מצגת של PowerPoint - Israel Aerospace Industries Ltd.

Transcription

Our Comprehensive Solutions-Your Air Ability
BEDEK Aviation Group
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airframe MRO and Modification
 Over 60 years of proven experience
 MRO of wide and narrow-body aircraft; Boeing, Airbus,
Lockheed and others
 Modification and upgrading programs from individual
aircraft to entire fleets (Structure, Interior, Avionics)
 Leading worldwide cargo conversion house with
over 35 years of experience
 Modification of aircraft to Multi-Mission Tanker
Transport (MMTT) programs
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UNCLASSIFIED
This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd
GENERAL
OVERVIEW
AIRFRAME MRO
COMPONENTS
MRO
ENGINES MRO
SPECIAL MISSION
AIRCRAFT
AIRCRAFT
CONVERSIONS
BEDEK Aviation Group - Organization Chart
Executive V.P. &
General Manager
Subsidiaries
Y. Melamed
PSF
Conversions
M&B
Senior
Assistant
Senior V.P. of
Marketing & Business
Development
S. Haver
J. Gaber
Quality
Management
Finance &
Economics
Human
Resources &
Administration
S. Ifergan
J. Vistanetzky
R. Garor
AMS
2
Security
Y. Nissan
Aircraft
Division
Aircraft
Programs
Division
Engines
Division
Components
Division
J. Shiran
Z. Genisher
I. Birkenfeld
S. Pritas
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
COMPONENTS
MRO
ENGINES MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Aircraft Division Organization
GENERAL MANAGER
J. Shiran
DEPUTY G.M.
QUALITY &
INFRASTRUCTURE
T. Segev
DEPUTY G.M.
OPERATIONS
QUALITY
MANAGEMENT
FINANCE
M. Solomon
R. Bargil
SUPPLY
& LOGISTICS
INDUSTRIAL
ENGINEERING
SALES
& CONTRACTS
ENGINEERING
SUPPORT
H. Shish
E. Yehuda
M. Kaufman
R. Tal
NARROW
BODY
LINE
MAINTENANCE
WIDE
BODY
M. Tibi
S. Amrani
M. Starodvorsky
ACT INTERIORS
&
SUPPORT
M. Yair
ISRAELI A/F
PROGRAMS
D. Polak
SOUTH
PROJECTS
D. Schur
NEVATIM
SITE
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Aircraft MRO Capabilities
 Full Service Provider (FSP) for Maintenance of wide range of Aircraft
Modification and Upgrade Center for:
Boeing (Douglas)
B777, B767, B757, B747,
B737, B727, B707,
DC-10, MD-11, MD-80
Airbus
A320, A330 & A340 Series
Lockheed
L-382, C-130
Business/Executive Jets
G100/G150/G200 Series,
Challenger Cl600 Series
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Thousands MRO Events Since 1953
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Thousands MRO Events Since 1953
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
The Leading World Wide Cargo Conversion House
 BEDEK offers conversion programs for an entire family of A/C
 Dozens of aircraft have already been converted
Actual Conversion Programs
B767-300BDSF - 9G Net/RB
B767-200BDSF
B737-400BDSF - RB
B737-300BDSF - 9G Net/RB/QC
B747-400BDSF
B747-400BDSF
Under Development
B737NG BDSF
7B777BDSF
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Engineering Capabilities
 Design and Development
 Structure & Systems; Avionics & Electrical; Stress Substantiation; Loads,
Flutter, Fatigue
 Aircraft Programs
 Cargo Aircraft Conversions
 Multi-Mission Tanker Transport
 Avionic Upgrade Programs
 Maintenance
 Aircraft, Engines, Components Maintenance;
 Ageing Aircraft and Life Extension Programs;
 Salvaging of Structural Elements;
 Continuous development of hi-tech repairs,
approved by FAA & EASA
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B707 Capabilities
 Conversion programs
 Conversion into Electronic Warfare Mission Configuration
 Conversion into Warning/Intelligence Mission
Configuration
 Conversion into Air-to-Air Refueling through all
Configurations, including Flying Boom and
Wing Pods configuration
 Avionic Upgrade
 Interior Reconfiguration & Refurbishment
MAIN CUSTOMERS: IAF, RAAF, CAF AND MANY OTHER ARMED FORCES AND CARGO CARRIERS
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B727 Capabilities
 Total Maintenance & Backup Support
 All Spectrum of Maintenance Checks
 Full Backup Support Capabilities
 Components Overhaul
 APU Overhaul
 JT8 Series Engine Overhaul
 Test Flight
MAIN CUSTOMERS: GECAS, IBERIA, AZAL, FEDEX, SAFAIR, SONAIR
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B737 Classic / NG Series Capabilities
 All spectrum of airframe checks
 Back Shops Support
 CFM56 Series Engine Overhaul
 APU Overhaul
 Landing Gear Overhaul
 Flight Operations (Ferry & Test Flights)




