YUKEN Hydraulic Equipment
Transcription
YUKEN Hydraulic Equipment
F MODULES YUKEN's Modular Valves are stack type valves, and require no piping. They not only rationalise system build, but they also meet the technical requirements for a variety of hydraulic systems. Stacking systems is a new era in hydraulics. The valves have standardized mounting surface conforming to ISO 4401 and optimum thickness for each size. Any hydraulic circuits can be easily composed by stacking the valves with mounting bolts. The valves can be used widely for hydraulic systems for various industries such as machine tools, special purpose machines, ships and steel mill equipment. Valve Type Max. Operating Pressure MPa (PSI) 005 Series Modular Valves 25 (3630) 01 Series Modular Valves 31.5 (4570) 03 Series Modular Valves 25 (3630) 06 Series Modular Valves 25 (3630) 10 Series Modular Valves 25 (3630) 1 Maximum Flow 5 10 20 2 50 100 U.S.GPM 200 Page 1 2 3 5 7 10 20 30 50 70 100 200 300 500 700 1000 L/min 517 005 01 535 01 03 577 03 619 06 10 633 Maximum Flow for Throttle and Check Modular Valves. 511 Hydraulic Fluids Fluid Types Any type of hydraulic fluid listed in the table below can be used. Petroleum Base Oils Use fluids equivalent to ISO VG 32 or VG 46. Synthetic Fluids Use phosphate ester or polyol ester fluids. When phosphate ester fluid is used, prefix "F-" to the model number because the special seals (fluororubber) are required to be used. Water-containing Fluids Use water-glycol fluid. Note: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives in advance. Recommended Fluid Viscosity and Temperature Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below. Name Viscosity Temperature 2 005 Series Modular Valves 15 - 200 mm /s (77 - 900 SSU) -15 - +60˚C (5 - 140˚F) 01 Series Modular Valves 03 Series Modular Valves 06 Series Modular Valves 10 Series Modular Valves 15 - 400 mm 2 /s (77 - 1800 SSU) -15 - +70˚C (5 - 160˚F) Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorten the life of the valve. 512 Name Contamination Nominal Filtration 005 Series Modular Valves Within NAS1638 - Grade 11 20 m or less 01 Series Modular Valves 03 Series Modular Valves 06 Series Modular Valves 10 Series Modular Valves Within NAS1638 - Grade 12 20 m or less Modular Valves MODULAR VALVES High Pressure, High Flow Rate Modular Valves Features 1. Installation and mounting space can be minimized. 2. No special skill is required for assembly and any addition or alteration of the hydraulic circuit can be made quickly and easily. 3. Problems such as oil-leaks, vibration and noise which may be caused by piping are minimized, increasing the reliability of the hydraulic system. 4. Maintenance and system check-ups can be easily carried out as they are normally installed in stackable units. Specifications Series Valve Size Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) Number of Stack 25 (3630) 15 (3.96) 1 to 4 stackes 005 Series 01 Series 1 35 [60] (9.24 [15.9]) 31.5 (4570) 1/8 2 4 1 3 1 to 5 stackes 1 70 [120] (18.5 [31.7]) 03 Series 3/8 25 [31.5] (3630 [4570]) 06 Series 3/4 25 (3630) 500 (132) 10 Series 1-1/4 25 (3630) 800 (211) 4 1 1 to 5 stackes F Modular Valves 1. The values in parentheses represent the max. flow rates for throttle modular valves (MSP) and throttle check modular valves (MSA/MSB/MSW). 2. Solenoid operated directional valve is included in the number of stack. 3. Solenoid operated directional valve is included in the number of stack. If the working pressure is above 25 MPa (3630 PSI), the maximum number of layers in a stack is 4 including the solenoid operated directional valve. 4. The value range in parentheses represents the tightening torque requirements if the operating pressure is above 25 MPa (3630 PSI). Mounting Surface Mounting surface dimensions conform to ISO 4401 (Hydraulic fluid power four port directional control valves mounting surface) as listed in the table below. Name of Valve ISO Mtg. Surface Code No. 01 Series Modular Valve ISO 4401-AB-03-4-A 03 Series Modular Valve ISO 4401-AC-05-4-A 06 Series Modular Valve ISO 4401-AE-08-4-A 10 Series Modular Valve ISO 4401-AF-10-4-A Stacking Example 03 Series 3/8, Solenoid Operated Directional Valve (DSG-03) Modular Valves P T B W A B A B A B A Modular Valves Base Plate (MMC-03) 513 Instructions Caution in the selection of valves and circuit designing The selection of modular valves, to suit a particular function or hydraulic circuit, are made in exactly the same way as conventional valves, taking into account of the flow and pressure of each valve to be used. In some cases, the stacking system may be restricted, so please refer to the following instructions for stacking sequence. Please note, that when designing a system using modular stacking valves, due consideration should be given to working space for future maintenance. Stacking sequence when using reducing valves (for "A" or "B" line) and pilot operated check valves. Because reducing valves are spool type, there is an internal leakage. In the stacking sequence shown in the drawing left (incorrect), the cylinder moves due to leakage through the pilot pressure line . Consequently, retaining the position of the cylinder using a pilot operated check valve becomes impossible. The stacking sequence shown in the drawing right (correct) is required in order to retain the cylinder position. (Incorrect) Solenoid Operated Directional Valve Pilot Operated Check Valve (for "A&B-Lines") Reducing Valve (for "B-Line") P Stacking sequence when using reducing valves (for "A" or "B" line) and throttle and check valves (for metreout). In B to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. Depending upon the pressure so generated, the reducing valve may perform a pressure reducing function which causes a shortage of output power of the cylinder and spoils the smooth operation of the cylinder. Therefore, stacking sequence in the drawing right (correct) is required in this combination. 514 B A P T B A (Correct) Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Reducing Valve (for "B-Line") T B A P (Incorrect) T B A (Correct) Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Pilot Operated Check Valve (for "A&B-Lines") P Stacking sequence when using brake valves and throttle and check valves. In the drawing left (incorrect), pressure is generated at part (a load pressure and a back pressure from throttle effect). For structual reasons of the brake valve, the load pressure and back pressure act to open the valve, therefore, the setting pressure should be more than the pressure equal to the load pressure plus back pressure (Pa + Pb). If the setting pressure is less than Pa + Pb, the brake valve acts and brakes the movement of the actuator in operation, this eventually reduces the speed of the actuator. On the contrary, if the setting pressure is more than Pa + Pb, shock may occur when braking the actuator since the setting pressure is too high against the load pressure. Therefore, the stacking sequence in the drawing right (correct) is required in this combination. T (Incorrect) P Stacking sequence when using pilot operated check valves and throttle and check valves (metre-out). In A to T flow in the drawing left (incorrect), pressure is generated at part with a throttle effect of the throttle and check valve. The pressure so generated acts to shut the pilot operated check valve and eventually creates an open and shut operation of the valve repeatedly which may cause the cylinder to have a knocking effect (the same effect will occur in the case of B to T flow). Therefore, the stacking sequence in the drawing right (correct) is required in this combination. (Correct) T B A P (Incorrect) T B A (Correct) Solenoid Operated Directional Valve Throttle and Check Valve (for "A&B-Lines", Metre-out) Brake Valve Modular Valves P T B A P T B A MODULAR VALVES Base Plates and Sub-Plates Mounting Bolts When mounting the modular valves, use base plates and sub-plates specified below. If these base plates and the sub-plates are not used, ensure that the mounting surface has a good machined finish. Sub-Plates Base Plates Model Numbers Page Model Numbers Page Series Bolt Kit Model Numbers Tightening Torque Nm (in. lbs.) 005 Series MMC-005-*-20 531 DSGM-005*-20 342 005 Series MBK-005-*-20 2.5-3.5 (22-31) 01 Series MMC-01-*-40 573 DSGM-01*-31 356 01 Series MBK-01-*-30 5-6[6-7] (44-53[53-62]) 03 Series MMC-03-T-*-21 615 DSGM-03*-40 373 03 Series MBK-03-*-10 12-15 (106-133) 06 Series Consult your Yuken representative in advance. DHGM-06*-50 402 06 Series MBK-06-*-30 50-60 (443-531) DHGM-10*-40 403 10 Series MBK-10-*-10 150-170 (1330-1505) 10 Series The value range in parentheses represents the tightening torque requirements if the operating pressure is above 25 MPa (3630 PSI). Assembly Mounting Bolt Kits Assembly should be carried out in clean conditions and in accordance with the following procedure. Cautious attention should be paid to ensure that the interface of the valves are clean and free from dirt or other foreign materials. Assembly Procedure: 005 Series 1) To stack modular valves and solenoid operated directional valves according to circuit requirements, match the O-ring surfaces to the mounting surface and check the alignment of the locating pins. 2) Align the right and left sides of the stacked valves. 3) Tighten the four mounting bolts to the specified tightening torque. 4) Perform an operational test and re-check mounting bolt torque, retightening if required. 01-10 Series 1) Screw-in the four stud bolts(06 and 10 series: six stud bolts), fully into the tapped holes on the mounting surface of the specified base plate, sub-plate or manifold. 2) Stack the modular valves and solenoid operated directional valves in accordance with the hydraulic circuit, place the O-ring inserted surface face onto the base plate and make sure that the port arrangement of the modular valves are in the correct position before stacking the valves onto the stud bolts. 3) Align both the end of the valves stacked. 4) Screw-in the four nuts(06 and 10 series: six nuts) onto the stud bolts and tighten with the specified torque. After the test run, be sure to retighten the nuts firmly within the specified torque. Solenoid Operated Directional Valve SOL a SOL b F Modular Valves Base Plate 005 Series Modular Valves Nut Stud Bolt SOL b Modular Valves Series Modular valves are mounted using stud bolts which are supplied in a kit form. When mounting, see the following table for tightening torque. After the test run, be sure to tighten again firmly within the specified torque. Mounting Bolt Kits SOL a Solenoid Operated Directional Valve Modular Valves Base Plate 03 Series Modular Valves Pressure Drop Pressure drop curves of the modular valves are those based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850. When using the modular valves in conditions other than the above mentioned, find the appropriate values referring to the following table and formula. For any other viscosity, multiply the factors in the table below. Viscosity mm2/s SSU Factor 15 20 30 40 50 60 70 80 90 100 77 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the following formula. P'= P (G'/0.850) Modular Valves 515 Interchangeability in Installation between Current and New Design The model changed for the following models have been made. Model Numbers Models 005 Series Mtg. Interchangeability Main changes Current New Throttle and Check Modular Valves MSW-005- -10 * A MSB-005- -20 * W Yes Modification for large flow use. Addition of the valve for A & B lines. Pilot Operated Check Modular Valves MP B -005-2-10 W A MPB-005-2-20 W Yes Modification for large flow use. Addition of the valve for A lines. Base Plates MMC-005- -10 * MMC-005-*-20 Yes Change of the port hole dia. for large flow use (3.4 Dia. 4.3 Dia.). Addition of bolt kit for 4-stage stacking. Change the bolt kit model numbers to conform to the required bolt length for the 01 to 10 series (See the table below for details.) Bolt Kits MBK-005- -10 * MBK-005-*-20 Yes Throttle Modular Valves MSP-01-30 MSP-01-50 Yes Modification for large flow use. Throttle and Check Modular Valves A MSB-01-**-40 W A MSB-01- -50 ** W Yes Improved Controllability and Operatability. Relief Modular Valves MB*-03-*-20 MB*-03-*-30 Yes Higher Operating Pressure. Reducing Modular Valves P MRA-03-*-20 B P MRA-03-*-30 B Yes Modification for large flow use. 01 Series 03 Series Comparison of MBK-005 bolt kit model numbers C E A "D" Dia. B Bolt Kit Model Numbers "F" Thd. Dimensions mm (Inches) "F" Thd. (New) 20 Design (Old) 10 Design MBK-005-01-20 MBK-005-02-10 65(2.56) MBK-005-02-20 MBK-005-03-10 95(3.74) MBK-005-03-20 125(4.92) MBK-005-05-20 MBK-005-05-10 MBK-005-01-2090 MBK-005-02-2090 MBK-005-05-2090 B C D E 2 20 (0.79) 4 (0.16) 7 (0.28) 3 (0.12) M4 3 4 35(1.38) 1 MBK-005-02-1090 65.1(2-9/16) 2 MBK-005-03-1090 95.2(3-3/4) MBK-005-03-2090 516 A The number of the laminating steps quantity of valves to be stacked including solenoid operated directional Valve MBK-005-05-1090 22.4 4.17 6.86 125.4(4-15/16) (0.88) (0.164) (0.27) 34.9(1-3/8) 3.6 (9/64) No.8-32 UNC 3 4 1 Modular Valves 005 Series Modular Valves Class Type of Modular Valve Model Numbers Graphic Symbols Solenoid Operated Directional Valve DSG-005-***-*-40 336 Directional Control Valves Flow Control Valves Pressure Control Valves P Modular Plates and Mounting Bolts Page T Releif Valves (for "P-Line") MBP-005-*-20 Reducing Valves (for "P-Line") MRP-005-*-20/2090 Throttle and Check Valves (for "A-Line", Metre-out) MSA-005-X-20 Throttle and Check Valves (for "A-Line", Metre-in) MSA-005-Y-20 Throttle and Check Valves (for "B-Line", Metre-out) MSB-005-X-20 Throttle and Check Valves (for "B-Line", Metre-in) MSB-005-Y-20 Throttle and Check Valves (for "A&B-Lines", Metre-out) MSW-005-X-20 Throttle and Check Valves (for "A&B-Lines", Metre-in) MSW-005-Y-20 Pilot Operated Check Valves (for "A-Line") MPA-005-2-20 Pilot Operated Check Valves (for "B-Line") MPB-005-2-20 Pilot Operated Check Valves (for "A&B-Lines") MPW-005-2-20 Check Valves (for "P-Line") MCP-005-0-20 End Plates (Blocking plates) MDC-005-A-20 B A 518 521 524 527 529 530 Base Plates MMC-005-*-20/2080/2090 531 Bolts Kits MBK-005-*-20/2090 534 005 Series Modular Valves 517 Relief Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MBP-005-*-20 25 (3630) 15 (3.96) Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MBP Series Number -005 -C -20 * Valve Size Pres. Adj. Range MPa (PSI) Design Number Design Standard *-16 1 (*-2320) H: 7-25 (1020-3630) 20 C: MBP : Relief Valve for P-Line 005 Refer to 1. See the "Minimum Adjustment Pressure" of the next page for the item marked * . 2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbol Instructions The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with . 518 005 Series Modular Valves P T B MBP-005 A 2 MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Minimum Flow Nominal Override Characteristics 0 7 14 1000 21 2000 MPa 3000 PSI Pressure Drop Pressure Drop PSI MPa 0.6 80 60 Pressure Pressure P-Line 40 T-L 0.2 20 0 1100 1000 900 800 600 400 200 0.4 ine 2600 2400 2200 2200 2000 1800 1800 1600 1400 1200 ine B-L A& MPa 25 23 21 19 17 15 16 14 12 12 10 8 8 7 6 4 3 2 0 0 0 0 5 1 10 2 Flow Rate 15 L/min 4 U.S.GPM 3 Min. Adjustment Pressure Min. Adjustment Pressure PSI MPa 200 1.4 160 1.2 120 80 40 0 0.8 0.4 0 0 0 5 1 10 2 Flow Rate F 0 0 5 1 10 2 Flow Rate 15 L/min 3 4 U.S.GPM 005 Series Modular Valves PSI 3600 3400 3200 3000 Min. Flow U.S.GPM L/min 5 1.5 4 1.0 3 2 0.5 1 0 0 0 15 L/min 3 4 U.S.GPM 005 Series Modular Valves 519 MBP-005-*-20 4.5(.18) Dia. Through 4 Places 44(1.73) 2(.08) 4(.16) 33(.1.30) 25(.98) DIMENSIONS IN MILLIMETRES (INCHES) 28(1.10) 8(.31) 2.5(.10) Dia. 4(.16) Deep Lock Nut 10(.39) Hex. P B A T Fully Extended 73.5(2.89) Fully Extended 114.5(4.51) INC. 3(.12) 30(1.18) 15 (.59) Pressure Adj. Screw 3(.12) Hex. Soc. 2(.08) Dia. Locating Pin Mounting Surface (O-Rings Furnished) Approx. Mass......0.45 kg(.99 lbs.) Spare Parts List MBP-005-*-20 10 17 5 12 1 13 2 16 7 3 9 8 6 11 4 15 14 List of Seals 520 Item Name of Parts Part Numbers Qty. Remarks 11 12 13 O-Ring O-Ring O-Ring SO-NA-P12.5 SO-NB-P14 SO-NB-P6 1 2 4 Included in Seal Kit Kit No. : KS-MBP-005-20 005 Series Modular Valves MODULAR VALVES Reducing Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MRP-005-*-20/2090 25 (3630) 15 (3.96) If the pressure is set below 1.6 MPa (232 PSI), the maximum flow is limited. See the minimum adjustment pressure vs. maximum flow characteristics and during use, stay within the shaded zone on the graph. F Model Number Designation Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MRP Series Number -005 -B -20 * Valve Size Pres. Adj. Range MPa (PSI) Design Number Design Standard B: *-7 (*-1020) MRP : Reducing Valve for P-Line 005 1 C: 3.5-16 (510-2320) 20 Refer to H: 7-24.5 (1020-3550) 1. See the "Minimum Adjustment Pressure vs. Maximum Flow" of the next page for. the item marked *. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbol Instructions The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. P T B 2 005 Series Modular Valves F- A MRP-005 To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. 005 Series Modular Valves 521 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop P PSI 90 80 60 40 Pressure Drop MPa 0.6 0.4 e Lin T- 0.2 0 0 0 0 5 1 ne -Li B A& 20 10 2 Flow Rate 15 L/min 3 4 U.S.GPM Pres. Drop at Spool Fully Open (P-Line) Pressure Drop P PSI 140 120 80 MPa 1.0 0.8 0.6 0.4 40 0 0.2 0 0 0 5 1 10 2 Flow Rate 15 L/min 3 4 U.S.GPM Min. Adjustment Pressure vs. Max. Flow Min. Adjustment Pressure PSI 280 240 MPa 2.0 1.6 200 160 1.2 120 0.8 80 40 0 0.4 0 0 0 522 5 1 10 2 Flow Rate 15 L/min 3 005 Series Modular Valves 4 U.S.GPM MODULAR VALVES MRP-005-*-20/2090 DIMENSIONS IN MILLIMETRES (INCHES) 4(.16) 44(1.73) 28(1.10) 8(.31) 2.5(.10) Dia. 4(.16) Deep Lock Nut 10(.39) Hex. MR*-005-*-20 B Thread Size "C" Thd. Model Numbers P 25(.98) 33(.1.30) 2(.08) 4.5(.18) Dia. Through 4 Places Rc 1/8 = 1/8 BSP.Tr MR*-005-*-2090 A 1/8 NPT T Fully Extended 73.5(2.89) Fully Extended 119(4.69) Pressure Gauge Connection "C" Thd. INC. 3 (.12) 30(1.18) 15 (.59) Pressure Adj. Screw 3(.12) Hex. Soc. 2(.08) Dia. Locating Pin Mounting Surface (O-Rings Furnished) Approx. Mass......0.45 kg(.99 lbs.) F Spare Parts List 7 15 6 13 14 3 18 2 1 10 4 5 12 9 8 16 17 005 Series Modular Valves MRP-005-*-20/2090 List of Seals Item Name of Parts Part Numbers Qty. Remarks 12 13 14 O-Ring O-Ring O-Ring SO-NA-P12.5 SO-NB-P14 SO-NB-P6 1 2 4 Included in Seal Kit Kit No. : KS-MRP-005-20 005 Series Modular Valves 523 Throttle and Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSW-005-*-20 MSA-005-*-20 MSB-005-*-20 25 (3630) 15 (3.96) Model Number Designation F- MSW -005 -X -20 * Special Seals Series Number Valve Size Direction of Flow Design Number Design Standard F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSA: Throttle and Check Valve for A-Line MSB: Throttle and Check Valve for B-Line X: Metre-out 005 20 Y: Metre-in Refer to MSW: Throttle and Check Valve for A&B-Lines Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Flow Adjustment Graphic Symbols To make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed. Metre-out P T B Metre-in A P MSA-005-X P T B A P MSB-005-X P T B MSW-005-X 524 005 Series Modular Valves T B A MSA-005-Y T B A MSB-005-Y A P T B MSW-005-Y A MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow P 0.4 40 20 0 0.2 P&T-Line 0 0 5 0 1 10 2 Flow Rate 15 L/min 3 4 U.S.GPM 10 2 P=10(1450) P=7(1020) P=5(730) 8 6 1 0 P=3.5(510) P=2(290) 4 P=1(145) P=0.5(70) 2 0 0 1 2 3 4 5 Turn of Flow Adj. Screw 6 7 5 1 10 2 Flow Rate 15 L/min 3 4 U.S.GPM F PSI MPa 140 1.0 P P=Differential Pressure MPa (PSI) P=25(3630) P=20(2900) P=16(2320) 12 0 Pressure Drop at Throttle Fully Open 120 Pressure Drop Flow Rate 3 Throttle Fully Open 0 Metred Flow vs. Screw Position U.S.GPM L/min 4 15 14 Throttle Fully Closed 100 80 60 40 20 0 8 (Fully Open) 005 Series Modular Valves 0.8 0.6 0.4 0.2 0 0 0 5 1 10 2 Flow Rate 15 L/min 3 4 U.S.GPM 005 Series Modular Valves 60 A-Line: MSB-005 B-Line: MSA-005 Pressure Drop Pressure Drop P Pressure Drop PSI MPa 0.8 100 80 0.6 PSI MPa 1.0 140 120 0.8 100 0.6 80 60 0.4 40 0.2 20 0 0 525 MSW-005-*-20 DIMENSIONS IN MILLIMETRES (INCHES) P 4(.16) 75.6(2.98) 44(1.73) 23.8(.94) 28 (1.10) 2.5(.10) Dia. 4(.16) Deep B A T Lock Nut 8(.31) Hex. Fully