separators

SEPARATORS
A WEILER COMPANY
The Arcuate Chamber.
Delivering Revolutionary
Textures Which Are
Changing The Way The
World Processes Foods.
ENJOY MORE “FURTHER PROCESSING”
POSSIBILITIES THAN EVER BEFORE!
Beehive’s new and proven Arcuate Chamber is delivering processing
choices and quality textures which are unsurpassed by any other
mechanical separator available in the world today.
Of all the technological advances Beehive has introduced during the
past three decades, our new Arcuate Chamber qualifies as one of our
most successful and promising developments ever! Consider this: as
everyone in our industry knows, the bone content varies with the raw
material feed (generally the higher the meat to bone ratio, the lower the
bone content in the finished product). Even when running on breast
shells with moderate yield levels—THE BONE CONTENT AND MAXIMUM BONE PARTICLE SIZE ARE WELL BELOW THE USDA LIMITS.
THE TEXTURAL CHARACTERISTICS OF THE MATERIAL EXTRACTED
FROM THE CHAMBER IS USABLE AT 100% for such finished products as FRESH POULTRY SAUSAGES (with very low fat levels),
NUGGETS and PATTIES, plus virtually any other gourmet product that
requires poultry meat with texture.
READY-TO-SHIP.... READY-FOR-INSTALLATION
The RSTC-02RA.
Compact...
Capable...
Affordable.
COMPACT
Weighing only 1150 lbs. and measuring less than 5 feet long, this
compact food processor delivers big results. Developed for the smaller
to mid-size operation, the RSTC-02RA is an excellent machine for
small scale poultry and fish processing requirements, or as a secondary
filter machine.
CAPABLE
The RSTC-02RA desinews and debones poultry or fish just like its larger
counterparts, but on a smaller scale. But don’t let its “smaller” size
mislead you. You will still discover Weiler-Beehive quality throughout.
All desinewing and deboning operations are performed with as much
precision and consistency as in Beehive’s larger machines, the only
differences being in throughput capacity and presizing requirements
on larger products.
A WEILER COMPANY
The RSTC-02RA features a 5 horse motor (3.74 Kw), a spacious 6.3
cubic ft. (180 l.) hopper and has an impressive throughput capacity of
500 lbs. (227 kg.) to 1000 lbs. (454 kg.) per hour. Its patented design
produces a high quality, fine or course textured meat which is distinctively characteristic of all separated meat produced by a WeilerBeehive deboner/separator.
The RSTC-02RA has an INTERCHANGEABLE CHAMBER. The auger
and chamber are not matched. Customers can readily insert a new
chamber on-site, eliminating the need to return the entire head assembly
when “sharpening” is required. By simply changing the chamber,
optimum and preferred textures are produced.
AFFORDABLE
The RSTC-02RA is manufactured to be very affordable and cost-effective for smaller food processing operations and for “supplementary or
specialized production” at larger plants.
EFFICIENT
This machine is easily operated and cleaned by one operator.
Everything on the RSTC-02RA is remarkably lightweight and is easily
manageable by one person. Our customers, consequentially, enjoy
the benefits of reduced manpower, savings in electrical power, and the
versatility of this little workhorse. The RSTC-02RA fits easily into limited
operating spaces.
RSTC-02RA SPECIFICATIONS
Ÿ CE Approved Machine
Ÿ USDA Approved Machine
Ÿ Total Horsepower: 5 (3.74 Kw)
Ÿ Pump and Auger speed:
Ÿ Feedscrew: Twin
Ÿ Feedscrew Diameter:
Ÿ Hopper capacity: 6.3 cu. ft.
Ÿ Machine Weight (uncrated):
105 RPM, variable by
sprocket change
(180 l.)
Ÿ Input capacity (varies with
product): 500 lbs. (227 kg.) to
1000 lbs. (454 kg.) per hour
3.13 in. (7.95) cm.)
Ÿ Machine Dimensions:
57” (144.7 cm.) L x
36.6” (93 cm.) W x
69” (175.2 cm.) H
1150 lbs. (522 kg.)
