metallic liners

Transcription

metallic liners

0063
En
DECLARATIONS
OF CONFORMITY
AND INSTALLATION
INSTRUCTIONS
FOR A CORRECT
INSTALLATION
OF A FLEXIBLE LINERS
(METALLIC LINERS)
07-2009
INDEX
En
Declarations of conformity:
1 - Conformity declaration and product description with and without seal:
- EXPOFLEX
P:
2
- EXTRAFLEX
P:
6
- FLEXECO
P:
10
- CORRFLEX
P:
14
1 - Warnings
P:
17
2 - Norms references
P:
17
3 - Usefield
P:
18
4 - Installation
P:
19
5 - Examples of assembly schemes
P:
20
6 - Maintenance
P:
22
7 - Guarantee
P:
22
P:
23
Booklet of instructions:
Appendix A:
8 - Data plate
9 - Instruction for data plate filling of:
- EXPOFLEX
P:
24
- FLEXECO
P:
25
- EXTRAFLEX
P:
26
- CORRFLEX
P:
27
Appendix B:
10 - Declaration of mechanical resistances for the system:
- EXPOFLEX
P:
28
- EXTRAFLEX
P:
28
- FLEXECO
P:
28
- CORRFLEX
P:
28
P:
29
P:
29
Appendix C:
11 - Example of label reported on components of:
EXPOFLEX, FLEXECO, CORRFLEX, EXTRAFLEX
12 - Example of label reported on packaging of:
EXPOFLEX, FLEXECO, CORRFLEX, EXTRAFLEX
1
CONFORMITY DECLARATION
Chimneys - Requirements for metal chimneys
Part 2:
09
Metal liners and connecting flue pipes
0063
Commercial name
of the product:
EXPOFLEX
Product description:
Flexible metal liner, twin wall with smooth
inner surface
PRODUCT DESCRIPTION ACCORDING TO EN 1856-2 STANDARD
Certificate n.: 0063-CPD-8847 Flexible metallic liner EN1856-2
T160
T200
P1
P1
W
W
V2
V2
L50010 O WITH SEAL
L50010 O WITH BLACK SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Corrosion resistance:
Inner Skin Material Details:
Soot fire resistance
(G: yes; O: no) and distance
from combustible materials (in mm):
Manufacturer:
EXPO INOX S.P.A.
VIALE ARTIGIANATO, 6
(I) - 27020 BORGO SAN SIRO (PV)
Plant:
Viale Artigianato, 6 (I) - 27020 Borgo San Siro (PV)
Job title of the
responsible person:
Executive board
Notification Body:
KIWA ITALIA S.p.A. Via Carducci, 5 - 31020 San Vendemiano
Certificate Number:
0063-CPD-8847
2
Tab. 1 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION
SERIES EXPOFLEX
CHARACTERISTICS AND PERFORMANCES
1.0 Nominal dimenions (mm)
REF.
EN1856-2
Par. 4
VALUE / LEVELS
TEST TYPE
Additional
information
80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement
155, 160
2.0 Inner skin material
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 316L (1.4404)
0,12 (L50012)
3.0 Mechanic resistance and stability
Manufacturer statement
80÷400: 0,10 (L50010),
Par. 6.1
Compressive strength
Par. 6.1.1
According EN 1856-2
Tensile resistance
Par. 6.1.2.2
According EN 1856-2
ISTITUTO GIORDANO: 186003
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Par. 6.1.2.3
According EN 1856-2
Test report:
EXPOLAB 0004/05
Flexibility
Par. 6.1.2.4
According EN 1856-2
Test report:
EXPOLAB 0005/05
Torsion resistance
Par. 6.1.2.5
According EN 1856-2
Test report:
Appendix C
EXPOLAB 0004/05
Pulling resistance
Par. 6.1.2.6
According EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
4.0 Not vertical installation
Maximum inclination from vertical
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1
45°
Par. 6.3
Pressure class: P1
Test report: 184917
Test report:
EXPOLAB 0006/05
6.0 Distance to combustible materials
Par. 6.2
7.0 Accidental contact
Par. 6.4.2
Not applicable
Protection is required in areas where
contact is possible
9.0 Condense resistance
Par. 6.4.4
W
ISTITUTO GIORDANO
Test report: 200065
10.0 Resistance to penetration of rain water
Par. 6.4.6
11.0 Flow resistance
Par. 6.4.7
Maximum diameter variation of linear components Par. 6.4.7.1
Not applicable
1 mm (according to EN 13384-1)
13.0 Corrosion resistance
Par. 6.5.1
V2
Test report: TÜV AG943
14.0 Freeze-thaw resistance
Par. 6.5.3
Achieved according EN 1856-1
EN 1856-1
15.0 Harmful substances
Par. 7.2
None
16.0 Typical installation schemes
Par. 7.2
See instructions
17.0 Method of components’ joint and elements
Par. 7.2
See instructions
See instructions
for bad weather protection
19.0 Storing instructions
Par. 7.2
21.0 Positioning of opening for cleaning
Par. 7.2
None corrosive atmosphere;
Technical norms
and inspection
22.0 Data plate installation
Par. 7.2
Next to the flue in a visible position
or next to a services meter
23.0 Double flue or covering specifics
Par. 7.2
The double flue must be incombustible Manufacturer statement
and/or limitations
24.0 Methods and cleaning tools / maintenance
Par. 7.2
No chemical cleaners
Polypropylene brushes can be used
25.0 Elastomeric seals
Par. 7.2
Red seal
3
TÜV AG 944
See appendix A
Part 2:
09
0063
Commercial name
of the product:
EXPOFLEX
inner surface
Certificate n.: 0063-CPD-8847
Flexible metallic EN1856-2
liner
T450
N1
W
V2
L50010
G
WITHOUT
SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Manufacturer:
EXPO INOX S.P.A.
