JRC WEB ACCESSORIES UNWIND / REWIND MACHINE

Transcription

JRC WEB ACCESSORIES UNWIND / REWIND MACHINE
4
3
2
28
(1
LIFTING
HOOK
1)
1
1 1
(EDGE GUIDING)
15
MAXIMUM
WEB WIDTH
1
8
7
B
B
1
16
20 1/4
7
(SUBJECT
TO
CHANGE)
8
(SUBJECT
TO CHANGE)
C
28
C
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
REV
A
B
C
D
22 1/2
REVISION HISTORY
DESCRIPTION
ADDED: LIFTING HOOK, LOCATING HOLES,
CONTROL DETAILS AND REDESIGNED
REDESIGNED
REDESIGNED
REVISED - SEE TABLE #1
4
CUSTOMER
DATE
4/21/2010
5/6/2010
5/17/2010
5/3/2011
3
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
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OF
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G
1
NOTES:
1. REQUIREMENTS:
A. 80 PSI CLEAN AIR
B. 440 VOLT 3 PHASE POWER
C. This is an interleaf unwind which means the following:
The Steel Payoff (unwind) will use the rewind mode to rewind the paper
The Steel Winder (Rewind) will use the unwind mode to unwind the paper
D. The lifting eye to be balanced after all parts are assembled
E. Electrical drawing or schematic to be provided at a later date.
B
B
A
E
G
H
A
H
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
E
CUSTOMER
A
CUSTOMER
MATERIAL
REFERENCE DRAWING
3
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
4
DIMENSION
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
2
OF
17
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1
B
B
12
10 15/16
FLUSH MOUNT
A
7
SECTION A-A
SCALE .25
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
3
OF
17
4
3
2
1
B
B
VIEW G-G
SCALE .156
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
4
OF
17
4
3
2
1
B
B
17
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
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OF
17
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D
C
D
ITEM
1
2
QTY
1
1
3
4
Parts List
PART NUMBER
B-7834
B-8247
B-7959
3.1
3.2
3.3
3.4
2
1
2
1
B-7958
B-7609
B-7611
B-7610
8
1
B-7836
8.6
8.7
8.8
8.9
2
2
1
1
B-7849
B-7850
B-7851
B-7852
DESCRIPTION
MOUNTING PLLATE
SUB-MOUNTING
PLATE
LINEAR GUIDE SUB-ASSEMBLY
MOUNTING BLOCK
SHAFT
SHAFT COLLAR
LINEAR BEARING PILLOW BLOCK
TENSION
MEASURING
SUB-ASSEMBLY
ITEM
8.10
8.11
8.13
8.14
8.15
8.16
8.17
16
16.1
QTY
1
4
2
2
2
1
1
1
1
16.3
16.4
16.6
1
1
1
Parts List
PART NUMBER
B-7853
B-7854
B-8288
B-8289
6498K831
B-7894
B-8249
B-7841
B-7864
B-7842
B-8257
B-7865
DESCRIPTION
RISER BLOCK SAFETY CHUCK
ROLL MATERIAL
AIR SHAFT
ITEM
16.7
16.8
16.10
QTY
1
1
1
16.11
16.12
16.13
16.16
18
19
20
21
1
1
1
1
1
1
1
1
Parts List
PART NUMBER
B-7867
B-6902-005
Hub City-AL455
56C.3d-DEFAULT
B-7876
B-7923
B-7929
B-7993
B-7879
B-7892
B-7897
29505T22
DESCRIPTION
C
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
A
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
C
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
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OF
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1
2.000
4X
0.500
LOCATING HOLE
24.000
B
B
2.000
18.500
SECTION H-H
SCALE .156
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
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OF
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1
There is a roll of paper associated with each metal stand, one on each side of the Mill. Either the full roll of metal has paper already interleafed, or the paper will be interleafed
when the metal is rewound.
When the steel roll is Full (payoff), its associated Paper roll will be empty, conversely, when the steel roll is Empty (rewind), its associated Paper roll will be full. It is noted that
there may be several times the amount of paper required to interleave a full roll of metal on a single roll of paper, therefore, the preceding statements indicating 'Full' and 'Empty'
are relative. At some point, the Paper roll could be cut back or unrolled to expose fresh paper, and then be tied onto the metal prior to winding in that direction.
When the machine PLC Output to the Left Hand Station is set (Logic High), then the corresponding PLC Output to the Right Hand Station will be set (Logic Low). Basically, this
bit is setting the Drive Run Direction, and there must be a discrete PLC Output for Each Drive. The 24 Volts DC Logic Power will be sourced from the drives.
B
If the machine is being Jogged, then the above logic would remain unchanged, meaning that both Left and Right hand stands would be in a "RUN" condition, with the proper
direction bits set. The Paper un/rewind stands do not care if the machine logic is latching (Run) or momentary (Jog), they are Dancer Position regulated, and will function the
same in either condition.
B
Logic Control Requirements:
Digital Inputs to each drive from remote PLC (Dry Contact) for
24 VDC Drive
logic control of:
o
RUN / STOP
o
UNWIND / REWIND (direction)
The Logic Inputs at the Drive will be configured such that Logic High (+24 VDC) equals State One, and Logic Low (0 VDC) equals State Two.
Logic High equals RUN , Low equals STOP
Logic High equals UNWIND (Run Forward), Low equals REWIND (Run Reverse)
Note that the direction of rotation relative to the assigned function, i.e. Forward rotation equals Unwind function, will be arbitrary and determined by whether the unit is a Left
Hand or Right Hand construction.
Multi-pin plug and bulkhead connector for Signal Wiring quick disconnect. Signals include:
A
o
Line Speed Signal (+10 VDC)
o
Line Speed Signal Common (0 VDC)
o
RUN / STOP Digital Signal (+24 VDC)
o
UNWIND / REWIND Digital Signal (+24 VDC)
o
Digital Signal (+24 VDC) Common
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
8
OF
17
4
3
2
1
Control Notes:
The Line Speed Signal will be isolated and buffered to avoid any negative effects on the Main machine drive controls. Use of a Line Speed Signal will greatly reduce the amount
of Trim authority required, enhancing overall section stability.
The Logic Signal and Analog Control Signal wiring must be configured for quick disconnect. An industrial duty multi-pin connector and receptacle have been provided for this
purpose.
B
B
The Web Guide system requires 24 Volts DC Power Supply, with a current capacity specified by the manufacturer of at least 3 Amps (80 watts). Since we do not have 115 or
230 Volts, Single Phase power available in our panels, we must provide a unit that will accept 460 Volts.
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
9
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
10
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
11
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
12
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
13
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
14
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
15
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
16
OF
17
4
3
2
1
B
B
UNLESS OTHERWISE SPECIFIED
ALL DIAMETERS TO BE
CONCENTRIC WITHIN 0.003
REMOVE ALL BURRS
125
& SHARP EDGES
A
CUSTOMER
CUSTOMER
DIMENSION
TOLERANCE
FRACTIONAL
ANGULAR
X.XX
X.XXX
X.XXXX
1/64
0.5
0.010
0.005
0.0005
FINISH
VARIOUS
MATERIAL
REFERENCE DRAWING
4
3
2
JRC WEB ACCESSORIES
A
46 PASSAIC AVENUE FAIRFIELD, NJ 07004
TITLE
UNWIND / REWIND MACHINE - RIGHT
HAND
SIZE DATE
B
SCALE
2/8/2010
REV
DWG NO
Q-4184
DRAWN
Todd Ryan
D
SHEET
1
17
OF
17

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