Pride Jazzy 1120-2000 User Manual

Transcription

Jazzy 1120-2000
®
Pride Mobility Products
UK
This IPB contains information for
units sold through 01-08-02
Jazzy®Jazzy
1120-2000
1100
Introduction
Your new Pride Illustrated Parts Breakdown (IPB) Manual has been compiled from the latest product information available at
the time of publication. Pride Mobility Products reserves the right to make changes and updates to this manual and to the
product(s) it represents. Any changes, updates, or improvements to the product(s) may result in slight differences between
this manual and the product you purchased.
An IPB is an illustrated parts listing of all product components which have maintenance significance. IPB’s utilize “exploded” drawings to detail the individual components for each assembly and an itemized list of reference numbers, part
numbers, descriptions, and quantities per assembly. Some parts may be included in an assembly but may not be available for
purchase separately. Refer to the parts list to locate the part numbers for assemblies and components for ordering what you
need.
To achieve proper identification and relationship of detail parts and next higher assemblies, parts listings are presented in a
convenient alphanumeric reference system. Reference numbers for parent assemblies identify one part number that can be
used to order all of the components listed within it. Components of an assembly will have the same alpha character as its
parent assembly.
! For example, the parent assembly part number using reference number of A1 — A4 is the only number you need to place
an order for parts with references of A1, A2, A3, and A4. Instead of ordering 4 separate parts, use the parent assembly part
number to get the complete assembly.
Master assembly part numbers have reference numbers that include several subassemblies. By ordering parts using master
assembly part numbers, you can save a lot of time and reduce the chance for error.
! For example, A1 — G10, a master assembly reference number, includes all components of assemblies A, B, C, D, E, F,
and G. Use caution when ordering assemblies. Check to see if a master assembly part number exists for the components
that you need. If an entire master assembly is not needed, then the individual assembly part number (i.e. for reference
number G1 — G10) will be sufficient to use for ordering.
Asterisks (*) and NOTES are used throughout this service manual to point out important information regarding assembly
structure and contents.
! For example, in some illustrations, only the left OR right side is shown. In other drawings, only the front OR back is
depicted. The part numbers for ALL components are listed. An asterisk will also be used to indicate which components
are not illustrated.
Thank you for choosing products from Pride Mobility Products.
Copyright © 2006
Pride Mobility Products®
INFMANU1495/Rev. F/121406
Page 2
www.pridemobility.com
Rev. F/121406
Table Of Contents
Jazzy®1100
1120-2000
SECTION I.
Main Frame Assembly ................................................................................................................................................................................. 4
SECTION II.
Single Lever Brake Assembly ...................................................................................................................................................................... 6
SECTION III.
Drive Assembly ........................................................................................................................................................................................... 8
High Torque .......................................................................................................................................................................................... 8
High Speed ......................................................................................................................................................................................... 14
SECTION IV.
Anti-tip Assembly ...................................................................................................................................................................................... 20
SECTION V.
Articulating Beam Assembly ..................................................................................................................................................................... 22
SECTION VI.
Charger Assembly ...................................................................................................................................................................................... 24
SECTION VII.
Utility Tray Assembly ................................................................................................................................................................................ 26
Remote Plus ........................................................................................................................................................................................ 26
Pilot .................................................................................................................................................................................................... 28
Dynamic ............................................................................................................................................................................................. 32
SECTION VIII.
Controller Assembly .................................................................................................................................................................................. 34
SECTION IX.
Footrest Assembly ..................................................................................................................................................................................... 36
SECTION X.
Wheel Assembly ........................................................................................................................................................................................ 38
Pneumatic ........................................................................................................................................................................................... 38
Flat-free .............................................................................................................................................................................................. 40
SECTION XI.
Shroud Assembly ....................................................................................................................................................................................... 42
Main ................................................................................................................................................................................................... 42
Belly Pan ............................................................................................................................................................................................ 44
SECTION XII.
Owner’s Package ....................................................................................................................................................................................... 46
SECTION XIII.
Decal Package ........................................................................................................................................................................................... 47
Rev. F/121406
Page 3
Jazzy®Jazzy
1120-2000
1100
I. Main Frame Assembly
Generation #3. Applicable to units manufactured on or after August 2, 2001.
B1
A8
A9
A3
A2
A3
A2
A10
A11
A1
A5
A4
A6
A7
Page 4
Rev. F/121406
Jazzy®1100
1120-2000
REF #
I. Main Frame Assembly
DESCRIPTION
PART #
QTY
A1 — A11
FRMASMB3402
FRAME,ASSY,MAIN,W/ROUND TUBE,REMOVABLE FRONT ELECTRONICS TRAY,1122
1
A1
DWR1122E011
1
A2
DWR1122C016
FRAME,FRAME WELDMENT,MAIN, PHASE 2, W/ROUND TUBE, REMOVEABLE FRONT,E-1122011
COVER,ACTIVE TRAC CAP,PLASTIC,RIGHT, JAZZY1101/1121,C-1122-016
A3
SCRPPH1080
SCREW,PPH,BLACK ZINC,8-32 X 0.75"
4
A4
DWR1122D001
FRAME,BATTERY ACCESS BRACKET,FRONT,D-1122-001
1
*A5
DECSERN1032
DECAL,SERIAL NUMBER,4" X 6",BARCODE,W/PRIDE LOGO
1
A6
DWR1122D016
BUMPER,SKID PLATE,PLASTIC,JAZZY1122,D-1122-016
1
A7
SCRASBH1056
SCREW,BHSCS,BLACK ZINC,5/16-18 X 2.00"
2
A8
VELLOOP1000
REUSABLE FASTENER,LOOP,1" X 1",W/ADHESIVE BACK
2
2
A9
SCRPPH1074
SCREW, PPH,8-32 X 1 1/2"
2
A10
PINCOTD1008
PIN,COTTERLESS DETENT W/RING,ZINC,5/16 X 1-1/2"
1
A11
NUTNYLK1026
NUT,NYLOCK,BLACK ZINC,5/16-18
2
B1
DWR1122E010
FRAME,MODULAR ELECTRONICS PLATE,E-1122-010
1
Notes :
Generation #3. Applicable to units manufactured on or after August 2001.
*A5
Rev. F/121406
Not available for replacement.
Page 5
Jazzy®Jazzy
1120-2000
1100
II. Single Lever Brake Assembly
Applicable to Serial Number J0811701014060 and subsequent.
A4
A6
A17
A3
A13
A4
A14
A15
A16
A17
A2
A9
A7
A3
A1
A12
A10
A18
A8
A14
A13
A18
A5
A14
A13
A5
A11
*Note: If an item has no callout, it is being shown for assembly purposes.
Page 6
Rev. F/121406
Jazzy®1100
1120-2000
REF #
II. Single Lever Brake Assembly
PART #
A1 — A18
FRMASMB3403
A1
A2
DESCRIPTION
QTY
1
DWR1122B046
FREEWHEEL,ASSY,BRAKE,SINGLE LEVER LOCKING/ARTICULATING BEAM
BRACKET,STYLE #2,1122
LATCH,CATCH LATCH,B-1122-046
DWR1122D018
CASTER,BRACKET WELDMENT,W/BRAKE CABLE MOUNTS,D-1122-018
1
A3
DWR1200C155
CABLE,RELEASE CABLE,25"L,W/SWIVEL,C-1200-155
2
A4
DWG1200B770
FREEWHEEL,RELEASE LEVER,CABLE READY,B-1200-077
2
A5
BLTASHL1016
BOLT,SHOULDER,1/4" X 0.25",3/8" THREAD LENGTH
2
A6
DWG1200B730
FREEWHEEL,CABLE BRACKET,RIGHT, BRAKE RELEASE,B-1200-073
1
A7
DWG1200B740
FREEWHEEL,CABLE BRACKET,LEFT, BRAKE RELEASE,B-1200-074
1
A8
DWR1122A021
SPRING,DOUBLE TORSION,STAINLESS STEEL,0.035",#302 WIRE,A-1122-021
1
A9
NUTNYLK1014
1
A10
SCRASBH1015
SCREW,BHSCS,BLACK ZINC,1/4-20 X 1.00",GRADE 8
1
A11
DWR1122C015
FREEWHEEL,RELEASE LEVER BRACKET,C-1122-015
1
A12
SCRSHCS1026
SCREW, SHCS,5/16-18 X 1 1/4" BO
2
A13
DWR1122B051
FREEWHEEL,CABLE CLAMP,B-1122-051
4
A14
PINSOTR1000
PIN, COTTER,ZINC PLATED,1/16" X 1"
4
A15
WASSTIN1000
WASHER, FLAT,STEEL,1/4ID,STAINLESS
2
A16
RNGRTAN1020
RETAINING RING,ZINC PLATED,0.25",EXTERNAL,(MCMASTER-CARR: 98410A113)
2
A17
SPGRAW1069
2
A18
WASWAVY1008
SPRING,ZINC,0.63" FL X 0.420" OD X 0.028" WIRE DIA X RATE: 4.9,COMPRESSION,(CENTURY
SPRING: 3653)
WASHER,BELLEVILLE,STAINLESS STEEL,0.317''ID X 0.625''OD X .022''TH
1
8
Notes :
Applicable to Serial Number J0811701014060 and subsequent.