Plant:
Job title of the
responsible person:
Executive board
Notification Body:
Certificate Number:
0063-CPD-8847
4
SERIES EXPOFLEX
REF.
EN1856-2
Par. 4
VALUE / LEVELS
80, 100, 110, 120, 125, 130, 140, 150,
TEST TYPE
Additional
information
155, 160, 175, 180, 200, 220, 225, 230,
250, 280, 300, 350, 400
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 316L (1.4404)
80÷400: 0,10 (L50010), 0,12 (L50012)
According En 1856-2
Par. 6.1
Par. 6.1.1
Tensile resistance
Par. 6.1.2.2 According EN 1856-2
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Test report:
EXPOLAB 0004/05
Flexibility
Test report:
EXPOLAB 0005/05
Torsion resistance
Test report:
Appendix C
EXPOLAB 0004/05
PULLING RESISTANCE
PAR. 6.1.2.6 ACCORDING EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1 45°
Par. 6.3
Test report: 200065
Pressure class: N1
ISTITUTO GIORDANO
Test report: 200065
Par. 6.2
Par. 6.4.2
No statement
Protection is required in areas
where contact is possible
9.0 CONDENSE RESISTANCE
PAR. 6.4.4 W
Par. 6.4.6
Par. 6.4.7
ISTITUTO GIORDANO
Test report: 200065
Not applicable
Maximum diameter variation of linear components Par. 6.4.7.1 1 mm (according to EN 13384-1)
Par. 6.5.1
V2
Test report:
Par. 6.5.3
EN 1856-1
Par. 7.2
None
Par. 7.2
See instructions
Par. 7.2
See instructions
See instructions
TÜV AG943
Par. 7.2
Par. 7.2
None corrosive atmosphere
Technical norms
and inspection
Par. 7.2
Par. 7.2
The double flue must be incombustible
Par. 7.2
and/or limitations
5
See appendix A
Part 2:
09
0063
Commercial name
of the product:
EXTRAFLEX
inner surface
T160
T200
P1
P1
W
W
V2
V2
L70010 O WITH SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Manufacturer:
EXPO INOX S.P.A.
Plant:
Job title of the
responsible person:
Executive board
Notification Body:
Certificate Number:
0063-CPD-8847
6
SERIES EXTRAFLEX
REF.
EN1856-2
Par. 4
VALUE / LEVELS
80, 100, 110, 120, 125, 130, 140, 150,
TEST TYPE
Additional
information
155, 160
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 904L (1.4531)
0,12 (L70012)
80÷160: 0,10 (L70010),
Par. 6.1
Par. 6.1.1
According EN 1856-2
Tensile resistance
Par. 6.1.2.2
According EN 1856-2
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Par. 6.1.2.3
According EN 1856-2
Test report:
EXPOLAB 0004/05
Flexibility
Par. 6.1.2.4
According EN 1856-2
Test report:
EXPOLAB 0005/05
Torsion resistance
Par: 6.1.2.5
According EN 1856-2
Test report:
Appendix C
EXPOLAB 0004/05
Pulling resistance
Par. 6.1.2.6
According EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1
45°
Test report: 200065
Par. 6.3
Pressure class: P1
Test report:
EXPOLAB 0006/05
Par. 6.2
Par. 6.4.2
No statement
Par. 6.4.4
W
ISTITUTO GIORDANO
Test report: 200065
Par. 6.4.6
Par. 6.4.7
Not applicable
Par. 6.5.1
V2
Test report:
Par. 6.5.3
EN 1856-1
Par. 7.2
None
Par. 7.2
See instructions
Par. 7.2
See instructions
See instructions
TÜV AG943
Par. 7.2
Par. 7.2
Technical norms
and inspection
Par. 7.2
Par. 7.2
and/or limitations
Par. 7.2
Par. 7.2
Red seal
TÜV AG 944
7
See appendix A
Part 2:
09
0063
Commercial name
of the product:
EXTRAFLEX
inner surface
Flexible metallic
liner
EN1856-2
T450
N1
W
V2
L70010
G
WITHOUT
SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Manufacturer:
EXPO INOX S.P.A.
