Klaus Löffler, CEO, Laser Technologies Trumpf

TRUMPF Laser- und Systemtechnik GmbH
INNOVATIONS IN
LASER BASED MANUFACTURING
THROUGH R&D COOPERATIONS
Klaus Löffler
Managing Director
23.11.2015
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
23.11.2015
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TRUMPF at a glance
Largest machine machine tool company in Europe – Global market leader in
laser technology
Machines for cutting,
punching, bending, welding,...
Lasers for various
applications
Sales (in mil. €)
Optics, Sensor Systems,
Application Consulting
Digitalization,
Connected production
Fiscal Year 2014/15
Change in %
2,717.0
+ 5.5
 Adjusted comparison*
+ 12.6
Income before taxes (in mil. €)
357.1
+ 43.8
Investments (in mil. €)
129.4
+ 3.7
Expenditure for R+D (in mil. €)
265.1
+ 8.9
Employees (as of 06/30/2015)
10,873
- 0.4
 Adjusted comparison*
+ 6.8
* Adjusted comparison that includes the effects due to the discontinuation of the Medical Technology business division
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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R&D and application centers of TRUMPF BF laser technology
Production and
development Location
Application Center
Sales- and Service
location
Distribution Partner




20 R&D sites world-wide
Globally more than 1400 R&D employees
114 new patents in the last fiscal year
Cooperation with more than 200 R&D-partners
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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The TRUMPF R&D network
R&D innovations are generated with different partners
TRUMPF Product
Development
TRUMPF Advance
Development
Cooperation with
industrial partners
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
Public Research
(Univ. / Institutes)
Joint development
with customers
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Cooperation with universities and research institutions
Cooperations with institutions are one cornerstone of our business success
Acquisition of excellently
educated employees
Cooperation in basic
research
Joint application projects
Example: Marking laser station
developed by HTW Saar
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INNOVATIONS IN LASER BASED MANUFACTURING
JOINING CORE COMPETENCES
IN CROSS-COMPANY INNOVATION
FOR EUV LITHOGRAPHY
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23.11.2015
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EUV-Lithography – motivation and impact
Decreasing structure sizes on computer chips increases the data storage /
computational power and decreases the energy consumption
Development
Moore‘s Law (Transistor count)
Transistors / chip
Technology
Intel 22 nm transistor
Demand
e.g. Global Smart Phone Sales
1.245
Millions / year
109
970
680
106
472
297
172
103
1970
1980
1990
2000 2010
2009 2010 2011 2012 2013 2014
Current lithography technologies are fast approaching physical limits!
 To create smaller structures, radiation with a much shorter wavelength is needed (EUV)
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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EUV-Lithography – the challenges
Technology at the physical limits: EUV generation
CO2 Laser Radiation
 30 kW
 50 kHz mit 2x burst
 High Beam Quality
Beam forming / delivery
EUV generation
 Ionisation of 30 µm tin droplets
 Collection of diffuse radiation
System integration
 Reflectivity > 65 %
 Roughnes = 15 pm
 Diameter: > 660 mm
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
23.11.2015
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EUV-Lithography – the cooperation
Technological challenges and the complexity of cross-company innovation
have to met with the right cooperation partners
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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INNOVATIONS IN LASER BASED MANUFACTURING
ENABLING ADDITIVE MANUFACTURING
FOR INDUSTRIAL PRODUCTION
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Additive manufacturing / 3D printing
Two different processes enable 3D printing of metal parts
LMD – Laser Metal Deposition
 Shorter precessing time and higher productivity
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
LMF – Laser Metal Fusion
 Higher precision and higher part complexity
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Additive manufacturing / 3D printing
Examples of Laser metal deposition (LMD) and Laser metal fusion (LMF)
LMF
LMD
Image: Fraunhofer IPK
Image: Evercut
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Additive manufacturing / 3D printing
Innovation network for additive manufacturing
Lasers & Machines
Processes & Applications
+ further partners
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INNOVATIONS IN LASER BASED MANUFACTURING
REDUCING CONSUMPTION AND EMISSION
OF COMBUSTION ENGINES
BY INNOVATIVE
MANUFACTURING TECHNOLOGY
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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Ultrafast lasers (Ultra-short pulsed lasers)
The pulse duration of ultrafast lasers is in the range of pico and femtoseconds
Milliseconds:
Microseconds:
Nanoseconds:
Picoseconds:
Femtoseconds:
1 ms = 0,001 s
1 µs = 0,000 001 s
1 ns = 0,000 000 001 s
1 ps = 0,000 000 000 001 s
1 fs = 0,000 000 000 000 001 s
In one second, light can orbit the earth at the equator 7.5 times – in one picosecond,
however, it travels only the distance of half the diameter of a human hair!