Rev. F/121406
Page 7
Jazzy®Jazzy
1120-2000
1100
III. Drive Assembly — High Torque
Generation #3. Applicable to units manufactured on or after July 1, 2003.
C3
C2
C6
C1
B4
B5
C4
A4
C4
C3
B1a/B1b
B3
F1
G1
A2
A3
B2a/B2b
C5
A1a — B5
A1b — B5
H1
D1
E1
*Note: Right side shown. If an item has no callout, it is being shown for assembly purposes.
Page 8
Rev. F/121406
Jazzy®1100
1120-2000
REF #
PART #
DESCRIPTION
QTY
1
A1 — H1
DRVASMB1540
A1a — H1
DRVASMB1542
A1b — H1
DRVASMB1541
*A1a — B5
DRVMOTR1113
*A1b — B5
DRVMOTR1112
*A2
DRVBRSH1000
MOTOR,ASSY,DRIVE,E660,HIGH TORQUE OPTION, DUAL FRONT LEVER READY, PAIR,
JAZZY1122
MOTOR,ASSY,DRIVE,E660,HIGH TORQUE,DUAL FRONT LEVER
READY,RIGHT,JAZZY1122/JAZZY1402
MOTOR,ASSY,DRIVE,E660,HIGH TORQUE,DUAL FRONT LEVER
READY,LEFT,JAZZY1122/JAZZY1402
MOTOR,DRIVE,E660,85°,5.44"LG HANDLE W/BRACKET,RIGHT,C-1210-002,(ELECTROCRAFT:
660-201-031)
MOTOR,DRIVE,E660,85°,5.44"LG HANDLE W/BRACKET,LEFT,C-1210-001,(ELECTROCRAFT:
660-200-030)
MOTOR,BRUSH,JAZZY,(RELIANCE: 0002-6957)
*A3
PLSINDV1059
MOTOR,BRUSH CAP,(RELIANCE: 0003-0035)
2
A4
DRV1051
BRAKE,ASSY,STEARNS,24VDC,10W,(B130 OBJY2)
1
B1a — B5
FRMASMB2527
MOTOR,ASSY,GEARBOX COVER,METAL HOUSING,RIGHT, E660/E675
1
B1b — B5
1
1
1
1
2
FRMASMB2526
MOTOR,ASSY,GEARBOX COVER,METAL HOUSING,LEFT, E660/E675
1
B1a
INDPART2090
COVER,GEARBOX,E660/E675 METAL HOUSING,RIGHT,(RELIANCE: 1170038044)
1
B1b
INDPART2089
COVER,GEARBOX,E660/E675 METAL HOUSING,LEFT,(RELIANCE: 1170038043)
1
B2a
INDPART1949
MOTOR,PADDLE,W/PIN, RIGHT,(RELIANCE: 1150159006)
1
B2b
INDPART1948
MOTOR,PADDLE,WITH PIN,LEFT,(RELIANCE: 1150159005)
1
B3
GASCORK1001
GASKET,EMBEDDED CORK,(RELIANCE: 1161101016)
1
B4
SCRALNH1011
SCREW,SHCS,ZINC,M6-1.0 X 22MM
6
B5
WASLOCK1003
WASHER,LOCK,ZINC,M6
6
C1 — C6
FRMASMB1722
MOTOR,ASSY,STRUT,5.500"LG
1
C1
IND1216B000
MOTOR,STRUT WELDMENT,5.500"LENGTH,B-1200-016
1
C2
DWG1200A230
BALL PIVOT,SPRING ROD,A-1200-023
1
C3
NUTNYLK1026
2
C4
WASSTND1002
WASHER,FLAT,BLACK ZINC,0.3125" ID X 0.6875" OD X 0.0625" TH
2
C5
SCRHHCS1051
SCREW, HHCS,5/16-18 X 3 1/4",G5
1
C6
SPGRAW1007
SPRING,PURPLE,2.50" FL
1
D1
BRGSLV1003
BEARING,RADIAL BALL,0.50" ID X 1.125" OD X 0.3125" TH,METAL SHIELD,R8ZZ,A-1010-014
2
E1
NUTNJAM1018
NUT,NYLOCK JAM,BLACK ZINC,1/2-20
1
F1
DWR1010B043
FREEWHEEL,LEVER WELDMENT,DUAL RELEASE,B-1010-043
1
G1
PINSPRG1001
PIN, SPRING,1/8" X 3/4"
1
H1
WASWAVY1009
WASHER,BELLEVILLE,STAINLESS STEEL,0.515''ID X 1.00''OD X 0.073''TH
1
Notes :
Generation #3. Applicable to units manufactured on or after July 1, 2003. Top-level assemblies will include components designated with corresponding
lower-case letters. Parts without lower-case letters will be included in all top-level assemblies.
*A1a — B5
*A1b — B5
*A2
*A3
Rev. F/121406
The DRVMOTR is not available individually. The appropriate DRVASMB must be purchased.
One shown.
One shown.
Page 9
Jazzy®Jazzy
1120-2000
1100
Generation #2. Applicable to units manufactured prior to July 1, 2003.
C5
C4
C2
C3
B5
B4
I1a
J1
J6
A4
J3
C6
C5
B1a/B1b
J2
J4
B3
E1
A2
A3
B2a/B2b
F1
J5
C1
A1a — B5
A1b — B5
H1
D1
G1
Page 10
Rev. F/121406
Jazzy®1100
1120-2000
REF #
PART #
DESCRIPTION
QTY
1
A1 — J6
DRVASMB1484
A1a — I1a
DRVASMB1486
A1b — I1b
DRVASMB1485
*A1a — B5
DRVMOTR1113
*A1b — B5
DRVMOTR1112
*A2
DRVBRSH1000
MOTOR,ASSY,DRIVE,E660,HIGH TORQUE OPTION, JAZZY1122, W/SINGLE BRAKE LEVER
RELEASE-STYLE #3, PAIR
RELEASE-STYLE #3, RIGHT
RELEASE-STYLE #3, LEFT
660-201-031)
660-200-030)
*A3
PLSINDV1059
2
A4
1
1
1
1
2
DRV1051
1
B1a — B5
FRMASMB2527
1
B1b — B5
FRMASMB2526
1
B1a
INDPART2090
1
B1b
INDPART2089
1
B2a
INDPART1949
1
B2b
INDPART1948
1
B3
GASCORK1001
1
B4
WASLOCK1003
WASHER,LOCK,ZINC,M6
6
B5
SCRALNH1011
6
C1 — C6
FRMASMB1722
1
C1
SCRHHCS1051
SCREW, HHCS,5/16-18 X 3 1/4",G5
1
C2
SPGRAW1007
1
C3
IND1216B000
1
C4
DWG1200A230
1
C5
NUTNYLK1026
2
C6
WASSTND1002
1
D1
BRGSLV1003
2
E1
DWR1122C057
FREEWHEEL,MOTOR LEVER BRACKET
1
F1
PINSPRG1001
1
G1
NUTNJAM1018
1
H1
WASWAVY1009
1
I1a
DWR1122C056
FREEWHEEL,CABLE BRACKET,RIGHT,RIGHT
1
*I1b
DWR1122C055
FREEWHEEL,CABLE BRACKET,LEFT,LEFT
1
*J1 — J6
FRMASMB5186
CABLE,ASSY,SINGLE LEVER BRAKE RELEASE,25"L,STYLE #3, W/CLAMP
2
J1
DWR1200C155
1
J2
DWR1122B051
1
J3
SCRSETS1013
SCREW, SET,1/4-20 X 1/4",G2
1
J4
WASSTIN1000
1
J5
RNGRTAN1020
1
J6
NUTNJAM1014
1
Notes :
Generation #2. Applicable to units manufactured prior to July 1, 2003. Top-level assemblies will include components designated with corresponding
*A1a — B5
*A1b — B5
*A2
*A3
*I1b
*J1 — J6
One shown.