Plant:
Job title of the
responsible person:
Executive board
Notification Body:
Certificate Number:
0063-CPD-8847
8
SERIES EXTRAFLEX
REF.
EN1856-2
Par. 4
VALUE / LEVELS
80, 100, 110, 120, 125, 130, 140, 150,
TEST TYPE
Additional
information
155, 160, 175, 180, 200, 220, 225, 230,
250, 280, 300, 350, 400
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 904L (1.4531)
80÷400: 0,10 (L70010), 0,12 (L70012)
Par. 6.1
Par. 6.1.1
According EN 1856-2
Tensile resistance
Par. 6.1.2.2
According EN 1856-2
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Par. 6.1.2.3
According EN 1856-2
Test report:
EXPOLAB 0004/05
Flexibility
Par. 6.1.2.4
According EN 1856-2
Test report:
EXPOLAB 0005/05
Torsion resistance
Par: 6.1.2.5
According EN 1856-2
Test report:
Appendix C
EXPOLAB 0004/05
Pulling resistance
Par. 6.1.2.6
According EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1
45°
Par. 6.3
Pressure class: N1
Test report: 200065
ISTITUTO GIORDANO
Test report: 200065
Par. 6.2
Par. 6.4.2
No statement
Par. 6.4.4
Par. 6.4.6
Par. 6.4.7
W
ISTITUTO GIORDANO
Test report: 200065
Not applicable
Par. 6.5.1
V2
Test report:
Par. 6.5.3
EN 1856-1
Par. 7.2
None
Par. 7.2
See instructions
Par. 7.2
See instructions
See instructions
TÜV AG943
Par. 7.2
Par. 7.2
Technical norms
and inspection
Par. 7.2
Par. 7.2
and/or limitations
Par. 7.2
9
See appendix A
Part 2:
09
0063
Commercial name
of the product:
FLEXECO
inner surface
T160
T200
P1
P1
D
D
Vm
Vm
L20010 O WITH SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Manufacturer:
EXPO INOX S.P.A.
Plant:
Job title of the
responsible person:
Executive board
Notification Body:
Certificate Number:
0063-CPD-8847
10
SERIES FLEXECO
REF.
EN1856-2
Par. 4
VALUE / LEVELS
80, 100, 110, 120, 125, 130, 140, 150,
TEST TYPE
Additional
information
155, 160
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 304 (1.4301)
0,12 (L20012
80÷160: 0,10 (L20010),
Par. 6.1
Par. 6.1.1
According EN 1856-2
Tensile resistance
Par. 6.1.2.2
According EN 1856-2
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Par. 6.1.2.3
According EN 1856-2
Test report:
EXPOLAB 0004/05
Flexibility
Par. 6.1.2.4
According EN 1856-2
Test report:
EXPOLAB 0005/05
Torsion resistance
Par: 6.1.2.5
According EN 1856-2
Test report:
Appendix C
EXPOLAB 0004/05
Pulling resistance
Par. 6.1.2.6
According EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1
45°
Par. 6.3
Pressure class: P1
Test report: 200065
Test report:
EXPOLAB 0006/05
Par. 6.2
Par. 6.4.2
No statement
Par. 6.4.4
Par. 6.4.6
Par. 6.4.7
D
Not applicable
Vm
Par. 6.5.1
Par. 6.5.3
EN 1856-1
Par. 7.2
None
Par. 7.2
See instructions
Par. 7.2
See instructions
See instructions
Par. 7.2
Par. 7.2
Technical norms
and inspection
Par. 7.2
Par. 7.2
and/or limitations
Par. 7.2
Par. 7.2
Red seal
TÜV AG 944
11
See appendix A
Part 2:
09
0063
Commercial name
of the product:
FLEXECO
inner surface
Flexible metallic EN1856-2
liner
T450
N1
D
Vm
L20010
G
WITHOUT
SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Manufacturer:
EXPO INOX S.P.A.
Plant:
Job title of the
responsible person:
Executive board
Notification Body:
Certificate Number:
0063-CPD-8847
12
SERIES FLEXECO
REF.
