Swiming Pool Installation Manual

ECOMATIC® ESR-ESC
Installation manual
CompassPools swimming pool®
Swimming pool®
1
IMPORTANT NOTICE:
This installation guide must be followed in detail. The task of the installer is to adapt this installation
guide, to the particular site situation.
Compass Pools Ltd is not responsible for any guarantee against damage caused by non-expert assembly
or due to lack of care or instruction infringement.
Special precautions will be necessary where complicated soil conditions, such as unstable ground, high
water table, clay or sloping surfaces are found. The installer must check the ground conditions and undertake any steps to prevent subsequent damage.
In every installation, provision in the form of an external sump/shaft must be made for the removal of
ground water, both during and after installation to prevent damage to the pool structure.
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Swimming pool®
CONTENTS
1. Marking out
4
2. Installation guide
5
2.1. Excavation
5
2.2. Foundation
5
2.3. Placing of the pool
9
2.4. Drainage outlet and sump / shaft
10
2.5. Backfilling the pool
10
2.6. Adjusting the stairs height
12
2.7. Concrete ring-beam
12
2.8. Fitting the edging stones
13
2.9. Important warning
13
3. Bi-Luminite repair instructions
16
4. Maintenance guide
18
5. Winterising of Compass Ceramic Pools
20
Swimming pool®
3
Marking out
1. MARKING OUT
The Pool location is to be determined and marked out using 8 profiles.
Using string lines, position the profiles as shown.
(Dimensions are specific to each pool model)
POOL
The dotted lines denote the pool position; the dashed lines show the over dig.
Once the pool is set out and square, determine a finished floor level datum reference point.
This may either be a stake driven firmly into the ground, or an existing, non-movable object that exists on site at
the finished level of the ground
If the pool edge is to be under copingstones or slabs, a further datum point for the top of pool may be an advantage.
Note: these datum points and profiles are to remain in place throughout the duration of the
installation, so should be positioned in a safe location on the site.
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Swimming pool®
Installation GUIDE
2. INSTALLATION GUIDE
2.1. Excavation
The basis for correct installation of the pool is to carry out all excavation work according to the specified dimensions as precisely as possible.
During construction work the pit bottom must always be thoroughly checked and measured to avoid later possible repairs. Incorrectly made up ground may create cavities as it settles. Where necessary we are willing to
advise how best to proceed.
It is necessary to take care and not to allow the loose earth to fall into the bottom of the excavation. To avoid this,
any earth on the side walls that may collapse must be removed and trimming work should be done manually. To
avoid later breakdown, cover the walls with polythene sheeting.
Over dug areas must be refilled using backfill materials, not earth. Even solid ramming of earth
(i.e. wacker plate) does not provide suitable stability and subsequent damage may occur to the
installation.
Dimensions: see particular scheme / model data sheet
2.2. FOUNDATION
Before placing the foundation, a geo-textile fabric should be spread. The geo-textile fabric
should cover the whole pit, bottom as well as walls. This prevents the penetration and migration of gravel into the earth.
Filling material:
Pool base: river gravel, washed, granularity 8 to16mm thickness up to 20cm except around the
MDX main drain where it should be 35cm. This kind of fill, if properly placed, will tamp itself
down.
To prepare the base, lay two parallel guide bars, lengthways, in the bottom of the pit. Using river gravel as support, position the bars either side of where the pool base will sit and adjust to the correct height and gradient.
The bars must be set out parallel and square for accurate levelling.
After repeatedly checking dimensions, carefully distribute the river gravel between the bars. Take care not to
move the guide bars. Carry out the distribution of the river gravel from the shallow end of the pit toward the
deep end. Using a suitable beam, the river gravel can be graded off, taking care not to produce upward bows,
or cavities in the floor.
If in doubt, please contact us.
By means of a levelling rod or a string, check the finish for humps or cavities over the whole area. Use washed
river gravel with granularity 8 to16mm.
Leave the guide bars in the ground. They will serve as reference points during the levelling of the pool and can
be removed later.
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Installation GUIDE
CAUTION!
