We Got You Covered! - Pittman Industrial Marketing
Transcription
We Got You Covered! - Pittman Industrial Marketing
Made In U.S.A. 2011 Productivity Packages For Haas Toolroom Lathes From Prototype to Production We Got You Covered! Copyright ® 2011 by Dorian Tool, East Bernard, Texas. All rights reserved. Victory ™ Automatic Thru Coolant Tool Post and Toolholder Kits Hot Chips - Cool Tips! Shoot the coolant exactly where it is needed! No Splash No Waste No Adjustment! Lock the toolholder and coolant is on Release the toolholder and the coolant is off Thru Coolant System on all Toolholders Accepts Industry Standard Toolholders Quick - Clean - Precise Thru-Coolant Boring Bar Toolholder Coolant Connection for Jet-Stream™ Boring Bar Jet-Stream™ Boring Bar Coolant Entry into Toolholder Victory™ Automatic Thru-Coolant Tool Post with Industry Standard Toolholder and Square Shank Tool Coolant Path Jet-Stream™ Coolant outlet (2) Automatic Coolant Valves Jet-Stream™ Coolant Outlet (Coolant Connection to Machine) Jet-Stream™ Square Shank Toolholder Coolant Entry into Toolholder Coolant Path Victory™ Automatic Thru-Coolant Tool Post and Toolholder with Industry Standard Square Shank Tool Inlet Safety Coolant Valve Anti-Rotation Pins & T-Nut Mounting Coolant Path Victory™ Automatic Thru-Coolant Tool Post with Non-Coolant Application Thru Coolant Connector for Jet-Stream™ Square Shank Toolholder 6 Piece Thru-Coolant Productivity Kit Includes: (1) Tool Post and (5) Toolholders Haas Model TL-1 & TL-2 TL-3 & TL-3W TL-3B & TL-4 40278 40280 40276 V35TCHAAS-TP3/4 V40TCHAAS-TP1 V60TCHAAS-TP1-1/2 $1,457.25 $1,819.34 $4,141.83 UPC No. Dorian Productivity Kit Part Number Price 7 Piece CNC Kit Includes: (1) Tool Post and (6) Toolholders Haas Model TL-1 & TL-2 TL-3 & TL-3W TL-3B & TL-4 04192 04193 04195* V35TC-CNC V40TC-CNC V60TC-CNC $1,954.70 $2,342.66 $4,286.26 UPC No. Dorian CNC Kit Part Number Price * 6 Piece Kit. No. 881 Holder not Included. No. V2 Thru-Coolant Turning, Facing & Boring Holder No. V1 Thru-Coolant Turning & Facing Holder VtcThru-Coolant Tool Post VtcThru-Coolant Tool Post (4ea.) No. V1- Thru-Coolant Turning & Facing Holder No. V4-CNC Thru-Coolant Heavy Duty Boring Bar Holder No. V7-71C Thru-Coolant Extra Heavy Duty Cut-Off Holder 6 Piece Thru-Coolant Productivity Kit 7 Piece Thru-Coolant CNC Kit I.D. Threading Bar Sold Seperately (1ea.) No. V4-CNC Thru-Coolant Extra Heavy Duty Boring Bar Holder 1 No. V5 Thru-Coolant Morse Taper Holder No. V881 Thru-Coolant O.D. & I.D. Threading Holder Victory™ Thru Coolant Quick Change Toolholders Haas Machine Model with Victory™ THRU COOLANT Quick Change Tool Post TL1 & TL2 with V35TC TL3 & TL3W with V40TC TL3B & TL4 with V60TC V60TC-1 V35TC-1 V40TC-1 Turning and Facing $135.17 $167.88 $383.71 Holder Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 1-1/2" No.V2: V35TC-2 V40TC-2 V60TC-2 Turning, Facing and $141.72 $178.78 $397.42 Boring Holder Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 1-1/2" No.V4-CNC: No.V1: V35TC-4-CNC V40TC-4-CNC V60TC-4-CNC Heavy Duty $202.93 $243.51 $570.12 Boring Bar Holder Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 2" No.V41-CNC: V35TC-41-CNC V40TC-41-CNC V60TC-41-CNC Extra Heavy Duty $213.93 $270.09 $606.55 Boring Bar Holder Tool