EN1856-2
Par. 4
VALUE / LEVELS
80, 100, 110, 120, 125, 130, 140, 150,
TEST TYPE
Additional
information
155, 160, 175, 180, 200, 220, 225, 230,
250, 280, 300, 350, 400
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 304 (1.4301)
80÷400: 0,10 (L20010), 0,12 (l20012)
Par. 6.1
Par. 6.1.1
According EN 1856-2
Tensile resistance
Par. 6.1.2.2
According EN 1856-2
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Par. 6.1.2.3
According EN 1856-2
Test report:
EXPOLAB 0004/05
Flexibility
Par. 6.1.2.4
According EN 1856-2
Test report:
EXPOLAB 0005/05
Torsion resistance
Par: 6.1.2.5
According EN 1856-2
Test report:
Appendix C
EXPOLAB 0004/05
Pulling resistance
Par. 6.1.2.6
According EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1
45°
Par. 6.3
Pressure class: N1
Test report: 200065
ISTITUTO GIORDANO
Test report: 200065
Par. 6.2
Par. 6.4.2
No statement
Par. 6.4.4
Par. 6.4.6
Par. 6.4.7
D
Not applicable
Vm
Par. 6.5.1
Par. 6.5.3
EN 1856-1
Par. 7.2
None
Par. 7.2
See instructions
Par. 7.2
See instructions
See instructions
Par. 7.2
Par. 7.2
Technical norms
and inspection
Par. 7.2
Par. 7.2
and/or limitations
Par. 7.2
13
See appendix A
Part 2:
09
0063
Commercial name
of the product:
CORRFLEX
Flexible metal liner, single wall corrugated
Flexible metallic
liner
EN1856-2
T450
N1
D
V2
L50010
G
WITHOUT
SEAL
Standard number:
Temperature level:
Pressure level:
Condense resistance
(W: wet; D: dry):
Manufacturer:
EXPO INOX S.P.A.
Plant:
Job title of the
responsible person:
Executive board
Notification Body:
Certificate Number:
0063-CPD-8847
14
SERIES CORRFLEX
REF.
EN1856-2
Par. 4
VALUE / LEVELS
80, 100, 110, 120, 125, 130, 140, 150,
TEST TYPE
Additional
information
155, 160, 175, 180, 200, 220, 225, 230,
250, 280, 300, 350, 400
Type
Par. 4 / 5
Par. 6.5.2
Nominal thickness
AISI 316L (1.4404)
80÷400: 0,10 (L50010), 0,12 (L50012)
Par. 6.1
Par. 6.1.1
According EN 1856-2
Tensile resistance
Par. 6.1.2.2
According EN 1856-2
Test report:
Appendix B
EXPOLAB 0004/05
Crushing resistance
Par. 6.1.2.3
According EN 1856-2
Test report:
EXPOLAB 0004/05
Flexibility
Par. 6.1.2.4
According EN 1856-2
Test report:
EXPOLAB 0005/05
Torsion resistance
Par : 6.1.2.5 According EN 1856-2
Test report:
Appendix C
EXPOLAB 0004/05
Pulling resistance
Par. 6.1.2.6
According EN 1856-2
ISTITUTO GIORDANO
Test report: 200065
5.0 Gas tightness
ISTITUTO GIORDANO
Par. 6.1.3.1
45°
Par. 6.3
Pressure class: N1
Test report: 184917
ISTITUTO GIORDANO
Test report: 184917
Par. 6.2
Par. 6.4.2
No statement
Par. 6.4.4
Par. 6.4.6
Par. 6.4.7
D
Not available
Not applicable
Par. 6.5.1
V2
Test report:
Par. 6.5.3
EN 1856-1
Par. 7.2
None
Par. 7.2
See instructions
Par. 7.2
See instructions
See instructions
TÜV AG943
Par. 7.2
Par. 7.2
Technical norms
and inspection
Par. 7.2
Next to the flue in a visible position or next Manufacturer statement
to a services meter
Par. 7.2
and/or limitations
Par. 7.2
15
See appendix A
BOOKLET
OF INSTRUCTIONS
16
1. WARNINGS
These instructions are integral and essential part of
the product and they are supplied with every chimney.
Read this booklet carefully because it provides important
safety information regarding the installation,
maintenance and safe use of a system chimney.
The installation must be carried out according to local
building regulations, according to the manufacturer’s
instructions and either, by professional suitably qualified
installer, or building regulation approval must be
obtained from the local authority prior to commencement
of the work.
For information regarding the required qualification
please refer to either CORGI, HETAS or OFTEC
regulatory bodies.
The manufacturer accepts no responsibility for damage
or other losses incurred as a result of the incorrect use
these components. Failure to comply with the installation
and use instructions supplied herein will negate any
warranty either granted or implied by the manufacturer.
