Valeo Lighting Systems

Valeo Lighting Systems
Patrick Graas , R&D director
Dec 14, 2011
The Valeo Group
€ 7.5 billion
sales
117 sites
56,000 people
21 research centers
40 development centers
27 countries
10 distribution
platforms
* figures at 30 June 2010 except sales at 31 Dec. 2009
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Geographic sales breakdown
Asia &
Middle East
18%
South America
8%
North
America
10%
Europe
64%
In % of sales, at end 2009
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Comfort & Driving Assistance Systems at a glance
Driving Assistance
Interior Controls
Interior Electronics
Access Mechanisms
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Powertrain Systems at a glance
Electrical Systems
(Starters & Alternators)
Transmissions Systems
(Clutches & Torque converters)
Engine Management Systems
(ECUs, Injectors, Ignition..)
Air Management Systems
(EGR and Intake Modules)
Hybrid & Electric Vehicle systems
(Inverters, Chargers, Motors, System Control units…)
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Thermal Systems at a glance
Air conditioning
HVAC modules
A/C cooling loop
A/C compressors
…for optimized energy consumption
and enhanced comfort
Powertrain cooling
Engine cooling loop
Exchangers & modules
Charge air, exhaust gas & oil coolers
… for optimized engine efficiency
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Visibility Systems at a glance
Front Lighting Systems
Rear Signaling Systems
Front Wiper Systems
Rear Wiper Systems
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Valeo Lighting Systems, a Member of the Alliance
Alliance R&D Footprint
Bobigny
Le Hainaut
Angers
Stuttgart
Chubu
Seymour
Sens
Martos
Sao Paulo
Isehara
Wuhan
Advanced R&D Center
Application Engineering Center
Technical Center
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Valeo Lighting Systems, a Member of the Alliance
Alliance Industrial Footprint
Le Hainaut
Angers
Blois
Mazamet
Sens
Chrzanow
Nizhny
Fujioka
Kyushu
Isehara
Timisoara
Taegu
(AMS)
Pianezza
Seymour
Martos
Wuhan
Wuxi
Foshan
Queretaro
Sao Paulo
Cordoba
ALLIANCE
Chennai
West Java
Sembilan
LICENSEE
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Valeo Lighting Systems
Driving Visibility
Safety
Visibility
High performance in
lighting and signaling
Environment
CO2
reduction
Style
Brand
signature
Reduction of electric
consumption
Day & night time
signature
No visual disturbance
to driver & other road
users
Weight saving
Car body styling
freedom & integration
Visibility assistance in
every condition
Green material &
process
Distinction by
innovation
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Valeo Lighting Systems
Driving Visibility
Safety
Visibility
60
%
less accidents by
night*.
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Environment
CO2
reduction
3
g
CO2/km
of potential savings.
Style
Brand
signature
25
%
of the appearance of
a new car model**
*TÜV, 2007 **Oliver Wyman, 2010 I
Valeo Lighting Systems
Product Portfolio
Interior Lighting
Power Outlets
Rear Lighting
Front Lighting
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Evolutions in Front Lighting
Time is accelerating !
Halogen
Xenon
LEDs
1962
1991
2007
16
39
time ►
69 years
36
43
1898
1967
2003
First Electric
Headlamp
Directional
High Beam
Directional
Low Beam
2007
Advanced Front-lighting Systems (AFS)
2010
Glare Free High Beam (ADB)
OEMs need to rely on high-tech lighting systems suppliers.
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CO2 Emission Reduction
Luminous Efficacy
Light Source
Luminous Efficacy
(2012)
Optics Design
Efficacy
Lighting System
Luminous Efficacy
(2012)
100
lm/W
x
50%
=
50
lm/W
80
lm/W
x
33%
=
26
lm/W
30
lm/W
x
33%
=
10
lm/W
LEDs
Xenon
Halogen
LEDs systems are 5 times more efficient than halogen systems
and 2 times more efficient than xenon systems
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Lighting Special Products
– Product Line
Le Hainaut(B) / Timisoara (Ro) / Foshan(China)/
Queretaro (Mex.)
TRUCK LIGHTING
PROJECTOR MODULES
AUXILIARY FRONT LIGHTING
Mazamet(F) / Timisoara (Ro) / Foshan(China)/
Queretaro (Mex.)
CIGAR LIGHTERS / POWER SOCKETS
INTERIOR LIGHTING & AUX. SIGNALING
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Europe Deliveries
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Worlwide Deliveries
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HD&SP Division - more than 40 OEM Customers
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AUXILIARY FRONT LIGHTING
Two main families
- Halogen
Fogstar
Fog Lo8
Fog/DRL,
DRL
- LED
DRL
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Foglamp
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Projector Modules – Our Products
Customers : VLS Headlamp
Divisions + Koito
Final Customers : Almost all main
OEMs
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Projector Modules - Full AFS / Trixenon Module
Based on the 3G Bifunction module, introduction of a motorway
beam which doubles the light when speed > 110 km/h
Trixenon mechanism
with DC Micromotor
Trixenon projector
Low Beam « Bird view »
Motorway Beam
+ 60m range
First application : Audi Q7
Started in April 2009
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Headlamps For Trucks
Current Applications
Headlamps
Iveco : Stralis
Renault Trucks : Midlum, Kérax
Volvo Trucks : FL & FE
Auxiliary Lamps
Iveco, Renault Trucks, Volvo Trucks, Scania
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Interior & auxiliary signaling products
Cockpit Module
Room Lamp
Power Outlet
Cigar Lighter
Remote Cargo Lamp
Side marker
Rear Module
License Plate Lamp
CHMSL
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Side Direction
Indicators
Power Interior
Lighting Module
Soft confort
Lighting
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Cigar Lighters & Power Sockets
Cigar Lighters
12V and 24V
Power outlets
12V and 24V
USB power + data
Jack plugs
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IALS Products
CHMSL
With LED
Centered High Mounted Signaling Lamp
With bulbs
Interior lighting and “small lamps”
Remote cargo lamp
Side repeater
Light guides for smooth lighting
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OLED Technology
OLED technology is improving:
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OLED : Valeo proposal for automotive applications (2/4)
Interior Lighting
source definition and qualification
source temperature limits 95°C OK/105°C to be assessed
only flat surfaces (glass/glass substrates)
manufacturing qualification
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Valeo Lighting Systems’
Product Life Cycle Management
Concurrent Engineering & Digital Mock-ups
STYLE DESIGN
PROCESS SIMULATION
MECHANICAL DESIGN
MECHANICAL SIMULATION
OPTICAL DESIGN
THERMAL SIMULATION
SYSTEMS &
ELECTRONICS DESIGN
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Process, Material and Design
Simulations
Mechanical Simulation
CATIA GPS (Dassault Systèmes)
ANSYS Mechanical (Ansys Corp.)
Femtools
Radioss (Altair)
Plastic Injection Simulation
Moldflow MPI (Autodesk)
Thermal Simulation
Fluent (Ansys)
Ray tracing simulation coupling (in house
tool)
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