One shown.
Not shown.
One assembly shown for illustration purposes only.
Rev. F/121406
Page 11
Jazzy®Jazzy
1120-2000
1100
Generation #1.
C5
C4
C2
C3
B5
B4
C5
A4
C6
B1a/B1b
B3
A2
B2a/B2b
A3
C1
A1a — B5
A1b — B5
F1
E1
G1
Page 12
Rev. F/121406
Jazzy®1100
1120-2000
REF #
DESCRIPTION
QTY
MOTOR,ASSY,DRIVE,E660,EXTERNAL THREAD,SINGLE BRAKE,SINGLE BRAKE
READY,RIGHT
MOTOR,ASSY,DRIVE,E660,EXTERNAL THREAD,SINGLE BRAKE,SINGLE BRAKE READY,LEFT
1
1
PART #
A1a — G1
DRVASMB1384
A1b — G1
DRVASMB1383
*A1a — B5
DRVMOTR1113
*A1b — B5
DRVMOTR1112
*A2
DRVBRSH1000
660-201-031)
660-200-030)
1
*A3
PLSINDV1059
2
A4
1
2
DRV1051
1
B1a — B5
FRMASMB2527
1
B1b — B5
FRMASMB2526
1
B1a
INDPART2090
1
B1b
INDPART2089
1
B2a
INDPART1949
1
B2b
INDPART1948
1
B3
GASCORK1001
1
B4
WASLOCK1003
WASHER,LOCK,ZINC,M6
6
B5
SCRALNH1011
6
C1 — C6
FRMASMB1722
1
C1
SCRHHCS1051
SCREW, HHCS,5/16-18 X 3 1/4",G5
1
C2
SPGRAW1007
1
C3
IND1216B000
1
C4
DWG1200A230
1
C5
NUTNYLK1026
2
C6
WASSTND1002
2
E1
BRGSLV1003
2
F1
NUTNJAM1018
1
G1
WASNYLN1018
WASHER,NYLON,0.500" ID X 1.125" OD X 0.0625" TH
2
Notes :
Generation #1. Top-level assemblies will include components designated with corresponding lower-case letters. Parts without lower-case letters will be
included in all top-level assemblies.
*A1a — B5
*A1b — B5
*A2
*A3
Rev. F/121406
One shown.
One shown.
Page 13
III. Drive Assembly — High Speed
Jazzy®Jazzy
1120-2000
1100
Generation #3. Applicable to units manufactured prior to Serial Number J0819905202020.
D3
D2
D6
D1
C4
C5
B2
D4
D3
D4
C1a/C1b
G1
C3
B1
A2
H1
C2a/C2b
A3
D5
A1a — C5
A1b — C5
I1
E1
F1
Page 14
Rev. F/121406
Jazzy®1100
1120-2000
REF #
PART #
A1 — I1
DRVASMB1543
A1a — I1
DRVASMB1545
A1b — I1
DRVASMB1544
DESCRIPTION
QTY
*A1a — C5
DRVMOTR1117
MOTOR,DRIVE,E675HS,STANDARD SPEED(HS),DUAL FRONT LEVER
READY,PAIR,JAZZY1122
MOTOR,ASSY,DRIVE,E675HS,HIGH SPEED,DUAL FRONT LEVER
READY,RIGHT,JAZZY1122/JAZZY1402
MOTOR,ASSY,DRIVE,E675HS,HIGH SPEED,DUAL FRONT LEVER
READY,LEFT,JAZZY1122/JAZZY1402
MOTOR,DRIVE,E675HS,85°,5.44"LG HANDLE W/BRACKET,RIGHT,(ROCKWELL: 675-067-026)
*A1b — C5
DRVMOTR1116
MOTOR,DRIVE,E675HS,85°,5.44"LG HANDLE W/BRACKET,LEFT,(ROCKWELL: 675-068-027)
1
*A2
DRVBRSH1000
2
*A3
PLSINDV1059
2
DRVASMB1706
MOTOR,ASSY,BRAKE,WARNER,E675/679
1
B1
DRV1045
BRAKE,ELECTRIC SOLENOID,WARNER,(WR198A218P1/0002-9395)
1
B2
B1 — B2
1
1
1
1
PLSINDV1111
CAP,SABLE,MOTOR,BRAKE,E660/E675,(RELIANCE: 03-006839)
1
C1a — C5
FRMASMB2527
1
C1b — C5
FRMASMB2526
1
C1a
INDPART2090
1
C1b
INDPART2089
1
C2a
INDPART1949
1
C2b
INDPART1948
1
C3
GASCORK1001
1
C4
SCRALNH1011
6
C5
WASLOCK1003
WASHER,LOCK,ZINC,M6
6
D1 — D6
FRMASMB1722
1
D1
IND1216B000
1
D2
DWG1200A230
1
D3
NUTNYLK1026
2
D4
WASSTND1002
2
D5
SCRHHCS1051
SCREW, HHCS,5/16-18 X 3 1/4",G5
1
D6
SPGRAW1007
1
E1
BRGSLV1003
2
F1
NUTNJAM1018
1
G1
DWR1010B043
FREEWHEEL,LEVER WELDMENT,DUAL RELEASE,B-1010-043
1
H1
PINSPRG1001
1
I1
WASWAVY1009
1
Notes :
Generation #3. Applicable to units manufactured prior to Serial Number J0819905202020. Top-level assemblies will include components designated
with corresponding lower-case letters. Parts without lower-case letters will be included in all top-level assemblies.
*A1a — C5
*A1b — C5
*A2
*A3
Rev. F/121406
One shown.
One shown.
Page 15
Jazzy®Jazzy
1120-2000
1100
Generation #2. Applicable to units manufactured prior to July 1, 2003.
D5
D4
D2
D3
C5
C4
B2
J1a
K1
K3
D6
K6
D5
C1a / C1b
K2
K4
C3
B1
E1
A2
C2a / C2b
A3
D1
F1
K5
A1a — C5
A1b — C5
H1
I1
G1
Page 16
Rev. F/121406
Jazzy®1100
1120-2000
REF #
PART #
DESCRIPTION
QTY
*A1a — C5
DRVMOTR1117
MOTOR,ASSY,DRIVE,STANDARD SPEED (HS),JAZZY1122,W/SINGLE BRAKE LEVER
RELEASE-STYLE#3,PAIR
RELEASE-STYLE#3,RIGHT
RELEASE-STYLE#3,LEFT
*A1b — C5
DRVMOTR1116
1
*A2
DRVBRSH1000
2
*A3
PLSINDV1059
2
DRVASMB1706
1
B1
DRV1045
1
B2
A1 — K6
DRVASMB1481
A1a — J1a
DRVASMB1483
A1b — J1b
DRVASMB1482
B1 — B2
1
1
1
1
PLSINDV1111
1
C1a — C5
FRMASMB2527
1
C1b — C5
FRMASMB2526
1
C1a
INDPART2090
1
C1b
INDPART2089
1
C2a
INDPART1949
1
C2b
INDPART1948
1
C3
GASCORK1001
1
C4
WASLOCK1003
WASHER,LOCK,ZINC,M6
6
C5
SCRALNH1011
6
D1 — D6
FRMASMB1722
1
D1
SCRHHCS1051
SCREW, HHCS,5/16-18 X 3 1/4",G5
1
D2
SPGRAW1007
1
D3
IND1216B000
1
D4
DWG1200A230
1
D5
NUTNYLK1026
2
D6
WASSTND1002
1
E1
DWR1122C057
FREEWHEEL,MOTOR LEVER BRACKET
1
F1
PINSPRG1001
1
G1
BRGSLV1003
2
H1
NUTNJAM1018
1
I1
WASWAVY1009
1
J1a
DWR1122C056
FREEWHEEL,CABLE BRACKET,RIGHT,RIGHT
1
*J1b
DWR1122C055
FREEWHEEL,CABLE BRACKET,LEFT,LEFT
1
*K1 — K6
FRMASMB5186
CABLE,ASSY,SINGLE LEVER BRAKE RELEASE,25"L,STYLE #3, W/CLAMP
2
K1
DWR1200C155
1
K2
DWR1122B051
1
K3
SCRSETS1013
SCREW, SET,1/4-20 X 1/4",G2
1
K4
WASSTIN1000
1
K5
RNGRTAN1020
1
K6
NUTNJAM1014
1
Notes :
Generation #2. Applicable to units manufactured prior to July 1, 2003. Top-level assemblies will include components designated with corresponding
*A1a — C5
*A1b — C5
One shown.
