assembly guide assembly guide

Transcription

LITe
ASSEMBLY GUIDE
www.avishkaarbox.com|www.robotronicsbox.com
INTRODUCTION
Welcome to Robotronics Design System
Hi there!
We are very happy to welcome you to the Avishkaar Robotronics Design system. The
goal of various kinds of Avishkaar Boxes (Robotronics in particular) is to provide ideas
and resources for your dream creations. You can find more about Avishkaar Box at
www.avishkaarbox.com.
Avishkaar Robotronics is India's Most Advanced Robotics Design System with
support for creating more than 100 Robotic Designs. The design system boasts of
various kinds of programming and non-programming Control Panels (CP INTRO, CP
LITE, CP FULL 1.0, CP FULL 2.0, CP X), three of kinds of Programming interfaces
(Robo B, Robo G and Robo X) Bluetooth/RF or wired Controllers, an app support and
pretty much everything that you need to innovate.
We, at Avishkaar Box, also focus on fostering a culture and environment of
Innovation. We do that by organizing India's Biggest Science and Technology
Competition called International Robotics Challenge (IRC).
The goal, of IRC, is to promote a genuine interest in children about Science and
Technology. The first version of IRC was organized in 2008 and has become a global
phenomenon ever since. The competition has a global presence now with zonals in
different parts of the world (India, Asia, Europe, and Middle East) and the finale at
Seattle, Washington, USA. You can find more about IRC at www.ircleague.com.
We sincerely believe that tomorrow belongs those who can dream today and we put
in all resources to provide you ideas and resources to achieve your dreams. With this,
we wish you great luck and success in raking up new innovations.
Team Avishkaar!
Your Dreams, Our Ideas!
TABLE OF CONTENTS
DESIGN SYSTEM