Extended 44.5(1.75) P 25 (.98) 33(.1.30) 2(.08) 4.5(.18) Dia. Through 4 Places MSA-005-*-20 B Fully Extended 101(3.98) A T Approx. Mass......0.55 kg(1.2 lbs.) Fully Extended 44.5(1.75) Flow Adj. Screw 2.5(.10) Hex. Soc. Fully Extended 117(4.61) DEC. MSB-005-*-20 3 15 (.59) B A T (.12) 30(1.18) P 28.5 (1.12) 2(.08) Dia. Locating Pin Fully Extended 101(3.98) Mounting Surface (O-Rings Furnished) Approx. Mass......0.6 kg(1.3 lbs.) Approx. Mass......0.55 kg(1.2 lbs.) Spare Parts List MSA-005- X -20 Y 12 8 1 List of Seals 9 6 11 2 4 7 10 3 3 10 Name of Parts Part Numbers 7 8 9 10 O-Ring O-Ring O-Ring Back Up Ring SO-NA-P3 SO-NB-P6 SO-NB-P14 SO-BB-P3 List of Seal Kits 5 Valve Model Numbers MSB-005- X -20 Y 5 Item MSA-005 MSB-005 MSW-005 7 4 2 9 6 11 1 8 12 MSW-005- X -20 Y 8 526 1 9 6 11 2 4 7 10 3 5 005 Series Modular Valves Seal Kit Numbers KS-MSA-005-20 KS-MSW-005-20 Qty. MSA MSW MSB 1 4 2 1 2 4 2 2 MODULAR VALVES Pilot Operated Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MPA-005-2-20 MPB-005-2-20 MPW-005-2-20 25 (3630) 15 (3.96) Model Number Designation F- MPW Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) -005 Series Number Valve Size -2 -20 Cracking Design Pressure MPa (PSI) Number * Design Standard MPA: Pilot Operated Check Valve for A-Line MPB: Pilot Operated Check Valve for B-Line 005 2: 0.2 (29) 20 Refer to MPW: Pilot Operated Check Valve for A&B-Lines Graphic Symbols F Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard T B A MPA-01 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 P T B A MPB-01 Pressure Drop for Free Flow/ Reversed Controlled Flow PSI MPa 0.8 100 P P 0.6 60 0.4 20 0.2 Reversed Controlled Flow 0 0 0 5 1 10 2 3 Flow Rate PSI MPa 80 0.6 60 0 PSI MPa 200 14 4 U.S.GPM A-Line: MPB-005 B-Line: MPA-005 0.4 40 20 Min. Pilot Pressure 15 L/min Pressure Drop P A 40 0 Pressure Drop B Free Flow 180 Min. Pilot Pressure (PP) Pressure Drop 80 T MPW-01 005 Series Modular Valves P 160 140 10 120 8 100 80 6 60 4 40 0.2 20 P&T-Line 0 0 0 5 1 10 2 3 Flow Rate 15 L/min 12 0 4 U.S.GPM 005 Series Modular Valves 2 0 0 0 5 10 15 20 25 MPa 1000 2000 3000 3500 PSI Supply Pressure (P2) 527 MPA-005-2-20 MPB-005-2-20 MPW-005-2-20 DIMENSIONS IN MILLIMETRES (INCHES) 85.6(3.37) 44(1.73) 4(.16) 28 (1.10) 28.8(1.13) 2.5(.10) Dia. 4(.16) Deep P 25(.98) 33(1.30) 2(.08) 4.5(.18) Dia. Through 4 Places B A T 33.5 (1.32) 3(.12) 30(1.18) 95(3.74) 2(.08) Dia. Locating Pin Mounting Surface (O-Rings Furnished) Approx. Mass......0.55 kg(1.2 lbs.) Spare Parts List MPA-005-2-20 List of Seals 5 1 10 4 11 3 2 7 9 6 9 6 Item Name of Parts Part Numbers Qty. Remarks 9 10 O-Ring O-Ring SO-NB-P14 SO-NB-P6 2 4 Included in Seal Kit Kit No. : KS-MPA-005-20 MPB-005-2-20 6 9 7 2 3 10 4 11 1 5 MPW-005-2-20 1 528 10 4 11 3 2 7 005 Series Modular Valves MODULAR VALVES Check Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MCP-005-0-20 25 (3630) 15 (3.96) Model Number Designation MCP Special Seals -005 Valve Size Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) -0 MCP: Check Valve for P-Line -20 Cracking Design Pressure MPa (PSI) Number 005 0: 0.035(5) 20 * Design Standard Refer to Graphic Symbol Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Typical Performance Characteristics P T Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow Pressure Drop P P Pressure Drop 40 0.2 20 0 0 5 1 2 Flow Rate MCP-005-0-20 25(.98) 3 28 (1.10) P A T B-Line 0.1 0 A&T-Line 0 4 U.S.GPM 5 0 1 10 2 Flow Rate 15 L/min 3 4 U.S.GPM Spare Parts List MCP-005-0-20 2.5(.10) Dia. 4(.16) Deep 60.3(2.37) B 0.3 0.2 20 0 15 L/min DIMENSIONS IN MILLIMETRES (INCHES) 4 (.16) 4.5(.18) Dia. Through 4 Places 10 40 2 (.08) 0 PSI MPa 0.6 80 0.5 60 0.4 33(1.30) Pressure Drop 0.4 0 A MCP-005 PSI MPa 0.6 80 60 B F 005 Series Modular Valves F- 8(.31) 65(2.56) 3 (.12) 30(1.18) 4 Mounting Surface (O-Rings Furnished) 6 2 3 7 8 1 List of Seals 2(.08) Dia. Locating Pin Item Name of Parts Part Numbers Qty. Remarks 6 7 O-Ring O-Ring SO-NB-P14 SO-NB-P6 2 4 Included in Seal Kit Kit No. : KS-MPA-005-20 Approx. Mass......0.4 kg(.88 lbs.) 005 Series Modular Valves 529 End Plates Blocking plates are used for auxiliary mounting surface or for closing unnecessary circuits. Specifications Max. Operating Pressure ------------ 25 MPa (3630 PSI) Model Number Designation F- MDC -005 -A -20 * Special Seals Series Number Plate Size Type of Plate Design Number Design Standard MDC : End Plate 005 A: Blocking Plate 20 F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbol MDC-005-A-20 44(1.73) 2 (.08) 33(1.30) A 4 (.16) P B 25(.98) P 28 8(.31) (1.10) T O-Ring for Port (SO-NB-P6: 4 Pcs.) 2(.08) Dia. Locating Pin DIMENSIONS IN MILLIMETRES (INCHES) 530 3 (.12) 29(1.14) 4.5(.18) Dia. Through 4 Places Approx. Mass......0.3 kg(.66 lbs.) 005 Series Modular Valves T B MDC-005-A A MODULAR VALVES Base Plates For Modular Valves Specifications Max. Operating Pressure ------------ 25 MPa (3630 PSI) Model Number Designation MMC -005 -5 -20 * Series Number Plate Size Number of Stations Design Number Design Standard 005 : 1 Station : 2 Stations : 3 Stations : 4 Stations : 5 Stations None : Japanese Standard "JIS" 80 : European Design Standard 90 : N.American Design Standard 20 Instructions Graphic Symbols Port Used: Base plate has more than one pressure port "P" and tank port "T". Any one of these ports or two or more ports nay be used. However, please note that the ports marked with (P) or (T) in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not cuurently used are properly plugged. P Pressure Drop A B MMC-005-1 (P) T Pressure Drop PSI MPa 140 1.0 120 100 80 0.5 60 40 20 0 0 F P (T) (P) T P (T) B A B A MMC-005-2-5 0 0 5 1 15 L/min 10 2 Flow Rate 3 4 U.S.GPM 005 Series Modular Valves MMC : Base Plate 1 2 3 4 5 Mounting Surface Dimensions for 005 Series Modular Valve Min. Pitch 36 (1.42) "C" Thd. "E" Deep 4 Places B P Design Std. "C" Thd. "E" Japanese Std. "JIS" and European Design Std. M4 7.5 (.30) No.8 - 32 UNC 10 (.39) N. American Design Std. T A 3.5 (.14) 12.5 (.49) 21.5 (.85) DIMENSIONS IN MILLIMETRES (INCHES) 005 Series Modular Valves 25 (.98) 33 (1.30) 8 (.31) 14 (.55) 20.75 (.82) 28 (1.10) 44 (1.73) 25 (.98) 7.25 (.29) When standard base plates (MMC-005) are not used, the mounting surface described on the right must be prepared. The mounting surface should have a good machined finish. 2.5(.10) Dia. 4(.16) Deep 4.3(.17) Dia. Max. 4 Places 4 (.16) 531 70(2.76) 10 (.39) "E" Thd. "F" Deep 4 Places Port Holes 3.5(.14) Dia. 4 Places B P 46 (1.81) 36 (1.42) 72(2.83) Tank Port (T) "C" Thd. (20 Design Only) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places DIMENSIONS IN MILLIMETRES (INCHES) 50 (1.97) 22.5 25 22.5 (.89) (.98) (.89) 22 28 (.87) (1.10) MMC-005-1-20/2090 T A 25 (.98) Approx. Mass : 2.8 kg (6.2 lbs.) 2.5(.10) Dia. 4(.16) Deep Cylinder Port "A" 35(1.38) "C" Thd. 43(1.69) 27(1.06) 53(2.09) 18(.71) 53(2.09) 18(.71) 21(.83) Cylinder Port "B" "C" Thd. (T) 21(.83) B P 36(1.42) 18(.71) 36(1.42) Tank Port (T) "C" Thd. Pressure Port "P" "C" Thd. Tank Port (T) "C" Thd. MMC-005-*-20/2090 Threaded Holes 4 Places-Each Station L1 10 (.39) 22 28 (.87) (1.10) 36(1.42) 72(2.83) Number of Station (2-5 Stations) Port Holes 4 Places-Each Station L2 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places B T B P T A B P T A B P P A T A 25(.98) 45 (1.77) Pitch 36 (1.42) 22.5 (.89) 46 (1.81) Tank Port "T" "C" Thd. 21(.83) T 62(2.44) 54(2.13) 72(2.83) A (P) 2.5(.10) Dia. 4(.16) Deep, For Valve Locating Pin-Each Station 53(2.09) 53(2.09) Pitch 35 36 (1.38) (1.42) A A A B B B A P 36(1.42) B Cylinder Port "B" "C" Thd. 27 (1.06) Tank Port (T) "C" Thd. 45 (1.77) Cylinder Port "A" "C" Thd. For other dimensions, refer to the above Model MMC-005-1. Model Numbers MMC-005-*-20 MMC-005-*-2090 Model Numbers MMC-005-2 MMC-005-3 MMC-005-4 MMC-005-5 532 Thread Size "C" Thd. "E" Thd. M4 Rc 3/8 3/8 NPT No. 8-32 UNC Dimensions mm (Inches) F 8 (.31) 10 (.39) Dimensions mm (Inches) L1 L2 106 (4.17) 86 (3.39) 142 (5.59) 122 (4.80) 178 (7.01) 158 (6.22) 214 (8.43) 194 (7.64) 005 Series Modular Valves Approx. Mass kg (lbs.) 4.3 ( 9.5) 5.8 (12.8) 7.2 (15.9) 8.7 (19.2) (T) 21(.83) 54(2.13) 18(.71) 21(.83) 21(.83) Tank Port "T" "C" Thd. 36(1.42) T 18(.71) (P) 62(2.44) 72(2.83) 18(.71) Pressure Port "P" "C" Thd. MODULAR VALVES MMC-005-1-2080 DIMENSIONS IN MILLIMETRES (INCHES) 85.6(3.37) 7.8(.31) 70(2.76) 10 (.39) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places 50 (1.97) 22.5 25 22.5 (.89) (.98) (.89) M4 Thd. 10(.39) Deep 4 Places 72(2.83) Port Holes 3.5(.14) Dia. 4 Places 22 28 (.87) (1.10) B P T A Approx. Mass : 2.8 kg (6.2 lbs.) 2.5(.10) Dia. 4(.16) Deep Cylinder Port "A" 3/8 BSP.F Thd. 53(2.09) 18(.71) 35(1.38) 53(2.09) 18(.71) 27(1.06) 43(1.69) 21(.83) Tank Port (T) 3/8 BSP.F Thd. 7.8(.31) 10 (.39) Pressure Port "P" 3/8 BSP.F Thd. 7.8(.31) L1 L2 22 28 (.87) (1.10) 36(1.42) 72(2.83) Number of Station (2-5 Stations) B T B P T A B P T A B P P A T Threaded Holes 4 Places-Each Station Port Holes 4 Places-Each Station 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places A 2.5(.10) Dia. 4(.16) Deep, For Valve Locating Pin-Each Station 25(.98) Pitch 36 (1.42) 22.5 (.89) 53(2.09) 53(2.09) Pitch 35 36 (1.38) (1.42) A A A B B B A P 36(1.42) B Tank Port (T) 3/8 BSP.F Thd. Cylinder Port "B" 3/8 BSP.F Thd. Cylinder Port "A" 3/8 BSP.F Thd. 27 (1.06) 45 (1.77) (T) 21(.83) 54(2.13) 18(.71) 21(.83) 36(1.42) 21(.83) T 18(.71) (P) 62(2.44) 72(2.83) 18(.71) Tank Port "T" 3/8 BSP.F Thd. F Pipe Plug 4 Places 005 Series Modular Valves Cylinder Port "B" 3/8 BSP.F Thd. MMC-005-*-2080 (T) 21(.83) B P 36(1.42) 54(2.13) 18(.71) 72(2.83) 36(1.42) Tank Port "T" 3/8 BSP.F Thd. 21(.83) T 62(2.44) A (P) Pressure Port "P" 3/8 BSP.F Thd. For other dimensions, refer to the above Model MMC-005-1. Detail of Pipe Plug Model Numbers MMC-005-2 MMC-005-3 MMC-005-4 MMC-005-5 Dimensions mm (Inches) L1 L2 106 (4.17) 86 (3.39) 142 (5.59) 122 (4.80) 178 (7.01) 158 (6.22) 214 (8.43) 194 (7.64) Approx. Mass kg (lbs.) 4.3 ( 9.5) 5.8 (12.8) 7.2 (15.9) 8.7 (19.2) 005 Series Modular Valves Bonded Seal Part No.SG-FB-3/8 Pipe Plug Part No.900-V33905 533 Mounting Bolt Kits To mount the valves, four M4 bolts are used. The combination of valves varies with circuits. So, we have several mounting bolt kits suitable for different valve combinations. From the selection chart, choose a necessary bolt kit and specify it with model number when ordering. Model Number Designation MBK -005 -02 -20 Series Number Size of Modular Valve Bolt Number Design Number Design Standard MBK: Bolt Kits for Modular Valves 005 01,02,03,05 (Refer to the following chart) 20 None : Japanese Standard "JIS" and European Design Standard 90 : N.American Design Standard * Bolt Kits Selection Chart Bolts Kit Composition: Soc. Hd. Cap Screw.....4 Pcs. Quantity of valves to be stacked Approx. Solenoid Operated Mass Directional Valve Modular Valve Modular Valve g (1bs.) (MDC-005) (M**-005) (DSG-005) Model Numbers MBK-005-01-20* MBK-005-02-20* MBK-005-03-20* MBK-005-05-20* 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 30(.07) 2 40(.09) 3 50(.11) 0 18(.04) Tightening Torque: 2.5 - 3.5 Nm (22-31 in. lbs.) Mounting Bolt Kit Solenoid Operated Directional Valves 005 Series Modular Valves Base Plate The solenoid operated directional valve comes with mounting bolts. Stacking Example MBK-005-*-20/2090 E C "D" Dia. A mm (Inches) B C D E 20 (.79) 4 (.16) 7 (.28) 3 (.12) 22.4 (.88) 125.4 MBK-005-03-2090 (4-15/16) 4.17 (.164) 6.86 (.27) B MBK-005-01-20 65 (2.56) MBK-005-02-20 95 (3.74) MBK-005-03-20 125 (4.92) MBK-005-05-20 35 (1.38) "F" Thd. 534 Dimensions Model Numbers A MBK-005-01-2090 65.1 (2-9/16) MBK-005-02-2090 95.2 (3-3/4) MBK-005-05-2090 34.9 (1-3/8) 005 Series Modular Valves "F" Thd. M4 3.6 No. 8-32 UNC (9/64) 1/8 Modular Valves Releif Valves (for "P-Line") MBP-01-*-30 Releif Valves (for "A-Line") MBA-01-*-30 Releif Valves (for "B-Line") MBB-01-*-30 Reducing Valves (for "P-Line") Pressure Control Valves MRP-01-*-30/3090 Reducing Valves (for "A-Line") MRA-01-*-30/3090 Reducing Valves (for "B-Line") MRB-01-*-30/3090 Brake Valves MBR-01-*-30 Sequence Valves (for "P-Line") MHP-01-*-30 Counterbalance Valves (for "A-Line") MHA-01-*-30 Pressure Switch Valves (for "P-Line") MJP-01-*-*-10 Pressure Switch Valves (for "A-Line") MJA-01-*-*-10 Pressure Switch Valves (for "B-Line") MJB-01-*-*-10 Flow Control Valves (for "P-Line") MFP-01-10 Flow Control and Check Valves (for "A-Line", Metre-out) MFA-01-X-10 Flow Control and Check Valves (for "A-Line", Metre-in) MFA-01-Y-10 Flow Control Valves Flow Control and Check Valves (for "B-Line", Metre-out) MFB-01-X-10 Flow Control and Check Valves (for "B-Line", Metre-in) MFB-01-Y-10 Flow Control and Check Valves (for "A&B-Lines", Metre-out) MFW-01-X-10 Flow Control and Check Valves (for "A&B-Lines", Metre-in) MFW-01-Y-10 Temperature Compensated Throttle and Check Valves (for "A-Line", Metre-out) Class Page P T B A 536 Throttle and Check Valves (for "A-Line", Metre-out) 536 Throttle and Check Valves (for "A-Line", Metre-in) 539 MSTW-01-X-10 MSCP-01-30 MSA-01-X-50 MSA-01-Y-50 Throttle and Check Valves (for "B-Line", Metre-out) MSB-01-X-50 Throttle and Check Valves (for "B-Line", Metre-in) MSB-01-Y-50 539 Throttle and Check Valves (for "A&B-Lines", Metre-out) 542 Throttle and Check Valves (for "A&B-Lines", Metre-in) 544 Throttle and Check Valves (for "A&B-Lines", Metre-out, Metre-in) 544 Throttle and Check Valves (for "A&B-Lines", Metre-in, Metre-out) 547 Check Valves (for "P-Line") MSW-01-X-50 MSW-01-Y-50 MSW-01-XY-50 MSW-01-YX-50 T B Page A 559 561 563 563 563 563 563 563 563 563 567 MCP-01-*-30 547 547 551 551 Check Valves (for "T-Line") 567 MCT-01-*-30 Anti-Cavitation Valves MAC-01-30 Pilot Operated Check Valves (for "A-Line") 568 569 MPA-01-*-40/4001 Pilot Operated Check Valves (for "B-Line") 569 MPB-01-*-40/4001 Pilot Operated Check Valves (for "A&B-Lines") 551 569 MPW-01-*-40/4001 End Plates (Blocking plates) 551 571 MDC-01-A-30 551 551 551 555 555 MSTB-01-X-10 Temperature Compensated Throttle and Check Valves (for "A&B-Lines", Metre-out) MSP-01-50 Check and Throttle Valves (for "P-Line") 539 Graphic Symbols P Throttle Valves (for "P-Line") 536 MSTA-01-X-10 Temperature Compensated Throttle and Check Valves (for "B-Line", Metre-out) Model Numbers 344 378 379 412 Flow Control Valves Solenoid Operated Directional Valve (S-)DSG-01-***-*-70/7090 E-DSG-01-***-D*-60/6090 T-DSG-01-***-D24*-70/7090 G-DSG-01-***-*-50/5090 Graphic Symbols Directional Control Valves Model Numbers Modular Plates and Mounting Bolts Class Type of Modular Valve End Plates (Bypass plates) 571 MDC-01-B-30 Connecting Plates (for "P&A-Lines") 572 MDS-01-PA-30/3090 Connecting Plates (for "P&B-Lines") 572 MDS-01-PB-30/3090 Connecting Plates (for "A&T-Lines") 572 MDS-01-AT-30/3090 Base Plates MMC-01-*-40/4080/4090 573 Bolt Kits 555 MBK-01-*-30/3090 01 Series Modular Valves 576 535 Relief Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MBP-01-*-30 MBA-01-*-30 MBB-01-*-30 21 (3050) 35 (9.25) Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MBP Series Number MBP : Relief Valve for P-Line MBA : Relief Valve for A-Line MBB : Relief Valve for B-Line -01 -C -30 * Valve Size Pres. Adj. Range MPa (PSI) Design Number Design Standard *-14 1 (*-2030) H: 7-21 (1020-3050) 30 C: 01 Refer to 1. See the "Minimum Adjustment Pressure" of the next page for the item marked * . 2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbols Instructions The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with . 536 01 Series Modular Valves P T B A MBP-01 P T B A MBA-01 P T B MBB-01 A 2 MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop 60 Minimum Flow MPa 0.6 P-Line: MBP-01 T-Line A&B-Line 0.4 40 20 0 0.2 U.S.GPM 1.5 Min. Flow P 80 Pressure Drop PSI P-Line: MB A -01 B 0 0 0 10 2 20 4 6 Flow Rate L /min 6 1.0 4 0.5 2 0 0 0 3.5 30 35 L /min 8 9 0 U.S.GPM 7 10.5 14 17.5 21 1000 2000 MPa 3000 PSI Pressure Min. Adjustment Pressure MPa 1.4 1.2 0.8 0.4 0 0 0 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM PSI 3000 2800 2000 1800 1000 800 500 300 200 100 0 MPa 21 20 19 14 13 12 7 6 5 3.5 2.5 1.5 1.6 0.8 0 0 0 01 Series Modular Valves 10 2 20 4 6 Flow Rate 30 35 L /min 01 Series Modular Valves PSI 200 160 120 80 40 0 Nominal Override Characteristics Pressure Min. Adjustment Pressure F 8 9 U.S.GPM 537 MBP-01-*-30 MBB-01-*-30 65(2.56) 5.5(.22) Dia. Through 4 Places 11(.43) 8 (.31) 1.8 (.07) 0.75 (.03) 40.5 (1.59) Lock Nut 13(.51) Hex. 31 (1.22) 47 (1.85) A B 15(.59) 32.5 (1.28) P T Pressure Adj. Screw 4(.16) Hex. Soc. Fully Extended L2 Fully Extended L1 Model No. L1 L2 MB*-01-C 151 (5.94) 92 (3.62) MB*-01-H 166.5 (6.56) 107.5 (4.23) 40(1.57) INC. 20.5 (.81) Approx. Mass............1.1 kg (2.4 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) MBA-01-*-30 Fully Extended L1 16.75 (.66) 16 (.63) P B A T Approx. Mass............1.1 kg (2.4 lbs.) For other dimensions, refer to above (MBP-01) drawing. Spare Parts List MBP-01-*-30 13 5 11 3 MBA-01-*-30 1 8 2 9 10 7 14 6 17 16 12 5 11 6 14 7 10 9 2 8 1 3 11 3 1 8 2 9 10 7 14 6 17 16 5 12 List of Seals MBB-01-*-30 13 16 17 Item Name of Parts Part Numbers Qty. 12 O-Ring SO-NB-P9 4 13 O-Ring SO-NB-P18 2 14 O-Ring SO-NA-P20 1 Note: When ordering seals, please specify the seal kit number from the table below. List of Seal Kit Valve Model No. Seal kit No. MBP-01 MBA-01 MBB-01 12 538 01 Series Modular Valves KS-MBP-01-30 13 MODULAR VALVES Reducing Modular Valves Specifications Model Numbers Max. Operating Pressure MPa(PSI) Max. Flow L/min (U.S.GPM) MRP-01-*-30/3090 MRA-01-*-30/3090 MRB-01-*-30/3090 31.5 (4570) 35 (9.25) If the pressure is set below 1.9 MPa (280 PSI), the maximum flow is limited. See the minimum adjustment pressure vs. maximum flow characteristics and during use, stay within the shaded zone on the graph. Model Number Designation Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MRP Series Number -01 -B -30 Valve Size Pres. Adj. Range MPa (PSI) Design Number 01 B: *-7 (*-1020) 1 C: 3.5-14 (510-2030) H: 7-21 (1020-3050) 30 MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line 1. See the "Minimum Adjustment Pressure vs. Maximum Flow" of the next page for the item marked *. 2. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbols Instructions The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. P T B A MRP-01 P T B * Design Standard Refer to F 2 01 Series Modular Valves F- A MRA-01 P T B A MRB-01 01 Series Modular Valves 539 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 MPa 0.6 60 0.4 Nominal Override Characteristics Primary Pressure 25 MPa(3630 PSI) A&B-Line 40 20 0 0.2 T-Line 0 0 0 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM Pressure Drop P Pres. Drop at Spool Fully Open (P-Line) PSI 200 160 120 80 40 0 MPa 1.4 1.2 Secondary Pressure Pressure Drop P Pressure Drop PSI 80 PSI 3000 2900 2800 2700 2000 1900 1800 1700 1000 900 800 700 600 80 60 40 20 0 0.8 0.4 0 MPa 21 20 19 14 13 12 7 6 5 4 0.5 0.3 0.1 0 0 0 10 20 30 35 L /min 10 15 20 25 30 35 L/min 5 2 4 6 Flow Rate 8 9 U.S.GPM Pressure Adj. Range 0 2 4 6 Flow Rate 8 9 U.S.GPM Min. Adjustment Pressure Min. Adjustment Pressure vs. Max. Flow PSI 280 240 200 160 120 80 40 0 MPa 2.0 1.6 1.2 0.8 0.4 0 0 0 540 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM 01 Series Modular Valves : : : "B" "C" "H" MODULAR VALVES MRP-01-*-30/3090 MRA-01-*-30/3090 MRB-01-*-30/3090 DIMENSIONS IN MILLIMETRES (INCHES) 11(.43) 0.75 (.03) 40.5 (1.59) 8 (.31) 1.8 (.07) 65(2.56) 5.5(.22) Dia. Through 4 Places Lock Nut 13(.51) Hex. 31 (1.22) 47 (1.85) A B 15(.59) 32.5 (1.28) P T Model No. L1 L2 MR*-01- B C 158 (6.22) 92 (3.62) MR*-01-H 173.5 (6.83) 107.5 (4.23) Fully Extended L2 Fully Extended L1 Pressure Adj. Screw 4(.16) Hex. Soc. Pressure Gauge Connection "C" Thd. INC. Thread Size "C" Thd. 40(1.57) Model Numbers MR*-01-*-30 Rc 1/4 = 1/4 BSP.Tr 1/4 NPT 20.5 (.81) MR*-01-*-3090 F Spare Parts List MRP-01-*-30/3090 MRA-01-*-30/3090 MRB-01-*-30/3090 17 9 10 15 14 2 1 7 3 5 4 6 16 8 13 12 01 Series Modular Valves Approx. Mass............1.1 kg (2.4 lbs.) List of Seals Item Name of Parts Part Numbers Qty. 14 O-Ring SO-NB-P9 4 15 O-Ring SO-NB-P18 2 16 O-Ring SO-NA-P20 1 Remarks Included in Seal Kit Kit No.: KS-MBP-01-30 01 Series Modular Valves 541 Brake Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MBR-01-*-30 25 (3630) 35 (9.25) Model Number Designation F- MBR Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) -01 -C -30 * Valve Size Pres. Adj. Range MPa (PSI) Design Number Design Standard *-14 1 (*-2030) H: 7-21 (1020-3050) 30 C: 01 MBR : Brake Valve Refer to 2 1. See the "Minimum Adjustment Pressure "for the item marked *. 