*A2
One shown.
*A3
Not shown.
*J1b
One assembly shown.
*K1 — K6
Rev. F/121406
Page 17
Jazzy®Jazzy
1120-2000
1100
Generation #1.
D6
D1
D4
D2
C4
C5
B2
D5
B1
C1a/C1b
C3
A2
D6
C2a/C2b
A3
D3
A1a — D6
A1b — D6
D5
E1
F1
G1
Page 18
Rev. F/121406
Jazzy®1100
1120-2000
REF #
PART #
DESCRIPTION
QTY
A1 — H1
DRVASMB1370
MOTOR,ASSY,DRIVE,STANDARD SPEED (HS),JAZZY1120-2000
1
A1a — H1
DRVASMB1305
MOTOR,ASSY,DRIVE,E675HS,EXTERNAL THREAD,SINGLE BRAKE,RIGHT
1
A1b — H1
DRVASMB1304
MOTOR,ASSY,DRIVE,E675HS,EXTERNAL THREAD,SINGLE BRAKE,LEFT
1
*A1a — D6
DRVMOTR1117
1
*A1b — D6
DRVMOTR1116
1
*A2
DRVBRSH1000
2
*A3
PLSINDV1059
2
B1 — B2
DRVASMB1706
1
B1
DRV1045
1
B2
PLSINDV1111
1
C1a — C5
FRMASMB2527
1
C1b — C5
FRMASMB2526
1
C1a
INDPART2090
1
C1b
INDPART2089
1
C2a
INDPART1949
1
C2b
INDPART1948
1
C3
GASCORK1001
1
C4
SCRALNH1011
6
C5
WASLOCK1003
WASHER,LOCK,ZINC,M6
6
D1 — D6
FRMASMB1722
1
D1
DWG1200A230
1
D2
IND1216B000
1
D3
SCRHHCS1051
SCREW, HHCS,5/16-18 X 3 1/4",G5
1
D4
SPGRAW1007
1
D5
WASSTND1002
2
D6
NUTNYLK1026
2
E1
BRGSLV1003
2
F1
NUTNJAM1018
1
G1
WASNYLN1018
2
*H1
SPGRAW1061
SPRING,0.50" FL X 0.372"ID X 0.420"OD X 0.024" WIRE DIA X,COMPRESSION,(CENTURY
SPRING:B18-160)
1
Notes :
Generation #1. Top-level assemblies will include components designated with corresponding lower-case letters. Parts without lower-case letters will be
included in all top-level assemblies.
*A1a — D6
*A1b — D6
*A2
*A3
*H1
Rev. F/121406
One shown.
One shown.
Not shown.
Page 19
Jazzy®Jazzy
1120-2000
1100
IV. Anti-tip Assembly
Generation #6. Retrofits all previous generations.
B4
B3
B3
B6
B2
A2
B5
A3
A1
C2
A4
A6
A3
D6
A7
A4
B4
A5
D2
B1
C1a / C1b
D7
E2
D3
D8
D1a / D1b
D5
D4
E1
*Note: Right side shown.
Page 20
Rev. F/121406
Jazzy®1100
1120-2000
REF #
IV. Anti-tip Assembly
PART #
DESCRIPTION
QTY
A1a — E2
FRMASMB2305
ANTI-TIP,ASSY,ATS CAM ADJUSTABLE,5/16" SHAFT,BEIGE SPRING,RIGHT
1
A1b — E2
FRMASMB2303
ANTI-TIP,ASSY,ATS CAM ADJUSTABLE,5/16" SHAFT,BEIGE SPRING,LEFT
1
A1
BRK1217C000
CLAMP,U-BOLT,CURB CLIMBER,C-1200-017
1
A2
IND1205B000
BOLT,"U",BRIGHT ZINC,1/4-20 X 3.50" W X 4.125" H X 0.75" THREAD LENGTH,B-1200-005
1
A3
NUTNYLK1014
2
A4
WASINDV1000
WASHER,ZINC,0.50" ID X 1.00" OD X 0.125" TH
2
A5
WASNYLN1018
2
A6
BLTASHL1005
BOLT,SHOULDER,1/2" X 3.50"
1
A7
NUTNYLK1006
1
B1 — B6
FRMASMB1893
STRUT,ASSY,7.375"LG, 5/16" SHAFT,4.50" BEIGE SPRING
1
B1
SCRHHCS1143
SCREW,HHCS,BLACK ZINC,5/16-18 X 2.50",GRADE 5
1
B2
SPGRAW1012
SPRING,BEIGE,4.50" FL
1
B3
BLTASHL1016
BOLT,SHOULDER,1/4" X 0.25",3/8" THREAD LENGTH
2
B4
NUTNYLK1026
2
B5
IND1217B000
SUSPENSION,ANTI-TIP STRUT WELDMENT,JAZZY 1120,B-1200-017
1
B6
DWG1200A350
SUSPENSION,PIVOT,SPRING,A-1200-035
1
C1a — E2
FRMASMB5192
ANTI-TIP,ASSY,BRACKET,JAZZY1120/1122/1400, ATS , RIGHT, W/FORK/WHEEL/CAM
1
C1b — E2
FRMASMB5191
ANTI-TIP,ASSY,BRACKET,JAZZY1120/1122/1400, ATS , LEFT, W/FORK/WHEEL/CAM
1
C1a — C2
FRMASMB2604
ANTI-TIP,ASSY,BRACKET,CAM ADJUSTABLE,RIGHT
1
C1b — C2
FRMASMB2602
ANTI-TIP,ASSY,BRACKET,ATS,CAM ADJUSTABLE,LEFT
1
C1a
DWR1170D082
ANTI-TIP,ATS MOTOR,CAM ADJUSTABLE, RIGHT,D-1170-082
1
C1b
DWR1170D083
ANTI-TIP,ATS MOTOR,CAM ADJUSTABLE, LEFT,D-1170-083
1
C2
BSHFLNG1004
BUSHING,FLANGE,BRONZE,0.50" X 0.75" X 0.375"
2
D1a — D8
FRMASMB2605
ANTI-TIP,ASSY,BRACKET,5/16" BOLT,CAM ADJUSTABLE PLATE,RIGHT
1
D1b — D8
FRMASMB2603
ANTI-TIP,ASSY,BRACKET,5/16" BOLT,CAM ADJUSTABLE PLATE,LEFT
1
D1a
DWR1010C008
ANTI-TIP BRACKET WELDMENT,SLOTTED,W/5/16" BOLT,RIGHT,C-1010-008
1
D1b
DWR1010C009
ANTI-TIP BRACKET WELDMENT,SLOTTED,W/5/16" BOLT,LEFT
1
D2
DWR1170A015
ADJUSTABLE CAM WELDMENT,A-1170-015
1
D3
SPCNYLN1003
SPACER,BLACK,NYLON,0.3125" ID X 0.75" OD X 0.3125" TH,A-1010-018
1
D4
WASNYLN1013
1
D5
NUTNYLK1014
1
D6
NUTNYLK1032
1
D7
SCRASBH1030
SCREW,BHSCS,BLACK ZINC,5/16-24 X 1.00"
1
D8
WASETH1005
WASHER, EXTERNAL TOOTH,5/16" ID,LOCK
1
WHLASMB1284
WHEEL,ASSY,ANTI-TIP,6",MOLDED,W/BEARING
1
E1
BRGSLV1002
BEARING,BALL,8MM ID X 22MM OD X 7MM TH,608ZZ
2
E2
WHLATIP1001
WHEEL,ANTI-TIP,6",MOLDED
1
E1 — E2
Notes :
Generation #6. Retrofits all previous generations. Top-level assemblies will include components designated with corresponding lower-case letters.
Parts without lower-case letters will be included in all top-level assemblies.
Rev. F/121406
Page 21
Jazzy®Jazzy
1120-2000
1100
V. Articulating Beam Assembly
Generation #3. Applicable to units manufactured on or after December 11, 2002. Retrofits all previous generations.
