1 ud - edibon

INGENIERÍA QUÍMICA. MÓDULO BÁSICO (10 CAI + CAL)
Ref: 1110/10S
ITEM
1
1 / 2
REFERENCIA
DESCRIPCIÓN
CANT.
UDCC
UNIDAD DE DESTILACIÓN CONTINUA, CONTROLADA
DESDE COMPUTADOR (PC), COMPUESTA POR:
1
UDCC.Unit
UNIDAD DE DESTILACIÓN CONTINUA
1
UDCC/CIB
CAJA-INTERFACE DE CONTROL ELECTRÓNICA PARA
LA UNIDAD DE DESTILACIÓN EN CONTINUO.
1
DAB
TARJETA DE ADQUISICION DE DATOS
1
UDCC/CCSOF
SOFTWARE DE CONTROL DESDE COMPUTADOR +
ADQUISICIÓN DE DATOS + MANEJO DE DATOS PARA
LA UNIDAD DE DESTILACIÓN CONTINUA
1
2
UDCC/CAL
SOFTWARE DE APRENDIZAJE ASISTIDO DESDE
COMPUTADOR PARA UNIDAD DE DESTILACIÓN
CONTINUA (CÁLCULO Y ANÁLISIS DE RESULTADOS)
10
3
UDCC/SOF*
SOFTWARE DE ENSEÑANZA ASISTIDO DESDE
COMPUTADOR (PC) DE UNIDAD DE DESTILACIÓN
CONTINUA
10
4
QRC
ENTRENADOR DE REACTORES QUÍMICOS,
CONTROLADO DESDE COMPUTADOR (PC), COMPUESTO
POR:
1
QUSC
UNIDAD DE SERVICIO (CONTROLADA DESDE
COMPUTADOR)
1
DAB
TARJETA DE ADQUISICION DE DATOS
1
QRC/CCSOF
SOFTWARE DE CONTROL + ADQUISICIÓN DE DATOS
+ MANEJO DE DATOS PARA EL SISTEMA DE
ENTRENAMIENTO DE REACTORES QUÍMICOS
1
QRCAC
REACTOR CONTINUO DE TANQUE AGITADO
1
QRTC
REACTOR DE FLUJO TUBULAR
1
QRDC
REACTOR DISCONTINUO
1
QRSC
REACTORES DE TANQUE AGITADO EN SERIE
1
QRLC
REACTOR DE FLUJO LAMINAR
1
QRPC
REACTOR DE FLUJO PISTÓN
1
5
QRC/CAL
SOFTWARE DE APRENDIZAJE ASISTIDO DESDE
COMPUTADOR PARA SISTEMA DE ENTRAMIENTO DE
REACTORES QUIMICOS (CÁLCULO Y ANÁLISIS DE
RESULTADOS)
10
6
QRC/SOF*
SOFTWARE DE ENSEÑANZA ASISTIDO DESDE
COMPUTADOR (PC) DE ENTRENADOR DE REACTORES
QUÍMICOS
10
7
INS/SOF
PAQUETE DE SOFTWARE DE ADMINISTRACIÓN DE LA
CLASE (SOFTWARE DEL PROFESOR)
1
8
1110PARTS
COMPONENTES Y REPUESTOS
1
9
1110PA
PARTIDA ALZADA
1
10
1110IYPM
INSTALACIÓN Y PUESTA EN MARCHA
1
11
1110CAPRO
CAPACITACIÓN Y ACTUALIZACIÓN DE PROFESORES
1
12
1110TD
TÉCNICAS DIDÁCTICAS "KNOW-HOW"
1
13
1110MANU
DOCUMENTACIÓN Y MANUALES
1
Ref: 1110/10S
2 / 2
REFERENCIA
ITEM
DESCRIPCIÓN
CANT.
* Cada Paquete de Software esta formado por las siguientes partes: Teoría, Ejercicios, Prácticas Guiadas, Autoevaluación
(examenes), Video y Análisis Estadístico.
Notas:
a)Opción de multipuesto:
* Este módulo es para10 puestos de trabajo, nosotros podemos recomendar el número de unidades
para que20 o 30 estudiantes puedan trabajar simultáneamente.
b)Condiciones de suministro:
* Condiciones técnicas:
- Adaptación de los laboratorios.
- Instalación de todos los equipos.
- Puesta en marcha de todos los equipos.
- Entrenamiento de cada uno de los ejercicios a ser realizados con cada uno de los equipos.
- Formación de profesores, relacionada con cada equipo didáctico y cada una de las técnicas de
enseñanza aplicada.
- Transferencia de tecnología.
* Condiciones comerciales:
- Embalaje.
- Gastos de financiación.
- Gastos C.I.F.
* Otras condiciones:
- 8 Manuales para cada uno de los equipos didácticos de EDIBON:
. Manual de servicios requeridos.
. Manual de montaje e instalación.
. Manual de la interface y del software/consola de control.
. Manual de puesta en marcha.
. Manual de normas de seguridad.
