Flooring solutions © HOMAG Group 8 Advantages of HOMAG double end tenoners Infeed system (cross machine) Inclined moving magazine-wall in front of the cross machine Æ In crash situation a lifting bar is going up inclined in order not to clamp the plank under the front wall HOMAG Group Engineering I Flooring solutions © HOMAG Group 9 Advantages of HOMAG double end tenoners Most important advantages 2 Machine frame HOMAG Group Engineering I Flooring solutions © HOMAG Group 10 Advantages of HOMAG double end tenoners Machine frame Low vibrations by solid machine frame design Big columns with huge adjustment ranges for milling motors Æ Perfect for tongue & groove AND click profiles (every motor can take any position, no matter if milling from top or bottom or swiveled) HOMAG Group Engineering I Flooring solutions © HOMAG Group 11 Advantages of HOMAG double end tenoners Most important advantages 3 Transport system HOMAG Group Engineering I Flooring solutions © HOMAG Group 12 Advantages of HOMAG double end tenoners Transport system “W2“ chain “W1“ chain Standard chain min. width 138 mm min. width 75 mm min. width 57 mm HOMAG Group Engineering I Flooring solutions © HOMAG Group 13 Advantages of HOMAG double end tenoners Transport system High precision rolling block-link chains for save, accurate, straight and tension free guiding of the planks through the machine Chain pads with rubber surface Æ Strong gg grip p on the p plank while throughfeed Æ Create ne scratches on plank su ace surface HOMAG Group Engineering I Flooring solutions © HOMAG Group 14 Advantages of HOMAG double end tenoners Transport system High precision rolling block-link chains for save, accurate, straight and tension free guiding of the planks through the machine Chain pads with rubber surface Æ Strong gg grip p on the p plank while throughfeed Æ Create ne scratches on plank su ace surface Option: Magnetic chain Æ Less wear Æ Higher Hi h ffeed d speeds d possible ibl HOMAG Group Engineering I Flooring solutions © HOMAG Group 15 Advantages of HOMAG double end tenoners Transport system Pressure beam from above by a driven belt system with spring loaded rollers HOMAG Group Engineering I Flooring solutions © HOMAG Group 16 Advantages of HOMAG double end tenoners Transport system (Option: Roller pressure shoes) In the area of the milling motors additional roller pressure shoes from top for holding down the plank on the chain for accurate profiling quality HOMAG Group Engineering I Flooring solutions © HOMAG Group 17 Advantages of HOMAG double end tenoners Transport system Different designs of transport systems to meet all requirements Complete design for transporting planks without creating scratches Perfect for profiling of even finished planks ((necessary y for p production of square q edge g p products)) HOMAG Group Engineering I Flooring solutions © HOMAG Group 18 Advantages of HOMAG double end tenoners Most important advantages 4 Milling units HOMAG Group Engineering I Flooring solutions © HOMAG Group 19 Advantages of HOMAG double end tenoners Milling units Huge adjustment ranges vertically and horizontally Flexible swiveling of each milling motor Æ Perfect for tongue g &g groove AND click profiles (every motor can take any position, whatever is necessary for any kind of profile) HOMAG Group Engineering I Flooring solutions © HOMAG Group 20 Advantages of HOMAG double end tenoners Milling units Suction hoods designed individually to tools for perfect milling accuracy Long life time of tools, hoods designed individually for the chip flow of every tool separately Æ no “multiple hogging” of chips as they can not circle in the suction hood Milling motors with flange diameter of 40 mm, capable for hydro bushes for clamping p g of tools, or optional p HSK interface HOMAG Group Engineering I Flooring solutions © HOMAG Group 21 Advantages of HOMAG double end tenoners New: Random length end tenoner Cross profiling of flooring planks with random length 6 - 8 motor positions Æ Perfect for tongue & groove AND click profiles Auxiliary equipment such as bevel lacquering or tongue application for 5G or 5G-S profiles possible HOMAG Group Engineering I Flooring solutions © HOMAG Group 22 Advantages of HOMAG double end tenoners New: Random length end tenoner Plank dimensions: Length: 1 - 8 ft (290 - 2.440 mm) Width: 2 1/4 - 10 in (57 - 254 mm) 1/ - 1 in (6,5 - 25 mm) Thickness: 4 Sanded or lacquered plank surfaces Running face down or face up Also so designed des g ed for o p profiling o go of handscraped a dsc aped and distressed planks HOMAG Group Engineering I Flooring solutions © HOMAG Group 23 Overview: P Profile fil ttypes © HOMAG Group Profile types Length: e.g. Uniclic Tooling HOMAG Group Engineering I Flooring solutions © HOMAG Group 25 Profile types Cross: e.g. Välinge 5G Tooling HOMAG Group Engineering I Flooring solutions © HOMAG Group 26 Profile types Cross: e.g. Välinge 5G-S 5G-S HOMAG Milling unit 5G-S Clip insertion Integrated in HOMAG double end tenoner HOMAG Group Engineering I Flooring solutions © HOMAG Group 27 Profile types Click Profiles – The future for EWF and solid Quick and easy installation of hardwood floors Lower total cost for installation 20 % mechanical locking systems for engineered wood in North America (incl. imports), 80 % in Europe (Okt. 2011) Even E solid lid wood d flflooring i iis capable bl ffor click li k profiles fil Solid wood p profile with plastic sock Universal p profile for solid and engineered wood flooring HOMAG Group Engineering I Flooring solutions © HOMAG Group 28 Profile types Click Profiles – The future for EWF and solid Trend is very clear with increasing volumes off locking l ki products, d t and d that th t means the th market k t should convert to floating and mechanical locking at the same time!* * Niclas Håkansson, Välinge's CEO, FCN October 10/17, 2011 © HOMAG Group HOMAG Group Engineering I Flooring solutions 29 Overview: HOMAG throughfeed th hf d multi lti rip i saws © HOMAG Group HOMAG multi rip saws Function principle of longitudinal ripping and crosscut dividing Raw board Multi rip saw with transport rollers Crosscut saw with cam chain HOMAG Group Engineering I Flooring solutions © HOMAG Group 31 HOMAG multi rip saws FSL 310 FSL 320 HOMAG Group Engineering I Flooring solutions © HOMAG Group 32 HOMAG multi rip saws FSL 360 FSL 420 HOMAG Group Engineering I Flooring solutions © HOMAG Group 33 HOMAG multi rip saws FSL 324 HOMAG Group Engineering I Flooring solutions © HOMAG Group 34 HOMAG throughfeed crosscut saws FSQ 310 FSQ 380 HOMAG Group Engineering I Flooring solutions © HOMAG Group 35 HOMAG Group Engineering Fl i solutions Flooring l ti © HOMAG Group