Mechanical Parts Overview
1

Electronics Parts Overview
3
MOTION SYSTEM

Motors, Wheels and Accessories
4
CONTROL SYSTEM

Control Panel LITE and Controller
5
BASIC DESIGN

Robot Base
6

Tri-wheel base
8

Swift base
10

Ball Striker
12

Claw Bot
14

Robotic Crane
16

Push Bot
18
ABOUT IRC
DESIGN SYSTEM
It is used to design the base of the Robot. It has three
connecting sides- Right, Left and Bottom.
Long U Strips
It is used to design a small base of Robot. It has three
connecting sides- Right, Left and Bottom.
Short U Strips
It is used to design base and gear system . It has three
connecting sides- Left, Bottom and two other sides.
Long L Strips
Short L Strips
It is used to design small base and gear system. It has
three connecting sides- Left, Bottom and two other
sides.
These strips are used to mostly beautify the Robot.
These strips can be bent in any direction according to
the requirement of the design.
Flexible Strips
These plates are used to design longer base of Robot.
Long Rectangular Plates
These plates are used to design smaller base of Robot.
It can also be used to provide support for gear system.
Short Rectangular Plates
These plates provide support to various mechanisms of
Robots.
Square Plates
1
DESIGN SYSTEM
It can be used to provide support to a motor or control
panel at various edges.
L-Angle
Fillers
Fillers are very helpful when we need to give spaces
between two different parts mostly within an axle or
motor shaft.
Nut and Bolts are used to join all the parts of LITE Kit to
create a mechanical design / structure.
Nuts & Bolts
It is used to tighten or fix two different parts wherever
space is required.
Spacers
It is used with screw driver to tighten or loosen the nuts
and bolts.
Spanner
Screw Driver is used to tighten the nuts and bolts.
Screw Driver
Coupler is used to join either two axle shafts together
or an axle shaft along with a motor shaft.
Coupler
Hook can be used to pick and drop items.
Hook
2
DESIGN SYSTEM
Electronics Parts Overview
CP LITE is the source of motion of any robotic design. The
bottom of the CP LITE holds a rechargeable battery of 7.4
volts to provide power to the Robot.
Control Panel LITE
Controller
Controller provides a wired control system for any Robotic
Design. With Controller, you can move the Robot base in 4
directions- forward, backward, left and right. You can get a
wireless controller from www.robotronicsbox.com or an app
from google store (you will need a bluetooth module).
Charger
CP LITE comes equipped with a 9V charger. The charger
has two indicators (Red and Green). Red light indicates the
panel needs charging and green indicates completely
charged.
Connecting cables (2-pin) are used to connect the Motors
to CP LITE.
Connecting Cables
Controller cable (8-pin) is used to connect the Controller to
the CP LITE.
Controller Cable
3
MOTION SYSTEM
Overview
Motion System, the heart of the Robot, makes the Robot to move. Main components of Motion System
are described below:
Motor
Wheels
Motor is the main component of the Motion System.
The motor has a cylindrical shaft that can be connected
through the circular and square holes of various
components of the LITE Kit. Motor is basically used to
provide motion to the system.
Wheel is the part of the Motion System which gives
linear motion output when it is connected to the Motor.
It helps in movement of the system in various
directions. Wheels can be fixed either with motor shaft
or an axle. Further, it can be used both as a pulley
(without the belt) and as a wheel (with the belt).
Gears are used to increase or decrease the torque of the
system. Whether it will decrease or increase , it depends
upon the arrangement of the different size gears. You
can find more at www.robotronicsbox.com/gears
Gears
Axle Shafts are used to connect the gears and wheels
into different strips. They are of three different sizes: 3”,
4” and 5”.
Axle Shaft
Shaft stoppers are used to fix the gears and wheels into
axle shafts and motor shafts.
Shaft Stopper
3 Hole Connector
This is a flat shaped connector. This connector is used
specifically when you want any of the metal part to move
along with the motor shaft or the axle shaft.
Three Hole Connector
4
CONTROL SYSTEM
Overview
Control Panel LITE : Control Panel (CP) LITE is the switching box that translates various controller
commands to run different motors. Additionally, It also provides power to the motor. It works with a
combination of controller and a controller cable. You can also use the wireless controller or an
Android app to run the bot by getting a Wireless/Bluetooth module. Please find more at
www.robotronicsbox.com or www.avishkaarbox.com
Controller : Controller is used to control the motion of the Robot. It has two joysticks and two push
buttons. The two joysticks and the combination of two push buttons control the three motors.