2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbol Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop P PSI 80 60 Pressure Drop MPa 0.6 P 0.4 0.2 P&T-Line 0 10 0 0 2 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM Min. Adjustment Pressure 160 120 0.8 40 0 0.4 0 0 0 542 The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the left. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. Min. Adjustment Pressure MPa 1.4 1.2 80 A Instructions B-Line 20 PSI 200 B A-Line 40 0 T 10 2 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM 01 Series Modular Valves MODULAR VALVES MBR-01-*-30 11(.43) 40.5 (1.59) 8 (.31) 1.8 (.07) 65(2.56) 0.75 (.03) 5.5(.22) Dia. Through 4 Places DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 13(.51) Hex. 31 (1.22) 47 (1.85) 32.5 (1.28) P A B T Fully Extended L2 Pressure Adj. Screw 4(.16) Hex. Soc. Fully Extended L1 Model No. L1 L2 MBR-01-C 161 (6.34) 107 (4.21) MBR-01-H 176.5 (6.95) 122.5 (4.82) 20.5 (.81) 40(1.57) INC. F Approx. Mass............1.3 kg (2.9 lbs.) MBR-01-*-30 13 14 7 19 5 2 1 16 10 3 12 11 17 9 8 20 21 01 Series Modular Valves Spare Parts List 6 15 List of Seals Item Name of Parts Part Numbers Qty. 14 O-Ring SO-NB-P7 1 15 O-Ring SO-NB-P9 4 Included in Seal Kit 16 O-Ring SO-NB-P18 1 Kit No.: KS-MBR-01-30 17 O-Ring SO-NA-P20 1 Remarks 01 Series Modular Valves 543 Sequence Modular Valves/Counterbalance Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) 25 (3630) 35 (9.25) MHP-01-*-30 MHA-01-*-30 Free Flow L/min (U.S.GPM) 35 (9.25) Graphic Symbols P T B A P MHP-01 T B A MHP-01 MHA-01 MHA-01 Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MHP Series Number -01 -C -30 * Valve Size Pres. Adj. Range MPa (PSI) Design Number Design Standard *-14 1 (*-2030) H: 7-21 (1020-3050) 30 C: MHP : Sequence Valve for P-Line 01 MHB : Counterbalance Valve for A-Line Refer to 2 1. See the "Minimum Adjustment Pressure" of the next page for the item marked * . 2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions The minimum adjustment pressure (MHP-01) equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. The minimum adjustment pressure (MHA-01) equals the value obtained from the minimum adjustment pressure characteristics plus the outlet-side back pressure of the valve on the next page. The outlet-side back pressure should include the values of the A-line and T-line pressure drop characteristics of the valves to be stacked due to the valve with internal drain. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. 544 01 Series Modular Valves MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop 120 0.8 MHP/MHA-01 P 160 MPa 1.4 1.2 PSI 200 PSI Pressure Drop Min. Adjustment Pressure Min. Adjustment Pressure 80 40 0 0.4 0 0 0 10 2 20 4 6 Flow Rate 30 35 L /min 8 80 60 MPa 0.6 MHP-01 A&B-Line 0.4 40 0.2 20 0 T-Line 0 0 9 U.S.GPM 0 10 2 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM F Pressure Drop Pressure Drop for Free Flow 0.4 40 0.2 PSI 60 MPa 0.4 B-Line 40 0.2 20 0 P&T-Line 0 0 20 0 MHA-01 10 20 30 35 L /min 0 0 0 10 2 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM 01 Series Modular Valves 0 2 4 6 Flow Rate 8 9 U.S.GPM 01 Series Modular Valves 60 MHA-01 P 80 MPa 0.6 Pressure Drop Pressure Drop P PSI 545 MHP-01-*-30 65(2.56) 5.5(.22) Dia. Through 4 Places 0.75 (.03) 8 (.31) 1.8 (.07) 40.5 11(.43) (1.59) Lock Nut 13(.51) Hex. Model Numbers L1 L2 MHP-01-C 151 (5.94) 92 (3.62) MHP-01-H 166.5 (6.56) 107.5 (4.23) 31 (1.22) 47 (1.85) A B 15(.59) 32.5 (1.28) P T Pressure Adj. Screw 4(.16) Hex. Soc. Fully Extended L2 Fully Extended L1 20.5(.81) 40(1.57) INC. Approx. Mass............1.1 kg (2.4 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) MHA-01-*-30 65(2.56) 5.5(.22) Dia. Through 4 Places 8 (.31) 1.8 (.07) 0.75 (.03) 40.5 11(.43) (1.59) Lock Nut 13(.51) Hex. Model Numbers L1 L2 MHA-01-C 171 (6.73) 112 (4.41) MHA-01-H 186.5 (7.34) 127.5 (5.02) 31 (1.22) 47 (1.85) A B 15(.59) 32.5 (1.28) P T Pressure Adj. Screw 4(.16) Hex. Soc. Fully Extended L2 Fully Extended L1 20.5(.81) 40(1.57) INC. Approx. Mass............1.3 kg (2.9 lbs.) Spare Parts List MHP-01-*-30 9 16 2 1 7 3 4 5 6 17 8 13 12 List of Seals Item Name of Parts Part Numbers Qty. 15 O-Ring SO-NB-P9 4 16 O-Ring SO-NB-P18 2 17 O-Ring SO-NA-P20 1 Remarks Included in Seal Kit Kit No.: KS-MBP-01-30 15 MHA-01-*-30 11 4 10 3 1 5 16 9 2 6 7 8 17 12 13 14 List of Seals Item Name of Parts O-Ring SO-NB-P9 4 16 O-Ring SO-NB-P18 2 17 O-Ring SO-NB-P20 1 15 546 Part Numbers Qty. 15 01 Series Modular Valves Remarks Included in Seal Kit Kit No.: KS-MHA-01-30 MODULAR VALVES Pressure Switch Modular Valves Specifications Model Numbers Max. Operating Pressure MPa(PSI) MJ*-01-M-*-*-10 31.5 (4570) MJ*-01-J-35-10 10 (1450) MJ*-01-J-100-10 10 (1450) MJ*-01-J-200-10 20 (2900) MJ*-01-J-350-10 35 (5080) Max. Flow L/min (U.S.GPM) 35 (9.25) Sensitive Switch Ratings Electric Source AC DC Voltage V 125 250 125 250 Current A 11A-1/3HP 0.5 0.25 Specifications of semiconductor type pressure switch JT-02 series is installed for semiconductor type pressure switch, refer to page 272 for details. F Model Number Designation Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MJP -01 -M -B -N -10 Series Number Valve Size Type of Switch Pres. Adj. Range MPa (PSI) Type of Electrical Connection Design Number M: Sensitive Switch B: 1-7 (145-1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050) None: Cable Connector Type J: Semiconductor Type Pressure Switch 35: 0.1-3.5 (14.5-510) 100: 1-10 (145-1450) 200: 2-20 (290-2900) 350: 3.5-35 (510-5080) MJP : Pressure Switch for P-Line MJA : Pressure Switch for A-Line 01 MJB : Pressure Switch for B-Line * Design Standard N: With Plug-in Connector (DIN) 10 None: Lead Wire Type Refer to 01 Series Modular Valves F- Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbols P T B A MJP-01-M P T B MJP-01-J P T B A P MJA-01-M A P T B T B A MJB-01-M A MJA-01-J 01 Series Modular Valves P T B A MJB-01-J 547 Instructions To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. Wiring of a sensitive switch should be made correctly referring to the table below. Numbers in the switch status column indicate wiring numbers in receptacles or contact numbers of connectors. Pressure with Sensitive Switch and The Switch Status Operating Pressure Switch Status Less than Pressure setting 1 2 3 More than Pressure setting 1 2 3 Attachment Valve Model No. Attachment Cable connector: NJC-203-PR ...... 1 Pc. DIN connector: GDM311-B-11... 1 Pc. MJ*-01-M-*-10 MJ*-01-M-*-N-10 Pressure Drop 80 40 0 MJP-01-M MPa 1.0 0.8 0.6 0.4 0.2 0 B-Line P-Line A-Line T-Line 0 Pressure Drop P 0 PSI 140 120 80 40 0 2 20 4 6 Flow Rate 30 35 L /min PSI 60 40 20 0 8 9 U.S.GPM MJA-01-M MJB MPa 1.0 0.8 0.6 0.4 0.2 0 B-Line: MJA-01, A-Line:MJB-01 P-Line A-Line: MJA-01, B-Line:MJB-01 T-Line 0 0 548 10 10 2 20 4 6 Flow Rate MJ*-01-J P PSI 140 120 Pressure Drop Pressure Drop P Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 30 35 L /min 8 9 U.S.GPM 01 Series Modular Valves MPa 0.1 P,A,B&T-Line 0 0 5 10 15 20 25 30 35 L /min 0 2 4 6 Flow Rate 8 9 U.S.GPM MODULAR VALVES Cable Connector Type MJP-01-M-*-10 MJA-01-M-*-10 MJB-01-M-*-10 Fully Extended 286.5 (11.28) Fully Extended 115.2 (4.54) 5.5(.22) Dia. Through 4 Places P 65(2.56) 0.75 (.03) INC. Lock Nut 17(.67) Hex. A Cable Connector NJC-203-PR 8 (.31) 1.8 (.07) 40.5 11(.43) (1.59) Pressure Adjustment Screw 5 (.20) Hex. Soc. 15.5 (.61) B T Approx. Mass............1.3 kg (2.9 lbs.) P P -01" For other dimensions, refer to "MJA drawing left. 31 (1.22) 47 (1.85) B A 32.5 (1.28) T 128.3 (5.05) Fully Extended 286.5 (11.28) 20.5 (.81) 40 (1.57) F DIMENSIONS IN MILLIMETRES (INCHES) Plug-in Connector Type MJP-01-M-*-N-10 MJA-01-M-*-N-10 Cable Departure Applicable cable: O.D. of cable 8 - 10 mm (.31 - .39 in.) 2 Conductor Area ... Not Exceeding 1.5 mm (.0023 Sq. in.) 5.5(.22) Dia. Through 4 Places MJB-01-M-*-N-10 Fully Extended 280.8 (11.06) Fully Extended 115.2 (4.54) 65(2.56) 39 (1.54) 53(2.09) 62.5(2.46) A B 32.5 (1.28) 31 (1.22) 47 (1.85) P A T 8 (.31) 1.8 (.07) 0.75 (.03) INC. Lock Nut 17(.67) Hex. P B 15.5 (.61) 40.5 11(.43) (1.59) Pressure Adjustment Screw 5 (.20) Hex. Soc. T 01 Series Modular Valves Approx. Mass............1.3 kg (2.9 lbs.) Approx. Mass............1.3 kg (2.9 lbs.) P -01" For other dimensions, refer to "MJA drawing left. 110.6 (4.35) 122.6 (4.83) 20.5 (.81) 40 (1.57) Fully Extended 280.8 (11.06) Approx. Mass............1.3 kg (2.9 lbs.) As shown by the dot-and-dash line, the cable departure can also be faced opposite. 01 Series Modular Valves 549 Semiconductor Type Pressure Switch MJP-01-J-*-10 MJA-01-J-*-10 11(.43) 40.5 (1.59) P B LED Indicator 30(1.18) Dia. 15.5 0.75(.03) (.61) 31(1.22) 8(.31) 32.5(1.28) 47(1.85) 1.8(.07) 65(2.56) Differential Pressure Setting Trimmer (DIFF Trimmer) Four Conductor Cable [5 mm(.20 in.) O.D.] RED-------Power Supply BLACK---Power Supply WHITE---Output GREEN---Output A T 43(1.69) 5.5(.22) Dia. Through 4 Places 97(3.82) Pressure Setting Trimmer (On Trimmer) 30 (1.18) 2000(78.7) MJB-01-J-*-10 20(.79) 40(1.57) P B A T 45.5 (1.79) O-Ring for Port (SO-NB-P9: 4 Pcs.) 2000(78.7) 97(3.82) Approx. Mass............1 kg (2.2 lbs.) Approx. Mass............1 kg (2.2 lbs.) P -01" For other dimensions, refer to "MJA drawing left. Spare Parts List 17 7 19 12 16 10 9 3 18 1 8 5 14 15 Plug-in Connector Type MJP MJA-01-M-*-N-10 MJB 6 13 Cable Connector Type MJP MJA-01-M-*-10 MJB 8 21 2 4 11 20 List of Seals Item Name of Parts Part Numbers Qty. 7 Packing 3116-VK414239-4 1 8 Packing 3116-VK414240-2 1 18 O-Ring SO-NA-P5 1 19 O-Ring SO-NB-P9 4 Note: When ordering seals, please specify the seal kit number from the table below. List of Seal Kits Valve Model No. Seal Kit Numbers MJP-01 MJA-01 Included in seal kit Kit No.: KS-MJP-01-10 MJB-01 Since MJ*-01-J-*-10 (Semiconductor type pressure switch) does not have any seals inside, only four(4) O-rings for the ports are required. Please refer to the above drawing. 550 01 Series Modular Valves MODULAR VALVES Pressure and Temperature Compensated Flow Control (and Check) Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Metred Flow Max. Free Flow L/min (U.S.GPM) L/min (U.S.GPM) MFP-01-10 MFA-01-*-10 MFB-01-*-10 MFW-01-*-10 16 (2320) 35 (9.25) 35 (9.25) Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MFA Series Number -01 -X -10 Valve Size Direction of Flow Design Number 10 MFP : Flow Control Valve for P-Line MFA : Flow Control and Check Valve for A-Line MFB : Flow Control and Check Valve for B-Line MFW : Flow Control and Check Valve for A&B-Lines Design Standard 01 F Refer to X : Metre-out Y : Metre-in 10 01 Series Modular Valves Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbols Instructions P To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. T B A MFP-01 Metre-out P T B Metre-in A P MFA-01-X P T B A P MFB-01-X P T B MFW-01-X 01 Series Modular Valves T B A MFA-01-Y T B A MFB-01-Y A P T B A MFW-01-Y 551 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Min. Required Pressure Difference 160 120 80 40 0 MPa 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 Metred Flows vs. Dial Position U.S.GPM L /min 35 9 8 30 A MFB-01 W MFP-01 Flow Rate Differential Pressure PSI 200 6 20 4 10 2 10 0 0 2 20 30 35 L /min 4 6 Flow Rate 0 0 1 2 3 4 5 6 7 (Fully Open) 0 8 9 U.S.GPM Turn of Flow Adj. Dial Min. Metred Flow Metred Flow vs. Viscosity U.S.GPM 9.50 9.25 9.00 2.65 2.60 2.55 .064 .060 .056 .052 15 Flow Rate Metred Flow cm3/min cu.in/min 400 22.5 20 300 200 10 5 0 100 0 0 0 4 8 12 L /min 36 35 34 10.0 9.8 9.6 0.24 0.22 0.20 0 20 40 60 80 100 120 140 160 mm2/s 16 MPa 400 800 1200 1600 2000 PSI 2200 0 Differential Pressure Metred Flow vs. Differential Pres. B-Line: MFA-01 A-Line: MFB-01 0 10 2 20 4 6 Flow Rate L/min 37 A-Line: MFP-01 9.25 35 B-Line: MFP-01 8.75 33 P&T-Line 0 U.S.GPM 9.75 30 35 L /min 8 9 U.S.GPM Flow Rate Pressure Drop P Pressure Drop PSI MPa 0.4 50 40 0.3 0.2 20 0.1 0 0 100 200 300 400 500 600 700 SSU Viscosity 2.8 2.6 2.4 .28 .26 .24 11 10 9 1.1 1.0 0.9 0 Pressure Drop P Pressure Drop for Free Flow PSI 140 120 MPa 1.0 0.8 80 0.6 0.4 40 0 0 0.2 0 0 0 552 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM 01 Series Modular Valves 4 8 12 16 MPa 400 800 1200 1600 2000 PSI 2200 Differential Pressure MODULAR VALVES MFP-01-10 5.5(.22) Dia. Through 4 Places 1.8 (.07) 47 (1.85) 13(.51) 8 (.31) 0.75 (.03) 40.5 (1.59) 31 (1.22) 67(2.64) 32 Dia. (1.26) A 12 3 4 5 32.5 (1.28) P B T Fully Extended 138 (5.43) Fully Extended 192 (7.56) Flow Adj. Dial 8 9 0 1 2 22 (.87) 40 (1.57) INC. LOCK Locking Screw 2 (.08) Hex. Soc. Approx. Mass............ 1.7 kg (3.8 lbs.) MFW-01- X -10 Y DIMENSIONS IN MILLIMETRES (INCHES) 65(2.56) 11(.43) 0.75 (.03) 8 (.31) 40.5 (1.59) 1.8 (.07) 5.5(.22) Dia. Through 4 Places Flow Adj. Dial (for B-Line) INC. Fully Extended 131.3 (5.17) Flow Adj. Dial (for A-Line) INC. 1 2 3 4 5 5 6 7 8 9 Fully Extended 305.5 (12.03) LOCK MFW-01-X ------------ 22 (.87) MFW-01-Y ------------ 18 (.71) Locking Screw 2 (.08) Hex. Soc. 01 Series Modular Valves 32 Dia. (1.26) 47 (1.85) 31 (1.22) 32.5 (1.28) 89 0 12 A 89 0 1 2 P B T 40 (1.57) F Approx. Mass............ 2.1 kg (4.6 lbs.) MFB-01- X -10 Y MFA-01-X -10 Y Fully Extended 216 (8.50) Fully Extended 216 (8.50) Fully Extended 131.3 (5.17) 89 0 1 2 A 89 0 1 2 P B 41.8 (1.65) P B A T T Approx. Mass............ 1.6 kg (3.5 lbs.) Approx. Mass............ 1.6 kg (3.5 lbs.) For other dimensions, refer to "MFW-01" drawing above. 01 Series Modular Valves 553 Spare Parts List MFP-01-10 21 6 19 1 7 5 2 4 11 8 9 10 MFW-01- X -10 Y 1 7 5 2 4 3 12 18 17 14 20 15 11 8 22 16 9 3 12 18 17 14 19 10 20 15 22 16 MFA-01- X -10 Y 13 1 19 7 2 4 11 8 20 9 3 12 18 17 14 22 5 10 20 15 16 20 4 5 MFB-01- X -10 Y 22 14 17 18 12 16 15 11 3 2 9 8 10 19 1 13 20 List of Seals List of Seal Kits Quantity Valve Model Numbers Seal Kit Numbers MFP-01 KS-MFP-01-10 Item Name of Parts Part Numbers 17 Back Up Ring SO-BB-P6 1 1 1 2 MFA-01 18 O-Ring SO-NA-P6 1 1 1 2 MFB-01 19 O-Ring SO-NB-P9 4 4 4 4 MFW-01 20 O-Ring SO-NB-P18 1 2 2 2 21 O-Ring SO-NB-P10 1 MFP-01 MFA-01 MFB-01 MFW-01 Note: When ordering seals, please specify the seal kit number from the table right. 554 7 01 Series Modular Valves KS-MFA-01-10 KS-MFW-01-10 MODULAR VALVES Temperature Compensated Throttle and Check Modular Valves Specifications Model Numbers MSTA-01-X-10 MSTB-01-X-10 MSTW-01-X-10 Max. Max. Max. Min. Max. Operating Differential Metred Metred Free Pressure Pressure Flow Flow Flow MPa MPa L/min L/min L/min (PSI) (PSI) (U.S.GPM) (U.S.GPM) (U.S.GPM) 31.5 (4570) 14 (2030) 35 (9.25) 0.5 (.13) 35 (9.25) Model Number Designation FSpecial Seals -01 -X -10 Series Number Valve Size Direction of Flow Design Number 01 X : Metre-out 10 * Design Standard MSTA : Temperature Compensated Throttle and Check Valve for A-Line MSTB : Temperature Compensated Throttle and Check Valve for B-Line F Refer to MSTW: Temperature Compensated Throttle and Check Valve for A&B-Lines Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. 01 Series Modular Valves F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSTA Graphic Symbols P T B A MSTA-01-X P T B A MSTB-01-X 01 Series Modular Valves P T B A MSTW-01-X 555 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop at Throttle Fully Open MPa 0.3 30 20 0.2 10 0 B-Line: MSTA-01 A-Line: MSTB-01 0.1 P&T-Line 0 0 10 0 2 20 35 L /min 30 4 6 Flow Rate 8 P PSI 40 Pressure Drop Pressure Drop P Pressure Drop PSI 280 240 200 160 120 80 40 0 9 U.S.GPM MPa 2.0 1.6 1.2 0.8 0.4 0 0 0 MPa 1.0 80 0.6 0.8 Throttle Closed 0.4 40 0 Throttle Fully Open 0.2 0 0 10 0 2 20 30 4 6 Flow Rate 8 2 20 4 6 Flow Rate 30 8 35 L /min 9 U.S.GPM Metred Flow vs. Viscosity U.S.GPM 8.0 7.8 7.6 7.4 35 L /min 9 U.S.GPM Flow Rate Pressure Drop P Pressure Drop for Free Flow PSI 140 120 10 5.50 5.25 5.00 2.64 2.62 2.60 .16 .15 .14 .13 L /min 30 29 28 21 20 19 10.0 9.9 9.8 0.60 0.55 0.50 0 20 40 60 80 100 120 140 160 mm2/s Metred Flow vs. Dial Position U.S.GPM L /min 35 9 8 30 7 Flow Rate 25 6 5 4 3 0 100 200 300 400 500 600 700 SSU P: Differential Pressure MPa (PSI) P: 14(2030) P: 10(1450) P: 7(1020) Viscosity P: 2(290) P: 5(730) P: 1(145) 20 15 P: 0.5(70) 10 2 1 0 5 0 0 1 2 3 4 5 Turn of Flow Adj. Dial 556 6 7 (Fully Open) 01 Series Modular Valves MODULAR VALVES MSTW-01-X-10 DIMENSIONS IN MILLIMETRES (INCHES) 5.5(.22) Dia. Through 4 Places 65(2.56) 0.75 (.03) 8 (.31) 1.8 (.07) 11(.43) 40.5 (1.59) 32 Dia. (1.26) 47 (1.85) 89 0 1 2 A 31 (1.22) 8 9 0 12 32.5 (1.28) P B T Fully Extended 81.8(3.22) Fully Extended 206.5(8.13) Flow Adj. Dial (for B-Line) Flow Adj. Dial (for A-Line) INC. 5 6 7 8 9 22 (.87) LOCK 1 2 3 4 5 40(1.57) INC. LOCK Locking Screw 2 (.08) Hex. Soc. F Approx. Mass............ 1.5 kg (3.3 lbs.) MSTB-01-X-10 Fully Extended 166.5(6.56) Fully Extended 166.5(6.56) Fully Extended 81.8(3.22) 41.8 (1.65) P P 89 0 1 2 8 9 0 12 A B T A B T Approx. Mass............ 1.3 kg (2.9 lbs.) Approx. Mass............ 1.3 kg (2.9 lbs.) For other dimensions, refer to "MSTW-01" drawing above. 01 Series Modular Valves 01 Series Modular Valves MSTA-01-X-10 557 Spare Parts List MSTA-01-X-10 15 9 14 8 1 3 2 4 13 12 7 6 10 11 5 MSTB-01-X-10 MSTW-01-X-10 List of Seals List of Seal Kits Quantity Valve Model Numbers MSTA MSTB MSTW MSTA-01 Item Name of Parts Part Numbers 12 Back Up Ring SO-BB-P6 1 1 2 MSTB-01 13 O-Ring SO-NA-P6 1 1 2 MSTW-01 14 O-Ring SO-NB-P9 4 4 4 15 O-Ring SO-NB-P18 2 2 2 Note: When ordering seals, please specify the seal kit number from the table right. 558 01 Series Modular Valves Seal Kit Numbers KS-MFA-01-10 KS-MFW-01-10 MODULAR VALVES Throttle Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSP-01-50 31.5 (4570) 60 (15.9) At the low differential pressure, maximum flow is limited. See "Pressure Drop at Throttle Fully Open". Model Number Designation F- MSP -01 -50 Special Seals Series Number Valve Size Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSP : Throttle Valve for P-Line 01 50 * Design Standard Refer to Graphic Symbol F Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard P T B A Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Metred Flow vs. Dial Position Pressure Drop at Throttle Fully Open P 250 200 1.5 150 1.0 50 0 U.S.GPM L /min 60 16 0.5 0 50 0 10 0 20 4 30 40 50 60 L/min 8 12 16 U.S.GPM Flow Rate P Pressure Drop 200 1.5 150 1.0 8 30 20 10 MPa 2.0 250 40 4 Pressure Drop PSI 12 Flow Rate 100 P: Differential Pressure MPa (PSI) P=25(3630) P=21(3050) P=14(2030) P=10(1450) P=7(1020) MPa 2.0 Pressure Drop PSI 01 Series Modular Valves Typical Performance Characteristics P=4(580) P=2(290) P=1(145) P=0.5(70) 0 A-Line 0 0 1 2 3 4 5 6 7 8 9 10 (Fully Open) Turn of Flow Adj. Dial 100 50 0 0.5 0 B&T-Line 0 10 0 20 4 30 40 50 8 12 Flow Rate 60 L/min 16 U.S.GPM Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. 01 Series Modular Valves 559 MSP-01-50 DIMENSIONS IN MILLIMETRES (INCHES) 65(2.56) 0.75 (.03) 8 (.31) 1.8 (.07) 11(.43) 40.5 (1.59) 5.5(.22) Dia. Through 4 Places 47(1.85) 32 Dia. (1.26) A 89 0 1 2 B 31 (1.22) 32.5 (1.28) P T Fully Extended 79 (3.11) Fully Extended 133 (5.24) Flow Adj. Dial 5 6 7 8 9 20.5 (.81) 40 (1.57) INC. LOCK Locking Screw 2 (.08) Hex. Soc. Approx. Mass............ 1.2 kg (2.6 lbs.) Spare Parts List MSP-01-50 12 1 3 11 7 13 2 5 8 4 10 List of Seals Item Name of Parts 560 Part Numbers Qty. 7 Back Up Ring SO-BB-P6 1 11 O-Ring SO-NA-P6 1 12 O-Ring SO-NB-P9 4 13 O-Ring SO-NB-P18 1 Remarks Included in Seal Kit Kit No.: KS-MSP-01-50 01 Series Modular Valves MODULAR VALVES Check and Throttle Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSCP-01-30 31.5 (4570) 35 (9.25) At the low differential pressure, maximum flow is limited. See "Pressure Drop at Throttle Fully Open". Model Number Designation F- MSCP -01 -30 Special Seals Series Number Valve Size Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSCP : Check and Throttle Valve for P-Line 01 30 * Design Standard Refer to Graphic Symbol F Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard P T B A Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Metred Flow vs. Dial Position PSI 110 100 80 60 MPa 0.8 U.S.GPM 9 0 P=21(3050) P=25(3630) L /min 35 0.6 8 30 0.4 40 20 P: Differential Pressure MPa (PSI) 0.2 0 0 10 20 30 35 L /min Flow Rate Pressure Drop P Pressure Drop at Throttle Fully Open 6 P=14(2030) 20 P=10(1450) P=7(1020) 4 P=4(580) 10 0 2 4 6 Flow Rate 8 9 U.S.GPM P Pressure Drop 0 0 1 2 3 4 5 6 7 8 8.5 (Fully Open) A-Line 0.2 B-Line T-Line 0 0 0 0 Turn of Flow Adj. Dial 40 20 P=1(145) P=0.5(70) 0 MPa 0.5 0.4 P=2(290) 2 Pressure Drop PSI 70 60 01 Series Modular Valves Typical Performance Characteristics 10 2 20 4 6 Flow Rate 30 35 L /min 8 9 U.S.GPM Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. 