1. Secure and cover the pit walls to prevent earth from falling down.
2. If too much earth has been excavated, do not put it back into the pit.
3. Always put geo-textile fabric on the bottom and walls of the pit.
4. Place guide bars precisely according to the dimensions.
5. Check all dimensions several times.
6. Take the edging stone thickness into consideration for the datum. Correctly observe the
required level/depth.
7. Use only river gravel with specified granularity.
8. Ensure no humps or cavities are present in the gravel base.
9. Leave guide bars in the underlayer.
Example: too much earth excavated
Geo-textile fabric
Too much excavated earth, fill only with river gravel
Example: tracing of guide bars
Guide bars
Level with gravel
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Swimming pool®
Installation GUIDE
Example: levelling the bottom
Guide bars
Guide bars
Example:)
Correctly prepared
Underlayer
Gravel base
20 cm high,
completely levelled
Line marked by spray
pool bottom beginning/
stairs side intersection
Line marked by spray
Pool bottom end/
skimmer side intersection
The string is parallel with the upper edge of the pool and is approximately 20 cm distance from the pool rim
Swimming pool®
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Installation GUIDE
ASSEMBLY OF COMPONENTS
It is recommended to connect the pool fittings whilst the pool is out of the ground.
These connections are divided into 3 groups:
A) Cleaning system Vantage + related pipes
B) Pool components (Skimmer, returns, etc.)
C) Components for spa jet system (as extras)
A) Preparation of the Vantage cleaning system:
I
Determine the place of the automatic distribution valve.
I
Cut and prepare the pipes for the floor fittings, for later connection of pipework.
B) Components mounted into the pool:
The skimmer is to be secured using the screws provided and a suitable sealant.
Pool inlets are to be secured using a suitable sealant and the back nut provided.
Any excess sealant, which squeezes out from the fittings is to be removed.
C) Components of Spa Jets (as extra):
Select location for jets approximately 20cm above the seat area. Drill through using a hole cutter, then on the
outside face of the pool, grind flat around the hole to ensure a good seal around the fitting. Seal the jets as with
the inlets, using a suitable sealant.
Various massage jets can be installed as desired. A separate circulation pump should drive the jets.
NOTE:
8
I
All joints, which are to be in the ground, should be additionally secured using a suitable sealant.
I
Stand the pool on tyres [or other suitable material] to protect the Vantage fittings from pressure.
Swimming pool®
Installation GUIDE
2.3. PLACING OF THE POOL
Note: Personnel safety is of paramount importance. Always appoint a safety supervisor to
ensure no one enters an area where a suspended load is a hazard.
Lower the pool together with built-in components by means of a lifting mechanism (crane), until it gently touches
the prepared pit base. Mark the position of the Vantage fittings, using a spray. Then lift the pool and make cavities
for the Vantage fittings in the gravel: Hole size 20 x 20 x 20 cm. MDX drain is 45 x 45 x 35 cm.
Finally place and level the pool. Check the level several times.
Example: Wrongly placed pool
River gravel
cavities
Example: Correctly placed pool
River gravel
no cavities
Here the pool was placed
correctly.
River gravel
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Installation GUIDE
2.4. DRAINAGE OUTLET AND SUMP/SHAFT
Compass pools are always fitted with a hydrostatic safety valve, which opens above atmospheric pressure and
prevents lifting of the pool by underground flooding.
A drainage sump/shaft is obligatory and is part of the warrantee to prevent the undermining of the underlayer and lifting of an empty pool. If natural drainage on the land is not available, a drainage system and a pump
are also required.
To secure proper drainage the offtake has to be deeper than the lowest part of the pool with a gravel filled channel from the pool base to the drain point.
It is necessary to cover the bottom of the offtake and the sump with geo-textile fabric.
drain
tubing
Geo-textile
Gravel
Pump
Geo-textile
I
Never empty the pool until the level of water in the sump is checked and all water drained.
I
Never leave the pool without water for a long time (max. 1 day)!
Now, connect the pool pipework. When pipe joints are dry, begin filling the pool. Carry out backfilling
simultaneously with the filling of the pool.