Capacity 1-1/4" Tool Capacity 1-1/2" Tool Capacity 2-1/2" No.V41S-CNC: V35TC-41-150-CNC V40TC-41-200-CNC V60TC-41-300-CNC Super Oversized $285.79 $350.05 $760.45 Boring Bar Holder Tool Capacity 1-1/2" Tool Capacity 2" Tool Capacity 3" No.V5: V35TC-5-4 V40TC-5-4 V60TC-5-5 Morse Taper $270.02 $281.75 $463.83 Holder Morse Taper 4 Morse Taper 4 Morse Taper 5 No.V7-71C: V35TC-7-71C V40TC-7-71C V60TC-7-71C Extra Heavy Duty $261.62 $308.58 $434.31 Cut-Off Blade Holder 3/4" Blade 3/4" Blade 1" Blade V35TC-881-OE V40TC-881-OE $230.60 $257.86 On Edge for O.D. Laydown for I.D. On Edge for O.D. Laydown for I.D. V35TC-35 V40TC-35 Drill Chuck $420.93 $448.38 Toolholder Tool Capacity 0" to 1/2" Tool Capacity 0" to 1/2" No.V36: No.V881OE: ID & OD Threading Toolholder No.V35: Laydown Threading Bar Sold Separately V35TC-36 V40TC-36 5C Collet $244.57 $277.77 Holder 5C Collet 5C Collet N/A N/A N/A For tool capacities and other technical or dimensional specifications, refer to our Victory Catalog or call us at 800-627-0266. Specifications and prices subject to change without notice. 2 Super Quick Change Tool Post and Toolholder Kits Built Tough to Perform with Precision, Rigidity and Simplicity! Zero Backlash Anti-Rotation Pins Precise Repeatability within .0001 15º Locking Handle Position Adjustment Industry-Standard Interchangeable Holders Flange Nut Materials, Quality & Workmanship Thrust Washer Locking Handle The tool post body is made from chromium-molybdenum alloy steel, thru hardened, surface treated and xylan coated for protection and durability in machining environments. It is precisely machined and ground with the most advanced technology & precision. NEW Triple Action Wedge Lock System A powerful combination of a downward, outward and inward force simultaneously locking the holder. The patented locking gear and gibs are made from chromium molybdenum alloy steel. The core thru hardness is 40-44 Rc and the surface is Ion-Nitrided to a hardeness 60-64Rc to ensure a long working life and rust resistance under harsh working conditions. Guide Bushing Locking Gear Double Taper Helix Locking Gear Lock Taper Gib The locking handle will lock within 45º of travel and its position can be adjusted in 15º increments. Tool Post Body Wedge Style Sliding Gib 6 Piece SDN Productivity Kit Includes: (1) Tool Post and (5) Toolholders Haas Model TL-1 & TL-2 TL-3 & TL-3W TL-3B & TL-4 40270 40271 40268 SDN35CXAHAAS-TP3/4 SDN40CAHAAS-TP1 SDN60EAHAAS-TP1-1/2 $1065.42 $1321.78 $3164.92 UPC No. Dorian Productivity Kit Part Number Price Locking Gear Angle An anti-rotation system is built into the tool post with anti-rotation pins, which are engaged with a “T” Nut or compound to provide maximum rigidity and stability when performing drilling, boring and heavy roughing operations. Anti-Rotation Pins T-Nut F2 Outward F1 Downward Un-Lock Axis 9 Piece CNC Kit Includes: (1) Tool Post and (8) Toolholders Haas Model UPC No. Dorian CNC Kit Part Number Price TL-1 & TL-2 TL-3 & TL-3W TL-3B & TL-4 01046 01048 01052* SDN35CXA-CNC SDN40CA-CNC SDN60EA-CNC $1564.56 $1883.05 $3757.78 * 8 piece Kit. No. 881 Holder not Included. 