A10
A9
A4
B8
A11
A7
B3
A4
A10
A3
B9
A6
A8
B7
B8
B3
A4
B9
A4
B6
A1
A7
A3
B7
B1b
B6
A2
A5
B2
A6
B5
A4
B10
B5
B2
B5
B1a
D2
B4
D1b
C2
B10
C3
B2
C1b
D1a
C4
C1a
D2
E3
E1
C3
C2
E3
C5
C6
C4
E1
E2
E1
Page 22
Rev. F/121406
Jazzy®1100
1120-2000
REF #
V. Articulating Beam Assembly
DESCRIPTION
PART #
QTY
A1 — E3
FRMASMB2370
ARTICULATING BEAM,ASSY,STRAIGHT,16.76"LG,W/SUSPENSION & WHEEL ASSY
1
A1 — A11
FRMASMB2646
ARTICULATING BEAM,ASSY,STRAIGHT,16.76"LG,SUSPENSION READY
1
A1
DWR1122D002
ARTICULATING BEAM,STRAIGHT SUSPENSION CASTER WELDMENT,D-1122-002
1
A2
WASINDV1000
WASHER,ZINC,0.50" ID X 1.00" OD X 0.125" TH
1
A3
BSHFLNG1003
BUSHING, FLANGE,BRONZE,0.50" X 0.75" X 0.75",A-1010-013
2
A4
NUTNYLK1006
5
A5
BLTASHL1005
1
A6
WASNYLN1039
WASHER, NYLON,0.50" ID X 1.00" OD X 0.125" TH
2
A7
DWR1122B018
END CAP,PLASTIC,ARTICULATING BEAM W/SUSPENSION,B-1122-018
2
A8
DWR1400D013
CAP,PLASTIC,ARTICULATING BEAM,LARGE CURVE,SUSPENSION CAP,RIGHT,D-1400-013
1
A9
DWR1400D012
CAP,PLASTIC,ARTICULATING BEAM,LARGE CURVE,SUSPENSION CAP,LEFT,D-1400-012
1
A10
SCRPPTC1029
SCREW, PPH,BLACK,8-32 X 0.750",TYPE F, THREAD CUTTING
2
A11
WASWAVY1007
WASHER,BELLEVILLE,0.515'' ID X 1.00'' OD X 0.035'' TH
2
B1a — B10
FRMASMB3177
CASTER,ASSY,BEARING TUBE,2.63",W/SUSPENSION,RIGHT
1
B1b — B10
FRMASMB3176
CASTER,ASSY,BEARING TUBE,2.63",W/SUSPENSION,LEFT
1
B1a
DWR1122C009
CASTER,TUBE WELDMENT,2.63",RIGHT,C-1122-009
1
B1b
DWR1122C010
CASTER,TUBE WELDMENT,2.63",LEFT,C-1122-010
1
B2
BRGSLV1003
2
B3
DWR1122A009
2
B4
DWR1122A015
BUSHING,FLANGE,OIL IMPREGNATED BRONZE,0.50"ID X 1.125"OD X 0.370"TH X 1.50"FOD X
0.125"FTH,A-1122-009
SUSPENSION,STRUT WELDMENT,.2.750" LG, 5/16" SHAFT,A-1122-015
B5
BLTASHL1071
1
B6
INDPART2082
SHOCK,BLACK,1.50" L X 0.875" OD
1
B7
DWG1200A230
1
B8
NUTNJAM1015
1
B9
WASDAMP1000
WASHER,DAMPER,POLYURETHANE,0.330" ID X 0.90" OD X 0.130" TH,5/16",A-1010-012
1
1
B10
DWG1170A040
SPACER,0.52"ID X 0.68"OD X 0.937"TH,BEARING THRUST
1
C1a — E3
FRMASMB3191
FORK,ASSY,CASTER,RIGHT,W/GUARD & 8'' SOLID CASTER
1
C1b — E3
FRMASMB3190
FORK,ASSY,CASTER,LEFT,W/GUARD & 8'' SOLID CASTER
1
C1a
DWR1122D010
CASTER COVER,PLASTIC,SMALL,RIGHT,D-1122-010
1
C1b
DWR1122D009
CASTER COVER,PLASTIC,SMALL,LEFT,D-1122-009
1
C2
SCRASBH1014
SCREW,BHSCS,BLACK ZINC,1/4-20 X 0.750''
2
C3
WASSTND1002
2
C4
NUTNJAM1020
NUT,NYLOCK JAM,BLACK ZINC,M8-1.25
1
C5
DWR1010A019
SPACER,STEEL,0.320" ID X 0.875" OD,CUSTOM,A-1010-019
1
C6
WASWAVY1005
WASHER,WAVY,STEEL,0.64" ID X 0.865" OD
1
D1a — D2
FRMASMB3192
FORK,ASSY,CASTER,RIGHT,C-1122-006
1
D1b — D2
FRMASMB3193
FORK,ASSY,CASTER,LEFT,C-1122-004
1
D1a
DWR1122C005
FORK,CASTER,JAZZY1122,RIGHT,C-1122-005
1
D1b
DWR1122C003
FORK,CASTER,JAZZY1122,LEFT,C-1122-003
1
*D2
BRK1206A000
STEM,STEEL,W/1/2-20 NYLOCK JAM NUT,A-1200-006
1
WHLASMB1388
WHEEL,ASSY,CASTER,200 X 50 W/6900Z BEARING SLEEVE & SPACER
1
E1
BRGSLV1015
BEARING,BALL,10MM ID X 22MM OD X 6MM TH,6900Z
2
E2
DWR1122A020
SPACER,STEEL,0.432"ID X 0.625"OD X 1.81"TH,13 GAUGE,A-1122-020
1
E3
WHLCSTR1003
WHEEL,CASTER,RIM/TIRE
1
E1 — E3
Notes :
Generation #3. Applicable to units manufactured on or after December 11, 2002. Retrofits all previous generations. Top-level assemblies will include
components designated with corresponding lower-case letters. Parts without lower-case letters will be included in all top-level assemblies.
*D2
Rev. F/121406
The item is a quantity of one but is illustrated as two parts for assembly purposes.
Page 23
Jazzy®Jazzy
1120-2000
1100
VI. Charger Assembly
A1
A3
A3
A2
Page 24
Rev. F/121406
VI. Charger Assembly
Jazzy®1100
1120-2000
REF #
A1 — A3
PART #
DESCRIPTION
QTY
ELEASMB3142
CHARGER,ASSY,230V, 8AMP,OPEN INHIBIT, HAMPTON, W/DETACHABLE UK POWER COR
1
A1
ELE230V1023
1
A2
SCRPPH1033
CHARGER,230V, 8AMP,OPEN INHIBIT,W/UNIVERSAL HARNESS,HAMPTON ENGINEERING,H1000070
SCREW, PPH,8-32 X 3/4",TYPE F
A3
WASSTND1083
4
Rev. F/121406
4
Page 25
Jazzy®Jazzy
1120-2000
1100
VII. Utility Tray — Remote Plus
Generation #3. Applicable to units manufactured on or after November 5, 2001.
B3
A1
C1
B5
B1
B7
B10
A2
A3
B14
50A
A4
B2
B8
B6
B4
B15
B11
B13
B6
B2
B9
B12
(+)
) (
B16
B6
(+)
) (
B16
B6
Page 26
Rev. F/121406
Jazzy®1100
1120-2000
REF #
VII. Utility Tray — Remote Plus
DESCRIPTION
PART #
QTY
ELEASMB2714
ELECTRONIC,ASSY,REMOTE PLUS,JAZZY1122
1
A1
SCRPPH1041
SCREW, PPH,8-32 X 1 1/4"
2
A2
HARUSHD2154
ELECTRONIC,HARNESS,REMOTE PLUS,MOTOR CONT,RIGHT,H-1200-100
1
A3
HARUSHD2153
ELECTRONIC,HARNESS,REMOTE PLUS,MOTOR CONT,LEFT,H-1200-099
1
A4
HARUSHD2388
1
B1 — B16
PLSASMB1243
ELECTRONIC,HARNESS,P&G,REMOTE PLUS CONTROLLER/BATTERY INTERFACE,11202000,GENERATION 2
ELECTRONIC,ASSY,REMOTE PLUS UTILITY TRAY,SLIDING PANEL TRAY
B1
DWR1122D019
ELECTRONIC,PANEL,PLASTIC,W/OFFSET HOLES,D-1122-019
1
B2
SCRPPH1032
SCREW,PPH-THREAD CUTTING,BLACK ZINC,6-32 X 0.375",TYPE F
6
B3
DWR1122E010
1
B4
ELEMETR1003
ELECTRONIC,AMMETER,0-6
1
B5
DWR1010H051
1
B6
SCRPPH1006
ELECTRONIC,HARNESS,POWER INTERFACE/CHARGER CABLE, REMOTE PLUS, RIGHT,H1010-051
SCREW,PPH,BLACK ZINC,8-32 X 0.500",GRADE 2
14
B7
NUTNYLK1018
NUT,NYLOCK,BLACK ZINC,8-32
2
B8
ELEASMB1000
ELECTRONIC,ASSY,CIRCUIT BREAKER,50 AMP,COMPLETE
1
B9
HARUSHD2150
ELECTRONIC,HARNESS,CHARGER,EXTERNAL FUSE READY,H-1420-001
1
B10
HARUSHD2323
ELECTRONIC,HARNESS,7.5 AMP,DOUBLE FUSE HOLDER,AUTOMOTIVE,H-1122-005
1
B11
HARUSHD2112
ELECTRONIC,HARNESS,A/C CHGR INPUT,WITH AMP 1-350346-0,H-1107-007
1
B12
PROBOOT1011
COVER,CHARGER,RUBBER, AC INPUT, W/PULL RING,C-9760-007
1
B13
HARUSHD2322
ELECTRONIC,HARNESS,8"LG SPADE/FLAG,JUMPER,AMP METER/FUSE
1
B14
DWR1122B048
CAP,PLASTIC,WIDE BLANK,W/OFFSET HOLES,B-1122-048
1
B15
DWR1122C022
CAP,PLASTIC,REMOTE,C-1122-022
1
B16
ELEASMB2869
2
C1
CTLDC1060
ELECTRONIC,ASSY,BATTERY CABLE,BLACK,W/125A/32V FUSEABLE LINK,QUICK
DISCONNECT,H-1122-022
CONTROLLER,REMOTE PLUS,80 AMP,POWER MODULE,SINGLE PROFILE,W/1.16M CABLE,H1010-018,(PGDT: D49824)
A1 — B16
1
1
Notes :
Rev. F/121406
Page 27
Jazzy®Jazzy
1120-2000
1100
VII. Utility Tray — Pilot
Generation #4. Applicable to units manufactured on or after December 18, 2001.