2.5. BACKFILLING THE POOL
A well-tried method is backfilling the pool with gravel. Due to the easy mobility of gravel and the possibility of material movement, it must be mixed dry, with cement. (approx. 15:1)
Before you start to backfill the pool, ensure that it is properly placed (level) and the height (datum) is correct.
Firstly, support four corners with backfill substrate to prevent the pool from moving.
Then, starting at the deep end, maintain the backfill level at 15cm – 30cm below the pool water level.
Care must be taken to ensure the backfill reaches all contours of the pool.
Heavy or excessive “tamping” can cause walls to bow and is unnecessary.
Check longitudinal pool walls for straightness.
With the help of a string line, you can check whether the internal rim of the pool is straight. Take care to have
the internal rim of the pool absolutely straight. If a pool cover is to be fitted, the pool internal edges must be
straight.
IMPORTANT!
Backfill exclusively manually and take care to backfill equally.
Fill the pool simultaneously with water as stated above.
Use only river gravel of stated granularity.
Be particular careful to fill contours of pool correctly (such as under steps etc.).
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Swimming pool®
Installation GUIDE
On the last 20 cm of backfill to the upper pool rim, a reinforced concrete ring-beam is to be cast.
gravel
earthwork
in corners
gravel
earthwork
in corners
WARNING:
When backfilling, take care to have the same height of gravel at both sides so the pool does not
get into a slanted position. Always backfill equally around the pool in layers approximately 30 cm
thick. Pack the gravel manually with the help of a wooden beam with a thickness of 8 – 10 cm.
Do not over pack as the sides may bow inwards.
GRAVEL 8to16mm
washed
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Installation GUIDE
2.6. ADJUSTING THE STAIRS HEIGHT
Because of the fact that the stairs are reinforced it is not likely that they will drop when the pool is filled with water.
For safety’s sake check the height of the pool’s rim several times during filling.
When you reach the lower stair during backfilling check it accurately. If necessary, lift it slightly by means of a
long piece of wood used as a jack and fill in such a way that the stair side will not drop lower than the level of
the pool.
Distribute the gravel
well under the stair
2.7. CONCRETE RING-BEAM
The last 20 cm to the pool rim is filled with lightly reinforced concrete, which serves as a ring-beam. This secures the pool rim‘s necessary strength and also serves as a base for edging stones. The beam should be approximately 30 cm wide. Use concrete with fine granularity and only light reinforcement. To make sure that the
reinforcement does not protrude into the pool, maintain a minimum distance of approximately 5 cm. Take
care to fill all contours and bows completely. The surface of the ring-beam must be smoothly finished.
The ring-beam has to dry out for approximately 30 days. After drying, you will need to lay the stones / tiles
of your choice on a mortar bed. This height must be allowed for when preparing the ring-beam.
Concrete Ring Beam
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Swimming pool®
Installation GUIDE
2.8. FITTING THE EDGING STONES
The edges of your pool are provided with a non-slip layer at the factory. That is why it is not necessary to put
edging stones on the pool’s brim.
The ring-beam has to dry out for approximately 30 days. After drying, you will need to lay the stones / tiles
of your choice on a mortar bed. This height must be allowed for when preparing the ring-beam.
Once the ring-beam has dried out well, put the tiles / stones of your choice around the pool and cut them according to the pool shape. Take care that the projection over the pool’s rim fits well to the edge of the pool. Take
care to have equally large joints. Stretch a string on the longitudinal side of the pool to line up the edging stones
on the internal side of the pool.
The edging stones are laid on the concrete ring-beam with the help of a special adhesive. Joints or gaps are filled
with a pointing material.
2.9. IMPORTANT WARNING
OBSERVE THE FOLLOWING ITEMS!
1. Read the Installation guide thoroughly. The pool will be inspected by us on delivery, despite this; the strict
observation of assembly instructions is a contractual obligation.
2.
At all steps, observe the installation instructions as accurately as possible. Waiting time of the delivery vehicle
or additional work by ourselves caused by non-observation of the installation instructions will be charged accordingly.
3.
Check all measurements several times.
4.
Warning: The size of the excavation is approximately 40 cm larger that the pool. Skimmers, delivered by us
overlap 60 cm. This has to be taken into consideration when excavating
5.