2ea. 2ea. (2ea.) No. D2 Turning, Facing & Boring Holder (2ea.) No.D1 Turning & Facing Holder SDN Tool Post SDN Tool Post (4ea.) No. D1 Turning & Facing Holder 6 Piece SDN Productivity Kit 3 (1ea.) No. D4-CNC Extra Heavy Duty Boring Bar holder (1ea.) No. D7-71C Extra Heavy Duty Cut-Off Holder (1ea.) No. D5 Morse Taper Holder 9 Piece SDN CNC Kit (1ea.) No. D4-CNC Heavy Duty Boring Bar Holder I.D. Threading Bar Sold Seperately (1ea.) No. D881 O.D. & I.D. Threading Holder SUPER Quick Change Toolholders Haas Machine Model with Standard Quick Change Tool Post No.D1: Turning and Facing Holder TL1 & TL2 with SDN35CXA TL3 & TL3W with SDN40CA TL3B & TL4 with SDN60EA D35CXA-1 D40CA-1 D60EA-1 $86.65 $107.61 $268.33 Tool Capacity 3/4" Tool Capacity 1" Tool Capacity 1-1/4" D35CXA-2 D40CA-2 D60EA-2 Turning, Facing and Boring Holder $90.85 $114.60 $277.92 Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 1-1/2" No.D4-CNC: D35CXA-4-CNC D40CA-4-CNC D60EA-4-CNC Heavy Duty Boring Bar Holder $139.76 $167.71 $428.34 Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 2" No.D41-CNC: No.D2: D35CXA-41-CNC D40CA-41-CNC D60EA-41-CNC Extra Heavy Duty Boring Bar Holder $152.46 $171.52 $441.41 Tool Capacity 1-1/4" Tool Capacity 1-1/2" Tool Capacity 2-1/2" No.41S-CNC: D35CXA-41-150-CNC D40CA-41-200-CNC D60EA-41-300-CNC $214.72 $263.00 $572.09 Tool Capacity 1-1/2" Tool Capacity 2" Tool Capacity 3" D35CXA-5-4 D40CA-5-4 D60EA-5-5 $175.33 $182.95 $351.38 Morse Taper 4 Morse Taper 4 Morse Taper 5 D35CXA-7-71C D40CA-7-71C D60EA-7-71C $182.38 $209.64 $329.02 3/4" Blade 3/4" Blade 1" Blade D35CXA-881-OE D40CA-881-OE No.D881OE: $167.71 $187.54 ID & OD Threading Toolholder On Edge for O.D. Laydown for I.D. On Edge for O.D. Laydown for I.D. D35CXA-35 D40CA-35 $306.13 $326.10 Tool Capacity 0" to 1/2" Tool Capacity 0" to 1/2" D35CXA-36 D40CA-36 $177.87 $202.02 5C Collet 5C Collet Super Oversized Boring Bar Holder No.D5: Morse Taper Holder No.D7-71C: Extra Heavy Duty Cut-Off Blade Holder Laydown Threading Bar Sold Separately No.D35: Drill Chuck Toolholder No.D36: 5C Collet Holder N/A N/A N/A For tool capacities & other technical or specifications, refer to our SUPER Quick Change Tool Post Catalog or call us at 800-627-0266. Specifications and prices subject to change without notice. 4 QuadraTM Indexing & Quick Change Tool Post & Toolholder Kits The Multi-Patented Tool Post with The Most Advanced Indexing and Locking Technology • 4 Tool Holders Locked Simultaneously • Indexing Repeatability within .00005” • Tool Holder Repeatability within .0001” 24 Super Precise Positioning Ball Bearings every 15º & 2 Pre-Loaded Indexing Pins • From Prototype to High Production Strong - Rigid - Precise! • From Roughing to Finishing O.D. Chamfering Operations 15º Increments To Operate: 4 Locking Cams 4 LOCKING CAMS Combination O.D. & I.D. Operations Push the handle away to release the indexing mechanism, rotate tool post to desired position and then pull the handle to lock the indexing mechanism. For CNC Toolroom Lathes Quick change toolholders are locked independently by individual locking cams. Locking wrench with handle is provided with the tool post. I.D. Turning Operations O.D. Turning Operations 9 Piece CNC Kit Includes: (1) Tool Post and (8) Toolholders 6 Piece Productivity Kit Includes: (1) Tool Post and (5) Toolholders Haas Model UPC No. Dorian Productivity Kit Part Number Price TL-1 & TL-2 TL-3 & TL-3W TL-3B & TL-4 40316 40317 40318 QITP35NHAAS-TP3/4 QITP40NHAAS-TP1 QITP60NCHAAS-TP1-1/2 $1685.60 $2076.13 $4533.68 Haas Model TL-1 & TL-2 TL-3 & TL-3W TL-3B & TL-4 00046 00048 00052* QITP35N-CNC QITP40N-CNC QITP60N-CNC $2336.56 $2838.97 $5373.76 UPC No. Dorian CNC Kit Part Number Price * 8 piece Kit. No. 881 Holder not Included. 