Modification programs
Accident repair
Interior reconfiguration & refurbishment
B737-300/-400 Freighter Conversion STC
MAIN CUSTOMERS: EL-AL, LUFTHANSA, TRANSAERO, AEROLINEAS ARGENTINAS, TAAG, GECAS,
TRAVEL SERVICE, BMI, COMAIR, UTAIR
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B747 Capabilities
 All spectrum of maintenance checks
 Ageing aircraft modification programs including full Sec.- 41 modification
Nacelle strut & wing structure modifications, Tension Ties modifications and others
 Total maintenance & backup support
 JT9D & PW4000 Series Engine Overhaul
 APU Overhaul
 Maintenance Monitoring
 Test Flights
 Accident Repair
 Interior reconfiguration & refurbishment
 Cargo conversions (Owner of FAA STCs for 747-400)
MAIN CUSTOMERS: EL-AL, LUFTHANSA, ATLAS, VIRGIN ATLANTIC, KLM, AIR FRANCE, SAA, GECAS, CAL,
CORSAIR, AIR PULLMANTUR, AIR ATLANTA, AIR BRIDGE CARGO
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B757 Capabilities
 APU Overhaul
 Total maintenance & backup support Interior
reconfiguration & refurbishment
 Pylon modification
 Built to Print Cargo Conversion
MAIN CUSTOMERS: EL-AL, BOEING, IBERIA, BRITISH AIRWAYS, CHINA SOUTHWEST, TURKMENISTAN,
AZERBAIJAN AIRLINES, EURO ATLANTIC, MONARCH, DHL
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B767 Capabilities
 JT9D & PW4000 Series Engine Overhaul
 Pylon modification (SIP Mod.)
 Conversion to Multi-Mission Tanker Transport (MMTT)
 APU Overhaul
 B767-200 Pax to Special Freighter Conversion STC
 B767-300 FAA STC from Pax to Special
Freighter configuration
MAIN CUSTOMERS: EL-AL, ABX AIR, AIR CANADA, UIA, GECAS, TAMPA, STAR, ICELANDAIR, BELLVIEW,
TRANSAERO, MONARCH, EUROATLANTIC, KENYA AIRWAYS, SMART LYNX, GAP, ATSG
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
B777 Capabilities
 Cabin Modifications
 Pax Cabin interior reconfiguration
 Crew rest compartment installation
MAIN CUSTOMERS: ALITALIA, EL-AL
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
DC10 Capabilities
 Heavy maintenance checks
 Avionic modifications & standardization
MAIN CUSTOMERS: CONTINENTAL AIRLINES, OMNI, IBERIA, AIR LIB, MONARCH, TRANSAERO,
CONDOR, WORLD AIRWAYS
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
MD11 Capabilities
 Heavy maintenance checks
 PW4000 Series Engine Overhaul
 Freighter conversion (under Boeing’s STC)
MAIN CUSTOMERS: BOEING, CHINA EASTERN, TOMB0, GEMINI, WORLD AIRWAYS
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
MD80 Capabilities
 “C” & “D” Checks
 Avionics modifications
 Full backup support capabilities
 JT8D-200 Series Engine Overhaul
 APU Overhaul
MAIN CUSTOMERS: CHINA NORTHERN AIRLINES, SPIRIT AIRLINES
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airbus A-320 Series Capabilities
 CFM56 Series & V2500 Engine Overhaul
 APU Overhaul
MAIN CUSTOMERS: EL-AL / ISRAIR, IBERIA, ADRIA, GERMAN WINGS, CYPRUS AIRWAYS, BRITISH MIDLAND,
SMART LYNX, DONBASSAERO
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airbus A-330 Series Capabilities
MAIN CUSTOMERS: ALITALIA, CORSAIR, HIFLY
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airbus A-340-200/-300 Capabilities
 Total maintenance & back up support
MAIN CUSTOMERS: IBERIA, HIFLY
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Manpower
 Total manpower: 1216 employees (All BEDEK: 2241)
 114 Engineers (Supported by IAI H/Q Engineering Division)
 63 Logistics
 87 Quality Assurance
 796 Production
 156 Management
 Average gained experience (years)
 10 years 323 employees
 10-20 years 311employees
 20-30 years 135 employees
 30-40 years 267 employees
 40+ years 180 employees
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airframe MRO management
 Preplanning Process