Use only gravel of specified granularity.
6.
The gravel bed must be completely flat. There must be no humps or cavities. Check it as accurately as possible by a leveling plank or stretched string line. Take means to prevent disturbing the gravel after leveling (do
not walk on it, falling earth, dogs, cats and other animals, etc.)
7.
Use a string guide parallel to the upper side of the pool at a 20 cm distance from the pool’s rim.
8.
Ensure you mark the height level (datum). Take the additional height created by the thickness of stones into
consideration.
9.
Advance arrangements must be made to meet the delivery on arrival. If the site is difficult to locate, a suitable
alternative meeting point should be advised, where you will meet the delivery and escort to site. On the day of
delivery. Telephone contact details must be given to inform you about possible delays of delivery * etc.
11.
All electric installation has to be performed by a qualified electrician according to current regulations.
*In this respect we would like you to note that a significant delay could occur due to traffic, weather and technical
circumstances, e.g. excessive height / width of the transport. escort delays. Increased expenses caused by these
cannot be claimed.
Good underlayer preparation as well as good cooperation during the delivery helps you to avoid trouble and eventual
cost increases or additional expenses. We will always try to solve any difficulties as soon as possible and find solutions, which correspond to technical requirements.
Caution: the pool must not be completely empty for a long time (max. 1 day). The pool needs pressure and
back-pressure so as not to lose its internal tension.
Swimming pool®
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Installation GUIDE
POOL INSTALLATION
Delivery to the building site
Buffer storing of assembled parts
Preparation & marking
of pipes for cleaning system
Marking of assembled components – position (inlet jets, light, jets, etc.) and assembly
14
Other assembled components
Skimmer adjustment
Pool hoisting
Preliminary position of the pool
and marking of Vantage elbows
Lift the pool then cut out holes
20 x 20 x 20 cm
Pool positioning and leveling
Fix the pool
check level
begin filling and backfilling
Swimming pool®
Installation GUIDE
Shaft (if necessary)
Preparation of pool pipe work
Assembly of distribution valve
Assambly of distribution valve
Pool plant equipment
Base finish, concrete ring-beam
Completed pool
Swimming pool®
15
Bi-Luminite™ repair instructions
3. BI-LUMINITE™ REPAIR INSTRUCTIONS
Required tools and materials:
I
A felt tip pen or a pencil to mark the place of a repair.
I
A drilling machine with a metal grinding wheel or a grinder.
I
Abrasive paper - Granularity 150
Granularity 320 for wet and dry grinding
Granularity 600 for wet and dry grinding
Granularity 1200 for wet and dry grinding
I
Polishing paste for glass fibres
I
Basic layer from vynilester, coloured
I
Colourless gel coating Gel coat Bi-Luminite™ containing pigments
I
MEKP hardening agent
I
Acetone
I
A paper glass for mixing components
I
A wooden scoop
I
Wooden spits
Repair Procedure
Mark out all defective places with a felt tip pen or a pencil, thus avoiding the possibility that some
scratches may be forgotten. (As some scratches may be covered with a fine dust during grinding, we
might forget about them.)
Mount the metal grinding wheel to a drilling machine or a grinder. Grind a V-shaped opening over the
scratch into the Bi-Luminite™ layer, until the undamaged part becomes visible. Only seldom does
the cut need to be deeper than up to the basic colour layer, as scratches occur mainly on the surface.
(See the following Figure 1)
Figure 1
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After the scratch has been removed by a V-shaped opening with a width of 2-3 mm, the original Gel coat layer
has to be ground out using an abrasive paper with granularity of 150 on each side, approximately 100 mm
around the place of the repair.
If the opening depth reaches the anti corrosive layer, this area has to be painted again. A primer and a 2% hardening MEKP are used for that. First, stir the hardening agent with primer thoroughly and then apply a coating of
the primary colour to the place of the repair, using a wooden stick with a pointed end.