Ÿ Estimated Crated Weight:
1300 lbs. (590 kg.)
The RSTC-04.
The RSDD-04.
A Dependable
Solution For
Poultry & Fish
Separation.
For more than
a decade...
Beehive’s #1
Best-Seller.
WEILER-BEEHIVE’S FIRST POULTRY & FISH SEPARATOR
While Beehive’s RSTC-02RA was created originally for the fishing
industry, and the RSTD-06 was developed to satisfy the most rigorous
demands of the red meat industry, the RSTC-04 was Beehive’s first
separator which was designed exclusively for poultry and fish.
PROVEN WORLDWIDE PERFORMANCE
RELIABLE PERFORMER SINCE 1983
A WEILER COMPANY
The RSTC-04 was introduced into the marketplace in 1983, and since
that time—it has been a very solid, affordable separator for every phase
of poultry and fish separation. The RSTC-04 efficiently debones and
desinews raw or cooked product. It is an ideal separator for producing
“ground” product which is used in the production of chicken or turkey
breakfast sausages, nuggets, fish patties, and an ever-growing list of further processed foods that require higher quality coarse textures.
A WEILER COMPANY
THROUGHPUT / YIELD
The RSDD-04 easily and consistently accommodates “through-put” of
up to 3,000 pounds per hour, depending on raw product.
BEEHIVE’S PATENTED TWIN-SCREW ROTARY DESIGN
As is the case in all other Beehive slow-speed machines, the RSTC-04’s
ability to deliver outstanding textures is due to Beehive’s patented twin
screw rotary design. The numerous “high-pressure” systems in the
marketplace invariably destroy, damage or reduce meat fibers which
are vital in food restructuring. Don’t let the RSTC-04’s simple design
surprise you, rather let the extraordinary bite and texture of its product
present you with “surprising” expansion opportunities in the poultry and
fish processing markets.
The DD-04’s proven technology reliably delivers high yields— critical in
maximizing processing efficiencies and assuring profitability.
UNIVERSAL APPLICABILITY
ENJOY 300-500% INCREASED VALUE IN PRODUCT
The marketplace has changed dramatically in the last few years. While
in the past it was true that coarse texture wasn’t absolutely necessary,
in today’s world of “gourmet” processed foods — coarse texture is the
number 1 ingredient needed for value-added products. As our customers who are using Beehive’s new arcuate chamber in the RSTC-04
are learning, “Why settle for pennies on the dollar, when the rich textures delivered by an RSTC-04 can command 300-500% more money
per lb. of finished product in the open market?”
RSDD-04 SPECIFICATIONS
RSTC-04 SPECIFICATIONS
Ÿ CE Approved Machine
Ÿ Feedscrew: Twin
Ÿ USDA Approved Machine
Ÿ Feedscrew Diameter: 4.38”
Ÿ CE Approved Machine
Ÿ Feedscrew: Twin
Ÿ USDA Approved Machine
Ÿ Feedscrew Diameter: 4.38”
Ÿ Auger Speed (direct driven): 138 RPM Ÿ Drive Assembly: Direct Drive
Ÿ Machine Dimensions:
Ÿ Auger Horsepower: 20
Ÿ Total Horsepower: 20 (15 Kw)
Ÿ Pump and Auger Speed: 112 RPM,
Raw products separated with the RSTC-04 measure negligible temperature rise. The RSTC-04 separator is easily operated and cleaned
by a single operator. The quality products which come from this
machine are approved by the U.S. Department of Agriculture for
ground turkey and ground chicken labels.
The RSDD-04 has proven to be one of Beehive’s most versatile and
reliable “performers.” For more than 10 years, the RSDD-04 has
processed millions of pounds of poultry, fish and pre-broken red
meats worldwide.
variable by sprocket change
Ÿ Hopper capacity: 4.7 cu. ft. (134 l.)