Receipt of work scope from customer
Checking routine cards and Additional Work (AD’s, SB’s, etc.)
Preparation of initial work plan, determination of critical path
Determination of the turnaround time for check
Manpower allocation (Integrated with commercial quotation)
 No. of mechanics per skill
 Lead mechanics
 Other resources allocation





 GSE
 Special tools
Staff meeting - project requirements presentation
Fine tuning of the above along with final work
package from customer
Perform consumable parts list for order for the check
Special tool list needed for the check
Staff meeting - project requirements presentation
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UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airframe MRO management (Cont.)
 12 Stage Process
 Aircraft Receiving and hangaring / Induction checks
 Cleaning / Stripping
 Docking, Jacking, Interior Removals
 CDP (Condition Determination Phase), Initial Inspection, Removals
 Servicing / Replacement / Repairs, Drop 1
 Installations, Drop 2
 Interior Installations, Lubrications
 Operational Checks
 Finals / Leak Checks / Gear Retractions
 Line Checks, Engine Run-ups, Compass Swing
 Test Flight
 Departure
24
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Airframe MRO management (Cont.)
 Communication
A/C Division
Management
Production
Directorate
Customer
Project
Manager
Sales &
Contracts
Contract
Manager
IAI-BEDEK Organization Subordination
Regular Customer/Vendor Communication
On a “Need Basis” Customer/Vendor Communication
25
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Special Structural Processes experience
 Scribe Marks in the Fuselage Lap Joint area
 IAI/BEDEK has all the necessary manpower and technologies for the process:
 SDMS (Surface Deformation Measurement System) laser based technology
for measuring depth of the scribe marks
 Phased Array Ultrasonic System to enable the inspections to be carried
out in a shorter length of time and higher level of accuracy
 Experienced Engineering, QA, NDT and structural mechanics
26
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
MRO Support Capabilities
 NDT Level 3 (in all five major categories)
 Liaison Engineering
 Flight Operations: Ferry and test flight capability
 Airport ground handling
 Advanced composite material repairs
 Interior & Completion: Galleys,
Lavatories & Seats Overhaul Side Wall
& Ceiling Panel Relining
 Machine shop
 Sheet metal shop
 Strip and paint
27
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Logistic Support
 Over 1,200m2 of storage specifically for MRO materials
 Support of consignment warehouse
 Israeli Customs quick clearance & release procedure
 Pre-draw / 100% replacement material inventory
 24/7 inbound and outbound AOG Service
 Experience working with all major couriers (DHL, UPS, FDX, TNT)
28
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Information Technology
 SAP - ERP
 Integrative Corporate-wide system
 Integrative MRO management
 Uniquely tailored for BEDEK
 Project Management
 Financials
 Logistics
 Operations
 Shop-Floor control
 TOC based Project management System