16
Swimming pool®
Bi-Luminite™ repair instructions
Figure 2
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×ãÕèÝâÛÊ£¹
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ÄæÝáٔ×ãàãéæ”×ãÕèÝâ۔ʣ¹
µâèÝ×ãææãçÝêٔàÕíÙæ”Ê£¹
After the prime colour coating has hardened, stir colourless Bi-Luminite™ Gel coat gel together with a 2% hardening agent MEKP thoroughly. As this mixture hardens very fast, stir only very small quantities at one time (approximately 25mm in a paper cup). Use a scoop and apply the coating mixture Bi-Luminite™ into the V-shaped
opening in a thicker and wider layer than the original layer had been (see Figure 3).
Continue applying along the opening, allowing the coloured pigments to distribute in the colourless Gel coat gel
and the original structure form on the repaired area.
Figure 3
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àÕíÙæ”Ýç”èÜÝ×ßÙæ”èÜÕâ”Ýèç”çéææãéâØÝâÛç
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Note: The reason why the repaired area has to be filled with a thicker and wider layer is that the coating, having
hardened completely, shrinks by 5% to 10% on average. The more time left for hardening, the better the
result (approximately 2-3 hours).
Use abrasive paper with a granularity of 150 to grind places filled with Bi-Luminite™ to its original thickness.
Try to grind as little of the original surface around the opening as possible.
Then use the abrasive paper with a granularity of 320 for dry and wet grinding, then 600 and finally 1200. Polish
the repaired area until the surface is shine. Finally polish it with a special polishing agent for fibreglass, until it is
brightly polished.
Note: Sometimes there are several hairline scratches next to each other. The above-described procedure can
also be used in this case, as an almost invisible repair can be made with it.
Swimming pool®
17
Maintenance guide
4. MAINTENANCE GUIDE
In order to guarantee high water quality proper disinfection and filtration of the pool water is required.
The pool water pH must be regulated.
The pH value
The pool water pH value represents the most significant parameter for equipment general settings.
The automatic regulation of the Ecomatic ESC-pH-System must be monitored on the LED display.
The acid tank must be filled at all times.
Along with the automatic regulation the value should be checked with a pH-meter or by using measuring strips once a week.
The pool water pH value should be between 7.0 – 7.2.
Filtration
The pool water filtration is carried out by a sand quick filter.
This filter traps debris and mud at its surface. If a certain degree of sand filter contamination is
reached, the filter becomes impervious and water cannot be filtered properly.
Therefore regular sand filter cleaning by a reverse flushing is required every fortnight, to keep the filter
and pool water free from impurities.
Approximate time required for the filtration: - at least 8 hours every day , including 5 hours of continuous filtration.
In case of a heavy contamination by leaves, dust or mud, it is necessary to continue filtration until the
water clears up.
Disinfection
The pool water disinfection is performed automatically by means of a built-in salt water system. The
system uses electrolysis to produce modified environmentally-friendly chlorine in the form of hypochlorite from the salt water. In the event that the device displays a very low level of salt, it is necessary to increase the salt content. Although the disinfection unit operates automatically, sometimes
calcification of electrodes may occur. Calcified electrodes can be cleaned by immersing them in
hydrochloric acid or in a common decalcifier.
Along with the automatic regulation the chlorine level must be additionally checked with a testing kit
or by using a testing strip. The proper chlorine level varies around the value of 2.0 ppm, that is 2 g
per a cubic meter of water.
Setting Water Values
Regular monitoring of these values ensures the optimum water quality during the entire bathing season.
18
Swimming pool®
Maintenance guide
REQUIRED MAINTENANCE:
Monitoring Water Level and Circulation
The water level should reach the middle part of the skimmer. If the level drops, it is necessary to
increase it. If the skimmer is jammed with leaves and impurities, it needs to be taken out and emptied.
Cleaning Forefilters and Circulation pump
It is necessary to disconnect the electric power supply that leads to the sand filter pump. Close the
inflow and outflow eye-ball valves by adjusting the lever laterally to the pipe. The pump filtering cap
opens. A forefilter basket that catches large impurities is situated under the cap. Take the basket out
and clean it. Then replace it, setting it in the same position as before. When replacing the basket, set
it properly, so that it locks into place. Clean and mount the o-ring. Then mount the cap preventing it
from jamming and tighten it, however be careful not to overtighten it.