2ea. (2ea.) No. 1 Turning & Facing Holder QITP Indexing Tool Post (2ea.) No. 2 Turning, Facing & Boring Holder QITP Indexing Tool Post (4ea.) No. 1 Turning & Facing Holder 6 Piece Quadra Productivity Kit 5 2ea. (1ea.) No. 7-71C Extra Heavy Duty Cut-Off Holder (1ea.) No. 4-CNC Heavy Duty Boring Bar Holder 9 Piece Quadra CNC Kit (1ea.) No. 4-CNC Extra Heavy Duty Boring Bar Holder (1ea.) No. 5 Morse Taper Holder (1ea.) No. 881 O.D. & I.D. Threading Holder I.D. Threading Bar Sold Seperately QuadraTM Quick Change Toolholders Haas Machine Model with QuadraTM Indexing Quick Change Tool Post TL1 & TL2 with QITP35N TL3 & TL3W with QITP40N TL3B & TL4 with QITP60N No.QITPN1: QITP35N-1 QITP40N-1 QITP60N-1 Turning and Facing Holder $135.70 $150.95 $365.76 Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 1-1/2" No.QITPN2: QITP35N-2 QITP40N-2 QITP60N-2 Turning, Facing and Boring Holder $150.95 $167.71 $375.35 Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 1-1/2" No.QITPN4-CNC: QITP35N-4-CNC QITP40N-4-CNC QITP60N-4-CNC Heavy Duty Boring Bar Holder $184.48 $223.61 $486.08 Tool Capacity 1" Tool Capacity 1-1/4" Tool Capacity 2" No.QITPN41-CNC: QITP35N-41-CNC QITP40N-41-CNC QITP60N-41-CNC Extra Heavy Duty Boring Bar Holder $209.64 $265.54 $569.54 Tool Capacity 1-1/4" Tool Capacity 1-1/2" Tool Capacity 2-1/2" No.QITPN41S-CNC: QITP35N-41-150-CNC QITP40N-41-200-CNC QITP60N-41-300-CNC $248.77 $335.41 $717.44 Tool Capacity 1-1/2" Tool Capacity 2" Tool Capacity 3" QITP35N-5-4 QITP40N-5-4 QITP60N-5-5 $188.67 $231.23 $458.54 Morse Taper 4 Morse Taper 4 Morse Taper 5 QITP35N-7-71C QITP40N-7-71C QITP60N-7-71C $218.72 $253.65 $362.37 3/4" Blade 3/4" Blade 1" Blade QITP35N-881-OE QITP40N-881-OE $213.07 $244.44 On Edge for O.D. Laydown for I.D. On Edge for O.D. Laydown for I.D. QITP35N-36 QITP40N-36 $231.99 $276.72 5C Collet 5C Collet Super Oversized Boring Bar Holder No.QITPN5: Morse Taper Holder No.QITPN7-71C: Extra Heavy Duty Cut-Off Blade Holder No.QITPN881OE: ID & OD Threading Toolholder No.QITPN36: 5C Collet Holder Laydown Threading Bar Sold Separately N/A N/A For tool capacities and other technical specifications, refer to our Machine Tool Accessories Catalog or call us at 800-627-0266. Specifications and prices subject to change without notice. 6 Victory™ CNC Quick Change Gang Tool Kits Designed to fully automate your Haas Toolroom Lathe in the simplest and most economical way possible. The Victory™ CNC Quick Change Gang Tool holds up to 10 tools in a linear setup and eliminates the need of stopping the machine to change tools after each operation. NEW Compact Size for Seven Tools C Coolant Nozzle C Coolant Nozzle Standard Size for Ten Tools Dovetail Center Line Dovetail Center Line Ø D1 L L Ø D1 E E A B ØD B ØD Coolant Valve H C.H. H TL-1 & 2 TL-3 With Dorian SDN35CXA,V35tc or QITP35N Tool Post SDN40CA,V35tc or QITP40N Tool Post V35CNCgt-100-7-I V40CNCgt-100-7-I 04355 04358 $1105.10 $1105.10 Gang