The chimney system should be only used only for the
purpose for which it has been designed.
Dispose of the packaging carefully. Polythene can be
dangerous, keep away from children.
2. NORMS REFERENCES
The standards referred to are as follows:
• EN 1856-1/03 Chimneys - Requirements for metal
chimneys - Part 1: System chimney
products
• En 1856-2/04 Chimneys - Requirements for metal
chimneys - Part 2: Metal liners and
connecting flue pipes
• EN 1443 /03 Chimneys - General requirements
• EN 1859/00
Chimneys - Metal chimneys - Test
methods
17
3. USEFIELD
EXPOFLEX and EXTRAFLEX systems are suitable for any type of appliance (excluded EXOFLEX system
which is not suitable for condensing appliances and similar appliances) without power restricting and for any
fuel (gas, oil, wood or solid fuel), with negative pressure (class N1 = 40 Pa) for temperatures up to 450°C or
with positive pressure (class P1 = 200 Pa) for temperatures up to 200°C (in this case the use of a special
silicon adaptor: FLEX-KIT is necessary). The next table summarises all just described conditions.
WORKING CONDITIONS FOR EXPOFLEX, EXTRAFLEX, FLEXECO
LEVEL OF TEMPERATURE
WITH ADAPTOR FLEX KIT
WITHOUT ADAPTOR FLEX KIT
Nominal of operation
°C
Pa
Dry fumes
Wet fumes
ADMITTED COMBUSTIBLES
EXPOFLEX - EXTRAFLEX
200°
450°
TYPE OF IMPACT
P1
N1
RESISTANCE TO THE WATER (H2O)
ADMITTED
ADMITTED
ADMITTED (FLEXECO excluded) ADMITTED (FLEXECO excluded)
GASEOUS AND LIQUID
GASEOUS, LIQUID AND SOLID
(excluded cereals in wet working condidions)
–
WOOD
FLEXECO
Corrflex system is suitable for appliance working without condensing with negative pressure (class P1=40 Pa)
for temperatures up to 450°C; in any case, each installation must comply with standards in force, and local
rules according to the manufacturer instruction and to qualified staff and installed in a very good manner by
a qualified technician as foreseen by the law in force.
The next table summarises all just described conditions.
WORKING CONDITIONS FOR CORRFLEX
LEVEL OF TEMPERATURE
°C
Pa
450°
TYPE OF IMPACT
N1
RESISTANCE TO THE WATER (H2O)
ADMITTED
NOT ADMITTED
GAS, OIL
Dry fumes
Wet fumes
ADMITTED COMBUSTIBLES
ATTENTION!
We do not recommend the use of stainless steel chimneys systems where there is a presence of any halogens
in the atmosphere.
In installations where this may occur, such as the use of chimney in laundries, dry cleaners’, printing premises,
hairdressers and cosmetic salons any product guarantee’s will be invalid.
18
4. INSTALLATION
The manufacturing of the systems EXPOFLEX, FLEXECO, EXTRAFLEX, CORRFLEX is done by mechanical
spiroid junctions which form a smooth or corrugated inner surface.
The flexible liner can be used as a liner to tube a old chimney, small courtyard, technical spaces. The use
as a connecting flue pipe is not foreseen (this means tract which connect the boiler with the chimney). To
avoid any risk of corrosion at the outer side of the flexible pipe it is necessary to remove any rest of soot
inside the existing shaft.
Before the beginning of any component installation, make sure that the product designation, reported on
the component and on the packing, is suitable for the installation.
The flexible pipe has to be insert into the existing shaft from top to ground or the opposite way by pulling
the pipe, the pulling force must be every time less than 50 kg. The direction of the fumes which is indicated
by an arrow on the pipe must be respected. Please fix the flexible pipe at the top together with the inner wall
of the shaft, for example with a centring clamp. Inside the flexible pipe has to be joined with the below
standing accessories.
For a correct installation of the adaptor FLEX KIT please follow the below standing instruction (FIG.1).
FIG. 1 Instructions for the installation of the adapter FLEX KIT.
1
2
3
4
Global vision.
Lubricate the inside part for a best slide.
Position the joint screwing it or inserting it up to the suit graft of the flexible pipe.
Position the wrapper of closing in the appropriate center of the joint and to screw using a normal screwdriver
/ socket head screw.
•
Installation of a flexible liner by an adaptor without seal (L316EXGM, L316EXGF, L316EXFF,…)
Screw the flexible liner in anticlockwise direction on the chosen adaptor in the way to get a system like
FIG. 2.