Project Management

Resource Management

Critical Chain Identification
29
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Main Customers
AIRLINES
ABX AIR INC
ADRIA AIRWAYS
AEROHANDLING
AEROLINEAS ARGENTINAS
AEROSPACE FINANCE
AERSALE
AIR ATLANTA ICELANDIC
AIR BERLIN
AIR BRIDGE CARGO
AIR CANADA
AIR CARGO GLOBAL
AIR CASTLE
AIR CHINA (Cargo)
AIR EUROPA
AIR FRANCE
AIR INDIA
AIR MOBILITY COMMAND
AIR NAMIBIA
AIR PULLMANTUR
AIR TANZANIA
AIRBUS INDUSTRIE
ALASKA AIR
ALITALIA
ARMADA DE LA MEXICO
ARGENTINIAN AIR FORCE
ARKIA
ARMSCOR
ASIANA
AST (Airborne Surviellance Testbed)
ATLAS AIR
ATSG
AZAL
BABCOCK & BROWN
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BELAVIA
BELLVIEW
BLUEBIRD CARGO
BMI BABY
BOEING
BRAVIA
BRITISH AIRWAYS
BUSINESS AIR
C.A.L CARGO AIR LINES
CAM (Aircraft Cargo Management)
CARGO JET
CHI
CHILEAN AIR FORCE
CHINA EASTERN AIRLINES
CHINA POSTAL
CHINA SOUTHERN
CIT
COLOMBIAN AIR FORCE
CORSAIR
CSA
CYPRUS AIRWAYS
DHL
DONBASSAERO
DVB BANK
EL AL
ESTAFETA
EUROATLANTIC
EVAAIR
FEDERAL EXPRESS
FINOVA
FUERZA AEREA MEXICANA
GECAS
GERMAN WINGS
GLOBAL SUPPLY SYSTEMS
GUGGENHEIM
GULFSTREAM
HIFLY
IAF (Israeli Air Force)
IBERIA
ICELANDER
ILFC
INDIAN AIR FORCE
ISRAEL MINISTRY OF DEFENSE
JAT AIRWAYS
JET2
JETAIRFLY
JET MANAGEMENT
JETSCAPE
JORDAN AVIATION
KLM
LOT
LUFTHANSA
MERIDIANA
MISTRAL AIR
MITSUI
MONARCH AIRLINES
NATIONAL AIRLINES
NEOS
OAI - OMNI AIR INTERNATIONAL
POLAR AIR CARGO
PSF (Conversions)
QANTAS
RAAF (Royal Australian Air Force)
RABOBANK
SAA & SAT
SAAF (South African Air Force)
SAFAIR
SAS
SKYNET
SMARTLYNX
SONAIR
SOUTH ATLANTIC AIRLINES
SOUTHERN AIR
SPANISH AIR FORCE
STAR AIR
SUN EXPRESS
TAAG (Angola)
TAP (Air Portugal)
TAROM
THOMSON FLY
TNT
TRANSAERO AIRLINES
TRANSAVIA AIRLINES
TRAVEL SERVICE
TRITON
TURKISH AIRLINES
TURKMENISTAN AIRWAYS
UKRAINE INTERNATIONAL
UNITED
UPS
USAF (AMC)
UTAIR
VIRGIN ATLANTIC
VOLGA DNEPR AIRLINES
WORLD AIRWAYS
YANGZE RIVER EXPRESS
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
SPECIAL MISSION
AIRCRAFT
AIRCRAFT
CONVERSIONS
Customers Around the World
Turkish A/L
Omni
Alitalia
Iberia
Transaero
Thomson
Turkmenistan
Asiana
Azal
Air China
GECAS
China Post
China Eastern
Atlas Air
Bluebird
Cargo
Air India
Jet Airways
Polar Air
SAA
Ryanair
31
Aerolineas
Argentinas
Colombian A/F
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Approvals & Certifications
 Israel Civil Aviation Administration (CAA) # 01
 International Standards Organization ISO 9001, 14000 AS 9100
 Israel Standard 18000
 United States Federal Aviation Administration (FAA) # MK1Y325K
 European Aviation Safety Agency - Ref. EASA .145.0029
 China Civil Aviation Administration (CAAC) # F97200221
 India Director General of Civil Aviation # 5-1107/2000-AI(2)
 South Africa Civil Aviation Authority # 283
 Argentina Direccion Nacional de Aeronavegabilidad (DNA) # 1-B-130
 And many others ...
32
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Working Area
 Total BEDEK Aviation Group -104 acres / 422,000 m2
 BEDEK Group roofed working
 Area: 40.42 acres/ 164,000 m2
 Aircraft division hangars:
 7 W.B. hangars (5 X B747 or A340 or B777
+ 3 X B767/MD11 A/C bays)
 5 N.B. hangars
(10 A/C bays plus supporting shops)
33
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Why Choose The Aircraft Division?
Professional Skilled Workforce; Experience and Legacy
Extensive Infrastructures
Back-shop Capabilities (Incld. Comp. & Eng.)
High Engineering and Technical Capabilities
Sole Independent Supplier of Cargo/Tanker Conversions
Strong IAI Corp., IATA Strategic Partner & ICH Member
34
UNCLASSIFIED
GENERAL
OVERVIEW
AIRFRAME MRO
ENGINES MRO
COMPONENTS
MRO
AIRCRAFT
CONVERSIONS
SPECIAL MISSION
AIRCRAFT
Thank You!
35
UNCLASSIFIED

מצגת של PowerPoint - Israel Aerospace Industries Ltd.

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WASHINGTON, D.C. National Air Cargo Group, Inc. d/b/a