Motor Port 3
Motor Port 2
Controller
Port
Motor Port 1
Step 3
Connect third motor to
the motor port 3.
Step 2
Connect second motor to
the motor port 2.
Step 4
Connect the controller to
the controller port.
Step 1
Connect first motor to
the motor port 1.
5
ROBOT BASE
Parts Used
1
Quantity
Long U
2
Short Rectangular Plate
1
Wheels (with Belt)
4
Motors
2
Axle Shaft (3 inches)
2
Nut and Bolts, Fillers,
Shaft Stopper
As per requirement
2
11
6
7
2
1
Tighten the short rectangular plate on
Long U in hole (7) and (11) by using Nuts
and Bolts as per above picture.
5
Push a motor shaft in center hole (5) of
Long U and screw it in center hole (2) and
(6).
5
14
3
6
2
5
Use Filler before fastening the wheel on
Motor Shaft.
Now, Fasten the wheel on the motor
shaft by using Shaft Stopper.
6
1
ROBOT BASE
6
5
15
6
6
Similarly, fix the second motor and wheel
on second Long U. Maintain the symmetry
of design.
7
3
Slide an Axle Shaft on a filler and a wheel
and pass it through the center hole (3) of
Long U. Secure it by using Shaft Stopper.
8
Similarly, connect the second front
wheel on the other Long U as shown in
picture above.
9
Place the CP LITE in Hole (3) and (9) of
Short Rectangular Plate as shown in
picture above.
9
9
3
Challenge Bot
L-Angle
Coupler
Connect Motors and Controller to CP LITE
via connecting cables and controller cable.
Now, your first Robot is ready to run.
Notice the usage of coupler and L-Angle in
the above challenge model.
7
TRI- WHEELBASE
Parts Used
Quantity
Long U
2
Short L
1
1
Wheels (with belt)
3
Motors
2
1
1
Coupler
1
Nut & Bolts, Fillers
and Shaft Stopper
61
As per Requirement
2
Design a base as shown in picture above
(Refer Step 1 to 5 of Robot base).
Take one
shaft
(3”) U
and
one
Tighten
theshort
shortaxle
plate
on Long
using
Nuts
shown
the picture.
long and
axle Bolts
shaftas
(5“).
Join in
these
two axle
shafts by using coupler.
4
1
3
13
1
3
Tighten
the and
other
side into
of Short
on
Push filler
wheel
long plate
axle shaft
Second
Long
U
as
shown
in
the
picture.
and secure it by using shaft stopper.
Push aone
endon
of the
axleLong
shaft
into
center
Screw
motor
U as
shown
in
hole (3) of one Long U and other end into
picture.
center hole (3) of second Long U.
3
8
TRI- WHEELBASE
5
15
6
6
9
3
Secure both the ends of axle shafts by
using shaft stoppers.
7
Connect short L on short Rectangular
plate in hole (3) and (9).
8
2
8
Connect CP LITE on short L in hole (2)
and (8) as shown in picture above.
9
Connect motors and controller to CP
LITE. Now, your Tri-wheel Base is ready
to run.
Challenge Bot
Short U Clips
Notice the usage of the short U’s to create
the Tri Wheel base.
4
9
SWIFT BASE
Parts Used
Long U
2
Motors
2
1
Wheels (with belt)
4
Short L
1
Axle Shaft (4 and 5 inches)
Big Gear & Small Gear
Coupler
and Shaft Stopper
61
Quantity
1 Each
2
2 Each
1
As per Requirement
2
9
6
5
1
Pass a motor shaft through center hole
(6) of long U & screw it in hole (5) & (9).
3
13
Push a filler
and big
gearon
into
motor
shaft
Tighten
the short
plate
Long
U using
Nuts
and Bolts
asby
shown
thestopper.
picture.
and secure
them
usingin
shaft
3
14
2
1
Slide an axle shaft (3“) in center hole (2)
Second
U as push
shown
theand
picture.
of longLong
U. Now
a in
filler
small
Tighten the base properly.
gear on axle shaft.
Push a wheel on axle shaft and secure it
by using shaft stopper.
10
SWIFT BASE
6
65
9
9
6
6
1
1
3
Similarly, make one more fixture (made
in step 1 to 4). Now put a short
rectangular plate in hole (6) and (9).
Take 2 axle shafts (4” and 5”) and join
them by a coupler. Push both ends of axle
shaft into center hole (3) of both Long U.
7
8
1
4
Push a filler and wheel on both sides and
secure them by using shaft stopper.
9
Place short L on short rectangular plate
(leaving 1 hole from left) in hole (4) and
(9).
9
2
9
Challenge Bot
Big gear as
idler gear
Place CP LITE on short L in hole (2) or (8)
Connect motors and controller via
Connecting cables and controller cable.
Here is the challenge robot which will
explain you the use of idler gear.
11
BALL STRIKER
Parts Used
Long U
2
Long L
1
2
Wheels (with belt)
4
Motors 3
3
Spacers
4
3 Hole Connector
2
Square Plate
1
Axle Shaft (3,5 inches)
and Shaft Stopper
61
Create a base as shown in above picture.
3
1 Each
As per Requirement
2
1
7
Quantity
6
Take a short
rectangular
plate
and
pass 4
Tighten
the short
plate on
Long
U using
spacers through it as shown in above
picture.
2
4
10
1
8
4
6
10
Fix this short rectangular plate (made in
step 2) on both long U as shown in above
picture.
Place CP LITE over short rectangular
plate in hole (4) & (8).
12
BALL STRIKER
5
16
3
5
2
4
6
1
9
6
2
5
5
Push motor in the short rectangular plate
in hole (6) and screw it in hole (5) & (9).
6
5
15
7
7
Take a long L and connect 2 three hole
connectors in center hole (2) and (4) and