Ÿ Input capacity (varies with
product): 1,200 lbs. (545 kg.)
to 2,500 lbs. (1136 kg.) per hour
(11.1 cm)
77.5” (196.7 cm.) L x
26.0” (66.0 cm.) W x
69.1” (175.5 cm.) H
Ÿ Machine Weight (uncrated):
2,100 lbs. (953 kg.)
Ÿ Estimated Crated Weight:
2,500 lbs. (1134 kg.)
Ÿ Total Horsepower: 28 (21 Kw)
Ÿ Pump Speed (variable): 12-771 RPM
Ÿ Pump Horsepower: 7.5
(11.1 cm)
Ÿ Machine Dimensions:
93.7” (237.9 cm.) L x
30.0” (76.2 cm.) W x
79.9” (202.9 cm.) H
Ÿ Hopper Capacity: 9.4 cu. ft. (266 l.) Ÿ Machine Weight (uncrated):
Ÿ Input Capacity (varies w/product):
1,500 lbs. (680 kg.) to
3,000 lbs. (1361 kg.) per hour
The RSDD-04 is currently installed and operating in hundreds of plants
all over the world. The DD-04 debones and desinews spent hens,
poultry parts, frames, fish and pre-sized red meat. A single operator
can control all machine adjustments, rate of throughput, meat textures
and consistency of finished products (with a simple selection of variable head configurations, textures are precisely controlled).
2,600 lbs. (1,179 kg.)
Ÿ Estimated Crated Weight:
3,400 lbs. (1,541.9 kg.)
RELIABILITY & PARTS BACK-UP
All of our customers have the peace of mind that total Weiler-Beehive
support is available— literally in a matter of hours. Beehive’s parts
availability, plus service support at many of our agency offices, provide
rapid response to problem areas when they arise.
The RSTD-06.
The RSTC-06.
Weiler-Beehive’s
Most Versatile
and Reliable
Separator.
A Versatile,
Reliable,
Rugged
Separator.
THE MOST VERSATILE SEPARATOR IN THE WORLD
Perhaps the most difficult decision our customers face is "Which
Beehive separator will be the most ideal for our operation— accommodating all present processing requirements while being powerful
and versatile enough to accommodate considerable expansion and
future growth?”
A WEILER COMPANY
A WEILER COMPANY
Weiler-Beehive’s top-of-the-line slow speed separator, the RSTD-06,
is a phenomenal machine—for some, however, it can be too much
power, and can necessitate the processing of difficult-to-acquire-andmaintain volumes of raw materials.
For this, and many other practical reasons, Beehive has introduced the
dependable RSTC-06. This slightly down-sized version of the RSTD-06
provides ample power, versatility and performance for many processing plants.
A PROVEN TRACK RECORD OF RELIABILITY
Beehive can provide you with testimonials from satisfied customers
who depend on the RSTD-06 for consistent performance. This is the
easiest, risk-free separator in the world to buy. Its track record of outstanding reliability is unmatched— and so are the textures which come
out of its chambers. With simple, precise controls— the RSTD-06 generates textures which are so coarse, so full of rich fibers with extraordinary “bite” — that if your company is looking for the best textures in
the world— look no further.
THE RSTC-06... BUILDING ON ESTABLISHED TECHNOLOGY
Weiler-Beehive has combined the very best features from two of the
most successful separators in the history of food processing: the
RSDD-04 and the RSTD-06 to engineer and manufacture the new
RSTC-06. The numerous technological advantages of the RSTC-06
include:
• Time-tested, reliable mechanical design. The RSDD-04 and
RSTD-06 have delivered hundreds of thousands of hours of troublefree performance worldwide. The new RSTC-06 is not a new design,
rather it is an enhancement of technologies that make its two predecessors such reliable performers.
• Voluminous but not overwhelming throughput quantities. The
RSTC-06 comfortably processes 3,000-5,000 lbs. of raw materials per
hour— out-producing its smaller brother the RSDD-04, and yet not
necessitating what can be burdensome raw material inventory needed
with the start-up and continuous operation of the RSTD-06.