Tool UPC No. Gang Tool Price B 1.250" 1.250" C 4.500" 4.500" D 1.000" 1.000" E 0.750" 0.750" W 4.000" 4.000" H 3.000" 3.000" L 9.000" 9.000" 7 7 No.of Tools Coolant Valve W Haas Model Gang Tool Description 7 A . C.H W Haas Model TL-1 & 2 TL-3 With Dorian SDN35CXA,V35tc or QITP35N Tool Post SDN40CA,V35tc or QITP40N Tool Post V35CNCgt-100-10-I V40CNCgt-100-10-I Gang Tool Description Gang Tool UPC No. Gang Tool Price 04356 04359 $1963.23 $1963.23 A 1.500" 1.500" B 1.250" 1.250" C 6.250" 6.250" D 1.000" 1.000" D1 1.500" 1.500" E 1.000" 1.000" W 4.000" 4.000" H 3.000" 3.000" L 15.000" 15.000" 10 10 No.of Tools PowerDex CNC Turret Kits Decrease The Payoff Time On Your CNC Lathe By Increasing Its Performance Features • Interfaces directly to Haas CNC Control* • 8-Station Bi-Directional Automatic Indexing** • Fast Indexing Cycles • .0001” Repeatability • Automatic Thru-Coolant System • Meehanite Body, Heavy Duty Construction • Plug-and-Play Installation Kit • Made in USA * Machine Must Have The Additional 8M Code Option Installed Before Interfacing The Turret. ** 3 Phase, 220 VAC power required. Turret Tool Disc Control Box Plug & Play Turret Package Includes: • 8 Position Automatic Turret Quick Connection To Turret • 8 Position Milled Seat Tool Disc • Riser Block 115 VAC Connection To Machine • Control Box • Pre-wired with Quick Connect Cables • Pre-wired for machine connections Riser Block 220 VAC 3 Phase Connection To Machine • Bolts, Pins, Nuts, etc. • Installation Manual with Illustrations • Tool change subprograms on a floppy disc M-Code Relay Connection + M-Fin Connection To Machine Dorian PowerDex Turret Packages for Haas Tool Room Lathes Haas Model TL-1 TL-2 TL-3 TL-3B TL-4 40320 40321 40322 40326 40327 40324 40325 PDEX63N-TL1 PDEX63N-TL2 PDEX63N-TL3 PDEX63N-TL3W PDEX100N-TL3W PDEX100N-TL3B* PDEX100N-TL4* 3/4" 3/4" 3/4" 3/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" UPC No. Dorian Turret Max. Turning Tool Size Max. Boring Bar Size Limits Max. Cutting Diameter To Price TL-3W 8.0" 8.0" 12 3/4" 22" 17" 17" 24" $8,495.00 $8,695.00 $9,495.00 $11,500.00 $19,194.00 $19,194.00 $20,793.00 Optional Accessories: Reducer Bushings Boring Bar Toolholder Options Face Toolholder Options UPC No. UPC No. Description Tool Capactiy Reference Turret Price UPC No. Description Tool Capactiy Reference Turret Price 12110 MSFH-20-75 3/4" PDEX63N $198.00 12025 MSBH-20-125 1 1/4" PDEX63N $291.50 12120 MSFH-32-125 1 1/4" PDEX100N $418.00 12035 MSBH-32-200 2" PDEX100N $544.50 93114 93115 93116 93117 93118 93124 93125 93126 93127 93128 93129 93130 Description THB125-38 THB125-50 THB125-62 THB125-75 THB125-100 THB200-50 THB200-62 THB200-75 THB200-100 THB200-125 THB200-150 THB200-175 OD ID 1 1/4" 1 1/4" 1 1/4" 1 1/4" 1 1/4" 2" 2" 2" 2" 2" 2" 2" 3/8" 1/2" 5/8" 3/4" 1" 1/2" 5/8" 3/4" 1" 1 1/4" 1 1/2" 1 3/4" Price $66.00 $66.00 $66.00 $66.00 $66.00 $90.75 $90.75 $90.75 $90.75 $90.75 $90.75 $90.75 8 High Precision Live Centers Precision General Purpose Live Center High Quality • Long Life • Low Price With a Precision Concentricity of TIR .00015 • High Speed Precision Triple Bearings • The Bearings are Permanently Lubricated • Chromium-Molybdenum Alloy Steel • Surface Heat Treated to 62 Rc and Precision Ground 60º Steel Point