01 Series Modular Valves 561 MSCP-01-30 DIMENSIONS IN MILLIMETRES (INCHES) 65(2.56) 89 0 1 2 B 31(1.22) 12.5(.49) 32.5 (1.28) P A 47(1.85) 0.75 (.03) 8 (.31) 1.8 (.07) 11(.43) 40.5 (1.59) 32 Dia. (1.26) 5.5(.22) Dia. Through 4 Places T Fully Extended 77.5 (3.05) Fully Extended 131.5 (5.18) Flow Adj. Dial 5 6 7 8 9 20.5 (.81) 40 (1.57) INC. LOCK Locking Screw 2 (.08) Hex. Soc. Approx. Mass............ 1.2 kg (2.6 lbs.) Spare Parts List MSCP-01-30 13 1 5 2 7 3 6 12 11 14 9 10 8 17 16 List of Seals Item Name of Parts 562 Part Numbers Qty. 11 Back Up Ring SO-BB-P6 1 12 O-Ring SO-NA-P6 1 13 O-Ring SO-NB-P9 4 14 O-Ring SO-NB-P18 1 Remarks Included in Seal Kit Kit No.: KS-MSP-01-30 01 Series Modular Valves MODULAR VALVES Throttle and Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSA-01-**-50 MSB-01-**-50 MSW-01-**-50 31.5 (4570) 60 (15.9) At the low differential pressure, maximum flow is limited. See "Pressure Drop at Throttle Fully Open" of the next page. Model Number Designation Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSW -01 -X Y -50 Series Number Valve Size Direction of Flow ("A" Line) Direction of Flow ("B" Line) Design Number X : Metre-out Y : Metre-in 50 X : Metre-out Y : Metre-in MSA : Throttle and Check Valve for A-Line MSB : Throttle and Check Valve for B-Line * Design Standard 01 F Refer to X : Metre-out Y : Metre-in MSW : Throttle and Check Valve for A&B-Lines X : Metre-out Y : Metre-in Y : Metre-in X : Metre-out Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbols Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. Metre-out P T B Metre-in A P MSA-01-X P T B T B A A P T B A MSB-01-Y A P T B A MSW-01-X MSW-01-Y Metre-out Metre-in Metre-in Metre-out P T B A MSW-01-XY 01 Series Modular Valves B MSA-01-Y MSB-01-X P T 01 Series Modular Valves F- P T B A MSW-01-YX 563 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 MPa 2.0 Metred Flow vs. Dial Position Pressure Drop P: Differential Pressure MPa (PSI) P=25(3630) P=21(3050) P=14(2030) 250 200 1.5 150 1.0 A-Line: MSB-01 B-Line: MSA-01 100 50 0 U.S.GPM L /min 16 60 0.5 P&T-Line 0 0 10 0 20 4 30 40 50 8 12 Flow Rate 60 L /min 16 U.S.GPM 50 12 Flow Rate Pressure Drop P PSI 40 8 30 P=10(1450) P=7(1020) P=4(580) P=2(290) P=1(145) P=0.5(70) 20 4 10 0 0 1 2 3 4 5 6 7 8 9 10 (Fully Open) Turn of Flow Adj. Dial 0 Pressure Drop for Free Flow P MPa 2.0 250 Pressure Drop PSI 200 1.5 150 1.0 Application 100 50 0 0.5 0 0 10 0 20 4 30 40 50 8 12 Flow Rate 60 L /min Circuit of Clamp Cylinder for Injection Molding Machine a 16 U.S.GPM 2 DSG-01-3C4 b Pressure Drop at Throttle Fully Open T B P MPa 2.0 250 Pressure Drop PSI P 200 1.5 150 1.0 MSW-01-XY-50 1 DSG-03-3C12 100 50 0 a 0.5 b Clamp Cylinder 0 0 10 0 20 4 30 40 50 8 12 Flow Rate 60 L /min 16 U.S.GPM Operation Sequence Clamp Cylinder Advance Solenoid Operated Directional Valve 1 Solenoid Operated Directional Valve 2 564 A 01 Series Modular Valves End Point Decompression Retreat Pressurisation Sol.a ON Sol.b ON Centre Position Sol.a ON Sol.b ON Sol.b ON MODULAR VALVES MSW-01- X -50 Y DIMENSIONS IN MILLIMETRES (INCHES) 65(2.56) 1.8 (.07) 47(1.85) 1 2 32 Dia. (1.26) A B 1 2 P 8 9 0 8 9 0 32.5 (1.28) 11(.43) 8 (.31) Flow Adj. Dial (for B-Line) INC. 0.75(.03) 40.5 (1.59) 31 (1.22) 5.5(.22) Dia. Through 4 Places T Fully Extended 83.8 (3.30) Fully Extended 210.5 (8.29) Flow Adj. Dial (for A-Line) INC. 5 6 7 8 9 40 (1.57) 1 2 3 4 5 LOCK MSW-01-X ------------ 22 (.87) MSW-01-Y ------------ 18 (.71) Locking Screw 2 (.08) Hex. Soc. F 01 Series Modular Valves Approx. Mass............ 1.5 kg (3.3 lbs.) 40 (1.57) 8 9 0 1 2 5 6 7 8 9 MSW-01- XY -50 YX MSW-01-XY --------- 22 (.87) MSW-01-YX --------- 18 (.71) MSW-01-XY --------- 18 (.71) MSW-01-YX --------- 22 (.87) Approx. Mass............ 1.5 kg (3.3 lbs.) For other dimensions, refer to "MSW-01- X " drawing above. Y MSA-01- X -50 Y MSB-01- X -50 Y Fully Extended 168.5 (6.63) Fully Extended 168.5 (6.63) Fully Extended 83.8 (3.30) 41.8 (1.65) P B A 1 2 8 9 0 8 9 0 1 2 P A B T T Approx. Mass............ 1.3 kg (2.9 lbs.) Approx. Mass............ 1.3 kg (2.9 lbs.) For other dimensions, refer to "MSW-01" drawing above. 01 Series Modular Valves 565 Spare Parts List MSA-01- X -50 Y 1 15 7 6 14 13 2 5 3 11 4 10 9 16 MSB-01- X -50 Y MSW-01-**-50 List of Seals List of Seal Kits Item Name of Parts Part Numbers 13 Back Up Ring 14 15 16 Quantity Valve Model Numbers MSA,MSB MSW MSA-01 SO-BB-P6 1 2 MSB-01 O-Ring SO-NA-P6 1 2 MSW-01 O-Ring SO-NB-P9 4 4 O-Ring SO-NB-P18 2 2 Note: When ordering seals, please specify the seal kit number from the table right. 566 01 Series Modular Valves Seal Kit Numbers KS-MSA-01-30 KS-MSW-01-30 MODULAR VALVES Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MCP-01-*-30 MCT-01-*-30 31.5 (4570) 35 (9.25) Model Number Designation F- MCP Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MCP : Check Valve for P-Line -01 -0 -30 * Valve Size Cracking Pressure MPa (PSI) Design Number Design Standard 01 0 : 0.035 (5) 2 : 0.2 (29) 4 : 0.4 (58) 30 MCT : Check Valve for T-Line Refer to Graphic Symbols Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard T P B A P T MCP-01 F A B MCT-01 Typical Performance Characteristics MCP-01*-30 MCT P' (T) 1.0 120 0.8 T MC*-01-2 P (T') 60 40 20 0 90(3.54) 5.5(.22) Dia. Through 4 Places 36 (1.42) MC*-01-0 100 80 A B 0.6 40 (1.57) Pressure Drop P 160 140 MC*-01-4 0.4 01 Series Modular Valves MPa 1.3 1.2 P 32.5 (1.28) PSI 180 1.8 (.07) Pressure Drop for Free Flow 47(1.85) 0.75 (.03) 40.5 11(.43) (1.59) 8 (.31) 65(2.56) 31 (1.22) Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 0.2 0 0 0 5 1 10 2 3 15 20 25 4 5 6 Flow Rate 7 30 8 35 L /min DIMENSIONS IN MILLIMETRES (INCHES) Approx. Mass...... 1.1 kg (2.4 lbs.) 9 U.S.GPM MCP-01- -30 * MCT 7 1 2 4 10 5 8 Pressure Drop P Pressure Drop PSI 70 60 40 20 0 MPa 0.5 0.4 A-Line B-Line T-Line: MCP-01 P-Line: MCT-01 0.2 0 0 0 5 1 10 2 3 15 20 4 5 6 Flow Rate 25 7 30 8 35 L /min 9 U.S.GPM List of Seals Item Name of Parts Part Numbers Qty. 7 O-Ring SO-NB-P9 4 8 O-Ring SO-NB-P18 1 01 Series Modular Valves Remarks Included in Seal Kit Kit No.: KS-MCP-01-30 567 Anti-Cavitation Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MAC-01-30 31.5 (4570) 35 (9.25) Model Number Designation F- MAC -01 -30 * Valve Design Size Number Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MAC : Anti-Cavitation Valve 01 30 Design Standard Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbol P T B A Presure Drop Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 MAC-01-30 MPa 0.5 T-Line 0.4 50 40 0.3 30 0.2 B 8 (.31) 1.8 (.07) 31 (1.22) 47 (1.85) P 32.5 (1.28) A T 18.5 80(3.15) (.73) A&B-Line 20 10 0 0.1 P-Line 0 0 0 5 1 10 2 3 15 20 4 5 6 Flow Rate 25 7 30 8 40 (1.57) P Pressure Drop 60 40.5 11(.43) (1.59) 0.75 (.03) Pressure Drop PSI 70 65(2.56) 5.5(.22) Dia. Through 4 Places 35 L /min 9 U.S.GPM DIMENSIONS IN MILLIMETRES (INCHES) Approx. Mass...... 0.8 kg (1.8 lbs.) MAC-01-30 2 8 5 3 1 4 7 List of Seals Item Name of Parts 568 Part Numbers Qty. 7 O-Ring SO-NB-P9 4 8 O-Ring SO-NB-P18 2 01 Series Modular Valves Remarks Included in Seal Kit Kit No.: KS-MAC-01-30 MODULAR VALVES Pilot Operated Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) 31.5 (4570) 35 (9.25) MP*-01-*-40 Standard Low Pilot Pressure Control Type MP*-01-*-4001 Model Number Designation F- MPA -01 -2 Cracking Valve Pressure Size MPa (PSI) Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines -40 * Design Number Design Standard Graphic Symbols 40 (Standard) 2 : 0.2 (29) 01 4 : 0.4 (58) 4001 (Low Pilot Pressure Control Type) Refer to T P A B MPA-01 Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard T P F A B Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 T P Pressure Drop for Free Flow B A MPW-01 PSI MPa 140 1.0 0.8 PSI MPa 0.6 80 0.6 P 80 Pressure Drop for Reversed Controlled Flow MP*-01-4 100 60 0.4 Pressure Drop Pressure Drop P 120 MP*-01-2 40 0.2 20 0 0 0 10 2 20 4 6 Flow Rate 8 P Pressure Drop 60 0.4 40 0.2 A-Line: MPB-01 B-Line: MPA-01 20 0 P,T-Line 0 0 0 10 2 20 4 6 Flow Rate 0.2 20 0 0 9 U.S.GPM 0 Pressure Drop PSI MPa 0.6 80 0.4 40 0 30 35 L /min Min. pilot Pressure (PP) 0 60 30 35 L /min 8 9 U.S.GPM 01 Series Modular Valves MPB-01 PSI 1750 1500 10 2 20 4 6 Flow Rate 500 0 8 9 U.S.GPM Min. Pilot Pressure MPa 12 PP P1 40 -4-01 -40 MP * -01-2 MP * 1 1-4-400 P M *-0 1 0 0 -4 1-2 MP *-0 9 1000 30 35 L /min P2 6 3 0 0 0 5 1000 10 15 2000 20 25 MPa 3000 3500 PSI Supply Pressure (P2) 01 Series Modular Valves 569 MPA-01-*-40/4001 MPB-01-*-40/4001 MPW-01-*-40/4001 DIMENSIONS IN MILLIMETRES (INCHES) 11(.43) 0.75 (.03) 40.5 (1.59) 8 (.31) 1.8 (.07) 65(2.56) B 31 (1.22) 47 (1.85) 32.5 (1.28) P A T 45.5 (1.79) 5.5(.22) Dia. Through 4 Places 40 (1.57) 134(5.28) Approx. Mass............ 1.2 kg (2.6 lbs.) Spare Parts List MPW-01-*-40 1 6 11 7 2 9 12 8 6 MPA-01-*-40 7 2 9 12 Low Pilot Pressure Control Type (MPW-01-*-4001) 1 4 MPB-01-*-40 4 1 List of Seals Item Name of Parts 570 3 Part Numbers Qty. 11 O-Ring SO-NB-P9 4 12 O-Ring SO-NB-P18 2 Remarks Included in Seal Kit Kit No.: KS-MAC-01-30 01 Series Modular Valves MODULAR VALVES End Plates Blocking plates are used for auxiliary mounting surface or for closing unnecessary circuits. Bypass plates are used for unidirectional circuits that require no solenoid operated directional valves. Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MDC-01-*-30 31.5 (4570) 35 (9.25) Graphic Symbols FSpecial Seals MDC -01 Series Number Plate Size T P Model Number Designation -A -30 * Type of Plate Design Number Design Standard A F T P F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) B MDC-01-A B A MDC-01-B 01 A : Blocking Plate B: Bypass Plate 30 Refer to 01 Series Modular Valves MDC : End Plate Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard MDC-01-*-30 0 31 (1.22) 47(1.85) 0.4 T 40 20 A B P B Line A T Line 0.2 5.5(.22) Dia. Through 9.5(.37) Dia. Spotface 4 Places 0 0 0 5 1 10 2 3 15 20 25 30 4 5 6 7 Flow Rate 8 35 L /min 38 (1.50) 40 (1.57) 60 11(.43) P MPa 0.6 32.5 (1.28) P Pressure Drop 80 40.5 (1.59) 0.75 (.03) Pressure Drop PSI 65(2.56) 8 (.31) 1.8 (.07) Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 9 U.S.GPM O-Ring for Port (SO-NB-P9: 4 Pcs.) DIMENSIONS IN MILLIMETRES (INCHES) 01 Series Modular Valves Approx. Mass......... 1 kg (2.2 lbs.) 571 Connecting Plate These plates are used for detecting pressure of each line. Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MDS-01-*-30/3090 31.5 (4570) 35 (9.25) Model Number Designation F- MDS -01 -PA -30 * Special Seals Series Number Plate Size Type of Detecting Line Design Number Design Standard F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MDS : Connecting Plate 01 PA : P&A-Lines PB : P&B-Lines AT : A&T-Lines 30 Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Refer to Graphic Symbols Pressure Drop Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 T B PSI 10 5 0 MPa 0.1 T P 0 0 5 1 10 2 3 15 20 25 4 5 6 Flow Rate 7 30 8 B 35 L /min 9 U.S.GPM P T B MDS-01-AT MDS-01-*-30/3090 11(.43) 0.75 (.03) 40.5 (1.59) 8 (.31) 1.8 (.07) 65(2.56) 5.5(.22) Dia. Through 4 Places A 15.5 (.61) 31 (1.22) 47(1.85) 32.5 (1.28) P B Model Numbers Pressure Detecting Line Port "X" Port "Y" MDS-01-PA P-Line A-Line MDS-01-PB B-Line P-Line MDS-01-AT T-Line A-Line T Port "Y" "C" Thd. 20 (.79) 40(1.57) Port "X" "C" Thd. A MDS-01-PB P, A, B, T-Line 0 Model Numbers Thread Size "C" Thd. MDS-01-*-30 Rc 1/4 = 1/4 BSP.Tr MDS-01-*-3090 1/4 NPT DIMENSIONS IN MILLIMETRES (INCHES) O-Ring for Port (SO-NB-P9: 4 Pcs.) Approx. Mass......... 0.8 kg (1.8 lbs.) 572 A MDS-01-PA Pressure Drop P Pressure Drop P 01 Series Modular Valves A MODULAR VALVES Base Plates For Modular Valves Specifications Max. Operating Pressure ------------ 25 MPa (3630 PSI) Model Number Designation MMC -01 -6 -40 Series Number Plate Size Number of Stations Design Number Design Standard 01 6 : 6 Stations 1 : 1 Station 2 : 2 Stations 7 : 7 Stations 3 : 3 Stations 8 : 8 Stations 4 : 4 Stations 9 : 9 Stations 5 : 5 Stations 10: 10 Stations 40 None : Japanese Standard "JIS" 80 : European Design Standard 90 : N.American Design Standard Pressure Drop Graphic Symbols Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU),Specific Gravity 0.850 20 10 B' B A 0.1 0 B B P P' A' A (P) T 0 0 10 20 30 35 L /min P (T) B 2 4 6 Flow Rate 8 9 U.S.GPM Instructions Port Used: Base plate has three (two, in case of 1 station type) pressure port "P"s and four tank port "T"s. Any one of these ports or two or more ports may be used. However, please note that the ports marked with (P) or (T) in the drawing are normally plugged. Remove the plugs when using such ports. Make sure that ports that are not currently used are properly plugged. 32.5 (1.28) When standard base plates (MMC-01) are not used, the mounting surface described on right must be prepared. The mounting surface should have a good machined finish. B A Min. Pitch 50 (1.97) 32.5 (1.28) 0.75 (.03) 0.75 (.03) Max. 7(.28) Dia. 4 Places B T P A Interface Mounting Surface Dimensions for 1/8 Modular Valve A MMC-01-2-10 12.7 (.50) 21.5 (.85) 0 A MMC-01-1 31 (1.22) 65 (2.56) P T 40.5 (1.59) P T 0.2 F P (T) (P) T T' T P' T' B' A' 11 (.43) 30 MPa 0.3 30.2 (1.19) P 40 Pressure Drop PSI 01 Series Modular Valves MMC : Base Plate * 5.2(.20) 15.5(.61) "C" Thd. "E" Deep 4 Places 25.8(1.02) 31(1.22) 8(.31) 47(1.85) Design Std. "C" Thd. E Japanese Standard "JIS" and European Design Standard M5 10 (.39) N.American Design Standard No. 10-24 UNC 12 (.47) 01 Series Modular Valves DIMENSIONS IN MILLIMETRES (INCHES) 573 MMC-01-1-40/4090 87(3.43) 72(2.83) 10(.39) "E" Thd. "F" Deep 32.5 4 Places (1.28) 0.75(.03) Port Holes 6.5(.26) Dia. 4 Places 40.5 (1.59) P T A The two tank ports (T) are not machined for 4090 design. 12.5 (.49) 46(1.81) B 36 (1.42) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places DIMENSIONS IN MILLIMETRES (INCHES) 67(2.64) Tank Port (T) "C" Thd. 31 28 (1.22) (1.10) 62(2.44) 53(2.09) 45 (1.77) 27(1.06) 21(.83) Tank Port "T" "C" Thd. 21(.83) 54(2.13) 18(.71) 36 (1.42) T 62(2.44) 72(2.83) A (P) 18(.71) B P 36(1.42) Cylinder Port "A" "C" Thd. 18(.71) Tank Port (T) "C" Thd. Cylinder Port "B" "C" Thd. (T) Approx. Mass : 3.5 kg (7.7 lbs.) 21(.83) 53(2.09) Pressure Port "P" "C" Thd. MMC-01-*-40/4090 Number of Station (2-10 Stations) L1 Threaded Holes 4 Places Port Holes 4 Places B B T T P B P A A T B P T A B P A T A P Each Station 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places 31(1.22) Pressure Port "P" "C" Thd. Pitch 28 50 (1.10) (1.97) 53(2.09) 42 (1.65) Pitch 50 (1.97) A A A A (P) A B B B B B 18(.71) Cylinder Port "B" "C" Thd. Each Station Cylinder Port "A" "C" Thd. Each Station 36(1.42) 27(1.06) Pressure Port (P) "C" Thd. 62(2.44) Tank Port (T) "D" Thd. P Tank Port (T) "C" Thd. (T) 21(.83) (T) 43 (1.69) 40.5 (1.59) L2 32.5(1.28) 21(.83) 54(2.13) 18(.71) 62(2.44) 72(2.83) 12.5 (.49) 72(2.83) 36(1.42) 10 (.39) 46 (1.81) 69(2.72) For other dimensions, refer to above Model MMC-01-1. Thread Size Model Numbers MMC-01-*-40 MMC-01-*-4090 Model Numbers MMC-01-2 MMC-01-3 MMC-01-4 MMC-01-5 MMC-01-6 574 "C" Thd. Rc 3/8 3/8 NPT "D" Thd. Rc 1/2 1/2 NPT "E" Thd. M5 No.10-24 UNC Dimensions mm (Inches) L1 L2 137 ( 5.39) 117 ( 4.61) 187 ( 7.36) 167 ( 6.57) 237 ( 9.33) 217 ( 8.54) 287 (11.30) 267 (10.51) 337 (13.27) 317 (12.48) Dimensions mm (Inches) F 10 (.39) 12 (.47) Approx. Mass kg (lbs.) 5.5 ( 12.1) 7.0 ( 15.4) 8.5 ( 18.7) 10.0 ( 22.1) 11.5 ( 25.4) Model Numbers MMC-01-7 MMC-01-8 MMC-01-9 MMC-01-10 01 Series Modular Valves Dimensions mm (Inches) L1 L2 387 (15.24) 367 (14.45) 437 (17.20) 417 (16.42) 487 (19.17) 467 (18.39) 537 (21.14) 517 (20.35) Approx. Mass kg (lbs.) 13.0 ( 28.7) 14.5 ( 32.0) 16.0 ( 35.3) 17.5 ( 38.6) MODULAR VALVES MMC-01-1-4080 DIMENSIONS IN MILLIMETRES (INCHES) 102.6(4.04) 7.8(.31) 87(3.43) 67(2.64) 72(2.83) 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places 10(.39) 32.5 (1.28) 0.75(.03) P T A Bonded Seal Part No.SG-FB-3/8 Pipe Plug Part No.900-V33905 53(2.09) 45 (1.77) Cylinder Port "A" 3/8 BSP.F Thd. 18(.71) Port Holes 6.5(.26) Dia. 4 Places 12.5 (.49) 31 28 (1.22) (1.10) 53(2.09) Detail of Pipe Plug 40.5 (1.59) 36 (1.42) B M5 Thd. 10(.39) Deep 4 Places 18(.71) Pressure Port "P" 3/8 BSP.F Thd. 36(1.42) 18(.71) 54(2.13) 72(2.83) Cylinder Port "B" 3/8 BSP.F Thd. (T) 21(.83) Tank Port "T" 3/8 BSP.F Thd. P B 21(.83) 36 (1.42) T 62(2.44) A (P) Pipe Plug 2 Places Approx. Mass : 3.5 kg (7.7 lbs.) MMC-01-*-4080 F Number of Station (2-10 Stations) L2 Threaded Holes 4 Places Port Holes 4 Places 32.5(1.28) B B T P T B P A A T B P T A P A T A P 31(1.22) Pressure Port "P" 3/8 BSP.F Thd. Pitch 28 50 (1.10) (1.97) 53(2.09) 42 (1.65) Pitch 50 (1.97) A A A A (P) A B B B B B 18(.71) 27(1.06) MMC-01-2 MMC-01-3 MMC-01-4 MMC-01-5 MMC-01-6 Pressure Port (P) 3/8 BSP.F Thd. 69(2.72) 36(1.42) P Tank Port (T) 3/8 BSP.F Thd. (T) 21(.83) (T) Cylinder Port "B" 3/8 BSP.F Thd. Each Station Cylinder Port "A" 3/8 BSP.F Thd. Each Station Model Numbers Each Station 8.8(.35) Dia. Through 14(.55) C'Bore 2 Places B 43 (1.69) 18(.71) 7.8(.31) L1 21(.83) 40.5 (1.59) 36(1.42) 62(2.44) 54(2.13) 72(2.83) 12.5 (.49) 72(2.83) 10 (.39) 01 Series Modular Valves 7.8(.31) 7.8(.31) For other dimensions, refer to above Model MMC-01-1. Dimensions mm (Inches) L1 L2 137 ( 5.39) 117 ( 4.61) 187 ( 7.36) 167 ( 6.57) 237 ( 9.33) 217 ( 8.54) 287 (11.30) 267 (10.51) 337 (13.27) 317 (12.48) Approx. Mass kg (lbs.) 5.5 ( 12.1) 7.0 ( 15.4) 8.5 ( 18.7) 10.0 ( 22.1) 11.5 ( 25.4) Model Numbers MMC-01-7 MMC-01-8 MMC-01-9 MMC-01-10 01 Series Modular Valves Dimensions mm (Inches) L1 L2 387 (15.24) 367 (14.45) 437 (17.20) 417 (16.42) 487 (19.17) 467 (18.39) 537 (21.14) 517 (20.35) Approx. Mass kg (lbs.) 13.0 ( 28.7) 14.5 ( 32.0) 16.0 ( 35.3) 17.5 ( 38.6) 575 Mounting Bolt Kits Valves are mounted with four stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the bolt kit, be sure to give the bolt kit model number from the table below. Bolt Kit Composition Model Number Designation MBK -01 -02 -30 Series Number Size of Modular Valve Bolt Number Design Number MBK : Bolt Kits for Modular Valves 01 01, 02, 03, 04, 05 (Refer to the following chart) 30 Stud Bolt ------ 4 Pcs. 1 Set Nut ------------- 4 Pcs. Note: In case of bolt kit model number having "05", four hexagon socket head cap screws only. * Design Standard Tightening Torque: Refer to Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Operating Pressure MPa (PSI) 25(3630) or less Tightening Torque Nm (in. lbs.) 5 - 6 (44 - 53) More Than 25(3630) 6 - 7 (53 - 62) Bolt Kits Selection Chart Quantity of valves to be stacked Model Numbers Solenoid Operated Directional Valve (*-DSG-01) End Plate (MDC-01) 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 1 MBK-01-01-30* MBK-01-02-30* MBK-01-03-30* 1 MBK-01-04-30* MBK-01-05-30* 2 Nut Modular Valve & Connecting Plate Approx. Mass g (lbs.) 1 60(.13) 2 100(.22) 3 130(.29) 4 160(.35) 0 40(.09) Stud Bolt SOL a Solenoid Operated Directional Valve 01 Series Modular Valves Base Plate 1. In case of MBK-01-04-30*, operating pressure is restricted at 25 MPa (3630 PSI) or less. 2. The solenoid operated directional valve comes with mounting bolts. MBK-01-01/02/03/04-30/3090 SOL b Mounting Bolt Kit Stacking Example MBK-01-05-30/3090 Socket Head Cap Screw Stud Bolt MBK-01-05-30: 4(.16) MBK-01-05-3090: 3.97(5/32) "B" Thd. Both Ends 9 (.35) MBK-01-05-30: M5 45 Lg. MBK-01-05-3090: No.10-24 UNC 1-3/4 Lg. 9 (.35) A DIMENSIONS IN MILLIMETRES (INCHES) Nut 8.5 Dia. (.33) "B" Thd. 9 (.35) 15 (.59) 576 4 (.16) Model Numbers MBK-01-01-30 MBK-01-02-30 MBK-01-03-30 MBK-01-04-30 MBK-01-01-3090 MBK-01-02-3090 MBK-01-03-3090 MBK-01-04-3090 01 Series Modular Valves A mm (In.) 94 (3.70 ) 134 (5.28 ) 174 (6.85 ) 214 (8.43 ) 94 (3.70 ) 134 (5.28 ) 174 (6.85 ) 214 (8.43 ) "B" Thd. M5 No.10-24 UNC MODULAR VALVES 3/8 Modular Valves Releif Valves (for "P-Line") MBP-03-*-30 Releif Valves (for "A-Line") MBA-03-*-30 Releif Valves (for "B-Line") MBB-03-*-30 Releif Valves (for "A&B-Lines") MBW-03-*-30 Pressure Control Valves