• Quality, fibrous textures. The exceptional, profitable and “one-ofa-kind” textures generated by Beehive slow-speed separators are the
envy of the food separation world. The new RSTC-06 reliably delivers
these unique textures, at volumes, costs, and in precisely controlled
varieties that are unmatched by any of our competitors.
If you want to learn the real meaning of versatility in a separator, read
the RSTD-06’s resume. For more than a decade, this machine has performed reliably, day in and day out, in numerous installation sites, in
more than 50 different countries. The RSTD-06 is renowned for its versatility— effortlessly demonstrated in its ability to handle the world’s
broadest spectrum of raw products which frequently includes input
material that is too difficult to process by competitive machines. Larger
chicken and turkey frames are easily converted into exquisite, coarse
textures which offer unlimited further processing alternatives.
RSTC-06 SPECIFICATIONS
Ÿ CE Approved Machine
Ÿ USDA Approved Machine
Ÿ Total Horsepower: 28 (21 Kw)
Ÿ Auger Horsepower: 20
Ÿ Auger speed (constant): 212 RPM
Ÿ Pump speed (variable):
15 to 93 RPM
Ÿ Hopper capacity: 9.4 cu. ft. (266 l.)
Ÿ Input capacity (varies with
product): 3,000 lbs. (1361 kg.)
to 5,000 lbs. (2268 kg.) per hour
Ÿ Pump horsepower: 7.5
Ÿ Feedscrew: Twin
Ÿ Drive Assembly: Direct Drive
Ÿ Machine Dimensions:
93.7” (237.9 cm.) L x
30.0” (76.2 cm.) W x
79.9” (202.9 cm.) H
Ÿ Machine Weight (uncrated):
2,600 lbs. (1179 kg.)
Ÿ Estimated Crated Weight:
3,500 lbs. (1587 kg.)
RSTD-06 SPECIFICATIONS
Ÿ CE Approved Machine
Ÿ USDA Approved Machine
Ÿ Total Horsepower: 55 (41 Kw)
Ÿ Auger Horsepower: 40
Ÿ Auger speed (constant): 221 RPM
Ÿ Pump speed (variable):
11 to 70 RPM
Ÿ Pump horsepower: 15
Ÿ Hopper capacity: 9.2 cu. ft. (261 l.)
Ÿ Feedscrew: Twin
Ÿ Input capacity (varies with
product): 3,000 lbs. (1364 kg.)
to 6,000 lbs. (2727 kg.) per hr.
Ÿ Drive Assembly: Chain Drive
Ÿ Machine Dimensions:
85.3” (216.7 cm.) L x
55.5” (140.9 cm.) W x
71.3” (181.1 cm.) H
Ÿ Machine Weight (uncrated):
4,000 lbs. (1818 kg.)
Ÿ Estimated Crated Weight:
4,500 lbs. (2045 kg.)
WEILER-BEEHIVE’S MOST DURABLE SEPARATOR
All Weiler-Beehive machines are rugged. All are made of stainless
steel. However, the RSTD-06 is our most durable separator. From the
thicker gauge steel used in its chambers to its powerful twin screws
and augers— every inch of this machine is carefully manufactured to
readily handle the world’s most challenging meat processing assignments. Depending on the raw product, the RSTD-06 can process up to
6,000 lbs. of throughput per hour.
The S-44
& S-88.
Beehive Separator Dimensions.
The S-Series
Solution
to High Volume
Separation.
RSTC02-RA
RSTC04
All Beehive slow-speed
separators feature our
patented twin-screw
design.
UNSURPASSED “THROUGHPUT” VOLUMES
Beehive’s S-Series machines can process from 5,000 to 20,000 lbs. of
poultry per hour. No other machine in the world can make this claim.
Beehive not only makes this assertion, we can back it up with several
years of proven data from satisfied customers’ installations.
This superior
design delivers
total control--enabling
the consistent production
of the world’s most fibrous
and marketable textures.