FIG. 2 Assembly of a flexible liner
and an adaptor L316EXGM
19
5. EXAMPLES OF ASSEMBLY SCHEMES
5.1. Assembly scheme for liner working
in positive pressure up to 200 Pa
(Fig. 3)
When the checks described in paragraph 4
are executed, proceed to the chimney
assembly like the following phases:
- to put on the chimney flue’s base a
start plate with lateral draining or a
condense draining element with an
eventual siphon in the case of positive
pressure working, to guarantee the
chimney verticality
- to continue then with an inspection
element, which must be provided of
round stopper with holding basket, for
temperatures till 200 °C
- to continue putting on the linear
elements needed to reach the clutch
level of the smoke canal to chimney
- to insert now the connection T 90°
which allows to connect the smoke
canal to the chimney
- to put the adaptor FLEX KIT among
the rigid elements and the flexible liner
as showed by FIG 1
- to insert the flexible liner till reaching
the needed height, then cut the flexible
liner for example with a knife in
stainless steel
- complete the installation by installing
the FLEX-KIT3 adaptor and fix then
the flexible pipe on top together with
the inner wall of the chimney, for
example by a centring clamp
- at the end install, if necessary, the
terminal (rain cup, anti down-draught
terminal)
- when the assembly operations are
finished, the identification plaque. In
case that the identification plaque
was not delivered or lost we would
like to ask you to ask for the plaque
urgent by contacting our technical
office provided by the manufacturer
must be fixed near the chimney, the
formalities completing are reported in
appendix A.
Anti-weather terminal
Adaptor to flex
Double wall flexible pipe
Adaptor to flex
Flexible
single-user
chimney for
wet operation
under positive
pressure up to
160°C.
Pressure
200 Pa.
Flue duct
90° tee
Section with test point
Inspection point
Grille for ventilation
Intermediate support plate
Condensate drain plug
Tin siphon
Rain cap
Flexible female adaptor
with internal
anti-condensate element
Rock wool insulating
sleeve (recommended)
Flexible singleuser chimney
for wet and dry
operations
under positive
and negative
pressure up to
160°C.
Pressure
200 Pa.
Adaptor to flex
90° tee
Inspection point
Section with test point
FIG. 3 Installation for liners working in positive pressure.
20
5.2. Assembly scheme for liner working in
negative pressure
(Fig. 4)
When the checks described in paragraph 4
are executed, proceed to the chimney
assembly like the following phases:
- to put on the chimney flue’s base a
start plate with lateral draining or a
condense draining element with an
eventual siphon in the case of positive
pressure working, to guarantee the
chimney verticality
- to continue then with an rectangular
inspection element
- to continue putting on the linear
elements needed to reach the clutch
level of the smoke canal to chimney.
- to insert now the connection T 90°
which allows to connect the smoke
canal to the chimney
- to put the adaptor FLEX KIT among
the rigid elements and the flexible liner
as showed by FIG 2 and cut the flexible
liner after reaching the clutch level with
a knife of stainless steel
- complete the installation by installing
for example an adaptor flex/female with
a locking band for condensing
applications and fix then the flexible
pipe on top together with the inner wall
of the chimney, for example by a
centring clamp
- at the end install, if necessary, the
terminal (rain cup, anti down-draught
terminal)
- when the assembly operations are
finished, the identification plaque. In
case that the identification plaque
was not delivered or lost we would
like to ask you to ask for the plaque
urgent by contacting our technical
office provided by the manufacturer
must be fixed near the chimney, the
formalities completing are reported in
appendix A.
Flexible female adaptor
with internal
anti-condensate element
Adaptor to flex
90° tee
Inspection point
Ash collection section
FIG. 4 Installation for liners working in negative
pressure.
21
5.3. Assembly scheme for chimneys with direct connection with the boiler
When the checks described in paragraph 4 are executed, proceed to the chimney assembly like the following
phases:
- To put on the boiler’s base an adaptor rigid/flexible for appliance working in negative pressure and
FLEX KIT for appliance working in positive pressure.
- To continue screw the adapter on the flexible liner till reaching the wanted exit level, then cut the
flexible liner with a knife in stainless steel.
- Complete the installation by installing an adaptor flex/female anticondensing for liners working in
negative pressure or the adaptor FLEX-KIT3 for liners working in positive pressure; afterwards fix the
flexible pipe on top together with the inner wall of the chimney, for example by a centring clamp.
- At the end install, if necessary, the terminal (rain cup, anti down-draught terminal).
- When the assembly operations are finished, the identification plaque. In case that the identification
plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by
contacting our technical office provided by the manufacturer must be fixed near the chimney, the
formalities completing are reported in appendix A.