Connect a square plate at other end.
5
18
Push a filler and fixture (made in step 6)
to the motor shaft and secure them by
using shaft stopper.
Connect motors and Controller to CP
LITE. Now your Ball Striker is ready to
play.
Challenge Bot
9
Short U
Here is the challenge robot with a different
platform made by short U.
13
6
C L AW R O B O T
Parts Used
Quantity
Long U
2
Long L
1
2
Wheels (with belt)
4
Motors 3
3
Short U
2
Short L
2
3 Hole Connector
2
Axle Shaft (3,5 inches)
1 Each
L Angle
1
and Shaft Stopper
21
2
As per Requirement
4
1
Design athe
base
as shown
Tighten
short
plate in
onpicture
Long Uabove.
using
Nuts and Bolts as shown in the picture.
Connect two short U on short
rectangular plate in hole (1) and (4) at
both sides.
3
14
23
5
1
3
1
7
5
Connectthe
L-angle
over
short
Tighten
shortwith
plateCP
onLITE
Long
U using
rectangular
plate
in
hole(1)
and
(5).
Nuts and Bolts as shown in the picture.
Connect short rectangular plate on both
short U in hole (3) and (7).
14
C L AW R O B O T
5
1
4
5
16
3
9
2
6
5
1
Push amotor
inLong
holeU(6)
of short
Screw
motorshaft
on the
as shown
in
rectangular plate and screw it in hole (5)
picture.
and (9).
6
7
Connect Long L on Short rectangular
plate in hole (1), (2) and (3).
8
3
1
Connect two short L together and 2 three
hole connectors at one end of short L in
hole (1) and (3).
9
Push filler and Short L via three hole
connector on motor shaft and secure them
by using shaft stopper.
9
Challenge Bot
Spacers
Connect motors and controller to CP
LITE . Now your robot is ready to grip or
pick your objects.
Here is a challenge robot with different
upper base using spacers.
6
15
ROBOTIC CRANE
Parts Used
Quantity
Long U
2
Long L
1
1
Wheels (with belt)
4
Motors
3
Big & Small Gears
Flexible Strip
1
Hook
1
2
1
and Shaft Stopper
11
1 Each
As per Requirement
2
4
3
1
Design a base refer to step 1 to 7 of robot
base.
3
13
2
Tighten a long L on short rectangular
4
1
6
7
10
Connect a motor on long L in center hole
(7) and screw it in center hole (6 ) and
(10).
Push aa filler
and
gear U
onasthe
motor
Screw
motor
onsmall
the Long
motorshown
in
shaft and secure them by using shaft
picture.
stopper.
16
ROBOTIC CRANE
6
13
13
5
1
33
3
Connect
Big Gear
the flexible
at
Slide an axle
rod inoncenter
Hole 3strip
of Long
one
end
and
hook
at
the
other
end.
L and secure it by axle lock at oe a
shown in pictute above.
13
7
Slide an axle shaft in center hole (3) of
long L and secure it by using shaft
stopper at one side.
14
8
3
3
9
Push filler and big gear structure (made
in step 5) on other side of axle shaft.
Secure
by using
shaft stopper.
shown them
in pictute
above.
Connect CP LITE on short rectangular
9
15
9
Challenge Bot
3
Gear System with 4
TimesTorque
9
Connect the motors and controller to CP
LITE. Now, robot is ready to lift your
objects.
Here is the challenge robot with 4 times
torque.
Here is a robotic crane with 4 times
torque is given, try it by yourself.
17
PUSH BOT
Parts Used
Quantity
Long U
2
Long L
2
2
Wheels (with belt)
3
Motors
3
Big & Rack Gears
1, 2
Short U
2
Short L
2
Axle Shaft (3,4,5 inches)
1 Each
Long Rectangular Plate
1
Nut & Bolts, Fillers, Spacers
and Shaft Stopper
L Angle
1
11
6
10
15
As per Requirement
1
2
6
15
2
1
Design a base as shown in picture above.
1
3
13
3
Connect short L in hole (2) and (3)
of short rectangular plate as shown
in picture above.
4
1
3
4
19
19
7
1
Push motor shaft in hole (4) and
screw it in hole (3) and (7) of short
L.
1
Connect two long L clips on a long
rectangular plate in hole (1) and (19)
on both sides.
18
PUSH BOT
6
13
13
5
3
9
2
1
3
1
6
1
Connect a rack gear in centre hole (2)
and (6) of short U.
Connect the fixture (made in step 4)
over short rectangular plates by leaving
one hole from both sides.
13
7
2
14
8
1
3
3
3
2
(1)
Connect one more rack gear in hole (1)
of first short U and hole (3) of second
short U
Connect L- angle at one end of short U in
hole (2) and (3).
Join two short U strips via rack gears.
15
9
15
10
3
3
9
9
Slide the fixture of short U (made in step
6 and 8) clips over long rectangular
plate.
Connect an axle shaft (3”) to the Motor
shaft via coupler.
19
PUSH BOT
11
2
12
1
4
Pass 3 fillers, big gear and again 7 fillers
through axle shaft (You may have to
elevate the base platform).
13
Pass Short L through the axle shaft via
hole (4) and secure it by using shaft
stopper.
2
14
1
2
9
1
8
Screw short L on the rectangular plate in
hole (2).
13
3
1
Connect the CP LITE on long U in hole
(8) and (9).
9
Second Long
U asand
shown
in the picture.
Connect
motors
controller
to CP
Tighten
the
base isproperly.
LITE. Now,
Push
Robot
ready to drag
your objects.
Challenge Bot
Screw a motor on the Long U as motorshown in
picture.
Here is the push robot with different
simple mechanism.
20

assembly guide assembly guide

Transcription

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