!" SACM 645 !"#$%
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!" SACM 645 !"#$%
!" SACM 645 !"#$%&' 104 (2010) 19-23 !"#$% Effects of Gas Nitriding on the Corrosion Properties of SACM 645 Steel * L. H. ChiuF. S. ChenS. H. Yeh Received 3 November 2009; received in revised form 5 March 2010; accepted 16 March 2010 !" JIS SACM 645 !"# !"#$%&'()*+,-. !" !"#$%&'()*+,-."/ OM HV XRD GDS !"#$ !"#$%&'()XRD !"#$ SACM 645 !"#$%&'()*+, Fe2-3N !"#$%&'()%&*+ 1000 ~ 1100 HV 0.1 !"#$% SACM 645 !"# Fe 2-3N Fe 4N !"#$%&'( )*#$+,-. ! SACM 645 !"#"$% Abstract This research is to study the effect of the nitrided case produced by gas nitriding processes on the corrosion resistance properties of the JIS SACM 645 steel. In gas nitriding, the effect of different substrate hardness and nitriding holding time was compared. Treated specimens were characterized by means of microstructural analysis, microhardness measurements, X-ray diffraction analysis, glow discharge spectrometer analysis and electrochemical tests in NaCl 1 * !"#$ aerated solutions. The hardness of surface layers of the nitrided specimens was in the range between 1000-1100 HV0.1, and the phases of the nitrided case were consisted of Fe 2-3 N and Fe4N, that can increase corrosion resistance of JIS SACM 645 steel. Keywords: S A C M 6 4 5 , G a s n i t r i d i n g , Corrosion resistance, Polarization curve 1. !"#$%&'()*+,-./ !"#$%&'()*+,-.*/ !"#$%&%'((1-2) !"#$ !"#$%&'()*+,-./01 !"(3) (4-12) !"#$%& !"#$%&'()*+(,-$." !"#$% 500 ~ 600°C !"# !"# 900°C !"#$%&'( !"#$%&'()*+,-./01 (4) !"#$%&'()*+,-./ !"#$%&'()*+,-./01 !"#$%&'()*+#,-!" !"#$%&'()*+,"-./0 !"#$%&'()*+,-./0 % ! [email protected] ~ 19 ~ !"#$%&' 104 (2010) 19-23 !"#$%&'()*+),-./0 !"#$%&'()*+,-.*/0 !"#$%&'()*+,- ./0 !"#$%&'()*'(+,$-. !"#$% &'()*+,!"-. !"#$%&'()*+,-./01 !"#$%&'()*+'(,-./ !"#$% &!'()*+,-./ JIS SACM 645 !"#$%&'() !"#$%&'()*+,-. SACM 645 !"#$%&'()*+,-./ !"#$%&'()SACM 645 ! Table. 1 Chemical composition (wt%) of JIS SACM 645 steel. 2. ! 2.1 ! !"#$%&'(# JIS SACM 645 !"#$%&'()*+,-. (GDS) !"#$%&'()1 !880°C !"#$%&'650°C 30 HRC !"#$%&'() 25 mm !" ϕ20 mm × t5 mm !" #$%&' !"# 1200 !"#$%&'() ! 5 !"#$%&'()#$* !"#$%&'()*+ 2 100 !"#$%&'()*+, !"#$% 2.2 ! !"#$%&'( UBE-MM-2 !"#$%&'()*+,%&-./ !"#$%&'( 530°C ! 12 24 48 96 !"#$%&'( 530°C !"#$%&'()*"+,-./0 ! 2.3 ! 2.3.1 !" Nital 5 ml +100 ml !"#$%&'()*+,-.%/0 (Nikon OPTIPHOT-100) !"# 2.3.2 !" !"#$% (Vickers) !" wt% C Si Mn Cr Mo Al SACM 645 0.48 0.22 0.53 1.66 0.16 1.01 Table. 2 Nomenclatures of specimens and treatments. X-TMS XC-GNY !" ! X HRC ! X HRC 530°C Y 2.3.3 XRD Regaku X !"#$% (λ = 0.15418 nm) !"#$%&'()* 20° 110° !"#$%& 0.4 2.3.4 !"