WARNING:
We would like to remember also that, in any case, each installation must comply with standards in force,
and local rules according to the manufacturer instruction and to qualified staff and installed in a very good
manner by a qualified technician as foreseen by the law in force.
6. MAINTENANCE
The maintenance of the metallic chimney is very important to keep the planning conditions and the working
characteristics unchanged in a long time.
It will be necessary execute a planned maintenance, carried out by qualified technicians, in according to a
periodicity determined with users and the responsible person of the chimney according to the specifics of
the norms in forced.
In according to the norm dispositions, we advise to intervene with the following minimum frequency:
- gaseous combustibles once a year
- liquid combustibles every 6 months
- solid combustibles every 3 months
The cleaning of the flue should be done with adequate equipment, according to the law and regulations
dispositions on the subject of security and health of workers into the work places.
According to the ordinary maintenance, to clean the internal walls of the chimney/chimney flue with a sponge
or a plastic brush which are applied to a reel is enough, if it is necessary; iron instruments must be absolutely
avoided.
For this operation, at the base of the chimney flue, a incombustible collect tube must be installed, which
has for entrance a closing metal door.
Opening the inspection door, to enter in the inside of the chimney/chimney flue is possible to do eventual
interventions.
To enter in the inside is possible even removing the chimney top or directly through the eventual terminal
situated on the top.
The rain water and/or condenses must be always correctly disposed by means of the connection of “condense
draining” or base plate for a draining. During the maintenance, we recommend to check the free ebb of
condenses. A good and complete maintenance consists of even a check of the correct joint among the
elements, the caulking’s integrity and the internal wall of the chimney.
7. GUARANTEE
It is excluded any manufacturer’s responsibility or liability, in case of evidence that an un-correct maintenance
has been carried out by qualified technicians.
Expo approves, as qualified technicians, only the technicians associated to national chimney sweeper
organisation, having the participation certificated to specialisation courses.
22
APPENDIX A
DATA PLATE*
27020 BORGO SAN SIRO (PV) - Viale Artigianato, 6
Tel. +39 0382 87237 - Fax +39 0382 87330
www.expoinox.com - e-mail: [email protected]
09
0063
CERTIFICATO / CERTIFICATED / CERTIFICAT CE 0063-CDP-8847
APPORRE UNA CROCE SULLA SERIE COMMERCIALE UTILIZZATA
❒ EXPOFLEX
❒ FLEXECO
❒ EXTRAFLEX
❒ CORRFLEX
SEZIONE RISERVATA ALL’INSTALLATORE / SECTION RESERVED A THE INSTALLATOR / SECTION RESERVEE A L’INSTALLATION
1) DESIGNAZIONE / DESIGNATION EN 1443
2) Ø
mm
3) DISTANZA DEL MATERIALE COMBUSTIBILE / DISTANCE OF THE COMBUSTIBLE MATERIAL
DISTANCE DU MATERIAL COMBUSTIBLE
mm
4) INSTALLATORE (NOME, INDIRIZZO) / INSTALLER (NAME, ADDRESS) / INSTALLATEUR (NOM, ADRESSE)
5) DATA / DATE
ATTENZIONE: LA PRESENTE ETICHETTA NON DEVE ESSERE RIMOSSA O MODIFICATA / ATTENTION: DON’T REMOVE OR MODIFY THIS PLATE
/ ATTENTION: LA PRESENTE ETIQUETTE NE DOIT PAS ETRE ENLEVEE OU MODIFIEE
ATTENTION: THE INSTALLER HAS TO FULLFILL THE DATE PLATE ACCORDING TO THE FOLLOWING INSTRUCTION.
* In case that the identification plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by
contacting our technical office.
23
INSTRUCTION FOR DATA PLATE FILLING OF EXPO FLEX LINER
The system data plate must be applied next to the chimney, in a visible position.
The plate must be completed by the installer and it must report the following information:
- 1) Chimney designation according to EN 1443 norm (in mm)
- 2) Nominal chimney diameter (in mm)
- 3) Minimum distance from combustible material (in mm)
- 4) Installer data
- 5) Installation’s date
EXAMPLE OF A CHIMNEY DESIGNATION
At point 1) chimney designation according to norm EN 1443 insert one of the two case according to the
system working type.
CORRELATION BETWEEN NORM EN 1443 AND NORM EN 1856-2
CASE
STANDARD EN 1443
STANDARD EN 1856-2
COMBUSTIBLE TYPE
COMBUSTIBLE TYPE
A
EN 1443 T200 P1 W 2 O EN 1856-2 T200 P1 W V2 L50010* O
GAS, OIL (POSITIVE PRESSURE)
B
EN 1443 T450 N1 W 3 G EN 1856-2 T450 N1 W V2 L50010* G
SOLID (excluded cereals in wet working
conditions) - NEGATIVE PRESSURE
Where, for example, in the case A
EN 1443
T 200
P1
W
2
O
Reference standard
Temperature class
Pressure class
Condense resistance
Corrosion resistance
Soot fire resistance and distance from combustible material
At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm.