Chromium-Molybdenum Alloy Steel surface hardened to 62 Rc and precision ground for strength and durability. Center Shaft makes the maintenance and bearing replacement simple when dismounting. Precision Live Center Precision Lip Seal Prevents penetration of dirt and coolant. High-Precision Needle Bearing supports the extended spindle body. This reduces deflection, increases rigidity and neutralizes vibration. Precision Taper Roller Bearing will sustain heavy radial and axial loads without compromising precision. Full Axial Thrust-bearing load is braced with a large thrust-bearing cage and is supported by the Live Center body. Heavy Duty Live Center Precision Ball Thrust-bearing to minimize friction and build up thrust load. Specifications UPC No. Description Price Morse Taper Weight (lb) Max. RPM Max. workpiece weight (lb) Thrust load (lb) 48202 PLC-PRE -S60-MT3 $261.92 3 2.20 5000 572 1144 48203 PLC-PRE -S60-MT4 $336.24 4 3.50 4000 1078 1320 48204 PLC-PRES60-MT5 $450.21 5 7.70 3000 1672 1430 48205 PLC-PRES60-MT6 $857.32 6 17.60 2500 3388 3300 High Quality • Long Life With a Precision Concentricity of TIR .00015 • High Accuracy • Four High Speed Precision Bearings • Heavy Duty Application • Life Time Lubrication • Surface Heat Treated to 62 Rc and Precision Ground Heavy Duty Live Center 60º Steel Point Chromium-Molybdenum Alloy Steel surface hardened to 62 Rc and precision ground for strength and durability. Center Shaft makes the maintenance and bearings replacement simple when dismounting. Precision Lip Seal Prevents penetration of dirt and coolant. High-Precision Double Needle Bearings support the extended spindle body. This reduces deflection, increases rigidity and neutralize vibration. Precision Taper Roller Bearing will sustain heavy radial and axial load without compromising precision. Precision Ball Thrust-bearing to minimize friction and build up thrust load. Full Axial Thrust-bearing load is braced with a large thrust-bearing cage and is supported from the Live Center body. CNC High Speed Heavy Duty Live Center SET Specifications UPC No. Description Price Morse Taper Weight (lb) Max. RPM Max. workpiece weight (lb) Thrust load (lb) 48207 PLC-HDA -S60-MT3 $410.36 3 2.20 6000 2090 1144 48208 PLC-HDA -S60-MT4 $499.07 4 3.52 4500 3300 1320 48209 PLC-HDA -S60-MT5 $615.56 5 7.70 2800 4400 2640 48210 PLC-HDA -S60-MT6 $1347.74 6 22.00 200 10560 3300 Will Outlast the Leading Competition Get 5 Applications with 1 Tool with a Precision Concentricity of TIR .0001 60º Steel Point INP EXP Extended Point USP Undersized Point • High Speed Precision Quad Bearings • The Bearings are permanently lubricated • Sealed with Lip Seal and locked with a brass shield • Chromium-Molybdenum Alloy Steel • Surface Heat Treated to 62 Rc and Precision Ground Female Cup FCUP Bull Nose Point BNP CNC High Speed Heavy Duty Live Center Set 9 UPC 733101- Description 48300 PLC-CNC-INT-MT3-SET $874.85 48301 PLC-CNC-INT-MT4-SET $988.84 48302 PLC-CNC-INT-MT5-SET $1134.78 48303 PLC-CNC-INT-MT6-SET $1918.31 Price Specifications Morse Taper 6 Piece Set Weight (lb) Max. RPM Max. workpiece weight (lb) Thrust load (lb) 3 5.72 6000 1386 1144 PLC-CNC-INT-MT3 INP-2-3 EXP-2-3 USP-2-3 FCUP-2-3 SBNP-2-3 4 7.70 5000 1883 1439 PLC-CNC-INT-MT4 INP-4 EXP-4 USP-4 FCUP-4 