Reducing Valves (for "P-Line") MRP-03-*-30/3090 Reducing Valves (for "A-Line") MRA-03-*-30/3090 Reducing Valves (for "B-Line") MRB-03-*-30/3090 Reducing Valves for Low Pressure Setting (for "P-Line") MRLP-03-10/1090 Reducing Valves for Low Pressure Setting (for "A-Line") MRLA-03-10/1090 Reducing Valves for Low Pressure Setting (for "B-Line") MRLB-03-10/1090 Sequence Valves (for "P-Line") MHP-03-*-20 Counterbalance Valves (for "A-Line") MHA-03-*-20 Counterbalance Valves (for "B-Line") MHB-03-*-20 Flow Control Valves (for "P-Line") MFP-03-11 Flow Control and Check Valves (for "A-Line", Metre-out) MFA-03-X-11 Flow Control and Check Valves (for "A-Line", Metre-in) Flow Control Valves MFA-03-Y-11 Flow Control and Check Valves (for "B-Line", Metre-out) MFB-03-X-11 Flow Control and Check Valves (for "B-Line", Metre-in) MFB-03-Y-11 Flow Control and Check Valves (for "A&B-Lines", Metre-out) MFW-03-X-11 Flow Control and Check Valves (for "A&B-Lines", Metre-in) MFW-03-Y-11 Temperature Compensated Throttle and Check Valves (for "A-Line", Metre-out) Class Page P T B A MSTB-03-X-20 Temperature Compensated Throttle and Check Valves (for "A&B-Lines", Metre-out) Graphic Symbols T B Page A 595 MSTW-03-X-20 Throttle Valves (for "P-Line") 578 598 MSP-03-30 Check and Throttle Valves (for "P-Line") 578 600 MSCP-03-20 578 578 581 Throttle and Check Valves (for "A-Line", Metre-out) 602 MSA-03-X-40 Throttle and Check Valves (for "A-Line", Metre-in) 602 MSA-03-Y-40 Throttle and Check Valves (for "B-Line", Metre-out) 602 MSB-03-X-40 Throttle and Check Valves (for "B-Line", Metre-in) 581 602 MSB-03-Y-40 Throttle and Check Valves (for "A&B-Lines", Metre-out) 581 602 MSW-03-X-40 Throttle and Check Valves (for "A&B-Lines", Metre-in) 584 602 MSW-03-Y-40 Check Valves (for "P-Line") 584 MCP-03-*-10 Check Valves (for "A-Line") 584 MCA-03-*-20 Check Valves (for "B-Line") 588 588 588 591 MCB-03-*-20 Check Valves (for "T-Line") MCT-03-*-10 Check Valves (for "P&T-Lines") MCPT-03-P*-T*-10 Anti-Cavitation Valves 605 605 605 605 607 MAC-03-10 609 591 Pilot Operated Check Valves (for "A-Line") 610 591 Pilot Operated Check Valves (for "B-Line") 591 Pilot Operated Check Valves (for "A&B-Lines") 591 End Plates (Blocking Plates) 591 591 595 MSTA-03-X-20 Temperature Compensated Throttle and Check Valves (for "B-Line", Metre-out) Model Numbers P 361 378 379 412 Flow Control Valves Solenoid Operated Directional Valve (S-)DSG-03-***-*-50/5090 E-DSG-03-***-D*-50/5090 T-DSG-03-***-D24*-50/5090 G-DSG-03-***-*-50/5090 Graphic Symbols Directional Control Valves Model Numbers 595 MPA-03-*-20/2001 MPB-03-*-20/2001 MPW-03-*-20/2001 Modular Plates and Mounting Bolts Class Type of Modular Valve MDC-03-A-10 End Plates (Bypass Plates) MDC-03-B-10 Connecting Plates MDS-03-10/1090 Base Plates MMC-03-T-*-21/2180/2190 Bolt Kits MBK-03-*-10/1090 03 Series Modular Valves 610 610 613 613 614 615 618 577 Relief Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MBP-03-*-30 MBA-03-*-30 MBB-03-*-30 MBW-03-*-30 31.5 (4570) 70 (18.5) Model Number Designation F- MBA Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Series Number MBP : MBA : MBB : MBW : Relief Valve for P-Line Relief Valve for A-Line Relief Valve for B-Line Relief Valve for A&B-Lines -03 -B -30 * Valve Size Pres. Adj. Range MPa (PSI) Design Number Design Standard B: 03 -7 1 * (*-1020) 30 H: 3.5-31.5 (510-4570) Refer to 2 1. See the "Minimum Adjustment Pressure" of the next page for the item marked *. 2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. Model Numbers Graphic Symbols Detailed Graphic Symbols MBP-03 P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MBA-03 To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. In case of a small flow, the setting pressure may become unstable. To avoid this, refer to the minimum flow characteristic curve of the next page and use the valve within a range as shown with . 578 MBB-03 MBW-03 03 Series Modular Valves MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Nominal Override Characteristics Min. Adjustment Pressure MPa 31 30 29 25.0 24.5 24.0 21.0 20.5 20.0 14.0 13.5 13.0 7.0 6.5 6.0 3.5 3.0 2.5 1.0 0.7 0.4 Min. Adjiustment Pressure Pressure PSI 4500 4400 4300 4200 3600 3550 3500 3000 2950 2900 2000 1950 1900 1000 950 900 500 450 400 140 100 60 MPa 1.2 PSI 160 120 80 40 0 0.8 0.4 0 0 10 20 30 40 50 60 70 L /min 0 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate F 0 10 20 30 40 50 60 70 L /min 0 5.0 10.0 Flow Rate 15.0 17.5 U.S.GPM Min. Flow vs. Adjustment Pressure Min. Flow 4 .5 2 0 T-Line: MBP/MBA/ MBW-03 A-Line: MBP-03 0.4 50 40 0.3 30 0.2 20 10 U.S.GPM L /min 6 1.5 1.0 Pressure Drop P 60 MPa 0.5 0 B-Line: MBP-03 T-Line: MBB-03 P-Line: MBP-03 0 P,A&B-Line: MBA/MBB/ MBW-03 0 10 20 30 40 50 60 70 0.1 L /min 0 0 5.0 10.0 Flow Rate 0 0 5 1000 10 15 2000 Pressure 20 03 Series Modular Valves Pressure Drop PSI 70 15.0 17.5 U.S.GPM 25 MPa PSI 3000 3500 03 Series Modular Valves 579 MBW-03-*-30 MBP-03-*-30 MBA-03-*-30 DIMENSIONS IN MILLIMETRES (INCHES) 25(.98) 106(4.17) 26 (1.02) Fully Extended 214(8.43) 7(.28) Dia. Through 4 Places 54 (2.13) Fully Extended 134(5.28) 12(.47) Lock Nut 14(.55) Hex. P A B B TA TB TA 70 (2.76) 46 (1.81) P A TB 1.8(.07) Approx. Mass............ 3.1 kg (6.8 lbs.) Fully Extended 133(5.24) Fully Extended 320(12.60) Pressure Adj. Screw (for B-Line) 14(.55)Hex. INC. MBB-03-*-30 INC. Fully Extended 214(8.43) 26(1.02) 55(2.17) Pressure Adj. Screw (for A-Line) 14(.55) Hex. For other dimensions, refer to "MBW-03" drawing left. P 27.5 (1.08) A TA B TB Approx. Mass............ 3.1 kg (6.8 lbs.) For other dimensions, refer to "MBW-03" drawing left. Approx. Mass............ 3.8 kg (8.4 lbs.) Spare Parts List MBP-03-*-30 MBA-03-*-30 12 11 MBB-03-*-30 2 16 6 3 19 18 4 8 7 17 5 9 1 13 15 MBW-03-*-30 List of Seals List of Seal Kits Quantity Valve Model Numbers Seal kit Numbers Item Name of Parts Part Numbers 15 O-Ring SO-NB-A014 5 5 5 5 MBA-03 16 O-Ring SO-NA-P6 1 1 1 2 MBB-03 17 O-Ring SO-NB-P16 1 1 1 2 MBW-03 18 O-Ring SO-NB-P26 1 1 1 2 MBP-03 MBA-03 MBB-03 MBW-03 Note: When ordering seals, please specify the seal kit number from the table right. 580 03 Series Modular Valves MBP-03 KS-MBP-03-30 KS-MBW-03-30 MODULAR VALVES Reducing Modular Valves Specifications Model Numbers Max. Operating Pressure MPa(PSI) Max. Flow L/min (U.S.GPM) MRP-03-*-30/3090 MRA-03-*-30/3090 MRB-03-*-30/3090 25 (3630) 70 (18.5) In pressure adjustment range "H", if the pressure in the primary side is set above 20 MPa (2900 PSI) and the pressure in the secondary side is set below 10 MPa (1450 PSI), the maximum flow is limited to 50 L/min (13.2 U.S.GPM). Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MRP Series Number -03 -B -30 Valve Size Pres. Adj. Range MPa (PSI) Design Number MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line 03 B: 1-7 (145-1020) * Design Standard 30 H: 3.5-24.5 (510-3550) F Refer to Instructions The minimum adjustment pressure equals the lower limit of either pressure adjustment range (B, H) plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the values stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. Model Numbers Graphic Symbols Detailed Graphic Symbols MRP-03 P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MRA-03 03 Series Modular Valves Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard MRB-03 03 Series Modular Valves 581 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop Pressure Drop P PSI 40 30 MPa 0.3 Nominal Override Characteristics A&B-Line 0.2 PSI 3600 MPa 25 3400 24 2700 23 19 20 0.1 10 0 T-Line 0 0 10 20 30 40 50 60 70 L /min 2500 cu.in./min 50 12 8 Flow Rate 4 16 18 U.S.GPM Secondary Pressure 0 Pilot Flow cm3/min 17 13 1700 12 1000 11 7 Pilot Flow 600 3 400 200 140 2 1.0 0.8 20 0 100 200 0 0 5 10 15 20 25 MPa 1000 2000 3000 3500 PSI Differential Pressure (Primary pressure - Secondary pressure) Pres. Drop at Spool Fully Open (P-Line) P Pressure Drop 70 MPa 0.5 60 0.4 50 40 30 0.3 0.2 20 10 0 0.1 0 0 10 0 20 4 30 8 40 50 12 60 70 L /min 16 18 U.S.GPM Flow Rate 582 0.6 0 10 20 30 40 50 60 70 L/min 0 0 PSI 4 400 30 10 6 5 800 600 40 18 1900 800 Primary Pressure 25 MPa (3630 PSI) 03 Series Modular Valves 0 4 8 12 Flow Rate 16 18 U.S.GPM Pressure Adj. Range : : "B" "H" MODULAR VALVES MRP-03-*-30/3090 MRB-03-*-30/3090 DIMENSIONS IN MILLIMETRES (INCHES) 14(.55) 54 (2.13) 19 (.75) Model Numbers P B TA 46 (1.81) 70 (2.76) A TB Fully Extended 131(5.16) Fully Extended 232.5(9.15) INC. Thread Size "C" Thd. Rc 1/4 = 1/4 BSP.Tr MB*-01-*-30 MB*-01-*-3090 1/4 NPT 1.8 (.07) Pressure Adj. Screw 14(.55) Hex. 7(.28) Dia. Through 4 Places 92(3.62) 12 (.47) Lock Nut 14(.55) Hex. 27.5 (1.08) 55 (2.17) Pressure Gauge Connection "C" Thd. Approx. Mass............ 3.3 kg (7.5 lbs.) MRA-03-*-30/3090 F Fully Extended 232.5(9.15) Pressure Gauge Connection "C" Thd. 47.5 (1.87) P A B TA Approx. Mass............ 3.3 kg (7.5 lbs.) For other dimensions, refer to "MRP-03" drawing above. Spare Parts List MRP-03-*-30/3090 11 10 3 5 15 18 16 12 4 6 7 MRA-03-*-30/3090 MRB-03-*-30/3090 1 2 19 9 17 13 03 Series Modular Valves TB 14 List of Seals Item Name of Parts Part Numbers Qty. 14 O-Ring SO-NB-A014 5 15 O-Ring SO-NA-P6 1 16 O-Ring SO-NB-P16 1 17 O-Ring SO-NB-P18 1 18 O-Ring SO-NB-P26 1 03 Series Modular Valves Remarks Included in Seal Kit Kit No.: KS-MRP-03-30 583 Reducing Modular Valves For Low Pressure Setting Specifications Model Numbers Max. Operating Pressure MPa (PSI) MRLP-03-10/1080/1090 MRLA-03-10/1080/1090 MRLB-03-10/1080/1090 7 (1020) Pres. Adj. Range MPa (PSI) 0.2-6.5 (29-940) Max. Flow L/min (U.S.GPM) 50 (13.2) When pressure setting is less than 0.8 MPa (116 PSI), maximum flow decreases. See "Min. Adjustment Pressure vs. Max. Flow" on the next page for the appropriate range. Model Number Designation F- MRLP -03 -10 Special Seals Series Number Valve Size Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MRLP : Low Pressure Setting Type Reducing Valve for P-Line MRLA : Low Pressure Setting Type Reducing Valve for A-Line MRLB : Low Pressure Setting Type Reducing Valve for B-Line 03 10 * Design Standard Refer to Design Standards: None ........... Japanese Standard "JIS" 80 ............... European Design Standard 90 ............... N. American Design Standard Instructions If there is a pressure in drain line, it is added to the secondary setting pressure. Hence, drain line must be connected to tank directly with a low back pressure close to atmospheric pressure. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment handle clockwise or anti-clockwise. For an increase of pressure, turn the handle clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. Model Numbers Graphic Symbols V V DR MRLP-03 P T B V A P B TB V DR MRLA-03 P T B DR A V TA A P B TB TA A P B TB V DR P 03 Series Modular Valves DR TA A MRLB-03 584 Detailed Graphic Symbols T B A DR MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pres. Drop at Spool Fully Open (P-Line) 70 MPa 0.5 60 0.4 P 50 Pressure Drop PSI 40 30 0.3 0.2 20 10 0 0.1 0 0 0 10 20 2.5 5.0 30 7.5 40 10.0 50 L /min 12.5 U.S.GPM Flow Rate F Pressure Drop MPa 0.2 25 20 A&B-Line 0.1 10 0 T-Line 0 0 0 10 20 2.5 5.0 30 7.5 40 10.0 50 L /min 12.5 U.S.GPM Flow Rate 03 Series Modular Valves Pressure Drop P PSI Min. Adjustment Pres. Min. Adjustment Pressure vs. Max. Flow PSI 140 120 MPa 1.0 80 0.6 0.8 0.4 40 0 0.2 0 0 0 10 20 2.5 5.0 30 7.5 40 10.0 50 L /min 12.5 U.S.GPM Flow Rate 03 Series Modular Valves 585 1080 6 (.24) Design Only MRLP-03-10/1080/1090 MRLB-03-10/1080/1090 7(.28) Dia. Through 4 Places 92(3.62) 54 (2.13) 19 (.75) 12 (.47) Vent Port "V" "D" Thd. Lock Nut 14(.55) Hex. Drain Port "DR" "C" Thd. TB 1.8 (.07) 53 (2.09) 70(2.76) B TA 46 (1.81) 47 (1.85) 14 (.55) 45 Dia. (1.77) P A Fully Extended 151.5(5.96) Fully Extended 259.5(10.22) Pressure Adj. Handle Pressure Gauge Connection "E" Thd. 55 (2.17) 27.5 (1.08) INC. Approx. Mass............ 4.5 kg (9.9 lbs.) Thread Size Model Numbers "C" Thd. "D" Thd. "E" Thd. Rc 1/4 Rc 1/8 Rc 1/4 MRL*-03-1080 1/4 BSP.F 1/8 BSP.F 1/4 BSP.Tr MRL*-03-1090 1/4 NPT 1/8 NPT 1/4 NPT MRL*-03-10 DIMENSIONS IN MILLIMETRES (INCHES) MRLA-03-10/1080/1090 Fully Extended 259.5(10.22) Pressure Gauge Connection "E" Thd. 54 (2.13) 108 (4.25) Vent Port "V" "D" Thd. P A TA B TB Drain Port "DR" "C" Thd. Approx. Mass............ 4.5 kg (9.9 lbs.) For other dimensions, refer to "MRLP-03" drawing above. 586 03 Series Modular Valves MODULAR VALVES Spare Parts List MRLP-03-10/1080/1090 MRLB-03-10/1080/1090 22 25 For Design 1080 P A B TA TB 23 20 21 13 12 11 6 15 2 10 9 8 19 7 4 5 1 16 18 3 F 17 14 3 18 16 1 5 4 7 19 8 9 10 2 15 6 11 12 13 14 17 03 Series Modular Valves MRLA-03-10/1080/1090 List of Seals Item Name of Parts Part Numbers Qty. 15 O-Ring SO-NA-P6 1 16 O-Ring SO-NB-P6 2 17 O-Ring SO-NB-A014 5 18 O-Ring SO-NB-P22 1 19 O-Ring SO-NB-P32 1 25 Bonded Seal SG-FB-1/8 1 Remarks Included in Seal Kit Kit No.:KS-MRLP-03-10 Note: No bonded seal are included in seal kits. 03 Series Modular Valves 587 Sequence Modular Valves/Counterbalance Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) 25 (3630) 50 (13.2) Max. Free Flow L/min (U.S.GPM) MHP-03-*-20 MHA-03-*-20 MHB-03-*-20 70 (18.5) MHP-03 MHA/MHB-03 Model Number Designation F- MHA -03 -C -20 Special Seals Series Number Valve Size Pres. Adj. Range MPa (PSI) Design Number 03 N: *-1.8 (*-260) 1 A : 1.8-3.5 (260-510) B : 3.5-7 (510-1020) C : 7-14 (1020-2030) F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MHP : Sequence Valve for P-Line MHA : Counterbalance Valve for A-Line MHB : Counterbalance Valve for B-Line * Design Standard 20 2 Refer to 20 1. See the "Minimum Adjustment Pressure" of the next page for the item marked *. 2. Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions The minimum adjustment pressure equals the value obtained from the minimum adjustment pressure characteristics plus the tank line back pressure of the next page. This back pressure should include the value of the T-line pressure drop characteristics of the valves stacked to the base plate side of the modular valve. To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anti-clockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. 588 Model Numbers Graphic Symbols Detailed Graphic Symbols MHP-03 P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MHA-03 MHB-03 03 Series Modular Valves MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow PSI 100 80 60 40 20 0 MPa 0.8 MHP/MHA/MHB-03 P PSI Pressure Drop Min. Adjustment Pressure Min. Adjustment Pressure 0.6 0.4 0.2 50 40 0.3 30 0.2 20 0 10 20 2.5 5.0 30 40 0.1 10 0 0 MHA/MHB-03 MPa 0.4 0 0 50 L/min 0 7.5 10.0 12.5 U.S.GPM Flow Rate 0 10 20 2.5 5.0 30 40 50 60 70 L/min 7.5 10.0 12.5 15.0 17.5 U.S.GPM Flow Rate F MHP-03 25 20 0.1 10 0 A,B-Line T-Line 0 0 0 10 2.5 20 30 40 50 L/min 5.0 7.5 10.0 12.5 U.S.GPM Flow Rate P MPa 0.2 25 Pressure Drop Pressure Drop P PSI PSI 20 15 MHA/MHB-03 MPa 0.20 A-Line: MHB-03 B-Line: MHA-03 0.10 T-Line: MHA-03 P-Line T-Line: MHB-03 10 5 0 0 0 10 0 03 Series Modular Valves 20 30 40 50 60 70 L/min 03 Series Modular Valves Pressure Drop Pressure Drop 2.5 5.0 7.5 10.0 12.5 15.0 17.5 U.S.GPM Flow Rate 589 7(.28) Dia. Through 4 Places 92(3.62) B TA TB Fully Extended 134(5.28) Fully Extended 242(9.53) 27.5 (1.08) 55(2.17) INC. 1.8 (.07) Pressure Adj. Screw 14(.55) Hex. 46 (1.81) 14 (.55) P A 12 (.47) 19(.75) 54 Lock Nut 14(.55) Hex. (2.13) 70(2.76) MHP-03-*-20 Approx. Mass............ 3.5 kg (7.7 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) MHA-03-*-20 MHA-03-*-20 Fully Extended 228(8.98) Fully Extended 228(8.98) Fully Extended 134(5.28) 40 (1.57) P A B TA B TA TB Approx. Mass............ 3.5 kg (7.7 lbs.) 17 (.67) 17 (.67) P A TB Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MHP-03" drwaing above. Spare Parts List MHP-03-*-20 12 14 6 16 5 3 7 18 15 2 1 8 13 17 9 List of Seals MHP-03, MHA-03 4 10 Item Name of Parts MHA-03-*-20 13 19 7 16 6 3 8 18 2 1 15 12 14 9 10 17 5 MHB-03-*-20 4 5 17 10 9 14 12 15 1 2 18 8 3 6 16 7 19 13 O-Ring SO-NB-A014 5 16 O-Ring SO-NB-P16 1 17 O-Ring SO-NB-P29 1 18 O-Ring SO-NB-P32 1 Remarks Included in Seal Kit Kit No.:KS-MHP-03-20 4 MHB-03 Item Name of Parts 590 Part Numbers Qty. 15 Part Numbers Qty. 15 O-Ring SO-NB-A014 5 16 O-Ring SO-NA-P16 1 17 O-Ring SO-NB-P29 1 18 O-Ring SO-NB-P32 1 03 Series Modular Valves Remarks Included in Seal Kit Kit No.:KS-MHB-03-20 MODULAR VALVES Pressure and Temperature Compensated Flow Control (and Check) Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Metred Flow Max. Free Flow L/min (U.S.GPM) L/min (U.S.GPM) MFP-03-11 MFA-03-*-11 MFB-03-*-11 MFW-03-*-11 16 (2320) 50 (13.2) 70 (18.5) Model Number Designation F- MFA Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) Series Number -03 -X -11 Valve Size Direction of Flow Design Number * Design Standard 11 MFP : Flow Control Valve for P-Line MFA : Flow Control and Check Valve for A-Line MFB : Flow Control and Check Valve for B-Line MFW : Flow Control and Check Valve for A&B-Lines 03 F Refer to X : Metre-out Y : Metre-in 11 03 Series Modular Valves Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. Model No. Detailed Graphic Symbols Graphic Symbols MFP-03 P T B Model No. A TA A P B TB Model No. Graphic Symbols Metre-out Detailed Graphic Symbols Metre-in MFA-03-Y MFA-03-X P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MFB-03-Y MFB-03-X P T B A TA A P B TB P T B A TA A P B TB MFW-03-Y MFW-03-X 03 Series Modular Valves 591 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow MPa 1.2 120 0.8 MFP-03 A MF B -03 W 80 40 0 0.4 P PSI 160 Pressure Drop Differential Pressure Min. Required Pressure Difference 0 10 0 0 20 2 4 30 40 PSI 140 120 MPa 1.0 80 0.6 0.4 40 0 50 L/min 0.8 0.2 0 0 10 20 30 40 50 60 70 L/min 0 6 8 10 1213 U.S.GPM Flow Rate 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate Metred Flow vs. Dial Position 75 30 50 20 25 0 P PSI Pressure Drop Flow Rate U.S.GPM L/min 50 125 40 100 10 0 0 1 2 3 4 5 (Fully Open) Turn of Flow Adj. Dial 50 40 30 20 10 0 Pressure Drop MPa 0.4 0.3 B-Line: MFA-03 A-Line: MFB-03 0.2 A T-Line: MF B -03 0.1 0 A&B-Line: MFP-03 T-Line: MFB-03 , P-Line 0 10 20 30 40 50 60 70 L/min 0 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate Min. Metred Flow 30 Metred Flow vs. Differential Pressure 300 200 5.50 48 21 5.25 20 500 400 20 10 0 L/min U.S.GPM 13.8 13.4 13.0 12.6 Flow Rate Min. Metred Flow cu.in./min cm3/min 700 40 600 100 0 0 0 4 8 16 MPa 12 500 1000 1500 2000 2250 PSI Differential Pressure 52 50 5.00 19 1.32 1.30 1.28 5.0 4.9 4.8 0 Metred Flow vs. Viscosity 0 Flow Rate U.S.GPM L/min 13.2 50 13.0 49 12.8 48 5.3 20.0 5.2 19.5 5.1 5.0 19.0 .13 0.50 .12 0.45 .11 0.40 0 0 592 40 200 80 400 Viscosity 120 160 mm2/s 600 700 SSU 03 Series Modular Valves 4 8 12 1000 2000 Differential Pressure 16 MPa PSI MODULAR VALVES MFP-03-11 7(.28) Dia. Through 4 Places 54 (2.13) B 1 2 TA TB 46 (1.81) 8 9 0 P A Flow Adj. Dial 4 5 33(1.30) LOCK Fully Extended 233(9.17) 1 2 3 55(2.17) INC. 1.8 (.07) 32(1.26) Dia. Fully Extended 160(6.30) 70(2.76) 19(.75) 12 (.47) 15(.59) 92(3.62) Locking Screw 2(.08) Hex. Soc. Approx. Mass............ 4.2 kg (9.3 lbs.) MFW-03- X -11 Y 7(.28) Dia. Through 4 Places 32(1.26) Dia. TA B TB 46(1.81) 21.4 (.84) P A 1.8 (.07) Fully Extended 153 (6.02) Flow Adj. Dial (for B-Line) INC. 55(2.17) Fully Extended 360(14.17) LOCK MFW-03-X ------------ 33 (1.30) MFW-03-Y ------------ 22 (.87) Locking Screw 2(.08) Hex. Soc. 03 Series Modular Valves 54 (2.13) 70(2.76) 19(.75) F 12 (.47) 92(3.62) Flow Adj. Dial (for A-Line) INC. DIMENSIONS IN MILLIMETRES (INCHES) Approx. Mass............ 5.2 kg (11.5 lbs.) MFB-03- X -11 Y MFA-03-X -11 Y Fully Extended 263(10.35) Fully Extended 263(10.35) Fully Extended 153 (6.02) 56 (2.20) P A TA P A B TB B TA Approx. Mass............ 4.1 kg (9.0 lbs.) TB Approx. Mass............ 4.1 kg (9.0 lbs.) For other dimensions, refer to "MFW-03" drawing above. 03 Series Modular Valves 593 Spare Parts List MFP-03-11 21 12 23 13 15 16 10 7 8 5 4 9 18 2 3 6 1 20 19 17 MFA-03- X -11 Y 23 12 13 15 16 10 21 7 8 9 4 18 2 3 6 17 1 14 2 18 4 10 16 15 13 12 23 5 MFB-03- X -11 Y 14 1 17 6 3 9 5 8 7 21 MFW-03- X -11 Y 23 12 13 15 16 10 21 7 8 9 4 18 2 3 6 17 5 List of Seals List of Seal Kits Quantity Valve Model Numbers Seal Kit Numbers MFP-03 MFA-03 MFB-03 MFW-03 MFP-03 KS-MFP-03-10 Item Name of Parts Part Numbers 15 Back Up Ring SO-BB-P6 1 1 1 2 MFA-03 16 O-Ring SO-NA-P6 1 1 1 2 MFB-03 17 O-Ring SO-NB-A014 5 5 5 5 MFW-03 18 O-Ring SO-NB-P28 1 2 2 2 Note: When ordering seals, please specify the seal kit number from the table right. 