LOW PRODUCT TEMPERATURES
With an S-Series separator there is absolute minimal temperature rise in
the processed product. When you witness the operation of an S-Series
machine you readily understand why. The raw product, which is being
processed, spends so little time inside the machine— temperature rise
cannot happen.
RSDD04
S-44 SPECIFICATIONS
IMPRESSIVE YIELDS
The S-Series machines deliver astoundingly consistent yields. Contact
a Weiler-Beehive representative for specific yield information.
ŸCE Approved Machine
ŸUSDA Approved Machine
ŸTotal Horsepower:
ŸMachine Dimensions:
ŸAuger speed (belt driven):
ŸMachine Weight (uncrated):
75 (56 Kw)
1010 RPM
ŸInput capacity (varies with
product): 5000 lbs. (2268
kg.) to 10,000 lbs. (4536
kg.) per hour
79.9” (203 cm.) L x
34.6” (87.9 cm.) W x
51.6” (131 cm.) H
2,100 lbs. (953 kg.)
ŸEstimated Crated Weight:
2,500 lbs. (1136 kg.)
RSTC06
ABUNDANT PERFORMANCE DATA AVAILABLE
For high volume processing of poultry these are the best separators
made. Weiler-Beehive can provide you with performance data generated by either or both S-Series machines— or you can visit our test
facility in Salt Lake City, Utah and see for yourself what makes the
S-Series some of the most profitable separators available in the processing world today.
RSTD06
S-88 SPECIFICATIONS
ŸCE Approved Machine
ŸUSDA Approved Machine
ŸTotal Horsepower:
125 (93 Kw)
ŸAuger speed (belt driven):
1520 RPM
ŸInput capacity (varies with
product): 10,000 lbs.
(4536 kg.) to 20,000 lbs.
(9072 kg.) per hour
ŸMachine Dimensions:
89.1” (226.3 cm.) L x
39.6” (100.6 cm.) W x
55.1” (140.0 cm.) H
ŸMachine Weight (uncrated):
2,500 lbs. (1136 kg.)
ŸEstimated Crated Weight:
2,900 lbs. (1315 kg.)
S44C
S88F
Weiler-Beehive Offers You
The World’s Best Separators!
For the separating and desinewing of poultry,
red meat, fish, and for the separation of fruits
and vegetables, Weiler-Beehive manufactures
the most versatile and reliable range of separators in the world. Weiler-Beehive is proud of its
international record of producing quality equipment and providing our customers with uncompromising service and support. We welcome the
opportunity to show you how a Weiler-Beehive
separator can totally revolutionize your business...especially the bottom line.
Photo: Weiler-Beehive has extensive laboratory
and production facilities is Sandy, Utah, USA
Let Weiler-Beehive’s Guarantee Take the “Risk”
Out of Your Next Separator Purchase...
Weiler-Beehive wants all customers to take advantage of our extraordinary guarantee which accompanies the purchase of each WeilerBeehive machine. This guarantee is truly a guarantee like no other in
the industry. It “guarantees” total customer satisfaction with the purchase and performance of each Weiler-Beehive machine, plus it eliminates the risk of buying a separator, pump, or any other quality
Weiler-Beehive product. Whenever a machine purchase is under consideration, a Weiler-Beehive representative will calculate precise performance projections— based upon the raw products which will be
processed, and the capacities and/or limitations of the client’s operations. This “guarantee” assures all of our customers that they are
investing in equipment which will deliver the benefits promised in our
quotations.
A WEILER COMPANY
GUARANTEE
“Every specification, all performance
criteria, will meet or exceed everything
we quote our customers or we will
take our machines back and
refund your money.”
þ Check Out the Many Advantages of
Working With Weiler-B
Beehive
Weiler-BBeehive Will Provide You With
Every Vital Component to Maximize Your
Food Processing Operation.
WHY SETTLE FOR INEFFICIENCY?
How many times have we heard the statement from returning sales and
technical personnel— “We could drastically reduce operating costs and
increase profitability if we could make just a few changes in their operation.” In plant after plant, Beehive’s salesmen, engineers and technicians see entire operations being handicapped by inadequate or obsolete process flows, equipment layouts and outdated equipment.