SBNP-4 5 11.66 4000 2860 2486 PLC-CNC-INT-MT5 INP-5 EXP-5 USP-5 FCUP-5 SBNP-5 6 29.70 3000 3740 2508 PLC-CNC-INT-MT6 INP-6 EXP-6 USP-6 FCUP-6 SBNP-6 Includes 1 Live Center & 5 Points Spindle Work-Stop and TruJaws® Chuck Adapters ™ Spindle Work-Stop Reduce Maximize ™ Setup Time, Down Time & Operation Cost Repeatability, Efficiency & Profitability For Infinite Stop Adjustment! Snap On Wrench (Supplied Standard) Spindle Work-Stop For use in: • Chucks • Collets • Rotary Tables Spindle Bore Chuck Work Piece Collet Stop CNC Spinde Work-Stop™ 1/8 ״Pin Stop Rod Stop Flange Stop Tubing Stop UPC No. Description 48051 DLSWS 24-33 48054 DLSWS 51-62 48055 48056 Spindle Bore Range Rod Dia. Pin Dia. Flange Dia. For Haas Model Price 15/16 - 1 5/16 0.394 0.125 0.787 HPCL $266.73 2 - 2 7/16 0.551 0.125 1.772 TL-1 $384.78 DLSWS 62-81 2 7/16 - 3 1/4 0.551 0.125 2.165 TL-2 $454.74 DLSWS 73-93 2 7/8 - 3 11/16 0.630 0.125 2.638 TL-3 & TL-3W $730.21 *Supplied with 1 rod stop, 1 pin stop and 1 flange stop. Flange Length Soft-Jaws Machaning Adapter for Chucks Re-machine soft top jaws on power and manual chucks in minutes to improve machining quality and productivity. 1 Using the TruJaws® is easy and requires very few steps Set the jaws for the required job. The diameter of the jaws must be set smaller than the part diameter. 2 Insert the knurled prong into the hole of the soft jaws. Adjust the TruJaws to fit into the bolt holes of the soft jaws. Then, rotate the body of the TruJaws until snug, pulling the jaws rigid in the opposite direction of the clamping force (away from the part to be held). 3 Lock the chuck. Jaws must be locked in the direction of the part to be held. The soft jaws will then be held rigidly by the TruJaws as if holding the part. 4 Machine the diameter desired. The bore diameter must be precise with the diameter of the part to be held. Technical Specifications 5 Remove the TruJaws. Unlock the chuck opposite to the locking direction. TruJaws® CNC Power Chuck Adapter Thick Weight Prong Dia. Max. Boring Range Min. Outside Range Length of Jaws Chuck Range Max. Load Capacity 6 Lbs Kg Max. RPM Use Price UP-8" 8,000 3.360 900 $890.00 4.75 8-14" 20,000 9,070 600 $1273.69 4.75 14-26" 15,000 6,800 250 $2472.47 UPC No. Desc. T Lbs Kg C B A L 03540 TJP47-3 1.250 12 5,40 .500 3.250 6.125 3.00 03542 TJP52-3 1.750 28 12,7 .750 6.625 10.625 03544 TJP57-3 1.750 43 19,5 .750 11.50 16.000 Chuck the part. If these steps are followed correctly, the part will be true within .0002" T.I.R. 10 Jet-Stream™ Thru Coolant Toolholders and Boring Bars (2) 1/8 NPT (2) 1/8 NPT Right Hand Shown Left Hand Opposite ADCLN Description 1400 P.S.I. ADCLNR/L-12-4B ADCLNR/L-16-4D ADCLNR/L-20-4D ADCLNR/L-20-5D ADCLNR/L-24-4E ADCLNR/L-24-5E Part No. 733101- CNM_ R.H. L.H. Shank Size Gage Insert 53000 53002 53004 53006 53008 53010 53001 53003 53005 53007 53009 53011 0.75 1.00 1.25 1.25 1.50 1.50 432 432 432 543 432 543 Right Hand Shown Left Hand Opposite $127.88 $147.60 $156.87 $156.87 $199.75 $199.75 Part No. 733101- ADVJN Description Price R.H. L.H. Shank Size Gage Insert VNM_ Price ADVJNR/L-12-3B 53081 53082 0.75 332 $137.71 ADVJNR/L-16-3D 53083 53084 1.00 332 $158.14 ADVJNR/L-20-3D 53085 53086 1.25 332 $168.08 ADVJNR/L-24-3E 53087 53088 1.50 332 $214.02 