. Manual de prácticas.
. Manual de mantenimiento.
. Manual de calibración.
Ver catálogos en las páginas siguientes
11.110 Chemical Engineering (Basic)
(continuation)
UDCC. Computer Controlled Continuous Distillation Unit
Always included
in the supply:
Teaching
Technique
used
SCADA. EDIBON Computer Control System
3
4
Data
Software for:
Acquisition - Computer Control
Board
- Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals
OPEN CONTROL + MULTICONTROL + REAL TIME CONTROL
1 Unit: UDCC. Continuous Distillation Unit
PRACTICAL POSSIBILITIES
SPECIFICATIONS SUMMARY
1 UDCC. Unit:
Items supplied as standard
Anodized aluminium structure. Diagram in the front panel. Sieve Plates Column with 8 plates with
temperature taking and sample in every plate. 50 mm. internal dia. and 1000 mm length. Vacuumed,
silver-plated and double transparent band for vision. Column head with temperature taking and conical
output for distilled product. Head column with a valve for the steam distribution. Temperature
measurement system. Pump. Adjustable vacuum pump. 2 l. Boiler with heating mantle.2l. Distillation
collector. Balls refrigerator. Liebig-west coolant. Feed vessel, 10 l. capacity. 16 Temperature sensors.
Flow sensor. Differential pressure sensor. Solenoid valve, computer controlled.
Optional Columns: ( other 5 different columns available).
2 UDCC/CIB. Control Interface Box :
With process diagram in the front panel. The unit control elements are permanently computer
controlled. Simultaneous visualization in the PC of all parameters involved in the process. Calibration
of all sensors involved in the process. Real time curves representation. All the actuators’ values can
be changed at any time from the keyboard. Shield and filtered signals to avoid external interferences.
Real time PID control with flexibility of modifications from the PC keyboard of the PID parameters, at
any moment during the process. Open control allowing modifications, at any time and in a real time,
of parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in control
interface, and the third one in the control software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog
inputs. Sampling rate up to: 250 KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 UDCC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data.
Sampling velocity up to 250,000 data per second. It allows the registration of the alarms state and the
graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)= Unit: 900x600x2800 mm. Weight: 200 Kg. Control Interface: 490 x 450 x 470 mm.
Weight: 20 Kg.
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/
chemicalengineeringbasic/UDCC.pdf
1 .- Dosing pump calibration.
2 .- Temperature sensors
calibration.
3 .- Flow sensor calibration.
4 .- Pressure sensor calibration.
5 .- Preparation of solutions.
6 .- A n a l y t i c v a l u a t i o n
techniques.
7 .- Filling of the column.
8 .- Batch operation.
9 .- O b t a i n i n g t h e
M c C a b e -T h i e l e
diagram. Without
reflux.
10.-Obtaining the number
of plates. Without reflux.
11.-Efficiency calculations.
Without reflux.
12.-V a r i a t i o n o f t h e
composition of the
distilled product:
constant reflux ratio.
13.-Constant composition
of the distilled product:
variation of reflux ratio.
14.-Constant composition
of the distilled product:
constant reflux ratio.
15.-Continuos feeding of the
column.
16.-M a s s a n d e n e r g y
balances across the
system.
17.- Plates fluid dynamics
studies, i n c l u d i n g l o a d
loss and column
abnegation.
18.- S t u d y o f t h e f e e d
temperature effect on
the continuos processes.
19.- C a l c u l a t i o n o f t h e
theoretical number of
floors in the plates
columns, and the
equivalent height of the
theoretical floor (HEPT) in
the Rasching rings columns.
20.- Pursuit of the temperatures
in all plates in the column
(Plates columns).
21.- Study of the rectification
efficiency at different
pressures.
22.- Effect of feed pre-heat.
23.- Effect of feed position.
24.- D e m o n s t r a t i o n o f
azeotropic distillation.
25.- Work different heating
contribution with regulation by the computer.
26.- S t u d i e s o f h e a t i n g
interchange in glass
refrigerators.
27-45.- Practices with PLC.
UDDC. Computer Controlled Discontinuous Distillation Unit
Always included
in the supply:
Teaching
Technique
used
SCADA. EDIBON Computer Control System
2
Control
Interface Box
5 Cables and Accessories
6 Manuals
3
4
Data
Software for:
Acquisition - Computer Control
Board
- Data Acquisition
- Data Management
OPEN CONTROL + MULTICONTROL + REAL TIME CONTROL
1 Unit: UDDC. Batch Distillation Unit
SPECIFICATIONS SUMMARY
Items supplied as standard
UDDC. Unit:
Anodized aluminium structure. Diagram in the front panel. Sieve Plates Column with 8 plates with one
temperature taking and sample, 50 mm. internal diameter and 1000 mm length. Vacuumed, silverplated and double transparent band for vision. Column head with temperature taking and conical output
for distilled product. Head column with a valve for the steam distribution.2 l. Boiler (with sample outputs)
with heating mantle. Boiler temperature (heater resistance) computer controlled. 2l. Distillation collector
of graduated glass. Refrigerator. Temperature measurement system. 7 Temperature sensors (”J” type).