594 1 03 Series Modular Valves KS-MFA-03-10 KS-MFW-03-10 MODULAR VALVES Temperature Compensated Throttle and Check Modular Valves Specifications Model Numbers MSTA-03-X-20 MSTB-03-X-20 MSTW-03-X-20 Max. Max. Max. Min. Max. Operating Differential Metred Metred Free Pressure Pressure Flow Flow Flow MPa MPa L/min L/min L/min (PSI) (PSI) (U.S.GPM) (U.S.GPM) (U.S.GPM) 25 (3630) 25 (3630) 70 (18.5) 2 (.53) {1 (.26)} 70 (18.5) The figures in parentheses are the values when the differential pressure is less than 3.5 MPa (510 PSI). Model Number Designation MSTA -03 -X -20 Special Seals Series Number Valve Size Direction of Flow Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSTA : Temperature Compensated Throttle and Check Valve for A-Line MSTB : Temperature Compensated Throttle and Check Valve for B-Line MSTW : Temperature Compensated Throttle and Check Valve for A&B-Lines 03 X : Metre-out 20 * Design Standard Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. Model No. Graphic Symbols F Detailed Graphic Symbols Metre-out MSTA-03-X P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB 03 Series Modular Valves F- MSTB-03-X MSTW-03-X 03 Series Modular Valves 595 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop MPa Metred Flow vs. Dial Position 0.20 B-Line:MSTA-03 A-Line:MSTB-03 25 20 15 P: Differential Pressure MPa(PSI) P: 14(2030) 0.15 U.S.GPM 0.10 P-Line 5 0 P: 25(3630) L /min 70 17.5 10 0.05 T-Line 15.0 0 0 10 0 20 5.0 30 40 10.0 Flow Rate 50 60 70 L /min 15.0 17.5 U.S.GPM 12.5 Flow Rate Pressure Drop P PSI 30 10.0 7.5 60 50 40 30 P: 7(1020) P: 5(730) Pressure Drop for Free Flow P 60 Pressure Drop PSI 70 50 MPa 0.5 0.3 30 0.2 10 0 20 2.5 10 0 Throttle Closed 0.1 P: 2(290) P: 1(145) P: 0.5(70) 0 0 1 2 3 4 5 6 7 8 9 10 Turn of Flow Adj. Dial (Fully Open) 0.4 40 20 5.0 Throttle Fully Open 0 0 10 20 30 40 50 60 70 L /min Metred Flow vs. Viscosity 5.0 10.0 Flow Rate 15.0 17.5 U.S.GPM Pressure Drop at Throttle Fully Open PSI P 140 Pressure Drop 160 120 MPa 1.2 1.0 0.8 100 80 0.6 60 0.4 L/min 71 70 69 5.6 5.4 5.2 5.0 .56 .54 .52 .50 21 20 19 2.1 2.0 1.9 .28 .26 .24 1.1 1.0 0.9 Flow Rate 0 U.S.GPM 18.8 18.6 18.4 18.2 13.4 13.2 13.0 40 20 0 0 40 80 0.2 120 160 mm2/s 0 0 10 0 596 51 50 49 20 5.0 30 40 10.0 Flow Rate 50 60 70 L /min 15.0 17.5 U.S.GPM 03 Series Modular Valves 0 200 400 Viscosity 600 700 SSU MODULAR VALVES 7(.28) Dia. Through 4 Places TB Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSTW-03" drawing left. 1.8 (.07) Fully Extended 106(4.17) Fully Extended 266(10.47) MSTB-03-X-20 Flow Adj. Dial (for B-Line) Fully Extended 211(8.31) 51 (2.01) INC. P 8 9 5 6 7 4 5 33 (1.30) 1 2 3 55(2.17) TB B A LOCK TA Locking Screw 2(.08)Hex.Soc. 1 2 1 2 46 (1.81) 1 2 32(1.26) Dia. B 8 9 0 8 9 0 A TA B TA 1 2 P A 8 9 0 54 (2.13) INC. P 12 (.47) 92(3.62) 19(.75) Fully Extended 211(8.31) Fully Extended 106(4.17) 70(2.76) Flow Adj. Dial (for A-Line) 21.4 (.84) MSTA-03-X-20 DIMENSIONS IN MILLIMETRES (INCHES) 8 9 0 MSTW-03-X-20 TB Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSTW-03" drawing left. Approx. Mass............ 3.7 kg (8.2 lbs.) F Spare Parts List 10 11 12 MSTB-03-X-20 8 13 9 5 4 3 2 7 1 6 6 1 7 2 3 4 5 15 14 9 14 15 8 13 11 10 12 MSTW-03-X-20 List of Seals 03 Series Modular Valves MSTA-03-X-20 List of Seal Kits Quantity Valve Model Numbers MSTA-03 MSTB-03 MSTW-03 MSTA-03 Item Name of Parts Part Numbers 12 Back Up Ring 900-VK411915-2 1 1 2 MSTB-03 13 O-Ring SO-NA-P7 1 1 2 MSTW-03 14 O-Ring SO-NB-A014 5 5 5 15 O-Ring SO-NB-P24 2 2 2 Seal Kit Numbers KS-MSTA-03-20 KS-MSTW-03-20 Note: When ordering seals, please specify the seal kit number from the table right. 03 Series Modular Valves 597 Throttle Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSP-03-30 25 (3630) 70 (18.5) Maximum flow decreases when the differential pressure is less than 1 MPa (145 PSI). See "Pressure Drop at Throttle Fully Open". Model Number Designation F- MSP -03 -30 Special Seals Series Number Valve Size Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSP : Throttle Valve for P-Line 03 30 * Design Standard Graphic Symbol Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard P T B A Detailed Graphic Symbol Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 TA P Pressure Drop MPa 0.2 A-Line 0.1 10 B&T-Line 0 0 0 10 20 30 40 50 60 70 L /min Pressure Drop P 25 20 PSI 140 MPa 1.0 120 5.0 10.0 Flow Rate B TB 0.8 100 0.6 80 60 0.4 40 0.2 20 0 0 0 P Pressure Drop at Throttle Fully Open Pressure Drop PSI A 0 10 20 30 40 50 60 70 L /min 15.0 17.5 U.S.GPM 0 5.0 10.0 Flow Rate 15.0 17.5 U.S.GPM Metred Flow vs. Dial Position P: Differential Pressure MPa (PSI) Flow Rate U.S.GPM L /min 70 17.5 60 15.0 50 10.0 5.0 Instructions P=20(2900) P=14(2030) P=10(1450) 40 P=5(730) P=3(440) 30 0 598 P=25(3630) P=2(290) 20 P=1(145) 10 0 P=0.5(70) 0 1 2 3 4 5 6 7 8 Turn of Flow Adj. Dial To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to retighten the locking screw firmly after the adjustment of the flow rate. 9 10 (Fully Open) 03 Series Modular Valves MODULAR VALVES MSP-03-30 DIMENSIONS IN MILLIMETRES (INCHES) 7(.28) Dia. Through 4 Places 54 (2.13) B TB 1.8 (.07) Fully Extended 107(4.21) 70(2.76) A TA 46 (1.81) P 8 9 0 12 13.5 (.53) 19 (.75) 12 (.47) 92(3.62) Fully Extended 181(7.13) Flow Adj. Dial INC. Locking Screw 2 (.08) Hex. Soc. Approx. Mass............ 3.0 kg (6.6 lbs.) Spare Parts List MSP-03-30 6 7 4 5 8 9 11 3 2 1 10 03 Series Modular Valves 55 (2.17) 33 (1.30) 32 Dia. (1.26) F List of Seals Item Name of Parts Part Numbers Qty. 8 Back Up Ring 900-VK411915-2 1 9 O-Ring SO-NA-P7 1 10 O-Ring SO-NB-A014 5 11 O-Ring SO-NB-P24 1 Remarks Included in Seal Kit Kit No.: KS-MSP-03-30 03 Series Modular Valves 599 Check and Throttle Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSCP-03-20 25 (3630) 70 (18.5) Maximum flow decreases when the differential pressure is less than 1 MPa (145 PSI). See "Pressure Drop at Throttle Fully Open". Model Number Designation F- MSCP -03 -20 Special Seals Series Number Valve Size Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSCP : Check and Throttle Valve for P-Line 03 20 * Design Standard Graphic Symbol Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard P T B A Detailed Graphic Symbol Typical Performance Characteristics TA A P B TB Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop at Throttle Fully Open Pressure Drop A-Line 0.1 B-Line 10 T-Line 0 0 0 10 0 20 5.0 30 40 50 10.0 Flow Rate 60 70 L /min MPa 0.8 P 20 PSI MPa 0.2 100 Pressure Drop P 25 Pressure Drop PSI 80 0.6 60 0.4 40 20 0 15.0 17.5 U.S.GPM 0.2 0 0 10 0 20 5.0 30 40 10.0 Flow Rate 50 60 70 L /min 15.0 17.5 U.S.GPM Metred Flow vs. Dial Position P: Differential Pressure MPa (PSI) P=20(2900) P=14(2030) P=25(3630) Instructions U.S.GPM L /min 17.5 15.0 70 60 P=10(1450) Flow Rate 50 10.0 P=5(730) 40 P=3(440) 30 5.0 P=2(290) 20 P=1(145) 10 0 P=0.5(70) 0 0 1 2 3 4 5 6 7 Dial Position 600 8 9 10 11 (Fully Open) 03 Series Modular Valves To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. MODULAR VALVES MSCP-03-20 DIMENSIONS IN MILLIMETRES (INCHES) 7(.28) Dia. Through 4 Places 19 (.75) 12 (.47) 92(3.62) 54 (2.13) B TB 1.8 (.07) Fully Extended 109.7 (4.32) 70(2.76) A TA 46 (1.81) 8 9 0 12 16.5 (.65) P Fully Extended 182.7 (7.19) Flow Adj. Dial 27.5 (1.08) 32 Dia. (1.26) F Locking Screw 2 (.08) Hex. Soc. Approx. Mass............ 3.0 kg (6.6 lbs.) Spare Parts List MSCP-03-20 10 11 7 8 4 9 3 5 2 6 1 03 Series Modular Valves LOCK 1 2 3 45 55 (2.17) INC. 12 13 15 14 List of Seals Item Name of Parts 12 Part Numbers Back Up Ring 900-VK411915-2 Qty. Remarks 1 13 O-Ring SO-NA-P7 1 14 O-Ring SO-NB-A014 5 15 O-Ring SO-NB-P24 1 Included in Seal Kit Kit No.: KS-MSP-03-30 03 Series Modular Valves 601 Throttle and Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSA-03-*-40 MSB-03-*-40 MSW-03-*-40 25 (3630) 120 (31.7) Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSW -03 -X -40 Series Number Valve Size Direction of Flow Design Number 03 X : Metre-out Y : Metre-in 40 * Design Standard MSA : Throttle and Check Valve for A-Line MSB : Throttle and Check Valve for B-Line Refer to MSW : Throttle and Check Valve for A&B-Lines Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Instructions To make flow rate adjustment, loosen locking screw for the dial and turn the flow adjustment dial clockwise or anti-clockwise. For a decrease of flow, turn the dial clockwise. Be sure to re-tighten the locking screw firmly after the adjustment of the flow rate. Model No. Graphic Symbols Detailed Graphic Symbols Model No. Graphic Symbols Metre-out Metre-in MSA-03-X MSA-03-Y P T B A P T B A TA P T B A TA TA P B A P B TB A P B TB A TB MSB-03-X P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MSB-03-Y MSW-03-X 602 Detailed Graphic Symbols MSW-03-Y 03 Series Modular Valves MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop Pressure Drop for Free Flow 0.8 A-Line: MSB-03 B-Line: MSA-03 0.6 T-Line MPa 1.2 160 1.0 P 120 PSI 80 Pressure Drop Pressure Drop P PSI MPa 1.0 140 0.4 40 0 0.2 P-Line 0 0 20 40 60 120 80 80 100 120 L /min 10 20 Flow Rate 30 0.6 0.4 40 0 0 0.8 Throttle Closed U.S.GPM Throttle Fully Open 0.2 0 0 20 0 60 80 100 120 L /min 10 20 Flow Rate 30 U.S.GPM F Pressure Drop at Throttle Fully Open PSI 40 MPa 1.2 160 120 80 0.8 0.6 03 Series Modular Valves Pressure Drop P 1.0 0.4 40 0 0.2 0 0 20 0 40 60 80 100 120 L /min 10 20 Flow Rate 30 U.S.GPM Metred Flow vs Dial Position PSI 30 Flow Rate 25 MPa 120 100 20 80 15 60 10 40 5 0 P: Differential Pressure MPa (PSI) P:7(1020) P:14(2030) P:25 (3630) P:30 (4350) P:5(730) P:2(290) P:1(145) P:0.5(70) 20 0 0 1 2 3 4 5 6 7 Turn of Flow Adj Dial 8 9 10 Fully Open 03 Series Modular Valves 603 MSW-03- X -40 Y DIMENSIONS IN MILLIMETRES (INCHES) 92(3.62) 19 (.75) P A P A 46 (1.81) 70 (2.76) B TB Fully Extended 91.5 (3.60) TB Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSW-03" drawing left. Flow Adj. Dial (for B-Line) INC. Fully Extended 237 (9.33) B TA 1.8 (.07) TA 32(1.26) Dia 21.4 (.84) 7(.28) Dia. Through 4 Places 54 (2.13) INC. Fully Extended 193.5 (7.62) Fully Extended 91.5 (3.60) 12 (.47) Flow Adj. Dial (for A-Line) MSA-03- X -40 Y MSB-03- X -40 Y 55 (2.17) Fully Extended 193.5 (7.62) 48 (1.89) 24 (.94) LOCK P Locking Screw 2 (.08) Hex. Soc. A B TA Approx. Mass............ 3.7 kg (8.2 lbs.) TB Approx. Mass............ 3.5 kg (7.7 lbs.) For other dimensions, refer to "MSW-03" drawing left. Spare Parts List MSA-03-X -40 Y 13 14 4 9 6 5 MSB-03-X -40 Y 8 2 3 1 7 12 10 11 MSW-03- X -40 Y List of Seals List of Seal Kits Quantity Valve Model Numbers Item Name of Parts Part Numbers MSA-03 MSB-03 MSW-03 MSA-03 9 Back Up Ring SO-BB-P8 1 1 2 MSB-03 10 O-Ring SO-NA-P8 1 1 2 MSW-03 11 O-Ring SO-NB-A014 5 5 5 12 O-Ring SO-NB-P18 2 2 2 Note: When ordering seals, please specify the seal kit number from the table right. 604 03 Series Modular Valves Seal Kit Numbers KS-MSA-03-40 KS-MSW-03-40 MODULAR VALVES Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MCP-03-*-10 MCA-03-*-20 MCB-03-*-20 MCT-03-*-10 25 (3630) 70 (18.5) Model Number Designation F- MCP Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MCA : Check Valve for A-Line MCB : Check Valve for B-Line -03 -0 -10 * Valve Size Cracking Pressure MPa(PSI) Design Number Design Standard MCP : Check Valve for P-Line 10 0 : 0.035(5) 03 20 Refer to F 2 : 0.2(29) MCT : Check Valve for T-Line Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Model No. Graphic Symbols Detailed Graphic Symbols Pressure Drop P Pressure Drop for Free Flow PSI 85 80 MPa 0.6 70 0.5 60 MCA -03-2 MCB MCP -03-2 MCT 0.4 P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MCA-03 MCA -03-0 MCB 50 40 30 MCP MCT -03-0 0.3 10 0 MCT-03 0.1 0 0 10 20 30 40 50 60 70 L /min 0 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate Pressure Drop P PSI 25 20 MPa 0.2 A-Line: MCB/MCT-03 B-Line: MCA-03 Instructions Tank Line Used Check valve function of MCT-03 is included in TA-Line. Therefore, the tank line for a circuit that uses this valve must be TA-line. A&B-Line: MCP-03 T-Line: MCA/MCB-03 P-Line: MCA/MCB/MCT-03 B-Line: MCT-03 T-Line: MCP-03 0.1 10 0 MCB-03 0.2 20 Pressure Drop MCP-03 03 Series Modular Valves 10 ........... Design Standards: None Japanese Standard "JIS", European Design Standard and N. American Design Standard 0 0 10 0 20 30 40 5.0 10.0 Flow Rate 50 60 70 L/min 15.0 17.5 U.S.GPM 03 Series Modular Valves 605 54 (2.13) 54 (2.13) P TB 100(3.94) TB 44 (1.73) 117(4.61) Approx. Mass............ 2.5 kg (5.5 lbs.) 55 (2.17) 55 (2.17) 174(6.85) 55 (2.17) B TA 1.8 (.07) B 60 (2.36) 1.8 (.07) 23 (.91) A TA 1.8 (.07) TB A 46 (1.81) 70 (2.76) B 46 (1.81) 70 (2.76) P TA 7(.28) Dia. Through 4 Places 92(3.62) 19 (.75) 12 (.47) 19 (.75) P A 7(.28) Dia. Through 4 Places 92(3.62) 12 (.47) 54 (2.13) (Check valve is included) 12 (.47) 7(.28) Dia. Through 4 Places 92(3.62) 19 (.75) MCT-03-*-10 MCA-03-*-20 MCB-03-*-20 46 (1.81) 70 (2.76) MCP-03-*-10 Approx. Mass............ 3.5 kg (7.7 lbs.) Approx. Mass............ 2.8 kg (6.2 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) Spare Parts List MCP-03-*-10 6 MCT-03-*-10 9 2 7 4 3 8 5 1 List of Seals Part Numbers Qty. 8 O-Ring SO-NB-A014 5 9 O-Ring SO-NB-P21 1 Item Name of Parts Remarks Included in Seal Kit Kit No.: KS-MCP-03-10 MCA-03-*-20 7 8 6 3 5 Part Numbers Qty. 7 O-Ring SO-NB-A014 5 8 O-Ring SO-NB-P21 1 MCB-03-*-20 3 1 4 6 List of Seals Item Name of Parts 606 4 1 7 List of Seals Item Name of Parts 2 2 Part Numbers Qty. 6 O-Ring SO-NB-A014 5 7 O-Ring SO-NB-P24 2 Remarks Included in Seal Kit Kit No.: KS-MCA-03-20 03 Series Modular Valves Remarks Included in Seal Kit Kit No.: KS-MCP-03-10 MODULAR VALVES Check Modular Valves For "P&T" Lines Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MCPT-03-P*-T*-10 25 (3630) 70 (18.5) Model Number Designation F- MCPT -03 -P0 -T0 -10 Special Seals Series Number Valve Size Cracking Pres. of P-Line MPa(PSI) Cracking Pres. of T-Line MPa(PSI) Design Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MCPT : Check Valve for P&T-Lines 03 P0 : 0.035(5) T0 : 0.035(5) Refer to 10 P2 : 0.2(29) * Design Standard F T2 : 0.2(29) Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow MPa 0.6 70 0.5 60 0.4 Pressure Drop P PSI 85 80 MCPT-03-P*-T2 30 20 10 0 B A Detailed Graphic Symbol MCPT-03-P2-T* MCPT-03-P*-T0 50 40 T P TA A P B TB 0.3 03 Series Modular Valves Graphic Symbol Typical Performance Characteristics MCPT-03-P0-T* 0.2 0.1 0 0 10 20 30 40 50 60 70 L /min 0 5.0 Instructions 10.0 15.0 17.5 U.S.GPM Flow Rate Tank Line Used Check valve function of Tank Line is included in TA-Line. Therefore, the tank line for a circuit that uses this valve must be TA-line. P Pressure Drop Pressure Drop PSI 25 20 MPa 0.2 0.1 A,B-Line 10 0 0 0 10 20 30 40 50 60 70 L /min 0 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate 03 Series Modular Valves 607 MCPT-03-P*-T*-10 7(.28) Dia. Through 4 Places 92(3.62) 19 (.75) 12 (.47) 54 (2.13) (Check valve is included) B TB 1.8 (.07) 60 (2.36) 70 (2.76) TA 46 (1.81) P A 55 (2.17) 133 (5.24) Approx. Mass............ 2.7 kg (6.0 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) Spare Parts List MCPT-03-P*-T*-10 8 10 3 6 7 4 1 9 8 10 3 5 7 4 Y Y Y-Y Section List of Seals Item Name of Parts 608 Part Numbers Qty. 9 O-Ring SO-NB-A014 5 10 O-Ring SO-NB-P21 2 Remarks Included in Seal Kit Kit No.: KS-MCPT-03-10 03 Series Modular Valves MODULAR VALVES Anti-Cavitation Modular Valves Specifications Model Number Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MAC-03-10 25 (3630) 70 (18.5) Model Number Designation F- MAC -03 Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MAC : Anti-Cavitation Valve -10 Valve Design Size Number 03 10 * Design Standard Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbol Pressure Drop F PSI MPa 0.1 10 5 0 T P A&B-Line P&T-Line 0 A B Detailed Graphic Symbol 0 10 20 30 40 50 60 70 L /min 0 5.0 10.0 15.0 17.5 U.S.GPM B P A TA TB Flow Rate Spare Parts List MAC-03-10 7(.28) Dia Through 4 Places 92(3.62) 19(.75) 9 11 12 (.47) 54 (2.13) MAC-03-10 2 5 4 6 1 3 03 Series Modular Valves Pressure Drop P Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 10 150 (5.91) 70(2.76) List of Seals Item Name of Parts 55 (2.17) 48 (1.89) TB 1.8 (.07) B TA 46 (1.81) P A Part Numbers Qty. 10 O-Ring SO-NB-A014 5 11 O-Ring SO-NB-P21 2 Remarks Included in Seal Kit Kit No.: KS-MAC-03-10 Approx. Mass......... 3.8 kg (8.4 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) 03 Series Modular Valves 609 Pilot Operated Check Modular Valves Specifications Model Numbers Standard Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) 25 (3630) 70 (18.5) MP*-03-*-20 Low Pilot Pressure Control Type MP*-03-*-2001 Model Number Designation F- MPA -03 Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines -2 Cracking Valve Pressure Size MPa (PSI) -20 * Design Number Design Standard 20 (Standard) 2 : 0.2 (29) 03 4 : 0.4 (58) 2001 (Low Pilot Pressure Control Type) Refer to Design Standards: None ........... Japanese Standard "JIS", European Design Standard and N. American Design Standard Graphic Symbols Model No. Detailed Graphic Symbols MPA-03 P T B A TA A P B TB P T B A TA A P B TB P T B A TA A P B TB MPB-03 MPW-03 610 03 Series Modular Valves MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Reversed Controlled Flow Pressure Drop 50 40 30 20 10 0 MPa 0.4 P PSI 0.3 B-Line: MPA-03 A-Line: MPB-03 0.2 T-Line 0.1 0 P-Line Pressure Drop Pressure Drop P PSI 0 10 20 30 40 50 60 70 L /min 0 5.0 50 40 30 20 10 0 MPa 0.4 0.3 0.2 0.1 0 0 10 20 30 40 50 60 70 L /min 0 10.0 15.0 17.5 U.S.GPM Flow Rate 5.0 10.0 15.0 17.5 U.S.GPM Flow Rate F Min. Pilot Pressure Pressure Drop for Free Flow 0.7 MP*-03-4 0.6 MP*-03-2 Pressure Drop 80 0.5 60 0.4 40 0.3 0.2 20 0 0.1 0 140 MPa 12 PP 10 120 80 8 0 M P2 P* 20 2- 03 P* M 6 1 3-4-200 MP *-0 1 3-2-200 MP -0 2 * 0 5 0 5.0 -2 -4 3 -0 4 40 0 10 20 30 40 50 60 70 L /min 0 0 P1 10.0 15.017.5 U.S.GPM Flow Rate 03 Series Modular Valves 1000 10 15 2000 20 25 MPa 3000 3500 PSI Supply Pressure (P2) 03 Series Modular Valves PSI P 110 100 MPa 0.8 Min. Pilot Pressure (PP) PSI 611 MPA-03-*-20/2001 MPB-03-*-20/2001 MPW-03-*-20/2001 7(.28) Dia. Through 4 Places 92(3.62) 19 (.75) 12 (.47) 54 (2.13) DIMENSIONS IN MILLIMETRES (INCHES) A 46 (1.81) 70 (2.76) P B TB 1.8 (.07) TA 60 (2.36) 55 (2.17) 174(6.85) Approx. Mass............ 3.5 kg (7.7 lbs.) Spare Parts List MPA-03-*-20 7 8 5 MPB-03-*-20 4 3 2 9 1 6 List of Seals Item Name of Parts 7 11 8 5 10 4 3 O-Ring SO-NB-P24 2 9 O-Ring SO-NB-A014 5 Low Pilot Pressure Control Type (MPA-03-*-2001) MPW-03-*-20 612 Part Numbers Qty. 8 03 Series Modular Valves Remarks Included in Seal Kit Kit No.: KS-MPA-03-20 MODULAR VALVES End Plates Blocking plates are used for auxiliary mounting surfaces or for closing unnecessary circuit. Bypass plates are used for one-way flow circuit that requires no solenoid operated directional valves. Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MDC-03-*-10 25 (3630) 70 (18.5) Model Number Designation F- MDC -03 -A -10 Special Seals Series Number Valve Size Type of Plate Design Number Design Standard F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MDC: End Plate 03 10 None: Japanese Standard "JIS", European Design Standard and N. American Design Standard A: Blocking Plate B: Bypass Plate * F Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Graphic Symbols Model No. Detailed Graphic Symbols MDC-03-A MDC-03-B 40 30 P B-Line A T-Line 0.2 P T B A TA A P B TB P T B A TA A P B TB MDC-03-B 20 0.1 0 40 50 10.0 60 70 L /min MDC-03-*-10 15.0 17.5 U.S.GPM Flow Rate O-Ring for Port (SO-NB-A014: 5 Pcs.) 7(.28) Dia. Through 11 (.43) Dia. Spotface 4 Places 92(3.62) 19 54 (2.13) (.75) P A TA B TB 70 (2.76) 5.0 30 1.8 (.07) 0 20 12 (.47) 0 10 46 (1.81) 10 0 27 (1.06) 28 (1.10) Pressure Drop P PSI MPa 0.3 03 Series Modular Valves Pressure Drop Approx. Mass : 1.2 kg (2.6 lbs.) DIMENSIONS IN MILLIMETRES (INCHES) 03 Series Modular Valves 613 Connecting Plates Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MDS-03-10/1090 25 (3630) 70 (18.5) Model Number Designation F- MDS Special Seals Series Number -03 F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MDS : Connecting Plate -10 * Valve Size Design Number 03 Design Standard None : Japanese Standard "JIS" and European design Standard 90 : N.American Design Standard 10 Graphic Symbol Pressure Drop PSI MPa 0.1 T P A B 10 Detailed Graphic Symbol P, A, B&T-Line 0 0 10 5.0 30 40 10.0 Flow Rate 50 60 70 L /min TA 15.0 17.5 U.S.GPM A P B O-Ring for Port (SO-NB-A014: 5 Pcs.) MDS-03-10/1090 19 (.75) A B 46 (1.81) 35(1.38) P TB TA A-Line Pressure Gauge Connection "C" Thd. TA-Line Pressure Gauge Connection "C" Thd. 10.5(.41) 54 (2.13) 16 (.63) 15 (.59) 55(2.17) 7(.28) Dia. Through 4 Places 92(3.62) 40(1.57) 23 (.91) 100(3.94) 15 (.59) 40 (1.57) A-Line Pressure Gauge Connection "C" Thd. B-Line Pressure Gauge Connection "C" Thd. Approx. Mass......... 2.5 kg (5.5 lbs.) Model Numbers MDS-03-10 MDS-03-1090 614 TB 70(2.76) 0 20 1.8 (.07) 0 0.05 12 (.47) 5 22.5(.89) Pressure Drop P Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Thread Size "C" Thd. Rc 1/4 = 1/4 BSP.Tr 1/4 NPT 03 Series Modular Valves DIMENSIONS IN MILLIMETRES (INCHES) MODULAR VALVES Base Plates For Modular Valves Specifications Max. Operating Pressure ------------ 25 MPa (3630 PSI) Model Number Designation MMC -03 -T -6 -21 Series Number Plate Size Type of Connection Number of Stations Design Number Design Standard 03 T : Threaded Connection 21 None : Japanese Standard "JIS" 80 : European Design Standard 90 : N.American Design Standard MMC : Base Plate 5 : 5 Stations 6 : 6 Stations 7 : 7 Stations 1 : 1 Station 2 : 2 Stations 3 : 3 Stations 4 : 4 Stations TA A P' T' B' A' P T 0.2 20 0 B P T 0.1 B (T) P A A F B MMC-03-T-1 A A' P P' B A P T P (T) (P) (P) T T T' Graphic Symbol B B' 0 0 10 0 20 5.0 30 40 50 60 70 L /min P (T) (P) T 15.0 17.5 U.S.GPM 10.0 Flow Rate B A B A MMC-03-T-2-7 Mounting Surface Dimensions for 3/8 Modular Valve Instructions When the standard base plate (MMC-03) is not used, the following mounting surface must be prepared. Also, the mounting surface must have a good machined finish. Min. Pitch: 75(2.95) 46(1.81) 32.5 (1.28) 54(2.13) 27(1.06) P "C" Thd. 13(.51) Deep 4 Places 37.3(1.47) A 92 (3.62) TA 3.2 16.7(.66) (.13) 6.4 (.25) 19 (.75) 21.4 (.84) Although two ports are provided for both pressure port "P" and tank port "T", either may be used. However, the ports having (P) or (T) in the drawing are normally plugged. Remove the plugs of the ports when they are used. Make sure that the ports that are not currently used are properly plugged. 03 Series Modular Valves Pressure Drop P Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 PSI MPa 0.3 40 10 Detailed Graphic Symbol Graphic Symbol Pressure Drop 30 * DIMENSIONS IN MILLIMETRES (INCHES) B 11(.43) Dia. (Max.) 4 Places 70(2.76) 12 (.47) 03 Series Modular Valves Design Std. "C" Thd. Japanese Standard "JIS" and European Design Standard M6 N.American Design Standard 1/4-20 UNC 615 110(4.33) 10(.39) 11(.43) Dia. 4 Places 100(3.94) TA P 10 (.39) B 32 46 (1.81) (1.26) 79(3.11) MMC-03-T-*-21/2190 Cylinder Port "A" "D" Thd. Threaded Holes 4 Places Number of Station (2-7 Stations) Port Holes 4 Places M10 Thd. 21.6(.86) Deep 2 Places For Eye Bolts. For Above Three Stations Type [MMC-03-T-*-21 Models Only] A P 8.5(.33) Dia. Through 14(.55) C' bore "F" Deep 4 Places B 32 75 (1.26) (2.95) Pitch 72.5(2.85) 55 (2.17) 75 (2.95) Pitch 75 (2.95) 3/8-16 UNC Thd. 18(.71) Deep Both Ends For Eye Bolts For Above Three Stations Type [MMC-03-T-*-2190 Models Only] 75 (2.95) B B B B B A A A A A 79(3.11) 40(1.57) 32(1.26) Cylinder Port "B" Each Station "D" Thd. (T) Pressure Port "P" "C" Thd. Cylinder Port "A" Each Station "D" Thd. For other dimensions, refer to above Model MMC-03-T-1. Model Numbers MMC-03-T-1-21 MMC-03-T-1-2190 MMC-03-T-2-21 MMC-03-T-2-2190 MMC-03-T-3-21 MMC-03-T-3-2190 MMC-03-T-4-21 MMC-03-T-4-2190 MMC-03-T-5-21 MMC-03-T-5-2190 MMC-03-T-6-21 MMC-03-T-6-2190 MMC-03-T-7-21 MMC-03-T-7-2190 616 "C" Thd. Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Rc 3/4 3/4 NPT Thread Size "D" Thd. "E" Thd. M6 Rc 1/2 1/4-20 UNC 1/2 NPT M6 Rc 1/2 1/4-20 UNC 1/2 NPT M6 Rc 1/2 1/4-20 UNC 1/2 NPT M6 Rc 1/2 1/4-20 UNC 1/2 NPT M6 Rc 1/2 1/4-20 UNC 1/2 NPT M6 Rc 1/2 1/4-20 UNC 1/2 NPT M6 Rc 1/2 1/4-20 UNC 1/2 NPT Dimensions mm (Inches) F L1 L2 8.6 (.34) 22 (.87) 8.6 (.34) 185 165 (7.28) (6.50) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 8.6 (.34) 22 (.87) 03 Series Modular Valves 60 (2.36) 47.5 (1.87) P 22.5 (.89) 95(3.74) 47.5 15 (1.87) (.59) 60 (2.36) Each Station 15 (.59) 46 (1.81) 10 (.39) 54 (2.13) 100(3.94) 18 (.71) TA 32(1.26) Tank Port "T" "C" Thd. Pressure Port "P" "C" Thd. L1 L2 10 (.39) 40(1.57) 60 (2.36) A 22.5 (.89) Tank Port "T" "C" Thd. (T) P 47.5 (1.87) 95(3.74) 72.5(2.85) 47.5 (1.87) 60 (2.36) (P) (P) 32(1.26) B T T 79(3.11) Cylinder Port "B" "D" Thd. 55 (2.17) 32(1.26) 79(3.11) 54 (2.13) 46 (1.81) A 8.8(.35) Dia. Through 14(.55) C' bore "F" Deep 4 Places DIMENSIONS IN MILLIMETRES (INCHES) "E" Thd. 13(.51) Deep 4 Places 90(3.54) 18 (.71) MMC-03-T-1-21/2190 Approx. Mass kg (lbs.) 8.5 (18.7) 14 (30.9) 260 (10.24) 240 (9.45) 19.5 (43.0) 335 (13.19) 315 (12.40) 25 (55.1) 410 (16.14) 390 (15.35) 30.5 (67.3) 485 (19.09) 465 (18.31) 36 (79.4) 560 (22.05) 540 (21.26) 41 (90.4) MODULAR VALVES MMC-03-T-1-2180 10(.39) TA 32 46 (1.81) (1.26) 79(3.11) Pipe Plug 2 Places B (T) 72.5(2.85) Tank Port "T" 3/4 BSP.F Thd. 47.5 (1.87) 60 (2.36) P A 22.5 (.89) 47.5 (1.87) (P) 95(3.74) T 60 (2.36) Pipe Plug Part No.900-V33907 Cylinder Port "B" 1/2 BSP.F Thd. 32(1.26) 55 (2.17) 32(1.26) Bonded Seal Part No.SG-FB-3/4 18 (.71) P B 79(3.11) Detail of Pipe Plug 54 (2.13) A 10 (.39) 8.5(.35) Dia. Through 14(.55) C' bore 8(.31) Deep 4 Places M6 Thd. 13(.51) Deep 4 Places 11(.43) Dia. 4 Places 90(3.54) 46 (1.81) 100(3.94) 10(.39) DIMENSIONS IN MILLIMETRES (INCHES) 10(.39) 110(4.33) Cylinder Port "A" 1/2 BSP.F Thd. Pressure Port "P" 3/4 BSP.F Thd. Approx. Mass : 8.5 kg (18.7 lbs.) F MMC-03-T-*-2180 Threaded Holes 4 Places Port Holes 4 Places 10(.39) 46 (1.81) TA B 79(3.11) Pitch 75 (2.95) B 32(1.26) 75 (2.95) B B B A A A A Cylinder Port "B" Each Station 1/2 BSP.F Thd. (T) 60 (2.36) A 47.5 (1.87) P 22.5 (.89) 95(3.74) 55 (2.17) M10 Thd. 2 Places For Eye Bolts. For Above Three Stations Type 75 (2.95) 21 (.83) 10 (.39) 32 75 (1.26) (2.95) Pitch 72.5(2.85) 47.5 (1.87) 60 (2.36) P B 32(1.26) Tank Port "T" 3/4 BSP.F Thd. 8.5(.33) Dia. Through 14(.55) C' bore 8.6(.34) Deep 4 Places A 54 (2.13) 18 (.71) 100(3.94) L2 79(3.11) (P) 10(.39) L1 10(.39) T Each Station 03 Series Modular Valves Number of Station (2-7 Stations) Pressure Port "P" 3/4 BSP.F Thd. Cylinder Port "A" Each Station 1/2 BSP.F Thd. For other dimensions, refer to above Model MMC-03-T-1. Model Numbers MMC-03-T-2-2180 MMC-03-T-3-2180 MMC-03-T-4-2180 MMC-03-T-5-2180 MMC-03-T-6-2180 MMC-03-T-7-2180 Dimensions mm (Inches) L1 L2 185 (7.28) 165 (6.50) 260 (10.24) 240 (9.45) 335 (13.19) 315 (12.40) 410 (16.14) 390 (15.35) 485 (19.09) 465 (18.31) 560 (22.05) 540 (21.26) 03 Series Modular Valves Approx. Mass kg (lbs.) 14 (30.9) 19.5 (43.0) 25 (55.1) 30.5 (67.3) 36 (79.4) 41 (90.4) 617 Mounting Bolt Kits For Modular Valves Valves are mounted with four stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below. Bolt Kit Composition Model Number Designation MBK -03 -04 -10 Series Number Size of Modular Valve Bolt Number Design Number MBK : Mounting Bolt Kits for Modular Valve 03 01, 02, 03, 04, 05 (Refer to the following chart) 10 * Design Standard Stud Bolt ------ 4 Pcs. 1 Set Nut ------------- 4 Pcs. Note: In case of bolt kit model number having "05", four hexagon socket head cap screws only. Tightening Torque: Refer to 12-15 Nm (106-133 IN. lbs.) Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Bolt Kits Selection Chart Nut Stud Bolt Quantity of valves to be stacked Model Numbers Solenoid Operated Directional Valve (*-DSG-03) End Plate (MDC-03) 1 0 1 0 1 0 1 0 1 0 0 1 0 1 0 1 0 1 0 1 MBK-03-01-10* MBK-03-02-10* MBK-03-03-10* MBK-03-04-10* MBK-03-05-10* Modular Valve & Connecting Plate Approx. Mass g (lbs.) 1 120(.26) 2 160(.35) 3 200(.44) 4 240(.53) 0 40(.09) SOL b Mounting Bolt Kit SOL a Solenoid Operated Directional Valve 03 Series Modular Valves Base Plate Stacking Example The solenoid operated directional valve comes with mounting bolts. MBK-03-*-10/1090 MBK-03-05-10/1090 Socket Head Cap Screw Stud Bolt "B" Thd. Both Ends MBK-03-05-30: M6 35 Lg. MBK-03-05-3090: 1/4-20 UNC 1-1/2 Lg. 12 (.47) 12 (.47) A "B" Thd. 10 Dia. (.39) Nut DIMENSIONS IN MILLIMETRES (INCHES) 13 (.51) 22 (.87) 618 C Model Numbers MBK-03-01-10 MBK-03-02-10 MBK-03-03-10 MBK-03-04-10 MBK-03-01-1090 MBK-03-02-1090 MBK-03-03-1090 MBK-03-04-1090 03 Series Modular Valves A mm (In.) 103 ( 4.06 ) 158 ( 6.22 ) 213 ( 8.39 ) 268 (10.55 ) 103 ( 4.06 ) 158 ( 6.22 ) 213 ( 8.39 ) 268 (10.55 ) "B" Thd. C M6 5 (.20) 1/4-20 UNC 4.76 (3/16) 3/4 Modular Valves Model Numbers Graphic Symbols Page Class Class Type of Modular Valve Model Numbers Pilot Operated Check Valves (for "A-Line", Internal Pilot-) Internal Drain Type) Solenoid Controlled Pilot Operated Directional Valve 381 Graphic Symbols Page 626 MPA-06-*-30/3090 (S-)DSHG-06-***-*-53/5390 P Y X B Pilot Operated Check Valves (for "A-Line", External Pilot-) External Drain Type) A MPA-06*-*-X-30/3090 MRP-06-*-30/3090 Pilot Operated Check Valves (for "A-Line", External Pilot-) Internal Drain Type) Reducing Valves (for "A-Line") MPA-06*-*-Y-30/3090 620 MRA-06-*-30/3090 Reducing Valves (for "B-Line") 620 MRB-06-*-30/3090 Throttle and Check Valves (for "A-Line", Metre-out) 626 MPB-06*-*-Y-30/3090 Pilot Operated Check Valves (for "A&B-Lines", Internal Pilot-) Internal Drain Type) 626 MPW-06-*-30/3090 623 623 Mounting Bolts Flow Control Valves 626 623 Bolt Kits MBK-06-*-30/3090 630 Because drain ports "V" and "W" are not provided for solenoid controlled pilot operated directional valves of Pressure Centred Type (3H*) and models with Pilot Piston (P*), those valves cannot be used in combination with modular valves. MSB-06-Y-30/3090 Throttle and Check Valves (for "A&B-Lines", Metre-out) Pilot Operated Check Valves (for "B-Line", External Pilot-) External Drain Type) Pilot Operated Check Valves (for "B-Line", External Pilot-) Internal Drain Type) MSB-06-X-30/3090 Throttle and Check Valves (for "B-Line", Metre-in) 626 MPB-06-*-30/3090 MPB-06*-*-X-30/3090 MSA-06-Y-30/3090 Throttle and Check Valves (for "B-Line", Metre-out) Pilot Operated Check Valves (for "B-Line", Internal Pilot-) Internal Drain Type) 626 623 MSA-06-X-30/3090 Throttle and Check Valves (for "A-Line", Metre-in) 626 620 Directional Control Valves Pressure Control Valves Reducing Valves (for "P-Line") T 623 MSW-06-X-30/3090 Throttle and Check Valves (for "A&B-Lines", Metre-in) 623 MSW-06-Y-30/3090 06 Series Modular Valves 619 Reducing Modular Valves Specifications Model Numbers Max. Operating Pressure MPa(PSI) MR*-06-A-30/3090 B MR*-06-C-30/3090 H Max. Flow L/min (U.S.GPM) 125 (33) 25 (3630) 500 (132) In the pressure adjustment ranges "A" and "B", maximum flow rates are limited by the pressure setting on the secondary side. Referring to the secondary pressure vs. maximum flow characteristics on the following page, use the valve at the maximum flow rate within a zone highlighted with . Model Number Designation F- MRP -06 -B -30 Special Seals Series Number Valve Size Pres. Adj. Range MPa (PSI) Design Number 06 A : 0.7-7 (100-1020) B: 1.5-7 (220-1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050) 30 F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line Refer to Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Instructions Graphic Symbols Connect Drain Line (Y port) to oil tank independently so as to obtain stable pressure setting. At the same time, the solenoid controlled pilot operated directional valve to be used in combination with this valve must be of internal drain type (with T). To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. P T Y X B T Y X B T Y X B MRB-06 06 Series Modular Valves A MRA-06 P 620 A MRP-06 P * Design Standard A MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 0.10 Pressure Drop Pressure Drop 15 10 5 0 0.05 0 0 100 200 300 MPa 350 2.5 300 2.0 PSI A,B&T-Line 400 200 1.0 100 500 L /min 0 0 20 40 60 80 100 120 U.S.GPM Flow Rate 0 100 20 200 300 400 500 L /min 40 60 80 100 120 U.S.GPM Flow Rate F MR*-06-B/C/H Nominal Override Characteristics MR*-06-A 0.8 PSI 3000 2900 0.4 Primary Pressure 25 MPa (3630 PSI) MPa MR -06-H * 21 20 2800 0.2 0 0 0 5 1000 10 15 20 25 MPa 2000 3000 3500 PSI Differential Pressure (Primary Pres. - Secondary Pres.) Secondary Pressure Pilot Flow 0 0 0 0.6 .1 0.5 Pilot Flow U.S.GPM L /min 1.4 .35 1.2 .3 1.0 .2 1.5 06 Series Modular Valves 20 MPa 0.15 P P PSI Pressure Drop at Spool Fully Open (P-Line) Pressure Drop 2700 19 2000 14 1900 1700 12 1000 7 0 MR*-06-B/C/H 6 800 700 0 Flow Rate U.S.GPM L /min 500 120 400 100 80 300 250 66 200 125 33 90 23.8 0 0 13 1800 900 Secondary Pressure vs. Max. Flow MR*-06-C/H MR*-06-B 5 0 0 100 20 200 40 300 400 500 L/min 60 80 100 120 Flow Rate U.S.GPM MR*-06-A 0 0.7 1 2 3 4 MPa 100 200 300 400 500 600 PSI Secondary Pressure 06 Series Modular Valves 621 DIMENSIONS IN MILLIMETRES (INCHES) 130(5.12) 12 (.47) Lock Nut 14(.55) Hex. P T X 45 (1.77) MRP-06 Secondary Pressure Gauge Connection "C" Thd. A 41 (1.61) 116(4.57) Secondary Pressure Gauge Connection "C" Thd. 13.5(.53) Dia. Through 6 Places 53 (2.09) 12 (.47) View Arrow Z 3 (.12) 154(6.06) "D" Thd. 9(.35) Deep 2 Places Sling Fitting Screw 92 (3.62) MRP-06-*-30/3090 MRA-06-*-30/3090 MRB-06-*-30/3090 Y B 77 (3.03) Fully Extended 281(11.06) Pressure Adj. Screw 14(.55) Hex. 3 (.12) Secondary Pressure Gauge Connection "C" Thd. 85 (3.35) 38(1.50) Z MRA-06 6 (.24) 3 (.12) INC. Two Locating Pins 6(.24) Dia. Approx. Mass............ 11.1 kg (24.5 lbs.) MRB-06 Model Numbers MR*-06-*-30 Thread Size "D" Thd. "C" Thd. M8 Rc 1/4 = 1/4 BSP.Tr MR*-06-*-3090 5/16-18 UNC 1/4 NPT Spare Parts List MRP-06-*-30/3090 MRA-06-*-30/3090 MRB-06-*-30/3090 14 3 10 18 21 1 12 5 13 19 15 4 6 7 2 16 17 8 9 11 20 List of Seals 622 Item Name of Parts Part Numbers Qty. 17 O-Ring SO-NA-P9 1 18 O-Ring SO-NB-P9 5 19 O-Ring SO-NB-P14 2 20 O-Ring SO-NB-P28 4 21 O-Ring SO-NB-P30 2 Remarks Included in Seal Kit Kit No.: KS-MRP-06-10 06 Series Modular Valves 120 (4.72) MODULAR VALVES Throttle and Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSA-06-*-30/3090 MSB-06-*-30/3090 MSW-06-*-30/3090 25 (3630) 500 (132) Model Number Designation Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSW -06 -X -30 Series Number Valve Size Direction of Flow Design Number MSA : Throttle and Check Valve for A-Line MSB : Throttle and Check Valve for B-Line F * Design Standard X : Metre-out 06 30 Refer to Y : Metre-in MSW : Throttle and Check Valve for A&B-Lines 06 Series Modular Valves F- Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbols Instructions To make flow rate adjustment, loosen lock nut and turn the flow adjustment screw clockwise or anticlockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed. Metre-out P T Y X B Metre-in A P MSA-06-X P T Y X B T Y X B MSW-06-X 06 Series Modular Valves Y X B A MSA-06-Y A P MSB-06-X P T T Y X B A MSB-06-Y A P T Y X B A MSW-06-Y 623 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop at Throttle Fully Open Pressure Drop 150 100 50 0 P 200 MPa 2.0 1.5 B-Line: MSA-06 A-Line: MSB-06 Pressure Drop P 250 Pressure Drop PSI 1.0 P&T-Line 0.5 0 0 0 100 20 200 300 400 500 L /min PSI 350 300 250 200 150 100 50 0 MPa 2.5 2.0 1.5 1.0 0.5 0 0 40 60 80 100 120 U.S.GPM Flow Rate 0 100 20 200 300 400 500 L /min 40 60 80 100 120 U.S.GPM Flow Rate Metred Flow vs. Screw Position P: Differential Pressure MPa (PSI) P=10(1450) P=7(1020) U.S.GPM L /min 500 120 MPa 2.5 2.0 1.5 Flow Rate Pressure Drop P Pressure Drop for Free Flow PSI 350 300 250 200 150 100 50 0 Throttle Closed 1.0 0.5 Throttle Fully Open 100 200 300 400 400 80 300 P=5(730) 60 200 500 L /min 20 100 0 0 624 20 P=3(435) P=2(290) 40 0 0 100 P=14(2030) P=21(3050) 40 60 80 100 120 U.S.GPM Flow Rate 06 Series Modular Valves 0 0 P=1(145) P=0.5(70) 2 4 6 8 10 12 14 (Fully Open) Turn of Flow Adj. Screw MODULAR VALVES MSW-06- X -30/3090 Y 12 (.47) MSA-06- X -30/3090 Y Fully Extended 310(12.20) 130(5.12) 12 (.47) 53 (2.09) 116 (4.57) 92 (3.62) 58 (2.28) "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw 13.5(.53) Dia. Through 6 Places 154(6.06) Lock Nut 19(.75) Hex. Y P T Fully Extended 115.5(4.55) X Fully Extended 115.5(4.55) A B X 77 (3.03) A B Approx. Mass............ 12 kg (26.5 lbs.) Fully Extended 385(15.16) 120 (4.72) Y P T Flow Adj. Screw (for A-Line) 8(.31) Hex. INC. For other dimensions, refer to "MSW-06" drawing left. Flow Adj. Screw (for B-Line) 8(.31) Hex. INC. MSB-06- X -30/3090 Y 85 (3.35) Fully Extended 310(12.20) 6 (.24) 40.5 (1.59) MSW-06-X ------ 52(2.05) MSW-06-Y ------ 33(1.30) Two Locating Pins 6(.24) Dia. Model Numbers "D" Thd. MS*-06-*-30 DIMENSIONS IN MILLIMETRES (INCHES) X A M8 MS*-06-*-3090 5/16-18 UNC Approx. Mass............ 12.2 kg (26.9 lbs.) F Y P T B Approx. Mass............ 12 kg (26.5 lbs.) For other dimensions, refer to "MSW-06" drawing left. MSB-06-*-30/3090 MSA-06-*-30/3090 8 6 4 10 11 5 14 12 06 Series Modular Valves Spare Parts List 2 3 9 13 1 7 14 MSW-06-*-30/3090 List of Seals List of Seal Kits Item Name of Parts Part Numbers 10 Back Up Ring 11 12 Quantity Valve Model Numbers MSA-06 MSB-06 MSW-06 MSA-06 SO-BB-P14 1 1 2 MSB-06 O-Ring SO-NA-P14 1 1 2 MSW-06 O-Ring SO-NB-P14 2 2 2 13 O-Ring SO-NB-P28 4 4 4 14 O-Ring SO-NB-P32 2 2 2 Seal Kit Numbers KS-MSA-06-10 KS-MSW-06-10 Note: When ordering seals, please specify the seal kit number from the table right. 06 Series Modular Valves 625 Pilot Operated Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MPA-06*-*-*-30/3090 MPB-06*-*-*-30/3090 MPW-06-*-30/3090 25 (3630) 500 (132) Model Number Designation F- MPA Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines -06 Valve Size S -2 -X -30 * Port Tapping Feature of Pilot-Drain Port 1 Cracking Pressure MPa (PSI) Pilot-Drain 2 Connection Design Number Design Standard None : Internal PilotInternal Drain X : External PilotExternal Drain Y : External PilotInternal Drain 30 None : Taper Thread 2 : 0.2 (29) 06 S : Straight Thread (Applicable only for Japanese Std. "JIS") 4 : 0.4 (58) 1. This item applies only to External Pilot or External Drain Type. 2. Only "None: Internal Pilot-Internal Drain Type" is available for MPW (for "A&B-Lines"). 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbols Pilot-Drain Internal pilottype Internal drain type Model No. Exnternal pilotExternal drain type External pilotInternal drain type MPA-06 P T Y X B A P T Y X B A MPA-06*-*-X MPA-06-* P T Y X B A MPA-06*-*-Y MPB-06 P T Y X B A MPB-06-* P T Y X B MPW-06 P T Y X B A MPW-06-* 626 A MPB-06*-*-X 06 Series Modular Valves P T Y X B A MPB-06*-*-Y Refer to 3 MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Reversed Controlled Flow 2.0 B-Line: MPA-06 A-Line: MPB-06 200 1.0 P&T-Line 100 0 0 0 0 100 20 200 300 400 500 L /min PSI 350 300 MPa 2.5 2.0 200 1.0 100 0 0 0 0 40 60 80 100 120 U.S.GPM Flow Rate 100 20 Pressure Drop for Free Flow 400 300 MPa 3.0 PSI 600 2.0 200 1.0 MP*-06-4 100 0 MP*-06-2 0 0 0 100 20 200 40 60 300 400 300 400 500 L /min 40 60 80 100 120 U.S.GPM Flow Rate F Min. Pilot Pressure 500 L /min 80 100 120 U.S.GPM Min. Pilot Pressure (PP) Pressure Drop P PSI 200 MPa 4.5 4.0 PP 500 400 300 P1 P2 3.0 2.0 200 MP*-06-4 1.0 MP*-06-2 100 0 0 0 Flow Rate 0 06 Series Modular Valves 5 10 15 20 25 MPa 1000 2000 3000 PSI 3500 Supply Pressure (P2) 06 Series Modular Valves MPa 2.5 P PSI 350 300 Pressure Drop Pressure Drop P Pressure Drop 627 MPA-06-*-30/3090 Internal PilotMPB-06-*-30/3090 Internal Drain Type MPW-06-*-30/3090 12 (.47) 130(5.12) 12 (.47) 53 (2.09) 116 (4.57) 92 (3.62) "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw DIMENSIONS IN MILLIMETRES (INCHES) 154(6.06) T X 13.5(.53) Dia. Through 6 Places P Y A B 40.5 77 (1.59) (3.03) 235(9.25) Model Numbers 85 (3.35) 120(4.72) MP*-06-*-30 MP*-06-*-3090 6 (.24) Two Locating Pins 6(.24) Dia. "D" Thd. M8 5/16-18 UNC Approx. Mass............ 11.6 kg (25.6 lbs.) MPA-06*-*-X-30/3090 External Pilot- External Drain Type 40.5 (1.59) 120(4.72) 285 (11.22) 58 (2.28) Pilot Port "C" Thd. 23(.91) 63(2.48) Drain Port "C" Thd. Approx. Mass............ 13 kg (28.7 lbs.) MPA-06*-*-Y-30/3090 External Pilot- Model Numbers Internal Drain Type Pilot Port "C" Thd. 120(4.72) 58 (2.28) 52 (2.05) 40.5 (1.59) 253 (9.96) MPA-06-*-*-30 Thread Size "C" Thd. Rc 3/8 = 3/8 BSP. Tr MPA-06-*-*-3090 3/8 NPT MPA-06S-*-*-30 G 3/8 Approx. Mass............ 11.6 kg (25.6 lbs.) For other dimensions, refer to "Internal pilot-Internal drain type" drawing above. MPB-06*-*-X-30/3090 External Pilot- External Drain Type 120(4.72) Pilot Port "C" Thd. 90.5 (3.56) 58 (2.28) 285 (11.22) 63(2.48) 23(.91) Drain Port "C" Thd. Approx. Mass............ 13 kg (28.7 lbs.) MPB-06*-*-Y-30/3090 External Pilot- Model Numbers Internal Drain Type 120(4.72) 58.5 (2.30) 58 (2.28) 52 (2.05) Pilot Port "C" Thd. 253 (9.96) MPB-06-*-*-30 Rc 3/8 = 3/8 BSP. Tr MPB-06-*-*-3090 3/8 NPT MPB-06S-*-*-30 G 3/8 Approx. Mass............ 11.6 kg (25.6 lbs.) For other dimensions, refer to "Internal pilot-Internal drain type" drawing above. 