OUR BUSINESS IS TO KNOW ABOUT SYSTEMS
Whether you simply need your system “tweaked”, or you are looking for
a whole new way of processing your products, our collective expertise
of systems is unmatched. Don’t accept our word for it— give us the
opportunity to prove our capabilities. We will visit your plant, analyze
your existing operation, evaluate your future plans and present you with
the conceptual plan, drawings and profitability projections which will
readily convince you— it’s time to make a change!
How can Beehive make this statement? We have assembled a seasoned team of professional food scientists, engineering
personnel, manufacturing and fabrication experts with many years of experience in the design and construction of food processing systems. Individually and collectively, our specialists will provide you evaluate your needs and apply state-of-the-art
technologies to provide you with the most functional and economical designs which will meet or exceed your expectations.
Enjoy the peace-of-mind that all of our equipment is backed up with Weiler-Beehive’s unmatched performance guarantee.
IT’S TIME TO IMPROVE YOUR SYSTEM WITH THE EXPERTS—WEILER-BEEHIVE
Complete manufacturing facilities in Whitewater, Wisconsin
and in Salt Lake City, Utah, U.S.A.
Complete USDA inspected
test areas and laboratories.
Separators for red meat, poultry,
fish, fruit and vegetable industries.
Pumps, grinders, bonecutters, conveyors.
Research and development.
Food separation consultation.
System/facility engineering & design.
Profitability analysis for the individual
requirements of our customers.
Comprehensive technical support for all
Weiler-Beehive products, parts and services.
In-house engineering department.
Domestic and international sales
representatives and technicians with
decades of food processing experience
and expertise.
24 hour emergency service.
Quality Parts,
95% In-stock
Inventory,
TOTAL
CUSTOMER
SUPPORT.
A WEILER COMPANY
The availability of our parts is one of our most visible competitive advantages. Our 95% inventory of
“ready-to-ship” quality parts offers our customers
the advantage of not needing to “stockpile” extra
parts (while having total confidence that all necessary repair and upgrade parts are immediately
available. Most replacement parts can be shipped
“same-day.”
Weiler-Beehive wants all customers to realize the
many advantages of using genuine WeilerBeehive parts. For this reason, Weiler-Beehive
extends a 90-day warranty on quality of material
and workmanship on every part that leaves our
factory.
Providing Worldwide Solutions for Food Processing
Worldwide Customer Service...
To Serve You Better
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Genuine Replacement Parts
Application Engineering
Technical and Maintenance Support
Preventative Maintenance Service Contracts
Feedscrew Exchange Program
Factory Rebuilding of Parts and Equipment
U.S.D.A. Certified Test Laboratory
Partnership in New Product Development
Installation, Commissioning and Training
Worldwide Representation Network
A WEILER COMPANY
WEILER and Company, Inc.
Corporate Headquarters
1116 East Main St., Whitewater, WI 53190-2103 U.S.A.
Tel: 262-473-5254 • 800-558-9507 • Fax: 262-473-5867
Web: www.weilerinc.com
BEEHIVE, Inc.
A WEILER COMPANY
P.O. Box 5002, Sandy, UT 84091-5002 U.S.A.
9100 South 500 West, Sandy, UT 84070-2538 U.S.A.
Tel: 801-561-4211 • 800-621-8438 • Fax: 801-562-5857
Web: www.beehiveinc.com
WEILER BEEHIVE Europe, Ltd.
Unit 60, Waverley Road, The Beeches Industrial Estate
Yate, Bristol BS37 5QR England
Tel: +44 (0) 1454 320900
Fax: +44 (0) 1454 326262
WEILER BEEHIVE, Canada, Ltd.
485 James Street South, P.O. Box 1147
St. Mary’s, Ontario N4X 1B7 Canada
Tel: 519-349-2620 • 800-558-8507
Fax: 519-349-2631
BSP-EHEOO