A10
D1
A3
A1
A9
B1
C1
50A
A2
A7
A13
A4
A2
A6
A11
A8
A12
A5
(+)
A2
) (
(+)
A14
) (
A2
Page 28
Rev. F/121406
Jazzy®1100
1120-2000
REF #
PART #
DESCRIPTION
QTY
A1 — A14
PLSASMB1283
ELECTRONIC,ASSY,P&G PILOT,JAZZY1122
1
A1
DWR1122D019
1
A2
SCRPPH1006
14
A3
NUTNYLK1018
2
A4
ELEMETR1003
1
A5
HARUSHD2386
ELECTRONIC,HARNESS,POWER INTERFACE CABLE,1120-2000,GENERATION 2
1
*A6
SCRPPH1032
6
A7
ELEASMB1000
1
A8
HARUSHD2150
1
A9
HARUSHD2323
1
A10
DWR1122E010
1
A11
HARUSHD2112
1
A12
PROBOOT1011
1
A13
HARUSHD2322
1
A14
ELEASMB2869
2
B1
ELEFUSE1010
FUSE,ATO,7.5AMP
C1
DWR1122B048
1
D1
DWR1000C245
MOUNTING BRACKET,BEAU CONNECTOR MOUNTING BRACKET,C-1000-245
1
1
Notes :
Generation #4. Applicable to units manufactured on or after December 18, 2001.
*A6
Rev. F/121406
Two shown.
Page 29
Jazzy®Jazzy
1120-2000
1100
Generation #3. Applicable to units manufactured prior to December 18, 2001.
A6
A1
A10
A11
A3
50A
A2
A8
A14
A4
A2
A7
A12
A9
A13
A5
(+)
A2
) (
A15
(+)
) (
A2
Page 30
Rev. F/121406
Jazzy®1100
1120-2000
REF #
DESCRIPTION
PART #
QTY
A1 — A15
PLSASMB1242
ELECTRONIC,ASSY,50 AMP,SLIDING PANEL TRAY, JAZZY
1
A1
DWR1122D019
1
A2
SCRPPSM1000
SCREW,PPH-SHEET METAL,ZINC,#8 X 0.50"
14
A3
DWR1122B048
1
A4
ELEMETR1003
1
A5
HARUSHD2386
ELECTRONIC,HARNESS,POWER INTERFACE CABLE,1120-2000,GENERATION 2
1
A6
DWR1000C245
MOUNTING BRACKET,BEAU CONNECTOR MOUNTING BRACKET,C-1000-245
1
A7
SCRPPH1044
SCREW,PPH,BLACK ZINC,M4-.7 X 12MM
2
A8
ELEASMB1000
1
A9
HARUSHD2150
1
A10
HARUSHD2323
1
A11
ELEFUSE1010
FUSE,ATO,7.5AMP
1
A12
HARUSHD2112
1
A13
PROBOOT1011
1
A14
HARUSHD2322
1
A15
ELEASMB2869
2
Notes :
Generation #3. Applicable to units manufactured prior to December 18, 2001.
Rev. F/121406
Page 31
Jazzy®Jazzy
1120-2000
1100
VII. Utility Tray — Dynamic
C1
A4
B14
B5
B7
B1
B10
A3
B3
50A
B15
B8
B13
B6
B4
B16 B6
B11
B15
B9
A2
B12
(+)
B17
) (
A1
B6
(+)
) (
B17
B6
Page 32
Rev. F/121406
Jazzy®1100
1120-2000
REF #
VII. Utility Tray — Dynamic
DESCRIPTION
PART #
QTY
A1 — B17
ELEASMB2715
ELECTRONIC,ASSY,EUROPA,JAZZY1122
1
A1
HARUSHD1128
ELECTRONIC,HARNESS,MOTOR,DYNAMIC,RIGHT
1
A2
HARUSHD2054
ELECTRONIC,HARNESS,MOTOR,DYNAMIC,LEFT
1
A3
HARUSHD2387
1
A4
SCRPPH1077
ELECTRONIC,HARNESS,DYNAMIC CONTROLLER/BATTERY INTERFACE, 1122, GENERATION
2,H-1122-020
SCREW, PPH,ZINC,8-32 X 3/4"
B1 — B17
PLSASMB1244
ELECTRONIC,ASSY,EUROPA UTILITY TRAY,JAZZY,SLIDING PANEL TRAY
1
2
B1
DWR1122D019
1
*B2
SCRPPH1077
SCREW, PPH,ZINC,8-32 X 3/4"
2
B3
DWR1122B048
1
B4
ELEMETR1003
1
B5
HARUSHD2053
ELECTRONIC,HARNESS,CHGR,CUSTOM,DYNAMIC,DX ACC 10
1
B6
SCRPPH1006
14
B7
NUTNYLK1018
2
B8
ELEASMB1000
1
B9
HARUSHD2150
1
B10
HARUSHD2323
1
B11
HARUSHD2112
1
B12
PROBOOT1011
1
B13
HARUSHD2322
1
B14
DWR1122E010
1
B15
SCRPPH1032
6
B16
DWR1122C022
CAP,PLASTIC,REMOTE,C-1122-022
1
B17
ELEASMB2869
2
C1
CTLDC1047
CONTROLLER,DYNAMIC,70AMP,DX-PM1,H-1010-017
1
Notes :
*B2
Rev. F/121406
Not shown.