628 Thread Size "C" Thd. 06 Series Modular Valves MODULAR VALVES Spare Parts List Internal PilotInternal Drain Type 13 8 2 4 3 5 7 10 9 12 1 6 13 MPB-06-*-30/3090 MPA-06-*-30/3090 MPW-06-*-30/3090 External PilotExternal Drain Type 1 3 15 18 11 14 19 16 17 F MPB-06*-*-X-30/3090 06 Series Modular Valves MPA-06*-*-X-30/3090 External PilotInternal Drain Type 1 3 14 17 MPA-06*-*-Y-30/3090 MPB-06*-*-Y-30/3090 List of Seals List of Seal Kits Quantity Item Name of Parts Part Numbers 10 O-Ring SO-NB-P14 Valve Model Numbers Internal Pilot- External Pilot- External PilotInternal Drain External Drain Internal Drain MPA-06-* 2 MPB-06-* 2 2 Seal Kit Numbers KS-MPA-06-10 MPW-06-* 1 11 O-Ring SO-NA-P26 12 O-Ring SO-NB-P28 4 4 4 MPA-06*-*-X 13 O-Ring SO-NB-P32 2 1 1 MPB-06*-*-X 14 O-Ring SO-NB-P36 1 1 MPA-06*-*-Y Note: When ordering seals, please specify the seal kit number from the table right. 06 Series Modular Valves MPB-06*-*-Y KS-MPA-06-X-10 KS-MPA-06-Y-10 629 Mounting Bolt Kits For Modular Valves Valves are mounted with six stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below. Model Number Designation MBK -06 -04 -30 Series Number Size of Modular Valve Bolt Number Design Number Design Standard MBK : Mounting Bolt Kits for Modular Valves 06 01, 02, 03, 04 30 None : Japanese Standard "JIS" and European Design Standard 90 : N.American Design Standard * Bolt Kit Composition Stud Bolt ------ 6 Pcs. Nut ------------- 6 Pcs. Bolt Kits Selection Chart Quantity of Valves to be Stacked Bolt Kit Model Numbers Sol. Cont. Pilot Operated Directional Valves (*-DSHG-06) Modular Valve Approx. Mass kg (lbs.) MBK-06-01-30* 1 1 1.1(2.4) MBK-06-02-30* 1 2 1.5(3.3) MBK-06-03-30* 1 3 2.0(4.4) MBK-06-04-30* 1 4 2.4(5.3) 1 Set Tightening Torque: 50-60 Nm (443-531 in. lbs.) Nut Mounting Bolt Kits Stud Bolt SOL a SOL b APB Solenoid Controlled Pilot Operated Directional Valve 06 Series Modular Valves Stacking Example MBK-06-*-30/3090 Stud Bolt DIMENSIONS IN MILLIMETRES (INCHES) "B" Thd. Both Ends 19 (.75) 19 (.75) A Model Numbers MBK-06-01 MBK-06-02 MBK-06-03 MBK-06-04 A mm (in.) 161 ( 6.34 ) 246 ( 9.69 ) 331 ( 13.03 ) 416 ( 16.38 ) Nut "B" Thd. 18 Dia. (.71) Model Numbers MBK-06-*-30 MBK-06-*-3090 20 (.79) C 30 (1.18) 630 06 Series Modular Valves "B" Thd. M12 1/2-13 UNC C 10 (.39) 9.5 (3/8) MODULAR VALVES Mounting Surface Dimensions for 3/4 Modular Valve When mounting 06 series modular valve, be sure to use a sub-plate for 3/4 solenoid controlled pilot operated directional valves. Name Sub-plate Model Number Page Sub-plate for 3/4 Solenoid Controlled Pilot Operated Directional Valves DHGM-06*-50/5080/5090 402 Also, when no sub-plates are used, be sure to use the following mounting surface. 156(6.14) 130.2(5.13) 12.5 (.49) 112.7(4.44) 100.8(3.97) 94.5(3.72) 77(3.03) B 29.5 (1.16) T 06 Series Modular Valves Y 116(4.57) 4.8 (.19) A X 17.5 (.69) P 19.1 (.75) 74.6(2.94) T 17.5 (.69) 73.1(2.88) 92.1(3.63) Min. Pitch : 125(4.92) 11(.43) Dia. (Max.) 2 Places 53.2 (2.09) 29.4 (1.16) "C" Thd. 24(.94) Deep 6 Places F 12 (.47) 23(.91) Dia. (Max.) 4 Places 7(.28) Dia. 8(.31) Deep 2 Places for Locating Pins P Y X A Design Std. Japanese std. "JIS" and European Design Std. N. American Design Std. B "C" Thd. M12 1/2-13 UNC 06 Series Modular Valves 631 632 1 14 Modular Valves Model Numbers Graphic Symbols Page Class Class Type of Modular Valve Model Numbers Pilot Operated Check Valves (for "A-Line", Internal Pilot-) Internal Drain Type) Solenoid Controlled Pilot Operated Directional Valve 381 Graphic Symbols Page 640 MPA-10-*-30/3090 (S-)DSHG-10-***-*-43/4390 P Y X B Pilot Operated Check Valves (for "A-Line", External Pilot-) External Drain Type) A MPA-10*-*-X-30/3090 MRP-10-*-30/3090 Reducing Valves (for "A-Line") Pilot Operated Check Valves (for "A-Line", External Pilot-) Internal Drain Type) 634 MRA-10-*-30/3090 Reducing Valves (for "B-Line") 634 MRB-10-*-30/3090 Throttle and Check Valves (for "A-Line", Metre-out) MPB-10-*-30/3090 Pilot Operated Check Valves (for "B-Line", External Pilot-) External Drain Type) 640 637 Throttle and Check Valves (for "A-Line", Metre-in) MPB-10*-*-Y-30/3090 640 637 Pilot Operated Check Valves (for "A&B-Lines", Internal Pilot-) Internal Drain Type) 640 637 Mounting Bolts MPW-10-*-30/3090 637 MSB-10-X-30/3090 Bolt Kits MBK-10-*-10/1090 644 Because drain ports "V" and "W" are not provided for solenoid controlled pilot operated directional valves of Pressure Centred Type (3H*) and models with Pilot Piston (P*), those valves cannot be used in combination with modular valves. MSB-10-Y-30/3090 Throttle and Check Valves (for "A&B-Lines", Metre-out) 640 MPB-10*-*-X-30/3090 MSA-10-Y-30/3090 Flow Control Valves Pilot Operated Check Valves (for "B-Line", Internal Pilot-) Internal Drain Type) Pilot Operated Check Valves (for "B-Line", External Pilot-) Internal Drain Type) Throttle and Check Valves (for "B-Line", Metre-in) 640 MPA-10*-*-Y-30/3090 MSA-10-X-30/3090 Throttle and Check Valves (for "B-Line", Metre-out) 640 634 Directional Control Valves Pressure Control Valves Reducing Valves (for "P-Line") T 637 MSW-10-X-30/3090 Throttle and Check Valves (for "A&B-Lines", Metre-in) 637 MSW-10-Y-30/3090 10 Series Modular Valves 633 Reducing Modular Valves Specifications Model Numbers Max. Operating Pressure MPa(PSI) MR*-10-A-30/3090 B MR*-10-C-30/3090 H Max. Flow L/min (U.S.GPM) 250 (66) 25 (3630) 800 (211) In the pressure adjustment ranges "A" and "B", maximum flow rates are limited by the pressure setting on the secondary side. Referring to the secondary pressure vs. maximum flow characteristics on the following page, use the valve at the maximum flow rate within a zone highlighted with . Model Number Designation FSpecial Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MRP Series Number -10 -B -30 Valve Size Pres. Adj. Range MPa (PSI) Design Number 10 A : 0.7-7 (100-1020) B: 1.5-7 (220-1020) C: 3.5-14 (510-2030) H: 7-21 (1020-3050) 30 MRP : Reducing Valve for P-Line MRA : Reducing Valve for A-Line MRB : Reducing Valve for B-Line Refer to Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Instructions Graphic Symbols Connect Drain Line (Y port) to oil tank independently so as to obtain stable pressure setting. At the same time, the solenoid controlled pilot operated directional valve to be used in combination with this valve must be of internal drain type (with T). To make pressure adjustment, loosen the lock nut and turn the pressure adjustment screw clockwise or anticlockwise. For an increase of pressure, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after making adjustment to the pressure. P T Y X B T Y X B T Y X B MRB-10 10 Series Modular Valves A MRA-10 P 634 A MRP-10 P * Design Standard A MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop at Spool Fully Open (P-Line) Pressure Drop MPa 0.4 40 A,B&T-Line 0.2 Pressure Drop 20 MPa 2.5 300 2.0 0 0 0 200 50 400 600 100 150 800 L /min 200 1.5 1.0 100 200 U.S.GPM Flow Rate 0.5 0 0 0 200 0 400 50 100 150 Flow Rate Pilot Flow U.S.GPM L /min 2.0 .5 1.8 .4 1.6 MR*-10-B/C/H Primary Pressure 25 MPa (3630 PSI) Pilot Flow 1.2 MR*-10-A 0.8 0 0.4 0.2 0 0 5 10 15 20 25 MPa PSI 3000 3500 Differential Pressure (Primary Pres. - Secondary Pres.) 0 1000 2000 Secondary Pressure 0.6 .1 PSI 3000 2900 2800 2700 MPa MR -10-H * 21 2000 1900 14 1000 900 7 100 90 20 19 MR*-10-C/H 13 MR*-10-A 6 MR*-10-A 0.7 0 Flow Rate U.S.GPM L /min 800 200 700 175 600 150 500 100 400 75 66 47.6 25 300 250 180 100 0 0 0 0 200 50 400 600 100 150 Flow Rate 800 L/min 200 U.S.GPM MR*-10-B MR*-10-A 0 0.7 1 0 MR*-10-B/C/H 0.6 Secondary Pressure vs. Max. Flow 125 200 U.S.GPM F 1.0 .2 800 L /min Nominal Override Characteristics 1.4 .3 600 10 Series Modular Valves 0 350 PSI P Pressure Drop P PSI 60 2 3 4 MPa 100 200 300 400 500 600 PSI Secondary Pressure 10 Series Modular Valves 635 MRP-10-*-30/3090 MRA-10-*-30/3090 MRB-10-*-30/3090 DIMENSIONS IN MILLIMETRES (INCHES) View Arrow Z 205(8.07) MRP-10 7 (.28) Secondary Pressure Gauge Connection "C" Thd. Pressure Adj. Screw 14(.55) Hex. INC. 230.5(9.07) 75 (2.95) T 62 (2.44) "D"Thd.16(.63)Deep 2 Places Sling Fitting Screw P A Lock Nut 14(.55) Hex. Y B 114 (4.49) 322.5(12.70) 45(1.77) Z Secondary Pressure Gauge Connection "C" Thd. 42 (1.65) 76 (2.99) X 205(8.07) 7 (.28) 190.5 (7.50) 6 (.24) MRB-10 159 (6.26) Secondary Pressure Gauge Connection "C" Thd. 120(4.72) 205(8.07) 7 (.28) MRA-10 199(7.83) 20 (.79) 20 (.79) Fully Extended 99(3.90) 21.5(.85) Dia. Through 6 Places Two Locating Pins 6(.24) Dia. Approx. Mass............ 36.6 kg (80.7 lbs.) Model Numbers MR*-10-*-30 MR*-10-*-3090 Thread Size "D" Thd. "C" Thd. M8 Rc 1/4 = 1/4 BSP.Tr 1/4 NPT 5/16-18 UNC Spare Parts List MRP-10-*-30/3090 MRA-10-*-30/3090 MRB-10-*-30/3090 4 14 18 3 11 1 12 21 16 13 10 5 17 9 Y Y 18 11 6 21 2 19 22 20 7 8 15 List of Seals 636 Section Y-Y Item Name of Parts Part Numbers Qty. 17 O-Ring SO-NA-P9 1 18 O-Ring SO-NB-P9 4 19 O-Ring SO-NB-P16 2 20 O-Ring SO-NB-P40 4 21 O-Ring SO-NB-P44 2 Remarks Included in Seal Kit Kit No.: KS-MRP-10-10 10 Series Modular Valves MODULAR VALVES Throttle and Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MSA-10-*-30/3090 MSB-10-*-30/3090 MSW-10-*-30/3090 25 (3630) 800 (211) F Model Number Designation Special Seals F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MSW -10 -X -30 Series Number Valve Size Direction of Flow Design Number MSA : Throttle and Check Valves for A-Line MSB : Throttle and Check Valves for B-Line * Design Standard X : Metre-out 10 30 10 Series Modular Valves F- Refer to Y : Metre-in MSW : Throttle and Check Valves for A&B-Lines Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbols Instructions To make flow rate adjustment, loosen the lock nut and turn the flow adjustment screw clockwise or anti-clockwise. To throttle the flow, turn the screw clockwise. Be sure to re-tighten the lock nut firmly after the adjustment of the flow rate is completed. Metre-out P T Y X B Metre-in A P MSA-10-X P T Y X B T Y X B MSW-10-X 10 Series Modular Valves Y X B A MSA-10-Y A P MSB-10-X P T T Y X B A MSB-10-Y A P T Y X B A MSW-10-Y 637 Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 Pressure Drop for Free Flow Pressure Drop B-Line: MSA-10 A-Line: MSB-10 0.6 0.4 P&T-Lines 0.2 0 0 0 200 50 400 600 100 150 Flow Rate 800 L /min P 100 80 60 40 20 0 MPa 0.8 250 Pressure Drop Pressure Drop P PSI PSI 200 MPa 2.0 1.5 150 1.0 100 0.5 50 Throttle Fully Open 0 0 200 U.S.GPM Throttle Closed 0 200 0 50 400 600 100 150 Flow Rate 800 L /min 200 U.S.GPM Metred Flow vs. Screw Position Pressure Drop at Throttle Fully Open 200 150 1.5 1.0 100 50 0 0.5 0 0 0 638 P: Differential Pressure MPa (PSI) U.S.GPM L /min 800 200 700 175 600 150 500 125 400 100 MPa 2.0 Flow Rate P 250 Pressure Drop PSI 200 50 400 600 100 150 Flow Rate 800 L /min 200 U.S.GPM 75 300 50 200 25 100 0 0 0 P=25(3630) P=14(2030) P=10(1450) P=7(1020) P=5(730) P=3(435) P=2(290) P=1(145) 10 Series Modular Valves P=0.5(70) 2 4 6 8 10 12 14 15.3 (Fully Open) Turn of Flow Adj. Screw MODULAR VALVES MSW-10- X -30/3090 Y DIMENSIONS IN MILLIMETRES (INCHES) Lock Nut 22(.87) Hex. 230.5(9.07) Flow Adj. Screw (for A-Line) 10(.39) Hex. 76 (2.99) Fully Extended 103(4.06) Fully Extended 103(4.06) A X A B Approx. Mass............ 35 kg (77.2 lbs.) INC. B Y P T Flow Adj. Screw (for B-Line) 10(.39) Hex. Y For other dimensions, refer to "MSW-10" drawing left. 114 (4.49) MSB-10- X -30/3090 Y Fully Extended 436(17.17) 205 (8.07) Fully Extended 378(14.88) "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw P T X INC. 21.5(.85) Dia. Through 6 Places 190.5(7.50) 90 (3.54) 159(6.26) 199(7.83) 20 (.79) 20 (.79) MSA-10- X -30/3090 Y Fully Extended 378(14.88) 6 (.24) 120 (4.72) 45 (1.77) MSW-10-X ------ 75(2.95) MSW-10-Y ------ 45(1.77) Two Locating Pins 6(.24) Dia. X Model Numbers "D" Thd. MS*-10-*-30 M8 MS*-10-*-3090 5/16-18 UNC Approx. Mass............ 35.7 kg (78.7 lbs.) Y P T A B Approx. Mass............ 35 kg (77.2 lbs.) For other dimensions, refer to "MSW-10" drawing left. 7 6 4 10 12 9 11 3 2 10 Series Modular Valves Spare Parts List MSB-10-*-30/3090 MSA-10-*-30/3090 1 F 5 14 8 13 MSW-10-*-30/3090 List of Seals List of Seal Kits Item Name of Parts Part Numbers 10 Back Up Ring 11 Quantity Valve Model Numbers MSA-10 MSB-10 MSW-10 MSA-10 SO-BB-P20 1 1 2 MSB-10 O-Ring SO-NB-P16 2 2 2 MSW-10 12 O-Ring SO-NA-P20 1 1 2 13 O-Ring SO-NB-P40 4 4 4 14 O-Ring SO-NB-P44 2 2 2 Seal Kit Numbers KS-MSA-10-10 KS-MSW-10-10 Note: When ordering seals, please specify the seal kit number from the table right. 10 Series Modular Valves 639 Pilot Operated Check Modular Valves Specifications Model Numbers Max. Operating Pressure MPa (PSI) Max. Flow L/min (U.S.GPM) MPA-10*-*-*-30/3090 MPB-10*-*-*-30/3090 MPW-10-*-30/3090 25 (3630) 800 (211) Model Number Designation F- MPA Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) MPA : Pilot Operated Check Valve for A-Line MPB : Pilot Operated Check Valve for B-Line MPW : Pilot Operated Check Valve for A&B-Lines -10 Valve Size S -2 Port Tapping Feature of Pilot-Drain Port 1 Cracking Pressure MPa (PSI) -X Pilot-Drain Connection None : Internal PilotInternal Drain X : External PilotExternal Drain Y : External PilotInternal Drain None : Taper Thread 2 : 0.2 (29) 10 S : Straight Thread (Applicable only for Japanese Std. "JIS") 2 4 : 0.4 (58) 1. This item applies only to External Pilot or External Drain Type. 2. Only "None: Internal Pilot-Internal Drain Type" is available for MPW (for "A&B-Lines"). 3. Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Graphic Symbols Pilot-Drain Internal PilotExnternal PilotExternal Pilottype Internal Drain Type External Drain Type Internal Drain Type Model No. MPA-10 P T Y X B A P T Y X B A MPA-10*-*-X MPA-10-* P T Y X B A MPA-10*-*-Y MPB-10 P T Y X B A P T Y X B MPW-10 P T Y X B A MPW-10-* 640 A MPB-10*-*-X MPB-10-* 10 Series Modular Valves P T Y X B A MPB-10*-*-Y -30 * Design Number Design Standard 30 Refer to 3 MODULAR VALVES Typical Performance Characteristics Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU), Specific Gravity 0.850 P B-Line: MPA-10 A-Line: MPB-10 1.5 1.0 100 0 P&T-Line 0.5 MPa 1.5 PSI 200 1.0 100 0.5 0 0 0 0 0 200 50 400 600 100 150 Flow Rate 800 L /min 0 50 200 U.S.GPM Pressure Drop for Free Flow P Pressure Drop 1.5 MP*-10-4 0.5 0 MP*-10-2 0 0 200 50 400 600 100 150 Flow Rate 800 L /min Min. Pilot Pressure (PP) 0 800 L /min 600 100 150 Flow Rate 200 U.S.GPM F MPa 5.0 PSI 1.0 100 400 Min. Pilot Pressure MPa 350 2.5 300 2.0 PSI 200 200 0 700 600 PP 4.0 3.0 400 P1 P2 2.0 200 MP*-10-4 1.0 0 0 MP*-10-2 0 200 U.S.GPM 0 5 10 1000 15 20 25 MPa 2000 3000 PSI 3500 Supply Pressure (P2) In case of 500 L/min (132 U.S.GPM) or more. 10 Series Modular Valves 10 Series Modular Valves 250 200 MPa 2.0 Pressure Drop Pressure Drop P PSI Pressure Drop for Reversed Controlled Flow Pressure Drop 641 20 (.79) 21.5(.85) Dia. Through 6 Places 76 (2.99) "D" Thd. 16(.63) Deep 2 Places Sling Fitting Screw T X 45 (1.77) Y P B A 114 (4.49) 320(12.60) Model Numbers 120 (4.72) 205(8.07) DIMENSIONS IN MILLIMETRES (INCHES) 230.5(9.07) 190.5(7.50) 199 (7.83) 159 (6.26) 20 (.79) MPA-10-*-30/3090 Internal PilotMPB-10-*-30/3090 Internal Drain Type MPW-10-*-30/3090 MP*-10-*-30 6 (.24) MP*-10-*-3090 Two Locating Pins 6(.24) Dia. "D" Thd. M8 5/16-18 UNC Approx. Mass............ 36.5 kg (80.5 lbs.) MPA-10*-*-X-30/3090 External Pilot- External Drain Type 205(8.07) 364 (14.33) 45 (1.77) 90 (3.54) Pilot Port "C" Thd. 50(1.97) 90(3.54) Drain Port "C" Thd. Approx. Mass............ 38 kg (83.8 lbs.) Model Numbers MPA-10*-*-Y-30/3090 External Pilot- Internal Drain Type 324 (12.76) 205(8.07) Pilot Port "C" Thd. 90 (3.54) 75 (2.95) 45 (1.77) MPA-10-*-*-30 Thread Size "C" Thd. Rc 3/8 = 3/8 BSP. Tr MPA-10-*-*-3090 3/8 NPT MPA-10S-*-*-30 G 3/8 Approx. Mass............ 36.5 kg (80.5 lbs.) For other dimensions, refer to "Internal pilot-Internal drain type" drawing above. MPB-10*-*-X-30/3090 External Pilot- External Drain Type 205(8.07) Pilot Port "C" Thd. 90 (3.54) 89 (3.50) 364 (14.33) 90(3.54) 50(1.97) Drain Port "C" Thd. Approx. Mass............ 38 kg (83.8 lbs.) MPB-10*-*-Y-30/3090 External Pilot- Model Numbers Internal Drain Type 205(8.07) 49 (1.93) 324 (12.76) 75 (2.95) Pilot Port "C" Thd. 90 (3.54) MPB-10-*-*-30 Rc 3/8 = 3/8 BSP. Tr MPB-10-*-*-3090 3/8 NPT MPB-10S-*-*-30 G 3/8 Approx. Mass............ 36.5 kg (80.5 lbs.) For other dimensions, refer to "Internal pilot-Internal drain type" drawing above. 642 Thread Size "C" Thd. 10 Series Modular Valves MODULAR VALVES Spare Parts List Internal PilotInternal Drain Type 8 13 5 10 2 7 4 1 3 6 9 12 MPA-10-*-30/3090 MPB-10-*-30/3090 MPW-10-*-30/3090 External PilotExternal Drain Type 13 1 3 15 19 20 11 14 17 16 18 F MPB-10*-*-X-30/3090 10 Series Modular Valves MPA-10*-*-X-30/3090 External PilotInternal Drain Type 13 1 3 14 17 18 MPA-10*-*-Y-30/3090 MPB-10*-*-Y-30/3090 List of Seals List of Seal Kits Quantity Item Name of Parts Part Numbers 10 O-Ring SO-NB-P16 Valve Model Numbers Internal Pilot- External Pilot- External PilotInternal Drain External Drain Internal Drain MPA-10-* 2 MPB-10-* 2 2 Seal Kit Numbers KS-MPA-10-10 MPW-10-* 1 11 O-Ring SO-NB-P34 12 O-Ring SO-NB-P40 4 4 4 MPA-10*-*-X 13 O-Ring SO-NB-P44 2 1 1 MPB-10*-*-X 14 O-Ring SO-NB-P46 1 1 Note: When ordering seals, please specify the seal kit number from the table right. 10 Series Modular Valves MPA-10*-*-Y MPB-10*-*-Y KS-MPA-10-X-10 KS-MPA-10-Y-10 643 Mounting Bolt Kits For Modular Valves Valves are mounted with six stud bolts. Valve combination varies according to the circuit type. Hence, the mounting bolt kits are available on a combination type basis. When ordering the mounting bolt kit, be sure to give the bolt kit model number from the table below. Model Number Designation MBK -10 -04 -10 Series Number Size of Modular Valve Bolt Number Design Number Design Standard MBK : Mounting Bolt Kits for Modular Valves 10 01, 02, 03, 04 10 None : Japanese Standard "JIS" and European Design Standard 90 : N.American Design Standard * Bolt Kit Composition Stud Bolt ------ 6 Pcs. Nut ------------- 6 Pcs. Bolt Kits Selection Chart Quantity of Valves to be Stacked Model Numbers Sol. Cont. Pilot Operated Directional Valves (*-DSHG-10) Modular Valve Approx. Mass kg (lbs.) MBK-10-01-10* 1 1 3.9 (8.6) MBK-10-02-10* 1 2 5.7 (12.6) MBK-10-03-10* 1 3 7.4 (16.3) MBK-10-04-10* 1 4 9.2 (20.3) 1 set Tightening Torque: 150-170 Nm (1330-1505 in. lbs.) Nut Stud Bolt SOL a Mounting Bolt Kits SOL b APB Solenoid Controlled Pilot Operated Directional Valve 10 Series Modular Valves Stacking Example MBK-10-*-10/1090 Stud Bolt DIMENSIONS IN MILLIMETRES (INCHES) "B" Thd. Both Ends 28 (1.10) 28 (1.10) A Bolt Numbers MBK-10-01 MBK-10-02 MBK-10-03 MBK-10-04 A mm (in.) 217 ( 8.54 ) 337 ( 13.27 ) 457 ( 17.99 ) 577 ( 22.72 ) Nut "B" Thd. 30 Dia. (1.18) Model Numbers MBK-10-*-10 MBK-10-*-1090 28 (1.10) 42 (1.65) 644 C 10 Series Modular Valves "B" Thd. M20 3/4-10 UNC C 17 (.67) 15.9 (5/8) MODULAR VALVES Mounting Surface Dimensions for 1-1/4 Modular Valve When mounting 10 series modular valve, be sure to use a sub-plate for 1-1/4 solenoid controlled pilot operated directional valves. Name Sub-plate Model Number Page Sub-plate for 1-1/4 Solenoid Controlled Pilot Operated Directional Valves DHGM-10*-40/4080/4090 403 When no sub-plates are used, be sure to use the following mounting surface. 234(9.21) 190.5(7.50) 21.8 (.86) 168.3(6.63) F 147.6(5.81) 114.3(4.50) 82.5 (3.25) 76.2 (3.00) 41.3 (1.63) P Y A B X T P 10 Series Modular Valves 20.1 (.79) T 11(.43) Dia. (Max.) 2 Places 199 (7.83) 35 (1.38) 123.8(4.87) 130.2(5.13) 158.8(6.25) Min. Pitch : 210(8.27) "C" Thd. 35(1.38) Deep 6 Places 7(.28) Dia. 8(.31) Deep 2 Places for Locating Pins 44.5 (1.75) 37.5(1.48) Dia. (Max.) 4 Places Y A B X Design Std. "C" Thd. Japanese Std. "JIS" and European Design Std. M20 N. American Design Std. 3/4-10 UNC 10 Series Modular Valves 645