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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Ultrafast lasers (Ultra-short pulsed lasers)
The extremely short pulse duration leads to extreme intensities*
Stove plate: ca. 10 W/cm²
Laser welding:
ca. 1 Mio. = 106 W/cm²
Surface of the sun:
ca. 1 Mio. = 106 W/cm²
Ultrafast lasers:
>1016 W/cm²
*Intesity = Power densitiy = Energy / time / area
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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Material processing with USP lasers
Ultrafast lasers enable extremely precise, cold ablation of different materials
ns Pulses
Cold ablation of a match
(C. Momma et al.: Opt. Commun. 129, 134 (1996))
ps Pulses
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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Efficient combustion with ultra-precise injection nozzles
Industrial production of direct fuel injection nozzles at BOSCH
Images:
Common fuel injection: Partial wetting of cylinder
and piston leads to inefficiencies
Different diameters of drilled holes enable
optimized fuel distribution in the combustion
chamber and lead to a decrease in fuel
consumption and emissions.
Human hair
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History of the project
1999
Drilling with TRUMPF Vanadat short pulse laser (ns)
2000
R&D project Primus (ps- Laser)
2002
BoR: Laser for finest material processing
(Cooperation partner: BOSCH)
2003
1. Concept laser (Quattro)
2004
R&D project Promptus
2006
Kickoff: TruMicro 5000 (Gen I)
2008
BoR: TruMicro 5000 (Gen II)
B. Leibinger award for BOSCH : „Introduction of USP
micro processing in industrial production
2009
Release TruMicro 5000 (Gen II)
2011
TruMicro 5000 highpower (IR + green)
2013
German Future Price awarded to BOSCH, Fraunhofer
IOF / University Jena, TRUMPF
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
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INNOVATIONS IN LASER BASED MANUFACTURING
SETTING GLOBAL STANDARDS
FOR THE CONNECTED PRODUCTION
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Industry 4.0 / Internet of things / connected production
Higher productivity by intelligent connection of machines and plants
Cloud
general
customer
IT
Sensor “A”
Machines
and job floor
IT
TRUMPF
Condition
Monitoring
Industry 4.0 gateway
Sensor “B”
Motor
local
customer
mobile
devices
OPC UA
PLC
PROFINET
ANDERE
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Industrie 4.0 / Internet of things / connected production
Global connection requires global cooperation and standardization
– Axoom offers a cross-company platform for this
Image: factor-tech.com
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INNOVATIONS IN LASER BASED MANUFACTURING
CONCLUSION
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Conclusion
Cross-institutional cooperations in product and application development are
imperative for business success in advanced technological fields!
Research institutions and universities play a big role in developing new technologies. Many of
TRUMPF’s products and their applications have roots in joint research projects on different
levels.
The complexity of cutting edge technologies cannot be mastered by a single player. Different
companies and institutions have to join core competences (1+1 = 3). Endurance and patience
are required. (Examples: EUV, Ultrafast lasers)
The European manufacturing landscape has a competitive advantage due to the ability of small
and medium sized companies to adapt and master new technologies. This is successfully
supported by publicly funded projects and has to be extended. It is not only about lighthouse
projects!
Supporting R&D investments of private enterprises with public research funds can make the
difference in long term success of Europe in manufacturing technology. Europe has to react to
global trends with coherent strategies like other countries do.
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
23.11.2015
TRUMPF Laser- und Systemtechnik GmbH
Thank you for your kind attention!
Klaus Löffler
Managing Director Sales and Services
+49 7156 303-35382
Klaus.Lö[email protected]
INNOVATIONS IN LASER BASED MANUFACTURING, Klaus Löffler
23.11.2015
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