Page 33
Jazzy®Jazzy
1120-2000
1100
VIII. Controller Assembly
A1
C1
B1
B2
D1
D2
E1
To Utility Tray
G2
H1
F1
To Utility Tray
G1
Page 34
Rev. F/121406
Jazzy®1100
1120-2000
REF #
A1
PART #
VIII. Controller Assembly
DESCRIPTION
QTY
CTLDC1239
CONTROLLER,PILOT,70AMP,IN-LINE CONNECTOR
1
B1 — B2
FRMASMB1770
FIXED INLINE JOYSTICK MOUNT,ASSY,PILOT
1
B1
DWG1200D253
MOUNTING BRACKET,CONTROLLER,PILOT, IN-LINE,D-1200-025-DETAIL 3
1
B2
SCRPFH1005
SCREW, PFH,BLACK ZINC,10-32 X .0375"
2
CTLDC1032
CONTROLLER,DYNAMIC,JSTK,DX-REMG805
1
D1 — D2
C1
FRMASMB1789
FIXED INLINE JOYSTICK MOUNT,ASSY,EUROPA
1
D1
DWG1200B270
MOUNTING BRACKET,CONTROLLER,DYNAMIC DX JOYSTICK,B-1200-027
1
D2
SCRPPH1029
SCREW, PPH,BLACK ZINC,10-32 X 0.375"
4
E1
HARUSHD2055
ELECTRONIC,HARNESS,1M LONG,DX BUS,DYNAMIC
1
CTLDC1112
CONTROLLER,JOYSTICK MODULE, REMOTE PLUS,3 KEY,SINGLE PROFILE,(P & G: D49671)
1
G1 — G2
F1
FRMASMB2066
FIXED INLINE JOYSTICK MOUNT,ASSY,REMOTE PLUS
1
G1
DWR1200C103
MOUNTING BRACKET,JOYSTICK WELDMENT,REMOTE PLUS,INLINE,C-1200-103
1
G2
SCRPPH1006
2
H1
HARUSHD2189
ELECTRONIC,HARNESS,1.16 LONG,REDEL CABLE, REMOTE PLUS, JOYSTICK TO TRAY
1
Rev. F/121406
Page 35
Jazzy®Jazzy
1120-2000
1100
IX. Footrest Assembly
B1
A8
A10
A6
A3
A1
A11
A7
A2
A9
B4
A5
A4
A11
B2
B5
B3
Page 36
Rev. F/121406
Jazzy®1100
1120-2000
REF #
IX. Footrest Assembly
PART #
DESCRIPTION
QTY
A1 — B5
FRMASMB2777
FOOT PLATFORM,ASSY,GRID STYLE,11.62"D,W/MOUNTING BRACKET,JAZZY1122/1402
1
A1 — A11
FRMASMB2780
FRAME,ASSY,REMOVEABLE FRONT TOWER,WITH FOOTREST
1
A1
DWR1122C011
FOOT PLATFORM MOUNTING BRACKET,HORIZONTAL ADJUSTMENT,C-1122-011
1
A2
NUTNJAM1020
NUT,NYLOCK JAM,BLACK ZINC,M8-1.25
1
A3
WASNYLN1013
1
A4
SCRSHCS1170
SCREW,SHCS,BLACK ZINC,M8-1.25 X 80MM,GRADE 12.9
1
A5
DWR1000B458
FOOT PLATFORM MOUNTING SLEEVE,FLANGE,STEEL,B-1000-458
1
A6
DWR1000B459
SPACER,STEEL,0.328" ID X 0.50" OD X 0.076" TH,B-1000-459
1
*A7
BRGSBTH1000
1
A8
DWR1010B090
BEARING,BALL THRUST,STAINLESS STEEL,0.3125" ID X 0.625" OD X 0.193" TH,(MCMASTERCARR: 6655K34)
SPACER, STEEL,0.328" ID X 0.50" OD X 1.00" TH,B-1010-090
A9
SCRHHCS1230
SCREW,HHCS,BLACK,ZINC,1/4-20 X 1.5",GRADE 8
2
A10
NUTNJAM1014
2
A11
PROECAP1080
CAP,VINYL,0.50" ID,FITS 0.50" - 0.5625" OD,0.50" H,(MCMASTER CARR: 9753K44)
2
B1 — B5
FRMASMB2117
FOOT PLATFORM,ASSY,GRID STYLE,11.62"D,W/MAT & HARDWARE,E-1000-105
1
B1
DWR1000E103
MAT,FOOT PLATFORM,11.62"D,GRID STYLE,E-1000-103
1
B2
DWR1000E104
FOOT PLATFORM BASE,ALUMINUM,11.62"D,GRID STYLE,E-1000-104
1
B3
SCRPPH1080
SCREW,PPH,BLACK ZINC,8-32 X 0.75"
8
B4
SCRSETS1090
SCREW, SET,BLACK ZINC,3/8-24 X 1.50",W/NYLON PATCH
1
B5
WASSAE1008
WASHER,SAE,BLACK ZINC,#8,0.1875" ID X 0.4375" OD X 0.0468" TH
8
1
Notes :
Generation #2. Applicable to units manufactured on or after December 13, 2002. Retrofits all previous generations.
*A7
Rev. F/121406
The item is a quantity of one but is illustrated as three parts for assembly purposes.
Page 37
Jazzy®Jazzy
1120-2000
1100
X. Wheel Assemblies — Pneumatic
B3
B2
A1
A2
B4
B5
B1
A3
REF #
A1 — B5
PART #
WHLASMB1445
DESCRIPTION
QTY
A1
TIRPNEU1004
WHEEL,ASSY,PNEUMATIC DRIVE WHEEL,3.00 X 8",HONEYCOMB, 3-PIECE RIM W/ FORGED
STEEL DOUBLE "D" HUB,C-248
TIRE,PNEUMATIC,300-8 X 14",C-248-5
2
A2
TUBSTND1002
TUBE,300-8,ANGLED VALVE W/CAP
1
1
A3
DWR7700A010
SLIP COVER,VALVE STEM,35PSI,2.4 BAR,MAX RATING,A-7700-010
1
B1 — B5
WHLASMB1490
WHEEL,ASSY,RIM,3.00 X 8",3-PIECE RIM W/ FORGED STEEL DOUBLE "D" HUB
1
B1
DWR1200E221
WHEEL,RIM,ALUMINUM,3.00-8",OUTER, 8" HONEYCOMB, W/HUB MOUNTING HOLES,E-1200-221
1
B2
WHLRIMS1051
WHEEL,RIM,ALUMINUM MAG,JAZZY1120/1170
1
B3
SCRALNH1033
SCREW,SHCS,BLACK ZINC,1/4-20 X 0.75",W/NYLON PATCH
8
B4
SCRSHCS1088
SCREW,SHCS,BLACK OXIDE,5/16-24 X1.00",W/OIL RESISTANT LOCTITE
4
B5
DWR1200D235
WHEEL,HUB,FORGED STEEL,2.756"BC X 3.386"DIA X 1.76"TH,DOUBLE D, HONEYCOMB,D-1200235
1
Notes :
Generation #3. Applicable to units manufactured on and after February 14, 2002.
Page 38
Rev. F/121406
Jazzy®1100
1120-2000
X. Wheel Assemblies — Pneumatic
B3
B2
A1
A2
B1
A3
REF #
A1 — B3
PART #
DESCRIPTION
QTY
WHLASMB1236
WHEEL,ASSY,PNEUMATIC DRIVE WHEEL,ALUMINUM MAG,300-8 X 14",C-248
2
A1
TIRPNEU1004
TIRE,PNEUMATIC,300-8 X 14",C-248-5
1
*A2
TUBSTND1002
TUBE,300-8,ANGLED VALVE W/CAP
1
A3
DWR7700A010
SLIP COVER,VALVE STEM,35PSI,2.4 BAR,MAX RATING,A-7700-010
1
B1 — B3
WHLASMB1234
WHEEL,ASSY,RIM,ALUMINUM MAG,8"
1
B1
WHLRIMS1050
WHEEL,RIM,ALUMINUM MAG,OUTER, JAZZY1120/1170
1
B2
WHLRIMS1051
1
B3
SCRALNH1016
SCREW, SHCS,BLACK OXIDE,1/4-20 X 0.750"
8
Notes :
Generation #2. Applicable to units manufactured prior to February 14, 2002.
*A2
Rev. F/121406
The item is a quantity of one but is illustrated as two separate parts for assembly pruposes.
Page 39
Jazzy®Jazzy
1120-2000
1100
X. Wheel Assemblies — Flat-free
B3
B2
A1
B4
B5
B1
REF #
DESCRIPTION
PART #
QTY
TIRSOLI1008
WHEEL,ASSY,FLAT FREE W/INSERT DRIVE WHEEL,3.00 X 8",HONEYCOMB, 3-PIECE RIM W/
FORGED STEEL DOUBLE "D" HUB
TIRE,W/FLAT FREE INSERT,3.00-8 X 14",PRIMO POWERTRAX,C-248,(GALLOP: 5508004 Y57)
B1 — B5
WHLASMB1490
WHEEL,ASSY,RIM,3.00 X 8",3-PIECE RIM W/ FORGED STEEL DOUBLE "D" HUB
1
B1
DWR1200E221
1
B2
WHLRIMS1051
WHEEL,RIM,ALUMINUM,3.00-8",OUTER, 8" HONEYCOMB, W/HUB MOUNTING HOLES,E-1200221
B3
SCRALNH1033
SCREW,SHCS,BLACK ZINC,1/4-20 X 0.75",W/NYLON PATCH
8
B4
SCRSHCS1088
SCREW,SHCS,BLACK OXIDE,5/16-24 X1.00",W/OIL RESISTANT LOCTITE
4
B5
DWR1200D235
WHEEL,HUB,FORGED STEEL,2.756"BC X 3.386"DIA X 1.76"TH,DOUBLE D, HONEYCOMB,D1200-235
1
A1 — B5
A1
WHLASMB1446
2
1
1
Notes :
Generation #3. Retrofits all previous generations.