At point 3) insert in the designation
- not delivered from the manufacturer; the distance has to be declared from the installer
At point 4) insert name and address of installer
At point 5) insert the installation’s date
* For thickness 0,12 mm write L500012.
24
INSTRUCTION FOR DATA PLATE FILLING OF FLEXECO LINER
- 4) Installer data
CASE
STANDARD EN 1443
STANDARD EN 1856-2
A
EN 1443 T450 N1 D 3 G EN 1856-2 T450 N1 D Vm L20010* G
COMBUSTIBLE TYPE
COMBUSTIBLE TYPE
LEGNA IN DEPRESSIONE
Where, for example,
EN 1443
T 450
N1
D
3
G
Reference standard
Temperature class
Pressure class
Condense resistance
25
INSTRUCTION FOR DATA PLATE FILLING OF EXTRAFLEX LINER
- 4) Installer data
CASE
STANDARD EN 1443
COMBUSTIBLE TYPE
STANDARD EN 1856-2
COMBUSTIBLE TYPE
A
EN 1443 T200 P1 W 2 O
EN 1856-2 T200 P1 W V2 L70010* O
GAS, OIL (POSITIVE PRESSURE)
B
EN 1443 T450 N1 W 3 G
EN 1856-2 T450 N1 W V2 L70010* G
GAS, OIL, SOLID COMB. (excluded cereals in wet
working conditions) - NEGATIVE PRESSURE
Where, for example, in the case A
EN 1443
T 200
P1
W
2
O
Reference standard
Temperature class
Pressure class
Condense resistance
26
INSTRUCTION FOR DATA PLATE FILLING OF CORRFLEX LINER
- 1) Chimney designation according to EN 1443 norm
- 4) Installer data
CASE
STANDARD EN 1443
STANDARD EN 1856-2
A
EN 1443 T450 N1 D 3 G EN 1856-2 T450 N1 D V2 L50010* G
COMBUSTIBLE TYPE
COMBUSTIBLE TYPE
GAS, OIL
Where, for example,
EN 1443
T 450
N1
D
3
G
Reference standard
Temperature class
Pressure class
Condense resistance
27
APPENDIX B
Declaration of mechanical resistances for the system EXPOFLEX,
EXTRAFLEX, FLEXECO, CORRFLEX with and without seals
A: maximum height reachable in meters.
Diameter (mm) Thickness 0,10 mm Thickness 0,12 mm
A
80
100
110
120
130
140
150
160
180
200
220
250
280
300
350
400
60
60
60
50
50
35
30
30
30
25
25
20
15
15
10
6
60
60
60
50
50
35
30
60
30
25
25
20
15
15
10
6
* Maximum applicable torsion strength.
Diameter (mm)
Torsion Strength [kg.m]
80
100
110
120
130
140
150
160
180
200
220
250
280
300
350
400
2,0
2,5
2,8
3,1
3,3
3,6
3,8
4,1
4,6
5,1
5,6
6,4
7,1
7,6
8,9
10,2
28
Example
of label reported
on components of
EXPOFLEX, FLEXECO,
CORRFLEX, EXTRAFLEX
series
09
0063
27020 BORGO S. SIRO (PV)
CONDOTTO - CONDUIT
EN 1856-2
Ø 200 tubo flex doppia parete interno liscio
Ø 200 twin wall smooth inner surface flexible liner
T160 P1 W V2 L50010 O con guarnizione / with seal
T450 N1 W V2 L50010 G senza guarnizione / without seal
LOTTO: ……
Example
of label reported
on packaging of
EXPOFLEX, FLEXECO,
CORRFLEX, EXTRAFLEX
series
09
27020 BORGO S. SIRO (PV)
0063
CONDOTTO - CONDUIT
EN 1856-2
Ø 200 tubo flex doppia parete interno liscio
Ø 200 twin wall smooth inner surface flexible liner
T160 P1 W V2 L50010 O con guarnizione / with seal
T450 N1 W V2 L50010 G senza guarnizione / without seal
29
EXPO INOX S.P.A.
27020 Borgo San Siro - PV
Viale Artigianato, 6 - Tel. 0382 87237 - Fax 0382 87330
e-mail: [email protected]
27027 Gropello Cairoli - PV
Via Don Motti, 5 - Tel. 0382 814343 - Fax 0382 817223
e-mail: [email protected]
w w w . e x p o i n o x . c o m

metallic liners

Transcription

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