From the apex of the Patented locking clamp, the coolant Jet-stream is aimed at a close (2) 1/8 NPT range of (6mm), precisely onto the cutting edge of the insert at a very high velocity. ADDJN Description The controlled jet-stream coolant will (2) 1/8 NPT Right Hand Shown Left Hand Opposite Part No. 733101R.H. L.H. Shank DNM_ Size Gage Insert Right Hand Shown Left Hand Opposite lubricate the cutting edge of the insert ADDJNR/L-12-3B 53016 53017 0.75 332 $137.71 ADDJNR/L-12-4B 53018 53019 0.75 432 $147.54 reducing the coefficient of friction, ADDJNR/L-16-4D 53020 53021 1.00 432 $158.14 stopping the chips from adhering to ADDJNR/L-20-4D 53022 53023 1.25 432 $168.08 the insert. The physical combination ADDJNR/L-24-4E 53024 53025 1.50 432 $214.02 of high velocity and high pressure, Part No. 733101- ADWLN Description Price ADWLNR/L-12-3B ADWLNR/L-12-4B ADWLNR/L-16-3D ADWLNR/L-16-4D ADWLNR/L-20-4D ADWLNR/L-24-4E WNM_ R.H. L.H. Shank Size Gage Insert 53093 53095 53097 53099 53101 53103 53094 53096 53098 53100 53102 53104 0.75 0.75 1.00 1.00 1.25 1.50 332 432 332 432 432 432 Price $127.88 $127.88 $147.60 $147.60 $156.87 $199.75 forces the hot chips to hydroplane away from the cutting edge of the insert. 1/8 NPT 1/8 NPT Right Hand Shown Left Hand Opposite AS-ADCLN Description Part No. 733101- Right Hand Shown Left Hand Opposite CNM Right Hand_Shown Left Hand Opposite Price AS-ADDUN Description R.H. L.H. Bar Dia. AS-12R-ADCLNR/L-3 53120 53121 0.75 322 $278.16 AS-16R-ADCLNR/L-4 53122 53123 1.00 432 $330.66 AS-20S-ADCLNR/L-4 53124 53125 1.25 432 $374.16 AS-24S-ADCLNR/L-4 53126 53127 1.50 432 $396.66 AS-32T-ADCLNR/L-4 53128 53129 2.00 432 $486.66 AS-32T-ADCLNR/L-5 53130 53131 2.00 543 $486.66 Gage Insert 1/8 NPT Part No. 733101- Right Hand Shown Left Hand Opposite DNM_ Price 1.00 332 $290.40 53140 1.25 432 $344.85 53141 53142 1.50 432 $381.15 53143 53144 2.00 432 $453.75 R.H. L.H. Bar Dia. AS-16R-ADDUNR/L-3 53137 53138 AS-20S-ADDUNR/L-4 53139 AS-24S-ADDUNR/L-4 AS-32T-ADDUNR/L-4 Gage Insert 1400 P.S.I. As a result the insert will operate at a constant low temperature, with a clean and undamaged cutting edge, changing the way metal is cut. Higher surface speeds and deeper cuts can be achieved, with a better surface finish, close working tolerance and higher machine performance. The insert life is extended up to 200% AS-ADVUN Description AS-20S-ADVUNR/L-3 AS-24S-ADVUNR/L-3 Part No. 733101R.H. L.H. 53189 53190 53191 53192 Bar Right Hand Shown Opposite VNM _ Left Hand Price Dia. Gage Insert 1.25 1.50 1/8 NPT 1/8 NPT Right Hand Shown Left Hand Opposite 332 332 $381.15 $435.60 Right Hand Shown Left Hand Opposite 1/8 NPT AS-ADWLN Description Right Hand Shown Left Hand Opposite Part No. 733101- Gage Insert WNM_ Price R.H. L.H. Bar Dia. AS-12R-ADWLNR/L-3 53198 53199 0.75 332 $235.95 AS-16R-ADWLNR/L-4 53200 53201 1.00 432 $290.40 AS-20S-ADWLNR/L-4 53202 53203 1.25 432 $326.70 AS-24S-ADWLNR/L-4 53204 53205 1.50 432 $344.85 AS-32T-ADWLNR/L-4 53206 53207 2.00 432 $435.60 For technical or application questions, or a complete catalog on any of the featured items in this brochure, contact Dorian Tool. Call: 979-282-2861 Fax: 979-282-2951 Visit: www.doriantool.com E-mail:[email protected]
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