Page 40
Rev. F/121406
Jazzy®1100
1120-2000
X. Wheel Assemblies — Flat-free
B3
B2
A1
B1
REF #
A1 — B3
A1
PART #
DESCRIPTION
QTY
WHLASMB1237
WHEEL,ASSY,FLAT FREE W/INSERT DRIVE WHEEL,ALUMINUM MAG,300-8 X 14",C-248
2
TIRSOLI1008
TIRE,W/FLAT FREE INSERT,3.00-8 X 14",PRIMO POWERTRAX,C-248,(GALLOP: 5508004 Y57)
1
B1 — B3
WHLASMB1234
WHEEL,ASSY,RIM,ALUMINUM MAG,8"
1
B1
WHLRIMS1050
WHEEL,RIM,ALUMINUM MAG,OUTER, JAZZY1120/1170
1
B2
WHLRIMS1051
1
B3
SCRALNH1003
SCREW, SHCS,ZINC,1/4-20 X 1.75",GRADE 2
8
Notes :
Generation #2. Applicable to units manufactured prior to February 14, 2002.
Rev. F/121406
Page 41
Jazzy®Jazzy
1120-2000
1100
XI. Shroud Assembly — Main
Generation #2. Applicable to units manufactured on or after January 9, 2002 through Serial Number J0811701014060.
D1
A3
A4
A1a/A1b/A1c/A1d/A1e
A1f/A1g/A1h/A1i
E1
B1
E1
B1
E1
C1
A2
Page 42
Rev. F/121406
Jazzy®1100
1120-2000
REF #
XI. Shroud Assembly — Main
PART #
DESCRIPTION
QTY
A1a — A6
SHDASMB2862
SHROUD,ASSY,RED,JAZZY 1120/2000
1
A1a
SHDPNTD1776
SHROUD,PAINTED,RED,JAZZY 1122,MAIN
1
A1b — A6
SHDASMB2863
SHROUD,ASSY,CHAMPAGNE,JAZZY 1120/2000
1
A1b
SHDPNTD1770
SHROUD,PAINTED,CHAMPAGNE,JAZZY 1122,MAIN
1
A1c — A6
SHDASMB2864
SHROUD,ASSY,VIPER BLUE,JAZZY 1120/2000
1
A1c
SHDPNTD1778
SHROUD,PAINTED,VIPER BLUE,JAZZY 1122,MAIN
1
A1d — A6
SHDASMB2865
SHROUD,ASSY,COLORBOOK WHITE,JAZZY 1120/2000
1
A1d
SHDPNTD1771
SHROUD,PAINTED,COLORBOOK WHITE,JAZZY 1122,MAIN
1
A1e — A6
SHDASMB2866
SHROUD,ASSY,GRAY,JAZZY 1120/2000
1
A1e
SHDPNTD1773
SHROUD,PAINTED,GRAY,JAZZY 1122,MAIN
1
A1f — A6
SHDASMB2867
SHROUD,ASSY,GREEN,JAZZY 1120/2000
1
A1f
SHDPNTD1774
SHROUD,PAINTED,GREEN,JAZZY 1122
1
A1g — A6
SHDASMB2868
SHROUD,ASSY,TEAL,JAZZY 1120/200
1
A1g
SHDPNTD1777
SHROUD,PAINTED,TEAL,JAZZY 1122,MAIN
1
A1h — A6
SHDASMB2869
SHROUD,ASSY,PURPLE PIZAZZ,JAZZY 1120/200
1
A1h
SHDPNTD1775
SHROUD,PAINTED,PURPLE PIZAZZ,JAZZY 1122,MAIN
1
A1i — A6
SHDASMB2871
SHROUD,ASSY,BLACK,JAZZY 1120/2000
1
A1i
SHDPNTD1769
SHROUD,PAINTED,BLACK,JAZZY 1122,MAIN
1
A2
SHDRAWM2121
1
A3
SHDRAWM2122
SHROUD,RAW,TEXTURED,JAZZY1122,FRONT BATTERY COVER,UNIVERSAL SEATING,E1122-004
SHROUD,RAW,TEXTURED,JAZZY1122,REAR BATTERY COVER,E-1122-005
A4
SHDRAWM2123
SHROUD,RAW,TEXTURED,JAZZY1122,REAR LID,E-1122-006
1
*A5
DWR1200L002
DECAL,"CAUTION -JAZZY FREEWHEEL RELEASE LEVER"
1
*A6
DECNAME1203
DECAL,NAME,JAZZY1122
2
B1
SCRPPTC1029
6
C1
CLISTL1012
CLIP,SNAP-IN,0.228"D
2
D1
CLISTL1013
CLIP,STUD,1"L,STRAIGHT
2
E1
WASSTND1083
6
1
Notes :
Generation #2. Applicable to units manufactured on or after January 9, 2002 through Serial Number J0811701014060. Top-level shroud assemblies
contain illustrated painted shrouds designated with corresponding lower-case extensions. Painted shrouds are not available individually. The assembly
must be purchased. Parts without lower-case extensions will be included in all top-level assemblies.
*A5
*A6
Rev. F/121406
Not shown.
Not shown.
Page 43
Jazzy®Jazzy
1120-2000
1100
XI. Shroud Assembly — Belly Pan
A6
A2
A4
A1
A3
A2
A4
A3
A2
A4
A5
A2
Page 44
Rev. F/121406
Jazzy®1100
1120-2000
REF #
XI. Shroud Assembly — Belly Pan
PART #
DESCRIPTION
QTY
A1 — A6
PLSASMB1236
COVER,ASSY,BELLY PAN,JAZZY1122
1
A1
DWR1122E007
SHROUD,BELLY PAN,PLASTIC,BACK,E-1122-007
1
A2
SCRPPSM1009
SCREW,PPH-SHEET METAL,BLACK ZINC,#8 X 0.75"
4
A3
SCRPPTC1029
4
A4
CLISTL1001
CLIP, TINNERMAN
4
A5
DWR1122E008
BELLY PAN,PLASTIC,BOTTOM,E-1122-008
1
A6
SHDRAWM2120
SHROUD,RAW,TEXTURED,JAZZY1122,BELLY PAN,TOP
1
Notes :
Rev. F/121406
Page 45
XII. Owner’s Package
REF #
Jazzy®Jazzy
1120-2000
1100
PART #
DESCRIPTION
QTY
*N/A
INDASMB1063
OWNER'S PACKAGE,ASSY,JAZZY1120-2000,UK
1
*N/A
INFMANU1491
MANUAL,OWNER'S,JAZZY1120/2000,UK
1
*N/A
PROSCUF1007
SCUFF GUARD,REAR JAZZY,LEFT/RIGHT PAIR
2
*N/A
PLSTIE1004
TIE WRAP,BLACK,8"
5
*N/A
PROZBAG1003
BAG,10"L X 12"W X 2MM,ZIPLOCK
1
*N/A
INFINFB1148
MANUAL,WARRANTY CARD,UNITED KINGDOM
1
Notes :
*N/A
Page 46
Not applicable.
Rev. F/121406
XIII. Decal Package
Jazzy®1100
1120-2000
REF #
PART #
DESCRIPTION
QTY
*N/A
DECASMB1002
DECAL,ASSY,JAZZY1120-2000-UK
1
*N/A
DECINDV1041
DECAL,CE,ROUND,5/8",WHITE/BLACK,L-1234-190
1
*N/A
DWR1200L002
DECAL,"CAUTION -JAZZY FREEWHEEL RELEASE LEVER"
2
*N/A
PROZBAG1003
BAG,10"L X 12"W X 2MM,ZIPLOCK
1
Notes :
*N/A
Rev. F/121406
Not applicable.
Page 47
Pride Mobility Products® Corporation
182 Susquehanna Avenue
Exeter, PA 18643
USA
Pride Mobility Products® Company
380 Vansickle Road, Unit 350
St. Catharines, Ontario L2R 6P7
Canada
Pride Mobility Products® Ltd.
32 Wedgwood Road
Bicester, Oxon OX26 4UL
UK
Pride Mobility Products® Australia Pty. Ltd.
21 Healey Road
Dandenong, 3175
Victoria, Australia
Pride Mobility Products® Italia S.r.l.
Via del Porgresso - ang. Via del Lavoro
Loc. Prato della Corte
00065 - Fiano Romano (RM)
Pride Mobility Products® Europe B.V.
Castricummer Werf 26
1901 RW Castricum
The Netherlands
INFMANU1495/Rev. F/121406

Pride Jazzy 1120-2000 User Manual

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