Now the o-ring between the pump body seals the pump. Open the pump closing eye-ball valves and
check the water for leakage. Eventually you can tighten the body cap for better sealing.
Now you can switch the power back on.
Winterising and Putting into Operation
Winterising of the pool requires special knowledge because of the danger of frost. It needs to be
performed by a trained specialist. Also putting the pool into operation in spring requires a trained
specialist.
Service Contract
The service is provided by a company ... within a distance of 30 kilometers from your location.
To those customers who live further away we offer our service staff who work on an hourly basis.
Please, keep in mind that travelling time is also charged on an hourly rate. The kilometreage rates are
added to the final sum.
Compass Manufacturing accepts no warranty, should the maintenance, winterising and putting the
pool into operation in spring not be performed by specialists or should it be performed by another
company.
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19
Winterising of Compass Ceramic Composite Pools
5. WINTERISING OF COMPASS CERAMIC COMPOSITE POOLS
(For equipment, where the filtration is located below water)
Winterising is performed in two steps for Compass Ceramic Pools with the Vantage cleaning
system:
A) Standard winterising (filtering equipment, intake nozzles, bottom drain, etc)
B) Winterising of the Vantage bottom cleaning system
A) Standard winterising (filtering equipment, intake nozzles, bottom drain, etc)
Recommended procedure:
I Close the skimmer pipe valve (two-way valve).
I Set the six-way valve on the filter to the „discharge“ position and discharge the pool to a
height of 70 cm under the pool edge level (switch circulation pump on).
I Switch the circulation pumps off, close the suction pipe valve at the bottom, and open the
skimmer valve (two-way valve) again, and suck the skimmer (leave circulation pump on until
air can be seen in the sight hole). Then switch the pump off immediately.
I Open all two-way valves in the plant room simultaneously, allowing the water from the pipes
leading to the plant room to drain into the pool (open the pump strainer basket cap, if necessary).
I Drain the pump (open the draining screws on the strainer basket).
I Drain the sand filter (open the screw on the filter bottom).
I Loosen the pressure meter on the Vantage distributor head and after a certain time, when the
head has been drained, tighten it back.
I Drain the nozzles that clean the bottom at the last step, which is located above the water
surface by means of a manual pump (drilling machine pump or suchlike. Then close the nozzle drain watertight with a cap. When putting the pool into operation in spring, replace the
cap with the nozzle again.
I Open a draining valve in the draining shaft for the air whirlpool.
I Loosen massage nozzles and drain out the water inlet by means of a manual pump.
I Add an anti-algae agent to the remaining water in the pool.
B) Winterising of the Vantage bottom cleaning system
The following steps are recommended for the proper winterising of a Vantage system in composite ceramic
pools:
This operation does not substitute the standard winterising procedure, but is performed instead or additionally
to it.
20
I
Close all pipes leading to the pool accessories and drain them all out.
I
Remove the cap of the Vantage distribution valve or other valves by loosening the inner tension ring
and lifting the cap upwards.
Swimming pool®
Winterising of Compass Ceramic Composite Pools
Remove the cap
Plug with a screw
One-way valve
Central opening - pump discharging
6 satellite poses with compressed air
I Remove the components of the Vantage valve body. Store them in a dry and clean place until they are
to be used again in spring.
I Remove possible return valves for water discharge and store them together with the other components.
I Place a plug on each opening of the distribution valve in the direction towards the pool and secure its
position with a screw.
I Blow the pipe off in the direction of the pool by means of an air valve on the plug.
I Continue blowing out the pipes and blow out all the plugs in the direction of the pool.
I As soon as a sufficient amount of air has passed through the nozzle during blowing out, an air lock
occurs.
I Repeat this procedure until all openings have been properly blown out.
I The draining of the central connection of the Vantage distribution valve and pipes in the direction of the
filter is performed by the discharge of the pumps and their valves.
I Add a pool antifreeze agent to each pipe if necessary.
I Wipe the valve bearing and body clean and dry, and remount and secure the upper cap.
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NOTES
22
Swimming pool®
NOTES
Swimming pool®
23
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