# LECO SDP750 ! " # $ % (Glow Discharge Optical Emission Spectrometer, GDOS) !"#$%&'()* !"#$%&'() 700 V 20 mA !"#$%&'()*+$,2.3.5 ! !"#3.5% NaCl !"# $ -900 mV ~ 600 mV !" 1 mV/s !"#$%&'()*+, 1 ! !"#$%&'($%)*+&,-$ 3. !" 3.1 !" 2 (a) ~ (d) !"#$% 30 HRC !"# 530°C ! 12 24 48 96 SACM 645 Nital !"#$% 2 !"#$%&'( !"#$%&'()*+,-./01 ~ 20 ~ WE RE CE !"#$%&' 104 (2010) 19-23 500 Sample Case depth (µm) 450 400 350 300 250 3.5% NaCl Solution 200 0 Fig. 1 Schematic diagram of the flat cell used for polarization corrosion test, WE: working electrode, RE: reference electrode, CE: counter electrode. (a) (b) (c) (d) Fig. 2 Micrographs of SACM 645 specimens nitrided at given processing conditions, (a) 30C-GN12, (b) 30C-GN24, (c) 30C-GN48 and (d) 30CGN96. !"#$%&'()*+,(),( 15 µm !"# 1000 HV !"#$%&'()*+,$-+,$ !"#$%&'()*+,-./012 !"#$%&'()*+,-./01 !"#$%&'()*+, 2 !"#$% 12 !"# !"#$%&'()*+!,-./0 !"#$%&'()*+,-./0 !"#$%&' 250 300 400 500 20 40 60 80 Nitriding time (hr) 100 Fig. 3 Case depth of specimens at different nitriding time. µm !"#$%&'()*+,-./ !"#$%&'()* !+,-. 24 !"#$%&'()* +,-.$/ 48 96 !"#$%&'(!' !"#$%& !'()*+, 3 !"#$%&'()*!+ !"#$%&'()*+ 12 !" 96 !"#$%&' 250 µm 480 µm !"#$%&''()*+,-. !"#$%!&'()*+,-./ !"#$%&'()*+ 3.2 !" 4 !"#$%&'()*530°C !"#$%&12244896 ! !"#$%&'( 1000 ~ 1100 HV !"#$%& '() !*+ !"#$%&'()*+,-.*/0' !"#$%&'()*+,-./0 !" 290 ~ 320 HV ! "#$ ! 3 !"#$%&'()*+, !"#$"#%&'()*+,- (≥ 550 HV) 12 230 µm 96 480 µm Suh(13) SACM 645 !"#$%&'()*+,-./0 3.3 XRD 530°C ~ 21 ~ ! 48 SACM 645 !"#$%&' 104 (2010) 19-23 : Fe2O3 30C-GN12 30C-GN24 30C-GN48 30C-GN96 800 : Fe4N : Fe3N :M Substrate 200 µm Intensity Hardness (Hv0.1) 1000 600 110 µm 30 µm 400 200 Substrate 200 400 600 800 1000 1200 1400 Distance from surface (µm) Fig. 4 The microhardness profile of specimens nitrided at given conditions. !"#$ %& 30 110 200 µm !"#$X-ray !"#5 ! !"#$%&'()*+,-./ (Fe2O3) !"#$%&"'()*+,& !"#$%&'()*+,- . !"#$%&'()*+,-. !"#$%&'()*+,"-*. !"#$% 30 µm XRD Fe3N Fe4N !"#$%&' !"#$%&'()*+,-./*' ε (Fe 3N) !"#$%# γ′ (Fe4N) !"#$% 110 200 µm XRD !"#$%&'()*+$, !"#"$%&'()*+,-./0 !"#$%!&'()*+,-./0 !"#$%&'()*+,-./01 !"#$%&'()*& +,-./ !"#$%&'()*+,-)*. !"#$%&'()*+,-./0 !" 3.4 !"# SACM 645 530°C 48 GDOS !"#$%&' 6 ! GDOS !"#$%&'() !" 2 ~ 4 at% !"#$%&' 3 µm !"#$%&'()*+,-. !"#$%& 3 µm !"#$% 40 60 80 2θ (Degree) 100 Fig. 5 XRD patterns of substrate and gas nitrided layers at 530°C × 48 h. 12 10 Concentration (at%) 0 N 8 6 4 O 2 0 0 10 20 30 40 50 60 70 80 90 100 Depth (µm) Fig. 6 The element concentration profile analysis for the SACM 645 specimens nitrided at 530°C × 48 h. 5 XRD !"#$%&'()* !"#$%& 9 ~ 11 at% !" !"#$%&'()*+,-./01 !"#$%&'()*+,-./01 3.5 ! 30 HRC 530°C ! 12 24 48 96 SACM 645 3.5 wt% NaCl !"#$%&' 7 !"#$%#&'()*+!,-./ !"