Flow sensor. Differential pressure sensor. Working temperature: Ambient temperature up to 125°C.
Solenoid valve, computer controlled.
Optional Columns: ( other 5 different columns available).
2 UDDC/CIB. Control Interface Box :
With process diagram in the front panel. The unit control elements are permanently computer
controlled. Simultaneous visualization in the PC of all parameters involved in the process. Calibration
of all sensors involved in the process. Real time curves representation. All the actuators’ values can
be changed at any time from the keyboard. Shield and filtered signals to avoid external interferences.
Real time PID control with flexibility of modifications from the PC keyboard of the PID parameters, at
any moment during the process. Open control allowing modifications, at any time and in a real time,
of parameters involved in the process. 3 safety levels: mechanical in the unit, electronic in control
interface, and the third one in the control software.
3 DAB. Data Acquisition Board:
PCI Data acquisition National Instruments board to be placed in a computer slot. 16 Analog inputs.
Sampling rate up to: 250 KS/s. 2 Analog outputs. 24 Digital Inputs/Outputs.
4 UDDC/CCSOF. Computer Control+Data Acquisition+Data Management Software:
Flexible, open and multicontrol software. Management, processing, comparison and storage of data.
Sampling velocity up to 250,000 data per second. It allows the registration of the alarms state and the
graphic representation in real time.
5 Cables and Accessories, for normal operation.
6 Manuals: This unit is supplied with 8 manuals.
Dimensions (approx.)=Unit: 900x500x2800 mm. Weight: 170 Kg. Control Interface: 490x330x310 mm Weight: 10 Kg.
1
More information in: www.edibon.com/products/catalogues/en/units/chemicalengineering/
chemicalengineeringbasic/UDDC.pdf
Page 13
Non computer controlled version available.
PRACTICAL POSSIBILITIES
1.- Preparation of solutions.
2.- A n a l y t i c v a l u a t i o n
techniques.
3.- Filling of the column.
4.- Batch operation.
5.- Obtaining the McCabe
Thiele diagram. Without
reflux.
6.- Obtaining the number
of plates. Without reflux.
7.- Efficiency calculations.
Without reflux.
8.- V a r i a t i o n o f t h e
composition of the
distilled product: constant
reflux ratio.
9.- Constant composition of
the distilled product:
variation of reflux ratio.
10.- Constant composition of
the distilled product:
constant reflux ratio.
11.- Mass and energy balances
across the system.
12.- Plates fluid dynamics
studies, including load loss
and column abnegation.
13.- Calculation of the theoretical
number of floors in the plates
columns, and the equivalent
height of the theoretical floor
(HEPT) in the Rasching rings
columns.
14.- Pursuit of the temperatures in
all plates in the column
(Plates columns).
15.- Study of the rectification
efficiency.
16.- Demonstration of azeotropic
distillation.
17.- Work different heating
contribution with regulation by
the computer.
18.- Studies of heating interchange
in glass refrigerators.
19.- Te m p e r a t u r e s e n s o r s
calibration.
20.- Flow sensor calibration.
21.- Pressure sensor calibration.
22-40.- Practices with PLC.
www.edibon.com
11.Chemical Engineering
2
Control
Interface Box
11.3- Chemical Reactors
www.edibon.com/products/index.php?area=chemicalengineering&subarea=reactors&lang=en
QRC. Computer Controlled Chemical Reactors Trainer:
SCADA. EDIBON Computer Control System
3
Data
Acquisition
Board
2
Control
Interface Box
5 Cables and Accessories
1
QUSC.
Service Unit
QRCAC. Continuous Stirred
Tank Reactor ( )
3.2
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
Available Chemical Reactors to be used with
Service Unit (QUSC) and SCADA System
4
3.1
QRTC. Tubular Flow
Reactor (
3.3
)
QRDC. Batch Reactor
( )
Other available Chemical Reactors
3.4
NE
W
to be used with the Unit (QUSC) and SCADA system:
- QRLC. Laminar Flow Reactor
11.Chemical Engineering
- QRPC. Plug Flow Reactor
NE
W
QRCC. Computer Controlled Catalytic Reactors
SCADA. EDIBON Computer Control System
3
2
4
Data
Acquisition
Board
Control
Interface Box
5 Cables and Accessories
Software for:
- Computer Control
- Data Acquisition
- Data Management
6 Manuals
PID CONTROL
(Open Control + Multicontrol + Real Time Control)
- From COMPUTER (standard)
- From PLC (optional)
1
( )
Computer Control
Software for each
Chemical Reactor
Unit: QRCC. Catalytic Reactors
Non computer controlled version available too.
www.edibon.com
Optional accessory:
QRCC-IF. Flow Injection
Analysis (FIA) unit
Page 72
QRSC. Stirred Tank Reactors in Series
( )