#$%&'( (Icorr) 8.1 × 10–6 A/cm2 7 !"#$%&'(30 HRC ~ 22 ~ Potential (Volts) 1.0 0.5 !"#$%&' 104 (2010) 19-23 !"# SACM 645 !"#$% GN48 30-TMS GN24 30C-GN12 30C-GN24 GN12 GN96 30C-GN48 30C-GN96 !"#$%&' SACM 645 !"#$%&'() 0 30-TMS -0.5 -1.0 –9 10 10–8 10–7 10–6 10–5 10–4 Current Density (A/cm2) 10–3 10–2 Fig. 7 Potential dynamic curves of SACM 645 specimens nitrided at given processing conditions. !"#$%&'()*+,-./01 !!"#$%&'()*+,-./0 !"#$%&&'()*+,-.() !"#$%&'()*+,-./01 (order) !"#$%&'()*+,- ε (Fe2-3N) γ′ (Fe 4N) !"#$%& !"#$%&' 530°C ! 12 24 48 96 !"#$%&'()*+ !"#$%&'()* SACM 645 !"#$ 4. 1. SACM 645 530°C !"#$% !"#$%&'()!*+,-. !"#$%&'()*+,#$-. !"#$%&'()*+$%,-. !" 2. XRD !"#$%&'( ε (Fe2-3N) γ′ (Fe4N) !"#$%&'() !"#$%&'( GDOS !" !"#$%&'()*+,-.+ !"#$%&'()*+,-. !"#$%&'() N !"# 3. 530°C !"#$% SACM 645 !"#$%&'()*+,-./ !"#$%&'()*+,-. !" 1. ! !"#$% !"#$%&' !"#$ 62 (1999) pp. 49-77. 2. ! !"#$% !"#$%&' (2) !"# 63 (1999) pp. 63-71. 3. !"#!$%&!'()!*+,-./ 65 (2000) pp. 17-28. 4. !"#$%! 13(2) (1981) pp. 21-33. 5. J. Baranowska, M. Wysiecki, “Influence of surface pretreatment on case formation during gaseous nitriding,” Surface and Coating Technology, 125, 2000, pp.30-34. 6. S. Abisset, F. Maury, R. Feurer, M. Ducarroir, M. Nadal, M. Andrieux, “Gas and plasma nitriding pretreatments of steel substrates before CVD growth of hard refractory coatings,” Thin Solid Films, 315, 1998, pp.179-185. 7. C. Allen, C.X. Li, T. Bell, Y. Sun, “The effect of fretting on the fatigue behavior of plasma nitrided stainless steel,” Wear, 254, 2003, pp.1106-1112. 8. F. Ashrafizadeh, “Influence of plasma and gas nitriding on fatigue resistance of plain carbon Ck45steel,” Surface and Coating Technology, 173-174, 2003, pp.1196-1200. 9. G.H. Farrahi, H. Ghadbeigi, “An investigation into the effect of various surface treatments on fatigue life of a tool steel,” Journal of Materials Processing Technology, 174, 2006, pp.318-324. 10. M. Pelllizzari, A. Molinari, G. Straffelini, “Thermal fatigue resistance of gas and plasma nitrided 41CrAlMo7 steel,” Materials Science and Engineering, 352, 2003, pp.186-192. 11. J.G. Buijnsters, P. Shankar, J. Sietsma, J.J. ter Meulen, “Gas nitriding of chromium in NH3-H2 atmosphere,” Materials Science and Engineering, 341, 2003, pp.289-295. 12. A.E. Zeghni, M.S.J. Hashmi, “The effect of coating and nitriding on the wear behavior of tool steel,” Journal of Materials Processing Technology, 155156, 2004, pp.1918-1922. 13. C.M. Suh, H.K. Jang, “Effects of surface hardening and residual stress on the fatigue characteristics of nitrided SACM 645 steel,” International Journal of Modern Physics B, 17(8 & 9), 2003, pp.1633-1639. ~ 23 ~